Commissioning Procedure For Boiler Unit Startup

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Commissioning Procedure for Boiler Unit Startup

of Talwandi 3x660MW Project,India

PREPARED BY: LIU GANG

CHECKED BY: ZHOU ZHONGTAO

APPROVED BY: LIU SHAOYIN


Commissioning Procedure for Boiler Unit Startup

CONTENTS INDEX

1. SCOPE OF COMMISSIONING ...................................................................................... 1

2. REFERENCE DOCUMENT............................................................................................ 1

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS .......................................... 1

4. NECESSARY CONDITIONS FOR BOILER UNIT STARTUP ....................................... 3

5. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS ............. 5

6. TESTING EQUIPMENT & ACCESSORIES REQUIREMENT........................................ 5

7. SAFETY PRECAUTIONS .............................................................................................. 6

8. COMMISSIONING PROCEDURES ............................................................................... 7

9. COMMISSIONING CHECKLISTS ................................................................................ 11

10. DATA RECORD LOG SHEETS .................................................................................. 11

11. COMPLETION CRITERIA.......................................................................................... 11

12. APPENDIX ................................................................................................................. 11

APPENDIX I CHECKLIST.................................................................................................. 1

APPENDIX II OPERATION PARAMETER TABLE ........................................................... 3


Commissioning Procedure for Boiler Unit Startup

1. SCOPE OF COMMISSIONING

There are 3 stages in boiler unit startup period that are no load, partial load and full
load. This procedure is to provide the commissioning procedure for boiler unit startup,
ensure that boiler unit could complete trial operation and put into commercial running.

2. REFERENCE DOCUMENT

2.1 Design diagrams of Talwandi 3×660MW Project.


2.2 Documents provided by Boiler Manufacturer of Talwandi 3×660MW Project

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS

The 660MW boiler which designed and manufactured by Harbin Boiler Company Ltd
(HBC) for India Talwandi power plant adopts the supercritical boiler technology developed
by HBC itself. The boiler is π type outdoor arrangement supercritical boiler with variable
pressure operation, single intermediate reheat, single furnace, balanced draft, dry ash
removal and total steel frame suspending structure. It has atmospheric flash type startup
system without recirculating pump and adopts tangential firing, low NOx combustion
burners, 24 burners are arranged in 6 layers. The boiler is equipped with 6 BBD4760
double-ended ball mills direct-fired system of Shanghai Heavy Machinery Co.Ltd, under
BMCR condition, 5 mills are in operation 1 mill is standby.
3.1 Boiler technical specification
Main design parameters of boiler are shown as below:
Main design parameters of boiler
Contents Unit BMCR Load TMCR Load
Superheated steam flow t/h 2140 2003.1
SH outlet steam pressure MPa.g 25.4 25.24
SH outlet steam temperature ℃ 571 571
Reheat steam flow t/h 1732.99 1630.07
Reheat steam inlet pressure MPa.g 4.815 4.529
Reheat steam outlet pressure MPa.g 4.605 4.332
Reheat steam inlet temperature ℃ 330.9 324.3
Reheat steam outlet temperature ℃ 569 569
Main feedwater pressure MPa.g 29.00 28.46
Feedwater temperature ℃ 293.4 289

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Commissioning Procedure for Boiler Unit Startup

3.2 Coal characteristcs

Ultimate Analysis of Coal received basis


NO. Description Design Quality Worst Quality
1 Carbon % 36.5 31.9
2 Hydrogen % 2.0 1.8
3 Oxygen % 6.3 4.8
4 Nitrogen % 1.2 0.9
5 Sulfur % 0.4 0.6
6 Ash % 41.6 45
7 Moisture % 12 15
8 GCV 3300 kCal/kg 3000 kCal/kg
NOTE: During rainy season total moisture is 19%. (Inherent + Surface moisture)

Proximate Analysis (% by weight)


NO. Description Design Quality Worst Quality
1 GCV (kcal/kg) 3300 3000
2 Ash 41.6 45
3 Volatile matter 22 21
4 Fixed carbon 24.5 22
5 Moisture 11.9 15
6 Total 100.0 100.0
7 Grindability (HGl) 45 42

3.3 Flue gas and air system


The cold air from primary air fan and forced fan is conveyed to tri-sector air preheater,
after heating the hot primary air which passed air preheater will mix with the bypass air
which does not pass air preheater and then enter into the mill, dry the raw coal and pass
qualified pulverized coal to the burner primary air nozzle; the secondary air from forced
fan after heating in preheater will pass through the wind box arranged around burner and
SOFA air nozzle arranged in upper burner then enter into furnace as secondary air.
Fuel gas pass through water wall, superheater, reheater, economizer, and then
through electro-static and bag precipitator, raised pressure by induced draft fan to
chimney.

3.4 Steam & water circuit

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Commissioning Procedure for Boiler Unit Startup

Boiler steam-water flow is designed to be a double flow taking internal separator as


the boundary. Steam–water flows through spiral tube water wall between cool hopper inlet
and intermediate mixing header, water wall vertical panel at the top of furnace,
suspending tube of rear water wall, then goes to arch nose and horizontal pass side wall
by downcomer, and finally enters separator. The steam from the separator goes to roof
and backpass system, then enters 1st SH, and finally flows to division SH and final SH.
RH is arranged to two sections: low temperature RH and high temperature RH. Low
temperature RH is arranged at the front part of rear double-pass. Final RH is arranged in
horizontal pass.

3.5 Pulverizing system

Six double-in and double-out Ball tube pulverizers are applied in this project, together
with raw coal bin and feeder system. Two sets of primary fans of 50% capacity which
supplies primary cold and hot air for pulverized coal transmission

3.6 Combustion system

The boiler combustion system consists of 24 burners which are distributed in 6 layers
and each layer has four burners which are from same mill
Each burner is equipped with a set of High-Energy Spark Ignition system to ignite the
fuel oil automatically. This device consists of ignition exciter unit, ignition rod, ignition
cable, screened spark plug, oil gun and modular propulsion unit etc. Each igniter is
equipped with an oil gun, which could be used to ignite the burner, warm up the furnace,
increase the boiler load and pressure and stabilize the combustion.

4. NECESSARY CONDITIONS FOR BOILER UNIT STARTUP

4.1 Site condition


(1) Site is even and acess is smooth, civil woks has been finished and there is alarm
sign at dangerous place.
(2) Scaffolding is removed and site is clean.
(3) Ladder and rail are installed.
(4) Fire fighting system is OK.
(5) Drainage system can be put into service and cover boards of ditches are all in
place.
(6) Water supply is ready.
(7) Lighting is enough.

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Commissioning Procedure for Boiler Unit Startup

(8) Equipment, pipes and valves are labeled with tag hanged.
(9) Communication system is OK.
(10) Pipes are painted and accepted.
(11) Air conditioning and ventilating facility are OK.
(12) Elevator is in service.
(13) Fuel system and coal transfer system have been put into service.
(14) Coal bunker, ash hopper and boiler inner are clean.
4.2 Subsystem condition
4.2.1 Defects removed
Gas and air system has been put into service during boiler steam blowing period,
whose Defects have been removed.
4.2.2 Water and steam system
(1) Steam blowing temporary pipes have been resumed.
(2) Hydraulic pressure pins of safety valves of main pipe and RH pipe have been
removed.
(3) Defects of drainage system, blow down system and air discharge system have
been removed.
(4) Expansion indicators are all OK.
4.2.3 Coal pulverizing system (no put into service during steam blowing period)
(1) Mills have been installed with motor running and static check completed.
(2) Individual commissioning of Coal feeder has been completed with belt balance
verified.
4.2.4 Fuel oil system
(1) Defects during steam blowing period have been removed.
(2) Flame detector of oil is OK.
(3) Inserting and withdrawing test of oil gun.
(4) Logic function check of oil gun.
4.2.5 Coal transfer system
Individual operation of coal transfer system has been completed which is satisfied
with coal supply.
4.2.6 Ash handling system
Ash handling system can be put into service.
4.2.7 Slag handling system
Slag handling system can be put into service.
4.2.8 Soot blowing system
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Commissioning Procedure for Boiler Unit Startup

Static action of soot blower is normal and soot blowing logic function is eligible.
4.2.9 Chemical dosing and sampling system
Chemical dosing and sampling system, periodic blow down and continuous blow
down system, drainage system, air discharge system, anti-flush system and filling nitrogen
system have all been installed.
4.2.10 Auxiliary equipment logic
SCS and FSSS check have been finished.
4.2.11 Flame detector and flame TV can be put into service.
4.2.12 Gas temperature probe
Furnace gas temperature probe has been tested and adjusted with flexible and
credible operation.
4.2.13 BTG test
BTG test of unit have been completed and eligible with correct action.
4.3 Other condition
(1) Chemical making up water system can supply eligible demineralized water.
(2) Compressed air system can supply eligible compressed air.
(3) Auxiliary power supply system in service.
(4) Lighting and communication system is OK.
(5) Center air-conditioning is OK.
(6) Safety electrical source can be put into service.
(7) Circulating cooling water can be put into service.
(8) Closed cooling water of auxiliary equipment can be put into service.

5. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS

SEPCO1 provides the necessary supports, such as offering fuel oil and coal,
equipment maintenance, and organization of the commissioning assignment.
Professional engineers from HEPERI take in charge of the test.
Operators from JINGMEN Power Plant are responsible for operation.

6. TESTING EQUIPMENT & ACCESSORIES REQUIREMENT

The measuring instruments for this test are listed as following:


NO. Description Type Quantity Condition

1 Pressure meter U 4 Qualified

2 Oxygen analyzer, TH990S 2 Qualified

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Commissioning Procedure for Boiler Unit Startup

3 Infrared thermometer Infratrace2000 1 Qualified

7. SAFETY PRECAUTIONS

(1) If something endangering the safety of people or equipment happens in


commissioning period, correlative tests must be stopped, and if necessary the unit should
be stopped operating.
(2) Intensify inspection before startup and eliminate defects of equipment during cold
condition test. Boiler unit startup should comply with curves of temperature, pressure and
load as specification.
(3) Check expansion situation of boiler proper when boiler startup.
(4) In order to protect RH , gas temperature out of furnace should be controlled below
540 ℃.
(5) Avoid main steam and RH steam from fluctuating.
(6) Pay attention to equipment automatic start and stop during boiler unit startup.
(7) Check gas temperature out of APH and avoid secondary combustion. APH soot
blowing must be put into service at once when temperature is abnormal. Intensify APH
soot blowing every two hours after boiler startup.
(8) Intensify check of furnace pressure change and combustion, specially ignitors and
mill startup and stop. Adjust to keep combustion stable.
(9) Keep exhaust gas temperature and flue gas oxygen concentration in specified
range and control flue gas oxygen concentration at 4%~5%.
(10) Check auto-loops of furnace negative pressure, secondary air pressure, main
steam pressure, main steam temperature and RH steam temperature.
(11) Check flame detector and furnace flame TV normal and adjust combustion at
any moment.
(12) Check furnace flue gas temperature probe and soot-blower to confirm they insert
and quit at right place.
(13) Check wall temperature of SH and RH when startup and operation to prevent
pipes from break down.
(14) Do combustion adjustment and put into oil guns to support combustion when
load is less 40% MCR or combustion unstable.
(15) Fuel oil system is standby during boiler unit operation. Oil guns must be
removed from furnace when stop.
(16) Choose appropriate pulverized coal fineness. Gas temperature out of mill should

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Commissioning Procedure for Boiler Unit Startup

be below 80℃.
(17) Pay attention to steam temperature and pressure, load, surface temperature and
flue gas temperature changes after coal throwing, and avoid temperature excess.
(18) At the beginning of coal firing, slag removing should be one time each shift.
(19) Check bearing temperature, lube level, cooling water, etc. of rotary equipment.
(20) Facilities should be checked regularly and no more than twice each shift.

8. COMMISSIONING PROCEDURES

8.1 Necessary precondition check


(1) Check steam-water valve switch of separator water level gauge flexible. Keep
water level clear. Water level gauge could indicate separator water level correctly and
credibly.
(2) Check furnace flame monitoring system, flame scanner is clean and cooling air
valve is opened.
(3) I&C instruments are calibrated and can be put into service.
(4) Expansion is fine and no block when expanding. Expansion indicator is fixed firmly
and adjusted to zero position at cold state.
(5) Check fasten condition of tubes, supports and hangers, the fixed pin of spring
hangers should be removed.
(6) Check soot blower and pipes integrity, soot blower can pushing and quitting
correctly.
(7) There are no sundries inside boiler. Manhole and observation hole are all closed.
(8) Action of explosion door of boiler and coal pulverizing system is OK.
(9) Preliminary operation of rotary equipment is completed with interlock and
protection credible.
(10) Check regulating mechanism of oil gun and ignitor be correct and credible.
(11) Check pipe valves of fuel oil system flexible and oil pressure gauge normal.
(12) Check dampers of gas and air system and coal pulverizing system which are
ensured in the right direction
(13) Signal of DAS is normal and each indicator can be put into service.
(14) Check computers works well and CRT display match up with real state.
(15) There is enough oil with normal level and good water cooling for bearing and
motor of rotary equipment.
(16) Valves of steam system are flexible with right position.
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Commissioning Procedure for Boiler Unit Startup

(17) Chemical dosing system is integrity with dosing door flexible.


(18) Water is eligible.
8.2 Test before boiler unit startup
Carry out BTG interlock test before boiler unit startup and check MFT with its interlock
action.
8.3 Trial operation process
8.3.1 No load period
(1) Boiler filling and flushing
Filling water temperature must be higher than surrounding dew point, suggested
20~70℃, and the differential temperature between filling water and separator is no more
than 28℃.The filling time must be more than 2 hours. The differential temperature of
separator wall is no more than 40℃.
Flush boiler with demineralized water in cold state until boiler water is acceptable.
(2) Boiler firing
1) Check separator water level gauge.
2) Start up APHs and check motor current normal.
3) Start up one IDF.
4) Start up one FDF.
5) Adjust blade of FDF and IDF to keep furnace pressure minus 30~50Pa with
secondary air flow between 30% and 40% MCR.
6) Start up one flame detector cooling fan with the other interlocked.
7) Put furnace gas temperature probe into furnace.
8) Boiler blowing after fuel oil leakage test finished.
9) Put flame TV into service.
10) Put fuel oil system into service.
11) Ignite when oil pressure is appropriate. Fire #1 oil gun.
12) Fire #3, #2, #4 oil guns in turn according to temperature rising speed.
13) Intensify inspection of boiler body expansion.
(3) Boiler temperature and pressure rising
1) Control boiler temperature and pressure rising speed according to the vendor’s
stratup curves.
2) Flush separator water level meters when separator pressure is about 0.05 ~
0.1MPa and check water level to guarantee accurate indication.
3) Close boiler air valve when separator pressure is about 0.15~0.2MPa, and carry

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Commissioning Procedure for Boiler Unit Startup

out blowdown when separator pressure is about 0.2~0.3MPa, where separator water
level change should be observed.
4) Check expansion of boiler and pressure rising should be paused when expansion
abnormal.
5) Keep stable for a while when pressure up to 0.4MPa to screw down bolt
connecting.
6) Send steam into auxiliary steam main pipe, deaerator and gland sealing system
when superheated/reheated steam pressure is up to 0.6MPa and temperature is up to
150~200℃.
7) Close air valve of main steam pipe when separator pressure is 0.7MPa.
8) Close drain valves of SH/RH when main/reheated steam pressure is 1.0MPa.
9) When separator temperature is about 190℃, flush boiler with demineralized water
in hot state until qulity of boiler water is acceptable.
10) Soot blower of APH should be put into service when oil gun runs.
11) The gas temperature out of furnace should be controlled below 540℃ before
turbine rolling.
12) Keep separator temperature difference no more than 40 ℃ and ensure wall
temperature of SH and RH no excess.
13) When main steam pressure is 5MPa and temperature is 380℃, insure there is
enough HP bypass opening. Control reheated steam pressure 1.5MPa and temperature
360℃ by use of LP bypass.
14) Analyze water and steam quality and get ready for turbine rolling.
(4) Turbine rolling and generator synchronization
1) Keep boiler parameters for turbine rolling.
2) Cooperate with electrical test when turbine reaches 3000rpm.
3) Generator synchronization.
4) Preliminary load and generator disconnection for turbine over speed test.
(5) Boiler RH safety valve setting
Stop turbine when the over speed test is over and keep boiler operation to start
boiler RH safety valve setting. (Refer to Commissioning Procedure for Boiler Steam
Tightness and Safety Valve Setting)
8.3.2 Partial load stage
(1) 25% ECR
1) From boiler startup to synchronization operation refer to no load period.
2) Control boiler temperature and pressure rising speed against turbine metal
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Commissioning Procedure for Boiler Unit Startup

temperature.
3) Close feed water bypass CV instead by main feed water pipe valve when load rise
to 10%.
4) Start coal pulverizing system when primary air temperature out of APH is above
180℃.
5) Put ESP, ash and slag handling system into service.
6) Combustion adjustment. (Refer to Commissioning Procedure for Boiler
Combustion Adjustment And Lower Load Steady Combustion)
7) Record boiler operation parameters at this load.
(2) 50% ECR
1) Raise load to 50%ECR with 0.1MPa/min pressure rising speed and 2.4MW/min
load rising speed. Keep main steam pressure and temperature stable.
2) Put superheated steam temperature auto controlling into service.
3) Put reheated steam temperature auto controlling into service.
4) Put other correlative auto controlling into service.
5) Combustion adjustment. (Refer to Commissioning Procedure for Boiler
Combustion Adjustment And Lower Load Steady Combustion)
6) Record boiler operation parameters at this load.
(3) 75% ECR
1) Raise load with 3MW/min load rising speed and keep steam temperature 568℃-
570℃.
2) Put OFA damper into auto controlling when load is up to 70%.
3) Combustion adjustment. (Refer to Commissioning Procedure for Boiler
Combustion Adjustment And Lower Load Steady Combustion)
4) Boiler oil cut-off test.
5) Boiler steam temperature and pressure adjustment and gas temperature
adjustment.
6) Keep boiler operation to start boiler SH safety valve setting. (Refer to
Commissioning Procedure for Boiler Steam Tightness and Safety Valve Setting)
7) Record boiler operation parameters at this load.
(4) 100% ECR
1) Bearing temperature and vibration measurement of main rotary machine.
2) Raise load to 90%ECR and keep stable 10~15min, and then to 100%ECR.
3) Put soot blowing sequence controlling and carry out sootblowing overall once.
4) Record boiler operation parameters when load is 100%ECR.
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Commissioning Procedure for Boiler Unit Startup

5) Combustion adjustment. (Refer to Commissioning Procedure for Boiler


Combustion Adjustment And Lower Load Steady Combustion)
6) Boiler steam tightness test.
7) Load changing test.
8) Keep full load operation and eliminate defects in order to continuous run.
8.3.3 336 hours reliability running
(1) During this period, don’t make combustion adjustment and main steam
temperature/pressure adjustment except boiler runs unstably.
(2) Record operation parameters.

9. COMMISSIONING CHECKLISTS

Please refers to Appendix I

10. DATA RECORD LOG SHEETS

Please refers to Appendix II

11. COMPLETION CRITERIA

Boiler and its’ subsystem should operate normally and stablly. All the operation
parameters are less than alarm values.

12. APPENDIX

APPENDIX I CHECK LIST


APPENDIX II OPERATION PARAMETER TABLE

Page 11 of 17
Commissioning Procedure for Boiler Unit Startup

APPENDIX I CHECKLIST

Tab.1 PROTECTION TEST(MFT)

保护试验

No Checking Content Result

furnace pressure HH>2.5kPa


1. 炉膛压力高高
furnace pressure LL<-2.5kPa
2. 炉膛压力低低
cooling air and furnace DP LL(2/3)
3. 火检冷却风与炉膛差压低低(2 取 3)
air flow<30%MCR
4. 总风量小于 30%
all FDF stopped
5. 所有送风机停止
all IDF stopped
6. 所有引风机停止
all APH stopped
7. 所有空预器停止
all PAF stopped and at least one mill running with no oil layer in service
8. 所有一次风机停止且至少一台磨煤机运行且无油层投运
turbine trip with above 30% load
9. 汽机跳闸且负荷大于 30%
flame loss
10. 火焰丧失
fuel loss
11. 燃料丧失
manual MFT
12. 手动 MFT

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 1 of 17
Commissioning Procedure for Boiler Unit Startup

Tab.2 SEQUENTIAL ACT AFTER MFT

联锁试验

No Correlated equipment Before After Result

1. PAF A 一次风机 A RUN STOP

2. PAF B 一次风机 B RUN STOP

3. Mill A 磨煤机 A RUN STOP

4. Mill B 磨煤机 B RUN STOP

5. Mill C 磨煤机 C RUN STOP

6. Mill D 磨煤机 D RUN STOP

7. Mill E 磨煤机 E RUN STOP

8. Mill F 磨煤机 F RUN STOP

9. Coal feeder A1 给煤机 A1 RUN STOP

10. Coal feeder A2 给煤机 A2 RUN STOP

11. Coal feeder B1 给煤机 B1 RUN STOP

12. Coal feeder B2 给煤机 B2 RUN STOP

13. Coal feeder C1 给煤机 C1 RUN STOP

14. Coal feeder C2 给煤机 C2 RUN STOP

15. Coal feeder D1 给煤机 D1 RUN STOP

16. Coal feeder D2 给煤机 D2 RUN STOP

17. Coal feeder E1 给煤机 E1 RUN STOP

18. Coal feeder E2 给煤机 E2 RUN STOP

19. Coal feeder F1 给煤机 F1 RUN STOP

20. Coal feeder F2 给煤机 F2 RUN STOP

21. AB layer oil guns AB 层油枪 RUN STOP

22. CD layer oil guns CD 层油枪 RUN STOP

23. EF layer oil guns EF 层油枪 RUN STOP

24. SAF A 密封风机 A RUN STOP

25. SAF B 密封风机 B RUN STOP

26. Mill A outlet valves 磨 A 出口阀 OPEN CLOSE

27. Mill B outlet valves 磨 B 出口阀 OPEN CLOSE

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Commissioning Procedure for Boiler Unit Startup

28. Mill C outlet valves 磨 C 出口阀 OPEN CLOSE

29. Mill D outlet valves 磨 D 出口阀 OPEN CLOSE

30. Mill E outlet valves 磨 E 出口阀 OPEN CLOSE

31. Mill F outlet valves 磨 F 出口阀 OPEN CLOSE

32. Mill A inlet mix air door 磨 A 进口混合风门 OPEN CLOSE

33. Mill B inlet mix air door 磨 B 进口混合风门 OPEN CLOSE

34. Mill C inlet mix air door 磨 C 进口混合风门 OPEN CLOSE

35. Mill D inlet mix air door 磨 D 进口混合风门 OPEN CLOSE

36. Mill E inlet mix air door 磨 F 进口混合风门 OPEN CLOSE

37. Mill F inlet mix air door 磨 F 进口混合风门 OPEN CLOSE

38. Supply oil fast valve 进油快关阀 OPEN CLOSE

39. Return oil fast valve 回油快关阀 OPEN CLOSE


st
1 SH desuperheating water left side valves
40. OPEN CLOSE
一级过热器减温水左侧阀门
1st SH desuperheating water right side valves
41. OPEN CLOSE
一级过热器减温水右侧阀门
2nd SH desuperheating water left side valves
42. OPEN CLOSE
二级过热器减温水左侧阀门
2nd SH desuperheating water right side valves
43. OPEN CLOSE
二级过热器减温水右侧阀门
RH emergency spray water pneumatic valve
44. OPEN CLOSE
再热器事故喷水总阀门
Turbine
45. RUN STOP
汽轮机
Soot blowing system
46. RUN STOP
吹灰系统

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 2 of 17
Commissioning Procedure for Boiler Unit Startup

APPENDIX II OPERATION PARAMETER TABLE

Tab.3 Parameters of boiler unit startup

锅炉整套启动参数

Description Unit Load

Generator active power


MW
发电机有功功率
Main steam pressure
MPa
主蒸汽压力
Main steam temp.

主蒸汽温度
inlet pressure of RH
MPa
再热器进口压力
outlet pressure of RH
MPa
再热器出口压力
inlet temp. of RH

再热器进口温度
outlet temp. of RH

再热器出口温度
Feed-water flow
t/h
给水流量
Feed-water pressure
MPa
给水压力
Feed-water temp.

给水温度
1st SH desuperheating water flow
(A/B) t/h
一级过热器减温水流量(A/B)
2nd SH desuperheating water flow
(A/B) t/h
二级过热其减温水流量(A/B)
RH emergency water flow(A/B)
t/h
再热器事故喷水流量(A/B)
oxygen content

氧量
FDF current(A/B)
A
送风机电流(A/B)
Outlet air pressure of FDF(A/B)
kPa
送风机出口压力(A/B)
IDF current(A/B)
A
引风机电流(A/B)
Inlet air pressure of IDF(A/B)
kPa
引风机进口压力(A/B)
Outlet air pressure of IDF(A/B)
kPa
引风机出口压力(A/B)

Page 3 of 17
Commissioning Procedure for Boiler Unit Startup

PAF current(A/B)
A
一次风机电流(A/B)
Outlet air pressure of PAF(A/B)
kPa
一次风机出口压力(A/B)
Seal air fan current
A
密封风机电流
Outlet air pressure of seal air fan
kPa
密封风机出口压力
Primary air pressure
kPa
一次风压
Primary air temp.

一次风温
Secondary air and furnace DP
kPa
二次风与炉膛差压
Secondary air temp.

二次风温
total air flow
t/h
总风量
Inlet gas temp. of APH

空预器进口烟温
outlet gas temp. of APH

空预器出口烟温

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 4 of 17
Commissioning Procedure for Boiler Unit Startup

Tab.4 Mill running parameters 磨煤机运行参数

PULVERIZING SYSTEM Mill A Mill B Mill C Mill D Mill E Mill F

Load
MW
负荷
Oil gun number
/
运行油枪数量
Coal feeder output
t/h
给煤机出力
Mill current
A
磨电流
Inlet air temp. of mill

磨进口一次风温
Inlet air press of mill
kPa
磨进口一次风压
Hot air door opening

热风调门开度
Cold air door opening

冷风调门开度
Primary air door opening(A/B)

容量风门开度(A/B)
Bypass air door opening(A/B)

旁路风门开度(A/B)
Outlet air temp. of mill

磨出口温度

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

Page 1 of 17

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