Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.

doc

MONOBELT SERIES “E” / “EK”

Teknofanghi S.r.l VIA BRESCIA, 18 - 20063 - CERNUSCO S/N (MI) ITALY

 + 39 02 92143037  +39 02 92143038
info@teknofanghi.it www.teknofanghi.it
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc II

REFERENCE DRAWING
0 MODEL IDENTIFICATION PLATE
6 STATIC MIXER (OUT OF SUPPLY)
7 FLOCCULATED SLUDGE SAMPLE PORT
19 POLYELECTROLYTE INLET
20 SLUDGE INLET * = DN80 PN10 ISO UNI 6089
21 COMPRESSED AIR INLET = 1/8” GF UNI ISO 228-1 (min. 8 bar; max. 9 bar)
22 WATER INLET = 1½” GF UNI ISO 7-1
25 CAKE OUTLET
40 CONTROL PANEL
103 PERFORATED CYLINDER INSPECTION PORT
104 PRETHICKENER INSPECTION PORT
104SX PRETHICKENER INSPECTION PORT (“NP15” only)
202 TENSIONING ROLLER SAFETY GUARD
203SX LEFT SIDE SAFETY GUARD
CF PERFORATED CYLINDER
D PRETHICKENER CHUTE Monobelt
EMQE MANUAL EMERGENCY STOPPING DEVICE Teknofang
EVT PNEMATIC SOLENOID VALVE 5/2
H3 YELLOW LAMP (ALARM ACTIVATED)
M1 BELT “T1” MOTOR
M2 PRETHICKENER MOTOR
M2.1 PRETHICKENER LEFT MOTOR (“NP15” only)
MV1 WASHING WATER MANUAL VALVE (CF)
N BELT “T1” DOCTOR BLADE
O ROTATING DRUM
OSX LEFT ROTATING DRUM (“NP15” only)
P1 AIR CILINDER FOR TRACKING CTRL
P2 MONOBELT STOP BUTTON
P3 MONOBELT START BUTTON
P5 RED LIGHTED BUTTON TO STOP THE SLUDGE & POLYELECTROLYTE PUMPS
P6 GREEN LIGHTED BUTTON TO START THE SLUDGE & POLYELECTROLYTE PUMPS
P12 BLU BUTTON TO RESET ALARM
PXFC SENSOR TO DETECT “T1” ROTATION P5 P6 P3 P2 P12

PXT SENSOR TO DETECT “T1” ROTATION

Q0 MAIN SWITCH
R2 ROLLER TO CORRECT T1 TRACK
SL SLUDGE PRESSED BETWEEN T1&T3 * “NP12-6S” & “NP15-6D” only= DN100 PN10 ISO UNI 6089
T1 ENDLESS BELT
T3 PERFORATED CYLINDER BELT
W1 HOUSING FOR R2 ROLLER
Z DIRECTION OF "M1" MOTOR
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SUMMARY
REFERENCE PAGE
REFERENCE DRAWING ...................................................................................................................................................................................................................II
INTRODUCTION.............................................................................................................................................................................................................................. VI
NP##E#-AD.................................................................................................................................................................................................................................. VII
QUICK GUIDE ........................................................................................................................................................................................................................ IX
INSTALLATION............................................................................................................................................................................................................................. IX
FIRST START UP .......................................................................................................................................................................................................................... X
DAILY USAGE ............................................................................................................................................................................................................................. XII
BELTS WASHING AND BELTPRESS STOPPING ..................................................................................................................................................................... XIII
TROUBLE SHOOTING ............................................................................................................................................................................................................... XIV
ERRATA CORRIGE ................................................................................................................................................................................................................... XVII
1 GENERALY................................................................................................................................................................................................................................... 20
1.1 INFORMATION ABOUT THE LITERATURE ........................................................................................................................................................................... 20
1.2 RECURRENT SYMBOLS........................................................................................................................................................................................................ 20
1.3 USER DUTY ........................................................................................................................................................................................................................... 21
1.4 OPERATORS IDENTIFICATION............................................................................................................................................................................................. 22
2 IDENTIFICATION OF THE “TYPE” OF MONOBELT® ................................................................................................................................................................... 23
3 HANDLING .................................................................................................................................................................................................................................... 24
3.1 PACKING ................................................................................................................................................................................................................................ 25
3.2 STORAGE............................................................................................................................................................................................................................... 25
4 MONOBELT® DESCRIPTION ....................................................................................................................................................................................................... 26
4.1 SAFETY GUARDS AND DEVICES ......................................................................................................................................................................................... 27
4.2 MONOBELT FUNCTIONING................................................................................................................................................................................................... 28
4.3 CONTROL PANEL .................................................................................................................................................................................................................. 28
4.4 INTENDED USES OF THE MACHINE AND PROHIBITED USES........................................................................................................................................... 29
4.5 AIRBORNE NOISE PRODUCTION......................................................................................................................................................................................... 30
4.6 COMPLIANCE WITH APPLICABLE DIRECTIVES.................................................................................................................................................................. 30
4.7 RESIDUAL HAZARD............................................................................................................................................................................................................... 30
5 INSTALLATION............................................................................................................................................................................................................................. 32
5.1 AREA OF RESPECT............................................................................................................................................................................................................... 32
5.2 INDICATION OF THE WALKING AREA.................................................................................................................................................................................. 32
5.3 ANCHORING TO THE FOUNDATIONS.................................................................................................................................................................................. 32
5.4 REQUIREMENTS OF THE INSTALLATION ENVIRONMENT ................................................................................................................................................ 33
5.5 CONNECTION TO THE WASHING WATER LINE.................................................................................................................................................................. 33
5.6 PNEUMATIC CONNECTION .................................................................................................................................................................................................. 34
5.7 CONNECTION TO THE SLUDGE FEEDING POINT .............................................................................................................................................................. 34
5.8 REMOVAL OF MATERIAL PRODUCED ................................................................................................................................................................................. 35
5.8.1 SLUDGE CAKE REMOVAL.............................................................................................................................................................................................. 35
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SUMMARY
REFERENCE PAGE
5.8.2 FILTRATE DISPOSAL ...................................................................................................................................................................................................... 35
5.9 ELECTRICAL CONNECTIONS ............................................................................................................................................................................................... 36
5.9.1 INLET “IN3” IMMEDIATE STOPPING............................................................................................................................................................................... 37
5.9.2 INLET “IN7” SLUDGE AND POLYELECTROLYTE PUMP IMMEDIATE STOPPING........................................................................................................ 38
5.9.3 OUTLET “OUT3” COLLECTIVE ALARM .......................................................................................................................................................................... 39
5.9.4 OUTLET “OUT4” RUNNING/STOPPING.......................................................................................................................................................................... 39
5.9.5 OUTLET “OUT5” ACTIVATION EXTERNAL PUMPS ....................................................................................................................................................... 40
5.9.6 POWER SECTION AVAILABLE ON MONOBELT “EK” TYPE ONLY ............................................................................................................................... 41
5.9.6.1 POLYELECTROLYTE PUMP ....................................................................................................................................................................................... 41
5.9.6.2 SLUDGE PUMP ........................................................................................................................................................................................................... 41
5.9.6.3 EQUIPMENT FOR THE SLUDGE CAKE REMOVAL ................................................................................................................................................... 42
5.10 RECOMMENDATIONS REGARDING FLOCCULANT .......................................................................................................................................................... 43
6 USAGE.......................................................................................................................................................................................................................................... 44
6.1 INDIVIDUAL SAFETY PROTECTION ..................................................................................................................................................................................... 44
6.2 CONTROL DEVICE DESCRIPTION ....................................................................................................................................................................................... 44
6.3 ADJUSTMENTS TO CARRY OUT BEFORE STARTING UP .................................................................................................................................................. 44
6.3.1 "P1", “TPDX” & “TPSX” WORKING PRESSURE .............................................................................................................................................................. 45
6.3.2 MOTORS "M1", "M2", "M3" ROTATION DIRECTION ....................................................................................................................................................... 47
6.3.3 HOW TO ADJUST THE PRETHICKENER DRUM AND ENDLESS BELT SPEED ........................................................................................................... 48
6.4 DAILY USAGE ........................................................................................................................................................................................................................ 49
6.5 FINAL WASHING CYCLE AND STOPPING OF THE MONOBELT ......................................................................................................................................... 50
6.6 ALARM RESET ....................................................................................................................................................................................................................... 51
6.6.1 EMERGENCY MANUAL SHUT DOWN ............................................................................................................................................................................ 51
6.6.2 INLET “IN3” ALARM ......................................................................................................................................................................................................... 52
6.6.3 LOW AIR PRESSURE ...................................................................................................................................................................................................... 53
6.6.4 THERMAL RELAYS ALARM ............................................................................................................................................................................................ 54
6.6.5 BELT TRACKING ALARM ................................................................................................................................................................................................ 55
6.6.6 SLUDGE AND POLYELECTROLYTE PUMPS CANNOT START .................................................................................................................................... 58
7 MAINTENANCE AND REPAIRS (WITH LUBRICANT LIST).......................................................................................................................................................... 60
7.1 EVERY 10 HOURS ................................................................................................................................................................................................................. 61
7.2 EVERY 40 HOURS ................................................................................................................................................................................................................. 63
7.3 EVERY 160 HOURS ............................................................................................................................................................................................................... 64
7.4 EVERY 500 HOURS ............................................................................................................................................................................................................... 65
7.5 EVERY 1000 HOURS ............................................................................................................................................................................................................. 66
8 UNSCHEDULED MAINTENANCE ................................................................................................................................................................................................ 68
8.1 UNSCHEDULED WASHING ................................................................................................................................................................................................... 70
8.2 GASKETS REPLACING.......................................................................................................................................................................................................... 71
8.3 DOCTOR BLADES REPLACEMENT ...................................................................................................................................................................................... 73
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SUMMARY
REFERENCE PAGE
8.4 HOUSING REPLACEMENT .................................................................................................................................................................................................... 74
8.5 ENDLESS BELT "T1" REPLACEMENT................................................................................................................................................................................... 76
8.6 BELT "T3" REPLACEMENT .................................................................................................................................................................................................... 78
8.7 BELT "T2" REPLACEMENT (and /or "T2SX") ......................................................................................................................................................................... 80
9 DISPOSAL OF THE MACHINE ..................................................................................................................................................................................................... 82
10 MOTORS..................................................................................................................................................................................................................................... 83
10.1 PERFORATED CYLINDER MOTOR “M1”............................................................................................................................................................................. 83
10.2 ROTATING DRUM MOTOR “M2” and “M2.1”........................................................................................................................................................................ 84
10.3 WASHING PUMP “M3”.......................................................................................................................................................................................................... 84
11 SPARE PARTS ........................................................................................................................................................................................................................... 85
11.1 SPARE PART ORDER CODE............................................................................................................................................................................................... 85
11.1.1 CONSUMABLE PARTS (FOR TWO YEARS OF OPERATION) ..................................................................................................................................... 86
11.1.2 SUGGESTED SPARE PARTS FOR EMERGENCY (QUICK RESTART OF THE MACHINE) ........................................................................................ 87
11.2 REFERENCE LIST................................................................................................................................................................................................................ 88
12 DIMENSIONS.............................................................................................................................................................................................................................. 93
12.1 FOUNDATION....................................................................................................................................................................................................................... 93
12.2 DIMENSION.......................................................................................................................................................................................................................... 94
13 HYDRAULIC LAYOUT................................................................................................................................................................................................................. 97
13.1 WASHING PUMP .................................................................................................................................................................................................................. 98
14 PNEUMATIC DATA................................................................................................................................................................................................................... 101
15 ELECTRICAL DATA.................................................................................................................................................................................................................. 102
WARNING AND CONTROL DEVICE .......................................................................................................................................................................................... 102
EMERGENCY STOPPING DEVICE............................................................................................................................................................................................ 102
15.1 ELECTRIC DIAGRAM ......................................................................................................................................................................................................... 103

EC certification is supplied just after the quick guide section (after the errata correge).
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INTRODUCTION
Dear customer, thank you for having chosen one of the TEKNOFANGHI products.
The “QUICK GUIDE” which follows this introduction has the purpose to support reading this handbook and to allow the trained operator to install and
run the MONOBELT® beltpress.
For every information given, the relevant paragraph of this handbook is indicated.

To simplify reading the handbook, where it will be necessary to indicate a specific group of machine, these simplifications will be used:
-“E” refers to machines: NP08E / NP12E / NP12-6SE / NP15E / NP15-6DE.
-“EK” refers to machines: NP08EK / NP12EK / NP12-6SEK / NP15EK / NP15-6DEK.
-“NP15” refers to machines: NP15E / NP15EK / NP15-6DE / NP156DCK;
-“NP12-6” refers to machines: NP12-6SE / NP12-6SEK;
-“NP15-6” refers to machines: NP15-6DE / NP15-6DEK;
-“-AD” refers to machines: NP06E-AD / NP08E-AD / NP06EK-AD / NP08EK-AD (see section for much details NP##E#-AD).

ATTENTION : THE HANDBOOK SUMMARY / INDEX IS AVAILABLE AT THE END OF THIS BOOK.

Before carry out any of these instructions, identify and charge the operator/s that will have to carry out the installation, start up and daily use, as
indicated in paragraph 1.4.
On turn, before beginning, every operator must:
-Have studied the chapter 1 (general information)
-Have identified the type of the machine (see chapter 2).
-Have studied every paragraph related to the instruction to carry out.

TEKNOFANGHI will not be held responsible for personal injuries or damages to things and/or the unit itself due to non-observance of the
warnings here below and/or tampering, and/or wrong setting and/or installation and/or wrong and/or missing maintenance (even if only
partial) to the machine. For that reason, the study of the whole handbook is suggested in any case.
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NP##E#-AD

This section refer only to the Monobelt Type NP06-AD, NP08-AD, NP06EK-AD or NP08EK-AD. These machine have not the prethickener integrated
therefore skip all the instruction relevant for the prethickener mentioned in the reference drawing.
Drawing here below shows the different dimensional quote of these models.

NP06 =739
NP08 =888

NP06 =288
NP08 =334 22

NP06 =600
NP08 =700
20 20 40

100

1780
25

1475
1255

1100
648
22

125
40

On these machines the sludge inlet (point 20)is flanged DN50 PN10 UNI6089.

Carry out the first start up following the quick guide taking care to skip the instruction for the prethickener (M2 speed adjustment).

Carry out the scheduled and unscheduled maintenance instructions taking care to skip the instruction for the prethickener components.
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QUICK GUIDE
INSTALLATION

Refer to the “reference drawing” available on page 2:

To allow safe usage and maintenance (scheduled and unscheduled) of the machine, the MONOBELT® must be installed in an place with enough clear
space around the machine (see chapter 5 and 12).
1)Connect to point 20 the sludge supply line using a pipe at least with the same diameter of the flange (see also paragraph 5.7 and 12.2 for details); for
MONOBELT type “-AD” pls look the adjacent page); Monobelt type “NP15” / “NP20”, have a second identical inlet: connect both the flanges. In any case the
piping must be fastened so that they are not supported by the machine.
2)The use of a system to reach an optimum flocculation before entering the machine (like a reactor or a static mixer) is recommended (on the drawing for
simplicity is described a typical static mixer installation, see point 6 (“-AD” models have a reaction tank already assembled); in this case the injection pipe of
the polyelectrolyte will be connected to point 19 and one valve to take samples of flocculated sludge to point 7). If the system is not available, put point 19 as
far as possible from the machine or just before the sludge pump inlet; put point 7 as near as possible to the sludge inlet flange of the machine (use a valve 1”).
3)Connect to point 22 the washing water line (see also 5.5 and 13).
4)Connect the pneumatic line (point 21) to the pneumatic source (see 5.6 and 14).
5)Prepare a device for the removal of the cake discharged from point 25.
6)Connect the electrical supply line to terminals “R”, “S”, “T” (see point 40 of the reference drawing and paragraph 15.1 More details about power supply
available in paragraph 5.9).
7)The polyelectrolyte and sludge pumps must be controlled by the control panel of the beltpress. On the basis of the type of the machine there are 2
possibilities:

Type “E”: use the output “OUT5” to enable/disable the running of the pumps following the logic here under (see also 5.9.5):
“OUT5” close = POLYELECTROLYTE & SLUDGE PUMPS RUNNING; “OUT5” open= POLYELECTROLYTE & SLUDGE PUMPS STOPPED;
connect also to inlet “IN7” a contact that opens in case of problem to the pumps and/or sludge and polyelectrolyte availability (see paragraph 5.9.2).
Type “EK”: Connect the polyelectrolyte pump to terminals U4,V4,W4, the sludge pump to terminal U5,V5,W5 and the equipment for the cake removal to
terminals U6,V6,W6 (see paragraphs 5.9.6 and under sections for details). Note that all the consumptions data are available in the electric diagram (see
15.1). Check that the equipments label matches with it and that circuit breaker are properly adjusted.

Once finished check that “M1” rotates as it is shown by the arrow “Z”: should it be opposite, disconnect the main power and exchange two of the inlet phases (All
the motors of the machine are set by Teknofanghi so that once M1 rotates properly, all the other will be correct).
“EK” version only: check one by one the sludge pump, the polyelectrolyte pumps and the sludge cake removal equipment rotation direction.

Once all above indicated has been done, the MONOBELT installation is completed.
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FIRST START UP

1.Ensure that there is enough sludge to perform the dewatering;

2.Ensure to have enough polyelectrolyte ready to be used for the flocculation considering the amount of sludge to dewater (if an automatic
polyelectrolyte preparation unit is present ensure that it is powered on and working).
3.Go around the machine to ensure that everything is ok;
4.Release EMQE & EMDX by turning their red head anti-clock wise (see also 4.1 and 15).
5.Push the handle of the valve “V0” towards the control panel to pressurise the machine: verify that air reducer with filter is set to 6 bars and that
the second air reducer is set to 2 bars; if different pressures are indicated correct them by lifting the knob and screw / unscrew it to
increase/decrease the wrong pressure. Lock the knob by pushing it down (see 6.3.1 and 14 for more details).
6.Open the washing water section valve (if present) or check that the washing water tank contains enough water (open any other valve that can
stop sludge or polyelectrolyte flow);
7.Turn Q0 in position “1” to power on the machine: yellow lamp “H3” and red push button “P5” turn on;
8.Pushing button “P12” the yellow lamp must turn off, otherwise look at the “TROUBLE SHOOTING” section of this guide;
9.Push button “P3” to start the beltpress (once the machine starts up all the motors and also the washing pump will run);
10.ensure that all the washing points are working efficiently (see 7.1).
11.Let the machine run for some minutes if everything is ok push “P6” to activate the sludge and polyelectrolyte pumps (“P5” turns off and “P6”
light on.
12.Adjust the pumps flow rate so that the sludge arriving on the belt “T1” coagulates in medium size flocks and well separated from the water
(for NP15 the two inlet flow rates need to be well balanced).
13.When these conditions are reached, regulate the speed of the prethickener drum in order that the sludge falling from the chute “D” be well
thickened and as opaque as possible (proceed step by step): slowly turn the knob “MK2” (“M2” motor) so that the arrow will move of one position
(“NP15” do the same to motor “M2.1”); wait a minute to see the change; if the filtrate is as clear as before repeat the operation above; if the filtrate
became darker, turn the knob in the opposite direction to get the former speed (ATTENTION: Should the filtrate be too dirty even at the maximum
speed or not well thickened it means that too much sludge comes into the prethickener and therefore it is necessary to decrease the sludge flow
rate);
14.When optimum speed & steady conditions are reached regulate the speed of “M1” so that the sludge falling on the belt will be distributed on
the entire width of the belt (it is suggested to leave some cm free on both the borders): the slower the speed of T1 is, the dryer will be the cake;
15.Proceed step by step: turn the knob “MK1” (motor "M1") to move the arrow of one position; wait a minute to see any changes through the
holes of side wall 203SX: if the sludge does not leak or overflow between “T1” while it is pressed against “CF”, then repeat the operation above. If
the sludge begins to overflow or leak, turn the “MK1” in the opposite direction to get the former speed;
16.If the leakage continues for more then 10 minutes shut down the sludge and polyelectrolyte pumps by pushing “P5”;
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17.Once there are no leakages or overflowing push “P6” again to reactivate the sludge and polyelectrolyte pumps. Check for some minutes that
overflowing and/or sludge leaks do not appear anymore.
18.NOTE : If the sludge overflows and/or leaks even if the motor "M1" is moving at the maximum speed, it means that the inlet flow is too high,
therefore the sludge and polyelectrolyte flows should be decreased.
19.If quantity of sludge is very low reduce the space between “T1” belt
and the “F” baffles by unscrewing the adjusting screws “FV”: in this
way the sludge will be spread along the belt width. Even though it is
normal that the sludge accumulate under the baffles check that it does
not overflows. Take care about “F1” sludge breaker combs, since they
help to spread the sludge along the belt but if this is very thick or has
long fibres inside, the sludge will stop between the combs. Should this
happens unscrew completely all the screws of “F1” leaving just the
screws placed in the corner to keep the baffle elevated from the belt
“T1”.
20.The cake discharging from the pressing area should not remain
attached to the filtering cloths (well thickened cake creates cracks
during its passage around the last roller placed above the doctor
blade).
21.Check that the doctor blades operate properly for the entire width
of the belts. If it is necessary to increase the detaching action of the
doctor blade of the belt “T1”, move the “PNP” adjustable weights along
the bracket of its metal frame. Move one weight at a time : unscrew
the locking screw, move the weight and when the right action has
been found lock the screw.
22.Once the flow rates and the belt speed are set and the beltpress discharges dry cake consistently, it will not need further adjustment, unless
the sludge or polyelectrolyte parameters (dry solids and / or flow rate) will vary.

CAUTION : Now the machine is ready to work regularly; before stopping the machine and leaving push P5 (sludge
and polyelectrolyte pumps stopped), open MV1(activation of the perforated cylinder washing) and wait
20 minutes in order to clean all the belts. Should the belts not be cleaned enough after this time, wait
other 20 minutes. Once that the belt are cleaned push P2 (MONOBELT stopped)and close MV1
(perforated cylinder washing cut off).
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DAILY USAGE

Before starting or stopping the machine the operator must

-have studied the function of every control and device of the referring drawing;
-have tested all the emergency stopping devices.
Should a fault condition occur refer to paragraph 6.6.

BELTPRESS STARTING UP

OPERATION EFFECT DISPLAY

Make an inspection all around the beltpress. Verify the integrity of the beltpress All the safeguarding are properly assembled.
and that nobody remains near
dangerous areas of the machine.
Push the handle of the valve “V0” towards the control Pneumatic source supply is The endless belt “T1” is tensioned. The gauge of the air
panel in order to pressurise the pneumatic circuit (see connected to the pneumatic circuit regulator with condensate trap shows 6 bars.
point 21 of this guide). of the beltpress.
Turn the main switch "Q0" to position “1”. The power supply is connected to The yellow lamp and “P5” red button light on.
the control panel.
Push “P12”. The MONOBELT is ready to run The yellow lamp is off
If the hydraulic source has pressure, open the The washing pump is able to work. If the source has pressure the washing point will start to
interception valve assembled before the washing pump. operate.
If the hydraulic source has no pressure, ensure that the
piping connected to the washing pump inlet is full of
water.
Push the green push button P3 to start the machine. All the motors and washing pumps “P5” remains on and The belt “T1” moves (M1 run in the
starts immediately. direction of arrow “Z”).
Wait five minutes before activating the sludge and Check that the beltpress operates The machine does not vibrate or make unusual noises,
polyelectrolyte pumps. properly (P1 should change its "T1" runs without problems.
position twice). All the washing points must work correctly (see 7.1).

Push “P6” to activates the sludge and polyelectrolyte Sludge and polyelectrolyte pumps “P6” light on while “P5” turn off; after some seconds the
pumps. immediately start up. sludge arrives on "T1".
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©
The MONOBELT does not need to be manned continuously, however visual checking is suggested.
Avoid too frequent switching on and off; Before leaving the working machine the operator must ensure that:
The plant has no leaks.
The machine does not vibrate or make a noise in an unusual way.
The filtrate is as clear as normal.
The sludge does not leak from the pressing area (between "T1" and "CF").
The discharge cake detaches from "T1" and "T3" without problems.
Final cake conveyor and filtrate removal equipment operate properly.

BELTS WASHING AND BELTPRESS STOPPING

OPERATION EFFECT DISPLAY

Push “P5” and open the manual valve MV1 to The sludge and polyelectrolyte pumps are stopped and Red push button “P5” is on while “P6” turn off.
open the perforated cylinder washing line. the perforated cylinder begins to be washed.

Wait until all the belts are cleaned (about 20 The sludge is removed progressively. The belts are cleaned progressively.
minutes of washing time is normally enough,
but it can vary from sludge to sludge).
Once the belts are well cleaned push “P2” to All the electric devices are shut down and the perforated Belt T1 is stopped (“P5” remains lighted).
stop the beltpress and close manually the MV1 cylinder washing line is off.
valve.
If the hydraulic source has pressure, close the The washing circuit is cut off. The washing points are off.
interception valve assembled before the
washing pump.
Turn the main switch "Q0"” to position “0”. Electric power supply is cut off from the control panel. The whole control panel goes off.

Push the handle of the valve “V0” backwards to Pneumatic source supply is cut off from the pneumatic The endless belt “T1” is no more tensioned.
de-pressurise the pneumatic circuit. circuit of the beltpress.

Do not leave the machine with sludge on the belt, if the scheduled washing time is not enough, wait some other time before stopping the machine
(take not of the correct time and inform all the operators).
EMERGENCY STOPPING

OPERATION EFFECT DISPLAY

Push one of the following devices : The machine is shut immediately down (the display All the control panel lamps / buttons are off
EMQE / EMDX remains on).
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TROUBLE SHOOTING

As soon as the beltpress is powered, the control panel tests the diagnostic and light on the yellow alarm lamp together with the red push button “P5”.
Pushing P12 the yellow lamp turn off and the beltpress is ready to run. Should yellow lamp remains on or the MONOBELT worked not properly , look
at the table here below to identify the problem: the table report a drawing where are indicated sensors or components that could be the cause of the
problem (refer also to the drawing at page 2; the drawing is identical to the one of the control panel door).
Before trying to cancel the alarm identify the line that better fit the case and study the relevant paragraph.

PROBLEM DIAGNOSIS ACTION On the control panel the yellow alarm lamp
is available under the big triangle with the
All the lamps of the control panel are Control panel not powered. Verify that the power supply is
exclamation mark.
off. connected.

Yellow alarm lamp off and “P5” on. External sensor connected to IN3 See 6.6.2.
Pushing P3 the machine doesn’t start tripped in alarm

Yellow alarm lamp and “P5” on. If the machine was just powered is Push P3 to start the machine
“PMR1” gauge indicates at least 5 bars. normal (alarm circuit test) otherwise up and wait 5 minutes before Q0

Pushing “P12” the yellow lamp turns there was an alarm but now the leaving.
EMQE
off cause is not present anymore
Yellow alarm lamp on, “P5” on “PMR1” Thermal relay alarm in alarm See 6.6.4.
gauge indicates at least 5 bars.
Pushing “P12” the yellow lamp
remains on.
Yellow alarm lamp on, “P5” on “ “PMR1” Low air pressure. See 6.6.3.
gauge indicates less then 4 bars. P5 P6 P3 P 2 P12

Pushing “P12” the yellow lamp remains Monobelt

Teknofanghi

on
Yellow alarm lamp on and “P5” off. Belt “T1” out of the allowed track or See 6.6.1 or 6.6.5. Monobelt

EMQE / EMDX activated.

The MONOBELT is running but by Sensor connected to “IN7” in alarm. See 6.6.6. P5 P6 P3 P2 P12
pushing “P6” the sludge and
polyelectrolyte pumps do not start Teknofanghi S.r.l. www.teknofanghi.it Tel. ++39 02 92143037 Fax ++39 02 92143038 info@teknofanghi.it

(“P6” remains off, “P5” remains on).

 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page XV

Here below are indicated solution to solve problems not signalled by the control panel. Should this did not help to solve your problem call the nearest
distributor or Teknofanghi directly.

PROBLEM DIAGNOSIS ACTION

Air cylinder "P1" does not move the roller The rails WSA and WSB or the rod "PS1" are Clean and lubricate the rails WSA and WSB and the
"R2" properly. not lubricated properly or are dirty . rod "PS1"(see 7.2)

The sludge does not arrive on the belt "T1". The polyelectrolyte and sludge pump are not Check the pumps assembly and connections
running or the sludge line is clogged.
The sludge accumulates under the chute “D” The belt "T1" speed is not enough, or the Check the quality of the flocculation, the quality of the
and tends to overflow from “E” walls. sludge does not drain due an excess of filtrate and that the "T1" speed is normal (6.3.3).
polyelectrolyte, or the cloth is blinded.
The sludge output from the chute “D” is less The nozzles of the prethickener are not Check water pressure and eventually clean the
thickened than the previously. working or the polyelectrolyte is in excess or clogged nozzle (see 7.1).
deficient. Check the flocculation and the polyelectrolyte feed
rate: the filtrate should not be slimy or have flocks
inside (see 6.3.3).
The filtrate output is full of sludge flocks the sludge feed rate is too high, the rotating Verify the sludge feed rate, the speed of the rotating
drum is rotating too slow or the flocculation is drum and the flocculation (see 6.3.3).
not adequate.
The filtrate output creates a lot of foam. The polyelectrolyte is in excess. Reduce the polyelectrolyte feed rate (see 6.3.3)
Some flocks escape from the “T1” cloth Flocculant is deficient. Correct the flocculation.
during the last pressing action (around “CF”).
Some sludge escapes from the “T1” and the “T1” is too slow and/or the sludge is too slimy Correct the speed of “T1”, the flocculation quality and
“CF”. and/or cloths “T1” and “T3” are blinded by the the efficiency of the washing point (see paragraphs
polyelectrolyte. 6.3.3 and 7.1.
The discharging cake remains attached to doctor blades N (for T1) and/or “N1” (for CF) Adjust the weights positions of the doctor blades, or
the “T1” and/or “T3”. do not work properly or are worn or not replace them (see 7.3).
properly adjusted.
“T1” belt has some stripes of dirt. Belt “T1” washing point clogged. Check water pressure and eventually clean the
Nozzles blocked. nozzles of “LV1”(see 7.1).
No water at the washing point or too low The water section valve is closed (if any), the Check that the water source is connected, turned on,
pressure. water supply is off, or not reaching the and the pipe work is filled with water (see 5.5).
washing pump "M3".
The beltpress is noisy. Bearings not greased or damaged. Identify the bearings and grease or repair (see 7.3).
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page XVI

NOTE
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page XVII

ERRATA CORRIGE
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 20

1GENERALY
1.1INFORMATION ABOUT THE LITERATURE

Pictures and/or drawings included in this manual could show fitting and details different from your machine. It is also possible that in order to show
clearly these details, some pictures indicate the machine with the safety guards removed. Not withstanding this, during the normal operating time the
machine must have all the guards well closed, as specified in paragraph 4.
The development of the product may have adopted a modification not shown in the current handbook. In this case contact Teknofanghi or the nearer
distributor for clarification.
Teknofanghi and suppliers reserve the right to modify this handbook and the MONOBELT at any time without previous notice.

1.2RECURRENT SYMBOLS

In the text two symbols are used to draw the reader's attention: The first one is used to draw the attention to the users safety.
The symbol is used together with a warning word plus a reference :

SYMBOL WARNING REFERENCE TEXT

WARNING ! : READ THE TEXT CAREFULLY, IT REFERS TO YOUR PERSONAL SAFETY.

The second one refers to the correct way to use and/or adjustment of the machine.
The symbol is used together with a warning word plus a reference :

SYMBOL WARNING REFERENCE TEXT

CAUTION : Read the text carefully, it refers the correct installation and/or use and/or adjustment of the
machine.

When one of these two symbols are found, please read the referring text carefully.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 21

1.3USER DUTY

Teknofanghi and suppliers will not be held responsible for personal injuries or damage to property and/or the machine itself due to non-
observance of the warnings specified below and/or tampering, and/or wrong setting and/or installation and/or wrong and/or missing
maintenance (even if only partial) to the machine.

CAUTION : Keep this handbook in a safe place. It is recommended that one copy is issued to each user. Before carrying
out any operation to the machine, the user must have studied and thoroughly understood all the operations
described in this handbook, either for the normal functioning or for scheduled and unscheduled maintenance.
WARNING ! All the safety procedures and the warnings specified in this handbook must be followed.
:

The user must observe the safety regulations in force in the country where the installation has to be made.

Access to the "AREA OF RESPECT" of the machine must be prohibited to all the people not trained or not
instructed in the operation of the MONOBELT(see 5.1).

Before carrying out any of the maintenance operations, either scheduled or unscheduled, ensure that all the
power supplies are cut off and that all the circuits are at zero energy state. The main switch "Q0" must be
locked in position “0” using the padlock supplied with the MONOBELT.
Non observance of this rule can cause damage to property, and / or personal (possibly fatal) injuries to people.

Avoid starting the machine by turning the main switch or inserting the plug in the socket, with bare feet or with
feet in water or wet hands.

It is forbidden to climb and/or stay on the machine to carry out any operation.

Before using the machine, check each time the condition of the cables and of electrical equipment connected
to the machine.

The user must follow all the maintenance operations, adhering to the times and modes indicated in this
handbook.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 22

1.4OPERATORS IDENTIFICATION

The MONOBELT® beltpress must only be operated by the operators trained in its "DAILY USE". These operators must satisfy the followings
criteria :

1Who have reached the adult age and are in good health.
2who have studied and thoroughly understood all the instructions for the "DAILY USE" of the MONOBELT® .
3who have been given the authority to operate the MONOBELT® .
4who have been trained to operate with waste treatment and sludge dewatering equipment.
5who wear the correct cloths such as rubber boots, gloves and tight overalls without belt and/or free sleeves.
6who have been informed about the chemical/biological hazards connected with sludge dewatering, and that have taken all the necessary protective
and precautionary measures.

"INSTALLATION", "ADJUSTMENT", "MAINTENANCE AND REPAIRS" and "UNSCHEDULED MAINTENANCE" of the MONOBELT® beltpress
must be carried out only by the operators trained as specialist technicians.
These operators must satisfy the followings criteria :

1Who have reached the adult age and are in good health.
2who have studied and thoroughly understood all the instruction for the specialist "INSTALLATION", "USAGE", "ADJUSTMENT", "MAINTENANCE
AND REPAIRS", and "UNSCHEDULED MAINTENANCE" of the MONOBELT® .
3who have been trained in the specific field for the operations that have to be carried out (mechanical, hydraulic, pneumatic, electrical).
4who have been authorised to carry out the installation and/or setting and/or regulation and/or maintenance to the MONOBELT® .
5 who have been trained to operate with waste treatment and sludge dewatering equipment.
6 who wear the correct cloths such as rubber boots, gloves and tight overalls without belt and/or free sleeves.
7 who have been informed about the chemical/biological hazards connected with sludge dewatering, and have taken all the necessary protective
and precautionary measures.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 23

2IDENTIFICATION OF THE “TYPE” OF MONOBELT®

This handbook refers to the beltpress model MONOBELT® type :

NP06E-AD / NP08E-AD / NP08E / NP12E / NP12-6SE / NP15E / NP15-6DE

NP06EK-AD / NP08EK-AD / NP08EK / NP12EK / NP12-6SEK / NP15EK / NP15-6DEK

To identify your machine, please read the code of the machine written on the line “TYPE” of the metal label fixed on the frame of the machine, as it is
shown on the picture below:

The specific part of this handbook must be considered on the basis of the “TYPE” of machine indicated on the metal label and to the abbreviation
indicated at the beginning of this handbook.

In order to have all the information at hand, it is suggested that all the text on the metal label be
copied to this page.

Q0

P5 P6 P3 P2 P1 2
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 24

3HANDLING
Picture here below shows where to tie the machine for lifting it by
ropes and/or chains; the same points can be used to fix the machine
for blocking during transportation

WARNING ! : During loading operations pay

attention to the people nearby the
handling area.
Ensure that nobody pass and/or
remains under the suspended
machine.
CAUTION : Avoid sudden lifts or rough
unloading of the machine.
TEKNOFANGHI will not be held
responsible for injuries to people
or damage to the machine itself or
other equipment, due to clumsy
loading
Ropes and/orand/ chain
or unloading
must be
positioned in such a manner that
when tensioned they do not
damage the nearby cables and / or
devices.

Keep an adequate distance

between the fork truck and the
machine. Pay particular care of the
control panel and air control
group.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 25

3.1PACKING

The MONOBELT® is supplied packed with a plastic sheeting.

To protect the machine against the small impacts, some plastic pieces are added on the exposed parts. In any case it is recommended that great
care is taken during all the handling operation (see 3.1).
Should the machine be stored for a long time, additional protection is required (see 3.2).

3.2STORAGE

Should it be necessary to store the MONOBELT® for a long time, protect it against humidity, dust/sand and shocks, by means of cloth and/or
appropriate coverings. Before doing this, take care that all the hollow parts of the machine are sealed. If it was used before, even for a short time,
ensure that the washing pump and all the piping are completely emptied.
The storage must be in a position which ensures protection against the weather and direct sun; temperature of the air must be between -25 and +55
°C and relative humidity between 30 and 90%.

It is forbidden to stack other machinery or equipment on the MONOBELT® .

For very long storing time or extreme environment condition contact the Teknofanghi in order to have more information about what to do to protect
the machine.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 26

4MONOBELT® DESCRIPTION
MONOBELT® beltpresses are able to dewater the sludge generated by any waste water treatment plant. In common with the other dewatering
equipment, the sludge has to be treated with flocculant. Flocculation can be carried out on line but it must be completed before the sludge enters in
the machine.

On the basis of the type of the MONOBELT® the user can find two different control panels:
−type “E” have one outlet voltage free to enable / disable the running of the sludge and polyelectrolyte pumps driven by an external control panel;
−type “EK” have also power outlets able to drive directly the sludge and polyelectrolyte pumps and also the sludge cake conveyor.

During the operating time, the MONOBELT does not need to be manned continuously, however visual sight checks are recommended.

The MONOBELT® is made of AISI 304, motor protection is IP55, sensors and control panel are IP55.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 27

4.1SAFETY GUARDS AND DEVICES

The MONOBELT® is protected by some safety guards and emergency stopping devices.
Some safety guards are placed to restrict the access of the operator to hazardous areas, and are locked in position by means of some screws.
For reason of frequent maintenance some of them are hinged to the machine and key locked. These safety guards can be opened only by means of
a special key, which must be given only to the operators trained as specialist technicians for scheduled and unscheduled maintenance.

Emergency devices are placed to allow the operator to immediately shut down the machine.

WARNING ! : Before opening and /or removing the safeguarding to carry out any maintenance,, the operator must
ensure that all the energy sources are disconnected and all the circuits are completely discharged.

Main switch "Q0" must be locked to the position “0” using the key paddle supplied with the machine.
All the safeguarding together with the emergency stopping devices of the MONOBELT® are specified here below.
Ref. ITEM
102 "LV2" SAFEGUARDING (BLOCKED WITH N°2 SCREW M6)
102SX "LV2SX" SAFEGUARDING (BLOCKED WITH N°4 SCREW M6) NP15 only
103 "LV3" KEY LOCKED SAFEGUARDING
104 PRETHICKENER BOTTOM PORTHOLE
Q0

TKN

104SX PRETHICKENER BOTTOM PORTHOLE (Only for NP15 ) P5 P6 P3 P2 P12

200 UPPER SAFETY GUARD FOR “CF” (BLOCKED WITH N°4 SCREW M6)
201 BOTTOM SAFETY GUARD FOR “CF” (BLOCKED WITH N°4 SCREWS M6)
202 TENSIONING ROLLER SAFETY GUARD (FIXED WITH N°4 SCREWS M6)
203DX RIGHT SIDE SAFETY GUARD (FIXED WITH N°2 SCREWS M6)
203SX LEFT SIDE SAFETY GUARD (FIXED WITH N°2 SCREWS M6)
204 SAFETY GUARD FOR "CF" INSPECTION (FIXED WITH N°4 SCREWS M8)
205 PRETHICKENER SAFETY GUARD (FIXED WITH N°4 SCREWS M6)
206DX SAFETY GUARD FOR "R3" RAMS (FIXED WITH N°4 SCREWS M8)
206SX SAFETY GUARD FOR "R3" RAMS (FIXED WITH N°4 SCREWS M8)

Q0 MAIN SWITCH
EMDX RIGHT SIDE MANUAL EMERGENCY STOPPING DEVICE
EMQE CONTROL PANEL MANUAL EMERGENCY STOPPING DEVICE
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 28

4.2MONOBELT FUNCTIONING

Refer to the drawing of page 2: the flocculated sludge enters through the inlet 20; the liquid part of the sludge drains through the cloth T2 wrapped
around the prethickener drum while solid substances are coagulated and transported towards the chute D.
The prethickener drum is driven by means of the M2 motoreducer.
Note that “NP15” have also a second prethickener driven by M2.1.

For MONOBELT “-AD” only: these machine have not the prethickener; instead a reaction tank is available, the sludge enters always through flange
“20” and reach the endless belt T1 overflowing through the outlet chute. The reaction tank has been studied to allow the creation of stable flock in
order to allow the quick drain of the liquid part falling with the flocks on the endless belt T1.

The thickened sludge falling from D is collected on the endless belt T1; T1 is moved by CF (driven by the motoreducer M1) and turns on three rollers
R1, the tracking correction roller R2, and the tensioning roller R3.

During the T1 motion the sludge is collected inside two side walls and then distributed and softly squeezed by five baffles.
After passing the distribution area, the sludge is finally firmly pressed against the "CF", which is lined with the filtering cloth "T3" (T3 cloth has the
same characteristics of T1).

As sludge leaves the pressing area, it is removed from "T1" by means of the polythene doctor blade "N", and "N1".

The dewatering action comes from the tensioning of T1 obtained by the pushing action of the pneumatic actuators TPDX & TPSX against R3.

During the functioning of the MONOBELT T1 and T2 (and T2SX for the “NP15”) are washed continuously.

4.3CONTROL PANEL

The control panel (point 40) drives the whole beltpress. Should it detects an anomaly, the machine will be shut down and the alarm yellow lamp will
be on (much details in paragraph from 6.6.1 up to 6.6.6).

On the control panel door are available all the buttons to start / stop and reset the machine.

On the terminal board are available the inlets and outlets to allow the connection to external devices (see paragraph 5.9 and its under paragraph).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 29

4.4INTENDED USES OF THE MACHINE AND PROHIBITED USES

The MONOBELT® are machines for dewatering sludge coming from waste water treatment plants.

The sludge must be fully stabilised, with neutral pH, DS concentration > 0.5% and with temperature between 10°C and 30°C.

The washing water must be clean and without suspended solid particles, potable water is not however required.

The user must ensure that washing water contains no aggressive substances liable to corrode any of the components of the MONOBELT® .

The maximum inlet flowing in the MONOBELT should not exceed the value indicated here below.

PARAMETER NP06E-AD NP08E-AD NP08E NP12E NP12-6SE NP15E NP15-6DE

Max inlet flowing m³/h 4 5 8 12 15 20 30

Since the capacity to handle sludge (in terms of kg/h of DS) and the dryness of the cake discharged are sensitive to a lot of parameters, for the
specific treatment capacities of your MONOBELT® refer to the SALES CONTRACT.

The results will be also dependent from the quality of the flocculation reached before entering the MONOBELT.

It is not permitted to :
treat or use substances with different chemical, physical and biological properties from those indicated above;
tampering with the safety guards and devices;
modification of any of the parts of the machine not mentioned in this handbook;
use supplies (electric, hydraulic, pneumatics) with different characteristics from the ones indicated in this handbook.

The sludge for dewatering must be previously treated with flocculant, correctly selected to reach the best result.

WARNING ! : The characteristics of the sludge generated by the waste water treatment plants and washing
water make it possible to be exposed to hazardous chemical/biological substances. User and
operators must be aware. All the operators must be informed of the potential hazards connected
with the sludge being dewatered, and how to protect themselves.

TEKNOFANGHI and suppliers will not be held responsible for damage to people and/or property and/or the machine itself due to non-
implemented and/or inadequate safety precautions.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 30

4.5AIRBORNE NOISE PRODUCTION

The level of the equivalent and continuous airborne sound (weighted as in A scale) measured at 1m from the surface of the machine and at a height
of 1,6 m from the floor, is less than 70dB (A).

4.6COMPLIANCE WITH APPLICABLE DIRECTIVES

The MONOBELT is made in accordance with the EC Directive 89/392/CEE and further modifications. It is also made in accordance with the low
voltage directive 73/23 and to the electromagnetic compatibility 89/336/CEE.

4.7RESIDUAL HAZARD

On the MONOBELT® there are attached the following standardised pictograms to inform about residual hazards :

"ELECTRICAL HAZARD", fixed on the control panel and on the connections box of the motors.

"PROHIBITION OF REMOVING THE SAFEGUARDING", fixed on the control panel and on all the safeguarding.

"PROHIBITION OF CARRYING OUT MAINTENANCE PROCEDURES WHEN THE MACHINE IS RUNNING", fixed on the control panel
and on the safeguarding key locked.

"OBLIGATION OF WEARING GLOVES", fixed on the control panel.

"OBLIGATION OF READING THE HANDBOOK ABOUT THE USAGE OF THE MONOBELT® ", fixed on the control panel.

TEKNOFANGHI will not be held responsible for damages to people and/or properties and/or the machine itself due to non-implemented
and/or inadequate safety precautions.
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 31
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 32

5INSTALLATION
The MONOBELT® must be connected to the supply sources (electrical, hydraulic and pneumatics) and to the sludge feeding point, following the
recommendations and indication of the layout attached to chapter 12,13,14,15.
From here on are specified all the operations to follow in order to properly install the machine.

5.1AREA OF RESPECT

The access to the area where the MONOBELT® will be installed must be restricted to authorised people only.

To allow safe usage and maintenance of the machine, the MONOBELT® must be installed in a place with enough clear space around the machine as
shown in the drawing in chapter 12. In this handbook this place will be identified as “AREA OF RESPECT”.

Although the machine is made with materials to allow the installation in an open area, it is suggested that a shelter is provided against the bad
weather, to protect the operators and not to compromise the dewatering treatment process.

5.2INDICATION OF THE WALKING AREA

The walking area all around the machine must be non-slip and able to easily drain all wash-down water. In chapter 12 are indicated the slopes that
must be provided together with dimensions of the four machine fixing pads and the pool to prepare to collect all the waters coming from the beltpress.

5.3ANCHORING TO THE FOUNDATIONS

WARNING ! : In the case that the MONOBELT® is exposed to wind loads, additional loads must be calculated and
added the superimposed load due to the lateral and vertical pressure. Maximum value typical for the
area of the installation must be considered.

Foundations must constructed according to the dimensions indicated in chapter 12. The machine must be fixed to the pads using proper fixings (e.g.
fix every foot with four fisher fixing that have M12 screws).

CAUTION : Construct the four pads for mounting the MONOBELT® dead level.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 33

5.4REQUIREMENTS OF THE INSTALLATION ENVIRONMENT

The environment for installation must have the following requirements:

-Ambient air temperature range between +5°C and +40°C and the ambient air over a period of 24h must not exceed +40°C (unless differently
indicated);
-Relative humidity range between 30 and 95% (without condensation).

5.5CONNECTION TO THE WASHING WATER LINE

Refer to chapter 13.

CAUTION : The washing water must be clean and without suspended solid particles, potable water is not required
however. The following steps must be carried out by qualified technicians.

Connect the water source to the inlet of the washing pump using a proper piping in accordance with the values indicated in the reference drawing
(point 22) on page 2. Provide an adequate coupling to allow simple disconnection of the pump; if the water source has pressure, the user must
provide the installation of an interception valve just before this coupling.

If the water source has no pressure and the water level is lower than the pump, the user must provide the installation of a foot valve to avoid the
emptying of the inlet pipe .

Before starting up the machine check that the impeller of the pump is completely covered with water and that the inlet pipe is full of water; if not,
unscrew the top plug, pour slowly the water through the opening to let the air discharge and when the water begins to overflow stop filling and screw
it up tightly.

Should the pump be stopped for a long time at low temperature, empty the impeller through the bottom plug.

Prepare one hose pipe connected to the water service line, for cleaning and maintenance operations.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 34

5.6PNEUMATIC CONNECTION

Refer to the reference drawing on page 2 and chapter 14.

CAUTION : The following steps must be carried out by technicians qualified in the specific field.

Connect the compressed air line to point 21 by using a piping with at least the same diameter of the plug. Should the distance between the source
and the machine be quite long install a wider pipe.

The air consumption is limited to a few litres per hour, therefore the use of a large pipe is not required.

5.7CONNECTION TO THE SLUDGE FEEDING POINT

Refer to the reference drawing on page 2.

CAUTION : Connection must be carried out by a qualified technicians in the specific field.

Use fairly stiff plastic or metal pipes and strong joints to avoid their yielding due to the suction pressure. If flexible suction and delivery hoses are
used be careful not to bend, twist or stand over them. Fasten the piping so that they are not supported by the machine.

Connect the sludge piping supply to the inlet flange 20 according to the indication in the reference drawing on page 2 (For “-AD” type look paragraph
“NP##E#-AD”); MONOBELT “NP15” type also has a second inlet with the same characteristic which must be connected too (see paragraph 12.2 for
dimensional details); It is suggested that two valves be installed to balance the two flows rate.

CAUTION : Connect the injection pipe of the flocculant into the sludge pipe between sludge pump and inlet flange; in
some plants the injection of polyelectrolyte before the sludge pump can improve the flocculation.
Connect a sample access port putting a 1” valve along the sludge feeding line just before the sludge inlet
flange of the machine to allow sludge samples to be taken.

If a Teknofanghi static mixer is supplied, connect the polyelectrolyte line and apply the sample valve to it.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 35

5.8REMOVAL OF MATERIAL PRODUCED

The dewatering carried out by the MONOBELT® produces “SLUDGE CAKE”, which is the dewatered sludge, and the “FILTRATE”, which is the liquid
part of the sludge plus the washing water.

The sludge cake must be disposed on the basis of its own chemical/physical, biological characteristics and in accordance to the safety regulation in
force in the country of the installation.

The filtrate outlet must be connected to a sump pit, or to the drainage system, in such a manner that the filtrate is returned to the head of the
treatment plant.

The user must follow the safety regulations in force in the country of the installation for the disposal of all the material produced in the dewatering
process..

5.8.1SLUDGE CAKE REMOVAL

CAUTION : Provide equipment for collecting and removing the sludge cake, on the basis of its specific chemical /
physical / biological characteristics.
Installation must be carried out by technicians qualified in the specific field.

The equipment normally used for the sludge cake removal are belt and screw conveyors with collecting hopper or skip.

If the machine is installed in a place high enough, the sludge cake can be discharged directly to the skip by means of a chute.

CAUTION : In all cases provide for easy disassembling of the sludge cake removal equipment, so that it will be possible
to have the clear space to carry out scheduled and unscheduled maintenance on the machine (see 12).

5.8.2FILTRATE DISPOSAL

CAUTION : The installation must be carried out by technicians qualified in the specific field.

The pool constructed according to the foundation must be connected to the drainage system, so that the filtrate is returned to the head of the
treatment plant (see 12.1).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 36

5.9ELECTRICAL CONNECTIONS

WARNING ! : During the connection and setting of the control panel take care that the inside of the control panel does not
get wet.

CAUTION : Connection must be carried out by a qualified technicians in the specific field.

Verify that the power supply source matches with the requested values in terms of voltage, frequency and
current consumption.

Use an IEC standard cable with cross section and length appropriate to the consumption of the motor, bearing in mind the mains voltage and the
polarity.

It is recommend, though it is not obligatory, to install a high sensitivity earth leakage switch (0.03A) along the electricity supply line.

The supply voltage must have a steady state range of ± 10% of the voltage requested on the electrical diagram.
Frequency must not exceed the ± 1% range of the frequency requested value in the electrical diagram in chapter 15.

The mains supply should have an adequate grounding connection in compliance with the electricity regulations of the country of the place of
installation.

Connect power supply to terminals "R", "S", "T" and "PE" following the electrical diagram attached.

In order to carry out all the connection to external equipment and or external control panel refer to paragraph further on.

Below are indicated all the inlets and outlets available on the control panel.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 37

5.9.1INLET “IN3” IMMEDIATE STOPPING

Refer to chapter 15.

CAUTION: The installation must be carried out by technicians qualified in the specific field.

Use a sensor with a free of voltage contact normally opened, able to bare a voltage of 240 V a.c. and a
current of 10 A.
Provide the installation of IEC cables with appropriate length and cross section.
Provide the installation of an appropriate fuse.

The “IN3” inlet can be used to shuts down the machine when an external sensor detects an anomalous condition (e.g. the missing of washing water
and/or tripping of alarm in other machine).

Looking into the electric diagram at the end of this book, identify the terminals related to the “IN3”, remove the bridge and replace it with the normally
open contact of the external device.

Once that the sensor is installed, the MONOBELT will be conditioned by the state of the contact used for the connection:

Open contact: if the MONOBELT® in stand-by , it will not be possible to start it up;
(ALARM) if the MONOBELT® is running, it will be shut immediately down, together with all the equipment connected or enabled by its
control panel.

Closed contact : the machine is able to be started normally.

(NORMAL)

On the control panel there is no pilot lamp that will inform the operator about the opening of the contact to “IN3” (refer to the paragraph
6.6.2 for more information about this alarm).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 38

5.9.2INLET “IN7” SLUDGE AND POLYELECTROLYTE PUMP IMMEDIATE STOPPING

Refer to electrical diagram attached to chapter 15.

CAUTION: The installation must be carried out by technicians qualified in the specific field.

Use a sensor with a free of voltage contact normally opened, able to bare a voltage of 240 V a.c. and a
current of 10 A.
Provide the installation of IEC cables with appropriate length and cross section.
Provide the installation of an appropriate fuse.

Use these inlets to shut immediately down the sludge and polyelectrolyte pump and run the belts washing cycle (e.g. In case the polyelectrolyte unit
signals missing of polyelectrolyte or one of the thermal relays of the two pumps above trips on).

Looking into the electric diagram at the end of this book, identify the two terminals of IN7, remove the bridges and replace it with the normally open
contact of the external device. Once connected the MONOBELT will act following this logic:

Closed contact: The machine operates normally.

(NORMAL)

Opened contact: If the machine is in stand-by, it cannot be started up;

(ALARM) If the machine is running and sludge and polyelectrolyte pumps already running, OUT5 will opens therefore the sludge and
polyelectrolyte pumps will be shut immediately down (either indirectly for “E” version, or directly for “EK” version); in any case
the MONOBELT will continue to run (the belts must be cleaned).

Refer to the paragraph 6.6.6 for more information.

 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 39

5.9.3OUTLET “OUT3” COLLECTIVE ALARM

Refer to the electric diagram attached to chapter 15.

CAUTION: The installation must be carried out by technicians qualified in the specific field.

CAUTION: "OUT3" is able to accept a voltage of 240 V a.c. and a current of 10 A., the use of a 24 V signal is however
recommended. Provide the installation of IEC cables with appropriate length and cross section. Provide the
installation with an appropriate fuse.
Outlet "OUT3" is a voltage free normally open contact, which closes as soon as one or more alarm trips (see 6.6).
Looking into the electric diagram at the end of this book, identify the terminals related to the OUT3 and connect them to the external control panel
that will inform that the machine is in alarm and need the operator.

5.9.4OUTLET “OUT4” RUNNING/STOPPING

Refer to the electrical diagram attached to chapter 15.

CAUTION : The installation must be carried out by technicians qualified in the specific field.

"OUT4" is able to accept a voltage of 240 V a.c. and a current of 10 A., the use of a 24 V signal is however
recommended. Provide the installation of IEC cables with appropriate length and cross section. Provide the
installation of an appropriate fuse .

"OUT4" is a voltage free normally open contact, which closes as soon as the machine start up.
In case of alarm or stand by or power off of the machine, "OUT4" remains open. Connect outlet "OUT4"as external “running” signal.
"OUT4" can also be used for the automatic activation of the sludge cake removal equipment, if this latter is driven by an external control panel.

CAUTION : It is recommended to connect the “IN3” inlet to a device which opens its contact when it trips the thermal
relay of the equipment driven by "OUT4" (see 5.9.1).

If your machine is “EK” version, the cake removal equipment is already driven by the MONOBELT control panel and OUT4 is available in the
terminal boards for other subsidiary equipments.
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5.9.5OUTLET “OUT5” ACTIVATION EXTERNAL PUMPS

Refer to the electrical diagram attached to chapter 15.

CAUTION: The installation must be carried out by technicians qualified in the specific field.

"OUT5" is able to accept a voltage of 240 V a.c. and a current of 10 A., the use of a 24 V signal is however
recommended.
Provide the installation of IEC cables with appropriate length and cross section.
Provide the installation with an appropriate fuse.

Outlet "OUT5" is a voltage free normally open contact, which closes once “P6” is pushed to start up the sludge and polyelectrolyte pumps and closes
once that P”P6” will be pushed (the MONOBELT must run otherwise OUT5 does not close);
In case of power off, alarm, stand by (pushing P2) or activation of the emergency stopping device (e.g. EMQE), OUT5 opens.

If your machine is type “E” connect OUT5 to the external control panel that drives the sludge and polyelectrolyte pumps so that they will be started up
/ stopped by button “P6” / “P5” of the MONOBELT control panel (see 15.1).

CAUTION: It is recommended to connect the inlet “IN7” to a contact that will OPEN in case one of this two pumps trips
in alarm (see 5.9.2)

If your machine is “EK” version, the sludge and polyelectrolyte pumps are already driven by the MONOBELT control panel (always by means of P6
and P5) and OUT5 is available in the terminal boards for other subsidiary equipments.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 41

5.9.6POWER SECTION AVAILABLE ON MONOBELT “EK” TYPE ONLY

5.9.6.1POLYELECTROLYTE PUMP
Refer to the electrical diagram attached to chapter 15. This outlet is available for the MONOBELT “EK” version only.

CAUTION : The installation must be carried out by technicians qualified in the specific field.

Power data related to this outlet is described in the electrical diagram. Check that data match to the power
consumption of the equipment connected and that the circuit breaker "Q4" is properly set. Provide the
installation of IEC cables with appropriate length and cross section.

This outlet is able to directly drive the polyelectrolyte pump (M4 of the electric diagram). This equipment will be activated by pushing "P6" push button
but only if the machine is already running; The pump will be stopped by pushing "P5". Note that pushing "P2" it will be stopped immediately the
beltpress with the sludge pump and the screw conveyor (see also 5.9.6.2 e 5.9.6.3)

In case of alarm or stand-by or power off of the machine, this section cannot be activated.

Connect the equipment to terminals U4,V4,W4. During the start up verify that the equipment rotates in the correct direction.

5.9.6.2SLUDGE PUMP

Refer to the electrical diagram attached to chapter 15. This outlet is available for the MONOBELT “EK” version only.

CAUTION : The installation must be carried out by technicians qualified in the specific field.

Power data related to this outlet is described in the electrical diagram. Check that data match to the power
consumption of the equipment connected and that the circuit breaker "Q5" is properly set.
Provide the installation of IEC cables with appropriate length and cross section.

This outlet is able to directly drive the polyelectrolyte pump (M5 of the electric diagram). This equipment will be activated by pushing "P6" push button
but only if the machine is already running; The pump will be stopped by pushing "P5". Note that pushing "P2" it will be stopped immediately the
beltpress this pump, the polyelectrolyte pump and the screw conveyor (see also 5.9.6.1 e 5.9.6.3)
In case of alarm or stand-by or power off of the machine, this section cannot be activated.

Connect the equipment to terminals U5,V5,W5. During the start up verify that the equipment rotates in the correct direction.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 42

5.9.6.3EQUIPMENT FOR THE SLUDGE CAKE REMOVAL

Refer to the electrical diagram attached to chapter 15. This outlet is available for the MONOBELT “EK” version only.

CAUTION : The installation must be carried out by technicians qualified in the specific field.

Power data related to this outlet are described in the electrical diagram attached to chapter 15.
Check that these latter match to the power consumption of the equipment connected and that the circuit
breaker "Q6" is properly set.
Provide the installation of IEC cables with appropriate length and cross section.
Provide the installation of an appropriate fuse .

This outlet is able to drive directly one equipment for the removal of the sludge cake leaving the machine (M6 of the electric diagram). This
equipment is activated as soon as the machine is started up by pushing P3 and it is switched off together with it by pushing P2. During all the
washing cycles it will remain on until the machine run.
In case of alarm or power off of the machine, this equipment cannot be powered.

Connect the equipment to terminals U6,V6,W6. During the start up verify that the equipment rotates in the correct direction.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 43

5.10RECOMMENDATIONS REGARDING FLOCCULANT

It is recommended to consult one or more specialised suppliers in the flocculant field (or polyelectrolyte). On the basis of our experience medium and
strong flocks grant better result.
Ask for all the information for the dilution rate, dilute product lifetime, normal usage and safety recommendations. Selection of the proper product is
essential to obtain the best results,
It is recommended to carry out a series of flocculation tests to establish the proportion between sludge and flocculant. Take into account that well
flocculated sludge shows strong flocks which do not break even after much blending. Do not add too much flocculant dosage since adding too much
flocculant weakens and sometimes breaks the flocks. Since the flocculant is very sticky it may blind the filtering cloths of the machine

To allow for an easier regulation of flows to the pumps, it is suggested to install variable pumps, or at least to install a by-pass circuit to both to the
polyelectrolyte and the sludge piping lines.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 44

6USAGE
6.1INDIVIDUAL SAFETY PROTECTION

Operators must wear rubber boots, gloves and tight overalls without loose belts or sleeves.
On the basis of the biological/chemical/physical hazards associated with sludge treatment, the use of further protection is strongly recommended.
(e.g. goggles, shield for the face, casing).

6.2CONTROL DEVICE DESCRIPTION

Paragraph 15.1 describes symbols, codes, descriptions and functions of every control available on the machine and its control panel. Referring to
“sheet 2” identify every control device and study its proper function. Refer to paragraph 4.2 to identify the two emergency stopping devices mounted
on the beltpress frame.

6.3ADJUSTMENTS TO CARRY OUT BEFORE STARTING UP

Here below are described the checks and adjustments necessary before starting up the machine.
Take particular care for the first start up and every time the machine has received scheduled or unscheduled maintenance.

WARNING ! : Ensure that the control panel door is properly closed.

Go around the machine to ensure that all the safeguards are present and properly assembled.

Warn the people nearby the machine that the machine is starting up.
During first start-up it is possible that the sludge discharging from the prethickener is not well flocculated
and that it does not flow continuously or uniformly. On the basis of the biological/chemical/physical
hazards associated with sludge treatment, use of further protection is strongly recommended(see 6.1).

CAUTION : Before starting up the MONOBELT read carefully the quick guide and chapter 15 in order to operate
properly the STARTING UP, STOPPING and EMERGENCY STOPS of the machine. In case of faulty
conditions refer to the TROUBLE SHOOTING section of the quick guide
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 45

6.3.1"P1", “TPDX” & “TPSX” WORKING PRESSURE

("T1" TRACKING CONTROL CIRCUIT / SLUDGE DEWATERING PRESSURE)

Look into the pneumatic diagram of chapter 14

CAUTION : The following steps must be carried out by technicians qualified in the specific field.

The pressure set to “PR1” air regulator ensures the proper functioning of the belt tracking control circuit since it allows the air cylinder “P1” to work at
full force.
Adjust the working pressure of “PR1” following these instructions (refer to the picture below):
-Lift up and unscrew completely the regulating knobs "PKR1" and "PKR2";
-open the interception valve "V0";
-screw the knob "PKR1" until "PMR1"indicates the pressure indicated in the pneumatic
diagram of chapter 14;
-lock "PR1" by pushing "PKR1" down.
It is suggested to write down here below the date and the pressure indicated by PMR1.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 46

Test the belt “T1” tracking circuit by moving the BIL finger (see next figure): When the sensor PXT detects the finger BIL (red light on ) the solenoid
valve EVT will be activated, and the roller R2 is pushed to position SPDX by the air cylinder P1;
When PXT does not detect the finger, EVT goes off and the roller goes in SPSX position.

Ensure that roller R2 moves smoothly and without problem. Check also that bearing W1 does not vibrate or create noises.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 47
The pressure set to “PR2” air regulator regulate the dewatering pressure actuated by T1 against the sludge (the tensioning of T1 is actuated by
TPDX and TPSX that work at the PR2 pressure).
Adjust the “PR2” working pressure as follows:
-screw slowly "PKR2" until "PMR2" indicates the value of the “PR2” MINIMUM pressure written on the diagram of chapter 14;
-Lock "PR2" by pushing “PKR2” down.

CAUTION : During the first MONOBELT working hours the pressure of PR2 belt MUST be set at the minimum pressure
indicated in the pneumatic diagram of chapter 14.

It is suggested to write down here below the date of the adjustment and the pressure indicated by PMR2.

CAUTION : Should it be necessary after some time to increase the pressure remember that it must not be higher than
the maximum allowed pressure indicated in chapter 14.
EXCEEDING THIS VALUE WILL INVALIDATE THE GUARANTEE.
Check that tensioning roller "R3" duly moves without restriction (see also 7.2).
Check again that roller “R2” moves smoothly and without problem / noises also with the T1 belt tensioned.

6.3.2MOTORS "M1", "M2", "M3" ROTATION DIRECTION

Rotation directions are factory set, therefore follow the instructions below to check that motor M1 rotates as the arrow “Z” shows in the reference
drawing on page 2:
-Turn Q0 in position “1” to power on the machine: wait until the display visualises the hour counters alternating to the code “oFF” (about 8 second).
-Keep pushed the button “P3” until the machine starts (about 3 seconds) and the display visualises the blinking dot between hours and minutes.
-Watch the perforated cylinder rotation.

Should it move in the opposite direction two of the wires of the electrical supply must be exchanged , following the below instructions:

WARNING ! : Before exchanging the cables inside the control panel of the MONOBELT© ensure that the supply cables are
isolated from the electrical supply. Non observance of this recommendation can cause possibly fatal
injuries to the operators.

CAUTION : The following steps must be carried out by technicians qualified in the specific field.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 48
Turn the main switch "Q0" to position “0”, open the control panel of the MONOBELT© and exchange two of the three power wires of the power supply
line; then close the control panel.
Turn on the power supply and again follow the above instructions mentioned for checking the belt direction.

CAUTION : Note that looking from the filtrate outlet side of the machine "M2" rotates clockwise while "M2.1" anti-clock
Only for NP15 wise.
CAUTION : These beltpresses are able to drive some external devices (such as sludge and polyelectrolyte pumps)
Only for “EK” Since the connection can be made only on site, verify the correct rotation of every single motor connected
to the MONOBELT© control panel.

6.3.3HOW TO ADJUST THE PRETHICKENER DRUM AND ENDLESS BELT SPEED

The prethickener drum and endless belt speeds must be adjusted on the basis of the sludge that falls on the endless belt and also of the quality of
the filtrate discharged by the prethickener.
The instruction described in the FIRST START UP section of the quick guide can be applied for almost all the type of sludges. In case of difficulties
try other solution (e.g. do not spread the sludge on the belt but leave a thick central layer) in order to get the best solution possible. In case of
sludges with much hair or fibres that create clogs under the 2nd or 4th baffles remove the “break sludge” screws.
Once the flow rates and the belt speed are set, and the beltpress discharges dry cake consistently, it will not require further adjustment, unless the
sludge or polyelectrolyte parameters (dry solids and / or flow rate) will vary.
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6.4DAILY USAGE
©
In order to operate the MONOBELT properly on a daily basis the operator must follow the instructions of the quick guide and also the
recommendations here below.
Before starting up the machine test all the emergency stopping devices (see 4.2 and 15.1).

Start up the machine and stop it by following the procedures listed in the quick guide (BELTPRESS STARTING UP and FINAL WASHING AND
STOPPING OF THE BELTPRESS)

CAUTION : Avoid frequent switching on and off.

Should a fault condition occur refer to paragraph 6.7.

©
The MONOBELT does not need to be manned continuously, however visual checking is suggested.
CAUTION ! : In case of power failure, the main switch "Q0" should be turned off (“0” position) and all the other energy
sources should be cut off (hydraulic, pneumatics).

Should the stoppage continue for an extended period remove the sludge from the filtering cloths (where is
possible). As soon as the power is available again, restart the MONOBELT© and run the WASHING CYCLE
(see 6.5 and 8.2 ??).

CAUTION : Before leaving the working machine the operator must ensure that:
The plant has no leaks.
The machine does not vibrate or make a noise in an unusual way.
The filtrate discharging from 23 is as clear as normal.
The sludge neither overflows from the walls E or leaks from the pressing area (between "T1" and "CF").
The discharge cake easily detaches from "T1" and "T3" without problems.
Final cake conveyor and filtrate removal equipment operate properly.

Once that the operator push the button “P6” to start the sludge and polyelectrolyte pumps up it will light on.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 50

6.5FINAL WASHING CYCLE AND STOPPING OF THE MONOBELT

Once that the scheduled working cycle has been completed the operator must perform the washing of all the cloth before stopping the machine.
Proceed as follows:
-Push “P5” to shut immediately the polyelectrolyte and sludge pumps (“P6” turn off and “P5” turn on);
-Open the ball valve MV1 to wash the perforated cylinder;
-wait 20 minutes and check whether the belts are cleaned (this time could change on the basis of the sludge);
-if the belts are not cleaned wait for other 20 minutes and then check again;
-once that he belts are well cleaned close the ball valve “MV1” and push P2 to shut the machine down.
Before leaving the machine discharge the pneumatic circuit by pulling V0 and power off the control panel turning Q0 to “0”.
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6.6ALARM RESET

Should the operator found the machine unexpected stopped, he must refer to the TROUBLE SHOOTING section of the quick guide in order to
identify which paragraph to read of the ones further on available.
Note that the machine just powered test the alarm circuit lighting on the yellow alarm lamp (the one under the triangular pictogram with the
exclamation mark. If pushing P12 the yellow lamp turns off everything is ok: this is not an alarm but it is the test of the auto diagnostic circuit.

6.6.1EMERGENCY MANUAL SHUT DOWN

If the machine is stopped with the yellow alarm lamp on and “P5” off, check whether the EMQE or EMDX emergency stopping buttons have been
activated;

CAUTION : Operation must be carried out by a qualified technicians in the specific field.

ACTION TO CARRY OUT: Confirm the reason for the manual shut down, and correct the problem. Identify the tripped device and release it by
turning clockwise its pushed head. Once that both the emergency devices are released also the red push button “P5” will light on.

Push P12 to cancel the alarm (yellow alarm lamp goes off).

Start the machine by following the BELTPRESS STARTING UP procedure of the quick guide.

If the above instruction do not solve the problem, see 6.5.5 paragraph (belt tracking alarm).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 52

6.6.2INLET “IN3” ALARM

If the machine cannot start even though the yellow alarm lamp off and “P5” on, investigate about the sensor connected to “IN3” (if not used it must be
bridged);

CAUTION: Operation must be carried out by qualified technicians in the specific field.

When the sensor opens its contacts the machine shuts down immediately but on the control panel there will be no signal that will inform the operator
about this problem.

CAUTION: The opening of “IN3” will opens also the “OUT5” contact (the sludge and polyelectrolyte pumps will stop
together with the machine).

ACTION TO CARRY OUT (Refer to paragraphs 5.9.1 and 15): Verify the reason of the opening of the contact on the device connected to “IN3” and
reset the standard working condition (contact connected to “IN3” must be closed).
Note that if “IN3” is not used, its terminals must be bridged.

After cancelling the alarm follows the BELTPRESS STARTING UP procedure of the quick guide.
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6.6.3LOW AIR PRESSURE

If the air pressure drops under 4 bars the machine will immediately shut down and the yellow alarm lamp light on (P5 remains on).
Note that the yellow alarm lamp remains on also when pressure drops for a while and immediately comes back to regular value.

CAUTION: Operation must be carried out by qualified technicians in the specific field (electricity and pneumatic).

ACTION TO CARRY OUT (Refer to chapters 14 and 15):

-check the pneumatic source (air compressor);
-verify that the pressure shown by the gauge “PMR1”: if the pressure is below the diagram indication (paragraph 14) repeat the instructions of
paragraph 6.3.1;if the source is between 6 and 4 bar, the alarm tripped on when the air cylinder P1 changed position.
-check the good connection of the pneumatic circuit;
-If gauges show the correct pressures but the alarm does not go off, isolate the pressure source by pushing the "V0" handle away from the control
panel and then dismantle PRS to check that its sensitive part is clear from obstacles or dirt. If even these actions do not reset the alarm, substitute
the faulty PRS with a new one.

Once that the pressure is ok push “P12” to cancel the alarm (the yellow alarm lamp turn off).

CAUTION : PRS is factory set. DO NOT CHANGE THE SETTINGS

Start the machine by following the BELTPRESS STARTING UP procedure of the quick guide.

CAUTION : Before leaving the beltpress check that everything works properly; stay at least 30 minutes nearby the
machine.
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6.6.4THERMAL RELAYS ALARM

The control panel is provided with one circuit breaker for every motor driven by the beltpress.
If one of these circuit breakers trips, the beltpress will immediately shut down and the yellow alarm lamp will be on (P5 remains on). Pushing P12 the
lamp remains on.

CAUTION : Operation must be carried out by a qualified technicians in the specific field.

ACTION TO CARRY OUT (Refer to the electric diagram): Turn the main switch Q0 to position “0”, open the control panel and look for the circuit
breaker with the “STOP” red button flat and the writing “OFF” clearly visible:
-Identify the equipment connected to the tripped device;
-Check that the circuit breaker setting match to the value indicate on the electric diagrams and also to the metal label fixed to the equipment
connected;
-Verify if there are problems with the equipment (e.g. damages, bad connection).
To release the tripped circuit breaker push the “START” black button so that the writing “ON” is clearly visible.

Close the control panel door and follow the BELTPRESS STARTING UP procedure of the quick guide to restart the machine.

CAUTION : Before leaving the beltpress check that everything works properly; stay at least 30 minutes nearby the
machine. If the circuit breaker continues to trip DO NOT CHANGE THE SETTINGS and call for the technical
service of the manufacturer.
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6.6.5BELT TRACKING ALARM

If the machine is stopped with the yellow alarm lamp on and P5 off and EMQE / EMDX are not activated it means that belt “T1” is out of the track.
Pushing P12 there is no effect.

CAUTION : Operation must be carried out by a qualified technicians in the specific field.

When "T1" is within the allowed track the sensor PXFC is active. Should the belt moves too much on the right / left PXFC turn off.
The operator can detect whether PXFC is active by the lamp on its body: red lamp on= active; red lamp off= not active.

IMPORTANT: PXFC DO NOT OPERATE THE TRACKING SYSTEM, it just monitor the “T1” position.

Watch the drawing here below and compare it with the machine: the drawing shows the finger when this is not in front of PXFC (sensor not active,
therefore lamp is off).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 56

ACTION TO CARRY OUT: check how the “T1” tracking system operates: the tracking system consists of :
-“BIL” finger, which detects the position of the belt “T1” (installed between the control panel and the washing pump)
-“PXT” sensor behind the square part of the finger;
-The solenoid valve “EVT” (on the left side of the air group);
-The air cylinder “P1” (which pushes the roller R2 from SPSX to SPDX and backwards).
Note: remove the guard 203SX to observe the movement of P1, refer to the reference drawing on page 2 and also to the drawing here below.

Observe the position of P1 and the state of PXT:

When PXT lamp is on P1 must be in position “SPDX”;

When PXT lamp is off P1 must be in position “SPSX”;
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 57

Verify that:
-The “BIL” finger duly moves itself and follows the belt “T1” with no entanglement: the finger rotates itself on a bearing. Should it move briskly verify if
it needs to be replaced (the bearing is in stainless steel and it is long life lubricated with Teflon grease);
-Check the position of the bracket of PXT and PXFC: on the sides of this bracket is present a location sign to aid the factory positioning;
-Check also that the fixing screws of the bracket and sensors are tightened;
-The distance between the finger and the sensor must be 1 millimetre (the finger square / rod must not touch the sensor otherwise it could stop its
free movement;
-PXT is on/off on the basis of the presence/absence of the square part of the finger;
-PXFC is "on" when the top part of the BIL finger is on its sensitive part (red lamp on the sensor is on);
-put a screwdriver point in front of the sensitive part of the sensor when the light is off (blue surface), if it does not switch "on" check the connector
wiring;
-the pressures indicated by the gauges match to the ones indicated in chapter 14;
-air cylinder “P1” moves roller “R2” for all its stroke (100 mm) and its rod is well lubricated;
-the rails WSA and WSB are clean, well lubricated and not worn out (especially the top one);
-the housings and bearings of the “R2” roller are well lubricated (one on rails and the other fixed);
-that nothing entangles or stops the belt “T1” in its side movements (observe all the visible parts of the belt "T1").

In case of dirt on the parts or poor lubrication provide to remove the problem before resetting the alarm.
If sensors “PXT” / “PXFC” and / or air cylinder "P1" / solenoid valve "EVT" do not operate properly, replace the faulty one with a new one.

CAUTION : Before replacing or removing faulty items, note their positions. In order to assemble the new parts
properly, take note of all the reference numbers.
Operation must be carried out by a qualified technicians in the specific field.

If everything is ok warn all the personnel around that the machine will be started up to re-centre the T1 position:
Keep push “P3”: “T1” will start moving immediately together with the washing pump; P3 must be kept pushed otherwise the alarm will be not reset;
Once that PXFC detect the finger “BIL” again, “T1” will be automatically stopped: yellow alarm lamp remains on but P5 turns on;
ATTENTION: while “P3” is pushed check that rotation direction of “CF” matches the arrow indicated in the drawing at page 2.

CAUTION : While P12 is pushed “M2” will not work (neither M2.1 for “NP15”).

Should “T1” not be able to come back in the centre, release “P3” and check again the machine following the list above.

Once that “T1” is in the allowed track, start the machine by following the BELTPRESS STARTING UP procedure of the quick guide.
Before leaving the beltpress, wait some minutes to ensure that the machine is working properly.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 58

6.6.6SLUDGE AND POLYELECTROLYTE PUMPS CANNOT START

If the sludge and polyelectrolyte pumps do not start up after having pushed “P6” with the MONOBELT running, the sensor connected to inlet “IN7”
has opened its contacts (if this inlet is not used it must be bridged). On the control panel there is no lamp that will signal this problem.

CAUTION : Operation must be carried out by a qualified technician in the specific field.

ACTION TO CARRY OUT (Refer to the electric diagram)

The opening of these contacts can be due to different reasons (depending which are connected):
-external devices or control panel which opens one of these inlet contacts;
-the unit for the preparation of polyelectrolyte signalled no polyelectrolyte available;
-(“EK” version only) the sludge or polyelectrolyte pump thermal relay tripping.

Here below are listed the instructions for the two options:
For MONOBELT type "EK":
Check whether “P6” turns on while pushed and turn off again as soon released:
if yes the problem is related to circuit breaker Q4 or Q5 that are tripped in alarm; to fix the problem proceed as follows:
-turn the main switch "Q0" to position “0”, open the control panel;
-locate the circuit breaker with the writing “OFF” clearly visible;
-check that the circuit breaker setting matches with the value shown in the electric diagrams and also to the metal label fixed to the equipment;
-check for problems with the equipment (e.g. damage, bad connections).
-push the "START" black button so that the writing "ON" is clearly visible.
-Close the control panel door, turn the main switch "Q0" to position “1” and push “P12”: the yellow lamp should turn off.
If “P6” does not light at all investigate about the connection to “IN7” (polyelectrolyte unit or other) to understand why the contact has been opened (if
“IN7” is not used, its terminals must be bridged).

For MONOBELT Type "E":

Verify the reason for the opening of the contact on the EXTERNAL device connected to “IN7” and reset the standard working condition (contacts
must be closed). Note that if “IN7”is not used, its terminals must be bridged.

To restart the machine follows the BELTPRESS STARTING UP procedure of the quick guide.

CAUTION : Before leaving the beltpress check that everything works properly; stay at least 30 minutes nearby the
machine. If the circuit breaker continues to trip DO NOT CHANGE THE SETTINGS and call for the technical
service of the manufacturer.
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 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 60

7MAINTENANCE AND REPAIRS (WITH LUBRICANT LIST)

WARNING ! : All the maintenance operations must be carried out by operators trained as specialist technicians. (see
paragraph 1.4).

During the scheduled and unscheduled maintenance operation, the "AREA OF RESPECT" of the machine
must be restricted to the authorised operators only (see 5.1).
Carry out all the scheduled maintenance operations following the instructions shown in this manual.
All the scheduled and unscheduled maintenance operations must be carried out with all power isolated
from the beltpress and all circuits discharged.
Operators must wear all the required protection.

CAUTION : Before carrying out any of the maintenance or adjustments, operators must have read and understood this
manual.
The maintenance operation frequency, shown further on, is to be considered indicative, and will vary from
plant to plant.
Any obvious deviation from this recommended frequency should be apparent after the first period of use
and the specific application of this machine; in case of necessity change the operation frequency.
During manual washing operations, do not point the water jet directly at the control panel, motors or
warning lamps.
For all greasing operations, either for bearings, rams or rails, the use of grease SKF type “LGEP2” is
strongly recommended. If this type of grease is not available, use grease with grade NLGI N°2 and with the
same characteristics of the one above .
The lubrication frequency shown further on, is to be considered indicative, and will vary from plant to plant.
Any obvious deviation from this recommended frequency should be apparent after the first period of use
and the specific application of this machine, in case of necessity change the operation frequency.

If the sludge overflows, clean the sludge from all the sensitive parts like the finger "BIL", the front of “PXT” and “PXFC” and the air cylinder "P1".
If needed grease and lubricate when required. (see paragraph 7.2).
If frequent sludge leakage occurs, carry out the unscheduled washing operation (see 8.2).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 61

7.1EVERY 10 HOURS

Check that the water pressure reaches the standard value of your plant (normally around 4-5 bar).

Check that washing points "LV1", "LV2" and "LV3" work properly, carrying out the instructions shown below (see the drawing of the next page; for
“NP15” check also “LV2SX”).

WARNING ! : Ensure that all power is isolated from the beltpress and all circuits discharged.
Operators must wear all the required protection for the particular hazards present.

ATTENTION : Never use metal to clean the nozzles. They may be damaged and will not clean properly, this requiring
replacement.

"LV1"

Looking through the sight holes of safety guards "203SX" and/or "203DX", check whether the belt "T1" is clean; If it has some dirty stripes, remove
the safeguards, lift the covering of "LV1", unscrew the head of the nozzles “U1” which are not working properly and clean or replace them.

"LV2" / "LV2SX"

WARNING ! : Carry out the inspection operation of "LV2" washing point and the following maintenance operations using
a three-step ladder with steps large enough to allow safe operation (for “NP15” do the same for "LV2SX") .

Using the plastic key open the safety guard “102” and check whether the belt "T2" is clean; if it has some dirty stripes, unscrew the head of the
nozzles “U1” which are not working properly and clean or replace them (for “NP15” open “102SX” and do the same for “T2SX”).

"LV3"

Using the plastic key open the safety guard 103 and check whether the belt "T3" is clean; if it has some dirty stripes, unscrew the head of the nozzles
“U1” which are not working properly and clean or replace them.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 62

Once this is done, restart the machine following the instructions of the BELTPRESS STARTING UP procedure of the quick guide (without starting up
the sludge and polyelectrolyte pumps) and check that all the nozzles work properly. If everything is OK reassemble all the guards and lock the safety
guards.

In order to thoroughly wash the belts, before powering off and leaving the beltpress, run a washing cycle. Once the machine will be stopped ensure
that all the belts are perfectly clean, otherwise run a second washing cycle.
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7.2EVERY 40 HOURS

WARNING ! : Ensure that all power is isolated from the beltpress and all circuits discharged.
Operators must wear all the required protection for the particular hazards present.

Clean and grease the rails of "R2" and the rams of "R3" following the instructions described below:
"R2" RAILS Unscrew the two screws which block the safety guard "203SX" and remove it.
Clean and grease the rail WSA and WSB and also the "PS1" rod of air cylinder "P1".

"R3" RAMS Unscrew the four screws which lock both the safety guards 206SX and 206DX and remove them (see 4.1).
Clean and lubricate the rams RAMA and RAMB of "R3”.

Once this is done, pressurise the pneumatic circuit and check that the track correcting system works and that "R3" moves properly. If everything is
OK replace all the guards, taking care to tighten all the screws.
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7.3EVERY 160 HOURS

Check the condensate trap of "PR1" air filter regulator: if required unscrew the drain plug and let the water out; once the filter is cleaned close the
drain turning the plug in the opposite direction.

Check that the bearings are not noisy and that they are sufficiently greased. If needed, follow the greasing operation of paragraph 7.4.

Check that the doctor blades N and "N1" touch the cloths over the entire width evenly; adjust them as follows: unscrew and remove the screws which
lock the doctor blade group "N" and then remove this item.

If doctor blade "N1" needs adjusting, loosen and remove the screws which lock the safety guard "200" and then remove this from the machine.
Unscrew and remove the screws which hold the doctor blade group "N1" and then remove it from the machine. Unscrew the screws which lock the
polythene blade to its supporting frame, move the blade some centimetres towards the outside and then tighten all the screws. Reassemble
everything repeating the above steps in reverse order. If the problems remain, replace the worn out doctor blades as in paragraph 8.3.

Move manually the “BIL” finger to verify that it moves smoothly.

 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 65

7.4EVERY 500 HOURS

Remove the rubber caps that close the access to the grease nozzles of the bearings. Grease all the bearings, using the proper tool, with 5 ml of
grease each.
For the bearings W1 remove the safety guards “206DX”, “206SX” and "203SX".

CAUTION :

The frequency and the amount of grease to add can vary on the basis of the
environment (humidity and temperature) and the chemical/physical
characteristics of the substances that touch the housings. Any obvious
deviation from this recommended frequency should be apparent after the first
period of use and the specific application of this machine, in case of necessity
change the operation frequency.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 66

Check the belts conditions. Should one of them be broken or badly worn, proceed with the replacement (refer to chapter 8 to identify the relevant
paragraph).

T1 endless belt should be replaced also when it reaches the maximum extension point allowed (see picture below, check T1 with pneumatic
actuators pressurised).

*MAXIMUM EXTENSION POINT ALLOWED **PNEUMATIC TPSX & TPDX ACTUATOR PRESSURISED

7.5EVERY 1000 HOURS

Check the three bars that sustain the endless belt T1. If they are worn more than 1.5 mm on the diameter, they need to be replaced.

To do this remove the safety guards 203DX and 203SX, unscrew the screw that block them and finally lift and turn the bars in order use the unworn
surface. When all the surface will be worn, the three bars must be replaced with new ones.

Once that the above instructions are completed, reassemble the safety guards 203DX and 203SX.
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Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 68

8UNSCHEDULED MAINTENANCE
WARNING ! : All unscheduled maintenance operations must be carried out by operators trained as specialist technicians.
(see paragraph 1.4).

During the scheduled and unscheduled maintenance operation, the "AREA OF RESPECT" of the machine
must be restricted to the authorised operators only (see 5.1).

All the scheduled and unscheduled maintenance operations must be carried out with all the power supplies
cut off from the beltpress and all its circuits are at zero energy state.
Operator must wear all the required protection

CAUTION : Before carrying out any of the scheduled or unscheduled maintenance operation, the main switch “Q0”
must be locked in position “0” by using the padlock supplied with the machine.

Before carrying out any of the maintenance or adjustments, operators must have read and understood this
manual.

During manual washing operations, do not point the water jet directly at the control panel, motors or
warning lamps.

Before replacing any items, note the positions of the worn out items. In order to assemble the new parts
properly, take note of all the part orientations.
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 69

Monobelt
Teknofa
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 70

8.1UNSCHEDULED WASHING

WARNING ! : All the operations described below must be carried out with all the power isolated from the beltpress and
all the circuits completely discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation described below, lock the main switch "Q0" in position “0” using the
padlock supplied with the machine.

In order to remove sludge deposits from the inside of the machine follow the instructions below (refer to the drawings on page 2 and at the beginning
of this section):
-Unscrew and remove the screws which lock the safety guard "200" and then remove this from the machine;
-Unscrew and remove the screws which lock the doctor blade group "N" and then remove this from the machine;
-Unscrew and remove the screws which lock the safety guard "201" and then remove this from the machine;
-Unscrew and remove the screws which lock the safety guards "203DX" and "203SX" and then remove these from the machine;
-Unscrew and remove the screws which lock the safety guard 202 and then remove this from the machine.

Clean the inside of the machine using a water hose.

CAUTION : During manual washing operations, do not point the water jet directly at the control panel, motors or
warning lamps.

Check that the bearings are not damaged or poorly greased. If needed, grease as described in paragraph 7.3.

Once all the necessary operations have been carried out, reassemble all the safety guards following in reverse order the instructions above.

Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are properly
tightened.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 71

8.2GASKETS REPLACING

WARNING ! : All the operations here below described must be carried out with all the power isolated from the beltpress
and all circuits discharged. Operators must wear all the required protection.

CAUTION : Before carrying out the operation below, lock the main switch "Q0" in position “0” using the padlock
supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

To reach some gasket is necessary to remove some safety guard; follow the instructions described below (refer also to the drawing s at the back of
the frontal cover and at the beginning of this section):
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GASKETS “EG” and “EG1” are accessible without dismounting anything;

GASKETS “EG2” : Unscrew the screws which lock the safety guard "200" and remove it from the machine; now the gasket are accessible.
GASKETS “EG3” : Unscrew the screws which lock the safety guards "203DX" and "203SX" and then remove these from the machine;
Lift and remove the "E3" guard from the machine; now the gasket are accessible.

To replace the old gasket proceed as it follows:

-remove the worn out gasket simply pull down the gasket from its bracket beginning from one side to the other;
-cut a piece of the new gasket of the same length of the old one;
-push up the new one starting from one side to the other.
-

Once all the gaskets have been replaced, reassemble all the parts repeating the above described steps in reverse order.
Verify that everything is properly assembled and that the gaskets touch the belt for their whole lengths.
Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are tightened.
Unlock and remove the padlock from the main switch "Q0" and follow the BELTPRESS STARTING UP procedure up to the line 5.
Let the machine run for half an hour, checking that it works properly.

If everything is OK, the machine is ready to work normally.

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8.3DOCTOR BLADES REPLACEMENT

WARNING ! : All the operations here below described must be carried out with all the power isolated from the beltpress
and all circuits completely discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation below, lock the main switch "Q0" in position “0” using the padlock
supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

Refer to the drawings at page 2 and at the beginning of this section:.

Unscrew and remove the screws which lock the doctor blade group "N" and then remove it from the machine;

If it is necessary to replace the doctor blade "N1", unscrew and remove the screws which lock the safety guard "200" and then remove this from the
machine.

Unscrew and remove the screws which hinge the doctor blade group "N1" and then remove it from the machine.

Remove the worn doctor blade by unscrewing the screws which lock it to its supporting frame.

Replace it with a new one and then tighten again all the screws.

Reassemble everything repeating the above described steps in reverse order.

Check that everything is properly assembled, and that the doctor blades touch for their whole length belts "T1" and "T3".

Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are properly
tightened.

Unlock and remove the padlock from the main switch "Q0" and follow the BELTPRESS STARTING UP of the quick guide.

Let the machine run for half an hour, checking that it works properly. If everything is OK, the machine is ready to work normally.
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8.4HOUSING REPLACEMENT

WARNING ! : All the operations here below described must be carried out with all the power isolated from the beltpress
and all circuits completely discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation below, lock the main switch "Q0" in position “0” by using the padlock
supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

For each case, follow the instructions below (refer to the drawings at the back of the frontal cover and at the beginning of this section):

Vertical housing "W" :

-unscrew and remove the screws which lock the safety guard "200" and then remove this from the machine;
-if the housing to be replaced is assembled on the lower roller repeat the same instruction for the safety guard "201";
-if the housing is the one assembled on the roller "R2", unscrew and remove the screws which lock the safety guard "203DX", and then remove it;
-Unscrew and remove the locking screw assembled on the head of the shaft of the roller, the screws which lock the housing to the beltpress and
remove the housing itself.
Replace with the new one and then reassemble all, following the above instructions in reverse order.

Housing for rams "W1" for "R3" roller:

-unscrew and remove the screws which lock the safety guard 202 and then remove this from the machine;
-Unscrew the screws which lock the housings W1 to the jacking screws of "TPSX" and "TPDX", unscrew and remove the nuts that lock "TPDX" and
"TPSX" to the beltpress frame;
-Unscrew and remove the locking screw assembled on the head of the shaft of the roller "R3", push "R3" towards the centre of the machine and, as
soon as the housing is free from the rams, remove it from the shaft of "R3";
-Replace with the new one and then reassemble all, following the above instructions in reverse order.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 75

Housing for rams "W1" for "R2" roller:

-unscrew and remove the screws which lock the safety guards "203SX" and "203DX" then remove these from the machine;
-unscrew and remove the screw which locks the housing "W1" to the head of the roller "R2";
-unscrew and remove the screws which lock the housing "W" to the beltpress frame and then remove the whole roller from the housing "W1";
-release the screw which locks the housing "W1" to the air cylinder "P1";
-unscrew and remove the screw which locks the air cylinder to the beltpress frame, and then remove the air cylinder "P1";
-Push the housing towards the left and remove it from the rails.
Replace with the new one and then reassemble all, following the above instructions in reverse order.

Square housing "W2" :

-unscrew the security dowel which locks the bearing to the shaft of drum “O”;
-unscrew and remove the screws which lock the housing "W2" to the sludge inlet;
-remove the housing "W2" from the shaft of the drum "O" (for “NP15” repeat the same for drum “OSX”).

Replace with the new one and then reassemble all, following the above instructions in reverse order.

Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are properly
tightened.

Unlock and remove the padlock from the main switch "Q0" and follow the BELTPRESS STARTING UP of the quick guide.

Before leaving let the machine run for half an hour, checking that it works properly.

If everything is OK, the machine is ready to work normally.

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8.5ENDLESS BELT "T1" REPLACEMENT

Lift the knob "PKR1" of "PR1" air reducer and unscrew it in order to bring the pressure to 0 bars.
Shut off the air supply by pulling the handle of "V0" towards the outside of the machine (see 6.3.1).

WARNING ! : All the operations here below described must be carried out with all power isolated from the beltpress and
all circuits discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation described below, lock the main switch "Q0" in position “0” by using the
padlock supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

Refer to the drawings at the back of the frontal cover and at the beginning of this section:
-Unscrew and remove the screws which lock the doctor blade group "N" and then remove this
from the machine;
-Unscrew and remove the screws which lock the safety guard "200", "201", "203DX", "203SX"
and “202” and then remove them from the machine;
-Unscrew and remove the screws which lock the doctor blade group "N1" and the "TRG"
hopper and then remove these from the machine;
-Completely unscrew the nuts DD of the M30 jacking screws of "TPDX" and "TPSX" in order to
have "T1" completely loose;
-Disassemble the belt alignment roller by unscrewing the fixing screws on the vertical housing
"W".
-Release the roller "R2" from the housing on rams "W1";
-Unscrew the screw which locks the cloth supporting bars R, and then remove them;
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 77
For each of the transmission rollers "R1", proceed as follows:
-unscrew one of the two screws which locks the bearings to the housing "W" at one end of the roller "R2";
-unscrew the two screws which lock the opposite housing to the machine and remove the roller "R2" passing through the belt "T1";
-Take out the belt "T1" from the side of the machine where the tensioning roller "R3" is assembled;
-Extract the tensioning roller "R3" by letting the slide supports out the structure of the machine and then take out "R3" with the belt "T1".

Check that all the bearings are in good condition and if necessary, change them.

If necessary clean the inside of the machine following the instructions of the unscheduled washing.

Check that gaskets "EG", "EG1" and "EG3" are in good condition; if necessary, replace them.

Remove the worn-out cloth and replace it by a new one repeating all the above described steps in reverse order.

Ensure that :
1.the new "T1" cloth is re-assembled at the centre of the perforated cylinder "CF";
2.the arrows marked on "T1" match the direction shown in paragraph;
3.the words " LATO FANGO" marked on one side of the belt "T1" are clearly visible;
4.the gaskets "EG" touch the belt for their whole length on the side where the words "LATO FANGO" are;
5.the finger “BIL” moves freely without entanglement and it is able to follow the lateral movement of belt T1;
6.distance TPX be 220 mm in both sides and DD nuts are well tighten (see picture of the adjacent page).

Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are properly
tightened.

Follow the pneumatic setting described in paragraphs (see 6.3.1). Check that pneumatic actuators move the tensioning roller "R3"

Unlock and remove the padlock from the main switch "Q0" and follow the BELTPRESS STARTING UP of the quick guide.

Check that the motion of the belt follows the arrows marked on "T1". Before leaving let "T1" run for half an hour, checking that it travels properly
without twisting or buckling.

If everything is OK, the machine is ready to work normally.

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8.6BELT "T3" REPLACEMENT

Activate the beltpress; wait until the junction of the cloth of the perforated cylinder "CF" is under the doctor blade N1, and then shut it down.

WARNING ! : All the operations below described must be carried out with the power isolated from the beltpress and all
circuits completely discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation below, lock the main switch "Q0" in position “0” by using the padlock
supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

Refer to the drawings at the back of the frontal cover and at the beginning of this section:
−Unscrew and remove the screws which lock the safety guard "200" and then remove this from the machine;
−Unscrew and remove the screws which lock the doctor blade group "N1" and the "TRG" hopper and then remove these from the machine;
−Unscrew the screws which hold the polythene strip to the top and both sides of perforated cylinder "CF" and then remove it;
−Unscrew the "T3" tensioning screws and remove them together with the metal strips (Take note of the positions of the longer screws);
−Remove the worn-out perforated cylinder cloth, by sliding it from between the belt "T1" and the "CF" surface
−Fit the new belt "T3" sliding it between the belt "T1" and the "CF" surface, taking care that the writing marked on the belt "T3" is clearly visible;
−Position the new belt so that its holes match with the threaded ones of "CF" and with those on the metal strip;
−pass the longer screws through the holes of the metal strip and the new belt and then screw them in their correct holes (following the note);
−Before fitting the short screws, pre-tension the belt "T3" by slowly and evenly screwing the longer screws (Ideal condition is reached when the short
screws can be screwed by hand for about 15 mm);
−After that, tighten all the screws slowly and evenly, taking care that the metal strip goes down evenly flat (It is not necessary to screw the screws
completely, since it is enough to have the "T3" belt tightly wrapped around the "CF" surface);

Once the belt is fixed, reassemble the polythene strip, the supporting frame of "N1" and the safety guard "200", following the dismantling procedure in
reverse order and taking care that "T1" is in the middle of "T3".
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 79

Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are properly
tightened.
Unlock and remove the padlock from the main switch "Q0" and follow BELTPRESS STARTING UP procedure of the quick guide. Check that the
wording marked on "T3" is clearly visible.
Let the machine run for half an hour, checking that it works properly. If everything is OK, the machine is ready to work normally.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 80

8.7BELT "T2" REPLACEMENT (and /or "T2SX")

WARNING ! : All the operations here below described must be carried out with the power isolated from the beltpress and
all circuits discharged.
Operators must wear all the required protection

CAUTION : Before carrying out the operation below, lock the main switch "Q0" in position “0” using the padlock
supplied with the machine.
Before carrying out any of the maintenance or adjustments, operators must have studied and understood
this handbook. Note positions and quantities of parts to be removed or replaced, in order to re-assemble
the new spare parts properly (e.g. screw positions).

Refer to the drawings at the back of the frontal cover and at the beginning of these section:
−Unscrew and remove the screws which lock the safety guard "205", and then remove this from the machine;
−Before disassembling the sludge inlet and the motor "M2", take care to support the rotating drum “O” by means of ropes or chains;
−Lift off the rotating drum “O” from the prethickener tank; turn it so that the horizontal joint is easily accessible and, in order to secure it and work in a
safely way, put it on two stands (if stands are not available put it on the floor).

CAUTION : These beltpresses also have a second rotating drum "OSX", which is wrapped by the belt "T2SX" (see
Only for NP15 drawing at the beginning of this section).
Should "T2SX" need to be replaced, proceed with the removal of the sludge inlet "ASX" and motovariator
"M2.1", following the same instructions explained above.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 81

Mark the metal ring of the inlet side with the writing “IN”, and the other one with the writing “OUT”;
−Unscrew and remove all the screws that lock the horizontal metal strip (take care to note the direction of the cloth overlap). Then proceed with the
“rings” strips, and then remove the worn out belt;
−Fit the new belt, taking care that the writing is on the sludge inlet side of the rotating drum, looking towards the inside of the rotating drum (the
sludge must be on the side of the belt where the writing is);Temporarily fix the new belt by fitting some screws;
−Push the belt against the inlet side disk, and in order to easily assemble the metal strips and the screws, centre as many holes as possible; if some
of these holes do not match with the threaded ones of the rotating drum, enlarge them by using a hot pointed tool;
−Fit all the screws, starting from the inlet side ring, then the opposite ring and lastly the horizontal strip;
−Once all the screws are positioned, tighten them progressively to fix the belt;
−Reassemble the prethickener by following the dismantling instructions in reverse order;
−Before starting up the machine go around it to ensure that all the safety guards are properly assembled and that all the screws are tightened.
Unlock and remove the padlock from the main switch "Q0" and follow BELTPRESS STARTING UP procedure of the quick guide.

Let the machine run for half an hour, checking that it works properly; If everything is OK, the machine is ready to work normally.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 82

9DISPOSAL OF THE MACHINE

Should the MONOBELT© be disposed, follow the instructions below:

Clean the whole machine following paragraph 8.1, taking care to remove all the sludge deposits.

Cut off all the supply sources:

Disconnect all the wiring and connections from the machine (either electrical, pneumatic, hydraulic and for the sludge and polyelectrolyte piping and
also for the filtrate disposal piping).

Ensure that all the hollow parts of the machine are emptied and then seal their accesses.

If the machine may be used in the future, follow the instructions in paragraph 3.2.

The user must observe any disposal safety regulations in force in the country where the installation has been made.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 83

10MOTORS
10.1PERFORATED CYLINDER MOTOR “M1”

On “M1” are available two label : one to identify the code number and the other to identify all the electrical data of the motor.
In order to have all the data at hand, it is suggested to write here the SERIAL No reported on the GEARBOX / VARIATOR:

GEARBOX “R-4201.1” “R-4201.2”

REDUCTION RATE 1/320 1/392
INLET FLANGE IEC 71B5* IEC 80B5*
OUTLET ARM: MONOBELT MONOBELT
FINAL SPEED: 0.5 – 2.5 RPM 0.5 – 2.5 RPM

VARIATOR “R-4201.2” “R-4202.2”

REDUCTION FIELD: 1–5 1–5
IN / OUT FLANGES: IEC 71B5* IEC 80B5*

MOTOR “R-4201.3” “R-4202.3”

POWER 0.25 kW 3 Ph 50Hz 0.55 kW 3 Ph 50Hz
RPM 900 rpm 900 rpm
OUTLET FLANGE: IEC 71B5* IEC 80B5*

*European standard size: “IEC ## B5” is the size of the flange shape “B5” assembled on a motor size (e.g. “71”, see motor data sheet). With this data
automatically it is defined also the shaft coupling (the male shaft for motor and the female shaft of the variator). Note that also between variator and top
gearbox the coupling is “IEC ## B5”, therefore also the male shaft of the variator (outlet shaft) and the female shaft of the gearbox (inlet shaft) are
defined in the same way.

"M1" variator mechanism is dry running therefore it need no lubrication. "M1" reducer is long-life lubricated therefore do not need change and/or refilling
of lubricant. Should this motor be changed, complete the order code with the code reported on the metallic label.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 84

10.2ROTATING DRUM MOTOR “M2” and “M2.1”

M2 available on all the Monobelt of this handbook, while “M2.1” is available only on MONOBELT type NP15 / NP15-6 /NP20-6. When both are
present M2 and M2.1 are identical.
On this motorisation groups are available two label : one to identify the code number and the other to identify all the electrical data of the motor.
In order to have all the data at hand, it is suggested to write here the SERIAL No reported on the GEARBOX / VARIATOR:

GEARBOX “R-4210.1” “R-4215.1

REDUCTION RATE 1/49 1/59
INLET FLANGE IEC 71B5* IEC 71B5*
OUTLET ARM FOR SCRUDRAIN: AD04C / AD04D AD06C / AD06D
FINAL SPEED: 6-30 RPM 5-25 RPM

VARIATOR “R-4200.2”
REDUCTION FIELD: 1–5
INLET / OUTLET FLANGES: IEC 71B5*

MOTOR “R-4200.3” “R-4215.3”

POWER 0.37 Kw 3 Ph 50Hz 0.55 Kw 3 Ph 50Hz
RPM 1400 rpm 1400 rpm
OUTLET FLANGE: IEC 71B5*. IEC 71B5*.

*European standard size: “IEC 71 B5” is the size of the flange shape “B5” assembled on a motor size “71” (see motor data sheet). With this data
automatically it is defined also the shaft coupling (the male shaft for motor and the female shaft of the variator). Note that also between variator and
top gearbox the coupling is “71 B5”, therefore also the male shaft of the variator (outlet shaft) and the female shaft of the gearbox (inlet shaft) are
defined in the same way.

"M1" variator mechanism is dry running therefore it need no lubrication. "M1" reducer is long-life lubricated therefore do not need change and/or
refilling of lubricant. Should this motor be changed, complete the order code with the code reported on the metallic label.

10.3WASHING PUMP “M3”

"M3" motor is assembled directly to the washing pump identified on paragraph 12.1, please refer to that paragraph for any further information.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 85

11SPARE PARTS
11.1SPARE PART ORDER CODE

To order a spare part the user must specify the series number of the machine, the type of beltpress and the reference number of the part to change.
Proceed as follows:
read the series number on the metal label fixed to the machine;
read the machine model on the same metal label;
use the reference number used in this handbook (see 11.2)

Send to the nearest supplier, or directly to Teknofanghi a fax indicating the complete code and the number of pieces that need replacing.

Example 1

Spare part : black roller. Looking into the handbook this belt is referenced “R1”. On the machine metal label is written :

TYPE: NP15EK
SERIAL NUMBER : C07/00074

Resulting code is : C07/00074-NP15EK-R1

 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 86

11.1.1 CONSUMABLE PARTS (FOR TWO YEARS OF OPERATION)

REPLACE WITH NEW CODES

Refer to reference list 11.2.

One set of all the gaskets, our code R-4320, which comprises:.
One set of nozzles, our code R-4114, which comprises No 100 nozzles “U1”.
One vertical housing “W”, our code R-4135.2.
One housing for rams “W1”, our code R-4135.3.
One square housing “W2”, our code R-4135.1.

Since the codes of the set of doctor blades vary for each of the machines, it needs one of the following sets :
NP06 our code R-4344, one set of doctor blades which comprises No 1 “N” and No 1 “N1”.
NP08 our code R-4340, one set of doctor blades which comprises No 1 “N” and No 1 “N1”.
NP12 our code R-4341, one set of doctor blades which comprises No 1 “N” and No 1 “N1”.
NP15 our code R-4342, one set of doctor blades which comprises No 1 “N” and No 1 “N1”.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 87

11.1.2SUGGESTED SPARE PARTS FOR EMERGENCY (QUICK RESTART OF THE MACHINE)

Refer to reference list 11.2.

One set of screws, our code R-4311, which comprises: No 30 pieces “FV”.
One air control group, our code R-4223, which comprises: “PMR1”, “PMR2”, PR1”, “PR2” and “PRS” (already assembled).
One air cylinder “P1”, our code R-4226.
One set of nozzles, our code R-4114, which comprises No 100 nozzles “U1”.
One solenoid valve “EVT” our code R-4430.
One proximity sensor our code R-4443 (“PXT” and “PXFC” are identical).

One perforated cylinder motor ns code R-4201 (NP06/NP08).

One perforated cylinder motor ns code R-4202 (NP12/NP15).

One prethickener motor ns code R-4203

One prethickener motor ns code R-4204 (“NP12-6S / “NP15-6D” only).

One set of bearings, our code R-4133, which comprises No 9 “W”, No 3 “W1” (“-AD” only).
One set of bearings, our code R-4135, which comprises No 9 “W”, No 3 “W1” and No 1 “W2”.
One set of bearings, our code R-4136, which comprises No 9 “W”, No 3 “W1” and No 2 “W2” (“NP15” only).

Since the code of the belt “T1” varies for each of the machines, it needs one of the following pieces :
NP06 one belt “T1”, our code R-4110.
NP08 one belt “T1”, our code R-4101.
NP12 one belt “T1”, our code R-4102.
NP15 one belt “T1”, our code R-4103.

One belt “T2”, our code R-4104 (Note for NP15 only: the code for the belt “T2SX” is the same).
One belt “T2”, our code R-4108 only for “NP12-6S” / “NP15-6D” (Note for NP15 only: the code for the belt “T2SX” is the same).

Since the codes of the belt “T3” vary for each machine, it needs one of the following pieces :
NP06 one belt “T3”, our code R-4112.
NP08 one belt “T3”, our code R-4105.
NP12 one belt “T3”, our code R-4106.
NP15 one belt “T3”, our code R-4107.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 88

11.2REFERENCE LIST

REFERENCE ITEM DRAWING

AVAILABILITY

0 METAL LABEL TO IDENTIFY THE MACHINE R.D.

4 WATER ISOLATION VALVE (NOT IN SCOPE OF SUPPLY) 13
14 WHASING WATER SOURCE 13
20 SLUDGE INLET OF THE ROTATING DRUM "O" R.D.
21 COMPRESSED AIR INLET R.D.
22 WASHING WATER INLET R.D.
23 FOUNDATION POOL TO COLLECT THE WATERS COMING FROM THE BELTPRESS ??
25 CAKE OUTLET R.D.
40 CONTROL PANEL R.D.
102 SAFETY GUARD OF “LV2” MANIFOLD (PRETHICKENER) 4.1
102SX SAFETY GUARD OF “LV2SX” MANIFOLD (NP15 PRETHICKENER only) 4.1
103 SAFETY GUARD OF “LV3” MANIFOLD (PERFORATED CYLINDER) 4.1
104 PRETHICKENER INSPECTION PORT 4.1
104SX PRETHICKENER INSPECTION PORT (NP15 only) 4.1
200 UPPER SAFETY GUARD FOR “CF” 4.1
201 BOTTOM SAFETY GUARD FOR “CF” 4.1
202 TENSIONING ROLLER SAFETY GUARD 4.1
203DX RIGHT SIDE SAFETY GUARD 4.1
203SX LEFT SIDE SAFETY GUARD 4.1
204 SAFETY GUARD FOR "CF" INSPECTION 4.1
205 PRETHICKENER SAFETY GUARD 4.1
206DX SAFETY GUARD FOR "R3" RAMS 4.1
206SX SAFETY GUARD FOR "R3" RAMS 4.1
BIL FINGER THAT DETECTS THE “T1” BELT POSITION 6.3.1
CF PERFORATED CYLINDER R.D.
D PRETHICKENER CHUTE R.D.
DD LOCK NUTS OF THE JACKING SCREW 8.5

LEGENDA: NUMBERS = PARAGRAPH / CHAPTER R.D.= REFERENCE DRAWING T.B.= TERMINAL BOARD (SHEET 6 OF THE ELECTRIC DIAGRAM OF CHAPTER 15)
T.S.= QUICK GUIDE TROBLE SHOOTING (CONTROL PANEL DOOR DRAWING) S.U.= QUICK GUIDE START UP
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 89

REFERENCE ITEM DRAWING

AVAILABILITY
EG GASKETS FOR THE SIDE WALL “E” 8.2
EG1 GASKET FOR SIDE WALLS “E1” 8.2
EG2 GASKET FOR HOPPER “TRG” 8.2
EG3 GASKET FOR GUARD “E3” 8.2
EGP PLASTIC RIVETS 8.2
EGPC CENTRAL INSERT OF THE PLASTIC RIVET “EGP” 8.2
EMDX RIGHT EMERGENCY STOPPING DEVICE 4.1
EMQE CONTROL PANEL EMERGENCY STOPPING DEVICE R.D.
EVT SOLENOID VALVE TO CONTROL BELT “T1” TRACKING R.D.
F BAFFLES S.U.
F1 SLUDGE BREAKER COMBS S.U.
FV ADJUSTMENT SCREWS OF "F" AND "F1" S.U.
H3 YELLOW ALARM LAMP T.S.
IN3 INLET FOR THE IMMEDIATE STOPPING OF THE MONOBELT FACTORY BRIDGED (USE WITH n.o. CONTACT) T.B.
IN7 INLET FOR THE DELAYED STOPPING FOR BELTS WASHING FACTORY BRIDGED (USE WITH n.o. CONTACT) T.B.
JL1 PIPING FOR THE WASHING MANIFOLD “LV1” 12.2
JL2 PIPING FOR THE WASHING MANIFOLD “LV2” 12.2
JL2SX PIPING FOR THE WASHING MANIFOLD “LV2SX” 12.2
JL3 PIPING FOR THE WASHING MANIFOLD “LV3” 12.2
JPL PIPING FOR THE WASHING PUMP 13
K23 DIMENSION FOR TRANSPORT 3
K24 DIMENSION FOR TRANSPORT 3
K30 DIMENSION FOR TRANSPORT 3
K31 DIMENSION FOR TRANSPORT 3
LV1 “T1” BELT WASHING MANIFOLD 7.1
LV2 ROTATING DRUM “O” WASHING MANIFOLD (BELT “T2”) 7.1
LV2SX ROTATING DRUM “OSX” DRUM WASHING MANIFOLD (BELT “T2SX”) (NP15 only) 7.1
LV3 PERFORATED CYLINDER WASHING MANIFOLD (BELT “T3”) 7.1

LEGENDA: NUMBERS = PARAGRAPH / CHAPTER R.D.= REFERENCE DRAWING T.B.= TERMINAL BOARD (SHEET 6 OF THE ELECTRIC DIAGRAM OF CHAPTER 15)
T.S.= QUICK GUIDE TROBLE SHOOTING (CONTROL PANEL DOOR DRAWING) S.U.= QUICK GUIDE START UP
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REFERENCE ITEM DRAWING

AVAILABILITY
M1 PERFORATED CYLINDER MOTOR “CF” R.D.
M2 ROTATING DRUM “O” MOTOR R.D.
M2.1 ROTATING DRUM “OSX” MOTOR (NP15 only) R.D.
M3 MOTOR OF THE WASHING PUMP 13
MK1 SPEED ADJUSTMENT KNOB OF “M1” S.U.
MK2 SPEED ADJUSTMENT KNOB OF “M2” S.U.
MK2.1 SPEED ADJUSTMENT KNOB OF “M2.1” (NP15 only) S.U.
MV1 MANUAL VALVE TO OPEN THE “LV3” WASHING POINT R.D.
N DOCTOR BLADE OF “T1” R.D.
N1 DOCTOR BLADE OF “T3” (PERFORATED CYLINDER “CF”) 8.1
NZ PLASTIC FOR THE NOZZLES “U1” 7.1
O PRETHICKENER ROTATING DRUM R.D.
OSX LEFT PRETHICKENER ROTATING DRUM (NP15 only) R.D.
OUT3 VOLTAGE FREE N.O. CONTACT COLLECTIVE ALARM T.B.
OUT4 VOLTAGE FREE N.O. CONTACT BELTPRESS STOPPED/RUNNING T.B.
OUT5 VOLTAGE FREE N.O. CONTACT FOR ACTIVATING SLUDGE AND POLY. PUMPS T.B.
P1 AIR CYLINDER R.D.
P2 RED PUSH BUTTON : BELTPRESS STOP R.D.
P3 GREEN PUSH BUTTON : BELTPRESS START R.D.
P5 RED LIGHTED PUSH BUTTON (SLUDGE AND POLYELECTROLYTE PUMPS STOP) R.D.
P6 GREEN LIGHTED PUSH BUTTON (SLUDGE AND POLYELECTROLYTE PUMPS START) R.D.
P12 BLUE PUSH BUTTON : ALARM RESET R.D.
PKR1 KNOB TO REGULATE THE PRESSURE OF “PR1” AIR REDUCER (“P1” WORKING PRESSURE) 6.3.1
PKR2 KNOB TO REGULATE THE PRESSURE OF “PR2” AIR REDUCER (“TPDX” &”TPSX”) 6.3.1
PL STUD FOR THE BELTPRESS FOOT (FONDATION) 12
PMR1 AIR REDUCER “PR1” GAUGE 6.3.1
PMR2 AIR REDUCER “PM2” GAUGE 6.3.1
PNP WEIGHTS FOR THE “N” DOCTOR BLADE S.U.
PR1 AIR REDUCER FOR THE WORKING PRESSURE OF “P1” 6.3.1
PR2 AIR REDUCER FOR THE WORKING PRESSURE OF “TPSX” & “TPDX” 6.3.1
PRS PRESSURE SWITCH (PNEUMATIC CIRCUIT) 14
PS1 “P1” AIR CYLINDER ROD 7.2

LEGENDA: NUMBERS = PARAGRAPH / CHAPTER R.D.= REFERENCE DRAWING T.B.= TERMINAL BOARD (SHEET 6 OF THE ELECTRIC DIAGRAM OF CHAPTER 15)
T.S.= QUICK GUIDE TROBLE SHOOTING (CONTROL PANEL DOOR DRAWING) S.U.= QUICK GUIDE START UP
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REFERENCE ITEM DRAWING

AVAILABILITY

PXFC SENSOR TO DETECT THE WRONG POSITION OF THE “T1” BELT (BELT TRACKING ALARM) R.D.
PXT SENSOR TO CONTROL THE BELT “T1” TRACKING AND DETECT ITS MOTION R.D.
Q0 MAIN SWITCH R.D.
R “T1” SUSTAINING BARS 8.1
R1 ROLLERS 8.1
R2 ROLLER TO CORRECT BELT “T1” TRACKING R.D.
R3 TENSIONING ROLLER 7.2
RAMA UPPER RAMS FOR “W1” OF ROLLER “R3” 7.2
RAMB LOWER RAMS FOR “W1” OF ROLLER “R3” 7.2
RN WASHER FOR THE JACKING SCREWS 8.5
SIL DISCHARG PLUG OF THE PNEUMATIC SYSTEM (TRACKING CIRCUIT) 14
SP PNEUMATIC SOURCE (6-9 BAR) 14
SPDX POINT THAT “W1” OF “R2” MUST REACH TO MOVE “T1” AWAY FROM THE CONTROL PANEL SIDE 6.3.1
SPSX POINT THAT “W1” OF “R2” MUST REACH TO MOVE “T1” TOWARD THE CONTROL PANEL SIDE 6.3.1
SL SLUDGE PRESSED BETWEEN “T1” AND “T3” R.D.
T1 ENDLESS BELT R.D.
T1SX BELT „T1“ THAT MOVES TOWARDS THE CONTROL PANEL SIDE OF THE MACHINE 6.6.6
T1DX BELT „T1“ THAT MOVES TOWARDS THE OPPOSITE PART OF THE CONTROL PANEL SIDE OF THE MACHINE 6.6.6
T2 FILTER CLOTH OF ROTATING DRUM “O” 8.1
T2SX FILTER CLOTH OF ROTATING DRUM “OSX” (NP15 only) 8.1
T3 FILTER CLOTH OF THE PERFORATED CYLINDER “CF” R.D.
TPX DISTANCE BETWEEN “TPSX” PLATE AND “W1” OF THE “R3” ( NOTE THIS DISTANCE IS EQUAL FOR “TPDX”) 8.5
TPDX RIGHT PNEUMATIC ACTUATOR 8.1
TPSX LEFT PNEUMATIC ACTUATOR 7.2
TRG COLLECTING SLUDGE HOPPER 8.1

LEGENDA: NUMBERS = PARAGRAPH / CHAPTER R.D.= REFERENCE DRAWING T.B.= TERMINAL BOARD (SHEET 6 OF THE ELECTRIC DIAGRAM OF CHAPTER 15)
T.S.= QUICK GUIDE TROBLE SHOOTING (CONTROL PANEL DOOR DRAWING) S.U.= QUICK GUIDE START UP
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 92

REFERENCE ITEM DRAWING

AVAILABILITY

U1 WASHING NOZZLES 7.1

V0 AIR PRESSURE ISOLATING/DISCHARGING VALVE 6.3.1
W VERTICAL HOUSING WITH BEARING 8.1
W1 HOUSING FOR RAM (WITH BEARING) FOR ROLLERS “R2” AND “R3” R.D.
W2 SQUARE HOUSING (WITH BEARING) FOR PRETHICKENER DRUM 8.1
WG RUBBER CAP OF THE ACCESS PORT FOR GREASING THE HOUSINGS WITH BEARINGS 7.4
WSA UPPER RAIL FOR “W1” OF “R2” 7.2
WSB LOWER RAIL FOR “W1” OF “R2” 7.2
Y AREA OF RESPECT DIMENSION : MINIMUM WIDTHS SUGGESTED 12.1
Y5 DIMENSION : DISTANCE BETWEEN THE CONCRETE FEET 12.1
Y11 MONOBELT DIMENSION 12.2
Y12 MONOBELT DIMENSION 12.2
Y13 MONOBELT DIMENSION 12.2
Y17 MONOBELT DIMENSION 12.2
Z MOTOR “M1” ROTATION DIRECTION R.D.
Z15 MONOBELT DIMENSION 12.2
Z16 MONOBELT DIMENSION 12.2

LEGENDA: NUMBERS = PARAGRAPH / CHAPTER R.D.= REFERENCE DRAWING T.B.= TERMINAL BOARD (SHEET 6 OF THE ELECTRIC DIAGRAM OF CHAPTER 15)
T.S.= QUICK GUIDE TROBLE SHOOTING (CONTROL PANEL DOOR DRAWING) S.U.= QUICK GUIDE START UP
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 93

12DIMENSIONS
12.1FOUNDATION
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 94

12.2DIMENSION

Dimensions of all the MONOBELT® are reported here below, apart “-AD” which specific dimension are shown in the quick guide..
In order to identify the correct unit, please refer to the metal label fixed to the machine (see paragraph 2).

CAUTION: The short dashes-line around the MONOBELT, reported in all the drawings of this section, identify the
“AREA OF RESPECT” of the machine.

To identify the machine read the metal label available on its frame (refer to the drawing on page 2).

Monobelt R
Teknofanghi
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 95

Monobelt R
Teknofanghi
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 96
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 97

13HYDRAULIC LAYOUT

FUORI FORNITURA
OUT OF SUPPLY

14
4 22
R
MONOBELT

Note that “K” model have the same consumption / characteristic.

 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 98

13.1WASHING PUMP

Motor "M3" is assembled to the centrifugal double stage impeller pump. Washing pumps do not need maintenance or lubrication.
Refer to the previous page to identify the “TYPE” of pump for each of the different beltpresses . It is recommended to use bearings with C3 fit and
“Arcanol L12V” grease. Requiring spares indicate Monobelt Type, Serial Number, pump type and constructor code plus the referring number of the
tables below.

CAUTION : Washing pumps should never be operated without water as it can seriously damage the impellers.

N° Descrizione - Description Q.tà / Q.ty Pump code Pump code Pump code
PUMP TYPE CA70/45B CA200/35 CA200/55
CONSTRUCTOR CODE 101810100 101810150 101810160

15 Flangia aspirazione - Suction flange 1

16 Corpo pompa - Pump body 1
17 Girante - Impeller 1
18 Kit Tenuta meccanica - Mechanical seal set 1
19 Coperchio diffusore - Diffuser cover 1
20 Diffusore - Diffuser 1
21 Coperchio diffusore finale - Last stage diffuser cover 1
22 Diffusore finale - Last stage diffuser 1
23 Guarnizione OR - "O" Ring 1
24 KIT Bloccaggio giranti / Impeller docking kit 1
25 Tappi+OR / Plugs+ ORings 1
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 99

N° Descrizione - Description Q.tà / Q.ty Pump code Pump code Pump code
PUMP TYPE CA70/45B CA200/35 CA200/55
CONSTRUCTOR CODE 1 101810100 101810150 101810160
MOTOR POWER 1.1 kW 2.2 kW 3.0 kW

1 Albero+rotore+completo - Shaft+rotor+complete 1
2 Kit Cuscinetti - Ball bearing set 1
3 Kit Anelli tenuta – Set of rings 1
4 Coprimorsettiera - Terminal board cover 1
5 Condensatore / Condensator 0
6 Kit Tiranti - Tie rods set 1
8 Lanterna - Adaptor 1
9 Cassa mot.+stat.avv. - Motor case + wound stator 1
10 Piedi Motore / Motor Feet 1
11 Coperchio motore - Motor cover 1
12 Ventola - Fan 1
13 Copriventola - Fan cover 1
14 Morsettiera - Terminal board 1

Requiring spares indicate Monobelt Type, Serial Number, pump type and constructor code plus the referring number of the tables above.
Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 100
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 101

14PNEUMATIC DATA

fuori fornitura
out of supply

monobelt r

REF ITEM
EVT 5 WAY SOLENOID VALVE (CLOSED CENTER)
PMR1 “P1” GAUGE (T1 TRACKING SYSTEM)
PMR2 “TPDX / TPSX” GAUGE
PR1 AIR PRESSURE REGULATOR OF “P1”. WORKING FIELD: FROM 6 bar UP TO 8 bar
PR2 AIR PRESSURE REGULATOR OF “TPDX / TPSX”*. WORKING FIELD: min 2 bar / max 4 bar
PRS AIR PRESSURE SWITCH (SET TO 4 bar)
SIL DISCHARGE PLUG OF THE TRACKING SYSTEM
SP PNEUMATIC SOURCE (6-9 bar)
TPDX; TPSX AIR SPRING (T1 TENSIONING SYSTEM)
V0 SECTION VALVE WITH PRESSURE RELEASE
VU CHECK VALVE
Note The air coming from the air pressure source must be dried and oil free.
The compressor should be installed in a separate room to ensure humidity free and corrosive agent free air.
* The pressure of PR2 gives the force used to tension T1 belt and to dewater the sludge in the direct proportional way.
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 102

15ELECTRICAL DATA
WARNING AND CONTROL DEVICE

Ref. DESCRIPTION FUNCTION

H3 Yellow pilot lamp On the control panel the yellow alarm lamp is available under the big triangle with the
exclamation mark. When this lamp is on, the control panel has detected an alarm.
P2 Red push button The machine stops as soon as this button is pushed.
P3 Green push button The machine starts as soon as this button is pushed. In case of alarm, it does not work
(machine will not start) apart for Belt tracking alarm that start up M1 and washing pump (P3
must be kept pushed to let them run, see 6.6.5).
P5 Red lighted push button The sludge and polyelectrolyte pumps are immediately stopped as soon as this button is pushed
(P5 light on, P6 light off).
P6 Green push button The sludge and polyelectrolyte pumps are immediately started up as soon as this button is
pushed (P6 light on, P5 light off).
P12 Blue push button This button is used to cancel the alarm condition (see paragraph 6.6 for more details).
Q0 Black/grey two position main When "Q0" is in position “0” the power source is disconnected from control panel; turning it to
switch (0-1) position “1” the power source is connected to the control panel (P5 light on).

EMERGENCY STOPPING DEVICE

Ref. DESCRIPTION FUNCTION

EMQE Self locking push button with Pushing one of these devices it trips on the self locking switch and the whole machine shut itself
red mushroom head on yellow down (yellow alarm lamp on and "P5" off). The alarm cannot cancelled until the the device has
EMDX field. not been reset: Turn the red head anti-clock wise to release the activated device (“P5” will light
on), and push P12 to cancel the alarm (yellow alarm lamp off).
 Teknofanghi MONOBELT “E” / “EK” maintenance and operational handbook ME00-E-150311.doc Page 103

15.1ELECTRIC DIAGRAM

The electrical diagram of this paragraph is referred to the control panels of all the MONOBELTS® of this handbook.

Where the control panel has a specific items a tables give the reference to the appropriate model. To verify the model you have, please refer to the
metal label on the machine (see paragraph 2).
 1 2 3 4 5 6 7 8 9 10 11 12

Diagram: 10222 400T5 REV. 01-02-2013

DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

N° SHEET TITLE TITLE ELECTRICAL PANEL FOR OBJECT

1 INDEX
1A SYMBOL LEGEND
MONOBELT
2 CONTROL PANEL FRONT
3 INTERNAL DISPOSITION
4 ON LINE POWER
WIRING DIAGRAM
5E "E" AUXILIARIES CIRCUITES
5 EK "EK" AUXILIARIES CIRCUITES "NP06E" - "NP08E" - "NP12E" - "NP12-6SE"
6 TERMINAL STRIP "NP15E" - "NP15-6DE"
7 COMPONENT LIST "NP06EK" - "NP08EK" - "NP12EK" - "NP12-6SEK"
TAB ELECTRICAL SYMBOL "NP15EK" - "NP15-6DEK"

SYMBOLS FOLLOWING I.E.C. 617 - UI 303766

NOTE:

DATE DESCRIPTION REVISION DRAWN UP

01/02/13 POWER SUPPLY DIRECT TO "Q0" GIUSEPPE SQUILLACE

TITLE: ELECTRICAL PANEL: QCNP##E/EK

TEKNOFANGHI S.R.L. PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com INDEX Sheet : 1 of 7 + TAB
 13 14 15 16 17 18 19 20 21 22 23 24

RIF. LABEL LIST COLOR

DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

EMQE EMERGENCY STOPPING DEVICE RED

H3 ALARM YELLOW
250 515
P2 STOPPING RED

P3 STARTING UP GREEN

P5 SLUDGE & POLYELECTROL. PUMPS STOP (LIGHTED) RED

Monobelt

P6 SLUDGE & POLYEL. PUMPS STARTING UP (LIGHTED) GREEN

P12 ALARM RESET BLUE

Monobelt

Q0 MAIN SWITCH BLACK

Teknofanghi

650
EMDX EMQE PRS PXFC Q#
EMQE Q0

P5 P6 P3 P2 P12
Teknofanghi S.r.l. www.teknofanghi.it

TITLE: ELECTRICAL PANEL: QCNP##E/EK

TEKNOFANGHI S.R.L. CONTROL PANEL PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com
FRONT DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 2 of 7 + TAB
 25 26 27 28 29 30 31 32 33 34 35 36

400
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

"E" TYPE
ONLY
QA1QA2
KA3 KA5 KA4
TR1

NP15 TYPE
ONLY
"EK" TYPE ONLY
Q1 Q2 Q2.1 Q3 Q4 Q5 Q6

0 I 0 I 0 I 0 I 0 I 0 I 0 I
600

KM1 KM2 KM2.1 KM3 KM4 KM5 KM6

QO

PE
TITLE: ELECTRICAL PANEL: QCNP##E/EK
TEKNOFANGHI S.R.L. INTERNAL PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com
DISPOSITION DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 3 of 7 + TAB
 37 38 39 40 41 42 43 44 45 46 47 48
NP15 TYPE ONLY "EK" TYPE ONLY
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

QA1

Q1 Q2 Q2.1 Q3 Q4 Q5 Q6

QO 0
SEE LINE

KM1 KM2 KM2.1 KM3 KM4 KM5 KM6 TR1

R. S. T. 0 24

PE 01
QA2

U1 V1 W1 U2 V2 W2 U2.1 V2.1 W2.1 U3 V3 W3 U4 V4 W4 U5 V5 W5 U6 V6 W6 49

0 02
POWER LINE 400V 50HZ
RATED POMPA POLIEL. POMPA FANGHI COCLEA PANETTO
MONOBELT CONTROL PANEL POWER M1 M2 M2.1 M3 POLY PUMP SLUDGE PUMP CAKE CONVEYOR AUXILIARIES
NP06E QCNP06E 3.0 KW 0.25 KW 0.86 A 0.37 KW 0.96 A 2.2 KW 6.0 A
NP08E QCNP08E 3.0 KW 0.25 KW 0.86 A 0.37 KW 0.96 A 2.2 KW 6.0 A
NP12E QCNP12E 3.3 KW 0.55 KW 1.58 A 0.37 KW 0.96 A 2.2 KW 6.0 A
NP12-6SE QCNP12-6SE 3.5 KW 0.55 KW 1.58 A 0.55 KW 1.55 A 2.2 KW 6.0 A
NP15E QCNP15E 4.5 KW 0.55 KW 1.58 A 0.37 KW 0.96 A 0.37 KW 0.96 A 3.0 KW 6.6 A
NP15-6DE QCNP15-6DE 5.0 KW 0.55 KW 1.58 A 0.55 KW 1.55 A 0.55 KW 1.55 A 3.0 KW 6.6 A

NP06EK QCNP06EK 6.4 KW 0.25 KW 0.86 A 0.37 KW 0.96 A 2.2 KW 6.0 A 0.37 KW 1.10 A 1.5 KW 3.17 A 1.5 KW 3.3 A
24V AC
NP08EK QCNP08EK 7.8 KW 0.25 KW 0.86 A 0.37 KW 0.96 A 2.2 KW 6.0 A 0.37 KW 1.10 A 2.2 KW 4.51 A 2.2 KW 4.8 A
NP12EK QCNP12EK 8.1 KW 0.55 KW 1.58 A 0.37 KW 0.96 A 2.2 KW 6.0 A 0.37 KW 1.10 A 2.2 KW 4.51 A 2.2 KW 4.8 A
NP12-6SEK QCNP12-6SEK 9.4 KW 0.55 KW 1.58 A 0.55 KW 1.55 A 2.2 KW 6.0 A 0.75 KW 1.69 A 3.0 KW 6.6 A 2.2 KW 4.8 A
NP15EK QCNP15EK 10.5 KW 0.55 KW 1.58 A 0.37 KW 0.96 A 0.37 KW 0.96 A 3.0 KW 6.6 A 0.75 KW 1.69 A 3.0 KW 6.6 A 2.2 KW 4.8 A
NP15-6DEK QCNP15-6DEK 14.6 KW 0.55 KW 1.58 A 0.55 KW 1.55 A 0.55 KW 1.55 A 3.0 KW 6.6 A 0.75 KW 1.69 A 5.0 KW 10 A 4.0 KW 10 A

SWITCHES
MAKE / MODEL
SEE SHEET 7
RELAY 3 X 25A Q1 Q2 Q3 2 X 4A / 1 X 10A

CONTACTOR MAKE / MODEL

SEE SHEET 7
TERMINAL Q0 Terminals 6
INTERNAL CABLE mmq 4 2.5 1.5
TITLE: ELECTRICAL PANEL: QCNP##E/EK
TEKNOFANGHI S.R.L. PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com ON LINE POWER
DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 4 of 7 + TAB
 49 50 51 52 53 54 55 56 57 58 59 60
SLUDGE &
TRACKING EMERGENCY STARTING UP MOTORS THERMAL COLLECTIVE AIR PRESSURE
POLYELECTROLITE
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

CONTROL STOPPING STOPPING CONTROL RELAYS ALARM ALARM

CONTROL

02
48 02
02 2
51
EMQE EMQE EMDX PRS 3
Q1 Q2 Q2.1 Q3 Q6 KA3 KA5
04
24 1
54
24 KM4
EMDX

1 NP15 TYPE 18 64
ONLY

(BRIDGED)
KA5 24 20
1
11 P5
PXT 2
60 KA3 34
Q1 18 P6
1 14 59 KM4
3 12
PXFC 35
Q2
16 11 P2
4 Q4
(BRIDGED)

17 P3
14 Q3
P3 KM2 36
5 P12
KA5 Q6 10 18 18 50
EVT Q5
KA5
0 6 25
Q2.1
51 37
H3
NP15 TYPE
ONLY KM2.1 KM2 KM1 KM3 KM6 KA3 KM4 KM5
0
48
NP15 TYPE
ONLY
OUT4 64 OUT3 63 OUT5 81

TERMINAL: mmq 4
INTERNAL CABLE: mmq 1.5 KM2 KA3 KM5
OUT3: COLLECTIVE ALARM
OUT4: MONOBELT RUNNING (n.o.)
OUT5:SLUDGE & POLI PUMP ENABLING (n.o.) 62 61 80
TITLE: ELECTRICAL PANEL: QCNP##EK
TEKNOFANGHI S.R.L. AUXILIARES PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com
CIRCUIT DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 5 of 7 + TAB
 61 62 63 64 65 66 67 68 69 70 71 72
POWER TERMINAL STRIP
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

ONLY FOR
NP15 TYPE
ONLY FOR "EK" TYPE

Q0 U1 V1 W1 U2 V2 W2 U2.1 V2.1 W2.1 U3 V3 W3 U4 V4 W4 U5 V5 W5 U6 V6 V6

PE

MS MS MS MS MS MS MS
3 3 3 3 3 3 3

M1 M2 M2.1 M3 M4 M5 M6
POWER SUPPLY ENDLESS BELT FILTERING DRUM FILTERING DRUM WASHING POLYELECTROLYTE SLUDGE CAKE SCREW
(SEE TABLE 4) "T1" MOTOR "O" "OSX" PUMP PUMP PUMP CONVEYOR

AUXILIARIES TERMINAL STRIP

80 81 63 61 64 62

FREE

FREE

FREE
04 1 24 02 02 24 1 14 14 0 1 16 10 11 18 20

C 1 A 0 0 C 1 A A 0 1 C

OUT4
OUT5

OUT3
3 1
PXFC
EVT
PXT

RIGHT RIGHT PRESSURE "T1" BELT "T1" BELT PROXIMITY IMMEDIATE STOPPING SLUDGE COLLECTIVE MONOBELT
EMERGENCY EMERGENCY SWITCH TRACKING TRACKING TO DETECT STOPPING FOR BELTS & POLY- ALARM RUNNING
STOPPING STOPPING (n.c.) PROXIMITY SOLENOID BELT "T1" (BRIDGED) WASHING 1 ELCTROLYTE (n.a.) (n.a.)
DEVICE DEVICE (BRIDGED) PUMP ENABLING
VALVE WRONG
"EMDX" "EMDX" POSITION (n.a.)
(n.c.) (n.o.)

INTERNAL CONNECTIONS INLETS OUTLETS

TITLE: ELECTRICAL PANEL: QCNP##E/EK
TEKNOFANGHI S.R.L. PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com TERMINAL STRIP
DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 6 of 7 + TAB
 REF. / SHEET DESCRIPTIONS NP06EK NP08EK NP12EK NP12-6SEK NP15EK NP15-6DEK TRADE
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

Q0 4 GENERAL SWITCH OT25E4 + OHB2AJ OT25E4 + OHB2AJ OT25E4 + OHB2AJ OT25E4 + OHB2AJ OT25E4 + OHB2AJ OT25E4 + OHB2AJ SCHNEIDER
TR1 4 TRANSFORMER 160VA 230/400/415/440/24 V 160VA 230/400/415/440/24 V 160VA 230/400/415/440/24 V 160VA 230/400/415/440/24 V 160VA 230/400/415/440/24 V 160VA 230/400/415/440/24 V 2E

H3 5 YELLOW LAMP M22-L-Y M22-L-Y M22-L-Y M22-L-Y M22-L-Y M22-L-Y MOELLER

QA1 4 MAGNETOTHERMIC SWITCH C60N-C4 C60N-C4 C60N-C4 C60N-C4 C60N-C4 C60N-C4 SCHNEIDER
QA2 4 MAGNETOTHERMIC SWITCH C60N-C10 C60N-C10 C60N-C10 C60N-C10 C60N-C10 C60N-C10 SCHNEIDER
Q1 4 MOTOR CIRCUIT BREAKER GV2-ME05 (0.63 - 1 A) GV2-ME05 (0.63 - 1 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME07 (1.6 - 2.5 A) SCHNEIDER
Q2 4 MOTOR CIRCUIT BREAKER GV2-ME06 (1 - 1.6 A) GV2-ME06 (1 - 1.6 A) GV2-ME06 (1 - 1.6 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME06 (1 - 1.6 A) GV2-ME07 (1.6 - 2.5 A) SCHNEIDER
Q2.1 4 MOTOR CIRCUIT BREAKER GV2-ME06 (1 - 1.6 A) GV2-ME07 (1.6 - 2.5 A) SCHNEIDER
Q3 4 MOTOR CIRCUIT BREAKER GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) SCHNEIDER
Q4 4 MOTOR CIRCUIT BREAKER GV2-ME06 (1 - 1.6 A) GV2-ME06 (1 - 1.6 A) GV2-ME06 (1 - 1.6 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME07 (1.6 - 2.5 A) GV2-ME07 (1.6 - 2.5 A) SCHNEIDER
Q5 4 MOTOR CIRCUIT BREAKER GV2-ME08 (2.5 - 4 A) GV2-ME10 (4 - 6.3 A) GV2-ME10 (4 - 6.3 A) GV2-ME14 (6 - 10 A) GV2-ME14 (6 - 10 A) GV2-ME16 (9 - 14 A) SCHNEIDER
Q6 4 MOTOR CIRCUIT BREAKER GV2-ME08 (2.5 - 4 A) GV2-ME10 (4 - 6.3 A) GV2-ME10 (4 - 6.3 A) GV2-ME10 (4 - 6.3 A) GV2-ME10 (4 - 6.3 A) GV2-ME16 (9 - 14 A) SCHNEIDER
KA.. 5 AUXILIARY RELAY MY4 - 24VCA MY4 - 24VCA MY4 - 24VCA MY4 - 24VCA MY4 - 24VCA MY4 - 24VCA OMRON
KM1 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
KM2 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
KM2.1 4 CONTACTOR LC1D0910 LC1D0910 SCHNEIDER
KM3 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
KM4 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
KM5 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
KM6 4 CONTACTOR LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 LC1D0910 SCHNEIDER
P2 5 RED PUSH BUTTON M22SDX/K10 + XD-R-X0 M22SDX/K10 + XD-R-X0 M22SDX/K10 + XD-R-X0 M22SDX/K10 + XD-R-X0 M22SDX/K10 + XD-R-X0 M22SDX/K10 + XD-R-X0 MOELLER
P3 5 GREEN PUSH BUTTON M22SDX/K10 + XD-G-X0 M22SDX/K10 + XD-G-X0 M22SDX/K10 + XD-G-X0 M22SDX/K10 + XD-G-X0 M22SDX/K10 + XD-G-X0 M22SDX/K10 + XD-G-X0 MOELLER
P5 5 BLACK PUSH BUTTON M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 MOELLER
P6 5 BLACK PUSH BUTTON M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 M22SDX/K10 MOELLER
P12 5 BLUE PUSH BUTTON M22SDX/K10 + XD-B-X0 M22SDX/K10 + XD-B-X0 M22SDX/K10 + XD-B-X0 M22SDX/K10 + XD-B-X0 M22SDX/K10 + XD-B-X0 M22SDX/K10 + XD-B-X0 MOELLER
EMQE 5 EMERGENCY STOPPING DEVICE M22 PVT / 2K01 M22 PVT / 2K01 M22 PVT / 2K01 M22 PVT / 2K01 M22 PVT / 2K01 M22 PVT / 2K01 MOELLER
2 CASE ELECTRICAL PANEL GW46035 GW46035 GW46035 GW46035 GW46035 GW46035 GEWISS

TITLE: ELECTRICAL PANEL: QCNP##EK

TEKNOFANGHI S.R.L. COMPONENT PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com
LIST DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : 7 of 7 + TAB
 ELECTRICAL SYMBOLS LEGEND INDICATOR
DRAWINGS AND ALL INFORMATION HERE RPORTED ARE TEKNOFANGHI PROPERTY AND MUST NOT BE COPIED, REPRODUCED OR MADE PUBLIC WITHOUT WRITTEN AUTHORIZATION

SWITCH ANNUNCIATOR
SYMBOLS FOLLOWING I.E.C.617 UI 303766 ELEMENT
MAKE CONTACT (NO)
CIRCUIT BREAKER WITH CURRENT ANTICONDENSATION
SPRING RETURNSWITCH FUSE ISOLATR
AUTOMATIC RELEASE TRANSFORMER RESISTANCE
MANUALLY OPERATED
DISCONNECTOR BREAK CONTACT (NC)
ON-LOAD ISOLATING VOLTAGE
ISOLATOR SPRING RETURNSWITCH RESISTOR
FUSE SWITCH TRANSFORMER
MANUALLY OPERATED
CIRCUIT BREAKER WITH AUTOMATIC SYNCRONOUS
SWITCH DISCONNECTOR MAKE CONTACT DALAYED RELEASE THERMAL AND
SIGNAL LAMP MS SINGLE PHASE
ON LOAD WHEN RELEASING ELECTROMAGNETIC 1
OPERATION MOTOR
ADJUSTABLE CIRCUIT SYNCRONOUS
BREAK CONTACT DALAYED BREAKER WITH AUTOMATIC INTEGRATING METER MS
CONTACTOR THREE PHASE
OPERATING RELEASE THERMAL,
Wh 3
MOTOR
ELECTROMAGNETIC
MAKE CONTACT DALAYED WHEN OPERATION AND RECORDING M D.C.
MAKE CONTAC "NO"
RELEASING MANUAL ACTIVATION INSTRUMENT MOTOR

DISCONNECTOR ASYNCRONOUS
MAKE CONTACT "NC" BREAK CONTACT DALAYED COVERTER M
ISOLATOR WITH 3 THREE PHASE
OPERATING DOORLOCKING MOTOR
THERMAL OVERLOAD SHIELDED
CHANGE OVER CONTACT MAKE CONTACT DALAYED INDICATOR
RELEASE BREAK CABLE
OPERATING INSTRUMENT
CONTACT
THERMAL OVERLOAD CONDUCTORS
MAKE CONTACT OF BREAK CONTACT DALAYED PLUG AND SOCKET
LIMIT SWITCH RELEASE MAKE TWISTED
WHEN RELEASING (MALE AND FEMALE)
CONTACT
MAKE CONTACT DALAYED
BREAK CONTACT OF SOLENOID OPERATED PROXIMITY
LIMIT SWITCH
WHEN RELEASING
MECHANISM
HORN SENSOR
OPERATING
SINGLE POLE BREAK CONTACT DALAYED RELAY COIL OF A
THREE POSITION WHEN RELEASING SLOW-ACTIVATING LED TERMINAL
OPERATING RELAY

"NO" RELAY COIL OF A

SELF LOCKING PUSH BUTTON (TURN TO UNLOCK) SLOW-RELEASING DIODE SOLENOID VALVE
RELAY

"NC"
THERMAL OVERLOAD RELEASE TERMINALS
SELF LOCKING PUSH BUTTON (TURN TO UNLOCK) FUSE
BLOCKS
TITLE: ELECTRICAL PANEL: QCNP##E/EK
TEKNOFANGHI S.R.L. ELECTRICAL PROJECT:
Cernusco Sul Naviglio (MI) - Italy - www.teknofantghi.com
SYMBOL DRAWING: 10222 400T5 REV. 01-02-2013 Sheet : TAB