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    Check Sheet BP &FP

    Uploaded by

    Abhishek Dahiya
    CheckSheet FP and BP

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Check Sheet BP &FP

    Uploaded by

    Abhishek Dahiya
    17 views4 pages
    CheckSheet FP and BP

    Original Title

    Check sheet BP &FP

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    CheckSheet FP and BP

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views4 pages

    Check Sheet BP &FP

    Uploaded by

    Abhishek Dahiya
    CheckSheet FP and BP

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    Govt.

    of India
    Ministry of Railways
    Research Designs & Standards Organisation
    Manak Nagar, Lucknow-226 012
    _________________________________________________________________________________________

    QM-C-7.1/AB/0001/H

    Inspection Plan(Check Sheet)


    Item: Hose Coupling Assembly for Brake Pipe & Feed Pipe
    Specn. : 02-ARB-02, Appendix-F
    Amd.: 3 of April 2010
    Drg. No. & Alt.: SK-73547, Alt.12 & WD-81027-S-01, Alt. 10
    --------------------------------------------------------------------------------------------------------

    1. Firm’s Name

    2. Date ( Period) of inspection

    3. Contracts details:
    a) Contract No.
    b) Order placing authority
    c) Specification no.
    ( as mentioned in the contract )

    d) Drawing No.
    (as mentioned in the contract )

    4. Quantity on order

    5. Quantity offered for inspection

    6. Consignee

    Signature of firms Representative RDSO Representative

    Name Designation & Stamp

    REVISION 0 QM-C-7.1/AB/0001/H Page 1 of 4


    Govt. of India
    Ministry of Railways
    Research Designs & Standards Organisation
    Manak Nagar, Lucknow-226 012
    _________________________________________________________________________________________

    7. Acceptance criteria
    Item ready Yes / No

    Visual Check :
    Marking OK/Not OK Yes / No
    Opening plugged with PVC plugs / End caps Yes / No
    Visual Defects Yes / No

    Performance Tests & Dimensional Check :

    Sl. Test Mode Sample Specified Observed Value Remarks


    No Description Size Parameters 1 2 3 4 5 6 7 8 9 10
    . 11 12 13 14 15 16 17 18 19 20
    7.2 Dimensional Gauge 2%
    .1 Checks & Instruments
    a) Length (mm) Scale 660±6

    790±6

    b) Outer Dia Vernier 53+1-.6 Hose


    Pipe
    Inner Dia Vernier 35+1.5-0.1
    7.2 Tensile Strength Tensile testing 1 out of
    .2 mc. 1000 1 2 3 4 5
    Lining 84.4kg/cm2
    Cover 84.4kg/cm2
    7.2 Elongation
    .3
    Lining 250%
    Cover 300%
    7.2 Adhesion test Unbinding 1out of Unbinding
    .4 device & 1000
    weight
    a) Between lining 101.6mm
    & Braids (with a Max. in
    load of 7.3 kg ) 4-minutes
    b) Between Braids
    ( 9.1kg )
    c) Between cover
    & braids (7.3 kg)

    Signature of firms Representative RDSO Representative

    Name Designation & Stamp

    REVISION 0 QM-C-7.1/AB/0001/H Page 2 of 4


    Govt. of India
    Ministry of Railways
    Research Designs & Standards Organisation
    Manak Nagar, Lucknow-226 012
    _________________________________________________________________________________________

    Sl. Test Mode Sample Specified Observed Value Remarks


    No. Description Size Parameters 1 2 3 4 5

    7.2. Oil immersion Oven & 1 out of % age of


    5 Test in ASTM-3 weighing balance 1000 volume increase
    a) for 70 hrs. at 100C
    Lining 100% max
    b) Cover 100% max
    7.2. In reference Fuel B Weighing 1 out of % age of
    6 at Room Temp for balance 1000 volume increase
    70 hrs.
    a) Lining 80% max
    b) Cover 80% max
    7.2. Coupling Pull of Coupling Pull of 1 in 10000 On 2800 l/b
    7 test test Fixture
    7.2. Twist test at 140 Device 1 out of As per para 4.8
    8 Psi hydrostatic 1000 AAR-M-601
    pressure
    7.2. Hydrostatic Testing device 1 out of As per parq 407
    9 pressure 1000
    a) Increase in 12.7 (max)
    circumference at
    14.08 kg/cm
    b) Leakage at 35.2 No leakage or
    kg/cm other defects
    c) Bursting test 70.4 kg/cm
    (pressure) (1000 psi min.)
    7.2. Flexibility test Testing device 1 out of Draw graph for
    10 1000 room temp test
    as per para
    4.10.4 of specn
    7.2. Leakage test of Testing Rig 10% No leakage at
    11 complete hose 10 kg/cm
    assy.
    7.2. Ozone test Ozone chamber 1 out of No crake after
    12 1000 50 hrs at 100
    pphm & 20%
    stretch
    7.2. Cold test Aging Cold chamber 1 out of
    13 10000
    a) Tube No crake after
    b) Cover 24 hrs ageing at
    -40 F
    7.2. Cold chamber Cold chamber & 1 out of No leakage for
    14 leakage test at 10 test fixture 10000 2 hrs after
    kg/cm2 & -40 ºF completion of
    for 48 hrs & 48 hrs
    further 2 hrs

    Signature of firms Representative RDSO Representative

    Name Designation & Stamp

    REVISION 0 QM-C-7.1/AB/0001/H Page 3 of 4


    Govt. of India
    Ministry of Railways
    Research Designs & Standards Organisation
    Manak Nagar, Lucknow-226 012
    _________________________________________________________________________________________

    8. Hose Clamp: Hose clamp confirming to, Stainless Steel 10A IS:304:

    Test certificate issued by NTH Laboratory or from reputed Lab approved by Zonal Director of RDSO
    Enclosed. Details are verified and as per the test report, results are conforming to the Specifications.

    Signature of firms Representative RDSO Representative

    Name Designation & Stamp

    REVISION 0 QM-C-7.1/AB/0001/H Page 4 of 4

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