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General Brochure Shredders 2024 Web

Tire shredder presentation

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0% found this document useful (0 votes)
23 views24 pages

General Brochure Shredders 2024 Web

Tire shredder presentation

Uploaded by

Sam B.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TANA

WASTE
SHREDDERS

TANA FROM WASTE TO VALUE®


Even more
versatile
than before
Unique versatility Ease of use Ease of maintenance
Investing in a TANA shredder opens TANA shredders are extremely easy to Easy access to all service and maintenance
multiple opportunities. The TANA Shark is adjust. Integrated screens are used to points is one of the most appreciated
able to produce a homogenous particle size control the end product size and can be features of TANA products. In addition
and has the capability to process the widest changed in just ten minutes. Non-crush- to more efficient daily routines, optimal
range of materials - even the toughest ables can be removed through the opening ergonomics maximize uptime. The
ones. Our 440 series shredders offer even side wall. The TANA Control System (TCS) opening side wall provides access to the
more flexibility than before thanks to a offers 12 preset operating programs for rotor and the counter knives making rotor
wider variety of rotors, screen sizes and different types of waste. The touchscreen is maintenance smooth and easy compared to
platforms. All our shredders are electric or state of the art, and software updates can other players on the market.
diesel powered. be done remotely.
EQUIPMENT:
Customize to your needs

ROTORS:
STRENGTHS:
7 different models
Shreds practically anything

POWERPACK:
Diesel engine or electric

CHARACTER:
PLATFORM:
Robust and smart
On tracks, semi-trailer or semi-stationary
All you
Best adjustability Material recovery & re-use
With TANA you can make even-sized end Waste can be transformed into valuable
products. You can adjust the particle size raw materials – with the right machine.
from 50 mm to 500 mm. The right screen Material recovery and re-use offer growing

need to
size will be determined by the material business opportunities. Reducing, re-using
characteristics and the required end and recovering waste to manage waste
product size. sustainably can be done profitably with the
TANA Shark.

know Largest variety of materials


• Tyres
• Commercial & industrial waste (C&I)
• Construction and demolition waste
From waste to energy
Produce alternative fuel like SRF, RDF or
TDF. The composition of waste streams
changes constantly. The waste shredding
process needs to be adjustable, as the
(C&D)
quality of the source and end material
• Municipal solid waste (MSW) vary. Commercial and industrial waste,
• Other types of special waste & side tires, construction and demolition waste,
streams: ragger wire, plastics, pallets and other types of waste can be crushed
and waste wood, household waste, one after another and even mixed after
mattresses and furniture, paper, barbed shredding.
wire, shingles

Most versatile use


• Pre-shredding
• Secondary shredding
• Final shredding
Traditional TANA Shark
waste waste
shredding shredding
process process
Particle sizes and waste
Costs: Costs:
types Machines Fuel and people Machines Fuel and people

Construction & demolition waste (C&D)

Green waste

200–500 mm
Commercial & industrial waste (C&I)

100–200 mm
Solid recovered fuel (SRF)
Plastic & Textiles

50–100 mm
Tyres
For the best
performance
Bolted cleaning combs Power
Cleaning combs at the back of the machine Choice of two excellent options. Powerful
also affect the level of even quality of the and reliable Cummins diesel engines offer
end product size. Long cleaning combs durable and efficient power generation and
help in producing a homogeneous particle full mobility for all shredding purposes.
size. Short combs are a good choice when Available for all markes in Tier IIIA and
working with heavily contaminated or Stage V / Tier 4 Final versions.
difficult to shred materials. Bolt on cleaning
Electrically driven powerpack offers VEM
combs are convenient to change and
electric motors coupled together with
maintain.
proven TANA hydraulics for cases where
Electrically controlled electricity is available. Same performance,
lower OPEX, zero CO2 local emissions,
hydraulics meets latest IE4 efficiency requirements.

The electronic control of the rotor TANA Control System


hydraulics allows faster and more precise
control over the entire shredding process. The TANA Control System (TCS) controls
TCS optimizes and adjusts the entire machine operations and automatically
system, ensuring the best combination of stops the machine in case of overloading,
performance and fuel economy. This way for example. TANA ProTrack® is a useful
the performance and the capacity of the tool for taking care of timely and correctly
machine stay in balance with the operating scheduled maintenances. Critical alarm
costs at all times, from easily shreddable notificatons may even prevent machine
materials to the most challenging ones. breakdowns.
Flexible operations
By adjusting the amount of counter knives, the
end product size can be regulated, and with
an adequate rotor screen, it can be fine-tuned
and the optimal end product size-capacity ratio
achieved. Both the rotor knives and the counter
knives have two wearing surfaces that prolong
their service life. Rotors and counter knives are
also available with a carbide coating for extreme
wear resistance.

Protecting your investments


The TANA Shark operates on a hydrostatic
power transmission identical to the one used
in TANA landfill compactors. The patented
swing frame system protects the gearbox from
overloading and possible damage.

Operational efficiency
Easy access to daily inspection points makes
the routines more efficient and maximizes
the machine’s uptime. The removal of
non-crushables is quick and easy through the
opening side wall.

Ease of maintenance and


service
Easily accessible service points improve
ergonomics and save time, both of which are
highly appreciated by TANA owners. Service
kits including the needed filters and parts for
each scheduled maintenance are delivered with
TANA machines – convenient, rapid and easy.
Special
TANA Powerpack Patented swing frame
Side-opening engine covers give The patented swing frame system protects
easy access to service points that are the gearbox and prevents breakdowns.

features
designed to be user-friendly. Service
platforms around the machine make daily
maintenance more comfortable, efficient
and safe.

of TANA
waste
shredders

TANA Control System (TCS)


TANA TCS has been updated with a new
touchscreen display module. Choose one
of the 12 preset shredding programs to
ensure an optimized process.
TANA ProTrack®
TANA ProTrack® provides online access
to your machine wherever you are. For
maximizing machine uptime and optimizing
your operations.
Folding hopper side
Overband magnet wall
Separating ferrous metals from the Prevents material from spilling from
shredded material results in a cleaner end the hopper to the conveyor.
product and additional income. The height
and direction can be controlled easily
through TCS.

Bolted cleaning combs

11 different rotor screen


sizes
Versatile 2-part conveyor
with scale
The speed and direction of each conveyor
can be adjusted separately. The conveyor
scale weighs the shredded material so you
can accurately monitor your process. The
usability of the magnet is state of the art –
the height of the magnet can be adjusted
and it can be turned off and back on again
during operation. The direction of the
Torque and robustness magnet to the left or right can be chosen,
which improves flexibility.

The highest torque on the market and


robust structure ensure its capability to
shred the toughest materials, like big tires
and ragger wire.
Unique
Intelligence
Control system optimizes Track processes in real-time
TanaConnect® is a digital service
and controls operation with TANA ProTrack® portal providing all needed
information and tools in one place,
The TANA Control System (TCS) monitors Through TANA ProTrack® the operation including TANA ProTrack®, to
and controls the machine functions. The can be followed in real time. Critical alarm efficiently operate TANA machines.
operating programs adjust the shredder notifications help to prevent potential
functions to the optimal level needed for problems, and if something happens,
the shredding process in question. It is the troubleshooting and diagnostics are faster
key element in controlling operating costs. and more accurate, minimizing downtime.
As a machine owner you will have control of
the machine anywhere and anytime.

Integrated scale collects


information
The integrated scale will keep you up to
date on the amount of shredded waste. The
TANA ProTrack® is an integrated
scale automatically weighs the shredded
information management system
materials and sends the information to the
that collects real-time and detailed
TANA ProTrack® Information Management The TANA Control System (TCS)
data about the shredding process,
System. Reports provide an overall monitors and controls the machine
amounts of shredded materials
understanding of the efficiency of your functions.
and the machine itself.
shredding process.
Unique Available rotors:
• Standard 33
• Standard 33+

versatility
• Heavy duty 33
• Heavy duty 33+
• Standard 44
• Heavy duty 44
• Heavy duty 44+

Choose the rotor for your needs. • The plus rotors can withstand up to six times more fatigue
making them a safe, long-term choice for heavy applications
with intensive wear.
• The HD rotors offer ease of maintenance in the form of easily
replaceable wear plates, which are available as individual
pieces of full sets for the entire rotor.
• 33 knife rotor offers flexibility and suitability for all applications
Heavy Duty Rotor and is meant especially for applications where the infeed
C&D material size is bulky or large.
• 44 knife rotors offer increased performance and capacity in
applications where the particle size is controlled with a screen
and the infeed material is homogenous.

Standard Rotor+
C&I

Heavy Duty+ Rotor


Tires, ragger wire, mattresses

Standard Rotor
Wood, green waste, MSW

low wear high wear


SHARK ON TRACKS
The most versatile mobile waste shredder with excellent capacity and
productivity. You will get excellent performance with better fuel efficiency,
lower machine operating costs and improved usability and serviceability.

440DT
EU Stage IIIA/U.S. EPA Tier 3
Diesel
& 440DTeco
EU Stage V/U.S. EPA Tier 4(f)
Diesel

• Raised frame with more space to guarantee better material flow under- • Bolt-on cleaning combs for easier maintenance
neath the rotor • Magnet conveyor: discharge side selected from TCS + hydraulic
• Integrated scale for staying up to date on the amount of shredded magnet adjustment during operation
waste • Full mobility with tracks - move around by remote control
440ET
Electric, VEM / Lönne, IE4
220DTeco
EU Stage V/U.S. EPA Tier 4(f)
Diesel, EU Stage V/U.S. EPA Tier 4(f) Diesel

• Full mobility - drives on diesel, shreds on electricity • Equipped with all the well-known TANA features
• Effortless use of auxiliary power • Affordable and safe investment
• Shredding with less noise and zero emissions • Ease of use
• Quick couplings for power grid • Low fuel consumption
SHARK ON SEMI-TRAILER
Easy to move. Choose diesel or 6 dB quieter electric engine with zero emission.
TANA shredder’s efficiency and unique versatility provide TANA owners with
opportunities to increase profits and reduce costs.

440D
EU Stage IIIA/U.S. EPA Tier 3
Diesel
& 440Deco
EU Stage V/U.S. EPA Tier 4(f)
Diesel

• Integrated scale for staying up to date on the amount of shredded waste


• Standard frame (no raised frame)
• Bolt-on cleaning combs for easier maintenance
• Magnet conveyor improvements: discharge side selected from TCS + hydraulic
magnet adjustment during operation
440EM
Electric, VEM / Lönne, IE4

• Electric semi-trailer TANA Shark offers the same versatility and reliability as
it’s diesel equivalent, while being more ecofriendly in terms of emissions and
noise.
• It provides a sustainable process with low operations costs, cleaner site and
safer working environment.
• Easy and safe access to power grid is guaranteed with quick couplings
STATIONARY WASTE SHREDDER
Stays put and guarantees zero emissions. Less noise. TANA’s exceptional
reliability, efficiency and productivity.

440E
Electric, VEM / Lönne, IE4

• Electricity boosts the productivity while providing low operating and


maintenance costs
• Easy and safe access to power grid is guaranteed with quick couplings
• Five different setup options to precisely match your requirement (e.g.
without conveyor, with lower conveyor, lower and upper conveyor etc.)
General informaton 220DTeco 440DT | 440DTeco 440D | 440Deco
Operating weight, kg * 29700 30200 (440DT) / 30400 (440DTeco) 27300 (440D)/ 27500 (440Deco)
Total length in transportation, mm** 10260 10260 10270
Total length in operation, mm 15750 15750 15680
Total width, mm 2550 2550 2530
Total heigth in transportation, mm 3600 3600 3970
Rotor shaft type single shaft single shaft single shaft
Conveyor belt speed (max. m/s) 3 3 3
Conveyor width 1000 1000 1000
Discharge & transfer conveyor length (mm) 5480, 7050 5480, 7050 5480, 7050
Conveyor height on operation** 4290 4290 4720
Integrated scale x x x
Remote control x x option
Maximum velocity (models with tracks) 2,5 km/h 2,5 km/h

Engine and power transmission


Engine & emissions Cummins X15 Cummins X15 (440DT) Cummins X15 (440D)
- Fulfills Tier 4 final, EU Stage V - Fulfills Tier 3, EU Stage IIIA - Fulfills Tier 3, EU Stage IIIA
Cummins X15 (440DTeco) Cummins X15 (440Deco)
- Fulfills Tier 4 final, EU Stage V - Fulfills Tier 4 final, EU Stage V
Power rating (SAE J1995) (kW) 399 399 399

Displacement (l) & number of cylinders 15 - 6 15 - 6 15 - 6


Fuel tank (litres) 720 710 755
Urea tank (eco-models only) 56 56 56
Rotor drive gears, pcs 1 2 2
Nominal rotor torque, kNm 220 440 440
Infeed hopper
Loading height (mm) 3170 3170 3400
Volume m3 5 5 5

Shredding tools
Rotor shredding length, mm 3000 3000 3000
Rotor speed max, rpm 28 28 28
Rotor diameter, mm 920 920 920
Rotor knives, pcs 33 / 44 (option) 33 / 44 (option) 33 / 44 (option)
Counter knives, pcs 23 23 23
Rotor knife type Bolt-on, reversible knife Bolt-on, reversible knife Bolt-on, reversible knife
Rotor knife size, mm 115x70 115x70 115x70
Examples of optional equipment:
Overband magnet x x x
Conveyor side covers x x x
Rotor screen sizes (mm) 50, 76, 90, 100, 109, 120, 140, 167, 220, 275, 50, 76, 90, 100, 109, 120, 140, 167, 220, 275, 50, 76, 90, 100, 109, 120, 140, 167, 220, 275,
special tyre shredding screen special tyre shredding screen special tyre shredding screen

Technical specification D120111/ 24.10.2023


Weights and measurements are given within normal tolerances * Operating weight includes the basic machine (fuel tank full) *** Underband, overband or both conveyors sold as an option for the 440E model
limits. The manufacturer reserves the right for any changes. ** When at 30° nominal working angle **** 50Hz / 400 V ***** 60 Hz / 480 V UL
General informaton 440ET 440EM 440E
Operating weight, kg * 31900 27400 24500
Total length in transportation, mm** 10260 10060 6340
Total length in operation, mm 15750 15480 11900
Total width, mm 2550 2530 2420
Total heigth in transportation, mm 3600 3970 3340
Rotor shaft type single shaft single shaft single shaft
Conveyor belt speed (max. m/s) 1,3 3 3
Conveyor width 1000 1000 1000
Discharge & transfer conveyor length (mm) 5480, 7050 5480, 7050 - ***
Conveyor height on operation** 4290 4730 -
Integrated scale x x x
Remote control option option option
Maximum velocity (models with tracks) 1,3 km/h

Engine and power transmission


Engine & emissions VEM / Lönne, IE4 VEM / Lönne, IE4
VEM / Lönne, IE4
Doosan D34 3,4 liter, 4 cylinder engine

AUX diesel engine (440ET only) - Fulfills Tier 4 final, EU Stage V

Power rating (SAE J1995) (kW) 2 x 160 kW****/ 2 x 175 kW***** 2 x 160 kW****/ 2 x 175 kW***** 2 x 160 kW****/ 2 x 175 kW*****

Fuel tank litres (440ET only) 55 - -


Electrical connection/earthing TN-C TN-C TN-C
Main fuse size 630 A 630 A 630 A
Rotor drive gears, pcs 2 2 2
Nominal rotor torque, kNm 440 440 440
Infeed hopper
Loading height (mm) 3170 3400 2296 (without the base)
Volume m3 5 5 5

Shredding tools
Rotor shredding length, mm 3000 3000 3000
Rotor speed max, rpm 26/28 26/28 26/28
Rotor diameter, mm 920 920 920
Rotor knives, pcs 33 / 44 (option) 33 / 44 (option) 33 / 44 (option)
Counter knives, pcs 23 23 23
Rotor knife type Bolt-on, reversible knife Bolt-on, reversible knife Bolt-on, reversible knife
Rotor knife size, mm 115x70 115x70 115x70
Examples of optional equipments:
Overband magnet x x x***
Conveyor side covers x x x
Rotor screen sizes (mm) 50, 76, 90, 100, 109, 120, 140, 167, 220, 275, 50, 76, 90, 100, 109, 120, 140, 167, 220, 275, 50, 76, 90, 100, 109, 120, 140, 167, 220, 275,
special tyre shredding screen special tyre shredding screen special tyre shredding screen

Technical specification D120111/ 24.10.2023


Weights and measurements are given within normal tolerances * Operating weight includes the basic machine (fuel tank full) *** Underband, overband or both conveyors sold as an option for the 440E model
limits. The manufacturer reserves the right for any changes. ** When at 30° nominal working angle **** 50Hz / 400 V ***** 60 Hz / 480 V UL
Technical
dimensions
220DT
EU Stage V/U.S. EPA Tier 4(f)
Diesel

440DT
EU Stage IIIA/U.S. EPA Tier 3
Diesel

&
440DTeco
EU Stage V/U.S. EPA Tier 4(f)
Diesel
440ET
Electric

440D
EU Stage IIIA/U.S. EPA Tier 3
Diesel

&
440Deco
EU Stage V/U.S. EPA Tier 4(f)
Diesel

440EM
Electric
440E
Electric stationary
We are
here
for you.
We know our responsibility and
machines

Tana Oy is an environmental technology company that


promotes sustainable development by providing smart
equipment and solutions for solid waste management. It is a
matter of honor for us that our customers share the feeling of
confidence. We put serious effort into proactive maintenance
because we want to keep our promise. We ensure that the
Authorized Tana Distributors around the world have the best
tools for taking excellent care of Tana customers.

1970 1995-2006 2008 2021-2024


The beginning Brave decisions and actions Intelligence From Waste to Value
The first purpose build landfill Waste management changed and We wanted to be one step ahead By developing our brand, we want
compactor with two full-width iron new solutions were needed. The with IoT and decided to equip our to inspire both our staff, partners
drums was manufactured for an first slow speed shredder was machines with intelligence. TANA and customers to do their best in
exhibition in Hannover. introduced in 2006. ProTrack® was launched. an easier and more efficient way.
CONTACT
US
Tana Oy
P.O.Box 160
Schaumanin puistotie 1
FI-40101 Jyväskylä
Tel. +358 20 7290 240
mail@tana.fi
www.tana.fi

Your local Tana distributor:

Ver. 42024/2
TANA FROM WASTE TO VALUE®

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