1 s2.0 S0020740321006949 Main
1 s2.0 S0020740321006949 Main
1 s2.0 S0020740321006949 Main
Keywords: To study the irreversible changes in the magnetic stray field surrounding a steel structure caused by impact-
Plastic deformation induced elastic and plastic deformations, a steel cylinder was repeatedly subjected to axial impacts of various
Magnetic stray field changes magnitudes. Due to impacts that induce elastic deformation, the measured magnetic stray field of the structure
Axial impact
converges to a global magnetic equilibrium. However, as soon as plastic deformation develops, a deviation from
Steel cylindrical structure
this trend is observed. From the spatial distribution of the stray field, the location of the plastic deformation is
determined. Subsequently, the underlying processes of the measured evolution of the stray field are discussed
and successfully incorporated into an elementary model of the structure’s magnetisation to simulate the results
from the experiment. It is expected that the reported observation is useful for a class of engineering applications
in which non-contact and non-collocated measurements can be utilised to identify structural damage under
dynamic loading.
1. Introduction that it reduces the total cost of wind turbine, as it requires less steel
than the grouted version [7]. Nevertheless, the design does require a
Driven by the ambitious climate goals set out by governments to perfect alignment between the pile head and the superstructure. Any
reduce the emission of greenhouse gasses, the demand for energy gen- plastic deformation of the pile head can potentially disturb this delicate
erated from renewable sources has soared during the past decade [1], alignment [8].
and it is expected that this trend will continue in this new decade [2]. To determine whether a hammer blow inflicted plastic deformation
One attractive method to generate energy is the offshore wind turbine.
at the pile head, a non-collocated method which relies on conventional
Despite the plethora of available foundation types for such a structure,
strain measurement devices has been proposed in [9]. However, this
steel monopiles are the preferred choice in the relatively shallow
approach requires the sensors to be mounted on the monopile, which
North Sea [3]. Monopiles are thin-walled cylindrical structures with
a diameter of several metres and a length of tens of metres, which makes them prone to damage as a result of energetic hammer blows.
are most commonly driven into the seabed by means of an hydraulic Hence, hammer-induced plastic deformation is preferably inferred from
impact hammer. Each hammer blow generates a compressive stress data collected by a non-contact sensor. Therefore, this paper focusses
wave, which propagates downwards along the pile and enables the on the strain-induced change in the magnetic stray field of the steel
pile’s progression into the seabed. To overcome the increasing soil re- pile, since this field permeates the space around the structure allowing
sistance at greater penetration depths, the input energy of the hammer for non-contact measurement. The aim of the stray field technique is
is raised accordingly. Especially at the pile head, high-energy impacts to detect plastic deformation in an early stage using a non-collocated
may induce stresses close to the material’s yield limit, increasing the and non-contact sensor. During pile driving, when a region of plastic
risk of plastic deformations there. deformation is detected, the driving process can be altered to avoid
Until recently, plastic deformations at the pile head were of little further damage to the pile. Moreover, plastic deformation is detrimen-
concern, as that part did not contribute significantly to the bearing tal for the service life of the support structure. Hence, by localising and
capacity of the pile. However, the industry has switched to a new
quantifying the damage, the implications for the structural integrity can
connection between the monopile and the superstructure that relies
be determined.
on a bolted flange connection [4]. This design change was necessary
Currently, several magnetic methods exist to detect plastic defor-
as undesired settlements of the previously-used grouted connections
mation in steel specimens. The first group of these methods actively
were registered [5,6]. A flanged connection has the additional benefit
∗ Corresponding author.
E-mail address: p.c.meijers@tudelft.nl (P.C. Meijers).
https://doi.org/10.1016/j.ijmecsci.2021.106990
Received 30 July 2021; Received in revised form 3 November 2021; Accepted 6 December 2021
Available online 29 December 2021
0020-7403/© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
employ an external magnetic field during the evaluation process. Plastic Table 1
Chemical composition of the steel cylinder.
deformation is subsequently detected by (i) analysing the characteris-
tics of measured magnetisation curves [10,11], (ii) determining the in- Element C Si Mn P S Cr
tensity of the Barkhausen noise [12,13], or (iii) measuring the magnetic % 0.14 0.180 0.79 0.11 0.007 0.17
stray field when the specimen is magnetically saturated [14,15]. The
latter technique has been applied to localise defects in pipelines [16–
18] and in wire ropes used in suspension bridges [19]. However, in between load cycles directly reflect the irreversible changes in the
these active methods require the generation of a substantial external magnetisation, which result from two different physical processes.
magnetic field in the vicinity of the structure. For an offshore monopile First, whenever the strain introduced by a load cycle remains below
installation, actively generating such a field is deemed impractical the elastic limit of the material, the strain energy supplied by the load
given the large structural dimensions. enables the magnetic domain walls to move towards a magnetic equi-
In contrast, passive magnetic methods operate using only the ambi- librium by overcoming pinning sites which prevented this movement in
ent magnetic field, e.g. the geomagnetic field. For lab-scale specimens, the first place [33,34]. Consecutive load cycles of the same magnitude
stress concentration zones, cracks and regions of plastic deformation do not irreversibly alter the magnetisation further. However, when a
have successfully been located [20–22]. However, large-scale cylindri- new loading cycle induces strains that surpass the previously endured
cal structures exhibit a substantial demagnetising field due to their peak strain, an irreversible change occurs towards a new magnetic
geometry [23], complicating the analysis of the magnetic stray field. equilibrium state [31]. Note that these processes, although related to
Thus far, little experimental data for such structures have been re- the elastic regime, may cause irreversible changes in the magnetisation.
ported. Normally, a specimen subjected to a passive magnetic eval- Second, as soon as plastic deformation develops in the structure, the
uation technique is fully demagnetised before a load is applied to dislocation density locally increases [35]. In conjunction, the number
erase the magnetic history, as the presence of an initial magnetisation of magnetic domain walls increases; since these walls are pinned by
frustrates the detection of defects [24–26]. For large-scale structures, the imperfections, the size of the average magnetic domain in the
fully demagnetising the whole structure is practically impossible, as material is effectively reduced. As a consequence, the bulk magneti-
this requires a carefully-controlled external magnetic field on a massive sation irreversibly decreases for the given external field. Moreover,
scale. the plastic deformation introduces residual strains in the material.
Passive magnetic methods record the irreversible changes in the Both effects resulting from plastic deformation irreversibly change the
magnetic stray field, since a mechanical stress applied to the system, structure’s magnetisation [36]. As a first load cycle that exceeds the
either below or above the material’s elastic limit, irreversibly alters its material’s yield limit simultaneously introduces a new peak strain,
magnetisation [27,28]. To date, all methods used to identify whether an both aforementioned irreversible changes of the magnetisation occur
irreversible change in the magnetisation is caused by elastic or plastic in conjunction, obscuring the direct physical process. Here, a method is
strains are developed under well-controlled conditions in which the developed to distinguish between the two causes of permanent changes
location of the plastic deformation is known a priori and the loading in the magnetic stray field, which in essence allows one to separate
is introduced gradually [29–31]. However, for large-scale structures plastic from elastic deformations in the structure.
this is generally not the case, prohibiting the application of the current
methods. In this paper, the irreversible magnetisation change caused 3. Experimental set-up
by plastic deformation is successfully identified in a steel cylinder
subjected to axial impacts without a priori knowledge of the exact cir- To assess whether the above-described two types of irreversible
cumferential location of the damage by considering the tendency of the changes can be discriminated when plastic deformation develops in
stray field to converge to a global magnetic equilibrium. Subsequently, an uncontrolled environment, an axial drop-weight experiment has
the observed behaviour is simulated by applying a simple empirical been conducted on a thin-walled steel cylinder, for which the set-up is
model for the structure’s magnetic susceptibility. presented in Fig. 1a. The length of the cylinder is 𝐿 = 1500 mm; its outer
This paper is structured as follows. Section 2 provides general diameter equals 𝐷 = 406.4 mm; and its wall thickness is ℎ = 2.5 mm.
background regarding the magnetic stray field and the causes for The steel grade is S275J2H with tensile yield stress of 300 N/mm2 ,
irreversible change in that field. In Section 3, the set-up of the axial- ultimate strength of 484 N/mm2 and Young’s modulus 𝐸 = 210 GPa.
impact experiment is presented, of which the results are discussed in Table 1 presents the chemical composition of the material.
Section 4. Section 5 presents the modelling of the measured evolution A 403 kg concrete mass, which can fall freely along an aluminium
of the stray field. Finally, conclusions are drawn in Section 6. guiding system from different heights 𝓁, provides the means to intro-
duce an axial impact and thus compressive strain of varying amplitude
2. Irreversible changes of the magnetic stray field in the structure. Axial strain gauges (type: UFLA-5-11) located at 𝑧 =
−200 mm measure the structure’s deformation during impact to quan-
Surrounding the steel structure shown in Fig. 1a, the total magnetic tify these strains, which are recorded using a 16-bit data acquisition
field 𝐁𝑡 (𝐩) at point 𝐩 consists of a uniform background field 𝐁0 and the system (National Instruments USB-6343) and a sampling frequency of
magnetic stray field of the structure 𝐁(𝐩): 50 kHz. Note that, even though the structure is axially symmetric, an
impact does not induce a perfectly axially-symmetric strain state due
𝐁𝑡 (𝐩) = 𝐁0 + 𝐁(𝐩) . (1)
to the fact that it is practically impossible to assure perfect symmetry
The former represents, for instance, the Earth’s magnetic field, which— of the impact load. Hence, the strain field is expected to have an
for the current purpose—is assumed space and time invariant. Changes unknown circumferential distribution. Moreover, the strain gauges are
in the latter field, 𝐁(𝐩), are directly related to changes in the total not positioned in the axial plane where plastic deformation is expected
remanent magnetisation of the structure 𝐌(𝐫) since these two quantities to develop. However, the strain gauges are merely used to obtain an
are related as follows [32]: indication of magnitude of the impact-induced strains and will not be
[ ] directly compared to the magnetic stray field measurements.
𝜇 3 (𝐌(𝐫) ⋅ 𝐬) 𝐬 𝐌(𝐫)
𝐁(𝐩) = 0 − d𝛺, (2) In between impacts, the magnetic field around the top of the cylin-
4𝜋 ∫𝛺 ‖𝐬‖5 ‖𝐬‖3 der is measured with a tri-axial fluxgate magnetometer (type: FLC3-70),
in which 𝐫 is the position vector that characterises all points within which has a measuring range of ±200 μT, a sensitivity of 0.035 μT/mV.
the structure’s volume 𝛺, 𝐬 = (𝐩 − 𝐫) is the separation vector, and The sensor is mounted on a ring which can rotate and be positioned
𝜇0 is the magnetic constant. Consequently, measured changes of 𝐁𝑡 (𝐩) at various heights and offsets relative to the structure. By revolving
2
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
Fig. 1. (a) Schematic of the set-up of the thin-walled cylinder, including the background field 𝐁0 . (b) Measured magnetic stray field in the vicinity of the top of the cylinder after
five impacts from 𝓁 = 1000 mm (test 2e).
3
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
Fig. 2. (a) Circumferential profile of the radial component of the magnetic stray field 𝐵𝑟 measured at 𝑧 = −20 mm and 𝑟 = 223.2 mm, which is an offset of 20 mm from the cylinder’s
surface. Grey areas indicate regions where visible plastic deformation developed; darker shaded regions were inflicted earlier. (b) Top view of the deformed cylinder after test 7p.
The yellow dashed line indicates the position of the initial surface of the cylinder. (c) Plastic deformation at the top of the cylinder after test 5p. (d) Evolution of 𝐵𝑟 in between
tests along four selected circumferential positions.
4
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
which is clear from the evolution of the stray field during tests 5.1. The stray field in the presence of an external field
2e to 4e;
(iii) permanent change in the geometry due to the damage, which Even though the external field 𝐁0 is assumed to be time and space
brings the surface of the cylinder closer to the sensor (see the invariant, the magnetisation of the cylinder will not be uniform due
inset in Fig. 2a). Normally, the strength of the measured stray to the geometry of the structure, which leads to a significant demag-
field increases when a ferromagnetic material comes closer to a netising field [38]. To compute the magnetic field generated by the
magnetic field sensor. structure’s magnetisation, a numerical approach applicable to steel
sheets is adopted [32], which assumes that the magnetisation compo-
Of these three processes, only the first reduces the stray field’s mag-
nent in the normal direction of the sheet (the radial component 𝑀𝑟 in
nitude. The latter two increase the measured strength of the stray
the current situation) is negligible.
field. Given that, due to the development of the plastic zone, the
By evenly subdividing the pile’s volume 𝛺 into 𝑁𝜃 elements in the
amplitude of the measured stray field still diminished, one is inclined
circumferential and 𝑁𝑧 elements in the axial direction, the structure
to conclude that the sustained damage significantly reduced the local
is discretised, and the total number of elements equals 𝑁 = 𝑁𝜃 𝑁𝑧 .
magnetisation, and that this decline can only be attributed to the
Under the assumption that the magnetisation is constant over each
development of a region of substantial plastic deformation. ( )
element and is concentrated at the element’s barycentre 𝐫𝑖 , i.e. 𝐌 𝐫𝑖 ,
Although the magnetisation’s tendency towards a global equilibrium
state resulting from elastic load cycles is pronounced, the experimental the magnetic field at 𝐩 is given by a summation of the contributions
data show that the exact value of this magnetic equilibrium state cannot from all elements:
𝜇0 ∑
𝑁
easily be determined a priori. Fortunately, an exact value is unneces- ( ) 𝐩 − 𝐫𝑖
sary to detect and localise plastic deformation, since the development 𝐁(𝐩) = 𝐌 𝐫𝑖 ⋅ 𝐧 𝑖 d𝛤𝑖 , (3)
4𝜋 𝑖=1 ∮𝛤𝑖 ‖𝐩 − 𝐫𝑖 ‖3
of permanent strain violates the described trend. However, for some ‖ ‖
initial magnetic states, this transgression is not observed when plastic in which 𝜇0 denotes the magnetic constant, and 𝐧𝑖 is the outward
deformation forms. This becomes apparent by a closer examination of normal to the element’s boundary 𝛤𝑖 . Note that Eq. (3) is simply the
a simplified representation of the energy 𝐸 associated with each value discretised counterpart of the continuous function given by Eq. (2). By
of the structure’s magnetisation 𝑀 (Fig. 4). In reality, the presented evaluating the integrals, the expression above is rewritten as follows:
line is a hypersurface, which depends on a plethora of parameters: ∑
𝑁
( )
external field strength and orientation, elastic strains, temperature, and, 𝐁(𝐩) = 𝜇0 𝐆𝑖 𝐌 𝐫𝑖 = 𝜇0 𝐆𝐩 𝐌, (4)
most importantly, the distribution of pinning sites for the magnetic 𝑖=1
domain walls. The (local) minima of the hypersurface, indicated by the in which 𝐆𝑖 contains the values of the evaluated integrals at each
vertical dotted lines, denote the admissible values for the structure’s element. In the latter part of the expression, these contributions are
magnetisation. condensed into a single matrix 𝐆𝐩 , and 𝐌 is a vector incorporat-
Assuming that the dislocation distribution does not change signifi- ing the magnetisation components from all elements. Since the ra-
cantly due to the induced elastic strains, the additional strain energy dial magnetisation component is deemed insignificant, 𝐌 contains 2𝑁
introduced by a new peak strain provides the system with sufficient entries.
energy to overcome the barrier that originally prevented it from reach- To express the magnetisation in terms of the external magnetic field
ing a lower energy state. Hence, induced elastic strains 𝜀𝑒 move the 𝐁0 , an appropriate constitutive equation is required. For a (locally)
magnetisation closer to the global equilibrium 𝑀eq , which is illustrated isotropic material, a scalar magnetic susceptibility 𝜒 suffices. Hence,
by the arrows at the top of Fig. 4. When plastic strain 𝜀𝑝 develops, the following implicit constitutive equation is employed:
the dislocation density increases. These newly-formed pinning sites ( )
𝐁0
disintegrate the existing magnetic domains, reshaping the hypersurface, 𝐌=𝜒 + 𝐆𝐫 𝐌 , (5)
𝜇0
and shifting the global minimum towards zero magnetisation. The
direction of the magnetisation change caused by plastic deformation in which 𝐆𝐫 is a 2𝑁 × 2𝑁 matrix representing the non-local interaction
is marked by the arrow below the figure. of the structure’s magnetisation, which is obtained by substituting 𝐩 =
When the structure’s initial magnetic state is in the grey-shaded 𝐫𝑖 for each element in Eq. (4). Assuming that 𝜒 is not a function of the
area shown in Fig. 4, the remanent stray field displays the behaviour magnetisation itself, rearrangement of Eq. (5) yields
described above: the deviation from the trend allows one to discrim- ( )−1 𝐁0
inate between the two causes for irreversible magnetisation changes. 𝐌 = 𝜒 𝐈 − 𝜒𝐆𝐫 , (6)
𝜇0
5
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
Table 3 of the stray field for areas that remain in the elastic regime (e.g. 2e to
Dimensions and discretisation parameters used to simulate the evolution of the stray
6p at 𝜃 = 60◦ ). Moreover, the deviation of the trend is captured by the
field.
localised decrease of 𝜒 due to the development of plastic deformation.
Parameter Value
Of course, currently, numerical values for the modelled susceptibility
𝐷 406.4 mm
𝐿 1500 mm are calibrated to fit the measurement data, since the exact amount
ℎ 2.5 mm of plastic deformation is initially unknown; the total strain was not
𝑁𝜃 64 measured at the actual location were that damage occurred. However,
𝑁𝑧 80
the fact that the stray field’s evolution can be simulated using such an
elementary isotropic model seems to show that the processes discussed
in Section 4 govern the observed irreversible magnetisation changes.
in which 𝐈 is the 2𝑁 × 2𝑁 identity matrix and (⋅)−1 denotes a matrix The proposed modelling approach provides a promising starting point
inversion. When the susceptibility in known, the structure’s magnetisa- for further research into the application of the described observation to
tion is computed by means of Eq. (6); subsequently, the stray field at identify, localise and potentially quantify regions of plastic deformation
𝐩 is determined by employing Eq. (4). as a result of repeated impact loads.
6
P.C. Meijers et al. International Journal of Mechanical Sciences 217 (2022) 106990
Fig. 5. (a) Modelled magnetic susceptibility 𝜒 in the four regions. (b) Simulated evolution of 𝐵𝑟 using the proposed model for 𝜒. As a reference, the dashed lines present the
measured evolution of 𝐵𝑟 .
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