CFM56 7 Eng Systm
CFM56 7 Eng Systm
CFM56 7 Eng Systm
ENGINE SYSTEM
Lesson
Management
Plan
FADEC
STARTING / SHUTDOWN / VARIABLE GEOMETRY
IGNITION CONTROL CONTROL
THRUST REVERSER
FUEL CONTROL
CONTROL
CTC-216-001-00
FADEC PURPOSE NEXT DISPLAY : FADEC COMPONENTS.
TOC Page 3
DESCRIBE : ROLE - EEC.
CONTROL SIGNALS
T12
ARINC
FEEDBACK SIGNALS AIRCRAFT / EEC POWER SUPPLIES.
115V DATA
ANALOG
400Hz BUSES
DISCRETE
SIGNALS COMMUNICATION LINKS.
IGNITION
CTC-216-002-00
FADEC COMPONENTS NEXT DISPLAY : FADEC INTERFACES.
TOC Page 4
PURPOSES : THE CDS/DEU.
AIRCRAFT
COMMON DISPLAY SYSTEM / DISPLAY
ELECTRONIC UNIT.
ADIRU 1 FMC ADIRU 2
THE ADIRU.
AIR DATA & INERTIAL REFERENCE UNIT.
CHANNEL
CHANNEL
CHANNEL
A
B
EEC ENGINE 1 EEC ENGINE 2
CTC-216-003-00
FADEC INTERFACES NEXT DISPLAY : FADEC DESIGN.
TOC Page 5
EXPLAIN : BITE.
SINGLE SENSORS
BUILT IN TEST EQUIPMENT.
SINGLE SENSORS
CTC-216-004-00
FADEC DESIGN NEXT DISPLAY : CLOSED LOOP CONTROL PHILOSOPHY.
TOC Page 6
DESCRIBE : CLOSED LOOP CONTROL.
IMPORTANT SUBJECT.
CONTROL IF NECESSARY, USE FADEC COMPONENTS DISPLAY (P4)
SENSORS
TO REINFORCE EXPLANATION.
DEMAND
CALCULATOR
EEC
CTC-216-005-00
CLOSED LOOP CONTROL PHILOSOPHY NEXT DISPLAY : INPUT PARAMETERS SELECTION.
TOC Page 7
IDENTIFY : NON-DUAL SENSORS.
CTC-216-259-00
INPUT PARAMETERS SELECTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 8
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
COOLING SYSTEM.
FWD
COOLING AIR
INLET
FAN INLET
COWL
MOUNTING
BOLT
COOLING AIR
OUTLET
CTC-216-006-00
ELECTRONIC ENGINE CONTROL NEXT DISPLAY : EEC ARCHITECTURE.
TOC Page 10
IDENTIFY/ DESCRIBE:
MOTHERBOARD ASSEMBLY
ECA.
ELECTRICAL CHASSIS ASSY
FRONT PANEL AIR INLET
ASSEMBLY
FPA.
FRONT PANEL ASSY
SIA.
SIDE INTERFACE ASSY
ELECTRICAL
CONNECTOR
PSS.
PRESSURE SUBSYSTEM
ELECTRICAL
CONNECTOR
ACCESS TO CHAN.A & B CIRCUIT BOARDS.
REAR COVER
PRESSURE TRANSDUCER
PRESSURE SUB-SYSTEM
CTC-216-007-00
EEC ARCHITECTURE NEXT DISPLAY : ELECTRICAL CONNECTORS.
TOC Page 11
DESCRIBE: CONNECTORS.
KEYWAY ETC.
FRONT PANEL SIDE INTERFACE
ASSEMBLY ASSEMBLY
IDENTIFY: CONNECTOR NUMBERING.
J1 P11
J9
J7
J5
J2
J4 J8
J6
CHANNEL A CHANNEL B
CONNECTOR CONNECTOR FUNCTION
(ODD) (EVEN)
CTC-216-008-00
ELECTRICAL CONNECTORS NEXT DISPLAY : ID PLUG.
TOC Page 12
PURPOSE : ID PLUG.
SAFETY WIRE
PUSH-PULL LINKS.
O-RING
EXPLAINED LATER.
SHEATHED
CABLE
BOLTED ON THE
FAN CASE
CTC-216-009-00
IDENTIFICATION PLUG DESCRIPTION NEXT DISPLAY : BOEING APPLICATIONS.
TOC Page 13
PURPOSE / DESCRIBE : FUSE LINKS.
C40A
CFM56-7B26 & - 7B26/B1 & - 7B26/2 (26,300 lbs)
CTC-216-010-00
CFM56-7B FOR BOEING APPLICATIONS NEXT DISPLAY : PRINCIPLE SCHEMATIC PUSH-PULL CONTACTS.
TOC Page 14
PURPOSE / DESCRIBE : PUSH-PULL LINKS.
O-RING
CTC-216-011-00
PRINCIPLE SCHEMATIC PUSH-PULL CONTACT NEXT DISPLAY : N1 TRIM - PMUX.
TOC Page 15
PURPOSE / EXPLAIN : N1 TRIM.
N1 N1
EXPLAIN: PMUX.
96% 96%
ENG 2
TRIM DOWN
TRA TRA
TO/GA MTO/GA
96% 95.4%
96.0 96.0
N1 % N1 % TRA TRA
TO/GA TO/GA
ENG 1
UNCHANGED 96.0 96.0
N1 % N1 %
CTC-216-012-00
CODING CIRCUIT - N1 TRIM NEXT DISPLAY : PRESSURE SUB-SYSTEM.
TOC Page 16
PURPOSE : PRESSURE SUB-SYSTEM.
UNUSED PORT
THE 2 TYPES OF PRESSURE MANIFOLDS.
PMUX AND NON PMUX
P25 (PMUX OPTION)
P0
PS3
UNUSED PORT
CTC-216-013-00
PRESSURE SUB-SYSTEM NEXT DISPLAY : EEC POWER SUPPLY.
TOC Page 17
IDENTIFY : REDUNDANT POWER SOURCES.
CHANNEL A CHANNEL B
J1 J2
EEC
J7 J8
CHANNEL A CHANNEL B
ALTERNATOR
96-134
VAC
CTC-216-015-00
EEC POWER SUPPLY NEXT DISPLAY : EEC POWER SUPPLY LOGIC.
TOC Page 18
DESCRIBE : POWER SUPPLY CIRCUIT N2 < 12%.
AIRFRAME ENGINE
115- VAC
TRANSFER
CHANNEL A
POWER SUPPLY CIRCUIT N2 > 15%.
BUS ENG ALTN
POWER CH A
EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL
115- VAC
TRANSFER
BUS ENG ALTN CHANNEL B
POWER CH B
EEC POWER
28- VDC CONNECT/DISCONNECT
BUS SOFTWARE CONTROL
ALTERNATE ELECTRONIC
POWER ENGINE
RELAY CONTROL
EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL
EEC POWER
CONNECT/DISCONNECT
SOFTWARE CONTROL
CTC-216-016-00
EEC POWER SUPPLY LOGIC NEXT DISPLAY : CONTROL ALTERNATOR.
TOC Page 19
LOCATE / DESCRIBE : CONTROL ALTERNATOR.
ROTOR AGB
GEARSHAFT
O-RING
AGB
STATOR
J8 HARNESS
CONNECTOR
(CHANNEL B) NUT
J7 HARNESS
CONNECTOR
(CHANNEL A)
CTC-216-017-00
EEC CONTROL ALTERNATOR DESIGN NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 20
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CTC-216-044-00
ENGINE SENSORS NEXT DISPLAY : ENGINE SENSORS.
TOC Page 22
T5 IDENTIFY / PURPOSE : SPEED SENSORS.
T49.5 (EGT)
TEMPERATURE SENSORS.
T3
THERMOCOUPLES.
T12
PRESSURE SENSORS.
TCC
N1 SPEED SENSOR
PT25
(P25 AND T25)
No.1 BRG
VIB SENSOR
N2 SPEED SENSOR
(FWD FACE OF AGB)
CTC-216-045-00
ENGINE SENSORS NEXT DISPLAY : SPEED SENSOR DESIGN.
TOC Page 23
REMINDER : SPEED SENSORS PURPOSE.
MAGNETIC RING
IDENTIFY : EEC & AVM CONNECTIONS.
MAGNET SPEED
N1
SENSOR
N2
COIL
EEC CH A CH B
A
CH A
CH B EEC
B
A/C
A/C
N1 SPEED AVM SIGNAL
N2 SPEED
SENSOR CONDITIONER
SENSOR
CTC-216-046-00
SPEED SENSOR DESIGN NEXT DISPLAY : N1 SPEED SENSOR.
TOC Page 24
LOCATE / DESCRIBE : N1 SPEED SENSOR.
N1 SPEED
SENSOR PROBE
POLE PIECES BODY
RECEPTACLE
DAMPING
RINGS
TENSION SPRING
PROBE HOUSING
A/C CH A
CH B
CTC-216-047-00
N1 SPEED SENSOR NEXT DISPLAY : N2 SPEED SENSOR.
TOC Page 25
LOCATE / DESCRIBE : N2 SPEED SENSOR.
POLAR PIECES
A/C
MAGNETIC
HEAD
RIGID
METAL CH B CH A
TUBE
A/C
RECEPTACLE
CH A CH B
2 EEC
DEU / AVM
CONNECTORS SECURING
CONNECTORS
FLANGE
CTC-216-048-00
N2 SPEED SENSOR NEXT DISPLAY : TEMP. SENSORS - RTD TYPE.
TOC Page 26
DESCRIBE : FUNCTION OF RTD’S.
EEC
CH A
CH B
EEC
DUAL
EXCITATION
SENSING SOURCE
ELEMENTS
PLATINUM
RESISTOR VI S
VOLTAGE
DROP f(T)
CTC-216-049-00
RESISTIVE THERMAL DEVICE NEXT DISPLAY : T12 SENSOR.
TOC Page 27
IDENTIFY :AERODYNAMIC STATION 12 ON WALL CHART.
T12 ACCESS PANEL
INLET COWL
T12 SENSOR
ELECTRICAL FWD
CONNECTORS
CHANNEL B
CHANNEL A
FLANGE DAMPER
GROUND STUD
HOUSING
CTC-216-050-00
T12 SENSOR NEXT DISPLAY : P/T25 SENSOR.
TOC Page 28
IDENTIFY : AERODYNAMIC STATION 25 ON WALL CHART.
DUST EXHAUST
OUTLET
AIR OUTLET
AIRFLOW
PRESSURE
TAPPING PORT
EEC CONNECTOR
CHANNEL A
AIR PRESSURE
PORT P25
EEC CONNECTOR
FWD CHANNEL B
CTC-216-051-00
PT25 SENSOR NEXT DISPLAY : TEMP. SENSORS - THERMOCOUPLE TYPE.
TOC Page 29
PURPOSE : THERMOCOUPLES.
A
B
VOLTS
PRIMARY
AIRFLOW
EEC
CTC-216-052-00
THERMOCOUPLE PRINCIPLE NEXT DISPLAY : T3 SENSOR.
TOC Page 30
PURPOSE / LOCATE / DESCRIBE : T3 SENSOR.
T3 SENSOR
THERMOCOUPLE
CONNECTOR BOX
CTC-216-053-00
T3 TEMPERATURE SENSOR NEXT DISPLAY : EGT SENSING SYSTEM.
TOC Page 31
IDENTIFY : AERODYNAMIC STATION 49.5 ON WALL CHART.
TUBE
PURPOSE / LOCATE : EGT SENSING SYSTEM.
THERMOCOUPLE
JUNCTION BOX
DESCRIBE : WIRING HARNESS.
WIRE HARNESS
DISTRIBUTION OF MEASUREMENTS TO
EEC CHANNELS A AND B.
THERMOCOUPLE
T49.5 THERMOCOUPLE HARNESS
CTC-216-054-00
EGT THERMOCOUPLES AND HARNESSES NEXT DISPLAY : T5 SENSOR.
TOC Page 32
PURPOSE / LOCATE / DESCRIBE : T5 SENSOR.
FWD
3 O`CLOCK
T5 SENSOR
ASSEMBLY
T5 SENSOR
CTC-216-055-00
T5 TEMPERATURE SENSOR NEXT DISPLAY : TCC SENSOR.
TOC Page 33
PURPOSE / LOCATE / DESCRIBE : TCC SENSOR.
THERMOCOUPLE
PAD
VIEW B
FWD
HOUSING GASKET
ELECTRICAL
CONNECTION
ELECTRICAL
CONNECTOR
SENSING
ELEMENT
CTC-216-061-00
TCC SENSOR NEXT DISPLAY : PRESSURE SENSORS - P0 AND PS3.
TOC Page 34
PURPOSE / LOCATE : P0 SENSOR.
PS3 SENSOR.
FWD
EEC PS3 PURPOSE : WEEP HOLES.
‘WEEP’ = OLD ENGLISH WORD
MEANING ‘PLEURER’.
CDP
LINE
PS3
P0
CTC-216-059-00
P0 AND PS3 PRESSURE SENSORS NEXT DISPLAY : PS13 & P25.
TOC Page 35
PURPOSE / LOCATE : PS13 SENSOR.
PS13
P25
PS13
TRANSDUCER EEC CHANNEL A
EEC CHANNEL B
P25
TRANSDUCER
CTC-216-060-00
PS13 AND P25 SENSORS NEXT DISPLAY : VIBRATION SENSORS.
TOC Page 36
FUNCTION : VIBRATION SENSORS.
TYPICAL VIBRATION
SPRING TO PRELOAD THE
SENSOR
PIEZO ELECTRIC DISC
MASS
PIEZO ELECTRIC
DISCS
QUANTITY
OF
CURRENT
PROPORTIONAL
TO G LOAD
BASE ATTACHED
TO ENGINE
CTC-216-251-00
VIBRATION SENSORS NEXT DISPLAY : NO 1 BEARING ACCELEROMETER.
TOC Page 37
LOCATE / PURPOSE / DESCRIBE :
FAN FRAME
OUTER
SELF-SEALING
SURFACE
CONNECTOR
NO1 BEARING ACCELEROMETER.
SHOCK
ABSORBERS
ELECTRICAL SENSITIVE
OUTPUT AXIS
CONNECTOR
CABLE
FORWARD
VIBRATION SENSOR
VIBRATION STATIONARY
(ACCELEROMETER)
SENSING AIR SEAL
ELEMENT
AFT LOOKING FORWARD (ALF)
CTC-216-244-00
NO.1 BEARING ACCELEROMETER NEXT DISPLAY : FFCCV ACCELEROMETER.
TOC Page 38
LOCATE / PURPOSE / DESCRIBE :
FFCCV ACCELEROMETER.
SENSOR
RECEPTACLE
ELECTRICAL
CONNECTOR
FFCCV VIBRATION
SENSOR
FAN FRAME
FFCCV VIBRATION
SENSOR
FWD
CTC-216-245-00
FAN FRAME COMPRESSOR CASE VERTICAL (FFCCV) ACCELEROMETER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 39
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CTC-216-062-00
ELECTRICAL ENGINE HARNESSES NEXT DISPLAY : HARNESS INTERFACES.
TOC Page 41
IDENTIFY: COMPONENTS - ‘J’ HARNESSES.
CHANNEL A J5 RANDOM SELECTION.
J7
FUEL FLOW N2 EEC
HMU
METER SENSOR
J8
COMPONENTS - ‘CJ’ HARNESSES.
N1
OIL J6 SENSOR RANDOM SELECTION.
TEMP. CHANNEL B
T12
CH. B CH. A
EEC
ALTERNATOR
CJ10 CHANNEL B
BOX
CTC-216-063-00
HARNESSES INTERFACES NEXT DISPLAY : HOT SECTION HARNESSES.
TOC Page 42
DESCRIBE : THE HARNESS.
IDENTIFICATION.
POLYAMIDE BRAID
(EXCEPT AROUND
VERY HOT PARTS)
CLAMPS
SHIELDING BRAID
TEFLON BRAID
CTC-216-064-00
HOT SECTION HARNESSES NEXT DISPLAY : FAN SECTION HARNESSES.
TOC Page 43
HEAT SHRINK SLEEVE
DESCRIBE : THE HARNESS.
IDENTIFICATION.
J7
PEENING
LOCKING ADHESIVE
HOLE
RING COMPOUND
BUSH
ADAPTER
STRANDS
OF WIRE
WIRES
OUTER SHEATH
BRAID
CTC-216-065-00
FAN SECTION HARNESSES NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 44
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
LOWER AIR
DUCT
STARTER
STARTER
CTC-216-297-00
START SYSTEM NEXT DISPLAY : COCKPIT CONTROL INTERFACES.
TOC Page 46
LOCATE / DESCRIBE : ENGINE START SWITCHES.
ENGINE START ENGINE START
OFF OFF
SWITCH GRD CONT
FLT IGN
BOTH
IGN
GRD CONT
FLT
ENGINE START LEVERS.
L R
CDS - DEU.
1 2
COMMON DISPLAY SYSTEM - DISPLAY
P5
IGNITION ELECTRONIC UNIT.
SELECTOR
SWITCH
FLIGHT COMPARTMENT
THRUST
LEVERS
0.0 0.0
10
8
2
0
10
8
2
0
LOW OIL PRESS LOW OIL PRESS
ENGINE
6 4 6 4 100 100
TAI N1 TAI 50
0
50
0 START
15 18 OIL P
1
CTR
2 2 1 0
HYD P
2 1 0 FWD
2800
8500 8500 RF 100 HYD Q% 100 RF
FUEL LB
CTC-216-292-00
START SYSTEM INTERFACES NEXT DISPLAY : START PROCEDURE SUMMARY.
TOC Page 47
IDENTIFY : IGNITION SELECTOR SWITCHES.
ENGINE START
1 OFF OFF
5 TAT - 19C N2 6 4
GRD CONT BOTH GRD CONT 8
FLT IGN FLT START VLV OPEN
L
IGN
R
LOW OIL PRESS LOW OIL PRESS
0
6
1.85
0
ENGINE START SWITCHES.
4
FF/FU 2
1 2
100 100 LB X 1000
50 50
0 0
7 EGT
3
TAT - 19C IDENTIFY: MONITORED PARAMETERS.
START VLV OPEN ENGINE 10 11
0.0 LOW OIL PRESS LOW OIL PRESS
START
0 LEVERS OFF
EGT GRD CONT
100 100 FLT
TAI 50 50 START
0 0
10 55.0
MOVED TO 8 0
UPPER CENTER DISPLAY UNIT (P2) 6 4 2
CONTROL STAND 20% N2 MINI N2
2
4
EGT BUT
X-BLD START EGT
10 0.0 10 16.8 RECOMMENDED
0 0 START
TO 25 % N2 OR 12
8 8
6 4 2 6 4 2 10 20.1
N2 8 0 MORE MONITOR ALL ENGINE PARAMETERS
N2 6 4 2 UNTIL IDLE ENGINE SPEED
CTC-216-293-00
ENGINE START PROCEDURE SUMMARY NEXT DISPLAY : START CONTROL.
TOC Page 48
DESCRIBE START CONTROL: GRD.
APU SYSTEM
FLT.
FLT
BOTH
FLT
8
6 4 2
0 8
6 4 2
0
LOW OIL PRESS LOW OIL PRESS
VALVE
IGN IGN TAI N1 TAI 50
100
50
100
L R 0 0
DEU 1 15 18 OIL P
EEC STARTER
CTC-216-294-00
START CONTROL NEXT DISPLAY : ON GROUND PROTECTION - HOT START.
TOC Page 49
IDENTIFY : 2 TYPES OF STARTING MODE.
MANUAL MODE
CTC-216-241-00
ON GROUND STARTING PROTECTION - HOT START NEXT DISPLAY : WET START & ROLLBACK PROTECTION.
TOC Page 50
DESCRIBE : WET START.
CTC-216-305-00
ON GROUND STARTING PROTECTION - WET START AND ROLLBACK NEXT DISPLAY : IN-FLIGHT STARTING.
TOC Page 51
DESCRIBE : IN-FLIGHT STARTING PROCEDURE.
ENGINE START
OFF OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
ENGINE START
OFF OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
1 2
1 2
EGT
X-BLD START
89.1 89.1
N2
CTC-216-296-00
IN FLIGHT STARTING NEXT DISPLAY : IN-FLIGHT START PROTECTION.
TOC Page 52
IDENTIFY : EGT START REDLINE LIMIT ON EGT DISPLAY.
CTC-216-306-00
IN FLIGHT STARTING PROTECTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 53
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
MAGNETIC PLUG
TEDECO
SERVICING TOOL ADAPTER
COUPLING OUTPUT
SHAFT
ENGINE
ACCESSORY
GEARBOX
STARTER (AGB)
FWD
DRAIN/FILL PORT
(MAGNETIC PLUG)
CTC-216-162-00
STARTER NEXT DISPLAY : STARTER OPERATION.
TOC Page 55
IDENTIFY : MAIN ELEMENTS.
EXHAUST
AIR PRESSURE
FROM A/C
AIR SYSTEM
A B C D
CTC-216-164-00
AIR STARTER OPERATION NEXT DISPLAY : AIR STARTER DETAILS.
TOC Page 56
DESCRIBE : DETAILED OPERATION.
STATOR CONTAINMENT
RING DIFFUSER
INLET ASSEMBLY
ASSEMBLY CUTTER PLANETARY
RING GEAR
RING SPRAG
GEAR CLUTCH
OUTPUT SHAFT
WITH DECOUPLER
ASSEMBLY
TENSION BAR
FILTER
DISC
PUMP
TURBINE ASSEMBLY
WHEEL INTERMEDIATE SUN GEAR
HOUSING ASSEMBLY
CTC-216-165-00
STARTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 57
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
2 IGNITION LEAD
ASSEMBLIES 2 EXCITERS
CTC-216-171-00
IGNITION GENERAL NEXT DISPLAY : IGNITION EXCITERS.
TOC Page 59
PURPOSE / LOCATE / DESCRIBE :
UPPER
IGNITION
IGNITION EXCITERS.
EXCITER
TO LEFT
IGNITER
IGNITION 1
SHOCKMOUNT
GROUND
LOWER
STRAP
IGNITION
EXCITER
CTC-216-173-00
IGNITION EXCITERS NEXT DISPLAY : IGNITION LEADS.
TOC Page 60
LOCATE / DESCRIBE : IGNITION LEAD ASSEMBLY.
BOOSTER NON-COOLED SECTION
AIR
IGNITION
INTRODUCTION
EXCITER
SIDE
IDENTIFY : COOLING AIR FLOWPATH.
AIR INLET
ADAPTER
BRAIDED
BOOSTER
COOLED CONDUIT
AIR
SECTION
ELBOW
ASSEMBLY
IGNITER
PLUG
SIDE
COOLING
AIR EXIT
6 O'CLOCK
STRUT
IGNITION
LEADS
CTC-216-176-00
IGNITION LEAD NEXT DISPLAY : IGNITER PLUG.
TOC Page 61
IDENTIFY : PLUG COMPONENTS.
SHROUD CLAMP
COMBUSTION
CASE
DESCRIBE : OPERATION PRINCIPLE.
COOLING
SHROUD
BASIC MAINTENANCE PRACTICES.
COUPLING
NUT
IGNITER
BUSHING
IGNITION
LEAD
ELECTRODE
ASSEMBLY
IGNITER PLUG
CAPTIVE
WASHER
OUTER
SILICONE
SEAL COOLING
SHROUD
CTC-216-177-00
IGNITER PLUG NEXT DISPLAY : IGNITION CONTROL.
TOC Page 62
IDENTIFY : POWER SUPPLIES.
(AUTO)
MONITOR A
LOWER
IGNITION
EXCITER
J1 J1
115VAC
TRANSFER CH. A
START BUS
LEVERS LEFT
IGNITER
CH. B
CONTROL STAND
CTC-216-172-00
IGNITION SYSTEM NEXT DISPLAY : IGNITION / START CONTROL.
TOC Page 63
IDENTIFY : IGNITER SELECTOR POSITIONS.
START LEVERS
ENGINE START
GRD
OFF
CONT
FLT IGN
BOTH
IGN
OFF
GRD CONT
FLT LEFT IGNITER
START SWITCH POSITIONS.
L R
RIGHT IGNITER
1 2
CONTROL STAND ENGINE 1 RIGHT IGNITER SELECTION, START LEVER UP DESCRIBE : IGNITER ACTIVATION ACCORDING TO
GRD
OFF
CONT
ENGINE START
BOTH
OFF
GRD CONT START SWITCH POSITION.
FLT IGN IGN FLT
L R LEFT IGNITER
1 2
ENGINE 1 & 2, LEFT IGNITER SELECTION RIGHT IGNITER
1 2
RIGHT IGNITER
ENGINE 1 & 2 CRUISE, NO IGNITION (UNLESS FLAMEOUT)
OFF ENGINE START OFF
GRD CONT BOTH GRD CONT
FLT IGN IGN FLT
L R
LEFT IGNITER
1 2
ENGINE 1 & 2 FLIGHT, BOTH IGNITERS OPERATE RIGHT IGNITER
CTC-216-300-00
IGNITION/START CONTROL NEXT DISPLAY : ABNORMAL OPERATION & AUTO IGNITION.
TOC Page 64
REMIND STUDENTS OF START SWITCH POSITION WHEN THE
ENGINE START ENGINE START
ENGINE IS RUNNING.
OFF OFF AUTO AUTO
GRD CONT BOTH GRD CONT GRD CONT BOTH GRD CONT
FLT IGN IGN FLT FLT IGN IGN FLT
L R L R
AUTOMATIC IGNITION OPTION NOT INSTALLED:
CTC-216-308-00
ABNORMAL OPERATION AND AUTOMATIC IGNITION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 65
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CALCULATION PARAMETERS.
THROTTLE
RESOLVER ANGLE
AMBIENT
CONDITIONS
PWR
N1 COMMAND
MAN
ENGINE
BLEEDS
ID PLUG
CTC-216-255-00
POWER MANAGEMENT NEXT DISPLAY : THROTTLE LEVER ASSEMBLY.
TOC Page 67
IDENTIFY : FORWARD THROTTLE LEVER.
REVERSE FORWARD
THROTTLE THROTTLE
LEVER LEVER REVERSE THROTTLE LEVER.
82.5˚
82.0˚
79.0˚
78.0˚
THROTTLE
LEVER 72.0˚
RESOLVER
8˚
10.3˚
24˚ 38˚
CTC-216-184-00
THROTTLE LEVER NEXT DISPLAY : AMBIENT CONDITIONS INPUT.
TOC Page 68
IDENTIFY : AMBIENT CONDITION PARAMETERS.
DATA SOURCES.
A/C
EEC P0
PS, PT, TAT
PWR MAN
LOGIC T12
ENGINE
CTC-216-206-00
AMBIENT CONDITIONS INPUTS NEXT DISPLAY : BLEEDS.
TOC Page 69
PURPOSE : COMPRESSOR BLEED AIR.
R RECIRC FAN
OFF
DESCRIBE : BLEED CONFIGURATIONS.
AUTO
60 80
OVHT REMINDER : ECS = ENVIRONMENTAL CONTROL SYSTEM.
DUCT
L
40 PRESS
R
PSI
20 0
TEST
L PACK R PACK
ISOLATION
OFF VALVE OFF
AUTO CLOSE AUTO
HIGH HIGH
AUTO
WING WING
ANTI PACK OPEN PACK ANTI
ICE TRIP OFF TRIP OFF ICE
ON ON
1 APU 2
BLEED
CTC-216-208-00
BLEEDS NEXT DISPLAY : THRUST RATINGS.
TOC Page 70
IDENTIFY : THRUST RATINGS FOR ENGINE MODELS.
THRUST
RATINGS
Lbs
7B27
27.300
7B26
7B26/B1
26.300 ID PLUG
7B24
7B24/B1
24.200
7B22
7B22/B1
22.700
7B20
20.600
7B18
19.500
AMBIENT TEMPERATURE ˚C
CTC-216-212-00
CFM56-7B THRUST RATINGS NEXT DISPLAY : POWER COMPUTATION.
TOC Page 71
DESCRIBE : THRUST SETTING CALCULATION.
THRUST THRUST P0
EGT
THRUST RATING N1 CALCULATION.
N1
N1
command
OAT
IDENTIFY : BASELINE THRUST RATINGS.
ALTITUDE EFFECTS
CORNER
OAT EOB, 82.0˚
POINT
TEMPERATURE EFFECTS MTO and MCT, 78.0˚
MCL, 72.0˚
MREV,8.0˚
75% MREV,10.3˚
THRUST
THROTTLE-LEVER
BLEED OFF RESOLVER ANGLE (DEGREES)
THRUST
BLEED ON EGT
EGT
PRESSURE EFFECTS.
N1
MACH EFFECTS.
N1
command
ALTITUDE EFFECTS OAT
CORNER
POINT
OAT EOB, 82.0˚ BLEED EFFECTS.
TEMPERATURE EFFECTS MTO and MCT, 78.0˚
MCL, 72.0˚
MREV,8.0˚
75% MREV,10.3˚
THRUST
THROTTLE-LEVER
BLEED OFF RESOLVER ANGLE (DEGREES)
THRUST
BLEED ON EGT
ENG 1
IDENTIFY : CONDITIONS FOR N1 TRIM WASHOUT BY
UNCHANGED 96.0 96.0 EEC.
N1 % N1 %
CTC-216-249-00
N1 TRIM NEXT DISPLAY : THRUST CONTROL MODES.
TOC Page 74
IDENTIFY : 3 THRUST CONTROL MODES.
PS PS
ADM PT PT ADM
TAT TAT 1 ENGINE 2
REVERSER REVERSER
a a
OM
C MO
RM
N1 AL
AL
RM
TRA
NO
M
OD
REV FWD
E
CTC-216-250-00
THRUST CONTROL MODES NEXT DISPLAY : AUTOTHROTTLE SYSTEM.
TOC Page 75
PURPOSE / DESCRIBE : AUTOTHROTTLE SYSTEM.
THROTTLE LEVER
EEC
SERVO
MECHANISM
CDS / DEU
CTC-216-222-00
AUTO THROTTLE SYSTEM NEXT DISPLAY : THRUST REDUCTION SELECTION.
TOC Page 76
IDENTIFY : 2 METHODS OF THRUST REDUCTION.
0
- 80
37
B7 PURPOSE : DERATE.
737
ING -800
BOE
CFM
56 B27
B27
B26
B24
THRUST
B27
B26
B24
OAT CDU
CTC-216-258-00
THRUST REDUCTION SELECTION NEXT DISPLAY : REDUCED TAKE-OFF.
TOC Page 77
EXPLAIN : REDUCED TAKE-OFF.
N1
CDU
T 45˚
ATC
FMC
THRUST
20˚
CTC-216-248-00
REDUCE TAKE OFF NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 78
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
FUEL DISTRIBUTION
FUEL
FUEL CLEANING ENGINE OIL
DELIVERY TO
ICE PROTECTION TO AND
COMBUSTION
SERVO MECHANISMS IDG OIL COOLING
CHAMBER
VALVE ACTUATOR
CTC-216-069-00
FUEL DISTRIBUTION NEXT DISPLAY : FUEL DISTRIBUTION COMPONENTS.
TOC Page 80
IDENTIFY : DISTRIBUTION COMPONENTS.
FWD
FUEL FLOW
TRANSMITTER
FUEL MANIFOLD
(PARTIAL)
MAIN OIL/FUEL
HEAT EXCHANGER FUEL NOZZLE
SERVO
FUEL
HEATER
CTC-216-068-00
FUEL DISTRIBUTION NEXT DISPLAY : FUEL DISTRIBUTION BLOCK DIAGRAM.
TOC Page 81
NOTE : THIS DRAWING APPEARS AS AN ICON AT THE BEGINNING
OF EACH COMPONENT SECTION.
FROM A/C
HMU
HP STAGE METERING
SYSTEM FUEL
FUEL FLOW 2O FUEL
NOZZLE
TRANSMITTER NOZZLES
FILTER
HMU
SERVO
SERVO VALVES
FUEL
MECHANISMS ACTUATORS
HEATER
CTC-216-070-00
FUEL DISTRIBUTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 82
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
DRIVE SHAFT
FWD
FWD
FUEL PUMP
AND FILTER
ASSEMBLY
FROM A/C
FUEL
FUEL PUMP
EXCHANGER
FUEL
FILTER
CTC-216-084-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW
Page 84
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
DESCRIBE : FUEL PUMP OPERATION.
IDG
FUEL N2 OIL COOLER
PUMP
LP MAIN FUEL/OIL
FUEL HEAT EXCHANGER
STAGE
DEU P SW SERVO
FUEL
HEATER
MAIN FUEL FILTER
FILTER
BY-PASS
HP
STAGE PRESSURE
RELIEF
BY-PASS VALVE
WF FOR
WASH SERVOS
FILTER WF FOR FMV APPLICATION
N2
H M U
CTC-216-086-00
FUEL PUMP OPERATION NEXT DISPLAY : FUEL PUMP HOUSING.
TOC Page 85
IDENTIFY : MOUNTING FLANGE.
GEAR STAGE PRESSURE
FILTER OUTLET (PSF) PORT
RELIEF VALVE
(NOT SHOWN) MAIN DRIVE SHAFT.
MAIN FILTER BY-PASS
VALVE COVER
FUEL INLET PORT FILTER COVER & DRAIN PORT.
CTC-216-089-00
FUEL PUMP HOUSING NEXT DISPLAY : FUEL PUMP DRIVE SYSTEM.
TOC Page 86
LP PUMP DRIVE SHAFT
DESCRIBE : FUEL PUMP DRIVE SYSTEM.
SPLINES
SHEAR NECK
DRIVE SPUR GEAR IDENTIFY / PURPOSE : SHEAR NECKS.
SHEAR NECK
SPLINES
DRIVEN GEAR
HP STAGE LP STAGE
CTC-216-090-00
FUEL PUMP DRIVE SYSTEM NEXT DISPLAY : FUEL PUMP LP STAGE.
TOC Page 87
PURPOSE / DESCRIBE : LP STAGE.
IMPELLER
SWIRL INDUCER
IMPELLER
IMPELLER SHAFT SHAFT NUT
CTC-216-091-00
FUEL PUMP LOW PRESSURE STAGE NEXT DISPLAY : HP STAGE.
TOC Page 88
DESCRIBE : HP STAGE.
PRESSURE
RELIEF VALVE
IDENTIFY : PRESSURE RELIEF VALVE.
FROM HEAT
EXCHANGER
DETAILS NEXT DISPLAY.
FILTER BY-PASS DISCHARGE
VALVE AREA BOOST STAGE
TO DRIVE SHAFT
B
DRIVE
FUEL B C GEAR
FILTER
PREFORMED
PACKING
DRIVE
BEARING
INLET
AREA
MAIN DRIVE
SHAFT DRIVEN
GEAR STAGE GEAR
CTC-216-284-00
FUEL PUMP HIGH PRESSURE STAGE NEXT DISPLAY : HP RELIEF VALVE.
TOC Page 89
PURPOSE : PRESSURE RELIEF VALVE.
FUEL PUMP HOUSING
RELIEF VALVE
PISTON
1130 psid HOUSING
NORMAL OPERATION
SPRING
FUEL FROM
FUEL FILTER
HP PUMP INLET
FUEL IN WHEN RELIEF VALVE
IS OPEN.
FROM HP STAGE
OUTLET
CTC-216-092-00
HIGH PRESSURE RELIEF VALVE NEXT DISPLAY : WASH FILTER.
TOC Page 90
PURPOSE / LOCATE : WASH FILTER.
BYPASS
VALVE
TO SERVO
FUEL HEATER
WASH FILTER
FUEL TO HMU
CTC-216-093-00
WASH FILTER NEXT DISPLAY : MAINTENANCE PRACTICES.
TOC Page 91
PURPOSE / LOCATE : FUEL FILTER.
HOUSING
DESCRIBE : MAINTENANCE PRACTICES.
O-RING FUEL FILTER
CARTRIDGE
FUEL FILTER
A CARTRIDGE
PLEATS
FOLDED
BACK
O-RING
O-RING
FUEL FILTER
COVER
VIEW A
CONTAMINANTS
CTC-216-094-00
VISUAL INSPECTION OF THE FUEL FILTER CARTRIDGE NEXT DISPLAY : IMPELLER INSPECTION.
TOC Page 92
PURPOSE : IMPELLER INSPECTION.
PACKING
DARK GREY
ROUGH SURFACE
LUBRICATION
FLOW SCREEN
FUEL PUMP
CTC-216-095-00
VISUAL INSPECTION OF IMPELLER NEXT DISPLAY : DISCHARGE PRESSURE CHECKS.
TOC Page 93
PURPOSE : DISCHARGE PRESSURE TEST.
PHP PLUG
IDENTIFY : DRAIN & PHP PORTS.
MAIN OIL/FUEL GEAR STAGE DISCHARGE
HEAT EXCHANGER PRESSURE TAP (PHP) DESCRIBE : TESTING PROCEDURE.
HMU
ACCESSORY
GEARBOX
FWD
FUEL PUMP
DRAIN
PLUG
CTC-216-096-00
CHECK OF FUEL PUMP DISCHARGE PRESSURE NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 94
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
COVER
OIL OUT
MAIN OIL/FUEL
HEAT INTEGRATED
EXCHANGER FUEL OUT BYPASS VALVE OIL IN DRIVE
GENERATOR
FROM A/C
FUEL
CTC-216-139-00
IDG OIL COOLER DESIGN FUEL
FILTER
HP STAGE
HMU
METERING
SYSTEM FUEL FLOW
FUEL
Page 96
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
DESCRIBE : PRINCIPLE OF OPERATION.
BRIEF.
NEXT DISPLAY BETTER FOR EXPLANATION.
IDG
IDG OIL
COOLER
OIL IN
HIGH PRESSURE
BYPASS VALVE
ENGINE FAN OIL TEMP
AIR
AIR/OIL COOLER
CTC-216-138-00
IDG OIL COOLER OPERATION NEXT DISPLAY : IDG OIL COOLER DESCRIPTION.
TOC Page 97
OIL IN DESCRIBE : IDG OIL COOLER.
OIL OUT
DESCRIBE : OPERATION :
FUEL OUT
NORMAL.
FUEL IN ABNORMAL.
BYPASS VALVE
FUEL OUT
FUEL IN
CTC-216-140-00
IDG OIL COOLER DESCRIPTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 98
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
HMU
AGB
FWD
FROM A/C
FUEL
FUEL
FILTER
CTC-216-073-00 HP STAGE
HMU
METERING
FUEL
SYSTEM FUEL FLOW
Page 100
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
COVER IDENTIFY : CONNECTIONS WITH OTHER SYSTEMS.
FUEL TUBES
OIL-IN IF CORE
SERVO FUEL OIL PRESSURE
CLOGGED
HEATER RELIEF VALVE
ATTACHING
FLANGE FUEL FLOW WHEN
CORE CLOGGED
FUEL PRESSURE
RELIEF VALVE
OIL-IN TO CORE
FUEL PUMP
FUEL-IN PORT DRAIN PORT ATTACHING
FLANGE
FUEL-OUT PORT OIL-OUT PORT
CTC-216-075-00
MAIN OIL/FUEL HEAT EXCHANGER NEXT DISPLAY : OPERATION.
TOC Page 101
DESCRIBE : FUEL & OIL CIRCULATION.
DRAIN
PORT FUEL OUT
CTC-216-198-00
MAIN OIL/FUEL HEAT EXCHANGER OPERATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 102
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
TO OIL FILTER
BY PASS VALVE
FROM A/C
FUEL
FUEL
FILTER
CTC-216-078-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW
Page 104
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
AIRFRAME SHUT-OFF
VALVE SOLENOID
VBV CLOSED
HMU
CH B VBV OPEN
CH A OVERBOARD DRAIN
FROM A/C
FUEL
FUEL
FILTER
CTC-216-018-00 HP STAGE
HMU
METERING
SYSTEM FUEL FLOW
FUEL
Page 106
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
PURPOSES : HMU.
CHANNEL A
CONNECTOR - FUEL SHUT-OFF
- FUEL MANIFOLD PRESSURIZATION
HMU
CTC-216-019-00
HYDROMECHANICAL UNIT PURPOSES NEXT DISPLAY : HMU DESIGN.
TOC Page 107
IDENTIFY / DESCRIBE : SERVO-MECHANISM AREA.
SERVO MECHANISMS
FUEL METERING SYSTEM.
AREA
HEAD SENSOR
COMBUSTION
PRESSURIZATION VALVE
CHAMBER
BY-PASS VALVE
CTC-216-020-00
HYDROMECHANICAL UNIT DESIGN NEXT DISPLAY : HMU DESCRIPTION.
TOC Page 108
REMINDER : CLOSED LOOP PRINCIPLE.
EEC
CHANNEL
A IDENTIFY :ELECTRO-HYDRAULIC SERVO-VALVES (EHSV).
CHANNEL F/B BRIEF PURPOSE.
B
SOLENOID VALVE.
BRIEF PURPOSE.
EHSV LPTACC
EHSV HPTACC
EHSV
EHSV
VSV
TBV
PRESSURIZING & SHUT-OFF VALVE.
EHSV VBV BRIEF PURPOSE.
FROM SERVO
FUEL HEATER
EHSV AIRFRAME SHUT-OFF
SOLENOID VALVE
S FROM A/C OVERSPEED GOVERNOR.
R
FROM ENGINE FMV
PRESSURIZING
AND
TO FUEL BRIEF PURPOSE.
FUEL PUMP SHUT-OFF NOZZLES
VALVE SW
BY-
PASS
VALVE
HEAD SENSOR
FMV & RESOLVER.
RETURN TO IDG OIL COOLER
AND FUEL PUMP
OVERSPEED GOVERNOR
N2 SW
N2 > 106%
HMU
CTC-216-021-00
HMU DESCRIPTION NEXT DISPLAY : PSF AND PB REGULATION.
TOC Page 109
IDENTIFY / PURPOSE : PS PRESSURE.
PB PRESSURE.
BYPASS
VALVE
TO HMU SERVO
APPLICATIONS
FROM HP PUMP
DISCHARGE THROUGH
Psf SERVO FUEL HEATER
CTC-216-023-00
Psf AND Pb PRESSURE REGULATION NEXT DISPLAY : PCB CHECK VALVE.
TOC Page 110
IDENTIFY / PURPOSE : PCB CHECK VALVE.
Pb
Pcb
Pcb Pcb
CTC-216-307-00
Pcb CHECK VALVE NEXT DISPLAY : PC PRESSURE REGULATION.
TOC Page 111
DESCRIBE : PC PRESSURE REGULATION.
Pcb
Psf
Pc
CTC-216-269-00
Pc SERVO PRESSURE REGULATOR NEXT DISPLAY : PCR PRESSURE REGULATION.
TOC Page 112
DESCRIBE : PCR PRESSURE REGULATION.
Pcr
IDENTIFY : COMPONENTS THAT RECEIVE PCR.
Pcr
REGULATOR
Pc
Pcr
Pcb
CTC-216-260-00
Pcr SERVO PRESSURE REGULATOR NEXT DISPLAY : EHSV’S.
TOC Page 113
REMINDER : THE 6 DIFFERENT EHSV’S.
PROTECTIVE
PURPOSE : EHSV’S.
COVER
COIL (EEC SIGNAL)
IDENTIFY : 3-WAY VALVES.
ARMATURE
TORQUE
MOTOR
ASSEMBLY 4-WAY VALVES.
FIRST
RECEIVER STAGE
CHECK
FILTER DESCRIBE : EHSV OPERATION.
NOZZLE
VALVE
FEEDBACK
SPRING
SPOOL
CTC-216-264-00
THREE AND FOUR WAY ELECTRO-HYDRAULIC SERVO VALVES NEXT DISPLAY : FLUIDIC AMPLIFIER.
TOC Page 114
HIGH PRESSURE FUEL HIGH PRESSURE FUEL
PURPOSE : FLUIDIC AMPLIFIER.
NOZZLE NOZZLE
CTC-216-265-00
FLUIDIC AMPLIFIER NEXT DISPLAY : VSV AND VBV FLOW REGULATORS.
TOC Page 115
DESCRIBE : OPERATION.
Pcb Psf
Pcb or Psf Pcb or Psf
CTC-216-279-00
VSV AND VBV FLOW REGULATORS NEXT DISPLAY : CLEARANCE CONTROL FLOW REGULATION.
TOC Page 116
DESCRIBE : OPERATION.
Pcb Pc Pc
SUPPLY
CTC-216-280-00
CLEARANCE CONTROL SERVO FLOW REGULATORS NEXT DISPLAY : FMV SECTION.
TOC Page 117
IDENTIFY : MAIN COMPONENTS.
EEC
COMMUNICATION LINKS WITH EEC.
FMV
EHSV
SWITCHES RESOLVER
FMV
PRESSURIZING
TO FUEL AND SHUT-OFF FUEL IN
NOZZLES VALVE
OVERSPEED BYPASS
HEAD SENSOR VALVE RETURN
GOVERNOR
HMU
CTC-216-261-00
HMU FMV SECTION NEXT DISPLAY : FUEL METERING SYSTEM.
TOC Page 118
NOTE : THIS DRAWING APPEARS AS AN ICON AT THE BEGINNING
Pcb Pcr AIRFRAME
Psf
Pc
REGULATOR
Pcr
REGULATOR
Pcb
CHECK
SHUT-OFF
SOLENOID
START
LEVER
"ON"
FMV
EHSV
OF EACH COMPONENT SECTION.
VALVE
VALVE
Pc
Pb
DESCRIBE : FUEL METERING SYSTEM.
Psf Pcb Psf
GENERAL TERMS - FMV NEXT DISPLAY.
Pcb Pc
Pcr
IDENTIFY : PS.
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
SUPPLY P1
FUEL
METERING
P1 - P2.
VALVE
Pb
BYPASS
METERING P22.
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
PB.
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
PC / PCR REGULATORS.
P2P
N2 INTEGRATOR SW1 SW2
VALVE
A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B
CTC-216-262-00
FUEL METERING SYSTEM NEXT DISPLAY : FUEL METERING VALVE.
TOC Page 119
REMINDER : ROLE - EHSV’S & RESOLVERS.
FROM
EHSV
P1
EEC
FUEL
METERING
VALVE
METERING
VALVE
RESOLVERS
P2
Pcb Pcr AIRFRAME
Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-273-00
PROPORTIONAL
BYPASS VALVE
PURPOSE : BYPASS VALVE & HEAD SENSOR.
P1
P2
EXPLAIN : P2P.
P2P
OVERSPEED
FUNCTION : PROPORTIONAL VALVE.
P2P
GOVERNOR
Pb
BYPASS INTEGRATOR VALVE.
Psf
BYPASS
VALVE
P1
INTEGRATOR
BYPASS VALVE
Psf Psf
Pc
REGULATOR
Pcb
Pc
Pcr
REGULATOR
Pcr
Pcb
CHECK
VALVE
Pb
AIRFRAME
SHUT-OFF
SOLENOID
VALVE
START
LEVER
"ON"
FMV
EHSV
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-268-00
DESCRIBE : OPERATION.
P1 / Psf
SHUTDOWN
or Pcb
SW1 SW2
A/C
P22 METERED
FUEL TO ENGINE
Pcb Pcr AIRFRAME
Psf START
Pcr SHUT-OFF FMV
Pc Pcb LEVER
REGULATOR SOLENOID EHSV
REGULATOR CHECK "ON"
VALVE
VALVE
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-263-00
INTEGRATOR
N2 VALVE
OVERSPEED
OVERSPEED Pc Pcb GOVERNOR
GOVERNOR SWITCH
SPOOL VALVE EEC
A&B
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
A/C
OVERSPEED
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-270-00
IDENTIFY : PRESSURES.
Pcr
INTEGRATOR
VALVE
Pcb
Pcb
P2P
N2
Pc OVERSPEED
OVERSPEED Px GOVERNOR
GOVERNOR SWITCH
SPOOL VALVE EEC
A&B
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
P2P
N2 INTEGRATOR SW1 SW2
VALVE
A/C
Pc OVERSPEED
OVERSPEED Px
GOVERNOR
GOVERNOR P22 METERED
EEC SWITCH
SPOOL VALVE FUEL TO ENGINE
A&B
CTC-216-271-00
OVERSPEED GOVERNOR IN-SPEED CONDITION (38% < N2 < 106%)
TOC Page 124
DESCRIBE : OPERATION - OVERSPEED CONDITION.
IDENTIFY : PRESSURES.
Pcr
OVERSPEED
GOVERNOR
Pcb
SPOOL VALVE
P2P
P2P
INTEGRATOR
N2 VALVE
Pc OVERSPEED
Pc GOVERNOR
SWITCH
EEC
A&B
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
A/C
OVERSPEED
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-278-00
P1 or Psf
HEAD SENSOR
BYPASS VALVE
P1 Psf
PRESSURIZING
AND SHUT-OFF VALVE
CTC-216-275-00
FUEL SHUT-OFF SYSTEM NEXT DISPLAY : AIRFRAME SHUT-OFF SOLENOID VALVE.
TOC Page 126
SELECT ICON FOR GENERAL CIRCUIT VIEW.
TO SHUT-OFF
SHUTTLE
VALVE
Psf
FROM FMV
Pc
Pb
Pcb Pc
Pcr
ADJUSTABLE
SHUT-OFF
SHUTTLE VALVE
Ps
FUEL
SUPPLY P1 METERING
VALVE
Pb
BYPASS
METERING
P2 VALVE
BYPASS HEAD RESOLVERS
VALVE SENSOR
Pcr
Pcb
PRESSURIZING
Psf Pcb AND
SHUT-OFF VALVE
CTC-216-262-00
FUEL METERING SYSTEM
CTC-216-272-00
IDENTIFY : PRESSURES.
IDENTIFY : PRESSURES.
P2 P2 Pcb SOVX
Psf/P1
CTC-216-266-00
SHUT-OFF SHUTTLE VALVE NEXT DISPLAY : ENGINE SHUT-DOWN BY COCKPIT ORDER.
TOC Page 128
DESCRIBE : OPERATION OF VALVES.
AIRFRAME COCKPIT
START
SHUT-OFF LEVER TO
SOLENOID "CUTOUT"
VALVE
IDENTIFY : PRESSURES.
Psf
FMV
Pc, Pcr EHSV
REGULATORS
Psf
& Pcb CHECK VALVE Px Px
Ps
SUPPLY FUEL
P1 METERING
VALVE
Pb
BYPASS
METERING
HEAD
P2 VALVE
SENSOR
RESOLVERS
BYPASS
VALVE
PRESSURIZING
AND
Psf SHUT-OFF VALVE
OVERSPEED
GOVERNOR INTEGRATOR
SPOOL VALVE VALVE SW1 SW2
A/C
P22 METERED
FUEL TO ENGINE
CTC-216-277-00
ENGINE SHUTDOWN BY COCKPIT ORDER NEXT DISPLAY : ENGINE SHUTDOWN BY EEC ORDER + RESET.
TOC Page 129
DESCRIBE : OPERATION OF VALVES.
AIRFRAME
START EEC
SHUT-OFF LEVER
SOLENOID "ON"
VALVE
IDENTIFY : PRESSURES.
P1
FMV
Pc, Pcr EHSV
REGULATORS
Psf
& Pcb CHECK VALVE Px Px
Ps
SUPPLY FUEL
P1 METERING
VALVE
Pb
BYPASS
METERING
HEAD
VALVE
SENSOR
RESOLVERS
BYPASS
VALVE
PRESSURIZING
AND
P1 SHUT-OFF VALVE
OVERSPEED
GOVERNOR INTEGRATOR
SPOOL VALVE VALVE SW1 SW2
A/C
P22 METERED
FUEL TO ENGINE
CTC-216-276-00
ENGINE SHUTDOWN BY EEC ORDER - RESET FUNCTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 130
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
TO FUEL NOZZLE
FILTER, FUEL
MANIFOLD, AND
NOZZLES
FROM HMU
FROM A/C
FUEL
FUEL
FILTER
CTC-216-281-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW
Page 132
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
IDENTIFY : COMPONENTS.
IMPELLER SIGNAL
DESCRIBE : OPERATION.
DRUM SIGNAL
DRUM
IMPELLER
IMPELLER PICKOFF
PICKOFF DRUM COIL
COIL
FUEL
FUEL
OUT
IN
SPRING
O SHAFT DRUM
DRIVER VALVE IMPELLER CL MAGNET
ASSEMBLY
MAGNET CL DRUM
DEFLECTION
STRAIGHTENER MAGNET
ANGLE IMPELLER
(STATIONARY) POSITION
MAGNET
POSITION
CTC-216-282-00
FUEL FLOW TRANSMITTER OPERATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 133
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
FUEL NOZZLE
FILTER
TO FUEL NOZZLE
SUPPLY MANIFOLD FROM A/C
FUEL
FUEL
FILTER
CTC-216-283-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW
Page 135
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
FUEL MANIFOLD
FUEL NOZZLE
COMBUSTION CASE
COMBUSTION
CHAMBER
FROM A/C
FUEL
FUEL NOZZLE
EXCHANGER
FUEL
FILTER
CTC-216-114-00 HP STAGE
HMU
METERING
SYSTEM FUEL
FUEL FLOW
Page 137
NOZZLE 2O FUEL
TRANSMITTER NOZZLES
FILTER
CTC-216-070-00
SERVO
FUEL
HEATER
HMU
SERVO
MECHANISMS
VALVES
ACTUATORS
FUEL DISTRIBUTION
TOC
DESCRIBE : FUEL NOZZLE.
CARTRIDGE
CHECK VALVE
VALVE ASSEMBLY
INLET
CONNECTOR
COLOR BAND
(BLUE OR NATURAL)
SUPPORT
METERING SET
CTC-216-115-00
FUEL NOZZLE DESIGN NEXT DISPLAY : FUEL NOZZLE OPERATION.
TOC Page 138
DESCRIBE FUEL FLOW TO : PRIMARY SPRAY.
METERING
SET
SECONDARY SPRAY.
LOW PRESSURE PRIMARY
FUEL FLOW FUEL FLOW
CHECK
VALVE
FUEL 125˚
INLET CARTRIDGE
FILTER ASSEMBLY 64˚/89˚
METERING
VALVE
HIGH PRESSURE SECONDARY
FUEL FLOW FUEL FLOW
PRIMARY SECONDARY
FUEL FLOW FUEL FLOW
CTC-216-116-00
FUEL NOZZLE OPERATION NEXT DISPLAY : FUEL NOZZLE IDENTIFICATION.
TOC Page 139
PURPOSE / LOCATE : WIDE SPRAY NOZZLES.
PRIMARY
FLOW
64˚
(BLUE BAND)
IDENTIFY : NOZZLE TYPES.
PRIMARY
FLOW
89˚
SPARK PLUGS
WIDER
FUEL NOZZLES
(NATURAL BAND)
8 O'CLOCK
4 O'CLOCK
WIDER
FUEL NOZZLES
(NATURAL BAND)
CTC-216-117-00
FUEL NOZZLE IDENTIFICATION NEXT DISPLAY : FUEL NOZZLE INTERNAL DETAILS.
TOC Page 140
MAIN BODY
PRIMARY STRAINER
DESCRIBE FUEL FLOW : INLET STRAINER TO OUTLET.
CHECK VALVE
INLET STRAINER
( SOME MODELS ONLY )
INLET
INNER
TUBE
RESTRICTOR CARTRIDGE
RETAINING RING
ORIFICE VALVE ASSEMBLY
SECONDARY FLOW
CHAMBER
OUTER
TUBE PRIMARY BODY
(METERING SET)
PRIMARY FLOW
OUTLET
CTC-216-142-00
COMPRESSOR CONTROL DESIGN NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 143
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
BLEED DOOR
(QTY12)
ACTUATION RING.
VBV
ACTUATORS
(QTY2) BELLCRANKS.
BLEED DOORS.
BELLCRANK
(QTY12)
FWD
ACTUATION
RING
CTC-216-143-00
VBV SYSTEM NEXT DISPLAY : VBV ACTUATOR.
TOC Page 145
PURPOSE / LOCATE : ACTUATORS.
SENSOR HOUSING
SLIDE ROD
CLEVIS
SENSOR
CONNECTOR
DRAIN
ROD PORT
HEAD PORT
CTC-216-146-00
VBV ACTUATOR NEXT DISPLAY : VBV DOORS.
TOC Page 146
PURPOSE / LOCATE : VBV DOORS.
SHORT
BELLCRANK DESCRIBE : OPERATION.
VBV DOOR
(12)
CLEVIS ROD
ACTUATION
RING
LONG
BELLCRANK
CTC-216-147-00
VBV DOORS NEXT DISPLAY : VBV SYSTEM OPERATION.
TOC Page 147
IDENTIFY : CONTROL PARAMETERS.
CHANNEL B
LEFT VBV ACTUATOR
CHANNEL A
EEC
HMU
RIGHT VBV ACTUATOR
CTC-216-149-00
VBV SYSTEM NEXT DISPLAY : VBV SYSTEM LOGIC.
TOC Page 148
DESCRIBE : DEMAND PARAMETERS.
N1K12
N2K25
VSV POSITION
LOGIC
VBV VBV
TRA DEMAND
LOGIC
T12
T25
P0
CTC-201-151-01
VBV SYSTEM LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 149
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
BELLCRANK ASSEMBLIES.
ACTUATION RINGS.
ACTUATION IGV.
RINGS
VSV’S.
HP COMPRESSOR
CASE
BELLCRANK
ASSEMBLIES
CTC-216-152-00
VSV SYSTEM LOCATION NEXT DISPLAY : VSV ACTUATOR.
TOC Page 151
PURPOSE / DESCRIBE : ACTUATORS.
SENSOR
CONNECTOR
COOLING SEAL
ORIFICE
CTC-216-154-00
VSV ACTUATOR NEXT DISPLAY : VSV LINKAGE SYSTEM.
TOC Page 152
DESCRIBE : LINKAGE SYSTEM.
FWD
MASTER ROD
VSV ACTUATOR
CTC-216-155-00
VSV LINKAGE SYSTEM NEXT DISPLAY : VSV SYSTEM DESIGN.
TOC Page 153
DESCRIBE : PRINCIPLE OF OPERATION.
EEC
VSV
LVDT FEEDBACK
SUPPLY
VSV
EHSV
ROD (OPEN)
HMU
HEAD
VSV (CLOSED)
ACTUATING LVDT
RING
VSV
ACTUATOR
BELLCRANK
CTC-216-153-00
VSV SYSTEM DESIGN NEXT DISPLAY : VSV SYSTEM LOGIC.
TOC Page 154
IDENTIFY : DEMAND PARAMETERS.
ADJUSTMENT PARAMETERS.
N2K
P0
VSV VSV
TRA DEMAND
LOGIC
N1
TAT
CTC-216-156-00
VSV SYSTEM LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 155
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
TRANSIENT
BLEED VALVE
(TBV)
TBV MANIFOLD
CTC-216-213-00
TRANSIENT BLEED VALVE SYSTEM NEXT DISPLAY : TBV DESCRIPTION.
TOC Page 157
IDENTIFY : BUTTERFLY VALVE BODY.
ACTUATOR BODY.
BUTTERFLY
VALVE
FUEL PORT PAD.
THERMAL
SHIELD LVDT CONNECTORS.
FUEL MANIFOLD
MOUNT FLANGE
ACTUATOR
DESCRIBE : OPERATIONAL STATES.
Pcb/Pc PORT
Pcr PORT
CHANNEL B
LVDT
CONNECTOR
CHANNEL A FUEL
LVDT DRAIN PORT
CONNECTOR
TBV MANIFOLD
CTC-216-215-00
TRANSIENT BLEED VALVE NEXT DISPLAY : TBV OPERATION.
TOC Page 158
DESCRIBE : TBV OPERATION.
CLOSE
Pcr
OPEN
Pcb or Pc
FUEL DRAIN SEALS
BUTTERFLY
CTC-216-216-00
TRANSIENT BLEED AIR VALVE NEXT DISPLAY : TBV CONTROL.
TOC Page 159
DESCRIBE : TBV CONTROL.
9TH STAGE
BLEED AIR
EEC
TO LPT
STAGE 1
NOZZLE
HMU
CHANNEL A
CHANNEL B
CTC-216-214-00
TRANSIENT BLEED VALVE SYSTEM NEXT DISPLAY : TBV LOGIC.
TOC Page 160
IDENTIFY : MODES.
PARAMETERS.
N2 ACT
TBV
LOGIC TBV DEMAND
N2 ACCEL
CTC-216-217-00
TBV DEMAND NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 161
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
DISCHARGE
MANIFOLD
4th STAGE FWD
CTC-216-223-00
HPTACC SYSTEM LOCATION NEXT DISPLAY : HPTACC VALVE.
TOC Page 163
DESCRIBE : HPTACC VALVE.
9 TH STAGE
VISUAL POSITION
INDICATOR 9 TH STAGE
AIR VALVE
9 TH STAGE
INLET
LVDT CONNECTORS
ACTUATOR
ASSEMBLY
Pcr SUPPLY PORT
DRAIN PORT
TCC SUPPLY
PORT (Pc / Pcb)
FUEL MANIFOLD
4 TH STAGE MOUNT FLANGE
4 TH STAGE AIR INLET DUCT
VISUAL POSITION 4 TH STAGE
INDICATOR AIR VALVE
CTC-216-224-00
HPTACC VALVE NEXT DISPLAY : HPTACC FUNCTIONAL DIAGRAM.
TOC Page 164
DESCRIBE : VALVE OPERATION ACCORDING TO
9 TH STAGE FLIGHT CONFIGURATION.
9 TH STAGE
(OPEN - LOW FLOW) (OPEN - FULL FLOW)
ROD HEAD
SIDE SIDE
1% - 8% 37%
LVDT
DRAIN
PORT
4 TH STAGE 4 TH STAGE
(CLOSED) (CLOSED)
DESCENT WARM START
9 TH STAGE 9 TH STAGE
(OPEN) (CLOSED)
CTC-216-225-00
HPTACC FUNCTIONAL DIAGRAM NEXT DISPLAY : HPTACC LOGIC.
TOC Page 165
IDENTIFY : DEMAND PARAMETERS.
N2
TC
TAT
P0 HPTACC
HPTACC
LOGIC
T3 DEMAND
T25
TBV SIGNAL
CTC-216-227-00
HPTACC LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 166
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
SCOOP.
NOT SHOWN ON DISPLAY.
LPTACC
DISTRIBUTION MANIFOLD.
MANIFOLD
LPTACC
AIR DUCT
LPTACC
VALVE
CTC-216-218-00
LPT ACTIVE CLEARANCE CONTROL NEXT DISPLAY : LPTACC VALVE.
TOC Page 168
DESCRIBE : LPTACC VALVE.
FUEL MANIFOLD
LPTACC LPTACC MOUNT FLANGE
AIR DUCT VALVE
(REF)
Pc VISUAL INDICATOR
Pcb
VALVE BODY
FAN
DISCHARGE
AIR
AIR TO
LPT CASE
RVDT
HOUSING
ELECTRICAL
CONNECTORS
CTC-216-220-00
LPT ACTIVE CLEARANCE CONTROL VALVE NEXT DISPLAY : LPTACC SYSTEM OPERATION.
TOC Page 169
HYDRAULIC
DESCRIBE : PRINCIPLE OF OPERATION.
ELECTRICAL
ORDER PRESSURE LPTACC
HMU
EEC
REGULATED
POSITION FAN AIR FLOW
FEEDBACK
LPT
FAN AIR COOLING
MANIFOLDS
CTC-216-219-00
LPTACC NEXT DISPLAY : LPTACC LOGIC.
TOC Page 170
IDENTIFY : DEMAND PARAMETERS.
PT
P0
TAT LPTACC
LPTACC DEMAND
LOGIC
N1
EGT
CTC-216-221-00
LPTACC LOGIC NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 171
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
PRESSURIZING
PORT
OIL JET
AIR TO
AIR SEAL CENTER
VENT
OIL SEAL
DRAIN
ROTATING SCAVENGE
AIR/OIL
SEPARATOR
CTC-216-274-00
SEALS PRESSURIZATION PRINCIPLE NEXT DISPLAY : OIL DISTRIBUTION COMPONENTS.
TOC Page 173
PURPOSE : OIL SYSTEM.
MAIN OIL/FUEL
ANTI-LEAKAGE VALVE.
HEAT EXCHANGER
LUBE UNIT.
OIL SCAVENGE
FILTER
CTC-216-178-00
OIL DISTRIBUTION LOCATION NEXT DISPLAY : OIL SYSTEM CIRCUITS.
TOC Page 174
IDENTIFY : SUPPLY CIRCUIT & COMPONENTS.
4 DETAILS NEXT DISPLAY.
5
7
AIR/OIL
6 MIXTURE
VENTING 1 - OIL TANK
SCAVENGE CIRCUIT & COMPONENTS.
THROUGH
EXHAUST
3 PLUG
2 - ANTI-LEAKAGE VALVE
TGB
8
CIRCUIT VENT LINES.
3 - OIL QUANTITY TRANSMITTER
12 AGB
4 - OIL PRESSURE TRANSMITTER
2 1
5 - OIL TEMPERATURE TRANSMITTER
11
9
6 - FORWARD SUMP
8 - AFT SUMP
9 - LUBRICATION UNIT
FRONT SCAV. IN
AGB/TGB SCAV. IN
REAR SCAV. IN
CTC-216-180-00
OIL SYSTEM NEXT DISPLAY : OIL SUPPLY CIRCUIT.
TOC Page 175
DESCRIBE : SUPPLY CIRCUIT.
FWD REAR
SUMP SUMP
TGB BY-PASS
A LUBRICATION VALVE
G UNIT
B ˚C
POP-OUT
AIR OIL OIL INDICATOR
PRESSURE TEMPERATURE
XTR XTR
OIL
QUANTITY SUPPLY
XTR OIL FILTER
SCAVENGE
OIL CIRCUIT SUPPLY
OIL TANK
PUMP
PRESSURE
SCREEN RELIEF VALVE AGB
ANTI-LEAKAGE AND DRAIN DRIVE
VALVE INPUT
CTC-216-181-00
OIL SUPPLY CIRCUIT NEXT DISPLAY : OIL SCAVENGE CIRCUIT.
TOC Page 176
DESCRIBE : SCAVENGE CIRCUIT.
AFT
TGB FWD SUMP
SUMP
A
G
B SCAVENGE
OIL FILTER
LUBRICATION UNIT ASSEMBLY SCAVENGE
OIL FILTER
BY-PASS
VALVE
SERVO MAIN
FUEL OIL/FUEL
HEATER HEAT
SCAVENGE EXCHANGER OIL
SCREEN TANK
FILTER
MAGNETIC CHIP DIFFERENTIAL
DETECTOR PRESSURE
(OPTIONAL DMS) SWITCH
CTC-216-182-00
OIL SCAVENGE CIRCUIT NEXT DISPLAY : OIL CIRCUIT VENTING.
TOC Page 177
PURPOSE : CIRCUIT VENTING.
VENT AIR
FWD REAR
TGB
SUMP SUMP
A
G
B
VENT
LINE
OIL TANK
FROM
SCAVENGE
CIRCUIT )
TO ANTI-LEAKAGE VALVE
CTC-216-183-00
OIL CIRCUIT VENTING NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 178
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
OIL QUANTITY
GRAVITY DESCRIBE : EXTERNAL PARTS.
TRANSMITTER
FILL PORT
OIL SCUPPER
UPPER BASIC MAINTENANCE PRACTICES.
MOUNT
LOCKING
HANDLE
FWD
LOWER
MOUNT
DRAIN PORT
OIL OUT TO
ANTILEAKAGE
VALVE
CTC-216-185-00
OIL TANK NEXT DISPLAY : OIL STORAGE.
TOC Page 180
DESCRIBE : OPERATION - ENGINE RUNNING.
TO COCKPIT
OIL
TANK
COVER
OIL LEVEL SCREW
TRANSMITTER
OIL IN
DEAERATOR
TUBE
VENTING AIR TO
FORWARD SUMP
OIL
DEFLECTOR
LEGEND
OIL TANK OIL
SCREEN BODY AIR
GRAVITY FILLING.
OIL TANK
ACCESS DOOR
SIGHT GLASS
PRESSURE
SERVICING
PORTS
DRAIN LINE
CTC-216-195-00
OIL TANK SERVICING NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 182
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
TGB
A
G
B ˚C
LUBRICATION HELICAL SPRING
POPPET
UNIT
OIL TANK
PISTON
INLET PORT
FROM OIL TANK
ANTI-LEAKAGE
VALVE
BODY
ASSEMBLY
OIL-IN OUTLET
PORT PORT
(TO SUPPLY PUMP)
OUTLET
PORT OIL-IN PORT
TO LUBRICATION FROM REAR SUMP
UNIT
CTC-216-188-00
ANTI-LEAKAGE VALVE NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 184
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
DRIVE SHAFT
OIL IN FROM TANK HOUSING FOR
3 SCAVENGE SCREENS
SUPPLY FILTER
HOUSING
CHIP DETECTOR
HANDLING PLUGS
SUPPLY FILTER
DRAIN PLUG
CTC-216-189-00
LUBRICATION UNIT INTERFACE NEXT DISPLAY : SUPPLY FILTER & CLOGGING INDICATOR.
TOC Page 186
TO FWD/AFT SUMPS RED BUTTON OUT DESCRIBE : SUPPLY FILTER.
AND
AGB/TGB OIL JETS BUTTON IN
POP-OUT
INDICATOR
AGB
DRIVE
INPUT
SUPPLY OIL FILTER
RELIEF SUPPLY
(INSIDE THE HOUSING)
VALVE PUMP
FROM
OIL TANK
DRAIN PLUG
COVER
CTC-216-193-00
SUPPLY OIL FILTER AND CLOGGING INDICATOR NEXT DISPLAY : SCAVENGE CIRCUIT.
TOC Page 187
DESCRIBE : SCAVENGE CIRCUIT.
TO AGB TO SUMP AND TO AFT SUMPS
OIL JETS TGB OIL JETS AND ANTI-LEAKAGE VALVE
BY-PASS
SUPPLY
VALVE
OIL FILTER
POP-OUT
INDICATOR
FROM FROM
AFT FWD FROM
SUMP SUMP AGB/TGB
SCAVENGE
SCREEN
MAGNETIC
CHIP DETECTOR
(OPTIONAL DMS) AGB
DRIVE
INPUT
SUPPLY
TO SCAVENGE PUMP
OIL FILTER RELIEF FROM
ASSEMBLY VALVE OIL TANK
CTC-216-191-00
LUBE UNIT OIL SCAVENGE CIRCUIT NEXT DISPLAY : CHIP DETECTOR.
TOC Page 188
PURPOSE : CHIP DETECTORS.
DESCRIBE : OPERATION.
MAGNET
METALLIC-MESH SCREEN
BAYONET LOCK
REAR SUMP
CHIP DETECTOR
FWD
FORWARD SUMP
CHIP DETECTOR AGB/TGB SUMP
CHIP DETECTOR
CTC-216-196-00
CHIP DETECTOR NEXT DISPLAY : PUMP DESIGN PRINCIPLE.
TOC Page 189
STATE 1 STATE 2 STATE 3 STATE 4
DESCRIBE : PRINCIPLE OF OPERATION.
OUTLET
OUTER MAXIMUM PORT
GEAR VOLUME
ECCENTRIC
RING
SUCTION
INNER GEAR ORIFICE
CTC-216-192-00
PUMP DESIGN PRINCIPLE NEXT DISPLAY : LUBE UNIT INTERNAL LUBRICATION.
TOC Page 190
DESCRIBE : INTERNAL LUBRICATION.
TO AGB
DRIVE
SPLINE
OIL PASSAGE
FOR INTERNAL
LUBRICATION
(OIL DISCHARGE
FROM SUPPLY PUMP)
CTC-216-194-00
LUBE UNIT INTERNAL LUBRICATION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 191
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CDU MESSAGE
DMS DETECTORS EEC
CTC-216-197-00
DEBRIS MONITORING SYSTEM NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 193
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
OIL FILTER
BYPASS SWITCH
BODY
OIL IN
FWD
LOCKING
RATCHET
LEVER
FILTER
BOWL
FWD
CTC-216-200-00
OIL SCAVENGE FILTER ASSEMBLY NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 195
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
TEMPERATURE SENSOR.
OIL PRESSURE
TRANSMITTER
PRESSURE TRANSMITTER.
OIL TEMPERATURE
SENSOR
CDS/
DEU OIL FILTER BY-PASS SWITCH.
EEC
T/P SENSOR
OIL FILTER
BYPASS
SWITCH
DMS CHIP
DETECTOR
SCAVENGE OIL (OPTIONAL)
FILTER
CTC-216-203-00
OIL INDICATING COMPONENTS NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 197
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
OIL TANK
CTC-216-205-00
OIL QUANTITY TRANSMITTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 199
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CHANNEL A
CHANNEL B
OIL VENT
PRESSURE
LINE TO TGB
OIL PRESSURE LINE
CTC-216-207-00
OIL PRESSURE TRANSMITTER NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 201
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
CHANNEL A
CHANNEL B
CTC-216-210-00
OIL TEMPERATURE SENSOR NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 203
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
OIL PRESSURE
INDICATION
OIL FILTER BYP OIL FILTER BYP
LOW OIL PRESS LOW OIL PRESS
50 100 50 100
0 0
OIL P
200 200
100 100
0 0
OIL T
85 OIL Q % 98
P2 PANEL
FWD
CTC-216-211-00
OIL FILTER BYPASS SWITCH NEXT DISPLAY :TABLE OF CONTENTS.
TOC Page 205
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
RIGHT FAN
COWL PANEL
FWD DRAIN HOLE
SCUPPER FOR
THE OIL TANK
SCUPPER
DRAIN HOLE
BSV/LPTACC VALVE
SCUPPER FOR
THE HYDRAULIC
PUMP AND RIGHT VBV
IDG DRAIN
FORWARD
SUMP
LEFT VSV
SERVICE
DISCONNECT
(STRUT)
RIGHT VSV
MAIN FUEL/OIL HEAT
EXCHANGER PAD HPTACC VALVE
HMU PAD
TBV
LEFT VBV
CTC-216-209-00
POWERPLANT DRAINS NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 207
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
60% RIGHT
DEPLOY SLEEVE
LVDT
CHANNEL B
EEC THRUST
REVERSER
INTERLOCK
LATCH
THRUST LEVER
INTERLOCK SOLENOID
CTC-216-303-00
THRUST LEVER INTERLOCK SOLENOIDS NEXT DISPLAY: TABLE OF CONTENTS.
TOC Page 209
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
P8 AFT
ELECTRONICS
PANEL
CTC-216-100-00
FLIGHT COMPARTMENT PANELS NEXT DISPLAY : INSTRUMENT & ELECTRONICS PANELS.
TOC Page 211
DESCRIBE : CENTER INSTRUMENT PANEL (P2).
CTC-216-103-00
CENTER INSTRUMENT & FORWARD ELECTRONICS PANELS NEXT DISPLAY : ENGINE DISPLAYS.
TOC Page 212
IDENTIFY : VARIOUS ENGINE DISPLAYS.
A/T LIM
REVERSER UNLOCKED
CRZ TAT - 12C
96.0 START VLV OPEN START VLV OPEN
TAT + 19C R - 70+22C
REV 75.0
ENG 1
START VALVE
OPEN
ENG 2
START VALVE
OPEN
RANDOM EXAMPLES OF INDICATIONS.
OIL FILTER BYP OIL FILTER BYP
10 87.7 10 87.7 LOW OIL PRESS LOW OIL PRESS 10 21.0 10 65.0 OIL FILTER OIL FILTER
0 0 BYPASS BYPASS
8 8 0 0
8 8 LOW OIL LOW OIL
6 4 2 6 4 2 100 100 6 4 2 6 4 2 PRESSURE PRESSURE
TAI N1 TAI 50 50 N1
0 0
663 663 OIL P 100 500
ENG FAR 200 200 ENG FAIL
EGT
X-BLD START
100
0
100
0
ENGINE EGT
CTC-216-102-00
ENGINE INDICATING - ENGINE DISPLAYS NEXT DISPLAY : LIGHTSHIELD PANELS.
TOC Page 213
LOCATE : LIGHTSHIELD PANEL (P7).
CTC-216-101-00
LIGHTSHIELD PANELS NEXT DISPLAY : FORWARD OVERHEAD PANEL.
TOC Page 214
LOCATE / IDENTIFY : ENGINE LIGHTS.
P5 ENGINE ANTI-ICE
ENGINE ANTI-ICE SWITCHES.
FILTER
BYPASS
LIGHT
CTC-216-104-00
P5 FORWARD OVERHEAD PANEL NEXT DISPLAY : AFT OVERHEAD PANEL.
TOC Page 215
LOCATE / IDENTIFY : REVERSER FAULT LIGHTS.
1 ENGINE 2
REVERSER REVERSER
CTC-216-105-00
P5 AFT OVERHEAD PANEL NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 216
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
6 4 2 6 4 2
TAI N1 TAI 100 100
50 50
663 663 0 0
OIL P
ENG FAR
EGT
200 200
X-BLD START 100 100
10 87.7 10 87.7 0 0
0 0 OIL T
8 8
6 4 2 6 4 2 75 OIL Q% 75
N2
12 12 2 3 4 2 3 4
11.27 11.27 1 1
0 0 5 5
8 8 0 VIB 0
4 FF/FU 4
LB X 1000 A B
3 4 3 4
CTR
1 2
24000 2 1 0 2 1 0
7600 7600 HYD P
FUEL LB RF 70 HYD Q% 60 RF
CTC-216-107-00
ENGINE DISPLAY NEXT DISPLAY : MISCELLANEOUS INDICATIONS.
TOC Page 218
LOCATE / IDENTIFY : AUTOTHRUST LIMIT MESSAGE.
THRUST MODE.
REMINDER : VARIOUS THRUST MODES.
TAT.
THRUST MODE
CTC-216-108-00
MISCELLANEOUS INDICATIONS NEXT DISPLAY : CREW ALERT MESSAGES.
TOC Page 219
LOCATE / IDENTIFY : ALERT MESSAGES.
CTC-216-109-00
CREW ALERT MESSAGES NEXT DISPLAY : N1 AND T/R INDICATION.
TOC Page 220
LOCATE / DESCRIBE : N1 INDICATION.
1 ENGINE 2
N1 SET REVERSER REVERSER LOCATE : THRUST REVERSER MESSAGE.
AUTO
1 BOTH
EEC EEC
2 THERMAL ANTI-ICE INDICATION.
ENGINE ON ON ENGINE
CONTROL CONTROL
ALTN ALTN
N1 SET CONTROLS
AFT OVERHEAD PANEL (P5-68)
THRUST
REVERSER N1 DIGITAL
MESSAGE INDICATION
THERMAL
ANTI-ICE REFERENCE N1
READOUT
INDICATION
A/T LIM CRZ TAT - 12C
N1 REDLINE LIMIT REV 96.0
TAI TAI
10 87.7 10 87.7
REFERENCE N1 BUG 0 0
8 8
6 4 2 6 4 2
N1
N1 COMMAND SECTOR
N1 ANALOG
INDICATION
CTC-216-110-00
N1 AND T/R INDICATION NEXT DISPLAY : EGT INDICATION.
TOC Page 221
LOCATE / DESCRIBE : EGT INDICATION.
EGT DIGITAL
INDICATION
EGT HOT
START LIMIT
100 500
ENG FAIL
EGT
EGT ANALOG
INDICATION
ENGINE FAILURE
MESSAGE
CTC-216-111-00
EGT INDICATION NEXT DISPLAY : N2 INDICATION.
TOC Page 222
LOCATE / DESCRIBE : N2 INDICATION.
CROSS BLEED
START MESSAGE N2 REDLINE LIMIT
N2 DIGITAL
X-BLD START INDICATION
10 87.7 10 87.7
8 0 8 0
6 4 2 6 4 2
N2
N2 ANALOG
INDICATION
CTC-216-112-00
N2 INDICATION NEXT DISPLAY : FUEL INDICATIONS.
TOC Page 223
LOCATE / DESCRIBE : FUEL FLOW / FUEL USED INDICATION.
FUEL FLOW
RESET
IDENTIFY : RESET FUNCTION.
RATE
USED
FUEL FLOW
ANALOG FUEL FLOW DIGITAL FUEL USED DIGITAL
INDICATION INDICATION INDICATION
12 12 12 12
11.27 11.27 10.60 10.60
8 0 8 0 8 0 8 0
FF/FU FF/FU
4 4 4 LB X 1000
4
LB X 1000
CTR CTR
1 2 1 2
24000 24000
7600 1500 7600 1500
FUEL LB FUEL LB
CTC-216-113-00
FUEL INDICATIONS NEXT DISPLAY : OIL INDICATIONS.
TOC Page 224
LOCATE / DESCRIBE : OIL PRESSURE INDICATIONS.
CTC-216-235-00
OIL INDICATIONS NEXT DISPLAY : ENGINE VIBRATION INDICATION.
TOC Page 225
LOCATE / DESCRIBE : VIBRATION INDICATION.
ENGINE VIBRATION
2 3 4 2 3 4
1 1
5 5
0 VIB 0
CTC-216-236-00
ENGINE VIBRATION INDICATIONS NEXT DISPLAY: TABLE OF CONTENTS.
TOC Page 226
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
NO. 1 BEARING
VIB SENSOR
N2 SPEED
SENSOR
FFCCV
N1 SPEED SENSOR
SENSOR
AVM SIGNAL
DEU 1 DEU 2 FDAU
CONDITIONER
CTC-216-238-00
VIBRATION MONITORING SYSTEM NEXT DISPLAY : VIBRATION MONITORING (CONT’D).
TOC Page 228
PURPOSE : AVM SIGNAL CONDITIONER.
LOCATION & TYPES NEXT DISPLAY.
2 3 4 2 3 4
1 1
5 5
0 VIB 0
ENDEVCO 213
N1 SPEED SENSOR CDS DISPLAY UNIT (P2)
N2 SPEED SENSOR
DIGITAL VIBRATION
SIGNAL CONDITIONING UNIT DEU (2)
MODEL
S/N
BOEING P/N
FAA/PMA
NO YES
FDAU
AVM SIGNAL
CONDITIONER
CTC-216-240-00
VIBRATION MONITORING AND INDICATING NEXT DISPLAY : VIBRATION MONITORING (CONT’D).
TOC Page 229
LOCATE : AVM SIGNAL CONDITIONER.
FUNCTIONAL DESCRIPTION NEXT DISPLAY.
IDENTIFY : 2 TYPES.
DIGITAL VIBRATION
YES NO
SIGNAL CONDITIONING UNIT
MODEL
S/N
BOEING P/N
FAA/PMA
EE COMPARTMENT
(LOOKING AFT) NO YES
CTC-216-242-00
AIRCRAFT VIBRATION MONITOR (AVM) SIGNAL CONDITIONERS NEXT DISPLAY : FUNCTIONAL DESCRIPTION.
TOC Page 230
DESCRIBE : AVM SIGNAL CONDITIONER FUNCTION.
DEU 1
- HIGH VIB
YES NO
MONITOR FOR
SYSTEM FAULTS
N1 SPEED SENSOR
CTC-216-243-00
FUNCTIONAL DESCRIPTION NEXT DISPLAY : TABLE OF CONTENTS.
TOC Page 231
ENGINE SYSTEMS COURSE STRUCTURE
- Intro - Clearance Control
• 75-21-00 HPTCC
- EEC • 75-22-00 LPTCC
- Sensors - Oil
- Harnesses • 79-00-00 Oil general
• 79-11-00 Oil tank
- Starting & Ignition • 79-21-43 Anti-leakage valve
• 80-00-00 Start system • 79-21-10 Lubrication unit
• 80-11-79 Starter • 79-21-50 Debris monitoring system (optional)
• 74-00-00 Ignition • 79-21-42 Oil scavenge filter assembly
• 79-30-00 Oil indicating components
- Power Management & Fuel Control • 79-31-00 Oil quantity transmitter
- Fuel • 79-32-10 Oil pressure transmitter
• 73-11-00 Fuel distribution • 79-31-40 Oil temperature sensor
• 73-11-10 Fuel pump • 79-20-00 Oil filter bypass switch
• 73-11-64 IDG oil cooler - Powerplant Drains
• 79-21-20 Main oil / fuel heat exchanger
• 73-11-20 Servo fuel heater - Thrust Reverser
• 73-21-18 Hydromechanical unit
• 73-30-11 Fuel flow transmitter - Indicating
• 73-11-45 Fuel nozzle filter • 77-00-00 Engine indicating system panels
• 73-11-40 Fuel nozzle • 77-00-00 Common Display System
DATA LOADER.
COCKPIT
ACARS CDU
PRINTER
CTC-216-247-00
FDAMS DESCRIPTION END .....
TOC Page 233