Operation Manual TR-60

KAKA Industrial®
Unpacking Important:
T h e Tu b e R o l l e r i s s h i p p e d f r o m t h e The tube roller is coated with a protectant.
manufacturer in a carefully packed ply-wood To ensure proper fit and operation, remove
case. Thoroughly inspect the product upon coating. Coating is easily removed with mild
opening the package. solvents, such as mineral spirits, and a soft
Thoroughly inspect the product upon opening cloth. Avoid getting cleaning solution on paint
the package. After unpacking the unit,
or any of the rubber or plastic parts. Solvents
carefully inspect for any damage that may
have occurred during transit. Check for loose, may deteriorate these finishes. Use soap and
missing, or damaged parts. Immediately report water on paint, plastic or rubber components.
missing parts to dealer. After cleaning, cover all exposed surfaces with
If damage has occurred, shipping damage a light coating of oil.
claims must be filed with the carrier and are
the responsibility of the user.

Specifications

Material Size Minimum Radius

1
Flats 1 4
" 10 "

C Channel 1X2" 60 "

1 "
Pipe Tube 1 2 20 "
1
Round Tube 4 To 2" 因材料不同而不同
ACCORDING TO MATERIAL

Square Tube 2" 70 " Appearance of the machine

Rect. Tube 1X2" 60 "
WARNING
WARNING Never use highly volatile solvents. Non-
The warnings, cautions, and instructions flammable solvents are recommended to
discussed in this instruction manual cannot avoid possible fire hazard.
cover all possible conditions or situations
that could occur. It must be understood
by the operator that common sense and SAVE THESE INSTRUCTIONS
caution are factors which cannot be built Thank you for purchasing TR-60 Tube Roller
into this product. machine. Before attempting to operate your

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Operation Manual TR-60

Model TR-60
new tool please read these instructions 3. Square Tube Roll Sizes
thoroughly. You will need these instructions for 1/
2" Square Tube Rolls 191009-301
the safety warnings, precautions, assembly, 3/
operation, maintenance procedures, parts 4" Square Tube Rolls 191009-302
list and diagrams. Keep your invoice number 1" Square Tube Rolls 191009-303
with these instructions. Write the invoice 1
1 /4" Square Tube Rolls 191009-304
number on the inside of front cover. Keep the 1/
1 2" Square Tube Rolls 191009-305
instructions and invoice in a safe, dry place for 3/
future reference. 1 4" Square Tube Rolls 191009-306
2" Square Tube Rolls 191009-307
Optional Rollers : 4. Misc. Roll Sizes
-------------- Size ------------------ Item No.---- 1/
2" Rectangular Tube Rolls 191009-401
1. Round Tube Rollers Sizes 1
1 /4" Flat Stock Rolls 191009-402
1/
2" Round Tube Rollers 191009-101
5/
1x2" C Channel Rolls 191009-403
8" Round Tube Rollers 191009-102
3/
4" Round Tube Rolls 191009-103
7/ General Safety Information
8" Round Tube Rolls 191009-104
1" Round Tube Rolls 191009-105 WARNING
1
1 /8" Round Tube Rolls 191009-106 For your own safety, read all of the
1
1 /4" Round Tube Rolls 191009-107 instructions and precautions before
3 operating tool.
1 /8" Round Tube Rolls 191009-108
1
1 /2" Round Tube Rolls 191009-109
5 CAUTION
1 /8" Round Tube Rolls 191009-110
3
Always follow proper operating procedures
1 /4" Round Tube Rolls 191009-111 as defined in this manual even if you are
2" Round Tube Rolls 191009-112 familiar with use of this or similar tools.
Remember that being careless for even a
2. Round Pipe Rollers Sizes fraction of a second can result in severe
1/
4" Pipe (0.54"OD) Rolls 191009-201 personal injury.
3/
8" Pipe (0.675"OD) Rolls 191009-202
1/
2" Pipe (0.84"OD) Rolls 191009-203
3/ SAFETY RULES
4"Pipe (1.05"OD) Rolls 191009-204
1. Wear proper apparel. Do not wear loose
1" Pipe (1.315"OD) Rolls 191009-205 clothing, gloves, neckties, rings, bracelets or
1
1 /4" Pipe (1.66"OD) Rolls 191009-206 other jewelry which may get caught in moving
1/ parts of machine.
1 2" Pipe (1.90"OD) Rolls 191009-207
2. Wear protective hair covering to cover long
hair.
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Operation Manual TR-60
®
KAKA Industrial
3. Wear safety shoes with non-slip soles. WARNING
4. Wear safety glasses complying with United Before drilling the mounting holes, make
States ANSI Z87.1. sure that there is no electrical conduit or
Everyday glasses have only impact resistant water pipes.
lenses. They are NOT safety glasses.
5. Be alert and think clearly. Never operate
tools when tired, intoxicated or when taking Operation
medications that cause drowsiness. 1. Insert desired set of lower roller wheels (#35)
6. Keep work area clean. Cluttered work areas into slot of frame (#6) and set symmetrically.
invite accidents. 2. Turn rotary rod (#12) raising the upper roller
7. Work area should be properly lit. to sufficient height to clear workpiece.
8. Keep visitors at a safe distance from work 3. Place workpiece into roller.
area. 4. Turn the #12 rotary rod to lower the upper
9. Keep children out of workplace. Make roller to desired position. Turn crank #26 to
workshop childproof. Use padlocks to prevent make repeated passes through the roller, until
desired curve is achieved.
any unintentional use of tools.
10.Assemble only according to these CAUTION
instructions. Improper assembly can create The Center distance of two Lower rollers
hazards. can be adjusted as required.
11.When tools are not in use, store them in a
dry, secure place out of the reach of children.
Inspect the tools prior to storage and before WARNING
Do not roll a stock thicker than the roller's
reuse.
capacity.
12. Maintain product labels and nameplates.
You will damage the bender.Measure the
These carry important safety information.
thickness before use.

Assembly
The Tube Roller must be securely mounted Changing Roller
to a solid surface before using, the size of the 1. Loosen nut #4, remove washer #3 and #31
mounting hole is 9mm. spacer bushing, remove the #32 lower rollers.
Operating the tool for certain operations will Change to desired roller set and reinstall.
require exerting considerable force on the 2. Loosen screws #5 and remove upper roller
handle, thus it is essential that the tool be wheel assembly.
mounted to a heavy or immovable work bench Remove pin #23 and upper roller axle #24
or other work surface. Be certain there will from assembly, replace with desired roller and
be adequate clearance for the entire range of reinstall in machine.
motion of thehandle with no potential pinch
points for the operator’s hands. Maintenance
1. Maintain your tools. It is recommended
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Operation Manual TR-60

Model TR-60
that the general condition of any tool be smoother.
examined before it is used. Keep your tools 4. Keep all parts in working order. Check to
in good condition by adopting a program determine that the guard or other parts will
of conscientious repair and maintenance operate properly and perform their intended
in accordance with the recommended function.
procedures found in this manual. 5. Check for damaged parts. Check
2. Keep tool clean for safest operation. Only for alignment of moving parts, binding,
use soap and a damp cloth to clean your tools. breakage,and mounting or any other condition
Many household cleaners are harmful to that may affect a tool’s operation.
plastics and other insulation. Never let liquid 6. Any damaged part should be properly
get inside a tool. repaired or replaced. Do not perform makeshift
3. Spread some oil on the dies and roller repairs.
before bending material to make the operation
DRAWING

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Operation Manual TR-60
®
KAKA Industrial
PARTS LIST
Part Part
Description Description
No. No.
1 Washer 19 Upper Roller
2 Bolt 20 Carrier Plate
3 Washer 21 Locating Sleeve
4 Nut 22 Screw
5 Screw 23 Pin
6 Frame 24 Upper Roller Axle
7 Washer 25 Key
8 Screw 26 Crank
9 Guide shaft 27 Screw
10 Upright frame 28 Handle
11 Handle Ball 29 Thin Nut
12 Rotary Rod 30 Nut
13 Lead Screw 31 Spacer Bush
14 Transverse Plate 32 Lower Roller
15 Sleeve 33 Lower Roller Axle
16 Bearing 34 Spacer Bush
17 Bolt 35 Lower Roller Wheel Set
18 Bearing 36 Upper Roller Wheel set

PACKING LIST
No. Specification Description Qty. Mark
1 TR-60 Tube Roller 1
Accessories & Tools
2 24mm Spanner 1
3 6mm Hexagon spanner 1

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Operation Manual TR-60

Model TR-60
SERVICE RECORD
KAKA Industrial ®
Date Maintenance performed Repair components require

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Operation Manual TR-60
®
KAKA Industrial
NOTES

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Stock No: 191009
Edition 1 07/2018
Copyright © 2018 KAKA

If you have any questions about the use of this product, please contact the nearest one to you
as below:

KAKA INDUSTRIAL LLC KAKA INDUSTRIAL LTD KANG INDUSTRIAL PTY LTD
Mail: Mail: Mail:
info@kakaindustrial.com echo@kakaindustrial.com kang@kakaindustrial.com
Add: 4200 Steve Reynolds Add: 3143 Underhill Avenue Add: 3 Wayne Court
Blvd Ste 6 Norcross, Burnaby, Dandenong,
GA 30093 B.C V5A3C8 VIC 3175
U.S.A. Canada Australia