CFM56 7 Eng Systm

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PRESENTATION

ENGINE SYSTEM
Lesson
Management
Plan

ENGINE SYSTEM LEVEL 4


CFM56-7B
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system
Page 1
Return
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FADEC PURPOSE.
TOC Page 2
EXPLAIN : MEANING OF FADEC.

PURPOSES : FADEC SYSTEM.

GENERAL TERMS ONLY.


COMPONENTS NEXT DISPLAY.
POWER MANAGEMENT ACTIVE CLEARANCE
CONTROL CONTROL

FADEC
STARTING / SHUTDOWN / VARIABLE GEOMETRY
IGNITION CONTROL CONTROL

THRUST REVERSER
FUEL CONTROL
CONTROL

CTC-216-001-00
FADEC PURPOSE NEXT DISPLAY : FADEC COMPONENTS.
TOC Page 3
DESCRIBE : ROLE - EEC.
CONTROL SIGNALS

T3 T49.5 TCASE Ps3 P0 N1 N2 ROLE - HMU.


T25

T12
ARINC
FEEDBACK SIGNALS AIRCRAFT / EEC POWER SUPPLIES.
115V DATA
ANALOG
400Hz BUSES
DISCRETE
SIGNALS COMMUNICATION LINKS.
IGNITION

VBV VSV TBV HPT LPT


ROLE - ALTERNATOR.
EEC ALTERNATOR CC CC

IDENTIFY / PURPOSES : SENSORS.


WF
FUEL HYDRO- METER
MECHANICAL
UNIT (HMU)
VALVES & ACTUATORS.

P25 Ps13 T5 EXPLAIN : CONTROL LOOP PRINCIPLE.


FUEL T P (PMUX (PMUX (PMUX
THRUST REVERSER FLOW OIL OIL OPTION) OPTION) OPTION) BRIEF - DETAILS LATER.
TRANSLATING SLEEVE
LVDT
EEC’S ROLE - T/R SYSTEM.

CTC-216-002-00
FADEC COMPONENTS NEXT DISPLAY : FADEC INTERFACES.
TOC Page 4
PURPOSES : THE CDS/DEU.
AIRCRAFT
COMMON DISPLAY SYSTEM / DISPLAY
ELECTRONIC UNIT.
ADIRU 1 FMC ADIRU 2
THE ADIRU.
AIR DATA & INERTIAL REFERENCE UNIT.

CDS/DEU1 CDS/DEU2 DESCRIBE : THE 2 EEC CHANNELS PRINCIPLE.


BRIEF - DETAILS LATER.
CHANNEL

CHANNEL

CHANNEL

CHANNEL
A

B
EEC ENGINE 1 EEC ENGINE 2

CTC-216-003-00
FADEC INTERFACES NEXT DISPLAY : FADEC DESIGN.
TOC Page 5
EXPLAIN : BITE.
SINGLE SENSORS
BUILT IN TEST EQUIPMENT.

EXAMPLES : SINGLE SENSORS.


EEC
DUAL CONTROL SENSORS.
CHANNEL
SHARED SENSORS.
A ACTIVE
EEC
DUAL CONTROL SENSORS CHANNEL PURPOSE : CCDL.
A
C CROSS CHANNEL DATA LINK.
C
D
L DESCRIBE : ACTIVE / STANDBY.
EEC
SHARED SENSORS CHANNEL STAND BY
B SELECTION STRATEGY.
EEC
CHANNEL PURPOSE : FAILSAFE CONTROL.
B GIVE EXAMPLE.

SINGLE SENSORS

CTC-216-004-00
FADEC DESIGN NEXT DISPLAY : CLOSED LOOP CONTROL PHILOSOPHY.
TOC Page 6
DESCRIBE : CLOSED LOOP CONTROL.

IMPORTANT SUBJECT.
CONTROL IF NECESSARY, USE FADEC COMPONENTS DISPLAY (P4)
SENSORS
TO REINFORCE EXPLANATION.

DEMAND
CALCULATOR

COMMAND FEEDBACK POSITION


+ - SENSOR

CONTROL LAW DEMAND


EHSV HMU ACTUATOR

EEC

CTC-216-005-00
CLOSED LOOP CONTROL PHILOSOPHY NEXT DISPLAY : INPUT PARAMETERS SELECTION.
TOC Page 7
IDENTIFY : NON-DUAL SENSORS.

EXPLAIN : LOCAL / CROSS CHANNEL VALUES.

VALIDATION TEST PROGRAM


LOCAL VALUE
CHANNEL A
PURPOSE : VALIDATION TESTS.
VALUE SELECTED :

- AVERAGE OF BOTH VALUES


OR MODEL VALUE.
CCDL - LOCAL VALUE
CROSS CHANNEL VALUE OR
- CROSS CHANNEL VALUE
OR
- MODEL DESCRIBE : PARAMETERS SELECTION.
OR
VALIDATION TEST PROGRAM - FAILSAFE
LOCAL VALUE
CHANNEL B

CTC-216-259-00
INPUT PARAMETERS SELECTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 8
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : EEC LOCATION & COOLING.
TOC Page 9
LOCATE : EEC.
COOLING
DUCT INLET

EEC DESCRIBE : MOUNTING.

COOLING SYSTEM.
FWD

COOLING AIR
INLET

FAN INLET
COWL

MOUNTING
BOLT

COOLING AIR
OUTLET

CTC-216-006-00
ELECTRONIC ENGINE CONTROL NEXT DISPLAY : EEC ARCHITECTURE.
TOC Page 10
IDENTIFY/ DESCRIBE:

MOTHERBOARD ASSEMBLY
ECA.
ELECTRICAL CHASSIS ASSY
FRONT PANEL AIR INLET
ASSEMBLY
FPA.
FRONT PANEL ASSY

SIA.
SIDE INTERFACE ASSY
ELECTRICAL
CONNECTOR

PSS.
PRESSURE SUBSYSTEM
ELECTRICAL
CONNECTOR
ACCESS TO CHAN.A & B CIRCUIT BOARDS.
REAR COVER
PRESSURE TRANSDUCER

PRESSURE SUB-SYSTEM

CTC-216-007-00
EEC ARCHITECTURE NEXT DISPLAY : ELECTRICAL CONNECTORS.
TOC Page 11
DESCRIBE: CONNECTORS.
KEYWAY ETC.
FRONT PANEL SIDE INTERFACE
ASSEMBLY ASSEMBLY
IDENTIFY: CONNECTOR NUMBERING.
J1 P11

FUNCTION OF EACH CONNECTOR.


ID PLUG LAST - LINK TO NEXT DISPLAY.
J3 J10

J9
J7
J5
J2
J4 J8

J6

CHANNEL A CHANNEL B
CONNECTOR CONNECTOR FUNCTION
(ODD) (EVEN)

J1 J2 IGNITION POWER (115V)


J3 J4 THRUST REVERSER
J5 J6 HMU, N2, FUEL FLOW METER, OIL TEMP.
J7 J8 N1, T12, EEC ALT., OIL & FUEL FILTER CLOGGED, OIL P. SENSOR, DMS (OPT.)
J9 J10 T25, LPTACC, HPTACC, VSV, VBV, TBV, T3, T49.5, T5, TCC
P11 SHARED ENGINE IDENTIFICATION PLUG, TEST INTERFACE

CTC-216-008-00
ELECTRICAL CONNECTORS NEXT DISPLAY : ID PLUG.
TOC Page 12
PURPOSE : ID PLUG.
SAFETY WIRE

IDENTIFY: METAL STRAP.


PUSH-PULL LINK

CODING CIRCUIT CODING CIRCUIT.

PUSH-PULL LINKS.
O-RING
EXPLAINED LATER.
SHEATHED
CABLE

BOLTED ON THE
FAN CASE

CTC-216-009-00
IDENTIFICATION PLUG DESCRIPTION NEXT DISPLAY : BOEING APPLICATIONS.
TOC Page 13
PURPOSE / DESCRIBE : FUSE LINKS.

CFM56-7B18 (19,500 lbs) 737-600


CFM56-7B20 & - 7B20/2 (20,600 lbs) IDENTIFY : MIN & MAX THRUST RATINGS
CFM56-7B22 & - 7B22/2 (22,700 lbs) & APPLICATIONS.
CFM56-7B20 & - 7B20/2 (20,600 lbs) 737-700
CFM56-7B22 & - 7B22/2 (22,700 lbs)
CFM56-7B24 & - 7B24/2 (24,200 lbs)
EXPLAIN : BUMP OPTION.
CFM56-7B24 & - 7B24/2 (24,200 lbs) 737-800
CFM56-7B26 & - 7B26/B1 & - 7B26/2 (26,300 lbs)
CFM56-7B27 & - 7B27/B1 & - 7B26/B3 PLUG TYPE.
& - 7B26/2 (27,300 lbs)

CFM56-7B24 & - 7B24/2 (24,200 lbs) 737-900


CFM56-7B26 & - 7B26/B1 & - 7B26/2 (26,300 lbs)
CFM56-7B27 & - 7B27/B1 & - 7B26/B3
& - 7B26/2 (27,300 lbs)
737-BBJ / COMBI
CFM56-7B26 & - 7B26/B1 & - 7B26/2 (26,300 lbs)

C40A
CFM56-7B26 & - 7B26/B1 & - 7B26/2 (26,300 lbs)

CTC-216-010-00
CFM56-7B FOR BOEING APPLICATIONS NEXT DISPLAY : PRINCIPLE SCHEMATIC PUSH-PULL CONTACTS.
TOC Page 14
PURPOSE / DESCRIBE : PUSH-PULL LINKS.

IDENTIFY: ENGINE CONFIGURATIONS.


SAC WITH/WITHOUT BSV, DAC

O-RING

CTC-216-011-00
PRINCIPLE SCHEMATIC PUSH-PULL CONTACT NEXT DISPLAY : N1 TRIM - PMUX.
TOC Page 15
PURPOSE / EXPLAIN : N1 TRIM.

N1 N1
EXPLAIN: PMUX.
96% 96%
ENG 2
TRIM DOWN
TRA TRA

TO/GA MTO/GA

26300 lbs 26465 lbs


N1 N1

96% 95.4%

96.0 96.0
N1 % N1 % TRA TRA
TO/GA TO/GA

26300 lbs 26300 lbs

ENG 1
UNCHANGED 96.0 96.0
N1 % N1 %

CTC-216-012-00
CODING CIRCUIT - N1 TRIM NEXT DISPLAY : PRESSURE SUB-SYSTEM.
TOC Page 16
PURPOSE : PRESSURE SUB-SYSTEM.

IDENTIFY : CONTROL PRESSURES.


MANIFOLD

OPTIONAL MONITORING PRESSURES.

UNUSED PORT
THE 2 TYPES OF PRESSURE MANIFOLDS.
PMUX AND NON PMUX
P25 (PMUX OPTION)

P0

PS13 (PMUX OPTION)

PS3
UNUSED PORT

CTC-216-013-00
PRESSURE SUB-SYSTEM NEXT DISPLAY : EEC POWER SUPPLY.
TOC Page 17
IDENTIFY : REDUNDANT POWER SOURCES.

AIRCRAFT TRANSFER BUSSES.


115VAC 400HZ
A/C
115 V AC
400 Hz
CONTROL ALTERNATOR.

CHANNEL A CHANNEL B
J1 J2

EEC

J7 J8

CHANNEL A CHANNEL B

ALTERNATOR

96-134
VAC

CTC-216-015-00
EEC POWER SUPPLY NEXT DISPLAY : EEC POWER SUPPLY LOGIC.
TOC Page 18
DESCRIBE : POWER SUPPLY CIRCUIT N2 < 12%.
AIRFRAME ENGINE
115- VAC
TRANSFER
CHANNEL A
POWER SUPPLY CIRCUIT N2 > 15%.
BUS ENG ALTN
POWER CH A
EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL

115- VAC
TRANSFER
BUS ENG ALTN CHANNEL B
POWER CH B
EEC POWER
28- VDC CONNECT/DISCONNECT
BUS SOFTWARE CONTROL

ENG RUN/POWER CONT

ALTERNATE ELECTRONIC
POWER ENGINE
RELAY CONTROL

EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL

CDS DEU No.1 EEC


ALTERNATOR

EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL

CDS DEU No.2

CTC-216-016-00
EEC POWER SUPPLY LOGIC NEXT DISPLAY : CONTROL ALTERNATOR.
TOC Page 19
LOCATE / DESCRIBE : CONTROL ALTERNATOR.
ROTOR AGB
GEARSHAFT
O-RING
AGB

STATOR

J8 HARNESS
CONNECTOR
(CHANNEL B) NUT

J7 HARNESS
CONNECTOR
(CHANNEL A)

CTC-216-017-00
EEC CONTROL ALTERNATOR DESIGN NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 20
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : ENGINE SENSORS - AERODYNAMIC STATIONS.
TOC Page 21
ENGINE STATION IDENTIFICATION
IDENTIFY SOME SENSORS TO FAMILIARIZE STUDENTS WITH
0 FREE STREAM AMBIENT CONDITIONS
2 FAN INLET FRONT FRAME HUB SECTION
23 BOOSTER DISCHARGE
24 BOOSTER VARIABLE BLEED VALVE DISCHARGE
NAMES & LOCATIONS.
3 HP COMPRESSOR DISCHARGE 25 HP COMPRESSOR INLET

4 COMBUSTOR DISCHARGE 27 HP COMPRESSOR 5TH STG. BLEED EXT. STATION


5 LOW PRESSURE TURBINE DISCHARGE 41 HP TURBINE ROTOR INLET
8 PRIMARY EXHAUST NOZZLE THROAT 42 HP TURBINE DISCHARGE
9 PRIMARY EXHAUST NOZZLE DISCHARGE 48 LOW PRESSURE TURBINE INLET
12 FAN INLET FRONT FLANGE TIP SECTION 49 LOW PRESSURE TURBINE ROTOR INLET
13 FAN OGV DISCHARGE 55 LP TURBINE FRAME EXIT
15 FAN FRAME DISCHARGE 495 EXHAUST GAS TEMPERATURE MEASURING PLANE
18 BYPASS EXHAUST NOZZLE THROAT

CTC-216-044-00
ENGINE SENSORS NEXT DISPLAY : ENGINE SENSORS.
TOC Page 22
T5 IDENTIFY / PURPOSE : SPEED SENSORS.
T49.5 (EGT)

TEMPERATURE SENSORS.
T3

PS13 RTD SENSORS.


RESISTIVE THERMAL DEVICE.

THERMOCOUPLES.
T12
PRESSURE SENSORS.
TCC

FFCCV VIBRATION SENSORS.


ACCELEROMETER PO
(TAKEN ON EEC
ITSELF)
T3, PS3

N1 SPEED SENSOR
PT25
(P25 AND T25)
No.1 BRG
VIB SENSOR
N2 SPEED SENSOR
(FWD FACE OF AGB)

CTC-216-045-00
ENGINE SENSORS NEXT DISPLAY : SPEED SENSOR DESIGN.
TOC Page 23
REMINDER : SPEED SENSORS PURPOSE.
MAGNETIC RING
IDENTIFY : EEC & AVM CONNECTIONS.

DESCRIBE : SPEED SENSORS FUNCTION.

MAGNET SPEED
N1
SENSOR
N2

COIL

EEC CH A CH B
A
CH A

CH B EEC
B
A/C

A/C
N1 SPEED AVM SIGNAL
N2 SPEED
SENSOR CONDITIONER
SENSOR

CTC-216-046-00
SPEED SENSOR DESIGN NEXT DISPLAY : N1 SPEED SENSOR.
TOC Page 24
LOCATE / DESCRIBE : N1 SPEED SENSOR.

N1 SPEED
SENSOR PROBE
POLE PIECES BODY

RECEPTACLE

DAMPING
RINGS

TENSION SPRING

PROBE HOUSING

A/C CH A

CH B

CTC-216-047-00
N1 SPEED SENSOR NEXT DISPLAY : N2 SPEED SENSOR.
TOC Page 25
LOCATE / DESCRIBE : N2 SPEED SENSOR.
POLAR PIECES

A/C

MAGNETIC
HEAD
RIGID
METAL CH B CH A
TUBE

A/C

RECEPTACLE

CH A CH B
2 EEC
DEU / AVM
CONNECTORS SECURING
CONNECTORS
FLANGE

CTC-216-048-00
N2 SPEED SENSOR NEXT DISPLAY : TEMP. SENSORS - RTD TYPE.
TOC Page 26
DESCRIBE : FUNCTION OF RTD’S.
EEC

CH A

CH B

EEC

DUAL
EXCITATION
SENSING SOURCE
ELEMENTS

PLATINUM
RESISTOR VI S

VOLTAGE
DROP f(T)

CTC-216-049-00
RESISTIVE THERMAL DEVICE NEXT DISPLAY : T12 SENSOR.
TOC Page 27
IDENTIFY :AERODYNAMIC STATION 12 ON WALL CHART.
T12 ACCESS PANEL

DESCRIBE : T12 SENSOR.

INLET COWL

T12 SENSOR

ELECTRICAL FWD
CONNECTORS

CHANNEL B

CHANNEL A

FLANGE DAMPER
GROUND STUD

HOUSING

CTC-216-050-00
T12 SENSOR NEXT DISPLAY : P/T25 SENSOR.
TOC Page 28
IDENTIFY : AERODYNAMIC STATION 25 ON WALL CHART.

DESCRIBE : P/T25 SENSOR.

DUST EXHAUST
OUTLET

AIR OUTLET
AIRFLOW

PRESSURE
TAPPING PORT
EEC CONNECTOR
CHANNEL A

AIR PRESSURE
PORT P25

EEC CONNECTOR
FWD CHANNEL B

CTC-216-051-00
PT25 SENSOR NEXT DISPLAY : TEMP. SENSORS - THERMOCOUPLE TYPE.
TOC Page 29
PURPOSE : THERMOCOUPLES.

DESCRIBE : THERMOCOUPLE PRINCIPLE.

A
B

HOT JUNCTION COLD


JUNCTION

VOLTS
PRIMARY
AIRFLOW

EEC

CTC-216-052-00
THERMOCOUPLE PRINCIPLE NEXT DISPLAY : T3 SENSOR.
TOC Page 30
PURPOSE / LOCATE / DESCRIBE : T3 SENSOR.

T3 SENSOR
THERMOCOUPLE

CONNECTOR BOX

CTC-216-053-00
T3 TEMPERATURE SENSOR NEXT DISPLAY : EGT SENSING SYSTEM.
TOC Page 31
IDENTIFY : AERODYNAMIC STATION 49.5 ON WALL CHART.
TUBE
PURPOSE / LOCATE : EGT SENSING SYSTEM.
THERMOCOUPLE

JUNCTION BOX
DESCRIBE : WIRING HARNESS.
WIRE HARNESS
DISTRIBUTION OF MEASUREMENTS TO
EEC CHANNELS A AND B.

THERMOCOUPLE
T49.5 THERMOCOUPLE HARNESS

ENGINE TURBINE CASE


(RIGHT SIDE)
ENGINE TURBINE CASE
(LEFT SIDE)

CTC-216-054-00
EGT THERMOCOUPLES AND HARNESSES NEXT DISPLAY : T5 SENSOR.
TOC Page 32
PURPOSE / LOCATE / DESCRIBE : T5 SENSOR.

FWD
3 O`CLOCK

T5 SENSOR
ASSEMBLY

T5 SENSOR

CTC-216-055-00
T5 TEMPERATURE SENSOR NEXT DISPLAY : TCC SENSOR.
TOC Page 33
PURPOSE / LOCATE / DESCRIBE : TCC SENSOR.

THERMOCOUPLE
PAD
VIEW B
FWD

HOUSING GASKET

ELECTRICAL
CONNECTION

ELECTRICAL
CONNECTOR

SENSING
ELEMENT

CTC-216-061-00
TCC SENSOR NEXT DISPLAY : PRESSURE SENSORS - P0 AND PS3.
TOC Page 34
PURPOSE / LOCATE : P0 SENSOR.

PS3 SENSOR.

FWD
EEC PS3 PURPOSE : WEEP HOLES.
‘WEEP’ = OLD ENGLISH WORD
MEANING ‘PLEURER’.

CDP
LINE

PS3

P0

CTC-216-059-00
P0 AND PS3 PRESSURE SENSORS NEXT DISPLAY : PS13 & P25.
TOC Page 35
PURPOSE / LOCATE : PS13 SENSOR.

PS13 P25 SENSOR.

PS13

P25

PS13
TRANSDUCER EEC CHANNEL A

EEC CHANNEL B
P25
TRANSDUCER

AIR PRESSURE TUBE

CTC-216-060-00
PS13 AND P25 SENSORS NEXT DISPLAY : VIBRATION SENSORS.
TOC Page 36
FUNCTION : VIBRATION SENSORS.

TYPICAL VIBRATION
SPRING TO PRELOAD THE
SENSOR
PIEZO ELECTRIC DISC

MASS

PIEZO ELECTRIC
DISCS

QUANTITY
OF
CURRENT
PROPORTIONAL
TO G LOAD

BASE ATTACHED
TO ENGINE

CTC-216-251-00
VIBRATION SENSORS NEXT DISPLAY : NO 1 BEARING ACCELEROMETER.
TOC Page 37
LOCATE / PURPOSE / DESCRIBE :
FAN FRAME
OUTER
SELF-SEALING
SURFACE
CONNECTOR
NO1 BEARING ACCELEROMETER.
SHOCK
ABSORBERS

IDENTIFY / PURPOSE : SHOCK ABSORBERS.

ELECTRICAL SENSITIVE
OUTPUT AXIS
CONNECTOR

CABLE
FORWARD
VIBRATION SENSOR
VIBRATION STATIONARY
(ACCELEROMETER)
SENSING AIR SEAL
ELEMENT
AFT LOOKING FORWARD (ALF)

CTC-216-244-00
NO.1 BEARING ACCELEROMETER NEXT DISPLAY : FFCCV ACCELEROMETER.
TOC Page 38
LOCATE / PURPOSE / DESCRIBE :

FFCCV ACCELEROMETER.
SENSOR
RECEPTACLE

ELECTRICAL
CONNECTOR

FFCCV VIBRATION
SENSOR

FAN FRAME

FFCCV VIBRATION
SENSOR
FWD

CTC-216-245-00
FAN FRAME COMPRESSOR CASE VERTICAL (FFCCV) ACCELEROMETER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 39
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : ENGINE WIRING HARNESSES.
TOC Page 40
IDENTIFY : FAN SECTION HARNESS DESIGNATIONS.

CORE ENGINE HARNESS DESIGNATIONS.

J5, J6, J7,


CJ9, CJ10.
J8, J9, & J10.

CTC-216-062-00
ELECTRICAL ENGINE HARNESSES NEXT DISPLAY : HARNESS INTERFACES.
TOC Page 41
IDENTIFY: COMPONENTS - ‘J’ HARNESSES.
CHANNEL A J5 RANDOM SELECTION.
J7
FUEL FLOW N2 EEC
HMU
METER SENSOR
J8
COMPONENTS - ‘CJ’ HARNESSES.
N1
OIL J6 SENSOR RANDOM SELECTION.
TEMP. CHANNEL B
T12
CH. B CH. A
EEC
ALTERNATOR

J9 J10 OIL FILTER


CLOGGED
T49,5 (S1)
OIL PRESSURE
T49,5 (S2) SENSOR
CJ9
T49,5 (S3) FUEL FILTER
CLOGGED
JUNCTION CHANNEL A
T49,5 (S4)
DMS CHIPS
T5 DETECTORS
BOX
(OPTIONAL)
T3 TBV VBV VSV HPTACC LPTACC T25
TCC
JUNCTION

CJ10 CHANNEL B
BOX

CTC-216-063-00
HARNESSES INTERFACES NEXT DISPLAY : HOT SECTION HARNESSES.
TOC Page 42
DESCRIBE : THE HARNESS.

IDENTIFICATION.

POLYAMIDE BRAID
(EXCEPT AROUND
VERY HOT PARTS)
CLAMPS

SHIELDING BRAID

TEFLON BRAID

CTC-216-064-00
HOT SECTION HARNESSES NEXT DISPLAY : FAN SECTION HARNESSES.
TOC Page 43
HEAT SHRINK SLEEVE
DESCRIBE : THE HARNESS.

IDENTIFICATION.

J7

PEENING
LOCKING ADHESIVE
HOLE
RING COMPOUND

BUSH
ADAPTER

STRANDS
OF WIRE

WIRES

OUTER SHEATH

BRAID

CTC-216-065-00
FAN SECTION HARNESSES NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 44
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : STARTING SYSTEM.
TOC Page 45
DESCRIBE : PNEUMATIC POWER SOURCES.
PRESSURIZED AIR FROM A/C APU, GPU, RUNNING OPPOSITE ENGINE
AIR BLEED SYSTEM

UPPER CONTROL COMPONENTS.


AIR DUCT
COCKPIT SWITCHES, CDS/DEU, EEC

CDS/DEU IDENTIFY : SYSTEM COMPONENTS.


START VALVE
START VALVE

LOWER AIR
DUCT

STARTER

STARTER

CTC-216-297-00
START SYSTEM NEXT DISPLAY : COCKPIT CONTROL INTERFACES.
TOC Page 46
LOCATE / DESCRIBE : ENGINE START SWITCHES.
ENGINE START ENGINE START
OFF OFF
SWITCH GRD CONT
FLT IGN
BOTH
IGN
GRD CONT
FLT
ENGINE START LEVERS.
L R

CDS - DEU.
1 2
COMMON DISPLAY SYSTEM - DISPLAY
P5
IGNITION ELECTRONIC UNIT.
SELECTOR
SWITCH
FLIGHT COMPARTMENT
THRUST
LEVERS

A/T LIM CRZ TAT - 19C


REVERSER UNLOCKED 96.0 START VLV OPEN

0.0 0.0
10
8
2
0
10
8
2
0
LOW OIL PRESS LOW OIL PRESS
ENGINE
6 4 6 4 100 100
TAI N1 TAI 50
0
50
0 START
15 18 OIL P

EGT 200 200 LEVERS


100 100
X-BLD START
0 0
10 0.0 10 16.8 OIL T
8 0 8 0 96 OIL Q% 90
6 4 2 N2 6 4 2
2 3 4 2 3 4
12 12 1 1
0.00 0.00 0
5
0
5
0 0 VIB
8 8
4 FF/FU 4 A B
LB X 1000 3 4 3 4

1
CTR
2 2 1 0
HYD P
2 1 0 FWD
2800
8500 8500 RF 100 HYD Q% 100 RF
FUEL LB

CDS DISPLAY UNIT CONTROL STAND

CTC-216-292-00
START SYSTEM INTERFACES NEXT DISPLAY : START PROCEDURE SUMMARY.
TOC Page 47
IDENTIFY : IGNITION SELECTOR SWITCHES.
ENGINE START
1 OFF OFF
5 TAT - 19C N2 6 4
GRD CONT BOTH GRD CONT 8
FLT IGN FLT START VLV OPEN
L
IGN
R
LOW OIL PRESS LOW OIL PRESS
0
6
1.85
0
ENGINE START SWITCHES.
4
FF/FU 2
1 2
100 100 LB X 1000
50 50
0 0

ENGINE START SWITCHES (P5)


OIL P
FUEL FLOW
IN LIMITS
START LEVERS.
2 OFF ENGINE START OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT 6 GROUND PERSONNEL : 9
L R

N1 TURNS CCW (FLA)


188
DESCRIBE : START SEQUENCE.
1 2

7 EGT

3
TAT - 19C IDENTIFY: MONITORED PARAMETERS.
START VLV OPEN ENGINE 10 11
0.0 LOW OIL PRESS LOW OIL PRESS
START
0 LEVERS OFF
EGT GRD CONT
100 100 FLT
TAI 50 50 START
0 0
10 55.0
MOVED TO 8 0
UPPER CENTER DISPLAY UNIT (P2) 6 4 2
CONTROL STAND 20% N2 MINI N2
2
4
EGT BUT
X-BLD START EGT
10 0.0 10 16.8 RECOMMENDED
0 0 START
TO 25 % N2 OR 12
8 8
6 4 2 6 4 2 10 20.1
N2 8 0 MORE MONITOR ALL ENGINE PARAMETERS
N2 6 4 2 UNTIL IDLE ENGINE SPEED

CTC-216-293-00
ENGINE START PROCEDURE SUMMARY NEXT DISPLAY : START CONTROL.
TOC Page 48
DESCRIBE START CONTROL: GRD.

GRD OFF CONT


FLT
CONT.

APU SYSTEM
FLT.

A/T LIM CRZ TAT - 19C


ENGINE START REVERSER UNLOCKED 96.0 START VLV OPEN START
0.0 10 0.0
GRD OFF CONT GRD OFF CONT
10

FLT
BOTH
FLT
8
6 4 2
0 8
6 4 2
0
LOW OIL PRESS LOW OIL PRESS
VALVE
IGN IGN TAI N1 TAI 50
100
50
100
L R 0 0
DEU 1 15 18 OIL P

EGT 200 200


100 100
X-BLD START
0 0
10 0.0 10 16.8 OIL T
1 2 8 0 8 0 96 OIL Q% 90
6 4 2 N2 6 4 2
2 3 4 2 3 4
12 12 1 1
0.00 0.00 0
5
0
5
VIB
ENGINE START SWITCHES (P5) DEU 2 8
4
0
FF/FU
LB X 1000
8
4
0
A B
3 4 3 4
CTR 2 1 0 2 1 0
1 2
2800 HYD P
8500 8500 RF 100 HYD Q% 100 RF
FUEL LB

CDS DISPLAY UNIT

EEC STARTER

CTC-216-294-00
START CONTROL NEXT DISPLAY : ON GROUND PROTECTION - HOT START.
TOC Page 49
IDENTIFY : 2 TYPES OF STARTING MODE.

IDENTIFY : PROTECTIONS FEATURED BY:

ENHANCED MANUAL MODE

MANUAL MODE

DESCRIBE : ENGINE HOT START PROTECTION.

EEC ROLE - WARNING DISPLAY.

INFORM : CREW MUST MOVE START LEVER TO ‘CUT OFF’ TO


PRIMARY ENGINE DISPLAY UNLATCH IGNITION OFF.

CTC-216-241-00
ON GROUND STARTING PROTECTION - HOT START NEXT DISPLAY : WET START & ROLLBACK PROTECTION.
TOC Page 50
DESCRIBE : WET START.

EEC ROLE - CDU MESSAGE.

ROLLBACK & OVERTEMPERATURE.

EEC ROLE - CDS MESSAGE.

INFORM : CREW MUST MOVE START LEVER TO ‘CUT OFF’ TO


UNLATCH IGNITION OFF.

CDU - ENGINE STARTING BITE PRIMARY ENGINE DISPLAY

CTC-216-305-00
ON GROUND STARTING PROTECTION - WET START AND ROLLBACK NEXT DISPLAY : IN-FLIGHT STARTING.
TOC Page 51
DESCRIBE : IN-FLIGHT STARTING PROCEDURE.
ENGINE START
OFF OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
ENGINE START
OFF OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
1 2

1 2

EGT
X-BLD START
89.1 89.1

N2

UPPER CENTER DISPLAY UNIT (P2)

CTC-216-296-00
IN FLIGHT STARTING NEXT DISPLAY : IN-FLIGHT START PROTECTION.
TOC Page 52
IDENTIFY : EGT START REDLINE LIMIT ON EGT DISPLAY.

DESCRIBE : LIMIT DIFFERENCE ACCORDING TO START


EGT STARTING
REDLINE (RED) CLASSIFICATION :
20

950°C FOR QWR.


15
TIME QUICK WINDMILL RELIGHT
(SECS)
10 NORMAL
REDLINE (RED) 725°C FOR NORMAL IN-FLIGHT RELIGHT.
QWR 5
QWR
0 ALTITUDE, FT
0 10000 20000 30000 40000 50000

CTC-216-306-00
IN FLIGHT STARTING PROTECTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 53
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : STARTER.
TOC Page 54
SAFETY CABLE PURPOSE / LOCATE / DESCRIBE : AIR STARTER.
MAGNETIC HORIZONTAL DRIVE SHAFT
PLUG HOUSING
DESCRIBE : SERVICING.
PACKING

MAGNETIC PLUG

TEDECO
SERVICING TOOL ADAPTER

LOWER PNEUMATIC COUPLING


DUCT ASSEMBLY

COUPLING OUTPUT
SHAFT
ENGINE
ACCESSORY
GEARBOX
STARTER (AGB)

FWD
DRAIN/FILL PORT
(MAGNETIC PLUG)

CTC-216-162-00
STARTER NEXT DISPLAY : STARTER OPERATION.
TOC Page 55
IDENTIFY : MAIN ELEMENTS.

DESCRIBE : GENERAL OPERATION.


A = TURBINE BRIEF - DETAILS NEXT DISPLAY.
B = REDUCTION GEAR SET
C = CLUTCH
D = OUTPUT SHAFT

EXHAUST

AIR PRESSURE
FROM A/C
AIR SYSTEM

A B C D

CTC-216-164-00
AIR STARTER OPERATION NEXT DISPLAY : AIR STARTER DETAILS.
TOC Page 56
DESCRIBE : DETAILED OPERATION.
STATOR CONTAINMENT
RING DIFFUSER
INLET ASSEMBLY
ASSEMBLY CUTTER PLANETARY
RING GEAR
RING SPRAG
GEAR CLUTCH

OUTPUT SHAFT
WITH DECOUPLER
ASSEMBLY

TENSION BAR

FILTER
DISC
PUMP
TURBINE ASSEMBLY
WHEEL INTERMEDIATE SUN GEAR
HOUSING ASSEMBLY

CTC-216-165-00
STARTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 57
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : IGNITION SYSTEM.
TOC Page 58
PURPOSE : IGNITION SYSTEM.
IGNITER (2)
IDENTIFY : MAIN COMPONENTS.

DESCRIBE : FUNCTION - MAIN COMPONENTS.


BRIEF.

2 IGNITION LEAD
ASSEMBLIES 2 EXCITERS

CTC-216-171-00
IGNITION GENERAL NEXT DISPLAY : IGNITION EXCITERS.
TOC Page 59
PURPOSE / LOCATE / DESCRIBE :

UPPER
IGNITION
IGNITION EXCITERS.
EXCITER

IDENTIFY : INPUT & OUTPUT VOLTAGES.

ENGINE RIGHT SIDE IGNITION 2 IDENTIFY : POSSIBLE HAZARDS.


TO RIGHT
IGNITER

TO LEFT
IGNITER

IGNITION 1

SHOCKMOUNT
GROUND
LOWER
STRAP
IGNITION
EXCITER

CTC-216-173-00
IGNITION EXCITERS NEXT DISPLAY : IGNITION LEADS.
TOC Page 60
LOCATE / DESCRIBE : IGNITION LEAD ASSEMBLY.
BOOSTER NON-COOLED SECTION
AIR
IGNITION
INTRODUCTION
EXCITER
SIDE
IDENTIFY : COOLING AIR FLOWPATH.
AIR INLET
ADAPTER

BRAIDED
BOOSTER
COOLED CONDUIT
AIR
SECTION

ELBOW
ASSEMBLY

IGNITER
PLUG
SIDE

COOLING
AIR EXIT

6 O'CLOCK
STRUT

IGNITION
LEADS
CTC-216-176-00
IGNITION LEAD NEXT DISPLAY : IGNITER PLUG.
TOC Page 61
IDENTIFY : PLUG COMPONENTS.
SHROUD CLAMP

COMBUSTION
CASE
DESCRIBE : OPERATION PRINCIPLE.
COOLING
SHROUD
BASIC MAINTENANCE PRACTICES.

COUPLING
NUT
IGNITER
BUSHING
IGNITION
LEAD
ELECTRODE
ASSEMBLY
IGNITER PLUG

CAPTIVE
WASHER

OUTER
SILICONE
SEAL COOLING
SHROUD

CTC-216-177-00
IGNITER PLUG NEXT DISPLAY : IGNITION CONTROL.
TOC Page 62
IDENTIFY : POWER SUPPLIES.
(AUTO)

OFF ENGINE START OFF A/C ENGINE


GRD CONT BOTH GRD CONT
FLT IGN FLT
L
IGN
R EEC Ch. B IGNITION 2
IDENTIFY : CONTROL COMPONENTS.
MONITOR B
1 2 UPPER
IGNITION
START SWITCHES EXCITER
FLIGHT J2 J2
COMPARTMENT
115VAC
STANDBY
DESCRIBE : THEIR INTERACTION DURING STARTING.
CH. A
BUS
RIGHT
IGNITER
CH. B

EEC Ch. A IGNITION 1

MONITOR A
LOWER
IGNITION
EXCITER
J1 J1
115VAC
TRANSFER CH. A
START BUS
LEVERS LEFT
IGNITER
CH. B
CONTROL STAND

CTC-216-172-00
IGNITION SYSTEM NEXT DISPLAY : IGNITION / START CONTROL.
TOC Page 63
IDENTIFY : IGNITER SELECTOR POSITIONS.
START LEVERS
ENGINE START
GRD
OFF
CONT
FLT IGN
BOTH
IGN
OFF
GRD CONT
FLT LEFT IGNITER
START SWITCH POSITIONS.
L R

RIGHT IGNITER
1 2
CONTROL STAND ENGINE 1 RIGHT IGNITER SELECTION, START LEVER UP DESCRIBE : IGNITER ACTIVATION ACCORDING TO
GRD
OFF
CONT
ENGINE START
BOTH
OFF
GRD CONT START SWITCH POSITION.
FLT IGN IGN FLT
L R LEFT IGNITER

1 2
ENGINE 1 & 2, LEFT IGNITER SELECTION RIGHT IGNITER

OFF ENGINE START OFF


GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
LEFT IGNITER

1 2
RIGHT IGNITER
ENGINE 1 & 2 CRUISE, NO IGNITION (UNLESS FLAMEOUT)
OFF ENGINE START OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
LEFT IGNITER

1 2
ENGINE 1 & 2 FLIGHT, BOTH IGNITERS OPERATE RIGHT IGNITER

CTC-216-300-00
IGNITION/START CONTROL NEXT DISPLAY : ABNORMAL OPERATION & AUTO IGNITION.
TOC Page 64
REMIND STUDENTS OF START SWITCH POSITION WHEN THE
ENGINE START ENGINE START
ENGINE IS RUNNING.
OFF OFF AUTO AUTO
GRD CONT BOTH GRD CONT GRD CONT BOTH GRD CONT
FLT IGN IGN FLT FLT IGN IGN FLT
L R L R
AUTOMATIC IGNITION OPTION NOT INSTALLED:

1 2 1 2 IDENTIFY PARAMETERS FOR AUTOMATIC IGNITION.

AUTOMATIC IGNITION OPTION INSTALLED:


N2 TRA
N2 DECEL EEC 50%<N2<56.8% FLT/GRD
PS3
EEC
ENG ANTI-ICE
IDENTIFY ADDITIONAL PARAMETERS.

LEFT IGNITER LEFT IGNITER

RIGHT IGNITER RIGHT IGNITER

CTC-216-308-00
ABNORMAL OPERATION AND AUTOMATIC IGNITION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 65
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : POWER MANAGEMENT & FUEL CONTROL.
TOC Page 66
PURPOSE : POWER MANAGEMENT.

IDENTIFY : THRUST MODES.

CALCULATION PARAMETERS.
THROTTLE
RESOLVER ANGLE

AMBIENT
CONDITIONS
PWR
N1 COMMAND
MAN
ENGINE
BLEEDS

ID PLUG

CTC-216-255-00
POWER MANAGEMENT NEXT DISPLAY : THROTTLE LEVER ASSEMBLY.
TOC Page 67
IDENTIFY : FORWARD THROTTLE LEVER.
REVERSE FORWARD
THROTTLE THROTTLE
LEVER LEVER REVERSE THROTTLE LEVER.

THROTTLE LEVER RESOLVER.

RESOLVER ANGLE IN DEGREES.


CONNECTING
ROD
N1 COMMAND

82.5˚
82.0˚
79.0˚
78.0˚
THROTTLE
LEVER 72.0˚
RESOLVER


10.3˚

THROTTLE LEVER ASSEMBLY

24˚ 38˚

THROTTLE LEVER RESOLVER ANGLE (DEGREES)

CTC-216-184-00
THROTTLE LEVER NEXT DISPLAY : AMBIENT CONDITIONS INPUT.
TOC Page 68
IDENTIFY : AMBIENT CONDITION PARAMETERS.

DATA SOURCES.

REMINDER : ADIRU = AIR DATA INERTIAL REFERENCE UNIT.

A/C
EEC P0
PS, PT, TAT
PWR MAN

LOGIC T12

ENGINE

CTC-216-206-00
AMBIENT CONDITIONS INPUTS NEXT DISPLAY : BLEEDS.
TOC Page 69
PURPOSE : COMPRESSOR BLEED AIR.
R RECIRC FAN
OFF
DESCRIBE : BLEED CONFIGURATIONS.
AUTO
60 80
OVHT REMINDER : ECS = ENVIRONMENTAL CONTROL SYSTEM.
DUCT

L
40 PRESS

R
PSI
20 0
TEST
L PACK R PACK
ISOLATION
OFF VALVE OFF
AUTO CLOSE AUTO
HIGH HIGH
AUTO
WING WING
ANTI PACK OPEN PACK ANTI
ICE TRIP OFF TRIP OFF ICE

WING-BODY TRIP WING-BODY


OVERHEAT OVERHEAT

AIR CONDITIONING/ BLEED BLEED


TRIP OFF TRIP OFF
BLEED AIR CONTROLS RESET
PANEL
OFF OFF

ON ON
1 APU 2
BLEED

CTC-216-208-00
BLEEDS NEXT DISPLAY : THRUST RATINGS.
TOC Page 70
IDENTIFY : THRUST RATINGS FOR ENGINE MODELS.

THRUST
RATINGS
Lbs

7B27
27.300

7B26
7B26/B1
26.300 ID PLUG

7B24
7B24/B1
24.200

7B22
7B22/B1
22.700

7B20
20.600

7B18
19.500

AMBIENT TEMPERATURE ˚C

CTC-216-212-00
CFM56-7B THRUST RATINGS NEXT DISPLAY : POWER COMPUTATION.
TOC Page 71
DESCRIBE : THRUST SETTING CALCULATION.
THRUST THRUST P0

EGT
THRUST RATING N1 CALCULATION.
N1

N1
command
OAT
IDENTIFY : BASELINE THRUST RATINGS.
ALTITUDE EFFECTS
CORNER
OAT EOB, 82.0˚
POINT
TEMPERATURE EFFECTS MTO and MCT, 78.0˚

MCL, 72.0˚
MREV,8.0˚
75% MREV,10.3˚

IDLEREF, 24˚ to 38˚

THRUST
THROTTLE-LEVER
BLEED OFF RESOLVER ANGLE (DEGREES)
THRUST
BLEED ON EGT

STD SEA LEVEL

BLEED EFFECTS OAT 0,1 0,2 0,3 0,4 0,5


MACH EFFECTS
CTC-216-256-00
PWR - COMPUTATION NEXT DISPLAY : POWER COMPUTATION (CONT’D).
TOC Page 72
DESCRIBE : TEMPERATURE EFFECTS.
THRUST THRUST P0

EGT
PRESSURE EFFECTS.
N1
MACH EFFECTS.
N1
command
ALTITUDE EFFECTS OAT
CORNER
POINT
OAT EOB, 82.0˚ BLEED EFFECTS.
TEMPERATURE EFFECTS MTO and MCT, 78.0˚

MCL, 72.0˚
MREV,8.0˚
75% MREV,10.3˚

IDLEREF, 24˚ to 38˚

THRUST
THROTTLE-LEVER
BLEED OFF RESOLVER ANGLE (DEGREES)
THRUST
BLEED ON EGT

STD SEA LEVEL

BLEED EFFECTS OAT 0,1 0,2 0,3 0,4 0,5


MACH EFFECTS
CTC-216-257-00
PWR - COMPUTATION NEXT DISPLAY : N1 TRIM.
TOC Page 73
PURPOSE / DESCRIBE : N1 TRIM (GENERAL).
22700 lbs 22830 lbs
IDENTIFY : TRIM LEVELS.
ENG 2
96.0
GIVE A FEW RANDOM VALUES OF
96.0 TRIM DOWN
N1 % N1 %
N1 DOWNTRIM
LEVEL 3 = -1.1%, LEVEL 6 = -2.5%
22700 lbs 22700 lbs

ENG 1
IDENTIFY : CONDITIONS FOR N1 TRIM WASHOUT BY
UNCHANGED 96.0 96.0 EEC.
N1 % N1 %

FAN SPEED MODIFIER TRIM


DELTA N1 TRIM SCHEDULE
7
6
5
4
3
2
1
0
3900 N1 4390

CTC-216-249-00
N1 TRIM NEXT DISPLAY : THRUST CONTROL MODES.
TOC Page 74
IDENTIFY : 3 THRUST CONTROL MODES.
PS PS
ADM PT PT ADM
TAT TAT 1 ENGINE 2
REVERSER REVERSER
a a

ADIRU1 ADIRU2 EEC EEC PURPOSE / DESCRIBE : SOFT ALTERNATE MODE.


ENGINE ON w ON w ENGINE
CONTROL CONTROL
ALTN ALTN

DEU 1 DEU 2 HARD ALTERNATE MODE.


AFT OVERHEAD
EEC 1 PANEL (P5-68)

HARD ALTERNATE MODE


EEC 2 if OAT = RATED TEMP.

N1 THRUST LOOSE PT SIGNAL. THE EEC


SUBSTITUTES THE RATED NORMAL MODE
NORMAL MODE TEMPERATURE FOR
(SOFT ALTERNATE
(SOFT ALTERNATE T AMBIENT
MODE)
MODE)
D
M AN
DE
NO

OM
C MO
RM

N1 AL
AL

RM
TRA
NO
M
OD

REV FWD
E

N1 REV N1 IDLE N1 N1 N1 T.O.


CONT. CLIMB

CTC-216-250-00
THRUST CONTROL MODES NEXT DISPLAY : AUTOTHROTTLE SYSTEM.
TOC Page 75
PURPOSE / DESCRIBE : AUTOTHROTTLE SYSTEM.
THROTTLE LEVER

EEC

SERVO
MECHANISM

CDS / DEU

FMCS DFCS A/T SYSTEM

FLIGHT CONTROL FLIGHT MODE AUTOTHROTTLE


MANAGEMENT DISPLAY CONTROL CONTROL COMPUTER
COMPUTER UNIT COMPUTERS PANEL

CTC-216-222-00
AUTO THROTTLE SYSTEM NEXT DISPLAY : THRUST REDUCTION SELECTION.
TOC Page 76
IDENTIFY : 2 METHODS OF THRUST REDUCTION.
0
- 80
37
B7 PURPOSE : DERATE.
737
ING -800
BOE
CFM
56 B27

B27
B26
B24

THRUST

B27
B26
B24

OAT CDU

CTC-216-258-00
THRUST REDUCTION SELECTION NEXT DISPLAY : REDUCED TAKE-OFF.
TOC Page 77
EXPLAIN : REDUCED TAKE-OFF.
N1

CDU

T 45˚

ATC

FMC

THRUST
20˚

20˚ 45˚ OAT

CTC-216-248-00
REDUCE TAKE OFF NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 78
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FUEL DISTRIBUTION.
TOC Page 79
PURPOSE : FUEL DISTRIBUTION SYSTEM.

FUEL DISTRIBUTION

FUEL
FUEL CLEANING ENGINE OIL
DELIVERY TO
ICE PROTECTION TO AND
COMBUSTION
SERVO MECHANISMS IDG OIL COOLING
CHAMBER

VALVE ACTUATOR

CTC-216-069-00
FUEL DISTRIBUTION NEXT DISPLAY : FUEL DISTRIBUTION COMPONENTS.
TOC Page 80
IDENTIFY : DISTRIBUTION COMPONENTS.
FWD

FUEL FLOW
TRANSMITTER

FUEL MANIFOLD
(PARTIAL)

FUEL NOZZLE FILTER

MAIN OIL/FUEL
HEAT EXCHANGER FUEL NOZZLE

SERVO
FUEL
HEATER

FUEL FUEL PUMP


HMU IDG OIL COOLER
FILTER ASSEMBLY

CTC-216-068-00
FUEL DISTRIBUTION NEXT DISPLAY : FUEL DISTRIBUTION BLOCK DIAGRAM.
TOC Page 81
NOTE : THIS DRAWING APPEARS AS AN ICON AT THE BEGINNING
OF EACH COMPONENT SECTION.
FROM A/C

DESCRIBE FUEL FLOWPATH TO : VALVES & ACTUATORS.


FUEL
PUMP IDG
OIL
MAIN FUEL NOZZLES.
LP STAGE OIL/FUEL
COOLER HEAT
EXCHANGER
HEAT EXCHANGERS.
FUEL
FILTER

HMU
HP STAGE METERING
SYSTEM FUEL
FUEL FLOW 2O FUEL
NOZZLE
TRANSMITTER NOZZLES
FILTER

HMU
SERVO
SERVO VALVES
FUEL
MECHANISMS ACTUATORS
HEATER

CTC-216-070-00
FUEL DISTRIBUTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 82
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FUEL PUMP.
TOC Page 83
PURPOSE / LOCATE : FUEL PUMP.
AIRPLANE FUEL SUPPLY
OIL/FUEL HEAT LINE ATTACH FLANGE
EXCHANGER
ATTACH FLANGE

QAD ATTACH FLANGE

DRIVE SHAFT

FWD
FWD

SERVO WASH FILTER


INSIDE ASSEMBLY
FUEL FILTER

FUEL PUMP
AND FILTER
ASSEMBLY
FROM A/C

FUEL

NEXT DISPLAY : FUEL PUMP OPERATION.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

FUEL PUMP
EXCHANGER

FUEL
FILTER

CTC-216-084-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW

Page 84
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
DESCRIBE : FUEL PUMP OPERATION.
IDG
FUEL N2 OIL COOLER
PUMP

LP MAIN FUEL/OIL
FUEL HEAT EXCHANGER
STAGE

DEU P SW SERVO
FUEL
HEATER
MAIN FUEL FILTER

FILTER
BY-PASS

HP
STAGE PRESSURE
RELIEF
BY-PASS VALVE
WF FOR
WASH SERVOS
FILTER WF FOR FMV APPLICATION
N2

H M U

CTC-216-086-00
FUEL PUMP OPERATION NEXT DISPLAY : FUEL PUMP HOUSING.
TOC Page 85
IDENTIFY : MOUNTING FLANGE.
GEAR STAGE PRESSURE
FILTER OUTLET (PSF) PORT
RELIEF VALVE
(NOT SHOWN) MAIN DRIVE SHAFT.
MAIN FILTER BY-PASS
VALVE COVER
FUEL INLET PORT FILTER COVER & DRAIN PORT.

MAIN FILTER BY-PASS VALVE


MOUNTING
FLANGE DISCHARGE PORT TO
ASSEMBLY HMU (NOT SHOWN) GEAR STAGE PRESSURE RELIEF VALVE.
SHAFT SEAL
CARRIER
SUPPLY TO SERVO
INLET & OUTLET PORTS.
MAIN HEAT EXCHANGER
DRIVE SHAFT (PF)

FILTER COVER RETURN FROM MAIN


HEAT EXCHANGER

GEAR STAGE DISCHARGE


FILTER
OU
T PRESSURE PORT (PHP)
DRAIN
PORT
BOOST STAGE DISCHARGE
PORT (LP)

CTC-216-089-00
FUEL PUMP HOUSING NEXT DISPLAY : FUEL PUMP DRIVE SYSTEM.
TOC Page 86
LP PUMP DRIVE SHAFT
DESCRIBE : FUEL PUMP DRIVE SYSTEM.
SPLINES
SHEAR NECK
DRIVE SPUR GEAR IDENTIFY / PURPOSE : SHEAR NECKS.

SEAL ROTARY PART

MAIN DRIVE SHAFT

HMU DRIVE SHAFT

SHEAR NECK

SPLINES

DRIVEN GEAR
HP STAGE LP STAGE

CTC-216-090-00
FUEL PUMP DRIVE SYSTEM NEXT DISPLAY : FUEL PUMP LP STAGE.
TOC Page 87
PURPOSE / DESCRIBE : LP STAGE.

IMPELLER

SWIRL INDUCER

IMPELLER
IMPELLER SHAFT SHAFT NUT

CTC-216-091-00
FUEL PUMP LOW PRESSURE STAGE NEXT DISPLAY : HP STAGE.
TOC Page 88
DESCRIBE : HP STAGE.
PRESSURE
RELIEF VALVE
IDENTIFY : PRESSURE RELIEF VALVE.
FROM HEAT
EXCHANGER
DETAILS NEXT DISPLAY.
FILTER BY-PASS DISCHARGE
VALVE AREA BOOST STAGE
TO DRIVE SHAFT
B

DRIVE
FUEL B C GEAR
FILTER
PREFORMED
PACKING
DRIVE
BEARING

INLET
AREA
MAIN DRIVE
SHAFT DRIVEN
GEAR STAGE GEAR

CTC-216-284-00
FUEL PUMP HIGH PRESSURE STAGE NEXT DISPLAY : HP RELIEF VALVE.
TOC Page 89
PURPOSE : PRESSURE RELIEF VALVE.
FUEL PUMP HOUSING

IDENTIFY : MAIN COMPONENTS.


ADJUSTING
CAP
DESCRIBE : FUNCTION.
FUEL OUT

RELIEF VALVE
PISTON
1130 psid HOUSING

NORMAL OPERATION
SPRING
FUEL FROM
FUEL FILTER

HP PUMP INLET
FUEL IN WHEN RELIEF VALVE
IS OPEN.
FROM HP STAGE
OUTLET

CTC-216-092-00
HIGH PRESSURE RELIEF VALVE NEXT DISPLAY : WASH FILTER.
TOC Page 90
PURPOSE / LOCATE : WASH FILTER.

BYPASS
VALVE

TO SERVO
FUEL HEATER
WASH FILTER

FUEL TO HMU

CTC-216-093-00
WASH FILTER NEXT DISPLAY : MAINTENANCE PRACTICES.
TOC Page 91
PURPOSE / LOCATE : FUEL FILTER.
HOUSING
DESCRIBE : MAINTENANCE PRACTICES.
O-RING FUEL FILTER
CARTRIDGE

FUEL FILTER
A CARTRIDGE
PLEATS
FOLDED
BACK

O-RING

O-RING

FUEL FILTER
COVER

VIEW A
CONTAMINANTS

CTC-216-094-00
VISUAL INSPECTION OF THE FUEL FILTER CARTRIDGE NEXT DISPLAY : IMPELLER INSPECTION.
TOC Page 92
PURPOSE : IMPELLER INSPECTION.

DESCRIBE : IMPELLER CHECK.


IMPELLER LIGHT GREY COLOR
MACHINED COATED SURFACE

PACKING

DARK GREY
ROUGH SURFACE

LUBRICATION
FLOW SCREEN

FUEL PUMP

CTC-216-095-00
VISUAL INSPECTION OF IMPELLER NEXT DISPLAY : DISCHARGE PRESSURE CHECKS.
TOC Page 93
PURPOSE : DISCHARGE PRESSURE TEST.
PHP PLUG
IDENTIFY : DRAIN & PHP PORTS.
MAIN OIL/FUEL GEAR STAGE DISCHARGE
HEAT EXCHANGER PRESSURE TAP (PHP) DESCRIBE : TESTING PROCEDURE.

HMU

ACCESSORY
GEARBOX

FWD

FUEL PUMP
DRAIN
PLUG

CTC-216-096-00
CHECK OF FUEL PUMP DISCHARGE PRESSURE NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 94
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : IDG OIL COOLER.
TOC Page 95
SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE / LOCATE : IDG OIL COOLER.

IDENTIFY : FUEL IN & OUT PORT INTERFACES.

OIL IN & OUT PORT INTERFACES.


HOUSING
FUEL PUMP
FUEL IN
MATRIX
(INSIDE)

COVER

OIL OUT

MAIN OIL/FUEL
HEAT INTEGRATED
EXCHANGER FUEL OUT BYPASS VALVE OIL IN DRIVE
GENERATOR
FROM A/C

FUEL

NEXT DISPLAY : IDG OIL COOLER OPERATION.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT
EXCHANGER

CTC-216-139-00
IDG OIL COOLER DESIGN FUEL
FILTER

HP STAGE
HMU
METERING
SYSTEM FUEL FLOW
FUEL

Page 96
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
DESCRIBE : PRINCIPLE OF OPERATION.
BRIEF.
NEXT DISPLAY BETTER FOR EXPLANATION.
IDG

OIL OUT FUEL

IDG OIL
COOLER
OIL IN

HIGH PRESSURE
BYPASS VALVE
ENGINE FAN OIL TEMP
AIR

AIR/OIL COOLER

CTC-216-138-00
IDG OIL COOLER OPERATION NEXT DISPLAY : IDG OIL COOLER DESCRIPTION.
TOC Page 97
OIL IN DESCRIBE : IDG OIL COOLER.
OIL OUT

IDENTIFY : PRESSURE RELIEF VALVE.

DESCRIBE : OPERATION :
FUEL OUT

NORMAL.

FUEL IN ABNORMAL.

BYPASS VALVE

FUEL OUT

FUEL IN

FUEL BYPASS FLOW

CTC-216-140-00
IDG OIL COOLER DESCRIPTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 98
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : MAIN OIL/FUEL HEAT EXCHANGER.
TOC Page 99
SELECT ICON FOR GENERAL CIRCUIT VIEW.
MAIN OIL/FUEL
HEAT EXCHANGER
PURPOSE / LOCATE : MAIN OIL/FUEL HEAT EXCHANGER.

HMU

AGB

FWD

FROM A/C

FUEL

NEXT DISPLAY : DESCRIPTION.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

MAIN OIL/FUEL HEAT EXCHANGER


EXCHANGER

FUEL
FILTER

CTC-216-073-00 HP STAGE
HMU
METERING
FUEL
SYSTEM FUEL FLOW

Page 100
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
COVER IDENTIFY : CONNECTIONS WITH OTHER SYSTEMS.

FUEL CIRCULATION DESCRIBE : CORE.


OIL CIRCULATION
END PLATE
HOUSING.
SEALING
RINGS BAFFLES

FUEL TUBES
OIL-IN IF CORE
SERVO FUEL OIL PRESSURE
CLOGGED
HEATER RELIEF VALVE
ATTACHING
FLANGE FUEL FLOW WHEN
CORE CLOGGED

FUEL PRESSURE
RELIEF VALVE

OIL-IN TO CORE

FUEL PUMP
FUEL-IN PORT DRAIN PORT ATTACHING
FLANGE
FUEL-OUT PORT OIL-OUT PORT

CTC-216-075-00
MAIN OIL/FUEL HEAT EXCHANGER NEXT DISPLAY : OPERATION.
TOC Page 101
DESCRIBE : FUEL & OIL CIRCULATION.

MAIN OIL/FUEL COVER

FUEL TO HEAT EXCHANGER


FUEL FILTER
OIL BYPASS FUEL BYPASS OIL BYPASS
VALVE VALVE VALVE
FUEL FROM
FUEL PUMP
LP STAGE HOUSING
FUEL BYPASS
FUEL TO HMU VALVE
SERVOS OIL-OUT
OIL IN
SERVO FUEL
FUEL FROM (BYPASS
HEATER
FUEL PUMP OPERATION)
WASH FILTER
OIL IN
FUEL IN (NORMAL
OIL-IN OIL-OUT OPERATION)
TO TANK

DRAIN
PORT FUEL OUT

CTC-216-198-00
MAIN OIL/FUEL HEAT EXCHANGER OPERATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 102
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : SERVO FUEL HEATER.
TOC Page 103
SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE / DESCRIBE : SERVO FUEL HEATER.


OIL IN FROM LUBE UNIT FUEL OUT
OIL OUT
TO OIL TANK
DESCRIBE : OPERATION.
OIL IN FROM FUEL IN
THE MAIN
OIL/FUEL
HEAT EXCHANGER

TO OIL FILTER
BY PASS VALVE

OIL OUT OIL OUT

TO MAIN OIL/FUEL FUEL IN FROM FUEL OUT


FUEL PUMP TO HMU OIL IN
HEAT EXCHANGER

FROM A/C

FUEL

NEXT DISPLAY : TABLE OF CONTENTS.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

SERVO FUEL HEATER


EXCHANGER

FUEL
FILTER

CTC-216-078-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW

Page 104
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : HMU .
TOC Page 105
SELECT ICON FOR GENERAL CIRCUIT VIEW.

LPTACC PURPOSE / LOCATE : HMU.


HPTACC
TBV
VSV HEAD

FWD VSV ROD

AIRFRAME SHUT-OFF
VALVE SOLENOID

VBV CLOSED
HMU

CH B VBV OPEN

AIRFRAME SHUT-OFF INDICATOR


PCR
SWITCH CONNECTOR

CH A OVERBOARD DRAIN

FROM A/C

FUEL

NEXT DISPLAY : HMU PURPOSES.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

HYDROMECHANICAL UNIT LOCATION


EXCHANGER

FUEL
FILTER

CTC-216-018-00 HP STAGE
HMU
METERING
SYSTEM FUEL FLOW
FUEL

Page 106
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
PURPOSES : HMU.

AIRFRAME SHUT-OFF AIRFRAME SHUT-OFF FUEL PRESSURES CALIBRATION


SOLENOID VALVE INDICATOR SWITCH
CONNECTOR CONNECTOR

METERED FUEL FLOW


FOR COMBUSTION

CHANNEL A
CONNECTOR - FUEL SHUT-OFF
- FUEL MANIFOLD PRESSURIZATION

HMU

EXCESS FUEL FLOW


BYPASS
CHANNEL B
CONNECTOR
MECHANICAL
N2 OVERSPEED PROTECTION

FUEL EQUIPMENT POWER


SOURCE SUPPLY

CTC-216-019-00
HYDROMECHANICAL UNIT PURPOSES NEXT DISPLAY : HMU DESIGN.
TOC Page 107
IDENTIFY / DESCRIBE : SERVO-MECHANISM AREA.

SERVO MECHANISMS
FUEL METERING SYSTEM.
AREA

PRESSURE REGULATION SYSTEM

SERVO FLOW REGULATION


ACTUATORS
VALVES
SOLENOID
EEC
ELECTRO HYDRAULIC
SERVO VALVES

FUEL METERING SYSTEM

FUEL METERING VALVE

HEAD SENSOR
COMBUSTION
PRESSURIZATION VALVE
CHAMBER
BY-PASS VALVE

OVERSPEED GOVERNOR SYSTEM

CTC-216-020-00
HYDROMECHANICAL UNIT DESIGN NEXT DISPLAY : HMU DESCRIPTION.
TOC Page 108
REMINDER : CLOSED LOOP PRINCIPLE.
EEC
CHANNEL
A IDENTIFY :ELECTRO-HYDRAULIC SERVO-VALVES (EHSV).
CHANNEL F/B BRIEF PURPOSE.
B

SOLENOID VALVE.
BRIEF PURPOSE.
EHSV LPTACC
EHSV HPTACC

EHSV
EHSV
VSV
TBV
PRESSURIZING & SHUT-OFF VALVE.
EHSV VBV BRIEF PURPOSE.
FROM SERVO
FUEL HEATER
EHSV AIRFRAME SHUT-OFF
SOLENOID VALVE
S FROM A/C OVERSPEED GOVERNOR.
R
FROM ENGINE FMV
PRESSURIZING
AND
TO FUEL BRIEF PURPOSE.
FUEL PUMP SHUT-OFF NOZZLES
VALVE SW
BY-
PASS
VALVE
HEAD SENSOR
FMV & RESOLVER.
RETURN TO IDG OIL COOLER
AND FUEL PUMP
OVERSPEED GOVERNOR
N2 SW
N2 > 106%
HMU

CTC-216-021-00
HMU DESCRIPTION NEXT DISPLAY : PSF AND PB REGULATION.
TOC Page 109
IDENTIFY / PURPOSE : PS PRESSURE.

FROM HP PUMP Ps TO FMV PSF PRESSURE.


DISCHARGE SUPPLY SYSTEM

PB PRESSURE.

BY-PASSED FUEL FLOW TO COMMAND


MAIN OIL/FUEL Pb BYPASS PRESSURE
HEAT EXCHANGER

BYPASS
VALVE
TO HMU SERVO
APPLICATIONS

FROM HP PUMP
DISCHARGE THROUGH
Psf SERVO FUEL HEATER

CTC-216-023-00
Psf AND Pb PRESSURE REGULATION NEXT DISPLAY : PCB CHECK VALVE.
TOC Page 110
IDENTIFY / PURPOSE : PCB CHECK VALVE.

Pb

Pcb

Pcb Pcb

CTC-216-307-00
Pcb CHECK VALVE NEXT DISPLAY : PC PRESSURE REGULATION.
TOC Page 111
DESCRIBE : PC PRESSURE REGULATION.

Pcb

Psf

Pc

CTC-216-269-00
Pc SERVO PRESSURE REGULATOR NEXT DISPLAY : PCR PRESSURE REGULATION.
TOC Page 112
DESCRIBE : PCR PRESSURE REGULATION.

Pcr
IDENTIFY : COMPONENTS THAT RECEIVE PCR.

Pcr
REGULATOR

Pc

Pcr

Pcb

CTC-216-260-00
Pcr SERVO PRESSURE REGULATOR NEXT DISPLAY : EHSV’S.
TOC Page 113
REMINDER : THE 6 DIFFERENT EHSV’S.

PROTECTIVE
PURPOSE : EHSV’S.
COVER
COIL (EEC SIGNAL)
IDENTIFY : 3-WAY VALVES.
ARMATURE
TORQUE
MOTOR
ASSEMBLY 4-WAY VALVES.
FIRST
RECEIVER STAGE

CHECK
FILTER DESCRIBE : EHSV OPERATION.
NOZZLE
VALVE

FEEDBACK
SPRING

SPOOL

Pcb Psf Pcb Psf


COMMAND COMMAND COMMAND
PRESSURE PRESSURE PRESSURE

THREE-WAY EHSV FOUR-WAY EHSV

CTC-216-264-00
THREE AND FOUR WAY ELECTRO-HYDRAULIC SERVO VALVES NEXT DISPLAY : FLUIDIC AMPLIFIER.
TOC Page 114
HIGH PRESSURE FUEL HIGH PRESSURE FUEL
PURPOSE : FLUIDIC AMPLIFIER.

NOZZLE NOZZLE

AT THE NULL POSITION NOZZLE MOVED FROM THE


A B A B
FUEL FLOWS ARE EQUAL NULL POSITION CHANGES
THE FUEL FLOW. HERE B
FUEL FLOW IS GREATER
THAN A

CTC-216-265-00
FLUIDIC AMPLIFIER NEXT DISPLAY : VSV AND VBV FLOW REGULATORS.
TOC Page 115
DESCRIBE : OPERATION.

Pcb Psf
Pcb or Psf Pcb or Psf

CTC-216-279-00
VSV AND VBV FLOW REGULATORS NEXT DISPLAY : CLEARANCE CONTROL FLOW REGULATION.
TOC Page 116
DESCRIBE : OPERATION.

Pcb Pc Pc
SUPPLY

CTC-216-280-00
CLEARANCE CONTROL SERVO FLOW REGULATORS NEXT DISPLAY : FMV SECTION.
TOC Page 117
IDENTIFY : MAIN COMPONENTS.
EEC
COMMUNICATION LINKS WITH EEC.

FMV
EHSV

SWITCHES RESOLVER
FMV
PRESSURIZING
TO FUEL AND SHUT-OFF FUEL IN
NOZZLES VALVE

OVERSPEED BYPASS
HEAD SENSOR VALVE RETURN
GOVERNOR

HMU

CTC-216-261-00
HMU FMV SECTION NEXT DISPLAY : FUEL METERING SYSTEM.
TOC Page 118
NOTE : THIS DRAWING APPEARS AS AN ICON AT THE BEGINNING
Pcb Pcr AIRFRAME
Psf
Pc
REGULATOR
Pcr
REGULATOR
Pcb
CHECK
SHUT-OFF
SOLENOID
START
LEVER
"ON"
FMV
EHSV
OF EACH COMPONENT SECTION.
VALVE
VALVE

Pc
Pb
DESCRIBE : FUEL METERING SYSTEM.
Psf Pcb Psf
GENERAL TERMS - FMV NEXT DISPLAY.
Pcb Pc
Pcr

IDENTIFY : PS.
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
SUPPLY P1
FUEL
METERING
P1 - P2.
VALVE

Pb
BYPASS
METERING P22.
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

PB.
Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
PC / PCR REGULATORS.
P2P
N2 INTEGRATOR SW1 SW2
VALVE

A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM NEXT DISPLAY : FUEL METERING VALVE.
TOC Page 119
REMINDER : ROLE - EHSV’S & RESOLVERS.

DESCRIBE : FMV PRINCIPLE OF OPERATION.


TO AIRFRAME
SHUT-OFF
FROM SOLENOID
EHSV VALVE

FROM
EHSV
P1
EEC
FUEL
METERING
VALVE

METERING
VALVE
RESOLVERS
P2
Pcb Pcr AIRFRAME
Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : BYPASS VALVE & HEAD SENSOR.


P2P
N2 INTEGRATOR SW1 SW2
VALVE

FUEL METERING VALVE


A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-273-00

TOC Page 120


SELECT ICON FOR GENERAL CIRCUIT VIEW.

PROPORTIONAL
BYPASS VALVE
PURPOSE : BYPASS VALVE & HEAD SENSOR.
P1
P2
EXPLAIN : P2P.

P2P
OVERSPEED
FUNCTION : PROPORTIONAL VALVE.
P2P
GOVERNOR
Pb
BYPASS INTEGRATOR VALVE.
Psf

BYPASS
VALVE

P1

INTEGRATOR
BYPASS VALVE
Psf Psf
Pc
REGULATOR
Pcb

Pc
Pcr
REGULATOR
Pcr
Pcb
CHECK
VALVE

Pb
AIRFRAME
SHUT-OFF
SOLENOID
VALVE
START
LEVER
"ON"
FMV
EHSV

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : PRESSURIZING & SHUT-OFF VALVE .


P2P
N2 INTEGRATOR SW1 SW2
VALVE

BYPASS VALVE AND HEAD SENSOR


A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-268-00

TOC Page 121


SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE : PRESSURIZING & SHUT-OFF VALVE.


P2

DESCRIBE : OPERATION.

P1 / Psf
SHUTDOWN
or Pcb

SW1 SW2

A/C

P22 METERED
FUEL TO ENGINE
Pcb Pcr AIRFRAME
Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : OSG - START CONDITION .


P2P
N2 INTEGRATOR SW1 SW2
VALVE

PRESSURIZING AND SHUT-OFF VALVE


A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-263-00

TOC Page 122


SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE : OVERSPEED GOVERNOR.


Pcr
IDENTIFY : PRESSURES.
Pcb

DESCRIBE : OPERATION - START CONDITION.


P2P

INTEGRATOR
N2 VALVE

OVERSPEED
OVERSPEED Pc Pcb GOVERNOR
GOVERNOR SWITCH
SPOOL VALVE EEC
A&B

Pcb Pcr AIRFRAME


Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : OSG - IN-SPEED CONDITION.


P2P
N2 INTEGRATOR SW1 SW2
VALVE

A/C
OVERSPEED

OVERSPEED GOVERNOR START CONDITION (N2 < 38%)


OVERSPEED Pc Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-270-00

TOC Page 123


DESCRIBE : OPERATION - IN-SPEED CONDITION.

IDENTIFY : PRESSURES.

Pcr
INTEGRATOR
VALVE
Pcb
Pcb

P2P

N2

Pc OVERSPEED
OVERSPEED Px GOVERNOR
GOVERNOR SWITCH
SPOOL VALVE EEC
A&B

Pcb Pcr AIRFRAME


Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

P2P
N2 INTEGRATOR SW1 SW2
VALVE

A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

FUEL METERING SYSTEM

NEXT DISPLAY : OSG - OVERSPEED CONDITION.


CTC-216-262-00

CTC-216-271-00
OVERSPEED GOVERNOR IN-SPEED CONDITION (38% < N2 < 106%)
TOC Page 124
DESCRIBE : OPERATION - OVERSPEED CONDITION.

IDENTIFY : PRESSURES.

Pcr
OVERSPEED
GOVERNOR
Pcb
SPOOL VALVE
P2P

P2P

INTEGRATOR
N2 VALVE

Pc OVERSPEED
Pc GOVERNOR
SWITCH
EEC
A&B

Pcb Pcr AIRFRAME


Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : FUEL SHUT-OFF SYSTEM.


P2P
N2 INTEGRATOR SW1 SW2
VALVE

A/C
OVERSPEED

OVERSPEED GOVERNOR OVERSPEED CONDITION ( N2 = 106%)


OVERSPEED Pc Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-278-00

TOC Page 125


PURPOSE : FUEL SHUT-OFF SYSTEM.

DESCRIBE : EEC SHUTDOWN.


COCKPIT
EEC
ORDER

MASTER LEVER SHUTDOWN.


AIRFRAME
P1 ADJUSTABLE Psf SHUT-OFF
FMV SHUT-OFF
SOLENOID
SHUTTLE VALVE
VALVE

P1 or Psf

HEAD SENSOR

BYPASS VALVE

P1 Psf
PRESSURIZING
AND SHUT-OFF VALVE

CTC-216-275-00
FUEL SHUT-OFF SYSTEM NEXT DISPLAY : AIRFRAME SHUT-OFF SOLENOID VALVE.
TOC Page 126
SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE / OPERATION : SHUT-OFF SOLEONOID VALVE.


START
LEVER PURPOSE : MAGNETIC LATCHING.
"ON"

TO SHUT-OFF
SHUTTLE
VALVE

Psf

FROM FMV

Pcb Pcr AIRFRAME


Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE

Pc
Pb

Psf Pcb Psf

Pcb Pc
Pcr

ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE

Ps
FUEL
SUPPLY P1 METERING
VALVE

Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR

Pcr

Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE

NEXT DISPLAY : SHUT-OFF SHUTTLE VALVE.


P2P
N2 INTEGRATOR SW1 SW2
VALVE

AIRFRAME SHUT-OFF SOLENOID VALVE


A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B

CTC-216-262-00
FUEL METERING SYSTEM

CTC-216-272-00

TOC Page 127


SELECT ICON FOR GENERAL CIRCUIT VIEW.

PURPOSE : SHUT-OFF SHUTTLE VALVE.


Psf/P1
Pcb
DESCRIBE : NORMAL CONDITION.

IDENTIFY : PRESSURES.

Pcb Sovx Pcb Sovx DESCRIBE : SHUT-OFF CONDITION.

IDENTIFY : PRESSURES.

P2 P2 Pcb SOVX
Psf/P1

NORMAL ENGINE OPERATION POSITION ENGINE IN SHUT-OFF POSITION

CTC-216-266-00
SHUT-OFF SHUTTLE VALVE NEXT DISPLAY : ENGINE SHUT-DOWN BY COCKPIT ORDER.
TOC Page 128
DESCRIBE : OPERATION OF VALVES.
AIRFRAME COCKPIT
START
SHUT-OFF LEVER TO
SOLENOID "CUTOUT"
VALVE
IDENTIFY : PRESSURES.
Psf
FMV
Pc, Pcr EHSV
REGULATORS
Psf
& Pcb CHECK VALVE Px Px

Pcb ADJUSTABLE Px Pso


SHUT-OFF
SHUTTLE VALVE
SOVX
P2 Psf

Ps
SUPPLY FUEL
P1 METERING
VALVE

Pb
BYPASS
METERING
HEAD
P2 VALVE
SENSOR
RESOLVERS

BYPASS
VALVE

PRESSURIZING
AND
Psf SHUT-OFF VALVE
OVERSPEED
GOVERNOR INTEGRATOR
SPOOL VALVE VALVE SW1 SW2

A/C

P22 METERED
FUEL TO ENGINE

CTC-216-277-00
ENGINE SHUTDOWN BY COCKPIT ORDER NEXT DISPLAY : ENGINE SHUTDOWN BY EEC ORDER + RESET.
TOC Page 129
DESCRIBE : OPERATION OF VALVES.
AIRFRAME
START EEC
SHUT-OFF LEVER
SOLENOID "ON"
VALVE
IDENTIFY : PRESSURES.
P1
FMV
Pc, Pcr EHSV
REGULATORS
Psf
& Pcb CHECK VALVE Px Px

Pcb ADJUSTABLE Px Pso


SHUT-OFF
SHUTTLE VALVE
SOVX
P1

Ps
SUPPLY FUEL
P1 METERING
VALVE

Pb
BYPASS
METERING
HEAD
VALVE
SENSOR
RESOLVERS

BYPASS
VALVE

PRESSURIZING
AND
P1 SHUT-OFF VALVE
OVERSPEED
GOVERNOR INTEGRATOR
SPOOL VALVE VALVE SW1 SW2

A/C

P22 METERED
FUEL TO ENGINE

CTC-216-276-00
ENGINE SHUTDOWN BY EEC ORDER - RESET FUNCTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 130
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FUEL FLOW TRANSMITTER.
TOC Page 131
PURPOSE / LOCATE : FUEL FLOW TRANSMITTER.
FUEL FLOW ELECTRICAL
TRANSMITTER CONNECTOR
TO THE EEC

TO FUEL NOZZLE
FILTER, FUEL
MANIFOLD, AND
NOZZLES

FROM HMU
FROM A/C

FUEL

NEXT DISPLAY : TRANSMITTER OPERATION.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

FUEL FLOW TRANSMITTER


EXCHANGER

FUEL
FILTER

CTC-216-281-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW

Page 132
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
IDENTIFY : COMPONENTS.

IMPELLER SIGNAL
DESCRIBE : OPERATION.

DRUM SIGNAL

t PROPORTIONAL TO MASS FUEL FLOW RATE

DRUM
IMPELLER
IMPELLER PICKOFF
PICKOFF DRUM COIL
COIL

FUEL
FUEL
OUT
IN

SPRING
O SHAFT DRUM
DRIVER VALVE IMPELLER CL MAGNET
ASSEMBLY
MAGNET CL DRUM
DEFLECTION
STRAIGHTENER MAGNET
ANGLE IMPELLER
(STATIONARY) POSITION
MAGNET
POSITION

CTC-216-282-00
FUEL FLOW TRANSMITTER OPERATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 133
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FUEL NOZZLE FILTER.
TOC Page 134
PURPOSE / LOCATE / DESCRIBE : FUEL NOZZLE FILTER.

FROM FUEL FLOW


TRANSMITTER

FUEL NOZZLE
FILTER

TO FUEL NOZZLE
SUPPLY MANIFOLD FROM A/C

FUEL

NEXT DISPLAY : TABLE OF CONTENTS.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

FUEL NOZZLE FILTER


EXCHANGER

FUEL
FILTER

CTC-216-283-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW

Page 135
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FUEL NOZZLE.
TOC Page 136
PURPOSE / LOCATE : FUEL NOZZLES.

FUEL MANIFOLD

FUEL NOZZLE

COMBUSTION CASE

COMBUSTION
CHAMBER

FROM A/C

FUEL

NEXT DISPLAY : FUEL NOZZLE DESIGN.


PUMP IDG MAIN
LP STAGE OIL OIL/FUEL
COOLER HEAT

FUEL NOZZLE
EXCHANGER

FUEL
FILTER

CTC-216-114-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW

Page 137
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER

CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS

FUEL DISTRIBUTION
TOC
DESCRIBE : FUEL NOZZLE.

CARTRIDGE
CHECK VALVE
VALVE ASSEMBLY

INLET
CONNECTOR

COLOR BAND
(BLUE OR NATURAL)

SUPPORT

METERING SET

CTC-216-115-00
FUEL NOZZLE DESIGN NEXT DISPLAY : FUEL NOZZLE OPERATION.
TOC Page 138
DESCRIBE FUEL FLOW TO : PRIMARY SPRAY.
METERING
SET
SECONDARY SPRAY.
LOW PRESSURE PRIMARY
FUEL FLOW FUEL FLOW
CHECK
VALVE

FUEL 125˚
INLET CARTRIDGE
FILTER ASSEMBLY 64˚/89˚

METERING
VALVE
HIGH PRESSURE SECONDARY
FUEL FLOW FUEL FLOW

PRIMARY SECONDARY
FUEL FLOW FUEL FLOW

CTC-216-116-00
FUEL NOZZLE OPERATION NEXT DISPLAY : FUEL NOZZLE IDENTIFICATION.
TOC Page 139
PURPOSE / LOCATE : WIDE SPRAY NOZZLES.
PRIMARY
FLOW
64˚
(BLUE BAND)
IDENTIFY : NOZZLE TYPES.

PRIMARY
FLOW

89˚
SPARK PLUGS

WIDER
FUEL NOZZLES
(NATURAL BAND)
8 O'CLOCK
4 O'CLOCK

WIDER
FUEL NOZZLES
(NATURAL BAND)

CTC-216-117-00
FUEL NOZZLE IDENTIFICATION NEXT DISPLAY : FUEL NOZZLE INTERNAL DETAILS.
TOC Page 140
MAIN BODY
PRIMARY STRAINER
DESCRIBE FUEL FLOW : INLET STRAINER TO OUTLET.
CHECK VALVE
INLET STRAINER
( SOME MODELS ONLY )

INLET
INNER
TUBE

RESTRICTOR CARTRIDGE
RETAINING RING
ORIFICE VALVE ASSEMBLY

SECONDARY FLOW
CHAMBER

OUTER
TUBE PRIMARY BODY
(METERING SET)

PRIMARY SECONDARY FLOW


PLUG

PRIMARY FLOW

OUTLET

SECONDARY BODY WEAR SLEEVE


(METERING SET)
CTC-216-120-00
FUEL NOZZLE NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 141
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : VARIABLE GEOMETRY CONTROL SYSTEM.
TOC Page 142
PURPOSE : VARIABLE GEOMETRY CONTROL SYSTEM.
VARIABLE BLEED VALVES
(VBV)
INLET GUIDE VANES
IDENTIFY / LOCATE : VARIABLE BLEED VALVES.
(IGV)

VARIABLE STATOR VANES VARIABLE STATOR VANES.


(VSV)

CTC-216-142-00
COMPRESSOR CONTROL DESIGN NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 143
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : VBV SYSTEM.
TOC Page 144
PURPOSE : VBV SYSTEM.
STRUT 1

IDENTIFY / PURPOSE : ACTUATORS.

BLEED DOOR
(QTY12)
ACTUATION RING.
VBV
ACTUATORS
(QTY2) BELLCRANKS.

BLEED DOORS.
BELLCRANK
(QTY12)

FWD
ACTUATION
RING

CTC-216-143-00
VBV SYSTEM NEXT DISPLAY : VBV ACTUATOR.
TOC Page 145
PURPOSE / LOCATE : ACTUATORS.

CYLINDER DESCRIBE : OPERATION.


PISTON ROD

SENSOR HOUSING
SLIDE ROD

CLEVIS

SENSOR
CONNECTOR

DRAIN

ROD PORT
HEAD PORT

CTC-216-146-00
VBV ACTUATOR NEXT DISPLAY : VBV DOORS.
TOC Page 146
PURPOSE / LOCATE : VBV DOORS.
SHORT
BELLCRANK DESCRIBE : OPERATION.

VBV DOOR
(12)

CLEVIS ROD

ACTUATION
RING

LONG
BELLCRANK

CTC-216-147-00
VBV DOORS NEXT DISPLAY : VBV SYSTEM OPERATION.
TOC Page 147
IDENTIFY : CONTROL PARAMETERS.

DESCRIBE : CONTROL SYSTEM.

CHANNEL B
LEFT VBV ACTUATOR
CHANNEL A

EEC

HMU
RIGHT VBV ACTUATOR

CTC-216-149-00
VBV SYSTEM NEXT DISPLAY : VBV SYSTEM LOGIC.
TOC Page 148
DESCRIBE : DEMAND PARAMETERS.

N1K12

N2K25

VSV POSITION
LOGIC
VBV VBV
TRA DEMAND
LOGIC

T12

T25

P0

CTC-201-151-01
VBV SYSTEM LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 149
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : VSV SYSTEM LOCATION.
TOC Page 150
PURPOSE : VSV’S.

VARIABLE STATOR LOCATE / IDENTIFY : ACUATORS.


VANE ACTUATOR

BELLCRANK ASSEMBLIES.

ACTUATION RINGS.

ACTUATION IGV.
RINGS

VSV’S.

HP COMPRESSOR
CASE
BELLCRANK
ASSEMBLIES

CTC-216-152-00
VSV SYSTEM LOCATION NEXT DISPLAY : VSV ACTUATOR.
TOC Page 151
PURPOSE / DESCRIBE : ACTUATORS.
SENSOR
CONNECTOR

PISTON DRAIN PORT

COOLING SEAL
ORIFICE

HEAD PORT ROD PORT


(VSV CLOSED) (VSV OPEN)

CTC-216-154-00
VSV ACTUATOR NEXT DISPLAY : VSV LINKAGE SYSTEM.
TOC Page 152
DESCRIBE : LINKAGE SYSTEM.

ACTUATION RINGS (x4)

FWD

SLAVE RODS (x4)

MASTER ROD

VSV ACTUATOR

CTC-216-155-00
VSV LINKAGE SYSTEM NEXT DISPLAY : VSV SYSTEM DESIGN.
TOC Page 153
DESCRIBE : PRINCIPLE OF OPERATION.

EEC

VSV
LVDT FEEDBACK
SUPPLY
VSV
EHSV

ROD (OPEN)

HMU

HEAD
VSV (CLOSED)
ACTUATING LVDT
RING

VSV
ACTUATOR

BELLCRANK

CTC-216-153-00
VSV SYSTEM DESIGN NEXT DISPLAY : VSV SYSTEM LOGIC.
TOC Page 154
IDENTIFY : DEMAND PARAMETERS.

ADJUSTMENT PARAMETERS.

N2K

P0

VSV VSV
TRA DEMAND
LOGIC

N1

TAT

CTC-216-156-00
VSV SYSTEM LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 155
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : TRANSIENT BLEED VALVE.
TOC Page 156
PURPOSE / LOCATE : TBV SYSTEM.

IDENTIFY : SYSTEM COMPONENTS.

TRANSIENT
BLEED VALVE
(TBV)
TBV MANIFOLD

CTC-216-213-00
TRANSIENT BLEED VALVE SYSTEM NEXT DISPLAY : TBV DESCRIPTION.
TOC Page 157
IDENTIFY : BUTTERFLY VALVE BODY.

ACTUATOR BODY.
BUTTERFLY
VALVE
FUEL PORT PAD.
THERMAL
SHIELD LVDT CONNECTORS.
FUEL MANIFOLD
MOUNT FLANGE
ACTUATOR
DESCRIBE : OPERATIONAL STATES.

Pcb/Pc PORT

Pcr PORT
CHANNEL B
LVDT
CONNECTOR
CHANNEL A FUEL
LVDT DRAIN PORT
CONNECTOR

TBV MANIFOLD

CTC-216-215-00
TRANSIENT BLEED VALVE NEXT DISPLAY : TBV OPERATION.
TOC Page 158
DESCRIBE : TBV OPERATION.

CLOSING CHAMBER OPENING CHAMBER

COOLING FLOW PASSAGE

DUAL CHANNEL LVDT

CLOSE

Pcr
OPEN
Pcb or Pc
FUEL DRAIN SEALS

BUTTERFLY

CTC-216-216-00
TRANSIENT BLEED AIR VALVE NEXT DISPLAY : TBV CONTROL.
TOC Page 159
DESCRIBE : TBV CONTROL.
9TH STAGE
BLEED AIR

EEC

TO LPT
STAGE 1
NOZZLE

HMU

CHANNEL A

CHANNEL B

CTC-216-214-00
TRANSIENT BLEED VALVE SYSTEM NEXT DISPLAY : TBV LOGIC.
TOC Page 160
IDENTIFY : MODES.

PARAMETERS.

N2 ACT
TBV
LOGIC TBV DEMAND

N2 ACCEL

CTC-216-217-00
TBV DEMAND NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 161
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : HPTACC SYSTEM LOCATION.
TOC Page 162
PURPOSE / LOCATE : HPTACC SYSTEM.

9th STAGE HPTACC IDENTIFY : SYSTEM COMPONENTS.


VALVE

DISCHARGE
MANIFOLD
4th STAGE FWD

CTC-216-223-00
HPTACC SYSTEM LOCATION NEXT DISPLAY : HPTACC VALVE.
TOC Page 163
DESCRIBE : HPTACC VALVE.
9 TH STAGE
VISUAL POSITION
INDICATOR 9 TH STAGE
AIR VALVE
9 TH STAGE
INLET

LVDT CONNECTORS

ACTUATOR
ASSEMBLY
Pcr SUPPLY PORT

DRAIN PORT

TCC SUPPLY
PORT (Pc / Pcb)

FUEL MANIFOLD
4 TH STAGE MOUNT FLANGE
4 TH STAGE AIR INLET DUCT
VISUAL POSITION 4 TH STAGE
INDICATOR AIR VALVE

CTC-216-224-00
HPTACC VALVE NEXT DISPLAY : HPTACC FUNCTIONAL DIAGRAM.
TOC Page 164
DESCRIBE : VALVE OPERATION ACCORDING TO
9 TH STAGE FLIGHT CONFIGURATION.
9 TH STAGE
(OPEN - LOW FLOW) (OPEN - FULL FLOW)
ROD HEAD
SIDE SIDE

1% - 8% 37%

LVDT
DRAIN
PORT
4 TH STAGE 4 TH STAGE
(CLOSED) (CLOSED)
DESCENT WARM START

9 TH STAGE 9 TH STAGE
(OPEN) (CLOSED)

38% - 99% 100%

4 TH STAGE AIR 4 TH STAGE AIR


(OPEN) (OPEN - FULL FLOW)
T/O & CLIMB CRUISE

CTC-216-225-00
HPTACC FUNCTIONAL DIAGRAM NEXT DISPLAY : HPTACC LOGIC.
TOC Page 165
IDENTIFY : DEMAND PARAMETERS.

N2

TC

TAT

P0 HPTACC
HPTACC
LOGIC
T3 DEMAND

T25

TBV SIGNAL

CTC-216-227-00
HPTACC LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 166
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : LPTACC SYSTEM LOCATION.
TOC Page 167
PURPOSE : LPTACC SYSTEM.

LOCATE / IDENTIFY : LPTACC VALVE.

SCOOP.
NOT SHOWN ON DISPLAY.

LPTACC
DISTRIBUTION MANIFOLD.
MANIFOLD

LPT CASE COOLING TUBES.

LPTACC
AIR DUCT

LPTACC
VALVE

CTC-216-218-00
LPT ACTIVE CLEARANCE CONTROL NEXT DISPLAY : LPTACC VALVE.
TOC Page 168
DESCRIBE : LPTACC VALVE.

FUEL MANIFOLD
LPTACC LPTACC MOUNT FLANGE
AIR DUCT VALVE
(REF)

Pc VISUAL INDICATOR

Pcb

VALVE BODY

FAN
DISCHARGE
AIR
AIR TO
LPT CASE

RVDT
HOUSING
ELECTRICAL
CONNECTORS

CTC-216-220-00
LPT ACTIVE CLEARANCE CONTROL VALVE NEXT DISPLAY : LPTACC SYSTEM OPERATION.
TOC Page 169
HYDRAULIC
DESCRIBE : PRINCIPLE OF OPERATION.
ELECTRICAL
ORDER PRESSURE LPTACC

HMU
EEC

REGULATED
POSITION FAN AIR FLOW
FEEDBACK

LPT
FAN AIR COOLING
MANIFOLDS

CTC-216-219-00
LPTACC NEXT DISPLAY : LPTACC LOGIC.
TOC Page 170
IDENTIFY : DEMAND PARAMETERS.

PT

P0

TAT LPTACC
LPTACC DEMAND
LOGIC
N1

EGT

CTC-216-221-00
LPTACC LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 171
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : SEALS PRESSURIZATION PRINCIPLE.
TOC Page 172
DESCRIBE : PRESSURIZATION PRINCIPLE.

PRESSURIZING
PORT

OIL JET

AIR TO
AIR SEAL CENTER
VENT

OIL SEAL

DRAIN

ROTATING SCAVENGE
AIR/OIL
SEPARATOR

CTC-216-274-00
SEALS PRESSURIZATION PRINCIPLE NEXT DISPLAY : OIL DISTRIBUTION COMPONENTS.
TOC Page 173
PURPOSE : OIL SYSTEM.

IDENTIFY / LOCATE : OIL TANK.

MAIN OIL/FUEL
ANTI-LEAKAGE VALVE.
HEAT EXCHANGER

LUBE UNIT.

MAIN/OIL FUEL HEAT EXCHANGER.

OIL SCAVENGE FILTER.


LUBRICATION
UNIT
ANTI-LEAKAGE
VALVE OIL TANK

OIL SCAVENGE
FILTER

CTC-216-178-00
OIL DISTRIBUTION LOCATION NEXT DISPLAY : OIL SYSTEM CIRCUITS.
TOC Page 174
IDENTIFY : SUPPLY CIRCUIT & COMPONENTS.
4 DETAILS NEXT DISPLAY.
5
7
AIR/OIL
6 MIXTURE
VENTING 1 - OIL TANK
SCAVENGE CIRCUIT & COMPONENTS.
THROUGH
EXHAUST
3 PLUG
2 - ANTI-LEAKAGE VALVE
TGB
8
CIRCUIT VENT LINES.
3 - OIL QUANTITY TRANSMITTER
12 AGB
4 - OIL PRESSURE TRANSMITTER
2 1
5 - OIL TEMPERATURE TRANSMITTER
11
9
6 - FORWARD SUMP

10 7 - CENTER VENT TUBE

8 - AFT SUMP

9 - LUBRICATION UNIT

SUPPLY CIRCUIT 10 - OIL SUPPLY FILTER


AGB
11 - SCAVENGE OIL FILTER
DRIVE SCAVENGE CIRCUIT
12 - OIL-FUEL HEAT EXCHANGERS
CIRCUIT VENTING

FRONT SCAV. IN
AGB/TGB SCAV. IN
REAR SCAV. IN

CTC-216-180-00
OIL SYSTEM NEXT DISPLAY : OIL SUPPLY CIRCUIT.
TOC Page 175
DESCRIBE : SUPPLY CIRCUIT.

IDENTIFY : A/C INDICATING PARAMETERS.

FWD REAR
SUMP SUMP

TGB BY-PASS
A LUBRICATION VALVE
G UNIT
B ˚C
POP-OUT
AIR OIL OIL INDICATOR
PRESSURE TEMPERATURE
XTR XTR

OIL
QUANTITY SUPPLY
XTR OIL FILTER

SCAVENGE
OIL CIRCUIT SUPPLY
OIL TANK
PUMP
PRESSURE
SCREEN RELIEF VALVE AGB
ANTI-LEAKAGE AND DRAIN DRIVE
VALVE INPUT

CTC-216-181-00
OIL SUPPLY CIRCUIT NEXT DISPLAY : OIL SCAVENGE CIRCUIT.
TOC Page 176
DESCRIBE : SCAVENGE CIRCUIT.

AFT
TGB FWD SUMP
SUMP

A
G
B SCAVENGE
OIL FILTER
LUBRICATION UNIT ASSEMBLY SCAVENGE
OIL FILTER
BY-PASS
VALVE
SERVO MAIN
FUEL OIL/FUEL
HEATER HEAT
SCAVENGE EXCHANGER OIL
SCREEN TANK

FILTER
MAGNETIC CHIP DIFFERENTIAL
DETECTOR PRESSURE
(OPTIONAL DMS) SWITCH

CTC-216-182-00
OIL SCAVENGE CIRCUIT NEXT DISPLAY : OIL CIRCUIT VENTING.
TOC Page 177
PURPOSE : CIRCUIT VENTING.

IDENTIFY : CIRCUIT CONNECTIONS.

VENT AIR
FWD REAR
TGB
SUMP SUMP

A
G
B

VENT
LINE

OIL TANK
FROM
SCAVENGE
CIRCUIT )

TO ANTI-LEAKAGE VALVE

CTC-216-183-00
OIL CIRCUIT VENTING NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 178
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL TANK.
TOC Page 179
LOCATE : OIL TANK.

OIL QUANTITY
GRAVITY DESCRIBE : EXTERNAL PARTS.
TRANSMITTER
FILL PORT
OIL SCUPPER
UPPER BASIC MAINTENANCE PRACTICES.
MOUNT

LOCKING
HANDLE

VENT TUBE DRAIN LINE


(TO FORWARD
SUMP)
PRESSURE
OIL IN FROM SERVICING
SCAVENGE PORTS
CIRCUIT)
OIL LEVEL
SIGHT GLASS

FWD
LOWER
MOUNT

DRAIN PORT

OIL OUT TO
ANTILEAKAGE
VALVE

CTC-216-185-00
OIL TANK NEXT DISPLAY : OIL STORAGE.
TOC Page 180
DESCRIBE : OPERATION - ENGINE RUNNING.

AIR IDENTIFY : GAUGE.


FORWARD OIL
SUMP SCAVENGE
CAVITY IDENTIFY / DESCRIBE : LEVEL TRANSMITTER.

TO COCKPIT
OIL
TANK
COVER
OIL LEVEL SCREW
TRANSMITTER
OIL IN
DEAERATOR
TUBE
VENTING AIR TO
FORWARD SUMP

AIR/OIL SIGHT GAUGE


SEPARATOR

OIL
DEFLECTOR

LEGEND
OIL TANK OIL
SCREEN BODY AIR

OIL OUT OIL AND AIR


CTC-216-186-00
OIL STORAGE OPERATION NEXT DISPLAY : SERVICING.
TOC Page 181
DESCRIBE : PRESSURE FILLING.

GRAVITY FILLING.
OIL TANK
ACCESS DOOR

REMINDER : NEVER MIX DIFFERENT BRANDS OF OIL.

GRAVITY FILL PORT

SIGHT GLASS

PRESSURE
SERVICING
PORTS

DRAIN LINE

CTC-216-195-00
OIL TANK SERVICING NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 182
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : ANTI-LEAKAGE VALVE.
TOC Page 183
PURPOSE / LOCATE : ANTI-LEAKAGE VALVE.
INLET PORT COVER
(FROM OIL TANK)
FWD REAR MOLDED SEAL
DESCRIBE : OPERATION.
SUMP SUMP

TGB
A
G
B ˚C
LUBRICATION HELICAL SPRING
POPPET
UNIT

OIL TANK
PISTON
INLET PORT
FROM OIL TANK
ANTI-LEAKAGE
VALVE
BODY
ASSEMBLY

OIL-IN OUTLET
PORT PORT
(TO SUPPLY PUMP)

OUTLET
PORT OIL-IN PORT
TO LUBRICATION FROM REAR SUMP
UNIT

CTC-216-188-00
ANTI-LEAKAGE VALVE NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 184
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : LUBE UNIT INTERFACE.
TOC Page 185
PURPOSE / LOCATE / DESCRIBE : LUBE UNIT.
SCAVENGE
OIL FROM OIL OUT TO
SCAVENGE
OIL FILTER
AFT SUMP
OIL TO FWD SUMP
FWD SUMP
OIL TO AFT
AGB/TGB SUMP
OIL TO AGB
AND TGB CLOGGING
INDICATOR

DRIVE SHAFT
OIL IN FROM TANK HOUSING FOR
3 SCAVENGE SCREENS

SUPPLY FILTER
HOUSING

CHIP DETECTOR
HANDLING PLUGS
SUPPLY FILTER
DRAIN PLUG

CTC-216-189-00
LUBRICATION UNIT INTERFACE NEXT DISPLAY : SUPPLY FILTER & CLOGGING INDICATOR.
TOC Page 186
TO FWD/AFT SUMPS RED BUTTON OUT DESCRIBE : SUPPLY FILTER.
AND
AGB/TGB OIL JETS BUTTON IN

POP-OUT CLOGGING INDICATOR.


BY-PASS
VALVE

POP-OUT
INDICATOR

SCAVENGE SIGHT GLASS


OIL CIRCUIT

AGB
DRIVE
INPUT
SUPPLY OIL FILTER
RELIEF SUPPLY
(INSIDE THE HOUSING)
VALVE PUMP
FROM
OIL TANK

DRAIN PLUG

COVER

CTC-216-193-00
SUPPLY OIL FILTER AND CLOGGING INDICATOR NEXT DISPLAY : SCAVENGE CIRCUIT.
TOC Page 187
DESCRIBE : SCAVENGE CIRCUIT.
TO AGB TO SUMP AND TO AFT SUMPS
OIL JETS TGB OIL JETS AND ANTI-LEAKAGE VALVE

BY-PASS
SUPPLY
VALVE
OIL FILTER
POP-OUT
INDICATOR

FROM FROM
AFT FWD FROM
SUMP SUMP AGB/TGB
SCAVENGE
SCREEN

MAGNETIC
CHIP DETECTOR
(OPTIONAL DMS) AGB
DRIVE
INPUT

SUPPLY
TO SCAVENGE PUMP
OIL FILTER RELIEF FROM
ASSEMBLY VALVE OIL TANK

CTC-216-191-00
LUBE UNIT OIL SCAVENGE CIRCUIT NEXT DISPLAY : CHIP DETECTOR.
TOC Page 188
PURPOSE : CHIP DETECTORS.

IDENTIFY : DETECTORS (ONE PER SUMP).

DESCRIBE : OPERATION.
MAGNET

METALLIC-MESH SCREEN

BAYONET LOCK

REAR SUMP
CHIP DETECTOR

FWD
FORWARD SUMP
CHIP DETECTOR AGB/TGB SUMP
CHIP DETECTOR

CTC-216-196-00
CHIP DETECTOR NEXT DISPLAY : PUMP DESIGN PRINCIPLE.
TOC Page 189
STATE 1 STATE 2 STATE 3 STATE 4
DESCRIBE : PRINCIPLE OF OPERATION.

OUTLET
OUTER MAXIMUM PORT
GEAR VOLUME

ECCENTRIC
RING
SUCTION
INNER GEAR ORIFICE

CTC-216-192-00
PUMP DESIGN PRINCIPLE NEXT DISPLAY : LUBE UNIT INTERNAL LUBRICATION.
TOC Page 190
DESCRIBE : INTERNAL LUBRICATION.

CENTRAL DUCT DRIVE SHAFT

TO AGB
DRIVE
SPLINE

OIL PASSAGE
FOR INTERNAL
LUBRICATION
(OIL DISCHARGE
FROM SUPPLY PUMP)

LUBE HOLES CALIBRATED


NOZZLES

CTC-216-194-00
LUBE UNIT INTERNAL LUBRICATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 191
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : DEBRIS MONITORING SYSTEM.
TOC Page 192
NOTE : DMS IS OPTIONAL.

DESCRIBE : PRINCIPLE OF OPERATION.


FWD MAGNETIC PICKUPS
SCREEN

TO THE DPM BOX

AGB/TGB SUMP ELECTRICAL CHIP DETECTOR

REAR SUMP FORWARD SUMP

ENGINE 1 BITE TEST


INPUT MONITORING 1/1
OIL SYSTEM

< PEO: 0.0 PSIG


J8-F < TEO: 50.0 C
< FILTER BYPASSED: NO
AB
DMS REQUIRES INSPECTION
J8-G < INDEX

CDU MESSAGE
DMS DETECTORS EEC

CTC-216-197-00
DEBRIS MONITORING SYSTEM NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 193
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL SCAVENGE FILTER ASSEMBLY.
TOC Page 194
PURPOSE / LOCATE / DESCRIBE : FILTER.
OIL CLOGGING
INDICATOR
(TO ELECTRICAL
CIRCUIT)
OIL OUT

OIL FILTER
BYPASS SWITCH

BODY
OIL IN

FWD
LOCKING
RATCHET
LEVER

FILTER
BOWL

FWD

CTC-216-200-00
OIL SCAVENGE FILTER ASSEMBLY NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 195
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL INDICATING COMPONENTS.
TOC Page 196
PURPOSE : INDICATING COMPONENTS.
OIL QUANTITY
TRANSMITTER

IDENTIFY : QUANTITY TRANSMITTER.


OIL TANK

TEMPERATURE SENSOR.
OIL PRESSURE
TRANSMITTER
PRESSURE TRANSMITTER.
OIL TEMPERATURE
SENSOR
CDS/
DEU OIL FILTER BY-PASS SWITCH.
EEC

T/P SENSOR
OIL FILTER
BYPASS
SWITCH

DMS CHIP
DETECTOR
SCAVENGE OIL (OPTIONAL)
FILTER

CTC-216-203-00
OIL INDICATING COMPONENTS NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 197
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL QUANTITY TRANSMITTER.
TOC Page 198
PURPOSE / LOCATE : OIL QUANTITY TRANSMITTER.

DESCRIBE : PRINCIPLE OF OPERATION.


CDS/
DEU

OIL TANK

CTC-216-205-00
OIL QUANTITY TRANSMITTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 199
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL PRESSURE TRANSMITTER.
TOC Page 200
PURPOSE / LOCATE : OIL PRESSURE TRANSMITTER.
EEC
DESCRIBE : PRINCIPLE OF OPERATION.
CDS/
DEU

CHANNEL A

CHANNEL B

OIL VENT
PRESSURE
LINE TO TGB
OIL PRESSURE LINE

CTC-216-207-00
OIL PRESSURE TRANSMITTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 201
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL TEMPERATURE SENSOR.
TOC Page 202
PURPOSE / LOCATE : OIL TEMPERATURE SENSOR.
EEC
DESCRIBE : PRINCIPLE OF OPERATION.
CDS/
DEU

CHANNEL A
CHANNEL B

CTC-216-210-00
OIL TEMPERATURE SENSOR NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 203
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : OIL FILTER BYPASS SWITCH.
TOC Page 204
PURPOSE / LOCATE : BYPASS SWITCH.
EEC
DESCRIBE : PRINCIPLE OF OPERATION.
CDS/
DEU

OIL PRESSURE
INDICATION
OIL FILTER BYP OIL FILTER BYP
LOW OIL PRESS LOW OIL PRESS

50 100 50 100
0 0
OIL P

200 200
100 100
0 0
OIL T

85 OIL Q % 98

P2 PANEL

FWD
CTC-216-211-00
OIL FILTER BYPASS SWITCH NEXT DISPLAY :TABLE OF CONTENTS.
TOC Page 205
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : POWERPLANT DRAINS.
TOC Page 206
PURPOSE / LOCATE : DRAIN SYSTEM.
DRAIN HOLE SCUPPER FOR DRAIN HOLE
THE FUEL PUMP PAD DRAIN SCUPPER
LEFT FAN IDENTIFY : A FEW DRAIN LINES.
COWL PANEL STARTER AIR
DISCHARGE DUCT

RIGHT FAN
COWL PANEL
FWD DRAIN HOLE
SCUPPER FOR
THE OIL TANK
SCUPPER
DRAIN HOLE
BSV/LPTACC VALVE
SCUPPER FOR
THE HYDRAULIC
PUMP AND RIGHT VBV
IDG DRAIN
FORWARD
SUMP
LEFT VSV
SERVICE
DISCONNECT
(STRUT)

RIGHT VSV
MAIN FUEL/OIL HEAT
EXCHANGER PAD HPTACC VALVE
HMU PAD
TBV
LEFT VBV

CTC-216-209-00
POWERPLANT DRAINS NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 207
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : THRUST REVERSER INTERLOCK SOLENOIDS.
TOC Page 208
PURPOSE : T/R INTERLOCK SYSTEM.
28V DC
BATTERY DESCRIBE : OPERATION.
BUS
T/R INLK RIGHT
60% SLEEVE
P6 CIRCUIT
DEPLOY LVDT
BREAKER PANEL
REVERSE THRUST LEVER
CHANNEL A
(IN THE STOW POSITION)

60% RIGHT
DEPLOY SLEEVE
LVDT

CHANNEL B
EEC THRUST
REVERSER

INTERLOCK
LATCH

THRUST LEVER
INTERLOCK SOLENOID

CTC-216-303-00
THRUST LEVER INTERLOCK SOLENOIDS NEXT DISPLAY: TABLE OF CONTENTS.
TOC Page 209
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FLIGHT COMPARTMENT PANELS.
TOC Page 210
PURPOSE / DESCRIBE : CDS.
P5 FORWARD COMMON DISPLAY SYSTEM.
OVERHEAD
PANEL
IDENTIFY : INDICATING PANELS.
P5 AFT P7 LIGHTSHIELD
OVERHEAD PANEL
PANEL
P2 CENTER
INSTRUMENT
PANEL
P9 FORWARD
ELECTRONICS
PANEL CONTROL
STAND

P8 AFT
ELECTRONICS
PANEL

CTC-216-100-00
FLIGHT COMPARTMENT PANELS NEXT DISPLAY : INSTRUMENT & ELECTRONICS PANELS.
TOC Page 211
DESCRIBE : CENTER INSTRUMENT PANEL (P2).

FORWARD ELECTRONICS PANEL (P9).

FORWARD ELECTRONICS PANEL (P9)

CENTER INSTRUMENT PANEL (P2)

CTC-216-103-00
CENTER INSTRUMENT & FORWARD ELECTRONICS PANELS NEXT DISPLAY : ENGINE DISPLAYS.
TOC Page 212
IDENTIFY : VARIOUS ENGINE DISPLAYS.
A/T LIM
REVERSER UNLOCKED
CRZ TAT - 12C
96.0 START VLV OPEN START VLV OPEN
TAT + 19C R - 70+22C
REV 75.0
ENG 1
START VALVE
OPEN
ENG 2
START VALVE
OPEN
RANDOM EXAMPLES OF INDICATIONS.
OIL FILTER BYP OIL FILTER BYP
10 87.7 10 87.7 LOW OIL PRESS LOW OIL PRESS 10 21.0 10 65.0 OIL FILTER OIL FILTER
0 0 BYPASS BYPASS
8 8 0 0
8 8 LOW OIL LOW OIL
6 4 2 6 4 2 100 100 6 4 2 6 4 2 PRESSURE PRESSURE
TAI N1 TAI 50 50 N1
0 0
663 663 OIL P 100 500
ENG FAR 200 200 ENG FAIL
EGT

X-BLD START
100
0
100
0
ENGINE EGT

10 87.7 10 87.7 OIL T


SIDE BY SIDE
8 0 8 0 75 OIL Q% 75
6 4 2 N2 6 4 2
2 3 4 2 3 4
DISPLAY
12 12 1 1
11.27 11.27 0
5
0
5
0 0 VIB
8 8
4 FF/FU 4 A B CTR
LB X 1000 3 4 3 4
14890
1
CTR
2 2 1 0
HYD P
2 1 0 ENGINE PRIMARY 1
FUEL
LB 2
24000
7600
FUEL LB
7600 RF 70 HYD Q% 60 RF DISPLAY 2190 3290

ENGINE OVER / UNDER DISPLAYS

TAT + 19C R - 70+22C ENG 1 ENG 2


REV 75.0 START VALVE
OPEN
START VALVE
OPEN
55.0 55.0
10 71.0 10 65.0 OIL FILTER
BYPASS
OIL FILTER
BYPASS
0 0
8 8 LOW OIL LOW OIL N2
6 4 2 6 4 2 PRESSURE PRESSURE
N1
5.90 FF 5.99
430 500
OIL
EGT COMPACTED 2 PRESS 36
ENGINE
XD 55.0 N2 55.0 DISPLAY OIL
5.90 FF 5.99 129 TEMP 130
2 OIL PRESS 36
129 OIL TEMP 130 4 OIL QTY 20
LO OIL QTY 20 CTR
1.6 VIB
890
FUEL 1.6 VIB 4.5
1 LB 2
3190 3290 ENGINE SECONDARY DISPLAY

CTC-216-102-00
ENGINE INDICATING - ENGINE DISPLAYS NEXT DISPLAY : LIGHTSHIELD PANELS.
TOC Page 213
LOCATE : LIGHTSHIELD PANEL (P7).

IDENTIFY : MASTER CAUTION LIGHT.


MASTER MASTER
CAUTION CAUTION
LIGHT LIGHT

FLT CONT ELEC ANTI-ICE ENG


FIRE MASTER MASTER FIRE
WARN CAUTION IRS APU HYD OVERHEAD CAUTION WARN
FUEL OVHT/DET DOORS AIR COND

LIGHTSHIELD PANEL (P7)

CTC-216-101-00
LIGHTSHIELD PANELS NEXT DISPLAY : FORWARD OVERHEAD PANEL.
TOC Page 214
LOCATE / IDENTIFY : ENGINE LIGHTS.
P5 ENGINE ANTI-ICE
ENGINE ANTI-ICE SWITCHES.

ENGINE START & IGNITION SWITCHES.

ENGINE START SWITCHES


ENG VALVE
CLOSED LIGHT IGNITION SWITCHES
ENGINE LIGHTS ENGINE START

FILTER
BYPASS
LIGHT

CTC-216-104-00
P5 FORWARD OVERHEAD PANEL NEXT DISPLAY : AFT OVERHEAD PANEL.
TOC Page 215
LOCATE / IDENTIFY : REVERSER FAULT LIGHTS.

ENGINE CONTROL LIGHTS.


AFT OVERHEAD
PANEL (P5-68)
EEC SWITCHES.

REVERSER ALTN LIGHT.


FAULT LIGHTS

1 ENGINE 2
REVERSER REVERSER

ENGINE EEC EEC


CONTROL
LIGHT
ENGINE ON ON ENGINE
CONTROL CONTROL
ALTN ALTN

EEC SWITCHES AND ALTN LIGHT

CTC-216-105-00
P5 AFT OVERHEAD PANEL NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 216
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : CDS - ENGINE DISPLAY.
TOC Page 217
IDENTIFY : MAJOR ENGINE DISPLAYS.

A/T LIM CRZ TAT - 12C


START VALVE START VALVE
REV 96.0 OPEN OPEN
OIL FILTER OIL FILTER
10 87.7 10 87.7 BYPASS
LOW OIL
BYPASS
LOW OIL
8 0 8 0 PRESSURE PRESSURE

6 4 2 6 4 2
TAI N1 TAI 100 100
50 50
663 663 0 0
OIL P
ENG FAR
EGT
200 200
X-BLD START 100 100
10 87.7 10 87.7 0 0
0 0 OIL T
8 8
6 4 2 6 4 2 75 OIL Q% 75
N2
12 12 2 3 4 2 3 4
11.27 11.27 1 1
0 0 5 5
8 8 0 VIB 0
4 FF/FU 4
LB X 1000 A B
3 4 3 4
CTR
1 2
24000 2 1 0 2 1 0
7600 7600 HYD P
FUEL LB RF 70 HYD Q% 60 RF

CTC-216-107-00
ENGINE DISPLAY NEXT DISPLAY : MISCELLANEOUS INDICATIONS.
TOC Page 218
LOCATE / IDENTIFY : AUTOTHRUST LIMIT MESSAGE.

THRUST MODE.
REMINDER : VARIOUS THRUST MODES.

TAT.

THRUST MODE

AUTOTHROTTLE TOTAL AIR


LIMIT MESSAGE TEMPERATURE

A/T LIM CRZ TAT - 12C

CTC-216-108-00
MISCELLANEOUS INDICATIONS NEXT DISPLAY : CREW ALERT MESSAGES.
TOC Page 219
LOCATE / IDENTIFY : ALERT MESSAGES.

LEFT ENGINE RIGHT ENGINE


ALERT MESSAGES ALERT MESSAGES

START VALVE START VALVE


OPEN OPEN
OIL FILTER OIL FILTER
BYPASS BYPASS
LOW OIL LOW OIL
PRESSURE PRESSURE

CTC-216-109-00
CREW ALERT MESSAGES NEXT DISPLAY : N1 AND T/R INDICATION.
TOC Page 220
LOCATE / DESCRIBE : N1 INDICATION.
1 ENGINE 2
N1 SET REVERSER REVERSER LOCATE : THRUST REVERSER MESSAGE.
AUTO
1 BOTH
EEC EEC
2 THERMAL ANTI-ICE INDICATION.
ENGINE ON ON ENGINE
CONTROL CONTROL
ALTN ALTN

N1 SET CONTROLS
AFT OVERHEAD PANEL (P5-68)

THRUST
REVERSER N1 DIGITAL
MESSAGE INDICATION

THERMAL
ANTI-ICE REFERENCE N1
READOUT
INDICATION
A/T LIM CRZ TAT - 12C
N1 REDLINE LIMIT REV 96.0
TAI TAI

10 87.7 10 87.7
REFERENCE N1 BUG 0 0
8 8
6 4 2 6 4 2
N1
N1 COMMAND SECTOR

N1 ANALOG
INDICATION

CTC-216-110-00
N1 AND T/R INDICATION NEXT DISPLAY : EGT INDICATION.
TOC Page 221
LOCATE / DESCRIBE : EGT INDICATION.

IDENTIFY : HOT START LIMIT.

HOT START LIMIT CONDITONS.

ENG FAIL INDICATION.

EGT AMBER BAND EGT REDLINE

EGT DIGITAL
INDICATION
EGT HOT
START LIMIT
100 500
ENG FAIL
EGT

EGT ANALOG
INDICATION
ENGINE FAILURE
MESSAGE

CTC-216-111-00
EGT INDICATION NEXT DISPLAY : N2 INDICATION.
TOC Page 222
LOCATE / DESCRIBE : N2 INDICATION.

IDENTIFY : X-BLD START MESSAGE.

CROSS BLEED
START MESSAGE N2 REDLINE LIMIT

N2 DIGITAL
X-BLD START INDICATION
10 87.7 10 87.7
8 0 8 0
6 4 2 6 4 2
N2

N2 ANALOG
INDICATION

CTC-216-112-00
N2 INDICATION NEXT DISPLAY : FUEL INDICATIONS.
TOC Page 223
LOCATE / DESCRIBE : FUEL FLOW / FUEL USED INDICATION.

FUEL FLOW
RESET
IDENTIFY : RESET FUNCTION.
RATE

USED

FUEL FLOW SWITCH

FUEL FLOW
ANALOG FUEL FLOW DIGITAL FUEL USED DIGITAL
INDICATION INDICATION INDICATION

12 12 12 12
11.27 11.27 10.60 10.60
8 0 8 0 8 0 8 0
FF/FU FF/FU
4 4 4 LB X 1000
4
LB X 1000

CTR CTR
1 2 1 2
24000 24000
7600 1500 7600 1500
FUEL LB FUEL LB

FUEL FLOW INDICATION FUEL USED INDICATION

CTC-216-113-00
FUEL INDICATIONS NEXT DISPLAY : OIL INDICATIONS.
TOC Page 224
LOCATE / DESCRIBE : OIL PRESSURE INDICATIONS.

OIL TEMPERATURE INDICATIONS.

OIL QUANTITY INDICATION.

HIGH AMBER OIL PRESSURE


BAND LIMIT

HIGH REDLINE LIMIT


LOW AMBER 100 100
BAND LIMIT 50 50
0 0
OIL P OIL TEMPERATURE
200 200
100 100 OIL QUANTITY
LOW REDLINE LIMIT
0 0
OIL T
75 OIL Q% 75

CTC-216-235-00
OIL INDICATIONS NEXT DISPLAY : ENGINE VIBRATION INDICATION.
TOC Page 225
LOCATE / DESCRIBE : VIBRATION INDICATION.

ENGINE VIBRATION

2 3 4 2 3 4
1 1
5 5
0 VIB 0

CTC-216-236-00
ENGINE VIBRATION INDICATIONS NEXT DISPLAY: TABLE OF CONTENTS.
TOC Page 226
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : VIBRATION MONITORING SYSTEM.
TOC Page 227
IDENTIFY : SENSORS.
REMINDER : SENSORS OPERATION.

AVM SIGNAL CONDITIONER.


EEC
PURPOSE NEXT DISPLAY.

NO. 1 BEARING
VIB SENSOR
N2 SPEED
SENSOR
FFCCV
N1 SPEED SENSOR
SENSOR

AVM SIGNAL
DEU 1 DEU 2 FDAU
CONDITIONER

CTC-216-238-00
VIBRATION MONITORING SYSTEM NEXT DISPLAY : VIBRATION MONITORING (CONT’D).
TOC Page 228
PURPOSE : AVM SIGNAL CONDITIONER.
LOCATION & TYPES NEXT DISPLAY.
2 3 4 2 3 4
1 1
5 5
0 VIB 0

ENDEVCO 213
N1 SPEED SENSOR CDS DISPLAY UNIT (P2)

N2 SPEED SENSOR
DIGITAL VIBRATION
SIGNAL CONDITIONING UNIT DEU (2)
MODEL
S/N
BOEING P/N
FAA/PMA

NO YES

FDAU

AVM SIGNAL
CONDITIONER

FFCCV NO. 1 BEARING


SENSOR VIBRATION SENSOR

CTC-216-240-00
VIBRATION MONITORING AND INDICATING NEXT DISPLAY : VIBRATION MONITORING (CONT’D).
TOC Page 229
LOCATE : AVM SIGNAL CONDITIONER.
FUNCTIONAL DESCRIPTION NEXT DISPLAY.

IDENTIFY : 2 TYPES.

DIGITAL VIBRATION
YES NO
SIGNAL CONDITIONING UNIT

MODEL
S/N
BOEING P/N
FAA/PMA

EE COMPARTMENT
(LOOKING AFT) NO YES

AIRBORNE VIBRATION MONITOR AIRBORNE VIBRATION MONITOR


(AVM) SIGNAL CONDITIONER, M1240 (AVM) SIGNAL CONDITIONER
(ENDEVCO-213) (VIBROMETER, MODEL 113)

CTC-216-242-00
AIRCRAFT VIBRATION MONITOR (AVM) SIGNAL CONDITIONERS NEXT DISPLAY : FUNCTIONAL DESCRIPTION.
TOC Page 230
DESCRIBE : AVM SIGNAL CONDITIONER FUNCTION.
DEU 1

ARINC 429 DEU 2


VIBRATION
FFCCV VIBRATION CALCULATIONS
SENSOR
- N1 VIB RECORD
IN-FLIGHT
VIB DATA
NO. 1 BEARING - N2 VIB FDAU
VIBRATION SENSOR

- HIGH VIB

YES NO

MONITOR FOR
SYSTEM FAULTS
N1 SPEED SENSOR

RECORD AVM SYSTEM


FAULT DATA
N2 SPEED SENSOR
AVM SIGNAL CONDITIONER

CTC-216-243-00
FUNCTIONAL DESCRIPTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 231
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System

- Geometry Control - Vibration Monitoring


• 75-30-00 Variable geometry control system • 77-31-00 Vibration monitoring and indicating
• 75-31-00 Variable bleed valve
• 75-32-00 Variable stator vane - Condition Monitoring
• 75-26-00 Transient bleed valve • 77-00-00 Aircraft condition monitoring system NEXT DISPLAY : FDAMS DESCRIPTION.
TOC Page 232
PURPOSE / IDENTIFY : ACMS.
AIRCRAFT CONDITION MONITORING
FLIGHT DATA ACQUISITION & MANAGEMENT SYSTEM (FDAMS)
SYSTEM.
FLIGHT DATA
DISCRETES
RECORDER IDENTIFY : DFDAU.
ANALOG DFDAU DIGITAL FLIGHT DATA ACQUISITION UNIT.
QUICK ACCESS
RECORDER
(QAR)
DAR.
DIGITAL ACMS RECORDER.
DIGITAL DATA LOADER
4 MBYTE RAM (ADL OR PDL)
ARINC-429
170 MBYTE PC-CARD
QAR.
ACMS QUICK ACCESS RECORDER.
DAR

DATA LOADER.

COCKPIT
ACARS CDU
PRINTER

CTC-216-247-00
FDAMS DESCRIPTION END .....
TOC Page 233

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