| Maintenance

8.1 Safety inspections

Test point Qualification Time Test method Remedy
interval
Refrigerant fill- Operator Week Visual inspec- Observe bubble formation in
ing quantity tion the sight glass/have the sys-
tem inspected for leaks by a
refrigeration engineer (see
chapter Refrigerant filling
quantity [} 77])

Moisture con- Operator Week Visual inspec- Read the color scale on the
tent of the re- tion sight glass/have the system
frigerant inspected by a refrigeration
engineer (see chapter Mois-
ture content of the refrigerant
[} 78])

Leaks in the re- Operator Week Visual inspec- Inspect the refrigerant circuit
frigerant circuit tion for leaks/have the system
checked for leaks by a refrig-
eration engineer (see chapter
Leaks in the refrigerant cir-
cuit [} 79])

Electronics cab- Operator Month Visual inspec- Visual inspection for soiling/
inet air filter tion replace air filter (see chapter
Electronics cabinet air filter
[} 95])

Electronics cab- Operator Month Visual inspec- Check contact protection grill
inet ventilation tion for completeness/repair or
fan replace, if necessary (see
chapter Overview [} 29])

All cable screw Electrician / ½ year Inspection with Firmness of the cable screw
fittings IPG service tool fitting / retighten, replace if
damaged

All motors / Electrician / ½ year Inspection with Check the fastening of the
heaters IPG service tool connection lines; tighten if
necessary

All motor pro- Electrician / ½ year Function check Inspection of the overload
tection IPG service tripping / replacement of the
switches defective component (see cir-
cuit diagram)

Winding resis- Electrician / ½ year Measurement Measure resistances with a

tance on mo- IPG service multimeter / replace the de-
tors and fective component (see circuit
heaters diagram)

72 LC 430.01-A.3.5/6
| Maintenance

Test point Qualification Time Test method Remedy

interval
Current con- Electrician / ½ year Measurement Measure current consumption
sumption of IPG service with a clamp-on ammeter /
motors and replace the defective compo-
heaters nent (see circuit diagram)

Filling quantity, Operator Month Visual inspec- Check the oil level in the com-
compressor oil tion pressors via the sight glass/
have the system checked by a
refrigeration engineer for
possible leaks (see chapter
Filling quantity, compressor
oil [} 76])

Strainer Operator Month Visual inspec- Clean the strainer on the

tion laser’s water intake (Cleaning
the strainer [} 93])

Refrigerant cir- Refrigeration Year Inspection Check for leaks with a refrig-
cuit leak tight- technician/ erant leak detector/repair
ness IPG service leak, top up refrigerant (see
chapter Leaks in the refriger-
ant circuit [} 79])

Cooling water Operator Week Visual inspec- Read the water level indica-
fill level tion tor/add water (see chapter
Cooling water fill level
[} 75])

Condenser air Operator Month Visual inspec- Carry out a visual inspection
filter tion for contamination/replace air
filter (see chapter Condenser
air filter [} 96])

Protective Operator Month Visual inspec- Check mounting for damage/

panel tion repair or replace if necessary
(see chapter Protection
against contact [} 20])

Fan Electrician / ½ year Visual inspec- Check the fastening of the

IPG service tion connection lines; tighten if
necessary

Fan Electrician / ½ year Visual inspec- Check the insulation of the

IPG service tion lines; replace lines if neces-
sary

Fan Operator ½ year Visual inspec- Check the contact protection

tion paneling for completeness:
correct or replace the part if
necessary

LC 430.01-A.3.5/6 73
| Maintenance

Test point Qualification Time Test method Remedy

interval
Fan Operator ½ year Visual inspec- Check for damage to blades
tion and housing; replace part if
necessary
Table 6: Safety inspections

Individual points are described in more detail below.

74 LC 430.01-A.3.5/6
| Maintenance

8.1.1 Cooling water fill level

1
2
3
4

Figure 28: Filling indicator

Item Designation Item Designation

1 Filling connection for water 3 Level indicator for water
tank (laser circuit) tank (laser circuit)

2 Filling connection for water 4 Filling indicator for water

tank (optics circuit) tank (optics circuit)

If the water level in the level indicator is less than 50%, LaserNet issues
the warning Water level.
1. Open the rear door to inspect the cooling water level in the water
tank (see previous figure).
2. Top up the cooling water via the tank filling (see Filling the cool-
ing water system [} 55]).

LC 430.01-A.3.5/6 75
| Maintenance

8.1.2 Filling quantity, compressor oil

Figure 29: Sight glass, compressor oil level

Item Designation Item Designation

1 Compressor 3 Rear door

2 Sight glass (compressor oil)

1. Open the door of the product to check the level of the compressor
oil.
The oil level can be checked when the machine is switched on as well as when it is
switched off.
2. Check that there is a sufficient quantity of compressor oil in the
sight glass.
3. Close the door of the product again.

76 LC 430.01-A.3.5/6
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8.1.3 Refrigerant filling quantity

Figure 30: Sight glass with moisture indicator

Item Designation Item Designation

1 Drier-accumulator 3 Rear door

2 Sight glass with moisture in-

dicator

1. Switch on the product at the main switch.

2. Open the front door of the product to check the level of the refrig-
erant circuit.
3. Check the flowing refrigerant for bubble formation in the sight
glass.
Individual bubbles can be seen in the start phase of the compressor. If the sight
glass is not free of bubbles after about 30 seconds, there may be an operating er-
ror. In this case, contact the service department of IPG Laser GmbH.
4. Close the door of the product again.

LC 430.01-A.3.5/6 77
| Maintenance

8.1.4 Moisture content of the refrigerant

The moisture content of the refrigerant is indicated by a moisture indi-
cator built into the sight glass.

1 2
Figure 31: Sight glass and drier-accumulator

Item Designation Item Designation

1 Sight glass with moisture in- 2 Drier-accumulator
dicator

1. Open the door of the product and check the indicator color.
A green color indicates no moisture in the refrigerant and a yellow color indicates
low moisture. If the indicator turns red, thus indicating a high moisture content in
the refrigerant, the dryer accumulator must be changed.
2. In this case, contact the service department of IPG Laser GmbH.
3. Close the door of the product again.

You can find more information on this in the chapter Refrigerant filling
quantity [} 77].

78 LC 430.01-A.3.5/6
| Maintenance

8.1.5 Leaks in the refrigerant circuit

DANGER
Danger of suffocation in the event of damage to the
refrigerant circuit
For critical room sizes, there is a danger of suffoca-
tion in the event of damage to the refrigerant circuit
of the laser chiller and the associated escape of the
refrigerant.
ð Set up the product only in rooms with a room
volume above the critical size (see chapter Crit-
ical room sizes [} 136]).
ð Ensure sufficient ventilation of the room.

DANGER
Damage to the respiratory tracts in the event of dam-
age to the refrigerant circuit
In the event of damage to the refrigerant circuit, the
escaping refrigerant can degrade into toxic acids in
the heat of a cigarette and cause chemical burns to
the respiratory tracts.
ð Keep ignition sources away from the product.
ð Do not smoke.
ð Have the damage repaired immediately by a re-
frigeration technician.

WARNING
Possible frostbite due to refrigerant leakage
In the event of a refrigerant circuit leak, the escaping
gas immediately cools to -40°C and can cause frost-
bite on the skin.
ð Never reach into the direct flow of escaping re-
frigerant with your hand.

Refrigerant The refrigerant used is R407C. The refrigerant is non-toxic and non-
flammable.

LC 430.01-A.3.5/6 79
| Maintenance

Checking for oil Refrigerant leaks are always associated with oil leaks.
leaks
ð Check the refrigerant circuit for oil leaks.
ð Contact the service department of IPG Laser GmbH or hire a re-
frigeration technician to perform a refrigerant circuit leak inspec-
tion if an oil leak is observed.

Leak inspection
CAUTION
Risk of frostbite for untrained personnel
When working on the refrigeration circuit, there is a
risk of frostbite if all safety precautions have not
been taken.
ð Have all work on the cooling circuit carried out
by fully trained refrigeration technicians.
ð Wear heat-insulating gloves and safety glasses
while working on the refrigerant circuit.
ð Observe the operating instructions of the refrig-
erant used.

The quantity of refrigerant of this laser chiller exceeds a CO2 equivalent

of 5000 kg. According to Regulation (EU) No. 517/2014 on fluorinated
greenhouse gases, an annual leak test must be carried out.
1. Have the annual refrigerant circuit leak test performed by a re-
frigeration technician.
Information on the refrigerant uses, its level and the CO2 equivalent (CO2 eq) can
be found on the rating plate “Regular inspections” on the laser chiller and in the
chapter Critical room sizes [} 136].
2. Have an unscheduled leak inspection of the refrigerant circuit car-
ried out by a refrigeration technician if an oil leakage is discov-
ered during a visual inspection of the refrigerant circuit.
3. In the event of a refrigerant leakage, have this repaired by a re-
frigeration technician.
4. Have the refrigeration technician refill the refrigerant circuit with
the prescribed quantity of the refrigerant.

80 LC 430.01-A.3.5/6
| Maintenance

8.1.6 Motor protection switch test item

The motor protection switches are located behind the electronics cabi-
net door (see the figure below).

Figure 32: Position of the motor protection switches

Figure 33: Testing the overload tripping of the motor protection switches

To test the overload tripping of the motor protection switches, do as fol-

lows:
1. Set the rotary knob to the ON position.
2. Insert a flat-blade screwdriver into the test opening.
3. Push the screwdriver to the left.
The overload tripping is functioning if the rotary switch changes from
ON to the tripped position. The tripped position is then reset via the
OFF position of the rotary knob.

LC 430.01-A.3.5/6 81
| Maintenance

8.2 Maintenance work

WARNING
Risk of burns from hot parts
The hot gas line of the laser chiller carries heated re-
frigerant during operation and can be as warm as
70°C. There is a risk of burns when touching the hot
gas line.
ð Only perform maintenance work with removed
maintenance panel after the product has cooled.

WARNING
Risk of injury from rotating fan blades
The fan blades rotate at very high speed during op-
eration. When the cabinet door is open and the pro-
tection against contact is absent, there is a danger of
severe injuries.
ð Never operate the laser chiller with the protec-
tion against contact removed.
ð Before maintenance work, ensure that the laser
chiller is switched off.
ð After completing all work on the product, rein-
stall the protection against contact.

Mainte- Qualifica- Time Measure More infor-

nance point tion interval mation
Cooling wa- Operator ½ year Replacement of Cooling wa-
ter the cooling water ter replace-
ment [} 84]

Cooling wa- Maintenance Month Applying biocide Treating the

ter microbial personnel to the cooling wa- cooling water
contamina- ter with Start Up [} 86]
tion Kit 500

Inspect the Maintenance ½ year Check the glycol Cooling wa-

glycol con- personnel content of the wa- ter supply
tent if a wa- ter [} 46]
ter-glycol
mixture is
used

82 LC 430.01-A.3.5/6
| Maintenance

Mainte- Qualifica- Time Measure More infor-

nance point tion interval mation
DI cartridge Technician / ½ year Replace Replacing the
IPG service DI cartridges
[} 91]

Electronics Operator As Remove light soil- Electronics

cabinet air needed ing with com- cabinet air
filter pressed air; re- filter [} 95]
place if heavily
soiled

Strainer Operator As Remove and clean Cleaning the

Laser inlet needed the strainer strainer
[} 93]

Condenser Operator As Remove light soil- Condenser

air filter needed ing with com- air filter
pressed air; re- [} 96]
place if heavily
soiled
Table 7: Maintenance work on the laser chiller

The individual maintenance points are described in more detail below.

LC 430.01-A.3.5/6 83
| Maintenance

8.2.1 Cooling water replacement

Increase the conductivity through water additives
The addition of biocide and corrosion inhibitor in-
creases the conductivity of the cooling water. This
activates the conductivity control in the chiller’s op-
tics circuit and filters out the water additives via the
DI cartridge.
Perform the following steps to ensure sufficient reac-
tion time:
ð During a biocide treatment, press the corre-
sponding Reset button in the Maintenance
tab in the LaserNet software (see chapter Main-
tenance tab [} 69]). This pauses the conductiv-
ity control for a period of 4 hours.
ð Always carry out treatment with a corrosion in-
hibitor together with biocide treatment. Press-
ing the Reset button interrupts the conductiv-
ity control for 4 hours.

Protection against microbial growth in the water

lines
Also replace the DI cartridge together with the cool-
ing water (see chapter Replacing the DI cartridges
[} 91]). Together with the broad spectrum biocide
treatment (see chapter Treating the cooling water
[} 86]), this ensures optimal protection against mi-
crobial growth in the water lines.

Outlet

Figure 34: Outlet

Item Designation
1 Optics circuit water tank drain

2 Laser circuit water tank drain

84 LC 430.01-A.3.5/6
| Maintenance

Both water tanks are emptied on the back side of the laser chiller via
two ball valves.
1. Connect a hose to each of the ball valves of the tank drain.
2. Open the ball valves to drain the cooling water.
3. Close the two ball valves again after draining the water tanks
completely and remove the hoses.
Draining the wa- 4. Remove the water hoses to the external process optics from the
ter hoses cabinet (number is dependent on the configuration).
5. Empty the water hoses completely.
6. Reconnect the water hoses as shown in the diagrams (see chapter
Connecting the water supply [} 53]).
Filling 7. Add new treated water via the filling connection (see chapter Fill-
ing the cooling water system [} 55]).
8. After filling, treat the water with a broad-spectrum biocide (see
chapter Treating the cooling water [} 86]).

LC 430.01-A.3.5/6 85
| Maintenance

8.2.2 Treating the cooling water

As with most water-cooled systems, the following frequently occurring
problems may arise, which may result in operating interruptions and
significantly reduce the lifespan of your system.
• Deposits
• Corrosion
• Microbial contamination
Follow the instructions below to minimize the impact of these problems
on your system and increase the lifespan of your system.

Deposits Deposits such as calcium carbonate (CaCO3), iron oxides and man-
ganese oxides often result in a progressive constriction of the cross-sec-
tion in water lines, requiring greater pumping power and increased en-
ergy consumption. Deposits in heat exchangers reduce the cooling per-
formance and can even cause these components to fail in the worst
case.
ð Ensure that the cooling water used satisfies the specifications in
the chapter Water specifications [} 137].

Microbial con- Industrial cooling circuits frequently offer ideal conditions for bacteria,
tamination fungi and algae. These microorganisms can accumulate in water lines,
significantly impeding the flow of water and heat.
IPG recommends replacing the water in all cooling circuits semi-annu-
ally as well as regular water treatment with one of the following broad
spectrum biocides to effectively limit the growth of microorganisms:
• NALCO 77352NA
• EKOFACT B500

86 LC 430.01-A.3.5/6
| Maintenance

DANGER
Severe burns due to contact with microbiocide
NALCO® 77352NA is a microbiocide based on mag-
nesium nitrate and isothiazolinones. B500 is a mi-
crobiocide based on isothiazolinone.
The biocides can cause severe chemical burns on the
skin and severe eye damage. Sensitization possible
through skin contact.
ð Read the enclosed safety data sheet and the
technical data sheet before use.
ð Wear suitable safety gloves and suitable face
protection or suitable safety glasses.
ð Avoid contact with your skin or eyes. Do not
breathe in the vapors.
ð If the eyes or skin nevertheless come into con-
tact with the substance, wash the area of skin
with plenty of water and soap. Rinse out the
eyes with plenty of water. Consult a physician.
ð Microbiocide and its containers are to be dis-
posed of as hazardous waste.
ð Avoid releasing it into the environment.

Increase the conductivity through water additives

The addition of biocide and corrosion inhibitor in-
creases the conductivity of the cooling water. This
activates the conductivity control in the chiller’s op-
tics circuit and filters out the water additives via the
DI cartridge.
Perform the following steps to ensure sufficient reac-
tion time:
ð During a biocide treatment, press the corre-
sponding Reset button in the Maintenance
tab in the LaserNet software (see chapter Main-
tenance tab [} 69]). This pauses the conductiv-
ity control for a period of 4 hours.
ð Always carry out treatment with a corrosion in-
hibitor together with biocide treatment. Press-
ing the Reset button interrupts the conductiv-
ity control for 4 hours.

LC 430.01-A.3.5/6 87
| Maintenance

Approval of biocide products

Biocides are used to kill harmful organisms and are
potentially dangerous to humans and the environ-
ment. Before a biocide may be sold and used in a
country, it must generally pass through an approval
process.
ð Consult the competent national authority to de-
termine whether use of the aforementioned
biocides is permitted.
ð Use alternative biocide products only after con-
sultation with the competent IPG Service.

EKOFAKT B500
The start-up kit B500 contains the biocide EKOFAKT B500, one pair of
safety gloves, safety goggles and the safety data sheet and technical data
sheet for the biocide.
The cooling water is treated with EKOFAKT B500 on a monthly basis. In
addition, IPG recommends use of the biocide during the initial filling of
the cooling system with water and upon every change of water.
1. During a cooling water treatment in the optics circuit, press the
corresponding Reset button in the Maintenance tab in the
LaserNet software (see chapter Maintenance tab [} 69])
This pauses the conductivity control in the optics circuit for 4 hours. This provides
a suitable time period for the cooling water additive to act as it is not filtered out
by the DI cartridge.
2. Add the biocide to the respective cooling circuit. The concentra-
tion of EKOFAKT B500 in the cooling water should be 10 ml / 100
l.
3. Allow the water in the cooling circuit to circulate for two hours so
that the biocide can kill the microorganisms throughout the entire
circuit.

Microbiocide EKOFAKT B500

EKOFAKT B500 usually breaks down into naturally
occurring substances within three hours. After con-
sultation with the local authorities, it can then be dis-
posed of in the local sewage system.

NALCO 77352NA
The Nalco kit contains the biocide 77352NA, the corrosion inhibitor
TRAC 105, one pair of safety gloves, safety goggles and the safety data
sheets for all chemicals in the kit.

88 LC 430.01-A.3.5/6
| Maintenance

The cooling water is treated with NALCO 77352NA semi-annually when

the water in the cooling system is replaced.
4. During a cooling water treatment in the optics circuit, press the
corresponding Reset button in the Maintenance tab in the
LaserNet software (see chapter Maintenance tab [} 69])
This pauses the conductivity control in the optics circuit for 4 hours. This provides
a suitable time period for the cooling water additive to act as it is not filtered out
by the DI cartridge.
5. Add the biocide to the respective cooling circuit after you have re-
placed the water in the cooling circuit. The concentration of
NALCO 77352NA in the cooling water should be 12 ml / 100 l.
6. Allow the water in the cooling circuit to circulate for two hours so
that the biocide can kill the microorganisms throughout the entire
circuit.
7. Afterwards, replace the water in the DI water circuit. Replace-
ment of the water in the normal water circuit is not required.

Corrosion
CAUTION
Irritation of eyes and skin due to corrosion inhibitor
The corrosion inhibitor NALCO TRAC105 is highly ir-
ritating to the eyes and irritating to the skin. The va-
pors can cause headaches and nausea.
ð Read the enclosed safety data sheet and the
technical data sheet before use.
ð Wear suitable safety gloves and suitable face
protection or suitable safety glasses.
ð Avoid contact with the skin or eyes. Do not
breathe in the vapors.
ð If the eyes or skin nevertheless come into con-
tact with the substance, wash the area of skin
with plenty of water and soap. Rinse out the
eyes with plenty of water.

To prevent the corrosion of pipelines and metal components in contact

with water, IPG recommends using the corrosion inhibitor NALCO
TRAC105 every six months. In addition, the corrosion inhibitor is
added to the fresh cooling water during the initial filling of the cooling
system and every time the water is replaced.

LC 430.01-A.3.5/6 89
| Maintenance

8. During a cooling water treatment in the optics circuit, press the

corresponding Reset button in the Maintenance tab in the
LaserNet software (see chapter Maintenance tab [} 69])
This pauses the conductivity control in the optics circuit for 4 hours. This provides
a suitable time period for the cooling water additive to act as it is not filtered out
by the DI cartridge.
9. After replacing the water and after applying the biocide, add the
corrosion inhibitor to the respective cooling water circuit. The
concentration of TRAC105 in the cooling water should be 60 ml /
100 l.

8.2.3 Checking the glycol content in the cooling water

ð Perform a concentration measurement of the glycol content in
the cooling water twice per year if glycol is used as an antifreeze
agent.
ð Ensure that the glycol concentration lies within the range from
20 to 30 percent by weight (see Cooling water supply [} 46]).

90 LC 430.01-A.3.5/6
| Maintenance

8.2.4 Replacing the DI cartridges

Protection against microbial growth in the water
lines
Replace the cooling water at the same time as the DI
cartridge (see chapter Cooling water replacement
[} 84]). Together with the broad spectrum biocide
treatment (see chapter Treating the cooling water
[} 86]), this ensures optimal protection against mi-
crobial growth in the water lines. Always empty the
water tank before replacing the DI cartridge to pre-
vent large quantities of water leaking out.

Figure 35: Replacing the DI cartridge

Item Designation
1 Upper quick closure

2 Fastening clamp

3 DI cartridge

4 Lower quick closure

5 Mounting plate for ball valves

To replace the DI cartridge, proceed as follows:

1. Open the rear door to get access to the DI cartridge (see chapter
Overview [} 29]).

LC 430.01-A.3.5/6 91
| Maintenance

2. Place a water collection container in front of the product to catch

cooling water that escapes while changing the DI cartridge.
3. Loosen the screw connections on the fastening clamps and re-
move these.
4. Remove the DI cartridge from the cabinet.
5. Remove the top and bottom hose from the DI cartridge by press-
ing in the upper part of the quick connector while pulling out the
hose.
6. Pinch and hold the respective hose together and bring it to the
water collecting container.
7. Drain the remaining water into the collection container.
8. Connect the hoses to the new DI cartridge and insert this in the
correct position.
9. Fasten the DI-cartridge in place with the fastening clamps.
10. Close the rear door of the product.
The DI cartridge should be replaced every six months together with the
cooling water. If the conductivity of the cooling water exceeds the maxi-
mum value before this interval has elapsed, LaserNet issues the warn-
ing Optics circuit conductivity.
ð In this case, replace the DI cartridge before the maintenance in-
terval has elapsed.
Contact IPG Laser GmbH directly to order a new DI cartridge (see chap-
ter Spare parts and consumables [} 100]).

92 LC 430.01-A.3.5/6
| Maintenance

8.2.5 Cleaning the strainer

Protection against microbial growth in the water
lines
Clean the strainer when replacing the DI cartridge
and the cooling water (see chapter Replacing the DI
cartridges [} 91]). Together with the broad spectrum
biocide treatment, this ensures optimal water qual-
ity (see chapter Treating the cooling water [} 86]).
Always empty the water tank before cleaner the
strainer to prevent large quantities of water leaking
out.

Depending on the product configuration, a strainer is located on the wa-

ter inlet of the laser (Water IN). This has a built-in sieve tube with a
mesh size of 500 µm to prevent the passage of impurities.

Figure 36: Strainer on the water intake of the laser (example)

Item Designation
1 Strainer

2 Screw plug

To clean the sieve tube in the strainer, proceed as follows:

1. Close the ball valves on the laser chiller (see Connecting the water
supply [} 53]) and on the laser.
2. Place a water collection container under the strainer to catch wa-
ter that escapes while removing the sieve tube.
3. Remove the screw plug with a wrench.
4. Remove the sieve tube and clean it with a brush.

LC 430.01-A.3.5/6 93
| Maintenance

5. In event of persistent soiling, replace the sieve tube.

6. Reinsert the sieve tube and reattach the screw plug.
7. Open the ball valves on the laser and on the laser chiller.
Contact IPG Laser GmbH directly to order a new sieve tube (see chapter
Spare parts and consumables [} 100]).

94 LC 430.01-A.3.5/6
| Maintenance

8.2.6 Electronics cabinet air filter

The air filters on the air inlet and air outlet should be inspected for soil-
ing once per month and replaced as necessary. The air outlet filter is lo-
cated in the upper right corner of the electronics cabinet and is covered
with a splash guard. The filter at the air inlet is located in the lower left
corner of the electronics cabinet beneath the fan.
3 4
1 2

5 6

Figure 37: Air filters in the electronics cabinet

Item Designation Item Designation

1 Locking grip (air inlet grid) 4 Air outlet grid locking grip

2 Air inlet filter grill 5 Air outlet filter grill

3 Splash guard 6 Hook plate

Replacing the air 1. Swing open the filter grill using the locking grip.
intake filter
2. Check the filter pad for dirt and replace it if necessary.
Replacing the air 3. Slide the splash guard along the hook plate and up to remove the
outlet filter guard.
4. Turn the locking grip of the exposed filter grill upward and swing
open the grill.
5. Check the filter pad for dirt and replace it if necessary.
Contact IPG Service to order additional filter pads (see chapter Spare
parts and consumables [} 100]).

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| Maintenance

8.2.7 Condenser air filter

Two air inlet grids with filter pads are located on the cabinet sides of
the laser chiller. Check both filter pads once per month for soiling. Re-
place the filter pads, if necessary.

Figure 38: Condenser air filter

Item Designation Item Designation

1 Air inlet grid 3 Screws

2 Filter pad

Follow the steps below to replace the filter pads:

1. Loosen the screw connection and remove the air inlet grid on the
chiller side.
2. Pull on one of the corners of the filter pad to remove it from the
Velcro strip.
3. Insert a new filter pad.
4. Reattach the air inlet grid.
5. Repeat this process for the second air intake grill.
Contact IPG Service to order additional filter pads (see chapter Spare
parts and consumables [} 100]).

96 LC 430.01-A.3.5/6
| Maintenance

8.2.8 Recovering and filling the refrigerant

DANGER
Danger of suffocation in the event of damage to the
refrigerant circuit
For critical room sizes, there is a danger of suffoca-
tion in the event of damage to the refrigerant circuit
of the laser chiller and the associated escape of the
refrigerant.
ð Set up the product only in rooms with a room
volume above the critical size (see chapter Crit-
ical room sizes [} 136]).
ð Ensure sufficient ventilation of the room.

DANGER
Damage to the respiratory tracts in the event of dam-
age to the refrigerant circuit
In the event of damage to the refrigerant circuit, the
escaping refrigerant can degrade into toxic acids in
the heat of a cigarette and cause chemical burns to
the respiratory tracts.
ð Keep ignition sources away from the product.
ð Do not smoke.
ð Have the damage repaired immediately by a re-
frigeration technician.

WARNING
Possible frostbite due to refrigerant leakage
In the event of a refrigerant circuit leak, the escaping
gas immediately cools to -40°C and can cause frost-
bite on the skin.
ð Never reach into the direct flow of escaping re-
frigerant with your hand.

LC 430.01-A.3.5/6 97
| Maintenance

CAUTION
Risk of frostbite for untrained personnel
When working on the refrigeration circuit, there is a
risk of frostbite if all safety precautions have not
been taken.
ð Have all work on the cooling circuit carried out
by fully trained refrigeration technicians.
ð Wear heat-insulating gloves and safety glasses
while working on the refrigerant circuit.
ð Observe the operating instructions of the refrig-
erant used.

Refrigerant The table below shows the individual components of the R407C refrig-
erant used and their concentrations.

Components CAS no. Concen- Hazard Risk

tration symbol
Difluoromethane (R32) 75-10-5 23% F+ 12

Pentafluoroethane (R125) 354-33-6 25% - -

1,1,1,2-tetrafluoroethane 811-97-2 52% - -

(R134a)
Table 8: Composition of the R407C refrigerant

The refrigerant is non-toxic and non-flammable in air under ambient

temperature and ambient pressure. More information can be found in
the included safety data sheet.

Filling / recover-
ing the refriger-
Draining refrigerant
ant Have the refrigerant recovered from the cooling sys-
tem by a refrigeration technician in compliance with
national regulations. Ensure that no damage is
caused to people or the environment in the process.

The filling and recovery of the refrigerant are performed via the
Schrader valves on the suction line and the hot gas line of the refriger-
ant circuit.

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| Maintenance

ð Open the rear door of the laser chiller and remove the contact
protection to access the Schrader valves (see Protection against
contact [} 20]).

Figure 39: Schrader valves for filling/recovering the refrigerant

Item Designation
1 Schrader valve of the suction line

2 Schrader valve of the hot gas line

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| Maintenance

8.3 Spare parts and consumables

For safety reasons, only original spare parts and accessories authorized
by the manufacturer may be used.
IPG Laser GmbH recommends keeping the following spare parts / con-
sumables available:

Replacement parts/consum- Order Number

ables
Biocide StartUp Set B500 see applicable accessories list

DI cartridge see applicable accessories list

Condenser air filter see applicable accessories list

Air filters in the electronics cabinet see applicable accessories list

Sieve tube of the strainer see applicable accessories list

Table 9: Spare parts and consumables

Contact IPG service

Please contact IPG Laser GmbH if you need spare
parts and/or consumables.

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