CEMENT MILL-1 GIRTH GEAR ALIGNMENT READINGS SUMMARY REPORT

GIRTH GEAR AXIAL RUNOUT GIRTH GEAR RADIAL RUNOUT

POS.NO. BEFORE REVERSAL AFTER REVERSAL BEFORE REVERSAL AFTER REVERSAL

(05-08-2012) (12-08-2012) (05-08-2012) (12-08-2012)

1 -0.375 0 4.75 5.04
2 -0.3 -0.05 5 5.04
3 -0.2 0.085 4.6 5.37
4 -0.625 0.01 3.95 5.45
5 -0.15 0 3.8 5.23
6 0.05 0 4.3 4.98
7 0 0.095 4.93 4.98
8 -0.15 0.1 4.93 5
9 -0.125 -0.015 4.5 5.24
10 -0.15 -0.015 4.2 5.14
11 -0.175 -0.02 4 4.97
12 -0.375 0.015 4.3 4.91
RESULT 0.63 MM 0.15 MM 1.2 MM 0.54 MM
MAX. ALLOWABLE 0.5 MM 0.75 MM
 CEMENT MILL-1 PRESSING SIDE PINION ALIGNMENT READINGS SUMMARY REPORT
ROOT CLEARANCE BACKLASH
BEFORE REVERSAL AFTER REVERSAL BEFORE REVERSAL AFTER REVERSAL
POS.NO.
(05-08-2012) (18-08-2012) (05-08-2012) (18-08-2012)

DE NDE DE NDE DE NDE DE NDE

1 10.1 10.1 2.2 2.2
2 12.4 12.5 9.4 9.4 3.2 2.9 1.9 2
3 9.5 9.4 1.6 1.6
4 10.6 10.4 1.7 1.6
5 9.8 9.8 2.1 2.1
6 10.5 10.5 2.5 2.5
7 10.5 10.4 2.4 2.4
8 10.7 10.5 2.4 2.1
9 10.3 10.3 2 1.9
10 10.1 10.1 2.1 2.1
11 10.62 10.58 10 10 2.65 2.1 2.1 2.1
12 10.1 10.1 2.1 2.1
RESULT 10.62 - 12.4 10.58 - 12.5 9.4 - 10.7 9.4 - 10.5 2.65 - 3.2 2.1 - 2.9 1.6 - 2.5 1.6 - 2.5
ALLOWABLE 10 MM
 CEMENT MILL-1 LIFTING SIDE PINION ALIGNMENT READINGS SUMMARY REPORT
ROOT CLEARANCE BACKLASH
BEFORE REVERSAL AFTER REVERSAL BEFORE REVERSAL AFTER REVERSAL
POS.NO.
(05-08-2012) (19-08-2012) (05-08-2012) (19-08-2012)
DE NDE DE NDE DE NDE DE NDE
1 9.5 9.2 2.2 1.8
2 9.4 9.2 2 1.7
3 9.5 9.5 1.9 1.9
4 9.4 9.1 1.9 1.8
5 11.5 10.8 9.4 9 2.85 2.2 2 1.8
6 9.6 9.4 2.2 2
7 9.9 9.4 2.1 1.8
8 12.85 12.81 9.6 9.3 3.45 3.4 2.2 1.6
9 9.6 9.2 2.1 1.7
10 9 9 1.8 1.8
11 10.3 9.9 2 1.8
12 10.1 9.6 2 1.8
RESULT 11.5 - 12.85 10.8 - 12.81 9 - 10.3 9 - 9.9 2.85 - 3.45 2.2 - 3.4 1.8 - 2.2 1.6 - 2
ALLOWABLE 10 MM
 CEMENT MILL-1 PINION BEARINGS VIBRATION READINGS SUMMARY REPORT
LIFTING SIDE PINION BEARINGS PRESSING SIDE PINION BEARINGS
BEARING
VIBRATION LOCATION BEFORE REVERSAL AFTER REVERSAL BEFORE REVERSAL AFTER REVERSAL
LOCATION
(07-12-2011) (24-08-2012) (07-12-2011) (24-08-2012)

VERTICAL(MM/SEC) 1.79 2.83 4.17 2.74

DRIVE END
BEARING HORIZONTAL(MM/SEC) 2.29 1.61 6.38 2.23
AXIAL(MM/SEC) 1.41 1.63 2.09 2.61
VERTICAL(MM/SEC) 2.31 3.71 3.84 3.62
NON-DRIVE
END BEARING HORIZONTAL(MM/SEC) 2.09 1.56 5.35 2.84
AXIAL(MM/SEC) 2.69 1.11 3.04 2.36