AC 01.

2
Profibus DP
Technical data Actuator controls

General information
AC 01.2 actuator controls for controlling multi-turn actuators of the SA/SAR .1, SA/SAR .2 type range and part-turn actuators of the SQ/SQR type
range with Profibus DP interface.

Features and functions

Power supply Standard voltages AC:

3-phase AC
Voltages/frequencies
Volt 220 230 380 380 400 400 415 440 460 480 500
Hz 60 50 50 60 50 60 50 60 60 60 50

1-phase AC
Voltages/frequencies
Volt 110 – 120110 – 120220 – 240220 – 240
Hz 50 60 50 60

Special voltages:
Voltage >500 V AC are only permissible with external control box.

3-phase AC 1-phase AC
Voltages/frequencies Voltages/frequencies
Volt 220 240 525 575 575 600 660 690 Volt 208
Hz 50 50 50 50 60 60 50 50 Hz 60

Permissible variation of mains voltage: ±10 %

Permissible variation of mains voltage: ±30 % (option)
Permissible variation of mains frequency: ±5 %
Special voltages DC: (on request)

DC current
Voltages
24
Volt
48 60 110 125 220

Permissible voltage deviation: (on request)

External supply of the electronics 24 V DC +20 %/–15 %
(option) Current consumption: Basic version approx. 250 mA, with options up to 500 mA
External power supply must have reinforced insulation against mains voltage in accordance with IEC 61010-
1 and may only be supplied by a circuit limited to 150 VA in accordance with IEC 61010-1.
Current consumption Current consumption of the actuator controls depending on mains voltage:
For permissible variation of mains voltage of ±10 %:
● 100 to 120 V AC = max. 740 mA
●
● 208 to 240 V AC = max. 400 mA
●
380 to 500 V AC = max. 250 mA
For permissible variation of mains voltage of ±30 %:
515 to 690 V AC = max. 200 mA

● 100 to 120 V AC = max. 1,200 mA

●
● 208 to 240 V AC = max. 750 mA
●
380 to 500 V AC = max. 400 mA
Category III690
515 to according to IEC400
V AC = max. 60364-4-443
mA
Actuator controls are designed for nominal motor power, refer to Electrical data pertaining to the actuator
Overvoltage category
Rated power

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2 Profibus DP
Datos técnicos Controles de
actuador

Información general Controles de actuador AC 01.2 para el control de actuadores multivueltas de la gama tipo SA/SAR .1, SA/SAR .2 y
actuadores de fracción de vuelta del tipo SQ/SQR
Gama con interfaz Profibus DP.

Características y
funciones Fuente de Tensiones estándar CA:
alimentación
CA trifásica
Tensiones/frecuencias
Antig 220 230 380 380 400 400 415 440 460 480 500
uo Hz 60 50 50 60 50 60 50 60 60 60 50

Tensiones/frecuencias
CA monofásicas

Antig 110 – 120110 – 120220 – 240220 – 240

uo Hz
50 60 50 60

Tensiones especiales:
Tensiones
externa. >500 V AC sólo están permitidas con caja de control
CA trifásica CA monofásica
Tensiones/frecuencias Tensiones/frecuencias
Antig 220 240 525 575 575 600 660 690 Voltios 208
uo Hz 50 50 50 50 60 60 50 50 Hz 60

Variación admisible de la tensión de red: ±10 % Variación admisible

de la tensión de red: ±30 % (opcional) Variación admisible de la

frecuencia de red: ±5 % Tensiones especiales DC: (bajo pedido)

corriente continua
voltajes

Voltio
24 48 60 110 125 220 Desviación de tensión permitida: (bajo pedido)
24 V DC +20 %/–15 % Consumo de corriente: Versión básica aprox. 250 mA, con opciones hasta 500 mA La
fuente de alimentación externa debe tener aislamiento reforzado contra la tensión de red de acuerdo con
Alimentación externa de la
electrónica (opción) IEC 61010-
1 y sólo puede ser alimentado por un circuito limitado a 150 VA de acuerdo con IEC 61010-1.
Consumo de corriente del control del actuador en función de la tensión de red:
Para una variación permitida de la tensión de red de ±10 %:
Consumo actual

●●●●100 a 120 V CA = máx. 740 mA

208 a 240 V CA = máx. 400 mA
Para variación permitida de la tensión de red de ±30
380 a 500 V CA = máx. 250 mA
%: 515 a 690 V CA = máx. 200 mA

●●●●100 a 120 V CA = máx. 1.200 mA

Categoría III según
208 a 240 V CA =IEC 60364-4-443
máx. 750 mA Los controles del actuador están diseñados para potencia nominal
380 a 500
del motor; V CA Datos
consulte = máx.eléctricos
400 mA relacionados con el actuador
515 a 690 V CA = máx. 400 mA
Categoría de sobretensión
Potencia nominal

Nos reservamos el derecho de modificar los datos según las mejoras realizadas. Los documentos anteriores dejan de ser válidos con la emisión de este documento.

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AC 01.2
Profibus DP
Technical data Actuator controls

Features and functions

Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power classes
A1/A2
Options: Reversing contactors (mechanically and electrically interlocked) for AUMA power class A3
Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for
AUMA power classes B1, B2 and B3

The reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high
number of starts, we recommend the use of thyristor units.
For the assignment of AUMA power classes, please refer to Electrical data on actuator
Control and feedback signals Via Profibus DP interface
Fieldbus interface with additional in-● 2 free analogue inputs (0/4 – 20 mA), 4 free digital inputs
put signals (option) - Signal transmission is made via fieldbus interface
● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20
mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for position setpoint
● Inputs OPEN, STOP, CLOSE, EMERGENCY, I/O interface, MODE (via opto-isolator thereof OPEN,
STOP, CLOSE, MODE with one common and EMERGENCY, I/O interface respectively without common)
- OPEN, STOP, CLOSE, EMERGENCY control inputs
- I/O interface: Selection of control type (fieldbus interface or additional input signals)
- MODE: Selection between open-close duty (OPEN, STOP, CLOSE) or modulating duty (0/4 – 20
mA position setpoint)
- Additionally 1 analogue input (0/4 – 20 mA) for setpoint position and 1 analogue input (0/4 – 20 mA)
for actual process value

Control voltage and current consump-Standard 24 V DC, current consumption: approx. 10 mA per input
tion of optional, digital additional in- Options: 48 V DC, current consumption: approx. 7 mA per input
puts 60 V DC, current consumption: approx. 9 mA per input
115 V DC, current consumption: approx. 15 mA per input
100 – 120 V AC, current consumption : approx. 15 mA per input

All input signals must be supplied with the same potential.

Status signals Via Profibus DP interface
Fieldbus interface with additional Additional, binary output signals (only available in combination with additional input signals (option)
output signals (option) ● 6 programmable output contacts:
- 5 potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive load)
Default configuration: End position CLOSED, end position OPEN, selector switch REMOTE, torque
fault CLOSE, torque fault OPEN
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
Default configuration: Collective fault signal (torque fault, phase failure, motor protection tripped)

● 6 programmable output contacts:

- 5 potential-free change-over contacts with one common, max. 250 V AC, 1 A (resistive load)
- 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 6 potential-free change-over contacts without one common, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts with one common, max. 250 V AC, 1 A (resistive
load), 1 potential-free NO contact, max. 250 V AC, 1 A (resistive load), 1 potential-free change-over
contact, max. 250 V AC, 5 A (resistive load)
● 6 programmable output contacts:
- 4 mains failure proof potential-free NO contacts, max. 250 V AC, 5 A (resistive load), 2 potential-
free change-over contacts, max. 250 V AC, 5 A (resistive load),
All binary output signals must be supplied with the same potential.
● Analogue output signal for position feedback
- Galvanically isolated position feedback 0/4 – 20 mA (load max. 500 Ω)

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2
Profibus DP
Technical data Actuator controls

Features and functions

Voltage output Standard: Auxiliary voltage 24 V DC: max. 100 mA for supply of control inputs, galvanically isolated
from internal voltage supply.
Option: Auxiliary voltage 115 V AC: max. 30 mA for supply of control inputs, galvanically isolated
from internal voltage supply
(Not possible in combination with PTC tripping device)
Profibus DP-V1 (option) Access to parameters, the electronic name plate and the operating and diagnostic data with acyclic write/read
ser vices
Profibus DP-V2 (option) Redundancy behaviour according to Profibus DP-V2 specification no. 2.212 (Primary and Backup with
RedCom)
Synchronisation of time between actuator controls and Profibus master with subsequent time stamp of the
most important events such as malfunctions, end position and torque signals from actuator controls
Redundancy (option) Requires Profibus DP-V2 (option)
Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II
Redundant line topology and redundancy behaviour according to Profibus DP-V2 specification no. 2.212
(Primary and Backup with RedCom)
FO cable connection (option) ● Connector types: ST or SC connector
●
FO cables
- Multi-mode: 62,5(50)/125 µm, range approx. 2.5 km (max. 2.0 dB/km)
- Single-mode: 9/125 µm, range approx. 15 km (max. 0.4 dB/km)
● Topologies: Line, star and redundant loop (with single-channel Profibus DP interface)
●
● Baud rate: up to 1.5 Mbit/s
Optical budget:
-Multi-mode: 13 dB
-Single-mode: 17 dB
●
Wave length: 1,310 mm
● FO coupler by EKS required at DCS, reference addresses: AUMA or www.eks-engel.com
Standard:
Local controls ● Selector switch: LOCAL - OFF - REMOTE (lockable in all three positions)
●
Push buttons OPEN, STOP, CLOSE, RESET
- Local STOP
The actuator can be stopped via push button STOP of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● 6 indication lights:
- End position and running indication CLOSED (yellow), torque fault CLOSE (red),
motor protection tripped (red), torque fault OPEN (red), end position and running in-
dication OPEN (green), Bluetooth (blue)
● Graphic LC display: illuminated
Option: ● Special colours for the indication lights:
- End position CLOSED (green), torque fault CLOSE (blue), torque fault OPEN (yellow),
motor protection tripped (violet), end position OPEN (red)

Bluetooth Bluetooth class II chip, version 2.1:With a range up to 10 m in industrial environments, supports the SPP
Communication interface Bluetooth profile (Serial Port Profile).
Required accessories:
● AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
●
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2
Profibus DP
Technical data Actuator controls

Features and functions

Application functions Standard: ● Selectable type of seating, limit or torque seating for end position OPEN and end position
CLOSED
● Torque by-pass: Adjustable duration (with adjustable peak torque during start-up time)
Start and end of stepping mode as well as ON and OFF times can be set individually for
●

directions OPEN and CLOSE, 1 to 1,800 seconds

●
Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal be-
haviour programmable
●
Running indication blinking: can be set
●
Positioner
- Position setpoint via Profibus DP interface
- Automatic adaptation of dead band (adaptive behaviour selectable)
Change-over between OPEN-CLOSE control and setpoint control possible viafieldbus
- interface Profibus DP interface

Options: ● PID process controller: with adaptive positioner, via 0/4 – 20 mA analogue inputs for
process setpoint and actual process value
●
●
Multiport valve: Up to 16 positions, signals (pulse or edge)
Automatic deblocking: Up to 5 operation trials, travel time in opposite direction can be
set
● Static and dynamic torque recording for both rotation directions with torque measurement
flange as additional accessory
Safety functions Standard: ● EMERGENCY operation (programmable behaviour)
- Via additional input (option, low aktive) or via fieldbus interface
- Reaction can be selected: Stop, run to end position CLOSED, run to end position
OPEN, run to intermediate position
- Torque monitoring can be by-passed during EMERGENCY operation
- Thermal protection can be by-passed during EMERGENCY operation (only in com-
bination with thermoswitch within actuator, not with PTC thermistor).

Options: ● Release of local controls via fieldbus interface.Thus, actuator operation can be enabled
or disabled via push buttons on local controls.
● Local STOP
- The actuator can be stopped via push button Stop of local controls if the selector
switch is in position REMOTE. (Not activated when leaving the factory.)
● Interlock for main/by-pass valve: Enabling the operation commands OPEN or CLOSE
via fieldbus interface
● EMERGENCY Stop push button (latching): interrupts electrical operation, irrespective of
the selector switch position.
●
PVST (Partial Valve Stroke Test): programmable to check the function of both actuator
and actuator controls: Direction, stroke, operation time, reversing time

Monitoring functions ● Valve overload protection: adjustable, results in switching off and generates fault signal
●
● Motor temperature monitoring (thermal monitoring): results in switching off and generates fault indication
●
●
●
Monitoring the heater within actuator: generates warning signal
● Monitoring of permissible on-time and number of starts: adjustable, generates warning signal
Operation time monitoring: adjustable, generates warning signal
Phase failure monitoring: results in switching off and generates fault signal
Automatic correction of rotation direction upon wrong phase sequence (3-ph AC current)
Diagnostic functions ● Electronic device ID with order and product data
●
Logging of operating data: A resettable counter and a lifetime counter each for:
- Motor running time, number of starts, torque switch trippings in end position CLOSED, limit switch
trippings in end position CLOSED, torque switch trippings in end position OPEN, limit switch trippings
in end position OPEN, torque faults CLOSE, torque faults OPEN, motor protection trippings
● Time-stamped event report with history for setting, operation and faults
●
Status signals according to NAMUR recommendation NE 107: "Failure", "Function check", "Out of
specification", "Maintenance required"
● Torque characteristics (for version with MWG in actuator):
- 3 torque characteristics (torque-travel characteristic) for opening and closing directions can be saved
- separately.
Torque characteristics stored can be shown on the display.

Motor protection evaluation Standard: Monitoring the motor temperature in combination with thermoswitches within actuator motor
Options: ● Thermal overload relay in controls combined with thermoswitches within actuator
●
PTC tripping device in combination with PTC thermistors within actuator motor

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2
Profibus DP
Technical data Actuator controls

Features and functions

Overvoltage protection (option) Protection of the actuator and control electronics against overvoltages on the fieldbus cables of up to 4 kV
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Option: Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Wiring diagram (basic version) TPCAA000-1A1-A000 TPA00R1AA-0A1-000

Further options for Non-intrusive version with MWG in the actuator

Setting of limit and torque switching via local controls
Torque feedback signal Via Profibus DP interface
Galvanically isolated analogue output 0/4 – 20 mA (load max. 500 Ω). Option, only possible in combination
with output contacts.
Wiring diagram (basic version) TPCAA000-1A1-A000 TPA00R100-0I1-000

Settings/programming the Profibus DP interface

Baud rate setting Automatic baud rate recognition
Setting the fieldbus address The Profibus DP address is set via the actuator controls display.
Configurable process representationFor optimum adaptation to the process control system, the process representation input (feedback) can be
via GSD file freely configured.

General Profibus DP interface data

Communication protocol Profibus DP according to IEC 61158 and IEC 61784
Network topology Line (fieldbus) structure.When using repeaters, tree structures can also be implemented. Coupling and
uncoupling of devices during operation without affecting other devices is possible.
Transmission medium Twisted, screened copper cable according to IEC 61158

Profibus DP interface EIA-485 (RS-485)

Transmission rate/cable length

Baud rate (kbit/s) Max. cable length Possible cable length with repeater (total
(segment length) without repeater network cable length):
9.6 – 93.75 1,200 m approx. 10 km
187.5 1,000 m approx. 10 km
500 400 m approx. 4 km
1,500 200 m approx. 2 km

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...
DP master class 2, e.g. programming/configuration tools
DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors
Number of devices 32 devices without repeater, with repeater expandable to 126
Fieldbus access Token-passing between masters and polling for slaves. Mono-master or multi-master systems are possible.
Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail safe mode
Profibus DP ident no. 0x0C4F: Standard applications with Profibus DP-V0 and DP-V1
0x0CBD: Applications with Profibus DP-V2

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2
Profibus DP
Technical data Actuator controls

Commands and signals of the Profibus DP interface

Process representation output (com-OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command, enable local controls,
mand signals) Interlock OPEN/CLOSE
Process representation input (feed- ● End positions OPEN, CLOSED
back signals) ●
● Actual position value
●
●
●
Actual torque value, requires MWG in actuator
●
●
Selector switch in position LOCAL/REMOTE
●
Running indication (directional)
Torque switches OPEN, CLOSED
Limit switches OPEN, CLOSED
Manual operation by handwheel or via local controls
Analogue (2) and digital (4) customer inputs

Process representation input (fault ● Motor protection tripped

●
signals) ● Torque switch tripped in mid-travel
●
Failure of analogue customer inputs
One phase missing

Behaviour on loss of communicationThe behaviour of the actuator is programmable:

● Stop in current position
●
● Travel to end position OPEN or CLOSED
●
Travel to any intermediate position
Execute last received operation command

Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2,000 m above sea level
> 2,000 m above sea level, on request
Ambient temperature Standard: –30 °C to +70 °C
Options: –60 °C to +60 °C, extreme low temperature version
Low temperature versions incl. heating system for connection to external power supply 230
V AC or 115 V AC, or internal version 400 V AC.
Humidity Up to 100 % relative humidity across the entire permissible temperature range
Enclosure protection according to ENStandard: IP68
60529 Terminal compartment additionally sealed against interior of actuator controls (double sealed)
Option:
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: Maximum 8 m head of water
●
● Duration of continuous immersion in water: Maximum 96 hours
●
Up to 10 operations during continuous immersion
Pollution degreeduty
Modulating 4 (when
is notclosed),
possiblepollution degree 2 (internal)
during continuous immersion.

Pollution degree according to IEC

60664-1
Vibration resistance according to IEC1 g, from 10 Hz to 200 Hz
60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength may not be
derived from this. (Not valid in combination with gearboxes)
Corrosion protection Standard: KS: Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
Option: KX: Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Coating Double layer powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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AC 01.2
Profibus DP
Technical data Actuator controls

Accessories
Wall bracket For actuator controls mounted separately from the actuator, including plug/socket connector. Connecting
cable on request.
Recommended for high ambient temperatures, difficult access, or heavy vibration during service.
Cable length between actuator and actuator controls is max. 100 m (Not suitable for version with poten-
tiometer in the actuator). Instead of the potentiometer, the actuator has to be equipped with an electronic
position transmitter. (MWG requires a separate data cable.)

Programming software AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC)
AUMA Assistant App (Commissioning and Diagnostic Tool for Android devices)
Accessory for torque measurement for SA/SAR 07.2 – SA/SAR 16.2
Torque measurement flange DMF

Further information
Weight Approx. 7 kg (with AUMA plug/socket connector)
EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU)
Low Voltage Directive: (2014/35/EU)
Machinery Directive: (2006/42/EC)
Reference documents Brochure Electric actuators for industrial valve automation
Dimensions Multi-turn actuators with AUMATIC integral controls
Dimensions Part-turn actuators with AUMATIC integral controls

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.

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