File 1430

QUADCO
EQUIPMENT INC
PARTS & SERVICE MANUAL
SERIAL No. 56-1350

MODEL QU 5660 (HARVESTERS PROCESSORS)
S.O. 10969
MAIN FRAME QU6060
SAW DISC 008-003800 (S/N 3850122A)

MOTOR MAIN SAW 072-200058 (S/N 200805270525/200805270524)
MOTOR TOP SAW 072-200005 (S/N 200702090238)
MOTOR ROLL QU12040 ( S/N 06020208/06020207)
MOTOR ROTOR QU12045
MEAS. WHEEL ENCODER K4MA300-10-200-44Q
HEAD WEIGHT 3136 Kg
KIT WEIGHT 56 Kg
SHIPPING DATE OCT/03/08
OPTIONS:
CARRIER / BOOM ADAPT. TIGERCAT 853 214-049910 (4 MOTORS)
CARRIER VOLTAGE / FLOAT
24V 072-400144
VALVE
COMPUTER / MEASURING MOTOMIT WHEEL MEAS. QU5098
HYDRAULIC MOTORS BLACK BRUIN 1 SPEED MOTOR
ACCUMULATOR ARMS
FEED ROLLERS QU4215 & QU4216 (THUMBNAIL FEED ROLLERS)
QUADCO
EQUIPMENT INC
5660-HARVESTER 2 08-10-03
QUADCO
EQUIPMENT INC
INDEX
SECTION 1-1 WARRANTY

SECTION 1-2 WARRANTY FOR SAW DISC
SECTION 2-1 ADJUSTMENT
SECTION 2-2 SAFETY MAINTENANCE
SECTION 2-3 GENERAL INFORMATION
SECTION 3-1-A MAIN FRAME
SECTION 3-1-B COLLECTOR ARMS
SECTION 3-2 BASE FRAME
SECTION 3-3 WHEEL MEASURING ASS’Y
SECTION 4-1 HYDRAULIC COMPONENTS
SECTION 4-2 VALVE INFORMATION
SECTION 4-3 CUSTOMER KIT
SECTION 4-4 HOSE KIT EXTENSION
SECTION 5-1 BOOM ADAPTER
SECTION 5-2 BOOM ADAPTER HYDRAULIC
SECTION 6-1 CABINET
SECTION 7-1 SAW ARM ASS’Y
SECTION 7-2 DISC ASSEMBLY
SECTION 7-3 SAW TOOTH DATA SHEET
SECTION 7-4 SAW DISC INFORMATION
SECTION 8 HYDRAULIC SYSTEM OPERATIONS
SECTION 9-1 ELECTRICAL SYSTEM OPERATION
SECTION 9-2 TRAINING MANUAL SCREEN TOUR GUIDE
SECTION 10-1 TROUBLESHOOTING
SECTION 10-2-A INSTALLATION MANUAL
SECTION 10-2-B INSTALL KIT
SECTION 10-3 SCHEMATIC
5660-HARVESTER 3 08-10-03
QUADCO
EQUIPMENT INC
5660-HARVESTER 4 08-10-03
Annuaire Service à la clientèle www.quadco.com info@quadco.com
BUREAU CHEF AMOS PRINCE GEORGE LEXINGTON, SC, USA VANCOUVER, WA, USA
MONTREAL
30 Boul. Industriel 122 des Artisans, C.P.66 951 Great Street 169 Industrial Drive
St-Eustache, QC, J7R 5C1 Amos, QC, J9T 3A5 Prince George, BC, V2N 5R7 Lexington, SC, 29072 USA
(800) 668-3340 (819) 732-8202 (Tél) (877) 563-8899 (800) 518-6685 (877) 478-2326
(450) 623-3340 (Tél) (819) 732-2796 (Fax) (250) 563-8899 (Tél) (803) 951-1951 (Tél) (360) 254-5897 (Tél)
(450) 623-3339 (Fax) (819) 732-9610 (Tél. usine#2) (250) 563-6704 (Fax) (803) 951-3958 (Fax) (360) 253-9546 (Fax)
(819) 732-1763 (Fax usine#2)
ADMINISTRATION
Bureau Chef Bureau Chef Bureau Chef Bureau Chef Bureau Chef
Chuck MacLennan – 224 Erkki Kukkonen – 245 Alana Beaulieu – 228 Manon Legault – 225 Nick Palfy – 264
Président VP, Directeur-Général Directrice Ressources Humaines Comptes recevables Ingénierie
(514) 946-2387 (cell) (514) 944-0263 (cell) (514) 910-8655 mlegault@quadco.com (450) 682-0948 (direct line)
(450) 451-2001 (bureau - maison) ekukkonen@quadco.com abeaulieu@quadco.com npalfy@quadco.com
cmaclennan@quadco.com
Bureau Chef Bureau Chef Amos Amos
Stéphane Chartier – 261 Kevin Hodgins Jean Sigouin Richard Sigouin
Directeur Financier VP Opérations Ouest Can & Directeur d’usine Directeur Division Minière
(514) 829-8519 (cell) Directeur de produit, Snubber (819) 444-7022(cell) (819) 444-8202
schartier@quadco.com (250) 565-5222 (cell) jsigouin@quadco.com rsigouin@quadco.com
khodgins@quadco.com
DÉPARTEMENT DES VENTES – ATTACHEMENTS 1-800-668-3340 / (Fax) : 450- 623-5337
Bureau Chef Bureau Chef Mark Boisvert Yves Lemay
Denys Saint-Yves - 275 Chantal Blanchard - 221 Gérant de territoire Gérant de territoire
VP Ventes& MarketingCanada Coordonatrice Garantie Colombie Britannique & Alberta Est du Canada & Nord-Est USA
(514) 238-6430 (cell) cblanchard@quadco.com (250) 938-1700 (514) 592-3340 (cell)
dsaintyves@quadco.com mboisvert@quadco.com ylemay@quadco.com
Lexington Kelli Shelton Charles Taylor Kelly Logan Darren Hadlock

Dan Webb (LEX) Administration Gérant de territoire Gérant de territoire Gérant de territoire
VP – Opérations États-Unis kshelton@quadco.com Sud-ouest, USA Sud-Est, USA Nord-Ouest, USA
(803) 413-2868 (cell) (315) 525-3631 (cell) (803) 730-0101 (cell) (360) 739-0796 (cell)
dwebb@quadco.com ctaylor@quadco.com klogan@quadco.com dhadlock@quadco.com
SUPPORT TECHNIQUE
Bureau Chef Bureau Chef Bureau Chef Prince George Prince George Lexington Nord Ouest États-Unis
Denis Savard - 251 Steeve Charest Steve MacLennan Tomi Rahkola George Cummings Lorne Rowland Mike Benson
Coordonateur Service Support Technique Technicien de Service Technicien de Service Ventes Pièces & Service Gérant Support Technique Technicien de Service
& Garantie Ébrancheuse (514) 233-0079 (cell) (250) 309-1787 (cell) (250) 565-5094 (cell) Sud des USA NordOuest USA
dsavard@quadco.com (514) 707-0353 (cell) smaclennan@quadco.com trahkola@quadco.com gcummings@quadco.com (803) 315-3868 (cell) (360) 607-7954 (cell)
scharest@quadco.com lrowland@quadco.com mbenson@quadco.com
DÉPARTEMENT PIÈCES 1-800-668-3340 / (Fax): 450- 623-3339
Bureau Chef Bureau Chef Bureau Chef Bureau Chef Bureau Chef
Rob MacLennan – 276 Jocelyn Theoret – 236 Richard Malo – 250 Andre Vallières – 256 Marc Charbonneau – 235
VP - Approvisionnement Fabrication Directeur Pièces Spécialiste Pièces Spécialiste Pièces Spécialiste Pièces Keto
(514) 829-8515 (cell) (514) 617-3167 (cell) rmalo@quadco.com avallieres@quadco.com mcharbonneau@quadco.com
rmaclennan@quadco.com jtheoret@quadco.com
Bureau Chef Bureau Chef Amos Nortd Ouestt USA
Johanna Humble – 234 Michel Houle– 242 John Graham Les Meirdorf
Coordonatrice Dept. Pièces Directeur Réception & Expédition Spécialiste Pièces Spécialiste Pièces
jhumble@quadco.com (514) 820-7709 (cell) (819) 732-8202 360-903-5228 (cell)
mhoule@quadco.com jgraham@quadco.com lmeirndorf@quadco.com
18/04/2008
QUADCO
EQUIPMENT INC
QUADCO
EQUIPMENT INC
S ECTION
NOTES
9
9-2 Notes
Section9/notes 9-1 Revised 05-11-10

QUADCO
EQUIPMENT INC
NOTES
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QUADCO
EQUIPMENT INC
NOTES
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QUADCO
EQUIPMENT INC
NOTES
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QUADCO
EQUIPMENT INC
S ECTION
WARRANTY
1-1
All attachments
1-1-6 Warranty policies and procedures

1-1-7 Warranty claim form procedures
1-1-8 Warranty policies and procedures
1-1-9 Warranty registration form (example)
1-1-10 Warranty registration form
5660-HARVESTER 5 08-10-03
QUADCO
EQUIPMENT INC
QUADCO
EQUIPEMENT INC.
WARRANTY POLICY
11/14/00
QUADCO warrants each new product made by QUADCO to be free from defects in
materials and workmanship, its obligation and liability under this warranty being
expressly limited to repairing or at QUADCO’s option, replacing free of charge at its
factory any part proving defective under normal use and service 12 months or 2000
hours of operation, whichever period first expires, after date of delivery to the customer
(as specified in the Warranty Registration Form). Parts claimed to be defective and for
which repair or replacement is desired shall be if requested by QUADCO, returned
transportation prepaid to QUADCO’s factory for inspection. * Note: electrical
components are subject to 30 day warranty only.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR ANY PARTICULAR PURPOSE, AND THE OBLIGATION AND
LIABILITY OF MANUFACTURER UNDER THIS WARRANTY SHALL NOT INCLUDE
ANY TRANSPORTATION OR OTHER CHARGES OR ANY LIABILITY FOR DIRECT,
INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAY RESULTING FROM THE
DEFECT.
Any operation beyond rated capacity or the improper use or application of product or the
substitution upon it of parts not approved by QUADCO or any alteration or repair by
others in such manner as, in QUADCO’s judgment, to affect the product materially and
adversely shall void this warranty. No representative of QUADCO is authorized to
change this warranty in any way, and not attempt, effort or promise to repair a product
of QUADCO either by QUADCO or by any representative of QUADCO at any time shall
change or extend this warranty in any way. This warranty covers only new and unused
products by QUADCO. Products manufactured by others are covered only by such
warranties as are extended to QUADCO by its suppliers.
5660-HARVESTER 6 08-10-03
QUADCO
EQUIPMENT INC
WARRANTY CLAIM FORM PROCEDURE
Warranty Eligibility and Registration
Ensure that the “Warranty Registration Form” attached has been completed and
returned to QUADCO via fax (450) 623-5337 or mailed to 30 industrial Blvd, St-
Eustache, Quebec, Canada J7R 5C1,
QUADCO EQUIPMENT INC. will no longer accept missing or incomplete registration

forms. All warranty claims and requests will be denied until the form has been registered
by our warranty dept.
All warranty clains must be made within 30 days following the failure date.
Warranty Claim Form – Ensure that the following information has been properly documented in section 1 of the
claim form:
Model and serial number of the QUADCO head.

Disc serial number (saw head only).
Date of repair.
Number of hours in service, of the QUADCO head, at the time of failure or problem.
In service date.
Name and address of the dealer (branch location).
Name and address of the user (owner) of the QUADCO head.
Provide a detailed description of the failure in Section 2, “Warranty Claim History”.

Include operating conditions, possible reasons for failure, any information that would
help in processing the claim more efficiently. (attach an annexe to the claim if more
space is required).
List all defective parts in Section 3, make sure that parts are claimed at dealer cost.
Ensure that copies of all invoices related to the particular failure are included with claim.
All work orders, sublet invoices for labor and all other documents relative to the cost of
the repairs are to be submitted to QUADCO EQUIPMENT INC. with your claim form.
Please make sure that all sublet invoices refer to specific work done on a specific head
serial number.
Where possible, please provide photographs and/or drawings of the failure, defective
parts, repairs/welding jobs done, etc… please be sure to identify the photographs with
the number of the claim and the serial number of the QUADCO head in question.
5660 – HARVESTER 7 08-10-03

QUADCO
EQUIPMENT INC
WARRANTY CLAIM FORM
Form Date: / / Claim #
Model # : _____________ S/N # : _________________ Equipment Location: ________________________
Dealer: ________________________________________ Dealer Branch Location: _____________________
Customer : _____________________________________ In-Service Date : ___________________________
Address : _______________________________________ Hours : ___________________________________
Warranty claim history

___________________________________________________________________________________________________________________________________
_________
___________________________________________________________________________________________________________________________________
_________
___________________________________________________________________________________________________________________________________
_________
Part # -or- Description Invoice # Cost Cost Return

Qty. RGA #
Expense (attached) (ea.) (Total) Yes / NO
- For office use only - Travel Time _________ No Compensation

hours
_______________________________________________
Mileage _________ No Compensation
___________________________________________________________ hours
___________________________________________________________ Labor –On-Site/Shop __________ ______________

@ $45.00/hour hours dollar amount
___________________________________________________________
Quadco Parts Expense
___________________________________________________________ (Must include invoices & ______________
RGA# for return inspection) dollar amount
___________________________________________________________
Misc. Expense ______________
___________________________________________________________ (Must include invoices) dollar amount
___________________________________________________________
Total Warranty Requested _____________________
___________________________________________________________
___________________________________________________________ WARRANTY ALLOWED _____________________
Authorization
Signature _______________________________________________ Signature (Applicant)
______________________________________________
5660 – HARVESTER 8 08-10-03

QUADCO
EQUIPMENT INC
WARRANTY POLICIES AND PROCEDURES

Recuperate all defective parts. Contact the QUADCO Warranty / Product Support
department for a RGA (Returned Goods Authorization) number and shipping address.
(form enclosed)
Parts must be received by QUADCO within 30 days following the issuing of the RGA#.
Make sure that all parts are packaged securely and safely to avoid further damage to
the parts. Identify all parts and shipping documents with claim # and RGA #. Parts
returned for warranty consideration are to be sent freight prepaid. QUADCO will refuse
any parts sent freight collect.
A freight allowance is offered for the lessor of 10% of the cost of goods actually
returned or the shipping charges to cover the cost of transport. (This amount is to be
documented in Section 4, under “misc. expenses”. The invoice for transport must also
accompany the warranty claim).
The warranty claim should be signed clearly by the person completing the claim in the
space provided marked “Applicant”.
Please do not write in the areas marked “For Office Use Only”, “Warranty Allowed”, or
“Authorization Signature”.
The following pages contain examples of the “Warranty Claim Form” and the
attachment “Warranty Registration Form”.
Rebuttles to warranty decisions can be made in writing no later than 30 days following
the reception of the decision from QUADCO Equipment inc.
Defective parts will be held at Quadco for 90 days after the decision date (credit note
or denial letter), after which the parts will be discarded.
Dealer requests to have the defective parts returned must be made in writing within the
with freight instructions, f.o.b. St.Eustache.
same 90 day period
5660 – HARVESTER 9 08-10-03

QUADCO WARRANTY REGISTRATION FORM
EQUIPMENT INC
(EXAMPLE)
ATTACH. MODEL: QUADCO 22” 360º MOTOR

IMPORTANT
ATTACH. SERIAL #: QFH22750
This form must be completed and on
MACHINE MODEL: TIMBCO T455 file at QUADCO Equipment Inc.,
within 1 week following the delivery
of your attachment in order for any
MACHINE SERIAL #: FT4C-0909-120699
warranty claims to be considered.
MACHINE HOURS: 6 HRS
In Service Date: _01 _/_01__/_99__

mm/dd/yy
NAME OF DEALER: ABC-XYZ EQUIPMENT INC LOCATION: BANGOR,

MAINE
END – USER JOHN DOE
ADDRESS: PO BOX 5555
CITY/TOWN: ASHLAND STATE/PROVINCE: MAINE
POSTAL/ZIP CODE: 55555-5555 PHONE NUMBER: (207) 555-1212Dealer

Acknowledgement
Warranty Validation Inspections have been performed on the above identified equipment in accordance
with instructions and specifications printed and distributed in the QUADCO Service Policy and Operators
Manual, including revisions in Parts and Service Bulletins.
Serviceman signature: YOUR SIGNATURE (DEALER) Date: _TODAY’S DATE____________
Owner`s Acknowledgement
The above equipment, complete with Warranty Certificate Operator & Maintenance Manual and Maintenance
Schedule was received and its proper operation and correct use of the attachment has been explained.
Customer’s signature: _YOUR SIGNATURE (OWNER)___ Date:TODAY’SDATE________,
DISTRIBUTION: Keep the original for your file, and fax a copy to QUADCO at (450) 623-5337
5660 – HARVESTER 10 08-10-03

QUADCO WARRANTY REGISTRATION FORM
EQUIPMENT INC
COMPLETE
ATTACH. MODEL:
IMPORTANT
ATTACH. SERIAL #:
This form must be completed and on
MACHINE MODEL: file at QUADCO Equipment Inc.,
within 1 week following the delivery
of your attachment in order for any
MACHINE SERIAL #:
warranty claims to be considered.
MACHINE HOURS:
In Service Date: _ _/___/___

mm/dd/yy
NAME OF DEALER: LOCATION:
OWNER/CUSTOMER:
ADDRESS:
CITY/TOWN: STATE/PROVINCE:
POSTAL/ZIP CODE: PHONE NUMBER:
EMAIL:
Dealer Acknowledgement
Warranty Validation Inspections have been performed on the above identified equipment in accordance
with instructions and specifications printed and distributed in the QUADCO Service Policy and Operators
Manual, including revisions in Parts and Service Bulletins.
Serviceman signature: ________________________________Date: ___________________
Owner`s Acknowledgement
The above equipment, complete with Warranty Certificate Operator & Maintenance Manual and
Maintenance Schedule was received and its proper operation and correct use of the attachment has been
explained.
Customer’s signature: ________________________________ Date:____________________
DISTRIBUTION: Keep the original for your file, and fax a copy to QUADCO at (450) 623-5337
5660 – HARVESTER 11 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 12 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
WARRANTY
1-2
Saw disc
1-2-14 Warranty policies
5660 – HARVESTER 13 08-10-03

QUADCO
EQUIPMENT INC
QUADCO
SAW DISC
WARRANTY POLICY
07/02/97
QUADCO’s obligation and liability under this warranty is expressly limited to repairing or
at QUADCO’s option, replacing free of charge FOB its factory any part proving
defective.
This policy is based on a prorata schedule, under normal use and service within the
lesser of 2 years or 4000 hours of operation, after date of delivery to a customer as
attested by distributor in the Warranty registration form. Parts claimed to be defective
and for which repair or replacement is desired shall be, if requested by QUADCO,
returned transportation prepaid to QUADCO’s factory for inspection.
Any operation beyond rated capacity or the improper use or application of product or the
substitution upon it of parts not approved by QUADCO or any alteration or repair by
others in such manner as, in QUADCO’s judgment to affect the product materially and
adversely shall void this warranty. No representative of QUADCO is authorized to
change this warranty in any way, and no attempt, effort or promise to repair the product
of QUADCO either by QUADCO or by a representative of QUADCO at any time shall
change or extend this warranty in any way. This warranty covers only new and unused
saw discs manufactured by QUADCO.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE, AND
THE OBLIGATION AND LIABILITY OF QUADCO UNDER THIS WARRANTY
SHALL NOT INCLUDE ANY TRANSPORTATION OR OTHER CHARGES OR
THE COST OF INSTALLATION OR ANY LIABILITY FOR DIRECT, INDIRECT
OR CONSEQUENTIAL DAMAGES OR DELAY RESULTING FROM THE
DEFECT.
PRORATA SCHEDULE: (calculated per the lessor of either of the following)
500 hrs / 3 months 2500 hrs / 15 months

2000 hrs / 12 months (1 year) 4000 hrs / 24 months (2 years)
5660 – HARVESTER 14 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 2
2-1-17 Adjustment
2-2-19 Safety & Maintenance
2-3-33 General Information
5660 – HARVESTER 15 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 16 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
ADJUSTMENT
2-1
Harvesters processors
(5620 - 5660)
2-1-18 Grab and delimbing arm adjustment
5660 – HARVESTER 17 08-10-03

QUADCO
EQUIPMENT INC
GRAB AND DELIMBING ARM ADJUSTMENT
Proper grab and delimb arm alignment will ensure accurate length
measuring and minimal tree resistance. If the arms are out of adjustments, as in
figure 1, the tree can run through the head at an angle also causing the measuring
wheel to run askew. This causes inaccurate measuring and undue resistance to
the roll motors and measuring wheel bearing, reducing component life.
It is important to check the alignment of all arms after repair or replacement

of rod ends, link arm ends etc…
The point at which the arms cross should be down the center of the head,
on center with the measuring wheel. This is shown in figure 2.
FIGURE 1
FIGURE 2
5660 – HARVESTER 18 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
SAFETY & MAINTENANCE
2-2
2-2-20 General safety guidelines part 1

2-2-21 Quadco harvester start-up instructions
2-2-24 Cold weather start-up
2-2-27 Electrical system maintenance (for measuring systems)
2-2-29 Greasing procedure
2-2-30 Delimbing, grab arm & floating top knife maintenance
2-2-31 Piston type accumulator maintenance & safety
2-2-32 Torque specifications
5660 – HARVESTER 19 08-10-03

QUADCO
EQUIPMENT INC
GENERAL SAFETY GUIDELINES
part 1
IMPORTANT SAFETY ALERT:

Material debris, rocks, gravel, sand or even broken teeth can be projected in the direction of
the front window of the operator’s cab with enough velocity (up to 200 mph) to break
through the originally supplied front window;
Causing serious injury or even death to the machine operator.’’
Quadco recommends that all machines installed with Quadco’s drum or disc mowers should
have the original front windshield replaced by a 1 1\4’’ thick Lexan window or equivalent
polycarbonate polymer** at the time of installation.
**Impact strength (73° F) (ASTM D 256) (notched) : 17.0 ft-lb/inch
5660 – HARVESTER 20 08-10-03

QUADCO
EQUIPMENT INC
SAFETY PROCEDURES
CAREFULLY read and follow the instructions on all safety signs (decals) on the machine.
Keep these symbols in readable condition and always replace missing or damaged symbols or
signs.
QUADCO HARVESTER START – UP INSTRUCTIONS
Assume everything is all-right at the start of your work shift.

NEVER
WHEN Inspecting or servicing the QUADCO HARVESTER, be sure to place it in a safe position on the
ground. STOP the engine and put all controls in the neutral position.
SAFETY: WHEN WORKING ABOVE THE GROUND SURFACE ON

THE QUADCO ATTACHMENT IT IS ADVISABLE TO
WEAR A SAFETY LINE. ENSURE ALL HAZARDS ARE
REMOVED (IE. SNOW, OIL, AND DEBRIS).
SHUT OFF Master switch – Take the engine key and cab door key when you leave
the operator’s seat.
NEVER Operate the QUADCO HARVESTER while another person is on the

machine.
WALK Around the QUADCO HARVESTER and check it over for broken or
deteriorated hoses and leaky fittings. Repair or replace as required.
Tighten all connections before applying pressure.
REMOVE Any debris from the QUADCO HARVESTER and carrier.
CHECK All fluid levels before starting and fill as required. Use only manufacturer’s
recommended fluids. Keep sparks, and any open flame away from these
flammable fluids.
CAUTION: If there is a high pressure oil leak and the machine was
just shut down, NEVER face the faulty part, as direct
exposure of skin to the hot oil may cause a scald, and
oil injected under the skin may cause DEATH.
5660 – HARVESTER 21 08-10-03

QUADCO
EQUIPMENT INC
REMEMBER: When detaching a hose or fitting, internal

pressure can be present, in spite of pressure
evacuation from the oil tank.
CHECK For loose fasteners.
CHECK For signs of structural cracks in the welds and repair immediately.
CHECK Topping saw chain for sharpness and running alignment.
CHECK Main saw for sharpness and running alignment.
WHEN performing repairs on either the topping saw or main

saw, the attachment should be shut down, and safety
devices on.
CHECK All knives. If the knives are not kept sharp, the delimbing performance of
the head will be affected.
CHECK All wear items for excessive wear and replace as required.
GREASE Every pivot point.
WALK The feed rolls and check for loose on the traction devices; tighten as
AROUND necessary.
NEVER: get between the rolls when they are in the open position!
CAUTION: Before working on or around the feed rolls, or the arms,

be sure to secure the arms open and remove residual pressure from
the circuit.
5660 – HARVESTER 22 08-10-03

QUADCO
EQUIPMENT INC
NEVER Work between the rolls until the arms are SECURE!
MAKE Sure the cab of the carrier is clean and no loose wiring is exposed be
damaged.
ENSURE Your visibility is not obscured before your start-up.
CAUTION: Do not start the QUADCO HARVESTER unless you are

in the operators seat and all bystanders are at least 200
feet from the machine.
NEVER Allow another person on the outside of the machine while it is operating.
When training new operators they must remain in the cab with the door
closed.
IMPORTANT
NEVER Allow the attachment head to free fall to the ground.
NEVER Swing the QUADCO HARVESTER blindly near log decks, standing trees,
or other obstacles; the collision may cause damage to the attachment.
NEVER Operate the QUADCO HARVESTER with bystanders closer than 200
feet.
5660 – HARVESTER 23 08-10-03

QUADCO
EQUIPMENT INC
COLD WEATHER START-UP
NOTE: Computer will not start at temperatures below 00C/320F
WARM Up machine at a low R.P.M. for approximately 10-30 minutes; depending

on temperature.
ACTIVATE Rolls forward at low idle, for approximately 5 minutes. This allows warm oil
to circulate, therefore warming hydraulic lines before flexing.
Run the rolls back and forth at full R.P.M. without a tree in them; it may
NEVER
cause severe damage to the roll motors.
NEVER Send hot oil to a cold topping saw motor or the drive roll motors. These
motors must be warmed up slowly to prevent internal damage.
START Regular operation at 1/2 throttle for the first 15 minutes, or until functions
are working at normal speed.
WHEN Functions operate normally, go on to full operation.
NOTE: Start-up in cold weather without following start-up procedure may cause
structural and / or parts damage. Failure to follow these procedures could
void warranty.
5660 – HARVESTER 24 08-10-03

QUADCO
EQUIPMENT INC
IMPORTANT
SAW RING SALES NOTICE
There have been recent requests by dealers and users to purchase saw rings and / or saw
rollers as part sales and has created some problems.
Some of the problems are: bent, worn or overheated plate assemblies. Even though there
appears to be no visible damage, these plate assemblies could be seriously out of alignment
and cause pre-mature wear to rollers and / or saw ring. Another very critical concern is that
saw rollers be machined to fit plate assemblies and saw rings as a complete unit to ensure
proper fit of all components.
We seriously recommend that all QUADCO saw ring and / or saw rollers only be replaced by
our QUADCO FACTORY.
A rebuilt and exchange program is available to ensure the availability of a quality product for
our customers.
When a saw ring and / or saw rollers are replaced by other than the QUADCO FACTORY,
warranty will be void.
IMPORTANT
MAIN SAW DRIVE PINION NOTICE
It has come to the attention of QUADCO manufacturing that all our products using a
pinion and ring gear type main saw may see premature wear on the pinions when
working in very sandy conditions. When working in these conditions the sand acts as a
grinding compound, causing the pinions to wear out faster then normal. We recommend
that the pinion or pinions, be checked or replaced every 400 – 500 hours.
These conditions may vary from unit to unit, depending on ground conditions.
Failure to follow these recommendations, may result in failure of the saw ring and, or
motors, and warranty will be void.
5660 – HARVESTER 25 08-10-03

QUADCO
EQUIPMENT INC
IMPORTANT
ROTATE MOTOR SETUP PROCEDURE
After the processor unit has been mounted onto the carrier, the following procedure
should be followed to ensure proper operation of the rotate system.
1. Rotated processor until it rests up against the stop.

2. Holding the pressure on, adjust the relief on the carrier to 3000 PSI.
3. Rotate the processor in the opposite direction until it rests against the stop.
4. Holding the pressure on, adjust the relief on the carrier to 3000 PSI.
5. After reliefs are set, adjust flow to the rotated valve to obtain a smooth operation.
If spool limiters are not available to perform this procedure, in line flow controls
can be used.
If this procedure is not preformed, failure of the rotate motors may occur, and
warranty will be Void.
To help insure a long trouble free service life of the, it is QUADCO HARVESTER very important to
follow the guidelines below:
Keep all electrical system components and connections clean and dry.
Perform maintenance on a regular schedule.
Regularly inspect all cables and wires for wear and damage, especially where
they are prone to damage; on the harvester, carrier boom, and stick. Repair and
maintain them to prevent short circuits and broken wires.
5660 – HARVESTER 26 08-10-03

QUADCO
EQUIPMENT INC
ELECTRICAL SYSTEM MAINTENANCE (FOR MEASURING SYSTEMS)
Before cleaning any electrical components or connections, disconnect the power by pushing
off the EMERGENCY STOP SWITCH located on the PLC cabinet.
Clean the Panelview display and the PLC cabinet windows with a clean sponge or soft cloth
and a mild soap or detergent, since the use of abrasive brushes, cleaners or solvents may
damage the windows. Dry the panelview display with a chamois or a moist cellulose sponge
to avoid water spots. Clean the PLC cabinet inlet filter, outlet filter, and fan in a mild soap
solution; dry thoroughly before reassembly.
All fasteners should be retorqued after 50 hours of operation and then rechecked every
500 hours thereafter.
HOUR INTERVAL
PREVENTIVE MAINTENANCE CHART DAILY 50 500 750 1000
1.
2. Place head securely on the ground in the upright position with

delimbing, grad and roll arms in closed position.
▀
3. Grease all pivot points and mounting bracket guide block. ▀

4. Inspect hose and fitting conditions.
▀
5. Ensure that the lubrication system for the saw functioning
properly. Look for evidence of oil on saw ring and topping ▀
chain saw.
6. Inspect saw teeth, rotated or replace as required. Ensure that ▀

saw teeth retaining bolts are secure.
7. Inspect topping chain saw; tighten, sharpen, or replace as ▀

required.
8. Ensure bolts on cylinder rod ends and link arms are secure. ▀
9. Perform a complete visual inspection.
▀
10. Regularly inspect all cables and wires for wear and damage,
repair or replace as required.
▀
5660 – HARVESTER 27 08-10-03

QUADCO
EQUIPMENT INC
HOUR INTERVAL
PREVENTIVE MAINTENANCE CHART
DAILY 50 500 750 1000
11. Grease rotate bearing. ▀

12. Ensure that all saw assembly fasteners are secure. ▀
13. Ensure that the roll motor mounting bolts are secure.
▀
14. Inspect the condition on the delimbing arm and floating
knives; sharpened or repair as required. ▀
15. Tightened electrical terminal screws.
▀
16. Ensure the rotate bearing mounting bolts are torqued ▀

to LB.FT
17. Retorque Danfoss PVC120 valve assembly bolts to ▀

59 LB.FT
18. Retorque Danfoss PVC 32 valve assembly bolts to ▀

16.25 LB.FT.
19. Check all hydraulic pressures. ▀

20. Change bulkhead swivels on mounting yoke. ▀
21. Tighten electrical terminal screw. ▀
22. Inspect or replace main saw motor pinion keys. ▀
(reinstall pinion with bonding compound.)
23. Retorque all fasteners ▀
5660 – HARVESTER 28 08-10-03

QUADCO
EQUIPMENT INC
HOUR INTERVAL
PREVENTIVE MAINTENANCE CHART
DAILY 50 500 750 1000
24. Grease rotate bearing. ▀

25. Ensure that all saw assembly fasteners are secure. ▀
26. Ensure that the roll motor mounting bolts are secure.
▀
27. Inspect the condition of the delimbing arm and floating
knives; sharpen or repair as require. ▀
28. Remove and inspect main saw pinions and motor
keys. Reinstall using 609 Loctite compound between ▀
pinion and shaft.
29. Perform a full inspection of the rotate bearing. ▀

30. Replace the main saw bearings. ▀
31. Recondition the roll motors. ▀
32. Replace the bearings in the rotate motor pinions. ▀
GREASING PROCEDURE
1. Make sure the QUADCO HARVESTER is placed flat on the bottom pan with arms
closed and both saw retracted.
2. Make sure carrier is shut down and safety devices are turned on.
3. Lube all points shown on the following drawings.
NOTE: When greasing the QUADCO HARVESTER, perform a complete visual

inspection, as described in the maintenance schedule.
5660 – HARVESTER 29 08-10-03

QUADCO
EQUIPMENT INC
DELIMBING, GRAB ARM AND FLOATING
TOP KNIFE MAINTENANCE
To maintain good quality measuring and delimbing arms, grab arms and top sliding
knife need to be kept sharp and adjusted according to wood conditions. Proper maintenance of
these knifes will ensure longer life, less structured problems and a better quality product.
The delimbing knife and top sidearm knife should be as sharp as possible at all times.
The position of the knife should be adjusted to suit various wood conditions. These
adjustments will need to be field set.
1/16 1/8
Figure 1 Figure 2
1/16 1/8
1/8 1/8
1/8 1/8
On small limbly wood, a close knife is preferred because the knife stays close to the
tree, helping to delimb the smaller limbs – refer to figure 2.
On wood where limbs are not a problem, you can move the knife edge back – refer to
figure 1.
A good rule of thumb to follow: if you are leaving stubby limbs, you need to move the
cutting edge in. This can be accomplished by grinding on the back side of the arms. If you are
slabbing or shaving off wood, your edge is too close and you need to move you edge back by
grinding on the inside of the arm. It may be necessary to take more off of the bottom of the
arms because of the tree bending through the processor.
The top sliding knife also needs regular maintenance that includes sharpening the knife
edge, proper edge adjustment, which is done the same as the delimbing knife adjustments.
When checking the knife, be sure the knife slides freely, if not, remove and clean tube and
knife shaft and install with new grease. The tensioner should also be checked and changed
when necessary.
This knife is important to keep properly maintained be because it cleans the path for the
measuring wheel to travel down the tree. The cleaner the tree, the better the measuring.
5660 – HARVESTER 30 08-10-03

QUADCO
EQUIPMENT INC
PISTON TYPE ACCUMULATOR
MAINTENANCE AND SAFETY
The accumulator is used in the roll arm circuit to help maintain constant squeeze
pressure on the roll arms, as well the accumulator helps to absorb shock load to the roll arm
circuit.
GAS – CHARGED ACCUMULATOR

The most commonly used accumulator has a chamber that is precharged with an inert
gas, usually dry nitrogen. Only qualified persons should perform maintenance work on the
accumulator.
NOTE: OXYGEN or AIR should NEVER be used because of its tendency burn or
explode when compressed with OIL.
A gas – charged accumulator should be precharged when it is emptied of hydraulic

fluid. Precharge pressure vary with each application and depend upon the working pressure
range and fluid volume required within that range. It should never be less than 1/4, and
preferably 1/3 of the maximum working pressure. Accumulator pressure varies in
proportion to the compression of the gas, increasing as fluid is pumped in and
decreasing as it is expelled.
MAINTENANCE
PISTON
Repair kits are available for all accumulator models. When ACCUMULATOR
ordering repair kits, state complete model number from nameplate.
Also specify fluid and temperature at which used.
Occasional replacement of v-o-ring seal on the piston is

generally the only maintenance required. Replacement of other
seals on end caps and gas valve is recommended.
These repairs should be done by a qualified dealer.
A rule – of – thumb for the nitrogen pre-charge level is one – half the maximum oil
pressure. This is acceptable for most applications. The pre-charge should be replenished
when it falls to one-third the maximum hydraulic oil pressure. On a 3000 PSI hydraulic system,
initial pre-charge should be 1500 PSI and replenishing level 1000 PSI.
The roll arm pressure is usually around 2500 – 3000 PSI, so a good charge pressure is
1300 – 1500 PSI. when checking pressure, only an approved accumulator pressure gauge
should be used. The accumulator has a valve stem set up on top for checking pressure and
recharging.
5660 – HARVESTER 31 08-10-03

QUADCO
EQUIPMENT INC
TORQUE SPECIFICATIONS
Please refer to this chart when reassembling any part.

All bolts used are Grade 8 minimum except were specified below.
SAW DISC
Saw disc retaining bolt: (3/4” NF) 320 lb./ ft
Tooth holder retaining screws: (5/8” NF) 125 lb./ ft
Tooth holder retaining screw: (1/2” NF) 100 lb./ ft DAILY VISUAL
Tooth retaining bolts: (3/8” NF) 45 lb./ ft INSPECTION
Tooth retaining bolts: (1/2” NF) 85 lb./ ft
Tooth retaining bolts: (9/16” NC) 100 lb./ ft
Tooth retaining bolts: (5/8” NF) 150 lb./ ft
Tooth retaining bolts: (5/8” NC) 150 lb./ ft CHECK TORQUE
Tooth retaining bolts: (3/4” NF) 200 lb./ ft EVERY 500 HRS
Tooth retaining bolts: (1” NF) 300 lb./ ft
LATERAL TILT
Retaining ring screws: (1” NF) 750 lb./ ft DAILY VISUAL INSPECTION
Attachment mounting bolts: (3/4” NF) 350 lb./ ft CHECK TORQUE EVERY 500 HRS
Gear retaining bolts: (5/8” NC) 150 lb./ ft
Tilt motor bolts: (1/2” NC) 80 lb./ ft (12 point) c/w norlok CHECK TORQUE
Tilt motor bearing hub bolts: (1/2” NC) 80 lb./ ft (12 point) split washer EVERY 50 HRS
Cover / guard: (1/2” NC) 80 lb./ ft
DAILY VISUAL INSPECTION
HOLDING ARMS
Arm cylinder gland bolts: (7/16” NC) 65 lb./ ft DAILY VISUAL INSPECTION
Grapple & accumulator arm main pins: Tighten until ass”y snug
ALL BOLTS SHOULD NOT BE TORQUED MORE THAN TWICE IF SO, BOLTS SHOULD BE
REPLACED
5660 – HARVESTER 32 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
GENERAL INFORMATION
2-3
2-3-34 Decimal equivalence

2-3-35 Part number information
2-3-40 Recommended torque values
2-2-41 Torque Specification & assembly of o-ring fittings
2-2-43 Hose legend and descriptions
2-2-44 Hydraulic requirements for felling heads
5660 – HARVESTER 33 08-10-03

QUADCO
EQUIPMENT INC
DECIMAL EQUIVALENCES
INCHES 4 DECIMAL 3 DECIMAL 2 DECIMAL MILLIMETER

1/32 .0312 .031 .03 0.794
1/16 .0625 .063 .06 1.588
3/32 .0938 .094 .09 2.381
1/8 .1250 .125 .12 3.175
5/32 .1562 .156 .16 3.969
3/16 .1875 .188 .19 4.762
7/32 .2188 .219 .22 5.556
1/4 .2500 .250 .25 6.350
9/32 .2812 .281 .28 7.144
5/16 .3125 .313 .31 7.938
11/32 .3438 .344 .34 8.731
3/8 .3750 .375 .38 9.525
13/32 .4062 .406 .41 10.319
7/16 .4375 .438 .44 11.112
15/32 .4688 .469 .47 11.906
1/2 .5000 .500 .50 12.700
17/32 .5312 .531 .53 13.494
9/16 .5625 .563 .56 14.288
19/32 .5938 .594 .59 15.081
5/8 .6250 .625 .62 15.875
21/32 .6562 .656 .66 16.669
11/16 .6875 .688 .69 17.462
23/32 .7188 .719 .72 18.256
3/4 .7500 .750 .75 19.050
25/32 .7812 .781 .78 19.844
13/16 .8125 .813 .81 20.638
27/32 .8438 .844 .84 21.431
7/8 .8750 .875 .88 22.225
29/32 .9062 .906 .91 23.019
15/16 .9375 .930 .94 23.812
31/32 .9688 .969 .97 24.606
1 1.0000 1.000 1.00 25.400
5660 – HARVESTER 34 08-10-03

QUADCO
EQUIPMENT INC
PART NUMBER INFORMATION
Division No 1 2 3 4 5 6 7 8 9
EXAMPLE: 01081316 8 HEX. HD. BOLT DIA 1/2-13 NC x 1” Gr8
IMPERIAL UNITS
BOLTS / NUTS WASHERS / AND DOWEL PINS
TABLE 1
DIVISION
1 2 3 4 5 6 7 8 9
NUMBER
Hex. hd. bolt

01
Soc. hd. capscrew

02
Flat hd capscrew
03
Set screw Diameter in 1/16” Number of threads Length in 1/16” Grade

04
Dowel pin of an inch per inch of an inch of bolt

05
Low hd. soc. hd.

06
Pipe plug soc. hd.

07
Screw, counter-bore
08
12 points flange
09
Spring pin
10
5660 – HARVESTER 35 08-10-03

QUADCO
EQUIPMENT INC
TABLE 2 NUTS IMPERIAL UNITS
DIVISION
1 2 3 4 5 6 7 8 9
NUMBER
Diameter in 1/16” Number of threads
Hex. head N/A
0HN of an inch per inch
Hex. Nut heavy

0HNHV
Diameter in 1/16” Number of threads
Hex. Nut (stover lock nut)
0HNSL of an inch per inch
Hex. Nut (nylon lock)

0HNNL
TABLE 3 FLAT WASHER IMPERIAL UNITS
DIVISION
1 2 3 4 5 6
NUMBER
Flat washer Diameter in 1/16”
N/A
0HN standard of an inch
Flat washer hardenead Diameter in 1/16”
0FWH (was HFW) of an inch
DIVISION
1 2 3 4 5 6
NUMBER
Lock washer Diameter in 1/16”
N/A
0LW standard of an inch
Lock washer heavy
0LWH (was HLW) Diameter in 1/16”
Lock washer collar lock of an inch
0LWH (was CLW)
DIVISION
1 2 3 4 5 6 7
NUMBER
Disc spring washer Diameter in 1/16”
0DSWH heavy of an inch
5660 – HARVESTER 36 08-10-03

QUADCO
EQUIPMENT INC
PART NUMBER INFORMATION TABLE 6

PART
DIVISION DIVISION DESCRIPTION
NUMBER
030 Hex Head Bolt – Coarse Thread
031 Hex Head Bolt – Fine Thread
032 Metric Hex Head Bolt – Standard Pitch
033 Flat Head Socket Cap Screw – Coarse Thread
034 Flat Head Socket Capscrew – Fine Thread
036 Flat Washer
037 Lock Washer
039 Hex Head Nut – Coarse Thread
040 Hex Head Nut – Fine Thread
042 Jam Nut – Fine Thread
043 Nylock Nut – Coarse Thread
044 Nylock Nut – Fine Thread
045 Stover Lock Nut – Coarse Thread
047 Wheel Nut – RH Fine Thread
048 Machine Screw – RH Thread
049 Machine Screw Lock Washer
050 Allen Head Socket Capscrew – Coarse Thread
052 Allen Head Set Screw – Coarse Thread
054 Grease Nipple - NPT
5660 – HARVESTER 37 08-10-03

QUADCO
EQUIPMENT INC
Division No 1 2 3 4 5 6
TABLE 7
DIVISION No. 1 2 3 4 5 6
030 Nominal Size in 1/16” Bolt Length in 1/16”
032 Nominal Size in mm. Bolt Length in mm.
036 Nominal Size in 1/16” 000 Standard
001 USS Style
037 Nominal Size in 1/16” N/A
040 Nominal Size in 1/16” 000 Standard
001 Double Thickness
052 Nominal Size in 1/16” Length in 1/16”
Configuration 045,090,180
0
045 – 45 Configuration
054 Nominal Size in 1/16” 0
0
5660 – HARVESTER 38 08-10-03

QUADCO
EQUIPMENT INC
Example 1:
3/8” NC Hex. Head Bolt x 3” long
030- 006 048
Division Number 3/8” nominal size 3” long
(see table 1) (see tables 2 & 3) (see table 2 & 3)
Example 2:
4mm Hex. Head Bolt x 20mm long
032- 004 020
Division Number 4mm nominal size 20mm long
(see table 1) (see tables 2) (see table 2)
Example 3:
5/8” Lock Washer
037- 010 000
Division Number 5/8” nominal size N/A
(see table 1) (see tables 2 & 3)
Example 4:
3/8” Machine Screw – RH Thread, 32 TPI, x 1” long
048- 06 32 16
Division Number 3/8” nominal size 32 TPI 1” long
(see table 1) (see tables 2 & 3) (see table 2) (see tables 2 & 3)
Example 5:
1/8” Grease Nipple - NPT
054- 002 180
Division Number 1/8” nominal size 180 degree configuration
(see table 1) (see tables 2 & 3) (see table 2 )
Example 6:
80 Hose assembly
070- 08 0012
Division Number 08 Hose Sequence Number
(Hose Assemblies)
Example 7:
16 Hose assembly
070- 006 048
Division Number 16 Hose Sequence Number
(Hose Assemblies)
5660 – HARVESTER 39 08-10-03

QUADCO
EQUIPMENT INC
RECOMMENDED TORQUE VALUES

NOTE: These published industry torque values apply to all bolts, except those listed in the table next page.
For SAE Grade 2, Grade 5, Grade 8, and Grade 12 Screw and bolt
Torque listed are suggested values on parts carrying residual oil of manufacture.
These values do not apply to plated or otherwise lubricated parts.
Grade 2 Grade 5 Grade 8 Grade 12

Grade 4
S.A.E. Grade 2 S.A.E. Grade 5 S.A.E. Grade 8 S.A.E. Grade 12
BOLT
SIZE Load* Torque Load* Torque Load* Torque Load* Torque
(lbs.) (ft. lbs.) (lbs.) (ft. lbs.) (lbs.) (ft. lbs.) (lbs.) (ft. lbs.)
1/4 - 20 1320 5 2020 8 2860 12
1/4 - 28 1500 6 2320 10 3280 14
5/16 - 18 2160 11 3340 17 4720 24
5/16 - 24 2400 113 3700 19 5220 27
3/8 - 16 3200 20 4940 30 7000 45
3/8 - 24 3620 22 5600 35 7900 50
7/16 - 14 4380 30 6800 50 9550 70
7/16 - 20 4900 35 7550 55 10700 78
1/2 - 13 5840 50 9050 75 12750 105
1/2 - 20 6600 55 10700 90 14400 120
9/16 - 12 7100 65 11600 110 16400 155
9/16 - 18 7900 75 12950 120 18250 170
5/8 - 11 8800 90 14400 150 20350 210
5/8 - 18 10000 105 16950 180 23000 240
3/4 - 10 13000 160 21300 270 30100 375
3/4 - 16 14550 180 23800 300 33600 420
7/8 - 9 9700 145 27000 395 41600 610
7/8 - 14 10700 155 29800 435 45800 675
1” - 8 12700 210 35500 590 54500 910
1” - 12 13900 230 38800 650 59700 1000
1” - 14 14300 240 39700 655 61000 1015
BOOM TO TURRET BOLTS *Clamp load (lbs.) equal to 75% of bolt proof load.
Size Torque
1 1/2” 1700 lbs.
2” 4500 lbs. Reprinted from
1965 SAE handbook
5660 – HARVESTER 40 08-10-03

QUADCO
EQUIPMENT INC
TORQUE SPECIFICATIONS
AND ASSEMBLY OF O-RING FITTINGS
The torques shown in the chart that follows are to
be used on the part of O-ring plugs and O-ring
fittings.
O-RING FITTING – PLUG SWIVEL NUTS
THREAD SIZE 1 1/16 1 3/16 1 5/16 1 5/8 1 7/8 2 1/2

(inches) 1 1/4
TORQUE
100 ± 5 120 ± 5 135 ± 10 180 ± 10 225 ± 10 320 ± 15
N -m
TORQUE
75 ± 4 90 ± 4 100 ± 7 135 ± 7 165 ± 7 235 ± 10
lb. ft.
ASSEMBLY OF FITTINGS WITH

STRAIGHT THREADS AND O-RING SEALS
1. Put locknut (3), backup washer (4) and O-ring seal (5)
as far back on fitting body (2) as possible. Hold these
components in this position. Turn the fitting into the
the part it is used on, until backup washer (4) just 1 2
makes contact with the face of the part it is used on.
NOTE: if the fitting is a connector (straight fitting) or

3
plug, the hex. On the body takes the place of the 4
locknut. To install this type fitting tighten the hex
against the face of the part it goes into. 5
2. To put the fitting assembly in its correct position turn

the fitting body (2) out (counterclockwise) a maximum 6
of 359 degres tighten locknut (3) to the torque shown
in the chart.
5660 – HARVESTER 41 08-10-03

QUADCO
EQUIPMENT INC
PRECAUTION
1. The proximity switch may be damaged if it is used in
the following way:
(1) If the applied voltage exceeds the rated

specification (5 – 30 volts).
(2) If there is a short circuit of the output load or if
directly connected to the power supply without a
load.
(3) If the polarity of the power supply is reversed or
other incorrect wiring.
2. Do not tighten the sensor mounting nuts or set

screws with excessive force. Secure the mounting set screw
nuts to the corresponding torque values in table 1.
TABLE 1
TYPE PART NUMBER TORQUE
M8 090-390007
9 N.m 7 ft. lb.
Length Measuring 090-390009
M12 090-390004 30 N.m 20 ft. lb. (310 kgf – cm.)
M30 090-390001
180 N.m 120 ft. lb. (1800 kgf – cm)
Saws 090-390002
Set screw 172-102104 0.4 N.m (4.1 kgf – cm)
CONVERSION CHART
1 N.M = 8.851 in. / lbs. Newton meters to inch / lbs
9 N.M = 6.6 ft. / lbs. N.m X 8.851 = inch / lbs.
12 N.M = 8.9 ft. / lbs.
30 N.M = 22.1 ft. / lbs. Inch / lbs.
70 N.M = 51.6 ft. / lbs. 12
180 N.M = 132.8 in. / lbs.
.2 N.M = 1.8 in. / lbs. -------------- = ft. / lbs.
.4 N.M = 3.5 in. / lbs.
5660 – HARVESTER 42 08-10-03

QUADCO
EQUIPMENT INC
HOSE LEGEND AND DESCRIPTION
OVERRALL HOSE LENGTH IN INCHES COUPLING THREAD SIZE

J - Female JIC
P - Male NPT
HOSE STYLE COUPLING SIZE
O - ORS
2 - SAE100 R2 F - Flange
2 Wire
(Dayco FX)
4 - SAE100 R12
721
1'' 4 Wire
3/4'' (H430 Weatherhead)
(FC136 Aeroquip)
5/8'' (CE Dayco) 0000-00-0000-0000
6 857 TYPE 2SC
471 TC (Parker)
1/4'' 2 Wire
No Skive
Abrasion Resistant "Tough Cover"
8 857 TYPE 2SC COUPLING ANGLE
471 ST (Parker) S - Straight
1/2'' 2 Wire
HOSE SIZE
No Skive "Super Tough" - EN 1/2 = 08 4 - 45°
3/8'' High Abrasion Resistant Cover 5/8 = 10 9 - 90°
1 = 16
5660 – HARVESTER 43 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC REQUIREMENTS FOR FELLING HEADS
Lines Size
Pressure Flow
FUNCTION Inside Dia Size
Inches mm format Psi bar gpm l/min
High speed saw motor Pres. 3/4" 19 12

3500-4000 240-275 27-35 102-132
Ret. 3/4" 19 12
(dedicated circuit required) Drain 3/4" 19 12 150 10 5 19
Pres. 1" 25 16 2800:65 2800:246

2900,2400 2900,2400
3500-4000 240-275
Intermittent saw motor Ret. 1" 25 16 5660: 5660:
95 max 359 max
Drain 3/4" 19 12 150 10 5 19
Pres. 1" 25 16
Shear cylinder 3600 247 75 284
Ret. 1" 25 16
Pres. 1/2" 13 8 35-55 132-208

Grab arms cylinder 3500-4000 240-275
Ret. 1/2" 13 8 (typical 170)
(typical 45)
Pres. 1/2" 13 8 35-55 132-208

Accumulator arms cylinder 3500-4000 240-275
Ret. 1/2" 13 8 (typical 170)
(typical 45)
Pres. 1/2" 13 8
Optional 40° lateral tilt cylinder 3500-4000 240-275 30-35 113-132
Ret. 1/2" 13 8
Pres. 1/2" 13 8
Optional 360° lateral tilt motors 3000 206 25-35 94-132
Ret. 1/2" 13 8
5660 – HARVESTER 44 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 3
3-1-A-47 Frame ass’y
3-2-75 Base ass’y
3-3-87 Wheel measuring ass’y
5660 – HARVESTER 45 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 46 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
MAIN FRAME
3-1-A
QU 6060
5660
3-1-A-48 Floating knife ass’y

3-1-A-50 Topping saw ass’y
3-1-A-54 Delimbing arm ass’y
3-1-A-56 Roll arm ass’y
3-1-A-58 Grapple arm ass’y
3-1-A-60 Guard ass’y
3-1-A-62 Mount yoke ass’y
3-1-A-64 Topping saw cylinder
3-1-A-66 Arm cylinder ass’y
3-1-A-68 Roll arm Cylinder ass’y
3-1-A-70 Piston & rod ass’y
3-1-A-72 Shipping Palet
5660 – HARVESTER 47 08-10-03

QUADCO
EQUIPMENT INC
FLOATING KNIFE ASS’Y
QU 5107
NEXT PAGE
15
10
11 18
7
9
13
Replaced by QU4242. 16 6
5
17 17
16
3 4
12 14
8 2
9
1
5660 – HARVESTER 48 08-10-03

QUADCO
EQUIPMENT INC
FLOATING KNIFE ASS’Y
QU 5107
ITEM PART No DESCRIPTION QTY

1 QU 5100 FRAME ASS’Y 1
2 011-008400 SPRING GUARD 1
3 QU4242 FLOATING KNIFE 1
4 011-006001 MOUNTING TUBE 1
5 011-006002 CUSHION 1
6 W-52-17-06 WASHER 1
7 0LWH16 LOCK WASHER HEAVY DIA 1” 1
8 069-011001 SPRING 1
9 029-001025 SUPPORT BRACKET 2
10 01101140 8 HEX. HD. BOLT DIA 5/8-11NC x 2 1/2" Gr 8 4
11 OLWH10 LOCK WASHER DIA 5/8” 4
12 A21610 GREASE NIPPLE 1
13 01081316 8 HEX. HD. BOLT DIA 1/2-13NC x 1” Gr 8 4
14 OLWH08 LOCK WASHER DIA 1/2" 4
15 029-001035 LIFTING LUG 1
16 QU 8095 ROD WIPER 2
17 QU 8096 SPIRAL RETAINING RING 2
18 01160848 8 HEX. HD. BOLT DIA 1-8NC x 3” Gr 8 1
5660 – HARVESTER 49 08-10-03

QUADCO
EQUIPMENT INC
TOPPING SAW ASSEMBLY
NEXT PAGE
23
28 34 36
37
26
39
22 35
38
28 40
3
12
LOCTITE
BLUE 4 1
15 19
11 18 2
20 28
24
5
9
17
ANTI-CEASE
ONADJUSTING 16 30
SCREW 13 33
29 6
31
32
10
7
8
25
27 14
21
5660 – HARVESTER 50 08-10-03

QUADCO
EQUIPMENT INC
NEXT PAGE
1 002-020000 TOPPING SAW CYLINDER 1
2 008-902703 RETAINING WASHER SAW 1
3 009-001001 MOTOR BASE - TOPPING 1
4 01121044 8 HEX. HD. BOLT DIA 3/4-10NC x 2 3/4" Gr8 1
5 009-001009 CHAIN 1
6 009-001010 SPACER TOP CHAIN R/M 1
7 009-001011 SPACER 1
8 009-001012 WASHER 1
9 009-001013 HARVESTER BAR 1
10 009-001014 RIM SPROCKET 1
11 009-001016 STUD MODIFIED 3
12 6801-04-06 ADAPTER, JIC MALE O-RING 90° 1
13 009-001202 BLOCK FOR BAR MNT CAP 1
14 009-001800 CHAIN CATCHER GUARD 1
15 009-001601 BAR MOUNTING ARM 1
16 009-001701 BAR MOUNTING CAP 1
17 009-001703 TIGHTENING BOLT 1
18 015-000108 SPRING EXHAUST 1
19 015-000110 BALL 1
20 OFWH12 WASHER 1
21 01061616 8 HEX. HD. BOLT DIA 3/8-16NC x 1” Gr8 2
25 01M06100030088 HEX. HD. BOLT M6 x 1.0 x 30" 1
26 0FWH08 FLAT WASHER 1/2" 2
27 0LWH06 LOCK WASHER DIA 3/8” 2
28 0LWH08 LOCK WASHER DIA 1/2" 7
29 040-006001 HEX. HD. NUT DIA 3/8-24NF Double deep 3
30 0HNSL1210 HEX. LOCK NUT DIA 3/4-10NC 1
5660 – HARVESTER 51 08-10-03

QUADCO
EQUIPMENT INC
NEXT PAGE
23
28 34 36
37
26
39
22 35
38
28 40
3
12
LOCTITE
BLUE 4 1
15 19
11 18 2
20 28
24
5
9
17
ANTI-CEASE
ONADJUSTING 16 30
SCREW 13 33
29 6
31
32
10
7
8
25
27 14
21
5660 – HARVESTER 52 08-10-03

QUADCO
EQUIPMENT INC

31 055-060065 BEARING – TOP SAW 1
32 057-062000 SNAP RING – TOP SAW 1
33 058-040000 SNAP RING – TOP SAW 1
34 072-200005 MOTOR TOPPING SAW (Included # 35) 1
35 151-006035 KEY 1
36 090-390011 TOPPING SAW PROXIMITY SENSOR- PNP 1
37 01061612 8 HEX. HD BOLT DIA 3/8-16NC x 3/4" Gr8 2
38 0FWH06 FLAT WASHER DIA 3/8” 2
39 0LWH06 LOCK WASHER DIA 3/8” 2
40 090-201500 PROXIMITY SENSOR BRACKET 1
5660 – HARVESTER 53 08-10-03

QUADCO
EQUIPMENT INC
DELIMBING ARM ASS’Y
NEXT PAGE
13
11 20
15
1 12 20
16
15
7 13
10 22
21
5 1
11
16
6 5 15
12
7
19
11 18 5
17
19
2
18
13
5
8 9
16
3 11
5
4 20
11
14 2
13
16
3
4
20
14
5660 – HARVESTER 54 08-10-03

QUADCO
EQUIPMENT INC
DELIMBING ARM ASS’Y

1 QU 4146 BOSS 2
2 QU 4147 BOSS 2
3 001-020030 SPACER 2
4 001-020032 WASHER 2
5 QU 1248 SPACER 8
6 002-031000 ARM CYLINDER ASS’Y OR QU4233 1
7 PNH-24-86 PIVOT PIN 3
8 QU4233 LINK ARM, SOLID ASSY (included # 11-18-19-20) 1
9 007-005100 LEFT DELIMBING ARM ASS’Y 1
10 007-005200 RIGHT DELIMBING ARM ASS’Y 1
14 01121624 8 HEX. HD. BOLT DIA 3/4-16NF x 1 1/2" Gr 8 2
15 OHNSL0616 LOCK NUT DIA 3/8-16NC 4
16 SPB-32 BALL BUSHING 4
17 A21613 GREASE NIPPLE 90 1
18 SPB-24 SPHERICAL BALL BUSHING 2
19 057-039000 RETAINING RING 2
20 Q 8004 LOCK TITE REF.
21 PNH-24-140 PIVOT PIN CYLINDER BLIND END 1
5660 – HARVESTER 55 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM ASS’Y
26
25
16
4
1
13
29 18
14
11
1 20
19
24
5 8 12 18
14
1
12
6 1 10 9
15 5
3 29
21
21
13
19
15 22 30
7a 28
17
22 30
23
7b
28
17
23
section3-1-A/QU6060 3-1-A-10 Revised 11-07-12

QUADCO
EQUIPMENT INC
ROLL ARM ASS’Y

1 001-010003 BUSHING 4
3 QFH 11770 ROLL ARM MEASURING CYLINDER 1
4 126-001001 ACCUMULATOR CLAMP 1
7a QU 4216 (THUMBNAILS) FEED ROLLER RH. FOR BBC 02 1
7b QU4215 (THUMBNAIL) FEED ROLLER LH. FOR BBC 02 1
8 006-012020 5600 BUMPER (50mm) (Includes # 20-24) 2
9 QU1479-C PLASTIC STOPPER 2
10 QU 4209 LEFT ROLL ARM ASS’Y (Includes # 1) 1
11 QU 4210 RIGHT ROLL ARM ASS’Y (Includes # 1) 1
12 012-007001 PIN LOCK 2
13 QU 20317 ROLL ARM COVER 2
14 01061612 8 HEX. HD. BOLT DIA 3/8-16NC x 3/4” Gr8 4
16 072-600002 ACCUMULATOR, 1 PINT TERIS 1
17 0LWH-M22 LOCK WASHER HARDENED DIA 22 MM 10
18 0LWH06 LOCK WASHER DIA 3/8-16NC 4
20 0LWH08 LOCK WASHER DIA. 1/2 3
21 0HNSL0616 NYLOCK NUT DIA 3/8-16NC 2
22 QU12040 HYDRAULIC MOTOR BBC 002 (2 SPEEDS MOTOR) 2
23 01M22150045109 HEX. HD. BOLT M22 x 1.5 x 45mm 10
24 01081340 8 HEX HD BOLT 1/2-13NC x 2.5 3
25 01M12175100088 BOLT 2
26
28 0LWH-M16 LOCK WASHER DIA 16mm 16
30 01M16200040109 HEX. HD. BOLT DIA 16mm -2.0 x 40mm 16

QUADCO
EQUIPMENT INC
GRAPPLE ARM ASS’Y
NEXT PAGE
5
1
11
10
2
18
5 3
12
4
9
3
19
3 20
17 12
1
2 7
16 3
15 3 2
7
21 18
16
18
3
6 8
12
12
3
11 17
14
2
13
5 21
11
18
10
5660 – HARVESTER 58 08-10-03

QUADCO
EQUIPMENT INC
GRAPPLE ARM ASS’Y

1 PLN-32-269-24 GRAB ARM PIN ASS’Y (Includes # 22) 2
2 TW-56-40-32 THRUST WASHER 2
3 QU 1248 SPACER 8
4 002-031000 ARM CYLINDER AS’Y 1
6 QU4233 LINK ARM, SOLID ASSY (Includes 7-12-15-16) 1
8 005-008300 LEFT GRAB ARM ASS’Y 1
9 005-008400 RIGHT GRAB ARM ASS’Y 1
11 OHNSL0616 LOCK NUT DIA 3/8-16NC 4
13 PNH-24-140 PIVOT PIN CYLINDER BLIND END 1
15 A21613 GREASE NIPPLE 90 1
16 SPB-24 SPHERICAL BALL BUSHING 2
17 QSH 1113 BUSHING 4
18 E149NTE242 ELASTIC LOCK NUT 2
19 A12083-0202 ADAPTER, NPT / NPT 1
20 QFH 21104 PIPE 1
21 W-64-25-06-02 WASHER 2
5660 – HARVESTER 59 08-10-03

QUADCO
EQUIPMENT INC
GUARD ASS’Y
NEXT PAGE
Guard to fit with

rubber spacer
(Body valve mount)
20 19
Reinforced guard. 10
QU4241. 21
Add guard QU20439. 2 1

7
8
18
7 10
9
8
19
20
10 10
21
4 22
9
9
12 15 10
9
10
3
4
11
6
13 5 16
10
9
7 9
10
14 8 9
10
9 10
9 17
22
10
5660 – HARVESTER 60 08-10-03

QUADCO
EQUIPMENT INC
GUARD ASS’Y

1 016-057000 VALVE COVER GUARD ASS’Y (REPAIR-JOB # RJ-099) 1
2 016-016000 COVER PLATE 1
3 016-022000 TOP SAW GUARD PLATE 1
4 QU4241 FRONT NON-MEASURING GUARD 1
OPT QU 20045 FRONT MEASURING GUARD 1
5 016-028001 COVER PLATE 1
6 QU 20176 GASKET 1
7 01061612 8 HEX. HD. BOLT DIA 3/8-16NC x 3/4" Gr 8 12
12 OHNSL1210 STOVER LOCK NUT DIA 3/4-10NC 6
13 QU 4134 SIDE COVER ASS’Y 1
14 QU 4217 SIDE COVER GUARD ASS’Y 1
15 QU 4133 BACK COVER ASS’Y 1
16 QU 4135 TOP LEFT SIDE COVER ASS’Y 1
17 QU 20100 BOTTOM LEFT SIDE GUARD 1
18 QU 4220 ACCUMULATOR GUARD ASS’Y 1
19 QU 20416 COVER PLATE 2
20 010813288 HEX. HD. BOLT 1/2-13NC X 1.75" 4
21 0FWH08 HARDENED FLAT WASHER DIA. 1/2 4
QU 4218 COLLECTOR GUARD LH (OPTION WITH COLLECTOR ARM)
20 1
QU 4219 COLLECTOR GUARD RH (OPTION WITH COLLECTOR ARM)
5660 – HARVESTER 61 08-10-03

QUADCO
EQUIPMENT INC
MOUNT YOKE ASS’Y
8
1
10
7
6
5
3 6
2 11
11
4 10
2
4
8
5
3 1
7
6

QUADCO
EQUIPMENT INC
MOUNT YOKE ASS’Y

1 QU1457 WEAR RAMP, 1” TUFFKAST 2
2 028-001040 BUMPER, BLOCK 2
3 QU 2959 SHIM PLATE 2
4 03081316 SCREW, F. HD. CAP 1/2-13NC x 1 4
7 OFWH08 FLAT WASHER DIA 1/2" 14
8 OHNSL0813 HEX. HD. NUT DIA 1/2-13NC 8
9 B-40-32-48 BUSHING 2
12 QU20393 SHIM,WEAR PLATE 1/16" (5660) (NOT SHOWN) VARIABLE
13 QU20394 SHIM,WEAR PLATE 1/16" (5660) (NOT SHOWN) VARIABLE

QUADCO
EQUIPMENT INC
TOPPING SAW CYLINDER
002-020000
NEXT PAGE
11
17
16
15
14
13
2
12
4 6
3
10
1
10
7
Ø 1.375 O.D.
Ø 0.998 I.D.
Ø 0.750 ROD
14 11/16" (CLOSED) + 5" STROKE

19 11/16" (OPEN)
5660 – HARVESTER 64 08-10-03

QUADCO
EQUIPMENT INC
TOPPING SAW CYLINDER
002-020000

1 002-005002 SLEEVE 1
2 002-020001 GLAND 1
3 002-020002 GLAND RETAINER 1
4 002-020003 WASHER 1
5 002-020005 ROD END 1
6 002-020100 PISTON AND ROD ASS’Y 1
7 002-020200 BARREL ASS’Y 1
8 0HNJ1216 HEX. JAM NUT 3/4-16NF 1
9 A22106 GREASE NIPPLE 1/4-28NF 1
10 056-016000 BALL BUSHING 2
11 071-500015 SEAL KIT 1
12 N.S.S. WIPER 1
13 N.S.S. ROD SEAL 1
14 N.S.S. BACK-UP RING 1
15 N.S.S. O-RING 1
16 N.S.S. PISTON SEAL 1
17 N.S.S. WEAR RING 1
NOTE: N.S.S. = Not sold separately
5660 – HARVESTER 65 08-10-03

QUADCO
EQUIPMENT INC
ARM CYLINDER ASS’Y
002-031000
NEXT PAGE
11
17
16
17
15
14
13
10
12
10
7 9
3 7
4
7
8
8
7
Ø 3.000 O.D.
Ø 2.501 I.D.
Ø 1.500 ROD
22" (CLOSED) + 10" STROKE

32" (OPEN)
5
5660 – HARVESTER 66 08-10-03

QUADCO
EQUIPMENT INC
ARM CYLINDER ASS’Y
002-031000

1 002-001001 GLAND 1
3 002-011003 ROD END 1
4 002-031100 PISTON AND ROD ASS’Y 1
5 002-031200 BARREL ASS’Y 1
6 031-007040 BOLT 2
7 044-007000 NYLOCK NUT 2
8 054-002180 GREASE NIPPLE 2
9 056-024000 BALL BUSHING 2
10 057-039000 SNAP RING 2
11 071-500011 SEAL KIT 1
12 N.S.S. WIPER 1
15 N.S.S. O-RING 1
5660 – HARVESTER 67 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM CYLINDER ASS’Y
QFH 11770
NEXT PAGE
15
21
20
21
19
9 18
17
16
7
10
4 9
6
5
10
11
8
11
1 12
Ø 3.750 O.D.
Ø 3.000 I.D.
Ø 1.750 ROD
2
14 26 3/4" (CLOSED) + 10" STROKE
36 3/4" (OPEN)
13
5660 – HARVESTER 68 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM CYLINDER ASS’Y
QFH 11770

1 QFH 11766 PISTON AND ROD ASS’Y (WITH MEASURING SYSTEM) 1
QU 4164 PISTON ROD ASS’Y (WITHOUT MEASURING SYSTEM) OPT.
2 002-045200 BARREL ASSEMBLY 1
3 002-034300 BLIND END 1
4 002-045001 GLAND 1
6 QFH 11768 ROD END 1
7 01072040 8 HEX. HD. BOLT DIA 6/16-20NF x 2 1/2" Gr8 2
8 0HNNL0720 NYLOCK NUT DIA 7/16-20NF 2
10 SPB-24-E BEARING 2
13 0HNHV0813 HEX. NUT HEAVY DIA 1/2-13NC 1
15 071-500022 SEAL KIT 1
16 N.S.S. WIPER 1
19 N.S.S. O-RING 1
5660 – HARVESTER 69 08-10-03

QUADCO
EQUIPMENT INC
PISTON & ROD ASS’Y
ROLL ARM MEASURING CYLINDER
002-045100
NEXT PAGE
2
5
4
3
5660 – HARVESTER 70 08-10-03

QUADCO
EQUIPMENT INC
PISTON & ROD ASS’Y
ROLL ARM MEASURING CYLINDER
002-045100

1 002-034102 ROD 1
2 002-045102 PISTON 1
3 002-034003 WASHER 1
4 090-150201 MAGNET 1
5 057-016000 SNAP RING 1
6 090-150210 POSITION SENSOR 1
5660 – HARVESTER 71 08-10-03

QUADCO
EQUIPMENT INC
SHIPPING PALLET
QU 4118
NEXT PAGE
5660 – HARVESTER 72 08-10-03

QUADCO
EQUIPMENT INC
SHIPPING PALLET
QU 4118

1 091-000180 SHIPPING PALLET 5660 1
2 QU 1342 SIDE TUBE 2
5660 – HARVESTER 73 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 74 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
BASE FRAME
3-2
500-002002
(5660)
3-2-76 Saw arm assembly

3-2-78 Base guard ass’y
3-2-80 Proximity sensor main saw
3-2-8 2 Photo-cell box ass’y
3-2-84 Cylinder assembly
5660 – HARVESTER 75 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASS’Y
500-002002
NEXT PAGE
14
9/16
12 5 1
11
10 6
11
9
4
8
13
8 15
2 Enlarged hoses
clamps. QU4244.
2D to add.
5660 – HARVESTER 76 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASS’Y
500-002002

1 QU 5100 BASE GUARD ASS’Y 1
2 PLN-32-262-24 PIN SAW ARM ASS’Y (Includes # 9) 1
3 QFH 11130 CYLINDER ASS’Y 1
4 W-48-25-04 WASHER 1
5 PNH-32-116 PIN 1
6 PNH-32-129 PIN 1
8 TW-56-40-32 THRUST WASHER 2

9 E149NTE242 ELASTIC STOP NUT 1
10 01061648 8 HEX. HD. BOLT DIA 3/8-16NC x 3" Gr 8 1
12 01061656 8 HEX. HD. BOLT DIA 3/8-16NC x 3 1/2” Gr 8 1
13 QU 5103 SAW ARM HYDRAULIC ASS’Y (see section 7-1) 1
14 QU 5108 PROXIMITY SENSOR – MAIN SAW 1
15 QLV 5051 PHOTO-CELL, BOX ASS’Y 1
5660 – HARVESTER 77 08-10-03

QUADCO
EQUIPMENT INC
BASE GUARD ASS’Y
QU 3106
NEXT PAGE
11 11
7 7
4
13
10
7
3
8 7
10
7
9
2
8
12
7
9
5660 – HARVESTER 78 08-10-03

QUADCO
EQUIPMENT INC
BASE GUARD ASS’Y
QU 3106

1 QU 3106 SAW BASE ASS’Y REF.
2 QU 4214 MAIN SAW KNIFE ASS’Y 1
3 QU 4132 STOPPER ASS’Y 1
8 OHNSL0813 STOVER LOCK NUT 1/2-13NC 6
11 01081316 8 HEX. HD. BOLT DIA 1/2-13NC x 1" Gr 8 8
12 01121040 8 HEX. HD. BOLT DIA 3/4-10NC x 2.5” Gr 8 5
5660 – HARVESTER 79 08-10-03

QUADCO
EQUIPMENT INC
PROXIMITY SENSOR – MAIN SAW
QU 5108
NEXT PAGE
5660 – HARVESTER 80 08-10-03

QUADCO
EQUIPMENT INC
PROXIMITY SENSOR – MAIN SAW
QU 5108

1 QU 4200 CELL SUPPORT PLATE ASS’Y 1
2 090-390011 SENSOR PROX. PNP 1
3 0FWH06 HARDENED FLAT WASHER DIA 3/8” 2
5660 – HARVESTER 81 08-10-03

QUADCO
EQUIPMENT INC
PHOTO-CELL BOX ASS’Y
QLV 5051
NEXT PAGE
8
9
7
6
9
9 2
7
3
4 9
6
5
5660 – HARVESTER 82 08-10-03

QUADCO
EQUIPMENT INC
PHOTO-CELL BOX ASS’Y
QLV 5051

1 QLV 4224 PHOTO-CELL BASE ASS’Y 1
2 QLV 20296 TOP COVERT FOR PHOTO-CELL 1
3 QLV 20331 RUBBER SPACER 1
4 090-390019 PHOTO-CELL 1
5 02M04070030129 S.CAP SC. BOLT M4 x 0.70 x 30mm Gr12.9 2
6 01042008 8 HEX. HD. BOLT DIA 1/4-20NC x 1/2" Gr8 2
7 01042016 8 HEX. HD. BOLT DIA 1/4-20NC x 1" Gr8 2
8 0FW04 FLAT WASHER DIA 1/4" 1
5660 – HARVESTER 83 08-10-03

QUADCO
EQUIPMENT INC
CYLINDER ASS’Y
QFH 11130
NEXT PAGE
45 lb / ft
7
1
7/16
15 1
12
400 lb / ft
1 15/16
8
13
4
6
55 lb / ft
5
5/8
14
2
3
10
11 13
12
Ø 4.000 O.D.
Ø 3.000 I.D.
Ø 1.750 ROD
7/16
1 15
21" (CLOSED) + 9 1/4 STROKE
30 1/4" (OPEN)
WORKING PRESSURE 4000 PSI

TEXT PRESSURE 4500 PSI
5660 – HARVESTER 84 08-10-03

QUADCO
EQUIPMENT INC
CYLINDER ASS’Y
QFH 11130

1 QFH 11132 CYLINDER TUBE ASS’Y DIA 3.000 BORE 1
2 QFH 11129 CYLINDER ROD ASS’Y DIA 1.750 ROD 1
3 QFH 11105 CYLINDER GLAND 1
4 QFH 11131 PISTON 1
5 QFH 11027 PISTON SEAL 1
6 QFH 11024 PISTON RIDER RING 1
7 QFH 8068 CHECK VALVE 1
8 E1CE12605-20 ESNA # CE12605-20 1
9 QFH 11107 GLAND SEAL 1
10 QFH 11039 ROD SEAL 1
11 QFH 11038 ROD WIPER 1
12 SPB-32-E SPHERICAL BALL BUSHING 2
13 QFH 8012 SNAP RING 2
14 01071428 8 HEX.HD. BOLT DIA 7/16-14NC x 1 3/4 Gr8 10
16 QFH 17011 SEAL KIT (INCLUDES ITEM 5,6,9,10,11) 1
5660 – HARVESTER 85 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 86 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
WHEEL MEASURING
3-3
QU 5098
(5660)
3-3-88 Complete Length measuring ass’y

3-3-90 Length measuring ass’y
3-3-92 Length measuring cylinder
5660 – HARVESTER 87 08-10-03

QUADCO
EQUIPMENT INC
COMPLETE LENGTH MEASURING ASS’Y
QU 5098
NEXT PAGE
Remplacer par un
QFH11795 +
ajout d'un
pressure reducer.
5
3 12 2
9
10
5 12
5
11
6
4
1 8
5660 – HARVESTER 88 08-10-03

QUADCO
EQUIPMENT INC
COMPLETE LENGTH MEASURING ASS’Y
QU 5098

1 QU 4186 5600 WHEEL MEASURING COMPLETE ASS’Y 1
2 QFH11795 LENGTH MEASURING CYLINDER 1
3 003-004300 LENGTH MEASURING AS’Y 1
4 01121080 12 HEX. HD. BOLT 3/4-10NC x 5" Gr12 1
5 0HNSL1210 STOVER LOCK NUT 3/4-10NC 3
7 QU1449 STOPPER 1
8 01051816 5 HEX. HD. BOLT DIA 5/16-18NC x 1” 2
9 6015-04-02PS-02PS HOSE (12) (P410143-0204 / P4471TC-04 / P410143-0204) 1
10 A12096-0202 ADAPTER, 1
11 A21610 GREASE NIPPLE 1/8-27NPT 1
12 TW-38-20-16-01 THRUST WASHER 2
5660 – HARVESTER 89 08-10-03

QUADCO
EQUIPMENT INC
LENGTH MEASURING ASS’Y
QU 4186
NEXT PAGE
Changed to 20
QU1454. 1
21
22
13 19
20
11
22
23
13 16
14
12
19
10 13
3
7 18
5
2 17
12
6
7
13
4
15 8
9
14
10
5660 – HARVESTER 90 08-10-03

QUADCO
EQUIPMENT INC
LENGTH MEASURING ASS’Y
QU 4186

1 QU 4159 WHEEL MEASURING ARM ASS’Y (Includes # 20,21,22) 1
2 QU 1444 MEASURING ROLL 1
3 QU 1413 BEARING MOUNT HUB 1
4 QU 1414 BEARING MOUNT HUB 1
5 019-022107 MODIFIED SOCKET (9/16 SOCKET 3/8 DIRVE) 1
6 019-022108 DRIVE TUBE 1
7 055-000002 BEARING 2
090-150004 ROTARY ENCODER 12V 1
8
090-150005 ROTARY ENCODER 24V 1
9 019-016029 ENCODER RETAINING CUP 1
11 QU1454 STOPPER 1
13 L424078 LOCKTITE BLUE 1
15 059-003008 SPING PIN 1
17 019-022109 PLOW BOLT DIA 3/8-16NC x 1” 1
18 0HNSL0616 HEX. NUT 3/8-16NC 1
19 03042012 HEX. SOCKET FLAT COUNTERSINK HEAD 8
20 B-20-16-24 BUSHING 2
21 QU 20042 COVER GUARD PLATE 1
22 QU 20043 COVER GUARD PLATE 1
23 019-016026 SHIM (0.010 THK) (NOT SHOWN) REF.
24 019-016025 SHIM (0.005 THK) (NOT SHOWN) REF.
5660 – HARVESTER 91 08-10-03

QUADCO
EQUIPMENT INC
LENGTH MEASURING CYLINDER
002-053000
NEXT PAGE
12
17
16
15
14
13
10
1
3
2
8
9
11
6
7 5
5
1 3/4" STROKE
5660 – HARVESTER 92 08-10-03

QUADCO
EQUIPMENT INC
LENGTH MEASURING CYLINDER
002-053000

1 002-020001 GLAND 1
3 002-020003 WASHER 1
4 002-053100 ROD END 1
5 002-005002 SLEEVE 1
6 054-001045 GREASE NIPPLE 1
7 056-016000 BALL BUSHING 1
8 002-053101 PISTON 1
9 002-053200 BARREL ASS’Y 1
10 002-004000 SET SCREW 1
11 056-016000 BALL BUSHING 1
12 071-500015 SEAL KIT 1
13 N.S.S. WIPER 1
16 N.S.S. O-RING 1
5660 – HARVESTER 93 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 94 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 4
4-1-97 Hydraulic components
4-2-127 Valve informations
4-3-1 37 Customer kit
4-4-141 Hose kit
5660 – HARVESTER 95 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 96 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
HYDRAULIC COMPONENTS
4-1
QU 14541
(5660) Measuring
No-Collector arm, Motomit, BBC motors 1 speed
4-1-98 Top saw hydraulic

4-1-100 Electric saw oiler
4-1-102 Main valve hydraulic ass’y
4-1-104 Main valve clamp ass’y
4-1-106 Relief proportional pressure block
4-1-108 Cylinder roll arm ass’y
4-1-110 Main saw motor ass’y
4-1-112 Grab & delimb arm ass’y
4-1-114 Roll arm ass’y for BBC motor 1 speed
4-1-118 Saw feed valve assembly for BBC motor 1 speed
4-1-120 Saw feed valve
4-1-122 hydraulic motor disc ass’y
4-1-124 Oiler ass’y
5660 – HARVESTER 97 08-10-03

QUADCO
EQUIPMENT INC
TOP SAW HYDRAULIC

QU 14542
NEXT PAGE
13
20
17
12
MA
IN
VA
LV
E
19
16
5 9
18
11
3
I
7
8
2
1
6
10
15
14
5660 – HARVESTER 98 08-10-03

QUADCO
EQUIPMENT INC
TOP SAW HYDRAULIC
QU 14542

1 072-200005 MOTOR TOPPING SAW REF.
2 072-400056 ELECTRIC SAW OILER (24V) 1
072-400055 ELECTRIC SAW OILER (12V) 1
5 A1FF1852T-0404 ADAPTER, ORS / ORB 1
6 A1FF1868T-0404 ADAPTER, 90 ORS / ORB 3
7 A1FF2114T-0606 ADAPTER, T-ORS / ORS F. / ORS 1
10 002-020000 TOPPING SAW CYLINDER REF.
12 8048-06-06O9-06OS HOSE (45) (P41J943-0606 / P4471ST-06 / P41JS43-0606) 1
14 6016-04-04OS-06O9 HOSE (13) (P41JS43-0404 / P4451TC-04 / P41J943-0604) 1
15 6012-04-04OS-06O9 HOSE (8.875) (P41JS43-0404 / P4451TC-04 / P41J943-0604) 1
16 6035-04-04OS-04OS HOSE (32) (P41JS43-0404 / P4451TC-04 / P41JS43-0404) 1
19 A1FF1868T-0608 ADAPTER,90-ORS/SAE O'RING) 1
20 A1FF2098T-0404 ADAPTER,90-ORS/ORS FEMALE 1
FOR HOSE ASS’Y SEE SECTION 2-3-11
5660 – HARVESTER 99 08-10-03

QUADCO
EQUIPMENT INC
ELECTRIC SAW OILER

072-400056 24 VOLT
072-400055 12 VOLT
NEXT PAGE
17
5
4 15
14
2 12
13
12
6
3
11
10
9
8
7
16
18 1
5660 – HARVESTER 100 08-10-03

QUADCO
EQUIPMENT INC
ELECTRIC SAW OILER
072-400056 24 VOLT
072-400055 12 VOLT

1 072-400057 BODY 1
2 072-400002 CARTRIDGE (INSTALLATION TORQUE 30-35 ft / lbs.) 1
4 072-400060 SOLENOID – 24 VOLT 1
072-400059 SOLENOID – 12 VOLT 1
5 072-400061 NUT 1
6 072-400083 DIN CONNECTOR AND SCREW 1
8 N.S.S. O-RING 1
10 N.S.S. O-RING 1
11 N.S.S. O-RING 1
13 N.S.S. O-RING 1
15 N.S.S. O-RING 1
071-400016 SEAL KIT BUNA (Included # 7 to 11)
16 1
F4725-25-12 SEAL KIT VITRON (Included # 7 to 11)
QU 17026 SEAL KIT BUNA (Included # 12 to 15)
17 1
F4725-06-03 SEAL KIT VITRON (Included # 12 to 15)
18 0701 PLUG 1
5660 – HARVESTER 101 08-10-03

QUADCO
EQUIPMENT INC
MAIN VALVE HYDRAULIC ASSEMBLY
QU 14543
NEXT PAGE
6
5
2
2
2
2
8
2
2
2
A
B
C
12 D A
B
C
D
1
9 A G
P
11 B
TOP SAW SENSOR
K
Q C
10 L D
I
7
H 4
I
J R
K
L S
P
Q M T
R N
S O
T U
SE
NS
U 7 H OR
TE
V ME
MP
O
V AS SO
N
U RIN IC
O G
MA
WH
EE
13
IN L
CA
O BU
BL
E
TT 14
SE
N 2S N SO
PE R
ED 15
PR CO
OX IL
IM
ITY 16
SE
NS
OR 17
18
5660 – HARVESTER 102 08-10-03

QUADCO
EQUIPMENT INC
MAIN VALVE HYDRAULIC ASSEMBLY
QU 14543

1 072-11xxxx MAIN VALVE (see section 4-2) REF.
3
4 090-100812 STRAIN RELIEF 1/2" 12
5 A1FF2114T-0606 ADAPTER, T-ORS / ORS FEMALE / ORS 1
6 A1FF2098T-0606 ADAPTER, 90-ORS / ORS FEMALE 1
7 090-101614 STRAIN RELIEF 3
9 090-390011 SENSOR, PROX, PNP (See section 6-1) REF.
10 090-011803 CABLE, 18g 3C CORD (I,K,L,P,Q,R,S,T) 17’
11 111-004000 LOOM 1/4" (M) 11’
12 072-400055 ELECTRIC SAW OILER REF.
13 8041-08-08OS-08OS HOSE (38) (P41JS43-0808 / 180-030800) (U) 4’
14 (H)
15 (P41JC43-0808 / P4471ST-08) (V)
16 090-390018 (O)
17 090-342202 (O)
18 090-390018 (N)
5660 – HARVESTER 103 08-10-03

QUADCO
EQUIPMENT INC
MAIN VALVE CLAMP ASSEMBLY

QU 14544
NEXT PAGE
7
21
15
21
4
13 15
14 3 30
21 15
23 2 12
14
30 11
15 24
21 16
14
30
29 13
7 24
14 15
14
24 13 29
15 24
14
29 13
24 31 2
14 28
32
9
28
29 22
28
18
19
1 8
20
25
26
10
17
17
6
5 5
Rubber pad to add.
5660 – HARVESTER 104 08-10-03

QUADCO
EQUIPMENT INC
MAIN VALVE CLAMP ASSEMBLY
QU 14544
2 QU 1277 ADAPTER, SPECIAL DANFOSS VALVE 2
5 A1FD901012-0404 QUICK, COUPLER, NPT 1/4" MALE 2
7 A1FF5162-1616 ADAPTER, 90 FLANGE / JIC – LONG (TuboQuip) 2
8 017-100330 FITTING HYD. BKICK 1
11 017-100090 FITTING, HYD. SPECIAL 1
15 Q 15218 O-RING 6
16 Q 15214 O-RING 1
17 4015-04-04OS-04JS HOSE (12) (P41JC43-0604 / P4451TC-04 / P410243-0404) 1
20 A1FF2138-16 PLUG 1
21 U1166-491212F ADAPTER, #12 CODE 4
22 017-100390 CLAMP, SPECIAL FLANGE 1
23 P45151HK-16 FLANGE KIT ASS’Y (INCLUDED # 13,14,15) 1
24 P4HFHFHK-12 FLANGE KIT ASS’Y (INCLUDED # 13,14,15) 5
25 A1202702-0504 ADAPTER, 90 ORS / ORB 1
26 A1202702-0504 ADAPTER, 1
27 A12071-0404 ADAPTER, 1
28 072-100140 SPOOL SPACER LOCKING 3
29 Q 15219 O-RING 4
31 QU1443 HYDRAULIC BLOCK 1
32 0701 PLUG,SOC.HEX.HD.1/16 NPT 6
5660 – HARVESTER 105 08-10-03

QUADCO
EQUIPMENT INC
RELIEF PROPORTIONAL PRESSURE BLOCK

QU 14552
NEXT PAGE
12
5
1 4
12
6 2
14
13
J
9
3
10
CASE DRAIN
11
PISTON
ROD
LVE
VA
7 8
7
15
15
5660 – HARVESTER 106 08-10-03

QUADCO
EQUIPMENT INC
RELIEF PROPORTIONAL PRESSURE BLOCK
QU 14552

1 QLV 1194 RELIEF PROPORTIONAL PRESSURE BLOCK 1
2 QLV 8096 PROPORTIONAL LIMIT VALVE 2
3 K4K8-1020 CONNECTOR , DIN 4 PINS-3 POLES 0
4 A1FF2138-06 PLUG, SAE O-RING 1
5 A1202702-0404 ADAPTER, SAE O-RING / JIC 2
6 A1FF1868T-0606 ADAPTER,90-ORS/SAE O'RING 1
7 A1FF1994T-0606 ADAPTER,ORS/ORS BULKHEAD 2
8 A1202702-0504 ADAPTER,SAE 05 O'RING / 04 JIC 2
11 4020-06-06OS-06OS HOSE (17) (P41JS43-0606/ P4471ST-06 / P41JS43-0606) 1
12 4040-04-04J9-04JS HOSE (36) (P413943-0404 / P4451TC-04 / P41JS43-0404) 2
13 02061636 CAP SCREW, SOCKET HD. DIA 3/8 x 2 1/4" 2
14 0LWC-06 WASHER, LOCK HI-COLOR 3/8 BLK 2
15 A12071-0404 ADAPTER ,90-04 JIC F.S / 04 JIC 2
5660 – HARVESTER 107 08-10-03

QUADCO
EQUIPMENT INC
CYLINDER ROLL ARM ASS’Y

QU 14545
NEXT PAGE
24
ROD EYE NUTS TOWARD
6
SE TOP OF HEAD
N SO
10
9 R TE
MP
OS
ON
IC
6 26
10 22 21
15 13 12
M
25
L AR
L
RO
14 1
16
WH
EE
L ME
AS
UR
MEASURING CYLINDER
IN
G
PIS
TO
N
SID
19 E
18
17
7
12
R 12
20 TO
LA
MU
CU 4
AC 11
8
23
WH 2
EE
L ME
AS 5
UR
IN
G
RO
D
SID
E
5660 – HARVESTER 108 08-10-03

QUADCO
EQUIPMENT INC
CYLINDER ROLL ARM ASS’Y
QU 14545

1 002-045000 CYLINDER ASS’Y REF.
2 QU 1398 MANIFOLD BLOCK ASS’Y 1
3 010616408 HEX. HD. BOLT DIA 3/8-16NC x 2 1/2" Gr 8 2
6 A21610 GREASE FITTING 2
7 A1FF1868T-0812 ADAPTER, 90- 08 ORS/ 12 SAE O'RING 1
8 A1FD901044-0604 QUICK COUPLER ORB MALE 3/8” 1
10 A12096-0202 ADAPTER 2
13 A1FF2031T-0808 ADAPTER, ORS M. / NPT M. 1
16 002-053000 LENGTH MEASURING CYLINDER ASS’Y REF.
18 8058-06-06OS-06OS HOSE (55) (P41JS43-0606 / P4471ST-06 / P41JS43-0606) 1
19 P410643-0808 FITTING (WITH HOSE TUBE) 1
20 8007-08-08O9-08OS HOSE (3.75) (P41J143-0808 / P4471ST-08 / P41JS43-0808) 1
22 6029-04-04OS-06OS HOSE (26) (P41JS43-0404 / P4451TC-04 / P41JC43-0604) 1
24 8025-08-08J4-none HOSE (22.5) (P41JS43-0808 / 180-030800 / none) 1
25 6020-04-04JS-04JS HOSE (20) (P410143-0204 / P4451TC-04 / P410143-0204) 1
26 6017-04-04JS-04JS HOSE (14) (P410143-0204 / P4451TC-04 / P410143-0204) 1
5660 – HARVESTER 109 08-10-03

QUADCO
EQUIPMENT INC
MAIN SAW MOTOR ASS’Y

QU 14473
NEXT PAGE
SAW FEED VALVE port A #2

12
MAIN VALVE
10
16
2
4
5
6
7 11
15
14
6
13
9 8
SAW FEED VALVE #3
5660 – HARVESTER 110 08-10-03

QUADCO
EQUIPMENT INC
MAIN SAW MOTOR ASS’Y
QU 14473

1 A1203102-1616 ADAPTER, JIC RUN TEE 1
2 A1FF2068T-1616 ADAPTER, 45 ORS M. / ORB M. 1
3 4032-16-16J9-16OS HOSE (29.5) (P413971-1616 / P4721-16 / P41JS71-1616) 1
4 072-300018 CHECK VALVE, 5 PSI 1
5 A1202702-1616 ADAPTER, SAE O-RING BOSS 1
6 A1FF1010-2016 ADAPTER, REDUCER ORB 1 1/4-1 2
7 072-300020 MACHINE FLOW CONTROL ORB PORT 1
8 A12266-1616 ADAPTER, ORB / JIC F. 1
9 A1FF1861T-0606 ADAPTER, TEE ORS / ORS / ORB 1
10 A1FF1868T-1616 ADAPTER, 90-ORS / SAE O'RING 1
11 4045-16-16J9-16JS HOSE (41) (P413971-1616 / P4721-16 / P410671-1616) 1
12 4036-16-16JS-16OS HOSE (32) (P410671-1616 / P4721-16 / P41JC71-1616) 1
13 A1FF2281T-0406 ADAPTER, REDUCER 1
14 A1FF2098T-0404 ADAPTER, 90 1
15 A1FD901061-0404 QUICK COUPLER 1
16 A1FF2133T-1616 ADAPTER, 16 ORSM X 16 ORSF 45DG 1
5660 – HARVESTER 111 08-10-03

QUADCO
EQUIPMENT INC
GRAB & DELIMB ARM ASS’Y

QU 14546
NEXT PAGE 4
10 11
2
3
GO TO B PORT
DE
LIM
BA
GO TO A PORT RM
1
MA
IN
VA
LV
E
9
8
4
12
2
6
5
GR
AB 3
AR
M
5 12
6
5660 – HARVESTER 112 08-10-03

QUADCO
EQUIPMENT INC
GRAB & DELIMB ARM ASS’Y
QU 14546

1 002-031000 ARM CYLINDER ASS’Y REF.
4 A1FF2098T-0606 ADAPTER, 90 ORS / ORS F. 2
5 A12083-0202 ADAPTER, NPT / NPT 2
6 QFH 21104 PIPE 1/4" x 4.5 LG 2
7 A1FD901012-0204 QUICK COUPLER NPT 1/8 MALE 1
8 8073-06-06OS-06O9 HOSE (70) (P41JS43-0606 / P4471ST-06 / P41J943-0606) 1
11 8016-06-06O9-06OS HOSE (12.5) (P41J943-0606 / P4471ST-06 / P41JS43-0606) 1
5660 – HARVESTER 113 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM ASSEMBLY FOR

BBC MOTOR 1 SPEED
QU 14553
NEXT PAGE
TOP VIEW L.H.
ROLL MOTOR
A
CASE DRAIN
LEFT SIDE
B
FROM BACK VIEW
OF MACHINE
31
32
17
VALVE HYD FOR CAISE DRAIN 33
9 9 18
SAW BASE
CASE DRAIN MANIFOLD 11
B PORT
A PORT
34
L.H.
8
29 ROLL MOTOR
20
14
30 CA
SE
3 MA
DR
AIN
IN
PR
4
RIGHT SIDE ES
S UR
22
E
FROM BACK VIEW 4
13 5
OF MACHINE
21
19 2
7 6
1
DOWNWARDS
B PORT
A PORT
16
33
32 UPWARDS
MAIN VALVE
31 15
TOP VIEW R.H.
ROLL MOTOR 9 A PORT
23
9 11 24 B PORT
A
25
B PORT
CASE DRAIN 26
A PORT 27
B
34 28
RH
ROLL MOTOR
5660 – HARVESTER 114 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM ASSEMBLY FOR BBC MOTOR FOR 1 SPEED
QU 14553

1 017-301100 CASE DRAIN MANIFOLD REF.
2 A1FF1861T-0606 ADAPTER, T-ORS / ORS / ORB 1
6 01081316 8 HEX. HD BOLT DIA 1/2-13NC x 1” Gr 8 REF.
7 OLWH08 LOCK WASHER DIA 1/2" REF.
9 A1FF1852T-1212 ADAPTER, 12 ORS / 12 SAE O'RING 4
10 A1FF2138-08 PLUG 2
11 A1FF1852T-0606 ADAPTER, 06 ORS / 06 SAE O'RING 2

15 4048-12-12O4-12OS HOSE (44) (P41J771-1212 / P4721-12 / P41JS71-1212) 1
16 4048-12-12O4-12OS HOSE (44) (P41J771-1212 / P4721-12 / P41JS71-1212) 1
17 4048-12-12O4-12OS HOSE (44) (P41J771-1212 / P4721-12 / P41JS71-1212) 1
18 4048-12-12O4-12OS HOSE (44) (P41J771-1212 / P4721-12 / P41JS71-1212) 1
21 4015-12-12OS-12OS HOSE (11) (P41JS71-1212 / P4721-12 / P41JS71-1212) 1
22 4022-16-16O9-16OS HOSE (19.75) (P41J971-1616 / P4721-16 / P41JS71-1616) 1
23 P4HG-125 POLYGUARD ( FOR # 15) 3.92
29 A1FF2281T-0608 REDUCER 1
5660 – HARVESTER 115 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM ASSEMBLY FOR

BBC MOTOR 1 SPEED
QU 14553
NEXT PAGE
TOP VIEW L.H.

ROLL MOTOR
A
CASE DRAIN
LEFT SIDE
B
FROM BACK VIEW
OF MACHINE
31
32
17
VALVE HYD FOR CAISE DRAIN 33
9 9 18
SAW BASE
CASE DRAIN MANIFOLD 11
B PORT
A PORT
34
L.H.
8
29 ROLL MOTOR
20
14
30 CA
SE
3 MA
DR
AIN
IN
PR
4
RIGHT SIDE ES
S UR
22
E
FROM BACK VIEW 4
13 5
OF MACHINE
21
19 2
7 6
1
DOWNWARDS
B PORT
A PORT
16
33
32 UPWARDS
MAIN VALVE
31 15
TOP VIEW R.H.
ROLL MOTOR 9 A PORT
23
9 11 24 B PORT
A
25
B PORT
CASE DRAIN 26
A PORT 27
B
34 28
RH
ROLL MOTOR
5660 – HARVESTER 116 08-10-03

QUADCO
EQUIPMENT INC
ROLL ARM ASSEMBLY FOR BBC MOTOR FOR 1 SPEED

QU 14553

31 6015-04-04OS-04OS HOSE (12) (P410143-0204 / P4451TC-04 / P410143-0204) 4
32 A12096-0202 ADAPTER, 4
34 QLV12020 MOTOR, HYD. BBC02 1 SPEED REF.
5660 – HARVESTER 117 08-10-03

QUADCO
EQUIPMENT INC
SAW FEED VALVE ASSEMBLY FOR 1 SPEED

QU 14548
NEXT PAGE
13 TO L.H. RAIL SIDE

6 14
MAIN SAW FEED
3 9
SA
W
FE
ED
VA
LV
CA E
SE PO
D RA RT
IN A
10
SA
W
8
FE
7 ED
FL
OW 11
CO
NT
RO
L
5 3
12
4
1
16 3
2
4
2
15
5660 – HARVESTER 118 08-10-03

QUADCO
EQUIPMENT INC
SAW FEED VALVE ASSEMBLY FOR 1 SPEED

QU 14548
1 QFH 11130 CYLINDER ASS’Y REF.
2 072-400169 BODY VALVE (SEE NETX PAGE) 1
13 P4HG-075 POLYGUARD HG FOR 1/2" (For #6)
14 P4HG-075 POLYGUARD HG FOR 1/2" (For #10)
16 A1FF1010-0806 ADAPTER 1
5660 – HARVESTER 119 08-10-03

QUADCO
EQUIPMENT INC
SAW FEED VALVE

072-400169
NEXT PAGE
5660 – HARVESTER 120 08-10-03

QUADCO
EQUIPMENT INC
SAW FEED VALVE
072-400169

1 072-400167 CARTRIDGE 1
2 072-400162 BODY 1
5660 – HARVESTER 121 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC MOTOR DISC ASSEMBLY

QU 14549
NEXT PAGE
26
10
24
24 11
25
21
17
W
SA
22
IN
RA
D
SE
CA
13
20 6
8
22
PHOTOCELL
27
19 T
15 6 T
6 28
16 14
18 PHOTOCELL BOX (QLV5051)
23
5660 – HARVESTER 122 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC MOTOR DISC ASSEMBLY
QU 14549

1 072-200058 F12-30 MOTOR REF.
2 QU 1287 MANIFOLD BLOCK F12-30 REF.
3 QU 1385 CASE DRAIN MANIFOLD REF.
4 015-000500 OILER ASS’Y 1
6 A1900598-10 PLUG, ORB 5
7 090-390019 PHOTOCELL, BUTT SENSOR 1
8 A1FF1868T-0404 ADAPTER, 90-ORS/ SAE O'RING 1
9 Q 15219 O-RING 2
10 A12043-1616 BULKHEAD 90 2
11 P4PS1616JM06166 SWIVEL, HYD, STRAIT ORS M / JIC F. 2
12 090-390018 CABLE 2
14 A1FF2031T-0404 ADAPTER ORS M. NPT F. 1
16 0LWH05 LOCK WASHER DIA 5/16 2
18 6015-04-04O9-04OS HOSE (12) (P41J943-0404 / P4471TC-04 / P41JS43-0404) 1
19 6015-04-04O9-04OS HOSE (12) (P41J943-0404 / P4471TC-04 / P41JC43-0404) 1
20 4069-16-16OS-16O4 HOSE (65) (P41JS71-1616 / P4721-16 / P41J771-1616) 1
22 A1FF1868T-1616 ADAPTER, 90 2
23 A1FF2098T-0404 ADAPTER, 90 ORS / ORS 1
24 A12088-0202 ADAPTER, 90 2
26 A21613 GREASE NIPPLE 45° 1
27 8074-06-06JS-NONE HOSE (72) (P410643-0606 / P4471ST-0606 / NONE) 1
28 QLV5051 BOX ASSY, PHOTOCELL REF.
SEE HOSE LEGEND SECTION 2-3-11
5660 – HARVESTER 123 08-10-03

QUADCO
EQUIPMENT INC
OILER ASS’Y
015-000500
NEXT PAGE
5660 – HARVESTER 124 08-10-03

QUADCO
EQUIPMENT INC
OILER ASS’Y
015-000500

1 015-000506 OILER HOUSING 1
2 078-110406 STR ADAPTER 1
3 015-000202 PISTON 1
4 015-000301 ADAPTER (078-110812) 1
5 015-000109 SPRING 1
6 015-000207 OILER CHECK VALVE 1
7 071-300002 SEAL KIT 1
8 072-300003 CHECK 1
9 015-000302 BLEEDER 2
10 128-004008 1/4 x 1/2 NF SET SCREW 1
11 N.S.S. O-RING 1
12 N.S.S. BACK UP RING 1
13 N.S.S. O-RING 4
14 N.S.S. O-RING 1
15 N.S.S. O-RING 1
16 N.S.S. O-RING 1
5660 – HARVESTER 125 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 126 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
VALVES INFORMATION
4-2
QU 12026
5660 24V M
4-2-128 Main valve ass’y

4-2-130 Valve seal kits
4-2-135 Float valve ass’y 24 volt
5660 – HARVESTER 127 08-10-03

QUADCO
EQUIPMENT INC
MAIN VALVE ASSEMBLY OVERVIEW
QU 12026
5660 – HARVESTER 128 08-10-03

QUADCO
EQUIPMENT INC
DANFOSS 120 SECTION PART CODE
DANFOSS 32 SECTION PART CODE
5660 – HARVESTER 129 08-10-03

QUADCO
EQUIPMENT INC
DANFOSS VALVE SEAL KITS
120 SECTION
1- Inlet module 071-100001

2- First PVB sandwich(Between Section) 071-100016
3- Additional sections (Between Section) 071-100017
4- Basic module 071-100002
5- Mechanical actuator 071-100003
6- Electrical actuator 071-100004 & 071-100008
7- Shock and suction 071-100006
INTERFACE MODULE
(RETURN SECTION)
8- Top 071-100018
9- Bottom 071-100005
32 SECTION
10- Basic module 071-100009

11- Sandwich Seals 071-100010
12- Mechanical actuator 071-100007
13- Electrical actuator 071-100008
INTERFACE
MODULE
12 12 12 12 5 5 5 1
3 3 3 2
11 11 11 11 11
RETURN SECTION
INLET SECTION
120
120
120
CAP
32
32
32
32
13 13 13 13 8 (RETURN)
6 6 6
LOWER SECTION
PILOT PRESS
Section 4-2 4-2-4 Revised 14-Jun-2013

QUADCO
EQUIPMENT INC
ULTIMATE 5660 VALVE ASSEMBLY
QU 12026
INLET CODE DESCRIPTION PART No.

Closed center, SAE flange, # 16 code 62
Incl. Pressure relief valve and plug PVPD
PVP Pump side module 0 072-100047
P= 290 bar / 4200 psi, pressure guage connection,
ORB # 5
SECTION 1 CODE DESCRIPTION PART No.

Function Main saw
Section size PVG 120
PVB high basic valve 1 SAE flange, # 12 code 62 072-100048
Actuator a Mechanical lever, no handle 072-100037
Port Relief A b 150 bar 072-100001
Port Relief B b 300 bar 072-100097
Covers / Coils c 24 volt PVEO on / off 072-100015
Spool e Specialty combination spool, B = motor, A = cyl. 072-100089
Flow module f Standard flow module 072-100058
Compensator Hi flow Tube 072-100140
5660 – HARVESTER 131 08-10-03

QUADCO
EQUIPMENT INC

Function Feed Roll, Left
Covers / Coils c 12 volt PVEH Proportional 072-100023
Spool e Cylinder spool 072-100051
Flow module f High flow module 072-100040

Function Feed Roll, Right
Covers / Coils c 12 volt PVEH Proportional 072-100023
Spool e Cylinder spool 072-100051
Flow module f High flow module 072-100040
RETURN SECTION CODE DESCRIPTION PART No.

9 Return module, flange port, # 16 code 61 072-100049
10 Pilot oil supply 072-100050
11 Tie bolts 072-100126
5660 – HARVESTER 132 08-10-03

QUADCO
EQUIPMENT INC

Function Roll arms
Section size PVG 32
With compensator, shock / suction valves LS A/B
Basic valve 4 072-100095
relief valve, and LS A/B shuttle valve 10 ORB ports
Port Relief, A b 230 bar QU 8069
Port Relief, B b 150 bar 072-100143
Covers / Coils c 24 Volt PVEO on/off (optional voltage) 072-100016
Spool 13 17.2 gpm 072-100021
Load Sense, A 180 bar / 2600 psi
Load Sense, B 100 bar / 1500 psi

Function Delimb arms (top)
Section size PVG 32
Port Relief, A b 280 bar 072-100116
Port Relief, B b 230 bar QU 8069
Spool 13 17.2 gpm 072-100021
5660 – HARVESTER 133 08-10-03

QUADCO
EQUIPMENT INC

Function Grab arms, (Bottom)
Section size PVG 32
Spool 13 17.2 gpm 072-100021

Function Topping Saw
Section size PVG 32
Spool 13 26.4 gpm 072-100056
END CAP CODE DESCRIPTION PART No.

11 Steel end cap 072-100086
12 Tie bolts 072-100036
5660 – HARVESTER 134 08-10-03

QUADCO
EQUIPMENT INC
FLOAT VALVE ASSEMBLY
072-400144
24 VOLT (TM94050)
NEXT PAGE
10
11
12
28 11
13
3
14
15
16
15 4 15
16
4
27 17
26 18
28 28
17
24
25 18
17
24
5 19
20
1 28
21
22
19
20
23
19
20 2 6
19 7
17
18 8
28
5660 – HARVESTER 135 08-10-03

QUADCO
EQUIPMENT INC
072-400144
24 VOLT (TM94050)

1 072-400048 VALVE BODY 1
7 072-400008 SOLENOID ASSEMBLY – 24 VOLT 1
8 042-008000 NUT 1
10 N.S.S. O-RING 1
12 N.S.S. O-RING 1
13 N.S.S. O-RING 1
16 N.S.S. O-RING 3
18 N.S.S. O-RING 5
20 N.S.S. O-RING 4
21 N.S.S. O-RING 1
23 N.S.S. O-RING 1
25 N.S.S. O-RING 1
26 N.S.S. O-RING 1
28 071-400014 SEAL KIT (INCLUDED # 9 to 27) 1
5660 – HARVESTER 136 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 4-4
4-4-138 Hose extension kit
5660 – HARVESTER 137 08-10-03

QUADCO
EQUIPMENT INC
HOSE KIT ASS’Y

QU 14550
NEXT PAGE
15
15
14
11
NK
1
TA E
S UR
E S
AIN
1
PR R
2 S ED
CA 4
E
ABL
C
3 IN
MA
6
7
10
5 12
13
5
8
5660 – HARVESTER 138 08-10-03

QUADCO
EQUIPMENT INC
HOSE KIT ASS’Y
QU 14550

1 4046-16-16OS-160S HOSE (42) (P41JS71-1616 / P4721-16 / P41JS71-1616) 2
3 4046-12-12JS-12JS HOSE (42) (P410671-1212/ P4721-12 / P410671-1212) 1
4 4029-12-12JS-12JS HOSE (25) (P413771-1212/ P4721-12 / P410671-1212) 1
5 P4PS161JMJM1616 SWIVEL, STR - ORS 2
6 P4PS121JMJM1212 SWIVEL, STR – ORS 1
7 R15FJXMJ-1212 SWIVEL, STRAIT JIC MF 3/4 1
8 A1FF9863-16 CAP, ORS 2
9 A1FF9863-12 CAP, ORS 1
10 A12027-1212 ADAPTER, UNION JIC M/JIC M 3/4 1
11 A12041-1212 ADAPTER, BULKHEAD JIC W/NUT 1
12 A12071-1212 ADAPTER,90-JIC F.D/JIC (TO BE MOFIED SEE NOTE ON DWG) 1
13 A12021-1612 ADAPTER,NPT.M/JIC 1
14 A1FF1994T-1212 ADAPTER, ORS/ORS BULKHEAD 1
15 A1FF1994T-1616 ADAPTER,ORS/ORS BULKHEAD 2
5660 – HARVESTER 139 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 140 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 5
5-1-143 Boom adapter
5-2-147 Boom adapter hydraulic
5660 – HARVESTER 141 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 142 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
BOOM ADAPTER
5-1
214-049910 – 214-041300
5-1-144 Boom adapter assembly
5660 – HARVESTER 143 08-10-03

QUADCO
EQUIPMENT INC
BOOM ADAPTER ASS’Y
214-049910
NEXT PAGE
15
16
14
6
12
13
7 1
23
11
3 10
17
19
22
16 20
22
9 24
24 4
29
26
21
27
18 16
17
25
28
5
Replaced by QU4240.
Pin one piece.

PLN-32-242-24
S/N: 1340 & UP
5660 – HARVESTER 144 08-10-03

QUADCO
EQUIPMENT INC
BOOM ADAPTER ASS’Y
214-049910

1 214-041300 MONTING YOKE ASS’Y 4 MOTOR 1
2 QU4240 BEARING MOUNT ASS’Y 1
3 QU 4188 YOKE MOTOR GUARD ASS’Y LH. 1
4 QU 4187 YOKE MOTOR GUARD ASS’Y RH. 1
5 PLN-32-242-24 PIVOT PIN ASS’Y (Includes # 21) 1
6 PLN-50-254-32 PIN ASS’Y (Includes # 22) 1
7 PLN-57-343-32 PIN ASS’Y (Includes # 22) 1
8 010-001002 ROTATE BEARING 1
9 01101148 8 HEX. HD. BOLT DIA 5/8-11NC x 3’’ Gr 8 20
10 010-000001 TORQUE TUBE 20
11 0LWH10 LOCK WASHER HEAVY DIA 5/8 20
12 QLV 1005 14 TOOTH PINION 4
13 055-052025 BEARING 4
14 QFH 12004 ROTATE MOTOR 4
15 09081324 C/BORE SCREW 12PT FLANGE DIA 1/2-13NC x 1 1/2" 16
16 0NLW08 NORD LOCK DIA 1/2" 20
18 W-48-25-06 WASHER 1
19 W-64-32-06 WASHER 1
20 W-80-33-06 WASHER 1
21 E149NTE242 ELASTIC LOCK NUT 1
22 E149NTU3212 ELASTIC LOCK NUT 2
24 04081316 SET SCREW DIA 1/2-13NC x1” 8
25 200-000060 BELT GUARD 1
26 03081324 C/SINK. BOLT DIA 1/2-13NC x 1 1/2" 3
27 OFW08 FLAT WASHER DIA 1/2’’ 3
28 OHNSL0813 LOCK NUT DIA 1/2'’ 3
TIGER CAT 822 / 830 WITH POWER LINK
5660 – HARVESTER 145 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 146 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
BOOM ADAPTER
5-2
QU 14506
(4 Motor)
5-2-148 Hydraulic attachment assembly
5660 – HARVESTER 147 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC ATTACHMENT ASS’Y
QU 14506
NEXT PAGE
20 20
6
HOSES TO BE DIA. 1/2" 10
17
18
9 10
9 19
3
17
16
3
2
4 9
1 13 8
9
5 16
7
11
13 14
15
7
15
12
13
1
7 13
11
12
1
12 7
7
11 14
12
1
11
5660 – HARVESTER 148 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC ATTACHMENT ASS’Y
QU 14506

1 QFH 12004 ROTATE MOTOR (see section 5-1) REF.
2 QU 1399 BLOCK HYDRAULIC 1
3 QFH 8110 RELIEF VALVE 2
6 A1FD901044-0604 QUICK COUPLER 1
8 OFWH08 FLAT WASHER 2
9 A1FF1868T-0608 ADAPTER, 90°ORS / ORB 4
11 A1FF2114T-0606 ADAPTER, T-ORS M. / ORS F. / ORS M. 4
12 A1FF2098T-0606 ADAPTER, 90 ORS M. / ORS F. 4
16 A1FF2138-08 PLUG SAE O-RING 2
17 A1FF1010-0806 ADAPTER, REDUCER ORB 2
19 A1FD901061-0404 QUICK COUPLER ORS FEM 1
20 A1FF9863-08 PLUG ORS 2
5660 – HARVESTER 149 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 150 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 6
6-153 Cabinet
5660 – HARVESTER 151 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 152 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
COMPUTER KIT
6-1
QU18015
5660, MOTOMIT
6-1-154 Computer kit
5660 – HARVESTER 153 08-10-03

QUADCO
EQUIPMENT INC
COMPUTER KIT
3. 8. 2. 19.
22.
4. 14.
5. 15.
16.
7.
1.
5660 – HARVESTER 154 08-10-03

QUADCO
EQUIPMENT INC
COMPUTER KIT
11.
12.
8.
13.
20.
10.
9.
21.
6.
5660 – HARVESTER 155 08-10-03

QUADCO
EQUIPMENT INC
COMPUTER KIT
1 K496PRNSCR PRINTER 1
2 K4H-MCT02 MOTOMIT, DISPLAY 1
3 K4H-1414PHK BOX, TYPE 12, (12 x 10 x 5) 1
4 K4H-400101 CABLE, 7 WIRE (SHIELDED) 80
5 K4H-HANDLE-12 HANDLE ASS’Y 2
6 K4K-20-15C CABLE, 15 WIRE 3
7 U1090-181616 CONDUCTOR,16 GUAGE PERFECTAFX 16
8 U1090-020008 KNOB, RED MUSH BP PUSH/PULL 1
9 U1090-020009 CONTACT, BLOCK BODY 1
10 U1090-020010 CONTACT, BLOCK 1 N/C 1
11 U1090-622014 AMP, 14 PIN FEM RECEP 1
12 U1090-622416 AMP, 16 PIN FEM RECEP 2
13 U1090-632416 AMP, 16 PIN MALE REC 1
14 U1090-642416 AMP, 16 PIN FEM CBLEND 1
15 U1090-652014 AMP, CONNECTOR 14 PIN MALE 1
16 U1090-652416 AMP, 16 PIN MALE CBLEND 2
17 K4K-PAPER PAPER, ROLL FOR PRINTER (not shown) 2
18 K4-STKITKETO STICKER KIT 1
19 K4H-MCC2212 MCC MODULE (IN THE HEAD) 1
20 K4H-MCKC03 KEY BORD MODULE 1
21 K4H-MCIIT MODULE MCI1TO1, MCIIT02, OR MCIIT03 1
22 K4H-MCDCA CABLE (COMPUTER TO DISPLAY) 1
23 QKT8002 RING, GROMMET 5/8"ID-7/8"HOLE 1
24 U1090-060007 RELAY,24VDC RHIB (not shown) 2
25 U1090-070004 RELAY, BASE, RHIB RELAY (not shown) 2
26 U1090-120002 DIODE,1 AMP. (not shown) 2
27 U1090-190002 CLIP, RHIB RELAY MOUNT (not shown) 4
28 U1090-600006 RAIL,TS35 MOUNTING(TERMINAL) (not shown) 3
29 U1090-050115 SWITCH, TOGGLE ON/OFF (not shown) 1
30 QU8104 FUSE PANEL,ATO BLADE FUSE 8POS (not shown) 1
31 QU8105 FUSE,BLADE ATO 5 AMP. (not shown) 6
32 QU8106 FUSE,BLADE ATO 20 AMP. (not shown) 2
33 QU8001 BRACKET, CLAMPING MCC MODULE (not shown) 2
34 010420088 BOLT,HEX. HD 1/4-20 X 1/2 Gr.8 (not shown) 2
5660 – HARVESTER 156 08-10-03

QUADCO
EQUIPMENT INC
HANDLE FOR HAKMET COMPUTER
K4H-HANDLE-12
NEXT PAGE
SHOWN AS REFERENCE ONLY
5660 – HARVESTER 157 08-10-03

QUADCO
EQUIPMENT INC
HANDLE FOR HAKMET COMPUTER
K4H-HANDLE-12
NEXT PAGE

1 K4-EL-SW01 SWITCH (TRIGGER) 2
K4-EL-L-HL01 “L” HANDLEL CASE LEFT 1
2
K4-EL-L-HL02 “L” HANDLEL CASE RIGHT 1
K4-EL-AT496A BLACK BUTTON
3 K4-EL-AT496B WHITE BUTTON 12
K4-EL-AT496C RED BUTTON
4 K4-EL-MB2411 PUSH BUTTON SWITCH 12
5 K4-EL-TR-02 DOUBLE TRIGGER 1
6 K4-EL-LS01 LEAF SPRING KIT 2
7
8 K4-EL-L-FP1K FACE PLATE 1
9 K4-EL-GR01 3/8 x 1/4 GROMET 1
10 K4-EL-PN03 MOUNTING ADAPTER 1
11 K4-EL-SC04 10-32 x 1/4 SCREW 4
12 K4K9-0412-4 ALLEN SET SCREW 1
13 K4K9-1012 HEX. NUT. M12 1
14 K4-EL-BU03 MOUNTING BUSHING M12 1
15 K4K-20-15C 15 WIRE CABLE 1
16 K4-EL-SC02 10-32 x 3/8 SCREW 1
17 K4-EL-SC03 #2 x 7/16 SELF TAPING SCR 2
5660 – HARVESTER 158 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 7
7-1-161 Saw arm ass’y
7-2-169 Disc ass’y
7-3-1 73 Saw tooth data sheet
7-4-179 Saw disc information
5660 – HARVESTER 159 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 160 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
SAW ARM ASSEMBLY
7-1
QU 5103
2400/5660
7-1-162 Saw arm assembly
7-1-166 Saw arm ass’y
5660 – HARVESTER 161 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASSEMBLY
QU 5103
2400/5660
NEXT PAGE
32
33
17
13
32
33
21 P 30
T 23
18
34
22 T
T
24
16
22 25
14
25
18
15
1
12
29
28 11
9
2
10
7 33
31
35
8 19
27
20
6
19
5 4
34 31 34
36 26 36
3 3
5660 – HARVESTER 162 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASSEMBLY
QU 5103
2400/5660
NEXT PAGE
1 024-004350 SAW ARM ASS’Y 1
2 008-003800 ECCENTRIC SAW ASS’Y 1
4 QU 1160 BEARING SUPPORT 1
5 QU 1161 BEARING SUPPORT PLATE 1
6 008-904300-C PINION 2
7 Q 10237 TOOTH HOLDER (1 5/8 tooth) 12
8 Q 10238 SLEEVE (for Q 10237) 24
9 Q 10239 SLEEVE (for Q 10237) 24
10 Q 10121T TOOTH CONCAVE 12
OPT Q 10206T THEET BEAVER 12
11 02062416 HEX. SOCKET HD. CAP SCREW 24
12 QU 1367 TOP BEARING CARRIER 2
13 QU 1287 MANIFOLD BLOCK 1
14 QU 1385 CASE DRAIN MANIFOLD 1
15 QU 1386 BANJO BOLT 2
16 QU 1410 SPACER 2
17 QU 8092 CHECK VALVE 1
18 072-200058 HYDRAULIC MOTOR (Volvo F12-30) 2
QU 12016 SEAL KIT REF.
QU 12034 SEAL CARRIER REF.
19 BRG-35-62-14 BEARING 4
20 QU 1078 TOOL. ADJUSTING ECCENTRIC SAW 1
21 A1FF2138-04 PLUG 1/4-SAE 2
22 A1FF2138-10 SCREW PLUG 4
23 Q 15214 O-RING 4
24 Q 15020 O-RING 2
25 Q 15210 O-RING 4
5660 – HARVESTER 163 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASSEMBLY
QU 5103
2400/5660
NEXT PAGE
32
33
17
13
32
33
21 P 30
T 23
18
34
22 T
T
24
16
22 25
14
25
18
15
1
12
29
28 11
9
2
10
7 33
31
35
8 19
27
20
6
19
5 4
34 31 34
36 26 36
3 3
5660 – HARVESTER 164 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASSEMBLY
QU 5103
2400/5660

28 Q 8002 METAL BOND 1
29 Q 8004 LOCTITE (RED) 1
30 09081324 SCREW COUNT-BOR DIA 1/2-13NC x 1 1/2" 8
31 ONLW12 NORD-LOCK WASHER DIA 3/4" 6
32 01061664 8 HEX. BOLT DIA 3/8-16NC x 4" 13
34 ONLW08 NORD-LOCK WASHER DIA 1/2" 12
35 01061636 8 HEX. BOLT HD. DIA 3/8-16NC x 2 1/4" Gr 8 12
5660 – HARVESTER 165 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASS’Y
024-004350
NEXT PAGE
11
12
13
2
7
5
3
14
10
4
5 4
6
8 4
10
5
Anvil plate guard
has to be weld on
saw arm. 9
5660 – HARVESTER 166 08-10-03

QUADCO
EQUIPMENT INC
SAW ARM ASS’Y
024-004350

1 024-004350 BOTTOM ARM ASS’Y 1
2 B-40-32-48 BUSHING 2
3 QU 20080 GUARD PLATE 1
4 03081316 C/SINK BOLT DIA 1/2-13NC x 1" 3
6 02081316 SOCKET HEAD BOLT DIA 1/2-13NC x 1” 2
8 017-200160 HOSE CLAMP ASS’Y 2
9 152-001016 CLAMP 1” 1
11 A12096-0202 ADAPTER, NPT F. / F. 1
12 A12089-0202 ADAPTER 90 M.F. NPT 1/8 1
13 A12083-0202 NIPPLE NPT / NPT 1
14 QU 4224 DEFLECTOR GUARD ASS’Y 1
5660 – HARVESTER 167 08-10-03

QUADCO
EQUIPMENT INC
5660 – HARVESTER 168 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
DISC ASSEMBLY
7-2
008-003800
5660
7-2-170 Eccentric saw assembly
7-2-172 Roller assembly
5660 – HARVESTER 169 08-10-03

QUADCO
EQUIPMENT INC
ECCENTRIC SAW ASSEMBLY
008-003800
NEXT PAGE
6
5
2
NOTE:
Install rollers: Alternate the
Bearing retaining shoulders
By facing them Top and Bottom.
4
7
5660 – HARVESTER 170 08-10-03

QUADCO
EQUIPMENT INC
ECCENTRIC SAW ASSEMBLY
008-003800

1 008-002401 RING 1
2 008-003850 TOP AND BOTTOM PLATE ASS’Y 1
3 008-003520 BEARING / ROLLER ASS’Y 8
4 008-003212 BOTTOM PUCK 8
5 008-003213 TOP PUCK 8
6 03081316 FLAT HEAD CAP SCREW 1/2” NC x 1” 23
7 02061612 3/8” ALLEN HEAD SOCKET CAP SCREW 3/4” COARSE 24
8 03051816 FLAT HEAD CAP SCREW 5/16” NC x 1” 3
5660 – HARVESTER 171 08-10-03

QUADCO
EQUIPMENT INC
ROLLER ASSEMBLY
008-003520
1 2
SHOULDERED

1 008-000614 ROLLER 1
2 055-000002 BEARING - SKF 1
5660 – HARVESTER 172 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
SAW TOOTH DATA SHEET
7-3
7-3-174 Saw tooth data sheet
5660 – HARVESTER 173 08-10-03

QUADCO
EQUIPMENT INC
CONCAVE TOOTH BEAVER TOOTH®
SERIES 1 TEETH “CONCAVE”

PART DIMENSION HOLDER
DESCRIPTION
NUMBER A B C D SERIES
QK10012T Tooth, Quad S.S. H.T. 1-1/8” 0.38” 0.62” 3/8” NF HYDRO-AX
Q1x4 Tooth, Quad S.S. C.T. 1-1/8” 0.38” 0.62” 3/8” NF HYDRO-AX
Q1x4-1 Tooth, Quad S.S. C.T. 1-1/8” 0.38” 0.62” 3/8” NF HYDRO-AX
QH10091T Tooth, Quad L.S. H.T. 1-7/8” 1.75” 1.00” 1/2” NF KOEHRING
QH10062T Tooth, Quad L.S. H.T. 2” 1.50” 1.00” 1/2” NF 3, 4, 5
Q10114T Tooth, Rectangular L.S. H.T. 2-1/4” 1.50” 1.00” 1/2” NF 3, 4, 5
Q10001T Tooth, Quad S.S. H.T. 2-1/4” 0.938” 1.25” 1/2” NF 1, 2, 5,
Q10097T Tooth, Quad L.S. H.T. 2-1/4” 2.00” 1.25” 1/2” NF 1, 2, 5
MIK404T Tooth, Quad L.S. H.T. 2-5/16” 2.00” 1.234” 5/8” NF KOEHRING
SERIES 3 TEETH “BEAVER TOOTH®”

PART DIMENSION HOLDER
DESCRIPTION
NUMBER A B C D SERIES
Q10068TH Tooth, Quad slasher rotatable 1/2” N/A 0.290” N/A KODIAK 2
QH10150T Tooth, Quad L.S. H.T. 1-7/8” 1.50” 1.00” 1/2” NF 3, 4, 5
QH4X4S Tooth, Quad S.S. Super tip 1-7/8” 0.75” 1.00” 1/2” NF 3, 4, 5
QH4X4-1S Tooth, Quad L.S. Super tip 1-7/8” 1.50” 1.00” 1/2” NF 3, 4, 5
QH4X4-3S Tooth, Quad L.S. Super tip 2-1/8” 1.50” 1.00” 1/2” NF 3, 4, 5
QH10078T Tooth, Quad S.S. H.T. 2” 0.75” 1.00” 1/2” NF 3, 4, 5
QH10098T Tooth, Quad L.S. H.T. 2-1/8” 1.50” 1.00” 1/2” NF 3, 4, 5
Q2X4S Tooth, Rectangular L.S. Super tip 2-1/4” 1.50” 1.00” 1/2” NF 3, 4, 5
Q10150T Tooth, Quad S.S. H.T. 2-1/4” 0.938” 1.25” 1/2” NF 1, 2, 5
Q4X4S Tooth, Quad S.S. Super tip 2-1/4” 0.938” 1.25” 1/2” NF 1, 2, 5
Qk10024T Tooth, Quad L.S. H.T. 2-5/16” 2.00” 1.234” 5/8” NF KOEHRING
QK4X4S Tooth, Quad L.S. Super tip 2-5/16” 2.00” 1.234” 5/8” NF KOEHRING
5660 – HARVESTER 174 08-10-03

QUADCO
EQUIPMENT INC
SEAT BEAVER SHANK CONCAVE BEAVER

CROWN CROWN CROWN
SERIES 4 TEETH “SHANKLESS”
PART DIMENSION TOOTH HOLDER

DESCRIPTION
NUMBER A B C D FACE SERIES
MIM201T Tooth, Quad S.L. H.T. 1-7/8” OPT 2 1.25” 9/16” NC CONCAVE MORIN
QH4X4CS Tooth, Quad S.L. Super tip 1-7/8” OPT1 1.00” 1/2” NF BEAVER 3, 4, 5
QH10065T Tooth, Quad S.L. H.T. 2” OPT1 1.00” 1/2” NF CONCAVE 3, 4, 5
QH10096T Tooth, Quad S.L. H.T. 2” OPT1 1.00” 1/2” NF BEAVER 3, 4, 5
MIM203T Tooth, Quad S.L. H.T. 2” OPT3 1.25” 5/8” NC CONCAVE MORIN
Q10094T Tooth, Quad S.L. H.T. 2-1/4” OPT4 1.25” 1/2” NF BEAVER 1, 2, 5
Q10105T Tooth, Quad S.L. H.T. 2-1/4” OPT5 1.25” 1/2” NF CONCAVE 1, 2, 5
Q10136T Tooth, Quad S.L. H.T. 2-1/4” OPT5 1.25” 1/2” NF BEAVER 1, 2, 5
Q4X4CS Tooth, Quad S.L. Super tip 2-1/4” OPT4 1.25” 1/2” NF BEAVER 1, 2, 5
QK10031T Tooth, Quad S.L. H.T. 2-5/16” OPT6 1.234” 5/8” NF BEAVER KOEHRING
QK10022T Tooth, Quad S.L. H.T. 2-5/16” OPT6 1.234” 5/8” NF CONCAVE KOEHRING
QK4X4CS Tooth, Quad S.L. Super tip 2-3/8” OPT6 1.234” 5/8” NF BEAVER KOEHRING
TOOTH SHANK OPTIONS
OPTION
PART NUMBER DESCRIPTION DIM. B DIM. C DIM. D
PACKAGE
QH10067T Shank, short 0.75” 1.00” 1/2” NF
OPT.1
QH10068T Shank, long 1.50” 1.00 1/2” NF
OPT.2 MIHBF178 Holder, tooth – weld on 2.00” 1.25” 9/16” NC
OPT.3 MIHBF200 Holder, tooth – weld on 2.50” 1.25” 5/8” NC
OPT.4 Q10093T Seat 0.938” 1.25” 1/2” NF
Q10106T Shank, short 0.938” 1.25” 1/2” NF
OPT.5
Q10117T Shank, long 2.00” 1.25” 1/2” NF
OPT.6 QK10023T Shank, long 2.00” 1.234” 5/8” NF
5660 – HARVESTER 175 08-10-03

QUADCO
EQUIPMENT INC
CONCAVE NO-SHANK BEAVER NO-SHANK
PART TOOTH HOLDER

DESCRIPTION KERF BOLT WASHER
NUMBER FACE SERIES
QH10110T Tooth, Quad no-shank H.T. 2” 01121656 8 N/A CONCAVE 5 NO-SHANK
QH10103T Tooth, Quad no-shank H.T. 2” 01121660 8 0FWH12 BEAVER 5 NO-SHANK
QH4X4NSS Tooth, Quad no-shank super tip 1-7/8” 01121656 8 N/A BEAVER 5 NO-SHANK
Q10205T Tooth, Quad no-shank H.T. 2-5/16” 01161460 8 N/A CONCAVE 5 NO-SHANK
Q10233T Tooth, Quad no-shank H.T. 2-5/16” 01161464 8 N/A BEAVER 5 NO-SHANK
Q4X4NSS Tooth, Quad no-shank super tip carbide 2-1/4” 01161464 8 Q10169 BEAVER 5 NO-SHANK
B A
BOLT
SPACER WASHER
PART
DESCRIPTION KERF BOLT WASHER SPACER HOLDER
NUMBER
Q10531T Tooth, Reversible Quad 40 deg 2 5/16” 01161472 8 Q10169 Q10500T Q10530
5660 – HARVESTER 176 08-10-03

QUADCO
EQUIPMENT INC
BOLT GUIDE
2 1/4” TEETH (4000 R SAWS)
TOOTH CATEGORY TOOTH HOLDER BOLT WASHER
Q10080, QK10020, QHA1013, Q10051, Q10142,
2-1/4” S.S. Beaver & Concave 01082048 8 0LWH08
Q10143, QHA1026, QHA1032
2-1/4” S.S. Beaver & Concave Q10070, QK10021 01101848 8 0LWH10
Q10080, QK10020, QHA1013, Q10051, Q10142,
2-1/4” L.S. Beaver & Concave 01082032 8 0LWH08
Q10143, QHA1026, QHA1032
2-1/4” L.S. Beaver & Concave Q10070, QK10021 01101832 8 0LWH10
Q10080, QK10020, QHA1013, Q10051, Q10142,
2-1/4” S.L. H.T. Beaver (split) 01082060 8 0LWH08
Q10143, QHA1026, QHA1032
Q10080, QK10020, QHA1013, Q10051, Q10142,
2-1/4” S.L. H.T. Beaver & Concave 01082060 8 0LWH08
Q10143, QHA1026, QHA1032,
Q10080, QK10020, QHA1013, Q10051, Q10142,
2-1/4” S.L. C.T. Beaver(split) 01082064 8 0LWH08
Q10143, QHA1026, QHA1032,
1 7/8” & 2” TEETH (4000 NK SAWS)

1-7/8” & 2” S.S. Beaver & Concave QH10017, QH10047, QH10050, QH10090 01082044 8 0LWH08
1-7/8” & 2” S.S. Beaver & Concave QH10060, QH10070 01082060 8 0LWH08
1-7/8” & 2” S.S. Beaver & Concave Q10163, QHA1030, QHA1031, QJD10027, QJD10028 01082048 8 0LWH08
1-7/8” & 2” L.S. Beaver & Concave QH10047, QH10050, QH10090 01082032 8 0LWH08
1-7/8” & 2” L.S. Beaver & Concave QH10060, QH10070 01082048 8 0LWH08
1-7/8” & 2” L.S. Beaver & Concave Q10163, QHA1030, QHA1031, QJD10027, QJD10028 01082036 8 0LWH08
1-7/8” & 2” S.L. Beaver & Concave QH10017, QH10047, QH10050, QH10090 01082056 8 0LWH08
1-7/8” & 2” S.L. Beaver & Concave QH10060, QH10070 01082072 8 0LWH08
1-7/8” & 2” S.L. Beaver & Concave Q10163, QHA1030, QHA1031, QJD10027, QJD10028 01082060 8 0LWH08
2” S.S. H.T. Beaver & Concave Koehring 4000 NK Saw Blades 01082048 8 0LWH08
1-7/8” & 2” S.L. Beaver & Concave Koehring 4000 NK Saw Blades 01082064 8 0LWH08
2 3/8” TEETH (4000 B SAWS)

2-5/16” L.S. H.T. Beaver & Concave Koehring 4000 B Saw Blades 01101836 8 0LWH10
2-5/16” S.L. H.T. Concave Koehring 4000 B Saw Blades 01101872 8 0LWH10 & 0FWH10
2-5/16” S.L. H.T. Beaver Koehring 4000 B Saw Blades 01101872 8 0LWH10 & 0FWH10
2-3/8” L.S. C.T. Beaver Koehring 4000 B Saw Blades 01101836 8 0LWH10
2-3/8” S.L. C.T. Beaver Koehring 4000 B Saw Blades 01101872 8 0LWH10
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EQUIPMENT INC
5660 – HARVESTER 178 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 7-4
SAW DISC INFORMATION
7-4-180 Procedure for installing quadco tooth holder

7-4-181 Main saw maintenance
7-4-182 Main saw rebuilt procedures
7-4-184 Eccentric adjustable roll
5660 – HARVESTER 179 08-10-03

QUADCO
EQUIPMENT INC
PROCEDURE FOR INSTALLING
QUADCO TOOTH HOLDER
1. Clean saw ring, tooth holders and top / bottom sleeves with Loctite primer to remove all oil and dirt. Dry all parts
thoroughly with rags and compressed air.
2. Apply a generous amount of Loctite 609 to all sleeve grooves on tooth holder.
3. Place tooth holder on saw ring. Line up sleeve holes.
4. Apply a generous amount of Loctite 609 to bottom sleeve. Insure there is a generous portion all around the sleeve.
Install the sleeve.
5. Fill cavity on top of bottom sleeve with Loctite 609
6. Apply a generous amount of Loctite 609 to top sleeve. Insure there is a generous amount all around the sleeve.
Install the sleeve.
7. Apply Loctite 262 to bolt that holds the top and bottom sleeve together. Tighten bolt and torque to 50 ft / lbs.
8. Repeat procedure for rest of the tooth holders.
9. Clean saw tooth with Loctite primer to remove all oil and dirt. Dry with compressed air.
10. Apply Loctite 262 to bolt.
11. Install tooth, torque bolt to 50 ft. / lbs
5660 – HARVESTER 180 08-10-03

QUADCO
EQUIPMENT INC
MAIN SAW MAINTENANCE
The main saw of the 2200, 2800 and the 5600, Quadco`s product line is for the most part maintenance free. A daily
inspection of the saw assembly should be done to insure that the unit is being lubricated, there should be evidence of a
light film of oil on the saw ring, the teeth are in good operating shape and that the complete assembly is in operational
condition. The ring to the main saw is guided and supported by rollers which run on bearings. These bearings should be
inspected or changed every 1000 hours of operation. If these bearings are not maintained properly a roller could seize up,
which will cause the ring and roller to wear out prematurely.
It is good practice to check the radial and axial play of the saw ring at least once a month. The working range of play
for normal wear should be between 0 and 1/16 inch of radial movement of the ring. If you find that the ring is over the
1/16 of an inch limit, Quadco has oversized rollers available. This would mean that the ring would have to have at least
1/16 of an inch of total travel in and out to be able to install the oversized rollers. Figures 1 and 2 show an example of
how to check this ring.
There are a few things that will cause the ring to wear prematurely, lack of lubrication, not changing the bearing in
the saw on a regular maintenance program and lifting or moving the processor while cutting a tree. Dull teeth will also
cause excessive cycle times, causing shorter life of the ring.
5660 – HARVESTER 181 08-10-03

QUADCO
EQUIPMENT INC
MAIN SAW REBUILD PROCEDURES
1. To determine saw condition follow the saw check procedures according to the Main Saw Maintenance Procedure –
see Section 2 page 2.10.
2. Determine wether it needs oversized rolls or rebearing, according to the amount of play in the saw.
3. To install bearings or roller end bearings, the following procedure should be followed:
a. Remove saw from head.
b. Disassemble saw.
c. Clean all components.
d. Remove and install Bearings 11 from Rollers 3 using a press.
e. Install Bottom Plate on stand or table and wipe clean.
f. Install Filler Plate. 8
g. Install Saw Ring with teeth leading in the proper rotation.
h. Place Spacer 2 on Bottom Plate 9 where Roller are required.
i. From the front of the saw facing motor cut outs place center roller with bearing installed from bottom.
j. Install the roller assemblies so that the Bearing Shoulders alternate from top plate to bottom plate as they go
around the saw.
See figure 3.0
FIGURE 3.0 Roller Cross Section
Bearing Shoulder
Bearing Shoulder
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EQUIPMENT INC
k. Install spacers 2 on top of rollers.
l. Place oil on the roller and inside gear.
m. Install top plate 7 making sure the saw is centered on stand or table so the saw cannot fall.
4. To secure all pieces, place location pin ( Part No. 008-000107) in from bottom upwards. Install 5/8 NC Bolts from
the bottom of saw, through saw hanger bar mount holes. Use flat washer on top followed by a nut.
NOTE: DO NOT torque these bolts at this time. Only tighten as tight as you can with your hand.
5. Next install the locating fastener pins (Part No. 008-000610). These are a two piece pin that are installed from
either side of the blade. The top portion of the pin has a ear that fits in the plate to stop the top portion from
turning. The bottom portion of the pin has a counter bore to accept Allen Head Socket Cap Screws (part No. 067-
008012).
7. When the pins have been installed, place Allen Head Socket Cap Screws in with the addition of Locktite 271.
Torque down from center of front out on each side then torque down Location pins (Part No. 008-000107) (
Torque 100 ft. / lb.).
8. Try to turn the outer ring, if it will not turn use a rubber hammer and tap the Filler Plate above the Rollers all
around the ring, and try to turn again. When the ring moves place more oil in the motor opening and it will rotate
smoothly.
NOTE:
When the saw is put back into operation, it should be checked for signs of lubrication at the rear of the saw.
5660 – HARVESTER 183 08-10-03

QUADCO
EQUIPMENT INC
ECCENTRIC ADJUSTABLE ROLL
PROCEDURE FOR ADJUSTMENT
IMPORTANT
When adjusting to minimize to clearance between saw ring and rollers, all adjustments must be made precisely the
same for all rollers, using the marks to indicate same position. This will keep the saw ring concentric to the center housing
and maintain proper gear lash for the drive pinion.
Adjust rollers out, a little at a time until ring becomes tight. Then back off each roller until radial clearance is
obtained of 0.003 to 0.008 inches.
Pinion back lash (swing saw only) should be .004 / .007 when saw is installed onto swing arm. Adjust and lock into
place with locating dowels. Refer to procedures for drilling dowel holes in saw arm.
DETAIL
Eccentric Bearing Holder H

one position mark.
The saw Housing
has 7 mark.
Pinion Location
SAW ROLLER DETAIL
5660 – HARVESTER 184 08-10-03

QUADCO
EQUIPMENT INC
S ECTION
HYDRAULIC SYSTEM OPERATIONS
8
8-186 Control valve assembly

8-190 Float valve
8-191 1.0 Main relief
8-193 3.0 Topping saw valve module
8-196 4.0 Roll arm valve module
8-199 7.0 Arm opening / closing speed adjustment
8-199 8.0 Feed roll valve modules
8-200 9.0 Main saw valve module
8-202 10.0 Rotate valve
8-203 11.0 Float valve
5660 – HARVESTER 185 08-10-03

MAIN VALVE PRESSURES
TOPPING SAW - PORTA 2500 PSI
TOPPING SAW - PORTB 2500 PSI
ADJ UST HERE HARD CLAM - PORTA 3500 PSI
HARD CLAM - PORTB
5660 – HARVESTER
0435 PSI
EQUIPMENT INC
EXTERNAL RELIEF SOFTCLAM - PORTA 2400 PSI

QUADCO
SOFTCLAM - PORTB 2500 PSI

ROLL ARMS - PORTA 2500 PSI
ARMS HARD CLAM VALVE ROLL ARMS - PORTB 2300 PSI
FEED ROLLS - PORTA 3500 PSI
FEED ROLLS - PORTB 3500 PSI
FEED ROLLS - PORTA 3500 PSI
FEED ROLLS - PORTB 3500 PSI
SHOCK AND EXTERNAL RELIEF A 3400 PSI
SUCTION VALVE
PRESSURE
CONTROL
MAIN SAW VALVE
MECHANICAL LEVER
186
Figure 1
CONTROL VALVE ASSEMBLY
LOAD SENSE GUAGE PORT
SHOCK AND SUCTION VALVE

INLET SECTION
MAIN PRESSURE GAUGE PORT
J:\ manual\ dwg\ sec12\ mainv.dwg
08-10-03
QUADCO
EQUIPMENT INC
Figure 2
Figure 3
PRESSURE
CONTROL
5660 – HARVESTER 187 08-10-03

QUADCO
EQUIPMENT INC
Figure 4
Figure 5
PRESSURE
ADJUSTMENT
5660 – HARVESTER 188 08-10-03

QUADCO
EQUIPMENT INC
Figure 6
ROTATE VALVE
Figure 7
PRESSURE
ADJUSTMENT
(Port A)
PRESSURE
ADJUSTMENT
(Port B)
RELIEF
ADJUSTMENT
5660 – HARVESTER 189 08-10-03

QUADCO
EQUIPMENT INC
FLOAT VALVE
Figure 8
Open- Close-
increase flow decrease flow
Jam Nut
Tool Cyl Flow Control
J am Nut
Increase flow
between R1 & R2
Decrease flow
between R1 & R2
5660 – HARVESTER 190 08-10-03

QUADCO
EQUIPMENT INC
1.0 MAIN RELIEF
1.1 ADJUSTMENT
1.1.1 Connect the pressure gauge to the quick coupler located on the left side of
the inlet module. (fig.1)
1.1.2 For Measuring systems, manually activate the pumps on the carrier. To
do this, go to the CALIBRATE setting screen on the AB500 and select F1 to
start pump 1, and F2 to stop. If Maximum flow is required then select F3 to
start pump 2, and F4 to stop.
or
1.1.3 Adjust the carrier supply relief valve pressure slightly above the
main relief setting of the QUADCO control valve (approx. 4200 psi).
NOTE: Carrier main relief – 3800 psi

Harvester main relief – 4100 psi with 4000 psi port reliefs.
1.1.4 To set the main relief pressure of the QUADCO control valve
(fig.1,2): this is done by using the special tool supplied by
QUADCO, or a Danfoe adjusting tool.
1) Remove the protective plug with an 8 mm allen wrench.

2) Loosen the jam screw, counterclockwise, with a 6 mm allen wrench.
3) To set the relief to a maximum pressure of 4072 psi (280 BAR), turn
the setting screw clockwise to increase pressure or
counterclockwise to decrease pressure. (360 1900 psi / 130 BAR)
4) Turn the jam nut clockwise to end the stop against the setting
screw.
5) Turn the jam screw counterclockwise with the specified torque. (0.4
daNm, 35 in-lbs)
6) Install the protective plug and tighten it with the specified torque. (6
daNm, 530 in-lbs)
1.1.5 Reset the carrier supply relief pressure to 400 psi (28 BAR) below
the main relief pressure setting of the QUADCO control valve.
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QUADCO
EQUIPMENT INC
5660 – HARVESTER 192 08-10-03

QUADCO
EQUIPMENT INC
2.3.2 Setting the load sense pressures (fig.5)
1) Connect the pressure gauge to the load sense quick coupler

located on the left side of the inlet module. (fig.1)
2) For measuring systems. Manually activate the pumps on the
carrier. To do this, go to the CALIBRATE setting screen on the
AB500 and select F1 to start pump 1, and F2 to stop. If maximum
flow is required then select F3 to start pump 2, and F4 to stop.
or
3) Activate the plastic plug protecting the load sense pressure limiting
valve (portA).
4) Activate the mechanical activator in the upward position (Q max. A);
hold.
5) Turn the adjusting screw with a 6 mm allen wrench to set the load
sense pressure (port A); clockwise to increase pressure, and
counterclockwise to decrease pressure.
6) Remove the plastic plug protecting the load sense pressure limiting
valve (port B).
7) Activate the mechanical activator in the downward position (Q max.
B), hold.
sense pressure (port B); clockwise to increase pressure, and
9) Return the mechanical activator to the neutral position, and replace
plastics plugs.
3.0 TOPPING SAW VALVE MODULE
3.1 PORT A FUNCTIONS:
3.1.1 The topping chain saw drive motor rotates, driving the chain counterclockwise.
3.1.2 An non-adjustable orifice drilled in the topping saw cylinder, regulates the
topping saw feed speed.
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EQUIPMENT INC
3.1.3 The return oil from the topping chain saw drive motor passes through a smaller
return hose than the supply hose and dumps to tank, creating back pressure
to feed the topping chain saw out.
3.2 PORT B FUNCTIONS:
3.2.1 Retracts the topping chain saw.
3.2.2 Oil from the rod side of the cylinder returns to tank.
3.2.3 A shock and suction valve provides protection for the port B circuit.
It also provides make up oil as the topping chain saw drive motor
decelerates.
3.3 ADJUSTMENTS:

located on the left side of the inlet module. (fig.1)
2) Disconnect the feed line to the topping saw motor and plug for
pressure setting.
For non-measuring systems, activate the two pump flow switch,
which is located in the Quadco electrical junction box on the carrier.
valve (port A).
4) Activate the mechanical activator in the upward position (Q max.A),
hold
5) Turn the adjusting screw with a 6 mm allen wrench to set load
sense pressure (portA) to 3500 psi (241 BAR); clockwise to
increase pressure and counterclockwise to decrease pressure. The
saw must be stalled to set pressure.
valve (port B).
7) Activate the mechanical activator in the downward position (Q
max.B), hold
sense pressure (port B) to 435 psi (30 BAR); clockwise to increase
pressure, and counterclockwise to decrease pressure.
plastics plugs.
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QUADCO
EQUIPMENT INC
3.3.2 Spool limiter adjustment (fig.6)
The top spool limiter adjusting screw controls the topping saw
return speed.

1) Loosen the top jam nut, located on the mechanical actuator end
cap, with a 10 mm wrench.
2) Run carrier at full rpm; activate topping saw from joy stick.
3) Turn the adjusting screw with a 3 mm allen wrench clockwise to
decrease topping saw return speed or counterclockwise to increase
topping saw return speed.
4) After the desired topping saw return speed is attained, hold the
adjusting screw position with the allen wrench while tightening the
jam nut.
5) The bottom spool limiter adjusting screw is for the oil flow going to
the topping chain saw. This should be set for max. spool travel.
3.3.3 Saw feed speed adjustment
1) The feed speed is non-adjustable. A fixed orifice is located in the

cylinder which controls the feed speed in both directions.
NOTE: If feed speed is too fast, the life of the bar and chain will be reduced. Regular
maintenance and proper tension adjustment will ensure saw performance.
If the return speed is too quick, the assembly bolts will loosen, which will reduce
the life of the bar and chain.
3.3.4 Top saw oiler

1) Disconnect the hydraulic feed line from the bottom port on the oiler assembly.
2) Loosen the jam nut by turning it counterclockwise.
3) Run carrier at full rpm; activate topping saw from joystick.
4) Adjust oiler to attain a steady drip of oil from the oiler bottom port.
Counterclockwise for more oil; clockwise for less oil.
5) When the desired drip of oil is obtained, tighten the jam nut.
6) Reconnect the hydraulic feed line to the bottom port on the oiled assembly.
NOTE: The oiler assembly usually comes with plastic knobs. The 9/16” jam nut and 4
mm adjustment are covered by these plastic knobs.
5660 – HARVESTER 195 08-10-03

QUADCO
EQUIPMENT INC
4.0 ROLL ARM VALVE MODULE
4.1.1 Retracts the roll arm cylinder; closing the roll arms.
4.1.2 Oil from the piston side of the roll arm cylinder returns to tank through port B.
4.1.3 Shock and suction valves provide protection for the system.
4.2.1 Extends the roll arm cylinder; opens the roll arms.
4.2.2 Oil from the rod side of the roll arm cylinder returns to tank through port A.
4.2.3 Shock and suction valves provide protection for the system.
4.3 ADJUSTMENTS

located on the left side of the inlet module. (fig1)
valve (port A).
3) Activate the mechanical activator in the upward position (Q max. A),
hold.
sense pressure (port A) to 2400 psi (16 BAR); clockwise to increase
pressure, and counterclockwise to decrease pressure.
valve (port B).
6) Activate the mechanical activator in the downward position (Q max.
B), hold.
sense pressure (port B) to 2500 psi (172 BAR); clockwise to
increase pressure, and counterclockwise to decrease pressure.
plastics plugs.
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QUADCO
EQUIPMENT INC
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QUADCO
EQUIPMENT INC
NOTE: In normal operation, the collector arm button is not used. When the delimbing
and grab arms are closed around the collected tree the collector arms will
automatically open. However, if the collector arms open button is pressed and
held down, it is normal for the collector arms to remain open, allowing oil to pass
through the 65 psi check, causing the delimb and grab arms to soft clam close.
6.3 ADJUSTMENTS:
6.3.1 Sequence valve (field adjustment)
1) Loosen the jam nut on the sequence valve with a 9/16 wrench.
2) Turn the adjusting screw on the sequence valve with a 4 mm allen
wrench to set the holding pressure required. (approx. 1500 psi)
3) Activate collector arms closed.
4) Adjust the holding pressure so the collector arms will hold a 6 “ tree,
until the delimb / grab arms have the first and second trees
secured. The delimb / grab arms should hold the trees securely
enough so the trees do not slip. Tighten the jam nut when the
desired pressure is attained.
5) The collector arms should then pull out from the collected trees to
the fully open position.
5660 – HARVESTER 198 08-10-03

QUADCO
EQUIPMENT INC
7.0 ARM OPENING / CLOSING SPEED ADJUSTMENT (fig. 6)
1) Adjust stop and bottom spool limiters for each arm valve sections to
control the speed of the opening and closing of the arms.
2) Activate the arms rocker to determine adjustments required for each
valve section; adjust each section according as follows.
3) Loosen the top jam nut, located on the mechanical activator end cap,
with a 10 mm wrench.
4) Turn the adjusting screw with a 3mm allen wrench clockwise to
decrease speed or counterclockwise to increase speed.
NOTE: Adjust delimb / grab arms to open simultaneously. Roll arms should open a
little behind grab arms, and close a little after grab arms.
5) After the desired opening and closing speed is attained for each section,
hold the adjusting screw position with the allen wrench while tightening the
jam nut.
8.0 FEED ROLL VALVE MODULES
8.1.1 The feed roll motors drive the tree in the forward direction.
8.1.2 Return oil from the feed roll motors goes to tank through port B.
8.1.3 The roll arms module port A is also activated and allows the roll arm
cylinder to maintain pressure and contact with the tree.
8.1.4 Port B on the soft clam valve module is activated simultaneously with
the feed roll valve module, allowing the delimb and grab arms to
close with the taper of the tree.
8.2.1 The feed roll motors drive the tree in the reverse direction.
8.2.2 Return oil from the feed roll motors goes to tank through port A.
8.2.3 The roll arms module port A is also activated and allows the roll arm
cylinder to maintain pressure and contact with the tree.
Note: Shock and suction valves provide protection for feed motors in both the
forward and reverse direction. A timer activates the opening of the delimb
and grab arms when the feed rolls operate in either direction. This is
adjustable in the computer.
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QUADCO
EQUIPMENT INC
9.0 MAIN SAW VALVE MODULE
9.1.1 The main saw valve module supplies oil to the main saw motors.
9.1.2 The return oil from the motors goes through a flow control, then
back to the tank through an open tank module in the main valve.
9.1.3 The flow control is used to create a 700 psi back pressure in the
return which is used for saw feed on the piston side of the saw feed
cylinders.
9.1.4 To control saw feed speed and to maintain the saw in the home
position, a counterbalance valve is used on the rod side of the feed
cylinders. This cartridge is adjustable, depending on wood
conditions.
9.1.5 There is a 5 psi check on the return line from the flow control to the
return module, to prevent and backpressure from the rest of the
heads hydraulic circuits getting back to the saw circuit, when it is
not in use.
9.1.6 The saw oiler is used by case drain oil and is activated by pressure
from the rod side of the saw feed cylinders.
9.1.7 A combination of A) shock and suction valves, anti-cavitation

checks in the manifold and a combination spool provide cavitation
protection for the saw motors.
9.2.1 When the saw button is released, the spool will shift electrically
opening port A, stopping saw motor operation and sending oil back
down the saw return line, through the counterbalance free flow
check and returning saw through the rod end of the cylinder. The oil
from the piston side of the cylinder free flows back to the valve
through the flow control. The shock and suction valve, combination
spool and anti-cavitation during this operation.
9.3 ADJUSTMENTS
9.3.1 Main saw feed back pressure
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1) Connect pressure gauge to test port on saw return circuit on lower
right side of head.
2) Run saw out at full engine speed and set the flow control on the
saw motor return line to approximately 700 psi.
3) After setting back pressure adjust counterbalance cartridge. Turn all
the way clockwise, then counterclockwise HALF a turn. This is a
preliminary setting of the counterbalance valve, further setting are
performed in operation, according to the wood conditions.
4) A start-up delay is automatic, because the C.B.U. is pilot open by
the saw back pressure.
9.3.2 Spool limiter adjustment (fig.6)
The bottom spool limiter adjusting screw controls the saw return
speed.
1) Loosen the top jam nut, located on the mechanical activator end
cap, with a 10 mm wrench.
2) Turn the adjusting screw with a 3 mm allen wrench clockwise to decrease
saw return speed of counterclockwise to increase saw return speed.
3) After the desired saw return speed is attained, hold the adjusting screw
position with the allen wrench while tightening the jam nut.
4) The top spool limiter adjusting screw is for the oil flow going to the main
saw. This should be set for maximum spool travel.
NOTE: Regular maintenance of saw teeth and holders will ensure saw performance.
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OVERVIEW OF THE MAIN SAW OPERATION
When the main saw switch is activated oil is supplied to the inlet of the saw motors and the ring
begins to turn. On the outlet of the motors the return oil goes through an adjustable flow control. The
flow control creates a backpressure that is used to feed the saw into the tree. As the flow increases to
the motors and the ring turns faster, the backpressure increases pushing the saw harder into the tree.
If the ring of the saw should slow down because of a difficult cut, the flow from the motors will
decrease. Therefore, since there is less flow there will be less backpressure, and the feed pressure will
be less.
10.0 ROTATE VALVE
10.1 FUNCTION:
10.1.1 Rotate motors rotate the harvester to the desired position.
10.1.2 Return oil from the rotate motors dumps to tank.
10.1.3 Crossover reliefs are built into the motors for protection.
10.1.4 The tree harvestercan freely suspend when the float mode is
activated. (Refer to section 12.0)
10.2 ADJUSTMENTS: (fig.11.12)
10.2.1 Rotate / load sense pressure limiting valve

1) Connect the pressure gauge to the quick coupler located on the
rotate valve.
valve. (port A)
3) With the harvester in the face down position, activated the
mechanical activator in the upward position. Rotate the harvester
slowly in one direction until the harvester hits the rotate stops; hold
pressure at full rpm.
4) Turn the adjusting screw with a 6 mm allen wrench to set load
sense pressure at 3200 psi, clockwise to increase pressure, and
plastic plugs.
6) Repeat steps 1-5 for load sense (port B).
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11.0 FLOAT VALVE
11.1 FLOAT OPERATIONS
11.1.1 The float system has tree pilot-operated check valves. They are
operated by an electrically operated pilot directional valve. This
directional valve supplied pilot flow to the three check valves. All
four valves are spring loaded.
11.1.2 The float valve is connected to the hydraulic lines in series with the
rotate and the bucket (tool) cylinder functions.
11.1.3 To activate the float function press and release the button on the
right handle. An indicator light will show that the float is on.
11.1.4 When the float function is activate from the carrier joystick, the
electric solenoid opens the directional valve. This allows the
carriers existing pilot system to open the check valve to the rotate
motors. The rotate motors become a free-flowing recirculating
system. An operator-set flow control provides restriction in the
recirculating and allows the operator to maintain limited control of
the rotate function. The head is basically free to rotate along the
horizontal axis.
11.1.5 When the float is activated, the directional valve also allows pilot oil
to open the two check valves on the bucket cylinder system. One
check valve allows oil from the rod side of the cylinder to recirculate
through a pressure-compensated flow control valve, controls the
speed of the free-fall along the vertical axis.
11.1.6 The second check valve of the bucket cylinder system allows oil
from the return system to join with oil flowing to the piston side. Oil
from the return system replenishes the oil supply to the piston side,
preventing cavitation.
11.1.7 When the float valve is deactivated, the electrically-operated pilot

directional valve closes. The three check valve loose the supply of
pilot oil. Springs return the valves to their normal operating position.
The harvester returns to the locked mode of operation.
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11.2 FLOAT ADJUSTMENTS (fig.12)
11.2.1 There are two adjustments on the float valve, one for the tool
cylinder and one for the rotate motor. The large cartridge on the top
of the float valve, controls the float speed of the tool cylinder. The
small cartridge on the side of the float valve is for the rotate motor
and should be adjusted the same as the tool cylinder cartridge.
11.2.2 Bucket Cartridge
1) Loosen the jam nut with a 9/16” wrench.

2) Turn the adjustment screw counterclockwise all the way out using a
4 mm allen wrench.
3) Turn the adjustment screw clockwise, 1/2 turn, or to desired setting.
4) Tighten the jam nut.
5) Adjust in field as required.
11.2.3 Rotate Cartridge
1) Loosen the jam nut.

2) Turn the adjustment screw counterclockwise all the way out..
3) Tighten the jam nut.
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S ECTION 9
9-207 Operating manual for motomit it
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motomit IT
Harvester control system
OPERATING MANUAL
QUADCO
08 / 2007
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OPERATING MANUAL
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TABLE OF CONTENTS:
1 INTRODUCTION
2 BASIC FUNCTIONS AND SYSTEM STRUCTURE

2.1 motomit IT modules ...............................................................................................................................................
2.2 motomit IT display ...........................................................................................................................................
3 USAGE / OPERATION
3.1 Menu structure .......................................................................................................................................................

3.2 Changing a value on the screen..............................................................................................................................
4 START-UP PROCEDURE
5 OPERATION
5.1 Starting a new cutting area .....................................................................................................................................

5.2 Start / end a work shift ...........................................................................................................................................
5.3 Finishing a cutting area ..........................................................................................................................................
5.4 Changing of species and blocks .............................................................................................................................
5.4.1 Cutted blocks
5.4.2 Changing species.............................................................................................................................................
5.4.3 Changing a block ............................................................................................................................................
5.5 Harvesting ..............................................................................................................................................................
5.5.1 Forked trees and big branches.........................................................................................................................
5.5.2 Squaring the butt .............................................................................................................................................
5.5.3 Wind throws....................................................................................................................................................
5.5.4 Free length pulp ..............................................................................................................................................
5.5.5 Knot backing ...................................................................................................................................................
5.5.6 Processing .......................................................................................................................................................
5.6 Messages on the display.........................................................................................................................................
6 SCALING
6.1 Presets ....................................................................................................................................................................

6.1.1 Product types...................................................................................................................................................
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6.1.2 How to add a new preset .................................................................................................................................

6.1.3 How to remove a preset...................................................................................................................................
6.1.4 How to add a new product type.......................................................................................................................
6.1.5 How to remove a product type ........................................................................................................................
6.1.6 How to change the min top diameter ..............................................................................................................
6.2 Diameter classes.....................................................................................................................................................
6.2.1 How to add diameter classes ...........................................................................................................................
6.2.2 How to remove diameter classes.....................................................................................................................
6.3 Colour matrix .........................................................................................................................................................
6.4 Tree species............................................................................................................................................................
6.5 Keyboards ..............................................................................................................................................................
6.5.1 Preset selection................................................................................................................................................
6.5.2 Functions for the preset keys...........................................................................................................................
6.5.3 Use of some preset keys..................................................................................................................................
6.6 Changing the cutting area.......................................................................................................................................
6.6.1 Site information...............................................................................................................................................
6.6.2 Miscellaneous..................................................................................................................................................
7 MAINTENANCE
7.1 Start-up...................................................................................................................................................................
7.2 Date and time .........................................................................................................................................................
7.3 Test diagnostics ......................................................................................................................................................
7.3.1 Sensors ............................................................................................................................................................
7.3.2 Keys ................................................................................................................................................................
7.3.3 Pumps
7.4 Resets .....................................................................................................................................................................
7.4.1 Resetting the Cutting area ...............................................................................................................................
7.4.2 Others..............................................................................................................................................................
7.5 Head module power ...............................................................................................................................................
7.5.1 Disconnecting the head module ......................................................................................................................
7.5.2 Connecting the head module ...........................................................................................................................
8 SETTINGS
8.1 Operating modes ....................................................................................................................................................

8.2 Feeding...................................................................................................................................................................
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8.3 Pump control .......................................................................................................Error! Bookmark not defined.

8.4 Saw......................................................................................................................Error! Bookmark not defined.
8.5 Pressure ..................................................................................................................................................................
8.6 Colour / lubrication ................................................................................................................................................
8.7 Knives ....................................................................................................................................................................
8.7.1 Opening pulses................................................................................................................................................
8.7.2 Continuous pulsating.......................................................................................................................................
8.8 Tilt..........................................................................................................................................................................
8.9 Other.......................................................................................................................................................................
8.10 Head .......................................................................................................................................................................
8.11 Machine..................................................................................................................................................................
8.12 Operator .................................................................................................................................................................
9 REPORTS
9.1 Volume...................................................................................................................................................................
9.2 Other reports...........................................................................................................................................................
9.3 Print preview ..........................................................................................................................................................
9.4 On screen................................................................................................................................................................
10 CALIBRATION
10.1 Basic length calibration ..........................................................................................................................................

10.2 Length calibration ..................................................................................................................................................
10.3 Basic diameter calibration ......................................................................................................................................
10.4 Diameter calibration...............................................................................................................................................
10.4.1 Repositioning the curve...................................................................................................................................
10.4.2 Calibration curve.............................................................................................................................................
10.4.3 Calibration table..............................................................................................................................................
11 Control measurement
11.1 Control measurement without electronic callipers .................................................................................................

12 COMMUNICATION motomit IT
282
12.1 Loading ..................................................................................................................................................................
12.2 Saving.....................................................................................................................................................................
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1 INTRODUCTION
Congratulations on your choice of control system! motomit IT is a third generation harvester data
system developed on the sound basis of its predecessors. Combined in it are the latest technology in the
field, top efficiency, reliability and easiness of use. It has been designed in co-operation with both forestry
professionals and harvester manufacturers. We hope that this manual will enable you to get the most out of
the motomit IT system. By reading this manual carefully, you will be able to take advantage of the
superior features of motomit IT.
Superior features of motomit IT
• Optimisation at high computing speed

• Data transfer according to StanForD-standard
• HKS approved
• Test diagnostics
• Small and efficient harvester head module
• Linux operating system
Safety
motomit IT system is designed to operate in a safe manner and it has many built-in security structures.
To maintain maximum safety, always take care of the following things during the operation and service:
• Installation and start-up of a motomit IT -system should be carried out in co-operation with a
retailer’s service person trained and authorised by Mitron. The operator should also receive training on
how to use the system.
• Whenever you switch the power to motomit IT ON or OFF, make sure there is no-one close to the
harvester.
• Always make sure there is no-one inside the boom / harvester head risk-zone when operating with the
machine.
• Whenever you work on the harvester head, switch the power from motomit IT system OFF.
• Before you weld something on the harvester, unplug all connectors from the harvester head module
MCC and the interface module MCI.
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2 BASIC FUNCTIONS AND SYSTEM STRUCTURE
2.1 motomit IT modules
motomit IT is a four-wire system, based on CAN (Controller Area Network). CAN bus is intended for
demanding applications under heavy interference. Intelligent control functions are distributed between:
• harvester head module MCC (motomit CAN Controller),

• display module MCT (motomit CAN Terminal)
• keyboard control module MCKC (motomit CAN Keyboard Controller).
These modules are connected to each other by two CAN signals, supply voltage (VCC) and ground (GND)
wires. Voltage wires are doubled to ensure maximum reliability and power capacity. Therefore a CAN
cable from the cabin to the harvester head has 6 wires.
In addition to these three modules there is an interface module MCI (Mitron CAN Interface) which makes
installation in the cab easy and quick. MCT display module controls the MCI module. Supply voltage from
the base machine is connected to the MCI module and distributed again to the other parts of the system.
MCI has pump control signals for the base machine. In addition there are also connectors for a thermal
printer and callipers.
Handle keys and preset keyboards are connected directly to the MCKC module, which transfers the button
signals through the CAN bus to the other modules. Since these modules are compatible with the older ones,
motomit 4 can be upgraded to IT by changing only the display module. In case of motomit PC
model, it is recommended to replace also the MCI module with the new one.
PC model has a separate processing module instead of a display module. Cable to the PC is connected
between the communication ports of the PC and the MCI module of motomit.
See the system structure and modules in the following picture.
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Optional Optional
handles handles
Optional
keys
Optional
callipers
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2.2 motomit IT display
- Measured length in centimeters and diameter

in millimeters.
- Selected species and product.

Preset length and minimum diameter.
- Profile of the scaled stem.
- Message field.
- Cutting area, operator, stem counters, date

and time.
Buttons:
ESC
ESC-key on the left side of the panel. Used for moving

backwards in the menu, returning to the main window and as a cancel-key.
MENU-key. Used for moving in the menu and within the editable fields. After pressing
ENTER, you can change any value or function or write text by pressing this key. Contrast of
MENU
the display can be adjusted with MENU-key LEFT / RIGHT when the main
window is visible.
ENTER-key on the right side of the panel. By pressing this in the main
window ENT you get to the main menu. When you wish to change any value on the display,
press ENTER, select or type the value by using MENU-key and validate the change
by pressing ENTER again. Change can be cancelled with ESC-key unless you haven’t
pressed ENTER.
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3. USAGE / OPERATION
3.1 Menu structure

A press of
ENTER in the
main window
takes you to the
main menu.
Move between the

main menu topics
with MENU-key
and select one
with ENTER.
ESC takes you
back to the main
display.
”Menu tree” on the left and caption on top of each window

show which window is open. MENU-RIGHT or ENTER on top
of a Main topic opens the branch and shows the list of submenus
of which you have to select one with ENTER to open the
window.
This manual may refer to things about optimisation, autocalibration and data transfer which do not belong
to all program versions. There is more about them in Additional properties manual. Ask for available
versions from your dealer.
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3.2 Changing a value on the screen

The following applies to all of the changes:
Blue colour indicates where the cursor is, i.e. which editable field or other
component is active. A press of ENTER turns the background of the field into
yellow if you are allowed to change the value. Field being yellow, change the value
with MENU-key and accept the change with a press of ENTER or cancel with ESC.
If the field is grey, the setting is not in use or it is otherwise disabled (low userlevel,
cutting area started).
123 Numeric value

MENU-UP / DOWN increases / decreases the value by 1. MENU-LEFT / RIGHT
changes the value by 10. By holding UP / DOWN pressed, numbers start to roll faster.
OPERATOR 1 Text field

You can find all of the characters and numbers under MENU-UP / DOWN. Type the text
one character at the time. When the correct letter is blinking, press MENU-RIGHT once
to add another etc. Press ENTER only when the last letter of the text is blinking. The field
can be cleared first by holding MENU-LEFT pressed.
SPRUCE Listbox
Select the option from the list with MENU-UP / DOWN.
Checkboxes are used when the setting can be either ON or OFF and also if many options
can be selected at the same time.
Checked = setting is ON
Unchecked = setting is OFF
Command buttons
>> Next window. A press of ENTER on this button takes you forward to
another window under the same submenu. ESC takes you back to the previous window.
A press of ENTER on OK button executes the function in question.
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4 START-UP PROCEDURE
When a new system is installed, this start-up procedure should be carried out in order to get the measuring
device into use in most efficient and reliable way.
1. BASIC SETTINGS > Maintenance > Start-up

• Language
• Harvester head type
• Volume calculation method
• Load factory settings and basic calibration values
• Hydraulic valve block > Settings > Head
2. TEST HARVESTER HEAD FUNCTIONS

• Remember the safety aspects
3. BASIC CALIBRATION
• Basic length calibration > Calibration > Basic length calibration
• Basic diameter calibration > Calibration > Basic diameter calibration
4. PROGRAM PRODUCT TYPES AND PRESETS

• Change species information if necessary > Scaling > Tree species
• Edit the preset table > Scaling > Presets
• Program the additional keys as desired > Scaling > Keyboards
5. ADJUST FEEDING PARAMETERS AND HEAD FUNCTIONS

• Harvest some trees > Settings . . .
6. CALIBRATION PER SPECIES

• Calibration of length measurement > Calibration > Length
• Calibration of diameter measurement > Calibration > Diameter
7. CUTTING AREA INFORMATION

• Cutting area information > Scaling > Identification
• Operator & machine information > Settings > Machine, Operator
8. OPERATOR’S TRAINING
9. START THE PRODUCTION

• Choose Cutting area (1, 2, 3 or 4) > Scaling > Identification ... Cutting area
• Reset Cutting area before starting production > Maintenance > Resets
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5 OPERATION
5.1 Starting a new cutting area

• Select a new Cutting area, 1, 2, 3 or 4. > Scaling > Identification ... Cutting area
or reset the current Cutting area: > Maintenance > Resets
• Edit the preset table and product type settings > Scaling > Presets
• Set Cutting area and contract information > Scaling > Identification
• Check the calibration, make a control measurement > Calibration > . . .
5.2 Start / end a work shift

At the start of a work shift:
• Select the operator if necessary > Settings > Operator
• Select the cutting area if necessary > Scaling > Identification
• Check the calibration (make a control measurement) > Calibration > . . .
At the end of a work shift:
• print out or write down your working hours and harvested timber volume
5.3 Finishing a cutting area

At the end of a cutting area:
• print out the harvested timber volume - measurement proof
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5.4 Changing of species and blocks

Changes can be made before finishing the stem. You can handle all functions by preset keys.
Program a button SHIFT. That function works when the main screen is on. First press sets the SHIFT mode
ON and it shows SHIFT text on a red background. Second press sets the SHIFT mode OFF.
5.4.1 Cutted blocks

Press shortly ARROW DOWN or press SHIFT for two seconds. If there are pieces made from the stem and
the stem is not finished yet, the screen shows a list of the blocks. Last block is the first row and the first
block of the stem is in the last row as number 1. Screen shows the cut length, top diameter and volume in
dm3.
5.4.2 Changing species

Example. You have cut some Spruce blocks and want to change the species of the stem to Pine.
Press once SHIFT and then SPECIES 2 (PINE) button. Screen shows a suggestion how to change the
products.
You can move in the screen with arrow

buttons or preset keys.
APT+ or UP = ARROW UP
APT- or DOWN = ARROW DOWN
SHIFT = ENTER
Accept the change with SHIFT or ENTER.

ESC cancels it.
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5.4.3 Changing a block

Example 1. Last cutted block was made as LOG and you want to change it to PULP.
Press once SHIFT and then what ever preset key that would select a PULP.
LOG is changed to PULP. Press SHIFT.
Example 2. You have made several blocks and you wish to change one of the LOGs to PULP.
Open Cutted blocks -screen.
Move down on the row that you want to

change. Press SHIFT.
Select PULP from the list and press SHIFT.
The list shows only those products to which it

is possible to change the block. E.g if you cut a
pulp with a small diameter, there won't be any
log products in the list.
The block is changed to PULP.
Move up to OK-button and press SHIFT.
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5.5 Harvesting
Some special situations and how to handle them.
5.5.1 Forked trees and big branches

Process the stem after cutting off the forks separately. Pick another fork; press NEW STEM button and
process normally.
5.5.2 Squaring the butt

If the butt needs to be squared, simply cut off a short piece, less than 1.5m. A message “DEVALUATION
OF PIECE” appears on the display. The piece is added to the “REJECT” counters. This counter can be
printed out in the Assortment report, otherwise it won’t appear in any other production data.
5.5.3 Wind throws

If the tree is already felled, then do the following to start processing, unless there is a setting called
Processor. Grab a tree, and feed up to bar or square the butt. Press NEW STEM key. Continue processing
as normal.
If trees to be processed are already felled, set tilt mode (> Settings > Tilt) to ONLY CONFIRM and the
head will not tilt up when the button is pressed. The tilt up button now just finishes the previous tree and
increases the corresponding counters. Alternatively you can press NEW STEM button after each stem.
5.5.4 Free length pulp

Set setting Stopping to TOP for pulp ( > Scaling > Presets ... Product types ..). Program at least two presets;
the shortest and the longest allowed length. Feeding stops either at the preset length or at the minimum
diameter depending on which is reached first. If Stopping was set set to ADVANCE, the head would
reverse to the next shorter length when minimum diameter is reached.
5.5.5 Knot backing

You can use automatic knot backing by setting the parameters ‘Knot backing distance’ (> Settings > Other)
and ‘Fast backing distance’ (> Settings > Other). The values should be such that the mass of the stem is
exploited with small and fast movements. With most head types the head reverses three times before
stopping if the knot is not passed (Automatic knot backing).
5.5.6 Processing
(Some harvester heads) Used when the head is used as a processor with a photocell. Grab a felled tree and
push NEW STEM -key. The harvester head reverses towards the butt end of the stem until the photocell
tells motomit to stop feeding. motomit resets the length and starts to feed forward to chosen preset
length.
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5.6 Messages on the display

Message row on the main screen shows information about some functions.
LOG AMOUNT FULL

More than 60000 logs with the same length/diam. combination. Save prduction, change / reset the
Cutting area.
NO SCALING MEAS.
There is not any preset that motomit could select. May be limited by min and max butt and top
diameters or some product settings.
MINIMUM DIAMETER
Diam. below preset minimum. Choose a smaller block if there is one.
NOT IN SAWING AREA
Head has stopped outside the cutting window. Check the size of the cutting window, adjust feeding
parametres.
STEM NOT READY
Can't change the cutting area if the stem is not finished.
Use SHIFT function to change species.
NO MOVEMENT
Head has not enough power to feed or length sensor is broken.
CHOOSE SPECIES
If Settings - Feeding ... Forcing to choose species is ON, you must press species key before the
feeding starts.
STEM DID NOT FALL!
Not proper felling cut made.
SAW DID NOT MOVE
State of the Saw home sensor didn't change when sawing.
DEVALUATION OF PIECE
Shorter than 1.5 m block is rejected.
REJECT MISSING
There must be a reject product for all species. Otherwise small pieces are registered under a wrong
product.
MAX STEM LENGTH
Max stem length is 50 m.
NO CHANGE LAST BLOCK
The block could not be changed or there are no pieces made.
LAST BLOCK CHANGED
The block was changed to another product.
GRAPPLE WAS OPENED
Head was opened during feeding.
KNOT BACKING
Feeding is active but length sensor doesn't give pulses. Knot backing is activated.
CONTROL MEASURING
Control measuring interval is reached. Make diam / length calibration.
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CONNECTION FAULT / Head power off

No CAN signal to the head module. System cuts power off from head module and keyboard module.
See service manual.
SHORTCIRC./CABELBR.
Wiring fault.
EEPROM COPY FAULT
Different cabin and head program versions. Bad wiring.
DIAM.DROPPED >2cm
Diameter dropped more that 2 cm in 10 cm length.
CUTTING AREA CHANGED
Cutting area changed with programmable keys.
DIAMETER FAULT
Head open - close values differ from the previous values. Check wiring and mechanical mounting of
the diameter sensor.
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6 SCALING
6.1 Presets
You can set a total of 100 presets per tree species. Products can be in free order, so PULP can be before
LOG, if you like.
Select > Scaling > Presets. All of the preset

settings can be set through this preset table.
Tree species:
Choose the species from the list. Each species has its own preset table of 100 rows.
Columns in the preset table:

#
Number of the product (1…16).
Product type
Product type of the preset in the current row.
Length
Preset length in centimeters.
Min. diameter
Minimum top end diameter of the preset in millimeters.
Max. diameter
Maximum top end diameter of the preset in millimeters.
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A press of ENTER at the Max.Diam column, opens a window where you can set Max- and Min butt
diameters for the preset.
All diam limits are per preset.
Return with ESC key.
Copy OK sets the value to all presets of the

product type.
Settings for the Product types can be changed in another window by pressing ENTER in the Product type
column of the preset table. If you wish to go to the LOG settings, select any row in the table where the
product type is LOG and press ENTER. motomit initialises the table with LOG presets (340 – 580cm),
200cm ROT and 300cm and 500cm PULP. REJECT is the last one in the table. Reject is needed in order to
save the volume of the short pieces cut for example when squaring the butt so that they are not added into
the log counters. Do not remove it.
6.1.1 Product types
>> next window button opens the colour

matrix window.
Product
Number of the product and a field where the name can be written. Below the name field there is a
list of common product names so that you don't necessarily have to write the name.
Code
Product type code of a forest company.
Product in use
Checkbox ticked = product in use. If the checkbox is not ticked, the product is disabled from use.
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Colour
Colour for automatic colour marking. Three spray nozzles can be controlled in the head.
X = Colour 1
X X = Colours 1 and 2
Squares on the main screen show the dye marking selection.

Colour 1 (red)
Colour 2 (blue)
Colour 1 & 2
stump treatment (yellow)
Sound
Sound signal, when a block of this product type has stopped inside the cutting window. Length of
the signal can be adjusted between 0 – 9. 0 = no sound, 9 = 0.5 s long sound.
Cutting window
Allowed lower and upper limits for the cutting tolerance per product type.
E.g. preset SPRUCE LOG 400cm
Cutting window: Bucking length
0 – 50 mm 400 – 405 cm
-30 – 30 mm 397 – 403 cm )*
30 – 80 mm 403 – 408 cm
)* Don’t forget the minus sign, when needed. If both of the limits are set to same value, the
cutting window is 0 mm and it is impossible for the head to find the length. motomit gives a
message on the screen in that case.
Product type group
LOG, POLE, PULP, ROT or REJECT. Affects on piece counters, printouts and value scaling.
Logs are grouped in the log list by the top end diameter. Poles are grouped by the mean diameter
of the piece. Reject pieces are not added to the total counters, but they can be printed out
separately.
Product type group can not be changed in the middle of harvesting.
Stopping
ADVANCE = The head is fed directly to the desired length. If the minimum diameter is reached, the head
reverses to the next shorter length if possible (No free length).
OVERRUN = The head is fed past the preset length at the amount of Overrun distance (Settings >
Other) and reversed to the cutting window. Makes it easier to start feeding the next block.
TOP = Feeding stops either at the preset length or at the minimum diameter depending on which is
reached first (Free length).
TOP2 = Like TOP but used in value scaling if there are restricted dimensions. Feeds to the
minimum of the diameter class.
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6.1.2 How to add a new preset

Adding a preset for an existing product type:
Example. Adding preset 450 cm PINE PULP.
Open menu > Scaling > Presets and select

PINE.
Move down to the empty row that is under

the last pulp preset. Press ENTER on Length
column.
A new preset appears on the row. Change the

length to 450. Another empty row appears
below so you can add the next preset in the
same way.
When you have changed the length to 450

and pressed ENTER, the presets are arranged
into length order.
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6.1.3 How to remove a preset

Preset can be removed if there are no pieces in the counters.
Example. Remove preset 370 cm PINE LOG.
Press ENTER in the Product type column on

that preset row you wish to remove.
Select Product 0 (Not in use). Press ENTER

and then back to the preset table with ESC.
Accept the change with ENTER.
The preset is removed. Presets are always shown in length order.
Another way to remove a preset is to set 0 for length.
You can disable a preset at any time by

setting so big min top diameter for the preset
that it is not possible for the head to make it.
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6.1.4 How to add a new product type

Example. Add presets 310 cm and 370 cm for PINE SMALL LOG.
Go to the preset table window and choose the

tree species.
Move down to the first empty row in the

table. and press ENTER in the Product type
column.
ype the name or ...
..select a name from the list.
Tick Product in use, select Product type

group and check all of the other settings in
the window. Press ESC to get back to the
preset table.
Set length and min diameter for this new

preset. Add other presets like in the chapter How to add a new preset.
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6.1.5 How to remove a product type

The easiest way to disable a product is to set Product in use OFF. Single presets can be disabled by setting
a large min diameter.
If you want to remove the product so that it won’t appear in any printouts, remove all presets like in the
chapter How to remove a preset. You can't remove the last preset if the cutting area is started.
6.1.6 How to change the min top diameter

Example. Change min diam of PINE LOG from160 to 150 mm.
Press ENTER in the Max. diameter column

on any LOG row.
Set top min 150 mm and press Copy OK.

Here you can change also the minimum and
maximum diameters for butt of the piece in
addition to top diameters.
If you want to change values of a single

preset, make a change and return with ESC.
OK.
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6.2 Diameter classes

Classes can be edited if there are no harvested pieces for the product. Classes must be in ascending order.
Go to product settings and then press Next

page >>
You can browse all matrices of the species in this window. Top row shows presets and the first column
diameter classes.
Example. Matrice of PINE LOG.
150 mm. First diameter class = Minimum diameter of the product.
220 mm. Last diameter class.
300 mm. = Maximum diameter of the

product.
1400 mm. First figure after the maximum

diameter = class not in use.
600 cm. Last figure after the longest preset =

Maximum length of the product.
Note that free length pulp can be made up to
its maximum length.
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6.2.1 How to add diameter classes

Edit 1400 that is the first figure after the maximum diameter.
Class 300 in use.

Max diameter
changed to 400
mm.
6.2.2 How to remove diameter classes

Start from the bottom (max diam) by changing values to 1400.
Class 300
removed. New
max diam is 220
mm.
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6.3 Colour matrix
Go to product settings and then press Next

page >>
It is possible to mark only certain lengths or dimensions.

1 = Colour 1
2 = Colour 2
3 = Colour 1 and 2
Colour marking selection per whole product type works over this matrix, so do not tick any checkboxes if
you want to use marking for certain dimensions.
Settings > Colour/Lubric. ... Automatic colour marking must be ON to make colour marking work.
Example 1. Set colour 2 to 400 cm PINE LOG.
Press ENTER at 400.
Set diameter range if needed.

Set colour 2 and press OK.
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Example 2. Colour marking for PINE LOGs that have more than 200 mm top diameter.
Press Enter on top left corner.
Presets / Diameter
Lower and upper limits for the range that the
value will be set. In this case all presets and
diameters starting from 200.
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6.4 Tree species
motomit IT has 4 predefined tree species;

SPECIES1 = SPRUCE
SPECIES2 = PINE
SPECIES3 = BIRCH
SPECIES4 = ASPEN
Starting from v0.66 program there are 8
species.
Browse between the species by changing the

number in front of the name. Below the name
there is a list of common names.
First preset
The number in the preset table for the length which is automatically chosen after felling a tree when
value scaling is not in use.
Stump treatment
ON = urea is automatically sprayed onto each butt when felling a tree of this species.
Butt
Multiplier table of the butt curve can be chosen from a straight line (cone), spruce, pine or broadleaf
tree. This information is used only when the volume of the butt - distance from the saw bar to the
first real diameter measure - is calculated. The actual butt curve can not be edited.
Bark parameters
The meaning of the bark parameters depend on the Volume calculation method.
Bark parameters are not (visible) used on Volume calculation method SLICE BY SLICE.
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6.5 Keyboards
Programming the keys:
Press the preset key you want to program. The
name of the key is the same that the name of
the pin to which it is connected in the MCKC-
module. Select the desired Function from the-
list.
6.5.1 Preset selection

PRESET 1 – PRESET 10 –keys are for direct preset selection. PRESET 2 doesn’t mean that it would select
the preset #2. When the function PRESET 1 ... PRESET 10 has been assigned to the key, you will be able
to select any preset number from 1 to 100 per tree species.
Program a function PRESET (1-10) to the

key. Move down to the Function frame and
set a preset per tree species. First row is for
SPECIES 1, second for SPECIES 2 and so on.
Program a different PRESET number for the

next key and set desired presets like before.
Repeat this for all of the keys that you want to
use for direct preset selection.
This programming won’t be reset in any situation. motomit remembers the number of the preset in the
preset table. Check the programming when you start a new cutting area.
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6.5.2 Functions for the preset keys
SPECIES1 - SPECIES4 species selection. SPECIES1 = Spruce, SPECIES2 = Pine ...

SPECIES5 - SPECIES9 can be used starting from v0.66 program version
LOG,POLE,PULP,ROT,REJECT product selection according to the product type group
UP, DOWN longer / shorter preset from the selected length
PRESET 1 – PRESET 10 key for choosing directly any preset per species
CORR. manual correction for colour marking
COLOUR 1 - COLOUR 3 colour selection for manual or test spraying
COL.TEST used for testing colour spraying after the colour selection
NEAREST selects the closest preset during the feeding
PROD.1 - PROD 9 product type selection
PROD.+/PROD. next / previous product type selection
RESET zeros the measured length
UREA manual selection for urea spraying
KNIFEOP knives open pulse
MB 1 - MB 2 cutting area (memory bank) selection
PRESET +, PRESET - longer / shorter preset from the current length
MB + / MB - cutting area (memory bank) selection + and -
LANG.+ / LANG.- not in use (language selection by + and -)
NEW STEM starts a new stem
Q1...Q8 quality selection. Used only in value scaling program versions.
BUTT short reverse to clear the butt
TOP MEAS Heads with top saw: shows diam and length measurements from the point of the
top saw.
-- no function
6.5.3 Use of some preset keys

LOG, POLE, PULP, ROT, REJECT
Product selection according to the setting > Scaling > Product types ... Product type group.
Example: If you press a PULP key, computer selects the first possible preset that has this Product
type group. If you wish to select a certain preset from a certain product, use APT keys instead.
UP, DOWN, PRESET + PRESET -

UP and DOWN functions select the next preset from that preset which is on the screen.
PRESET + and PRESET - functions select the next preset from the currently fed length.
Example 1:
Fed length = 700 cm, automatic scaling shows preset 430 on the screen.
A press of a DOWN key makes it to feed to the next shorter preset from 430.
A press of a PRESET - key makes it to feed to the next shorter preset from 700 cm.
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Example 2:
Fed length = 200 cm, automatic scaling shows preset 430 on the screen.
A press of a UP key makes it to feed to the next longer preset from 430.
A press of a PRESET + key makes it to feed to the next longer preset from 200 cm. If there are no
shorter presets than 200 cm, PRESET - key also starts finding the next longer preset from 200
cm.
motomit selects the next possible preset and jumps past those presets which have diameter or
other limits.
COLOUR
Example how to test the Colour 1 output:
A long press of the COLOUR button activates the colour output.
6.6 Changing the cutting area
This is where you can change the active

Cutting area. Cutting area is a memory bank
where all of the production data - harvested
timber volume - is stored. motomit IT
can handle four Cutting areas at the same
time. Cutting areas are numbered from 1 to
4.
Information on the Cutting area depends on

the forest company.
Next page >> -button opens the pages where
you can write the site information.
Cutting area status

STARTED Pieces made.
RESET Pieces not made. Resetting the cutting area resets the production and site information.
Doesn't reset any presets.
Production
Start date of the site.
APT:
Name of the apt file that is in use.
Changing the cutting area may take a few seconds as the system loads all the required settings.
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6.6.1 Site information
6.6.2 Miscellaneous
Main species
This species is selected automatically after each stem finished. Otherwise the previously selected
species will remain on the screen. Not in use turns the main species selection OFF and holds the
previously selected species for the next stem.
Control measuring interval 0 - 1000m3

Gives a message on the screen every time when this volume is reached to remind the operator to do
the calibration. The message will disappear only when the calibration is done.
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7 MAINTENANCE
7.1 Start-up
User level BASIC, STANDARD, ADVANCED, SPECIAL

Password field. List of levels.
You can always browse through all windows and see what settings are on. On lower userlevel there
are less settings that you can change. Light grey text means that the setting is disabled on the current
userlevel.
Printer
Restart the system after changing the printer type. Select Scriptos if you have Kyosha thermal
printer.
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Volume calculation method

All cutting areas must be reset before you can change the Volume calculation method. There are
three methods for calculating the volume of timber.
SLICE BY SLICE
Volume is measured in 10 cm cylindrical slices. Diameter is the average diameter of a slice on bark. Total
volume is the sum of the slices. Length is the actual cut length.
SLICE BY SLICE UNDER BARK

Similar to SLICE BY SLICE -method but the bark reduction is made before the volume calculation.
Diameter on the screen and in the printouts is always on bark.
HKS UNDER BARK (German fast meter)

Cut length
Middle diameter under bark Nominal length
The volume of a log is measured as a cylinder, diameter being the middle diameter under bark and length
being the nominal length, which is shorter than the cut length. Difference between the nominal length and
the cut length should be made by shifting the cutting window to the positive side, for example from
+120mm to +170mm.
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Load default (factory) settings

Harvesting head Default values for the head type: operating modes, feeding, tilt, etc.
Default keyboard layouts Default programming for the preset keys.
Calibrations Sets the same diameter calibration curve for all species.
Tick checkboxes and press OK. At the start-up of a new head it is recommended to load all default settings.
These settings can also be copied from another motomit as a MAS file.
NOTE! After loading the Calibrations, check Measuring wheel diameter and Pulses/revolution in the
window > Calibrations > Basic len.
7.2 Date and time
Language FINNISH, SWEDISH, ENGLISH, GERMAN, FRENCH, SPANISH, PORTUGUESE,

RUSSIAN, CHECH
Language can be changed at any time. Doesn’t change the names of the tree species or products or
any other information that can be user-defined. Initialize products / species to get their names in
selected language (Maintenance > Resets ... Initialize).
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Character set
Changes the list of available characters when typing with arrow buttons. Doesn't change the
appearance of the other texts on the screen.
Western Normal western alphabet.
Cyrillic
Cyrillic characters. Select when russian language is used.
Measuring unit METRE / INCH
Measured diameter and length values on the display can be changed to feet and inches. All the preset
settings etc. are always in metrics.
Date/time
Save date OK saves adjusted date and / or time.
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7.3 Test diagnostics

In the test display you can test functions of all of the keys, pump controls, inputs and outputs of the head
module. Numbered squares indicate connector pins of the head module. Same numbering is in the circuit
diagrams and also printed on the module. Colour indication:
Black = ground
White = inactive
Green = active output or state of a limit sensor
CAN connection to the head module must work.
7.3.1 Sensors
Find out the type of sensors in your harvester head. motomit is able to read length and diameter signal
from both pulse sensors and potentiometers. Numbers of pulses are shown as pulse edges. One pulse
consists of four edges. E.g. sensor of 100 pulses gives number 400 to the screen from one rotation.
Pulses on top left corner:

1 = length (all heads)
2 = diameter sensor 1
3 = diameter- or length sensor 2
4 = saw pulses
Relative mV values from potentiometers

AD on lower left corner:
1 = diam potentiometer 1
2 = diam potentiometer 2
Limit sensors
PIN 46 = saw home sensor (all heads)
PIN 47 = limit sensor (some heads)
Current length and diameter are in the test display to help you harvest trees while troubleshooting.
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7.3.2 Keys
Frame on top right shows which buttons are being pressed and which head module outputs are active.
Programmable keys:
< There is one button being pressed which is
connected to PIN LEFT 2.1 in MCKC module.
Programmed function is SPECIES 2 (PINE).
If there doesn’t appear any text while pressing

a button, there is something wrong in the
button or in its wiring.
Handle keys:
< There is a button being pressed which is
connected to PIN R5 in MCKC module.
Function of the button is SAW.
There are three active outputs. E.g.
DO20 26 FKNIVECL = Digital Output 20, nr
26 by running numbering. Function = Front
knives close.
Output pin nr 26 is green.
< HEAD OPEN button is being pressed. There

are three active outputs in the head module.
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7.3.3 Pumps
Base machine pump controls from MCI
module appear as green bars and percent
values. P1 = PUMP 1 and so on.
7.4 Resets
7.41 Resetting the Cutting area

Resetting the Cutting area deletes the produced volume from the counters and resets identification and
contract information.
Select Cutting area from the list. Give the
number of the Cutting area you wish to reset.
Press Reset OK.
7.4.2 Others
Depending on the choice you will be able to reset or init.
Tree species
Sets names and other start-up values for the species; SPRUCE, PINE, BIRCH and ASPEN.
Product types
Reset - Clears all of the product type information
Init - Initialises values for LOG, PULP, ROT and REJECT
Presets
Reset – Clears the preset tables
Init – Clears the preset tables and initialises them with the basic presets
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Price lists
Sets basic price for the price lists.
Auxiliary memory
Resets the temporary memory where the data of the latest pieces is stored. Reset this before making an auto
calibration.
Stem profile
Sets factory values for the stem profiles.
Working hours
Resets work hours and production counters from the currently selected operator / active cutting area.
For monitoring working time and production, IT has stem and m3 counters / tree species / operator / cutting
area. In addition there are working time counters / operator / cutting area. These counters can be reset at any
time without affecting to the main production counters. There is a message dialog on the screen that tells the
selected operator and active cutting area. Resetting the cutting area resets work hours and stem and volume
counters from the active cutting area / all operators.
Error codes
Error codes can be printed out to help troubleshooting. Resetting them makes it easier to monitor the most
recent malfunctions.
All
All memory reset should be done always after loading a new cabin program in. As it initializes the new
program for use, it resets all production data and preset programming. All memory reset doesn't change any
other settings, calibrations or preset keys.
7.5 Head module power
It is possible to disconnect the head module and connect it again without need to restart motomit. Connection
time varies a bit depending on the system, but it is much less than the whole system start-up time. Userlevel must be
STANDARD or higher.
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7.5.1 Disconnecting the head module
> Maintenance > Resets ... Turn head power

OFF
Voltage to the head module is immediately
cut off. Therefore all the connectors are
inactive.
The message tells that the power is turned off

from the head module and keyboard module.
Data transfer and printer work normally.
Main display shows a message that the head

power is turned off. This message comes
always when there is a connection fault in the
CAN bus.
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7.5.2 Connecting the head module
Turn head power ON.
motomit starts to create the connection.
When the connection is restored, motomit shows cabin and head module versions and asks you to close
the head if diameter is measured by pulse encoders.
motomit tries to restore the connection 10 times. If it fails, there is a break in the CAN bus. Fix the cable
and try to restore the connection as described above. You don’t have to restart motomit.
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8 SETTINGS
8.1 Operating modes
---------------------------------------------------------------------------------------------------------------------------------
--------------
Feeding buttons:
MANUAL FWD - connected to MCKC: R1 FAST FWD
Fully manual feeding on all feeding styles. Head doesn't stop to any preset. Feeding stops without a
ramp when the button is released.
AUTO FEED FWD - connected to MCKC: L1 SLOW FWD
Works as a FAST FWD button when the Feeding style is HOLD DOWN FEED. Otherwise the
button works as SLOW FWD.
SLOW REV - connected to MCKC: R4
Works as a STOP button. Doesn't activate feeding at all.
-Feeding style
FEED KEY START
Head doesn't stop to any preset. Can be used for delimbing the whole stem.
PRESET KEY START
Automatic feeding is started by pressing a preset key (length, species, product type). Head stops when the preset
length is reached. After the piece is cut, feeding must be restarted again by pressing a preset key. At any time,
pressing any feed button will stop the feeding.
AUTOMATIC FEEDING
Like preset key start, but automatic feeding starts again after the piece is cut without a need to press any
button. You can turn to manual operation by pressing any feed button, and back to automatic operation by
pressing a preset key.
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HOLD DOWN FEED Select a preset and hold AUTO FEED FWD button down. The head will feed fast
FWD, ramp down and stop to the preset length. Sawing starts from the same button at the cutting window if
> Settings > Saw ... Saw return is AUTO2.
Automatic preset change

LENGTH
The preset will automatically change to the longest possible preset of the same product type, if the
minimum diameter limit is reached. With this setting a long preset with a small minimum diameter
value is chosen instead of a shorter preset with a bigger minimum diameter value.
DIAM.
Recommended always when value optimising is not in use.
The preset will automatically change to a shorter one of the same product type, if the minimum
diameter limit is reached and there is a shorter preset defined. First preset for a new stem is set in the
window > Scaling > Species ... First preset.
Automatic product type change

OFF
The product will not change when there are no shorter presets available in the current product.
ON
If you cut a log which is below its minimum limits, it will be registered as pulp. A pulp that is cut
under its min diameter stays as pulp.
AUTO
If you cut a log which is below its minimum limits, it will be registered as next possible smaller
product like possibly a small log. A pulp that is cut under its min diameter is registered as REJECT.
Forcing to choose species

ON: You must select a species (press a species key) always before starting on a new stem.
Otherwise feeding is not activated.
Processor
Used when the head is used as a processor with a photocell. Grab a felled tree and press NEW
STEM -key. The harvester head reverses towards the butt end of the stem until the photocell tells
motomit to stop feeding. motomit resets the length and starts to feed forward to chosen preset
length. The detection speed will be set as > Settings - Feeding ... Forward slow prop. speed and
Reverse slow prop. speed.
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Press a programmable key with a function NEW STEM before starting any already felled stem. This
function adds the previous stem to the counters, resets length and diameter and makes the system ready to
start the stem.
---------------------------------------------------------------------------------------------------------------------------------
-------------------------------
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8.2 Feeding
All adjustments for feeding should be done

with the hydraulic system at normal working temperature and at normal working revs.
Min speed of proportional valves SET 10 - 20

Feed signal starts to rise from this value at the beginning of the acceleration ramp.
Press slow forward button and adjust Forward slow prop. speed so that the tracks are just barely
turning. Put that value here as Min speed.
Too low: Part of the feeding ramps are on an area where feeding doesn't work. Finding the cutting
window becomes inaccurate.
Too high: Movements of the head are abrupt, tracks may slip and finding the cutting window
becomes inaccurate.
Propo min speed must always be the lowest of the feeding propo values.
Max speed of proportional valves SET 70 - 90
Find the lowest value when the maximum feeding speed is achieved. If the maximum speed is
reached at e.g 80 %, don't set the value any higher.
Too low: It can cause vibrations in the hydraulic system during feeding, because the spool in the
feeding valve is not fully activated.
Too high: The feeding speed will not decrease in the beginning of the deceleration time, which can
cause the breaking too irregular. Finding the cutting window becomes inaccurate. Part of the feeding
ramps are on an area where there is no effect on feeding speed. Propo max speed must be the
highest of the feeding propo values.
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Stopping advance SET 350 - 600

Feeding slows down from max speed to slow speed this much before the cutting window.
Too short: Head has to reverse back to the length.
Too long: Harvesting becomes slow as the head is fed in slow speed.
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Backing advance SET 40 - 60

After passing the length, reversing is activated and at this distance from the desired length, feeding
Feed speed Stopping distance
Learned distance
Max
Slow
Length
Min
Time,
Acceleration time Decel. time Control Distance
pulse
is switched off.
Acceleration ramp SET 20 - 50

Acceleration time from the minimum feeding speed to the maximum feeding speed.
Too short: Movements of the head are abrupt, and hard for the mechanics.
Too long: Harvesting becomes slow. Difficult to start feeding a branchy stem.
Deceleration ramp SET 20 - 50
Deceleration time from the maximum feeding speed to the minimum feeding speed.
Control pulse SET 50 - 150
If the stem has not stopped inside the cutting window, the computer will give feeding pulses,
‘control pulses’ to feed the stem into the cutting window. With this setting you can adjust the length
of this feeding pulse.
Normal setting is 50 - 150 ms, depending on the head type. Bigger heads normally require a longer
control pulse. If the control pulse is too long, the log is fed back and forth over the cutting window.
If the control pulse is too short, the stem will not move at all.
Forward slow prop. speed
Reverse slow prop. speed SET 18 - 30
Find the lowest value when the slow feeding works well.
Too low: Head has no power to feed. Main screen shows message "NO MOVEMENT". Knot
backing may get activated.
Too high: Log is fed back and forth over the cutting window.
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8.3 Pump control
Pump settings control the proportional pump outputs of the MCI module.
If the engine of the base machine has stopped, release all functions that may activate
pump signals before starting the engine.
Pump normal
PWM signal value for head movements like tilt, knives, head open.
Pump delay
Delay times can be set to keep the output active after the functions are set off.
Pump normal value is used during the delay.
Slow feed increase due to diam
The system can increase the slow feeding signal as the diameter increases.
Example. Max opening of the head 1000 mm. Slow feed increase 10 %.
Diameter of the tree 100 mm 1000 mm
Pump 1 signal is increased by 1 10
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8.4 Saw
Saw return
OFF
No hydraulic return, saw bar returns by a spring. Not used.
ON
Hydraulic saw bar return. Saw control not in use.
AUTO
Saw bar control in use. Sawing is started by a short press of the saw button (<0.5 s).
Longer press switches the control off and saw bar comes further out.
AUTO2
Like AUTO, but the saw button may be pressed in advance during feeding, sawing
starts if the length is reached within 5 seconds.
AUTO3
Not in use. Like AUTO.
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SAW CONTROL
Pulse settings should be correctly set so that color marking would mark well all sizes of logs. Make
all adjustments while the engine is not running. Saw control in cross-cutting works after feeding 50
cm.
Switching to manual mode:
Felling: Press saw button again and keep it pressed until the stem is cut through.
Cross-cutting: Instead of pushing the saw button, keep it pressed until the stem is cut through
motomit counts the number of pulses received from the saw bar sensor and calculates the actual
position of the saw bar from the “saw home” position by using two settings:
• number of pulses before saw bar reaches the stem
• total number of saw pulses
Pulses from saw to stem
iInterval between saw bar pulses
Advance for colour spraying

Total
pulse Oversaw distance
amount
Parameters for saw control and colour marking control
Pulses from saw to stem

Number of pulses received before the saw bar reaches the stem.
Pulse amount
Number of pulses received when the saw bar is fully out. See Pulses 4 on the test display.
Oversaw distance cross-cut
When using saw bar control. Distance that the saw bar comes out after the computer has calculated
that the stem is cut through.
Oversawing in felling
Works when Felling control in ON
Distance that the saw bar comes out after the computer has calculated that the stem is cut through
when felling a tree. Distance can be set per tree species. If it is not cutting through the stem, this
value should be increased. If the saw bar is fed too far during felling, i.e. there is a risk that the saw
bar can get caught on the wrong side of the stem, this value should be decreased.
If the saw control doesn't work, check:

- saw pulses on the test display, should not be negative pulses
- pulse settings
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- saw return -setting

- you have fed more than 50 cm
Top saw
Set ON ( tick the checkbox ) if top saw is used in the head.
Programmable key LEFT 5.2 works as a top saw button.
Protection for log sawing

ON
If the head has not stopped within the cutting tolerance, you have to press SAW button twice.
OFF
First press of saw button starts sawing even when the head has not stopped in the cutting window.
Delay before sawing
Delays the saw bar out function after the saw motor has started, in order to accelerate the saw motor
enough.
Saw ramp
0 - 50 %.
50 % = pump signal is started to ramp down to saw return value when half of the stem is cut
through.
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8.5 Pressure
Pressure control for the proportional valves.
Example of the pressure curve with settings:
Min Mid Max

25 40 75 %
200 400 500mm
Pressure
%
75 %
40 %
25 %
MI MIN -> MID MID -> MAX

N MAX
Diameter
mm
200 mm 400 mm 500 mm
The system gives Max pressure in the felling cut and when pressing head close button. In the other
situations, pressure depends on the diameter.
Pressure settings are for four tree species. Species 5 uses the settings of species 1, species 6 uses the
settings of species 2 and so on.
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8.6 Colour / lubrication
Automatic colour marking

Quadco 5660: Set OFF.
Quadco 5660: No need to set any following settings on this page.

Colour spraying time
Time that the output(s) for colour spraying will be ON when the colour marking is activated.
Advance for colour spraying
Advance to compensate the delay of the colour-marking device before spraying. Spraying is
activated this miilimeter amount prior to the tree is cut through.
Urea spraying delay min / max
Delay after pressing the saw button before the stump treatment pump is activated. Min and max
values help you to set treatment for both small and big stumps. Negative Min value delays the saw.
Stump treatment volume (Rot stop)
Proportional volume control for stump handling in the base machine (pump 3/MCI). In case of
ON/OFF pump, set this to 100.
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8.7 Knives
8.7.1 Opening pulses
First page has settings for pulses at start of feeding.

Pulse open delay SET to 0 ms
Delay for the knives opening pulse in order to get the function to happen the same time when the
feeding starts. The delay is same for FK, BK and FWD, REV.
E.g. The value is set to 50 ms:
Feeding is started and the feed roller motors get a signal. The knives will pulse open after a delay of
50 ms.
Pulse open time SET 50 - 80 ms
Opening time for the knives when the feeding starts. Makes it easier to start feeding when the knives
open a little. There are corresponding settings for the front and back knives and for feeding forward
and reverse.
Closing head
Rollers closing delay Quadco 5660: Set to 0 ms
Delay for closing the feed rollers after the knives.
B.knives closing delay Quadco 5660: Set to 0 ms
Delay for closing the back knives after the head is closed.
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8.7.2 Continuous pulsating

Second knives page has settings for continuous pulsating of the knives during feeding
.
FK pulse close interval FWD SET 50 TO 100 mm

When feeding is started the measuring wheel starts to count the distance and by the value setting on
this screen (e g: 50 mm) this will switch off the electrical power on the danfoss valves at this
moment the spool go to neutral position closed center the delimbing arm will not move to allow the
tapered of the three to reduce the friction between the arm and the log. If this time is set to high the
delimbing quality will be reduce a lot.
FK pulse close time FWD SET 50 TO 90 ms
After the fk pulse close interval fwd distance setting in the screen as been hit a closing time pulse
will happened to allow the arm to follow the tapered of the three to make a good delimbing quality
at this time 2 thing happened the delimbing arm will close on the three & the pressure setting will be
activated.
FK pulse open interval REV SET 50 TO 100 mm
When feeding is started the measuring wheel start to count distance and by the value setting on this
screen (eg: 50 mm) this will switch off the electrical power on the danfoss valves at this moment the
spool go to neutral position closed center the delimbing arm will not move to allow the tapered of
the three to reduce the friction between the arm and the log.
FK pulse open time REV. SET 50 ms TO 100
After the fk pulse open interval rev distance setting in the screen as been hit a opening time pulse
will happened to allow the arm to follow the tapered up of the three at this time 2 thing happened the
delimbing arm will open & the pressure setting will be activated.
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BK pulse close interval FWD SET 50 TO 100 mm

Same as FK pulse close interval FWD butt use for lower arm.
BK pulse close time FWD SET 50 TO 100 ms
Same as FK pulse close time FWD butt use for lower arm.
BK pulse open interval REV SET 50 TO 100 mm
Same as FK pulse open interval REV butt use for lower arm.
BK pulse open time REV SET 50 TO 100 ms
Same as FK pulse open time REV butt use for lower arm.
8.8 Tilt
Tilt mode
Set: AUTOTILT
On Quadco head this is the only mode you can use.
By pressing the tilt function on the controller will automatically open the head. The stem is finished
and the head is ready to start the next stem.
Head opening time
Used with AUTOTILT function. Used with AUTOTILT function. Head starts to open after the tilt -
command.
Tilt up time
SET 0.
Tilt release
Set: SAWING = tilt is released when Saw key is pressed.
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8.9 Other
Overrun distance
Set OVERRUN per product type in the window > Scaling ... Product types... Stopping. The head is
fed past the preset length at the amount of Overrun distance and then reversed to the cutting
window. Makes it easier to feed heavily branched stems.
Knot backing distance
Automatic knot backing is activated when automatic feeding is on, but the system doesn't get length
pulses. It reverses this distance and tries again a maximum of three times.
Fast backing distance
Used in automatic knot backing. The head reverses this distance at maximum speed without
acceleration ramp.
Should be shorter than the whole Knot backing distance.
Measuring wheel out delay Quadco 5660: Set to 0
Delays measuring wheel OUT, when the rollers are closed.
Measuring wheel in delay Quadco 5660: Set to 0
Delays measuring wheel IN, when the rollers are opened.
Danfoss SET 80.
A setting to adjust danfoss control output to the middle of the voltage range in order to keep the
head stay stationary when no feeding is activated. If the setting is 0, then the output is 50% PWM
signal. If 90, the output is 50% - 9,0% = 41% PWM. So the output can vary between 40% and 50%
PWM.
Rotator speed left / right SET 0.
Rotator speed as PWM %.
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Stopping advance (top)

To help in the situations where the head stops after the minimum diameter and can't reverse back.
Diameter may fast become so small that the rollers slip and the top breaks. If the setting is 0, the
system uses normal >Settings > Feeding .. Stopping advance. If the setting is e.g 200 mm, the
stopping advance at the top of the stem is normal stopping advance + 200 mm.
8.10 Head
Start-up settings for the head.

Head type
Shows which head type is selected in the Start-Up window.
Hydraulic block type
STD
DANFOSS
Diam. sensor type
PULSE COUNTER 1 PC / PULSE COUNTER 2 PCS
Saw bar width Quadco 5660: Set to 41 mm
Saw dust is not taken into the timber volume.
Distance from saw to meas. Quadco 5660: Set to 972 mm
Distance from the saw bar to the point where the diameter is measured.
From saw to photocell
Distance between saw bar and photocell.
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When the stem passes the photocell, this value will be added to or subtracted from the present
length, depending on the setting.
E.g. The value is set to –80 mm.
When the stem passes the photocell, the fed out length will be set to - 8 cm and continue to count
from that value.
E.g. The value is set to 150 mm.
When the stem passes the photocell, the fed out length will be set to 15 cm and continue to count
from that value.
If the photocell is mounted between the rollers and the sawbar, the value should be negative, e.g. –
80 mm.
If the photocell is mounted between the sawbar and the bottom plate, the value should be positive,
e.g. 150 mm.
From saw to top saw QUADCO 5660: Set to 2171 mm
Distance between top saw bar and normal sawbar.
Backknives
Select if the head is equipped with back knives. The output is controlled only when the setting is
ON.
Door switch
Switch is connected to keyboard module type MCKC03 input DI 1. Signal can be as well plus or ground.
When the signal is disconnected (door open) there is beep sound and a blinking DOOR text on the main
screen. If the signal is not re-connected within 5 seconds, the system turns the head power off. Once the
head power has been turned off, reconnecting the door switch does not turn the head power on itself.
Test display shows DI_1 when the signal is ON.
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8.11 Machine
Machine information is printed on some reports and used in the data systems of the forest companies.
Program versions appear on the screen shortly when the power is turned on and they can be checked in this
window at any time.
Program versions
MCD = Cabin module program date and version.
MCC = Head module program date.Head module has no version letter. There is a plus when the
module type is MCC2212.
NOTE! Program dates must be the same so that they work together.
motomit is not able to show the head module program version if there is no connection to the module.
8.12 Operator
Select the current operator on right of the name. Work time and production goes to the counters of the
currently active operator.
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9 REPORTS
Some situations when it is good to print reports out:

• Preset tables at the start of a cutting area, if there has been changes
• Measurement proof and log lists at the end of the cutting area
• Auxiliary memory, stem profile and calibration report in connection with calibration
• Auxiliary memory for volume control
• Settings printout when changing or repairing the head
Finish the stem - tilt the head up before printing.
9.1 Volume
Measurement proof OK prints out a volume

report from the currently active Cutting area.
Active Cutting area is changed in window >
Scaling > Identification.
In the Other volume printouts frame you can

select a simple volume printout without
identification info of the cutting area. Reject
pieces can be included in the Product
grouping reports.
Log list shows total quantities and deviation percentages for each length class. Sorting for diameter classes
is done by top end diameter for the log products. Poles are sorted by middle diameter.
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9.2 Other reports

Select the printout from the list. Depending on the choice you may be able to do some additional selections.
Settings
Settings for hydraulics, feeding, operating modes.
Calibrations
Length calibration factors, values of diameter calibration points and last calibration dates.
Keyboards
Functions which are programmed to the preset keys.
10cm stem profile

Diameters of 10 cm slices from the last stem. First measurements from the saw to diameter sensor
are calculated from the butt-end curve.
Auxiliary memory
Auxiliary memory holds a record of the last 4500 pieces
harvested. Number of stems to print shows the number
of harvested stems in the aux. memory.
Options in the window allow you to set the number of
stems to be printed out. You may print only a summary
or include a list of individual pieces. Piece list contains
the cut length of each piece, top diameter, volume and
diameters at 50 cm, 150 cm ...in one meter intervals.
Make use of this report in calibration.
Error codes
Report shows the most recent error codes. There are rows with error counter, time stamp when the
error has last occurred, short description and in most cases a hint what to do. Texts in English only.
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9.3 Print preview

Choose a printout and Print preview OK.
Printing starts from OK button.
Press arrow down to move around the preview

window. ESC moves the cursor back to the OK
button and then back to the previous screen.
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9.4 On screen
Production follow-up on screen. All species or all products of one species at the same time.
Working hours are in the next window.
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10 CALIBRATION
Due to the different wood properties, both diameter and length calibrations can be adjusted individually per
species. Feeding and pressure settings affect greatly on measuring accuracy.
Basic calibration should be done at least in these cases:

• taking a new head in use
• replacing an encoder
• any repair work that could affect to the calibration
It is recommended to take the calibration report once and a while and at least before making any major
changes.
10.1 Basic length calibration

motomit converts the pulse signal from the measuring wheel into millimeters. Length calibration is
about adjusting a correction ratio by which the millimeter value is multiplied with. The ratio is given as an
integer which motomit divides by 1000. E.g given value 998 equals the correction factor of 0.998. Since
one digit is 1/1000th it means one centimeter correction in 1000 cm piece or 0.5 cm in 500 cm piece. The
bigger the ratio, the shorter pieces will be fed.
Length calibration affects only on accuracy of measuring. The preset length determines the correct cutting
length.
Check these settings - Measuring wheel

diameter and Pulses/revolution - after loading
the default values for the head.
Ask the correct values from the head
manufacturer or check them by using
measuring tape and test display.
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Measuring wheel diameter

In millimeters.
Pulses/revolution
Number of pulses that the sensor gives on one revolution.
Correction ratio 900 – 1100
Save the correction ratio OK sets the ratio to all species. Used when taking a new head into use.
Value in this window returns back to 1000. Normal calibration per tree species is done in the
window > Calibration > Length.
10.2 Length calibration

In the window > Calibration > Length the calibration ratio can be set per tree species.
Feed a long log and cross cut it.

Measure the length of the log with a measuring
tape.
Go to window > Calibration > Length and
choose the tree species. motomit shows the
length of the log in millimeters.
Give the manually measured length in the field
Actual length. A new correction ratio for this
species is calculated.
Accept the change by pressing Save the
correction ratio OK.
NOTE! New length calibration will be used for the next stem, not before. Tilt up or press NEW STEM to
get new calibration in use.
Butt correction
If the measuring wheel gives too much pulses due to the soft bark it leads to too short logs. This
problem can be avoided by setting a butt correction. It works only for the first log of the stem where
this normally occours. The correction doesn't change any programmed preset length. Use a wider
measuring wheel, adjust the pressure to the wheel and check the encoder and its wiring and
mounting if there is variation in lengths.
Example: Butt logs of pine tend to be 80 mm too short.

Select PINE at the top of the window. Set Butt correction 80 mm. Next butt logs will be 80 mm
longer.
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10.3 Basic diameter calibration

Basic diameter calibration sets reference points for the opening of the head. It must be done always after
changing or repositioning the sensor. It does not affect to the shape of the calibration curve.
NOTE! After the felling cut diameter doesn't change if the length doesn't change.
A certain amount of filtering is needed to filter out rapid changes in diameter caused by the knots.
Filtering
0 = no filtering
1 = measurement sensors on rollers
2-7 = filtering increases the bigger the number is (not recommended)
8 = always decreasing diameter (measurement sensors on knives). Diameter doesn’t increase if you open
the head while making the stem.
Measured diameter in millimeters is shown in the Diam field.
Steps for the basic calibration:

• Press Do diam calibration OK to start the calibration procedure.
• Close the head fully, as the display advises and press ENTER. Number of pulses is zeroed or in case of
potentiometers, the minimum resistance is shown. Another sensor field is for the heads with two
sensors.
• Open the head fully and press ENTER. Maximum pulse count / relative resistance is displayed.
• Basic calibration for diameter is done.
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• NOTE! Heads with pulse encoders:

motomit shows an error message on the screen if A and B channels are connected wrong ways in the
head module. Sensor should not give a negative pulse count as you open the head. Connect the channels
other way round and make the basic diam calibration again
10.4 Diameter calibration

Diameter curve consists of 33 points, with a line drawn through them. Each species has its own diameter
curve. The whole curve or a desired section of it, e.g. points 200 - 250 mm, can be lift or sunk by a desired
amount of mm. The more you lift the curve up, the more volume motomit will calculate.
10.4.1 Repositioning the curve

Select the species and set Start and End
diameters. Correction will change all of the
points in the curve which are in between this
diameter range. Give negative correction
value if you wish to lower down the curve.
Example. motomit measures 15 mm too

big diameters for spruce pulp.
Start diameter can be 0 mm and set 150 mm
as End diameter. Correction –15 mm.
Execute OK.
Copying the curve

It is possible to copy the diameter calibration from one species to another. Select the species you wish to
copy the values to and press Copy OK.
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10.4.2 Calibration curve

Calibration curve is in the next window.
Points of the curve, 1 – 33 are on the X axis
and head close – head open diameter range in
on the Y-axis. The basic, factory curve is in
blue and the calibrated curve in yellow.
Individual calibration points can be adjusted

graphically in the curve. First you have to
press MENU-down to activate the grid.
A small white square shows the active point
in the curve. Move between the points with
LEFT/RIGTH -buttons. Before you can
adjust the point, press ENTER. White square
turns into black and you can raise or lower the point with MENU-key. Number of the point and its previous
and new value appear on top of the grid.
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10.4.3 Calibration table

Calibration table is in the next window.
Shape of the curve depends on the mechanics of the head. If the error in measurement is suddenly large, it
indicates a mechanical or signal fault, which should be investigated.
Columns in the table:

# = index number of the point. 1 – 33.
Basic = Factory setting which will always be
the same.
Calibr = Measuring is made by using these
values. Only this column is editable.
Change = Shows the difference between the
factory value and the calibrated value.
The last two columns (Sugg. and pcs) are for auto calibration with electronic callipers.
Example of calibration: Diameter on the screen is 160 mm, but actual diameter is 150 mm.
Find some points that are close to 160 mm. Reduce values by 10 mm. Make sure that you don’t make a
sharp bend to the curve. By this way we tell to motomit that where it used to measure 160 mm it should
measure 150 mm
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11 Control measurement
11.1 Control measurement without electronic callipers

1. Reset the auxiliary memory.
2. Harvest a couple of nice, straight stems which represent well the whole diameter range.
3. Print the auxiliary memory report on the paper.
4. The report contains diameter values at one meter intervals (first point at 50 cm). Measure the diameters
at the same points and write the values down.
5. Analyse the results and move the calibration curve.
12 COMMUNICATION motomit IT
Data transfer property with Flash memory card is included in all motomit IT versions. Transferable file
types depend on the program version. MAS save and load is in all versions.
From memory card to motomit:
• MAS Machine settings, calibrations
From motomit to memory card:
• MAS Machine settings, calibrations
• DUMP Binary file for software developers’ use only
NOTE! Whenever you insert the Flash card for data transfer into its slot or remove it, make sure that
motomit has power ON and the main window is visible. Finish the stem before any data transfer. You
can’t load all the files if the userlevel is too low.
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12.1 Loading
1. Insert the card into its slot.

2. Go to the window > Data transfer > Load.
3. Choose the file and start loading with
ENTER.
4. Wait for a couple of seconds until the
loading is completed.
5. Return to the main window and remove
the card.
When loading a MAS file, you can select which settings to load.
Example. How to copy calibration values

from a machine to another:
Save MAS to card in machine 1.
Load MAS from card in machine 2.
Select only Calibrations, press OK.
12.2 Saving
1. Insert the card into its slot.
2. Go to the window > Data transfer > Save.
3. Choose the file and start saving with ENTER.
4. Wait for a couple of seconds until the saving is completed.
5. Return to the main window and remove the card.
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EQUIPMENT INC
NOTES
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EQUIPMENT INC
S ECTION 10
10-1 287 Troubleshooting Guide

10-2-A-311 Installation manual
10-2-B-321 Install kit
10-3- 327 Electrical Schematics
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EQUIPMENT INC
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QUADCO
EQUIPMENT INC
S ECTION
TROUBLESHOOTING GUIDE
10-1
5600 / 5660
10-1-288 No cylinder / motor response to remote controller actuation

10-1-289 Cylinder / motor response in one direction only
10-1-290 Main valve spool moves without oil passing to cylinder / motor
10-1-291 Cylinder / motor operates without remote controller being operated
10-1-292 Cylinder / motor responds slowly to remote controller actuation
10-1-293 Cylinder / motor does not move load
10-1-294 Erratic cylinder / motor response to remote controller operation
10-1-295 Section 1.1 remedies
10-1-304 Temposonics sensor operation tests
10-1-305 Hydraulic system operation
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EQUIPMENT INC
NO CYLINDER / MOTOR RESPONSE TO

REMOTE CONTROLLER ACTUATION
FAULT - No cylinder / motor response to remote controller actuation.
CAUSE - Verify if fault is mechanical, hydraulic or electrical.

REMEDY - Check movement of lever manually.
(if faulty – see section 1.2)
- Check movement of manual lever when electrical controller operated.

- Check movement of manual lever when hydraulic controller operated.

- If none of the above, see section 1.1 or section 1.5
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EQUIPMENT INC
CYLINDER / MOTOR RESPONSE IN ONE

DIRECTION ONLY
FAULT - Cylinder / motor response in one direction only.
CAUSE - Verify if fault is mechanical, hydraulic or electrical.

REMEDY - Check movement of lever manually. (if faulty – see section 1.2)
- Check movement of manual lever when electrical remote controller operated.

- Check movement of manual lever when hydraulic remote controller operated.

CAUSE - Faulty shock valves.

REMEDY - Refer to section 1.2.6 or 1.2.7
CAUSE - Faulty solenoid actuation.

REMEDY - Refer to section 1.3.6
CAUSE - Faulty remote electrical controller.

REMEDY - Refer to section 1.3
CAUSE - Faulty remote hydraulic controller.

CAUSE - Main spool travel restricted.

CAUSE - Incorrect setting on EHF flow adjustment module.

CAUSE - Incorrect PVE / PVEO connections.

CAUSE - Faulty remote hydraulic controller PVRH.

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EQUIPMENT INC
MAIN VALVE SPOOL MOVES WITHOUT OIL

PASSING TO CYLINDER / MOTOR
FAULT - Main valve spool moves without oil passing to cylinder / motor.
CAUSE - Insufficient oil supply to valve.

CAUSE - Pressure compensator in valve section (if fitted) not functioning.

CAUSE - Insufficient load pressure at compensator spring chamber.

CAUSE - Cylinder / motor load too high for pressure setting of system.
CAUSE - Blocked LS galleries.

CAUSE - Faulty shuttle valve.

CAUSE - Blocked LS lines to pump controller.

CAUSE - Oil bypassing at shock valve / anit-cavitation check valve.

REMEDY - Refer to section 1.2.6 and 1.2.7
CAUSE - Internal leakage in cylinder or motor.

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EQUIPMENT INC
CYLINDER / MOTOR OPERATES WITHOUT

REMOTE CONTROLLER BEING OPERATED
FAULT - Cylinder / motor operates without remote controller being operated.
CAUSE - Spool control yoke loose.

CAUSE - Electrical feedback transducer not in neutral.

CAUSE - Remote electrical controller neutral position switch faulty.

CAUSE - Presence of contamination in hydraulic fluid.

CAUSE - Sticking pressure control valve in remote hydraulic controller.

CAUSE - Sticking main spool in valve section.

CAUSE - Internal fault in PVE / PVEH / PVEM / PVEO.

REMEDY - Refer to section
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EQUIPMENT INC
CYLINDER / MOTOR RESPONDS SLOWLY TO

REMOTE CONTROLLER ACTUATION
FAULT - Cylinder / motor responds slowly to remote controller actuation.
CAUSE - Insufficient system pressure.

CAUSE - Main spool travel limited

CAUSE - Incorrect signal voltage.

CAUSE - EHF flow control module fitted to circuit.

CAUSE - HER ramp generator module fitted to circuit.

CAUSE - Insufficient pilot oil supply.

CAUSE - Insufficient LS pump standby pressure.

CAUSE - Dampened compensator spool (PVG 32 only).

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EQUIPMENT INC
CYLINDER / MOTOR DOES NOT MOVE LOAD
FAULT - Cylinder / motor does not move load.
CAUSE - Load too high for system.

CAUSE - Internal slippage in cylinder / motor.

CAUSE - Faulty shock valve or anti-cavitation check valve.

CAUSE - System relief faulty.

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EQUIPMENT INC
ERRATIC CYLINDER / MOTOR RESPONSE TO

REMOTE CONTROLLER OPERATION
FAULT - Erratic cylinder / motor response to remote controller operation.
CAUSE - Electrical actuator faulty.

CAUSE - Main spool centering spring faulty.

CAUSE - Main spool position feedback transducer signal incorrect.

CAUSE - Contamination in hydraulic fluid.

CAUSE - Air in hydraulic pilot lines.

CAUSE - Hydraulic actuator faulty.

5660 - HARVESTER 294 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.1
REMEDIES
FAULT -
1.1 - HYDRAULIC OIL SUPPLY
CAUSE 1.1.1 - Pump not running.

REMEDY - Check prime mover for operation.
- Check condition of drive coupling.
CAUSE 1.1.2 - Insufficient oil in reservoir.

REMEDY - Fill reservoir with correct hydraulic fluid to required level.
CAUSE 1.1.3 - Leaking or burst supply hose.

REMEDY - Check and / or replace damaged hose.
CAUSE 1.1.4 - Relief valve malfunction.

REMEDY - Check operation of relief valve.
CAUSE 1.1.5 - Isolating valves closed.

REMEDY - Check that all isolating valves are open and clear.
CAUSE 1.1.6 - Pump control faulty.

REMEDY - Check pump compensator for correct operation and setting.
CAUSE 1.1.7 - Low standby pressure.

REMEDY - Check idle standby pressure of PVP.
- OPEN CENTRE PVP
- PVG 32 : 8 bar minimum
- PVG 60 : 11 bar minimum
- PVG 120 : 12 bar minimum *
* Unless fitted with PVPH extra relief
5660 - HARVESTER 295 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.1
REMEDIES
FAULT -
REMEDY - Check operation of extra relief.

- Check condition of compensator spool spring.
CAUSE 1.1.8 - Low standby pressure in pump control.
- COLSED CENTRE PVP
REMEDY - Check pump LS control for operation and setting.

- Standby pressure setting should be > 15 bar.
CAUSE 1.1.9 - PVP pressure relief valve faulty.

REMEDY - Check pressure relief valve spool and spring for freedom of operation.
CAUSE 1.1.10 - PVP orifices blocked.

REMEDY - Check PVP orifices are clear of foreign particles.
CAUSE 1.1.11 - Internal filters blocked.

REMEDY - Check and clean pilot oil filters.
CAUSE 1.1.12 - Internal hydraulic pilot pressure insufficient.

REMEDY - Inspect pilot oil pressure reducing valve for operation.
CAUSE 1.1.13 - Supply lines blocked.

REMEDY - Check supply lines for blockages and clean as nessary.
CAUSE 1.1.14 - Insufficient load pressure at compensation spring chamber.

REMEDY - Test load pressure at LS port in PVP module.
- Check adjustments at integral LS pressure controls.
- Check adjustments of external LS Pressure controls connected to LS
ports of PVB.
5660 - HARVESTER 296 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.1
REMEDIES
FAULT -
CAUSE 1.1.16 - Cylinder / motor load too high for pressure settings of system.
REMEDY - Check load pressure at PVB-LS port.
- Check maximum system pressure settings:
Maximum system pressure should be approx. 20-30 bar above highest
load pressure.
- Adjust maximum system pressure if necessary.
- Adjust pump pressure compensator setting if necessary.
- Reduce load if load pressure exceeds maximum limits of system.
CAUSE 1.1.17 - Blocked LS galleries.

REMEDY - Check pressure at LS port of valve.
- Check and clean LS galleries from blockages.
CAUSE 1.1.18 - Faulty shuttle valves.

REMEDY - Check LS system shuttle valves for wear / damage.
Replace if necessary.
5660 - HARVESTER 297 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.2
REMEDIES
FAULT -
CAUSE 1.2.5 - Pressure compensator in valve section not functioning.

REMEDY - Check compensator spool for correct operation.
- Remove, inspect and repair as necessary.
- Check condition of compensator spring. Replace as necessary.
CAUSE 1.2.6 - Faulty shock valves.

REMEDY - Check condition of shock valves to ensure that they are not leaking or
bypassing.
CAUSE 1.2.7 - Faulty anti-cavitation check valves.

REMEDY - Check condition of anti-cavitation check valves to ensure that they are
not leaking or bypassing.
CAUSE 1.2.8 - Spool control yoke.

REMEDY - Check and tighten spool control yoke.
CAUSE 1.2.8 - Dampened compensator spool (PVG 32 only).

REMEDY - Check dampening of compensator spool. If fitted with dampening screw,
remove and replace with plug.
- Plug 15526092
5660 - HARVESTER 298 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.3
REMEDIES
FAULT -
1.3 - ELECTRICAL SUPPLY
CAUSE 1.3.1 - No electrical power.

REMEDY - Check electrical circuit and rectify as necessary.
- Check that emergency stop switch is in the operating position.
CAUSE 1.3.2 - Fault neutral position switch.

REMEDY - Check operation of neutral position switch in remote controller (if
connected in circuit) PVRE / PVRES / PVREL.
CAUSE 1.3.3 - Incorrect signal voltage.

REMEDY - Check voltage levels at solenoid plug.
- PROPORTIONAL OPERATION
- Pin 1 : Supply voltage (100%)

- Pin 2 : Variable signal voltage (25-50-75%)
- Pin 3 : -ve or ground connection (0)
- ON – OFF OPERATION
- Pin 1 : Supply voltage if selected

- Pin 2 : Supply voltage if selected
- Pin 3 : -ve or ground connected
CAUSE 1.3.4 - Faulty remote controller.

REMEDY - Check signal voltage levels at remote controller.
5660 - HARVESTER 299 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.3
REMEDIES
FAULT -
CAUSE -
- PVRE / PVRES / PVREL
REMEDY - PVRE : Terminal 1,2 or 3

- PVRES : Terminals S1 and S2
- PVREL : Terminal S
- Supply voltage : 100%

- Signal voltage : Neutral 50%
P to A 25 – 50 %
P to B 50 – 75 %
- Replace as necessary
CAUSE 1.3.5 - Faulty wiring.

REMEDY - Check wiring and / or connections.
CAUSE 1.3.6 - Faulty solenoid.

REMEDY - Replace PVE / PVEM / PVEH if necessary.
- Replace PVE / PVEO if necessary
5660 - HARVESTER 300 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.3
REMEDIES
FAULT -
CAUSE 1.3.7 - Insufficient pilot supply.

REMEDY - Refer to section 1.1.11.
CAUSE 1.3.8 - Main spool position feedback transducer signal incorrect.

REMEDY - Test oil for contamination and / or water content.
If oil contamination is too high, flush hydraulic system or replace oil if

necessary.
- If problem persists, change PVE.
CAUSE 1.3.9 - Insufficient oil filtration.

REMEDY - Check condition of system oil filters.
- Fit high pressure filter without bypass and with visual condition indicator
in PVE pilot oil supply line or in main pressure line (if not already fitted).
CAUSE 1.3.10 - Incorrect PVE / PVEO connections.

REMEDY - Check that proportional remote electrical controller has not been
connected to an ON – OFF PVE (C) solenoid.
CAUSE 1.3.11 - Electrical feedback transducer not in neutral.

REMEDY - Check and adjust transducer neutral position.
CAUSE 1.3.12 - Flow control module fitted to circuit.

REMEDY - Check setting adjustment on EHF flow control module or PVRES remote
controller.
- Check for faulty operation of module.
- Replace as necessary.
CAUSE 1.3.13 - Ramp generator module fitted to circuit.

REMEDY - Check function of HER ramp generator.
- Replace as necessary.
5660 - HARVESTER 301 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.4
REMEDIES
FAULT -
1.4 - HYDRAULIC (REMOTE) PILOT SUPPLY
CAUSE 1.4.1 - Insufficient pilot pressure.

REMEDY - Check pilot pressure.
- PVG 32 : 5 – 15 bar
- PVG 60 : 5 – 15 bar
- PVG 120 : 5 – 15 bar
CAUSE 1.4.2 - Insufficient pilot oil supply.

REMEDY - Check pilot oil flow rate is adequate.
- Pilot flow should be 1.5 litres / min. per function.
- Check pilot lines for breakage or blockage.
CAUSE 1.4.3 - Air in pilot line.

REMEDY - Ensure all air is bled from pilot lines.
CAUSE 1.4.4 - Pilot lines incorrectly sized.

REMEDY - Check and reduce length of pilot line.
- Increase diameter of pilot lines.
- Use steel tube for long pilot lines runs.
CAUSE 1.4.5 - Faulty remote pilot operator.

REMEDY - Check operation of remote pilot operator.
- Check supply pressure to operator.
- Check and inspect movement of pressure control valve in controller.
CAUSE 1.4.6 - Sticking pressure control valve in remote hydraulic controller.

REMEDY - Check operation of remote hydraulic controller PVPH.
- Check and repair as necessary.
5660 - HARVESTER 302 08-10-03

QUADCO
EQUIPMENT INC
SECTION 1.5
REMEDIES
FAULT -
1.5 - MECHANICAL FAULT
CAUSE 1.5.1 - Cylinder seals bypaassing.

REMEDY - Check and replace cylinder seals.
CAUSE 1.5.2 - Motor bypassing internally.

REMEDY - Check and replace motor as required.
CAUSE 1.5.3 - Motor coupling damaged.

REMEDY - Inspect and replace coupling.
CAUSE 1.5.4 - Connecting hoses blocked or crimped.

REMEDY - Check all lines and hoses for blockage or crimping.
CAUSE 1.5.5 - Flow control valves closed.

REMEDY - Check setting of any flow control valves.
5660 - HARVESTER 303 08-10-03

QUADCO
EQUIPMENT INC
TEMPOSONICS SENSOR OPERATION TESTS
5660 - HARVESTER 304 08-10-03

QUADCO
EQUIPMENT INC
HYDRAULIC SYSTEM OPERATIONS
1.0 MAIN SAW OPERATION
1.1 Main saw extend
1.1.1 To extend the saw push the Main Saw, trigger on the right handle.
1.1.2 When the Main Saw section on the control valve is shifted, oil supplied to port 5
on the rotary manifold in the 2200 Buncher
1.1.3 From the manifold the oil is delivered to the saw motors, driving the saw
counterclockwise.
1.1.4 The Main Saw oiler is also activated by a pressure signal from the inlet of the
motors.
1.1.5 The sequence valve on the rod side of the cylinders holds the Main Saw in the
home position to allow the outer ring to build RPM. As the RPM increase the
back pressure created by the adjustable flow control, on the return side of the
motors, also increases to a preset pressure. the sequence Valve will then open a
predetermined pressure setting (approx. 300 psi) and the saw will extend.
1.1.6 The higher the pressure set at the sequence Valve, the longer the delay, and the
slower the extending of the saw for the cut.
1.2 Main saw retract
1.2.1 To retract the saw, release the Main Saw button. The saw timer will start, and stay on for approximately 1.5
seconds. This time is adjustable, depending on saw return speed.
1.2.2 When the Main Saw section on the control valve is shifted, oil is supplied to port 2 on the rotary manifold.
5660 - HARVESTER 305 08-10-03

QUADCO
EQUIPMENT INC
1.2.3 From the rotary manifold the oil goes through the flow control valve, a free
flow check in the sequence valve, then to the rod end of the saw feed
cylinders retracting the Main Saw. The flow controls valve controls saw speed
1.2.4 The oil from the piston side of the cylinder returns to tank through the adjustable flow control
valve. Due to the low volume of oil there is very little pressure developed.
1.2.5 A check valve is installed into the saw manifold to allow oil back into the motor to prevent
cavitation while the saw slows to a stop.
1.3 Grab arms open
1.3.1 To activate the Grab Arms to open, press the outside rocker switch on the left handle,
upwards.
1.3.2 When the Grab Arms section on the control valve is shifted, oil is supplied to port 4 on
the rotary manifold.
1.3.3 Inside the manifold the oil is split, then is delivered to the rod end of each Grab Arm
cylinder. This will cause the cylinders to retract and the Grab Arms to open.
1.3.4 The oil from the piston side of the cylinders joins together in the manifold. Then return
through port 7 back to the Grab Arms section and to the tank.
1.4 Grab arms close
1.4.1 To activate the Grab Arms to close, press the outside rocker switch in the left handle,
downward.
1.4.2 When the Grab Arms section on the control valve is shifted, oil is supplied to port 7 on
the rotary manifold.
1.4.3 Inside the manifold the oil is split, is delivered to the piston side of each Grab Arms
cylinder. This will cause the cylinders to extend, and the arms to close.
1.4.4 The oil from the rod end of the cylinders joins together in the manifold, and through port
7, returns to the Grab Arms section and to the tank.
5660 - HARVESTER 306 08-10-03

QUADCO
EQUIPMENT INC
1.5 Collector arms open

1.5.1 To activate the Collector Arms to open, press the outside rocker switch in the right
handle, upwards.
1.5.2 When the Collector Arm section on the control valve is shifted, oil is supplied to port 3
on the rotary manifold.
1.5.3 Inside the manifold the oil is split, then is delivered to the rod side of each Collector Arm
cylinder. This will cause the cylinders to retract and the Collector Arms to open.
1.5.4 The oil from the piston side of the cylinders joins together in the manifold. then returns
through port 6 back to the Collector Arm section and to the tank.
1.6 Collector arms close
1.6.1 To activate the Collector Arms to close, press the outside rocker switch on the right
handle, downward.
1.6.2 When the Collector Arms section on the control valve is shifted, oil is supplied to port 6
on the rotary manifold.
1.6.3 Inside the manifold the oil is split, then is delivered to the piston side of each Collector
Arm cylinder. This will cause the cylinder to extend, and the arms will close.
1.6.4 The oil from the rod end of the cylinders join together in the manifold, and through port
3, returns to the Collector Arm section and to the tank.
2.0 GRAB AND COLLECTOR ARMS OPERATION
2.1 Grab and collector arms open
2.1.1 To activate the Grab and Collector Arms to open, press the inside rocker switch on the
left handle, upwards.
2.1.2 This operation includes shifting both the Grab Arm and the Collector Arm sections
together.
2.1.3 Refer to the Grab Arm and the Collector Arms operations as explained earlier.
5660 - HARVESTER 307 08-10-03

QUADCO
EQUIPMENT INC
2.2 Grab and collector arms close
2.2.1 To activate the Grab and Collector Arms to close, press the inside rocker switch on the
left handle, downwards.
2.2.2 This operation includes shifting both the Grab Arms and the Collector Arms sections
together.
2.2.3 refer to the Grab Arms and the Collector Arms operation as explained earlier.
3.0 ROTATE OPERATION
1.) To rotate the attachment, press the inside rocker switch on the right handle up or down.
2.) When the Rotate section is shifted, oil is supplied to the two or four Rotate Motors,
located on one or both sides of the mounting yoke.
3.) The Rotate Motor use a pinion drive to turn a bearing with an external gear, this is
mounted to the attachment, along with the rotate manifold. These two features allows the
head to rotate 360 degrees continuously.
4.) Each Rotate Motor has two crossover relief cartridges, which are built in to the end cap
of the motor. The reliefs are preset to 3000 psi.
5.) The speed of the rotate can be adjusted on machines that are equipped with flow limiters.
The flow limiter may be apart of the control valve or installed in the hydraulic lines.
4.0 FLOAT OPERATION
1.) The Float system has three pilot-operated check valves. They are operated by an
electrically-operated pilot directional valve. This directional valve supplies pilot flow to
the three check valves. All four valves are spring loaded.
2.) The Float Valve is connected to the hydraulic lines series with the rotate and the Bucket
(tool) cylinder functions.
3.) To activate the Float function press and release the button on the right handle. An
indicator light will show that the Float is on.
5660 - HARVESTER 308 08-10-03

QUADCO
EQUIPMENT INC
4.) When the Float function is activated from the carrier joystick, the electric solenoid opens
the directional valve. This allows the carriers existing pilot system to open the check
valve to the rotate motors. The rotate motors become a free-flowing recirculating system.
An operator-set flow control provides restriction in the recirculating and allows the
operator to maintain limited control of the rotate function. The head is basically free to
rotate along the horizontal axis.
5.) When the Float is activated, the directional valve also allows pilot oil to open the two
check valves on the bucket cylinder system. One check valve allows oil from the rod side
of the cylinder to recirculate through a pressure-compensated flow control valve,
controlling the speed of the free-fall along the vertical axis.
6.) The second check valve of the bucket cylinder system allows oil from the return system
to join with oil flowing to the piston side. Oil from the return system replenishes the oil
supply to the piston side, preventing cavitation.
7.) When the Float Valve is deactivated, the electrically – operated pilot directional valve
closes. The three check valves loose the supply of pilot oil. Spring return the valves to
their normal operating position. The harvester returns to the locked mode of operation.
5660 - HARVESTER 309 08-10-03

QUADCO
EQUIPMENT INC
5660 - HARVESTER 310 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 10-2-A
INSTALLATION MAUAL
10-2-A-313 HYDRAULIC INFORMATION

10-2-A-313 1.0 Case drain filter
10-2-A-313 1.1 Return lines from the ultimate
10-2-A-313 1.2 Hook-up fittings
10-2-A-314 ELECTRICAL INFORMATION
10-2-A-314 2.0 Handle
10-2-A-3 14 CLEANING AND FLOW TESTING
10-2-A-317 RECOMMENDED HYDRAULIC TUBE
10-2-A-318 4.1 Valves
5660 - HARVESTER 311 08-10-03

QUADCO
EQUIPMENT INC
5660 - HARVESTER 312 08-10-03

QUADCO
EQUIPMENT INC
INSTALLATION INFORMATION
HYDRAULIC INFORMATION
1.0 CASE DRAIN FILTERS
Quadco Equipment inc. recommends the use of case drain and return filters in all installations. In most
applications the carriers are already equipped with filters. These filters should be serviced regularly. In the
application that would require a case drain filter to be installed, we recommend that the filtration system be
approximately 20 – 25 microns and the flow should be between 7 – 10 GPM. It is also commended that an
indicator light be installed in the cab of the carrier to alert the operator that the filter is restricted and should
be replaced. In case of a system failure a case drain filter, (if properly maintained) will add to the protection
against contamination to the main hydraulic system.
NOTE : Quadco Equipment inc. is NOT responsible for any

contamination to the main hydraulic systems due to failures. Adequate
filtration is the responsibility of the customer and dealer.
1.1 RETURN LINES FROM THE ULTIMATE
When return lines are plumbed from the QUADCO to the carrier, they must have an unrestricted flow
through the cooler, filters and then to tank. If the return line is to go through the auxiliary valve it must be
unrestricted, either by :
1) Removing the port relief and installing a plug.

2) Disassembling the port relief and reinstalling it.
3) Another means to achieve the same effect.
If There are restrictions in the return lines from the QUADCO an unwanted pressure rise will occur in the
system.
1.2 HOOK-UP FITTINGS
5660
Rotate # 08 ORFS
Rotate # 08 ORFS
Pressure supply # 16 ORFS
Return # 16 ORFS
Case drain # 12 ORFS
Computer # 16 JIC
5660 - HARVESTER 313 08-10-03

QUADCO
EQUIPMENT INC
ELECTRICAL INFORMATION
2.0 HANDLE OPTION
If carrier does not have house tilt, the switches in handles are available for other uses, (power,
horn, etc).
PRE-INSTALLATION CLEANING AND FLOW TESTING
CLEANING AND FLOW TESTING
3.0 All hoses and piping must be flushed before connecting to flow tester or to the head.
NOTE : Quadco Equipment inc. is NOT responsible for any contamination to the hydraulic system.
3.1 Flow testing should be done on carrier pumps at the end of stick.
3.2 Testing should be done at operating temperature.
3.3 Where one pump, two pump is used, test and record both flow rates individually and then combined.
3.4 The flow test should be done and filled out on the flow test form in this tuneup procedure.
3.5 Pre-delivery checklist is provided for pressure settings during tuneup.
NOTE : A copy of the flow tests and pressure tests should

be forwarded to QUADCO Equipment inc. for their
records.
Flow pump 1 25 – 30 GPM @ 3800 PSI

pump 2 40 – 45 GPM @ 3800 PSI
combined flow 70 – 75 GPM @ 3800 PSI
5660 - HARVESTER 314 08-10-03

QUADCO
EQUIPMENT INC
Customer: Date:
Dealer:
Carrier model:
Carrier serial no: Hours:
Attachment model:
Attachment serial no: Hours:
FLOW RATE CHECK LIST

Note: all flows taken at operating temperatures.
1 PUMP FLOW
PSI GPM THEORETICAL BACK PRESSURE
1000
1500
2000
2500
3000
3800 25 -30 GPM
2 PUMP FLOW
PSI GPM THEORETICAL BACK PRESSURE
1000
1500
2000
2500
3000
3800 40 - 45 GPM
PRESSURE CHECK LIST
CHECK POINTS THEORETICAL PSI REFERENCE

Main relief on attachment 4300 Psi
Port relief on carrier 4200 Psi
P.O.R on carrier 4000 Psi
Port relief on rotate 2800 Psi
Port relief on tool cylinder
5660 - HARVESTER 315 08-10-03

QUADCO
EQUIPMENT INC
CHECK POINTS THEORETICAL PSI REFERENCE

Roll arms – Port A (5600) 2500 Psi
Roll arms – Port B (5600) 2300 Psi
Grab arms – Port A (5600) 2500 Psi
Grab arms – Port B (5600) 2500 Psi
Delimber arms – Port A (5600) 2500 Psi
Delimber arms – Port B (5600) 2500 Psi
Top saw – Port A (5600) 3600 Psi
Top saw – Port B (5600) 435 Psi
Top saw feed, back pressure (5600)
Main saw feed, back pressure (5600) 700-900 Psi
Counter balance cartridge (5600)
(Main saw feed delay)
Tilt – Port A (6000) 2500 Psi

Tilt – Port B (6000) 2500 Psi
Wheel measuring arms –Port A (6000-7500) 2500 Psi
Wheel measuring arms –Port B (6000-7500) 2500 Psi
Main saw feed, back pressure (6000) 900-1000 Psi
Swing arm
PRE-DELIVERY CHECK LIST
Top saw proximity sensor

Main saw proximity sensor
Top saw operation
Top saw oiler adjustment
Top saw feed speed adjustment
Top saw return speed adjustment
Main saw oiler functioning
Main saw feed speed adjustment (feed delay)
Main saw return speed adjustment
Roll speed forward
Left: Right:
Roll speed reverse
Left: Right:
Service technician signature:

Customer signature:
5660 - HARVESTER 316 08-10-03

QUADCO
EQUIPMENT INC
QUADCO
JANUARY 2008
RECOMMENDED HYDRAULIC TUBE
PLACEMENT FOR 5660 WITH MOTOMIT
ROTATE ROTATE
1/2'' ORS BOOM
3/4'' ORS NOSE

DRAIN ELECT.
1'' ORS FRONT VIEW

PRESS RETURN
ROTATE ROTATE
BOOM 1/2'' ORS
NOSE 3/4'' ORS
DRAIN ELECT.
FRONT VIEW 1'' ORS
PRESS RETURN
ROTATE ROTATE
1/2'' ORS BOOM 1/2'' ORS
3/4'' ORS NOSE 3/4'' ORS
DRAIN ELECT.
1'' ORS FRONT VIEW 1'' ORS
PRESS RETURN
5660 - HARVESTER 317 08-10-03

QUADCO
EQUIPMENT INC
4.1 VALVES
1) Rotate Valve;
A) This valve is used to rotate the head from side to side.
B) If the carrier has more than one spare valve section, it can be used in place of
the rotate valve. This valve should have spool limiters or flow controls to
control the rotate speed.
C) The supply and return for this valve are connected into the pressure and
return of the supply valve to the QUADCO head.
2) Float Valve, tool cylinder;
A) This valve allows the head to drop freely forwards and sideways or fixed for
controlled falling of the tree.
B) Both the rotate and Carrier bucket circuits connect to this valve.
C) This valve is controlled electrically through a push button on the right-hand

joystick through a relay in the electrical box.
D) Rotate and falling speed, in float mode are adjustable.
5660 - HARVESTER 318 08-10-03

QUADCO
EQUIPMENT INC
3) Float Valve, rotate;
1 FLOAT VALVE
R1- #08 ORB, HOSE- #08
R2- #08 ORB, HOSE- #08
(PILOT CONTROL)
TO RIGHT SIDE V1- # 16 ORB, HOSE- #12
J OYSTICK V2- #16 ORB, HOSE #12
C1- # 12 ORB, HOSE #12
(PILOT CONTROL C2- # 12 ORB, HOSE # 12
TO RIGHT SIDE 2
PILOT- #04 ORB, HOSE #06
J OYSTICK
DRAIN- #04 ORB, HOSE- #06
TANK- #08 ORB, HOSE- #08
2 ROTATE VALVE
PORTS FOR PILOT LINES- #06 ORB
HOSES- #06
PRESSURE AND TANK PORTS- #12 ORB
HOSES- #12 1
LINES TO FLOAT VALVE- # 10 ORB
HOSES- #06
TO TANK
NEW FLOAT VALVE
OPTION SECTION
ON THE CARRIER CONTROL
VALVE
(SUPPLY PRESSURE) TO TANK
ROTATE ON ATTACHMENT
BUCKET SECTION ON THE ROD
CARRIER CONTROL VALVE PISTON
PILOT PRESSURE
5660 - HARVESTER 319 08-10-03

QUADCO
EQUIPMENT INC
4) Solenoid Directional Valve with shuttle Valves
A) This valve assembly operates the carrier valve section, which supplies the
Ultimate Head with oil, (electrically) or by the rotate pilot lines from the rotate
valve. (hydraulically)
PILOT RETURN
ATTACHMENT SECTION
CARRIER CONTROL VALVE
2 (PILOT PRESSURE)
TO RIGHT SIDE
J OYSTICK
(PILOT CONTROL)
PILOT PRESSURE 1
1 SHUTTLE VALVE
ALL PORTS - #-06 ORB
ALL HOSES - #06
2 SOLENOID DIRECTIONAL VALVE

TO RIGHT SIDE
J OYSTICK ALL PORTS - # 06 ORB
(PILOT CONTROL) ALL HOSES - # 06
5) Solenoid Directional Control Valve

A) This valve is used to supply the second pump flow to the head when using the
rolls or the bottoms saw.
B) Not all carriers need this valve, only carriers that use a second valve to
achieve this two-pump flow to the attachment.
PILOT
RETURN
PILOT RETURN
1 3
2
PILOT PRESSURE
1
OUTPUT
PILOT 1 SOLENOID DIRECTIONAL VALVE

PRESSURE
ALL PORTS - # 06 ORB
ALL HOSES - # 06
5660 - HARVESTER 320 08-10-03

QUADCO
EQUIPMENT INC
S ECTION 10-2-B
QU 17048
INSTALL KIT
24 Volt, Feller Buncher
5660 WITH MOTOMIT
10-2-B-322 Float valve ass’y
10-2-B-326 Float valve mount plate
10-2-B-325 KETO JUNCTION BOX ASS’Y
5660 - HARVESTER 321 08-10-03

QUADCO
EQUIPMENT INC

072-400144
24 VOLT
NEXT PAGE
3
5
3
8
8
9
6 2
4 2
8
8
8
5660 - HARVESTER 322 08-10-03

QUADCO
EQUIPMENT INC

072-400144
24 VOLT

1 072-400179 MANIFOLD FLOAT VALVE 1
2 072-400028 FLOW CONTROL VALVE 2
3 072-400046 DIRECT VALVE 2
4 072-400026 CARTRIDGE VALVE 1
5 072-400131 LOAD CONTROL VALVE 1
6 072-400008 SOLENOIDE 24 VOLT 1
7 A1FF2138-12 PLUG 3/4-SAE 1
8 A1FF2138-04 PLUG 1/4-SAE 5
9 042-008000 HEX. NUT 1
5660 - HARVESTER 323 08-10-03

QUADCO
EQUIPMENT INC
FLOAT VALVE MOUNT PLATE

200-000040
5660 - HARVESTER 324 08-10-03

QUADCO
EQUIPMENT INC
KETO JUNCTION BOX ASS’Y

QKT 18007
7
8
2
1
3
4
4
3
5660 - HARVESTER 325 08-10-03

QUADCO
EQUIPMENT INC
KETO JUNCTION BOX ASS’Y

QKT 18007

1 QKT 3001 KETO JUNCTION BOX ASS’Y 1
2 QKT 2017 COVER 1
3 QKT 1002 MODIFIED JIC/ORB-1212 ADAPTER 2
4 090-100812 ELECTRICAL CONNECTOR 2
5 K4K-400221 MALE PLUG 1
6 K4K-400222 FEMALE PLUG 1
7 01062412 8 HEX. HD. BOLT DIA 3/8-24NF x 3/4" Gr8 4
5660 - HARVESTER 326 08-10-03

QUADCO
EQUIPMENT INC
QUADCO
EQUIPMENT INC
S ECTION
INSTALLATION MAUAL
10-3
5660 CONVENTIONAL
Motomit
10-3-2 BOX003 connection (it system)

10-3-3 MCKC03 module (wiring code)
10-3-4 MCI-IT module (it computer system)
10-3-5 Jockstick wiring
10-3-6 MCC2212
10-3-7 Handle button
10-3-8 Power and measuring cable connector
10-3-9 Hydraulic Shematic
10-3-10 Handle connector
section 10−3 10−3−1 Revised 11−08−15

QUADCO
EQUIPMENT INC
BOX003 CONNECTION (IT SYSTEM)
QU 18003 R4
section 10−3 10−3−2 Revised 11−08−15

QUADCO
EQUIPMENT INC
MCKC03 MODULE (WIRING CODE)
QU 18004 R3
section 10−3 10−3−3 Revised 11−08−15

QUADCO
EQUIPMENT INC
MCI-IT MODULE (IT COMPUTER SYSTEM)
QU 18005 R1
E
L
IU
T
ID
CO
MM
section 10−3 10−3−4 Revised 11−08−15

QUADCO
EQUIPMENT INC
JOCKSTICK WIRING
QU 18006 R2
section 10−3 10−3−5 Revised 11−08−15

QUADCO
EQUIPMENT INC
MCC2212
QU 18007 R4
section 10−3 10−3−6 Revised 11−08−15

QUADCO
EQUIPMENT INC
HANDLE BUTTON
QU 18009 R0
section 10−3 10−3−7 Revised 11−08−15

QUADCO
EQUIPMENT INC
POWER AND MEASURING CABLE CONNECTOR
QU 18010
POWER SUPPLY CONNECTOR MEASURING CABLE CONNECTOR

CONNECTOR CONNETOR PINS WIRES COLORS
WIRES COLORS
PINS
A GREEN
A BLUE
B ----
B BROWN/BLACK
C YELLOW
C YELLOW/BLACK
D RED D ----
E BLACK/RED E STEEL (SHIELD)
F ORANGE F ----
G BLACK G RED
H ORANGE/RED H ----
J BROWN/RED
I BLACK
K YELLOW
J ----
L RED/BLACK
K BLUE
M BROWN
L ----
N ORANGE/BLACK
M BROWN
P YELLOW/RED
R BLUE/BLACK N ----
S BLUE/RED
section 10−3 10−3−8 Revised 11−08−15

Revised 11−08−15
NO PIÈCE/
PART NO QU14005
HYDRAULIC SCHEMATIC
1
QU 14005
10−3−9
1
# PROJET:
PAGE /
SHEET :
1 1 01 08/FEV/2008 SEE TRIANGLES EM
DE / OF :
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO "QUADCO" AND IS NOT BE
REV. DATE MODIF. INT.
REPRODUCED COMMUNICATED TO A THIRD PERSON OR USE IN ANY MANNER WHATSOEVER
NOM / NAME :
WITHOUT THE EXPRESSED WRITTEN PERMISSION OF "QUADCO" OR A DULY AUTHORISED
REPRESENTATIVE. HYDRAULIC SCHEMATIC QU5660 MEASURING /
TOUTE INFORMATION CI-INCLUSE EST LA PROPRIÉTÉE DE "QUADCO" ET NE PEUX ÊTRE
MODÈLE / MODEL : MATERIEL : ÉCHELLE /
REPRODUITE, COMMUNIQUÉE À DES TIERS OU UTILISÉE DE QUELQUE FACON QUE CE SOIT SCALE :
SANS LA PERMISSION FORMELLE ET ÉCRITE DE "QUADCO" OU D'UN REPRÉSENTANT QU5660
DÛMENT AUTORISÉ.
DESSINATEUR / DRAWN BY : VÉRIFICATEUR / CONCEPTEUR : POIDS / WEIGHT : DATE :
TOLERANCES UNLESS OTHERWISE
SPECIFIED ARE : FRACT : `1/64" EM NOV.07. 2007
ASSEMBLÉ SUIVANT / NO PIÈCE / PART NO : FORMAT /
SAUF INDICATION CONTRAIRE, LES
DEC : `0.005" NEXT ASS'Y : SIZE:
TOLÉRANCES SONT LES SUIVANTES :
EQUIPMENT INC. QU5660 QU14005 D
QUADCO
EQUIPMENT INC
section 10−3
QUADCO
EQUIPMENT INC
HANDLE CONNECTOR
QU 18011
HANDLES CONNECTIONS
CONNECTORS
WIRES COLOR HANDLES BUTTONS
PINS
A YELLOW 1
B DARK BLUE (KEYS COMMON2)
C RED (KEYS COMMON1)
D PURPLE TRIGGER PUSH
E ORANGE 4
F GREY 11
G GREEN 5
H BLUE 8
J BROWN 7
K GREEN/WHITE 12
L PINK 6
M BLACK TRIGGER PUSH
N WHITE 3
P TAN 10
R RED/WHITE 9
S BLACK/WHITE 2
Buttons 1, 7, 8 on left handle and 5, 7, 8 on right handle connect to
COMMON2 (5V).
Harvester 5660 -- 04/04/2007
section 10−3 10−3−10 Revised 11−08−15

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QUADCO

PARTS & SERVICE MANUAL

SERIAL No. 56-1350

SAW DISC 008-003800 (S/N 3850122A)

SECTION 1-1 WARRANTY

Lexington Kelli Shelton Charles Taylor Kelly Logan Darren Hadlock

Section9/notes 9-1 Revised 05-11-10

Section9/notes 9-2 Revised 05-11-10

Section9/notes 9-3 Revised 05-11-10

Section9/notes 9-4 Revised 05-11-10

1-1-6 Warranty policies and procedures

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR

WARRANTY CLAIM FORM PROCEDURE

Warranty Eligibility and Registration

QUADCO EQUIPMENT INC. will no longer accept missing or incomplete registration

Model and serial number of the QUADCO head.

Provide a detailed description of the failure in Section 2, “Warranty Claim History”.

5660 – HARVESTER 7 08-10-03

Dealer: ________________________________________ Dealer Branch Location: _____________________

Customer : _____________________________________ In-Service Date : ___________________________

Address : _______________________________________ Hours : ___________________________________

Warranty claim history

Part # -or- Description Invoice # Cost Cost Return

- For office use only - Travel Time _________ No Compensation

___________________________________________________________ Labor –On-Site/Shop __________ ______________

___________________________________________________________ WARRANTY ALLOWED _____________________

5660 – HARVESTER 8 08-10-03

WARRANTY POLICIES AND PROCEDURES

5660 – HARVESTER 9 08-10-03

ATTACH. MODEL: QUADCO 22” 360º MOTOR

MACHINE HOURS: 6 HRS

In Service Date: _01 _/_01__/_99__

NAME OF DEALER: ABC-XYZ EQUIPMENT INC LOCATION: BANGOR,

END – USER JOHN DOE

ADDRESS: PO BOX 5555

CITY/TOWN: ASHLAND STATE/PROVINCE: MAINE

POSTAL/ZIP CODE: 55555-5555 PHONE NUMBER: (207) 555-1212Dealer

Serviceman signature: YOUR SIGNATURE (DEALER) Date: _TODAY’S DATE____________

Customer’s signature: _YOUR SIGNATURE (OWNER)___ Date:TODAY’SDATE________,

5660 – HARVESTER 10 08-10-03

In Service Date: _ _/___/___

NAME OF DEALER: LOCATION:

POSTAL/ZIP CODE: PHONE NUMBER:

Serviceman signature: ________________________________Date: ___________________

Customer’s signature: ________________________________ Date:____________________

5660 – HARVESTER 11 08-10-03

5660 – HARVESTER 12 08-10-03

1-2-14 Warranty policies

5660 – HARVESTER 13 08-10-03

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR

PRORATA SCHEDULE: (calculated per the lessor of either of the following)

500 hrs / 3 months 2500 hrs / 15 months

5660 – HARVESTER 14 08-10-03

2-2-19 Safety & Maintenance

2-3-33 General Information

5660 – HARVESTER 15 08-10-03

5660 – HARVESTER 16 08-10-03

2-1-18 Grab and delimbing arm adjustment

5660 – HARVESTER 17 08-10-03

Dealer: ____________________ Dealer Branch Location: _

Customer : ___________ In-Service Date : _

Address : _____ Hours : _

___________________________________________ Labor –On-Site/Shop

_______________________________________ WARRANTY ALLOWED _

Customer’s signature: _YOUR SIGNATURE (OWNER)_ Date:TODAY’SDATE______,

In Service Date: _ _/_/_

Serviceman signature: ______________Date: _

Customer’s signature: ____________ Date: