WELFIELD SERVICES SDN. BHD.

Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 1 of 23
PROC

HYDRAULIC BOLT TENSIONING

PROCEDURE
(TA)

CONTRACT TITLE:

GROUPWIDE MASTER SERVICE AGREEMENT (MSA) FOR

INTEGRATED TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)

CONTRACT NO:

CTC/HC-GP/2017/131

TRAIN 9 MLNG TIGA DOSH TURNAROUND 2024

CHECKED BY APPROVED BY
PREPARED BY VERIFIED BY TA/1 ENDORSED BY APPROVED BY
DATE WSSB QAQC WSSB TA
WSSB JIT COORD. ENGINEER TA/1 MANAGER BTA
ENG. MANAGER

REV:0
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 2 of 23
PROC
TABLE OF CONTENTS

1. PURPOSE

2. SCOPE

3. REFERENCE

4. SPECIAL TERMS, DEFINITION, ACRONYM & ABBREVIATION

5. ROLE, RESPONSIBILITY & AUTHORITY

5.1 Joint Integrity Inspector

5.2 HBT Technician

5.3 HBT Assistant Technician

6. SAFETY PRECAUTIONS

6.1 HBT Technician

6.2 HBT Tools

7. PROCEDURE INSTRUCTIONS

7.1 General

7.2 Site visit

7.3 Hydraulic Bolt Tensioning (25% Coverage) Process Flow

7.4 Hydraulic Bolt Tensioning (50% Coverage) Process Flow

8. ATTACHMENTS
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 3 of 23
PROC
1. PURPOSE

1.1 This procedure will be applied to meet Petronas to achieve 100% free leak Start-up
and Operation following plant turnaround, shutdown, and normal maintenance
activities.

1.2 The aims of this procedure are to provide mandatory workflow process and
managing in Petronas Bolt Flange Joint Integrity Management Procedure. It specifies
from during plant shutdown to start-up plant.

1.3 This procedure is specified for Train 9 MLNG shutdown.

2. SCOPE

This procedure provides correct HBT method and techniques for Train 9 MLNG
shutdown 2024 for all flanged joint as per table.
Kindly view the full table joint for our scope at the attachment.

3. REFERENCE
3.1 ASME PCC-1 : Guidelines for Pressure Boundary Bolted
Flanged Joint Assembly
3.2 ASME PCC-2 : Repair of Pressure Equipment and Piping
3.3 ASME B16.5 : Pipe Flanges and Flange Fittings
3.4 ASME B16.47 : Large Diameter Steel Flanges
3.5 Bolt Tension Software : Atlas Copco

4. SPECIAL TERM, DEFINITION, ACRONYM AND ABBREVIATIONS

4.1 Contractor Name : Welfield Services Sdn. Bhd.
4.2 MLNG : Malaysia Liquefied Natural Gas
4.3 Contract : Turnaround Main Mechanical &
Maintenance Mechanical Static (TA4MS)
4.4 AJM : Authorized Joint Maker
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 4 of 23
PROC
4.5 ASME : American Society of Mechanical Engineers
4.6 HBT : Hydraulic Bolt Tensioning
4.7 OEM : Original Equipment Manufacturer
5. ROLE, RESPONSIBILITIES & AUTHORITY
5.1 Joint Integrity Inspector
Joint integrity inspector shall be responsible for;
a. Ensure all flange management activities comply with the
requirements.
b. Participate in Quality Assurance Quality Control (QAQC) MLNG
audit.
c. Perform inspection of joints, record findings and propose
recommendations.
d. Perform visual inspection on gaskets, bolt and nut specifications,
flange surface condition, gasket condition, torque value setting.
e. Perform visual inspection (gaskets, bolts and nut, alignment, flange
gap & sound check nut looseness with copper hammer).

5.2 HBT Technician

a. HBT Technician shall have experience and knowledge in HBT
work, qualified by a Qualifying Organization (hydraulic tools
Original Equipment Manufacturer (OEM)) given the responsibility
to execute the joints breaking and joints reinstatement work using
HBT and has attended & passed MLNG Authorized Joint Maker
(AJM) training conducted by MLNG. HBT Technician shall be
responsible of leading the team and able to operate High Pressure
HBT pump.

5.3 HBT Assistant Technician

a. HBT Assistant Technician must attend and pass MLNG AJM
training conducted by MLNG and must be able to recognize HBT
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 5 of 23
PROC
equipment and connect the equipment. He shall be responsible
for assisting the HBT Technician during preparation of
equipment and connecting the HBT equipment.

6. SAFETY
6.1 HBT Technician
The following safety requirements shall be complied by the HBT
Technician:
a. Obtain valid work permit before opening any bolted joint to
ensure the system is completely depressurized.
b. Wear safety glasses and gloves when using Bolt Tensioning
Tools.
c. Only trained competent personnel should carry out the bolt
tension using equipment in good order.
d. Ensure high pressure hose connection are properly connected.
Ensure all fittings used are at a working pressure rate for HBT
pump.
e. Do not exceed load cell piston stroke.
f. Do not attempt to disconnect, tighten, or loosen any pressurized
hydraulic part.
g. Clear all personnel from the area when bolt tension operation is
to be performed.

h. Set up barriers and warning signs or make other adequate

arrangements to prevent unauthorized personnel from
accidentally straying into the bolt tension area.

i. Make certain that nobody is allowed to stand near to a bolt

tensioning tool during pressurization process.
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 6 of 23
PROC

6.2 HBT Tools

The following safety requirements shall be complied with during
handling of HBT tools.
a. Discard and do not use any hose that shows signs of damage.
b. Do not bend the hose tighter that the minimum bend radius of the
hose, or it will be kinked.
c. Be cautious when handling or lifting heavy machinery.
d. Do not pick or carry bolt tensioning tools around flexible hose.
e. Position pump at a safe distance, away from bolt tensioning
tools.
f. HBT tools shall have valid calibration certification and inspected
prior entry into MLNG. MLNG inspection sticker shall be
available.

7. PROCEDURE INSTRUCTIONS
7.1 General
General requirements to be applied during HBT are as per below.
a. Stud bolt protrusions after the nut must not be less than 1.5 -time
diameter of the stud bolt.
b. The nut must be clean and without damage.
c. The flange surface is clean and smooth.
d. The bridge sits level and evenly on flange.

7.2 Site visit

HBT technician shall conduct site visit to verify the following items.
a. Length of thread protrusion – refer to clause 7.1 (a)
b. Accessibility of bolt tensioning equipment
c. Quantity of bolt
d. Site visits need to be conducted by an HBT technician to check
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 7 of 23
PROC
the accessibility of HBT equipment and to identify the type of
equipment to be used.
e. If hydraulic bolt tensioning is not applicable due to above
reason, Hydraulic Torque Wrench (HTW) to be used – filled MLNG
deviation form.
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 8 of 23
PROC
7.3 Hydraulic Bolt Tensioning (25% Coverage)

The process sequence for the 25% HBT coverage is as per below.
a. Mark all bolt 1,2,3,4.
b. Install bolt tensioner at bolt marked by number 1 and applied
PASS 1. Using a tommy bar, turn the rotating disc clockwise
until the nut is tight and release the pressure slowly. The load is
now transferred from the tensioner to the nut.
c. Re-apply PASS 1 and repeat step (b) 2 times to ensure bolts are
stressed according to desired bolt stress.
d. Install bolt tensioner at bolts marked by number 3 and applied
PASS 2. Using a tommy bar, turn the rotating disc clockwise and
release the pressure slowly. The load is now transferred from the
tensioner to the nut. Used tommy bar to turn down the puller to
return the load cell piston to fully retract position.
e. Re-apply PASS 2 and repeat step (d) 2 times to ensure bolts are
stressed according to desired bolt stress.
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 9 of 23
PROC
f. Install bolt tensioner at bolt marked by number 2 and applied
PASS 3. Using a tommy bar, turn the rotating disc clockwise and
release pressure slowly. The load is now transferred from the
tensioner to the nut. Use tommy bar to turn down the puller to
return the load cell piston to fully retract position.
g. Reapply PASS 3 and repeat step (f) 2 times to ensure bolt are
stressed according to desired bolt stress.
h. Install bolt tensioner at bolt marked by number 4 and applied
PASS 4. Using a tommy bar, turn the rotating disc clockwise and
release the pressure slowly. The load is now transferred from the
tensioner to the nut. Use tommy bar to turn down the puller to
return the load cell piston to fully retract position.
i. Reapply PASS 4 and repeat step (h) 2 times to ensure bolt are
stressed accordingly.
j. Install bolt tensioner at bolt 1, apply pressure whilst holding
tommy bar in rotating disc and apply a gentle force to try undo
the nut. The pressure will eventually rise to the point where nut
BREAK LOOSE. Stop the pump and read the BREAK LOOSE
PRESSURE on the pressure gauge. If the BREAK LOOSE
PRESSURE is equal or greater than PASS 4 pressure, the flange
tightening procedure is completed.
k. If the BREAK LOOSE PRESSURE is less than PASS 4
pressure, continue to increase the pressure to PASS 1 pressure
and tighten the nuts. Repeat steps (d), step (f) and step (h) until
the BREAK LOOSE PRESSURE is equal to or greater than
PASS 2 pressure.
l. Repeat step (j) and (k) for bolt marked by number 3.
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 10 of 23
PROC

Refer Appendix I - Pressure Table for All Joint Under 25%

Tool Coverage
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 11 of 23
PROC
7.4 Hydraulic Bolt Tensioning (50% Coverage)

a. Mark all bolt with 1 & 2.

b. Install bolt tensioner at bolt 1 and applied PASS 1. Using a
tommy bar, turn the rotating disc clockwise until the nut is tight
and releases the pressure slowly. The load is now transferred
from the tensioner to the nut.
c. Re-apply PASS 1 and repeat step (b) 2 times to ensure bolt are
stressed according to desired bolt stress.
d. Install bolt tensioner at bolt 2 and applied PASS 2. Using a
tommy bar, turn the rotating disc clockwise until the nut is tight
and releases the pressure slowly. The load is now transferred
from the tensioner to the nut.
 WELFIELD SERVICES SDN. BHD.
Sublot 38 & 39 , Grandmet Industrial Estate , Jalan Bintulu-Miri , 97000 Bintulu , Sarawak
Tel: +60 86331199 Fax: +60 86335454
Email: wssb.bintulu@gmail.com.my

Project Title: TURNAROUND MAIN Doc No :

MECHANICAL & MAINTENANCE WSSB/MLNG/PROC-008
MECHANICAL STATIC (TA4MS) Rev : 00
Date :
WELFIELD Doc. Title: HYDRAULIC BOLT TENSIONING Page : Page 12 of 23
PROC
e. Re-apply PASS 2 and repeat step (d) 2 times to ensure bolt are
stressed accordingly.
f. Install bolt tensioner at bolt 1, apply pressure whilst holding
tommy bar in rotating disc and apply a gentle force to try and
undo the nuts. The pressure will eventually rise to the point
where the nuts BREAK LOOSE. Stop the pump and read the
BREAK LOOSE PRESSURE on the pressure gauge. If the
BREAK LOOSE PRESSURE is equal to or greater than PASS
2, the flange tightening procedure is completed.
g. If the BREAK LOOSE PRESSURE is less than PASS 2
pressure, continue increasing the pressure to PASS 1 pressure
and tighten the nuts. Repeat step (d) and step (f) until the
BREAK LOOSE PRESSURE is equal or greater than PASS 2
pressure.

*Refer Attachment For Calculations And Joint List

 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1103 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2"-8UN Flange Configuration
TPI 8 F1 217 WN

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 25% F2 216 WN

Load Transfer Factor LTF 1.1500 Ws 216

Clamp Length 25.945 In 659.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 19544 1348
Bolt Material ASTM A193 - B7
Pass 2 3 19544 1348
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 16287 1123
Stress Area 2.784 In2 1796.10 mm2
Pass 4 4 16287 1123
Bolt Length 28.32 In 719.3 mm
Checking Pass
Torque Information
Pass 1 1 16287 1123
Torque 3903.19 ft.lb 5292.03 N.m

K Factor 0.16 Pass 1 1 16287 1123

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 90.17 898.50 69.0

T1 @ B Pressure 60462 416.87 75.15 748.75 57.5
T2 Residual 52576 362.50 65.34 651.08 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 16287 1123 - - 57.5

50% Tensioning Pressures 19544 1348 16287 1123 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 30 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1103 (SP-1 & SP-2)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2"-8UN Flange Configuration
TPI 8 F1 120.40 WN-RF

Num Bolts 28 Gap 10

Bolt to Tensioning Ratio 25% F2 120.40 WN-RF

Load Transfer Factor LTF 1.1608 Ws 86

Clamp Length 13.260 In 336.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 19728 1360
Bolt Material ASTM A193 - B7
Pass 2 3 19728 1360
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 16440 1133
Stress Area 2.784 In2 1796.10 mm2
Pass 4 4 16440 1133
Bolt Length 15.63 In 397.1 mm
Checking Pass
Torque Information
Pass 1 1 16440 1133
Torque 3903.19 ft.lb 5292.03 N.m

K Factor 0.16 Pass 1 1 16440 1133

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 73236 504.95 91.02 906.93 69.6

T1 @ B Pressure 61030 420.79 75.85 755.78 58.0
T2 Residual 52576 362.50 65.34 651.08 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 16440 1133 - - 58.0

50% Tensioning Pressures 19728 1360 16440 1133 69.6
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange Manual Input
Specification Manual Input
Ident 9E1106 A/B/C/D (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.7/8"-8UN Flange Configuration
TPI 8 F1 275 WN

Num Bolts 60 Gap 10

Bolt to Tensioning Ratio 25% F2 274 WN

Load Transfer Factor LTF 1.1500 Ws 274

Clamp Length 32.795 In 833.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 17035 1175
Bolt Material ASTM A193 - B7
Pass 2 3 17035 1175
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 14196 979
Stress Area 2.427 In2 1565.52 mm2
Pass 4 4 14196 979
Bolt Length 35.05 In 890.2 mm
Checking Pass
Torque Information
Pass 1 1 14196 979
Torque 3189.48 ft.lb 4324.35 N.m

K Factor 0.16 Pass 1 1 14196 979

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 78.60 783.15 69.0

T1 @ B Pressure 60462 416.87 65.50 652.62 57.5
T2 Residual 52576 362.50 56.95 567.50 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 14196 979 - - 57.5

50% Tensioning Pressures 17035 1175 14196 979 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 36 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1106 A/B/C/D (SP-1)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 92.10 WN-RF

Num Bolts 32 Gap 10

Bolt to Tensioning Ratio 50% F2 92.10 WN-RF

Load Transfer Factor LTF 1.1668 Ws 48.8

Clamp Length 9.567 In 243.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10696 737
Bolt Material ASTM A193 - B7
Pass 2 2 8913 615
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 11.44 In 290.6 mm
Checking Pass
Torque Information
Pass 1 1 8913 615
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8913 615

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 73615 507.56 49.35 491.71 70.0

T1 @ B Pressure 61346 422.96 41.12 409.76 58.3
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8913 615 - - 58.3

50% Tensioning Pressures 10696 737 8913 615 70.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1401 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 179 WN

Num Bolts 44 Gap 10

Bolt to Tensioning Ratio 25% F2 179 WN

Load Transfer Factor LTF 1.1500 Ws 178

Clamp Length 21.496 In 546.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 3 16718 1153
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 13932 961
Stress Area 3.572 In2 2304.77 mm2
Pass 4 4 13932 961
Bolt Length 24.12 In 612.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 30 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1401 (SP-4 & SP-5)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2"-8UN Flange Configuration
TPI 8 F1 120.40 WN-RF

Num Bolts 28 Gap 5

Bolt to Tensioning Ratio 25% F2 120.40 WN-RF

Load Transfer Factor LTF 1.2167 Ws

Clamp Length 9.677 In 245.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 20678 1426
Bolt Material ASTM A193 - B7
Pass 2 3 20678 1426
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 17232 1188
Stress Area 2.784 In2 1796.10 mm2
Pass 4 4 17232 1188
Bolt Length 12.05 In 306.1 mm
Checking Pass
Torque Information
Pass 1 1 17232 1188
Torque 3490.07 ft.lb 4731.90 N.m

Co-efficient of friction 0.11 Pass 1 1 17232 1188

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 76763 529.26 95.40 950.61 73.0

T1 @ B Pressure 63969 441.05 79.50 792.17 60.8
T2 Residual 52576 362.50 65.34 651.08 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 17232 1188 - - 60.8

50% Tensioning Pressures 20678 1426 17232 1188 73.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange Manual Input
Specification Manual Input
Ident 9E1402 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 177 WN

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 176 WN

Load Transfer Factor LTF 1.1500 Ws 176

Clamp Length 21.220 In 539.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 2 13932 961
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 3.572 In2 2304.77 mm2
Pass 4
Bolt Length 23.85 In 605.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 30 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1402 (SP-1A & SP-1B)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2"-8UN Flange Configuration
TPI 8 F1 120.40 WN-RF

Num Bolts 28 Gap 5

Bolt to Tensioning Ratio 25% F2 120.40 WN-RF

Load Transfer Factor LTF 1.2167 Ws

Clamp Length 9.677 In 245.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 20678 1426
Bolt Material ASTM A193 - B7
Pass 2 3 20678 1426
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 17232 1188
Stress Area 2.784 In2 1796.10 mm2
Pass 4 4 17232 1188
Bolt Length 12.05 In 306.1 mm
Checking Pass
Torque Information
Pass 1 1 17232 1188
Torque 3490.07 ft.lb 4731.90 N.m

Co-efficient of friction 0.11 Pass 1 1 17232 1188

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 76763 529.26 95.40 950.61 73.0

T1 @ B Pressure 63969 441.05 79.50 792.17 60.8
T2 Residual 52576 362.50 65.34 651.08 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 17232 1188 - - 60.8

50% Tensioning Pressures 20678 1426 17232 1188 73.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1404 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 185 WN

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 185 WN

Load Transfer Factor LTF 1.1500 Ws 185

Clamp Length 22.244 In 565.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 2 13932 961
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 3.572 In2 2304.77 mm2
Pass 4
Bolt Length 24.87 In 631.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1411 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 193 WN

Num Bolts 40 Gap 10

Bolt to Tensioning Ratio 25% F2 193 WN

Load Transfer Factor LTF 1.1500 Ws 193

Clamp Length 23.189 In 589.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 3 16718 1153
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 13932 961
Stress Area 3.572 In2 2304.77 mm2
Pass 4 4 13932 961
Bolt Length 25.81 In 655.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 34 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1411 (SP-1 & SP-2)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 84.10 WN-RF

Num Bolts 32 Gap 10

Bolt to Tensioning Ratio 50% F2 84.10 WN-RF

Load Transfer Factor LTF 1.1689 Ws 61.5

Clamp Length 9.437 In 239.70 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10715 739
Bolt Material ASTM A193 - B7
Pass 2 2 8929 616
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 11.31 In 287.3 mm
Checking Pass
Torque Information
Pass 1 1 8929 616
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8929 616

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 73747 508.47 49.44 492.60 70.1

T1 @ B Pressure 61456 423.73 41.20 410.50 58.4
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8929 616 - - 58.4

50% Tensioning Pressures 10715 739 8929 616 70.1
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 42 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1411 (SP-3)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 98.60 WN-RF

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 98.60 WN-RF

Load Transfer Factor LTF 1.1539 Ws 57.6

Clamp Length 10.425 In 264.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10578 729
Bolt Material ASTM A193 - B7
Pass 2 2 8815 608
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 12.30 In 312.4 mm
Checking Pass
Torque Information
Pass 1 1 8815 608
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8815 608

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72801 501.95 48.80 486.28 69.2

T1 @ B Pressure 60667 418.29 40.67 405.23 57.7
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8815 608 - - 57.7

50% Tensioning Pressures 10578 729 8815 608 69.2
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 36 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1411 (SP-4)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/2"-8UN Flange Configuration
TPI 8 F1 130.40 WN-RF

Num Bolts 28 Gap 5

Bolt to Tensioning Ratio 50% F2 130.40 WN-RF

Load Transfer Factor LTF 1.2489 Ws

Clamp Length 10.465 In 265.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 20395 1406
Bolt Material ASTM A193 - B7
Pass 2 2 16996 1172
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 4.459 In2 2876.77 mm2
Pass 4
Bolt Length 13.34 In 338.8 mm
Checking Pass
Torque Information
Pass 1 1 16996 1172
Torque 6193.64 ft.lb 8397.46 N.m

Co-efficient of friction 0.11 Pass 1 1 16996 1172

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 70915 488.94 141.16 1406.56 67.4

T1 @ B Pressure 59095 407.45 117.64 1172.13 56.2
T2 Residual 47318 326.25 94.19 938.53 45.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 16996 1172 - - 56.2

50% Tensioning Pressures 20395 1406 16996 1172 67.4
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 36 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1411 (SP-5)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/2"-8UN Flange Configuration
TPI 8 F1 130.40 WN-RF

Num Bolts 28 Gap 5

Bolt to Tensioning Ratio 50% F2 130.40 WN-RF

Load Transfer Factor LTF 1.2489 Ws

Clamp Length 10.465 In 265.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 20395 1406
Bolt Material ASTM A193 - B7
Pass 2 2 16996 1172
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 4.459 In2 2876.77 mm2
Pass 4
Bolt Length 13.34 In 338.8 mm
Checking Pass
Torque Information
Pass 1 1 16996 1172
Torque 6193.64 ft.lb 8397.46 N.m

Co-efficient of friction 0.11 Pass 1 1 16996 1172

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 70915 488.94 141.16 1406.56 67.4

T1 @ B Pressure 59095 407.45 117.64 1172.13 56.2
T2 Residual 47318 326.25 94.19 938.53 45.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 16996 1172 - - 56.2

50% Tensioning Pressures 20395 1406 16996 1172 67.4
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1412 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 200 WN

Num Bolts 44 Gap 10

Bolt to Tensioning Ratio 25% F2 200 WN

Load Transfer Factor LTF 1.1500 Ws 200

Clamp Length 24.016 In 610.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 3 16718 1153
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 13932 961
Stress Area 3.572 In2 2304.77 mm2
Pass 4 4 13932 961
Bolt Length 26.64 In 676.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 42 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1412 (SP-3)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 98.60 WN-RF

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 98.60 WN-RF

Load Transfer Factor LTF 1.1542 Ws 57

Clamp Length 10.402 In 264.20 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10580 729
Bolt Material ASTM A193 - B7
Pass 2 2 8817 608
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 12.28 In 311.8 mm
Checking Pass
Torque Information
Pass 1 1 8817 608
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8817 608

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72820 502.08 48.82 486.40 69.3

T1 @ B Pressure 60683 418.40 40.68 405.34 57.7
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8817 608 - - 57.7

50% Tensioning Pressures 10580 729 8817 608 69.3
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 36 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1412 (SP-4)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/2"-8UN Flange Configuration
TPI 8 F1 130.40 WN-RF

Num Bolts 28 Gap 5

Bolt to Tensioning Ratio 50% F2 130.40 WN-RF

Load Transfer Factor LTF 1.2489 Ws

Clamp Length 10.465 In 265.80 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 20395 1406
Bolt Material ASTM A193 - B7
Pass 2 2 16996 1172
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 4.459 In2 2876.77 mm2
Pass 4
Bolt Length 13.34 In 338.8 mm
Checking Pass
Torque Information
Pass 1 1 16996 1172
Torque 6193.64 ft.lb 8397.46 N.m

Co-efficient of friction 0.11 Pass 1 1 16996 1172

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 70915 488.94 141.16 1406.56 67.4

T1 @ B Pressure 59095 407.45 117.64 1172.13 56.2
T2 Residual 47318 326.25 94.19 938.53 45.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 16996 1172 - - 56.2

50% Tensioning Pressures 20395 1406 16996 1172 67.4
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 42 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1413 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 98.60 WN-RF

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 98.60 WN-RF

Load Transfer Factor LTF 1.1542 Ws 57

Clamp Length 10.402 In 264.20 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10580 729
Bolt Material ASTM A193 - B7
Pass 2 2 8817 608
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 12.28 In 311.8 mm
Checking Pass
Torque Information
Pass 1 1 8817 608
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8817 608

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72820 502.08 48.82 486.40 69.3

T1 @ B Pressure 60683 418.40 40.68 405.34 57.7
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8817 608 - - 57.7

50% Tensioning Pressures 10580 729 8817 608 69.3
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1414 (CH)
Joint Information Proposed Tensioning Tool
Nom Thread Size 2.1/4"-8UN Flange Configuration
TPI 8 F1 201 WN

Num Bolts 44 Gap 10

Bolt to Tensioning Ratio 25% F2 200 WN

Load Transfer Factor LTF 1.1500 Ws 200

Clamp Length 24.055 In 611.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-5
Tool Pressure Area 15.504 In2 10002.56 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 16718 1153
Bolt Material ASTM A193 - B7
Pass 2 3 16718 1153
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3 2 13932 961
Stress Area 3.572 In2 2304.77 mm2
Pass 4 4 13932 961
Bolt Length 26.68 In 677.7 mm
Checking Pass
Torque Information
Pass 1 1 13932 961
Torque 4995.99 ft.lb 6773.67 N.m

Co-efficient of friction 0.11 Pass 1 1 13932 961

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72555 500.25 115.71 1152.95 69.0

T1 @ B Pressure 60462 416.87 96.43 960.79 57.5
T2 Residual 52576 362.50 83.85 835.47 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 13932 961 - - 57.5

50% Tensioning Pressures 16718 1153 13932 961 69.0
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange 42 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1414 (SP-3)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 98.60 WN-RF

Num Bolts 36 Gap 10

Bolt to Tensioning Ratio 50% F2 98.60 WN-RF

Load Transfer Factor LTF 1.1542 Ws 57

Clamp Length 10.402 In 264.20 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 10580 729
Bolt Material ASTM A193 - B7
Pass 2 2 8817 608
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 12.28 In 311.8 mm
Checking Pass
Torque Information
Pass 1 1 8817 608
Torque 1447.41 ft.lb 1962.43 N.m

Co-efficient of friction 0.11 Pass 1 1 8817 608

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 72820 502.08 48.82 486.40 69.3

T1 @ B Pressure 60683 418.40 40.68 405.34 57.7
T2 Residual 52576 362.50 35.25 351.18 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 8817 608 - - 57.7

50% Tensioning Pressures 10580 729 8817 608 69.3
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB
Bolt Tensioning Datasheet
Flange MANUAL INPUT
Specification Manual Input
Ident 9E1418 (ESP)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.7/8"-8UN Flange Configuration
TPI 8 F1 90 WN

Num Bolts 24 Gap 10

Bolt to Tensioning Ratio 50% F2 90 WN

Load Transfer Factor LTF 1.1801 Ws 90

Clamp Length 11.024 In 280.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 17481 1205
Bolt Material ASTM A193 - B7
Pass 2 2 14568 1004
Bolt Yield Strength 105152 lb/in2 725 N/mm2
Pass 3
Stress Area 2.427 In2 1565.52 mm2
Pass 4
Bolt Length 13.28 In 337.2 mm
Checking Pass
Torque Information
Pass 1 1 14568 1004
Torque 2866.25 ft.lb 3886.12 N.m

Co-efficient of friction 0.11 Pass 1 1 14568 1004

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 74454 513.34 80.66 803.65 70.8

T1 @ B Pressure 62045 427.79 67.21 669.71 59.0
T2 Residual 52576 362.50 56.95 567.50 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 14568 1004 - - 59.0

50% Tensioning Pressures 17481 1205 14568 1004 70.8
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on EN 1591-1, ISO 27509, and VDI 2230.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client
Project
Project Reference
Date and Engineer 24/04/2024
Bolt Tensioning Datasheet
Flange 24 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1414 (SP4)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.7/8"-8UN Flange Configuration
TPI 8 F1 108.00 WN-RF

Num Bolts 24 Gap 5

Bolt to Tensioning Ratio 50% F2 108.00 WN-RF

Load Transfer Factor LTF 1.2255 Ws

Clamp Length 8.701 In 221.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 12948 893
Bolt Material ASTM A 193 Gr.B8M2 CL2
Pass 2 2 10790 744
Bolt Yield Strength 75000 lb/in2 517 N/mm2
Pass 3
Stress Area 2.427 In2 1565.52 mm2
Pass 4
Bolt Length 10.95 In 278.2 mm
Checking Pass
Torque Information
Pass 1 1 10790 744
Torque 2274.90 ft.lb 3084.36 N.m

K Factor 0.16 Pass 1 1 10790 744

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 55148 380.23 59.74 595.26 73.5

T1 @ B Pressure 45956 316.86 49.78 496.05 61.3
T2 Residual 37500 258.55 40.62 404.77 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 10790 744 - - 61.3

50% Tensioning Pressures 12948 893 10790 744 73.5
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client
Project
Project Reference
Date and Engineer 24/04/2024
Bolt Tensioning Datasheet
Flange 36 x 150 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1406 (SP2)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.1/2"-8UN Flange Configuration
TPI 8 F1 92.10 WN-RF

Num Bolts 32 Gap 5

Bolt to Tensioning Ratio 50% F2 92.10 WN-RF

Load Transfer Factor LTF 1.2114 Ws

Clamp Length 7.449 In 189.20 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 5280 364
Bolt Material ASTM A 193 Gr.B8 CL2
Pass 2 2 4400 303
Bolt Yield Strength 50000 lb/in2 345 N/mm2
Pass 3
Stress Area 1.502 In2 968.79 mm2
Pass 4
Bolt Length 9.32 In 236.8 mm
Checking Pass
Torque Information
Pass 1 1 4400 303
Torque 750.81 ft.lb 1017.97 N.m

K Factor 0.16 Pass 1 1 4400 303

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 36342 250.57 24.36 242.75 72.7

T1 @ B Pressure 30285 208.81 20.30 202.29 60.6
T2 Residual 25000 172.37 16.76 166.99 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 4400 303 - - 60.6

50% Tensioning Pressures 5280 364 4400 303 72.7
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Client
Project
Project Reference
Date and Engineer 24/04/2024
Bolt Tensioning Datasheet
Flange 24 x 600 ANSI
Specification ANSI B16.5 & MSS-SP44
Ident 9E1404 (SP4)
Joint Information Proposed Tensioning Tool
Nom Thread Size 1.7/8"-8UN Flange Configuration
TPI 8 F1 108.00 WN-RF

Num Bolts 24 Gap 5

Bolt to Tensioning Ratio 50% F2 108.00 WN-RF

Load Transfer Factor LTF 1.2255 Ws

Clamp Length 8.701 In 221.00 mm

Tensioning Tool Information

Proposed Tensioning Tool SRT-4
Tool Pressure Area 10.335 In2 6667.73 mm2 Tensioner Applied Pressure
RN Pass Bolt # psi bar
Bolt Information
Pass 1 1 12948 893
Bolt Material ASTM A 193 Gr.B8M2 CL2
Pass 2 2 10790 744
Bolt Yield Strength 75000 lb/in2 517 N/mm2
Pass 3
Stress Area 2.427 In2 1565.52 mm2
Pass 4
Bolt Length 10.95 In 278.2 mm
Checking Pass
Torque Information
Pass 1 1 10790 744
Torque 2274.90 ft.lb 3084.36 N.m

K Factor 0.16 Pass 1 1 10790 744

Load information Bolt Stress Bolt Load % of Bolt Yield

lbs/in2 N/mm2 Tons kN %

T1 @ A Pressure 55148 380.23 59.74 595.26 73.5

T1 @ B Pressure 45956 316.86 49.78 496.05 61.3
T2 Residual 37500 258.55 40.62 404.77 50.0
Stress @ Detensioning
Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield
psi Bar psi Bar %

100% Tensioning Pressures 10790 744 - - 61.3

50% Tensioning Pressures 12948 893 10790 744 73.5
Max Detensioning Pressures
Stresses based on Bolt Tensile Stress Area (BS1580 / BS3643).
Torque calc based on NUT FACTOR (K= 0.16) 'An introduction to the Design and Behaviour of Bolted Joints' Bickford, p. 233.

Application Comments

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio
Tentec Limited do not accept any liability for errors within or caused by the use of this software. © 2024 Atlas Copco Bolting Solutions - All Rights
Reserved
 Customer MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB

Summary Sheet
(ii) (i)

Tensioning Ratio
Bolted Joint Flange Flange Bolt Dia No Bolt Residual Tool Tensioner Pass De- tensioning Torque Values Bolt

Spacer Washer Req

Description Spec Type Bolts Material Target Bolt Ident Length
Stress
1 2 3 4 Max Pressure Yield
psi psi psi psi psi
S.1 S.2 lbs/ln2 N/mm2 % N.m Ft.lbs u mm
(bar) (bar) (bar) (bar) (bar)
9E1103 (CH) 19544psi 19544psi 16287psi 16287psi 5292.03 3903.19
Manual Input WN WN 2"-8UN 36 ASTM A193 - B7 52576 362.50 SRT-4 25% 0.11 719.3mm N
MANUAL INPUT (1348bar) (1348bar) (1123bar) (1123bar) Nm Ft.Lbs

9E1103 (SP-1 & SP-2) ANSI B16.5 & WN WN 19728psi 19728psi 16440psi 16440psi 5292.03 3903.19
2"-8UN 28 ASTM A193 - B7 52576 362.50 SRT-4 25% 0.11 397.1mm N
30 x 600 ANSI MSS-SP44 -RF -RF (1360bar) (1360bar) (1133bar) (1133bar) Nm Ft.Lbs

9E1106 A/B/C/D (CH) 17035psi 17035psi 14196psi 14196psi 4324.35 3189.48 890.2m
Manual Input WN WN 1.7/8"-8UN 60 ASTM A193 - B7 52576 362.50 SRT-4 25% 0.11 N
Manual Input (1175bar) (1175bar) (979bar) (979bar) Nm Ft.Lbs m

9E1106 A/B/C/D (SP-1) ANSI B16.5 & WN WN 10696psi 8913psi 1962.43 1447.41 290.6m
1.1/2"-8UN 32 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 N
36 x 150 ANSI MSS-SP44 -RF -RF (737bar) (615bar) Nm Ft.Lbs m

9E1401 (CH) 2.1/4"-8U 16718psi 16718psi 13932psi 13932psi 6773.67 4995.99

Manual Input WN WN 44 ASTM A193 - B7 52576 362.50 SRT-5 25% 0.11 612.7mm N
MANUAL INPUT N (1153bar) (1153bar) (961bar) (961bar) Nm Ft.Lbs

9E1401 (SP-4 & SP-5) ANSI B16.5 & WN WN 20678psi 20678psi 17232psi 17232psi 4731.90 3490.07
2"-8UN 28 ASTM A193 - B7 52576 362.50 SRT-4 25% 0.11 306.1mm N
30 x 600 ANSI MSS-SP44 -RF -RF (1426bar) (1426bar) (1188bar) (1188bar) Nm Ft.Lbs

9E1402 (CH) 2.1/4"-8U 16718psi 13932psi 6773.67 4995.99

Manual Input WN WN 36 ASTM A193 - B7 52576 362.50 SRT-5 50% 0.11 605.7mm N
Manual Input N (1153bar) (961bar) Nm Ft.Lbs

9E1402 (SP-1A & SP-1B) ANSI B16.5 & WN WN 20678psi 20678psi 17232psi 17232psi 4731.90 3490.07
2"-8UN 28 ASTM A193 - B7 52576 362.50 SRT-4 25% 0.11 306.1mm N
30 x 600 ANSI MSS-SP44 -RF -RF (1426bar) (1426bar) (1188bar) (1188bar) Nm Ft.Lbs

9E1404 (CH) 2.1/4"-8U 16718psi 13932psi 6773.67 4995.99

Manual Input WN WN 36 ASTM A193 - B7 52576 362.50 SRT-5 50% 0.11 631.7mm N
MANUAL INPUT N (1153bar) (961bar) Nm Ft.Lbs

9E1404 (SP-4) ANSI B16.5 & WN WN 278.2m

1.7/8"-8UN 24 SRT-4 50% 0.11 N
12948psi 10790psi 3084.36 2274.90
MSS-SP44 -RF -RF Nm Ft.Lbs m
ASTM A 193
24 x 600 ANSI (1043bar)
37500 258.55
Gr.B8M2 CL2 (1252bar)

9E1406 (SP-2) ANSI B16.5 & WN WN 236.8m

1.1/2"-8UN 32 SRT4 50% 0.11 N
ASTM A 193 5280psi 4400psi 1017.97 750.81
36 x 150 ANSI MSS-SP44 -RF -RF (638bar) Nm Ft.Lbs m
25000 172.37
Gr.B8 (766bar)

9E1411 (CH) 2.1/4"-8U 16718psi 16718psi 13932psi 13932psi 6773.67 4995.99

Manual Input WN WN 40 ASTM A193 - B7 52576 362.50 SRT-5 25% 0.11 655.7mm N
MANUAL INPUT N (1153bar) (1153bar) (961bar) (961bar) Nm Ft.Lbs

9E1411 (SP-1 & SP-2) ANSI B16.5 & WN WN 10715psi 8929psi 1962.43 1447.41 287.3m
1.1/2"-8UN 32 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 N
34 x 150 ANSI MSS-SP44 -RF -RF (739bar) (616bar) Nm Ft.Lbs m

9E1411 (SP-3) ANSI B16.5 & WN WN 10578psi 8815psi 1962.43 1447.41

1.1/2"-8UN 36 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 312.4mm N
42 x 150 ANSI MSS-SP44 -RF -RF (729bar) (608bar) Nm Ft.Lbs

9E1411 (SP-4) ANSI B16.5 & WN WN 2.1/2"-8U 20395psi 16996psi 8397.46 6193.64 338.8m
28 ASTM A193 - B7 47318 326.25 SRT-5 50% 0.11 N
36 x 600 ANSI MSS-SP44 -RF -RF N (1406bar) (1172bar) Nm Ft.Lbs m

9E1411 (SP-5) ANSI B16.5 & WN WN 2.1/2"-8U 20395psi 16996psi 8397.46 6193.64 338.8m
28 ASTM A193 - B7 47318 326.25 SRT-5 50% 0.11 N
36 x 600 ANSI MSS-SP44 -RF -RF N (1406bar) (1172bar) Nm Ft.Lbs m

Note:

(i) Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
(ii) 100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio

© 2024 Atlas Copco Bolting Solutions - All Rights Reserved

 Customer MLNG-PETRONAS
Project TA SHUTDOWN 2024
Project Reference TRAIN 9
Date and Engineer 20/04/2024 WSSB

Summary Sheet
(ii) (i)

Tensioning Ratio
Bolted Joint Flange Flange Bolt Dia No Bolt Residual Tool Tensioner Pass De- tensioning Torque Values Bolt

Spacer Washer Req

Description Spec Type Bolts Material Target Bolt Ident Length
Stress
1 2 3 4 Max Pressure Yield
psi psi psi psi psi
S.1 S.2 lbs/ln2 N/mm2 % N.m Ft.lbs u mm
(bar) (bar) (bar) (bar) (bar)
9E1412 (CH) 2.1/4"-8U 16718psi 16718psi 13932psi 13932psi 6773.67 4995.99
Manual Input WN WN 44 ASTM A193 - B7 52576 362.50 SRT-5 25% 0.11 676.7mm N
MANUAL INPUT N (1153bar) (1153bar) (961bar) (961bar) Nm Ft.Lbs

9E1412 (SP-3) ANSI B16.5 & WN WN 10580psi 8817psi 1962.43 1447.41

1.1/2"-8UN 36 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 311.8mm N
42 x 150 ANSI MSS-SP44 -RF -RF (729bar) (608bar) Nm Ft.Lbs

9E1412 (SP-4) ANSI B16.5 & WN WN 2.1/2"-8U 20395psi 16996psi 8397.46 6193.64 338.8m
28 ASTM A193 - B7 47318 326.25 SRT-5 50% 0.11 N
36 x 600 ANSI MSS-SP44 -RF -RF N (1406bar) (1172bar) Nm Ft.Lbs m

9E1413 (CH) ANSI B16.5 & WN WN 10580psi 8817psi 1962.43 1447.41

1.1/2"-8UN 36 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 311.8mm N
42 x 150 ANSI MSS-SP44 -RF -RF (729bar) (608bar) Nm Ft.Lbs

9E1414 (CH) 2.1/4"-8U 16718psi 16718psi 13932psi 13932psi 6773.67 4995.99

Manual Input WN WN 44 ASTM A193 - B7 52576 362.50 SRT-5 25% 0.11 677.7mm N
MANUAL INPUT N (1153bar) (1153bar) (961bar) (961bar) Nm Ft.Lbs

9E1414 (SP-3) ANSI B16.5 & WN WN 10580psi 8817psi 1962.43 1447.41

1.1/2"-8UN 36 ASTM A193 - B7 52576 362.50 SRT4 50% 0.11 311.8mm N
42 x 150 ANSI MSS-SP44 -RF -RF (729bar) (608bar) Nm Ft.Lbs

9E1404 (SP-4) ANSI B16.5 & WN WN 278.2m

1.7/8"-8UN 24 SRT-4 50% 0.11 N
12948psi 10790psi 3084.36 2274.90
24 x 600 ANSI MSS-SP44 -RF -RF Nm Ft.Lbs m
ASTM A 193 37500 258.55
Gr.B8M2 CL2 (893bar) (744bar)

9E1418 (ESP) 17481psi 14568psi 3886.12 2866.25 337.2m

Manual Input WN WN 1.7/8"-8UN 24 ASTM A193 - B7 52576 362.50 SRT-4 50% 0.11 N
MANUAL INPUT (1205bar) (1004bar) Nm Ft.Lbs m

Note:

(i) Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange
(ii) 100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio

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 Equipment Number Joint Location Flange Size Bolt Size Bolt Quantity Tools Coverage (%)
9E91106A-CH Non Standard 1 7/8'' 60 25%
9E91106A-SP1 N2A+N2B 24''x150# 1 1/2'' 32 50%
9E91106B-CH Non Standard 1 7/8'' 60 25%
9E91106B-SP1 N2A+N2B 36"x150# 1 1/2'' 32 50%
9E91106C-CH Non Standard 1 7/8'' 60 25%
9E91106C-SP1 N2A+N2B 36"x150# 1 1/2'' 32 50%
9E91106D-CH Non Standard 1 7/8'' 60 25%
9E91106D-SP1 N2A+N2B 36"x150# 1 1/2'' 32 50%
9E91103-CH Non Standard 2'' 36 25%
9E91103-SP1 feed gas from 9v-91105a/b 30"x600# 2'' 28 25%
9E91103-SP2 feed gas to 9c-91101 30"x600# 2'' 28 25%
9E91401-CH Non Standard 2 1/4'' 44 25%
9E91401-CC Non Standard 2 1/4'' 44 25%
9E91401-SP4 N3 30"x600# 2'' 28 25%
9E91401-SP5 N4 30"x600# 2'' 28 25%
9E91402-CC Non Standard 2 1/4'' 36 50%
9E91402-SP1A N4 30"x600# 2'' 28 25%
9E91402-SP1B N4 30"x600# 2'' 28 25%
9E91404-CH Non Standard 2 1/4'' 36 50%
9E91404-SP4 N3 24"x600# 1 7/8'' 24 50%
9E91406-SP2 N6 36"x150# 1 1/2'' 32 50%
9E91411-CCE Non Standard 2 1/4'' 40 25%
9E91411-CCW Non Standard 2 1/4'' 40 25%
9E91411-SP1 N1A 34"x150# 1 1/2'' 32 50%
9E91411-SP2 N1B 34"x150# 1 1/2'' 32 50%
9E91411-SP3 N2 42"x150# 1 1/2'' 36 50%
9E91411-SP4 N4 36"x600# 2 1/2'' 40 50%
9E91411-SP5 N5 36"x600# 2 1/2'' 28 50%
9E91412-CC Non Standard 2 1/4'' 44 25%
9E91412-SP3 N2 42"x150# 1 1/2'' 36 50%
9E91412-SP4 N4 36"x600# 2 1/2'' 28 50%
9E91413-SP3 N2 42"x150# 1 1/2'' 36 50%
9E91414-CH Non Standard 2 1/4'' 44 25%
9E91414-SP3 N2 42"x150# 1 1/2'' 36 50%
9E91414-SP4 N4 24"x600# 1 7/8'' 24 50%
9E91418-ESP Non Standard 1 7/8'' 24 50%