773e Power Train 2

Service Information System Page 1 of 4
Specifications
773E Off-Highway Truck Power Train
Media Number -KENR8330-04 Publication Date -01/09/2015 Date Updated -27/10/2016
i02599019
Transmission Planetary
SMCS - 3160
View Image
Illustration 1 g00509538
Table 1
Table For Speed Selector
Speed Engaged Clutches
Neutral 4
Reverse 1 and 7
First Gear 1 and 6
Second Gear 3 and 6
Third Gear 2 and 6
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Fourth Gear 3 and 5
Fifth Gear 2 and 5
Sixth Gear 3 and 4
Seventh Gear 2 and 4
(1) No. 1 clutch
Thickness of three new friction discs and of two new plates ... 29.38 ± 0.40 mm
(1.157 ± 0.016 inch)
Thickness of one new 1P-4110 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
(2) No. 2 clutch
Thickness of four new friction discs and of five new plates ... 42.50 ± 0.72 mm
(1.673 ± 0.028 inch)
Thickness of one new 3S-7981 Friction Disc ... 4.65 ± 0.08 mm (0.183 ± 0.003 inch)
(3) No. 3 clutch
(1.085 ± 0.016 inch)
Thickness of one new 9W-4662 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
Thickness of one new 3S-0044 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
(4) No. 4 clutch
(1.085 ± 0.016 inch)
Thickness of one new 9W-4662 Friction Disc ... 4.95 ± 0.08 mm (0.195 ± 0.003 inch)
Thickness of one new 3S-0044 Plate ... 6.35 ± 0.08 mm (0.250 ± 0.003 inch)
(5) No. 5 clutch
(1.1567 ± 0.0157 inch)
Thickness of one new 2P-4472 Plate ... 6.35 ± 0.08 mm (0.250 ± 003 inch)
(6) No. 6 clutch
Thickness of five new friction discs and of four new plates ... 53.20 ± 0.72 mm
(2.095 ± 0.028 inch)
(7) No. 7 clutch
Thickness of three new friction discs and of three new plates ... 36.87 ± 0.48 mm
(1.452 ± 0.019 inch)
Thickness of one new 1S-3736 Friction Disc ... 5.56 ± 0.08 mm (0.219 ± 0.003 inch)
(8) ( 13) 4M-9592 Springs
Quantity for No. 1 clutch (8) ... 10

Length under test force ... 34.92 mm (1.375 inch)
Test force ... 116.5 ± 5.8 N (26.2 ± 1.3 lb)
Free length after test ... 44.70 mm (1.76 inch)
Outside diameter ... 14.27 mm (0.562 inch)
(9) 8P-5058 Springs
Quantity for No. 2 clutch ... 20

Test force ... 54.4 N (12.24 lb)
(10) ( 11) 9M-6193 Spring

First Test
Length under test force ... 6.58 ± 0.13 mm (0.259 ± 0.005 inch)
Test force ... 110 ± 11 N (24.6 ± 2.5 lb)
Second Test
Length under test force ... 3.74 ± 0.13 mm (0.147 ± 0.005 inch)
Test force ... 206 ± 19 N (46.2 ± 4.2 lb)
Free length after test ... 8.26 ± 0.39 mm (0.325 ± 0.015 inch)
Outside diameter ... 14.96 ± 0.13 mm (0.589 ± 0.005 inch)
(12) 5B-1952 Springs

Test force ... 107 to 138 N (24 to 31 lb)
(14) 4M-5016 Springs

Test force ... 124.6 ± 10.0 N (28.00 ± 2.24 lb)
(15) 7M-5813 Springs

Test force ... 133.4 ± 10.7 N (30.0 ± 2.4 lb)
Procedure to Install the Manifold

1. Torque six bolts (16) to 7 N·m (5 lb ft).
2. Torque bolt (17) to 47 ± 9 N·m (35 ± 7 lb ft).
3. Torque six bolts (16) to 47 ± 9 N·m (35 ± 7 lb ft).
Table 2
Planetary Dimensions
Location Shaft Diameter Gear Bore Carrier Bore
A 26.436 ± 0.008 mm 34.399 ± 0.008 mm 26.462 ± 0.010 mm

(1.0408 ± 0.0003 inch) (1.3543 ± 0.0003 inch) (1.0418 ± 0.0004 inch)
B 35.255 ± 0.008 mm 43.221 ± 0.008 mm 35.278 ± 0.010 mm

(1.3880 ± 0.0003 inch) (1.7016 ± 0.0003 inch) (1.3889 ± 0.0004 inch)
C 35.255 ± 0.008 mm 43.221 ± 0.008 mm 35.278 ± 0.010 mm

(1.3880 ± 0.0003 inch) (1.7016 ± 0.0003 inch) (1.3889 ± 0.0004 inch)
D 42.395 ± 0.008 mm 51.948 ± 0.010 mm 42.418 ± 0.010 mm

(1.6691 ± 0.0003 inch) (2.0452 ± 0.0004 inch) (1.6700 ± 0.0004 inch)
E 42.395 ± 0.008 mm 51.948 ± 0.010 mm 42.418 ± 0.010 mm

(1.6691 ± 0.0003 inch) (2.0452 ± 0.0004 inch) (1.6700 ± 0.0004 inch)
F 44.397 ± 0.008 mm 57.127 ± 0.010 mm 44.420 ± 0.010 mm

(1.7479 ± 0.0003 inch) (2.2491 ± 0.0004 inch) (1.7488 ± 0.0004 inch)
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Service Information System Page 1 of 4

Table For Speed Selector

Speed Engaged Clutches

First Gear 1 and 6

Second Gear 3 and 6

Third Gear 2 and 6

Fourth Gear 3 and 5

Fifth Gear 2 and 5

Sixth Gear 3 and 4

Seventh Gear 2 and 4

(1) No. 1 clutch

(2) No. 2 clutch

(3) No. 3 clutch

(4) No. 4 clutch

(5) No. 5 clutch

(6) No. 6 clutch

(7) No. 7 clutch

(8) ( 13) 4M-9592 Springs

Quantity for No. 1 clutch (8) ... 10

(9) 8P-5058 Springs

Quantity for No. 2 clutch ... 20

(10) ( 11) 9M-6193 Spring

Quantity for No. 3 clutch (10) ... 15

(12) 5B-1952 Springs

Quantity for No. 4 clutch ... 5

(14) 4M-5016 Springs

Quantity for No. 6 clutch ... 10

(15) 7M-5813 Springs

Quantity for No. 7 clutch ... 12

Procedure to Install the Manifold

2. Torque bolt (17) to 47 ± 9 N·m (35 ± 7 lb ft).

3. Torque six bolts (16) to 47 ± 9 N·m (35 ± 7 lb ft).

Location Shaft Diameter Gear Bore Carrier Bore

A 26.436 ± 0.008 mm 34.399 ± 0.008 mm 26.462 ± 0.010 mm

B 35.255 ± 0.008 mm 43.221 ± 0.008 mm 35.278 ± 0.010 mm

C 35.255 ± 0.008 mm 43.221 ± 0.008 mm 35.278 ± 0.010 mm

D 42.395 ± 0.008 mm 51.948 ± 0.010 mm 42.418 ± 0.010 mm

E 42.395 ± 0.008 mm 51.948 ± 0.010 mm 42.418 ± 0.010 mm

F 44.397 ± 0.008 mm 57.127 ± 0.010 mm 44.420 ± 0.010 mm

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