Industrial Pharmacy II Unit 2
Industrial Pharmacy II Unit 2
Industrial Pharmacy II Unit 2
DEVELOPMENT& TRANSFER
POINTS TO BE COVERED IN THIS TOPIC
1. Objective
2. Scope
3. Key personnel and their responsibilities
4. Objective
5. Scope
6. Key personnel and their responsibilities
7. aparallel comparison of materials, methods and equipment;
8.
the transfer stages with documented evidence that each critical
stage has been
9. satisfactorily accomplished before the next commences;
10. identification of critical control points;
Financial
Return
Inventlon
Suysuan Ive n tio
TechnologySciosure
n
Transfer
Assessment
8upaew uoold
QUALITY RISK MANAGEMENT
INTRODUCTION
Quality risk management is a systematic process for the assessment
control communication and review of risk to the quality of the
medicinal product across the product life cycle.
Quality risk management activities are usually undertaken by
interdisciplinary teams as quality unit, business development,
engineering, regulatory affairs, production, operations, sales and
marketing, legal, statics and clinical in addition to individuals who are
knowledgeable about the quality risk management process.
Quality risk management is a process that supports science based and
practicaldecisions when integrated into quality system.
BENEFITS OF ORM:
1. Effective quality risk management can facilitate better and more
informed decisions and can provide regulator's with greater
Assuranceof a company's ability to deal with potential risks.
2. In addition quality risk management can facilitate better use of
resources by all parties.
3. Quality risk management should be integrated into existing
applications and documented appropriately.
PRINCIPLES OF QUALITY RISK MANAGEMENT
Two primary principles of quality risk
management are:
The evaluation of the risk to quality
IDENTIFY
should be based on scientific knowledge ANALYZE
1. Harm
Damage to health, including the damage that can
ccur from loss of product quality or availability.
2. Hazard The potential source of harm (1S0/IEC Guide 51).
3.
The ability to discover or determine the existence,
Detectability presence, or fact of a hazard.
Product
All phases in the life of the product from the initial
5. development through marketing until the product's
Lifecycle discontinuation
APPRUYEC
C o NT
RISK
ASSESSMENT
S.NO TERM DEFINATIONS
An excipientsis substance like sugar;, gum etc. Cost ofe chive Pheme olegieb,
to administer.
These excipients have a potential impact on No
Interoci
with
Srable for
handling
the final product.
Theirspecifications as well as the Drug Master File (DMF) or equivalent
information should be made available by the sending unit (SU) for
transfer to the production site.
The following information should be provided for all types of excipients:
/ Description of functionality, with justification for inclusion of any
antioxidant
Preservative orany excipientsabove recommended guideline
V Manufacturer
/ Specifications ,i.e., monographs and additional information that may
affect product processing or quality for compendia excipients, or a
complete listing of specifications, incuding analytical methods and
justification for release limits for non-compendial excipients.
V Special considerations with implications for storage and/or handling,
includingbut not limited to safety and environmental factors (e.g. as
specified in material safety data sheets) and sensitivity toheat, light or
moisture solubility
4. FINISHED PRODUCTS
Depending on the type of dosage form, the SU should provide relevant
information on physical properties of excipients to the RU, including:
Definitive form (for solid and inhaled dosage forms)
Solubility profile (for solid, inhaled and transdermal dosage forms)
Partition coefficient, including the method of determination (for
transdermal dosage forms)
Intrinsicdissolution rate, including the method of determination (for
transdermal dosage forms)
Particle size and distribution, including the method of determination
(for solid, inhaled and transdermal dosage forms)
Bulk physical properties, including data on bulk and tap density,
surface area and porosity as appropriate (for solid and inhaled dosage
forms)
Compaction properties (for solid dosage forms)
Melting point range (for semi-solid/topical dosage forms)
pH range (for parenteral, semi-solid/topical, liquid and transdermal
dosage forms)
lonic strength (for parenteral dosage forms)
Specific density/gravity (for parenteral, semi-solid/topical, liquid and
transdermal dosageforms)
VViscosity and/or viscoelasticity (for parenteral, semi-solid/topical,
liquid and transdermal dosage forms)
/ Osmolarity (for parenteral dosage forms)
Water content and determination of hygroscopicity, incuding water
activity data
Special handling requirements (for solid and inhaled dosage forms)
Moisture content range (for parenteral, semi-solid/topical, liquid and
transdermal dosage forms)
Microbiological considerations in accordance with regional
pharmacopeial requirements (for parenteral, semi-solid/topical, liquid,
inhaled and transdermal dosage forms)
5. PACKAGING
Information on Packaging to be transferred from the SU to the RU include
specifications for a suitable container/closure system, as well as any
relevant additional information on design, packing. processing or
labeling requirements needed for qualification of packaging components
at the RU.
For quality control testing of packaging components, specifications
should be provided for drawings,artwork, material.
DOCUMENTATION
1. Title
2. Objective
3. Scope
4. Name and addresses of the SU and RU
6.
Phases of the project including key activities, deliverables and the
associated accountabilities
7.
Approximate timing of key activities/deliverables including the
timing of trial production batches and validation batches
8. Reference to qualification/validation master plans relevant to the
process being transferred
Manuals
Maintenance logs
Calibration logs
Y sOPs (e.g. equipment
set up,operation, cleaning, maintenance,
calibration, storage).
temperature/pressure sensors)
Range of intended use.
QUALIFICATION AND VALIDATION
The extent of qualification and validation to be performed should be
determined on the basis of risk management principles, taking into
account the product's life cycle phase.
Equipment and instruments should be qualified and calibrated before
using them to support the technology transfer activities.
Process validation should be done according to guidelines as published in
current WHO Technical Report Series.
Production processes and analytical procedures should be appropriately
transferred to the RU following documented procedures. Where
validation data exist, these should be included in the transfer.
For cleaning procedures, development and validation should be done in
accordance with the guidelines as published in current WHO Technical
Report Series.
Points to consider when using HBEL in cleaning validation should be
taken into account in establishing cleaning procedures, cleanability
studies and setting acceptance limits.
Analytical procedures should bevalidated or verified according to the
guidelines as published in current WHOTechnical Report Series.
Qualification and validation procedures, protocols, data and results
should be appropriately recorded. The documents should be
as defined in procedures.
1
Adescription of the objective, scope and responsibilities of the SU and
the RU
2. Aspecification ofmaterials and methods
3. The experimental design and acceptance criteria
4. Documentation
5. Procedure for the handling of deviations
6Details oftest samples
The SU's responsibilities for the transfer of analytical procedures
typically are to:
1. Provide method-specific training for analysts and other QC staff, if
required
2. Assist in analysis of QC testing results
3. Define all procedures to be transferred for testing a given product,
starting material or cdeaning sample
4 Define experimental design, sampling methods and acceptance
criteria
5. Provide any validation reports for procedures under transfer
including proof of their robustness
6. Provide details of the equipment used, as necessary (part of validation
report, ifavailable) and any standard test samples
7 Provide approved procedures used in testing
8. Review and approve transfer reports
cONTROL ORGA,
DRUGS
FDA
COMMERCIALIZATION -PRACTICAL ASPECTS AND
PROBLEMS (CASE STUDIES)
COMMERCIALIZATION
The process of turning an innovation or creative Capab1lities
Ideas
into a financially viable product, service, or lunevatons Technologies
method is known as commercialization
Before the study results can be brought to market, Commereializationl
* COMMERCIALIZATION-PRACTICAL ASPECTS:
S.NO AMONG THE MOST IMPORTANT ASPECTS OF
cOMMERCIALIZATION ARE
Commercialization involves testing many ideas and selecting the
1. products that can be safer, more effective, and more efficacious than
the existing product.
2.
Commercialization is a step by step process. Therefore, set goals and
milestones for every stage.
3.
It is important to involve key stakeholders, including customers,
early in the process, including customers.
By improving the technology Time
societal challenges.
Not surprisingly, governments have been actively searching for new ways
to improve knowledge transfer from PROs to industry.
TT AGENCIES IN INDIA -APCTD, NRDC, TIFAC, BCIL, TBSE/
SIDBI