SM-000048 Duo II.I

Ultra-Pure Water System
with Total Organic Carbon Monitoring

Series 6
Startup and Maintenance

SM-000048
Revision A
September 2021
© 2021 Avidity Science, LLC. All rights reserved.
Avidity and Duo are trademarks of Avidity Science, LLC. Other brand and product names are trademarks or registered
trademarks of their respective holders.
Although Avidity Science, LLC. has taken every precaution when preparing this manual, Avidity Science, LLC assumes no
responsibility for errors or omissions, nor does Avidity Science, LLC assume liability for damages to your system resulting
from the use of the information in this manual.
Information in this document is subject to change without notice and does not represent a commitment on the part of
Avidity Science, LLC.
AMERICAS EUROPE / MIDDLE EAST / AFRICA

819 Bakke Avenue • Waterford, WI 53185 • USA Avidity Science, Unit D4 Drakes Park
Tel: 833-898-3420 • 262-534-5181 Long Crendon Ind Estate Long Crendon
E-mail: US.TechSupport@avidityscience.com Buckinghamshire • HP18 9BA • UK
Tel: +44 (0) 1844-201142
ASIA - JAPAN E-mail: UK.TechSupport@avidityscience.com
Izumi Akasaka Building 6 floor, 2-22-24 Akasaka, Minato-ku
Tokyo • Japan • 107-0052 ASIA - GREATER CHINA
Tel: 03-6277-8440 Bld F, No. 1332, Wanguo Road
E-mail: JP.Info@avidityscience.com JiaXing • ZheJiang Province • China • 341001
Tel: (86) 400 699 2100
Avidity Science, LLC Duo II.I Ultra-Pure Water System with Total Organic Monitoring, Series 6 Startup and Maintenance Manual
Contents
Read This First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Series 6 Hardware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
List of User, System, and Calibration Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Copy of Latest Controller and Display Software on MicroSD Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Required Documentation for Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Required Documentation for Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Required Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Important Safety and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

RoHS/WEEE Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Hazard and Special Safety Notice Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Product Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Product Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Startup
Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Kit (PACK00002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Duo Ultra-Pure Water System Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Back Panel Connections Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Connect High or Low Pressure Feed Water Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connect Flush-to-Drain Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connect RO Concentrate Outlet Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install Ultraviolet Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect Remote Dispenser (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents i
Duo II.I Ultra-Pure Water System with Total Organic Monitoring, Series 6 Startup and Maintenance Manual Avidity Science, LLC
Connect Point-of-Use Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
External Storage Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Ultraviolet (UV) Light Installation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install Dispenser Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connect Overflow Valve (100 litre tank only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tank Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Storage Tank Level Sensor or Pressure Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connect 100-litre Storage Tank with Integral Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connect Storage Tank Without Integral Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Install Endure Purification Pack (TC002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Primary Operation Menus and Sub-menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Operation Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Technician Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
RO Membrane Sanitising (RO Clean) and Pretreatment Module Installation . . . . . . . . . . . . . 35
Configure Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Configure User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Configure System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Consumable Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Alarms (Warnings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Program System Information (Setup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Set 100-Litre Tank Pump Pressure Set Point (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Type 1 Water Dispense Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Set Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Sanitise the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ii Contents
Avidity Science, LLC Duo II.I Ultra-Pure Water System with Total Organic Monitoring, Series 6 Startup and Maintenance Manual
Maintenance
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Check Feed Water Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Check Concentrate Conductivity and Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Check Permeate Conductivity and Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Check Post DI Quality (Resistivity) and Flow Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Check Post Ultrapure (UP) DI Water Quality

(Resistivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Adjust RO Pump Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Sanitise the External Storage Tank (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Re-Sanitise the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Replace Pre-Treatment Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Replace Ultraviolet Lamp (Duo unit only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Replace Endure Purification Pack 1 TC002. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Replace the RO Membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Replace Endotoxin Filter or Bacteria Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Replace Storage Tank Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Contents iii
Duo II.I Ultra-Pure Water System with Total Organic Monitoring, Series 6 Startup and Maintenance Manual Avidity Science, LLC
Update Software and Reset Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Record Existing Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Control Board Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Dispense Controller Board Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Reset Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Component Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

System Component Connection Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Control Board (CONT00001) Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Consumables and Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
External Storage Tank Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
iv Contents
Avidity Science, LLC Duo II.I Ultra-Pure Water System with Total Organic Carbon Monitoring, Series 6 Startup and Maintenance Manual
Read This First

This manual is intended for use by authorized technicians of Avidity Science, LLC.
All startup procedures are contained in the Startup section.
All maintenance procedures are contained in the Maintenance section.
IMPORTANT: Perform the procedures in the Startup section in the order in which they are presented.
Series 6 Hardware Updates

Dispenser Update
The Series 6 Dispenser has been redesigned with an improved internal valve (VALV00062).
Dispenser Filter Update

Filters have a push-fit adapter connection to the dispenser. The adapter is screwed to the filter threads and
then pushed into the connection at the bottom of the dispenser. See Connect Point-of-Use Filter on page 17.
Recirculation Loop Pressure Update

The Swagelok valve in the recirculation loop has been replaced by a restrictor to improve dispensing.
Recirculation pressure measurement and adjustment is no longer required.
Required Equipment
The following equipment is required.
Wall Mounting of Duo Unit

These are the tools required to mount the Duo unit to a wall.
• Wall Mounting kit (US 1330-3000-001, European INST00002)
• Pozi screwdriver
• Pen/pencil for marking wall
• Level
Read This First v

Duo II.I Ultra-Pure Water System with Total Organic Carbon Monitoring, Series 6 Startup and Maintenance Manual Avidity Science, LLC
• Drill with 10 mm drill bit

• 4 mm Allen Head wrench/Hex key
External Water Tank Wall Mounting (optional)

• Wall Mounting kit
30-litre Tank: US 1330-2311-001, European AV008 with instructions INST00001
60-litre Tank: US 1330-2311-002, European AV009 with instructions INST00007
• Pozi screwdriver
• Pen/pencil for marking wall
• Level
• Drill with 10 mm drill bit
• 4 mm Allen Head wrench/Hex key
List of User, System, and Calibration Settings

Settings will have to be re-entered if the software is updated or battery on the main controller board is
dead or is replaced. The battery is required to retain the settings.
Copy of Latest Controller and Display Software on MicroSD Cards

IMPORTANT: The latest software must be copied onto a microSD card before entering the facility. Internet
access may not be available inside the facility.
You will need a 16 GB microSD card for each of the Controller and Display software.
Required Documentation for Startup

OP-000131 Duo II.I Ultra-Pure Water System, Series 6 Operation Manual
F-001198 Duo Series 5 and Series 6 Ultra-Pure Water System Startup Report
Required Documentation for Preventive Maintenance

OP-000131 Duo II.I Ultra-Pure Water System, Series 6 Operation Manual
F-001221 Duo Series 5 and Series 6 Ultra-Pure Water System Preventive Maintenance Report
Required Passwords
You will need the passwords for the User, Administrator, and Technician. Contact Technical Support if
needed.
vi Read This First

Avidity Science, LLC Duo II.I Ultra-Pure Water System. Series 6 Startup and Maintenance Manual
Important Safety and Service Information

The information in this manual is considered supplementary and must be used in conjunction with, and
not a replacement for, the supplied installation drawings.
The customer should comply with their organization’s Electrical Safe Practices as recommended by the
Occupational Safety and Health Administration (OSHA), or local and national safety codes.
This equipment must be installed and serviced by qualified persons who are knowledgeable and trained in
its installation, operation, service, and its associated hazards.
Use caution when installing, operating, or servicing this equipment. It is the user’s responsibility to read
and understand the content of this manual before installing and servicing this equipment.
SAVE THESE INSTRUCTIONS
RoHS/WEEE Statement
Avidity Science water treatment, automated watering, environmental monitoring, and access control sys-
tems specified in this manual are manufactured in compliance with the RoHs Directive
(EU Directive 2011/65/EU and subsequent amendments).
Hazard and Special Safety Notice Definitions

Below is a list of definitions of hazard symbols used on this product.
WARNING! Risk of electrocution or electrical shock resulting in death or severe

personal injury.
WARNING! Could result in death or serious personal injury or equipment dam-

age.
CAUTION! Minor or moderate injury or equipment damage
This manual may contain the following types of special notices.

IMPORTANT: Indicates information that is necessary to understanding a topic or performing a procedure.
NOTE: Indicates information that may be helpful in understanding a topic or performing a procedure.
Important Safety and Service Information vii

Duo II.I Ultra-Pure Water System. Series 6 Startup and Maintenance Manual Avidity Science, LLC
Product Warnings
WARNING! Electrical shock. Install this equipment on a ground fault interrupt-

ing circuit. Failure to do so can cause electrical shock resulting in severe per-
sonal injury or property damage.
WARNING! Electrocution. Never stand in water when handling electrical equip-

ment. Water is a conductor of electricity. Standing in water while operating this
equipment can cause electrical shock or electrocution resulting in severe per-
sonal injury.
WARNING! Electric Shock. Disconnect the main power before servicing any
electrical components. Failure to do so can cause electrical shock resulting in
personal injury.
Product Caution
CAUTION! Equipment damage. Follow all nationally and locally approved elec-
trical codes when installing this equipment. Failure to do so can result in equip-
ment damage.
viii Important Safety and Service Information

Startup
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Avidity Science, LLC Duo II.I Ultra-Pure Water System, Series 6 Startup and Maintenance Manual
Installation Overview
Installation Kit (PACK00002)
European
US Part Number Part Number Description
7120-2200-126 ADAP00002 Power Supply Unit (with binder-connector fitted)
1600-3000-001 TUBE00001 5/16-inch Tube, 9 metres [29 feet]
1600-3000-002 TUBE00002 1/4-inch tube, 3 metres [9.8 feet]
1600-3000-003 TUBE00003 3/8-inch Tube, 3 metres [9.8 feet]
1600-3000-014 ELBW00003 1/4-inch x 1/4-inch Elbow
Duo II.I Ultra-Pure Water System, Series 6 Operation Manual (English)

OP-000131 ---
on USB drive
1690-3000-003 SPAN00001 Spanner (DM Fit) [Wrenches]
Concentrate Flow Restrictor

7120-2200-115 REST00002 Recirculation Flow Restrictor
(Green)
1620-3000-021 P676 Connector, BSPF x 3/8-inch ODT
1620-3000-016 CONN00011 3/8-inch to 5/16-inch Reducer
--- PTFE00001 Thread Seal (PTFE) Tape
7120-2200-128 LEAD00001 Power Cord (UK)
7120-2200-129 LEAD00002 Power Cord (EU)
7120-2200-127 LEAD00004 Power Cord (US)
7120-2200-131 LEAD00005 Power Cord (China)
Duo Ultra-Pure Water System Placement

The Duo Ultra-Pure Water System can be mounted to a wall or placed on a sturdy bench. If an external
water tank is part of the system, the Duo unit can be placed on top of the tank.
Bench Placement Requirement

The bench must be able to hold 60 kg [132 pounds] and located on an flat, level surface. The surface of the
bench must be resistant to applied chemicals such as disinfectants, acids, dyes, and solvents.
Wall Mounting
The wall-mounting kit is separate. Follow the included instructions to mount the Duo unit.
Installation Overview 3
Duo II.I Ultra-Pure Water System, Series 6 Startup and Maintenance Manual Avidity Science, LLC
Back Panel Connections Descriptions

The table below identifies the power, pressure adjustment, and water connections to the Duo unit.
Duo C B A 8 7 6 5 4 3 2 1
Table 1. Power and Water Connections
Power Inlet from external 24 Vdc power supply unit.
Duo
A Tank Level Sensor or Pressure Sensor for 100 litre tank pump trigger
B Remote Dispenser Cable (if included).
C External Storage Tank UV cable. Facility management system or external alarm connection
Remote Dispenser outlet from unit (optional)

8 NOTE: If Remote Dispenser is not used,
connect tube link between ports 7 and 8
Remote Dispenser return to unit (optional)

7
RO concentrate outlet.
1/4-inch tube with flow restrictor in tube-end connected to this outlet. Routed to Drain.
6
Pure water from the Duo unit to the storage tank (Type 2 water).
5/16-inch tube
Connected to fitting at top of tank
5
Feed water inlet, High Pressure, greater than 1 bar [15 psi]
5/16-inch tube
4
Feed water inlet, Low Pressure, less than 1 bar [15 psi]
5/16-inch tube
3
Flushing outlet.
5/16-inch tube routed to drain.
2
Pure water feed to the Duo unit from storage tank (Type 1 water).
3/8-inch tube connected to bottom of storage tank.
1
4 Installation Overview
Fittings
The feed water, inlet and outlet tubing is inserted and secured through the fittings defined in Table 1. All
fittings are plugged for shipping purposes. A plug must be inserted into any fitting that is not used.
To remove the plug, hold the plug in one hand and while pushing the fitting collar, pull out the plug.
Tubing
These are general guidelines for connecting the tubing to the Duo connectors.
• Use a sharp blade to cut the tubing
• Be sure the tube is long enough to allow for disconnecting and reconnecting during service.
• Be sure tubing is clean and not cracked
• Be sure there are no obstructions in the tube before connecting
• Do not use excessive force when inserting tubing. Excessive force may damage the tubing resulting in
leaks.
• Pull on the tube only once to be sure it is secured in the fitting
• After pulling once, insert the wrench under the collet and push the tube into the fitting once more for
a secure fit.
Installation Overview 5
6 Installation Overview
Connect High or Low Pressure Feed Water

Tubing
NOTE: Use the provided elbow connectors as necessary.
The 5/16-inch feed water tubing can be connected to the high pressure or low pressure inlet fitting
depending on the known feed water pressure.
NOTE: If the pressure is not known, connect the feed water tubing to the high pressure fitting. A water pressure
test will be conducted at the completion of the installation process to determine the required pressure.
Feed water inlet. Low pressure, less than 1 bar [15 psi]
Feed water inlet, High pressure, greater than 1 bar [15 psi]
Follow this procedure.

1. Measure and cut the length of the 5/16-inch feed water tubing needed between the water source
connection and the applicable feed water inlet fitting on the Duo unit. Add extra length to accom-
modate removal and reconnection of the tube.
2. Connect the check valve-end of the tubing to the applicable inlet fitting.
Connect High or Low Pressure Feed Water Tubing 7

8 Connect High or Low Pressure Feed Water Tubing

Connect Flush-to-Drain Tube

The 5/16-inch flushing tube is connected to the Flushing outlet . Avoid any reductions of the diame-
ter, loops, or breaks in the line.
1. Measure and cut the length of the 5/16-inch tubing needed between the Flushing outlet fitting
and the drain. Add extra length to accommodate removal and reconnection of the tube.
2. Connect the tubing to the applicable fitting. Push the tube in until it stops.
3. Position the tubing downward and directed toward a waste drain.
IMPORTANT: Leave a minimum distance of 3/4-inch [18 mm] between the tube-end and the waste
water drain to prevent siphoning. A minimum air gap equal to twice the inside diameter of the tube is
recommended.
Connect Flush-to-Drain Tube 9

10 Connect Flush-to-Drain Tube

Connect RO Concentrate Outlet Tube

The 1/4-inch Concentrate outlet-to drain tubing is connected to the outlet fitting . Avoid any reduc-
tions of the diameter, loops, or breaks in the line.
1. Measure and cut the length of the 1/4-inch tubing needed between the Concentrate outlet fit-
ting and the drain. Add extra length to accommodate removal and reconnection of the tube.
2. Insert the flow restrictor inside the tube end that connects to outlet .
Duo C B A 8 7 6 5 4 3 2 1
3. Connect the tubing to . Push the tube in until it stops.

4. Position the tubing downward and directed toward a waste drain.
IMPORTANT: Leave a minimum distance of 3/4-inch [18 mm] between the tube-end and the waste
water drain to prevent siphoning. A minimum air gap equal to twice the inside diameter of the tube is
recommended.
Connect RO Concentrate Outlet Tube 11

12 Connect RO Concentrate Outlet Tube

Install Ultraviolet Lamp

The ultraviolet (UV) lamp is inserted and secured in a chrome housing located behind the front, left panel
of the unit.
IMPORTANT: Install the UV lamp before installing the Pre-treatment Module.

1. If you have not already done so, disconnect power to the unit.
2. Remove the front, left panel.
3. Remove the UV lamp (TC003) from its packaging.
CAUTION! Equipment damage. Do not touch the glass surface of the UV lamp.
Contaminants, dust and fingerprints can reduce the effectiveness of the lamp.
4. Connect the UV lamp cable to the lamp.

5. Carefully insert the lamp into the housing being careful not to drop the lamp down onto the inner
glass thimble.
Install Ultraviolet Lamp 13

14 Install Ultraviolet Lamp

Connect Remote Dispenser (if applicable)

Ports 7 and 8 on the back of the Duo unit are reserved for the Remote Dispenser. A tube link is connected
between the two ports.
The Remote Dispenser includes two tubes and a control cable that connects to port B on Duo unit.
IMPORTANT: Once connected, the Remote Dispenser will control the Duo operation..
CAUTION! Equipment damage. This procedure includes electrical connections.

Be sure power is disconnected from the Duo unit during this procedure. Failure
do so can result in equipment damage.

1. On the back of the unit, remove the tube link from ports 7 and 8.
2. Remove the Remote Dispenser from its packaging and position it close to the Duo unit.
3. Connect the Dispenser tubes to ports 7 and 8 on the back of the Duo unit.
4. Connect the Remote Dispense controller cable to port B on the back of the Duo unit.
5. Position the Remote Dispenser as desired.
Connect Remote Dispenser (if applicable) 15

16 Connect Remote Dispenser (if applicable)

Connect Point-of-Use Filter

Required equipment:
• Adapter ADAP00012 with o-ring for TC004 Endotoxin Filter
• Adapter ADAP00011 with o-ring for TC011 Bacteria Filter

1. Remove the filter from its packaging.
2. Connect the applicable adapter as indicted below
• For Adapter ADAP00012, place the o-ring over the threads on the TC004 Endotoxin Filter.
• For Adapter ADAP00011, insert the o-ring inside the threaded end of the adapter
3. Screw the applicable adapter onto the filter.
4. Push the adapter into the connection at the base of the dispenser.
5. Remove the plastic cap from the clear plastic filter shroud.
Connect Point-of-Use Filter 17

18 Connect Point-of-Use Filter

External Storage Tank Installation

Below are the available external storage tanks for replacement.
Table 2. Storage Tank Installation Kit.
European Part
US Part Number Description
Number
2311-7120-030 TANK30 Tank, 30 litre
2311-7120-060 TANK60 Tank, 60 litre
2311-7120-100 TANK100 Tank, 100 litre
2311-7120-102 TANK100P-01 Tank, 100 litre with integral pump, 230V
2311-7120-101 TANK100P-02 Tank, 100 litre with integral pump, 115V
7120-2200-129 LEAD00002 Power cord for 100-litre Tank with pump (EU)
7120-2200-128 LEAD00001 Power Cord for 100-litre Tank with pump (UK)
7120-2200-127 LEAD00004 Power Cord for 100-litre Tank with pump (US)
7120-2200-131 LEAD00005 Power Cord for 100-litre Tank with pump (China)
7120-2200-130 SENS00006 Water Level Sensor, External Storage Tank
Water Level Sensor Connection Cable, 3 meters

8100-4500-209 LOOM00013
(to port A on Duo unit)
8100-4000-262 LOOM00017 Water Level Sensor Connection Cable, 10 meters (optional accessory)
Pressure Sensor Connection Cable, 100-litre Tank with pump only

8100-4500-210 LOOM00014
(to port A on Duo unit)
2200-7120-001 AV012 UV Lamp Assembly (includes transformer and UV lamp)

Cable for UV Lamp or Pump-trigger alerting to BMS
8100-4500-211 LOOM000016
(to port C on Duo unit)
The storage tank holds the Type 2 water made by the Duo unit. The water in the tank can be used as is or
pumped back through the Duo to make Type 1 water.
The storage tank installation parts include
• Wall Mounting kit (60-litre or 30-litre tank only)
• Tank Water Level Sensor and cable
• Cord-grip fitting (to secure tank level sensor cable)
• Pressure Sensor cable (100L tank with pump only)
• Dispenser tap
• Ultraviolet lamp assembly (if applicable)
External Storage Tank Installation 19

Ultraviolet (UV) Light Installation (optional)

Follow these procedures.
Mounting Hole in Tank

A 32 mm hole (B) is drilled in the top of the tank for assembly of the UV light. The image below shows
the mounting hole located near the Air Vent Filter location (A) for the 100 litre tank. For the 60 and 30
litre tanks, the hole is drilled through the center of the tank cap (C).
CAUTION! Equipment damage. Be sure all plastic shavings are removed from
the sides of the drilled hole and vacuum up any shavings that may have fallen
into the tank. Failure to do so can result in damage to operating equipment.
A
C B
B
100 litre
60 litre
30 litre
20 External Storage Tank Installation

Install the UV Light

Below are the parts used to assemble the UV light inside the external storage tank.
CAUTION! Equipment damage. Be sure the inside of the tank is clean and free
of any debris before installing the UV lamp. Debris in the tank will enter the
water system resulting in equipment damage.
Follow this procedure and refer to the figure below.
Duo C B A 8 7 6 5 4 3 2 1
H C
1. Insert reducer (E) into the 32 mm hole previously drilled.

2. Screw nut (F) onto the reducer from inside the tank. Hand-tighten only.

3. Screw the strain relief (D) into the reducer (E). Hand-tighten only.
4. Lower the UV lamp (B) into the tank and position the lamp so the black heat shrink at the top of
the lamp is surrounded by the strain relief (D).
IMPORTANT: The strain relief must grip the black heat shrink at the top of the lamp when the strain
relief cap (G) is secured.
5. Secure the strain relief cap (G) to the top of the strain relief.
6. Connect the UV power supply cable (H) to port C on the back of the Duo unit as shown.
7. Locate the UV lamp power supply near the tank and Duo unit.
Install Dispenser Tap

The Dispenser Tap can be installed in either of two ports.Below are considerations to be made when
deciding which port to use.
• Use the upper port for bench placement of the Duo unit where a large container can be placed on the
bench as it is filled. Keep in mind that there will be no access to the remaining water in the reservoir
once the level drops below the dispense port.
• Use the upper port if water from the tank is also required for Ultra-Pure water dispensing.
• Use the lower port if the unit is wall-mounted and all water in the reservoir will be accessible.
1. Remove the Dispenser Tap from its packaging.
2. Determine which port on the reservoir to install the Dispenser Tap and remove and discard the
plug.
3. Place a washer over the threaded end of the Dispenser Tap. Be sure the beveled-side of the washer
faces the threads of the tap.
4. Insert the threaded-pipe end of the tap through the hole. Hand-tighten only.
5. Place a washer over the gray plug with the beveled side facing the threads and insert the plug into
the unused port. Screw the plug into the hole until tightened. Make 1/4-turn past tight to ensure a
proper seal.

Connect Air Filter

All tanks use air filter (TC005). The air filter connects to the top of the storage tank.
1. Remove the air filter from its packaging.
2. Turn the filter so the flange-end faces down toward the filter-connection tube as shown below.
3. Place the filter over the tube on the tank. and press down.
Connect Overflow Valve (100 litre tank only)

Insert the Overflow Valve through the hole in the back of the tank and secure it from the inside with the
included nut as is shown below.

Tank Connections
A
F
G
B
D E J
H I
100 Litre 30 Litre / 60 Litre
NOTE: 100 litre tank is shown with the integral pump.
Table 3. External Storage Tank Connections
Tank Item Connection Description
A Inlet
B Power for integral pump
C Outlet from integral pump

100 litre D Water Level Sensor
Tank Outlet to integral pump

E
or Tank Outlet (without pump)
F Overflow Valve
G Inlet
H Outlet
30 litre
60 litre I Water Level Sensor
J Overflow to Drain

Connect Storage Tank Outlet

This connection is for water going from the storage tank into the Duo to make Type 1 water. The connec-
tions use a 3/8-inch tube.
1. Measure and cut the length of the 3/8-inch tube needed between the port and the outlet
connector on the storage tank. Add extra length to accommodate removal and reconnection of the
tube.
2. Remove the plug from the connector. Do not dispose of the plug.
3. Connect the 3/8-inch tube from the port on the Duo to the outlet connector on the storage
tank.
Connect Storage Tank Inlet

This connection passes RO (Type 2) water to the storage tank. The inlet connection uses a 5/16-inch
tube.
1. Measure and cut the length of the 5/16-inch tube needed between the port and the inlet con-
nector on the storage tank. Add extra length to accommodate removal and reconnection of the
tube.
2. Remove the plug from the connector on the tank. Do not dispose of the plug.
3. Connect the 5/16-inch tube from the port on the Duo to the connector on the storage tank.
Storage Tank Level Sensor or Pressure Sensor Connection

The Pressure Sensor on the 100-litre storage tank with the integral pump, or the Level Sensor used on the
other storage tanks, are connected and wired at the factory. A single power connection to port A on the
back of the Duo unit powers all these devices. See Connect 100-litre Storage Tank with Integral Pump on
page 26.

Connect 100-litre Storage Tank with Integral Pump

1. Plug the 7-pin connector into the receptacle on the back of the storage tank.
2. Plug the other end of the cable into port A on the back of the Duo unit.
Duo C B A 8 7 6 5 4 3 2 1
3. Connect the pump power cord from the receptacle on the back of the tank to a power outlet. The
switch on the receptacle turns the power on and off to the pump. It does not activate the pump.

Connect Storage Tank Without Integral Pump

Connect the tank level sensor cable to port A on the back of the Duo unit.
Duo C B A 8 7 6 5 4 3 2 1


Connect Power
Use only the power supply provided with the Duo unit.
1. Remove the power supply from its packaging.
2. Connect and the adapter-end of the power supply cable to port . Hand-tighten the locking
nut to secure the connection.
3. Connect the other end of the power supply cable to the supply pack.
4. Connect the power cord on the other end of the supply pack to the designated power outlet.
5. Open the inlet water supply valve to the Duo unit. The system controller will turn on.
Connect Power 29
30 Connect Power
Install Endure Purification Pack (TC002)

The TC002 pack has two internal receptacles that will connect to the two exposed tubes on the back panel
of the Duo unit.
IMPORTANT: Do not connect the TC009 Purification pack at this time. The TC009 purification pack will be
installed as part of the system sanitisation procedure performed after all required components are installed.
Follow this procedure to install either purification pack.

1. If you have not already done so, remove the front panel.
2. Remove the packaging from the Endure Purification Pack 1 (TC002).
3. Remove the TC002 tube assembly.
4. Remove the covers from the receptacles on the back of the pack.
5. Place the TC002 purification pack in right-side location.
Install Endure Purification Pack (TC002) 31

6. Lift up on the back of the pack to slide the receptacles over the tubes on the back wall.
7. Be sure the pack is resting against the inside lip of the bracket and not on top of it as shown below.
32 Install Endure Purification Pack (TC002)

Primary Operation Menus and Sub-menus
Operation Menus
Access Main menu. View Active Alarms

(red)
RO Quality Limit
DI Quality Limit
UP Quality Limit
Tank Full Limit
Tank Pump Set
INTEGRAL
Dispenser Menu
Turn off the unit.

(green)
Available only on primary

REMOTE dispense controller.
Dispenser
Access Technician
Settings.
Change the current
Password required Sleep mode.
language
See Technician
Menus on page 34
Access information
External storage tank is filling. related to the Access Main Menu
displayed screen.
Primary Operation Menus and Sub-menus 33

Technician Menus
Requires Technican
password
Service
information
34 Primary Operation Menus and Sub-menus

RO Membrane Sanitising (RO Clean) and

Pretreatment Module Installation
IMPORTANT: The RO membrane has to be sanitised (RO Clean) before the Pretreatment Module can be
installed to prevent contamination of the Module.
This procedure includes the installation of the Pretreatment module.

The Pretreatment Module (TC001) connection is located next to the UV lamp.
Take one of these actions.
1. Open the left panel of the unit.
2. Take one of these actions.
• From , touch , then on touch
or
• From , touch
3. On , touch RO Clean 1 and touch
RO Membrane Sanitising (RO Clean) and Pretreatment Module Installation 35

4. On , touch .
The flush valve opens and the system depressurizes for 30 seconds as shown below.
5. When the pressure screen shown below appears, observe the pressure gauge to verify the system
has depressurized.
NOTE: The system does not measure the pressure, so it is essential that the user verify that there is
zero pressure before continuing.
6. When the system has been confirmed to be depressurized, touch . The flush valve closes.
7. When appears, touch
8. Disconnect the shipping tubing from the Pre-treatment module connections. The module will be
connected after the cleaning process.
9. On , touch
36 RO Membrane Sanitising (RO Clean) and Pretreatment Module Installation

10.When appears, connect Strainer AV034 as shown below.
NOTE: Direction of the arrows on the strainer housing must match the water direction arrows shown
below.
11. On , touch
• The RO flush operation starts and a 300 second (5 minute) countdown begins.
• The flush valve opens and the system depressurizes for 30 seconds as shown below

12.When the pressure screen shown below appears, observe the pressure gauge to verify the system
has depressurized.
13.When the system has been confirmed to be depressurized, touch . The flush valve closes.
14.When appears, unscrew the cap from the strainer housing.
WARNING! Severe personal injury. Chlorine tablets are harmful if swallowed.

Do not crush the tablets. Avoid contact with eyes, skin, and clothing. Wear pro-
tective gloves and eyewear when handling the chlorine tablet. Keep chlorine
tablets in tightly closed container and away from heat, combustible materials,
and hot surfaces. Wash hands thoroughly after handling.
Precautionary Statements: Contact with skin or eyes may cause severe irrita-
tion or burns. Ingestion may cause severe burning to mouth, throat, and stom-
ach and may be fatal.
First Aid Procedures: If a chlorine tablet is swallowed, do not induce vomiting.
If conscious, give two glasses of water or milk. In case of contact with skin or
eyes, immediately flush with plenty of water for at least 15 minutes. In all cases,
contact a physician. Consult Safety Data Sheet for further health and safety
information.
15.Wearing protective gloves and eyewear, insert one CT chlorine tablet into the strainer and secure
the cap to the housing.
CT

16.On , touch .
• The RO Clean and flush operation starts and a 900 second (15 minute) countdown begins.
• The flush valve opens and the system depressurizes for 30 seconds as shown below
17.When the pressure screen shown below appears, observe the pressure gauge to verify the system
has depressurized.
18.When the system has been confirmed to be depressurized, touch . The flush valve closes.

19.When appears, disconnect the strainer amd tubing from the pretreatment module
connections.
20.On , touch
21.When appears, position the module, with the printed arrows pointing up.
22.3. Connect the applicable elbow fitting to each end of the module.
23.Secure the module to the two brackets at the TC001 location.
24.When the Pretreatment Module is reconnected, touch
• The Pretreatment Module is flushed for 300 seconds (5 minutes)
• At the conclusion of the flush, the RO clean process is complete.
25.Touch to return to the main menu.

Configure Settings
Configure User Settings

NOTE: User password 1111 is required to access the user settings.
This is the User Settings screen.
RO Quality Limit Temperature Limit

DI Quality Limit Flow Calibraon
UP Quality Limit Display Sengs
Tank Full Limit
Tank Pump Set
RO Quality Limit. Set the required water quality of the Type 3 water
DI Quality Limit. Post-treatment water conductivity setting
UP Quality Limit. Ultra-pure water conductivity setting
Tank Full Limit. Set the Full water level for the external storage tank (if applicable)
Tank Pump Set. Set the 100-litre storage tank pump pressure set point (if applicable)
Temperature Limit. Ultra-pure water temperature setting
Flow Calibration. Calibrate the volume of water dispensed
Display Settings. Set the number of minutes of inactivity before the display screen goes dark. Set the
level of darkness of the display.
1. Take one of these actions:
• On or touch
• On , touch , then touch
Configure Settings 41
2. On , touch
3. On , enter the User password 1111 and touch
4. Touch the applicable setting and touch . Touch or to view the desired setting.

Tank Full Limit
Tank Pump Set
5. Touch or until the desired value is displayed.
6. Touch
7. Repeat steps 4 through 6 until all applicable user settings are configured.
8. Touch to return to the Dispense home screen.
42 Configure Settings
Configure System Settings

NOTE: A Technician password is required to access the system settings. Contact Technical Support if needed.
These is the System Settings screen.
IMPORTANT: Do not change the default settings unless instructed by Technical Support.
UP Standby Time. If the Duo is inactive for the programmed standby time, the system will recirculate
UP Run Time. Length of the recirculation period that initiates after the UP Standby Time has expired.
Max Pump Speed. Highest speed at which the water is dispensed.
Pump Low Speed. Lowest speed at which the water is dispensed.
Pump Recirc Speed. Speed of the recirculation (Booster) pump when water is not being dispensed.
Dispense Zero o/s. Amount of water left in the dispenser after the required volume of water has been
released.
RO Pump Speed. Speed of the RO pump as water is sent through the membrane
Setup. Set up the system information. Refer to section Program System Information (Setup) on page 46.
Relay1 (X1) and Relay2 (X2). Dry contacts for external component connection.
• On or touch
2. On , touch
3. On , enter Administrator password 3182 and touch
4. On , touch
6. Touch or until the desired value is displayed.
7. Touch
8. Repeat steps 4 through 6 until all applicable user settings are configured.
9. Touch to return to the Dispense home screen.
Consumable Timers
Displays the number of hours since these components were installed:

• Pretreatment Module TC001
• UV lamp TC003
• Endure Purification Pack 1 TC002
• Endure Purification Pack 2 TC009,
and when the
• Last RO Clean operation was performed
Alarms (Warnings)
Displays active alarms. Alarms will automatically display as they occur. Touch the alarm name to display
details.
Below is a sample alarm screen.
Touch to acknowledge the alarm. The alarm will stay in the list until the associated issue has been
fixed.
Program System Information (Setup)

Follow this procedure to program system information.
NOTE: The Administrator password is required to access these settings. Contact Technical Support if needed.
1. On or touch
2. Touch
3. On , enter the Administrator password 3182 and touch
4. Select Setup and touch
5. On Model Current Type, touch or to select until Duo is displayed.
6. Touch
7. At Variant Current Type, touch or to select the specific Duo model water flow rate
8. Select
9. At Tank Type, touch or to select the desired internal or external tank size.
NOTE: Custom refers to an external storage tank.
10.Select whether the you want to use Set default tank calibration or to Keep the current tank
calibration.
11.At External UV, touch or to select to indicate whether a UV light is installed in an
external storage tank.
12.Select
13.At Dispenser Valve, touch or to select which version of Dispenser is connected.

NOTE: V1 represents the dispenser that does not require an adapter to install the filter or V2)
14.Select
15.At Distributor, select the Avidity Science entity distributing the specific unit being installed.
16.Select
17.Press (green) to stop the machine.
18.Press (red) to start the machine.
Set 100-Litre Tank Pump Pressure Set Point (if applicable)

IMPORTANT: This procedure only applies to the 100-litre tank with a pump. The pressure requirement is
between 1 and 3 bar.

• On or touch
2. On , touch
4. Select Tank Pump Set and touch
RO Quality Limit
DI Quality Limit
UP Quality Limit
Tank Full Limit
Tank Pump Set
5. On , touch or until the desired value between 1 and 3 Bar is displayed.
6. Touch .
7. Touch until appears to exit the user account.
Type 1 Water Dispense Setup

Type 1 (Ultra Pure) water is drawn from the external storage tank using the dispense controller or the
remote dispense controller. The Dispense menu screen is displayed during normal operation.
The factory settings can be modified by the user as necessary. Below are the tasks required to set up the
Duo for dispensing Type 1 water.
NOTE: For Type 1 water, the storage tank may be equipped with an Ultraviolet (UV) Light (TC008) to maintain
bacteria sterilization in the stored water. Installation of the UV light can be found in chapter External Storage
Tank Installation on page 19.
Setting the Dispense Speed

1. On , select
2. On , touch the desired speed. The selection turns red.
Setting the Dispense Volume and Dispensing Water

Set the required volume of water to release before activating the dispense controller.
1. On , touch :
2. Touch or until the desired number of litres is displayed.

NOTE: Dispense volume can be set up to 25 litres.
3. Touch to start dispensing water.
NOTE: The water flow will automatically stop when the programmed volume are dispensed.
Touch to stop the water flow sooner.
Calibrating the Dispense Volume (if required)

If the volume of water dispensed does not match the programmed volume, calibration is required.
IMPORTANT: You will need a container that measures in litres and is large enough to hold the required volume
of water.

1. Place a graduated cylinder below the dispense controller.
2. On , touch :
3. Touch . The programmed volume of water is dispensed.
4. Touch
5. Touch
6. On , touch .
7. On , touch
9. Touch Flow Calibration and touch .
10.Observe the volume of water in the graduated cylinder and take one of these actions.
If the volume in the
Then,... And then,...
cylinder is...
The required volume ---

Touch
Less than required,
Touch to increase the volume of water dispensed.
Touch .
Repeat steps 1 through 8 until the required volume is dis-
pensed into the graduated cylinder.
Touch and empty the
More than required,
container.
Touch to decrease the volume of water dispensed.
Touch .
Repeat steps 1 through 8 until the required volume is dis-
pensed into the graduated cylinder.
Set Language
1. On or touch , then on , touch
2. On Touch the desired language and touch .
Warning Messages
Below is a list of warning messages and solutions.
Error
Description Solution
Number
Water leak (system shuts down) Fix the leak. Dry the leak sensor located on the bottom of
60
the cabinet. Contact Technical Support as necessary.
Permeate a 40 Contact Technical Support.
DI Quality Lowb 41 Follow instructions on the screen.
Loop Resistivityc 42 Follow instructions on the screen.
Loop Temperature 43 Follow instructions on the screen.
Tank Empty 50 Follow instructions on the screen.
Tank Low 51 Follow instructions on the screen.
DI Quality Sensor Fault: LOW 62 Follow instructions on the screen.
Loop Conductivity Sensor Fault 63 Follow instructions on the screen.
Temperature Sensor: HIGH 64 Allow system to flush.
Temperature Sensor: LOW 65 Check incoming water temperature.
Level Sensor Fault: HIGH 67 Contact Technical Support.
Level Sensor Fault: LOW 68 Contact Technical Support.
Internal UV Lamp Run Time Expired 4 Contact Technical Support
Tank UV Lamp Run Time Expired 5 Contact Technical Support
Pretreatment Module TC001 time expired 1 Replace.
Endure Purification Pack 1 TC002 time expired 2 Replace.
Endure Purification Pack 2 TC009 time expired 3 Replace.
Inlet Conductivity: HIGH Check conductivity in Feed Water.

24
Contact Technical Support if necessary.
Pressure Sensor Fault: HIGH 100-litre storage tank with pump pressure sensor
69
Contact Technical Support
Pressure Sensor Fault: LOW 100-litre storage tank with pump pressure sensor.
70
Contact Technical Support
Pressure: HIGH Duo pressure sensor. Follow instructions on the screen.

71
Contact Technical Support if necessary.
a. When RO pump is ON
b. When Permeate is ON
c. When circulation pump is active
Sanitise the System

You will need a new Sanitisation cartridge TC010.
Record verification of the procedure in the Duo Series 5 and Series 6 Ultra-Pure Water System Preventive Mainte-
nance Report.
WARNING! Severe personal injury. The sanitisation cartridge contains chlorine.

Chlorine causes severe eye and skin irritation or burns. Avoid contact with
eyes, skin, and clothing. Wear protective glasses and gloves during the saniti-
sation process. Wash hands thoroughly at the completion of the process.
1. Remove the left-front panel.
2. On touch
3. On touch
5. On , select UP Sanitisation and touch .
Sanitise the System 55

6. On , touch
When appears the system depressurizes.
7. When appears, remove Endure Purification Pack 2 TC009
8. Remove the packaging from the Sanitisation Cartridge TC010

9. Wearing protective gloves, remove the covers from the receptacles on the Sanitisation Cartridge
10.Touch
11.When appears, insert Sanitisation Cartridge TC010 in the position of TC009
56 Sanitise the System

12.Be sure the pack is resting against the inside lip of the bracket and not on top of it. Refer to the
image below.
13.Touch
When appears, the sanitising process begins
and counts down from 2819 seconds (approximately 46 minutes).
14.When appears, remove TC010 cartridge.
15.Remove the packaging from the new Endure Purification Pack 2 TC009 cartridge
16.Remove the covers from the receptacles on the back of the pack.

17.Touch
18.When appears, insert the new TC009 cartridge.
20.Be sure the pack is resting against the inside lip of the bracket and not on top of it. as shown
below.
21.Touch .
22.When appears, the system will flush for 60 seconds
23.When appears, touch
24. Take off the protective gloves; they are no longer required.

25.Touch until appears.
26.Replace the left front panel.

27.If the site maintenance schedule indicates that it is close to the time to replace the Endure Purifi-
cation Pack 1 TC002, go to procedure Replace Endure Purification Pack 1 TC002 on page 107. If not,
go directly to step 28.
NOTE: Refer to the routine maintenance schedule in Table 4 on page 63.
28. Replace the left front panel.

29.Record verification of the procedure in the Duo Series 5 and Series 6 Ultra-Pure Water System Preventive
Maintenance Report.


Maintenance
Maintenance Schedule
Below is a schedule of routine maintenance intervals required to keep the Duo II.I Ultra-Pure Water Sys-
tem operating.
Table 4. Schedule of Routine Maintenance
Maintenance Required Frequency See Chapter...
6 months, or when external stor-

Replace Pre-treatment Module Replace Pre-Treatment Module
age tank is sanitised.
Replace Endure Purification Pack 1

Replace Endure Purification Pack 1 (TC002) 6 months
TC002
Sanitise the External Storage Tank (if

6 months and when the External
applicable)
Replace Endure Purification Pack 2 (TC009) Storage Tank or System is sani-
or
tised.
Sanitise the System
Replace Ultraviolet Lamp (Duo unit

Replace UV Lamp in Duo unit Annually
only)
Replace Endotoxin Filter or Bacteria

Replace Point-of-Use Filter 6 months
Filter
Percent rejection is less than 90

percent or Permeate Water Flow
Replace RO membranes is below 90 percent of System Replace the RO Membranes
Requirement, or when storage
tank is sanitized.
RO Membrane Sanitising (RO Clean)

RO Clean Annually
and Pretreatment Module Installation
As directed by customer, if bacte- Sanitise the External Storage Tank (if

Sanitize the External Storage Tank
rial contaminants dictate applicable)
Sanitise the system Annually Sanitise the System
Maintenance Schedule 63
64 Maintenance Schedule
Check Feed Water Conductivity

Perform this procedure as part of a system Startup or Preventive Maintenance visit. When directed, record
the specific information on the DUO Series 5 and Series 6 Ultra-Pure Water Purification System Startup Report or
Preventive Maintenance Report.
Required equipment:
• EC/TDS Conductivity Pen
• 18.9-litre [5-gallon] bucket
1. On , touch , and then touch , or
On , touch
2. Observe the Feed Water conductivity reading (µS) and record it on line
Feed Water Conductivity, in the Displayed Value column on the Startup Report or Preventive Main-
tenance Report.
3. Press (green) to stop the machine.
4. Close the feed water inlet valve.
5. Disconnect the tube from the applicable inlet port ( or ) connection on the back of the
DUO unit.
6. Insert the open end of the tube into the bucket.
7. Open the feed water inlet valve, partially fill the container, and then close the valve.
8. Turn on the Conductivity Pen and insert it into the container of feed water.
9. Wait for the reading to stabilize.
10.Record the conductivity pen reading on line Feed Water Conductivity in the Actual Value col-
umn.
Check Feed Water Conductivity 65

11.Take one of these actions.

Is the Feed Water Conductivity Displayed Value within 10 percent of the
Then...
Actual Value recorded on the applicable Report...
Yes, Go to step 25
No, Go to step12
NOTE: The recorded Displayed Value and the Actual Value do not have to match, but calibration is
necessary if the Displayed Value is not within 10 percent of the Actual Value.
13.On , touch
14.On , touch
15.Enter the Administrator password 3182 and touch
16.Touch
17.Touch AI Calibration
18.Touch Edit Calibration
19.Touch or until Feed Water is displayed.
Calibraon
Feed Water
^=
0737 μS 00750
0590.0 μS H 00600 ADC
0000.0 μS L 00000 ADC
Teach mode Off
20.Touch the H ADC value highlighted on the first line.

21.Using the displayed keypad, adjust the H ADC value so that when saved, Feed Water Conductiv-
ity value displayed on the screen is within 10 percent of the Actual Value recorded on the
applicable report.
NOTE: To increase the conductivity, decrease the H ADC value.
To decrease the conductivity, increase the H ADC value.
22.Touch .
23.Touch to change the screen and then touch to return to the Feed Water conductivity cali-
bration screen. This action enables you to see the calibration result.
66 Check Feed Water Conductivity

NOTE: Matching the Actual Value may take several tries.
24.Repeat steps 20 through 23 until the Feed Water value displayed matches the Actual Value.
25.Touch until appears to exit the technician account.
26.Empty the bucket.
Check Feed Water Conductivity 67

68 Check Feed Water Conductivity

Check Concentrate Conductivity and Flow Rate

Perform this procedure as part of a Preventive Maintenance visit. When directed, record the specific infor-
mation on the Duo Series 5 and Series 6 Ultra-Pure Water System Startup Report or Preventive Maintenance Report.
Required equipment:
• Hand-held Conductivity Meter with T-connection
• Dry 1-litre graduated cylinder
IMPORTANT: The Duo machine must be running for at least 15 minutes before proceeding.

2. Connect a 1/4-inch fitting to the 1/4-inch tube on the conductivity meter T-connection.
3. Connect the open end of the Concentrate outlet tube to the 1/4-inch fitting on the T-con-
nection.
NOTE: The concentrate outlet tube is routed to a drain.
4. Direct the open end of the other tube on the T-connection to a drain.
Duo C B A 8 7 6 5 4 3 2 1
3/8-inch tubing
with fitting
1/4-inch tubing
with fitting
Hand-held
Conductivity Meter
5. Turn on the conductivity meter.

6. Press (red) to start the machine and wait for the reading to stabilize.
7. Record the meter reading on line Concentrate Water Conductivity in the Actual Value column
on the Startup Report or the Preventive Maintenance Report.
Check Concentrate Conductivity and Flow Rate 69

8. Direct the open end of the T-connection tube from the drain into the 1-litre graduated cylinder.
9. Using the stop watch, allow water to fill the cylinder for 36 seconds.
10. Multiply the measured value by 100 to determine the litres per hour (lph).
11.Record the amount of water on line Concentrate Water Flow Rate in the Actual Value column
of the Startup Report or the Preventive Maintenance Report.
12.Press (green) to stop the machine.

13.Turn off the conductivity meter.
14.Disconnect the conductivity meter tube from the Concentrate outlet tube .
15.Route the concentrate outlet tube to the applicable drain.

17.Empty the graduated cylinder.
70 Check Concentrate Conductivity and Flow Rate

Check Permeate Conductivity and Temperature

Perform this procedure as part of a system Startup or Preventive Maintenance visit. When directed, record
the specific information on the DUO Series 5 and Series 6 Ultra-Pure Water Purification System Startup Report of
Preventive Maintenance Report.
Required equipment:
• 18.9 litre [5-gallon] bucket
NOTE: The DUO system must be running for a least 15 minutes before proceeding.
1. On the Startup Report or Preventive Maintenance Report, select the System Requirement for Perme-
ate Water Flow Rate for the DUO model.
On , touch
3. Observe the displayed Permeate Water conductivity reading (µS) and record it on line
Permeate Water Conductivity, in the Displayed Value column on the applicable Report.
4. Observe the Temperature reading (º C) and record it on line Permeate Water Temperature, in
the Displayed Value column on the applicable Report.
5. Shut the inlet water valve to the Duo unit.
6. Connect a 1/4-inch fitting to the 1/4-inch tube on the conductivity meter T-connection.
7. Open the left front panel.
8. Remove Endure Purification Pack 1 (TC002)
9. Remove the back panel of the Duo unit.
Check Permeate Conductivity and Temperature 71

10.Disconnect the 1/4-inch tube at the location shown below.
11.Insert the 1/4-inch tube from the T-connection into the elbow connection.
12.Place the open end of the other tube on the T-connection into the bucket.
3/8-inch tubing
with fitting
1/4-inch tubing
with fitting
Hand-held
Conductivity Meter
13.Open the inlet water valve to the Duo unit.

14.Turn on the Conductivity meter.
72 Check Permeate Conductivity and Temperature

16.Wait for the reading to stabilize, then press (green) to stop the machine.
17.Record the meter reading on line Permeate Water Conductivity in the Actual Value column on
the applicable report.
18.Observe the temperature displayed on the conductivity meter.
19.Record the temperature on line Permeate Water Temperature in the Actual Value column of
the applicable Report.
21.Disconnect the conductivity meter tube from the elbow in the Duo unit.
22.Reconnect the tube previously disconnected.
24.Replace the Endure Purification Pack 1 (TC002).
25.Replace the front panel
26.Replace the back panel.
Is the Permeate Water Conductivity Displayed Value
within 10 percent of the Actual Value on the applicable Then...
report?...
Yes, Go to step 48.
No, Go to step 29 to adjust the permeate conductivity
value.
NOTE: Calibration is necessary if the Displayed Value is not within 10 percent of the Actual Value.
29.On , touch , or.
On , touch , and then touch
30.On , touch

31.On , enter the Administrator password 3182 and touch
32.Touch
33.Touch AI Calibration
34.Touch Edit Calibration
35.Touch or until Permeate is displayed.
Calibraon
Permeate
=^ 02200
0083.1 S
0200.0 μS H 02200 ADC
0000.0 μS L 00675 ADC
Teach mode Off
36.Touch the H ADC value highlighted.

37.Using the displayed keypad, adjusts the H ADC value so that when saved, the Permeate Water
Conductivity Displayed Value is within 10 percent of the Actual Value recorded on the applica-
ble Report.
NOTE: To increase the conductivity, decrease the H ADC value.
To decrease the conductivity, increase the H ADC value.
38.Touch
39.Touch to change the screen and then touch to return to the Permeate water conductivity
calibration screen. This action enables you to see the calibration result.
NOTE: Matching the Actual Value may take several tries.
40.Repeat steps 36 through 39 until the Permeate Water value displayed matches the Actual Value.
41.From the Calibration screen, touch or until Temperature is displayed.

42.Touch the temperature value highlighted on the first line, shown below.
Calibraon
Temperature
^=
28.1 °C 02049
25.0 °C H 01883 ADC
02.0 °C L 00675 ADC
Teach mode Off
43.Using the displayed keypad, enter the temperature reading that was recorded in the Actual column
for the Permeate Water Temperature line on the applicable report.
44.Touch
45.On the Temperature calibration screen, touch
46.On calib. mode, touch or until Phys. HIGH is displayed.

47.Touch . Teach mode displays Phys. HIGH
48.Touch until appears to exit the technician account.


Check Post DI Quality (Resistivity) and Flow

Rate
mation on the Duo Series 5 and Series 6 Ultra-Pure Water PurificationSystem Startup Report or Preventive Mainte-
nance Report.
Required equipment:
• Dry 1-litre graduated cylinder
• 18.9 litre [5-gallon] bucket
• Stop watch
IMPORTANT: The Duo system must be running for at least 15 minutes before proceeding.
On , touch
2. Observe the displayed DI Quality reading (MΩ) and record it on line Post DI Water Quality
(Resistivity), in the Displayed Value column on the applicable report.
4. Connect a 5/16-inch fitting to the conductivity meter T-connection.

5. Disconnect the Duo unit 5/16-inch pure water outlet ( ) tube from the external storage tank.
6. Connect the tube to the 5/16-inch fitting to the conductivity meter T-connection.
Check Post DI Quality (Resistivity) and Flow Rate 77

7. Place the open end of the 3/8-inch tube on the T-connection into the bucket (a).
Duo C B A 8 7 6 5 4 3 2 1
5/16-inch tubing
with fitting
3/8-inch tubing
with fitting
(a)
(b)
Hand-held
Conductivity Meter
8. Turn on the Conductivity meter.

9. Press (red) to start the machine.
10.Wait for the reading to stabilize, then press (green) to stop the machine.
11.Record the meter reading on line Post DI Water Conductivity in the Actual Value column on
the applicable report.
13.Move the open end of the tube into the graduated cylinder (b).
15.Using the stop watch, allow water to fill the cylinder for 36 seconds, then press (green) to
stop the machine.
16.Observe the volume of water in the graduated cylinder.
17.Multiply the measured value by 100 to determine the litres per hour (lph).
18.Record the volume of water on line Post DI Water Flow Rate into Tank in the Actual Value
column of the applicable report.
The table below shows the required volume of Post DI water in the graduated cylinder to match
the required flow rate.
Required Flow Rate Volume in Graduated
(Type 2 water) Cylinder
20 lph to 28 lph 200 ml to 280 ml
19.Disconnect the T-connection from the 5/16-inch tube.
78 Check Post DI Quality (Resistivity) and Flow Rate

20.Reconnect the tube to the connection on the storage tank.

22.Empty the graduated cylinder and the bucket.
Check Post DI Quality (Resistivity) and Flow Rate 79

80 Check Post DI Quality (Resistivity) and Flow Rate

Check Post Ultrapure (UP) DI Water Quality

(Resistivity)
mation on the Duo Series 5 and Series 6 Ultra-Pure System Startup Report or Preventive Maintenance Report.
This procedure requires a tube to be secured to the barbed fitting on the bottom of the point-of-use filter
on the dispense gun. The other end of the tube will be connected to the T-connection of the hand-held
meter. For the Standard filter, use a 5/16-inch tube. For the Ultra Filter, use a 1/2-inch tube. See Required
Equipment below.
Required Equipment:
• Hand-held Conductivity Meter
• 1/2-inch tube, cut to desired length
• 5/16-inch tubing, cut to desired length
• 18.9 litre [5-gallon] Bucket
IMPORTANT: The Duo system must be running for at least 15 minutes before proceeding.
On , touch
2. Observe the displayed UP DI Quality reading (MΩ) and record it on line Post UP DI Water
Quality (Resistivity), in the Displayed Value column on the applicable report.
Check Post Ultrapure (UP) DI Water Quality (Resistivity) 81

3. Connect the applicable tubing and fittings to the conductivity meter T-connection and the applica-
ble point-of-use filter as specified below.
IMPORTANT: Cut tubing in lengths that adequately reach between the filter and the bucket to which
water will drain. .
For the... Connect... Then connect... And then...
Endotoxin 3/8-inch fitting to the open T-con- 1/2-inch tubing to the Push the open-end of the 1/2-inch
Filter nection of the meter and connect a barbed fitting on the Ultra tubing over the 3/8-inch tubing
section of 3/8-inch tubing to the Filter. for a secure fit.
fitting.
Bacteria Filter 5/16-inch fitting to the open T- 3/8-inch tubing to the Push the open end of the 3/8-inch
connection of the meter and con- barbed end of the Stan- tubing over the 5/16-inch tubing
nect a section of 5/16-inch tubing dard Filter. for a secure fit.
to the fitting.
1/2-inch tubing 3/8-inch tubing
3/8-inch tubing
with fitting
5/16-inch tubing
with fitting
Hand-held
Conductivity Meter
.
4. Insert the open end of the other tube on the T-connector into the bucket.
5. On , touch and observe the conductivity reading as the UP DI water flows through
the meter.
82 Check Post Ultrapure (UP) DI Water Quality (Resistivity)

6. When the reading has stabilized, touch to stop the water flow.
7. Use the formula below to convert the UP DI Water conductivity reading to MΩ
1 / conductivity reading (µS) = MΩ
8. Record the conductivity MΩ reading on line Post UP DI Water Quality (Resistivity) in the
Actual Value column of the applicable Report.
9. Turn off the conductivity meter.
10.Disconnect the tubing from the point-of-use filter and the T-connection of the conductivity meter.
Check Post Ultrapure (UP) DI Water Quality (Resistivity) 83

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84 Check Post Ultrapure (UP) DI Water Quality (Resistivity)

Adjust RO Pump Speed

mation on the DUO Series 5 and Series 6 Ultra-Pure Water Purification System Preventive Maintenance Report.
1. From , touch , on , touch or
From , touch
2. On , touch
4. On , touch
5. On, select RO Pump Speed and touch
6. Touch or until the speed matches the System Requirement.
7. Touch
Adjust RO Pump Speed 85

8. Touch until is displayed.
9. Touch to exit the administrator account.
86 Adjust RO Pump Speed

Sanitise the External Storage Tank (if applicable)

The external storage tank must be sanitised when tests confirm high levels of bacterial contamination are
found in the stored water. This process also requires the removal and replacement of the UP Endure Puri-
fication Pack 2, TC009.
If sanitizing is performed during a preventive maintenance visit, record verification of the procedure per-
formance in the DUO Series 5 and Series 6 Ultra-Pure Water System Preventive Maintenance Report.
WARNING! Personal injury. Do not swallow or crush chlorine sanitising tablets.

Tablet may be harmful if swallowed. Crushing the tablet can create a dust that
is irritating to the nose, eyes, and skin. Wear protective eye wear and gloves
when handling tablets. Contact poison control center if swallowed.
Wash thoroughly with soap and water after handling, before eating, drinking,
chewing gum, using tobacco, or using toilet.
1. On touch
2. On , touch
3. At Tank Level, be sure the value shown is greater than 60 %.

NOTE: If the Tank Level is less than 60 percent, reset the Tank Level Limit so it is greater than 60
percent to prevent excessive chlorine concentration during the sanitising process. Refer to Configure
User Settings on page 41.
4. Touch
5. Disconnect power to the Duo unit.
Sanitise the External Storage Tank (if applicable) 87

6. Insert the required quantity of CT3 tablet, or equivalent, into the applicable storage tank. See table
below.
NOTE: The number of tablets provides 25 ppm chlorine concentration for the applicable tank size.
Table 5. Quantity of sanitising tablets required for 25 ppm chlorine concentration.
Quantity of CT3 Sanitisation Tablets

Tank Size (or equivalent) Chlorine Concentration
30-litre 1
60-litre 2 25 ppm
100-litre (with or without pump 3
7. Let the chlorine solution set for 60 minutes.

8. Drain reservoir at the plug or dispense tap at the bottom of the tank until the tank is empty.
9. If a plug was removed, re-insert it now.
10.Apply power to the Duo unit and allow the tank to fill to the Tank Full Limit (greater than 60 per-
cent).
11.While the tank is filling, on touch
12.On , touch
13.be sure the Tank Level value is greater than 60%.

14.Disconnect power to the Duo unit and drain the tank again.
15.If a plug was removed, re-insert it now.
16.Apply power to the Duo unit and allow the tank to fill to the Tank Full Limit (greater than 60 per-
cent).
17.With the tank filled with water, use a chlorine test kit to check the residual chlorine concentration.
If the residual Chlorine concentration is... Then,...
Less than 0.05 ppm, Go to step 19
Greater than 0.05 ppm Repeat steps 14 through 18.
88 Sanitise the External Storage Tank (if applicable)

19.On touch
20.On touch
21.On , select UP Sanitisation and touch .
22.Remove the left-front panel.
23.On , touch
24.When appears the system depressurizes.
25.When appears, remove Endure Purification Pack 2 TC009
26.Remove the packaging from the Sanitisation Cartridge TC010

27.Wearing protective gloves, remove the covers from the receptacles on the Sanitisation Cartridge
28.Touch
29.When appears, connect Sanitisation Cartridge TC010 in the position of TC009.
image below.
31. Touch
32.When appears, the sanitising process begins

36.Touch
37.When appears, insert the new TC009 cartridge.

38. Be sure the pack is resting against the inside lip of the bracket and not on top of it. as shown
below.
39.Touch .
44.Dispose of the sanitisation cartridge and the Endure Purification Pack 2 following local environ-
mental disposal guidelines.
45.Record the confirmation of external storage tank sanitisation on the DUO Series 5 and Series 6
Ultra-Pure Water System Preventive Maintenance Report

46.Be sure these components are replaced to further eradicate any levels of bacteria
Component See Chapter...
Replace Endure Purification Pack 1

Endure Purification Pack 1 (TC002)
TC002
Pre-treatment Module Replace Pre-Treatment Module
Replace Endotoxin Filter or Bacteria Fil-

Storage Tank Standard Filter or Ultrafilter
ter
RO membranes Replace the RO Membranes


Re-Sanitise the System

The Duo system was sanitised at the time of installation but must be re-sanitised once a year. You will
need a new Sanitisation cartridge TC010.
Record verification of the procedure performance in the DUO Series 5 and Series 6 Ultra-Pure Water System
Preventive Maintenance Report
WARNING! Severe personal injury. The sanitisation cartridge contains chlorine.

Chlorine causes severe eye and skin irritation or burns. Avoid contact with
eyes, skin, and clothing. Wear protective glasses and gloves during the saniti-
sation process. Wash hands thoroughly at the completion of the process.
1. Remove the left-front panel.
2. On touch
3. On touch
5. On , select UP Sanitisation and touch .
6. On , touch
Re-Sanitise the System 95

7. When appears the system depressurizes.
8. When appears, remove Endure Purification Pack 2 TC009
9. Remove the packaging from the Sanitisation Cartridge TC010

10.Wearing protective gloves, remove the covers from the receptacles on the Sanitisation Cartridge
11.Touch
12.When appears, insert Sanitisation Cartridge TC010 in the position of TC009
96 Re-Sanitise the System

image below.
14.Touch
15.When appears, the sanitising process begins

19.Touch
20.When appears, insert the new TC009 cartridge inro.
22.Be sure the pack is resting against the inside lip of the bracket and not on top of it. as shown
below.
23.Touch .


29.If the site maintenance schedule indicates that it is close to the time to replace the Endure Purifi-
cation Pack 1 TC002, go to procedure Replace Endure Purification Pack 1 TC002 on page 107. If not,
go directly to step 30.
NOTE: Refer to the routine maintenance schedule in Table 4 on page 63.
30. Replace the left front panel.

31.Replace the Dispense Controller ultra filter or standard filter. Refer to section Replace Endotoxin Fil-
ter or Bacteria Filter on page 113.


Replace Pre-Treatment Module

The pre-treatment module should be replaced every 3 to 6 months depending on the quality of the supply
water. The module is located behind the front panel of the RO machine. You will need Pre-Treatment
Module TC001.
IMPORTANT: If the UV lamp inside the Duo is being replaced, install the UV lamp before replacing the Pre-
Treatment Module.

1. Lift the left front panel and remove.
2. Remove the packaging from the Pretreatment Module TC001.
3. On , touch
4. On , select .
6. On , touch TC001 Change and touch .
Replace Pre-Treatment Module 101

7. On , touch
When appears, the pre-treatment module depressurizes for 30 seconds.
8. On , touch
9. On , remove the TC001 cartridge from the unit.
10.Touch
11.On , install a new TC001 cartridge. Secure the module to the two brackets.
12.Touch .
13.When appears, the cartridge will flush for 300 seconds (5 minutes).
102 Replace Pre-Treatment Module

14.On , touch

16.Touch
17.Dispose of the used module following local environmental disposal guideline.
Replace Pre-Treatment Module 103

104 Replace Pre-Treatment Module

Replace Ultraviolet Lamp (Duo unit only)

The ultraviolet (UV) lamp in the Duo unit is inserted and secured in a chrome housing located behind the
front, left panel.
IMPORTANT: If the Pre-treatment Module is being replaced, install the UV lamp first.
1. On , touch
2. On , touch
4. Touch TC003 Change
5. On , touch
6. Review the displayed guidelines

IMPORTANT: Do not disconnect power for a minimum of 10 minutes from the time you are instructed
to do so.

2. Remove the front, left panel.
3. Remove the front right panel.
4. Using an allen head wrench, loosen the screws and remove the panel that covers the main Control
board.
5. Disconnect the cable from the lamp.
Replace Ultraviolet Lamp (Duo unit only) 105

6. Carefully pull the UV lamp from the UV housing and place in a safe location.
7. Remove the UV lamp (TC003) from its packaging.
8. Connect the UV lamp cable to the new lamp.

9. Carefully insert the new lamp into the housing being careful not to drop the lamp down onto the
inner glass thimble.
10.Replace the panel that covers the Control board and secure it with the screws using the allen head
wrench.
11.Replace the front right panel.
13.Connect power to the Duo unit.
14.Discard the old UV lamp following your site requirements for disposal.
106 Replace Ultraviolet Lamp (Duo unit only)

Replace Endure Purification Pack 1 TC002

Replace the TC002 (DI) Endure Purification Pack 1 every 6 months.
NOTE: Replace the TC009 (UP) Endure Purification Pack 2 every 6 months and when the external storage
tank or the system is sanitised.
Follow this procedure to replace Endure Purification Pack TC002.
1. If you have not already done so, remove the left front panel.
2. Remove the packaging from the applicable Endure Purification Pack.
3. On touch
4. On touch
6. Select TC002 (DI) Change and touch
Replace Endure Purification Pack 1 TC002 107

7. On , touch .
When appears, the cartridge depressurizes for 30 seconds.
8. When appears, remove the TC002 cartridge from the unit.
9. Remove the covers from the receptacles on the back of the new pack.
10.Place the new TC002 cartridge into the location.
108 Replace Endure Purification Pack 1 TC002

11.Lift up on the back of the pack to slide the receptacles over the tubes on the back wall.
12.Be sure the pack is resting against the inside lip of the bracket and not on top of it as shown below.
13.Touch
Replace Endure Purification Pack 1 TC002 109

14.On , touch .
When appears, the cartridge flushes for 400 seconds (approximately 6 minutes)
15.On , touch
16.Touch
18. Dispose of the used purification packs following your site requirements for disposal.
110 Replace Endure Purification Pack 1 TC002

Replace the RO Membranes

This procedure requires RO Membrane Flushing kit 7120-2200-133. Follow this procedure.
IMPORTANT: To change the membranes the RO machine must first be removed from the system water flow.
CAUTION! Personal injury. Use two people to mount the RO machine to the bracket on the frame.
The RO machine weighs approximately 55 lbs [25 kg]. One person is not enough to stabilize and
mount the unit. Failure to do so can result in personal injury and equipment damage.
1. Remove the RO machine from Service.

2. Disconnect power to the RO machine.
3. If the unit is mounted to the wall, with the assistance of another person, remove the RO machine from
it’s mounting bracket and place the unit on a table.
4. Remove the screws that secure the rear panel and remove the panel.
5. Disconnect the tube fitting from the screw cap at the top of each membrane housing by depress-
ing the push fitting collars.
6. Remove the threaded screw caps from the RO membrane housing.
7. Remove the RO membrane module from the housing.
8. Insert a new membrane module into the RO membrane housing.
9. Secure the threaded screw caps to the RO membrane housing.
10.Reconnect power to the Duo unit.
11.If the unit does not start making water immediately, reduce the water level in the tank until the unit
activates.
12.Let the membrane flush to drain for one hour or until Permeate Conductivity is below 80 µS/cm
13.Disconnect power to the Duo unit.
14.Disconnect the short tube from port
15.Disconnect the flush tube from the tee connection and connect it port
16.Disconnect the long tube from the permeate connection.

17.Reconnect the 5/16-inch permeate tube.
18.Replace the rear panel and secure the previously removed fittings.
19.If applicable, mount the RO machine to it’s mounting bracket.
20.Leave the 5/16-inch tube with the customer for future membrane replacements.
21. Reconnect power to the Duo unit.
22.Dispose of the used membranes following your site requirements for disposal.
Replace the RO Membranes 111

112 Replace the RO Membranes

Replace Endotoxin Filter or Bacteria Filter

Required equipment:
• Adapter ADAP00012 with o-ring for TC004 Endotoxin Filter
• Adapter ADAP00011 with o-ring for TC011 Bacteria Filter

1. Remove the current filter from the base of the dispenser.
2. Remove the filter from its packaging.
3. Connect the applicable adapter as indicted below:
• For Adapter ADAP00012, place the o-ring over the threads on the TC004 Endotoxin Filter.
• For Adapter ADAP00011, insert the o-ring inside the threaded end of the adapter
4. Screw the applicable adapter onto the filter.
5. Push the adapter into the connection at the base of the dispenser.
6. Remove the plastic cap from the clear plastic filter shroud.
Replace Endotoxin Filter or Bacteria Filter 113

114 Replace Endotoxin Filter or Bacteria Filter

Replace Storage Tank Air Filter

All tanks use air filter (TC005). The air filter connects to the top of the storage tank.
1. Remove the new air filter from its packaging.
2. Pull the existing filter off the top of the tank.
3. Turn the new filter so the flange-end faces down toward the filter-connection tube as shown
below.
4. Place the filter over the tube on the tank. and press down.
Replace Storage Tank Air Filter 115

116 Replace Storage Tank Air Filter

Update Software and Reset Memory

The software to update the Control board inside the unit and the Dispense Controller board must be
downloaded onto a micro-SSD card for each board. The Control software is located in folder titled base.
The Dispense Controller software is located in a folder titled dispense.
Record Existing Settings

All system and calibration settings must be recorded before installing software. System, user, and calibra-
tion settings will have to be re-entered after the software is updated.
Record System Settings

1. On or touch , or
On , touch , then touch
2. On , touch
3. Enter the Administrator password 3182 and touch
4. Touch
Update Software and Reset Memory 117

5. Touch the applicable setting and touch . Touch or to view the setting.
6. Record all the available settings for each menu item.

NOTE: UP Flush will only appear on the Dispenser Valve V2
NOTE: Record the Relay (X1) and Relay (X2) last. You will have to restart the unit to go from Relay 1
and Relay 2.
Record User Settings

• On or touch
2. On , touch
118 Update Software and Reset Memory


Tank Full Limit
Tank Pump Set
Record AI Calibration Settings

1. On or touch , or
2. On , touch

4. Touch
5. Touch AI Calibration and touch
6. Touch Edit Calibration and touch

7. Touch or to view the desired setting.
NOTE: Settings to record are identified below.
Calibraon
Permeate
=^ 02200
0083.1 S
0200.0 μS H 02200 ADC
0000.0 μS L 00675 ADC
Teach mode Off

Record Offset Calibration Settings

1. On or touch , or
2. On , touch
4. Touch
5. Touch or to view the desired setting.


Control Board Software Installation

You will need:
• Allen-head wrenches of various sizes
• ESD protection wrist strap
• 8 or 16 GB MicroSD card
• Jumper Link
IMPORTANT: All system and calibration settings must be recorded before installing software.
Follow this procedure

1. Disconnect power from the Duo unit.
2. Remove the right-side cover from the unit.
3. Using the required sized allen-head wrench, remove the screws that secure the cover over the Con-
trol board.
4. Remove the current microSD card at the top of the board as shown in the left image below.
5. Insert the microSD card, with the updated software, into the clip. Check for correct orientation
and be sure the card is locked in place.
6. Wearing a grounding wrist strap, connect the jumper link to the connector shown in the image
above.
NOTE: The phrase Bootloader Inserted = active is located next to the jumper.

7. Connect power to the unit to install the software.

NOTE: Lights on the Control board will flash for approximately 30 seconds. When the installation is
complete, the two green LEDs below the jumper will each flash one second indicating the installation
was successful.
8. Check the display on the dispenser and respond to any messages that may appear.
9. Disconnect power to the unit
10.Remove the microSD card and jumper link.
IMPORTANT: If the SD card and jumper link are not removed after the Control board id updated, the
current required settings will be lost.
11..Perform the procedures in section Dispense Controller Board Software Installation on page 123.
Dispense Controller Board Software Installation

You will need:
• Allen-head wrenches
• ESD protection wrist strap
• 8 or 16 GB MicroSD card
• Jumper Link
• Small Phillips (cross-head) screwdriver
2. Remove the screws that secure the cover of the Dispenser.
3. Insert the microSD card, with the updated software, into the clip shown below. Check for correct
orientation and be sure the card is locked in place.

4. Connect the jumper link to the connector indicated in the figure above.
5. Connect Power to the unit to install the software.
NOTE: Lights on the board will flash for approximately 30 seconds. When the installation is complete,
the two green LEDs below the jumper will each flash one second indicating the installation was suc-
cessful.
6. Check the display on the dispenser and respond to any messages that may appear.
7. Disconnect power to the unit.
8. Remove the microSD card and jumper link.
IMPORTANT: If the SD card and jumper link are not removed after the Control board id updated, the
current required settings will be lost.
9. Replace and secure the cover to the dispenser.

10.Reconnect power to the unit.
Reset Memory
When both boards have been updated to the latest software, follow this procedure to reset the memory.
1. On or touch , or
2. On , touch

4. On the Service menu, touch Memory Reset and touch
5. On the Memory screen, touch the icon to reset the memory as indicated below.
6. Touch to return to the Main Menu.

7. Re-enter all user, system, and calibration settings.


Component Connections
This chapter shows the component connections and the cable and wiring harnesses used in the Duo II.I
system.
System Component Connection Layout

Figure 1 and Figure 2 show the layout of the Duo II.I system with an Integral dispenser and with a
Remote Dispenser respectively.
NTV2
CTX2
G1
CTX1 CTX4 CTX5 TTX1
DI1
PD1 TC026
V3
NTV1 RO1
P1
TC002
V1
TC001
DI2
CTX3
FL1
PRV ST1
TC003
TC009
NTV3 UV1
NTV4 FTX1
PCV1 V2 FCV2
V5 NTV5
V4
L1
TC004
TC011
FCV1 TC005
Drain TC008
Drain LS
Figure 1. Duo II.I system with integral dispenser only.
Component Connections 127

NTV2
CTX2
G1
CTX1 RO1 CTX4 CTX5 TTX1
DI1
PD1 TC026
V3
NTV1
P1
TC002
V1
TC001
DI2
CTX3
FL1
PRV
TC003
TC009
ST1
NTV3 UV1
NTV4
PCV1 V2 FTX1
FCV2
V5 NTV5
L1
V4
FCV1 TC005
TC004
TC011
Drain TC008
Drain LS
Figure 2. Duo II.I system with integral and remote dispensers.
Table 6. System Component Connections.

NOTE: See Consumables and Replacement Parts on page 133 for part numbers.
Schematic
Identification Component Name
PRV Pressure Reducing Valve
NTV1 Inlet Water Check Valve
V1 Inlet Water Solenoid Valve
CTX1 Inlet Water Conductivity Sensor
P1 RO Pump
NTV2 Pulsation Dampener Check Valve
PD1 Pulsation Dampener
FL1 Pre-Treatment Module, TC001
G1 Pressure Gauge, PI1
V2 Carbon Flush Solenoid
TC026 RO Membrane
128 Component Connections

Table 6. System Component Connections. (Continued)

Schematic
Identification Component Name
CTX2 Permeate Conductivity Sensor
NTV3 Recycle Check Valve
PCV1 RO Pump Pressure Adjustment Screw
V3 Permeate Water Solenoid
DI1 Endure Purification Pack 1,TC002
CTX3 Post-Treatment Conductivity Sensor
FCV1 Concentrate Flow Restrictor
TC008 Submersible UV lamp, External Storage Tank
LS Water Level Sensor, External Storage Tank
TC005 Air Filter, External Storage Tank
NTV4 Check Valve, 10 psi
FTX1 Flow Sensor
P2 Circulation Pump
UV1 UV Lamp, TC003
CTX4 Total Organic Carbon Conductivity Sensor
TC009 Endure Purification Pack 2
CTX5 Ultra Pure Permeate Conductivity Sensor
TTX1 Temperature Sensor
ST1 Strainer
FCV2 Recirculation Loop Flow Restrictor
NTV5 Dispenser check valve
V5 UP Flush and Sanitisation Flush Solenoid Valve
V4 Dispense Solenoid Valve
TC004 Dispenser Ultra Filter
TC011 Dispenser Standard Filter
L1 Leak Detector

Control Board (CONT00001) Connections

Below is an illustration of component connections to the Control board. Refer to Consumables and Replace-
ment Parts for part numbers. Refer to the System Component Connection Layout on page 127 for the location of
the components in the system.
Conductivity Sensor, Pump, and Valve Connections
X3 RED
X21 V1
X22
BLUE
Leak SENS00007 X3
X24
Detector
X13 X4 LOOM00008
X15 X4 RED
CTX1 X15 V3
X17 X5
CTX2 X17
BLUE
X19 X7
CTX3 LOOM00007 X19
X23
CTX4 X20 X9 X5 RED
X20 X23 V2
CTX5 BLUE
X25 X26
TTX1
X30 X28
X27 X7 RED
RED SUPP00001 V5
P1 X25 BLUE
BLUE X29
X14
X10
RED SUPP00001 X16
P2
BLUE X18
X11
X6 X8
X2 X1
Back Panel and UV Lamp Wiring

LOOM00012
WIRE00007
X21
X22
X3
X24
X13 X4
LOOM00015
Integral X15
X5 WIRE00014
TAN or BRN Dispenser
X17
BRN BLU CONT00002
X7
X19
RED X9
X20
X23 X26
WIRE00014
FTX1 C B A
X30 X28
WIRE00012 X27
X25 X29
SENS00004
X14 X10 CABL00007
WIRE00027
X16
X18 X11
X6 X8
X2 X1
WIRE00025
UV1 WIRE00025
LOOM00015
LOOM00011

Table 7. Control Board Connections.

Control
Component Layout ID
Board
X1 Volt Free (Dry) Contact ---
X2 Volt Free (Dry) Contact ---
X3 Inlet Water Solenoid Valve V1
X4 RO Permeate Solenoid Valve V3
X5 Carbon Flush Solenoid V2
X6 RO Pump P1
X7 Flush Solenoid Valve, Ultra-Pure Flush and Sanitisation Flush V5
X8 Circulation Pump P2
X9 Storage Tank Pump Enable ---
X10 UV Power, External Storage Tank C
X11 UV Lamp UV1
X13 Leak Detector ---
X14 Flow Sensor FTX1
X15 Inlet Water Conductivity Sensor CTX1
X16 Water Level Sensor, External Storage Tank A
X17 Permeate Conductivity Sensor CTX2
X18 Pressure Sensor, External Storage Tank A
X19 Post-Treatment (DI) Conductivity Sensor CTX3
X20 Ultra Pure Conductivity Sensor CTX5
X21 UV Fault Wiring Harness ---
X23 Total Organic Carbon Conductivity Sensor CTX4
X25 Temperature Sensor TTX1
X26 Power-In Wiring Harness
X28 Remote Dispense Controller Cable B
CONT00002
X30 Integral Dispenser Control Board a X1
a. See section Integral Dispenser (CONT00002) Connections on page 132

Integral Dispenser (CONT00002) Connections
X21
X22
X3
X24
X13 X4
X15
X5
X17
X7
X19
X20 X9
X23
X26
CABL00006 X30 X28
X27
X25 X29
X14
CONT00002 X10
X16
X1 X18
X6 X8 X11
X2 X1
DISP00006
CONT00001
ST5
X2
V4
Figure 3. Integral Dispenser Connections.
Table 8. Dispenser Control Board Connections.
Dispenser
Control Board Component Layout ID
CONT00002
CONT00001
X1 Integral Dispenser Control Board
X30
X2 Dispense Solenoid Valve V4
ST5 Dispenser Cable DISP00006

Consumables and Replacement Parts

These are the consumables and parts for replacement on the Duo II.I unit.
Consumables
Below is a list of items that require regular replacement.
European Recommended
US Part Number Part Number Description Stock Quantity
7120-2200-101 TC001 Pre-Treatment Module ---
7120-3500-101 TC002 Endure Purification Pack 1 ---
7120-4000-204 TC009 Endure Purification Pack 2 ---
7120-4000-205 TC010 Sanitisation Cartridge ---
7120-4000-201 TC003 UV Lamp ---
2200-7120-010 TC008 UV Lamp, External Storage Tank ---
7120-3500-102 TC005 Air Filter, External Storage Tank ---
7120-4000-202 TC004 Dispenser Endotoxin Filter ---
7120-4000-203 TC011 Dispenser Bacteria Filter ---
8100-5000-018 TC026 RO Membrane 1
7120-0100-205 TC086 CT-1 Chlorine Tablets 1
Replacement Parts
Below are the replacement parts that are available. Parts will be replaced by an Authorized Technician as
necessary or as part of a Preventive Maintenance program.
Table 9. Replacement parts.
7120-4000-207 HOUS00006 UV Housing 1
7120-4000-208 THIM00001 UV Thimble 1
7120-4000-209 UVBA00001 UV Ballast 1
Total Organic Carbon Conductivity Sensor 1
7120-3000-111 SENS00003 Ultra Pure Permeate Conductivity Sensor 1
Post-Treatment Conductivity Sensor 1
8100-4000-251 DISP00023 Dispenser Handset for Integral installation ---
8100-4000-252 DISP00024 Dispenser Handset for Remote installation ---
8100-4000-254 AV053 Remote Dispense Gun complete 1
7120-4000-212 STRA00001 Strainer (for AV034 assembly) 1
Consumables and Replacement Parts 133

Table 9. Replacement parts. (Continued)
8100-4000-253 VALV00062 Dispense Solenoid Valve 1
Ring main Solenoid Valve 1
Inlet Solenoid Valve 1

7120-2200-107 VALV00004
Flushing Solenoid Valve 1
RO Permeate Solenoid Valve 1
7120-4000-214 VALV00011 Pressure Control Valve 1
7120-2200-118 CONT00001 Main Control Board 1
7120-2200-119 BATT00001 Main Control Board Battery 1
7120-2200-120 CONT00002 Dispenser Control Board 1
7120-3500-104 SENS00007 Leak Detector 1
7120-2200-126 ADAP00002 Power Supply Unit 1
7120-2200-105 VALV00003 Pressure Reducing Valve 1
Inlet Check Valve 1

7120-2200-106 VALV00002
Pulsation Dampener Check Valve 1
Inlet Conductivity Sensor 1

7120-2200-111 SENS00005
RO Permeate Conductivity Sensor 1
7120-2200-108 PUMP00001 RO Pump 1
Pulsation Dampener 1
7120-2200-110 DAMP00001
RO Housing 1
7120-2200-106 VALV00002 Pulsation Dampener Check 1
7120-2200-112 GAUG00001 Pressure Gauge 1
Concentrate Flow Restrictor

7120-2200-115 REST00002 Recirculation Loop Flow Restrictor 1
(Green)
7120-2200-114 VALV00005 Pressure Control Valve 1
7120-2200-113 VALV00008 Check Valve, 10 psi 1
7120-4500-201 VALV00010 Check Valve 1
7120-4000-206 SENS00004 Flow Sensor 1
8100-5000-020 PUMP00016 Circulation Pump 1
7120-2200-121 DISP00006 Display Touchscreen 1
1600-3000-002 TUBE00002 Tube 1/4-inch, white (1-metre section) 2

7120-2200-128 LEAD00001 Power Cord (UK) 1
7120-2200-129 LEAD00002 Power Cord (EU) 1
134 Consumables and Replacement Parts

Table 9. Replacement parts. (Continued)
7120-2200-127 LEAD00004 Power Cord (US) 1
7120-2200-131 LEAD00005 Power Cord (China) 1
7120-4000-215 WIRE00001 UV Lamp to UV Ballast Wiring Harness 1

7120-4000-219 WIRE00007 UV Fault Wiring Harness 1
7120-2200-124 WIRE00014 Power-In Wiring Harness 1
7120-4500-202 LOOM00007 Wiring Loom for Sensors 1
7120-4500-203 LOOM00008 Wiring Loom for Solenoids 1
External Storage Tank Replacement Parts

Below are the available external storage tanks for replacement
Table 10. Storage Tank Replacement Parts.
Part Number Stock Quantity
2311-7120-030 TANK30 Tank, 30 litre ---
2311-7120-060 TANK60 Tank, 60 litre ---
2311-7120-100 TANK100 Tank, 100 litre ---
2311-7120-102 TANK100P-01 Tank, 100 litre with integral pump, 230V ---
2311-7120-101 TANK100P-02 Tank, 100 litre with integral pump, 115V ---
6830-2311-102 CONT00003 Controller (power inverter) for 230V pump ---
6830-2311-101 CONT00005 Controller (power inverter) for 115V pump ---
2300-2311-101 PUMP00005 Pump, 100-litre tank ---
Power cord for 100-litre Tank with pump

7120-2200-129 LEAD00002 ---
(EU)
Power Cord for 100-litre Tank with pump

7120-2200-128 LEAD00001 ---
(UK)

7120-2200-127 LEAD00004 ---
(US)

7120-2200-131 LEAD00005 ---
(China)
7120-2200-130 SENS00016 Water Level Sensor 1
Pressure Sensor (0 to 10 bar), 100-litre

2400-2311-101 SENS00009 1
Tank with pump
6700-2311-102 FUSE00002 Fuse, 100-litre Tank with 230V pump 1
Consumables and Replacement Parts 135

Table 10. Storage Tank Replacement Parts. (Continued)
Part Number Stock Quantity
6700-2311-101 FUSE00003 Fuse, 100-litre Tank with 115V pump 1
8100-4500-209 LOOM00013 Water Level Sensor Wiring Harness
Pressure Sensor Wiring Harness for TANK

8100-4500-210 LOOM00014 ---
100-litre with pump
Internal Wiring Harness for 100-litre Tank

6420-2311-101 LOOM00019 ---
with pump
UV Lamp Assembly (includes transformer

and UV lamp)
2200-7120-001 AV012 ---
NOTE: See Consumables on page 133
for UV lamp part number.
4230-2311-101 LABL00043 Label for 100-litre Tank ---
136 Consumables and Replacement Parts

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Ultra-Pure Water System

with Total Organic Carbon Monitoring

Startup and Maintenance

AMERICAS EUROPE / MIDDLE EAST / AFRICA

Read This First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Important Safety and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Connect High or Low Pressure Feed Water Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connect Flush-to-Drain Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connect RO Concentrate Outlet Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Install Ultraviolet Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connect Remote Dispenser (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connect Point-of-Use Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

External Storage Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Install Endure Purification Pack (TC002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Primary Operation Menus and Sub-menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

RO Membrane Sanitising (RO Clean) and Pretreatment Module Installation . . . . . . . . . . . . . 35

Sanitise the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Check Feed Water Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Check Concentrate Conductivity and Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Check Permeate Conductivity and Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Check Post DI Quality (Resistivity) and Flow Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Check Post Ultrapure (UP) DI Water Quality

Adjust RO Pump Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Sanitise the External Storage Tank (if applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Re-Sanitise the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Replace Pre-Treatment Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Replace Ultraviolet Lamp (Duo unit only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Replace Endure Purification Pack 1 TC002. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Replace the RO Membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Replace Endotoxin Filter or Bacteria Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Replace Storage Tank Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Update Software and Reset Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Component Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Consumables and Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Read This First

Series 6 Hardware Updates

Dispenser Filter Update

Recirculation Loop Pressure Update

Wall Mounting of Duo Unit

Read This First v

• Drill with 10 mm drill bit

External Water Tank Wall Mounting (optional)

List of User, System, and Calibration Settings

Copy of Latest Controller and Display Software on MicroSD Cards

Required Documentation for Startup

Required Documentation for Preventive Maintenance

vi Read This First

Important Safety and Service Information

Hazard and Special Safety Notice Definitions

WARNING! Risk of electrocution or electrical shock resulting in death or severe

WARNING! Could result in death or serious personal injury or equipment dam-

CAUTION! Minor or moderate injury or equipment damage

This manual may contain the following types of special notices.

Important Safety and Service Information vii

WARNING! Electrical shock. Install this equipment on a ground fault interrupt-

WARNING! Electrocution. Never stand in water when handling electrical equip-

viii Important Safety and Service Information

Installation Kit (PACK00002)

7120-2200-126 ADAP00002 Power Supply Unit (with binder-connector fitted)

1600-3000-001 TUBE00001 5/16-inch Tube, 9 metres [29 feet]