Section A7

Model CBE Boilers 60-80 HP

CONTENTS FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Three-Pass Dryback Design: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Five Square Feet of Heating Surface per Boiler Horsepower: . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Low Furnace Location: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Front and Rear Doors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Natural Gas, No. 2 Oil, or Combination Burners Available: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 PRODUCT OFFERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Boiler Options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-3 Burner/Control Options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-4 Fuel Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-4 DIMENSIONS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-4 PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-13 ENGINEERING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-13 Boiler Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-13 Blowdown Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-13 Sound Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-13 Burner/Control Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-15 Burner Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-15 Gas Fired - Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-15 Fuel Connections - Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-15 Fuel Connections - Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-15

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Model CBE Boilers 60-80 HP

Section A7

Boiler Room Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-20 Stack Support Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-20 Boiler Room Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-20 Stack/Breeching Size Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-20 Sample Specifications - Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-23 Sample Specifications - Hot Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-29 ILLUSTRATIONS Model CBE Steam Boiler Dimensions (Page 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . A7-7 Model CBE Hot Water Boiler Dimensions (Page 1 of 2) . . . . . . . . . . . . . . . . . . . . . . A7-9 Space Required to Open Rear Head on Model CBE Boilers Equipped with Davits . . . . A7-11 Model CBE Boilers Lifting Lug Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-11 Model CBE Boiler Mounting Piers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-12 Typical Fuel Oil Supply Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-19 Boiler Room Length (Typical Layouts) - Model CBE . . . . . . . . . . . . . . . . . . . . . . . . . A7-21 Boiler Room Width (Typical Layout) - Model CBE . . . . . . . . . . . . . . . . . . . . . . . . . . A7-22

Figure A7-1. Figure A7-2. Figure A7-3. Figure A7-4. Figure A7-5. Figure A7-6. Figure A7-7. Figure A7-8.

TABLES Table A7-1. Model CBE Steam Boiler Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-6 Table A7-2. Model CBE Hot Water Boiler Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-6 Table A7-3. Heating Surface, Model CBE Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-14 Table A7-4. Model CBE Steam Volume and Disengaging Area . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-14 Table A7-5. Model CBE Steam Boiler Safety Valve Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-14 Table A7-6. Model CBE Hot Water Boiler Relief Valve Openings . . . . . . . . . . . . . . . . . . . . . . . . . A7-16 Table A7-7. Model CBE Recommended Steam Nozzle Size (To Maintain 4000 to 5000 fpm Nozzle Velocity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-16 Table A7-8. Model CBE Blowdown Tank Sizing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-17 Table A7-9. Sound Pressure Levels in DbA (Profire F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-17 Table A7-10. Model CBE Burner Selections(Profire Burner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-18 Table A7-11. Minimum Required Gas Pressure Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . A7-18 Table A7-12. Maximum Gas Consumption (CFH) for Natural Gas - Model CBE . . . . . . . . . . . . . . . A7-18 Table A7-13. Minimum Required Gas Pressure at Entrance to Standard, FM and IRI Gas Trains Model CBE (Upstream of Gas Pressure Regulator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-19

The following information applies to the Cleaver-Brooks Model CBE Boiler.

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Section A7

Model CBE Boilers 60-80 HP

FEATURES AND BENEFITS

The Model CBE Boiler is available as a baseline alternative to the Cleaver-Brooks Models CB Boilers. The Cleaver-Brooks Model CBE Boiler line provides a quality product utilizing an economical boiler/burner design. Additionally, the boiler/burner packaged UL and cUL label is available on all CBE sizes. The following features apply: Three-Pass Dryback Design: Three-pass design provides high flue gas velocities and low stack temperatures to maximize efficiency. Dryback design provides full access to boiler tubes, tube sheet, and furnace for ease of maintenance. Dryback design includes single rear tube sheet construction, which reduces tube sheet stresses.

Five Square Feet of Heating Surface per Boiler Horsepower: Good boiler efficiency. Long boiler life. Low Furnace Location: Furnace located well below water level with generous clearance from bottom of boiler, allowing proper circulation. Low furnace provides additional safety margin between furnace and water level. Reduces water carryover, producing drier steam.

Front and Rear Doors: Davit, front and rear doors, all sizes. Provides access to front and rear tube sheet and furnace. Reduced maintenance costs.

Natural Gas, No. 2 Oil, or Combination Burners Available: Natural gas or No. 2 oil compatibility. Fuel changeover without burner adjustment.

PRODUCT OFFERING
Cleaver-Brooks Firetube Boilers are available in low pressure steam, high pressure steam, and hot water designs. Burners are available to fire natural gas, No. 2 oil, or a combination of oil and gas. The CBE boiler is: 60 - 80 hp. 30 and 125 psig hot water. 15 - 300 psig steam. Full modulation, all sizes.

Available options include the following (contact your local Cleaver-Brooks authorized representative for option details).

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Model CBE Boilers 60-80 HP

Boiler Options: Drain valves. Additional screwed or flanged trappings. Blowdown valves. Non-return valves. Feedwater valves and regulators. Surface blowdown systems Combustion relief door. Blend pump. Surge load baffles. Seismic design. Burner/Control Options: Flame safeguard controllers. Lead/lag system. High altitude design (up to 10,000 ft). Special insurance and code requirements (e.g., IRI, FM, CSD1). Alarm bell/silence switch. Special motor requirements (TEFC, high efficiency). Special purpose indicator lights. Main disconnect. Elapsed time meter. Voltmeter/micro-ammeter. NEMA enclosures. Low-fire hold control. Remote emergency shut-off (115V). Circuit breaker. Day/night controls. Special power requirements. Stack thermometer. Special indicating lights. Fuel Options Gas strainer. Gas pressure gauge. Future gas conversion.

Section A7

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Section A7

Model CBE Boilers 60-80 HP

DIMENSIONS AND RATINGS

Dimensions and ratings for the Model CBE Boilers are shown in the following tables and illustrations. Table A7-1 Model CBE Steam Boiler Ratings Table A7-2 Model CBE Hot Water Boiler Ratings Figure A7-1 Model CBE Boiler Dimensions Figure A7-2 Model CBE Steam Boiler Dimensions Figure A7-3 Model CBE Boiler Space Requirements to Open Rear Door Figure A7-4 Lifting Lug Location, Model CBE Boilers Figure A7-5 Model CBE Boiler Mounting Piers

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Model CBE Boilers 60-80 HP

Table A7-1. Model CBE Steam Boiler Ratings
BOILER HP 60 70 80

Section A7

RATINGS - SEA LEVEL TO 1000 FT Rated Capacity (lbs/steam/hr at 212 F) Btu Output (1000 Btu/hr) 2070 2009 2415 2343 2760 2678

APPROXIMATE FUEL CONSUMPTION AT RATED CAPACITY Light Oil GPH (140,000 Btu/gal) Gas CFH (1000 Btu) Gas (Therm/hr) 18 2510 25.1 21 2930 29.3 24 3350 33.5

POWER REQUIREMENTS SEA LEVEL TO 1000 FT (60 HZ) Oil Pump Motor hp (No. 2 oil) Blower Motor - Series 100/200 Blower Motor - Series 700 Air Compressor Motor * 3/4 3/4 ** BOILER DATA Heating Surface sq-ft (Fireside) 300 350 400 * 3/4 1/2 ** * 1 3/4 **

* Integral oil pump. **No air compressor required (pressure atomized) NOTE: All fractional hp motors will be single phase voltage; integral hp motors will be three-phase voltage.

Table A7-2. Model CBE Hot Water Boiler Ratings

BOILER HP RATINGS SEA LEVEL TO 1000 FT Btu Output (1000 Btu/hr) 2009 2343 2678 60 70 80

APPROXIMATE FUEL CONSUMPTION AT RATED CAPACITY Light Oil gph (140,000 Btu/gal) Gas CFH (1000 Btu) Gas (Therm/hr) 18 2510 25.1 21 2930 29.3 24 3350 33.5

POWER REQUIREMENTS SEA LEVEL TO 1000 FT (60 HZ) Oil Pump Motor hp (No. 2 oil) Blower Motor - Series 100/200 Blower Motor - Series 700 Air Compressor Motor BOILER DATA Heating Surface sq-ft (Fireside) 300 350 400 * 3/4 3/4 ** * 3/4 1/2 ** * 1 3/4 **

* Integral oil pump. **No air compressor required (pressure atomized) NOTE: All fractional hp motors will be single phase voltage; integral hp motors will be three-phase voltage.
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Section A7

Model CBE Boilers 60-80 HP

JJ HH I LL L GG K F U B
V

Y G

FF DD

J O D T P AA

Q E N M W C A X S
R

W H

BOILER HP

DIM LENGTHS

60

70

80

Overall Length Shell Length Base Frame Length Rear Head Extension Front Flange To Steam Outlet Steam Outlet To Vent Outlet Base Frame To Rear Head

A B C E F G H WIDTHS

163-1/8 123-5/8 133-3/8 7-7/8 49-1/4 65-1/2 22-1/4

186-1/16 141-5/8 152-3/8 7-7/8 60-1/4 72-1/2 22-1/4

201-1/16 157-5/8 173-9/16 7-7/8 70-1/4 78-1/2 22-1/4

Overall Width Boiler Centerline To Water Column Boiler Centerline To Lagging Boiler Centerline To Aux. Water Column Base Outside Base Inside

I K L LL M N

73 39 26-1/2 34 37-3/4 29-3/4

73 39 26-1/2 34 37-3/4 29-3/4

73 39 26-1/2 34 37-3/4 29-3/4

Figure A7-1. Model CBE Steam Boiler Dimensions (Page 1 of 2)

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Model CBE Boilers 60-80 HP

BOILER HP DIM HEIGHTS Base To Boiler Centerline Boiler ID Base To Vent Outlet Base To Steam Outlet (15 psig) Base To Steam Outlet (150 psig) Base Frame Base To Rear Davit Base To Lifting Lug D J O P P Q T AA 40 48 70-1/4 70-1/4 67-7/8 12 72-5/8 68-3/4 40 48 70-1/4 70-1/4 67-7/8 12 72-5/8 68-3/4 40 48 70-1/4 70-1/4 67-7/8 12 72-5/8 68-3/4 60 70 80

Section A7

CONNECTIONS Chemical Feed Feedwater Inlet (Both Sides) Surface Blowoff (150 psig Only) Steam Outlet (15 psig) Steam Outlet (150 psig) Vent Outlet ID Boiler Blowdown (36 Dia Only) Boiler Blowdown (15 psig) Boiler Blowdown (150 psig) R S V U U Y X W W 1 1-1/4 1 6 3 10 1-1/4 1-1/4
A

1 1-1/4 1 6 3 12 1-1/2 1-1/4

A

1 1-1/4 1 6A 3 12 1-1/2 1-1/4

MISCELLANEOUS Door Swing (Rear Minimum) Tube Removal Rear Tube Removal Front Min. Boiler Room Length For Tube Removal Front Min. Boiler Room Length For Tube Removal RearC DD FF GG HH JJ 30 82 90 244 287 30 100 108 280 327 30 109 124 312 352

WEIGHTS Normal Water Weight Shipping Weight (15 psig) Shipping Weight (150 psig) Shipping Weight (200 psig) 3940 6455 6875 7415 4720 7220 7690 8070 5375 7715 8370 8800

NOTES: 1. All connections are threaded, except as noted. 2. Manway included on 125 - 350 hp. A. 150 psig Flange. B. 300 psig Flange. C. Includes 4-foot clearance in front of boiler.

Figure A7-1. Model CBE Steam Boiler Dimensions (Page 2 of 2)

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Section A7

Model CBE Boilers 60-80 HP

JJ HH I L K GG V F B U G U R Y FF DD

J O D T P AA

Q E N M W C X A S W H

BOILER HP LENGTHS Overall Length Shell Length Rear Frame Length Rear Head Extension Front Flange To Water Return Water Return To Water Supply Base Frame To Rear Head Water Supply To Vent Outlet A B C E F G H R WIDTHS Overall Width Boiler Centerline To Lagging Base Outside Base Inside I L M N

DIM

60

70

80

163-1/8 123-5/8 133-3/8 7-7/8 70-1/4 24 22-1/4 20-1/2

186-1/16 141-5/8 152-3/8 7-7/8 88-1/4 24 22-1/4 20-1/2

201-1/16 157-5/8 173-9/16 7-7/8 104-1/4 24 22-1/4 20-1/2

53 26-1/2 37-3/4 29-3/4

53 26-1/2 37-3/4 29-3/4

53 26-1/2 37-3/4 29-3/4

Figure A7-2. Model CBE Hot Water Boiler Dimensions (Page 1 of 2)

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Model CBE Boilers 60-80 HP

Section A7

BOILER HP HEIGHTS Base To Boiler Centerline Boiler ID Base To Vent Outlet Base To Supply & Return Ports (30 & 125 psig) Base To Supply And Return Ports (150 psig) Base Frame Base To Rear Davit Base To Lifting Lug D J O P P Q T AA

DIM

60

70

80

40 48 70-1/4 62-1/4 70-1/4 12 72-5/8 68-3/4

40 48 70-1/4 62-1/4 70-1/4 12 72-5/8 68-3/4

40 48 70-1/4 62-1/4 70-1/4 12 72-5/8 68-3/4

CONNECTIONS Waterfill (Both Sides) Air Vent Hot Water Supply & Return (30 & 125 psig) Hot Water Supply & Return (150 psig) Vent Outlet ID Boiler Drain Boiler Drain S V U U Y W X MISCELLANEOUS Door Swing (Minimum Rear) Tube Removal Rear Tube Removal Front Min. Boiler Room Length For Tube Removal Front Min. Boiler Room Length For Tube Removal RearC DD FF GG HH JJ WEIGHTS Normal Water Weight (lbs) Shipping Weight (30 psig) Shipping Weight (125 psig NOTES: 1. All connections are threaded, except as noted. 2. Manway included on 125 - 350 hp. A. 150 psig flange. B. 300 psig flange. C. Includes 4 foot clearance in front of boiler. 4340 6505 6705 5195 7270 7740 5920 7755 8420 30 82 90 244 287 30 100 108 280 327 30 109 124 312 352 1-1/4 1-1/4 4 4
B

1-1/4 1-1/4 4 4
B

1-1/4 1-1/4 4 4
B

10 1-1/4

12 1-1/2

12 1-1/2

Figure A7-2. Model CBE Hot Water Boiler Dimensions (Page 2 of 2)

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Section A7

Model CBE Boilers 60-80 HP

BOILER HP A 60 thru 100

DIMENSION (INCHES) B 45 C 38 D 61 E 30 27

Figure A7-3. Space Required to Open Rear Head on Model CBE Boilers Equipped with Davits

D D

NEAR SIDE

FAR SIDE

E (DIA OF HOLE)

B
A

BOILER HP A 60 70 80 68 68 68

ALL DIMENSIONS IN INCHES B 14 14 14 C 187 105 121 D 10 10 10 E 2-1/2 2-1/2 2-1/2

NOTE: A, B and C Dimensions may vary by 1/2 inch.

Figure A7-4. Model CBE Boilers Lifting Lug Location

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Model CBE Boilers 60-80 HP

Section A7

F G B D E B

F X C

BOILER HP 60 70 80

A 6 6 6

B 8 8 8

C 137 156 177

D 25-3/4 25-3/4 25-3/4

E 41-3/4 41-3/4 41-3/4

F 4 4 4

G 29-5/8 29-5/8 29-5/8

X 8 8 8

NOTE: 1. All numbers in table are in inches. 2. 6-inch high mounting piers recommended for use beneath the boiler base frame. The use of these piers provides increased inspection accessibility to the piping beneath the boiler and added height for washing down the area beneath the boiler.

Figure A7-5. Model CBE Boiler Mounting Piers

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Section A7

Model CBE Boilers 60-80 HP

PERFORMANCE DATA
Contact your local Cleaver-Brooks authorized representative for emissions or additional information.

ENGINEERING DATA
The following engineering information is provided for Model CBE Firetube Boilers. Additional detail is available from your local Cleaver-Brooks authorized representative.

Boiler Information

Table A7-3 shows heating surfaces for model CBE Firetube boilers. Table A7-4 shows steam volume and disengaging area for model CBE Firetube boilers. Table A7-5 lists quantity and outlet size for safety valves supplied on Model CBE steam boilers. Table A7-6 lists quantity and outlet size for relief valves supplied on Model CBE hot water boilers. Table A7-7 gives recommended steam nozzle sizes based on 4000-5000 fpm steam velocity on Model CBE Boilers.

Blowdown Water Requirements

Some local codes require blowdown tanks to be constructed in accordance with recommendations of the National Board of Boiler and Pressure Vessel Inspectors. The National Boards recommendations base the size of the blowdown tank on the removal of at least 4 inches of water from the boiler. Table A7-8 lists the approximate quantity of water represented by 4 inches of water at normal operating level for Cleaver-Brooks Power Boilers.

Sound Level

Table A7-9 summarizes predicted sound pressure levels for Model CBE Boilers. These values are based on standard motors. Optional motor types and altitude conditions can increase sound levels. Units The units for the sound level tables are dBA (decibels, measured on the A-weighted scale) in reference to 0.0002 microbars (20 micro-Newtons per square meter). They are standardly referenced in specifying and reporting sound pressure levels on industrial equipment. Test Method The sound pressure levels in the above table were obtained from tests in accordance with the "ABMA Test Code for the Measurement of Sound from Packages Boilers." In accordance with this code, the sound pressure levels reported were measured on the boiler centerline 41/2 feet vertically above the bottom of the base rails and 3 feet horizontally in front of the end of the blower motor or front surface of the electrical cabinet. Sound Level Meter The sound level meter used complies with ANSI S1.4, Type 1 (Precision). The readings are taken with the meter set for slow response.

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Model CBE Boilers 60-80 HP

Table A7-3. Heating Surface, Model CBE Boilers BOILER HP HEATING SURFACE (SQ-FT) FIRESIDE 60 300 WATERSIDE 322

Section A7

70 80

350 400

376 429

Table A7-4. Model CBE Steam Volume and Disengaging Area

BOILER HP STEAM VOLUME (CU-FT) HIGH PRESSURE A LOW PRESSURE B 60 70 80 6.39 7.58 8.65 12.92 15.35 17.50 STEAM RELIEVING AREA (SQ-IN) HIGH PRESSURE A 2936 3486 3974 LOW PRESSURE B 3588 4261 4859

NOTE: 1. Based on normal water level. 2. Values are based on standard controls. Optional controls may result in different values. A. Based on 150 psig design pressure. B. Based on 15 psig design pressure.

Table A7-5. Model CBE Steam Boiler Safety Valve Openings

VALVE SETTING BOILER HP 60 70 80 15 PSIG STEAM 100 PSIG STEAM 125 PSIG STEAM NO. OF VALVES REQ'D 1 1 1 150 PSIG STEAM 200 PSIG STEAM 250 PSIG STEAM NO. OF VALVES REQ'D 1 1 1 OUTLET SIZE (IN.) 1 1-1/4 1-1/4

NO. OF OUTLET NO. OF OUTLET VALVESSIZE VALVESSIZE REQ'D (IN.) REQ'D (IN.) 1 1 1 2 2 2-1/2 1 1 1 1-1/2 2 2

OUTLET NO. OF OUTLET NO. OF OUTLET SIZE VALVESSIZE VALVESSIZE (IN.) REQ'D (IN.) REQ'D (IN.) 1-1/2 1-1/2 1-1/2 1 1 1 1-1/4 1-1/2 1-1/2 1 1 1 1-1/4 1-1/4 1-1/4

NOTE: 1.Valve manufacturers are Kunkle, Consolidated or Conbraco, depending on availability.

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Section A7
Burner/Control Information Burner Characteristics

Model CBE Boilers 60-80 HP

Burner information is shown in Table A7-10. Note that the model selection may vary for actual application factors (altitude, gas pressure, etc.).

Gas Fired - Burners

Table A7-11 shows conversion factors for gas pressure at elevations over 700 ft above sea level. Table A7-12 shows maximum gas consumption (CFH) for Natural Gas. Table A7-13 shows minimum and maximum gas pressure requirements for Standard, FM and IRI CBE Boiler gas trains. For oversized or undersized gas trains or altitude above 1,000 feet, contact your local Cleaver-Brooks authorized representative.

Fuel Connections - Gas

The local gas company should be consulted for requirements and authorization for installation and inspection of gas supply piping. Installation of gas supply piping and venting must be in accordance with all applicable engineering guidelines and regulatory codes. All connections made to the boiler should be arranged so that all components remain accessible for inspection, cleaning and maintenance. A drip leg should be installed in the supply piping before the connection to the gas pressure regulator. The drip leg should be at least as large as the inlet fitting supplied with the boiler. Consideration must be given to both volume and pressure requirements when choosing gas supply piping size. Refer to the boiler dimension diagram provided by Cleaver-Brooks for the particular installation. Connections to the burner gas train should be made with a union, so that gas train components or the burner may be easily disconnected for inspection or service. Upon completion of the gas piping installation, the system should be checked for gas leakage and tight shutoff of all valves.

Fuel Connections - Oil

Oil-fired burners are equipped with an oil pump, which draws fuel from a storage tank and supplies pressurized oil to the burner nozzle(s). The burner supply oil pump has a greater capacity than the burner requires for the maximum firing rate. Fuel not delivered to the nozzle is returned to the storage tank. A two-pipe (supply and return) oil system is recommended for all installations. Figure A7-6 shows a typical fuel oil supply arrangement. Oil lines must be sized for the burner and burner supply oil pump capacities. The burner supply oil pump suction should not exceed 10" Hg. If a transfer pump is used, it must have a pumping capacity at least equal to that of the burner pump(s). Supply pressure to the burner pump should not exceed 3 psig. A strainer must be installed in the supply piping upstream of the burner supply pump in order to prevent entry of foreign material into the pump, fuel control valves, or burner nozzle(s). The strainer must be sized for the burner supply pump capacity. A strainer mesh of 150 microns (0.005") is recommended. Install a check valve in the line to prevent draining of the oil suction line when the burner is not in operation. Location of the check valve varies with the system, but usually it is located as close as possible to the storage tank. Installation of a vacuum gauge in the burner supply line between the burner oil pump and the strainer is recommended. Regular observation and recording of the gauge indication will assist in determining when the strainer needs servicing. Upon completion of the oil piping installation, the system should be checked for oil or air leakage and tight shutoff of all valves.

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Model CBE Boilers 60-80 HP

Section A7

Table A7-6. Model CBE Hot Water Boiler Relief Valve Openings
VALVE SETTING BOILER HP 30 PSIG HW 60 PSIG HW 100 PSIG HW 125 PSIG HW

NO. OF OUTLET NO. OF OUTLET NO. OF OUTLET NO. OF OUTLET VALVES SIZE VALVES SIZE VALVES SIZE VALVES SIZE REQ'D (IN.) REQ'D (IN.) REQ'D (IN.) REQ'D (IN.) 1 1 1 2 2 2 1 1 1 1-1/4 2 2 1 1 1 1 1-1/4 1-1/4 1 1 1 1 1 1-1/4

60 70 80

NOTES: 1.Hot water relief valves are Kunkle #537.

Table A7-7. Model CBE Recommended Steam Nozzle Size (To Maintain 4000 to 5000 fpm Nozzle Velocity)

BOILER HP OPERATING PRESSURE PSIG 15 30 40 50 75 100 125 150 200 250 60 6 4 4 3 3 3 3 2.5 2.5 2 70 6 4 4 4 3 3 3 2.5 2.5 2 80 6 4 4 4 4 3 3 2.5 2.5 2

NOTES: 1. Steam nozzle sizes given in inches. 2. Recommended steam nozzle sizes based on 4000 to 5000 fpm steam velocity. Spool pieces (300 psig flanges) are available in the following sizes (in inches): 3x2-1/2x30, 4x3x30, 6x4x36, 8x6x48, 10x8x48, and 12x8x48.

A7-16
03-08

Section A7

Model CBE Boilers 60-80 HP

Table A7-8. Model CBE Blowdown Tank Sizing Information

BOILER HP 60 70 80 WATER (GAL) 51 60 69

NOTE: Quantity of water removed from boiler by lowering normal water line 4"

Table A7-9. Sound Pressure Levels in DbA (Profire F)

BOILER HP HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE

60 GAS 77.0 78.0 NO. 2 OIL 77.0 75.5

70 75.0 74.0 74.0 72.0

80 76.5 76.5 76.5 76.0

A7-17
03-08

Model CBE Boilers 60-80 HP

Section A7

Table A7-10. Model CBE Burner Selections(Profire Burner)

BOILER HP 60 70 80 MAX ALTITIUDE (FT) 2000 3500 1500 BURNER SIZE 1 2 2

Table A7-11. Minimum Required Gas Pressure Altitude Conversion

ALTITUDE (FT) 1000 2000 3000 4000 5000

CORRECTION FACTOR 1.04 1.07 1.11 1.16 1.21

ALTITUDE (FT) 6000 7000 8000 9000 -

CORRECTION FACTOR 1.25 1.30 1.35 1.40 -

To obtain minimum required gas pressure at altitudes above 700 feet, multiply the pressure by the listed factors: inches WC x 0.577 = oz/sq-in. oz/sq-in x 1.732 = inches WC. i inches WC x 0.0361= psig. oz/sq-in x 0.0625 = psig. psig x 27.71 = Inches WC. psig x 16.0 = oz/sq-in.

Table A7-12. Maximum Gas Consumption (CFH) for Natural Gas - Model CBE

BOILER HP 60 70 80

NATURAL GAS1000 (BTU/CU-FT) 2510 2930 3350

A7-18
03-08

Section A7

Model CBE Boilers 60-80 HP

Table A7-13. Minimum Required Gas Pressure at Entrance to Standard, FM and IRI Gas Trains - Model CBE (Upstream of Gas Pressure Regulator)

STD PIPE BOILER HP SIZE (Inches) 60 70 80 2* 2* 2*

MAX 1 PSIG INLET, MIN SUPPLY PRESSURE (WC) UL 11.0 8.5 11.0 FM 11.0 8.5 11.0 IRI 11.5 9.0 11.5

MAX 10 PSIG INLET**, MIN SUPPLY PRESSURE (WC) UL 13.0 12.5 14.5 FM 13.0 12.5 14.5 IRI 13.5 13.0 15.0

* Gas pressure regulator is 1-1/2 inch. ** Use max 10 psig for all boilers destined for Canada.

Figure A7-6. Typical Fuel Oil Supply Arrangement

A7-19
03-08

Model CBE Boilers 60-80 HP

Boiler Room Information Stack Support Capabilities Boiler Room Combustion Air
Figure A7-7 shows typical boiler room length requirements. Figure A7-8 shows typical boiler room width requirements.

Section A7

60-80 hp Model CBE Boilers can support up to 1000 lbs without additional support. When determining boiler room air requirements, the size of the room, air flow, and velocity of air must be reviewed as follows:

1. Size (area) and location of air supply openings in boiler room.

A. Two (2) permanent air supply openings in the outer walls of the boiler room are recommended. Locate (1) at each end of the boiler room, preferably below a height of 7 feet. This allows air to sweep the length of the boiler. B. Air supply openings can be louvered for weather protection, but they should not be covered with fine mesh wire, as this type of covering has poor air flow qualities and is subject to clogging by dust or dirt. C. A vent fan in the boiler room is not recommended, as it could create a slight vacuum under certain conditions and cause variations in the quantity of combustion air. This can result in unsatisfactory burner performance. D. Under no condition should the total area of the air supply openings be less than (1) square foot. E. Size the openings by using the formula: Area (sq-ft) = CFM/FPM 2. Amount of air required (cfm). A. Combustion Air = Rated bhp x 8 cfm/bhp. B. Ventilation Air = Maximum bhp x 2 cfm/bhp C. Total recommended air = 10 cfm/bhp - up to 1000 feet elevation. Add 3 percent more per 1000 feet of added elevation. 3. Acceptable air velocity in Boiler Room (fpm). A. From floor to (7) foot height - 250 fpm. B. Above (7) foot height - 500 fpm. Example: Determine the area of the boiler room air supply openings for (1) 80 hp boiler at 800 feet altitude. The air openings are to be 5 feet above floor level. Air required: 80 x 10 = 800 cfm (from 2B above). Air velocity: Up to 7 feet = 250 fpm (from 3 above). Area Required: Area = cfm = 800/250 = 3.2 Sq-ft total. Area/Opening: 3.2/2 = 1.6 sq-ft/opening (2 required).

Notice
Consult local codes, which may supersede these requirements.

Stack/Breeching Size Criteria

The design of the stack and breeching must provide the required draft at each boiler flue gas outlet. Proper draft is critical to burner performance. Although constant pressure at the flue gas outlet of the Model CBE is not required, it is necessary to size the stack/breeching to limit flue gas pressure variation. The allowable pressure range is 0.25" W.C. to +0.25" W.C.

A7-20
03-08

Section A7

Model CBE Boilers 60-80 HP

For additional information, please review Section I4, General Engineering Data (Stacks) and Section F, Stacks. Stack and breeching sizes should always be provided by a reputable stack supplier who will design the stack and breeching system based on the above criteria. Your local Cleaver-Brooks authorized representative is capable of assisting in your evaluation of the stack/breeching design.

FRONT FEEDWATER TANK

BOILER FEEDWATER PUMP DRAIN TRENCH

Dwg A

Dwg B Dwg C 1. Shortest boiler room length (Dwg A) is obtained by allowing for possible future tube replacement (from front or rear of boiler) through a window or doorway. Allowance is only made for minimum door swing at each end of the boiler. This arrangement provides sufficient aisle space at the front of the boiler but a tight space condition at the rear. If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space. 2. Next shortest boiler room length (Dwg B) is obtained by allowing for possible future tube replacement from the front of the boiler. Allowance is only made for minimum door swing at the rear. If space permits, approximately 1.5 additional feet should be allowed at the rear for additional aisle and working space. 3. A slightly longer boiler room (Dwg C) is obtained by allowing for possible future tube replacement from the rear of the boiler. Allowance for door swing at the front provides sufficient aisle and working space at the front.

Figure A7-7. Boiler Room Length (Typical Layouts) - Model CBE

A7-21
03-08

Model CBE Boilers 60-80 HP

Section A7

FEEDWATER TANK

BOILER FEEDWATER PUMP DRAIN TRENCH

BOILER HP Dimension A (inches) Dimension B (inches)

60-80 78 105

NOTES: 1. Recommended Minimum Distance Between Boiler and Wall. Dimension A allows for a clear 42" aisle between the water column on the boiler and the wall. If space permits, this aisle should be widened. 2. Recommended Minimum Distance Between Boilers. Dimension B between boilers allows for a clear aisle of: 42" - 60-80 hp If space permits, this aisle should be widened.

Figure A7-8. Boiler Room Width (Typical Layout) - Model CBE

A7-22
03-08

Section A7
Model CBE Boilers
60-80 HP Steam 15-300 psig Sample Specification
Boiler Characteristics (Steam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-24 General Boiler Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-24 Steam Boiler Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-25 Burner and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-25 Control Panel and Flame Safeguard Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-27 Efficiency Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-27 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-27 Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-27

A7-23
03-08

Model CBE Boilers

Firetube Boilers

MODEL CBE BOILERS

60-80 HP Steam 15-300 psig
The following sample specification are provided by Cleaver-Brooks to assist you in meeting your customers specific needs and application. The Sample Specifications are typically utilized as the base template for the complete boiler specification. Contact your local Cleaver-Brooks authorized representative for information on special insurance requirements, special code requirements, optional equipment, or general assistance in completing the specification.

PART 1 GENERAL
1.1 BOILER CHARACTERISTICS (STEAM) A. The Steam Boiler shall be Cleaver-Brooks Model CBE, Fuel Series ______ (100, 200, 700), _____ hp designed for _____ psig (15, 150, 200, or other psig steam). The maximum operating pressure shall be _____ psig. B. 1.2 The boiler shall have a maximum output of _____ Btu/hr, or _____ horsepower when fired with CS 12-48 No. 2 oil and/or natural gas, _____ Btu/ cu-ft. Electrical power available will be _____ Volt _____ Phase _____ Cycle and 115/1/160 for the control circuit.

PART 2 PRODUCTS
2.1 GENERAL BOILER DESIGN A. The boiler shall be a three pass horizontal firetube updraft boiler with five (5) square feet of heating surface per rated boiler horsepower. It shall be mounted on a heavy steel frame with forced draft burner and burner controls. 1. Approvals: Underwriters Laboratories Inc. The complete boiler package shall be approved and listed as a unit by Underwriters Laboratories. 2. The boiler shall be completely preassembled and fire tested at the factory. The unit shall be ready for immediate mounting on floor or simple foundation and ready for attachment of water, steam, fuel, electrical, vent and blowdown connections. B. Boiler Shell (Steam) 1. The boiler shell must be constructed in accordance with ASME Boiler Code and must receive authorized boiler inspection prior to shipment. A copy of the inspection report shall be furnished to the purchaser. 2. Two lifting eyes shall be located on top of the boiler. 3. Front and rear doors on the boiler shall be davited. 4. Refractory and insulation shall be contained in the rear smoke box and door; door shall swing open for inspection. 5. The boiler tubes shall not include turbulators, swirlers or other add-on appurtenances. 6. Front and rear tube sheets and all flues must be accessible for inspection and cleaning when the doors are swung open. The boiler shall be furnished with adequate handholes to facilitate boiler inspection and cleaning.

A7-24
03-08

Firetube Boilers
7.

Model CBE Boilers

The exhaust gas vent shall be located near the rear of the boiler on the top center line and shall be capable of supporting: 60-80 hp. 1000 lbs

8.

Observation ports for the inspection of flame conditions shall be provided at each end of the boiler. 9. The boiler insulation shall consist of a 2 inch blanket under a sectional preformed sheet metal lagging. This insulation must be readily removable and capable of being reinstalled, if required. 10. The entire boiler based frame and other components shall be factory painted before shipment using a hard finished enamel coating. 2.2 Steam Boiler Trim A. Water Column A water column shall be located on the right hand side of the boiler complete with gauge glass set and water column blowdown valves. 1. Feedwater Pump Control The boiler feedwater pump control shall be included as an integral part of the water column to automatically actuate a motor driven feed water pump maintaining the boiler water level within normal limits. 2. Low Water Cutoff The low water cutoff shall be included as an integral part of the boiler feedwater control wired into the burner control circuit to prevent burner operation if the boiler water level falls below a safe level. B. Auxiliary Low Water Cutoff Auxiliary low water cutoff manual reset shall be included, piped to the vessel, and wired to the burner control circuit. A manual reset device shall be used on this control. C. Steam Pressure Gauge The steam pressure gauge shall be located at the front of the boiler and include cock and test connection. D. Safety Relief Valves Safety valves of a type and size to comply with ASME Code requirements shall be shipped loose. E. Steam Pressure Controls The steam pressure controls to regulate burner operation shall be mounted near the water column. Burner and Controls A. Mode of Operation Burner operation shall be the full modulation principle. The burner shall always return to low fire position for ignition. B. Blower 1. All air for combustion shall be supplied by a forced draft blower mounted on the burner, to eliminate vibration and reduce noise level. 2. Maximum sound level of the boiler/burner package shall not exceed _____ dbA (when measured in accordance with ABMA Sound Test Standards).

2.3

A7-25
03-08

Model CBE Boilers

C.

Firetube Boilers
Combustion Air Control Combustion air damper and fuel control valve shall be operated by a single damper control motor that regulates the flame according to load demand. Potentiometer type position controls shall be provided to regulate operation of the damper control motor. Fuel Specification and Piping Select one of the following fuel types: 1. Fuel series 700 - Gas fired. 2. Fuel series 100 - Light oil (No. 2) fired. 3. Fuel series 200 - Light oil or gas fired. Fuel Series 700 - Gas Fired Fuel Series 100 - Light oil (No. 2) fired. Fuel Series 200 - Light oil or gas fired. Burner Type - The burner shall be mounted at the front of the boiler and be of high radiant multi-port type for gas. The burner shall be approved for operation on natural gas fuel. b. Gas Pilot - The gas pilot shall be a premix type with automatic electric ignition. An electronic detector shall monitor the pilot so that the primary gas valve cannot open until pilot flame has been established. The pilot train shall include one (1) shut-off valve, solenoid valve, pressure regulator, and one (1) plugged leakage test connection (Canada only). c. Gas Burner Piping 60-80 hp. Gas burner piping on all units shall include two (2) manual shut-off valves, gas pressure regulator, one (1) motorized gas valve with proof of closure switch, two (2) plugged leakage test connections, and high and low gas pressure switches. The gas valve shall be wired to close automatically in the event of power failure, flame failure, low water, or any abnormal shutdown condition. Fuel Series 100 - Light Oil Fired a. Burner Type - The burner shall be mounted at the front of the boiler, and shall be approved for operation with CS12-48, Commercial No. 2 oil. b. Ignition System - Select one of the following: 60-80 hp. The burner shall employ a direct spark ignition system. A high voltage spark generated by a transformer shall be used to ignite the main burner. c. Oil Pump - An oil pump with the capacity of approximately twice the maximum burning rate shall be included. Pump shall be an integral part of the burner and mechanically driven. 60 to 80 hp. Fuel oil piping on the unit shall include oil pressure regulating device, oil metering controls, two (2) solenoid oil shut-off valves, and pressure gauge all integrally mounted on the unit. Oil Atomization Type-Select one of the following: d. 60-80 hp. Burner shall include a complete mechanical oil atomizing system and be of the pressure atomizing type. a.

D.

4.

A7-26
03-08

Firetube Boilers
e.

Model CBE Boilers

60-80 hp. The burner, mounted at the front of the boiler, shall be a combination pressure atomizing type for oil and high radiant multiport type for gas. The burner shall be approved for operation with either CS12-48 Commercial No. 2 oil or natural gas. 60-80 hp. Pump shall be an integral part of the burner and mechanically driven. 1)

Oil Burner Piping - Select one of the following: 60-200 hp. Fuel oil piping on the unit shall include oil pressure regulating device, oil metering controls, two (2) solenoid oil shut-off valves, and pressure gauge all integrally mounted on the unit. 2) Oil Atomization Type - Select one of the following: 60-80 hp. Burner shall include a complete mechanical oil atomizing system and be of the pressure atomizing type. 5. Gas Burner Piping: 60-80 hp. Gas burner piping on all units shall include two (2) manual shut-off valves, gas pressure regulator, one (1) motorized gas valve with proof of closure switch, two (2) plugged leakage test connection, and high and low gas pressure switches. The gas valves shall be wired to close automatically in the event of power failure, flame failure, low water, or any abnormal shutdown condition.

2.4

Control Panel and Flame Safeguard Controller A. Control Panel A factory prewired control panel shall be supplied with the boiler-burner package. Panel may be mounted on the burner or boiler. B. The panel will have a NEMA 1A rating and contain the flame safeguard controller, burner motor starter, control circuit fuse, selector switches, indicating light and terminal strips. Lights shall indicate load demand, 80 hp. The panel shall contain a control circuit transformer and fuse protection. C. The flame safeguard controller shall be a CB110 flame monitor with EPD170 program module. Flame detector shall be ultra-violet type. Efficiency Guarantee A. The boiler must be guaranteed to operate at a minimum fuel-to-steam efficiency of ____ percent at 100 percent of rating when burning natural gas and ________ fuel-to-steam efficiency at 100% firing rate when burning oil (Contact your local Cleaver-Brooks authorized representative for efficiency details).

2.5

PART 3 EXECUTION
3.1 WARRANTY A. All equipment is to be guaranteed against defects in materials and/or workmanship for a period of 12 months from date of start-up or 18 months from date of shipment, whichever comes first. Execution 1. Shop Tests 2. The packaged boiler must receive factory tests to check the construction, controls, and operation of the unit. All tests may be witnessed by the purchaser, if desired.

3.2

A7-27
03-08

Model CBE Boilers

B.

Section A
Start-up Service 1. After boiler installation is completed, the manufacturer shall provide the services of a field representative for starting the unit and training the operator at no additional costs. a. A factory approved and authorized start-up report shall be submitted to the customer/user at the time of start-up.

A7-28
03-08

Section A7
Model CBE Hot Water Boiler
(60-350 hp, 30 psig, 125 psig) Sample Specification

Boiler Characteristics (Hot Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-30 General Boiler Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-30 Hot Water Boiler Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-31 Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-31 Efficiency Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-33 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7-33

A7-29
03-08

Model CBE Hot Water Boiler

Section A7

Model CBE Hot Water Boiler (60-350 hp, 30 psig, 125 psig)
PART 1 GENERAL
1.01 BOILER CHARACTERISTICS (HOT WATER) A. The Hot Water Boiler shall be Cleaver-Brooks Model CBE, Fuel Series ______ (100, 200, 700), _____ hp designed for _____ psig (30, 125, or other psig hot water). The maximum water temperature will be _____ degree F, and the maximum system temperature drop will be _____ degree F. B. The boiler shall have a maximum output of _____ Btu/hr, or _____ horsepower when fired with CS 12-48 No. 2 oil and/or natural gas, _____ Btu/cu-ft. Electrical power available will be _____ Volt _____ Phase _____ Cycle and 115/1/160 for the control circuit.

PART 2 PRODUCTS
1.02 General Boiler Design A. The boiler shall be a three pass horizontal firetube updraft boiler with five (5) square feet of heating surface per rated boiler horsepower. It shall be mounted on a heavy steel frame with forced draft burner and burner controls. 1. Approvals: Underwriters Laboratories Inc. The complete boiler package shall be approved and listed as a unit by Underwriters Laboratories. 2. The boiler shall be completely preassembled and fire tested at the factory. The unit shall be ready for immediate mounting on floor or simple foundation and ready for attachment of water, steam, fuel, electrical, vent and blowdown connections. B. Boiler Shell (Hot Water) 1. The boiler shell must be constructed in accordance with ASME Boiler Code and must receive authorized boiler inspection prior to shipment. A copy of the inspection report shall be furnished to the purchaser. 2. The hot water return and outlet connections shall be located on the top center line of the boiler. The boiler shall be designated to rapidly mix the return water with the boiler water. Forced internal circulation shall be used. 3. A dip tube shall be included as an integral part of the water outlet. 4. Two lifting eyes shall be located on top of the boiler. 5. Front and rear doors on the boiler shall be davited. Doors are to be sealed with Kaowool gaskets and fastened tightly using heavy capscrews that thread into replaceable brass nuts. 6. Refractory and insulation shall be contained in the rear smoke box and door; door shall swing open for inspection. 7. The boiler tubes shall not include turbulators, swirlers or other add-on appurtenances. 8. Front and rear tube sheets and all flues must be fully accessible for inspection and cleaning when the doors are swung open. The shell must be furnished with adequate handholes to facilitate boiler inspection and cleaning. 9. For boilers over 100 horsepower, a manhole shall be provided. 10. The exhaust gas vent shall be located near the rear of the boiler on the top center line and shall be capable of supporting:

A7-30
03-08

Section A7
60-100 hp. 1000 lbs.

Model CBE Hot Water Boiler

11. Observation ports for the inspection of flame conditions shall be provided at each end of the boiler. 12. The boiler insulation shall consist of a 2 inch blanket under a sectional preformed sheet metal lagging. This insulation must be readily removable and capable of being reinstalled, if required. 13. The entire boiler based frame and other components shall be factory painted before shipment using a hand finished enamel coating. 1.03 Hot Water Boiler Trim A. Hot Water Connections The hot water outlet and return connections shall be located on the top center line of the boiler. The internal design of these connections shall provide forced internal circulation, mixing return water with the hot water within the boiler. B. 3.2 Dip Tube The dip tube, an integral part of the hot water outlet, and an air vent tapping in the boiler shell must be provided for removal of entrained air. C. Low Water Cutoff A low water cutoff control (manual reset) shall be mounted on the top centerline of the boiler wired into the burner control circuit to prevent burner operation if boiler water falls below a safe level. A manual reset device shall be used on this control. D. Pressure and Temperature Gauges Pressure and temperature gauges shall be mounted on the boiler with temperature sensing element located adjacent to the hot water outlet. Relief Valves Water relief valves of a type and size to comply with ASME Code requirements shall be shipped loose. G. Temperature Controls Temperature controls to regulate burner operation shall be mounted on the unit with temperature sensing elements located adjacent to the hot water outlet. 1.04 Burner A. Mode of Operation Burner operation shall be the full modulation principle. The burner shall always return to low fire position for ignition. 4.2 Blower 1. All air for combustion shall be supplied by a forced draft blower mounted on the burner, to eliminate vibration and reduce noise level. 2. Maximum sound level of the boiler/burner package shall not exceed _____ dbA (when measured in accordance with ABMA Sound Test Standards). 3. 4.2.3 The impeller shall be cast aluminum, radial blade, carefully balanced, and directly connected to the blower motor shaft. C. Combustion Air Control Combustion air damper and fuel control valve shall be operated by a single damper control motor that regulates the flame according to load demand. Potentiometer type position controls shall be provided to regulate operation of the damper control motor.
A7-31
03-08

E. F.

B.

Model CBE Hot Water Boiler

D. Fuel Specification and Piping Select one of the following fuel types: Fuel series 700 - Gas fired. Fuel series 100 - Light oil (No. 2) fired. Fuel series 200 - Light oil or gas fired.

Section A7

Fuel Series 700 - Gas Fired a. Burner Type - The burner shall be mounted at the front of the boiler and of high radiant multi-port type for gas. The burner shall be approved for operation on natural gas fuel. b. Gas Pilot - The gas pilot shall be a premix type with automatic electric ignition. An electronic detector shall monitor the pilot so that the primary gas valve cannot open until pilot flame has been established. The pilot train shall include one (1) shut-off valve, solenoid valve, pressure regulator, and one (1) plugged leakage test connection (Canada only). c. Gas Burner Piping - Select one of the following: A. 60-80 hp. Gas burner piping on all units shall include two (2) manual shut-off valves, gas pressure regulator, one (1) motorized gas valve with proof of closure switch, two (2) plugged leakage test connections, and high and low gas pressure switches. The gas valve shall be wired to close automatically in the event of power failure, flame failure, low water, or any abnormal shutdown condition. Fuel Series 100 - Light Oil Fired a. Burner Type - The burner shall be mounted at the front of the boiler, and shall be approved for operation with CS12-48, Commercial No. 2 oil. b. Ignition System - Select one of the following: 60-80 hp. The burner shall employ a direct spark ignition system. A high voltage spark generated by a transformer shall be used to ignite the main burner. Oil Pump - An oil pump with a capacity of approximately twice the maximum burning rate shall be included. Select one of the following: 60-80 hp. Pump shall be an integral part of the burner and mechanically driven. 3. Oil Burner Piping - Select one of the following: A. 60-80 hp. Fuel oil piping on the unit shall include oil pressure regulating device, oil metering controls, two (2) solenoid oil shut-off valves, and pressure gauge all integrally mounted on the unit. 4. Oil Atomization Type - Select one of the following: A. 60-80 hp. Burner shall include a complete mechanical oil atomizing system and be of the pressure atomizing type. Fuel Series 200 - Light Oil or Gas Fired a. Burner Type - Select one of the following: 60-80 hp. The burner, mounted at the front of the boiler, shall be a combination pressure atomizing type for oil and high radiant multi-port type for gas. The burner shall be approved for operation with either CS12-48 Commercial No. 2 oil or natural gas. 5. c. 2.

1.

A7-32
03-08

Section A7
6.

Model CBE Hot Water Boiler

Gas Pilot - The gas pilot shall be premix type with automatic electric ignition. An electronic detector shall monitor the pilot so that the primary fuel valve cannot open until flame has been established. The pilot train shall include one (1) manual shut-off valve, solenoid valve, and pressure regulator. 7. Oil Burner a. Oil Pump - An oil pump with a capacity of approximately twice the maximum burning rate shall be included. Select one of the following: 60-80 hp. Pump shall be an integral part of the burner and mechanically driven. b. Oil Burner Piping - Select one of the following: 60-80 hp. Fuel oil piping on the unit shall include oil pressure regulating device, oil metering controls, two (2) solenoid oil shut-off valves, and pressure gauge all integrally mounted on the unit. c. Oil Atomization Type - Select one of the following: 8. 60-80 hp. Burner shall include a complete mechanical oil atomizing system and be of Gas Burner Piping - Select one of the following: 60-80 hp. Gas burner piping on all units shall include two (2) manual shut-off valves, gas pressure regulator, one (1) motorized gas valve with proof of closure switch, two (2) plugged leakage test connection, and high and low gas pressure switches. The gas valves shall be wired to close automatically in the event of power failure, flame failure, low water, or any abnormal shutdown condition. E.

Control Panel and Flame Safeguard Controller 1. Control Panel A factory prewired control panel shall be supplied with the boiler-burner package. Panel may be mounted on the burner or boiler. 2. The panel will have a NEMA 1A rating and contain the flame safeguard controller, burner motor starter, control circuit fuse, selector switches, indicating light and terminal strips. Lights shall indicate load demand, flame failure, low water, and fuel valve open. 80 hp. The panel shall contain a control circuit transformer and fuse protection. The flame safeguard controller shall be a CB110 flame monitor with EPD170 program module. Flame detector shall be ultra-violet type.

3. 4. 1.05

Efficiency Guarantee A. The boiler must be guaranteed to operate at a minimum fuel-to-water efficiency of ____ percent at 100 percent of rating when burning natural gas and ________ fuel-to-steam efficiency at 100% firing rate when burning oil (Contact your local Cleaver-Brooks authorized representative for efficiency details). Warranty A. All equipment is to be guaranteed against defects in materials and/or workmanship for a period of 12 months from date of start-up or 18 months from date of shipment, whichever comes first. A. Shop Tests 1. The packaged boiler must receive factory tests to check the construction,
A7-33
03-08

1.06

PART 3 EXECUTION

Model CBE Hot Water Boiler

Firetube Boilers

B.

controls, and operation of the unit. All tests may be witnessed by the purchaser, if desired. Start-up Service 1. After boiler installation is completed, the manufacturer shall provide the services of a field representative for starting the unit and training the operator at no additional costs. a. A factory approved and authorized start-up report shall be submitted to the customer/user at the time of start-up.

A7-34
BBA6 03-08