Belt Feeder-Stephens Adams-A

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POWER CALCULATION AS PER STEPHEN'S ADAMSON (PG NO 117)

POWER CALCULATION FOR BELT FEEDER


S.NO UNITS FORMULA BFD 13A1-A14,B1-B14
1 Design Capacity (Q) TPH - 922.00
2 Length (L) m FROM GA 20.00
3 Skirt board Width (B) m 2.00
4 Velocity of Belt Feeder (V) m/sec - 0.15
5 Belt Width (BW) m - 2.40
6 Thickness of Internal Scraper (TIS) m - 0.010
7 Pres bet belt and belt cleaner (Int scrapper PIS) N/m2 - 30000.000
8 Co-efficient of friction (μ) between belt and belt cleaner - - 0.65
9 Bulk Density (W) kg/cu m - 2500.00
Q = (D X B) X V X W X 3600,
Depth of the Material (D) m 0.15
10 Where W=t/m3
11 Pt where mtl touches belt to CL of discharge pulley (N) m N = L - 0.4 19.60
12 Weigth of the belt (Wa) kg/m - 31.00
13 Hopper Opening (M) m - 15.00
14 H1 m - 0.00
15 Length of material after hopper, R m R=N-M 4.60
P1= 0.1 X [(B X D X W X N) + (2 X
Friction of moving belt on Idlers (P1) kg 31625.00
16 B2 X W X M) + (2.5 X Wa X L)]
17 Friction Materials against skirtboard (P2) kg P2 = 0.14 X W X D2 X R 36.23
18 Frict due to Pressure of stationary block of mtl on hopper (P3) kg P3 = 1.5 X W X B2 XM 225000.00
19 Resistance due to Internal Scraper (P4) kg P5 = BW X TIS X PIS X μ X 2 / 9.81 95.41
20 Force to lift the material (P5) kg P6 = B X D X W X H1 0.00
21 Effective Tension (Te) kg Te=(P1+P2+P3+P4+P5) 256756.64
22 Wrap Factor(Cw)(From CEMA book,page 95) - - 0.8
23 Tension in Slack side (T2) kg T2 = Te X Cw 205405.31
24 Tension in Tight side (T1) kg T1 = Te + T2 462161.95
25 Belt Power (BP) KW BP = [(T1-T2) X V ] / 102 377.95
26 Power Dissipation by External scraper (Hosch Type) [PES] KW =FROM CATALOGUE 0.22
27 Efiiciency of Gear box (EGB) - - 0.85
28 Efiiciency Coupling (EC) - - 0.97
29 Power required at the motor shaft (PR) KW PR = (PES+BP)/(EGB X EC) 458.67
30 Extra % considered for motor selection % - 10.00
Motor output power at shaft with motor deration factor 0.85 for
- = PR x 1.1 / 0.85 593.57
31 50ºC for LT Motor
32 Selected Motor power (SMP) KW =FROM MOTOR CATALOGUE 5.5
BFD 13B1-B8 BFD 13A1-A8 BFD 13B1-B8

312.50
10.00
0.66

1.10
1.00
0.010
0.010
45000.000
30000.000

0.65
1000.00
0.15
17.52
4.03
0.00
#REF!
#REF!
#REF!
2629.94

59.63
28.11
#REF!

0.8

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