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BAUER COMPRESSORS, INC.

1328 AZALEA GARDEN ROAD


NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

TRAINING COURSE OUTLINE


BASIC OPERATION MANTIENENCE AND TROUBLESHOOTING

I. WECLOME AND INTRODUCTION


II. BASIC SYSTEM FUNDAMENTALS
a. THEORY AND RELATIONSHIPS
b. UNDERSTANDING THE STAGES OF COMPRESSION
i. COMPONENT IDENTIFICATION
III. LUBRICATION SYSTEM
a. LUBRICATION FUNDAMENTALS
b. OIL FLOW
c. OIL PUMPS
d. OIL REGULATORS
IV. CONDENSATE DRAIN AND PURIFICATION SYSTEM
a. SEPERATORS
b. AUTO CONDENSATE DRAIN SYSTEM
c. PURIFICATION SYSTEM
d. CARTRIDGE CHANGE OUT
e. PURIFICATION WITH SECURUS SYSTEM
V. ELECTRICAL CONTROLS
a. PROGRAMMABLE LOGIC CONTROLLERS
b. CO MONITORS
VI. PREVENTATIVE AND ROUTINE MAINTENANCE PROCEDURES
TROUBLESHOOTING PROCEDURES
VII. HANDS ON DEMONSTRATIONS (ACD VALVE REBUILD, CARTRIDGE CHANGE
[OPTIONAL], ETC.)
VIII. COURSE COMPLETION
a. COURSE CRITQUE
BAUER COMPRESSORS, INC. 1328 AZALEA GARDEN ROAD
NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

TRAINING COURSE
OUTLINE
ADVANCED TECHNICAL COURSE

I. WECLOME AND INTRODUCTION


II. INTERNAL COMPONENT IDENTIFICATION, MEASUREMENT, AND INSPECTION
a. VALVES
b. PISTONS
c. CYLINDERS
d. CRANKSHAFTS
III. LUBRICATION SYSTEM
a. LUBRICATION FUNDAMENTALS
b. OIL FLOW
c. OIL PUMPS
d. OIL REGULATORS
IV. CONDENSATE DRAIN AND PURIFICATION SYSTEM
a. SEPARATORS
b. AUTO CONDENSATE DRAIN SYSTEM
c. PURIFICATION SYSTEM
d. CARTRIDGE CHANGE OUT
e. PURIFICATION WITH SECURUS/ SECURUS II SYSTEM
V. ELECTRICAL CONTROLS
a. PROGRAMMABLE LOGIC CONTROLLERS
b. PRINTED CIRCUIT BOARDS
c. CO MONITORS
d. NEW SEIMENS PRODUCTS(PLC, MAPLE DISPLAY, TD400 DISPLAY)
VI. PREVENTATIVE AND ROUTINE MAINTENANCE PROCEDURES
TROUBLESHOOTING PROCEDURES
VII. HANDS ON DEMONSTRATIONS
a. COMPLETE TEARDOWN AND REBUILD OF VARIOUS COMPRESSOR BLOCKS
b. ACD VALVE REBUILD
c. OIL REGULATOR REBUILD
d. REPROGRAM PLC’S
e. ADJUST PRESSURE SWITCH
VIII. COURSE COMPLETION
a. COURSE CRITQUE
BAUER COMPRESSORS, INC. 1328 AZALEA GARDEN ROAD
NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

Syllabus
BASIC COURSE
1. Basic System Fundamentals
2. Theory and Relationships
3. Stages of Compression and Air Flow
4. Compressor/Component Identification
a. Valves
b. Pistons
c. Piston rings
d. Crankshafts
e. Floating pistons
f. Connecting rods
5. Lubrication systems
6. Cooling
7. Separators & Automatic Condensate Drain Systems
8. Purification Systems
a. Securus
b. Filter Life
9. Basic Electric Controls
a. Switches
b. Transformers
c. PLC’s
d. Sensors
e. Human Interface Devices
f. CO Monitor

ADVANCED COURSE
1. Torque Values
2. Torque Sequence
3. Valve Maintenance
4. Piston Ring Replacement
5. Cylinder Maintenance
6. Crankshaft Inspection
7. Hands On Demonstration
a. Complete Teardown & Rebuild of Various Compressor Blocks
8. Condensate Valve Maintenance
9. Pressure Maintaining Valve Setting
10. PLC (programmable logic controller)
11. HMI (human interface) Navigation
a. EEPROM
BAUER COMPRESSORS, INC. 1328 AZALEA GARDEN ROAD
NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

TRAINING COURSE OUTLINE


BASIC OPERATION MANTIENENCE AND TROUBLESHOOTING OF
COMPRESSSED NATURAL GAS UNITS (CNG)

I. WECLOME AND INTRODUCTION


II. BASIC SYSTEM FUNDAMENTALS
a. THEORY AND RELATIONSHIPS
b. UNDERSTANDING THE STAGES OF COMPRESSION
i. COMPONENT IDENTIFICATION
ii. INLET BUFFER TANKS
iii. VAPOR RECOVERY SYSTEMS
III. LUBRICATION SYSTEM
a. LUBRICATION FUNDAMENTALS
b. OIL FLOW
c. OIL PUMPS
d. OIL REGULATORS
IV. CONDENSATE DRAIN AND PURIFICATION SYSTEM
a. SEPERATORS
b. AUTO CONDENSATE DRAIN SYSTEM
c. PURIFICATION SYSTEM
d. CARTRIDGE CHANGE OUT
e. PURIFICATION WITH SECURUS SYSTEM
V. ELECTRICAL CONTROLS
a. PROGRAMMABLE LOGIC CONTROLLERS
b. CO MONITORS
VI. PREVENTATIVE AND ROUTINE MAINTENANCE PROCEDURES
TROUBLESHOOTING PROCEDURES
VII. HANDS ON DEMONSTRATIONS (ACD VALVE REBUILD, CARTRIDGE CHANGE
[OPTIONAL], ETC.)
VIII. COURSE COMPLETION
a. COURSE CRITQUE
BAUER COMPRESSORS, INC. 1328 AZALEA GARDEN ROAD
NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

TRAINING COURSE SNG


OUTLINE

I. WECLOME AND INTRODUCTION


II. BASIC SYSTEM FUNDAMENTALS
a. THEORY AND RELATIONSHIPS
b. UNDERSTANDING THE STAGES OF COMPRESSION
i. COMPONENT IDENTIFICATION
1. LOW PRESSURE SIDE
2. HIGH PRESSURE SIDE
III. INTERNAL COMPONENT IDENTIFICATION
a. VALVES
b. PISTONS
c. CYLINDERS
IV. LUBRICATION SYSTEM
a. LUBRICATION FUNDAMENTALS
b. OIL FLOW
c. OIL PUMPS
d. OIL REGULATORS
V. CONDENSATE DRAIN AND PURIFICATION SYSTEM
a. SEPERATORS
b. AUTO CONDENSATE DRAIN SYSTEM
c. PURIFICATION SYSTEM
d. CARTRIDGE CHANGE OUT
e. PURIFICATION WITH SECURUS/ SECURUS II SYSTEM
VI. ELECTRICAL CONTROLS
a. PROGRAMMABLE LOGIC CONTROLLERS
VII. PREVENTATIVE AND ROUTINE MAINTENANCE PROCEDURES
TROUBLESHOOTING PROCEDURES
VIII. PROPER OPERATION
IX. HANDS ON DEMONSTRATIONS (TEARDOWN AND REBUILD OF VARIOUS
COMPRESSOR BLOCKS)
X. COURSE COMPLETION
a. COURSE CRITIQUE
BAUER COMPRESSORS, INC. 1328 AZALEA GARDEN ROAD
NORFOLK, VIRGINIA 23502
TELEPHONE: (757) 855-6006
FAX: (757) 852-2401

Plan de Estudios

CURSO BÁSICO
1. Fundamentos básicos del sistema
2. Teoría
3. Etapas de compresión y flujo de aire
4. Identificación de compresor/componente
a. Válvulas
b. Pistones
c. Anillos de pistón
d. Cigüeñales
e. Pistones Flotante
f. Bielas
5. Sistemas de lubricación
6. Enfriamiento
7. Sistemas de drenaje de condensado automático y separadores
8. Sistemas de purificación
a. Securus
b. Vida de los Filtros
9. Controles eléctricos básicos
a. Interruptores
b. Transformadores
c. PLC‘s
d. Sensores
e. Dispositivos de interfaz humana
f. Monitor de CO

CURSO AVANZADO
1. Valores de par
2. Secuencia de torsión
3. Mantenimiento de válvulas
4. Reemplazo de pistón y anillos
5. Mantenimiento del cilindro
6. Comprobación del cigüeñal
7. Demostraciónes prácticas
a. Completar el desmontaje y la reconstrucción de varios bloques de compresor
8. Mantenimiento de válvulas de condensado
9. Ajuste de la válvula mantenedora de presión
10. PLC (controlador lógico programable)
11. Navegación de HMI (interfaz humana)
a. EEPROM

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