Temperature, Pressure, Flowrate Integrated Monitor User Manual

Temperature, Pressure,
Flowrate Integrated
Monitor
PT-500
User Manual

Please read this manual caref ully bef ore operating

Hangzhou Zetian Technology Co., Ltd

 Temperature, Pressure, Flowrate Integrated Monitor User Manual

Content
1 System introduction ................................................................................1
2 Measuring principle, features, and technical specification ....................1
2.1 Measuring principle ......................................................................................... 1
2.2 Features ............................................................................................................ 2
2.3 Technical specification..................................................................................... 2
3 Equipment installation ............................................................................3
3.1 Select installation point .................................................................................... 3
3.2 Flange welding and embedding ....................................................................... 3
3.3 Instrument installation ..................................................................................... 4
3.4 Gas path connection ......................................................................................... 4
3.5 Electrical connection ........................................................................................ 4
4 function operation ...................................................................................5
4.1 Main interface .................................................................................................. 5
4.2 Equipment function interface ........................................................................... 5
4.2.1 “View” function ........................................................................................................ 5
4.2.2 “Setting”function ...................................................................................................... 6
4.2.3 “Calibration” function............................................................................................. 12
4.2.4 “Test” function ........................................................................................................ 12

5 Flowrate test ..........................................................................................13

5.1 Commissioning requirements ........................................................................ 13
5.2 Debugging method ......................................................................................... 13
6 Maintenance ..........................................................................................13
6.1 Maintenance period ........................................................................................ 13
6.2 Maintenance content ...................................................................................... 14
7 Flue Flowrate calculation .....................................................................14
 Temperature, Pressure, Flowrate Integrated Monitor User Manual

1 System introduction
Temperature, pressure, flowrate integrated monitor has a high-precision micro
differential pressure sensor or static pressure sensor, and is simultaneously equipped
with a purge unit. This integrated monitor is specially designed for the high dust
concentration, high temperature, and high humidity environmental condition, and is
compliance with applicable national requirements. It is usually combined in
continuous emission monitoring system to real-time monitor temperature, pressure,
and flowrate.
Pitot tube is traditional measurement instrument which is composed of pitot tube and
differential pressure sensor. For better using in the actual working condition, under the
condition of fitting every quality target, we change pitot structure to make it much
easier to install and maintain. Compared with other similar flow measurement device,
the cost of this pitot tube flowmeter is quite competitive. It also has unparalleled
advantages on performance, installation, maintenance, and good adaptability to
complicated field condition.

2 Measuring principle, features, and technical

specification
2.1 Measuring principle
Temperature, pressure, flowrate integrated monitor mainly includes micro differential
pressure transmitter, thermal resistance (thermal couple), pitot tube, purging solenoid
valve, temperature and pressure compensation, etc. Measuring principle: tradition
pitot tube measurement method is adopted as pressure-acquiring unit; after proper
installation, pressure-acquiring tube separately detect dynamic pressure and static
pressure and transfer to differential pressure transmitter which converter the
extracting of pressure difference to 4~20mA and then transfer to the data logger
module in distribution box. Data will be processed by the computer inside the cabinet.
The internal and external surface of pitot tube has been specially treated so as to
effectively avoid the corrosion of flue gas and dust adhesion. Purge solenoid valve is
mainly used for purging when measuring dirty gas (such as boiler flue gas emissions).
When the detection hole of sampling probe accumulates dust, purge solenoid valve
will start at fixed time or as pre-setting program. Compressed air will simultaneously

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

access to two pressure-acquiring tubes for purging. The solenoid valve will be in
off-state during normal measurement.

2.2 Features
 Realize real-time monitoring of flue gas temperature, pressure and flowrate via 3
× 4～20mA analog output.
 Auto-purge at fixed time to both dynamic pressure end and static pressure end of
pitot tube.
 High accuracy, good reliability and long-term continuous working
 Easy to install and wiring; low maintenance frequency

2.3 Technical specification

Item Temperature Pressure Flowrate
Thermal resistance（or
Measuring principle Pressure sensor Pitot
thermal couple）
0～300℃, 0～800℃ -10～10kPa 0～15.5m/s or 0～
Measuring range
(customizable) (customizable) 40m/s
Measuring accuracy ≤±3%℃ ≤±10% ≤±10%
Input voltage 220V AC，50Hz 24V DC 24V DC
Input current 4～20mA current, Four wire system
Check frequency 2 months
Response time <1s
Exceeding limit of
differential pressure 1.0kPa
transmitter
Pitot material 304、316、316L SS, GRP
Insertion length of pitot
400mm～1700mm(selectable)
tube
Solenoid valve power 220VAC,50Hz
Medium temperature
-40℃～500℃
range
Ambient temperature -40℃～85℃
Storage temperature 0～50℃
Storage humidity 0～85% RH
Purge zeroing manual purge zeroing& automatic purge zeroing

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

3 Equipment installation
3.1 Select installation point
Temperature, pressure, flowrate integrated monitor should try to be installed on the
straight tube where stable and even flue gas has.

3.2 Flange welding and embedding

Before installation, it needs to open a hole with 70mm diameter at selected flue pipe
and weld welding flange to the hole. Please save100mm space for wrench between
welding flange and flue pipe. Pay attention to the direction of flange as shown as
below.

Fig.3.1 Welding flange dimension

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

3.3 Instrument installation

Filed installation is based on the flow direction of flue gas. The dynamic side is
directly facing the gas flow direction and static side is opposite to flow direction.
Then butt the instrument to the installed flange with nuts and bolts.

3.4 Gas path connection

By the side of this integrated monitor, there is purge filter regulator which is used to
connect the external purging gas source.

3.5 Electrical connection

Accessed 220 VAC power cable and signal wire adopt crimping terminal. 3×4-20mA
signal wires all use shield wire to connect to distribution box. Specific wiring diagram
shows as 3.2 below.

Fig.3.2 Electrical connection drawing of temperature, pressure, flowrate

integrated monitor

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

Special instruction: (1) Signal to outward all adopts standard four-wire system, signal
and grounding wire do not require an external 24V power. (2) Digital output used for
warning is passive. (3) Two digital inputs are manual purging and manual zeroing
respectively.

4 function operation
4.1 Main interface

Check if the Temperature, Pressure and Flowrate accord with filed condition.
Buttons from left to right under the main interface separately are “OK” “Up” “Down”
“Cancel”, which can be seen on the silk screen on the circuit board.

4.2 Equipment function interface

Press “OK” button to enter into main menu. There are four functions “view”, “setting”,
“calibration”, “test”.

4.2.1 “View” function

Enter into “view” function. There are “zero point”, “input current” “version” and test
these function separately.
（1） “Zero point”: in normal condition，the zero point of ambient gas is 25℃, 0Pa,
0m/s respectively. Display as below.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

（2） “Input current” : in normal condition, the input current in air is 4 mA, 12 mA,
12mA(Measuring range±200Pa) or 4mA, 12mA, 6 mA (measuring range
-200Pa~1350Pa）

（3） “Version”: check if display is normal. Version NO.:

“113B_201611090852_YCL ”. The following picture is for reference only.

4.2.2 “Setting”function
Enter into “setting” function with password. There are two different passwords,
“AAAAAA” or “BBBBBB ". Different passwords will access to different interface.
（1） By pass word “AAAAAA”, enter into the interface and find “Range”,
“Smoot. coefficient”, “Time Set”, “Fan temperature”.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

① “Range”: Click to enter and find “temperature”, “pressure”, “flowrate”. Check if

measurement range display is correct. Screen display as follows. It can be set. Data
will be saved after power off.

Small measuring range of flowrate 15.5m/s

② “Smooth coefficient”: click to enter, shown as follows. Data will be saved after
power off.

③ “TimeSet”: click to enter, showing “purge”, “zeroing”, “delay”. Enter each

sub-menu to check if data is displayed correct. Data is settable and will be saved after
power off.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

Purge period
Purge period
00006 h
Duration
Duration
100 s
Period
0000 min
High frequency purge
0005 s

Period
Zeroing
00012 h
Delay time Hold Time
020 s 010 min (default)

④ “Fan Temperature ”: click into this interface to set the circuit temperature at
which fan will be turned on.

（2） By password “BBBBBB”, enter into the interface of “fluctuation range”,

“initialization”, “range”, “correlation coefficient”, “overpressure protect”,
“adress”, “language”,. “Serial setting”.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

① “fluctuation range”: click to enter, check if data is displayed correct. Data is

settable and will be saved after power off.

② “parameter initialization”: click to enter, select “Enter” to start initialization.

③ “range”: click to enter, showing “temperature”, “pressure”, “differential

pressure”. Check if measurement range display is correct. Screen display as follows. It
can be set. Data will be saved after power off.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

Flowrate upper limit of small range is +00200.0Pa

④ “Correlation coefficient”: default value is 0.85

⑤ “Overpressure protect” : click to enter the interface, select “open” or “ close” and

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

click “Enter” to realize the function.

⑥ “Address” : click to enter the interface, device address is settable.

⑦ “Language”: click to enter the interface, select “Chinese” or “ English” and click
“Enter” to realize the function.

⑧ “Serial setting”: click to enter the interface, select “Serial port 1” or “Serial port
2”, then select “baud rate” or “protocol”.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

4.2.3 “Calibration” function

Enter into “Calibration” interface, showing “zeroing”, “purge”. Zeroing or purge will
start after being selected.

4.2.4 “Test” function

Enter into “test” interface, showing “relay test”,“4~20mA output test”.

（1） Test if the relay output is normal.

Click to enter, shown as follows:

Respectively change “off ” to “on” and check if corresponding solenoid valve and
relay is open.

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

（2） Test if 4~20mA output is normal.

Click to enter, shown as follows:

Three channels all output 4mA after clicking “Enter”. And all output 20mA if change
it to 20mA. That means output function is normal. If it is not normal, adjust the
potentiometer to change output chart.

5 Flowrate test
5.1 Commissioning requirements
Differential pressure transmitter is fixed and wiring is no problem. There is no
pressure difference at the high-pressure or low-pressure gas inlet of differential
pressure transmitter（can open the solenoid valve C, D）.4-20mA testing is well.

5.2 Debugging method

（1） Normal output current of flowrate in air is around 4mA.
（2） If output current is not around 4mA, it needs to do zeroing for the instrument.
By “zero point” function in “Calibration” interface to adjust flowrate display
to 0 m/s which means output current is kept around 4mA.
（3） Start to purge gas inlets both at high pressure end and low pressure end.
Output current increases obviously if purge the high pressure end and
decreases if purge the low pressure end. That means differential pressure
transmitter has good performance.

6 Maintenance
6.1 Maintenance period
It is suggested that user should check the instrument after 3 days of installation and

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 Temperature, Pressure, Flowrate Integrated Monitor User Manual

check again after 30 days. If there is no problem, user can check it every 3 months.

6.2 Maintenance content

Check if power supply and gas source is normal;
Through the data on upper computer, check if flue gas temperature, pressure, flowrate
and etc. is in reasonable range. It can be simply judged based on field condition and
instrument operation condition.

7 Flue Flowrate calculation

Pitot tube flow-meter of this temperature, pressure, flowrate integrated monitor
provides user with standard (4~20mA) flowrate extraction proportion current output.
It needs to specially state that the flowrate (refer to formula 2) calculated from this
current is under the condition assuming measurement medium is air and gas condition
is in normal state (20℃，760mmHg). If user wants to get flowrate V value of the
medium under actual field condition, firstly user needs to use formula 3 to calculate
density compensation coefficient K1 and temperature and pressure compensation
coefficient K2; and then get final result by formula.
flue gas flowrate under field condition, V = K1 * K 2 *V0 (formula 1):
V————flue gas flowrate under field condition，unit: m / s
K1————density correction compensation coefficient
K2————temperature and pressure compensation coefficient
V0————actual flowrate of air in normal state (20℃, 760mmHg), unit: m / s
2∆P I 输出 − 4
=
actual flowrate calculation, V0 C=
* vmax * (formula 2):
ρ0 16
∆P ————actual pressure difference, unit: Pa
C————pitot tube instrument coefficient
ρ0 ———air density in normal condition (20 ℃ , 760mmHg), unit:
kg / m3 , ρ0 = 1.205kg / m
3

vmax ————flowrate measuring upper limit of pitot tube, unit: m / s

I 输出 ————flowrate proportion current output, unit: mA

ρ0
density correction compensation coefficient (flue gas VS air ) K1 = (formula 3):
ρ1
ρ1 ———flue gas density (provided by user), unit: kg / m3

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