Iec 60079-11-2023

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IEC 60079-11

®
Edition 7.0 2023-01

INTERNATIONAL
STANDARD

colour
inside

Explosive atmospheres –
Part 11: Equipment protection by intrinsic safety "i"
IEC 60079-11:2023-01(en)
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IEC 60079-11
®
Edition 7.0 2023-01

INTERNATIONAL
STANDARD

colour
inside

Explosive atmospheres –
Part 11: Equipment protection by intrinsic safety "i"

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION

ICS 29.260.20 ISBN 978-2-8322-6271-9

Warning! Make sure that you obtained this publication from an authorized distributor.

® Registered trademark of the International Electrotechnical Commission


–2– IEC 60079-11:2023 © IEC 2023

CONTENTS
FOREWORD ......................................................................................................................... 10
1 Scope ............................................................................................................................ 23
2 Normative references .................................................................................................... 30
3 Terms, definitions and abbreviated terms ...................................................................... 31
3.1 Terms and definitions ............................................................................................ 31
3.2 Abbreviated terms ................................................................................................. 35
4 Equipment grouping, classification and Levels of Protection of apparatus ...................... 35
5 Ignition compliance requirements .................................................................................. 36
5.1 General ................................................................................................................. 36
5.2 Conditions for assessment .................................................................................... 36
5.2.1 General ......................................................................................................... 36
5.2.2 Level of Protection "ia" .................................................................................. 37
5.2.3 Level of Protection "ib" .................................................................................. 38
5.2.4 Level of Protection "ic"................................................................................... 38
5.2.5 Non-shock hazard equipment or systems ....................................................... 39
5.3 Spark ignition compliance ..................................................................................... 39
5.3.1 General ......................................................................................................... 39
5.3.2 Levels of Protection "ia" and "ib" .................................................................... 40
5.3.3 Level of Protection "ic"................................................................................... 40
5.3.4 Application of safety factors ........................................................................... 41
5.3.5 Circuits without controlled semiconductor limitation ....................................... 41
5.3.6 Circuits with controlled semiconductor limitation ............................................ 42
5.4 Thermal ignition compliance .................................................................................. 43
5.4.1 General ......................................................................................................... 43
5.4.2 Temperature of small components for Group I and Group II ........................... 43
5.4.3 Wiring within intrinsically safe apparatus for Group I and Group II ................. 43
5.4.4 PCB tracks for Group I and Group II .............................................................. 45
5.4.5 Intrinsically safe apparatus and component temperature for dusts ................. 48
5.5 Simple apparatus .................................................................................................. 48
6 Apparatus construction .................................................................................................. 49
6.1 General ................................................................................................................. 49
6.2 Enclosures ............................................................................................................ 49
6.2.1 General ......................................................................................................... 49
6.2.2 Apparatus complying with Table 7 ................................................................. 50
6.2.3 Apparatus complying with Table 8 or Table 9 ................................................. 50
6.2.4 Enclosures for Group IIIC intrinsically safe apparatus .................................... 50
6.2.5 Protection of separations ............................................................................... 50
6.3 Connection facilities for external circuits ............................................................... 51
6.3.1 Terminals ...................................................................................................... 51
6.3.2 Earth Terminals ............................................................................................. 53
6.3.3 Plugs and sockets ......................................................................................... 53
6.3.4 Permanently connected cable ........................................................................ 53
6.3.5 Connections and accessories for intrinsically safe apparatus for use in
non-hazardous area ....................................................................................... 54
6.4 Internal connections and connectors ..................................................................... 55
6.4.1 General ......................................................................................................... 55
6.4.2 Infallible connections ..................................................................................... 55
IEC 60079-11:2023 © IEC 2023 –3–

6.4.3 Connectors for internal connections, plug-in cards and components .............. 57
6.4.4 Earth conductors and connections ................................................................. 57
6.5 Separation of conductive parts .............................................................................. 58
6.5.1 Separations on which intrinsic safety depends ............................................... 58
6.5.2 Separation distances according to Table 7..................................................... 58
6.5.3 Reduced separation distances ....................................................................... 59
6.5.4 Failure of separations .................................................................................... 59
6.5.5 Voltage between conductive parts ................................................................. 65
6.5.6 Types of separation ....................................................................................... 65
6.5.7 Composite separations .................................................................................. 72
6.5.8 Printed circuit board assemblies .................................................................... 73
6.5.9 Separation by metal parts .............................................................................. 75
6.5.10 Separation by non-metallic insulating partitions ............................................. 75
6.5.11 Insulation of internal wiring ............................................................................ 76
6.6 Encapsulation ....................................................................................................... 76
6.6.1 General ......................................................................................................... 76
6.6.2 Encapsulation used for the exclusion of explosive atmospheres .................... 77
6.6.3 Mechanical protection to avoid access to parts .............................................. 80
6.6.4 Encapsulation used for protection of a fuse ................................................... 81
6.6.5 Encapsulation used to provide separation ...................................................... 81
6.6.6 Encapsulation used to enhance the rating of protective components .............. 81
6.6.7 Free space within the encapsulation .............................................................. 81
6.7 Specification of coating, encapsulation materials .................................................. 83
6.8 Protection against polarity reversal ....................................................................... 83
6.9 Dielectric strength requirement ............................................................................. 83
7 Characteristics and failure of components and assemblies ............................................ 84
7.1 Rating of components on which intrinsic safety depends ....................................... 84
7.2 Failure of components .......................................................................................... 84
7.3 Manufacturing variation ......................................................................................... 84
7.4 Resistors .............................................................................................................. 85
7.4.1 General ......................................................................................................... 85
7.4.2 Resistors on which intrinsic safety depends ................................................... 85
7.5 Capacitors ............................................................................................................ 86
7.5.1 General ......................................................................................................... 86
7.5.2 Capacitors on which intrinsic safety depends ................................................. 86
7.5.3 Blocking capacitors ........................................................................................ 87
7.5.4 Infallible filter capacitors ................................................................................ 87
7.6 Inductors and windings ......................................................................................... 88
7.6.1 General ......................................................................................................... 88
7.6.2 Inductors on which intrinsic safety depends ................................................... 88
7.6.3 Infallibly insulated inductors ........................................................................... 88
7.6.4 Damping windings ......................................................................................... 89
7.6.5 Common mode choke coils (EMI suppression filters) ..................................... 89
7.7 Semiconductors .................................................................................................... 90
7.7.1 Failure of semiconductors .............................................................................. 90
7.7.2 Semiconductors on which intrinsic safety depends ......................................... 91
7.7.3 Transient effects on semiconductors on which intrinsic safety depends ......... 91
7.7.4 Semiconductors in shunt voltage limiters ....................................................... 91
7.7.5 Shunt assembly on which intrinsic safety depends ......................................... 92
–4– IEC 60079-11:2023 © IEC 2023

7.7.6 Safety assemblies infallible against failure to limit voltage ............................. 92


7.7.7 Semiconductor current limiters ...................................................................... 92
7.7.8 Use of programmable components ................................................................. 92
7.8 Transformers ........................................................................................................ 93
7.8.1 General ......................................................................................................... 93
7.8.2 Transformers on which intrinsic safety depends ............................................. 93
7.8.3 Construction of transformers on which intrinsic safety depends ..................... 93
7.8.4 Protective measures for transformers on which intrinsic safety depends
for Levels of Protection "ia" and "ib" .............................................................. 94
7.8.5 Requirements for transformers for Level of Protection "ic" ............................. 95
7.9 Relays .................................................................................................................. 95
7.9.1 General ......................................................................................................... 95
7.9.2 Relays on which intrinsic safety depends ....................................................... 96
7.10 Signal isolators ..................................................................................................... 97
7.10.1 General ......................................................................................................... 97
7.10.2 Signal isolators on which intrinsic safety depends .......................................... 97
7.10.3 Signal isolators between intrinsically safe and non-intrinsically safe
circuits ........................................................................................................... 98
7.10.4 Signal isolators between separate intrinsically safe circuits ........................... 98
7.11 Fuses.................................................................................................................... 98
7.12 Primary and secondary cells and batteries .......................................................... 100
7.12.1 General ....................................................................................................... 100
7.12.2 Construction of cells and batteries used in intrinsically safe apparatus ........ 100
7.12.3 Electrolyte leakage ...................................................................................... 101
7.12.4 Ventilation ................................................................................................... 101
7.12.5 Cell voltages ................................................................................................ 101
7.12.6 Batteries in equipment protected by different Types of Protection ................ 102
7.12.7 Batteries used and replaced in explosive atmospheres ................................ 102
7.12.8 Replaceable batteries used but not replaced in explosive atmospheres ....... 102
7.12.9 External contacts for charging batteries ....................................................... 102
7.13 Piezoelectric devices .......................................................................................... 102
7.14 Cells for the detection of gases ........................................................................... 103
7.14.1 Electrochemical ........................................................................................... 103
7.14.2 Catalytic ...................................................................................................... 103
7.15 Supercapacitors .................................................................................................. 103
7.16 Thermal devices ................................................................................................. 104
7.16.1 General ....................................................................................................... 104
7.16.2 Thermal devices used to limit temperature ................................................... 104
7.16.3 PPTC devices used to limit current .............................................................. 105
7.17 Mechanical switches ........................................................................................... 106
8 Supplementary requirements for specific apparatus ..................................................... 106
8.1 Diode safety barriers ........................................................................................... 106
8.1.1 General ....................................................................................................... 106
8.1.2 Construction ................................................................................................ 106
8.2 FISCO apparatus ................................................................................................ 106
9 Type verifications and type tests.................................................................................. 107
9.1 Spark ignition test ............................................................................................... 107
9.1.1 General ....................................................................................................... 107
9.1.2 Spark test apparatus and its use .................................................................. 107
IEC 60079-11:2023 © IEC 2023 –5–

9.1.3 Test gas mixtures and spark test apparatus calibration current .................... 108
9.2 Spark ignition assessment using reference curves and tables ............................. 109
9.2.1 General ....................................................................................................... 109
9.2.2 Assessment of simple resistive circuit .......................................................... 109
9.2.3 Assessment of simple capacitive circuits ..................................................... 110
9.2.4 Assessment of Simple Inductive Circuits ...................................................... 112
9.2.5 Determination of L o /R o for resistance limited power source ......................... 113
9.2.6 Circuits with both inductance and capacitance ............................................. 114
9.3 Temperature tests ............................................................................................... 114
9.4 Mechanical tests ................................................................................................. 115
9.4.1 Casting compound ....................................................................................... 115
9.4.2 Acceptability of encapsulated or coated fuses.............................................. 115
9.4.3 Partitions ..................................................................................................... 116
9.4.4 Cable pull test ............................................................................................. 116
9.5 Current carrying capacity of infallible printed circuit board connections ............... 116
9.6 Dielectric strength tests ...................................................................................... 116
9.7 Qualification of solid insulation and distance through casting compound for
application of reduced separations ...................................................................... 116
9.7.1 General ....................................................................................................... 116
9.7.2 Preconditioning ............................................................................................ 117
9.7.3 AC power frequency voltage test ................................................................. 117
9.7.4 Partial discharge test ................................................................................... 118
9.8 Type tests for PCB coatings ................................................................................ 119
9.9 Differential Leakage current tests for signal isolators .......................................... 119
9.10 Isolator tests ....................................................................................................... 120
9.10.1 General ....................................................................................................... 120
9.10.2 Thermal conditioning and dielectric test ....................................................... 120
9.10.3 Dielectric and short circuit test ..................................................................... 121
9.11 Tests for intrinsically safe apparatus containing piezoelectric devices ................. 122
9.12 Tests for PTC devices ......................................................................................... 122
9.13 Determination of parameters of loosely specified components ............................ 123
9.14 Tests for cells, batteries and supercapacitors ..................................................... 123
9.14.1 Conditions for testing ................................................................................... 123
9.14.2 Electrolyte leakage test for cells, batteries and supercapacitors .................. 124
9.14.3 Spark ignition and surface temperature of cells, batteries or
supercapacitors ........................................................................................... 125
9.14.4 Battery container pressure tests .................................................................. 126
9.14.5 Battery resistance ........................................................................................ 126
9.15 Determination of storable energy in common mode chokes ................................. 126
9.16 Type tests for components protected by time dependent current limitation .......... 128
9.17 Transformer tests ................................................................................................ 129
9.17.1 General ....................................................................................................... 129
9.17.2 Mains transformers for Level of Protection "ia" and "ib" ............................... 130
9.17.3 Transformers galvanically isolated from the mains supply for Levels of
Protection "ia" and "ib" ................................................................................. 130
9.17.4 Transformers for Level of Protection "ic" ...................................................... 131
10 Routine verifications and tests ..................................................................................... 131
10.1 Alternative reduced spacings .............................................................................. 131
10.2 Routine tests for diode safety barriers ................................................................. 131
–6– IEC 60079-11:2023 © IEC 2023

10.2.1 Completed barriers ...................................................................................... 131


10.2.2 Diodes for 2-diode "ia" barriers .................................................................... 131
10.3 Routine tests for transformers ............................................................................. 131
10.3.1 Levels of Protection "ia" and "ib" .................................................................. 131
10.3.2 Level of Protection "ic"................................................................................. 132
10.4 Routine verification of conformal coating and encapsulation ............................... 132
11 Marking ....................................................................................................................... 133
11.1 Intrinsically safe apparatus and associated apparatus ......................................... 133
11.1.1 General ....................................................................................................... 133
11.1.2 Intrinsic safety parameters ........................................................................... 133
11.1.3 FISCO ......................................................................................................... 133
11.1.4 Marking of connection facilities .................................................................... 134
11.1.5 Non-hazardous area accessory.................................................................... 134
11.2 Warning markings ............................................................................................... 134
12 Instructions .................................................................................................................. 135
12.1 General ............................................................................................................... 135
12.2 Specific Conditions of Use .................................................................................. 135
Annex A (normative) Spark ignition reference curves ......................................................... 137
Annex B (normative) Spark test apparatus for intrinsically safe circuits .............................. 161
B.1 Principle ............................................................................................................. 161
B.2 Spark test apparatus ........................................................................................... 161
B.3 Spark test apparatus sensitivity .......................................................................... 162
B.4 Preparation and cleaning of tungsten wires ......................................................... 162
B.5 Conditioning a new cadmium disc ....................................................................... 163
B.6 Limitations of the spark test apparatus ................................................................ 163
B.7 Modification of spark test apparatus for use at higher currents ............................ 164
Annex C (informative) Measurement of creepage distances, clearances and
separation distances through casting compound and through solid insulation .............. 169
C.1 Clearances and separation distances through casting compound and
through solid insulation ....................................................................................... 169
C.2 Creepage distances ............................................................................................ 170
C.3 Examples for the application of an ambient pressure correction factor ................ 171
Annex D (normative) Excess transient energy test ............................................................. 174
D.1 Overview............................................................................................................. 174
D.2 Circuit configuration ............................................................................................ 175
D.3 Test equipment ................................................................................................... 176
D.4 Test load ............................................................................................................. 177
D.5 Supply voltage .................................................................................................... 177
D.6 Supply change tests ............................................................................................ 177
D.7 Load change tests............................................................................................... 178
D.8 Transient energy calculation ............................................................................... 178
Annex E (normative) FISCO – Apparatus requirements ...................................................... 180
E.1 Overview............................................................................................................. 180
E.2 Apparatus requirements ...................................................................................... 180
E.2.1 General ....................................................................................................... 180
E.2.2 FISCO power supplies ................................................................................. 180
E.3 FISCO field devices ............................................................................................ 181
E.3.1 General ....................................................................................................... 181
IEC 60079-11:2023 © IEC 2023 –7–

E.3.2 Additional requirements of "ia" and "ib" FISCO field devices ........................ 182
E.3.3 Additional requirement of "ic" FISCO field devices ....................................... 182
E.3.4 Terminator ................................................................................................... 182
E.3.5 Simple apparatus ......................................................................................... 182
Annex F (normative) Ignition testing of semiconductor limiting power supply circuits .......... 184
F.1 Overview............................................................................................................. 184
F.2 Initial test ............................................................................................................ 184
F.3 Subsequent tests ................................................................................................ 184
F.4 Examples of pass and fail ................................................................................... 185
Annex G (normative) Universal output characteristics ........................................................ 191
G.1 Overview............................................................................................................. 191
G.2 Linear source ...................................................................................................... 191
G.3 Non-linear source ............................................................................................... 191
G.4 Curves ................................................................................................................ 192
Annex H (informative) Examples of marking ....................................................................... 203
H.1 General ............................................................................................................... 203
H.2 Self-contained intrinsically safe apparatus .......................................................... 203
H.3 Intrinsically safe apparatus supplied by other intrinsically safe circuits ................ 203
H.4 Associated apparatus.......................................................................................... 204
H.5 Associated apparatus protected by a flameproof enclosure ................................. 204
H.6 Intrinsically safe apparatus Level of Protection "ic" ............................................. 204
H.7 Intrinsically safe apparatus Level of Protection "ib" with "ia"' outputs .................. 205
H.8 FISCO ................................................................................................................ 205
H.8.1 Power supply ............................................................................................... 205
H.8.2 Field device ................................................................................................. 205
H.8.3 Terminator ................................................................................................... 206
H.8.4 Dual marked field device ............................................................................. 206
Annex I (informative) Overview of tests on enclosures or parts of enclosures .................... 207
Bibliography ........................................................................................................................ 209

Figure 1 – Separation at terminals ........................................................................................ 52


Figure 2 – Examples of independent and non-independent connecting elements .................. 56
Figure 3 – Example of separation of conductive parts ........................................................... 64
Figure 4 – Determination of creepage distances and clearance ............................................. 71
Figure 5 – Creepage distances and clearances on PCBAs .................................................... 74
Figure 6 – Encapsulation used without a separate external enclosure ................................... 78
Figure 7 – Complete enclosure with no user removable covers or openings .......................... 78
Figure 8 – Enclosure where the compound forms one of the external walls ........................... 79
Figure 9 – Enclosure with cover ............................................................................................ 79
Figure 10 – Moulding over un-mounted components ............................................................. 80
Figure 11 – Moulding over components mounted on a PCB .................................................. 80
Figure 12 – Example of a simple resistive circuit ................................................................. 109
Figure 13 – Example of simple capacitive circuit ................................................................. 110
Figure 14 – Effective capacitance ....................................................................................... 111
Figure 15 – Example of simple inductive circuit ................................................................... 112
Figure 16 – Test voltages ................................................................................................... 119
–8– IEC 60079-11:2023 © IEC 2023

Figure 17 – Recommended bias circuit for Differential Leakage measurement .................... 120
Figure 18 – Inductor test circuit ........................................................................................... 127
Figure 19 – Measured oscillation ........................................................................................ 128
Figure A.1 – Resistive circuits ............................................................................................. 138
Figure A.2 – Group I capacitive circuits ............................................................................... 139
Figure A.3 – Group II capacitive circuits .............................................................................. 140
Figure A.4 – Inductive circuits of Group II ........................................................................... 141
Figure A.5 – Group I inductive circuits ................................................................................ 142
Figure A.6 – Group IIC inductive circuits ............................................................................. 143
Figure B.1 – Spark test apparatus for intrinsically safe circuits ............................................ 165
Figure B.2 – Cadmium contact disc ..................................................................................... 166
Figure B.3 – Wire holder ..................................................................................................... 166
Figure B.4 – Example of a practical design of spark test apparatus ..................................... 167
Figure B.5 – Arrangement for fusing tungsten wires ............................................................ 168
Figure C.1 – Measurement of clearance .............................................................................. 169
Figure C.2 – Measurement of composite distances ............................................................. 169
Figure C.3 – Measurement of creepage .............................................................................. 170
Figure C.4 – Composite separation including creepage ....................................................... 171
Figure C.5 – PCB with two coated components designed for ambient pressure
60 kPa to 110 kPa .............................................................................................................. 171
Figure C.6 – PCB with 3 mm slot designed for ambient pressure 60 kPa to 110 kPa ........... 172
Figure D.1 – Example circuit configuration .......................................................................... 175
Figure D.2 – Example output voltage, current, power and energy measured during a
load transient ...................................................................................................................... 179
Figure E.1 – Typical FISCO system .................................................................................... 183
Figure F.1 – Safety factor vs ignition probability .................................................................. 190
Figure G.1 – Example of an output characteristic for Group IIC ........................................... 192
Figure G.2 – Limit curve diagram for universal source characteristic − Group IIC ................ 197
Figure G.3 – Limit curve diagram for universal source characteristic – Group IIB ................ 202
Figure I.1 – Tests for enclosures or parts of enclosures for separation distances
complying with Table 7 ....................................................................................................... 207
Figure I.2 – Tests for enclosures or parts of enclosures for separation distances
complying with Table 8 or Table 9 ....................................................................................... 208

Table 1 – Applicability of specific clauses of IEC 60079-0 ..................................................... 24


Table 2 – List of abbreviated terms used............................................................................... 35
Table 3 – Temperature classification of copper wiring for ambient temperature ≤ 40 °C ........ 45
Table 4 – Temperature classification of tracks on PCBs ........................................................ 47
Table 5 – Maximum permitted power dissipation within a component immersed in dust ......... 48
Table 6 – Requirements for infallible circuit board tracks and vias ........................................ 57
Table 7 – Clearances, creepage distances and separations .................................................. 61
Table 8 – Reduced separations ............................................................................................. 62
Table 9 – Reduced separations for Level of Protection "ic" ................................................... 63
Table 10 – Creepage distance and clearance X in Figure 4 ................................................... 67
IEC 60079-11:2023 © IEC 2023 –9–

Table 11 – Minimum thickness of compound adjacent to individual free space for


Group I and Group II ............................................................................................................. 82
Table 12 – Minimum thickness of compound adjacent to individual free space for
Group III ............................................................................................................................... 82
Table 13 – Rating and failure modes of resistors .................................................................. 85
Table 14 – Rating and failure modes of capacitors ................................................................ 87
Table 15 – Rating and failure modes of inductors.................................................................. 88
Table 16 – Rating and failure modes of semiconductors ....................................................... 91
Table 17 – Minimum foil thickness or minimum wire diameter of the screen .......................... 94
Table 18 – Rating and failure modes of signal isolators ........................................................ 97
Table 19 – Rating and failure modes of temperature sensors .............................................. 104
Table 20 – Rating and failure modes of switching thermal devices ...................................... 105
Table 21 – Rating and failure modes of PTC devices used to limit temperature ................... 105
Table 22 – Rating and failure modes of PPTC devices used to limit current ........................ 105
Table 23 – Compositions of explosive test mixtures adequate for 1,0 safety factor ............. 108
Table 24 – Compositions of explosive test mixtures adequate for 1,5 safety factor ............. 108
Table 25 – Permitted reduction of effective capacitance when protected by a series
resistance ........................................................................................................................... 112
Table 26 – Routine test voltages for transformers ............................................................... 132
Table 27 – Text of warning markings .................................................................................. 134
Table 28 – Concerns addressed by Specific Conditions of Use ........................................... 136
Table A.1 – Permitted short circuit current corresponding to the voltage and the
equipment group ................................................................................................................. 144
Table A.2 – Permitted capacitance corresponding to the voltage and the equipment
group .................................................................................................................................. 151
Table D.1 – Energy limits by equipment group .................................................................... 174
Table E.1 – Assessment of maximum output current for use with "ia" and "ib" FISCO
rectangular supplies ............................................................................................................ 181
Table E.2 – Assessment of maximum output current for use with "ic" FISCO
rectangular supplies ............................................................................................................ 181
Table F.1 – Terms used in Annex F .................................................................................... 185
Table F.2 – Sequence of tests ............................................................................................ 186
Table F.3 – Safety factor provided by several explosive test mixtures that may be used
for the tests in Table F.2 ..................................................................................................... 187
Table F.4 – Example of a Group I circuit with characteristics described by 'Pr –
Table F.4 – PASS' of Figure F.1.......................................................................................... 188
Table F.5 – Example of a Group I circuit with characteristics described by 'Pr –
Table F.5 – FAIL' of Figure F.1 ........................................................................................... 189
– 10 – IEC 60079-11:2023 © IEC 2023

INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________

EXPLOSIVE ATMOSPHERES –

Part 11: Equipment protection by intrinsic safety "i"

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
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Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.

IEC 60079-11 has been prepared by subcommittee 31G: Intrinsically safe apparatus, of IEC
technical committee 31: Equipment for explosive atmospheres. It is an International Standard.

This seventh edition cancels and replaces the sixth edition published in 2011. This edition
constitutes a technical revision.
IEC 60079-11:2023 © IEC 2023 – 11 –

The significance of changes between IEC 60079-11, Edition 7 (2023) and IEC 60079-11,
Edition 6 (2011 + Corrigendum 1 (2012)) are as listed below:

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
A significant number of editorial changes including re- All X
structuring of sections. These are too numerous to list in
this table.
Protection of catalytic elements for Group IIC or Group IIB 1 C2
+ H 2 excluded from the scope of the standard.
7.14.2
Extension, with requirements, of ambient pressure down to 1 B1
60 kPa.
6.5.6.1
Modification to Table 1 showing Clause 14 of IEC 60079-0 1 X
as 'Applies'. This does not affect the technical
requirements.
Definitions removed as they are now in IEC 60079-0. 3 X
(References are from Ed.6)
3.2 coating
3.3 conformal coating
3.7.1 countable fault
3.7.3 non-countable fault
3.18 recurring peak voltage
3.20 encapsulation
3.21 casting
3.23 galvanic isolation
Definitions removed as they are no longer considered 3 X
necessary.
(References are from Ed.6)
3.7.2 fault
3.12 Infallible separation
Diode safety barriers no longer refers to devices that 3.1.37 X
provide galvanic isolation.
7.7.5
Intrinsic safety parameters and U m can have brief 3.1.9 X
transients above the stated values, and these do not need 7.7.3
to be taken into account.
New definition – spark test apparatus. 3.1.14 X
New definition – electrochemical capacitor. 3.1.15 X
New definition – transient rating. 3.1.16.1 X
New definition – transient energy (previously let-through 3.1.16.2 X
energy).
New definition – non-hazardous area accessory. 3.1.17 X
Clarification that it is not a requirement of this standard 5.1 X
that conformance to industrial standards be verified.
Clarification of conditions for the assessment added. 5.2.1 X
Clarification relating to the application of service 5.2.1 g) C1
temperatures.
Statements that Level of Protection "ia" and "ib" 5.2.3 X
requirements are always sufficient for Level of Protection
"ic".
– 12 – IEC 60079-11:2023 © IEC 2023

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
For Level of Protection "ic", faults are only considered for 5.2.4 C3
spark ignition assessment and the determination of U o , I o ,
6.5.4.3
L i , C i and L i /R i . A short circuit fault, and subsequent
component faults arising, are now termed non-countable 6.5.4.4
faults. 6.5.4.5
For Level of Protection "ic", the types of components on 5.2.4 X
which intrinsic safety depends are limited.
Clarification of the requirements for non-shock hazard 5.2.5 A1
equipment or systems (for example SELV / PELV) for
declaration of U m . 12.1 c)

Clarification of where spark ignition assessment should 5.3.1 X


and should not be applied.
Clarification that spark ignition assessment may be 5.3.1 X
performed on a representative circuit.
9.1.1
Spark ignition assessment at normal ambient is suitable for 5.3.1 X
service temperatures between -60 °C and 100 °C.
Spark ignition testing of mains apparatus is at U m rather 5.3.4.2 d) X
than 110 % of the mains nominal voltage.
Annex G added as option for spark ignition assessment. 5.3.4.1 X
5.3.4.2
9.2.6 c)
Annex G
Clarification of the requirements for circuits with controlled 5.3.6 C4
semiconductor limitation, including need to consider both
steady state and transient spark ignition compliance for Annex D
circuits with controlled semiconductor limitation.
The exclusion of the IEC 60079-0 10 % safety margin on 5.4.1 X
voltage for thermal ignition assessment extended to
Groups I and II.
The 1,3 W limit for T4 for tracks on a printed circuit board 5.4.1 C5
now only applies to 40 °C ambient.
The 5K and 10K margin required for temperature tests 5.4.2 C6
from IEC 60079-0 now apply for Level of Protection "ic".
Corrected the formula for thermal assessment of wires. 5.4.3 C7
Clarified that only circuit board tracks exposed to the 5.4.4 X
explosive atmosphere require temperature classification.
Added a note identifying examples of available data for 5.4.4 X
determining temperature rise in PCB tracks (From IPC-
2221 and IPC-2152).
Clarified which dimensions can be reduced by 5.4.4 X
manufacturer's tolerance (track width, board thickness, and
conductor thickness).
Clarified the use of Table 4 by introducing reduction 5.4.4 X
factors for board thickness, number of layers, copper
thickness, track under component, and ambient
temperature.
Added allowance for linear interpolation of allowed current, 5.4.4 X
track width, track thickness, ambient temperature, and
board thickness.
Extrapolation of Table 4 is prohibited. 5.4.4 C1
Reduced the default board thickness for application of 5.4.4 X
Table 4 from 1,6 mm to 1,55 mm to reflect industry
standard.
IEC 60079-11:2023 © IEC 2023 – 13 –

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Clarified that the track under component reduction factor 5.4.4 X
only applies if the portion of the track underneath the
component is greater than 10 mm.
Use of the 1,3 W limit for thermal ignition compliance for 5.4.5 X
Group III extended to include Group I.
Board thickness, copper thickness and ambient 5.4.4 X
temperature factors extended in use of Table 4.
Enclosure requirement for Groups IIIA and IIIB aligned with 6.2.1 X
Group I and Group II.
Clarification that the IEC 60079-0 enclosure requirements 6.2.4 a)1) C1
apply for Group IIIC equipment with separations according
to Table 7 (Ed 6 Table 5) that are reliant on an enclosure
providing IP5X.
Requirement for a Specific Condition of Use added when 6.2.5.1 C8
use of reduced separations is reliant on an enclosure
providing IP54.
Plugs and sockets can comply with reduced separation 6.3.3 X
requirements.
Use of an enclosure to protect battery charging 6.3.5.2 X
connections from spark ignition (Ed.6 clause 7.4.9)
extended to include all non-hazardous area connection
facilities.
It is no longer necessary to define U m for the connection 6.3.5.3 X
from non-hazardous area connection facilities to 11.1.5
accessories listed in the certificate provided the accessory
is suitably marked and listed in the instructions. 12.1 j)
It is no longer necessary to assess a non-hazardous area 6.3.5.3 X
accessory in accordance with this standard.
Clarification that charging of cells and batteries in the non- 6.3.5.3 X
hazardous area has to be within the limits specified by
their manufacturer, and IEC 60079-0.
Conductors, connectors and PCB tracks have to be 6.4.1 C9
suitably rated for their failure to be a countable fault.
It is now a stated requirement that circuits remain 6.4.1 C1
intrinsically safe after disconnection of a connector.
It is now a requirement that infallible connections remain 6.4.2.2 C10
capable of carrying the current following considered fault
disconnections. 6.4.2.3

Infallible PCB connection achieved with two 1 mm wide 6.4.2.4 C11


tracks now have copper thickness requirements.
The options for infallible PCB connections have been 6.4.2.4 B2
extended.
Clarification that connections complying with IEC 60079-7 6.4.2.5 X
Level of Protection "eb" can be considered infallible.
Clarification that insulation of component packaging cannot 6.5.1 X
be relied upon for separation of conductive parts unless it
is specified by the component manufacturer, except for
shorts to its solder pads where they are similar to the
recommendations of the component manufacturer.
Alternate spacing requirements from the previous edition A2
Annex F have been transferred to the main body of this
document.
Specific Condition of Use only required for Overvoltage 6.5.3.2 X
Category (OVC) I/II when using Table 8 – Reduced
separations.
Dielectric strength requirements have been clarified in 6.5.3.2 C12
Table 8 – Reduced separations.
– 14 – IEC 60079-11:2023 © IEC 2023

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Specific Condition of Use required when OVC II/I is 6.5.3.3 C13
required for mains apparatus when using Table 9 –
Reduced separations for Level of Protection "ic".
Table 8 – Reduced separations is derived from Ed.6 Table 6.5.3.2 X
F.1 but with additional requirements.
Routine tests when using Table 9 – Reduced separations 6.5.3.3 X
for Level of Protection "ic" no longer have to be performed b)6.5.3.2
at the most onerous ambient condition.
Table 9 – Reduced separations for Level of Protection "ic" 6.5.3.3 X
is derived from Ed.6 Table F.2 but with additional
requirements.
Additional options for infallible separations when exposing 6.5.4.2 X
connection facilities.
Separations tables clarify that the voltages do not need to Table 7 X
include non-repetitive transients.
Table 8
Table 9
Determination of type and routine testing required when Table 8 C14
using reduced separations tables. 6.5.6.2
6.5.6.3
6.5.6.5
9.7
Additional separation distance options. Table 8 X
Table 9
Dielectric strength test is no longer required for all 6.5.6.2 X
separations through casting compound and solid 6.5.6.3
insulation.
When Comparative Tracking Index (CTI) Is unknown, a CTI 6.5.6.4 X
of 100 may be assumed, and some materials are identified
as non-tracking.
Extended and clarified requirements for assessing 6.5.6.4 X
creepage distances.
Two coats of conformal coating no longer required when 6.5.6.5 X
spraying.
Consideration of composite separations extended to 6.5.7 X
reduced distances tables.
Metal parts used for separation no longer have to be 6.5.9 X
earthed.
Where metal parts connected to the frame or earth are 6.5.9.1 C15
used to separate two circuits, a Specific Condition of Use
is now required.
Clarification that separation by metal parts requires 6.5.9.1 C1
infallible connection.
Relaxation of requirements for non-metallic insulating 6.5.10 X
partitions for Level of Protection "ic".
Added requirements for insulation between internal wiring 6.5.11.3 X
of separate intrinsically safe circuits.
Encapsulation requirements have been separated and 6.6 X
extended according to the purpose of the encapsulation.
Routine verification of encapsulation added. 6.6.1 C16
10.4
The specified COT for encapsulation shall not be exceeded 6.6.1 a) C17
in normal operation. Tighter requirements for damage to
compound for temperature greater than COT.
IEC 60079-11:2023 © IEC 2023 – 15 –

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Free space within encapsulation other than within 6.6.1 X
components is now permitted. 6.6.7
Requirements for specification of coating, encapsulation 6.7 C18
and moulding materials.
Components used to protect against polarity reversal have 6.8 C1
to be rated to 7.1.

It is now stated that there are circumstances where 2/3 rd 7.1 X


rating for all three of voltage, current and power are not
applicable for Levels of Protection "ia" and "ib".
Power rating for Level of Protection "ic" does not require a 7.1 X
1,5 safety factor following the application of faults.
Components for Level of Protection "ic" are considered to 7.1 C19
fail if they are not within their manufacturer's rating
following the application of faults.
Clarification of the application of manufacturing variations 7.3 X
added.
Resistors of types not listed (film, wire wound and printed) 7.4.2 C20
cannot now be considered to fail as a countable fault, nor
to limit their own temperature.
Clarified that the voltage rating to which the safety factor is 7.4.2 X
applied is that of the resistor series, and not that based on
the resistance.
Clarification of the power rating of resistors in series with 7.4.2 X
supercapacitors.
Cold resistance of a fuse, filament of a bulb or infra-red 7.4.2 C21
source is assessed at the service temperature rather than
the ambient temperature.
The filament of an infra-red sensor can be used as a 7.4.2 X
resistor for limitation.
Clarification that self-heating of capacitors need not be 7.5.1 X
considered.
An arrangement of two series blocking capacitors need 7.5.3 X
have only half of the infallible separation across each when
using Table 7 and Table 9 (this was already permitted for
Table 8).
Clarification of the failure modes for inductors and 7.6.1 X
transformers. 7.7
7.8.1
References to IEC 60317 updated. 7.6.3 X
Added requirements and tests for common mode chokes 7.6.5 X
which provides allowances to consider only the leakage 9.15
inductance of common mode chokes, or the inductance of
only one coil.
Clarification that assessment of semiconductors cannot be 7.7.1 C1
based on failure rates.
An enhanced voltage generated by an integrated circuit 7.7.1 c) X
does not need to be considered as being present on other
connected pins.
Added an allowance for low complexity semiconductors to 7.7.1.d)2) X
avoid being considered to fail so as to dissipate maximum
power.
Transient rating of semiconductors only applied to 7.7.3 X
transients caused by current limitation.
– 16 – IEC 60079-11:2023 © IEC 2023

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Clarification that a safety factor of 1,0 is required when 7.7.3 X
assessing the transient power rating of a semiconductor on
which intrinsic safety depends.
For Level of Protection "ic", transient rating of 7.7.3 X
semiconductors is only necessary for diode safety barriers.
Where two diodes are used in a safety shunt for Level of 7.7.6 X
Protection "ia", the failure of only a single diode has been
extended to the failure of a single shunt path. This means
that the tracking from the diode to reference voltages (for
example, ground) no longer have to be infallible.
Controlled semiconductor current limitation is permitted for 7.7.7 X
Level of Protection "ia".
Clarification of the requirements for programmable 7.7.8 C1
components.
Statement that transformers need not be considered to 7.8.1 X
increase the voltage or current beyond that defined by their
turns ratio.
Table 17 extended with a 10 A column. 7.8.3 X
Foil / screen thickness for 10 A added. 7.8.3 X
Clarification that the requirement for mains transformers 7.8.4.1 C1
includes any transformer that is not galvanically isolated
from the mains.
Reduced requirements for transformers that are 7.8.4.2 X
galvanically isolated from the mains.
Clarification of requirements for transformers for Level of 7.8.5 X
Protection "ic". 9.17.4
Requirements for transformers for Level of Protection "ic" 7.8.5 C22
added.
Clarification of the rating requirements for relays. 7.9.2 X
Countable fault separation between the coil and contacts 7.9.2 a) C23
of a relay is no longer permitted.
Addition of option for relays depending on reduced 7.9.2 X
separation distances internally to comply with
IEC 61810-1.
Relays in Level of Protection "ic" need only comply with 7.9.2 X
the relevant industrial standards.
Clarified that IEC 60079-28 does not apply to self- 7.10.1 X
contained optical isolators.
Addition of options for non-optical signal isolators. 7.10.2 X
Clarified that a single fuse is sufficient. 7.11 X
Clarification that the cold resistance of a fuse cannot be 7.11 C1
used to limit the breaking current.
A fuse in Level of Protection "ic" shall be considered an 7.11 C24
ignition risk if its opening is an expected occurrence.
Clarification that the breaking capacity of fuses connected 7.11 C25
to U m may be less than 1 500 A provided that the 12.1 j)
maximum prospective current is stated in the instructions.
Cells which may explode no longer require a statement 7.12.1 X
from the manufacturer of the cell that they are safe for use
in any particular apparatus.
Clarification that temperature rise and electrolyte leakage 7.12.1 C1
should be considered for cells.
IEC 60079-11:2023 © IEC 2023 – 17 –

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Clarification that short circuit of a single cell is considered 7.12.1 C1
a non-countable fault.
Demonstration of the concentration of hydrogen can come 7.12.4 X
from the manufacturer, rather than the manufacturer of the
battery.
Containers for sealed cells and batteries no longer need 7.12.4 X
the pressure test of 9.14.4.
Clarification of conditions for determining cell voltages 7.12.5 X
Clarified that the requirements only apply to replaceable 7.12.8 X
batteries.
Crystal oscillators are excluded from the requirements for 7.13 X
piezoelectric devices, and there are extended requirements
for Level of Protection "ic".
Clarified that thermal assessment of catalytic sensors shall 7.14.2 C1
take into account heating due to the catalytic reaction.
Clarification that supercapacitors shall be treated as 7.15 C26
batteries with a limited capacity but without the ability to
limit their own voltage. 9.14

Requirements and tests for thermal devices added, 7.16 C27


including PTCs. 9.12
Clarification that mechanical switches do not require 7.17 X
thermal ignition assessment.
Clarification that the protective diodes in diode safety 8.1.1 X
barriers shall be protected by a fuse or resistor(s) and not
controlled semiconductor limitation.
Additional options for earth facilities for diode safety 8.1.2.2 X
barriers.
Requirement for 110 % of the mains supply voltage when 9.1.1 X
applying the spark test apparatus removed as the
conditions for test are specified in 5.2.
Clarified that all circuits (not just capacitive) need to have 9.1.2 X
time to recover where applicable during spark testing.
Added allowance for slowing the spark test apparatus 9.1.2 X
down when removing wires is not sufficient to allow rest of
the circuit under test.
Clarified that the effect of temperature on an inductor's 9.1.2 C1
resistance shall be taken into account during spark testing.
Clarified that the sensitivity of the spark test apparatus 9.1.2 X
may be checked if there is an unexpected failure.
Minimum ignition current for calibration of the spark test 9.1.3 X
apparatus added.
Added formula option for reducing effective capacitance 9.2.3.3 X
with a resistor.
Clarification that consideration of the combination of 9.2.6 X
inductance and capacitance is required internal to
equipment and not just at connection facilities.
An assessment that demonstrates that the safety factor is 9.2.6 b) X
maintained with a combination of both inductance and
capacitance is allowed.
Where parameters are specified for combined lumped 9.2.6 X
inductance and capacitance, that shall be stated in the
certificate or documentation.
30 N test for casting compound and partitions are not 9.4.1 X
applicable for Level of Protection "ic". 9.4.3
– 18 – IEC 60079-11:2023 © IEC 2023

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Test temperature for immersion in water for encapsulated 9.4.2 X
fuses has been lowered by 2 °C for compatibility with other
testing.
Parameters for loosely specified components shall be 9.13 X
determined taking into account the service temperature,
not just the ambient temperature.
Clarification and modification of the tests for optical 9.10 X
isolators.
Clarified that tests on piezoelectric devices need be 9.11 X
performed on only a single sample, unless that sample is
damaged during the testing.
Clarified that primary cells shall be unused and limiting 9.14.1 X
devices shall be removed for the electrolyte leakage test.
Clarified that the current shall be continuous when 9.14.1 C1
discharging during the tests.
Cells that have essential features that limit their current 9.14.1 X
may be used for Level of Protection "ia".
Cells that explode or catch fire during short circuit test 9.14.1 X
shall not be used for Levels of Protection "ia" and "ib".
Electrolyte leakage and surface temperature test 9.14.1 C28
requirements for cells and batteries modified to cover the
number of samples tested, the test temperature, and
testing with dust layers.
Added option to conduct short circuit until discharge 9.14.2 a) X
testing for Level of Protection "ic" to establish compliance
with the electrolyte leakage requirement.
Added alternative assessment of damage to encapsulation 9.14.2 X
from leaked electrolyte.
Spark ignition of batteries may be carried out following 9.14.3.2 X
current limitation where separation is maintained.
Requirement added to consider the spark ignition risk of 9.14.3.2 C29
single lithium cells of less than 4,5 V with high short circuit
current.
For single cells, it is sufficient to measure the temperature 9.14.3.3 X
in the middle of the cell rather than having to locate the
highest temperature point.
For thermal ignition assessment of cells and batteries with 9.14.3.3 b) X
Level of Protection "ib", added an alternative test for 9.14.2
lithium-ion rechargeable cells where it is not possible to
obtain samples with current limiting devices disabled.
There is an assumption that these cells will leak electrolyte
so 7.12.3 applies.
Where limiting devices are removed from a cell for testing, 9.14.3.3 X
it is no longer necessary to also test with 10 samples with
the limiting devices still in place.
Only a single sample need be tested for thermal ignition 9.14.3.3 c) X
compliance testing of cells or batteries for Level of
Protection "ic".
Transient test for diode safety barriers and safety shunts 9.16 X
has been extended to include controlled semiconductor
current limitation.
Clarify that transformer dielectric strength test is a test at 9.17.1 X
room temperature.
Reduced testing requirements for transformers that are 9.17.2 X
galvanically isolated from the mains.
IEC 60079-11:2023 © IEC 2023 – 19 –

Type
Explanation of the significance of changes Clause Minor and Extension Major
editorial technical
changes changes
Transformer windings requiring galvanic separation 10.3.1 C30
between different intrinsically safe circuits are to be tested
for a dielectric strength of 2U if that is greater than 500 V.
Transformers for Level of Protection "ic" shall be routine 10.2.2 C31
tested where there is no applicable industrial standard, or
the applicable industrial standard does not specify a
routine test.
Marking of IP rating no longer required as this is now a 11 X
Specific Condition of Use.
Flowchart for testing of enclosures added. Annex I X
List of voltage limiting techniques has been deleted. former 8.7.3 A3
Requirements for handlights and caplights removed as former 9.3 X
these are covered elsewhere (including in other
standards).

NOTE The technical changes referred to include the significance of technical changes in the revised IEC Standard,
but they do not form an exhaustive list of all modifications from the previous version.

Explanations:

A) Definitions

Minor and editorial changes clarification


decrease of technical requirements
minor technical change
editorial corrections

These are changes which modify requirements in an editorial or a minor technical way. They
include changes of the wording to clarify technical requirements without any technical change,
or a reduction in level of existing requirement.

Extension addition of technical options

These are changes which add new or modify existing technical requirements, in a way that new
options are given, but without increasing requirements for equipment that was fully compliant
with the previous standard. Therefore, these will not have to be considered for products in
conformity with the preceding edition.

Major technical changes addition of technical requirements


increase of technical requirements

These are changes to technical requirements (addition, increase of the level or removal) made
in a way that a product in conformity with the preceding edition will not always be able to fulfil
the requirements given in the later edition. These changes have to be considered for products
in conformity with the preceding edition. For these changes additional information is provided
in clause B) below.

NOTE These changes represent current technological knowledge. However, these changes should not normally
have an influence on equipment already placed on the market.
– 20 – IEC 60079-11:2023 © IEC 2023

B) Information about the background of Changes

A1 U m is to be applied across galvanic isolations.


A2 The Annex for 'Alternative separation distances for assembled printed circuit boards and
separation of components' in the previous edition is now incorporated in the main text
and the alternate spacing tables are now Table 8 and Table 9.
A3 Except for c) batteries for which there is no longer a suggestion that they can be used
as voltage limiting shunt devices. Nonetheless, there is no intent to change their use as
such.
B1 Apparatus may be used at lower atmospheric pressure than the default 80 kPa specified
in IEC 60079-0 with additional requirements such as an increase in clearance for
associated apparatus operated at less than 80 kPa.
B2 The values used were based on those in IPC-6012B and tolerances have been taken
into account.
C1 It is recognized that the clarified requirements were, in many cases, already applied.
The change is to ensure that they are uniformly and consistently applied.
C2 Catalytic sensors have been demonstrated to auto-ignite hydrogen without electrical
stimulus so are not suitable for protection by intrinsic safety.
C3 Failure of separations and subsequent failure of components are considered non-
countable faults for "ic". This is expected to be a change in terminology only but is
highlighted here as it could change the assessment methodology in some instances.
C4 The steady state maximum voltage and current presents a different spark ignition risk
than a transient. A transient is where either of these (voltage or current) is exceeded.
Therefore, steady states and transients need to be considered separately. The Annex
on transients has been revised.
C5 Modified to align with assessment for wires.
C6 Since thermal assessment for Level of Protection "ic" is substantively under normal
operation, the margin is considered a required safety factor.
C7 The formula used for calculating the temperature rise of wiring has been corrected.
C8 Where reduced separation distances rely on an enclosure providing an ingress
protection of IP54, and cable glands, thread adapters and blanking elements are
necessary to complete the enclosure to maintain the Ingress Protection (IP) rating these
also need to comply with IEC 60079-0.
C9 Conductors, connectors and PCB tracks have to be suitably rated for their failure to be
a countable fault.
C10 It is now a requirement that infallible connections remain capable of carrying the current
following considered fault disconnections.
C11 Infallible PCB connection achieved with two 1 mm wide tracks now have copper
thickness requirements.
C12 The safety of reduced separations relies on a suitable dielectric strength for the
insulating materials, and these have been added to Table 8.
C13 A Specific Condition of Use is required when Over Voltage Category II/I is required for
mains apparatus when using Table 9 – Reduced separations for Level of Protection "ic".
C14 The previous edition made references to the tests in IEC 60664-1 and IEC 60664-3,
however, it did not state which tests applied. This edition clarifies which tests apply by
including them in the text.
C15 This is to be compatible with the Specific Condition of Use already required where
insulation between an intrinsically safe circuit and the frame or earth does not meet the
dielectric strength requirements.
C16 A routine inspection requirement was added for encapsulated parts to ensure that the
application of the encapsulant is acceptable during manufacture.
IEC 60079-11:2023 © IEC 2023 – 21 –

C17 The Continuous Operating Temperature requirements are a modification of those


specified in IEC 60079-0. When temperatures higher than the COT are possible, there
must be no damage internally or externally, whereas for Ed.6 the requirement was no
visible damage.
C18 The specifications required for coating, encapsulation and moulding are a modification
of those detailed in IEC 60079-0.
C19 Ed.6 did not state how to consider failure of components where the application of failure
of separation resulted in them being operated outside of their manufacturer's
specification. This is considered necessary, but for spark ignition only.
C20 This is a consequence of the re-organisation of the requirements for components.
C21 The cold resistance was previously permitted to be measured at the minimum ambient
temperature.
C22 It was recognised that when the requirements for Ex nL were transferred into
IEC 60079‑11 as Ex ic not all components were addressed. This meant that an Ex ia
transformer construction was required for Ex ic equipment.
C23 Countable fault separation between the coil and contacts of a relay is no longer
permitted.
C24 A fuse in Level of Protection "ic" shall be considered an ignition risk if its opening is an
expected occurrence.
C25 Fuses connected to the mains supply are permitted to have a breaking capacity of less
than 1 500 A. However, it is necessary that users and installers are made aware when
this is the case and therefore it is a requirement to include the maximum prospective
current in the instructions.
C26 Requirements for supercapacitors added.
C27 Requirements for the use of thermal devices (PTCs etc.) have been added.
C28 Electrolyte leakage, surface temperature test and test under dust requirements for cells,
batteries and supercapacitors modified, increasing the number of samples tested and
defining the temperature at which the tests are conducted.
C29 Spark ignition has been demonstrated during short circuit of some lithium cells.
C30 Routine tests for transformers with primary and secondary windings in an intrinsically
safe circuit changed.
C31 Addition of a specific routine test for transformers used in Ex ic circuits.

The text of this International Standard is based on the following documents:

Draft Report on voting


31G/352/FDIS 31G/359/RVD

Full information on the voting for its approval can be found in the report on voting indicated in
the above table.

This document supplements and modifies the general requirements of IEC 60079-0, except as
indicated in Table 1.

The language used for the development of this International Standard is English.

This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.

A list of all parts of the IEC 60079 series, under the general title: Explosive atmospheres, can
be found on the IEC website.
– 22 – IEC 60079-11:2023 © IEC 2023

The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be

• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

IMPORTANT – The "colour inside" logo on the cover page of this document indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this document using a colour printer.
IEC 60079-11:2023 © IEC 2023 – 23 –

EXPLOSIVE ATMOSPHERES –

Part 11: Equipment protection by intrinsic safety "i"

1 Scope

This part of IEC 60079 specifies the construction and testing of intrinsically safe apparatus
intended for use in explosive atmospheres, and for associated apparatus which is intended for
connection to intrinsically safe circuits which enter such atmospheres.

This Type of Protection is applicable to electrical equipment in which the electrical circuits
themselves are incapable of causing ignition of a surrounding explosive atmosphere. This
includes electrical equipment which contains circuits that are intrinsically safe only under certain
conditions, for example under battery supply with mains supply removed.

This document is also applicable to electrical equipment or parts of electrical equipment located
outside the explosive atmosphere or protected by another Type of Protection listed in
IEC 60079-0, where the intrinsic safety of the electrical circuits in the explosive atmosphere
may depend upon the design and construction of such electrical equipment or parts of such
electrical equipment. The electrical circuits exposed to the explosive atmosphere are assessed
for use in such atmospheres by applying this document.

This document applies to sensors connected to intrinsically safe circuits but does not apply to
the protection of catalytic elements for Group IIC or Group IIB + H 2 .

This document does not apply to Ex Equipment cable glands.

The requirements for intrinsically safe systems are provided in IEC 60079-25.

This document supplements and modifies the general requirements of IEC 60079-0, except as
indicated in Table 1. Where a requirement of this document conflicts with a requirement of
IEC 60079-0, the requirement of this document takes precedence.

Unless otherwise stated, the requirements in this document are applicable to both intrinsically
safe apparatus and associated apparatus, and the generic term "apparatus" is used throughout
the standard.

As this document applies only to electrical equipment, the term "equipment" used in the
standard always means "electrical equipment".

This document applies to apparatus for use under the atmospheric conditions of IEC 60079-0
with additional requirements for use at extended atmospheric pressures in the range from
60 kPa (0,6 bar), up to 110 kPa (1,1 bar).
– 24 – IEC 60079-11:2023 © IEC 2023

Table 1 – Applicability of specific clauses of IEC 60079-0

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
3 3 Terms and definitions Applies Applies Applies
4 4 Equipment grouping Applies Applies Applies
5 5 Temperatures
5.1 5.1 Environmental influences Applies Applies Applies
5.2 5.2 Service temperature Applies Applies Applies
5.3 5.3 Maximum surface Applies Applies Excluded
temperature
6 6 Requirements for all
electrical apparatus
6.1 6.1 General Applies Applies Applies
6.2 6.2 Mechanical strength Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
6.3 6.3 Opening times Excluded Excluded Excluded
6.4 6.4 Circulating currents in Excluded Excluded Excluded
enclosures (e.g. of large
electric machines)
6.5 6.5 Gasket retention Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
6.6 6.6 Electromagnetic and
ultrasonic energy
radiating equipment
- 6.6.1 General Applies Applies Excluded
6.6.1 6.6.2 Radio frequency sources Applies Applies Excluded
6.6.3 6.6.3 Ultrasonic sources Applies Applies Excluded
6.6.2 6.6.4 Lasers, luminaires and Modified Modified Excluded
other non-divergent
continuous wave optical
sources
7 7 Non-metallic enclosures
and non-metallic parts of
enclosures
7.1 7.1 General Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
7.2 7.2 Thermal endurance Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
7.3 7.3 Resistance to ultraviolet Excluded except Excluded except Excluded
light when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
7.4 7.4 Electrostatic charges on Applies Applies Excluded
external non-metallic
materials
IEC 60079-11:2023 © IEC 2023 – 25 –

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
7.5 7.5 Attached external Applies Applies Excluded
conductive parts
8 8 Metallic enclosures and Applies Applies Excluded
metallic parts of
enclosures
9 9 Fasteners Excluded Excluded Excluded
10 10 Interlocking devices Applies Applies Excluded
11 11 Bushings Excluded Excluded Excluded
12 - Materials used for Excluded except Excluded except Excluded
cementing when 6.2.5.1 is when 6.2.5.1 are except when
applied applied 6.2.5.1 is
applied
- 12 (Reserved for future use) - - -
13 13 Ex Components Applies Applies Applies
14 14 Connection facilities
14.1 14.1 General Applies Applies Applies
14.2 - Termination compartment Applies Applies Applies
14.3 14.2 Type of Protection Applies Applies Modified
14.4 14.3 Creepage and clearance Applies Applies Applies
15 15 Connection facilities for Excluded Excluded Excluded
earthing or bonding
conductors
16 16 Entries into enclosures
16.1 16.1 General Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.2 16.2 Identification of entries Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.3 16.3 Cable Glands Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.4 16.4 Blanking elements Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.5 16.5 Thread adapters Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.6 16.6 Temperature at branching Excluded except Excluded except Excluded
point and entry point when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
16.7 16.7 Electrostatic charges of Applies Applies Applies
cable sheaths
– 26 – IEC 60079-11:2023 © IEC 2023

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
17 17 Supplementary Excluded Excluded Excluded
requirements for electric
machines
18 18 Supplementary Excluded Excluded Excluded
requirements for
switchgear
19 - Supplementary Excluded Excluded Excluded
requirements for fuses
- 19 Reserved for future use - - -
20 20 Supplementary Excluded Excluded Excluded
requirements for external
plugs, socket outlets and
connectors for field wiring
connection
21 21 Supplementary Excluded Excluded Excluded
requirements for
luminaires
22 22 Supplementary
requirements for caplights
and handlights
22.1 22.1 Group I caplights Applies Excluded Excluded
22.2 22.2 Group II and Group III Excluded Excluded Excluded
caplights and handlights
23 23 Equipment incorporating
cells and batteries
23.1 23.1 General Applies Applies Applies
23.2 23.2 Interconnection of cells to Excluded Excluded Excluded
form batteries
23.3 23.3 Cell types Modified Modified Modified
23.4 23.4 Cells in a battery Applies Applies Applies
23.5 23.5 Ratings of batteries Applies Applies Applies
23.6 23.6 Interchangeability Applies Applies Applies
23.7 23.7 Charging of primary Applies Applies Applies
batteries
23.8 23.8 Leakage Applies Applies Applies
23.9 23.9 Connections Applies Applies Applies
23.10 23.10 Orientation Applies Applies Applies
23.11 23.11 Replacement of cells or Applies Applies Applies
batteries
23.12 23.12 Replaceable battery pack Applies Applies Applies
24 24 Documentation Applies Applies Applies
25 25 Compliance of prototype Applies Applies Applies
or sample with documents
26 26 Type tests
26.1 26.1 General Applies Applies Applies
26.2 26.2 Test configuration Applies Applies Applies
26.3 26.3 Tests in explosive test Applies Applies Applies
mixtures
IEC 60079-11:2023 © IEC 2023 – 27 –

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
26.4 26.4 Tests of enclosures
26.4.1 26.4.1 Order of tests Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
26.4.2 26.4.2 Resistance to impact Excluded except Excluded except Excluded
see a see a except see a

26.4.3 26.4.3 Drop test Applies Applies Applies


26.4.4 26.4.4 Acceptance criteria Applies Applies Applies
26.4.5 26.4.5 Degree of protection (IP) Applies Applies Applies
by enclosures
26.5 26.5 Thermal tests
26.5.1 26.5.1 Temperature
measurement
26.5.1.1 26.5.1.1 General Applies Applies Excluded
26.5.1.2 26.5.1.2 Service temperature Applies Applies Applies
26.5.1.3 26.5.1.3 Maximum surface Modified Modified Excluded
temperature
26.5.2 26.5.2 Thermal shock test Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
26.5.3 26.5.3 Small component ignition Applies Excluded Excluded
test (Group I and Group
II)
26.6 26.6 Torque test for bushings Excluded Excluded Excluded
26.7 26.7 Non-metallic enclosures Excluded except Excluded except Excluded
or non-metallic parts of when 6.2.5.1 is when 6.2.5.1 is except when
enclosures applied applied 6.2.5.1 is
applied
26.8 26.8 Thermal endurance to Excluded except Excluded except Excluded
heat when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
26.9 26.9 Thermal endurance to Excluded except Excluded except Excluded
cold when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
26.10 26.10 Resistance to UV light Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
26.11 26.11 Resistance to chemical Excluded except Excluded Excluded
agents for Group I when 6.2.5.1 is
equipment applied
26.12 26.12 Earth continuity Excluded Excluded Excluded
26.13 26.13 Surface resistance test of Applies Applies Excluded
parts of enclosures of
non-metallic materials
26.14 26.14 Measurement of Applies Applies Excluded
capacitance
– 28 – IEC 60079-11:2023 © IEC 2023

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
26.15 26.15 Verification of ratings of Excluded Excluded Excluded
ventilating fans
26.16 26.16 Alternative qualification of Excluded except Excluded except Excluded
elastomeric sealing O- when 6.2.5.1 is when 6.2.5.1 is except when
rings applied applied 6.2.5.1 is
applied
NR 26.17 Transferred charge test Applies Excluded Excluded
27 27 Routine tests Applies Applies Applies
28 28 Manufacturer's Applies b Applies b Applies
responsibility
29 29 Marking
29.1 29.1 Applicability Applies Applies Applies
29.2 29.2 Location Applies Applies Applies
29.3 29.3 General Applies Applies Applies
29.4 29.4 Ex marking for explosive Applies Excluded Applies
gas atmospheres
29.5 29.5 Ex marking for explosive Excluded Applies Applies
dust atmospheres
29.6 29.6 Combined types (or Applies Applies Applies
levels) of protection
29.7 29.7 Multiple types of Applies Applies Applies
protection
29.8 29.8 Ga equipment using two Applies Excluded Excluded
independent Gb types (or
levels) of protection
NR 29.9 Boundary wall Applies Applies Excluded
29.9 29.10 Ex Components Applies Applies Applies
29.10 29.11 Small Ex Equipment and Applies Applies Applies
small Ex Components
29.11 29.12 Extremely small Applies Applies Applies
equipment and extremely
small Ex Components
29.12 29.13 Warning markings Applies Applies Applies
29.13 - Alternate marking of Applies Applies Applies
Equipment Protection
Levels (EPLs)
29.13.1 - Alternate marking of Type Applies Excluded Applies
of Protection for explosive
gas atmospheres
29.13.2 - Alternate marking of Type Excluded Applies Applies
of Protection for explosive
dust atmospheres
29.14 29.14 Cells and batteries Applies Applies Applies
29.15 29.15 Electrical machines Excluded Excluded Excluded
operated with a converter
29.16 29.16 Examples of marking Examples only Examples only Examples only
30 30 Instructions
30.1 30.1 General Applies Applies Applies
IEC 60079-11:2023 © IEC 2023 – 29 –

IEC 60079-0 clause application to IEC 60079-11


Clause or subclause of IEC 60079-0 Associated
Intrinsically safe apparatus
apparatus
Ed.6 Ed.7 Clause / Subclause
(2011) (2017) title Group I and
Group III
Group II
(informative) (informative) (normative)
30.2 30.2 Cells and batteries Applies Applies Applies
30.3 30.3 Electric machines Excluded Excluded Excluded
30.4 30.4 Ventilating fans Excluded Excluded Excluded
- 30.5 Cable Glands Excluded except Excluded except Excluded
when 6.2.5.1 is when 6.2.5.1 is except when
applied applied 6.2.5.1 is
applied
Annex A Annex A Supplementary Excluded except Excluded except Excluded
requirements for cable when 6.2.5.1 is when 6.2.5.1 is except when
glands applied applied 6.2.5.1 is
applied
Annex B Annex B Requirements for Ex Applies Applies Applies
Components
Annex C Annex C Example of rig for Informative Annex Informative Annex Informative
resistance to impact test Annex
Annex D Annex D Electric machines Informative Annex Informative Annex Informative
connected to converters Annex
Annex E Annex E Temperature evaluation Informative Annex Informative Annex Informative
of electric machines Annex
Annex F Annex F Guideline flowchart for Informative Annex Informative Annex Informative
tests of non-metallic Annex
enclosures
or non-metallic parts of
enclosures (26.4)
- Annex G Guidance flowchart for Informative Annex Informative Annex Informative
tests of cable glands Annex
- Annex H Shaft voltages resulting in Informative Annex Informative Annex Informative
motor bearing or shaft Annex
brush sparking. Discharge
energy calculation
Applies – This Clause / Subclause of IEC 60079-0 is applied without change.
Excluded – This Clause / Subclause of IEC 60079-0 does not apply.
Modified – This Clause / Subclause of IEC 60079-0 is modified as detailed in this document.

NOTE 1 The applicable Clauses / Subclauses of IEC 60079-0 are identified by the Clause / Subclause title which
is normative. This document was written against the specific requirements of IEC 60079-0:2017 (Ed.7). The Clause
/ Subclause numbers for the 7 th and previous edition are shown for information only. This is to enable the general
requirements of IEC 60079-0:2011 (Ed.6) to be used where necessary with this part of IEC 60079. Where there
were no requirements in the 6 th edition but there are for the 7 th edition (indicated by NR against the 6 th edition
only), or where there is a conflict between requirements, the later edition requirements take precedence.

NOTE 2 A shaded row in the above table indicates that this is a Clause heading. In cases where the applicability
is the same for all the subclauses the 'Applies' or 'Excluded' is listed in the heading row and the subclauses are not
expanded. Where the application of the individual sub-clauses may be different, these are expanded in the above
table and the applicability for each is listed.
a Excluded except when 6.2.5.1 is applied, or as required by 9.4.1 or 9.11.
b Excluded for simple apparatus. See 3.1.5 and 5.5.
– 30 – IEC 60079-11:2023 © IEC 2023

2 Normative references

The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.

IEC 60079-0, Explosive atmospheres – Part 0: Equipment – General requirements

IEC 60079-7, Explosive atmospheres – Part 7: Equipment protection by increased safety "e"

IEC 60079-25, Explosive atmospheres – Part 25: Intrinsically safe electrical systems

IEC 60085, Electrical insulation – Thermal evaluation and designation

IEC 60112, Method for the determination of the proof and the comparative tracking indices of
solid insulating materials

IEC 60127 (all parts), Miniature fuses

IEC 60317-0-1, Specifications for particular types of winding wires – Part 0-1: General
requirements – Enamelled round copper wire

IEC 60529, Degrees of protection provided by enclosures (IP Code)

IEC 60664-1, Insulation coordination for equipment within low-voltage supply systems – Part 1:
Principles, requirements and tests

IEC 60664-3, Insulation coordination for equipment within low-voltage systems – Part 3: Use of
coating, potting or moulding for protection against pollution

IEC 60691, Thermal-links – Requirements and application guide

IEC 60747-5-5, Semiconductor devices – Part 5-5: Optoelectronic devices – Photocouplers

IEC 60747-17, Semiconductor devices – Part 17: Magnetic and capacitive coupler for basic and
reinforced insulation

IEC 60851-5, Winding wires – Test methods – Part 5: Electrical properties

IEC 61010-1, Safety requirements for electrical equipment for measurement, control, and
laboratory use – Part 1: General requirements

IEC 61158-2, Industrial communication networks – Fieldbus specifications – Part 2: Physical


layer specification and service definition

IEC 61810-1, Electromechanical elementary relays – Part 1: General and safety requirements

IEC 62133-2, Secondary cells and batteries containing alkaline or other non-acid electrolytes –
Safety requirements for portable sealed secondary cells, and for batteries made from them, for
use in portable applications – Part 2: Lithium systems

ANSI/UL 248 series, Low-Voltage Fuses


IEC 60079-11:2023 © IEC 2023 – 31 –

ANSI/UL 746E, Polymeric Materials – Industrial Laminates, Filament Wound Tubing, Vulcanized
Fibre, and Materials Used In Printed Wiring Boards

UL 810A, Standard for Electrochemical Capacitors

DIN VDE V 0884-11, Semiconductor devices – Part 11: Magnetic and capacitive coupler for
basic and reinforced isolation

3 Terms, definitions and abbreviated terms

3.1 Terms and definitions

For the purposes of this document, the terms and definitions given in IEC 60079-0 and the
following apply.

ISO and IEC maintain terminological databases for use in standardization at the following
addresses:

• IEC Electropedia: available at http://www.electropedia.org/


• ISO Online browsing platform: available at http://www.iso.org/obp

3.1.1
intrinsic safety "i"
Type of Protection based on the restriction of electrical energy within equipment and of
interconnecting wiring exposed to the explosive atmosphere to a level below that which can
cause ignition by either sparking or heating effects

3.1.2
intrinsically safe apparatus
electrical equipment in which all the circuits are intrinsically safe circuits whilst in the hazardous
area

3.1.3
associated apparatus
electrical apparatus which contains both intrinsically safe and non-intrinsically safe circuits and
is constructed so that the non-intrinsically safe circuits cannot adversely affect the intrinsically
safe circuits

Note 1 to entry: Associated apparatus is either:


a) additionally protected by a Type of Protection suitable for use in the appropriate explosive atmosphere, or
b) not protected by a Type of Protection suitable for use in the appropriate explosive atmosphere and therefore is
not to be used within an explosive atmosphere

[SOURCE: IEC 60050-426:2020, 426-11-03]

3.1.4
intrinsically safe circuit
circuit, in which any spark or any thermal effect produced under the conditions specified in
IEC 60079-11, which include normal operation and specified fault conditions, is not capable of
causing ignition of a given explosive atmosphere

3.1.5
simple apparatus
electrical component or combination of components of simple construction with well-defined
electrical parameters that is compatible with the intrinsic safety of the circuit in which it is used
– 32 – IEC 60079-11:2023 © IEC 2023

3.1.6
control drawing
document that is prepared by the manufacturer for the intrinsically safe or associated apparatus,
detailing the electrical parameters to allow for interconnections to other circuits or apparatus

3.1.7
diode safety barrier
associated apparatus, which does not provide galvanic isolation, incorporating shunt diodes or
diode chains (including Zener diodes) protected by fuses or resistors or a combination of these,
manufactured as an individual apparatus rather than as part of a larger apparatus

3.1.8
fuse rating
In
nominal current rating of a fuse

3.1.9
FISCO
Fieldbus Intrinsically Safe Concept
intrinsically safe system architecture which is bus-powered and designed in accordance with
specific requirements

Note 1 to entry: The requirements are specified in IEC 61158-2, Industrial communication networks – Fieldbus
specifications – Part 2: Physical layer specification and service definition.

3.1.9.1
infallible connection
connections, including joints and interconnecting wiring and printed circuit board tracks, that
are not considered as becoming open-circuited in service or storage

Note 1 to entry: The specific conditions to be considered are specified in IEC 60079-11, Explosive atmospheres –
Part 11: Equipment protection by intrinsic safety "i".

3.1.10
internal wiring
wiring and electrical connections that are made within the apparatus by its manufacturer

3.1.11
live maintenance
maintenance activities carried out while the associated apparatus, intrinsically safe apparatus
and circuits are energized

3.1.12
intrinsic safety parameters
Note 1 to entry: Voltage, current and power at connection facilities may have brief transients above the specified
parameter value, as permitted by IEC 60079-11.

Note 2 to entry: Apparatus can have multiple sets of intrinsic safety parameters.

3.1.12.1
Ui
maximum input voltage
maximum (peak) voltage that can be applied to the intrinsically safe connection facilities of the
apparatus without invalidating intrinsic safety
IEC 60079-11:2023 © IEC 2023 – 33 –

3.1.12.2
Ii
maximum input current
maximum (peak) current for the intrinsically safe connection facilities of the apparatus, that can
be taken from external circuits connected to the connection facilities without invalidating
intrinsic safety

3.1.12.3
Pi
maximum input power
maximum power for the intrinsically safe connection facilities of the apparatus, that can be taken
from external circuits connected to the connection facilities without invalidating intrinsic safety

3.1.12.4
Ci
maximum internal capacitance
maximum equivalent internal capacitance of the apparatus, which is considered as appearing
at the intrinsically safe connection facilities of the apparatus

3.1.12.5
Li
maximum internal inductance
maximum equivalent internal inductance of the apparatus which is considered as appearing at
the intrinsically safe connection facilities of the apparatus

3.1.12.6
L i /R i
maximum internal inductance to resistance ratio
maximum value of the ratio of inductance to resistance which is considered as appearing at the
intrinsically safe connection facilities of the apparatus

3.1.12.7
Uo
maximum output voltage
maximum (peak) voltage that can appear at the intrinsically safe connection facilities of the
apparatus

3.1.12.8
Io
maximum output current
maximum (peak) current that can be taken from the intrinsically safe connection facilities of the
apparatus

3.1.12.9
Po
maximum output power
maximum electrical power that can be taken from the intrinsically safe connection facilities of
the apparatus

3.1.12.10
Co
maximum external capacitance
maximum capacitance that can be connected to the intrinsically safe connection facilities of the
apparatus without invalidating intrinsic safety
– 34 – IEC 60079-11:2023 © IEC 2023

3.1.12.11
Lo
maximum external inductance
maximum inductance that can be connected to the intrinsically safe connection facilities of the
apparatus without invalidating intrinsic safety

3.1.12.12
L o /R o
maximum external inductance to resistance ratio
maximum value of the ratio of inductance to resistance which can be connected to the
intrinsically safe connection facilities of the apparatus without invalidating intrinsic safety

3.1.12.13
Um
maximum RMS AC or DC voltage
maximum voltage that can be applied to the non-intrinsically safe connection facilities of
associated apparatus, or to the connection facilities of intrinsically safe apparatus for use only
in the non-hazardous area, without invalidating intrinsic safety

EXAMPLE Examples of connection facilities of intrinsically safe apparatus restricted to use in the non-hazardous
area are battery charging contacts and data interfaces.

Note 1 to entry: The value of U m can be different at different sets of connection facilities, and can be different for
AC and DC voltages.

Note 2 to entry: There may be transients above the specified parameter.

3.1.13
moulding
process of placing an object in a tool with a shaping cavity and introducing plastic material
around the inserted component under pressure to either partially or totally encapsulate the
inserted component

Note 1 to entry: This process is also referred to as injection moulding, over-moulding or insert moulding.

3.1.14
spark test apparatus
apparatus used to verify experimentally that the electrical sparks of a circuit are incapable of
igniting a specified explosive gas atmosphere

3.1.15
supercapacitor
electrochemical capacitor
device that stores electrical energy using a double layer in an electrochemical cell

Note 1 to entry: The electrochemical capacitor is not to be confused with electrolytic capacitor.

[SOURCE: IEC 60050-114:2014, 114-03-03]

3.1.16
transients
3.1.16.1
transient rating
rating of a component related to transient effects

EXAMPLE An example is I 2 t value or peak non-repetitive surge current.

3.1.16.2
transient energy
energy delivered by a circuit above the steady state condition
IEC 60079-11:2023 © IEC 2023 – 35 –

3.1.17
non-hazardous area accessory
<intrinsic safety>
electrical equipment to which intrinsically safe apparatus is temporarily connected by the end
user, only while the intrinsically safe apparatus is in a non-hazardous area

EXAMPLE Examples are battery chargers and data readers.

3.1.18
controlled semiconductor
semiconductor component with an output that can be switched or adjusted using a separate
electrical input

EXAMPLE Transistor, thyristor, voltage or current regulator.

Note 1 to entry: The inputs and outputs referred to above may form part of an integrated circuit.

3.2 Abbreviated terms

A list of abbreviated terms is given in Table 2.

Table 2 – List of abbreviated terms used

Abbreviation Full expression Additional information


COT continuous operating temperature
CTI comparative tracking index Measured in accordance with IEC 60112
DUT device under test
ES1 Electrical energy source class 1 As defined in IEC 62368-1

FISCO fieldbus intrinsically safe concept See 3.1.9


OVC overvoltage category Defined in IEC 60664-1
PCB printed circuit board
PCBA printed circuit board assembly
PELV protective extra-low voltage For example, compliance with IEC 60364-4-41

PDV partial discharge voltage


PPTC polymeric positive temperature coefficient
PTC positive temperature coefficient Includes PPTC
SELV safety extra-low voltage For example, compliance with IEC 60364-4-41

4 Equipment grouping, classification and Levels of Protection of apparatus

Intrinsically safe apparatus and intrinsically safe circuits of associated apparatus shall be
grouped in accordance with the equipment grouping requirements of IEC 60079-0.

Intrinsically safe apparatus shall have a maximum surface temperature or temperature class
assigned in accordance with the requirements of IEC 60079-0. Temperature classification does
not apply to associated apparatus.

NOTE Equipment containing associated apparatus protected by another Type of Protection will be assigned
temperature class and equipment group according to the requirements of that Type of Protection. The equipment
group for this equipment can be different to the group for intrinsic safety, for example equipment marked Ex db [ia
IIC Ga] IIB T4 Gb.
– 36 – IEC 60079-11:2023 © IEC 2023

Intrinsically safe apparatus and intrinsically safe circuits of associated apparatus shall be
assigned one or more of the following Levels of Protection:

– Level of Protection "ia" (for EPL Ma, Ga, Da);


– Level of Protection "ib" (for EPL Mb, Gb, Db); or
– Level of Protection "ic" (for EPL Gc, Dc).

The requirements of this document apply to all Levels of Protection unless otherwise stated.

Apparatus may be specified with more than one Level of Protection, equipment group, or
temperature class, and may have different intrinsic safety parameters for these varied cases.

5 Ignition compliance requirements

5.1 General

Compliance with this document requires two basic criteria:

1) intrinsically safe circuits shall meet the spark ignition requirements of 5.3; and
2) intrinsically safe apparatus shall meet the thermal ignition requirements of 5.4.

These shall be assessed under the conditions specified in 5.2 for the applicable Level of
Protection, equipment group and, for intrinsically safe apparatus only, maximum surface
temperature.

Fulfilment of these requirements is achieved by following this document, including consideration


of:

– separation between conductive parts in accordance with 6.5;


– external connection facilities in accordance with 6.3 and internal connections in accordance
with 6.4; and
– rating of components in accordance with Clause 7.

Intrinsic safety parameters, U m and, if required by 5.2.5, the maximum rated voltage for
apparatus, may be assigned for each of the connection facilities.

NOTE IEC 60079-14 specifies the types of circuits or power supplies which are suitable for associated apparatus
with a U m of less than 250 V.

Where instructions for live maintenance procedures are specified by the manufacturer, the
effects of this live maintenance shall not invalidate intrinsic safety. (See 12.1 d) ).

Except for 9.6 a), where it is stated that industrial standards are sufficient to meet the
requirements of this document, it is not a requirement of this document that compliance with
those industrial standards be verified.

5.2 Conditions for assessment

5.2.1 General

Intrinsically safe circuits shall not be capable of causing ignition under the most onerous
conditions, except where permitted elsewhere in this document. This shall include, but is not
limited to, the following:

a) under the circumstances specified in 5.2.2, 5.2.3 or 5.2.4 as applicable for the Level of
Protection;
b) with any voltage up to U m applied to non-intrinsically safe connection facilities, except as
modified by 5.2.5;
IEC 60079-11:2023 © IEC 2023 – 37 –

c) with any voltage up to U i , current up to I i or power up to P i , as applicable, applied to


intrinsically safe connection facilities;
d) with any value up to the maximum capacitance as defined by C o , as applicable, connected
to the intrinsically safe connection facilities;
e) with any value up to either the maximum inductance, as defined by L O , or inductance to
resistance ratio, as defined by L o /R o , as applicable, connected to the intrinsically safe
connection facilities;
f) with the connection of the most onerous load to any intrinsically safe connection facilities of
the apparatus, including opening, shorting and earthing;
g) at the most onerous temperature within the specified service temperature range for the
applicable parts of the apparatus. For rating of components according to Clause 7, and
thermal ignition compliance for Levels of Protection "ia" and "ib", the effects of mounting
conditions of the component and the service temperature local to the component shall be
taken into account. Heating from other components from related faults might need to be
considered.
EXAMPLES:
– Heating from closely located series or parallel components that carry or share the same fault current,
normally need to be considered.
– Heating above service temperature from independent faults in other parts of the apparatus do not normally
need to be considered.

NOTE Rating of a component is assessed without faults applied to the component, whereas its thermal ignition
compliance is assessed with the most onerous faults according to Clause 7 applied to the component;

and

h) with the most onerous values of any relevant parameters applied within the manufacturing
tolerances of the apparatus (see 7.3).

Where a fault can lead to a subsequent fault or faults, then the primary and subsequent faults
shall be considered to be a single fault. Within a single fault scenario, all countable and non-
countable faults shall be considered static. For example, once a short circuit component fault
is applied, this failure mode shall be maintained throughout the entire fault scenario.

For determination of the maximum surface temperature, a safety factor of 1,0 shall be applied
to voltage and power.

5.2.2 Level of Protection "ia"

Intrinsically safe circuits in Level of Protection "ia" shall be assessed in each of the following
circumstances:

a) under the most onerous condition with no faults applied;


b) with the application of those non-countable faults which result in the most onerous condition;
c) with the application of one countable fault plus those non-countable faults which result in
the most onerous condition; and
d) with the application of two countable faults plus those non-countable faults which result in
the most onerous condition.

The faults applied can differ in each of the above circumstances.

In assessing the circuits for spark ignition, the following safety factors shall be applied in
accordance with 5.3.4:

– for a), b), and c) 1,5


– for d) 1,0
– 38 – IEC 60079-11:2023 © IEC 2023

If only one countable fault can occur, the requirements of d) need not be considered.

If no countable fault can occur, the requirements of c) and d) need not be considered.

Designs which conform to the requirements for Level of Protection "ia" are also suitable for
Levels of Protection "ib" and "ic".

5.2.3 Level of Protection "ib"

Intrinsically safe circuits in Level of Protection "ib" shall be assessed in each of the following
circumstances:

a) under the most onerous condition with no faults applied;


b) with the application of those non-countable faults which result in the most onerous condition;
and
c) with the application of one countable fault plus the application of those non-countable faults
which result in the most onerous condition.

The faults applied can differ in each of the above circumstances.

In assessing the circuits for spark ignition, a safety factor of 1,5 shall be applied in accordance
with 5.3.4.

If no countable fault can occur, the requirements of c) need not be considered.

Designs which conform to the requirements for Level of Protection "ib" are suitable for Level of
Protection "ic".

5.2.4 Level of Protection "ic"

Intrinsically safe circuits in Level of Protection "ic" shall be assessed in each of the following
circumstances:

a) under the most onerous condition with no faults applied; and


b) for spark ignition compliance in accordance with 5.3 and in the determination of U o , I o , L i ,
C i and L i /R i as applicable: with the application of those non-countable faults which result in
the most onerous condition.
NOTE No faults are applied for thermal ignition compliance in accordance with 5.4.

Countable faults are not applied.

Only components which:

– define voltage or current for the purposes of spark ignition compliance, including
components used to protect other components on which intrinsic safety depends,
– define U o or I o , or
– provide protection against polarity reversal in accordance with 6.8.

are required to conform to 7.1.

If applicable, P o and P i shall be determined under the most onerous normal operating
conditions.

In assessing the circuits for spark ignition, a safety factor of 1,0 shall be applied in accordance
with 5.3.4.
IEC 60079-11:2023 © IEC 2023 – 39 –

5.2.5 Non-shock hazard equipment or systems

Equipment or systems that are limited to extra low voltage and are designed according to other
standards or regulations to prevent the risk of electric shock that might be hazardous to human
health may be considered non-shock hazard equipment or systems.

EXAMPLE 1 Such other standards include SELV, PELV, ES1.

Where this document requires the application of U m between connection facilities that are not
galvanically isolated from each other, it is permitted to only consider application of the
manufacturer's maximum rated voltage, providing the following requirements are met:

NOTE 1 The manufacturer's rated voltage is typically referred to as differential mode.


a) the connection facilities shall only be connected to non-shock hazard equipment or systems.
b) Where this document requires the application of U m between connection facilities for circuits
that employ galvanic isolation between the non-intrinsically safe circuit and other circuits,
the applied voltage shall be the higher of:
– U m ; or
– a voltage derived from the rated voltage or U m , for example where the circuit has
components that enhance the voltage to greater than U m under normal operation.

NOTE 2 In this case the voltage across the galvanic isolation is typically referred to as common mode.

NOTE 3 Requirements for non-hazardous area accessories are detailed in 6.3.5.


c) The certificate number shall include the "X" suffix in accordance with the marking
requirements of IEC 60079-0 and the Specific Conditions of Use listed on the certificate
shall:
– detail the requirements which apply to equipment or systems to be connected to the
connection facilities, for example, they shall be SELV, PELV, ES1, or equivalent; and
– state the permitted maximum voltage that may be applied between the non-intrinsically
safe connection facilities that form a circuit within the apparatus.
NOTE 4 It is not a requirement of this document that a type or model for the supply be specified.

EXAMPLE 2 A serial data port is declared to have a U m of 250 V AC RMS , but with a maximum voltage between any
two pins of the data port of 6 V. The circuit is assessed with 6 V differential mode applied between any two data port
pins, but with 250 V AC RMS common mode applied between the data port and galvanically isolated circuits (such as
earth or the intrinsically safe circuits). The Specific Conditions of Use would state that the voltage applied to the
serial data port connections is a maximum of 6 V and that only equipment complying with IEC 62368-1 may be used.
Any galvanic isolation between the circuit of the data port and the intrinsically safe circuit would require separations
for U m (so in this example, 250 V AC RMS ).

5.3 Spark ignition compliance

5.3.1 General

Intrinsically safe circuits shall be assessed to ensure that at each point where an interruption
or interconnection exposed to the explosive atmosphere is considered to occur, the available
spark energy is incapable of causing ignition of the explosive atmosphere for the specified
equipment group under the conditions and safety factors specified in 5.2 for the Level of
Protection of the circuit.

NOTE The term "spark" is used throughout this document to refer to a make or break of the circuit under test. It is
not necessary for such a make or break to produce a visible spark.

Spark ignition shall be assessed, except where stated otherwise in this document, as follows:

a) across normally opening and closing contacts; and


EXAMPLE 1 Examples of normally opening and closing contacts are plugs and sockets, switches, pushbuttons and
potentiometers that are user accessible without the use of a tool and are manually operated.
– 40 – IEC 60079-11:2023 © IEC 2023

b) at the connection facilities of intrinsically safe circuits, including connection of the applicable
C o , L o and L o /R o specified for the connection facility. Unless stated otherwise in the
instructions, C o and L o are applied separately when assessing the connection facility.

Spark ignition does not need to be considered:

1) across infallible separations complying with 6.5.4.2;


2) in series with infallible connections complying with 6.4.2;
3) within encapsulation meeting the requirements for protection against spark ignition specified
in 6.6.1 and 6.6.2.1;
4) within associated apparatus other than at its intrinsically safe circuit connection facilities; or
5) between terminals of separate circuits conforming to 6.3.1.

For Group III circuits, the energy limits of Group IIB shall be applied.

Spark ignition assessment may use representative circuits that are at least as onerous for spark
ignition as the actual circuit under assessment.

EXAMPLE 2
– spark ignition from a capacitor limited by a resistor complying with 7.4.2 can be considered as a resistive circuit
with a fixed voltage;
– all the capacitors in a part of a circuit can be represented by a single capacitor equivalent to the sum of
capacitance.

Spark ignition testing conducted according to 9.1 at normal ambient temperatures, and the
ignition data in Annex A and Annex G may be used, where the service temperature is between
−60 °C and 100 °C. No additional safety factors or consideration of heating due to faults within
the apparatus are required. Equipment designed for use in service temperatures outside this
range shall be subject to special investigation.

5.3.2 Levels of Protection "ia" and "ib"

For Levels of Protection "ia" and "ib", spark ignition assessment shall be applied to the
following, except where stated otherwise in this document:

a) at any interruption or interconnection (including failure of separation) of a circuit that is


considered a countable or non-countable fault; and
b) at any earth fault that is considered a countable or non-countable fault.

Spark ignition assessment (for example, application of the spark test apparatus) shall be carried
out after the application of faults as specified in 5.2.2 and 5.2.3 and shall not add further to the
fault count.

5.3.3 Level of Protection "ic"

For Level of Protection "ic", spark ignition assessment shall be applied to the following, except
where stated otherwise in this document:

a) across any separation of conductive parts whose failure is considered a non-countable fault
according to 6.5.4; and
b) in place of all or any part of components that are operated in excess of their manufacturer's
specification under normal operating conditions.

Transients resulting from the application of U m , which do not occur in normal operation (for
example, as a result of a failure in the power supply), shall not be considered for the purposes
of spark ignition compliance.
IEC 60079-11:2023 © IEC 2023 – 41 –

5.3.4 Application of safety factors

5.3.4.1 Safety factor 1,0

Where a safety factor of 1,0 is required by 5.2 for spark ignition assessment, it shall be obtained
by one of the following methods:

a) using the columns for safety factor of 1,0 in the tables in Annex A;
b) using the curves in Annex A;
c) using Annex G without removing the 1,5 safety factor; or
d) testing according to 9.1 using test mixtures according to 9.1.3.1.

5.3.4.2 Safety factor 1,5

Where a safety factor of 1,5 is required by 5.2 for spark ignition assessment, it shall be obtained
by one of the following methods:

a) using the columns for safety factor of 1,5 in the tables in Annex A.
b) using the curves in Annex A or the columns for safety factor 1,0 in the tables in Annex A
where, prior to the application of the curves or tables:
1) for inductive circuits the current is increased by a factor of 1,5;
2) for capacitive circuits the voltage is increased by a factor of 1,5; or
3) for resistive circuits, the current is increased by a factor of 1,5, or, as a conservative
alternative, the voltage may instead be increased by a factor of 1,5.
c) using Annex G (the limit curves of which already include a safety factor of 1,5);
d) testing according to 9.1 applying one of the following:
1) starting with the current and voltage under the conditions specified in 5.2 and testing
using the test mixtures specified in 9.1.3.1:
– for inductive and resistive circuits, so far as practical the current is increased to 1,5
times the assessed current by decreasing the values of limiting resistance; where it
is not practical to obtain the 1,5 safety factor in this way, the voltage is increased
until the required current is obtained; or
– for capacitive circuits, the voltage is increased by a factor of 1,5.
2) where 5.3.4.2 d) 1) is not practical, the use of more ignitable test mixtures according to
9.1.3.2;
e) using Annex F (which applies the safety factor to the gas mixture).
NOTE The purpose of the application of a safety factor is to ensure either that a type test or theoretical assessment
is carried out with a circuit which is demonstrably more likely to cause ignition than the original, or that the original
circuit is tested in a more readily ignited gas mixture. In general, it is not possible to obtain exact equivalence between
different methods of achieving a specified safety factor, but the methods stated in this document provide acceptable
alternatives.

5.3.5 Circuits without controlled semiconductor limitation

Circuits for which intrinsic safety does not depend on controlled semiconductor limitation shall
be assessed using one of the following:

a) with the spark ignition test specified in 9.1;


b) at the connection facilities of FISCO equipment: complying with the intrinsic safety
parameter limits specified in Annex E;
c) by assessment as specified in 9.2;
EXAMPLE For a trapezoidal output characteristic consisting of a voltage source followed by a resistor followed by
a Zener diode, 9.2 can be used by assessing with the Zener diode removed from the circuit leaving a linear
characteristic.

d) for linear output characteristic, using Annex G for linear sources of power; or
– 42 – IEC 60079-11:2023 © IEC 2023

e) for trapezoidal output characteristic, using Annex G for rectangular sources of power.
NOTE A circuit assessed using the reference curves and tables of Annex A might cause ignition when tested using
the spark test apparatus. Nevertheless, the tables can still be used for assessment because the sensitivity of the
spark test apparatus varies, and the curves and tables are derived from a large number of such tests.

5.3.6 Circuits with controlled semiconductor limitation

Circuits for which intrinsic safety depends on the operation of controlled semiconductor
limitation shall be assessed to ensure spark ignition compliance both in the steady state
condition where limitation is not activated and for the transient response when the limitation is
activated.

In both of these cases the assessment shall consider the worst-case load that the application
is expected to encounter under the conditions specified in 5.2 both for the limiting circuit and
the load. This load might be a resistance, a fixed voltage load (such as a Zener) or a constant
current source load, in combination with the inductance and capacitance that may be present
under these conditions.

Where the transient response of the limitation is tested using the spark test apparatus (either
using 9.1 or Annex F), the circuit shall be arranged to ensure that it fully resets during the test
between each main break and following make of the spark test apparatus. Make and break
caused by bouncing of the tungsten wire on the cadmium disk need not be considered. The test
may be carried out on a representative circuit where the reset time has been reduced from that
of a production circuit.

Where connection facility parameters are limited by circuits with controllable semiconductor
limitation, U o and I o shall be calculated from the steady state limits, and not the peak of the
transient response.

Assessment may involve one or more of the following, as applicable, to demonstrate steady
state and transient response compliance.

a) compliance with the spark ignition test specified in 9.1;


b) at the connection facilities of FISCO equipment: complying with the intrinsic safety
parameter limits specified in Annex E;
c) where it is not practical to apply the safety factor to the voltage or current, compliance with
Annex F;
d) for linear output characteristic assessed as specified in 9.2;
e) steady state compliance may be demonstrated where the steady state output characteristic
is fully contained within a linear characteristic that meets Table A.1; transient state
compliance may also be demonstrated where transient state characteristics are fully
contained within a linear characteristic that meets Table A.1.
f) where there is no more than one controlled semiconductor current limitation supply directly
connected to the circuit, steady state compliance may be demonstrated using Annex G for
non-linear sources of power; and
g) transient compliance may be assessed according to Annex D.

Different methods may be used for steady state and transient response. Switching controlled
semiconductor limitation shall not trigger or trip during any test used to demonstrate steady
state compliance.
IEC 60079-11:2023 © IEC 2023 – 43 –

5.4 Thermal ignition compliance

5.4.1 General

All surfaces of intrinsically safe apparatus that come into contact with explosive atmospheres
shall be assessed to ensure that, under the conditions specified in 5.2, the apparatus complies
with the maximum surface temperature requirements of IEC 60079-0 as modified by:

a) 5.4.2, 5.4.3, 5.4.4 for Groups I and II; and


b) 5.4.5 for Group I, and for Group III.

The assessment shall be made without any additional factor required by IEC 60079-0 on the
input voltage, current or power other than those required by this document.

Temperature classification may be assessed using thermal models based on knowledge of


components' thermal behaviour or with reference to comparable apparatus. Tests, when
required, shall be in accordance with 9.3.

Where the maximum power dissipation in tracks or wiring does not exceed 1,3 W, they shall be
considered acceptable for a temperature classification of T4, or for Group I at a maximum
ambient temperature of 40 °C. Where dust is excluded and the maximum power dissipation in
the track or wiring does not exceed 3,3 W, they shall be considered suitable for Group I at a
maximum ambient temperature of 40 °C. When using this assessment at ambient temperatures
greater than 40 °C, these power limits shall be derated as specified in IEC 60079-0 for
assessment of temperature classification for component surface area ≥ 20 mm 2 .

5.4.2 Temperature of small components for Group I and Group II

Requirements for small component temperature for Group I or Group II electrical equipment of
IEC 60079-0 apply, and the test requirements are provided in the small component ignition test
of IEC 60079-0.

The 5 K and 10 K margin required by IEC 60079-0 in the type tests for determining maximum
surface temperature applies to surface temperature requirements for 7.16.2.4b) and for Level
of Protection "ic".

The 5 K and 10 K margin required by IEC 60079-0 does not apply for surface temperature
requirements for Levels of Protection "ia" or "ib" when the table for assessment of temperature
classification according to component size for small components in IEC 60079-0 is used,
otherwise, the margin applies.

5.4.3 Wiring within intrinsically safe apparatus for Group I and Group II

The maximum permissible current corresponding to the maximum wire temperature due to self-
heating shall either be taken from Table 3 for copper wires or can be calculated from the
following equation for metals in general.

( t − Ta ) (1 + α (T − Ta ) )
I = If
(T − Ta ) (1 + α ( t − Ta ) )
where
α is the temperature coefficient of resistance of the wire material at T a in K -1 ;
I is the maximum permissible current RMS, in amperes;
If is the current, in amperes, at which the wire melts in an ambient temperature T a ;
T is the melting temperature of the wire material in degrees Celsius (1 083 °C for copper,
1 064 °C for gold);
– 44 – IEC 60079-11:2023 © IEC 2023

T a is the maximum ambient temperature in °C; and


t is the threshold temperature, in °C, for thermal ignition compliance. This is also the resultant
wire temperature due to self-heating and ambient temperature.

Where the temperature coefficient of resistance of the material is specified at an ambient other
than T a , α a at T a can be determined as follows:

1
αa =
 1 
 + (Ta − Tr ) 
α
 r 

Tr is the known reference ambient temperature in °C (for example, 20 °C).

αr is the coefficient of resistance at T r in K –1 (for example, 0,004 27 K –1 for copper,


0,004 201 K –1 for gold at 20 °C) 1.

Where the melting current of the wire is available at a different ambient temperature to T a (for
example, where the manufacturer of the wire specifies the melting current in the wire in an
ambient of 20 °C),

(T − Ta )
I f = Ir
(T − Tr )
where:
Ir is the current, in amperes, at which the wire melts in an ambient temperature T r

then I f may be determined as follows:

EXAMPLE fine copper wire with a surface area less than 20 mm 2 (Temperature class = T4)
α = 0,004 27 K –1
I f = 1,6 A (determined experimentally or specified by the wire manufacturer)
T = 1 083 °C
T a = 40 °C

t for T4 (Small component, t ≤ 275 °C)


Applying the equation:
I = 1,3 A (This is the maximum normal or fault current which may be allowed to flow to prevent the wire
temperature from exceeding 275 °C.)

___________
1 Temperature coefficient of resistance of copper” by D.H Dellinger, Bulletin of the Bureau of Standards Vol 7 No 1
page 89, November 1910.
IEC 60079-11:2023 © IEC 2023 – 45 –

Table 3 – Temperature classification of copper wiring


for ambient temperature ≤ 40 °C

Diameter a Cross-sectional Maximum permissible current for temperature


area a classification

mm mm 2 A

T1 to T4 and T5 T6
Group I
0,035 0,000 962 0,53 0,48 0,43
0,05 0,001 96 1,04 0,93 0,84
0,1 0,007 85 2,1 1,9 1,7
0,2 0,031 4 3,7 3,3 3,0
0,35 0,096 2 6,4 5,6 5,0
0,5 0,196 7,7 6,9 6,7
a Diameter and cross-sectional area are the nominal dimensions specified by the wire manufacturer.

The value given for maximum permissible current, in amperes, is the RMS AC or DC value.

For stranded conductors, the cross-sectional area is taken as the total area of all strands of the conductor.

The table also applies to flexible circuit boards and flexible flat conductors, such as a ribbon cable, but not to rigid
circuit conductors.

5.4.4 PCB tracks for Group I and Group II

The temperature classification of PCB tracks exposed to the explosive atmosphere shall be
determined using available analytical techniques and data or by testing. In all cases, the
maximum continuous current shall be used to determine the temperature classification of a
track. Tracks with lengths of 10 mm or less shall be disregarded for temperature classification
purposes. Manufacturing tolerances shall not reduce the track width, board thickness or
conductor thickness values determined in accordance with these requirements by more than
10 % or 1 mm, whichever is the smaller.

NOTE IPC-2221 and IPC-2152 are examples of available data.

Where the tracks are made of copper, the temperature classification may be determined using
Table 4. The values found in the table shall be adjusted depending on the actual board
thickness, number of track layers, copper conductor thickness, ambient temperature, and
whether the track passes under components dissipating more than 0,25 W. When applying
Table 4 and the associated adjustment factors, linear interpolation between current, track width,
track thickness, ambient temperature, and board thickness values is allowed. No extrapolation
of any values or adjustment factors is allowed. The maximum permissible current I P is
calculated as shown below:

IP =I × λB × λL × λT × λC × λA

where
I is the maximum permissible current for temperature classification found in Table 4;
λB is the board thickness factor;
λL is the number of layers factor;
λT is the copper thickness factor;
λC is the under component factor;
λA is the ambient temperature factor.
– 46 – IEC 60079-11:2023 © IEC 2023

EXAMPLE

To find the maximum permissible current for a T5 (T amb = 60 °C) rating of a 1 mm wide track that is greater than 10
mm in length on a two-layer circuit board with board thickness of 1,55 mm and copper conductor thickness of 18 µm
that does not pass under power dissipating components.

Table 4 maximum permissible current for T5 (T amb = 40 °C) of a 1 mm wide track I = 4,8 A

λ B = 1,00; λ L = 0,67; λ T = 0,67; λ C = 1,00; λ A = 0,83

I P = 4,8 A × 1,00 × 0,67 × 0,67 × 1,00 × 0,83 = 1,79 A


IEC 60079-11:2023 © IEC 2023 – 47 –

Table 4 – Temperature classification of tracks on PCBs

Maximum permissible current for temperature classification


Minimum track width
(for a maximum ambient temperature of 40 °C)
T1 to T4 and Group I T5 T6
mm A A A
0,075 0,8 0,6 0,5
0,1 1,0 0,8 0,7
0,125 1,2 1,0 0,8
0,15 1,4 1,1 1,0
0,2 1,8 1,4 1,2
0,3 2,4 1,9 1,7
0,4 3,0 2,4 2,1
0,5 3,5 2,8 2,5
0,7 4,6 3,5 3,2
1,0 5,9 4,8 4,1
1,5 8,0 6,4 5,6
2,0 9,9 7,9 6,9
2,5 11,6 9,3 8,1
3,0 13,3 10,7 9,3
4,0 16,4 13,2 11,4
5,0 19,3 15,5 13,5
6,0 22,0 17,7 15,4

The value given for maximum permissible current, in amperes, is the RMS AC or DC value.

This table applies to PCBs 1,55 mm or thicker with a single layer of copper of 33 μm thickness. The values found
in the table shall be adjusted by multiplying the maximum permissible current found above by each of the factors
below.

Board thickness (mm) Factor (λ B ) Under component a Factor (λ C )

1,55 1,00 No 1,00


1,00 0,91 Yes 0,67
0,75 0,87
0,50 0,83

Number of track layers Factor (λ L ) Ambient temperature Factor (λ A )

1 1,00 (°C) T4 T5 T6
2 0,67 40 1,00 1,00 1,00
>2 0,50 60 0,83 0,83 0,83
80 0,77 0,64 0,40

Cu thickness (µm) Factor (λ T ) 100 0,66 - -

70 1,30
51 1,20
33 1,00
18 0,67
a Applies to tracks passing under components dissipating 0,25 W or more, either normally or under fault
conditions, where the section of track passing under the component exceeds a length of 10 mm.
– 48 – IEC 60079-11:2023 © IEC 2023

5.4.5 Intrinsically safe apparatus and component temperature for dusts

The temperature considered for thermal ignition compliance shall be that of the surface of the
intrinsically safe apparatus that is in contact with the dust.

EXAMPLE 1 For intrinsically safe apparatus protected by an enclosure providing a degree of protection of at least
IP5X, the surface temperature of the enclosure is measured regardless of whether the enclosure requirements of
IEC 60079-0 identified in Table 1 have been applied.

EXAMPLE 2 For EPL Da, or EPL Db with a specified layer of dust, with an enclosure that does not meet 6.2.4 a),
the test of 9.14.3.3 is performed with the enclosure filled with dust and the balance of the 200 mm external to the
enclosure. The temperature is measured on the surface of the cell.

As an alternative to assessment of the surface temperature, for the purpose of thermal ignition
compliance for Groups I or III, intrinsically safe apparatus shall be considered suitable for total
immersion, or an uncontrolled dust layer thickness, if the maximum power dissipation in any
component under the conditions specified in 5.2 is in accordance with Table 5, and the
continuous short circuit current is less than 250 mA. In this case, for Group III, the intrinsically
safe apparatus shall be marked for a maximum surface temperature of 135 °C for an
uncontrolled dust layer thickness.

NOTE The 250 mA level is to address the risk of thermal ignition from wires or tracks.

Table 5 – Maximum permitted power dissipation within a component immersed in dust

Maximum ambient temperature °C 40 70 100


Permitted power mW 750 650 550
Linear interpolation between these values is permitted.

5.5 Simple apparatus

The following may be considered to be simple apparatus:

a) passive components, for example, switches, junction boxes, resistors and simple
semiconductor devices;
b) sources of stored energy consisting of single components in simple circuits with well-defined
parameters, for example, capacitors or inductors, whose values shall be considered when
determining the overall safety of the system; and
c) sources of generated energy, for example, thermocouples and photocells, which do not
generate more than 1,5 V, 100 mA and 25 mW.

Simple apparatus shall conform to all relevant requirements of this document with the exception
of Clause 11 and the manufacturer's responsibility requirement of IEC 60079-0. The
manufacturer or intrinsically safe system designer shall demonstrate compliance, including
material data sheets and test reports, if applicable.

The following aspects shall always be considered:

1) Simple apparatus shall not achieve safety by the inclusion of:


– voltage limiting
– current-limiting, or
– suppression devices.
2) Simple apparatus shall not contain any means of increasing the available voltage or current,
for example DC/DC converters.
3) Where it is necessary that the simple apparatus maintains the integrity of the isolation from
earth of the intrinsically safe circuit, it shall be capable of withstanding the test voltage to
earth in accordance with 6.9. Its terminals shall conform to 6.3.1.
IEC 60079-11:2023 © IEC 2023 – 49 –

4) Non-metallic enclosures shall conform to the requirements for electrostatic charges on


external non-metallic materials specified in IEC 60079-0.
5) Metallic enclosures and metallic parts of enclosures shall conform to the applicable
requirements of IEC 60079-0.
6) When used in an intrinsically safe circuit within their normal rating, switches, plugs, sockets
and terminals may be assumed to have a temperature rise of less than 40 K. For other types
of simple apparatus, the maximum temperature shall be assessed in accordance with 5.4.

Where simple apparatus forms part of an apparatus containing other electrical circuits, the
whole shall be assessed according to the requirements of this document, including apparatus
that complies with 5.5 c).

NOTE 1 Sensors which utilize catalytic reaction or other electro-chemical mechanisms are not normally simple
apparatus.

NOTE 2 It is not a requirement of this document that the simple apparatus manufacturer's specifications, such as
electrical and thermal rating, be verified.

6 Apparatus construction

6.1 General

The requirements given in this clause apply, unless otherwise stated in the relevant subclauses,
only to those features of apparatus on which intrinsic safety depends.

EXAMPLE The requirements for encapsulation with casting compound apply only if it is required to satisfy 6.5.6.2
or 6.6.

6.2 Enclosures

6.2.1 General

Where intrinsic safety can be invalidated by ingress of moisture or dust or by access to


conductive parts, for example where parts of apparatus rely on separation requirements, an
enclosure suitable for the intended use and environmental conditions shall be used.

The degree of protection required will vary according to the intended use; for example, an
enclosure providing a degree of protection of at least IP54 in accordance with IEC 60529 might
be required for Group I and Group III apparatus.

NOTE It is not a requirement of this document that the suitability for the intended use and environmental conditions
be verified.

The enclosure for protection against contact with live parts may be physically different from that
for ingress protection.

The designation of the surfaces of the enclosure relevant to intrinsic safety shall be recorded
in the documentation according to the documentation requirements of IEC 60079-0 and in the
user instructions (See 12.1 f)).

Any specific requirements for entries into enclosures, for example for IP rating, shall be
provided in the manufacturer's instructions.

Enclosures for intrinsically safe apparatus for Group I, Group II, Group IIIA, and Group IIIB,
which rely on the separation requirements in Table 7 or the reduced separation distances of
Table 8 or Table 9, shall meet the requirements of 6.2.2 or 6.2.3 as applicable. See Annex I for
additional information.

Enclosures for intrinsically safe apparatus for Group IIIC shall meet the requirements of 6.2.4.
– 50 – IEC 60079-11:2023 © IEC 2023

Enclosures for associated apparatus (or parts thereof) for all equipment groups which rely on
the separation requirements in Table 7 or the reduced separation distances of Table 8 or
Table 9 shall meet the requirements of 6.2.2 or 6.2.3 as applicable.

6.2.2 Apparatus complying with Table 7

Parts of apparatus relying on the separation requirements of Table 7 shall be provided with an
enclosure providing a degree of ingress protection of at least IP2X in accordance with
IEC 60529.

The enclosure does not need to be subjected to the tests for enclosures in IEC 60079-0, except
that for portable or personal equipment, the drop test of IEC 60079-0 still applies.

6.2.3 Apparatus complying with Table 8 or Table 9

Parts of apparatus relying on the reduced separation requirements of Table 8 or Table 9 shall
be provided with protection for the separations on which intrinsic safety depends by one of the
following:

a) The enclosure shall provide a degree of ingress protection of at least IP54 according to
IEC 60529 and meet the requirements of 6.2.5.1.
b) The separations shall be protected according to 6.2.5.2.
c) For fixed installations, an enclosure providing a degree of protection of at least IP2X
according to IEC 60529 and restricted to installation and use in environments providing
pollution degree 2 or 1 according to IEC 60664-1. The enclosure does not need to be
subjected to the tests for enclosures in IEC 60079-0. The certificate number shall include
the "X" suffix in accordance with the marking requirements of IEC 60079-0 and the Specific
Conditions of Use listed on the certificate shall detail the restricted installation conditions.
EXAMPLE "Equipment shall only be used in controlled environments which achieve pollution degree 2 as
defined in IEC 60664-1." (Only non-conductive pollution occurs except that occasionally a temporary conductivity
caused by condensation is to be expected).

6.2.4 Enclosures for Group IIIC intrinsically safe apparatus

Parts of apparatus relying on the separation requirements of Table 7, Table 8 or Table 9, shall
be provided with protection for the separations on which intrinsic safety depends by one of the
following:

a) The enclosure shall provide at least the degree of protection given in 1) or 2) below and
meet the requirements of 6.2.5.1;
1) Where separation is accomplished by meeting the requirements for clearance or
creepage distances of Table 7, at least IP5X according to IEC 60529.
2) Where the separation is accomplished by meeting the requirements for clearance or
creepage distances of Table 8 or Table 9, at least IP54 according to IEC 60529.
b) The separations shall be protected according to 6.2.5.2.

6.2.5 Protection of separations

6.2.5.1 Protection by enclosure

Separations may be protected to satisfy 6.2.3 b) or 6.2.4 a) by the use of an enclosure providing
the specified IP rating, after the requirements according to IEC 60079-0 as identified in Table 1
have been applied.

Where the enclosure integrity relies on the sealing of openings that can be used for wiring, the
certificate number shall include the "X" suffix in accordance with the marking requirements of
IEC 60079-0 and the Specific Conditions of Use listed on the certificate shall detail that only
cable glands, thread adapters and blanking elements conforming to the requirements of
IEC 60079-0 may be used with the apparatus.
IEC 60079-11:2023 © IEC 2023 – 51 –

6.2.5.2 Protection by other means

Separations may be protected to satisfy 6.2.3 a) or 6.2.4 b) by the use of an enclosure providing
a degree of protection of at least IP2X according to IEC 60529, provided that separations are:

a) protected by a coating conforming to 6.5.6.5;


b) protected by encapsulation or casting compound conforming to 6.5.6.2;
c) through solid insulation conforming to 6.5.6.3; or
d) located on the inner layers of a multi-layer PCB.

The enclosure does not need to be subjected to the tests for enclosures in IEC 60079-0, except
that for portable and personal equipment, the drop test of IEC 60079-0 still applies.

6.3 Connection facilities for external circuits

6.3.1 Terminals

In addition to satisfying the requirements of 6.5.1, terminals for intrinsically safe circuits shall
be separated from terminals for non-intrinsically safe circuits by one or more of the methods
given in a) or b) as follows:

a) The clearance between bare conductive parts of intrinsically safe terminals and bare
conductive parts of non-intrinsically safe terminals shall be at least 50 mm.
Care should be exercised in the layout of terminals and in the wiring method used so that
contact between circuits is unlikely if a wire becomes dislodged.
b) When separation is accomplished by locating terminals for intrinsically safe and non-
intrinsically safe circuits in separate enclosures or by use of either an insulating partition or
an earthed metal partition between terminals with a common cover, the following applies:
1) partitions used to separate terminals shall extend to within 1,5 mm of the enclosure
walls, or alternatively shall provide a minimum distance of 50 mm between the bare
conductive parts of terminals when measured in any direction around the partition;
2) metal partitions shall be earthed and shall have sufficient strength and rigidity to ensure
that they are not likely to be damaged during field wiring. Such partitions shall be at least
0,45 mm thick or shall conform to 9.4.3 if of lesser thickness. In addition, metal partitions
shall have sufficient current-carrying capacity to prevent burn-through or loss of earth
connection under fault conditions; and
3) non-metallic insulating partitions shall be so supported that they cannot readily be
deformed in a manner that would defeat their purpose. Such partitions shall be at least
0,9 mm thick or shall conform to 9.4.3 if of lesser thickness.

In addition to satisfying the requirements of 6.5.1, the clearance and creepage distances
between bare conductive parts of connection facilities intended to receive connections for
external circuits (see d1 and d2 in Figure 1) shall meet the following:

– at least 6 mm between separate intrinsically safe circuits; and


– at least 3 mm between intrinsically safe circuits and earthed parts where connection to earth
would invalidate intrinsic safety.

The above methods of separation shall also be applied where intrinsic safety can be invalidated
by external wiring which, if disconnected from the terminal, can come into contact with
conductors or components which are not protected by an enclosure providing a degree of
protection of at least IP2X according to IEC 60529.

Movement of metallic parts that are not rigidly fixed shall be taken into account. Figure 1 shows
the distances to be considered at terminals.
– 52 – IEC 60079-11:2023 © IEC 2023

Key
1 Cover / enclosure
2 Partition in accordance with 6.3.1; in this example, it shall be homogeneous with the base or cemented to it
3 PCB
t Distances for separations in accordance with 6.5.1
d 1 ≥ 3 mm, when cover / enclosure is conductive and earthed

d 2 ≥ 6 mm

d 3 ≥ 50 mm or d 4 ≤ 1,5 mm

Figure 1 – Separation at terminals


IEC 60079-11:2023 © IEC 2023 – 53 –

6.3.2 Earth Terminals

Where earthing is required to maintain intrinsic safety, the following applies:

a) terminals used for this purpose shall be fixed in their mountings without possibility of self-
loosening and shall be constructed in such a way that the conductors are prevented from
slipping out from their intended location;
b) proper contact shall be assured without deterioration of the conductors, even if multi-
stranded cores are used in terminals which are intended for direct clamping of the cores;
c) the contact made by a terminal shall not be appreciably impaired by temperature changes
in normal service;
d) terminals which are intended for clamping stranded cores shall include a resilient
intermediate part; and
e) terminals designed for conductors of maximum cross-sections up to 4 mm 2 shall be of a
type designed to accommodate conductors having a smaller cross-section than their
maximum.

Terminals which conform to the requirements for electrical connections of IEC 60079-7 are
considered to comply with these requirements.

The following shall not be used:

– terminals with sharp edges which could cause breakage of the conductors;
– terminals which may turn, be twisted or permanently deformed by normal tightening; or
– insulating materials which transmit contact pressure in terminals.

6.3.3 Plugs and sockets

Where apparatus is fitted with more than one plug or socket for external connections and
interchange could adversely affect intrinsic safety, the following requirements apply.

a) Plugs and sockets used for connection of external intrinsically safe circuits shall be separate
from, and non-interchangeable with, those for connection of non-intrinsically safe circuits.
b) Plugs and sockets used for connection of separate intrinsically safe circuits, or separate
non-intrinsically safe circuits, shall either:
1) be arranged, for example by keying, so that interchange is not possible; or;
2) have mating plugs and sockets that are identified, for example by marking or colour
coding, to make interchanging obvious.

Where a plug or a socket is not prefabricated with its wires, the connecting facilities shall
conform to 6.3.1. If prefabricated, or the connections require the use of a special tool, for
example by crimping, such that there is no possibility of a strand of wire becoming free, then
the connection facilities need only comply with Table 7, Table 8 or Table 9 under the conditions
of 6.2.2, 6.2.3 or 6.2.4 as applicable.

Where a connector carries earthed circuits and intrinsic safety depends on the earth connection
then the connector shall be constructed in accordance with 6.4.4.

6.3.4 Permanently connected cable

Apparatus which is constructed with an integral cable for external connections shall be
subjected to the pull test in 9.4.4 on the cable if breakage of the terminations inside the
apparatus could result in intrinsic safety being invalidated, for example where there is more
than one intrinsically safe circuit in the cable and breakage could lead to an unsafe
interconnection.
– 54 – IEC 60079-11:2023 © IEC 2023

6.3.5 Connections and accessories for intrinsically safe apparatus for use in non-
hazardous area

6.3.5.1 General

Intrinsically safe apparatus may be provided with connection facilities that are restricted to
connection to a non-hazardous area accessory, for example data downloading or battery
charging connections. These connections shall conform to 6.3.5.2 and 6.3.5.3.

The requirements of 6.3.5 do not apply to:

– connection facilities used for manufacturing, test, repair or overhaul; or


– connections that are not accessible by the end user.
NOTE Repair and overhaul are covered under IEC 60079-19.

6.3.5.2 Protection against spark ignition while in the hazardous area

These connections shall be protected against causing spark ignition when the apparatus is in
the hazardous area by either of the following:

– The outputs shall be limited in accordance with this document; or


– for Group II intrinsically safe apparatus, a degree of protection by enclosure of at least IP3X
for the connection facilities to be used in the non-hazardous area. The apparatus shall be
marked with a warning label as specified in 11.2 d) and the separation distances between
the contacts shall conform to 6.5.1 considering the open circuit voltage of the internal
circuitry, for example that of the battery.

6.3.5.3 Protection of components on which intrinsic safety depends

For Levels of Protection "ia" and "ib", connection facilities shall be provided with protection to
ensure the rating of components on which intrinsic safety depends within the intrinsically safe
apparatus conform to 7.1 while it is connected in the non-hazardous area, including connection
implemented through galvanic isolation.

EXAMPLE Wireless charging implementing galvanic isolation of the connection.

Dependent on the location of the protective circuitry and components in either the intrinsically
safe apparatus or the non-hazardous area accessory, one of the following applies:

a) Where the intrinsically safe apparatus connection facilities are not restricted to the use of a
non-hazardous area accessory listed in the certificate, the maximum voltage U m , which can
be applied to these connections, shall be stated in the certificate and marked on the
apparatus; or
b) Where any part of the protection circuit is located in the non-hazardous area accessory, the
accessory shall be listed in the certificate. The maximum rated input voltage U m , which can
be applied to the connection facilities of the non-hazardous area accessory that connect to
non-intrinsically safe equipment, shall be stated in the certificate and the marking of the
accessory shall conform to 11.1.5.
NOTE 1 It is not a requirement of this document to specify parameters for the connection between the accessory
and the intrinsically safe apparatus.
Countable fault analysis of 5.2, separation distances, thermal or spark ignition
considerations are not required for the non-hazardous area accessory, although protection
components shall conform to the requirements of 7.1 after the application of non-countable
faults to components.
EXAMPLE A fuse and a single Zener diode conforming to 7.1 fulfil this requirement.

NOTE 2 IEC 60079-14 specifies the types of circuits or power supplies which are suitable for associated apparatus
with a U m of less than 250 V.
IEC 60079-11:2023 © IEC 2023 – 55 –

Charging of secondary cells and batteries shall only be done within the limits specified by the
cell or battery manufacturer and as defined in the secondary cells table of IEC 60079-0.

6.4 Internal connections and connectors

6.4.1 General

For Levels of Protection "ia" and "ib", if not complying with 6.4.2, failure to open circuit of any
conductor, connector or PCB track, including its connections, shall be considered:

– a countable fault if rated for the maximum current using available data; or;
– a non-countable fault.
NOTE 1 It is not a requirement of this document that the conformity of the equipment manufacturer's specification
of the current rating of the conductors, connector or PCB tracks needs to be verified.

NOTE 2 IPC-2221 and IPC-2152 are examples of available data.

If, after failure to open circuit, the connection is free to move, a short circuit fault to any part of
the circuit within the range of movement shall be considered a countable fault in addition to the
fault resulting in disconnection.

For Level of Protection "ic", the connection shall be suitable for the maximum current under
normal operating conditions including 5.2.1 f), and shall not be subjected to open circuit faults.

For all Levels of Protection, where complete disconnection of a connector can occur, the circuits
shall remain intrinsically safe.

6.4.2 Infallible connections

6.4.2.1 General

Connections made via connectors, wires, PCBs or other means complying with 6.4.2.2, 6.4.2.3,
6.4.2.4 and 6.4.2.5 as applicable, and that are protected by an enclosure of at least IP2X,
including when exposing connection facilities, shall be considered infallible against failure to
open circuit.

6.4.2.2 Connectors

Connectors shall be considered infallible if the connection comprises at least three independent
connecting elements for Level of Protection "ia" circuits and at least two for Level of Protection
"ib" circuits (see Figure 2). These elements shall be connected in parallel. Where the connector
can be removed at an angle, one connection shall be present at, or near to, each end of the
connector.

Either:

– each connecting element shall be rated to carry the complete current under the conditions
specified in 5.2; or
– if more than one conductor is needed to carry the complete current, then under the
conditions specified in 5.2, the remaining conductors shall be capable of carrying the
complete current.
– 56 – IEC 60079-11:2023 © IEC 2023

Figure 2a) – Example of three independent connecting elements

Figure 2b) – Example of three connecting elements which are not independent

Figure 2 – Examples of independent and non-independent connecting elements

6.4.2.3 Wiring

Wiring is considered to make an infallible connection:

a) where two wires are in parallel and individually rated to carry the complete current under
the conditions specified in 5.2 using available data, in which case only one of the wires shall
be considered to disconnect;
NOTE Reconnection of the disconnected wire is considered in accordance with 6.4.1.
b) where a single wire has a conductor diameter of at least 0,5 mm and has an unsupported
length of less than 50 mm or is mechanically secured adjacent to its point of connection; or
c) where a single wire is of stranded or flexible ribbon type construction, has a conductor cross-
sectional area of at least 0,125 mm 2 (0,4 mm diameter), is not flexed in service and is either
less than 50 mm long or is secured adjacent to its point of connection.

6.4.2.4 Printed circuit boards

The following PCB tracks and vias are considered to make an infallible connection:

a) copper tracks and vias conforming to Table 6;


b) single tracks and vias that have a minimum track width or via circumference of 1 mm and
either:
1) conform to the test requirements of 9.5; or
2) can be shown using available data to be adequately sized to carry the maximum current.
IEC 60079-11:2023 © IEC 2023 – 57 –

Table 6 – Requirements for infallible circuit board tracks and vias

Level of Minimum Number Minimum Conductor Minimum Track Width or Via


Protection of Tracks or Vias Thickness (μm) Circumference (mm)

30 (outer layers)
1 2
24 (inner layers)

"ia" 30 (outer layers)


2 1
24 (inner layers)

3 Adequately sized Adequately sized

30 (outer layers)
1 2
"ib" 24 (inner layers)

2 Adequately sized Adequately sized

EXAMPLE IPC-2221 and IPC-2152 are examples of available data for demonstrating adequate sizing.

6.4.2.5 Other connections

Other connections shall be considered infallible where:

a) there are two connections in parallel individually rated to carry the complete current under
the conditions specified in 5.2;
b) there is a single soldered joint in which the wire passes through the board (including
through-plated holes) and:
– is soldered at or adjacent to the hole; or
– has a crimped connection; or
– is brazed or welded;
c) there is a soldered joint of a surface mount component mounted in accordance with the
component manufacturer's recommendations or applicable industrial standard; or
NOTE IEC 61191-2, IPC-A-610 are examples of applicable industrial standards.
d) there is a single connection which conforms to IEC 60079-7 Level of Protection "eb".

6.4.3 Connectors for internal connections, plug-in cards and components

These connectors shall be designed in such a manner that an incorrect connection or


interchangeability with other connectors within the same apparatus is not possible unless
intrinsic safety is not invalidated, or the connectors are identified in such a manner that incorrect
connection is obvious. For Level of Protection "ic", this is only applicable when the circuitry is
to be accessed as part of normal operation.

For Levels of Protections "ia" and "ib", if the connection provided by a connector is required to
maintain intrinsic safety, the requirements of 6.4.2.2 apply.

6.4.4 Earth conductors and connections

Where earthing is required to maintain intrinsic safety, any conductor, connector, and PCB track
used for this purpose shall meet the requirements of 6.4.2 under the conditions specified in 5.2.

NOTE Earthing of enclosures, conductors, metal screens, tracks on a PCB, separation contacts of plug-in
connectors and diode safety barriers might be required to maintain intrinsic safety.
– 58 – IEC 60079-11:2023 © IEC 2023

6.5 Separation of conductive parts

6.5.1 Separations on which intrinsic safety depends

Where intrinsic safety depends on the separation between conductive parts of:

– intrinsically safe and non-intrinsically safe circuits,


– different intrinsically safe circuits,
– different parts of an intrinsically safe circuit, for example, across current limiting
components, or
– a circuit and earthed or isolated metal parts,

separation shall be maintained as necessary, in accordance with 6.5.2 and 6.5.3, following the
fault analysis of 6.5.4.

For Levels of Protection "ia" and "ib", this requirement applies to internal separations within
components unless stated otherwise in this document.

For Level of Protection "ic", this requirement does not apply to internal separations within
components unless stated otherwise in this document.

NOTE 1 Separations are additionally required by IEC 60079-0 to meet applicable safety requirements of relevant
industrial standards.

NOTE 2 Details about the different types of separation are given in 6.5.6.

Separation distances shall be measured or assessed taking into account any possible
movement of the conductors or conductive parts. Manufacturing tolerances shall not reduce the
distances below the minimum requirement by more than 10 % or 1 mm, whichever is the
smaller.

NOTE 3 Methods of assessment are given in Annex C.

For Levels of Protection "ia" and "ib", where a separation distance to bodies of prefabricated
electronic components is required for intrinsic safety, no allowance shall be taken of the
component insulation to achieve separation unless the thickness of this insulation is specified
by the manufacturer of the component.

EXAMPLE 1 Where a component is mounted over or adjacent to tracks on the PCBs, the separation between the
conductive part inside the component and the track.

EXAMPLE 2 Between an insulated resistor and a neighbouring component or a conductive part.

Short circuits between any internal conducting parts of a component and its solder pads do not
need to be considered where the solder footprint is of similar design to the recommendation of
the manufacturer of the component.

6.5.2 Separation distances according to Table 7

Separation distances according to Table 7 represent standard separation distances under the
conditions of 6.2.2 or the applicable requirements of 6.2.4.

NOTE The requirements for separation distances specified in Table 7 are similar to those specified in IEC 60664-1
for pollution degree 3 and OVC III.
IEC 60079-11:2023 © IEC 2023 – 59 –

6.5.3 Reduced separation distances

6.5.3.1 General

Table 8 or Table 9, under the conditions of 6.2.3 or 6.2.4, provide reduced separation
requirements with respect to Table 7 for:

– assembled PCBs;
– insulation materials, except where only Table 7 is permitted by this document; and
– galvanically isolating components, such as relays and signal isolators with the exception of
transformers.
NOTE Table 8 and Table 9 take advantage of a reduced pollution degree and defined OVC to apply reduced
separation distances derived from IEC 60664-1.

6.5.3.2 Reduced separation distances according to Table 8

Apparatus meeting the separation requirements of Table 8 shall comply with the following:

For mains powered associated apparatus, the mains supply shall be assumed to be OVC III as
defined in IEC 60664-1 unless restricted by the apparatus manufacturer. Where the OVC is
restricted to OVC I or II, this shall be included in the documentation provided by the
manufacturer as a condition of installation. The certificate number shall include the "X" suffix in
accordance with the marking requirements of IEC 60079-0 and the Specific Conditions of Use
listed on the certificate shall detail the installation requirements.

Circuits that are either not connected to the mains supply or receive reduced transient
overvoltages as specified for OVC I or II due to suitable protection internal to the apparatus,
shall use the OVC I or II columns in Table 8 circuits from the point of limitation.

6.5.3.3 Reduced separation distances for Level of Protection "ic"

Table 9 may be used for Level of Protection "ic" up to 250 V AC RMS / DC or 375 V peak provided
that the following requirements are met:

a) Circuits that are either not connected to the mains supply or receive reduced transient
overvoltages as specified for OVC I or II due to suitable protection internal to the apparatus,
shall be considered to be OVC I or II circuit from the point of limitation.
b) For mains powered associated apparatus without suitable internal protection, the mains
supply shall be limited to OVC I or II as defined in IEC 60664-1. This shall be included in
the documentation provided by the manufacturer as a condition of installation. The
certificate number shall include the "X" suffix in accordance with the marking requirements
of IEC 60079-0 and the Specific Conditions of Use listed on the certificate shall detail the
installation requirements.
c) If the rated voltage of the apparatus or the nominal voltage of any part of the apparatus
being considered does not exceed 60 V AC RMS or 85 V DC, no separation distance
requirements additional to the general industrial standards are required.

6.5.4 Failure of separations

6.5.4.1 General

Failure of separations within an enclosure complying with 6.2 shall be considered according to
6.5.4.2, 6.5.4.3, 6.5.4.4 or 6.5.4.5.

Separations shall only be considered to fail to a short circuit.


– 60 – IEC 60079-11:2023 © IEC 2023

6.5.4.2 Infallible separations

Separation distances complying with the values of Table 7, Table 8 or Table 9, under the
applicable conditions of 6.2.2, 6.2.3 or 6.2.4 shall not be considered to fail.

Where connection facilities are accessible by the end user, separation distances are only
considered infallible against failure where the separation is:

a) provided by solid insulation, including location of tracks on the inner layers of a multi-layer
PCB;
b) encapsulated;
c) covered by a coating in accordance with this document; or
d) protected by an enclosure providing a degree of protection of at least IP2X according to
IEC 60529.

6.5.4.3 Distances according to Table 7

For Levels of Protection "ia" and "ib", separation distances less than the values specified in
Table 7 but greater than or equal to one-third of that value, shall be subject to countable faults.

For Level of Protection "ia", where the total distance value of Table 7 consists of two sections
combined in accordance with 6.5.7 a countable fault shall be applied to either section but not
both, in the assessment of the overall separation.

For Levels of Protection "ia" and "ib", separation distances less than one-third of the values
specified in Table 7 shall be subject to a non-countable fault.

For Level of Protection "ic", except as permitted by 6.5.7, separation distances less than the
values specified in Table 7 shall be subject to a non-countable fault.

6.5.4.4 Distances according to Table 8

For Levels of Protection "ia" and "ib", except where used to comply with 6.5.7, separation
distances less than the values specified in Table 8 but greater than or equal to one-half of that
value, shall be subject to a countable fault. The dielectric test voltages shall be those specified
in 9.7 and 9.8 as applicable.

For Level of Protection "ia" where the total distance value of Table 8 consists of two sections
combined in accordance with 6.5.7, a countable fault shall be applied to either section, but not
both, in the assessment of the overall separation.

For Levels of Protection "ia" and "ib", separation distances less than one-half of the values
specified in Table 8 shall be subject to a non-countable fault.

For Level of Protection "ic", the distances of Table 8 may be applied and separation distances
less than the values specified in Table 8 shall be subject to a non-countable fault.

EXAMPLE: Table 9 cannot be applied to an OVC III Level of Protection “ic” circuit, but Table 7 and Table 8 can be.

6.5.4.5 Distances according to Table 9

For Level of Protection "ic", except as permitted by 6.5.7, separation distances less than the
values specified in Table 9 shall be considered as subject to a non-countable fault.
Table 7 – Clearances, creepage distances and separations

1 2 3 4 5 6 7
Voltage Clearance Separation distance Separation distance Creepage distance Separation distance CTI b
(peak through through solid protected by
value) a casting compound insulation coating

V mm mm mm mm mm
Level of ia, ib ic ia, ib ic ia, ib ic ia, ib ic ia, ib ic ia ib, ic
Protection
10 1,5 0,4 0,5 0,2 0,5 0,2 1,5 1,0 0,5 0,3 - -
30 2,0 0,8 0,7 0,2 0,5 0,2 2,0 1,3 0,7 0,3 100 100
IEC 60079-11:2023 © IEC 2023

60 3,0 0,8 1,0 0,3 0,5 0,3 3,0 1,9 1,0 0,6 100 100
90 4,0 0,8 1,3 0,3 0,7 0,3 4,0 2,1 1,3 0,6 100 100
190 5,0 1,5 1,7 0,6 0,8 0,6 8,0 2,5 2,6 1,1 175 175
375 6,0 2,5 2,0 0,6 1,0 0,6 10,0 4,0 3,3 1,7 175 175
550 7,0 4,0 2,4 0,8 1,2 0,8 15,0 6,3 5,0 2,4 275 175
750 8,0 5,0 2,7 0,9 1,4 0,9 18,0 10,0 6,0 2,9 275 175
– 61 –

1 000 10,0 7,0 3,3 1,1 1,7 1,1 25,0 12,5 8,3 4,0 275 175
1 300 14,0 8,0 4,6 1,7 2,3 1,7 36,0 13,0 12,0 5,8 275 175
1 575 16,0 10,0 5,3 - 2,7 - 49,0 15,0 16,3 - 275 175
3 300 - 18,0 9,0 - 4,5 - - 32,0 - - - -
4 700 - 22,0 12,0 - 6,0 - - 50,0 - - - -
9 500 - 45,0 20,0 - 10,0 - - 100,0 - - - -
15 600 - 70,0 33,0 - 16,5 - - 150,0 - - - -
a Including recurring peak voltage, but transients may be ignored
b See 6.5.6.4. At voltages up to 10 V, the CTI of insulating materials is not required to be specified.
Table 8 – Reduced separations

1 2 3 4 5 6 7
Separation distance under
Separation distance Dielectric test voltages for type 1
under type 1 type 2 protection c or Solid
Rated Clearance Creepage and type 2 protection, solid
separation distance insulation
insulation protection c insulation and casting compound
through casting compound
voltage
b
AC RMS or Material Group
a I II III
DC OVC OVC d (CTI (CTI (CTI OVC III OVC I or II OVC III OVC I or II OVC III OVC I or II
PCB
III I or II
≥ 600) ≥ 400) ≥ 100)
V mm mm mm mm mm mm mm mm mm mm mm
10 0,50 0,20 0,20 0,20 0,20 0,20 0,50 0,20 0,20 0,20 0,20 840 V AC RMS 620 V AC RMS
32 0,50 0,20 0,20 0,20 0,20 0,20 0,50 0,20 0,20 0,20 0,20 840 V AC RMS 620 V AC RMS
50 0,50 0,20 0,20 0,20 0,20 0,20 0,50 0,20 0,20 0,20 0,20 840 V AC RMS 620 V AC RMS

h h h
0,45
63 1,50 0,32 0,32 1,26 1,80 2,50 0,75 0,32 0,20 0,20 1 390 V AC RMS 840 V AC RMS
0,20 f
h h h
0,45
100 1,50 0,32 0,32 1,42 2,00 2,80 0,75 0,32 f
0,20 0,20 2 600 V AC RMS 2 600 V AC RMS
0,20
1,50 1,50 h h h
1,20 0,45 g
2 830 V AC RMS 2 700 V AC RMS
150 3,00 e e 1,57 2,17 3,14 1,50 0,65 f f 0,20
– 62 –

1,30 1,30 0,20 0,20 PDV: 849 V peak PDV: 849 V peak

h h h
1,50 1,20 g
4 240 V AC RMS 3 000 V AC RMS
300 5,50 3,00 3,00 3,00 4,13 6,00 2,75 1,50 f f 0,20
0,20 0,20 PDV:1 167 V peak PDV: 1 167 V peak

h h h
3,00 1,50 g
5 660 V AC RMS 4 240 V AC RMS
600 8,00 5,50 6,10 6,10 8,60 12,00 4,00 3,20 f f 0,20
0,20 0,20 PDV:1 803 V peak PDV:1 803 V peak
a Including recurring peak voltage, but transients may be ignored.
b Material groups according to IEC 60664-1. See 6.5.6.4
c Type according to IEC 60664-3, see also 6.5.6.5.
d CTI for PCB shall be: ≥ 100 for voltages from 10 V to 100 V; ≥ 175 for voltages from 150 V to 400 V and ≥ 275 for voltages greater than 400 V.
e The lower value is permitted when the type test for dielectric strength is applied with U = 2 065 V AC RMS .
f Requires the routine test for dielectric strength requirements according to 10.1.
g Requires a type test according to 9.7 (see 6.5.6.3).
h Applied only for components and parts that provide or are located across galvanic isolation. Where there is no galvanic isolation the PCB column may be used.
I The dielectric requirements are to verify the suitability of the casting compound material for the application. Care should be taken that test results are not influenced by any
electrical path in parallel to the isolation.
IEC 60079-11:2023 © IEC 2023
Table 9 – Reduced separations for Level of Protection "ic"

1 2 3 4 5 6
Creepage Separation
distance
b Dielectric test
Material Group through solid
Voltage a Separation distance protected by coating voltages for type 1
Voltage insulation and
Clearance and type 2 protection
AC RMS
peak casting
or DC I II III compound
(CTI (CTI (CTI
≥ 600) ≥ 400) ≥ 100) Conformal Type 1 Type 2
coating protection protection

V V mm mm mm mm mm mm mm mm V AC RMS
IEC 60079-11:2023 © IEC 2023

f 85 - - - - - - - - -
60
c - 0,40 0,63 0,90 1,25 0,30 0,20 0,10 0,15 780
63

- d 0,40 - - 1,25 0,30 - - 0,15 -


90
c - 0,40 0,67 0,95 1,30 0,40 0,22 0,10 0,30 780
80
c - 0,50 0,71 1,00 1,40 0,40 0,25 0,10 0,30 1 300
100
c - 0,50 0,75 1,05 1,50 0,40 0,28 0,20 0,30 1 325
125
– 63 –

- d 0,50 - - e 0,40 - - 0,30 -


190 1,50
c - 1,25 0,80 1,10 1,60 0,85 0,63 0,20 0,30 1 360
160
c - 1,25 1,50 1,50 2,00 0,85 0,63 0,45 0,30 1 768
200
c - 1,25 1,50 1,80 2,50 0,85 0,63 0,45 0,30 1 768
250
d 1,25 - - e 0,85 - - 0,30 -
375 2,50
a Including recurring peak voltage, but transients may be ignored.
b Material groups according to IEC 60664-1. See 6.5.6.4.
c For bare PCBs and between different components on the PCB, the minimum creepage distance may be reduced to the values of clearance. This does not apply along
components. CTI for PCB shall be: ≥ 100 for voltages from 10 V up to and including 100 V; ≥ 175 for voltages above 100 V to the maximum voltage in the table.
d Provided for compatibility with the previous edition of IEC 60079-11.
e CTI ≥ 175, at least material group IIIa.
f No separation distances additional to the general industrial standards are required.
– 64 –

Key
1 Chassis
2 Load
3 Non-intrinsically safe circuit defined by U m
4 Part of intrinsically safe circuit not itself intrinsically safe
5 Intrinsically safe circuit
6 Dimensions to which Table 7, Table 8 or Table 9 are applicable
7 Dimensions to which general industrial standards are applicable
8 Dimensions to 7.11
9 Dimensions to 6.3.1 for output terminals between separate Intrinsically safe circuits and between Intrinsically safe to non-intrinsically safe circuits
10 Protective components as applicable for example, in accordance with 7.8.4.2 or 7.10.2.

Figure 3 – Example of separation of conductive parts


IEC 60079-11:2023 © IEC 2023
IEC 60079-11:2023 © IEC 2023 – 65 –

6.5.5 Voltage between conductive parts

When using Table 7, Table 8, or Table 9, the value of voltage to be considered between any
two conductive parts shall be either of the following, as applicable:

a) for circuits which are galvanically isolated within the apparatus: the highest voltage that can
appear across the separation when the two circuits are connected together at any one point,
derived from:
– the maximum voltage of the circuits; or
– any voltages generated within the same apparatus.
Where one of the voltages is less than 20 % of the other, it shall be ignored. Mains supply
voltages shall be taken without the addition of standard mains tolerances. For such
sinusoidal voltages, peak voltage shall be considered to be
2 × RMS value of the rated voltage.
b) between parts of a circuit: the maximum peak value of the voltage that can occur between
the two conductive parts. This is normally the maximum voltage in that circuit but could be
the sum of the voltages of different sources connected to that circuit. Where it is the sum of
the voltages, one of them shall be ignored if it is less than 20 % of the other.

In all cases, the conditions specified in 5.2 shall be applied to derive the maximum voltage.

Any external voltage shall be assumed to have the value U m , or the rated voltage when applying
5.2.5, or U i declared for the connection facilities through which it enters, or the maximum voltage
as defined by the protection components of a specified non-hazardous area accessory.

An example of separation of conductive parts is given in Figure 3.

6.5.6 Types of separation

6.5.6.1 Clearance

Clearance distances are given in column 2 of Table 7, Table 8 or Table 9 and are applicable
for:

– intrinsically safe apparatus when used at atmospheric pressure between 60 kPa and
110 kPa; and
– associated apparatus when used at atmospheric pressure between 80 kPa and 110 kPa.

For associated apparatus intended to be used at atmospheric pressure between 60 kPa and
80 kPa, multiply the clearance found in column 2 by the atmospheric pressure correction factor
of 1,34 for the critical separations in non-intrinsically safe circuits and the separations between
intrinsically safe circuits and non-intrinsically safe circuits.

NOTE It is possible to specify different input voltages or overvoltage categories for different pressures. For example,
U m = 250 V for use between 80 kPa and 110 kPa and U m = 125 V for use between 60 kPa and 110 kPa.

The marking for associated apparatus designed for use in the ambient pressure range 60 kPa
to 80 kPa shall include either the symbol P a or P amb together with both the upper and lower
ambient pressures or, if this is impracticable, the certificate number shall include the "X" suffix
in accordance with the marking requirements of IEC 60079-0 and the Specific Conditions of
Use listed on the certificate shall detail the limitations.

Where an insulating partition is used to extend clearance, it shall meet the requirements of
6.5.10. Other insulating parts shall comply with column 4 of Table 7, or column 6 of Table 8 or
column 5 in Table 9 as applicable.
– 66 – IEC 60079-11:2023 © IEC 2023

6.5.6.2 Separation distances through casting compound

Where the casting compound meets the requirements of 6.6.1 and 6.6.5, separation distances
which meet column 3 of Table 7, or column 5 of Table 8 or Table 9 apply. These separations
may also be applied at the boundary between casting compound and solid insulation provided
that the casting compound adheres to both the conductive parts and to the solid insulation (for
example, tracks on a PCB).

Casting compound according to Table 8 shall comply with the dielectric requirements of
column 7. Specifications provided by the manufacturer of the material may be used to
demonstrate compliance with this requirement, otherwise testing shall be according to 9.7.

NOTE The exclusion of creepage distance requirements through the casting compound is due to the removal of the
likelihood of contamination.

6.5.6.3 Separation distances through solid insulation

Separation distance through solid insulation shall comply respectively with:

– column 4 of Table 7,
– column 6 of Table 8, or
– column 5 of Table 9.

Solid insulation according to Table 8 shall comply with the dielectric requirements of column 7.
Specifications provided by the manufacturer of the material may be used to demonstrate
compliance with this requirement, otherwise testing shall be according to 9.7.

Where type testing for reduced solid insulation distances is explicitly required by Table 8, the
type test shall be in accordance with 9.7 applying the test voltage as applicable according to
column 7 of Table 8. A partial discharge test is only required where a PDV is specified in
column 7 of Table 8.

If the insulator is fabricated from two or more pieces of electrical insulating material, then the
composite may be considered as solid.

For the purpose of this document, solid insulation should either be prefabricated (for example
sheet or sleeving or elastomeric insulation on wiring) or moulded.

Varnish and similar coatings shall not be considered solid insulation.

Separation between adjacent tracks on intermediate layers of PCBs may be considered


separation distances through solid insulation.

6.5.6.4 Creepage distance

For the creepage distances specified in column 5 of Table 7, the insulating material shall comply
with column 7 of Table 7.

For creepage distances specified in column 3 of Table 8 or Table 9, the insulating material shall
comply with the respective material groups or CTI value.

Specification of CTI provided by the manufacturer of the material may be used to demonstrate
compliance with the requirements.

For insulation materials where the CTI value is not known, a CTI of 100 is assumed. For glass,
ceramics or other inorganic insulating materials which do not track, there are no requirements
for creepage distances.
IEC 60079-11:2023 © IEC 2023 – 67 –

In Table 8, the creepage distance specified for material groups shall be applied to components
across galvanic isolation, and parts across galvanic isolation, for voltages above 50 V RMS .
Otherwise, the distance specified in PCB column applies also to components and parts.

Where a joint is cemented and the cement has insulation properties at least as good as the
adjacent material, clearance or a creepage path through the joint need not be considered.

The method of measuring or assessing these distances shall be in accordance with Figure 4.
The values of the distance X, applicable for Table 7, Table 8 or Table 9 and the Level of
Protection are shown in Table 10. The following shall apply for assessment of the creepage
path:

– where the distance is equal to or larger than the specified value of X, the creepage distance
shall be measured along the contours; and
– any distance less than the specified value of X shall be assumed to be bridged with an
insulating link placed in the most unfavourable position. See Figure 4 Examples 1 and 3.

Table 10 – Creepage distance and clearance X in Figure 4

Level of Table 7 Table 8 Table 9


Protection
mm mm mm
"ia" and "ib" 3,0 2,0 n/a
"ic" 1,5 1,0 1,0

Where the creepage distance is made up from the addition of shorter distances, for example
where a conductive part is interposed, the distance shall be accomplished by their sums in
accordance with 6.5.7.

Example 1

Condition: Path under consideration includes a parallel- Rule: Creepage distance and clearance are measured
or converging-sided groove of any depth with a width directly across the groove as shown.
less than X mm.

clearance creepage distance


Figure 4 (1 of 5)
– 68 – IEC 60079-11:2023 © IEC 2023

Example 2

Condition: Path under consideration includes a parallel- Rule: Clearance is the 'line of sight' distance. Creepage
sided groove of any depth d equal to or more than path follows the contour of the groove.
X mm.

clearance creepage distance

Example 3

Condition: Path under consideration includes a V- Rule: Clearance is the 'line of sight' distance. Creepage
shaped groove with a width greater than X mm. path follows the contour of the groove but 'short circuits'
the bottom of the groove by X mm link.

clearance creepage distance

Example 4

Condition: Path under consideration includes a rib. Rule: Clearance is the shortest direct air path over the top
of the rib. Creepage path follows the contour of the rib.

clearance creepage distance


Figure 4 (2 of 5)
IEC 60079-11:2023 © IEC 2023 – 69 –

Example 5

Condition: Path under consideration includes an Rule: Creepage and clearance path is the 'line of sight'
uncemented joint with groove less than X mm wide on distance shown.
each side.

clearance creepage distance

Example 6

Condition: Path under consideration includes an Rule: Clearance is the 'line of sight' distance. Creepage
uncemented joint with grooves equal to or more than path follows the contour of the grooves.
X mm wide on each side.

clearance creepage distance

Example 7

Condition: Path under consideration includes an Rule: Clearance and creepage paths are as shown.
uncemented joint with a groove on one side less than
X mm wide and the groove on the other side equal to or
more than X mm wide.

clearance creepage distance


Figure 4 (3 of 5)
– 70 – IEC 60079-11:2023 © IEC 2023

Example 8

Condition: Creepage distance through uncemented joint Rule: Clearance is the shortest direct air path over the
is less than creepage distance over partition. top of the partition.

clearance creepage distance

Example 9

Gap between head of screw and wall of recess wide


enough to be taken into account.

clearance creepage distance


Figure 4 (4 of 5)
IEC 60079-11:2023 © IEC 2023 – 71 –

Example 10

Gap between head of screw and wall of recess too


narrow to be taken into account.
Measurement of creepage distance is from screw to
wall when the distance is equal to X mm.

clearance creepage distance

Example 11

Clearance is the distance d + D


Creepage distance is also d + D
C' conductive part interposed in the insulating path
between the conductors

clearance creepage distance


Figure 4 (5 of 5)

Figure 4 – Determination of creepage distances and clearance

6.5.6.5 Separations distances protected by coating

Separations protected by coating shall comply with column 6 of Table 7, or columns 4 or 5 of


Table 8, or column 4 of Table 9, as applicable.

A coating shall seal the path between the conductors which require protection against the
ingress of moisture and pollution and shall give an effective, lasting, unbroken seal. It shall
adhere to both the conductive parts and to the insulating material.
– 72 – IEC 60079-11:2023 © IEC 2023

The application of the coating together with a subsequent inspection according to 10.4, shall
ensure that the coating is complete and homogeneous.

The COT rating of the coating as specified by the manufacturer of the coating shall be at least
equal to the maximum and minimum service temperature of any conformally coated component
or part.

Any recommendations of the coating manufacturer should be followed to achieve a


homogeneous reliable coating and to introduce a suitable inspection method where necessary.

EXAMPLE An example of an inspection method is described in IPC-A-610.

Coating used to achieve type 1 or type 2 protection shall be subjected to the type testing
specified in 9.8.

For separation distances on a PCB, a solder mask that meets the requirements of type 1 or
type 2 protection in accordance with IEC 60664-3 may be considered as conformal coating
provided that no damage occurs during soldering.

Coatings according to IEC 61010-1 or ANSI/UL 746E may be used to achieve type 1 protection
without testing according to IEC 60664-3 as specified above, noting that there are application
limitations that those standards require to be considered.

NOTE It is not a requirement of this document that the conformity of the manufacturer's specification of the coating
needs to be verified.

The method used for coating and the measures for inspection, if applicable, shall be specified
in the documentation according to the documentation requirements of IEC 60079-0. Where the
coating is considered adequate to prevent conductive parts, for example soldered joints and
component leads, from protruding through the coating, this shall be stated in the documentation
and confirmed by type examination.

Where bare conductors or conductive parts emerge from the coating, the CTI of the coating
shall comply with column 7 of Table 7 or comply with the respective material group or CTI value
of Table 8 or Table 9.

6.5.7 Composite separations

Where separations consist of a combination of different types of separation, for example


through a combination of clearance and solid insulation, sections of the identical type of
separation, or a creepage path on a PCB interrupted by conductive material, the equivalent
total separation shall be calculated as follows.

Separations shall be converted to a percentage of the minimum required separation for the
appropriate table column.

The equivalent total separation is the sum of all calculated percentages.

For separations in accordance with Table 7:

– for Levels of Protection "ia" and "ib", any separation less than 33,3 % shall be ignored; for
the overall separation to be infallible, the sum shall be at least 100 %; and
– for Level of Protection "ic", the sum shall be at least 100 %.

For separations in accordance with Table 8 or Table 9:

– for Levels of Protection "ia" and "ib", any separation less than 0,2 mm or less than 50 %
shall be ignored; for the overall separation to be infallible, the sum shall be at least 100 %;
– for Level of Protection "ic", the sum shall be at least 100 %; and
IEC 60079-11:2023 © IEC 2023 – 73 –

– voltages defined in column 7 of Table 8 and column 6 of Table 9 shall be applied across the
composite separation.
NOTE Further guidance is given in Annex C.

Where an ambient pressure correction factor is applied in accordance with 6.5.6.1 for
associated apparatus, the correction factor shall be applied only to the clearance values when
considering whether the composite separation sums up to 100 % of the required value. The
correction factor is not used in determining whether a clearance is large enough to be counted
in the composite separation.

6.5.8 Printed circuit board assemblies

Creepage and clearance distances for PCBAs shall comply with the following (see Figure 5):

a) When a PCBA is covered by a conformal coating according to 6.5.6.5, the requirements for
creepage and clearance distances shall apply only to conductive parts which lie outside the
coating, including, for example;
– tracks which emerge from the coating;
– the free surface of a PCBA which is coated on one side only; or
– bare parts of components able to protrude through the coating.
b) The requirements of 6.5.6.5 shall apply to circuits or parts of circuits and their fixed
components when the coating covers the connecting pins, solder joints and the conductive
parts of any components.

Figure 5a – PCBA partially coated board


Figure 5 (1 of 2)
– 74 – IEC 60079-11:2023 © IEC 2023

Figure 5b – PCBA with soldered leads protruding

Figure 5c – PCBA with soldered leads folded or cropped, completely covered by coating
Figure 5 (2 of 2)

NOTE The thickness of the coating is not drawn to scale.


Key
a Clearance requirements of 6.5.6.1 apply
b Creepage distance requirements of 6.5.6.4 apply
c Distance under coating requirements of 6.5.6.5 apply
1 Uncoated area
2 Coated area
3 Transition area, composite separations for a, b, c apply

Figure 5 – Creepage distances and clearances on PCBAs


IEC 60079-11:2023 © IEC 2023 – 75 –

6.5.9 Separation by metal parts

6.5.9.1 General

Separation by metal parts shall only be used when breakdown to the metal part results in
conduction to a potential (for example, earth or the terminal of a battery) which does not
invalidate intrinsic safety. In this case, separation requirements to the metal part do not apply.

Where the connection to the metal part results in losing the isolation between an intrinsically
safe circuit and the frame or earth and this might invalidate intrinsic safety, the certificate
number shall include the “X” suffix in accordance with the marking requirements of IEC 60079-
0 and the Specific Conditions of Use listed on the certificate shall detail the limitations as
required by 6.9.

EXAMPLE Intrinsic safety depends on the separation to earthed metal parts if a current-limiting resistor can be
bypassed by short circuits between the circuit and the earthed metal part.

Creepage distance requirements do not apply where interposing PCB tracks (for example, an
earthed track) separate the conductive tracks under consideration, however, clearance
requirements shall still be applied. Clearance requirements shall not apply where a metal
partition of sufficient dimensions does not allow a discharge between components requiring
separation.

A metal part used for separation shall have strength and rigidity so that it is unlikely to be
damaged and shall be of sufficient thickness and of sufficient current-carrying capacity to
prevent burn-through or loss of connection under the conditions specified in 5.2.

6.5.9.2 Levels of Protection "ia" and "ib"

For Levels of Protection "ia" and ib":

a) Where a metal part, for example a track of a PCB, a screen or a partition, separates an
intrinsically safe circuit from other circuits, the metal part, as well as any connection to it,
shall conform to 6.4.2.
b) Where the connection is made through a connector, the connector shall be constructed in
accordance with 6.4.2.2.
c) Where intrinsic safety depends on a metal partition, it shall either be at least 0,45 mm thick,
or shall conform to 9.4.3 if of lesser thickness.

6.5.9.3 Level of Protection "ic"

For Level of Protection "ic", where separation distances to a metal part connected to a controlled
potential do not comply with the required separation distances, the metal part shall be capable
of carrying the maximum current to which it could be continuously subjected.

6.5.10 Separation by non-metallic insulating partitions

For Levels of Protection "ia" and "ib", a non-metallic insulating partition used to maintain
separation shall comply with applicable separation requirements and shall:

a) have a thickness of at least 0,9 mm; or


b) conform to 9.4.3.

For Level of Protection "ic" non-metallic insulating partitions, there is no minimum thickness
other than the applicable separation requirements and 9.4.3 does not apply.
– 76 – IEC 60079-11:2023 © IEC 2023

6.5.11 Insulation of internal wiring

6.5.11.1 General

Except for varnish and similar coatings, insulation covering the conductors of internal wiring
may be considered as solid insulation (see 6.5.6.3).

The separation of conductors of insulated wires shall be determined by adding together the
radial thicknesses of extruded insulation on wires which could come into contact either as
separate wires, or in a cable form, or in a cable.

The maximum current in the insulated wiring shall not cause the temperature rating specified
by the manufacturer of the wire to be exceeded.

Insulation on wires that comply with the distance through solid insulation are not considered to
fail or reduce the insulation thickness should breakage of the conductor occur.

6.5.11.2 Insulation between intrinsically safe and non-intrinsically safe circuits

The distance between the conductors of any core of an intrinsically safe circuit and that of any
core of a non-intrinsically safe circuit shall be in accordance with column 4 of Table 7 taking
into account the requirements of 6.5.7 except when one of the following applies:

– the cores of either the intrinsically safe or the non-intrinsically safe circuit are enclosed in
an earthed screen complying with 6.4.4; or
– in Levels of Protection "ib" and "ic" apparatus with a maximum voltage of 375 V (peak value)
between the conductors, the insulation of the intrinsically safe cores is capable of
withstanding the test in accordance with 9.6 applying a test voltage of 2 000 V RMS .

NOTE One method of achieving insulation capable of withstanding this test voltage is to add an insulating sleeve
over the core.

6.5.11.3 Insulation between separate intrinsically safe circuits

The distance between the conductors of any core of separate intrinsically safe circuits shall be
in accordance with column 4 of Table 7 taking into account the requirements of 6.5.7, except
when one of the following applies:

– the cores of either intrinsically safe circuits are enclosed in an earthed screen; or
– the insulation between separate intrinsically safe circuits with a maximum voltage of 90 V
(peak value) between the conductors is capable of withstanding the test in accordance with
9.6 applying a test voltage of 1 000 V RMS (or 500 V RMS core to insulation).

6.6 Encapsulation

6.6.1 General

Encapsulation may be used for, but is not limited to, one or a combination of the following:

– exclusion of explosive atmospheres:


• protection against spark ignition (see 6.6.2.1);
• protection against thermal ignition (see 6.6.2.2);
– provision of mechanical protection to avoid access to conductive parts (see 6.6.3);
– protection of fuses as required by 7.11 (see 6.6.4);
– application of separation distances according to 6.5.6.2 (see 6.6.5);
– establishing the rating of protective components (see 6.6.6).
IEC 60079-11:2023 © IEC 2023 – 77 –

Encapsulation may be applied by casting, pouring or moulding. Where encapsulation is used,


the method of verification in accordance with the routine verification requirements of 10.4 shall
be stated in the documentation.

Failure of separations and components within the compound shall be assessed under the
conditions specified in 5.2.

For intrinsically safe apparatus, all circuits connected to the encapsulated conductive parts,
and components or bare conductive parts protruding from the compound, shall be either
intrinsically safe or protected by another Type of Protection listed in IEC 60079-0. The
possibility of spark ignition inside the encapsulation need not be considered if the encapsulation
complies with 6.6.2.1.

The following requirements apply to the encapsulating compound and, where applicable, any
potting box or part of an enclosure:

a) The COT of the compound as specified by the manufacturer of the compound shall be at
least equal to the maximum and minimum temperature at the interface between the
compound and any encapsulated component or part under normal operating conditions.
Temperatures higher than the compound's COT rating are permitted if under the conditions
specified in 5.2, there is no damage to the compound both internally and externally that
could invalidate intrinsic safety.
EXAMPLE Damage that could invalidate intrinsic safety includes cracks in the compound, exposure of
encapsulated parts, flaking, impermissible shrinkage, swelling, decomposition, softening or evidence of
overheating.
b) The compound shall have at its free surface a CTI value of at least that specified in Table 7
or Table 8 or Table 9 as applicable if any bare conductive parts protrude from the compound.
c) Only materials passing the test in 9.4.1 shall have its free surface exposed and unprotected,
thus forming part of the enclosure.
d) The compound shall be adherent to all conductive parts, components and substrates except
when they are totally enclosed by the compound. A seal shall be maintained where any part
of the circuit, for example a bare or insulated conductor or component or the substrate of a
PCB, emerges from the encapsulation and therefore the compound shall be adherent at
these interfaces.
e) Measures to prevent voids in the compound during the encapsulation process shall be
defined in the documentation according to the documentation requirements of IEC 60079-0.

Free space is permitted within encapsulation provided it complies with 6.6.7.

6.6.2 Encapsulation used for the exclusion of explosive atmospheres

6.6.2.1 Protection against spark ignition

Where casting or pouring is used to exclude an explosive atmosphere from components and
conductive parts, the minimum thickness to the free surface of the encapsulating compound
shall be at least half the values specified in column 3 of Table 7, or column 5 of Table 8 and
Table 9, with a minimum of 1 mm (see Figure 6).

When the encapsulating compound is in direct contact with and adheres to an enclosure of solid
insulation material conforming to column 4 of Table 7, no other separation is required (see
Figure 7, Figure 8 and Figure 9).

Where the encapsulating compound is in direct contact with and adheres to a metallic
enclosure:

a) there is no minimum thickness required for the encapsulation provided that there is no free
space (see 6.6.7) and failure of separation to the metallic enclosure does not invalidate
intrinsic safety;
– 78 – IEC 60079-11:2023 © IEC 2023

b) there is no minimum thickness required for the metallic enclosure; and


c) If this enclosure also forms the external enclosure of the apparatus, it shall also conform to
6.2 (See Figure 9).
NOTE The requirements of 6.2 and 6.9 remain applicable.

Key
1 Free surface, external wall
2 Compound
3 Component – compound need not enter the component

Figure 6 – Encapsulation used without a separate external enclosure

Key
1 Component – compound need not enter the component
2 Compound – no specified thickness
3 Metal or insulating enclosure

Figure 7 – Complete enclosure with no user removable covers or openings


IEC 60079-11:2023 © IEC 2023 – 79 –

Key
1 Free surface, external wall
2 Compound
3 Component – compound need not enter the component
4 Metal or insulating enclosure

Figure 8 – Enclosure where the compound forms one of the external walls

Key
1 Component – compound need not enter the component
2 Compound
3 Metal or insulating enclosure

Figure 9 – Enclosure with cover

Where moulding is used to exclude an explosive atmosphere from components and intrinsically
safe circuits, the minimum thickness to the free surface shall comply with column 4 of Table 7,
with a minimum thickness of 0,5 mm (see Figure 10 and Figure 11). When the plastic is in direct
contact with and adheres to a solid insulation material conforming to column 4 of Table 7, with
a minimum thickness of 0,5 mm, no other separation is required.

Figure 10 shows moulding over an unmounted component.


– 80 – IEC 60079-11:2023 © IEC 2023

Key
1 Moulding
2 Components

Figure 10 – Moulding over un-mounted components

Figure 11 is intended to show components that are first mounted onto a PCB (item 3) before
being moulded under pressure. This is sometimes referred to as insert moulding.

Key
1 Moulding
2 Components
3 PCB with a minimum thickness of 0,5 mm

Figure 11 – Moulding over components mounted on a PCB

EXAMPLE Examples of the application of moulding over components are fuses, piezoelectric devices with their
suppression components and energy storage devices with their suppression components.

6.6.2.2 Additional requirements for protection against thermal ignition

In intrinsically safe apparatus, where a compound is used to reduce the ignition capability of
hot components, for example diodes and resistors, the volume and thickness of the compound
shall ensure compliance with 5.4.

6.6.3 Mechanical protection to avoid access to parts

When encapsulation is used to prevent access to parts, the minimum thickness to the free
surface shall be at least half the value given in column 3 of Table 7 with a minimum of 1 mm.
IEC 60079-11:2023 © IEC 2023 – 81 –

6.6.4 Encapsulation used for protection of a fuse

The minimum thickness to the free surface when the compound is cast or poured shall be at
least half the value given in column 3 of Table 7 with a minimum of 1 mm. The minimum
thickness to the free surface when moulded shall be at least the value given in column 4 of
Table 7 with a minimum of 0,5 mm. The compound shall not enter any free space within the
body of the fuse.

6.6.5 Encapsulation used to provide separation

For those parts that require encapsulation to provide separation complying with 6.5.6.2, the
minimum separation distance between the free surface of the encapsulating compound and
encapsulated conductive parts or components shall be at least half the values specified in
column 3 of Table 7, or column 5 of Table 8 or Table 9 as appropriate, with a minimum of 1 mm.
When the encapsulating compound is in direct contact with and adheres to an enclosure of solid
insulation material conforming to column 4 of Table 7 or column 6 of Table 8 or column 5 of
Table 9 as appropriate, no other separation is required.

6.6.6 Encapsulation used to enhance the rating of protective components

Encapsulation may be used to enhance the rating of protective components, for example Zener
diodes, using an increased thermal conductivity provided that the arrangement can be
demonstrated to be suitably effective under the conditions specified in 5.2.

6.6.7 Free space within the encapsulation

6.6.7.1 General

Where encapsulation is used for the exclusion of explosive atmospheres, the free space within
the encapsulation shall conform to 6.6.7.2 and 6.6.7.3, as applicable except that free space
within components (for example, transistors, relays, fuses) does not need to be considered
when the component volume is less than 1 cm 3 .

Free space shall not be used within encapsulation to protect the compound from damage from
components within it.

6.6.7.2 Volume of free space

For Group I and Group II, individual free space shall comply with the volume and compound
thickness values shown in Table 11, and the sum of the individual free spaces within a single
encapsulated volume shall not exceed:

a) 100 cm 3 for Levels of Protection "ib" and "ic"; or


b) 10 cm 3 for Level of Protection "ia".

For Group III the sum of the free spaces is not limited, but the volume of each individual free
space shall comply with the volume and compound thickness values shown in Table 12.

6.6.7.3 Protection of free space

The assembly containing free spaces shall be protected against access to these free spaces
by the encapsulation or by an enclosure which forms a non-recoverable unit and forms a single
entity.

With the exception of free spaces within components as addressed in 6.6.7.2, the thickness of
compound required to protect free spaces shall be as specified in Table 11 for Group I and
Group II, and in Table 12 for Group III.
– 82 – IEC 60079-11:2023 © IEC 2023

Table 11 – Minimum thickness of compound adjacent


to individual free space for Group I and Group II

Level of Minimum thickness of compound Free space Free space Free space
protection adjacent to free space to: ≤ 1 cm 3 > 1 cm 3 ≤ 10 cm 3 > 10 cm 3
Free space or free surface 3 mm Not permitted Not permitted
Non-metallic or metal enclosure with 3 mm including Not permitted Not permitted
"ia" adhesion enclosure wall a
Non-metallic or metal enclosure without 3 mm without Not permitted Not permitted
adhesion enclosure wall
Free space or free surface 1 mm 3 mm Not permitted
Non-metallic or metal enclosure with 1 mm including 3 mm including Not permitted
"ib" adhesion enclosure wall a enclosure wall a
Non-metallic or metal enclosure without 1 mm without 3 mm Not permitted
adhesion enclosure wall
Free space or free surface 1 mm 3 mm Not permitted
Non-metallic or metal enclosure with 1 mm including 3 mm including Not permitted
"ic" adhesion enclosure wall b enclosure wall b
Non-metallic or metal enclosure without 1 mm 3 mm Not permitted
adhesion
a Provided that the wall thickness of the enclosure ≥ 1 mm the compound only needs to be thick enough to
retain adhesion.
b There is no minimum wall thickness requirement for Level of Protection "ic".

The thickness of the materials quoted in this table does not imply compliance with other mechanical tests required
by IEC 60079-0.

Table 12 – Minimum thickness of compound adjacent


to individual free space for Group III

Level of Minimum thickness of compound Free space Free space Free space
Protection adjacent to free space to: ≤ 1 cm 3 > 1 cm 3 ≤ 100 cm 3 > 100 cm 3
Free space or free surface 3 mm 3 mm Not permitted
Non-metallic or metal enclosure with 3 mm including 3 mm including Not permitted
"ia" adhesion enclosure wall a enclosure wall a
Non-metallic or metal enclosure without 3 mm 3 mm Not permitted
adhesion
Free space or free surface 1 mm 3 mm Not permitted
Non-metallic or metal enclosure with 1 mm including 3 mm including Not permitted
"ib" adhesion enclosure a enclosure wall a
Non-metallic or metal enclosure without 1 mm 3 mm Not permitted
adhesion
Free space or free surface 1 mm 1 mm Not permitted
Non-metallic or metal enclosure with 1 mm including 1 mm including Not permitted
"ic" adhesion enclosure wall b enclosure wall b
Non-metallic or metal enclosure without 1 mm 1 mm Not permitted
adhesion
a Provided that the wall thickness of the enclosure ≥ 1 mm the compound only needs to be thick enough to
retain adhesion.
b There is no minimum wall thickness requirement for Level of Protection "ic".

The thickness of the materials quoted in this table does not imply compliance with other mechanical tests required
by IEC 60079-0.
IEC 60079-11:2023 © IEC 2023 – 83 –

6.7 Specification of coating, encapsulation materials

The documents according to the documentation clause in IEC 60079-0 shall specify the
materials used for conformal coating and encapsulation when applied to achieve intrinsic safety.
This shall include the following material parameters:

a) the COT;
b) if applicable, the CTI value;
c) for coating materials when applying Table 8 or Table 9: their coating classification as type 1
or type 2 protection;
d) for coating materials: if applicable, the required surface treatments, such as cleaning,
temperature conditioning, etc.;
e) for materials used for encapsulation where applicable to obtain correct adhesion of the
compound to a component: any requirement for pre-treating of the component, for example
cleaning, etching.

When the material is relied upon for compliance with type testing then the following shall also
be controlled:

1) the name or registered trademark of the coating material manufacturer;


2) the identification of the material, including its type designation and colour.

The source of the data for material characteristics shall be identified.

NOTE 1 Variations in type and percentage of fillers, flame retardants, ultra-violet light stabilizers, and the like can
have a significant effect on the properties of the material.

NOTE 2 It is not a requirement of this document that the conformity of the manufacturer's specification of the
materials needs to be verified.

6.8 Protection against polarity reversal

Protection shall be provided within intrinsically safe apparatus to prevent invalidation of intrinsic
safety as a result of reversal of the polarity, where this could occur, of:

– supplies to that intrinsically safe apparatus; or


– at connections between cells of a battery or supercapacitor.

For this purpose, a single diode rated in accordance with 7.1 shall be acceptable.

6.9 Dielectric strength requirement

Where it is required to maintain intrinsic safety, the insulation between an intrinsically safe
circuit and the frame of the apparatus or parts which may be earthed shall be capable of
complying with the test described in 9.6 at a test voltage of at least twice the voltage of the
intrinsically safe circuit or 500 V AC RMS , whichever is the greater. Where the circuit does not
satisfy this requirement, the certificate number shall include the "X" suffix in accordance with
the marking requirements of IEC 60079-0 and the Specific Conditions of Use listed on the
certificate shall detail the necessary information regarding the correct installation.

The insulation between an intrinsically safe circuit and a non-intrinsically safe circuit that it is
galvanically isolated from shall be capable of withstanding a test voltage of at least
2 U + 1 000 V, with a minimum of 1 500 V AC RMS , where U is the voltage applicable according
to 6.5.5.

Where breakdown between separate intrinsically safe circuits could produce an unsafe
condition, the insulation between these circuits shall be capable of withstanding a test voltage
of at least 2 U, with a minimum of 500 V AC RMS , where U is the voltage applicable according
to 6.5.5.
– 84 – IEC 60079-11:2023 © IEC 2023

Compliance with this requirement may be demonstrated by a component or material


manufacturer's specification.

7 Characteristics and failure of components and assemblies

7.1 Rating of components on which intrinsic safety depends

For Levels of Protection "ia" and "ib", under the conditions specified in 5.2.2 and 5.2.3,
components on which intrinsic safety depends shall not operate at more than two-thirds of their
manufacturer's maximum current, voltage and power rating, as applicable unless otherwise
permitted by this document.

For Level of Protection "ic", unless otherwise stated in this document, under the conditions
specified in 5.2.4, components on which intrinsic safety depends shall not operate at more than
their manufacturer's maximum current and voltage rating and, for power rating:

a) at the manufacturer's maximum power rating with the application of non-countable faults;
and
b) at no more than two thirds of their power rating under normal operation.

For all Levels of Protection testing or analysis of components and assemblies of components
to determine the parameters, for example voltage and current, to which the safety factors are
applied need not be performed where parameters are supplied by the manufacturer of the
component since the factors of safety of 5.2 obviate the need for testing or analysis.

EXAMPLE 1 The safety factor is applicable to the power rating of a Zener diode, but not to the Zener voltage as
the Zener diode limits its own voltage, but cannot limit its own power.

EXAMPLE 2 For a PCB mounted semiconductor, the maximum permitted power dissipation is two-thirds of the
power required to reach the maximum permitted junction temperature, taking into account the specific mounting and
environmental conditions of the semiconductor.

EXAMPLE 3 A Zener diode stated by its manufacturer to be 10 V + 10 % is taken to be 11 V maximum without the
need to take into account effects such as voltage elevation due to rise in temperature.

7.2 Failure of components

For Levels of Protection "ia" and "ib", where a component is rated in accordance with 7.1, its
failure shall be a countable fault unless the component is considered to be infallible against that
failure mode. The failure of a component that is not rated according to 7.1 shall be a non-
countable fault unless otherwise stated in this document.

For Level of Protection "ic", if, under the conditions specified in 5.2.4, a component does not
operate within its manufacturer's rating, then its failure to short or open circuit shall be a non-
countable fault unless otherwise stated in this document. For all other conditions and failure
modes, the failure of components need not be considered.

7.3 Manufacturing variation

For Levels of Protection "ia" and "ib" and for spark ignition assessment for Level of Protection
"ic", in the assessment of the application of the conditions of 5.2, the most onerous values
resulting from the manufacturing process shall be taken into account. These might be different
in each case considered.

For components, the tolerance on values may be those specified by the manufacturer of the
component. Alternatively, the manufacturer of the equipment may specify absolute maxima or
minima (as applicable) which are assured by the manufacturing process.
IEC 60079-11:2023 © IEC 2023 – 85 –

EXAMPLE 1 For the purposes of assessment, the manufacturer uses an absolute minimum value of resistance for
a resistor on which intrinsic safety depends. Then in production there can be variation in the nominal value of resistor
used without further assessment provided that the nominal value less the tolerance is at least the absolute minimum
used for the assessment.

EXAMPLE 2 Components are selected in production based on routine measurement of their value.

For Level of Protection "ic", thermal ignition compliance may be assessed using a
representative sample of the equipment, which is considered to be worst-case in practice,
without having to take into account the worst-case tolerance of every component.

7.4 Resistors

7.4.1 General

For Levels of Protection "ia" and "ib", if not complying with 7.4.2 the failure of resistors to open
circuit, short circuit and any value of resistance between open circuit and short circuit shall be
considered a non-countable fault.

For Level of Protection "ic", resistors that do not conform to 7.4.2 shall be considered to fail as
specified in 7.2.

7.4.2 Resistors on which intrinsic safety depends

Resistors rated in accordance with the requirements of 7.1 and complying with the following
shall be considered as capable of failing according to Table 13.

Resistors shall be one of the following types:

a) film type;
b) wire wound type with protection to prevent unwinding of the wire in the event of breakage;
or
c) printed resistors as used in hybrid and similar circuits covered by a coating conforming to
6.5.6.5 or encapsulated in accordance with 6.6.

Table 13 – Rating and failure modes of resistors

Safety factor applied


Failure mode
to the rating a
Level of Normal operation
Protection < (R – Tol) value
b c P Open circuit Short circuit or
U I
> (R + Tol)
"ia" and "ib" 1,5 1,5 1,5 Countable fault Not applied Not applied R ± Tol
d
1,5
"ic" 1,0 1,0 Not applied Not applied Not applied R ± Tol
d
1,0
a Safety factor of 1,0 on rating for thermal ignition compliance in accordance with 5.4.
b The voltage rating shall be the specified constant value for the resistor series and not the reduced voltage due
to the resistance.
c Current rating is not normally specified but may exist for low resistance value resistors.
d Refer to 7.1.
– 86 – IEC 60079-11:2023 © IEC 2023

The external connections of a resistor shall conform to 6.5.1 except where a resistor only
ensures its own thermal ignition compliance. Separation requirements shall not be applied to
the interior of a resistor. Faults between turns of a correctly rated wire wound resistor with
windings coated by the resistor manufacturer need not be taken into account. The insulating
surface of a resistor shall be assumed to comply with the required CTI value in column 7 of
Table 7 or footnote d) in Table 8 at the voltage rating defined by the resistor manufacturer.
When applying Table 9 the insulating surface of a resistor shall be assumed to have material
group IIIa if not specified otherwise by the manufacturer of the resistor.

Where a resistor and capacitor or supercapacitor are connected in series to limit the charge or
discharge of the capacitor or supercapacitor, the power rating of the resistor shall be based on
the lesser of the power calculated using the voltage across the capacitance (as if the capacitor
were a battery), or a total available power in watts equivalent to CU 2 where C is the maximum
capacitance and U is the maximum voltage.

Other than for the power rating of series resistors during the charge or discharge of capacitors
or supercapacitors, resistors meeting the requirements of 7.4.2 shall be considered to be
capable of withstanding any transient to be expected.

The internal resistance of a battery or supercapacitor may be used for limitation in the
assessment of intrinsic safety, in which case its minimum resistance value shall be specified by
the cell manufacturer or determined according to 9.14.5.

The resistance of:

– a fuse;
– the filament of a bulb in handlights or caplights; or
– infra-red sources in gas detectors

may be used for limitation provided that these components are used within their normal
operating rating. The resistance shall be the cold resistance at the minimum service
temperature, determined either in accordance with 9.8 or as specified by the manufacturer of
the component.

NOTE The bulb might need to be protected by a Type of Protection other than intrinsic safety.

7.5 Capacitors

7.5.1 General

For Levels of Protection "ia" and "ib", if not complying with 7.5.2, 7.5.3 or 7.5.4 the failure of
capacitors to open circuit, short circuit and any value less than the maximum specified
capacitance shall be considered a non-countable fault. The capacitance is not considered to
increase from the maximum rated value.

For Level of Protection "ic", capacitors that do not conform to 7.5.2 shall be considered to fail
as specified in 7.2.

Capacitors shall be considered as energy storing components.

Self-heating of capacitors need not be considered.

NOTE Requirements for supercapacitors are addressed in 7.15.

7.5.2 Capacitors on which intrinsic safety depends

Capacitors rated in accordance with the requirements of 7.1 and complying with the following
shall be considered as capable of failing according to Table 14.
IEC 60079-11:2023 © IEC 2023 – 87 –

Table 14 – Rating and failure modes of capacitors

Safety factor applied


Failure mode
to the rating
Level of Normal operation
Protection C < (C nom – value
U I P Open circuit Short circuit
Tol)

"ia" and "ib" 1,5 N/A N/A Countable fault Countable fault a Countable fault C nom ± Tol

"ic" 1,0 N/A N/A Not applied Not applied Not applied C nom ± Tol

a Capacitors with internal and external separations complying with 6.5.4.2 shall not be considered to fail to short
circuit.

External connections of capacitors shall conform to 6.5.1. Where the failure of the capacitor to
short circuit is a countable fault, and for Level of Protection "ic", the separation requirements
shall not be applied to the interior of capacitors.

Where capacitors are located between circuits requiring galvanic isolation for intrinsic safety
the insulation of each capacitor shall comply with the dielectric strength requirements of 6.9
applied between its electrodes and also between each electrode and external conductive parts
of the capacitor.

7.5.3 Blocking capacitors

Electrolytic capacitors, including tantalum, shall not be used where intrinsic safety depends on
the blocking of DC current.

The effect of capacitive coupling shall be considered. Current caused by the highest nominal
operating frequency in that part of the circuit (as specified by the manufacturer) shall be taken
into account. Transient energy from a non-intrinsically safe circuit to an intrinsically safe circuit
(for example as a result of the application of the peak of U m ) shall be in accordance with the
permissible ignition energy of 9.11.

For Level of Protection "ia", DC blocking may be achieved with two series capacitors provided
that the capacitors:

– conform to 7.5.2;
– are of a solid dielectric type; and
– each comply with the dielectric strength requirement of 6.9.

Either of the two capacitors shall be considered as being capable of failing to short or open
circuit as a countable fault. However, a second countable fault shall not be applied to the
capacitor assembly if the total distance across the assembly complies with 6.5.4.2 and the
distance across each capacitor is at least half the value required for an infallible separation.

NOTE Only one capacitor is required where its internal and external separations meet 6.5.4.2.

7.5.4 Infallible filter capacitors

Capacitors connected between the frame of the apparatus and an intrinsically safe circuit shall
conform to 6.9. Where their failure to short circuit would bypass a component on which the
intrinsic safety of the circuit depends, they shall also either:

a) maintain infallible separation requirements of 6.5.4.2 both externally and internally; or


b) conform to the requirements for blocking capacitors in 7.5.3.
NOTE The normal purpose of capacitors connected between the frame and the circuit is the rejection of high
frequencies for example feed through capacitors.
– 88 – IEC 60079-11:2023 © IEC 2023

7.6 Inductors and windings

7.6.1 General

Inductors and windings shall conform to 7.6 except for the windings of transformers described
in 7.8.

NOTE Values for R or L/R for transformer windings can be determined using 7.6. Transformer windings might benefit
from an assessment described in 7.6.3.

For Levels of Protection "ia" and "ib", if not complying with 7.6.2, 7.6.3, 7.6.4 or 7.6.5.2 the
failure of inductors to any value of resistance between open circuit and short circuit shall be
considered a non-countable fault in accordance with 7.2. Only inductance to resistance ratios
less than or equal to that derived from the inductor specifications shall be considered. The
inductance is not considered to increase from its maximum rated value.

The inductance of a common mode choke shall be assessed according to 7.6.5.

For Level of Protection "ic", inductors that do not conform to 7.6.2 or 7.6.4 shall be considered
to fail as specified in 7.2.

Inductors shall be considered as energy storing components.

NOTE For the purpose of 7.6 windings are considered to be inductors.

7.6.2 Inductors on which intrinsic safety depends

Inductors rated in accordance with the requirements of 7.1 and complying with the following
shall be considered as capable of failing according to Table 15.

Table 15 – Rating and failure modes of inductors

Safety factor
applied to the Failure mode
rating Normal
Level of
operation
Protection R< L<
Open Short value
U I P (R nom – (L nom – L/R > max
circuit circuit
Tol) Tol)
L nom ± Tol
Countable Countable Countable Countable
"ia" and "ib" N/A 1,5 N/A Not applied
fault fault a fault a fault R nom ± Tol

L nom ± Tol
"ic" N/A 1,0 N/A Not applied Not applied Not applied Not applied Not applied
R nom ± Tol

a Inductors complying with 7.6.3 are not considered to fail to a lower resistance than their rated value.

The external connections of inductors shall conform to 6.5.1 but the separation requirements
shall not be applied to the interior of the inductor.

7.6.3 Infallibly insulated inductors

Inductors made from insulated conductors shall not be considered to fail to a lower resistance
than their rated values (taking into account the tolerances) if they comply with all of the
following:

a) the inductor shall conform to 7.6.2;


b) the nominal conductor diameter of wires used for inductor wiring shall be at least 0,05 mm;
IEC 60079-11:2023 © IEC 2023 – 89 –

c) the conductor shall be covered with at least two layers of insulation, or a single layer of solid
insulation of thickness greater than 0,5 mm between adjacent conductors, or be made of
enamelled round wire in accordance with either:
1) Grade 1 enamelled round wire that complies with the minimum dielectric breakdown
requirements for grade 2 according to IEC 60317-0-1, and has no more than 6 faults per
30 m of wire irrespective of diameter when tested according to the continuity of insulation
test of IEC 60851-5; or
2) Grade 2 enamelled round wire according to IEC 60317-0-1.
NOTE It is not a requirement of this document that the conformity of the manufacturer's specification of the
insulation to Grade 1 or Grade 2 needs to be verified.
d) windings shall be consolidated with a suitable substance for example by dipping, trickling
or vacuum impregnation, taking into account the following:
1) consolidation shall take place after any fastening or wrapping, and after drying to remove
moisture;
2) the consolidation shall be carried out in compliance with the specific instructions of the
manufacturer of the relevant type of consolidating substance;
3) the consolidation shall ensure that the spaces between the conductors are filled as
completely as possible and that good cohesion between the conductors is achieved;
4) if consolidating substances containing solvents are used, the consolidation and drying
process shall be carried out at least twice; and
5) coating by painting or spraying shall not be considered as consolidation.

7.6.4 Damping windings

Damping windings used as short circuited turns to minimize the effects of inductance shall be
considered not to be subject to open circuit faults if they are of reliable mechanical construction,
for example seamless metal tubes or windings of bare wire continuously short-circuited by
soldering.

7.6.5 Common mode choke coils (EMI suppression filters)

7.6.5.1 General

If the recoverable energy stored within a common mode choke, in addition to transient energies
provided by the circuit, does not exceed the energy limits specified in Table D.1 when tested
according to 9.15, then the common mode choke is considered to have an inductance
corresponding to the leakage inductance. If the above is not satisfied, then the following shall
apply:

a) For Levels of Protection "ia" or "ib" if the common mode choke does not comply with 7.6.5.2,
the inductance of the common mode choke shall be that of one winding with the other open
circuit.
b) For Level of Protection "ic", where the return path can only be through the choke, common
mode chokes are considered to have an inductance corresponding to the leakage
inductance. Otherwise, the inductance shall be that of one winding with the other open
circuit.
NOTE Common mode chokes are usually operated in differential mode to reduce electromagnetic interference.

7.6.5.2 Infallible common mode chokes

Common mode chokes for Level of Protection "ia" and "ib" may be considered to have an
inductance value equal to the leakage inductance if they are in compliance with the following:

a) the inductors shall be rated in accordance with the requirements of 7.6.2; and
b) the current return path shall only be through the common mode choke; and
c) either:
– 90 – IEC 60079-11:2023 © IEC 2023

1) they shall comply with the requirements of 7.6.3; and


2) they shall meet the dielectric strength requirements in accordance with 6.9; and
3) the separation between the inputs and the outputs shall comply with 6.5.4.2 but the
separation requirements shall not be applied to the interior;
or:
4) the construction shall ensure the windings and their connections are separated
according 6.5.4.2.

7.7 Semiconductors

7.7.1 Failure of semiconductors

Analysis of integrated circuits based on failure rates of particular failure modes other than stated
is not permitted by this document.

Software may be used during the manufacture and test of apparatus.

EXAMPLE Analysis according to IEC 61508 is not sufficient to demonstrate intrinsic safety.

For Levels of Protection "ia" or "ib", semiconductors shall be considered to fail as follows:

a) if not complying with 7.7.2 and 7.7.3 the failure to open circuit or short circuit shall be
considered a non-countable fault.
b) Integrated circuits shall be considered to fail so that any combination of short and open
circuits can exist between their external connections. Although any combination can be
assumed, once that fault has been applied, it cannot be changed, for example, by application
of a second fault. Under this fault situation any capacitance and inductance connected to
the device shall be considered in their most onerous connection as a result of the applied
fault.
c) When considering the voltage available on the external pins of an integrated circuit that
includes voltage converters (for example, for voltage increase or voltage inversion in flash
memory), the internal voltages need not be considered, provided that in normal operation
the enhanced voltage is not present at any external pin and no external components such
as capacitors or inductors are used for the conversion. If the enhanced voltage is available
at any external pin of an integrated circuit under normal operating conditions, then the
enhanced voltage shall only be considered to be present on that pin and any pins of the
same package that are not internally connected to the integrated circuit (for example, not
connected pins).
NOTE It is not a requirement of this document that the manufacturer's specification for the semiconductor
needs to be verified.
d) For thermal ignition assessment for Levels of Protection "ia" and "ib", the semiconductor
shall be considered to fail as a non-countable fault to a state where it dissipates the
maximum power available at its place of installation under the conditions specified in 5.2,
unless one of the following is applied:
1) Diodes (including LEDs and Zener diodes) operated within the requirements of 7.7.2
shall only be considered for the power they can dissipate in the forward conducting
mode, or Zener mode, if applicable.
2) Controlled semiconductors of low complexity, such as transistors, thyristors and triacs
operating within the requirements of 7.7.2 shall be considered to fail to short or open
circuit. Additionally, thermal ignition assessment of the controlled semiconductor shall
include its operation without failing in any intended conducting or triggered state as well
as in any state to which it can be driven by the failure of other components in the circuit
in which it is installed. For example, a fault in the circuit driving the gate of a field-effect
transistor might cause heating due to a high on resistance.

For Level of Protection "ic", semiconductors that do not comply with 7.7.2 shall be considered
to fail as specified in 7.2.
IEC 60079-11:2023 © IEC 2023 – 91 –

7.7.2 Semiconductors on which intrinsic safety depends

Semiconductors rated in accordance with the requirements of 7.1 and complying with the
following shall be considered as capable of failing according to Table 16.

Table 16 – Rating and failure modes of semiconductors

Safety factor applied to the


Level of Failure mode
rating
Protection
b b b Open circuit Short circuit a
U I P Other faults
"ia" and "ib" 1,5 1,5 1,5 Countable fault Countable fault Countable fault
c
1,5
"ic" 1,0 1,0 Not applied Not applied Not applied
c
1,0
a Faults according to 7.7.1.
b Safety factor is not applicable to the rating of semiconductors, including integrated circuits, that provide
internal limitation corresponding to that parameter, for example the conducting voltage rating of diodes and
current rating of current limit integrated circuits.
c Refer to 7.1.

The external connections of a semiconductor shall comply with 6.5.1, as applicable, but the
separation requirements shall not be applied to the interior of a sealed semiconductor.

7.7.3 Transient effects on semiconductors on which intrinsic safety depends

Semiconductors on which intrinsic safety depends that are protected by a fuse or controlled
semiconductor current limitation shall be rated with a safety factor of 1,0 for the maximum
transient current pulse that results during switching of the limitation (such as opening of the
fuse or response time of the controlled semiconductor limitation). This shall be demonstrated
in accordance with 9.16.

Semiconductors on which intrinsic safety depends that are protected by controlled


semiconductor voltage limitation (such as a crowbar) shall be rated, with a safety factor of 1,0,
for the maximum voltage to which they are subjected during switching of the limitation. A
suitably protected single transient limiting shunt device such as a Zener diode may be used to
reduce the maximum voltage during this transient.

Any other transients, including overvoltage transients on U m and U i , do not need to be


considered for the transient rating of semiconductors.

EXAMPLE Transients generated by switched mode supplies do not need to be considered when rating
semiconductors.

For Level of Protection "ic", the above requirements only apply to diode safety barriers.

7.7.4 Semiconductors in shunt voltage limiters

Semiconductors may be used as shunt voltage limiting devices provided that they conform to
7.7.2 and 7.7.3 with the applicable safety factor for the following:

a) for diodes, diode connected transistors, thyristors and equivalent semiconductor devices: a
forward current rating greater than or equal to the short circuit current that would flow at
their place of installation; and
b) for Zener diodes:
1) rated for the power that would be dissipated in the Zener mode, and
2) having a forward current rating greater than or equal to the short circuit current that
would flow at their place of installation.
– 92 – IEC 60079-11:2023 © IEC 2023

NOTE The maximum current in the forward direction is necessary to ensure the overall construction of the Zener
diode is adequate to carry any fault current.

Shunt limiting devices may conduct in normal operation.

7.7.5 Shunt assembly on which intrinsic safety depends

A circuit or assembly of components including a controlled shunt semiconductor may be used


for shunt limitation provided that the following requirements are met:

a) all components shall be rated in accordance with 7.7.2, 7.7.3, and 7.7.4;
b) where there are multiple independent shunt paths, the voltage of the assembly shall be that
of the highest voltage shunt path; and
c) where a shunt assembly which does not provide galvanic isolation is manufactured as an
individual apparatus rather than as part of a larger apparatus, the construction of the
assembly shall be in accordance with 8.1.2.
NOTE When a shunt component is used to prevent spark ignition of a component, for example, an inductor,
encapsulation in accordance with 6.6.2 may be required.

7.7.6 Safety assemblies infallible against failure to limit voltage

The following shunt assembly constructions shall be considered infallible for Level of Protection
"ia" against failure to limit the output voltage where they comply with 7.7.5:

a) two parallel paths of diodes or Zener diodes or diode chains; the failure of only a single
diode or Zener diode to either open circuit or short circuit shall be considered a single
countable fault;
b) an assembly of bridge connected diodes;
c) two independent controlled semiconductor voltage limitation circuits if both the input and
output circuits are intrinsically safe circuits or where it can be shown that they cannot be
subjected to any transient voltage; or
d) for associated apparatus, three independent controlled semiconductor voltage limitation
circuits where these can be subjected to transient voltage.

7.7.7 Semiconductor current limiters

Controlled and non-controlled semiconductors may be used for the purposes of blocking or
limiting current provided that they comply with 7.7.2 and 7.7.3.

7.7.8 Use of programmable components

Programmable components considered in this clause are microcontrollers, microprocessors,


programmable logic and components providing volatile and non-volatile memory as their main
function. Higher integrated components containing microcontrollers, microprocessors or
programmable logic as sub-function are considered as programmable components as well.

NOTE Microcontrollers and microprocessors are intended to run software code while programmable logic
components can be configured by a hardware description language.

For all Levels of Protection for the determination of service temperatures, it shall be assumed
that programmable components operate normally.

For Levels of Protection "ia" and "ib", the failure of a programmable component shall be a non-
countable fault.

For Level of Protection "ic", programmable components:

a) may be relied upon to set levels for hardware control of circuits (for example for control of
voltage, current, temperature) where intrinsic safety depends on the controlled level;
IEC 60079-11:2023 © IEC 2023 – 93 –

b) may form part of the control loop for control of circuits for the purposes of thermal ignition
compliance and rating of components;
c) shall not be relied upon to respond to changes in conditions that present a spark ignition
risk.
EXAMPLES For Level of Protection "ic",
– where a crowbar is relied upon for spark ignition compliance, programmable components can be used to
control the threshold of a hardware trigger for the crowbar, but programmable components cannot be used
to trigger the crowbar;
– programmable components cannot be used within the control loop of a voltage regulator that defined U o if
this is relied upon to prevent an ignition capable spark, but programmable components may be used to set
the set-point of the voltage regulator;
– programmable components cannot be used within the control loop of an output that limits I o if this is relied
upon to keep I o within short circuit spark ignition limits, but programmable components may be used to set
the set-point of the current regulator.

7.8 Transformers

7.8.1 General

The combination of faults within a transformer which would result in an increased output voltage
or current shall not be considered.

Transformers shall be considered as energy storing components.

Transformers which do not comply with 7.8.2 shall be assessed as follows:

a) short circuit of the galvanic isolation between windings of a transformer shall be considered
a non-countable fault.
b) For Levels of Protection "ia" and "ib", the failure of windings to any value of resistance
between open circuit and short circuit shall be considered a non-countable fault except
where the winding complies with 7.6.2 or 7.6.3.
c) For Level of Protection "ic", short circuits within windings and open circuits of windings shall
be considered to occur, except where the transformer is constructed in accordance with the
relevant industrial standard for the equipment type.

7.8.2 Transformers on which intrinsic safety depends

For Levels of Protection "ia" and "ib", transformers used within their normal rating and meeting
the requirements of 7.8.3 and 7.8.4 as applicable, shall be considered as providing infallible
galvanic isolation between applicable windings.

For Levels of Protection "ia" and "ib" transformers on which intrinsic safety depends shall be
type tested according to 9.17.2 or 9.17.3 as applicable.

For Level of Protection "ic", transformers rated for the normal operating voltage, current and
power in the circuit, and meeting the requirements of 7.8.5 as applicable, shall be considered
as providing infallible galvanic isolation between applicable windings.

Transformers on which intrinsic safety depends shall be routine tested in accordance with 10.3.

7.8.3 Construction of transformers on which intrinsic safety depends

The transformer windings shall be consolidated, for example by impregnation or encapsulation.

NOTE 1 Use of impregnation to consolidate the windings might not meet the requirements for separation.

All windings for supplying intrinsically safe circuits shall be separated from all other windings
by one of the following types of construction.
– 94 – IEC 60079-11:2023 © IEC 2023

For type 1 construction, the windings shall be placed either:

Type 1a) side by side; or

Type 1b) on different legs of the core.

The windings shall be separated in accordance with Table 7.

For type 2 construction, the windings shall be wound one over another with either:

Type 2a) solid insulation in accordance with Table 7 between the windings; or

Type 2b) a copper foil screen complying with 6.5.9 between the windings or an equivalent wire
winding (wire screen). The thickness of the copper foil or the wire screen shall be in accordance
with Table 17.

NOTE 2 This ensures that, for Type 2b) in the event of a short circuit between any winding and the screen, the
screen will withstand, without breakdown, the current which flows until the fuse or circuit-breaker functions.

Manufacturer's tolerances shall not reduce the values given in Table 17 by more than 10 % or
0,1 mm, whichever is the smaller.

Table 17 – Minimum foil thickness or minimum wire diameter of the screen

Rating of the fuse A 0,1 0,5 1 2 3 5 10


Maximum current A 0,17 0,85 1,7 3,4 5,1 8,5 17
Minimum thickness of mm 0,05 0,05 0,075 0,15 0,25 0,3 0,5
the foil screen
Minimum diameter of the mm 0,2 0,45 0,63 0,9 1,12 1,4 1,8
wire of the screen

The foil screen shall be provided with two mechanically separate leads to a reference
potential, for example earth or the negative terminal of a battery, each of which is rated to
carry the maximum continuous current which could flow.
EXAMPLE Examples of maximum continuous current are the current before a circuit-breaker operates, or 1,7
I n for a fuse.

A wire screen shall consist of at least two electrically independent layers of wire, each of
which is provided with a connection rated to carry the maximum continuous current which
could flow. The only requirement of the insulation between the layers is that it shall be
capable of withstanding a 500 V RMS test to all adjacent layers in accordance with 9.6.

For transformers using ferrite cores, there is no requirement for grounding the core, but the
ferrite shall be considered as conductive for separation purposes, unless adequate information
is available to demonstrate that the core material is insulating.

7.8.4 Protective measures for transformers on which intrinsic safety depends for
Levels of Protection "ia" and "ib"

7.8.4.1 Mains transformers

The cores of all mains supply transformers, including all transformers where at least one
winding is not galvanically isolated from the mains supply, shall be provided with an earth
connection, except where earthing is not required for intrinsic safety, for example when
transformers with insulated cores are used.
IEC 60079-11:2023 © IEC 2023 – 95 –

The input circuit of mains transformers intended for supplying intrinsically safe circuits shall be
protected either by a fuse conforming to 7.11 or by a suitably rated circuit-breaker.

If the input and output windings are separated by an earthed metal screen (type 20
construction), each non-earthed input line shall be protected by a fuse or circuit-breaker.

Where, in addition to the fuse or circuit-breaker, an embedded thermal device complying with
7.16.2.1 and 7.16.2.3 is used for protection against overheating of the transformer, a single
device is considered sufficient.

Fuses, fuse holders, circuit-breakers and thermal devices shall conform to an appropriate
recognized standard.

Mains frequency transformers shall be tested according to 9.17.2.1, and other transformers
shall be tested according to 9.17.2.2.

NOTE It is not a requirement of this document that the manufacturer's specification for the fuses, fuse holders,
circuit-breakers and thermal devices needs to be verified.

7.8.4.2 Transformers galvanically isolated from the mains supply

As transformers that are galvanically isolated from the mains supply are not directly connected
to mains voltage, the reduced test requirements according to 9.17.3 apply.

NOTE Transformers not directly connected to mains supply are considered connected to secondary circuits with a
reduced OVC. These transformers can be coupling transformers such as those used in signal circuits or switched
mode power supplies.

When such transformers are connected to non-intrinsically safe circuits derived from mains
voltages, then either protective measures in accordance with 7.8.4.1 shall be applied or a single
shunt Zener diode protected to a safety factor of 1,0 by a suitably rated fuse according to 7.11
shall be included at the supply connection so that unspecified power shall not impair the
infallibility of the galvanic isolation provided by the transformer. The rated input voltage of
9.17.3 shall be that of the Zener diode.

When such transformers are only connected to intrinsically safe circuits and a fuse is not
present, then each winding shall be subjected to the maximum current that can flow under the
conditions specified in 5.2.

7.8.5 Requirements for transformers for Level of Protection "ic"

For Level of Protection "ic", transformers on which intrinsic safety depends shall have a rated
input voltage equivalent to U m or U i and shall comply with the applicable safety requirements
of the relevant industrial standards providing basic insulation. The requirements of Table 7 or
Table 9 as applicable shall apply for the external connections of the transformers but shall not
apply to the internal separations between the windings.

For Level of Protection "ic" transformers shall be type tested according to 9.17.4.

7.9 Relays

7.9.1 General

The coil of a relay shall be considered an energy storage component. Only inductance to
resistance ratios less than or equal to that derived from the inductor specifications shall be
considered. The inductance is not considered to increase from its maximum rated value.

If not complying with 7.9.2, relays shall be assessed as follows:


– 96 – IEC 60079-11:2023 © IEC 2023

– short circuit of the isolation of relays from coil to contact and between contacts shall be a
non-countable fault;
– for Levels of Protection "ia" and "ib", the failure of the coil to any value of resistance between
open circuit and short circuit shall be considered a non-countable fault;
– for Level of Protection "ic", the failure of the coil to open circuit and short circuit shall be
considered a non-countable fault.

7.9.2 Relays on which intrinsic safety depends

Relays on which intrinsic safety depends shall comply with the dielectric strength requirements
of 6.9.

For Levels of Protection "ia" and "ib", relays on which intrinsic safety depends that are operated
within their specification under normal operation and that comply with all the following as
applicable shall be considered to provide infallible galvanic isolation between the coil and the
contacts or between different contacts:

a) Separation between the coil and the contacts shall comply with 6.5.4.2.
b) The coil shall be capable of dissipating the maximum power to which it can be subjected
under the conditions specified in 5.2.
c) Where the coil is connected to an intrinsically safe circuit, the contacts in normal operation
shall not exceed their manufacturer's rating.
d) Where the nominal contact current is between 5 A RMS and 10 A RMS , or the apparent power
is between 100 VA and 500 VA or the voltage is greater than 250 V AC RMS , one of the
following is applied:
1) the required creepage distance and clearance within the relay shall be doubled, or
2) when reduced separation distances according to 6.5.3 are used for relays, relays that
meet IEC 61810-1 are acceptable provided that:
– the relay conforms to reinforced insulation according to IEC 61810-1 with a rated
insulation voltage of at least the voltage required by 6.5.5,
– the assessment of the relay according to IEC 61810-1 for the rated insulation voltage
is done at least for the same OVC as the relay is used in the context this document,
– the assessment of the relay according to IEC 61810-1 for the rated insulation voltage
is done at least for pollution degree 2, and
– the contacts in normal operation are used within the ratings of the IEC 61810-1
assessment for this relay.
The separation requirements and dielectric strength requirements according to this
document still apply for such relays, except that a partial discharge test is not required
for such relays.
e) For values of current or power higher than specified in d), intrinsically safe circuits and non-
intrinsically safe circuits shall be connected to the same relay only if one of the following is
applied:
1) they are separated by a metal partition conforming to 6.5.9 or an insulating partition
conforming to 6.5.10. The dimensions of such an insulating partition shall take into
account the ionization arising from operation of the relay which would generally require
creepage distances and clearances greater than those given in 6.5.4.2, or
2) when reduced separation distances according to 6.5.3 are used for relays, relays that
meet IEC 61810-1 are acceptable, provided that:
– the relay conforms to reinforced insulation according to IEC 61810-1 with a rated
insulation voltage of at least the voltage required by 6.5.5,
– the assessment of the relay according to IEC 61810-1 for the rated insulation voltage
is done at least for the same OVC as the relay is used in the context this document,
IEC 60079-11:2023 © IEC 2023 – 97 –

– the assessment of the relay according to IEC 61810-1 for the rated insulation voltage
is done at least for pollution degree 3, and
NOTE Although the relay is used in pollution degree 2, the inner distances of the relay are rated for
pollution degree 3, to take into account the ionization arising from operation of the relay.

– the contacts in normal operation are used within the ratings of the IEC 61810-1
assessment for this relay.
The separation requirements and dielectric strength requirements according to this
document still apply for such relays, except that a partial discharge test is not required
for such relays.
f) Where a relay has contacts in intrinsically safe circuits and other contacts in non-intrinsically
safe circuits, the intrinsically safe and non-intrinsically safe contacts shall be separated by
an insulating partition conforming to 6.5.10 or a metal partition conforming to 6.5.9 in
addition to Table 7. The relay shall be designed such that broken or damaged contact
arrangements cannot become dislodged and impair the integrity of the separation between
intrinsically safe and non-intrinsically safe circuits.
g) If the insulating or earthed metal partition is embedded in a closed relay enclosure then
9.4.3 shall be applied to the closed relay enclosure and not to the insulating or earthed
metal partition itself.

For Level of Protection "ic" where the relay is constructed in accordance with the relevant
industrial standard for the apparatus, other than dielectric and separation distances, no
additional enhanced constructional requirements are required.

7.10 Signal isolators

7.10.1 General

The requirements of 7.10 apply to signal isolators using optical, magnetic, capacitive coupling
and galvanically separating components, other than transformers (See 7.8), relays (See 7.9),
or single capacitors (See 7.5).

For Levels of Protection "ia" and "ib", if not complying with 7.10.2 and either 7.10.3 or 7.10.4
the failure of signal isolators to a short circuit across the galvanic isolation and to any resistance
value shall be considered a non-countable fault.

For Level of Protection "ic", signal isolators that do not comply with 7.10.2 and either 7.10.3 or
7.10.4 shall be considered to fail as specified in 7.2, including across their galvanic isolation.

The requirements of IEC 60079-28 need not be applied to self-contained optical isolators for
compliance with this document.

7.10.2 Signal isolators on which intrinsic safety depends

Signal isolators rated in accordance with the requirements of 7.1 and complying with the
following shall be considered as capable of failing according to Table 18.

Table 18 – Rating and failure modes of signal isolators

Safety factor applied to


Failure mode
Level of the rating
Protection Short circuit across the
U I P Other faults
galvanic isolation

"ia" and "ib" 1,0 1,0 1,0 a Countable fault


Countable fault
"ic" 1,0 1,0 1,0 Not applied Not applied
a Signal isolators complying with 7.10.3 or 7.10.4 shall not be considered to fail to short circuit across the
isolation.
– 98 – IEC 60079-11:2023 © IEC 2023

Where external protective components are required to fulfil the rating of the signal isolator,
countable faults shall not be applied to the protective components and the rating of the
protective component shall have a safety factor of 1,0. For example, a single shunt Zener diode
protected to a safety factor of 1,0 by a suitably rated fuse according to 7.11 shall be considered
as sufficient protection. Separations according to general industrial standards shall be applied
for such components (see Figure 3).

The external connections across the isolation of a signal isolator shall comply with 6.5.1 but the
separation requirements shall not be applied to the interior of encapsulated or sealed signal
isolators except where required by 7.10.3.

Signal isolators shall comply with the dielectric strength requirements in accordance with 6.9
across the galvanic isolation. The manufacturer's insulation voltage rating for the infallible
separation of the component shall be not less than the test voltage required by 6.9.

Non-optical signal isolators, and optical isolators with intentional power transfer, shall comply
with a differential leakage current transfer limit of 50 μA, under the most onerous conditions of
data rate for the application under consideration, either as measured by 9.9 or obtained from
the manufacturer of the signal isolator. Current transfer of the signal isolator need not be
considered for the assessment of the equipment.

NOTE Optical signal isolators are excluded from evaluation of transferred current based on the assumption that the
energy transferred optically with known architectures is not capable of violating the current transfer limit.

7.10.3 Signal isolators between intrinsically safe and non-intrinsically safe circuits

Signal isolators are considered to provide infallible separation between intrinsically safe and
non-intrinsically safe circuits if complying with one or more of the following:

a) Optical signal isolators that meet the construction, material and test requirements for
reinforced insulation according to IEC 60747-5-5 with an insulation rating of at least the
voltage required by 6.5.5. The signal isolator shall additionally comply with 7.10.2.
b) Non optical signal isolators that meet the construction, material and test requirements for
reinforced insulation according to DIN VDE V 0884-11 or IEC 60747-17 with an insulation
rating of at least the voltage required by 6.5.5 of this document. The signal isolator shall
additionally comply with 7.10.2.
c) Signal isolators that comply with 7.10.2, and in addition comply with the separation
requirements of 6.5.4.2 applied to the interior of the device except that inside sealed devices
columns 5, 6 and 7 of Table 7, or columns 3 and 4 of Table 8 and Table 9 shall not apply.
d) Optical signal isolators that comply with the requirements of 6.9 across the galvanic isolation
and for Levels of Protection "ia" and "ib" the tests of 9.10. The rating of the optical signal
isolator need not comply with 7.1 or 7.10.2, except that the separation requirements of
6.5.4.2 shall be applied to the external connections across the isolation and to the interior
of the optical signal isolator. Inside sealed devices columns 5, 6, and 7 of Table 7, or
columns 3, 4 and 5 of Table 8, and columns 3 and 4 of Table 9 shall not apply.
NOTE It is not a requirement of this document that the conformity of the signal isolator manufacturer's specification
needs to be verified against IEC 60747-5-5, DIN VDE V 0884-11 or IEC 60747-17.

7.10.4 Signal isolators between separate intrinsically safe circuits

Signal isolators shall be considered to provide infallible separation of separate intrinsically safe
circuits if complying with 7.10.2, or 7.10.3 d). Protective techniques (such as those indicated in
7.10.2) may be necessary to avoid exceeding the rating of the isolating component.

7.11 Fuses

Where intrinsic safety depends on the opening of a fuse, for the purposes of assessment the
fuse shall be considered capable of carrying a current of 1,7 I n continuously. A single suitably
rated fuse is sufficient to provide protection.
IEC 60079-11:2023 © IEC 2023 – 99 –

For intrinsically safe apparatus of Levels of Protection "ia" and "ib", fuses which can carry
current when located in explosive atmospheres shall be encapsulated in accordance with 6.6.

For Level of Protection "ic", the opening of a fuse shall only be considered an ignition risk where
such opening is an expected occurrence, for example where shorting or overloading at the
connection facilities would cause the fuse to open.

Where fuses are encapsulated or coated, the compound or coating shall not enter the fuse
interior. This shall be demonstrated by one of the following:

a) testing samples in accordance with 9.4.2;


b) a declaration from the fuse manufacturer confirming acceptability of the fuse for
encapsulation or coating; or
c) the sealing of the fuse prior to encapsulation or coating.

Fuses used to protect components shall be replaceable only by opening the apparatus
enclosure. For replaceable fuses, the type designation and the fuse rating I n , or the
characteristics important to intrinsic safety shall be marked adjacent to the fuses.

Fuses shall have a voltage rating of at least the maximum voltage that they might be subjected
to under the conditions specified in 5.2 while open circuit, although they do not need to conform
to 6.5.4.2. General industrial standards for the construction of fuses and fuse holders shall be
applied and their method of mounting including the connecting wiring shall not reduce the
clearances, creepage distances and other separations afforded by the fuse and its holder.
Where required for intrinsic safety, the distances to other parts of the circuit shall comply with
6.5.1.

For Levels of Protection "ia" and "ib", the opening of fuses shall be considered and is not a
countable fault.

A fuse shall have a breaking capacity (AC or DC as applicable) not less than the maximum
prospective current of the circuit in which it is installed. For mains electricity supply systems
not exceeding 250 V AC RMS , the prospective current shall normally be considered to be
1 500 A AC. The breaking capacity of the fuse is determined according to the IEC 60127 series
or ANSI/UL 248 series and shall be stated by the manufacturer of the fuses. The cold resistance
shall not be used for the purpose of complying with the breaking capacity of the fuse.

NOTE This does not exclude the use of the cold resistance to limit current in the rest of the circuit or to protect
other components. See 7.4.2.

For connection facilities with a specified U m the breaking capacity of the fuse may be below
1 500 A. In this case the manufacturer shall specify the maximum prospective current allowed
for the circuit in their instructions.

If a current-limiting component or device is necessary to limit the prospective current to a value


not greater than the rated breaking capacity of the fuse, this component or device shall be a
component on which intrinsic safety depends, and the rated values shall be at least:

– current rating 1,7 × I n , with applicable safety factors applied;


– voltage rating with the application of a 1,0 safety factor, for example U m or U i ; and

– power rating (1,7 × I n ) 2 × maximum resistance of limiting device with applicable safety
factors applied.

Separation across the resistor shall be determined using the voltage of 1,7 × I n × maximum
resistance of the resistor.
– 100 – IEC 60079-11:2023 © IEC 2023

7.12 Primary and secondary cells and batteries

7.12.1 General

Contrary to the cells and batteries requirements of IEC 60079-0, cells and batteries are
permitted to be connected in parallel in intrinsically safe apparatus provided that intrinsic safety
is not invalidated. For example, 5.3, 5.4.4, 7.12.3, and 9.14.3.3 are considered under the
conditions of short circuiting of one or more of the parallel cells or supercapacitors.

NOTE The parallel battery requirement of IEC 60079-0 applies to cells and batteries in associated apparatus that
are protected by another Type of Protection listed in IEC 60079-0.

Some types of cells and batteries, for example some lithium types, might explode if short-
circuited or subjected to reverse charging. These types of cells shall conform to the applicable
safety requirements of the relevant industrial standards, for example, IEC 62133 or UL 1642.

The instructions and, if practicable, the marking for the apparatus shall draw attention to any
safety precautions for cells and batteries to be observed by the user.

Where batteries are intended to be replaced by the user (for example where 7.12.7 or 7.12.8
are applicable), the apparatus shall be marked with a warning label as specified in item a) of
11.2.

Where secondary batteries are used but cannot be charged in a hazardous area, the apparatus
shall be marked with a warning label as specified in item c) of 11.2.

If the cells or batteries are charged in hazardous areas, the charging circuits shall be fully
specified and assessed as part of the assessment of the apparatus. The charging system shall
be such that, under the conditions specified in 5.2, the charger voltage and current do not
exceed the limits specified by the cell or battery manufacturer.

For intrinsically safe apparatus with cells or batteries for EPL Da, or EPL Db where the cells
are charged in hazardous areas, the temperature rise and electrolyte leakage tests of the cells
specified in 9.14 shall also be considered under the conditions of charging.

7.12.2 Construction of cells and batteries used in intrinsically safe apparatus

The spark ignition capability and surface temperature of cells and batteries used in intrinsically
safe apparatus shall be tested or assessed in accordance with 9.14.3. The cell or battery
construction shall be one of the following types:

a) sealed cells;
b) valve regulated cells or batteries;
c) cells or batteries which are intended to be sealed in a similar manner to items a) and b)
apart from a pressure relief device.
Such cells or batteries shall not require addition of electrolyte during their life and shall have
a sealed metallic or plastic battery container conforming to the following:
1) without seams or joints, for example solid-drawn, spun or moulded, joined by fusion,
eutectic methods, welding, or adhesives sealed with elastomeric or plastic sealing
devices retained by the structure of the enclosure and held permanently in compression,
for example washers and O-rings;
2) swaged, crimped, shrunk on or folded construction of parts of the enclosure which do
not conform with the above or parts using materials which are permeable to gas, for
example paper-based materials, shall not be considered to be sealed;
3) seals around terminals shall be either constructed as above or be poured seals of
thermosetting or thermoplastic compound;
IEC 60079-11:2023 © IEC 2023 – 101 –

d) cells or batteries encapsulated in a compound specified by the manufacturer of the


compound as being suitable for use with the electrolyte concerned and conforming to 6.6.

A declaration of conformance to a) or b) shall be obtained from the manufacturer of the cell or


battery. Conformance to c) or d) shall be determined by physical examination of the cell or
battery and where necessary its constructional drawings.

NOTE A manufacturer's datasheet specifying compliance with the applicable standards for sealed cells or valve
regulated cells is considered a declaration of conformance. It is not a requirement of this document that the conformity
of the cell or battery manufacturer's specification needs to be verified.

If a battery comprises several discrete cells or smaller batteries combined in a well-defined


construction conforming to the separation and other requirements of this document, then each
type of discrete cell or smaller battery shall be subjected to the tests specified in 9.14.3. For
batteries constructed with internal separations complying with 6.5.4.2 short circuits between
cells need not be considered. However, the failure to short circuit of a single cell shall be
considered as a non-countable fault except that the surface temperature test considers only a
single cell failing to short circuit.

In less well-defined circumstances, the battery shall be considered to have a short circuit failure
between its external terminals.

7.12.3 Electrolyte leakage

Cells and batteries shall either be of a type from which there can be no spillage of electrolyte
or they shall be enclosed to prevent damage by the electrolyte to the components upon which
intrinsic safety depends. Cells and batteries which are not enclosed to prevent damage to the
intrinsically safe circuit by the electrolyte shall be tested in accordance with 9.14.2, or written
confirmation shall be obtained from the cell/battery manufacturer that the product conforms to
9.14.2. If cells and batteries which leak electrolyte are encapsulated in accordance with 6.6,
they shall be tested in accordance with 9.14.2 after encapsulation.

7.12.4 Ventilation

Where the intrinsically safe apparatus contains cells or batteries that are charged within them,
the manufacturer shall demonstrate that the concentration of hydrogen cannot exceed 2 % by
volume in any free volume of the apparatus containing electrical or electronic components or
connections. Alternatively, where the apparatus meets the requirements for Levels of Protection
"ia" or "ib" and Group IIC, the requirement of degassing apertures or limitation of hydrogen
concentration does not apply.

NOTE 1 It is not a requirement of this document that the conformity of the battery manufacturer's specification of
the concentration of hydrogen needs to be verified.

Battery containers for primary and secondary valve regulated cells or batteries within
intrinsically safe apparatus that are sealed (no visible vents such as holes, leaks or slots) shall
be tested in accordance with 9.14.4, and the pressure above atmospheric inside the battery
container shall not exceed 30 kPa (0,3 bar).

Sealed cells that clearly do not vent during the tests found in 9.14 and battery containers that
enclose such cells do not need to be tested in accordance with 9.14.4.

NOTE 2 Higher pressures might occur in sealed and valve regulated cells. Valve regulated cells limit the pressure
to a value that can be contained by the cell, as specified by the manufacturer.

7.12.5 Cell voltages

For the purpose of evaluation and test, the cell voltage shall be that specified in the primary
cells table and secondary cells table of IEC 60079-0. When a cell is not listed in these tables,
it shall be tested in accordance with 9.13 to determine the maximum open circuit voltage at a
temperature of (23 ± 5) °C and after charging using the method specified by the apparatus
manufacturer. The nominal voltage shall be that specified by the cell manufacturer.
– 102 – IEC 60079-11:2023 © IEC 2023

7.12.6 Batteries in equipment protected by different Types of Protection


EXAMPLE This subclause can be used for equipment that is protected by a different Type of Protection (for example
a flameproof enclosure) but contains a battery and associated circuits that require intrinsic safety protection when
the external power supply is removed and the enclosure is opened in the explosive atmosphere.

These requirements supplement those of the other Types of Protection.

The battery compartment or means of battery compartment attachment to equipment shall be


constructed so that the battery or complete battery compartment can be installed and replaced
without adversely affecting the intrinsic safety of the equipment.

Where a resistor is used to limit the current that can be supplied by the battery, it shall be rated
in accordance with 7.4.2.

Current limiting resistors in series with cells or batteries shall be rated at the maximum voltage
U m unless otherwise protected. In this instance protection may be achieved by use of a single
Zener diode rated in accordance with 7.7.2.

Current-limiting devices necessary to ensure the safety of the battery are not required to be an
integral part of the battery.

7.12.7 Batteries used and replaced in explosive atmospheres

Where a battery requires current-limiting devices to ensure the safety of the battery itself and
is intended to be used and to be replaced in an explosive atmosphere, it shall form a completely
replaceable unit with its current-limiting devices. The unit shall be encapsulated or enclosed so
that only the intrinsically safe output terminals, or suitably protected intrinsically safe terminals
for charging purposes, are exposed.

The unit shall be subjected to the drop test of IEC 60079-0 except that the prior impact test
shall be omitted. The construction of the unit shall be considered adequate if the test does not
result in the ejection or separation of the cells from the unit or current-limiting device in such a
way as to invalidate the intrinsic safety of the unit.

7.12.8 Replaceable batteries used but not replaced in explosive atmospheres

If the cell or battery requires current-limiting devices to ensure the safety of the battery itself,
and is not intended to be replaced in the explosive atmosphere, it shall either be protected in
accordance with 7.12.7 or alternatively it may be housed in a compartment that can only be
opened with the use of a tool, or an interlocking device according to IEC 60079-0. The
apparatus shall also conform to the following:

a) the battery compartment or means of attachment shall be arranged so that the cell or battery
can be installed and replaced without invalidating the intrinsic safety of the apparatus;
b) handheld apparatus, ready for use, such as radio receivers and transceivers, shall be
subjected to the drop test of IEC 60079-0 except that the prior impact test shall be omitted.
The construction of the apparatus shall be considered adequate if the test does not result
in the ejection or separation of the battery or cells from the apparatus in such a way as to
invalidate the intrinsic safety of the apparatus or battery; and
c) the apparatus shall be marked with a warning label as specified in 11.2 b).

7.12.9 External contacts for charging batteries

External charging contacts of batteries shall meet the requirements according to 6.3.5.

7.13 Piezoelectric devices

Other than crystal-oscillators (for example, clock oscillators), piezoelectric devices shall be
tested in accordance with 9.11.
IEC 60079-11:2023 © IEC 2023 – 103 –

For Level of Protection "ic", the test in 9.11 only applies where the piezoelectric circuit can be
directly shorted, for example, due to non-compliant spacings or directly connected sparking
contacts. The voltage used to determine the separation distances shall be one of the following
as applicable:

a) the normal operating voltage of the circuit when the piezoelectric element is not subjected
to shock during normal operation; or
b) the maximum voltage generated by the test in 9.11 when the piezoelectric element is
subjected to shock in normal operation.

7.14 Cells for the detection of gases

7.14.1 Electrochemical

Electrochemical cells used for detection of gases shall be considered for their addition to
voltages and currents which may affect spark ignition compliance. However, they need not be
considered for their addition to the power for thermal ignition assessment of the apparatus.

7.14.2 Catalytic

Catalytic sensors are only permitted for intrinsically safe apparatus for Groups I, IIA, IIB and III.

The temperature rise due to catalytic reaction heating shall be taken into account for thermal
ignition compliance according to 5.4. This may be by application of the small component ignition
test given in IEC 60079-0.

7.15 Supercapacitors

Supercapacitors are permitted to be connected in parallel in intrinsically safe apparatus


provided that intrinsic safety is not invalidated.

The voltage applied to the supercapacitor shall not exceed the limit specified by the
manufacturer, even when faults in accordance with 5.2 are applied. The service temperature of
the supercapacitors shall not exceed the allowable limits defined by the supercapacitor
manufacturer.

When considering the influence of a supercapacitor on the power rating of components on which
intrinsic safety depends and on thermal ignition hazards, it may be assumed to have stored
energy limited by the specified capacitance.

For Levels of Protection "ia" and "ib":

a) the failure of supercapacitors to short circuit shall be a non-countable fault;


b) where reverse polarity could be applied to the supercapacitors, protection rated in
accordance with 7.7.2, shall be provided; and
c) supercapacitors shall be subjected to the electrolyte leakage test of 9.14.2 or meet the
construction and performance requirements according to UL 810A. Additionally,
supercapacitors shall be subjected to the spark ignition and surface temperature tests found
in 9.14.
NOTE It is not a requirement of this document that the conformity of the supercapacitor manufacturer's specification
needs to be verified against UL 810A.

For Level of Protection "ic", supercapacitors shall be considered to fail as specified in 7.2.
– 104 – IEC 60079-11:2023 © IEC 2023

7.16 Thermal devices

7.16.1 General

For Levels of Protection "ia" and "ib", if not complying with 7.16.2 or 7.16.3, the failure of thermal
devices to any value of resistance between open circuit and short circuit shall be a non-
countable fault.

For Level of Protection "ic", resistive thermal devices that do not comply with 7.16.2 or 7.16.3
shall be considered to fail as specified in 7.2.

Resistors covered by 7.4 or fuses covered by 7.11 are exempt from 7.16.

7.16.2 Thermal devices used to limit temperature

7.16.2.1 General

Thermal devices, including temperature sensors, may be used to limit temperature for the
purposes of intrinsic safety providing that they comply with 7.16.2.2 or 7.16.2.3 or 7.16.2.4 and
the following:

a) that they are rated in accordance with the requirements of 7.1;


b) there shall be sufficient thermal coupling between the thermal device and the protected
parts which shall be verified according to 9.3; and
c) the external connections of thermal devices shall comply with 6.5.1 but separation
requirements shall not be applied to the interior of the thermal device.

7.16.2.2 Temperature sensors

Temperature sensors shall comply with the following:

a) they shall be used within a control circuit (for example used in conjunction with controlled
semiconductor limitation); and
b) they shall be considered as capable of failing according to Table 19.

Table 19 – Rating and failure modes of temperature sensors

Safety factor applied to


Failure mode
Level of the rating
Protection
0 < RT c
U I a P a Open circuit Short circuit <∞

"ia" and "ib" 1,0 1,5 1,5 Countable fault Countable fault Countable fault
b
1,5
"ic" 1,0 1,0 Not applied Not applied Not applied
b
1,0
a Where specified.
b Refer to 7.1.
c Most onerous resistance, or equivalent (for example, thermocouple voltage), at the required maximum
temperature.

7.16.2.3 Switching thermal devices

Non-resettable thermal fuses, and resettable thermal switches or thermal trips, shall be
considered as capable of failing according to Table 20.
IEC 60079-11:2023 © IEC 2023 – 105 –

Table 20 – Rating and failure modes of switching thermal devices

Level of Safety factor applied to the rating Failure mode


Protection U I P Failure to open a 0<R<∞

"ia" and "ib" 1,0 1,0 N/A Countable fault b c Not applied

"ic" 1,0 1,0 N/A Not applied Not applied


a At the maximum opening temperature
b A device complying with IEC 60691 is not considered to fail to open.
c Except where a single device is permitted by 7.8.4.1 or 7.10.2 where failure to open need not be considered.

7.16.2.4 PTC devices used to limit temperature

PTC devices, including PPTC devices, may be used to limit temperature without the use of
additional control circuits provided that:

a) they satisfy the tests in 9.12;


b) the temperature margins required by IEC 60079-0 maximum surface temperature tests
apply;
c) account is made of the impact of switching speed on the components being protected; and
d) they are considered as capable of failing according to Table 21.

Table 21 – Rating and failure modes of PTC devices used to limit temperature

Safety factor applied to the


Level of Failure mode
rating
Protection
U I P Open circuit Short circuit 0<R<∞
"ia" and "ib" 1,5 N/A N/A Countable fault Countable fault Countable fault
"ic" 1,0 N/A N/A Not applied Not applied Not applied

7.16.3 PPTC devices used to limit current

PPTC devices rated in accordance with the requirements of 7.1, may use self-heating to limit
current for the purposes of thermal ignition compliance, power rating of components, and the
determination of P o provided they comply with all the following:

a) Thermal assessment takes into account the maximum power available to the device, and
shall not be based on the trip temperature;
b) The external connections of PPTC devices comply with 6.5.1 but separation requirements
shall not be applied to the interior; and
c) They are considered capable of failing according to Table 22.

Table 22 – Rating and failure modes of PPTC devices used to limit current

Safety factor applied to the rating Failure mode


Level of
Protection U I TRIP a I MAX b
Open circuit Short circuit 0<R<∞

"ia" and "ib" 1,5 1,0 1,5 Countable fault Countable fault Countable fault
"ic" 1,0 1,0 1,0 Not applied Not applied Not applied
a The maximum current at which the device will trip into a high impedance mode whilst at the minimum ambient
temperature.
b The maximum current the device can withstand without damage. This shall be compared to the maximum
transient current available under the conditions specified in 5.2 with all related PPTC devices short circuited.
– 106 – IEC 60079-11:2023 © IEC 2023

7.17 Mechanical switches

Mechanical switches, forming part of the apparatus, operated within their manufacturer's
specification under the conditions specified in 5.2 need only be considered as open or closed.

8 Supplementary requirements for specific apparatus

8.1 Diode safety barriers

8.1.1 General

The diodes within a diode safety barrier limit the voltage applied to an intrinsically safe circuit
and a following resistor limits the current which can flow into the circuit. The diodes shall be
protected by a fuse or resistor(s). These assemblies are intended for use as interfaces between
intrinsically safe circuits and non-intrinsically safe circuits and shall be subject to the routine
tests of 10.1.

The ability of the diode safety barrier to withstand transients shall be tested in accordance
with 9.16.

Diode safety barriers containing only two diodes or diode chains and used for Level of
Protection "ia" shall be acceptable as infallible assemblies in accordance with 7.7.6, provided
the diodes have been subjected to the routine tests specified in 10.2.2. In this case, the failure
of only one diode shall be taken into account in the application of 5.2.

For Level of Protection "ic", diode safety barriers shall have as a minimum a single diode and
a current limiting resistor operated in accordance with 7.1.

8.1.2 Construction

8.1.2.1 Mounting

The construction shall be such that, when groups of barriers are mounted together, any
incorrect mounting is obvious, for example by being asymmetrical in shape or colour in relation
to the mounting.

8.1.2.2 Facilities for connection to earth

In addition to any circuit connection facility which may be at earth potential, the barrier shall be
fitted with at least one of the following for connection to earth:

– a connection facility according to 6.3.2,


– two separate insulated wires each rated to carry the maximum current which can
continuously flow, each with a minimum cross-section of 1,5 mm 2 copper,
– an insulated wire with a minimum cross-section of 4 mm 2 copper.

8.1.2.3 Protection of components

The assembly shall be protected against access in order to prevent repair or replacement of
any components on which intrinsic safety depends, either by encapsulation in accordance with
6.6 or by an enclosure which forms a non-recoverable unit. The entire assembly shall form a
single entity.

8.2 FISCO apparatus

Apparatus that is to be used within a FISCO system shall comply with Annex E, and shall be
marked according to 11.1.3.
IEC 60079-11:2023 © IEC 2023 – 107 –

9 Type verifications and type tests

9.1 Spark ignition test

9.1.1 General

The spark ignition test shall use a representative circuit that is at least as incendive as the most
onerous circuit under consideration. Where it is impractical to use components on the limit of
their manufacturing tolerance (for example Zener diodes), the most onerous component from a
sample set of 10 shall be used.

Safety factors shall be taken into account as described in 5.3.4.1 d) or 5.3.4.2 d) as applicable.

No ignition shall occur during the test described in 9.1.2 applied to the representative circuit.

9.1.2 Spark test apparatus and its use

The spark test apparatus shall be that described in Annex B except where Annex B indicates
that it may not be suitable. In these circumstances, an alternative test apparatus of equivalent
sensitivity shall be used and justification for its use shall be included in the documentation.

The sensitivity of the spark test apparatus shall be checked in accordance with 9.1.3 before
each test series is carried out. For this purpose, the test apparatus shall be operated in a
(24 ± 0,24) V DC circuit containing a (95 ± 5) mH air-cored coil. The current in this circuit shall
be set at the value given in Table 23 or Table 24 as applicable, using the 'ignition' column,
according to the appropriate equipment group and the safety factor of the test mixture. The
sensitivity shall be considered to be satisfactory if an ignition of the explosive test mixture
occurs within 440 revolutions of the wire holder with the wire holder at positive polarity. When
sensitivity is not satisfactory, refer to B.3 for guidance.

Each circuit shall be tested for the following number of revolutions of the wire holder in the
spark test apparatus, with no ignition allowed to take place:

+ 40 + 20
a) for DC and capacitive circuits, 400 0 revolutions (5 min), 200 0 revolutions at each
polarity;
+ 100
b) for AC circuits, 1 000 0 revolutions (12,5 min).

Care shall be taken to ensure that the circuit has sufficient time to reset (at least three-time
constants for capacitive circuits) between each discharge or trip. The normal time for reset of
the circuit shall be less than 20 ms using the normal speed of the spark test apparatus and
using 4 wires.

Where this is inadequate for resetting the circuit, then the duration between the opening and
subsequent shorting of the wire and disc shall be increased by removing one or more of the
wires and the number of revolutions shall be increased accordingly. Where sufficient reset time
cannot be obtained by removing all but one wire, then the speed of rotation of the spark test
apparatus may be reduced, but for capacitive circuits to not lower than that needed to achieve
four time constants, while ensuring adequate sensitivity of the spark test apparatus.

After each test in accordance with a) or b), sensitivity of the spark test apparatus shall be
verified. If the sensitivity does not conform to 9.1.3, the ignition test on the circuit under
investigation shall be considered invalid and shall be repeated.

When testing inductors, the effects of service temperature on coil resistance shall be taken into
account to ensure that the worst-case current is flowing through the inductor. Self-heating
effects during the test shall be ignored.
– 108 – IEC 60079-11:2023 © IEC 2023

When there is a doubt that the apparatus is over-sensitive (for example, if a test has resulted
in an ignition which was unexpected), the sensitivity may be checked by applying at least the
'no-ignition' column of Table 23 or Table 24, as applicable. If an ignition occurs within 400
revolutions, then investigation of the source of the over sensitivity shall take place and the
ignition test on the circuit under investigation shall be considered invalid and shall be repeated.

NOTE Bent, frayed, or cadmium coated tungsten wires of the spark test apparatus can change its sensitivity. This
might cause invalid test results.

9.1.3 Test gas mixtures and spark test apparatus calibration current

9.1.3.1 Explosive test mixtures and calibration currents for safety factor 1,0

The explosive test mixtures as given in Table 23 shall be used, according to the stated
equipment group which is being tested.

Table 23 – Compositions of explosive test mixtures adequate for 1,0 safety factor

Equipment Compositions of explosive Calibration current for Minimum calibration


Group test mixtures ignition current for no ignition
Vol. % in air mA mA
I (8,3 ± 0,3) % methane 110 to 111 87
IIA (5,25 ± 0,25) % propane 100 to 101 79
IIB (7,8 ± 0,5) % ethylene 65 to 66 51
IIC (21 ± 2) % hydrogen 30 to 30,5 23

In special cases, apparatus which is to be tested and marked for use in a particular gas or
vapour shall be tested in the most easily ignited concentration of that gas or vapour in air.

Flammable gasses and vapours of purity less than 95 % shall not be used.

NOTE The purity of commercially available gases and vapours is normally adequate for these tests. The effect of
normal variations in laboratory temperature and air pressure and of the humidity of the air in the explosive test
mixture is also likely to be small. Any significant effects of these variations will become apparent during the routine
calibration of the spark test apparatus.

9.1.3.2 Explosive test mixtures and calibration currents for safety factor 1,5

When conducting the test of 9.1.2, the preferred test mixtures are those specified in 9.1.3.1
with a safety factor applied by an increase of voltage or current as applicable according to
5.3.4.2 d) d)1). Where this is not practical and a more ignitable test mixture is used to achieve
a factor of safety, a safety factor of 1,5 is considered as having been applied for the purpose of
this document when the composition is as given in Table 24.

Table 24 – Compositions of explosive test mixtures adequate for 1,5 safety factor

Compositions of explosive test mixtures Minimum


Volume % Calibration calibration
current for current for
Oxygen-hydrogen-air mixture Oxygen-hydrogen mixture ignition no ignition
Equipment
Group Hydrogen Air Oxygen Hydrogen Oxygen mA mA
I 52 ± 0,5 48 ± 0,5 – 85 ± 0,5 15 ± 0,5 73 to 74 57
IIA 48 ± 0,5 52 ± 0,5 – 81 ± 0,5 19 ± 0,5 66 to 67 51
IIB 38 ± 0,5 62 ± 0,5 – 75 ± 0,5 25 ± 0,5 43 to 44 33
IIC 30 ± 0,5 53 ± 0,5 17 ± 0,5 60 ± 0,5 40 ± 0,5 20 to 21 16
IEC 60079-11:2023 © IEC 2023 – 109 –

9.2 Spark ignition assessment using reference curves and tables

9.2.1 General
Where the circuit to be assessed for ignition compliance approximates to the simple circuit from which
the curve is derived, Figure A.1 to Figure A.6 or Table A.1 and Table A.2 may be used in the
assessment.
The following procedure shall be applied:

– determine the most onerous circuit configuration considering component tolerances, supply
voltage variations, separation faults and component faults under the conditions specified in
5.2;
– apply the safety factors specified in 5.2, using the methods specified in 5.3.4; and
verify that the relevant parameters of the resulting circuit are within the limits of the applicable
reference curves in Figure A.1 to Figure A.6 or values found in Table A.1 and Table A.2.
NOTE The figures and Tables in Annex A are based on the probability of ignition rather than binary ignition / no
ignition. It is therefore possible that circuits that comply with Annex A will cause an ignition when tested using the
spark test apparatus, and that circuits that pass the spark ignition test of 9.1 do not comply with Annex A. The
sensitivity of the spark test apparatus varies, and the curves and tables are derived from a large number of such
tests.

9.2.2 Assessment of simple resistive circuit

9.2.2.1 General

A simple resistive circuit is shown in Figure 12. It consists of a voltage source limited by a fixed
resistance and does not include capacitive or inductive energy storage components. Spark
ignition assessment of such circuits may be done using the values found in Figure A.1 or
Table A.1.

Figure 12 – Example of a simple resistive circuit

9.2.2.2 Example simple resistive circuit assessment

A schematic diagram of a simple resistive circuit is shown in Figure 12. Spark ignition
assessment of this circuit is conducted as follows:

a) Determine resistor value – The resistor conforms to 7.4.2 and its value is specified as 300 Ω
minimum so no tolerance need be applied.
b) Determine the maximum voltage – Determine the maximum open circuit voltage of the
battery in accordance with 7.12.5. For this example, assume the maximum battery voltage
for spark ignition evaluation is 23,5 V.
c) Determine the maximum short circuit current – The maximum short circuit current is
calculated by dividing the maximum voltage by the minimum resistance: 23,5 V / 300 Ω =
78,3 mA. Since the circuit is resistive, the requirements of 5.2 and 5.3.4 are applied resulting
in a short circuit current, including safety factor, of 1,5 × 78,3 mA = 117,5 mA.
– 110 – IEC 60079-11:2023 © IEC 2023

d) Verify spark ignition compliance – From Table A.1 for Group IIC, the minimum igniting
current for a resistive circuit at 23,5 V is 275 mA. The circuit can therefore be assessed as
intrinsically safe regarding spark ignition.

9.2.3 Assessment of simple capacitive circuits

9.2.3.1 General
A simple capacitive circuit is shown in Figure 13. If the combination of voltage and resistance limits the
short circuit current appropriately to the equipment group and safety factor when assessed in
accordance with 9.2.2, the reference curves in Figure A.2 and Figure A.3 or the values found in
Table A.2 may be applied.

Figure 13 – Example of simple capacitive circuit

NOTE Due to the voltage source decoupling provided by an already intrinsically safe resistive circuit and the large
safety factors involved in generating the ignition data found in Figure A.2 and Figure A.3 and Table A.2, it is not
necessary to consider the influence of resistive limited energy during capacitive ignition assessment under the
conditions stated.

9.2.3.2 Example of simple capacitive circuit assessment

Consider the circuit of Figure 13 which is intended for Group I application. It consists of a 30 V
battery connected to a 10 µF capacitor through a 10 kΩ resistor. For this example, the values
of 30 V and 10 µF are taken as maximum values, and 10 kΩ as a minimum value.

Spark ignition assessment of this circuit is conducted as follows:

a) Complete resistive ignition assessment in accordance with 9.2.2.


b) Determine the maximum voltage – In this example, the specified maximum battery voltage
is 30 V. No faults are applied since the 10 kΩ resistor is rated to 7.4.2 and either short circuit
or open circuit failure of the capacitor results in a simple resistive circuit as addressed in
9.2.2. Where a safety factor of 1,5 is required, either use the 1,5 safety factor column from
Table A.2 at 30 V, or use Figure A.2 or using the 1,0 safety factor column at 30 V × 1,5 =
45 V.
c) Determine the maximum capacitance – This example specifies the maximum value of the
capacitance as 10 µF. If the specified capacitance were the nominal value, the tolerance
would be added.
d) Verify spark ignition compliance – Figure A.2 for Group I shows that at 45 V a maximum
capacitance of 3 µF is allowed. The example circuit contains a maximum capacitance of
10 µF and therefore cannot be assessed as intrinsically safe.
NOTE To modify the circuit so that it can be assessed as being intrinsically safe, there are several possibilities.
The circuit voltage or capacitance values could be reduced, or a resistor complying with 7.4.2 could be inserted in
series with the 10 µF capacitor in accordance with 9.2.3.3, or encapsulation according to 6.6.2 could be used.

9.2.3.3 Permitted reduction of effective capacitance when protected by a series


resistance

When a resistance is used in series with a capacitance to limit the energy that may discharge
from the combination of both (energy between nodes A and B in Figure 14), the assessment of
IEC 60079-11:2023 © IEC 2023 – 111 –

the effective capacitance between these two nodes may be simplified by excluding the
resistance and multiplying the capacitance by a reduction factor. The reduction factor is
determined by using Table 25 and where the resistance value exceeds 40 ohms, the following
formula may be used:

1
β=
 R
1 + 
 28 

where
β is the Reduction Factor;
R is the Resistance.

Alternatively, the circuit may be tested or, for Group I, Figure A.2 may be used to determine the
effective capacitance with resistors of the values given in that figure.

The resistor shall be in accordance with 7.4.2, and the node X shall be separated from all other
conductive parts according to 6.5.4.2.

Figure 14 – Effective capacitance


– 112 – IEC 60079-11:2023 © IEC 2023

Table 25 – Permitted reduction of effective capacitance


when protected by a series resistance

Resistance R Reduction factor


Ω β
0 1,00
1 0,97
2 0,94
3 0,91
4 0,87
5 0,85
6 0,83
7 0,80
8 0,79
9 0,77
10 0,74
12 0,70
14 0,66
16 0,63
18 0,61
20 0,57
25 0,54
30 0,49
40 0,41

9.2.4 Assessment of Simple Inductive Circuits

9.2.4.1 General

Figure 15 shows an example of a simple inductive circuit. Such simple inductive circuits may
be assessed for spark ignition by applying Figure A.4, Figure A.5, or Figure A.6 as appropriate.

Figure 15 – Example of simple inductive circuit

9.2.4.2 Example of simple inductive circuit assessment

Consider a circuit for a Group IIC explosive atmosphere requiring a safety factor of 1,5,
consisting of a power supply comprising a 23,5 V battery with a suitably mounted 300 Ω current-
limiting resistor feeding into a 1 100 Ω, 100 mH inductor as shown in Figure 15. For the purpose
IEC 60079-11:2023 © IEC 2023 – 113 –

of this example, the 300 Ω and 1 100 Ω values are specified as minimum values and 100 mH is
a maximum value.

Spark ignition assessment of this circuit is conducted as follows:

a) Determine the maximum voltage – Determine the maximum value for the battery voltage in
accordance with 7.12.5. For this example, assume the maximum battery voltage for spark
ignition evaluation is 23,5 V.
b) Complete resistive ignition assessment in accordance with 9.2.2. This example circuit is
assessed as intrinsically safe as the maximum short circuit current, including safety factor,
is 118 mA and the limiting value found in Table A.1 is 275 mA.
c) Determine the maximum current flowing through the inductor – Since the 300 Ω and 1 100 Ω
values are specified as minimums, the maximum possible current in the load is 23,5 V /
(300 Ω + 1 100 Ω) = 16,8 mA. No faults need to be applied since the 300 Ω resistor is rated
to 7.4.2 and short circuit failure of the inductor leads to the circuit considered in b) above.
Application of the requirements of 5.2 requires that, for a safety factor of 1,5, the current in
the circuit be increased to 1,5 ×16,8mA = 25,2 mA.
d) Verify spark ignition compliance – Reference to Figure A.4 for Group IIC shows that, for a
100 mH inductor, the minimum igniting current for a source of 24 V is 28,3 mA. The circuit
can therefore be assessed as intrinsically safe regarding spark ignition for Group IIC.
NOTE Figure A.4, Figure A.5 and Figure A.6 have been derived using air-cored inductors. Normally these limits can
be used for non-air-cored inductors, though it is sometimes necessary to use the spark test of 9.1 instead.

9.2.5 Determination of L o /R o for resistance limited power source

For linear circuits the maximum external inductance to resistance ratio (L o /R o ) which may be
connected to a resistance limited power source may be calculated using the following formula.

NOTE 1 It is not a requirement of this document to specify L o /R o .

This formula takes account of a 1,5 factor of safety on current and shall not be used where the
maximum capacitance present at the power source output exceeds 1 % of C o .

2 2 2
LO 8eRS + (64e RS − 72U O eLS )
= H/Ω
RO 4,5U O2

where
e is the minimum ignition energy in joules, and is for
– Group I apparatus: 525 μJ
– Group IIA apparatus: 320 μJ
– Group IIB apparatus: 160 μJ
– Group IIC apparatus: 40 μJ
R s is the minimum output resistance of the power source, in ohms;
U o is the maximum open circuit voltage, in volts;
L s is the maximum inductance present at the power source terminals, in Henrys.

If L s = 0

then LO 32eRS H/Ω


=
RO 9U O2
– 114 – IEC 60079-11:2023 © IEC 2023

Where a safety factor of 1,0 is required, this value for L o /R o shall be multiplied by 2,25.

NOTE 2 The normal application of the L o /R o ratio is for distributed parameters, for example cables. Its use for
lumped values for inductance and resistance requires special consideration.

Alternatively, L o /R o may be determined experimentally for non-linear power sources by testing


the circuit with several discrete values of L o and R o using the spark test apparatus and the spark
tests in 9.1. The values of R o used should range from practically a short circuit (maximum I o ) to
practically open circuit (I o nearly zero) and a trend established that ensures that the L o /R o will
not result in failing the spark test.

9.2.6 Circuits with both inductance and capacitance

For circuits containing both inductance and capacitance where the capacitive stored energy can
reinforce the power source feeding an inductor or vice versa, the circuit shall be assessed for
compliance using one of the following methods:

a) tested in accordance 9.1 or Annex F with the combination of capacitance and inductance;
b) assessment that the combination of capacitance and inductance maintains the required
safety factor when connected to the power supply;
EXAMPLE Where a capacitor shunts energy from an inductor under all the conditions specified in 5.2.
c) using Annex G; or
d) where linear (resistive current limiting) circuits are being considered, 1) or 2) may be
applied:
1) the values of inductance and capacitance determined according to 9.2.3 and 9.2.4 are
allowed when:
– all inductance and capacitance are distributed, for example as in a cable; or
– the total inductance of the circuit (excluding the cable) is < 1 % of the allowed value
of inductance; or
– the total capacitance of the circuit (excluding the cable) is < 1 % of the allowed value
of capacitance;
2) where both the total inductance and capacitance of the circuit (excluding the cable) is
greater than or equal to 1 % of the allowed values of inductance and capacitance
determined according to 9.2.3 and 9.2.4, the allowed values shall be halved.
The reduced capacitance of the circuit (including cable) shall not be greater than 1 µF
for Groups I, IIA, IIB and III, and 600 nF for Group IIC.

The values of allowed inductance and capacitance determined by these methods shall not be
exceeded by the sum of all the lumped and distributed inductances and the sum of all lumped
and distributed capacitances in the circuit, respectively.

As an alternative to assessment using the allowed value of inductance, the inductance to


resistance ratio may be used.

Where the application of the above leads to reduced values of L o and C o for use with lumped
inductance and capacitance, this shall be indicated in the manufacturer's instructions or
certificate so that both lumped inductance and capacitance may be connected without further
reduction.

9.3 Temperature tests

Except for cells, batteries and supercapacitors tested according to 9.14, for Levels of Protection
"ia" and "ib" where the thermal characteristic of the component is non-linear, tests shall be
carried out at the maximum ambient temperature or, where sufficient information is known about
the thermal characteristic of the component, extrapolated from the test temperature.
IEC 60079-11:2023 © IEC 2023 – 115 –

Temperatures shall be measured by any convenient means. The measuring element shall not
substantially lower the measured temperature.

An acceptable method of determining the rise in temperature of a winding is as follows:

– measure the winding resistance with the winding at a recorded ambient temperature;
– apply the test current or currents and measure the maximum resistance of the winding, and
record the ambient temperature at the time of measurement; and
– calculate the rise in temperature from the following equation:

R
∆T= (k + t1 ) − (k + t2 )
r
where
Δ T is the temperature rise, in kelvins;
r is the resistance of the winding at the ambient temperature t 1 , in ohms;
R is the maximum resistance of the winding under the test current conditions, in ohms;
t 1 is the ambient temperature, in degrees Celsius, when r is measured;
t 2 is the ambient temperature, in degrees Celsius, when R is measured; and
k is the inverse of the temperature coefficient of resistance of the winding at 0 °C and has the
value of 234,5 K for copper.

9.4 Mechanical tests

9.4.1 Casting compound

For Level of Protection "ia" and "ib", a force of at least 30 N shall be applied perpendicular to
the exposed surface of casting compound with a (6 ± 0,2) mm diameter flat ended metal rod for
at least 10 s. No damage to or permanent deformation of the encapsulation or movement greater
than 1 mm shall occur.

For all Levels of Protection, where a free surface of casting compound occurs and forms part
of the enclosure required for intrinsic safety, the resistance to impact tests shall be carried out
on the surface of the casting compound in accordance with IEC 60079-0 using the drop height
h for enclosures and external accessible parts of enclosures (other than light-transmitting parts)
in the tests for resistance to impact table of IEC 60079-0.

NOTE A requirement for the resistance to impact test does not imply the inclusion of other requirements in
IEC 60079-0, such as thermal endurance to heat or cold.

9.4.2 Acceptability of encapsulated or coated fuses

Where fuses are required to be encapsulated or coated, and the material could enter the interior
of the fuse and affect safety, the following test shall be performed on five samples of each fuse
before encapsulation or coating is applied.

With the test samples at an initial temperature of (23 ± 5) °C, they shall be immersed suddenly
in water at a temperature of (50 ± 2) °C to a depth of not less than 25 mm for at least 1 min.
The devices are considered to be satisfactory if no bubbles emerge from the sample during this
test.

Alternatively, a test can be applied where five samples of the fuse, encapsulated or coated as
defined in the documentation, are examined after application of the encapsulation or coating to
ensure that the material has not entered the interior.
– 116 – IEC 60079-11:2023 © IEC 2023

9.4.3 Partitions

For Levels of Protection "ia" and "ib", partitions in their place of installation shall withstand a
minimum force of 30 N applied by a (6 ± 0,2) mm diameter solid test rod. The force shall be
applied to the approximate centre of the partition for at least 10 s. There shall be no deformation
of the partition that would make it unsuitable for its purpose.

No test is required for partitions in Level of Protection "ic".

9.4.4 Cable pull test

The cable pull test shall be carried out by the application of a tensile force of minimum value
30 N on the cable in the direction of the cable entrance into the apparatus. The test duration
shall be at least 1 h.

Although the cable sheath may be displaced, no visible displacement of the cable terminations
shall be observed.

This test shall not be applied to individual conductors which are permanently connected and do
not form part of a cable.

9.5 Current carrying capacity of infallible printed circuit board connections

For Levels of Protection "ia" and "ib", the current carrying capacity of the connection shall be
tested for at least 1 h at the maximum service temperature with a current of 1,5 times the
maximum continuous current which can flow in the connection under the conditions specified in
5.2. The application of this test current shall not cause the connection to fail to open circuit or
to be separated from its substrate at any point.

9.6 Dielectric strength tests

Where a dielectric strength test is required, it shall be conducted either:

a) in accordance with the relevant industrial standard; or


b) with an alternating voltage of substantially sinusoidal waveform at a power frequency
between 48 Hz and 62 Hz; or
c) with a DC voltage having no more than 3 % peak-to-peak ripple at a level 1,4 times the
specified AC voltage.

For b) and c) the voltage shall be increased steadily to the specified value in a period of not
less than 10 s and then maintained for at least 60 s. The applied voltage shall remain constant
during the test and the current flowing during the test shall not exceed 5 mA RMS at any time.

9.7 Qualification of solid insulation and distance through casting compound for
application of reduced separations

9.7.1 General

These type tests qualify solid insulation and distance through casting compound for reduced
separation distances.

This type test consists of the following parts:

a) preconditioning according to 9.7.2;


b) AC power frequency voltage test according to 9.7.3; and
c) partial discharge test according to 9.7.4.

During the tests, the samples are unpowered.


IEC 60079-11:2023 © IEC 2023 – 117 –

9.7.2 Preconditioning

9.7.2.1 Dry heat preconditioning

Six samples shall be conditioned in an air oven for at least 48 h at a temperature of between
10 K and 15 K above the maximum service temperature, but at not less than 80 °C.

NOTE This procedure is in accordance with test in IEC 60068-2-2.

9.7.2.2 Dry heat cycle preconditioning

This procedure is only required if the partial discharge test is applicable.

After dry heat preconditioning of 9.7.2.1, the same six samples shall be subjected to
temperature cycling as follows:

Minimum temperature: the minimum service temperature reduced by between 5 K and 10 K


Maximum temperature: as specified in 9.7.2.1 for dry heat preconditioning
Duration of cycle: 24 h with at least 10 h at each temperature
Rate of change: within 2 h
Number of cycles: 3
NOTE This procedure is in accordance with test in IEC 60068-2-2.

9.7.2.3 Rapid change of temperature preconditioning

This procedure is only required if the partial discharge test is applicable.

After dry heat cycle of 9.7.2.2, the same six samples shall be subjected to rapid change of
temperature as follows:

Minimum temperature: the minimum service temperature reduced by between 5 K and 10 K


Maximum temperature: as specified in 9.7.2.1 for the dry heat preconditioning
Duration of cycle: 60 min. (30 ± 2) min at each temperature
Rate of change: within 30 s
Number of cycles: 50
NOTE This procedure is in accordance with test Na in IEC 60068-2-14.

9.7.2.4 Humidity preconditioning

The six samples from test before shall be subjected to the following humidity preconditioning
before the AC power frequency voltage test of 9.7.3.

The humidity test is carried out in a chamber containing air with a humidity of (93 ± 3) % RH.
The temperature of the air in the chamber is maintained at (40 ± 2) °C.

Before applying humidity, the sample is brought to a temperature of (42 ± 2) °C, maintaining it
at this temperature for at least 4 h before the humidity conditioning. The air in the chamber is
stirred and the chamber is designed so that condensation will not precipitate on the sample.

The sample remains exposed to humidity for at least 96 h.

NOTE This procedure is in accordance with test Cab in IEC 60068-2-78.

9.7.3 AC power frequency voltage test

The AC power frequency voltage test is performed and completed within 1 h of the end of
humidity conditioning as specified in 9.7.2.4.
– 118 – IEC 60079-11:2023 © IEC 2023

The test shall be performed at a frequency between 48 Hz and 62 Hz. Testing with a DC voltage
is not permitted for this test.

The waveform of the test voltage shall be substantially sinusoidal. This requirement is fulfilled
if the ratio of the peak value to the RMS value is 2 ± 3 %. The test voltage is specified in
Table 8 column 7.

The supply shall have sufficient volt-ampere capacity to maintain the test voltage, taking into
account any leakage current which may occur. The applied voltage shall remain constant during
the test. The current flowing during the test shall not exceed 100 mA RMS at any time.

The voltage shall be increased steadily from 0 V to the specified value within 5 s and then
maintained for at least 60 s.

No breakdown shall occur during the test.

9.7.4 Partial discharge test

The following test shall be carried out following the AC power frequency voltage test specified
in 9.7.3.

The waveform of the sinusoidal power frequency test voltage shall be substantially sinusoidal.
This requirement is fulfilled if the ratio of the peak value to the RMS value is 2 ± 3 %.

The test shall be performed at a frequency between 48 Hz and 62 Hz.

The peak value of U t is the specified value PDV in Table 8.

NOTE Where Table 8 does not specify a PDV value, the Partial discharge test is not required according to this
document.

Partial discharge test methods shall be those described in IEC 60664-1.

According to the partial discharge hysteresis an initial value of 1,25 times the test voltage U t
shall be applied.

The voltage shall be raised uniformly from 0 V up to the initial test voltage 1,25 times U t . It shall
then be kept constant for a specified time t 1 of 5 s. If no partial discharges have occurred, the
test voltage shall be reduced to zero after t 1 . If a partial discharge has occurred, the voltage
shall be decreased to the test voltage U t , which shall be kept constant for a specified time t 2 of
15 s until the partial discharge magnitude is measured. (See Figure 16)
IEC 60079-11:2023 © IEC 2023 – 119 –

Figure 16 – Test voltages

The insulation complies if:

– no insulation breakdown has occurred; and


– during the application of the test voltage, partial discharges have not occurred, or after t 2
the magnitude of the discharge is not higher than 5 pC.

The noise level shall not be subtracted from the reading of the partial discharge meter.

9.8 Type tests for PCB coatings

Coatings used to achieve type 1 or type 2 protection shall be subjected to the type testing
specified in test sequence 1 of IEC 60664-3 Annex A Table A.1.

Type tests shall be carried out applying the following:

– The minimum service temperature shall be reduced by at least 5 K as minimum temperature


for cold conditioning and for rapid change of temperature;
– For type 1 protection, the test voltage for the impulse voltage test shall be the AC voltage
value specified in column 7 of Table 8 or column 6 of Table 9, as applicable, multiplied by
2 . A partial discharge test is not required for type 1 protection; and
– For type 2 protection, the test voltage for the AC power frequency voltage test (see 9.7.3)
and U t for the partial discharge test (see 9.7.4) shall be those specified in column 7 of
Table 8 or column 6 of Table 9, as applicable. A partial discharge test is only required where
a PDV is specified in these tables.

9.9 Differential Leakage current tests for signal isolators

Three samples of a signal isolator that has power and ground terminals on the signal output
side shall be subjected to a differential leakage test. The signal input side of the signal isolator
shall be operated at the nominal operating voltage for the application. Input signals of logic
high, logic low and toggling at the maximum data rate of the application or higher, and at 50 %
duty factor shall be applied to all inputs on the powered side of the signal isolator. The voltage
generated on the output side for each test condition shall remain less than 0,5 V into a 10 kΩ
1 % load installed between the component power and ground terminals as shown in Figure 17.
– 120 – IEC 60079-11:2023 © IEC 2023

Figure 17 – Recommended bias circuit for Differential Leakage measurement

NOTE The values for output side resistive load and voltage threshold are chosen for ease of measurement and do
not have other significance.

9.10 Isolator tests

9.10.1 General

For Levels of Protection "ia" and "ib", the following tests shall be performed for optical isolators
used to provide isolation between intrinsically safe circuits and non-intrinsically safe circuits.

The samples shall successfully comply with both the tests specified in 9.10.2 and 9.10.3.

9.10.2 Thermal conditioning and dielectric test

9.10.2.1 General

The maximum temperature for thermal conditioning shall be determined by the overload tests
using 5 samples each for the receiver side test and for the transmitter side test. All 10 samples
shall then be subjected to thermal conditioning and dielectric strength tests.

9.10.2.2 Overload test at the receiver side

The transmitter side of the isolator shall be operated with the rated load values (for example,
I f = I N ).

The receiver side shall be operated with a specific power (for example, between collector and
emitter), which shall not damage the components. This value shall be determined either by
preliminary tests or taken from the data sheet.

After thermal equilibrium has been reached, the power shall be increased. After thermal
equilibrium has been reached again, the power shall be increased further in steps, until thermal
equilibrium, and so on, until either:

a) the receiver semiconductor is damaged. This will terminate or drastically reduce the power
dissipation; or
b) the power at the receiver semiconductor reaches the point to which it is limited by protective
components or assemblies that form part of the circuit.

The maximum surface temperature of the receiver side shall be recorded for each sample
together with the ambient temperature.

9.10.2.3 Overload test at the transmitter side

The receiver side of the isolator shall be connected to a source voltage U with a series resistor
R where:
IEC 60079-11:2023 © IEC 2023 – 121 –

Pmax
U= 4 ×
I max

U
R=
I max

Where:
P max maximum permitted power in the receiver
I max maximum permitted current in the receiver

The transmitter side shall be operated with a specific power, which shall not damage the
components. This value shall either be determined by preliminary tests or taken from the data
sheet.

After thermal equilibrium has been reached, the power shall be increased. After thermal
equilibrium has been reached again, the power shall be increased further in steps, until thermal
equilibrium, and so on, until either:

a) the transmitter semiconductor is damaged. This will terminate or drastically reduce the
power dissipation; or
b) the power at the transmitter semiconductor reaches the point to which it is limited by
protective components or assemblies that form part of the circuit.

The maximum surface temperature of the transmitter side shall be recorded for each sample
together with the ambient temperature.

9.10.2.4 Thermal conditioning and dielectric strength test

+0,2
All samples used in 9.10.2.2 and 9.10.2.3 shall be placed in an oven for 6 0 h at the
maximum surface temperature recorded from 9.10.2.2 or 9.10.2.3 and increased by at least
10 K but at most 15 K.

After the isolators have cooled down to (23 ± 5) °C they shall be subjected to dielectric strength
test with a voltage of 1 500 V (AC 48 Hz to 62 Hz) applied between intrinsically safe and non-
+0,15
intrinsically safe terminals and within 10 s increased to 3 0 kV. This voltage shall be applied
for (65 ± 5) s.

During this test, there shall be no breakdown of the insulation between the receiver and the
transmitter, and the leakage current shall not exceed 5 mA RMS .

9.10.3 Dielectric and short circuit test

9.10.3.1 General

Three new samples, not used in the tests of 9.10.2, shall be used for this test.

Optical isolators shall be subjected to a pre-test dielectric strength test (9.10.3.2), followed by
a short circuit current test (9.10.3.3) followed by a dielectric strength test (9.10.3.4).

9.10.3.2 Pre-test dielectric

Prior to the short circuit current tests, the samples shall be capable of withstanding without
+0,2
breakdown a dielectric strength test in accordance with 9.6 b) of 4 0 kV RMS applied between
– 122 – IEC 60079-11:2023 © IEC 2023

the intrinsically safe side and the non-intrinsically safe side. The leakage current measured in
9.6 b), shall not exceed 1 mA RMS during the dielectric strength test.

9.10.3.3 Short circuit current test

All samples shall be subjected to a short circuit current test. The open circuit voltage of the test
circuit shall be the maximum voltage available to the optical isolator under the conditions
specified in 5.2 (for example, the peak of U m ). The available instantaneous short circuit current
capacity of the test circuit shall be at least 200 A. The test circuit shall be connected to the
optical isolator so that the test current flows through the non-intrinsically safe side of the optical
isolator. Protective components or assemblies that form part of the circuit are permitted to
remain connected for the test. The optical isolators shall not burst or catch fire throughout the
short circuit current tests.

9.10.3.4 Dielectric strength test

Each sample shall withstand without breakdown a dielectric strength test in accordance with
9.6 b) of 2 U + 1 000 V RMS or 1 500 V RMS , whichever is greater, applied between the intrinsically
safe side and the non-intrinsically safe side. The leakage current measured in 9.6 b) shall not
exceed 1 mA RMS during the dielectric strength test.

9.11 Tests for intrinsically safe apparatus containing piezoelectric devices

The following shall be measured on one sample:

– the capacitance of the device; and


– the voltage appearing across the device when any part of the intrinsically safe apparatus
which is accessible in service is impact tested in accordance with the "high" column of the
table for tests for resistance to impact in IEC 60079-0. This test shall be carried out at
(20 ± 10) °C using the test apparatus in IEC 60079-0. For the value of voltage, the higher
figure of two tests shall be used. The tests should be completed on the same sample;
however, it might suffer damage during the test and a second sample may be required.

When the intrinsically safe apparatus containing the piezoelectric device includes a guard to
prevent a direct physical impact, the impact test shall be carried out on the guard with both the
guard and the intrinsically safe apparatus mounted as intended by the manufacturer.

The maximum energy stored by the capacitance of the device at the maximum measured
voltage shall not exceed the following:

– for Group I apparatus: 1 500 µJ


– for Group IIA apparatus: 950 µJ
– for Group IIB and Group III apparatus: 250 µJ
– for Group IIC apparatus: 50 µJ

Where the electrical output of the piezoelectric device is limited by protective components or
guards, these components or guards shall not be damaged by the impact in such a way as to
allow intrinsic safety to be invalidated.

Where it is necessary to protect the intrinsically safe apparatus from external physical impact
in order to prevent the impact energy exceeding the specified values, the certificate number
shall include the "X" suffix in accordance with the marking requirements of IEC 60079-0 and
the Specific Conditions of Use listed on the certificate shall detail the installation requirements.

9.12 Tests for PTC devices

At least 10 samples for Level of Protection "ia" and "ib, and at least one sample for Level of
Protection "ic" shall be tested for their ability to control the components and apparatus being
IEC 60079-11:2023 © IEC 2023 – 123 –

protected, with the surface temperature of the PTC being taken into account. The thermal
coupling shall be taken to be the worst-case identified from the testing of these samples.

9.13 Determination of parameters of loosely specified components

Ten unused samples of the component shall be obtained from any source or sources of supply
and their relevant parameters shall be measured. Except when determining thermal
characteristics, tests shall normally be carried out at, or referred to, the most onerous service
temperature, but where necessary, temperature-sensitive components shall be tested at lower
temperatures to obtain their most onerous conditions.

The most onerous value for the parameter, obtained on any of the 10 samples shall be taken
as representative of the component and the parameters shall be documented as required by
IEC 60079-0.

9.14 Tests for cells, batteries and supercapacitors

9.14.1 Conditions for testing

9.14.1.1 General

Secondary cells or batteries, or supercapacitors, shall be fully charged and then discharged at
least twice before any tests are carried out. On the second discharge, or the subsequent one
as necessary, the capacity of the cell, battery or supercapacitor shall be confirmed as being
within its manufacturer's specification to ensure that tests are carried out on a fully charged
sample which is within its manufacturer's specification.

The primary cells for the following tests shall be new and previously unused.

Except where otherwise permitted by 9.14.3.3 b), when a short circuit is required for test
purposes the resistance of the short circuit link, excluding connections to it, either shall not
exceed 3 mΩ or have a voltage drop across it not exceeding 200 mV or 15 % of the cell voltage.
The short circuit shall be applied as close to the cell, battery or supercapacitor terminals as
practicable.

The current and voltage shall be continuous during the discharge. There shall be no sudden
drop of current or voltage to zero.

NOTE Voltage and current are expected to decrease following a natural curve for a cell or supercapacitor with no
discontinuities.

The short circuit tests for electrolyte leakage in 9.14.2 and surface temperature in 9.14.3 shall
be carried out with all current-limiting devices, internal or external to the cell container or battery
case removed, bypassed or otherwise deactivated. Samples having internal current-limiting
devices removed, bypassed or otherwise deactivated should be obtained from the cell/battery
manufacturer together with any special instructions or precautions necessary for safe use and
testing of the samples. Features of a cell or supercapacitor that provide essential functions,
such as a separator with shutdown function or the ohmic resistance of electrolyte, are not
considered current limiting devices in the sense of this clause and need not be removed,
bypassed or deactivated and such cells or supercapacitors can be considered for Level of
Protection "ia" or "ib".

Where a short circuit test results in explosion or fire of the cell or battery, it shall not be used
for Levels of Protection "ia" or "ib".

9.14.1.2 Tests without dust layers

For EPLs Ma, Mb, Ga, Gb and Db where no dust layer is specified, the tests found in 9.14.2
and 9.14.3.3 shall be conducted as follows;
– 124 – IEC 60079-11:2023 © IEC 2023

a) on 3 test samples at the higher of the minimum service temperature or -20 °C, with a
tolerance of ± 2 °C;
b) on 3 test samples at the maximum service temperature ± 2 °C; and
c) on 3 test samples at (23 ± 5) °C.

9.14.1.3 Tests with dust layers

For EPL Db where the cell or supercapacitor might become in direct contact with dust and for
EPL Da, 9.14.3.3 shall be carried out with the applicable dust layer depth specified in
IEC 60079-0, either:

1) 3 test samples at the maximum service temperature ± 2 °C and 3 test samples at


(23 ± 5) °C; or
2) where there is no possibility of thermal runaway occurring, 3 test samples at (23 ± 5) °C. In
this case the maximum temperature rise achieved in air is added to the maximum
temperature reached under dust. For testing cells or supercapacitors in air, 9.14.2 and
9.14.3.3 shall be conducted as follows:
i) on 3 test samples at the higher of the minimum service temperature or -20 °C, with a
tolerance of ± 2 °C; and
ii) on 3 test samples at the maximum service temperature ± 2 °C; and
iii) on 3 test samples at (23 ± 5) °C.

For EPL Da or EPL Db the tests in 9.14.2 and 9.14.3.3 shall be conducted under the applicable
dust layer either inside or outside the apparatus enclosure.

9.14.1.4 Additional tests

Following the tests in 9.14.1.2 and 9.14.1.3, a further 7 test samples shall be tested at the
temperature from a), b) or c) above which results in the maximum temperature of the cell or
supercapacitor surface.

9.14.2 Electrolyte leakage test for cells, batteries and supercapacitors

Secondary lithium ion cells that are tested using the alternative short circuit link resistance
value in 9.14.3.3 b) are assumed to leak electrolyte and the requirements of 7.12.3 shall apply,
otherwise the test samples specified in 9.14.1 shall be subjected to the most onerous of the
following:

a) for Levels of Protection "ia" and "ib", short circuit until discharged. For Level of Protection
"ic", this test is not required but is nonetheless sufficient to establish compliance with 9.14.2
for the cell, battery or supercapacitor;
b) application of input or charging currents within the manufacturer's recommendations; or
c) charging a battery within the manufacturer's recommendations with one cell fully discharged
or suffering from polarity reversal.

The conditions above shall include any reverse charging due to conditions arising from the
application of 5.2. They shall not include the use of an external charging circuit which exceeds
the charging rates recommended by the manufacturer of the cell, battery or supercapacitor.

The test samples shall be placed with any case discontinuities, for example seals, facing
downward or in the orientation specified by the manufacturer of the device, over a piece of
blotting paper for a period of at least 12 h after the application of the above tests. There shall
be no visible sign of electrolyte on the blotting paper or on the external surfaces of the test
samples.

Where encapsulation has been applied to achieve conformance to 7.12.2, examination of the
compound at the end of the test shall show no damage which would invalidate intrinsic safety.
Alternatively, the compatibility of electrolyte with the encapsulation may be tested by applying
IEC 60079-11:2023 © IEC 2023 – 125 –

the electrolyte directly to a sample of encapsulant. The sample thickness shall be representative
of the application. After at least 12 hours, there shall be no observable damage to the
encapsulant which would invalidate conformance with 7.12.2.

For EPL Da and Db where the cell might come into direct contact with dust the electrolyte
leakage test may be conducted without a layer of dust, but at the maximum temperature
obtained in 9.14.1.

NOTE The cell manufacturer may need be approached to determine the suitably of the cells for this test.

9.14.3 Spark ignition and surface temperature of cells, batteries or supercapacitors

9.14.3.1 General

For the purposes of 9.14.3, the term cell shall also refer to supercapacitors.

NOTE 1 Some cell types, for example nickel cadmium, can exhibit a maximum short circuit current at temperatures
lower than normal ambient.

NOTE 2 Some cells, batteries or supercapacitors can catch fire or explode during the short circuit test.

Cells and batteries shall be tested or assessed in accordance with 9.14.3.2 and 9.14.3.3 taking
into account the requirements of 9.14.1.

9.14.3.2 Spark ignition assessment

Spark ignition assessment or testing shall be carried out at the cell or battery external terminals,
except where a current-limiting device is included and the circuit between this device and the
cell or battery:

– maintains infallible separation, including between conductive parts of different polarities on


the cell enclosure itself; or
– is encapsulated according to 6.6,

in which case the test or assessment may then include the current-limiting device.

Where the apparatus contains one or more cells that shall not be changed in the explosive
atmosphere, the spark ignition discharge at the terminals of a single cell does not require to be
tested, provided that the single cell delivers a peak open circuit voltage of less than 4,5 V except
for supercapacitors and lithium-ion cells and batteries with a high short circuit current where
spark ignition risk should be considered.

NOTE 1 The allowance for excluding single cells with peak open circuit voltage less than 4,5 V from spark ignition
testing is based on the presence of negligible inductance between the cell terminals resulting in a purely resistive
circuit with a voltage below that needed to cause spark breakdown between electrodes in air. This rationale does not
apply to spark ignition testing in any other case covered by this document, as any interconnecting conductors will
introduce some inductance into the circuit.

NOTE 2 For lithium-ion cells, inductance between the cell terminals cannot be ignored as some cells can provide
extremely high short circuit current and spark ignition from cells with open circuit voltage below 4,5 V has been
experimentally demonstrated. Work on more specific proposals to address this issue is ongoing.

NOTE 3 One method of achieving the necessary safety factors for the spark ignition testing of individual cells or
supercapacitors is to use an assembly of cells, either two in series for voltage or two in parallel for current as
appropriate.

9.14.3.3 Thermal ignition assessment


The specified number of cells or batteries shall be short-circuited in accordance with 9.14.1 and the measured
temperature values obtained shall be used in the thermal ignition assessment.

NOTE The 5 K or 10 K temperature margin required by IEC 60079-0 for maximum surface temperature
measurement for Group II still applies.
– 126 – IEC 60079-11:2023 © IEC 2023

The cells or batteries shall be arranged in a way as to simulate the thermal effects of their
intended position in the complete apparatus. The temperature shall be determined on the
hottest surface of the cell or battery that may be exposed to the explosive atmosphere. In case
of testing single cells, it is sufficient to measure the temperature in the middle of the cell with
respect to its longitudinal axis. If an external sheath is fitted, then the temperature shall be
measured at the interface of the sheath and the metal surface of the cell or battery.

The maximum surface temperature shall be determined as follows:

a) For Levels of Protection "ia" and "ib", if leakage of electrolyte occurs during the maximum
surface temperature test, then the requirements of 7.12.3 should also be considered.
While determining the maximum surface temperature of a battery comprising more than one
cell in series connection, provided that the cells are adequately separated from each other,
only one cell should be shorted at a time.
NOTE This is based on the extremely low likelihood of more than one cell shorting at the same time.
b) For Level of Protection "ib", if:
– the short circuit test conducted with a short circuit link resistance according to 9.14.1
fails due to interruption or sudden drop of the current and voltage; and
– the short circuit link resistance test according to 9.14.1 did not result in explosion or fire
of the cell or battery; and
– no samples with internal current-limiting devices removed, bypassed, or otherwise
deactivated can be obtained
then secondary lithium-ion cells may be alternatively tested with a short circuit link
resistance of (80 ± 20) mΩ according to the short circuit test described in IEC 62133-2 under
otherwise identical conditions as described in 9.14.1. This alternative short circuit test shall
not be used to show compliance with 9.14.2.
c) For Level of Protection "ic", the maximum surface temperature shall be determined by
testing a single sample in normal operating conditions with all protection devices in place.

9.14.4 Battery container pressure tests

Five samples of the battery container shall be subjected to a pressure test to determine the
pressure at which venting occurs. Pressure shall be applied to the inside of the container. The
pressure is to be gradually increased until venting occurs. The maximum pressure shall be
recorded and shall not exceed 30 kPa.

The maximum recorded venting pressure shall be applied to a sample of the battery container
for a period of at least 60 s. After testing the sample shall be subjected to a visual inspection.
There shall be no visible damage or permanent deformation.

Where separation distances within the battery container are based on Table 7, the pressure
test may be carried out on a sample that has not been submitted to the thermal endurance tests
of IEC 60079-0. Where separation distances within the battery container are based on Table 8
or Table 9, the pressure test shall be carried out on a sample that has been submitted to the
thermal endurance tests and additionally, if portable apparatus, the drop test of IEC 60079-0.

9.14.5 Battery resistance

The short circuit current shall be determined from tests of 10 samples of the cell or battery.

The minimum internal resistance shall be calculated using the peak open circuit voltage
according to 7.12.5 and the highest measured value of short circuit current.

9.15 Determination of storable energy in common mode chokes

Measurement of the maximum energy that can be stored in a common mode choke shall use
the setup of Figure 18.
IEC 60079-11:2023 © IEC 2023 – 127 –

Key
L is the common mode choke under test, with the windings connected in series
U S is the maximum voltage available in the circuit being assessed

R is a resistor which, in conjunction with U S , determines the test current.

S is a bounce-free mechanical contact or a transistor switch. Where a transistor is used, its internal capacitance
shall be added to C when calculating the result.
C is a capacitor used to measure the energy returned from the choke.

Figure 18 – Inductor test circuit

C shall be a polymer or foil type capacitor. To minimize measurement errors a switch with an
effective capacitance of less than 10 % of the capacitance value of C shall be used. The
capacitance shall be such that, with the switch closed, the energy stored in the capacitor is less
than 1 % of the energy stored in the choke,

0,5LU S2
E=
( R + RCHOKE )
2

R CHOKE is the resistance of the choke under test.


U C shall be monitored with an oscilloscope.

The test shall be performed by closing and then re-opening S and measuring Û C , the peak
voltage achieved in the first half cycle of oscillation, as shown in Figure 19. The switch S may
be opened and closed repeatedly; in which case the duty cycle shall ensure that the heating of
the common mode choke is negligible.
– 128 – IEC 60079-11:2023 © IEC 2023

Figure 19 – Measured oscillation

The energy stored in the common mode choke shall be calculated as:

1
E = CUˆ C 2
2

The test shall be repeated on one sample at different temperatures over the service temperature
range for the choke, in order to determine the most onerous case (the highest value of Û C ). The
test need not be performed above the Curie temperature for the ferrite material.

For Levels of Protection "ia" and "ib", the measurement shall be made at the most onerous
temperature on a further 9 samples of the common mode choke.

9.16 Type tests for components protected by time dependent current limitation

Where a semiconductor component on which intrinsic safety depends is protected by a fuse or


by controlled semiconductor current limitation, its ability to withstand the transients during the
operating time of the current limitation shall be demonstrated as follows.

When suitable data is available from the manufacturers of the devices, the transient rating of
the protected device may be shown to be greater than or equal to the transient rating of the
limiting device, for example where the I 2 t rating of a fuse is less than the I 2 t rating of a protected
thyristor.

Otherwise, the size of the transient shall be compared with the ability of the protected device
to withstand the transient. The size of the transient shall be determined as follows:

a) The maximum transient current under the conditions specified in 5.2 shall be determined.
EXAMPLE 1 Examples of maximum current are:
1) The peak of U m , U i or the voltage of a battery divided by a series resistance plus the cold resistance of a
fuse.
2) The transient current from the secondary side of a transformer measured under worst-case condition of the
supply circuit.
3) I i at power input connection facilities.

b) The operating time of the current limitation shall be determined by one of the following:
1) From the data of the manufacturer of the current limiting device. For example, if the I 2 t
rating of a fuse is used then the operating time is the rating divided by the square of the
current determined in a).
IEC 60079-11:2023 © IEC 2023 – 129 –

2) For a fuse, the greater of 50 μs or the maximum fuse opening time as specified by the
manufacturer of the fuse at the current as determined in a). Where this time is not
specified, 10 fuses shall be subjected to this current and the maximum fuse opening
time measured.
3) For semiconductor limitation, the pulse length where the current exceeds the maximum
continuous current which can flow without the limitation being applied, under most
onerous conditions (including component values, voltage, current, timing and
temperature). This time shall either be:
i) calculated from component data (for example using circuit simulation), or
ii) measured on a circuit representative of the worst-case, and with a 1,5 safety factor
added to the measured time.

The ability of the protected device to withstand the transient shall be determined by either of
the following:

c) By comparison with the transient rating of the protected component, as specified by the
manufacturer of the component, or;
d) By testing as follows;
1) The primary value(s) of the protected component for carrying out its protective function
is measured.
EXAMPLE 2 Examples of primary values are:
– the forward voltage for a diode;
– the Zener voltage for a Zener diode;
– the saturation voltage for a thyristor or bipolar junction transistor;
- the on and off resistance for a FET.
2) Each protected component is subjected to at least five rectangular current pulses of the
maximum transient current derived from 9.16 a) with a pulse length of the time equal to
the operating time determined in 9.16 b), applied with approximately 20 ms intervals.
For resettable current limiting circuits, the number of pulses should be greater than the
designed maximum demand.
3) The primary value(s) of the protected component is re-measured at the same current as
9.16 d) 1) and the values shall not differ with those taken before the component was
subjected to the pulse currents by more than 5 % (including the uncertainties of the test
apparatus), nor take the component outside of the component manufacturer's
specification. After testing, the component shall be checked for conformity to the
component manufacturer's specification for its principal function.

From a generic range manufactured by a particular manufacturer, a worst-case may be used to


demonstrate the acceptability of less onerous cases in the generic range.

EXAMPLE 3 Testing a 12 V Zener diode for a fuse current is considered to demonstrate the suitability of a 5,2 V
Zener diode of the same type at the same fuse current.

9.17 Transformer tests

9.17.1 General

The requirement for safe electrical isolation is satisfied if the transformer passes the type test
described below and, after the transformer has cooled down to (23 ± 5) °C, withstands the
dielectric strength test according to 9.6 with the applicable voltage according to 6.9.

Where a series resistor is either incorporated within the transformer, or encapsulated with the
transformer so that there is no bare live part between the transformer and the resistor, or
mounted so as to provide infallible separation in accordance with 6.5.4.2, and if the resistor
remains in circuit after the application of 5.2 then the output winding shall not be considered as
subject to short circuit except through the resistor.
– 130 – IEC 60079-11:2023 © IEC 2023

9.17.2 Mains transformers for Level of Protection "ia" and "ib"

9.17.2.1 Mains transformers operated at mains frequency

The transformer together with its associated devices, for example fuses, circuit breakers,
thermal devices and resistors connected to the winding terminations, shall maintain a safe
electrical isolation between the power supply and the intrinsically safe circuit even if any one of
the output windings is short-circuited and all other output windings are subjected to their
maximum rated electrical load.

The input voltage is set to the rated voltage of the transformer. The input current shall be
adjusted to between 1,70 I n and 1,87 I n of the fuse, or to the maximum continuous current which
the circuit-breaker will carry without operating, by increasing the load on the secondary
windings. Where the increase of load is limited by reaching a short circuit on all secondary
windings, the test shall proceed using the rated input voltage and the maximum input current
reached under these conditions.

Where a self-resetting thermal trip is used, the test shall continue for at least 12 h, otherwise
the test shall continue for at least 6 h or until a non-resetting thermal trip operates.

9.17.2.2 Mains transformers operated at non-mains frequency

Transformers that are not galvanically isolated from the mains supply and which do not operate
at mains frequency shall be tested in a functional circuit that represents conditions specified in
5.2 including where practicable, possible variations in frequency range, input voltage range and
load.

The input current shall be adjusted to its maximum value to between 1,70 I n and 1,87 I n of the
fuse, or to the maximum continuous current which the circuit breaker will carry without
operating, by adjusting the input voltage, frequency and load within the ranges that apply to the
DC/DC converter circuit in which the transformer is used.

Where a self-resetting thermal trip is used, the test shall continue for at least 12 h, otherwise
the test shall continue for at least 6 h or until a non-resetting thermal trip operates.

9.17.2.3 Acceptance criteria

For type 1 and type 20 transformers, the transformer winding temperature shall not exceed the
permissible value for the class of insulation given in IEC 60085 or the COT of the insulating
materials. The winding temperature shall be measured in accordance with 9.3.

For type 20 transformers where insulation from earth of the windings used in the intrinsically
safe circuit is required, then the requirement shall be as above. However, if insulation from
earth is not required, then the transformer shall be accepted providing that it does not produce
flames.

9.17.3 Transformers galvanically isolated from the mains supply for Levels of
Protection "ia" and "ib"

The transformer together with its associated devices, for example fuses, circuit breakers,
thermal devices and resistors connected to the winding terminations, shall maintain a safe
electrical isolation when subjected to the load that gives maximum power dissipation in the
transformer without open circuiting the windings, to ensure that the insulation is rated correctly.

Transformers shall be tested in a functional circuit that is able to represent the worst-case
operating conditions, taking into account the requirements of 5.2.

The worst-case conditions include the possible variations in frequency range, input voltage
range and load.
IEC 60079-11:2023 © IEC 2023 – 131 –

The input current shall be adjusted to its maximum value by adjusting the input voltage,
frequency or load within the ranges that apply to the circuit in which the transformer is used.
For fuse limitation the current shall be up to between 1,70 I n and 1,87 I n , for a circuit breaker
the current shall be the maximum continuous current which the circuit breaker will carry without
operating. Where it is not practicable to operate the transformer under alternating current
conditions, each winding shall be subjected to a direct current of between 1,7 I n and 1,87 I n
considering the current transfer ratios if this increases the current.

Where a self-resetting thermal trip is used, the test shall continue for at least 12 h, otherwise
the test shall continue for at least 6 h or until a non-resetting thermal trip operates.

The acceptance criteria shall be as specified in 9.17.2.3.

9.17.4 Transformers for Level of Protection "ic"

Except where insulation from earth is not required for intrinsic safety for type 20 transformers,
transformers shall be subject to the conditions specified in 5.2.4 and the transformer winding
temperature shall not exceed the permissible value for the class of insulation given in IEC 60085
or the COT of the insulating materials. The temperature of the windings shall be determined
according to 9.3.

10 Routine verifications and tests

10.1 Alternative reduced spacings

Where the alternative spacings of Table 8 column 5 indicate the requirement for a routine
dielectric strength test, the test in 9.6 shall be conducted as the routine test at the voltage
required by 6.9.

As routine tests can only be performed with galvanically separated circuits, representative test
conductors may be included in the design of the printed circuit board for verification that the
intended manufacturing procedure (coating, potting) was successful.

10.2 Routine tests for diode safety barriers

10.2.1 Completed barriers

A routine test shall be carried out on each completed barrier to check correct operation of each
barrier component and the resistance of any fuse. The use of removable links to allow this test
shall be acceptable provided that intrinsic safety is maintained with the links removed.

NOTE Removable links are not generally needed for Level of Protection "ic" safety barriers.

10.2.2 Diodes for 2-diode "ia" barriers

The voltage across the diodes shall be measured as specified by their manufacturer at ambient
temperature before and after the following tests:

a) subject each diode to a temperature of 150 °C for 2 h; and


b) subject each diode to the pulse current test in accordance with 9.16.

10.3 Routine tests for transformers

10.3.1 Levels of Protection "ia" and "ib"

For routine tests, the voltages applied to transformers shall conform to the values given in
Table 26, where U is the voltage determined according to 6.5.5 a). The test voltage shall be
applied for a period of at least 60 s.
– 132 – IEC 60079-11:2023 © IEC 2023

Alternatively, the test may be carried out at 1,2 times the test voltage, but with reduced duration
of at least 1 s.

The applied voltage shall remain constant during the test. The current flowing during the test
shall not increase above that which is expected from the design of the circuit and shall not
exceed 5 mA RMS at any time.

During these tests, there shall be no breakdown of the insulation between windings or between
any winding and the core or the screen.

Table 26 – Routine test voltages for transformers

AC RMS test voltage a

Where applied Mains transformer Non-mains transformer


Between non-intrinsically safe 4 U or 2 500 V, whichever is the 2 U + 1 000 V or 1 500 V, whichever
primary and secondary windings greater is the greater
Between all the windings and the 2 U or 1 000 V, whichever is the 2 U or 500 V, whichever is the
core or screen greater greater
Between each winding which 2 U + 1 000 V or 2 U or 500 V, whichever is the
supplies an intrinsically safe circuit 1 500 V, whichever is the greater greater
and any other winding
Between each intrinsically safe 2 U or 500 V, whichever is the 2 U or 500 V, whichever is the
circuit winding greater greater
a DC voltages of 1,4 times the above AC RMS voltages may be used.

10.3.2 Level of Protection "ic"

For Level of Protection "ic", where there is a routine dielectric strength test in the relevant
industrial standard for the equipment type, this test is acceptable. Where the relevant industrial
standard does not require a routine test, no routine test according to this document is required.
Where no relevant industrial standard exists, the routine tests specified for Levels of Protection
"ia" and "ib" transformers shall be used.

10.4 Routine verification of conformal coating and encapsulation

Apparatus that uses conformal coating or encapsulation as part of the intrinsic safety protection
shall be subjected to a routine verification.

No damage shall be evident to the conformal coating or encapsulation, this includes but is not
limited to;

– Cracks;
– non-homogeneous covering of the encapsulated or coated parts;
– inadmissible shrinkage;
– swelling;
– decomposition;
– failure of adhesion (separation of any adhered parts) or flaking; and
– softening.

Routine verification may be replaced by batch verification where there is confidence in the
manufacturing process, in which case the following criteria based on ISO 2859-1 shall apply:

– For a production batch up to 100, a sampling of 8 shall be inspected with no failures


– For a production batch from 101 to 1 000, a sampling of 32 shall be inspected with no failure
IEC 60079-11:2023 © IEC 2023 – 133 –

– For a production batch from 1 001 up to 10 000, a sampling of 80 shall be inspected with no
failures
– Batches above 10 000 shall be subdivided into smaller batches

If there are any non-compliant inspection results, 100 % of all remaining samples in the batch
shall be inspected. Future batches shall be routinely inspected until confidence is established
to reconsider batch verification.

In cases where destructive testing is used to verify the encapsulation process, verification on
fewer test samples is permitted. If it is not stated in the schedule drawings, this destructive
testing shall take place at least at the beginning and at the end of each production batch.
Representative samples for this verification are permitted.

NOTE Upon non-compliant inspections, reconsideration of this batch testing approach is at the discretion of the
party issuing the involved certificate.

11 Marking

11.1 Intrinsically safe apparatus and associated apparatus

11.1.1 General

Intrinsically safe apparatus and associated apparatus shall carry at least the minimum marking
specified in IEC 60079-0. The text of the warning markings, when applicable, shall be derived
from the text of warning marking table of IEC 60079-0.

Where required by 6.5.6.1, the marking shall include the pressure range.

NOTE Examples of marking are given in Annex H.

11.1.2 Intrinsic safety parameters

Where practicable, all parameters relevant for intrinsic safety should be marked. Where L o and
L o /R o are both marked, the L o /R o ratio should be shown as an alternative to the use of L o , for
example, with an interposing "or".

NOTE Standard symbols for marking and documentation are given in Clause 3 of this document and in IEC 60079-0.

Practical considerations may restrict or preclude the use of italic characters or of subscripts,
and a simplified presentation may be used, for example "Uo" rather than "U o ".

11.1.3 FISCO

For apparatus complying with the requirements of Annex E, each piece of apparatus shall
additionally be marked with the word "FISCO" followed by an indication of its function, such as
'power supply', 'field device' or 'terminator'.

Where apparatus is dual marked so that it can be used in both a FISCO system and a
conventional intrinsically safe system, care shall be taken to differentiate between the FISCO
marking and the marking for the conventional intrinsically safe system.

In the case of FISCO power supplies, output parameters U o , I o , C o , L o , P o and L o /R o and FISCO
field devices or terminators, input and internal parameters U i , I i , C i , L i , P i and L i /R i need not be
marked.
– 134 – IEC 60079-11:2023 © IEC 2023

11.1.4 Marking of connection facilities

Connection facilities, terminal boxes, plugs and sockets of intrinsically safe apparatus and
associated apparatus shall be clearly marked and shall be clearly identifiable. Where a colour
is used for this purpose, it shall be light blue for the intrinsically safe connections.

Where parts of an apparatus or different pieces of apparatus are interconnected using plugs
and sockets, these plugs and sockets shall be identified as containing only intrinsically safe
circuits. Where a colour is used for this purpose, it shall be light blue.

In addition, sufficient and adequate marking shall be provided to ensure correct connection for
the continued intrinsic safety of the whole.

NOTE It may be necessary to include additional labels, for example on or adjacent to plugs and sockets, to achieve
this. If clarity of intention is maintained, the apparatus label may suffice.

11.1.5 Non-hazardous area accessory

Where required by 6.3.5.3, non-hazardous area accessories shall carry at least the following
marking:

a) the name of the manufacturer or their registered trademark;


b) the manufacturer's type identification; and
c) the maximum rated input voltage.

The non-hazardous area accessory shall not include any Ex marking, certificate number or
output parameters U o , I o , C o , L o , P o .

NOTE The intent is to make clear it is not associated apparatus.

11.2 Warning markings

Where any of the following warning markings are required on the apparatus, the text as
described in Table 27, following the word "WARNING," may be replaced by technically
equivalent text. Multiple warnings may be combined into one equivalent warning.

Table 27 – Text of warning markings

Item Reference WARNING Marking


a) 7.12.1 WARNING – USE ONLY YYYYY BATTERIES (where Y is the cell manufacturers name
and the type number of the cell or battery).
b) 7.12.8 WARNING – DO NOT REPLACE BATTERY WHEN AN EXPLOSIVE ATMOSPHERE IS
PRESENT
c) 7.12.1
WARNING – DO NOT CHARGE THE BATTERY IN THE HAZARDOUS AREA

d) 6.3.5.2 WARNING – DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT


IEC 60079-11:2023 © IEC 2023 – 135 –

12 Instructions

12.1 General

In addition to the requirements of IEC 60079-0 the instructions shall include the following
information as applicable:

a) intrinsic safety parameters:


1) power sources: output data such as U o , I o , P o , C o , L o and the permissible L o /R o ratio;
and
2) power receivers: input data such as U i , I i , P i , C i , L i and the L i /R i ratio;
b) the value of U m which may be applied to non-intrinsically safe circuits connection facilities;
c) the maximum rated voltage if required by 5.2.5;
d) any special requirements for installation, live maintenance and use;
NOTE A control drawing is a recommended form of consolidating connection information and special
requirements for installation and use.
e) any conditions which are assumed in determining intrinsic safety, for example that the
voltage is to be supplied from a protective transformer, galvanically isolated power supply
or through a diode safety barrier;
f) the designation of the surfaces of any enclosure only in circumstances where this is relevant
to intrinsic safety;
g) the environmental conditions for which the apparatus is suitable;
h) if separation distances rely upon the enclosure, as in 6.2.3 a) and 6.2.4 a), the IP rating and
the measures necessary to maintain the integrity of the enclosure and entries into
enclosures;
i) permitted non-hazardous area accessories; and
j) For connection facilities with a specified U m , the maximum prospective current allowed for
the circuit, if less than 1 500 A.

These instructions form part of the documentation requirement of IEC 60079-0.

12.2 Specific Conditions of Use

This document permits the use of Specific Conditions of Use as a method of addressing a
specific requirement at the time of installation. In these cases, the certificate number shall
include the suffix "X" in accordance with the marking requirements of IEC 60079-0 and the
Specific Conditions of Use listed on the certificate shall detail how to address the concern.
Multiple Specific Conditions of Use may be combined. The areas of concern that may be
mitigated by using Specific Conditions of Use are shown in Table 28 and are in addition to those
permitted by IEC 60079-0.
– 136 – IEC 60079-11:2023 © IEC 2023

Table 28 – Concerns addressed by Specific Conditions of Use

Item Reference Concern that can be addressed with Specific Conditions of Use
a) 5.2.5 c) The requirements which apply to equipment or systems to be connected to the
connection facilities and the maximum voltage that may be applied between the non-
intrinsically safe connection facilities.
b) 6.2.3 c) The restricted installation conditions.
c) 6.5.3.2 The restricted installation conditions.
d) 6.2.5.1 Only cable glands, thread adapters, and blanking elements conforming to IEC 60079-0
shall be used with the apparatus.
e) 6.5.3.3 The restricted installation conditions.
f) 6.5.6.1 The permitted ambient pressure range.
g) 6.5.9.1 The necessary information regarding the correct installation.
6.9
h) 9.11 The installation requirements.
IEC 60079-11:2023 © IEC 2023 – 137 –

Annex A
(normative)

Spark ignition reference curves

The curves and tables found in this annex are derived from ignition testing of simple linear
circuits. They may be applied in accordance with 9.2 when the circuit being assessed
approximates the simple circuits depicted in Figure A.1 through Figure A.6 as applicable.
Circuits that do not approximate the simple linear circuits shown in these figures require an
alternative assessment: refer to 5.3 for additional requirements. The curves shown in Figure A.1
through Figure A.6 represent a 1,0 safety factor.
– 138 – IEC 60079-11:2023 © IEC 2023

Key
1 Minimum ignition current I (A)
2 Source voltage U (V)

Figure A.1 – Resistive circuits


IEC 60079-11:2023 © IEC 2023 – 139 –

Key
1 Capacitance C (µF)
2 Minimum igniting voltage U (V)

NOTE The curves correspond to values of current-limiting resistance as indicated.

Figure A.2 – Group I capacitive circuits


– 140 – IEC 60079-11:2023 © IEC 2023

Key
1 Capacitance C (µF)
2 Minimum igniting voltage U (V)

Figure A.3 – Group II capacitive circuits


IEC 60079-11:2023 © IEC 2023 – 141 –

Key
1 Inductance L (H)
2 Minimum igniting current I (A)

NOTE 1 The circuit test voltage is 24 V.

NOTE 2 The energy levels indicated refer to the constant energy portion of the curve.

Figure A.4 – Inductive circuits of Group II


– 142 – IEC 60079-11:2023 © IEC 2023

Key
1 Inductance L (mH)
2 Minimum igniting current I (A)
NOTE 1 The curves correspond to values of circuit voltage U as indicated.
NOTE 2 The energy level of 525 µJ refers to the constant energy portion of the curve.

Figure A.5 – Group I inductive circuits


IEC 60079-11:2023 © IEC 2023 – 143 –

Key
1 Inductance L (mH)
2 Minimum igniting current I (A)

NOTE 1 The curves correspond to values of circuit voltage U as indicated.

NOTE 2 The energy level of 40 µJ refers to the constant energy portion of the curve.

Figure A.6 – Group IIC inductive circuits


– 144 – IEC 60079-11:2023 © IEC 2023

Table A.1 – Permitted short circuit current corresponding


to the voltage and the equipment group

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
12,0
12,1 5 000 3 330
12,2 4 720 3 150
12,3 4 460 2 970
12,4 4 210 2 810
12,5 3 980 2 650
12,6 3 770 2 510
12,7 3 560 2 370
12,8 3 370 2 250
12,9 3 190 2 130
13,0 3 020 2 020
13,1 2 870 1 910
13,2 2 720 1 810
13,3 2 580 1 720
13,4 2 450 1 630
13,5 2 320 1 550 5 000 3 330
13,6 2 210 1 470 4 860 3 240
13,7 2 090 1 400 4 720 3 140
13,8 1 990 1 330 4 580 3 050
13,9 1 890 1 260 4 450 2 970
14,0 1 800 1 200 4 330 2 880
14,1 1 750 1 160 4 210 2 800
14,2 1 700 1 130 4 090 2 730
14,3 1 650 1 100 3 980 2 650
14,4 1 600 1 070 3 870 2 580
14,5 1 550 1 040 3 760 2 510
14,6 1 510 1 010 3 660 2 440
14,7 1 470 980 3 560 2 380
14,8 1 430 950 3 470 2 310 5 000 3 330
14,9 1 390 930 3 380 2 250 4 860 3 240
15,0 1 350 900 3 290 2 190 4 730 3 150
15,1 1 310 875 3 200 2 140 4 600 3 070
15,2 1 280 851 3 120 2 080 4 480 2 990
15,3 1 240 828 3 040 2 030 4 360 2 910
15,4 1 210 806 2 960 1 980 4 250 2 830
15,5 1 180 784 2 890 1 920 4 140 2 760
15,6 1 150 769 2 810 1 880 4 030 2 690
IEC 60079-11:2023 © IEC 2023 – 145 –

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
15,7 1 120 744 2 740 1 830 3 920 2 620
15,8 1 090 724 2 680 1 780 3 820 2 550
15,9 1 060 705 2 610 1 740 3 720 2 480
16,0 1 030 687 2 550 1 700 3 630 2 420 5 000 3 330
16,1 1 000 669 2 480 1 660 3 540 2 360 4 830 3 220
16,2 980 652 2 420 1 610 3 450 2 300 4 660 3 110
16,3 950 636 2 360 1 570 3 360 2 240 4 490 2 990
16,4 930 620 2 310 1 540 3 280 2 190 4 320 2 880
16,5 910 604 2 250 1 500 3 200 2 130 4 240 2 830
16,6 880 589 2 200 1 470 3 120 2 080 4 160 2 770
16,7 860 575 2 150 1 430 3 040 2 030 4 080 2 720
16,8 840 560 2 100 1 400 2 970 1 980 4 000 2 670
16,9 820 547 2 050 1 370 2 900 1 930 3 740 2 490
17,0 800 533 2 000 1 340 2 830 1 890 3 480 2 320
17,1 780 523 1 960 1 310 2 760 1 840 3 450 2 300
17,2 770 513 1 930 1 280 2 700 1 800 3 420 2 280
17,3 750 503 1 890 1 260 2 630 1 760 3 390 2 260
17,4 740 493 1 850 1 240 2 570 1 720 3 360 2 240
17,5 730 484 1 820 1 210 2 510 1 680 3 320 2 210
17,6 710 475 1 790 1 190 2 450 1 640 3 300 2 200
17,7 700 466 1 750 1 170 2 400 1 600 3 260 2 170
17,8 690 457 1 720 1 150 2 340 1 560 3 230 2 150
17,9 670 448 1 690 1 130 2 290 1 530 3 200 2 130
18,0 660 440 1 660 1 110 2 240 1 490 3170 2 110
18.1 648 432 1 630 1 087 2 188 1 459 3 083 2 055
18,2 636 424 1 601 1 068 2 139 1 426 3 000 2 000
18,3 625 417 1 573 1 049 2 091 1 394 2 935 1 956
18,4 613 409 1 545 1 030 2 045 1 363 2 871 1 914
18,5 602 402 1 518 1 012 2 000 1 333 2 807 1 871
18,6 592 394 1 491 995 1 967 1 311 2 743 1 828
18,7 581 387 1 466 977 1 935 1 290 2 679 1 786
18,8 571 380 1 441 960 1 903 1 269 2 615 1 743
18,9 561 374 1 416 944 1 872 1 248 2 551 1 700
19,0 551 367 1 392 928 1 842 1 228 2 487 1 658
19,1 541 361 1 368 912 1 812 1 208 2 465 1 643
19,2 532 355 1 345 897 1 784 1 189 2 444 1 629
19,3 523 348 1 323 882 1 755 1 170 2 423 1 615
19,4 514 342 1 301 867 1 727 1 152 2 401 1 600
19,5 505 337 1 279 853 1 700 1 134 2 380 1 586
– 146 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
19,6 496 331 1 258 839 1 673 1 116 2 359 1 572
19,7 484 325 1 237 825 1 648 1 098 2 337 1 558
19,8 480 320 1 217 811 1 622 1 081 2 316 1 544
19,9 472 314 1 197 798 1 597 1 065 2 295 1 530
20,0 464 309 1 177 785 1 572 1 048 2 274 1 516
20,1 456 304 1 158 772 1 549 1 032 2 219 1 479
20,2 448 299 1 140 760 1 525 1 016 2 164 1 443
20,3 441 294 1 122 748 1 502 1 001 2 109 1 406
20,4 434 289 1 104 736 1 479 986 2 054 1 369
20,5 427 285 1 087 724 1 457 971 2 000 1 333
20,6 420 280 1 069 713 1 435 957 1 924 1 283
20,7 413 275 1 053 702 1 414 943 1 849 1 233
20,8 406 271 1 036 691 1 393 929 1 773 1 182
20,9 400 267 1 020 680 1 373 915 1 698 1 132
21,0 394 262 1 004 670 1 353 902 1 623 1 082
21,1 387 258 989 659 1 333 889 1 603 1 069
21,2 381 254 974 649 1 314 876 1 583 1 055
21,3 375 250 959 639 1 295 863 1 564 1 043
21,4 369 246 945 630 1 276 851 1 544 1 029
21,5 364 243 930 620 1 258 839 1 525 1 017
21,6 358 239 916 611 1 240 827 1 505 1 003
21,7 353 235 903 602 1 222 815 1 485 990
21,8 347 231 889 593 1 205 804 1 466 977,3
21,9 342 228 876 584 1 189 792 1 446 964
22,0 337 224 863 575 1 172 781 1 427 951,3
22,1 332 221 851 567 1 156 770 1 394 929,3
22,2 327 218 838 559 1 140 760 1 361 907,3
22,3 322 215 826 551 1 124 749 1 328 885,3
22,4 317 211 814 543 1 109 739 1 296 864
22,5 312 208 802 535 1 093 729 1 281 854
22,6 308 205 791 527 1 078 719 1 267 844,7
22,7 303 202 779 520 1 064 709 1 253 835,3
22,8 299 199 768 512 1 050 700 1 239 826
22,9 294 196 757 505 1 036 690 1 225 816,7
23,0 290 193 747 498 1 022 681 1 211 807,3
23,1 287 191 736 491 1 008 672 1 185 790
23,2 284 189 726 484 995 663 1 160 773,3
23,3 281 187 716 477 982 655 1 135 756,7
23,4 278 185 706 471 969 646 1 110 740
IEC 60079-11:2023 © IEC 2023 – 147 –

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
23,5 275 183 696 464 956 638 1 085 723,3
23,6 272 182 687 458 944 629 1079 719,3
23,7 270 180 677 452 932 621 1 073 715,3
23,8 267 178 668 445 920 613 1 068 712
23,9 264 176 659 439 908 605 1 062 708
24,0 261 174 650 433 896 597 1 057 704,7
24,1 259 173 644 429 885 590 1 048 698,7
24,2 256 171 637 425 873 582 1 040 693,3
24,3 253 169 631 421 862 575 1 032 688
24,4 251 167 625 416 852 568 1 024 682,7
24,5 248 166 618 412 841 561 1 016 677,3
24,6 246 164 612 408 830 554 1 008 672
24,7 244 163 606 404 820 547 1 000 666,7
24,8 241 161 601 400 810 540 991 660,7
24,9 239 159 595 396 800 533 983 655,3
25,0 237 158 589 393 790 527 975 650
25,1 234 156 583 389 780 520 964 642,7
25,2 232 155 578 385 771 514 953 635,3
25,3 230 153 572 381 762 508 942 628
25,4 228 152 567 378 752 502 931 620,7
25,5 226 150 561 374 743 496 920 613,3
25,6 223 149 556 371 734 490 916 610,7
25,7 221 148 551 367 726 484 912 608
25,8 219 146 546 364 717 478 908 605,3
25,9 217 145 541 360 708 472 904 602,7
26,0 215 143 536 357 700 467 900 600
26,1 213 142 531 354 694 463 890 593,3
26,2 211 141 526 350 688 459 881 587,3
26,3 209 139 521 347 683 455 871 580,7
26,4 207 138 516 344 677 451 862 574,7
26,5 205 137 512 341 671 447 853 568,7
26,6 203 136 507 338 666 444 847 564,7
26,7 202 134 502 335 660 440 841 560,7
26,8 200 133 498 332 655 437 835 556,7
26,9 198 132 493 329 649 433 829 552,7
27,0 196 131 489 326 644 429 824 549,3
27,1 194 130 485 323 639 426 818 545,3
27,2 193 128 480 320 634 422 813 542
27,3 191 127 476 317 629 419 808 538,7
– 148 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
27,4 189 126 472 315 624 416 803 535,3
27,5 188 125 468 312 619 412 798 532
27,6 186 124 464 309 614 409 793 528,7
27,7 184 123 460 306 609 406 788 525,3
27,8 183 122 456 304 604 403 783 522
27,9 181 121 452 301 599 399 778 518,7
28,0 180 120 448 299 594 396 773 515,3
28,1 178 119 444 296 590 393 768 512
28,2 176 118 440 293 585 390 764 509,3
28,3 175 117 436 291 581 387 760 506,7
28,4 173 116 433 288 576 384 756 504
28,5 172 115 429 286 572 381 752 501,3
28,6 170 114 425 284 567 378 747 498
28,7 169 113 422 281 563 375 743 495,3
28,8 168 112 418 279 559 372 739 492,7
28,9 166 111 415 277 554 370 735 490
29,0 165 110 411 274 550 367 731 487,3
29,1 163 109 408 272 546 364 728 485,3
29,2 162 108 405 270 542 361 726 484
29,3 161 107 401 268 538 358 724 482,7
29,4 159 106 398 265 534 356 722 481,3
29,5 158 105 395 263 530 353 720 480
29,6 157 105 392 261 526 351 718 478,7
29,7 155 104 388 259 522 348 716 477,3
29,8 154 103 385 257 518 345 714 476
29,9 153 102 382 255 514 343 712 474,7
30,0 152 101 379 253 510 340 710 473,3
30,2 149 99,5 373 249 503 335 690 460
30,4 147 97,9 367 245 496 330 671 447,3
30,6 145 96,3 362 241 489 326 652 434,7
30,8 142 94,8 356 237 482 321 636 424
31,0 140 93,3 350 233 475 317 621 414
31,2 138 92,2 345 230 468 312 614 409,3
31,4 137 91 339 226 462 308 607 404,7
31,6 135 89,9 334 223 455 303 600 400
31,8 133 88,8 329 219 449 299 592 394,7
32,0 132 87,8 324 216 442 295 584 389,3
32,2 130 86,7 319 213 436 291 572 381,3
32,4 129 85,7 315 210 431 287 560 373,3
IEC 60079-11:2023 © IEC 2023 – 149 –

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
32,6 127 84,7 310 207 425 283 548 365,3
32,8 126 83,7 305 204 419 279 536 357,3
33,0 124 82,7 301 201 414 276 525 350
33,2 123 81,7 297 198 408 272 520 346,7
33,4 121 80,8 292 195 403 268 515 343,3
33,6 120 79,8 288 192 398 265 510 340
33,8 118 78,9 284 189 393 262 505 336,7
34,0 117 78 280 187 389 259 500 333,3
34,2 116 77,2 277 185 384 256 491 327,3
34,4 114 76,3 274 183 380 253 482 321,3
34,6 113 75,4 271 181 376 251 473 315,3
34,8 112 74,6 269 179 372 248 464 309,3
35,0 111 73,8 266 177 368 245 455 303,3
35,2 109 73 263 175 364 242 450 300
35,4 108 72,2 260 174 360 240 446 297,3
35,6 107 71,4 258 172 356 237 442 294,7
35,8 106 70,6 255 170 352 235 438 292
36,0 105 69,9 253 168 348 232 434 289,3
36,2 104 69,1 250 167 345 230 431 287,3
36,4 103 68,4 248 165 341 227 429 286
36,6 102 67,7 245 164 337 225 426 284
36,8 100 66,9 243 162 334 223 424 282,7
37,0 99,4 66,2 241 160 330 220 422 281,3
37,2 98,3 65,6 238 159 327 218 419 279,3
37,4 97,3 64,9 236 157 324 216 417 278
37,6 96,3 64,2 234 156 320 214 414 276
37,8 95,3 63,6 231 154 317 211 412 274,7
38,0 94,4 62,9 229 153 314 209 410 273,3
38,2 93,4 62,3 227 151 311 207 408 272
38,4 92,5 61,6 225 150 308 205 407 271,3
38,6 91,5 61 223 149 304 203 405 270
38,8 90,6 60,4 221 147 301 201 404 269,3
39,0 89,7 59,8 219 146 298 199 403 268,7
39,2 88,8 59,2 217 145 296 197 399 266
39,4 88 58,6 215 143 293 195 395 263,3
39,6 87,1 58,1 213 142 290 193 391 260,7
39,8 86,3 57,5 211 141 287 191 387 258
40,0 85,4 57 209 139 284 190 383 255,3
40,5 83,4 55,6 205 136 278 185 362 241,3
– 150 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.1 - Permitted short circuit current


V mA
for Group IIC for Group IIB for Group IIA for Group I
apparatus apparatus apparatus apparatus
with a factor of with a factor of with a factor of with a factor of
safety of safety of safety of safety of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5
41,0 81,4 54,3 200 133 271 181 342 228
41,5 79,6 53 196 131 265 177 336 224
42,0 77,7 51,8 192 128 259 173 331 220,7
42,5 76 50,6 188 125 253 169 321 214
43,0 74,3 49,5 184 122 247 165 312 208
43,5 72,6 48,4 180 120 242 161 307 204,7
44,0 71 47,4 176 117 237 158 303 202
44,5 69,5 46,3 173 115 231 154 294 196
45,0 68 45,3 169 113 227 151 286 190,7
IEC 60079-11:2023 © IEC 2023 – 151 –

Table A.2 – Permitted capacitance corresponding to the voltage


and the equipment group

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

5,0 100
5,1 88
5,2 79
5,3 71
5,4 65
5,5 58
5,6 1 000 54
5,7 860 50
5,8 750 46
5,9 670 43
6,0 600 40 1 000
6,1 535 37 880
6,2 475 34 790
6,3 420 31 720
6,4 370 28 650
6,5 325 25 570
6,6 285 22 500
6,7 250 19,6 430
6,8 220 17,9 380
6,9 200 16,8 335
7,0 175 15,7 300
7,1 155 14,6 268
7,2 136 13,5 240
7,3 120 12,7 216
7,4 110 11,9 195
7,5 100 11,1 174
7,6 92 10,4 160
7,7 85 9,8 145
7,8 79 9,3 130
7,9 74 8,8 115
8,0 69 8,4 100
8,1 65 8,0 90
8,2 61 7,6 81
8,3 56 7,2 73
8,4 54 6,8 66
8,5 51 6,5 60
8,6 49 6,2 55
– 152 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

8,7 47 5,9 50 1 000


8,8 45 5,5 46 730
8,9 42 5,2 43 590
9,0 40 4,9 1 000 40 500
9,1 38 4,6 920 37 446
9,2 36 4,3 850 34 390
9,3 34 4,1 790 31 345
9,4 32 3,9 750 29 300
9,5 30 3,7 700 27 255 1 000
9,6 28 3,6 650 26 210 500
9,7 26 3,5 600 24 170 320
9,8 24 3,3 550 23 135 268
9,9 22 3,2 500 22 115 190
10,0 20,0 3,0 450 20,0 100 180
10,1 18,7 2,87 410 19,4 93 160
10,2 17,8 2,75 380 18,7 88 140
10,3 17,1 2,63 350 18,0 83 120
10,4 16,4 2,52 325 17,4 79 110
10,5 15,7 2,41 300 16,8 75 95
10,6 15,0 2,32 280 16,2 72 90
10,7 14,2 2,23 260 15,6 69 85
10,8 13,5 2,14 240 15,0 66 80
10,9 13,0 2,05 225 14,4 63 70
11,0 12,5 1,97 210 13,8 60 67,5
11,1 11,9 1,90 195 13,2 57,0 60
11,2 11,4 1,84 180 12,6 54,0 58
11,3 10,9 1,79 170 12,1 51,0 54
11,4 10,4 1,71 160 11,7 48,0 52
11,5 10,0 1,64 150 11,2 46,0 48
11,6 9,6 1,59 140 10,8 43,0 46
11,7 9,3 1,54 130 10,3 41,0 42
11,8 9,0 1,50 120 9,9 39,0 40
11,9 8,7 1,45 110 9,4 37,0 38,6
12,0 8,4 1,41 100 9,0 36,0 38
12,1 8,1 1,37 93 8,7 34,0 36,6
12,2 7,9 1,32 87 8,4 33,0 36
12,3 7,6 1,28 81 8,1 31,0 34,3
12,4 7,2 1,24 75 7,9 30,0 34
12,5 7,0 1,2 70 7,7 28,0 32,3
IEC 60079-11:2023 © IEC 2023 – 153 –

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

12,6 6,8 1,15 66 7,4 27,0 32


12,7 6,6 1,10 62 7,1 25,4 30,5
12,8 6,4 1,06 58 6,8 24,2 30
12,9 6,2 1,03 55 6,5 23,2 29
13,0 6,0 1,0 52 6,2 1 000 22,5 28,5
13,1 5,7 0,97 49 6,0 850 21,7 27,5
13,2 5,4 0,94 46 5,8 730 21,0 27
13,3 5,3 0,91 44 5,6 630 20,2 26
13,4 5,1 0,88 42 5,5 560 19,5 25,6
13,5 4,9 0,85 40 5,3 500 19,0 24,8
13,6 4,6 0,82 38 5,2 450 18,6 24,4
13,7 4,4 0,79 36 5,0 420 18,1 23,5
13,8 4,2 0,76 34 4,9 390 17,7 23
13,9 4,1 0,74 32 4,7 360 17,3 22
14,0 4,0 0,73 30 4,60 330 17,0 21,5
14,1 3,9 0,71 29 4,49 300 16,7 20,5
14,2 3,8 0,70 28 4,39 270 16,4 1 000 20
14,3 3,7 0,68 27 4,28 240 16,1 800 19,64
14,4 3,6 0,67 26 4,18 210 15,8 500 19,48
14,5 3,5 0,65 25 4,07 185 15,5 360 19,16
14,6 3,4 0,64 24 3,97 160 15,2 320 19
14,7 3,3 0,62 23 3,86 135 14,9 268 18,6
14,8 3,2 0,61 22 3,76 120 14,6 220 18,4
14,9 3,1 0,59 21 3,65 110 14,3 190 18
15,0 3,0 0,58 20,2 3,55 100 14,0 180 17,8
15,1 2,9 0,57 19,7 3,46 95 13,7 170 17,48
15,2 2,82 0,55 19,2 3,37 91 13,4 160 17,32
15,3 2,76 0,53 18,7 3,28 88 13,1 140 17
15,4 2,68 0,521 18,2 3,19 85 12,8 130 16,8
15,5 2,60 0,508 17,8 3,11 82 12,5 120 16,48
15,6 2,52 0,497 17,4 3,03 79 12,2 110 16,32
15,7 2,45 0,487 17,0 2,95 77 11,9 100 16
15,8 2,38 0,478 16,6 2,88 74 11,6 95 15,8
15,9 2,32 0,469 16,2 2,81 72 11,3 90 15,4
16,0 2,26 0,460 15,8 2,75 70 11,0 87,5 15,2
16,1 2,20 0,451 15,4 2,69 68 10,7 85 14,8
16,2 2,14 0,442 15,0 2,63 66 10,5 80 14,64
16,3 2,08 0,433 14,6 2,57 64 10,2 75 14,32
16,4 2,02 0,424 14,2 2,51 62 10,0 70 14,16
– 154 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

16,5 1,97 0,415 13,8 2,45 60 9,8 67,5 13,8


16,6 1,92 0,406 13,4 2,40 58 9,6 65 13,64
16,7 1,88 0,398 13,0 2,34 56 9,4 60 13,32
16,8 1,84 0,390 12,6 2,29 54 9,3 58 13,16
16,9 1,80 0,382 12,3 2,24 52 9,1 56 12,8
17,0 1,76 0,375 12,0 2,20 50 9,0 54 12,64
17,1 1,71 0,367 11,7 2,15 48 8,8 52 12,32
17,2 1,66 0,360 11,4 2,11 47 8,7 50 12,16
17,3 1,62 0,353 11,1 2,06 45 8,5 48 11,8
17,4 1,59 0,346 10,8 2,02 44 8,4 46 11,6
17,5 1,56 0,339 10,5 1,97 42 8,2 44 11,2
17,6 1,53 0,333 10,2 1,93 40 8,1 42 11
17,7 1,50 0,327 9,9 1,88 39 8,0 40 10,64
17,8 1,47 0,321 9,6 1,84 38 7,9 39,2 10,48
17,9 1,44 0,315 9,3 1,80 37 7,7 38,6 10,16
18,0 1,41 0,309 9,0 1,78 36 7,6 38 10
18,1 1,38 0,303 8,8 1,75 35 7,45 37,3 9,86
18,2 1,35 0,297 8,6 1,72 34 7,31 36,6 9,8
18,3 1,32 0,291 8,4 1,70 33 7,15 36 9,68
18,4 1,29 0,285 8,2 1,69 32 7,0 34,6 9,62
18,5 1,27 0,280 8,0 1,67 31 6,85 34,3 9,5
18,6 1,24 0,275 7,9 1,66 30 6,70 34 9,42
18,7 1,21 0,270 7,8 1,64 29 6,59 32,6 9,28
18,8 1,18 0,266 7,6 1,62 28 6,48 32,3 9,21
18,9 1,15 0,262 7,4 1,60 27 6,39 32 9,07
19,0 1,12 0,258 7,2 1,58 26 6,3 31,2 9
19,1 1,09 0,252 7,0 1,56 25,0 6,21 30,5 8,86
19,2 1,06 0,251 6,8 1,55 24,2 6,12 30 8,8
19,3 1,04 0,248 6,6 1,52 23,6 6,03 29,5 8,68
19,4 1,02 0,244 6,4 1,51 23,0 5,95 29 8,62
19,5 1,00 0,240 6,2 1,49 22,5 5,87 28,5 8,5
19,6 0,98 0,235 6,0 1,47 22,0 5,8 28 8,42
19,7 0,96 0,231 5,9 1,45 21,5 5,72 27,5 8,28
19,8 0,94 0,227 5,8 1,44 21,0 5,65 27 8,21
19,9 0,92 0,223 5,7 1,42 20,5 5,57 26,5 8,07
20,0 0,90 0,220 5,6 1,41 20,0 5,5 26 8
20,1 0,88 0,217 5,5 1,39 19,5 5,42 25,6 7,87
20,2 0,86 0,213 5,4 1,38 19,2 5,35 25,2 7,8
20,3 0,84 0,209 5,3 1,36 18,9 5,27 24,8 7,75
IEC 60079-11:2023 © IEC 2023 – 155 –

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

20,4 0,82 0,206 5,2 1,35 18,6 5,2 24,4 7,62


20,5 0,8 0,203 5,1 1,33 18,3 5,12 24 7,5
20,6 0,78 0,200 5,0 1,32 18,0 5,05 23,5 7,42
20,7 0,76 0,197 4,9 1,31 17,7 4,97 23 7,33
20,8 0,75 0,194 4,8 1,30 17,4 4,9 22,5 7,16
20,9 0,74 0,191 4,7 1,28 17,2 4,84 22 7
21,0 0,73 0,188 4,6 1,27 17,0 4,78 21,5 6,93
21,1 0,72 0,185 4,52 1,25 16,8 4,73 21 6,87
21,2 0,71 0,183 4,45 1,24 16,6 4,68 20,5 6,75
21,3 0,7 0,181 4,39 1,23 16,4 4,62 20 6,62
21,4 0,69 0,179 4,32 1,22 16,2 4,56 19,8 6,56
21,5 0,68 0,176 4,25 1,20 16,0 4,5 19,64 6,5
21,6 0,67 0,174 4,18 1,19 15,8 4,44 19,48 6,37
21,7 0,66 0,172 4,11 1,17 15,6 4,38 19,32 6,25
21,8 0,65 0,169 4,04 1,16 15,4 4,32 19,16 6,18
21,9 0,64 0,167 3,97 1,15 15,2 4,26 19 6,12
22,0 0,63 0,165 3,90 1,14 15,0 4,20 18,8 6
22,1 0,62 0,163 3,83 1,12 14,8 4,14 18,6 5,95
22,2 0,61 0,160 3,76 1,11 14,6 4,08 18,4 5,92
22,3 0,6 0,158 3,69 1,10 14,4 4,03 18,2 5,9
22,4 0,59 0,156 3,62 1,09 14,2 3,98 18 5,85
22,5 0,58 0,154 3,55 1,08 14,0 3,93 17,8 5,8
22,6 0,57 0,152 3,49 1,07 13,8 3,88 17,64 5,77
22,7 0,56 0,149 3,43 1,06 13,6 3,83 17,48 5,75
22,8 0,55 0,147 3,37 1,05 13,4 3,79 17,32 5,7
22,9 0,54 0,145 3,31 1,04 13,2 3,75 17,16 5,65
23,0 0,53 0,143 3,25 1,03 13,0 3,71 17 5,62
23,1 0,521 0,140 3,19 1,02 12,8 3,67 16,8 5,6
23,2 0,513 0,138 3,13 1,01 12,6 3,64 16,54 5,55
23,3 0,505 0,136 3,08 1,0 12,4 3,60 16,48 5,5
23,4 0,497 0,134 3,03 0,99 12,2 3,57 16,32 5,47
23,5 0,49 0,132 2,98 0,98 12,0 3,53 16,16 5,45
23,6 0,484 0,130 2,93 0,97 11,8 3,50 16 5,4
23,7 0,478 0,128 2,88 0,96 11,6 3,46 15,8 5,35
23,8 0,472 0,127 2,83 0,95 11,4 3,42 15,6 5,32
23,9 0,466 0,126 2,78 0,94 11,2 3,38 15,4 5,3
24,0 0,46 0,125 2,75 0,93 11,0 3,35 15,2 5,25
24,1 0,454 0,124 2,71 0,92 10,8 3,31 15 5,2
24,2 0,448 0,122 2,67 0,91 10,7 3,27 14,8 5,17
– 156 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

24,3 0,442 0,120 2,63 0,90 10,5 3,23 14,64 5,15


24,4 0,436 0,119 2,59 0,89 10,3 3,20 14,48 5,1
24,5 0,43 0,118 2,55 0,88 10,2 3,16 14,32 5,05
24,6 0,424 0,116 2,51 0,87 10,0 3,12 14,16 5,02
24,7 0,418 0,115 2,49 0,87 9,9 3,08 14 5,0
24,8 0,412 0,113 2,44 0,86 9,8 3,05 13,8 4,95
24,9 0,406 0,112 2,4 0,85 9,6 3,01 13,64 4,9
25,0 0,4 0,110 2,36 0,84 9,5 2,97 13,48 4,87
25,1 0,395 0,108 2,32 0,83 9,4 2,93 13,32 4,85
25,2 0,390 0,107 2,29 0,82 9,3 2,90 13,16 4,8
25,3 0,385 0,106 2,26 0,82 9,2 2,86 13 4,75
25,4 0,380 0,105 2,23 0,81 9,1 2,82 12,8 4,72
25,5 0,375 0,104 2,20 0,80 9,0 2,78 12,64 4,7
25,6 0,37 0,103 2,17 0,80 8,9 2,75 12,48 4,65
25,7 0,365 0,102 2,14 0,79 8,8 2,71 12,32 4,6
25,8 0,36 0,101 2,11 0,78 8,7 2,67 12,16 4,57
25,9 0,355 0,100 2,08 0,77 8,6 2,63 12 4,55
26,0 0,35 0,099 2,05 0,77 8,5 2,60 11,8 4,5
26,1 0,345 0,098 2,02 0,76 8,4 2,57 11,6 4,45
26,2 0,341 0,097 1,99 0,75 8,3 2,54 11,4 4,42
26,3 0,337 0,097 1,96 0,74 8,2 2,51 11,2 4,4
26,4 0,333 0,096 1,93 0,74 8,1 2,48 11 4,35
26,5 0,329 0,095 1,90 0,73 8,0 2,45 10,8 4,3
26,6 0,325 0,094 1,87 0,73 8,0 2,42 10,64 4,27
26,7 0,321 0,093 1,84 0,72 7,9 2,39 10,48 4,25
26,8 0,317 0,092 1,82 0,72 7,8 2,37 10,32 4,2
26,9 0,313 0,091 1,80 0,71 7,7 2,35 10,16 4,15
27,0 0,309 0,090 1,78 0,705 7,6 2,33 10 4,12
27,1 0,305 0,089 1,76 0,697 7,5 2,31 9,93 4,1
27,2 0,301 0,089 1,74 0,690 7,42 2,30 9,86 4,05
27,3 0,297 0,088 1,72 0,683 7,31 2,28 9,8 4,0
27,4 0,293 0,087 1,71 0,677 7,21 2,26 9,74 3,97
27,5 0,289 0,086 1,70 0,672 7,10 2,24 9,68 3,95
27,6 0,285 0,086 1,69 0,668 7,00 2,22 9,62 3,9
27,7 0,281 0,085 1,68 0,663 6,90 2,20 9,56 3,85
27,8 0,278 0,084 1,67 0,659 6,80 2,18 9,5 3,82
27,9 0,275 0,084 1,66 0,654 6,70 2,16 9,42 3,8
28,0 0,272 0,083 1,65 0,650 6,60 2,15 9,35 3,76
28,1 0,269 0,082 1,63 0,645 6,54 2,13 9,28 3,72
IEC 60079-11:2023 © IEC 2023 – 157 –

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

28,2 0,266 0,081 1,62 0,641 6,48 2,11 9,21 3,70


28,3 0,263 0,08 1,60 0,636 6,42 2,09 9,14 3,68
28,4 0,26 0,079 1,59 0,632 6,36 2,07 9,07 3,64
28,5 0,257 0,078 1,58 0,627 6,30 2,05 9 3,6
28,6 0,255 0,077 1,57 0,623 6,24 2,03 8,93 3,57
28,7 0,253 0,077 1,56 0,618 6,18 2,01 8,86 3,55
28,8 0,251 0,076 1,55 0,614 6,12 2,00 8,8 3,5
28,9 0,249 0,075 1,54 0,609 6,06 1,98 8,74 3,45
29,0 0,247 0,074 1,53 0,605 6,00 1,97 8,68 3,42
29,1 0,244 0,074 1,51 0,600 5,95 1,95 8,62 3,4
29,2 0,241 0,073 1,49 0,596 5,90 1,94 8,56 3,35
29,3 0,238 0,072 1,48 0,591 5,85 1,92 8,5 3,3
29,4 0,235 0,071 1,47 0,587 5,80 1,91 8,42 3,27
29,5 0,232 0,071 1,46 0,582 5,75 1,89 8,35 3,25
29,6 0,229 0,070 1,45 0,578 5,70 1,88 8,28 3,2
29,7 0,226 0,069 1,44 0,573 5,65 1,86 8,21 3,15
29,8 0,224 0,068 1,43 0,569 5,60 1,85 8,14 3,12
29,9 0,222 0,067 1,42 0,564 5,55 1,83 8,07 3,1
30,0 0,220 0,066 1,41 0,560 5,50 1,82 8 3,05
30,2 0,215 0,065 1,39 0,551 5,40 1,79 7,87 2,99
30,4 0,210 0,064 1,37 0,542 5,30 1,76 7,75 2,96
30,6 0,206 0,0626 1,35 0,533 5,20 1,73 7,62 2,93
30,8 0,202 0,0616 1,33 0,524 5,10 1,70 7,5 2,90
31,0 0,198 0,0605 1,32 0,515 5,00 1,67 7,33 2,87
31,2 0,194 0,0596 1,30 0,506 4,90 1,65 7,16 2,84
31,4 0,190 0,0587 1,28 0,497 4,82 1,62 7 2,81
31,6 0,186 0,0578 1,26 0,489 4,74 1,60 6,87 2,78
31,8 0,183 0,0569 1,24 0,482 4,68 1,58 6,75 2,75
32,0 0,180 0,0560 1,23 0,475 4,60 1,56 6,62 2,72
32,2 0,177 0,0551 1,21 0,467 4,52 1,54 6,5 2,69
32,4 0,174 0,0542 1,19 0,460 4,44 1,52 6,37 2,66
32,6 0,171 0,0533 1,17 0,452 4,36 1,50 6,25 2,63
32,8 0,168 0,0524 1,15 0,444 4,28 1,48 6,12 2,6
33,0 0,165 0,0515 1,14 0,437 4,20 1,46 6 2,54
33,2 0,162 0,0506 1,12 0,430 4,12 1,44 5,95 2,49
33,4 0,159 0,0498 1,10 0,424 4,05 1,42 5,9 2,45
33,6 0,156 0,0492 1,09 0,418 3,98 1,41 5,85 2,44
33,8 0,153 0,0486 1,08 0,412 3,91 1,39 5,8 2,42
34,0 0,150 0,048 1,07 0,406 3,85 1,37 5,75 2,4
– 158 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

34,2 0,147 0,0474 1,05 0,401 3,79 1,35 5,7 2,33


34,4 0,144 0,0468 1,04 0,397 3,74 1,33 5,65 2,28
34,6 0,141 0,0462 1,02 0,393 3,69 1,31 5,6 2,26
34,8 0,138 0,0456 1,01 0,390 3,64 1,30 5,55 2,22
35,0 0,135 0,045 1,00 0,387 3,60 1,28 5,5 2,2
35,2 0,133 0,0444 0,99 0,383 3,55 1,26 5,45 2,2
35,4 0,131 0,0438 0,97 0,380 3,50 1,24 5,4 2,2
35,6 0,129 0,0432 0,95 0,376 3,45 1,23 5,35 2,2
35,8 0,127 0,0426 0,94 0,373 3,40 1,21 5,3 2,17
36,0 0,125 0,042 0,93 0,370 3,35 1,20 5,25 2,15
36,2 0,123 0,0414 0,91 0,366 3,30 1,18 5,2 2,15
36,4 0,121 0,0408 0,90 0,363 3,25 1,17 5,15 2,1
36,6 0,119 0,0402 0,89 0,359 3,20 1,150 5,1 2
36,8 0,117 0,0396 0,88 0,356 3,15 1,130 5,05 1,99
37,0 0,115 0,039 0,87 0,353 3,10 1,120 5 1,98
37,2 0,113 0,0384 0,86 0,347 3,05 1,100 4,95 1,96
37,4 0,111 0,0379 0,85 0,344 3,00 1,090 4,9 1,95
37,6 0,109 0,0374 0,84 0,340 2,95 1,080 4,85 1,94
37,8 0,107 0,0369 0,83 0,339 2,90 1,070 4,8 1,93
38,0 0,105 0,0364 0,82 0,336 2,85 1,060 4,75 1,92
38,2 0,103 0,0359 0,81 0,332 2,80 1,040 4,7 1,91
38,4 0,102 0,0354 0,80 0,329 2,75 1,030 4,65 1,9
38,6 0,101 0,0350 0,79 0,326 2,70 1,020 4,6 1,87
38,8 0,100 0,0346 0,78 0,323 2,65 1,010 4,55 1,86
39,0 0,099 0,0342 0,77 0,320 2,60 1,000 4,5 1,85
39,2 0,098 0,0338 0,76 0,317 2,56 0,980 4,45 1,83
39,4 0,097 0,0334 0,75 0,314 2,52 0,970 4,4 1,82
39,6 0,096 0,0331 0,75 0,311 2,48 0,960 4,35 1,8
39,8 0,095 0,0328 0,74 0,308 2,44 0,950 4,3 1,79
40,0 0,094 0,0325 0,73 0,305 2,40 0,940 4,25 1,78
40,2 0,092 0,0322 0,72 0,302 2,37 0,930 4,2 1,76
40,4 0,091 0,0319 0,71 0,299 2,35 0,920 4,15 1,75
40,6 0,090 0,0316 0,70 0,296 2,32 0,910 4,1 1,74
40,8 0,089 0,0313 0,69 0,293 2,30 0,900 4,05 1,73
41,0 0,088 0,0310 0,68 0,290 2,27 0,890 4 1,72
41,2 0,087 0,0307 0,674 0,287 2,25 0,882 3,95 1,7
41,4 0,086 0,0304 0,668 0,284 2,22 0,874 3,9 1,68
41,6 0,085 0,0301 0,662 0,281 2,20 0,866 3,85 1,67
41,8 0,084 0,0299 0,656 0,278 2,17 0,858 3,8 1,66
IEC 60079-11:2023 © IEC 2023 – 159 –

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

42,0 0,083 0,0297 0,650 0,275 2,15 0,850 3,75 1,65


42,2 0,082 0,0294 0,644 0,272 2,12 0,842 3,72 1,62
42,4 0,081 0,0292 0,638 0,269 2,10 0,834 3,68 1,61
42,6 0,079 0,0289 0,632 0,266 2,07 0,826 3,64 1,6
42,8 0,078 0,0286 0,626 0,264 2,05 0,818 3,6 1,59
43,0 0,077 0,0284 0,620 0,262 2,02 0,810 3,55 1,58
43,2 0,076 0,0281 0,614 0,259 2,00 0,802 3,5 1,56
43,4 0,075 0,0279 0,608 0,257 1,98 0,794 3,45 1,55
43,6 0,074 0,0276 0,602 0,254 1,96 0,786 3,4 1,54
43,8 0,073 0,0273 0,596 0,252 1,94 0,778 3,35 1,53
44,0 0,072 0,0271 0,590 0,25 1,92 0,770 3,3 1,52
44,2 0,071 0,0268 0,584 0,248 1,90 0,762 3,25 1,5
44,4 0,070 0,0266 0,578 0,246 1,88 0,754 3,2 1,48
44,6 0,069 0,0263 0,572 0,244 1,86 0,746 3,15 1,47
44,8 0,068 0,0261 0,566 0,242 1,84 0,738 3,1 1,46
45,0 0,067 0,0259 0,560 0,240 1,82 0,730 3,05 1,45
45,2 0,066 0,0257 0,554 0,238 1,80 0,722 3 1,42
45,4 0,065 0,0254 0,548 0,236 1,78 0,714 2,98 1,41
45,6 0,064 0,0251 0,542 0,234 1,76 0,706 2,96 1,4
45,8 0,063 0,0249 0,536 0,232 1,74 0,698 2,94 1,39
46,0 0,0623 0,0247 0,530 0,230 1,72 0,690 2,92 1,38
46,2 0,0616 0,0244 0,524 0,228 1,70 0,682 2,9 1,36
46,4 0,0609 0,0242 0,518 0,226 1,68 0,674 2,88 1,35
46,6 0,0602 0,0239 0,512 0,224 1,67 0,666 2,86 1,34
46,8 0,0596 0,0237 0,506 0,222 1,65 0,658 2,84 1,33
47,0 0,0590 0,0235 0,500 0,220 1,63 0,650 2,82 1,32
47,2 0,0584 0,0232 0,495 0,218 1,61 0,644 2,8 1,3
47,4 0,0578 0,0229 0,490 0,216 1,60 0,638 2,78 1,28
47,6 0,0572 0,0227 0,485 0,214 1,59 0,632 2,76 1,27
47,8 0,0566 0,0225 0,480 0,212 1,57 0,626 2,74 1,26
48,0 0,0560 0,0223 0,475 0,210 1,56 0,620 2,72 1,25
48,2 0,0554 0,0220 0,470 0,208 1,54 0,614 2,7 1,22
48,4 0,0548 0,0218 0,465 0,206 1,53 0,609 2,68 1,21
48,6 0,0542 0,0215 0,460 0,205 1,52 0,604 2,66 1,2
48,8 0,0536 0,0213 0,455 0,203 1,50 0,599 2,64 1,19
49,0 0,0530 0,0211 0,450 0,201 1,49 0,594 2,62 1,18
49,2 0,0524 0,0208 0,445 0,198 1,48 0,589 2,6 1,16
49,4 0,0518 0,0206 0,440 0,197 1,46 0,584 2,56 1,15
49,6 0,0512 0,0204 0,435 0,196 1,45 0,579 2,52 1,14
– 160 – IEC 60079-11:2023 © IEC 2023

Voltage Table A.2 - Permitted capacitance


V µF
for Group IIC for Group IIB for Group IIA for Group I apparatus
apparatus apparatus apparatus
with a factor of safety with a factor of safety with a factor of safety with a factor of safety
of of of of
×1 ×1,5 ×1 ×1,5 ×1 ×1,5 ×1 ×1,5

49,8 0,0506 0,0202 0,430 0,194 1,44 0,574 2,46 1,13


50,0 0,0500 0,0200 0,425 0,193 1,43 0,570 2,46 1,12
50,5 0,0490 0,0194 0,420 0,190 1,40 0,558 2,43 1,1
51,0 0,0480 0,0190 0,415 0,187 1,37 0,547 2,4 1,08
51,5 0,0470 0,0186 0,407 0,184 1,34 0,535 2,3 1,02
52,0 0,0460 0,0183 0,400 0,181 1,31 0,524 2,25 1
52,5 0,0450 0,0178 0,392 0,178 1,28 0,512 2,2 0,99
53,0 0,0440 0,0174 0,385 0,175 1,25 0,501 2,2 0,97
53,5 0,0430 0,0170 0,380 0,172 1,22 0,490 2,2 0,96
54,0 0,0420 0,0168 0,375 0,170 1,20 0,479 2,15 0,95
54,5 0,0410 0,0166 0,367 0,168 1,18 0,468 2,15 0,94
55,0 0,0400 0,0165 0,360 0,166 1,16 0,457 2 0,94
IEC 60079-11:2023 © IEC 2023 – 161 –

Annex B
(normative)

Spark test apparatus for intrinsically safe circuits

B.1 Principle

The circuit to be tested is connected to the contacts of the spark test apparatus, which are in
an explosion chamber that is filled with an explosive test mixture.

The parameters of the circuit are adjusted to achieve the prescribed safety factor and a test is
made to determine whether or not ignition of the explosive test mixture takes place within a
defined number of operations of the contact system.

Except where otherwise specified, the tolerance on mechanical dimensions of the machined
parts is ±2 % and that of voltages and current is ±1 %.

B.2 Spark test apparatus

The spark test apparatus shall consist of a contact arrangement in an explosion chamber having
a volume of at least 250 cm 3 . It is arranged to produce make-sparks and break-sparks in the
prescribed explosive test mixture.

NOTE 1 An example of a practical design of the spark test apparatus is shown in Figure B.4. (For the contact
arrangement, see Figure B.1, Figure B.2 and Figure B.3.)

One of the two contact electrodes shall consist of a rotating cadmium contact disc with two slots
as in Figure B.2.

The spark test apparatus described in B.2 refers to the 3 A test current limited apparatus, and
B.7 describes the 10 A test current limited apparatus.

The other contact electrode consists of four tungsten contact wires with a diameter of
(0,2 ± 0,02) mm clamped on a circle of 50 mm diameter to an electrode holder (made of brass
or other suitable material as in Figure B.3).

NOTE 2 It is advantageous to round off the corners of the electrode holder slightly at the points where the wires
are clamped to avoid premature breakage of the wires at the sharp edge.

The contact arrangement shall be mounted as shown in Figure B.1. The electrode holder rotates
so that the tungsten contact wires slide over the slotted cadmium disc. The distance between
the electrode holder and the cadmium disc is 10 mm. The free length of the contact wires is
11 mm. The contact wires are straight and fitted so as to be normal to the surface of the
cadmium disc when not in contact with it.

The axes of the shafts driving the cadmium disc and the electrode holder are 31 mm apart and
are electrically insulated from each other and from the baseplate of the spark test apparatus.
The current is led in and out through sliding contacts on the shafts which are geared together
by non-conductive gears with a ratio of 50:12.

The electrode holder shall rotate at between 78 r/min and 82 r/min by an electric motor, with
suitable reduction gearing if necessary. The cadmium disc is turned more slowly in the opposite
direction.

Gas-tight bearing bushes in the baseplate are required unless a gas flow system is used.
– 162 – IEC 60079-11:2023 © IEC 2023

Either a counting or a timing device shall be used to determine the number of revolutions of the
shaft of the electrode holder.

NOTE 3 It is advantageous to stop the driving motor, or at least the counting device, automatically after an ignition
of the explosive mixture, for example by means of a photocell or a pressure switch.

The explosion chamber shall be capable of withstanding an explosion pressure of at least


1 500 kPa (15 bar) except where provision is made to release the explosion pressure.

At the terminals of the contact arrangement, the self-capacitance of the spark test apparatus
shall not exceed 30 pF with the contacts open. The resistance shall not exceed 0,15 Ω at a
current of 1 A DC and the self-inductance shall not exceed 3 µH with the contacts closed.

B.3 Spark test apparatus sensitivity

When the sensitivity is not as specified, one or more of the following may be conducted until
the required sensitivity is achieved:

a) check the parameters of the calibration circuit;


b) check the composition of the explosive test mixture;
c) clean the tungsten wires;
d) replace the tungsten wires;
e) connect the terminals to a 95 mH / 24 V / 100 mA circuit as specified in 9.1.3 and run the
spark test apparatus with the contacts in air for 20 000 revolutions of the electrode holder;
f) replace the cadmium disc and calibrate the spark test apparatus in accordance with 9.1.3.

B.4 Preparation and cleaning of tungsten wires

Tungsten is a very brittle material and tungsten wires often tend to split at the ends after a
relatively short period of operation.

To resolve this difficulty, one of the following procedures shall be followed.

a) Fuse the ends of the tungsten wires in a simple device as shown in Figure B.5. This forms
a small sphere on each wire which shall be removed, for example by slight pressure by
tweezers.
NOTE 1 When prepared in this way, it is found that, on average, the contact wires have to be changed after
about 12 500 revolutions.
b) Cut the tungsten wires with a shearing action, for example using heavy duty scissors in good
condition.

The wires are then mounted in the electrode holder and manually cleaned by rubbing the
surface, including the end of the wire, with grade 0 emery cloth or similar.

NOTE 2 It is advantageous to remove the electrode holder from the spark test apparatus when cleaning the wires.

Experience has shown that, in order to stabilize the sensitivity during use, it is advantageous
to clean and straighten the wires at regular intervals. The interval chosen depends on the rate
at which deposits form on the wires. This rate depends on the circuit being tested. A wire shall
be replaced if the end of the wire is split or if the wire cannot be straightened.
IEC 60079-11:2023 © IEC 2023 – 163 –

B.5 Conditioning a new cadmium disc

The following procedure is recommended for conditioning a new cadmium disc to stabilize the
sensitivity of the spark test apparatus:

a) fit the new disc into the spark test apparatus;


b) connect the terminals to a 95 mH / 24 V / 100 mA circuit as specified in 9.1.3 and operate
the test apparatus with air in the chamber and the contacts mounted in accordance with
Figure B.1 for a minimum of 20 000 revolutions of the electrode holder;
c) fit new tungsten wires prepared and cleaned in accordance with B.4 and connect the spark
test apparatus to a 2 µF non-electrolytic capacitor charged through a 2 kΩ resistor;
d) using the Group IIA (or Group I) explosive test mixture conforming to 9.1.3.1, apply 70 V (or
95 V for Group I) to the capacitive circuit and operate the spark test apparatus for a minimum
of 400 revolutions of the electrode holder or until ignition occurs. If no ignition takes place,
check the gas mixture, replace wires, or check the spark test apparatus. When ignition
occurs, reduce the voltage in steps of 5 V and repeat. Repeat until no ignition takes place;
e) the voltage at which ignition shall be obtained to be 45 V for Group IIA (55 V for Group I)
and the voltage at which no ignition takes place shall be 40 V for Group IIA (50 V for
Group I).

B.6 Limitations of the spark test apparatus

Except as permitted by B.7, the use of the spark test apparatus shall be limited to the testing
of intrinsically safe circuits with the following parameters:

a) a test current not exceeding 3 A;


b) resistive or capacitive circuits where the operating voltage does not exceed 300 V;
c) inductive circuits where the inductance does not exceed 1 H;
d) for circuits up to 1,5 MHz

The spark test apparatus may be successfully applied to circuits exceeding these limits but
variations in sensitivity might occur.

If the test current exceeds 3 A, the temperature rise and cadmium coating of the tungsten wires
might lead to additional ignition effects invalidating the test result.

With inductive circuits, care should be exercised that self-inductance and circuit time constants
do not adversely affect the results.

Capacitive and inductive circuits with large time constants may be tested, for example by
reducing the speed at which the spark test apparatus is driven. Capacitive circuits may be
tested by removing two or three of the tungsten wires. Attention is drawn to the fact that reducing
the speed of the spark test apparatus may alter its sensitivity.

The spark test apparatus might not be suitable for the testing of circuits, which shut off the
current or reduce the electrical values as a result of making or breaking contact in the spark
test apparatus during the required number of revolutions. Such circuits shall be modified for the
test to deliver the worst-case output conditions throughout the test.

NOTE For the test of such circuits Annex D and Annex F provide further information.
– 164 – IEC 60079-11:2023 © IEC 2023

B.7 Modification of spark test apparatus for use at higher currents

Test currents of 3 A to 10 A may be tested in the spark test apparatus when it is modified as
follows:

The tungsten wires shall be replaced by wires with diameter increased from 0,2 mm to
(0,4 ± 0,03) mm and the free length reduced to 10,5 mm.

NOTE 1 The reduction in free length reduces the wear on the cadmium disc.

The total resistance of the spark test apparatus including the commutation contact resistance
shall be reduced to less than 100 mΩ or the circuit under test shall be modified to compensate
for the internal resistance of the spark test apparatus.

NOTE 2 Brushes of the type used in the automobile industry combined with brass sleeves on the spark test
apparatus shafts so as to increase the contact area have been found to be one practical solution to reduce the
contact resistance.

The total inductance of the spark test apparatus and the inductance of the interconnection to
the circuit under test shall be minimized. A maximum value of 1 µH shall be achieved.

The spark test apparatus can be used for higher currents but special care in interpreting the
results is necessary.
IEC 60079-11:2023 © IEC 2023 – 165 –

Dimensions in millimetres

Key
1 Connection for circuit under test

Figure B.1 – Spark test apparatus for intrinsically safe circuits


– 166 – IEC 60079-11:2023 © IEC 2023

Dimensions in millimetres

Figure B.2 – Cadmium contact disc

Dimensions in millimetres

Figure B.3 – Wire holder


IEC 60079-11:2023 © IEC 2023 – 167 –

Key
1 Insulating plate 10 Pressure plate
2 Current connection 11 Clamp
3 Insulated bolt 12 Chamber
4 Insulated bearing 13 Cadmium contact disc
5 Gas outlet 14 Rubber seal
6 Base plate 15 Gas inlets
7 Contact wire 16 Gear wheel drive 50:12
8 Wire holder 17 Insulated coupling
9 Clamping screw 18 Drive motor with reduction gears 80 r/min

Figure B.4 – Example of a practical design of spark test apparatus


– 168 – IEC 60079-11:2023 © IEC 2023

Dimensions in millimetres

Key
1 Current feed 3 Tungsten wire
2 Copper block 4 Insulating plate

NOTE Remove melted droplets with tweezers.

Figure B.5 – Arrangement for fusing tungsten wires


IEC 60079-11:2023 © IEC 2023 – 169 –

Annex C
(informative)

Measurement of creepage distances, clearances and separation distances


through casting compound and through solid insulation

C.1 Clearances and separation distances through casting compound and


through solid insulation

The voltage to be used should be determined in accordance with 6.5.5.

The clearance is taken as the shortest distance in air between two conductive parts. Where
there is an insulating part according to this standard, for example an insulating partition
conforming to 6.5.10, between the conductive parts, the distance is measured along the path
which will be taken by a stretched piece of string as can be seen in Figure C.1.

Key
1 Conductor
2 Clearance
3 Insulating partition

Figure C.1 – Measurement of clearance

Where the distance between the conductive parts is partly clearance and partly separation
distance through casting compound and/or solid insulation, the equivalent clearance or
separation distance through casting compound can be calculated in the following manner. The
value can then be compared with the value in the relevant column of Table 7, Table 8 or Table 9
as applicable.

Key
1 Conductor B separation distance through casting compound
A Clearance C Separation through solid insulation

Figure C.2 – Measurement of composite distances


– 170 – IEC 60079-11:2023 © IEC 2023

In Figure C.2, if A is less than the applicable value of Table 7, the distances that make up the
composite separation should be converted to a percentage of their appropriate figure in Table 7.
Any percentage less than 33,3 % should be ignored, the rest added. If the result is 100 % or
more then the separation is infallible.

For Levels of Protection "ia" and "ib", If the result is between 33,3 % and 100 % then failure of
the separation is a countable fault. For Level of Protection "ic", if the result is less than 100 %
then the separation is not permitted to be used to maintain intrinsic safety.

For example, if the separation voltage is 25 V, and distances are A = 1,0 mm, B = 0,25 mm and
C = 0,2 mm then the calculation is as follows:

A = (1,0 mm / 2,0 mm) × 100 % = 50,0 %


B = (0,25 mm / 0,7 mm) × 100 % = 35,7 %
C = (0,2 mm / 0,5 mm) × 100 % = 40,0 %
Total = 125,7 %

As this is greater than 100 %, the separation is infallible.

A similar consideration can be used for Table 8 and Table 9 but applying the requirements from
6.5.7 for Table 8 and Table 9 instead of the requirements for Table 7.

C.2 Creepage distances

The voltage to be used is determined in accordance with 6.5.5.

Creepage distances have to be measured along the surface of insulation and, therefore, are
measured as shown in the following sketch:

Key

1 Substrate 3 Insulating partition


2 Groove 4 Cement

Figure C.3 – Measurement of creepage

The following measurements should be made as shown in Figure C.3:

a) the creepage distance should be measured around any intentional groove in the surface,
providing that the width of the groove is at least the applicable value for X in accordance
with 6.5.6.4;
b) where an insulating partition conforming to 6.5.10 is inserted but not cemented in, the
creepage distance should be measured either over or under the partition, whichever gives
the smaller value;
c) if the partition described in b) is cemented in, then the creepage distance should always be
measured over the partition.
IEC 60079-11:2023 © IEC 2023 – 171 –

Key
1 Conformal coating
2 Conductor
3 Substrate
A Distance under conformal coating
B Distance with no coating

Figure C.4 – Composite separation including creepage

When conformal coating is used to reduce the required creepage distances, and only part of
the separation distance is coated as shown in Figure C.4, the total effective separation is
calculated by calculating the percentage of distance A of the appropriate value in column 6 of
Table 7 (or column 4 or 5 of Table 8, or column 4 Table 9), calculating the percentage of
distance B of the appropriate value in column 5 (or column 3 of Table 8 or Table 9), and adding
the two percentages together.

C.3 Examples for the application of an ambient pressure correction factor

Dimensions in millimetres

Key
1 PCB
2 Electrical component
3 Coating

Figure C.5 – PCB with two coated components designed


for ambient pressure 60 kPa to 110 kPa

The following assumes an ambient pressure range of 60 kPa to 110 kPa, a voltage of 375 V
between the two components, and Level of Protection "ia" or "ib.
– 172 – IEC 60079-11:2023 © IEC 2023

Distances with reference to Table 7:

Clearance for 80 kPa to 110 kPa 6,0 mm


Clearance for 60 kPa to 110 kPa = 6,0 mm × 1,34 8,0 mm
Creepage distance 10,0 mm
Distance under coating 3,3 mm

For Figure C.5:

Distance under coating consists of two distances of 1,1 mm, which are both ≥ ⅓ of 3,3 mm
so can be used as composite separation.
The 3,4 mm is both composite clearance and creepage. Since the allowed creepage
distance is greater than the allowed clearance, the 3,4 mm need only be considered as a
clearance.
Clearance of 3,4 mm is ≥ ⅓ of 8,0 mm so can be used as composite separation.
So overall composite separation with 3.4 mm as clearance is:
distance under coating / 3,3 mm + clearance / 8,0 mm
= (1,1 + 1,1) / 3,3 + 3,4 / 8,0 = 109,1 %.
Creepage of 3,4 mm is ≥ ⅓ of 10,0 mm so can be used as composite separation.
So overall composite separation with 3.4 mm as creepage is:
distance under coating / 3,3 mm + creepage / 10,0 mm
= (1,1 + 1,1) / 3,3 + 3,4 / 10,0 = 100,6 %.
Hence this passes the assessment.

For Figure C.6:

Clearance of 9,0 mm is greater than the allowed 8,0 mm.


Creepage distance 10,0 mm is equal to the allowed distance.
Hence this passes the assessment.
Dimensions in millimetres

Key
1 PCB
2 Electrical component
3 Slot
NOTE The two electrical components belong to different electrical circuits to be separated for voltages up to
375 V peak .

Figure C.6 – PCB with 3 mm slot designed for ambient pressure 60 kPa to 110 kPa
IEC 60079-11:2023 © IEC 2023 – 173 –

EXAMPLE

Creepage in accordance with Table 7 or Table 8: 10 mm

Clearance in accordance with Table 7 or Table 8: 6 mm × 1,34 = 8,04 mm (with 1,34 factor for associated
apparatus in pressure range 60 kPa to 110 kPa)
– 174 – IEC 60079-11:2023 © IEC 2023

Annex D
(normative)

Excess transient energy test

D.1 Overview

Annex D defines the analysis and measurements required to establish that, during the time that
controlled semiconductor current or voltage limitation takes to respond to changes in the supply
or load, the energy released in the spark is sufficiently unlikely to cause an ignition, considering
the applicable EPL, output characteristics, equipment group and safety factor.

Measurement of transient output energy should follow the guidance in this annex as closely as
is practical, taking into account that it provides generic recommendations which may not be
suitable in all cases. The search for the maximum transient energy can take a large number of
tests with different load and source combinations. This testing should be kept to a practical limit
taking into consideration the margin of safety found and the Level of Protection required. The
maximum transient output energy under the conditions specified in 5.2 can be affected by
variations in manufacturing tolerances, voltage, current, response time, thresholds, timing of
semiconductors, applied faults and loads, and temperature. The representative circuit and the
test setup should take reasonable measures to apply the most incendive values within these
tolerances.

The measurement is of the transient energy out from a power supply into an intrinsically safe
load. It does not include energy that might be available from the load, hence the position of the
current probe in Figure D.1. For example, a short circuit of the output of the supply might include
energy from both the supply and the load, but only the energy from the supply is considered in
the analysis and measurement.

Although the tests require repeating with different sources and loads, there is no requirement
to repeat these tests on more than one circuit.

Consideration should be given to the transient response to two types of changes that can cause
the controlled semiconductor limitation to activate: a change in the supply to the circuit
(upstream), and a change to the load (downstream). Normally a change to the supply is required
for controlled semiconductor voltage limitation, and a change to the load is required for
controlled semiconductor current limitation. However, both should be considered for all circuits
as, for example, an open-circuit fault in the load can cause a voltage regulator in the circuit
under test to overshoot and exceed the steady state voltage limit.

Table D.1 provides the energy limits considered as sufficiently unlikely to cause an ignition for
the particular equipment group.

Table D.1 – Energy limits by equipment group

Equipment Group Transient energy


Group I 260 μJ
Group IIA 160 μJ
Group IIB 80 μJ
Group IIC 20 μJ
Group III 80 μJ
IEC 60079-11:2023 © IEC 2023 – 175 –

D.2 Circuit configuration

Figure D.1 provides a combined representation of possible circuit configurations and test setup
for both supply change test (D.6) using switch (1) and load change test (D.7) using switch (10).
Where a circuit does not correlate to this configuration, a suitable alternative test setup should
be used.

Key
1 supply change test switch
2 R S , supply source resistance (if any)

3 semiconductor controlled series or shunt current limit for intrinsic safety (may have redundancy)
4 voltage regulator which may be for functional purposes or intrinsic safety
5 shunt voltage limitation, either controlled semiconductor, or diode clamp
6 semiconductor controlled current limit for intrinsic safety (may have redundancy)
7 R CL , output resistor at the lowest resistance defined by the scheduled drawings

8 current probe
9 permanent load (which may include L and C as applicable)
10 load change test switch
11 switched load (which may include L and C as applicable)
12 voltage probe
13 oscilloscope

Items within the dotted line that are not present in the circuit under test or need to be omitted under fault conditions
should not be included.

Figure D.1 – Example circuit configuration

Additional parameters referenced in this annex are as follows:

U MAX is the maximum voltage that the supply to the circuit under test could be subjected to
under the conditions specified in 5.2.
U IN is the nominal voltage for the test prior to the application of a change to the supply.
During tests, lower values of U IN might be required to establish the worst-case energy
measurement.
U LIM is the maximum controlled or uncontrolled voltage limitation provided at (5) used for the
steady state assessment of 5.3.6. At connection facilities, U o = U LIM
I LIM is the maximum controlled or uncontrolled current limitation provided at (3) or (6) used
for the steady state assessment of 5.3.6. At connection facilities, I o = I LIM
P LIM is the peak power of the permitted steady state output characteristic of the circuit taking
into account the required safety factor

A controlled semiconductor limitation circuit may be designed to have lower voltage or current
trip points than the voltage or current limits used for the steady state assessment of 5.3.6.
– 176 – IEC 60079-11:2023 © IEC 2023

EXAMPLE Where U LIM is determined as 12 V for a voltage triggered crowbar, in production the crowbar can be
designed to trigger at a maximum of 11 V and hence there is 1 V margin before the U LIM is exceeded. This can
provide stability of the circuit in the field.

Where controlled semiconductor limitation circuits use redundancy to comply with the countable
fault requirements of 5.2, and where interaction between redundant circuits might invalidate the
tests, they should be repeated with the redundant circuits both enabled and disabled. Other
than this consideration of redundant circuits, it is not necessary to apply more countable faults
than required by 5.2 when considering faults in both the supply and load.

Components that are present for functional reasons and on which intrinsic safety does not
depend should be either left in or removed from the circuit depending on which produces the
most onerous result of the test. For example, the voltage regulator at (4) might be considered
a short circuit under the conditions specified in 5.2, and hence should be replaced with a short
circuit for the test. U IN would then be set accordingly to provide the range of voltage outputs
possible from the regulator.

D.3 Test equipment

The tests require the capability to measure the current and voltage at a frequency of at least
100 MHz. A digital storage oscilloscope (13) with a bandwidth of at least 100 MHz. The
oscilloscope is typically capable of producing a trace of the product of two channels and of
integration between user defined points in time. If these functions are not available, then they
may be calculated by other means.

The output current should be measured using a galvanically isolated oscilloscope current probe
or clamp (8) of suitable bandwidth and the output voltage measured using a voltage probe (12)
with an impedance of at least 1 MΩ.

NOTE The suitability of the bandwidth of the current probe can be determined by comparison with the rise time of
the measured current signal.

The oscilloscope should be set to trigger from a suitable point on either the current or voltage
channel as applicable for the test. The oscilloscope should be set to record sufficient pre-trigger
time to ensure that the whole of the excess transient energy is included in the assessment of
the result.

Switching of source voltage (1) or load (10) should be made with a non-bouncing switching
device such as a MOSFET or mercury switch which has a sufficient switching speed. This
should be verified from the switching profile once the test has been run.

EXAMPLE A switching device that switches within 5% of the time that would be required for the transient operation
of the circuit is suitable for this test.

The voltage across the switching device when in the on state should be limited to avoid
interference with the result of the test. This can be achieved either by a low on-state resistance
or low saturation voltage to ensure that the switching device voltage is less than 5 % of the
applied voltage, or for supply change tests, by increasing U MAX to compensate for the switch
voltage.
IEC 60079-11:2023 © IEC 2023 – 177 –

D.4 Test load

Test loads for connection at the output of the circuit under test (9) and (11) should be selected
to produce the maximum energy in the output transient during the test, and this normally
requires experimentation. The type and size of the loads will vary depending on the circuit and
its input conditions. For example, this could be any combination of:

a) a Zener diode with an avalanche voltage of the next available voltage below U LIM ;
b) a resistor;
c) the capacitance or inductance for the circuit (for example, including C o and L o at connection
facilities);
d) constant current loads.

Steady state loads (9) should not cause activation of any voltage or current limitation prior to
the closing of the fault simulating switch (1) or (10).

D.5 Supply voltage

The steady state supply voltage (U IN ) should be representative of the supply under the
conditions specified in 5.2, including the source resistance (R S ) and any inductance or
capacitance. This may be based on a bench top power supply. The voltage should be varied
during the test from 0 V to the highest voltage available to the circuit, or the highest voltage
that does not cause a voltage limiter under test (5) to operate, whichever is lower.

For the supply change test, the fault voltage (U MAX) can be supplied from a benchtop power
supply and should be varied during the test as the maximum transient energy might occur with
U MAX set anywhere between U IN and the maximum supply voltage to the circuit under the
conditions specified in 5.2.

EXAMPLES
– for associated apparatus U MAX might be voltages up to U m

– the most onerous condition might be a short circuit of a voltage regulator at (4)
– the most onerous condition might be due to the failure of a control circuit operating where the output is from
the secondary side of a transformer, and the control signal varies the drive of the primary.

D.6 Supply change tests

For a test of the response to a change in the supply, the fault voltage (U MAX) should be switched
into the circuit using the non-bouncing switching device (1) and the voltage across the load and
current through the load recorded over time by the oscilloscope.

Variation of combinations of both steady state and fault voltages (U IN , U MAX) as well as the
load (9) should be considered.

For Levels of Protection "ia" and "ib", test conditions should include measuring the transient
output energy during both power up and power down of the equipment. This requires de-
energising the steady state voltage (U IN ).
– 178 – IEC 60079-11:2023 © IEC 2023

D.7 Load change tests

For a test of the response to a change in the load, the steady state load at (9) should be modified
by switching the modifying load (11) into or out of the circuit using the load switch (10). The
voltage across the load and total current in the combined loads (9) and (11) should be recorded
over time by the oscilloscope.

Different combinations of various steady state voltages (U IN up to U LIM ), and steady state loads
(9) should be considered with the transient load (11).

D.8 Transient energy calculation

Figure D.2 provides examples of output waveforms measured during a load change test of a
controlled semiconductor current limitation circuit.

a) For series-controlled semiconductor current limitation in Levels of Protection "ia", the energy
determined during the time t when U LIM or I LIM are exceeded should be within the values in
Table D.1 (see Figure D.2a).
Where it can be demonstrated that intrinsic safety is maintained, higher energy limits may
be used.
EXAMPLE The transfer of an assessment of an equivalent circuit verified by means of the spark test apparatus.
b) For circuits other than a), the energy in excess of that derived from P LIM (see Figure D.2b)
determined during the time t when U LIM or I LIM are exceeded should be within the values in
Table D.1.
NOTE As there is limited information on the spark ignition risk presented by a transient during controlled
semiconductor limitation, ongoing work might result in future editions in energy limits that are not related to the
steady state power, hence result in less permitted transient energy.

Where there is ringing, the time t can comprise more than one section.
IEC 60079-11:2023 © IEC 2023 – 179 –

a – Example total transient output energy b – Example excess transient energy output

Key
1 Measured output voltage
2 Measured load current
3 Measured output power (Voltage x Current on oscilloscope
4 I LIM
5 U LIM
6 P LIM
7 Time t
8 Transient output energy is given by this area.
9 Excess transient output energy is given by this area.

Figure D.2 – Example output voltage, current, power and energy measured
during a load transient
– 180 – IEC 60079-11:2023 © IEC 2023

Annex E
(normative)

FISCO – Apparatus requirements

E.1 Overview

Annex E contains the details of the construction of apparatus for use with the FISCO. It is based
on the concepts of Manchester encoded bus powered systems designed in accordance with
IEC 61158-2 which is the physical layer standard for Fieldbus installations.

The constructional requirements of FISCO apparatus are determined by this document except
as modified by this annex. Part of a Fieldbus device may be protected by any of the methods
of explosion protection listed in IEC 60079-0, appropriate to the EPL. In these circumstances,
the requirements of this annex apply only to that part of the apparatus directly connected to the
intrinsically safe trunk or spurs.

NOTE 1 Certification to the FISCO requirements does not prevent apparatus also being certified and marked in the
conventional manner so that they may be used in other systems.

NOTE 2 A typical system illustrating the types of FISCO apparatus is shown in Figure E.1.

E.2 Apparatus requirements

E.2.1 General

Apparatus shall be constructed in accordance with this document except as modified by this
annex.

The apparatus documentation shall confirm that each apparatus is suitable for use in a FISCO
system in accordance with IEC 60079-25.

E.2.2 FISCO power supplies

E.2.2.1 General

The power supply shall either be resistive limited or have a trapezoidal or rectangular output
characteristic. The maximum output voltage U o shall be in the range 14 V to 17,5 V under the
conditions specified in this document for the respective Level of Protection.

The maximum unprotected internal capacitance C i and inductance L i shall be not greater than
5 nF and 10 µH, respectively.

The output circuit from the power supply may be connected to earth.

E.2.2.2 Additional requirements of "ia" and "ib" FISCO power supplies

The maximum output current I o for any "ia" or 'ib 'FISCO power supply shall be determined in
accordance with this document but shall not exceed 380 mA. For rectangular supplies,
Table E.1 may be used for assessment.
IEC 60079-11:2023 © IEC 2023 – 181 –

Table E.1 – Assessment of maximum output current for use


with "ia" and "ib" FISCO rectangular supplies

Uo Permissible current, for IIC Permissible current, for IIB


(includes 1,5 safety factor) (includes 1,5 safety factor)
V mA mA
14 183 380
15 133 354
16 103 288
17 81 240
17,5 75 213

NOTE The two largest current values for IIB are derived from 5,32 W.

The maximum output power P o shall not exceed 5,32 W.

E.2.2.3 Additional requirements of "ic" FISCO power supplies

The maximum output current I o for an "ic" FISCO power supply shall be determined in
accordance with this document. For "ic" FISCO rectangular supplies Table E.2 may be used for
assessment.

Table E.2 – Assessment of maximum output current for use


with "ic" FISCO rectangular supplies

Uo Permissible current, for IIC Permissible current, for IIB

V mA mA
14 274 570
15 199 531
16 154 432
17 121 360
17,5 112 319

NOTE The maximum output power P o from "ic" FISCO power supplies is not
restricted.

E.3 FISCO field devices

E.3.1 General

These requirements apply to apparatus other than the power supply, terminators and simple
apparatus connected to the intrinsically safe bus whether installed inside or outside the
hazardous area.

The requirements are as follows:

a) field devices shall have minimum input voltage parameter of U i : 17,5 V;


b) the bus terminals shall be isolated from earth in accordance with this document;
c) the bus terminals of separately powered field devices shall be galvanically isolated from
other sources of power in accordance with this document, so as to ensure that these
terminals remain passive and multiple earthing of the bus is avoided;
– 182 – IEC 60079-11:2023 © IEC 2023

d) the maximum unprotected internal capacitance C i of each field device shall not be greater
than 5 nF. No specification of the input and internal parameters is required on the certificate
or label;
e) under normal or fault conditions as specified in this document the bus terminals shall remain
passive, that is the terminals shall not be a source of energy to the system except for a
leakage current not greater than 50 µA;
f) field devices shall be allocated a Level of Protection and be suitable for Group I, IIC or III
or any combination of these groups; and
g) Group IIC field devices intended to be installed within the hazardous area shall be
temperature classified. Group III devices intended to be installed in the hazardous area shall
be allocated a maximum surface temperature.

E.3.2 Additional requirements of "ia" and "ib" FISCO field devices

The additional requirements of "ia" and "ib" FISCO field devices are as follows:

a) field devices shall have minimum input parameters of I i : 380 mA and P i : 5,32 W; and
b) field devices shall have an internal inductance L i not greater than 10 µH.

E.3.3 Additional requirement of "ic" FISCO field devices

The additional requirement of "ic" FISCO field devices is that they shall have an internal
inductance L i not greater than 20 µH.

E.3.4 Terminator

The line terminators required by the system shall comprise a resistor-capacitor combination,
which presents at its terminals a circuit equivalent to a resistor of minimum value 90 Ω in series
with a capacitor of maximum value 2,2 µF (including tolerances).

NOTE 1 IEC 61158-2 specifies the component values necessary for operational reasons.

The terminator shall;

a) be allocated a Level of Protection;


b) be suitable for Equipment Group I, II or III or any combination of these equipment groups;
i) Group IIC terminators intended to be installed within the hazardous area shall be
temperature classified;
ii) Group III terminators intended to be installed in the hazardous area shall be allocated a
maximum surface temperature;
c) if the capacitive component(s) are considered to be able to fail to create a short circuit then
the minimum power rating of the resistors is 5,1 W;
d) have an input voltage parameter U i not less than 17,5 V;
e) be isolated from earth in accordance with this document; and
f) have a maximum unprotected internal inductance L i not greater than 10 µH.

NOTE 2 The terminators may be incorporated within field devices or power supplies.

NOTE 3 For safety assessment purposes, the effective capacitance, C i , of the terminator is considered not to affect
the intrinsic safety of the system.

E.3.5 Simple apparatus

The requirement of simple apparatus used in an intrinsically safe system is that the apparatus
shall comply with this document. Additionally, the total inductance and capacitance of each
simple apparatus connected to a FISCO system shall not be greater than 10 µH and 5 nF
respectively.
IEC 60079-11:2023 © IEC 2023 – 183 –

NOTE For a Levels of Protection "ia" or "ib" the maximum power available can be as high as 5,32 W, which could
invalidate the assumption about temperature rise in 5.5 6).

Key
1 FISCO Terminator 5 FISCO Field devices
2 FISCO Power supply 6 Trunk
3 Data 7 Spur
4 FISCO Handheld terminal (HHT)

Figure E.1 – Typical FISCO system


– 184 – IEC 60079-11:2023 © IEC 2023

Annex F
(normative)

Ignition testing of semiconductor limiting power supply circuits

F.1 Overview

For the purposes of this annex, the probability of ignition shall be considered to be the number
of ignitions divided by the number of sparks during a test sequence. No account is taken of the
resulting margin of error.

This annex provides a test procedure for spark ignition testing of the intrinsically safe outputs
of power supplies with controlled semiconductor limitation. It is based on using the spark test
apparatus of Annex B with at least three gas mixtures with increased safety factors to determine
a probability of ignition with the target gas of less than 1,16 × 10 -6 . It is not intended for use
where the safety factor is applied to the voltage or current.

For the purposes of this annex, the term 'power supply' is a generic term for all circuits that
provide power. This includes dedicated power supply equipment, internal current regulators or
voltage enhancement circuits, and circuits for which providing power is not the primary function.

This annex is suitable for both semiconductor current and voltage limited power supplies that
limit or shut off the current when the current or voltage limit is exceeded but recover to normal
operation sufficiently rapidly between each break of contact of the spark test apparatus and the
following make. This annex is not suitable for supplies for which the recovery time cannot be
sufficiently reduced for the purpose of the test.

F.2 Initial test

There shall be an initial test of 400 revolutions of the power supply under test using test gas
mixture providing a safety factor of 1,5 as specified in 9.1.3.2 where there shall be no ignitions
observed.

F.3 Subsequent tests

There shall be at least three tests of the power supply under test using the sequence described
in Table F.2. Further such tests may be performed using gas mixtures with additional safety
factors if required.

Table F.3 provides examples of suitable gas mixtures, together with the corresponding
calibrating currents using the standard 24 V, 95 mH calibrating circuit.
IEC 60079-11:2023 © IEC 2023 – 185 –

Table F.1 provides definitions of terms to apply when using Table F.2:

Table F.1 – Terms used in Annex F

Term Definition
DUT The power supply under test modified as necessary to meet the requirements of 5.2,
and with the recovery time reduced as necessary to ensure full recovery between
each break and the following make during the tests.
Simple reference circuit A circuit consisting of a laboratory power supply and a low-inductance series
resistor.
The laboratory power supply has its voltage set to the maximum output voltage of
the DUT under the conditions specified in 5.2 (for example, U o ).

The resistor sets the short circuit current to be equal to the maximum continuous
current that can be supplied by the DUT (for example, I o ).

F.4 Examples of pass and fail

Table F.4 is an example of a circuit that passes the test sequence of Table F.2. The plot of this
circuit is provided in Figure F.1, labelled 'Pr – Table F.4 – PASS'. When the plot of this circuit
is compared with the plot for a simple reference circuit, labelled 'Pr – Simple Reference Circuit',
it shows that while there are more ignitions when the safety factor is higher, at 1,67 and 2,5,
but as the safety factor is reduced, the probability reduces faster than for a simple reference
circuit, and therefore has an acceptably low figure as the safety factor would drop to unity.

Table F.5 is an example of a circuit that does not pass the test sequence of Table F.2. The plot
of this circuit is provided in Figure F.1, labelled 'Pr – Table F.5 – FAIL'. When the plot of this
circuit is compared with the plot for a simple reference circuit, labelled 'Pr – Simple Reference
Circuit', it shows that while there are less ignitions when the safety factor is higher, at 1,67 and
2,5, but as the safety factor is reduced, the probability does not reduce faster than for a simple
reference circuit, and therefore it does not slope to an acceptably low figure as the safety factor
would drop to unity.
Table F.2 – Sequence of tests

Step Description Column 'x' Column 'y' Column 'z'


1 Target safety factor for test 1,5 1,67 to 2,0 2,0 to 2,5

Calculate target calibration current for


2
24 V 95 mH calibration circuit
(Calibration current from Table 23) (Calibration current from Table 23) (Calibration current from Table 23)

3 Record test gas used Use Table F.3 if useful Use Table F.3 if useful Use Table F.3 if useful
(Step 1 target safety factor) (Step 1 target safety factor) (Step 1 target safety factor)

Measure calibration current achieved Measure using 24V 95 mH calibration Measure using 24V 95 mH calibration Measure using 24V 95 mH calibration
4
using 24 V 95 mH calibration circuit circuit circuit circuit

Calculate safety factor achieved (should


5 SFx
be within range specified in Step 1)
(Calibration current from Table 23) (Calibration current from Table 23) (Calibration current from Table 23)
SFy = SFz =
(Current achieved at step 4) (Current achieved at step 4)
=

6 Number of revolutions to apply for test 4 000 400 40


(Current achieved at step 4)

Number of sparks assumed for number


7 16 000 1 600 160
of revolutions in step 6
Measure number of ignitions when DUT
8 tested for number of revolutions in step Nx Ny Nz
6
Calculate number of ignitions per spark Nx Ny Nz
– 186 –

9 Px = Py = Pz =
obtained for DUT 16 000 1 600 160
10 Review possible compliance result If either Px = 0, or Py = 0, or Pz = 0, the DUT has passed. If all are not 0, then continue to step 11
Measure number of ignition when simple
11 reference circuit tested for number of Na Nb Nc
revolutions in step 6.
Calculate number of ignitions per spark Na Nb Nc
12 Pa = Pb = Pc =
obtained for the simple reference circuit 16 000 1 600 160
The DUT has passed if all three of the following conditions are met:
1) (log Px) ≤ (log Pa),
13 Review compliance result Py Pb
or Px ≤ Pa

2) (log Py – log Px) ≥ (log Pb – log Pa), or


Px Pa
SFz SFy

Py logSFy Pz logSFx
3) ,
SFz – log SFy) Px Py
(log Py – log Px) (log Pz – log Py)
(log SFy- log SFx)
≥ (log or � � ≥� �
IEC 60079-11:2023 © IEC 2023
IEC 60079-11:2023 © IEC 2023 – 187 –

Table F.3 – Safety factor provided by several explosive test mixtures


that may be used for the tests in Table F.2

Compositions of Current in the Safety factor for equipment group and subgroup
explosive test mixtures, calibration
% by volume in the air circuit, I IIА IIВ IIС
mA
(8,3 ± 0,3) % methane 110 to 111 1,00
(5,25 ± 0,25) % propane 100 to 101 1,089 to 1,00
1,11
(52 ± 0,5) % hydrogen 73 to 74 1,49 to 1,52 1,35 to 1,38
(48 ± 0,5) % hydrogen 66 to 67 1,64 to 1,68 1,49 to 1,53
(7,8 ± 0,5) % ethylene 65 to 66 1,67 to 1,70 1,52 to 1,55 1,00
(38 ± 0,5) % hydrogen 43 to 44 2,05 to 2,58 2,27 to 2,35 1,47 to 1,53
(21 ± 2) % hydrogen 30,0 to 30,5 3,60 to 3,70 3,27 to 3,36 2,13 to 2,20 1,00
(60 ± 0,5) % hydrogen/ 20,0 to 21,0 5,23 to 5,55 4,76 to 5,05 3,09 to 3,30 1,42 to 1,53
(40 ± 0,5) % oxygen
(70 ± 0,5) % hydrogen/ 15,0 to 15,3 - - - 1,96 to 2,03
(30 ± 0,5) % oxygen under
the pressure of 0,22 MPa
Table F.4 – Example of a Group I circuit with characteristics described by 'Pr – Table F.4 – PASS' of Figure F.1

Step Description Column 'x' Column 'y' Column 'z'


1 Target safety factor for test 1,5 1,67 to 2,0 2,0 to 2,5
Calculate target calibration current 110 mA 110 mA 110 mA
2
for 24 V 95 mH calibration circuit 1,5 1,67 to 2,0 2,0 to 2,5
= 73 mA = 55 to 66 mA = 44 to 55 mA

3 Record test gas used 52 % H 2 , 48 % air 48 % H 2 , 52 % air 38 % H 2 , 62 % air


Measure calibration current achieved
4 73 mA 66 mA 44 mA
using 24 V 95 mH calibration circuit
Calculate safety factor achieved 110 mA 110 mA 110 mA
5 (should be within range specified in 73 mA 66 mA 44 mA
Step 1) Log SFx = 0,176 Log SFy = 0,223 Log SFz = 0,398
SFx = = 1,5 Okay SFy = = 1,67 Okay SFz = = 2,5 Okay

Number of revolutions to apply for


6 4 000 400 40
test
Number of sparks assumed for
7 16 000 1 600 160
number of revolutions in step 6
Measure number of ignitions when
8 DUT tested for number of revolutions Nx = 1 ignition Ny = 9 ignitions Nz = 80 ignitions
in step 6
1 9 80
Calculate number of ignitions per Px = = 6,25 × 10-5 Py = = 5,6 × 10-3 Pz = = 5,0 × 10-1
9 16 000 1 600 160
spark obtained for DUT
– 188 –

Log Px = -4,204 Log Py = -2,252 Log Pz = -0,301


10 Review possible compliance result Px ≠ 0, Py ≠ 0 and Pz ≠ 0, therefore continue to step 11
Measure number of ignition when
11 simple reference circuit tested for Na = 10 ignitions Nb = 3 ignitions Nc = 32 ignitions
number of revolutions in step 6.
Calculate number of ignitions per 10 3 32
Pa = = 6,25 × 10-4 Pb = = 1,88 × 10-3 Pc = = 2,0 × 10-1
12 spark obtained for the simple 16 000 1 600 160
reference circuit Log Pa = -3,204 Log Pb = -2,726 Log Pc = -0,699
The DUT has passed because:
1) (log Px) ≤ (log Pa)? Yes as -4,204 < -3,204
13 Review compliance result 2) (log Py – log Px) ≥ (log Pb – log Pa) ? Yes as (-2,252 + 4,204 = 1,952) > (-2,726 + 3,204 = 0,478)

3) ≥ ?
– 0,176) – 0,223)
(log Py – log Px) (log Pz – log Py) (-2,252 + 4,204) (-0,301 + 2,252)
Yes as � (0,223 = 41,868� ≥ � (0,398 = 11,133�
(log SFy- log SFx) (log SFz – log SFy)

NOTE This passes the test sequence of Table F.2


IEC 60079-11:2023 © IEC 2023
Table F.5 – Example of a Group I circuit with characteristics described by 'Pr – Table F.5 – FAIL' of Figure F.1

Step Description Column 'x' Column 'y' Column 'z'


1 Target safety factor for test 1,5 1,67 to 2,0 2,0 to 2,5
Calculate target calibration current 110 mA 110 mA 110 mA
2
for 24 V 95 mH calibration circuit 1,5 1,67 to 2,0 2,0 to 2,5
= 73 mA = 55 to 66 mA = 44 to 55 mA

3 Record test gas used 52 % H 2 , 48 % air 48 % H 2 , 52 % air 38 % H 2 , 62 % air


Measure calibration current achieved
4 73 mA 66 mA 44 mA
using 24 V 95 mH calibration circuit
Calculate safety factor achieved 110 mA 110 mA 110 mA
5 (should be within range specified in 73 mA 66 mA 44 mA
Step 1) Log SFx = 0,176 Log SFy = 0,223 Log SFz = 0,398
SFx = = 1,5 Okay SFy = = 1,67 Okay SFz = = 2,5 Okay

Number of revolutions to apply for


IEC 60079-11:2023 © IEC 2023

6 4 000 400 40
test
Number of sparks assumed for
7 16 000 1 600 160
number of revolutions in step 6
Measure number of ignitions when
8 DUT tested for number of revolutions Nx = 6 ignitions Ny = 1 ignition Nz = 1 ignition
in step 6
6 1 1
Calculate number of ignitions per Px = = 3,75 × 10-4 Py = = 6,25 × 10-4 Pz = = 6,25 × 10-3
9 16 000 1 600 160
spark obtained for DUT
Log Px = -3,426 Log Py = -3,204 Log Pz = -2,204
– 189 –

10 Review possible compliance result Px ≠ 0, Py ≠ 0 and Pz ≠ 0, therefore continue to step 11


Measure number of ignition when
11 simple reference circuit tested for Na = 10 ignitions Nb = 3 ignitions Nc = 32 ignitions
number of revolutions in step 6.
Calculate number of ignitions per 10 3 32
Pa = = 6,25 × 10-4 Pb = = 1,88 × 10-3 Pc = = 2,0 × 10-1
12 spark obtained for the simple 16 000 1 600 160
reference circuit Log Pa = -3,204 Log Pb = -2,726 Log Pc = -0,699
The DUT has not passed because:
1) (log Px) ≤ (log Pa) ? Yes as -3,426 < -3,204

13 Review compliance result 2) (log Py – log Px) ≥ (log Pb – log Pa) ? No as (-3,204 + 3,426 = 0,222) is not greater than (-2,726 + 3,204 =
0,478)

3) ≥ ?
– 0,176) – 0,223)
(log Py – log Px) (log Pz – log Py) (-3,204 + 3,426) (-2,204 + 3,204)
(log SFy- log SFx) (log SFz – log SFy)
No as � (0,223 = 4,758� is not greater than � (0,398 = 5,707�

NOTE This does not pass the test sequence of Table F.2
– 190 – IEC 60079-11:2023 © IEC 2023

Figure F.1 – Safety factor vs ignition probability


IEC 60079-11:2023 © IEC 2023 – 191 –

Annex G
(normative)

Universal output characteristics

G.1 Overview

Annex G describes a curve based method to replace spark testing as part of spark ignition
assessment of intrinsically safe sources of power.

Curves are provided for Groups IIB and IIC. Groups I, IIA and III may use the curves for Group
IIB as a conservative demonstration of intrinsic safety. The curves in Figure G.1, Figure G.2
and Figure G.3 represent a 1,5 safety factor.

NOTE The curves in this annex are identical to those in IEC 60079-25. However, they are used in this document
for a different purpose. The restriction of their use in IEC 60079-25 to Level of Protection "ib" does not apply to the
use of these curves in this document.

G.2 Linear source

The successful application of this annex for linear sources of power shall have their maximum
voltage within the limit curve for linear source from the applicable diagram from Figure G.2 or
Figure G.3.

G.3 Non-linear source

The successful application of this annex for non-linear sources of power (for example,
rectangular or trapezoidal output characteristic) requires three assessments:

a) The output characteristic curve shall be fully within the limit curve for rectangular source
from the applicable diagram from Figure G.2 or Figure G.3. The solid blue line of Figure G.1
provides an example of an output characteristic for Group IIC.
b) The point on the applicable diagram representing the maximum voltage and maximum
current shall be within the limit curve for linear source from the applicable diagram from
Figure G.2 or Figure G.3. The dashed blue line of Figure G.1 provides an example of this
point relating to the solid blue output characteristic.
c) The maximum short circuit current, capacitance and inductance shall be the smaller of the
values derived from the above or from Annex A.
– 192 – IEC 60079-11:2023 © IEC 2023

Figure G.1 – Example of an output characteristic for Group IIC

G.4 Curves

The following pages contain the limit curve diagrams Figure G.2 and Figure G.3.
IEC 60079-11:2023 © IEC 2023 – 193 –

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.2a) – Diagram for 0,15 mH
– 194 – IEC 60079-11:2023 © IEC 2023

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.2b) – Diagram for 0,5 mH
IEC 60079-11:2023 © IEC 2023 – 195 –

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.2c) – Diagram for 1 mH
– 196 – IEC 60079-11:2023 © IEC 2023

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.2d) – Diagram for 2 mH
IEC 60079-11:2023 © IEC 2023 – 197 –

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.2e) – Diagram for 5 mH

Figure G.2 – Limit curve diagram for universal source characteristic − Group IIC
– 198 – IEC 60079-11:2023 © IEC 2023

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.3a) – Diagram for 0,15 mH
IEC 60079-11:2023 © IEC 2023 – 199 –

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.3b) – Diagram for 0,5 mH
– 200 – IEC 60079-11:2023 © IEC 2023

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.3c) – Diagram for 1 mH
IEC 60079-11:2023 © IEC 2023 – 201 –

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.3d) – Diagram for 2 mH
– 202 – IEC 60079-11:2023 © IEC 2023

Key
1 inductive limit for rectangular source
2 inductive limit for linear source
Figure G.3e) – Diagram for 5 mH

Figure G.3 – Limit curve diagram for universal source characteristic – Group IIB
IEC 60079-11:2023 © IEC 2023 – 203 –

Annex H
(informative)

Examples of marking

H.1 General

The following are examples of marking.

Where ABC represents the conformity assessment scheme and DEF the initials of the certifying
body, as applicable.

This information is given for the convenience of users of this document and does not constitute
an endorsement by the IEC of the product named. Any resemblance to actual product is entirely
coincidental.

H.2 Self-contained intrinsically safe apparatus

C TOME LTD
PAGING RECEIVER TYPE 3
Serial No. 12345
Ex ia IIC T4 Ga
–25 °C ≤ Ta ≤ +50 °C
ABC DEF 12.1234

H.3 Intrinsically safe apparatus supplied by other intrinsically safe circuits

M HULOT
TRANSDUCTEUR TYPE 12
Serial No. 12345
Ex ib IIB T4 Gb
Ex ib IIIC T135°C Db
ABC DEF 12.1234
Li: 10 µH Ci: 1 200 pF

Ui: 28 V Ii: 250 mA

Pi: 1,3 W
– 204 – IEC 60079-11:2023 © IEC 2023

H.4 Associated apparatus

J SCHMIDT A.G.
STROMVERSORGUNG TYP 4
Serial No. 12345
[Ex ib Mb] I
ABC DEF 12.1234
Um: 250 V Po: 0,9 W

Io: 150 mA Uo: 24 V

Lo: 20 mH or Lo/Ro: 50 µH/Ω Co: 4,6 µF

60 kPa ≤ Pamb ≤ 110 kPa

H.5 Associated apparatus protected by a flameproof enclosure

PIZZA ELECT. SpA


Type 6789
Serial No. 12345
Ex db [ia Ga] IIB T6 Gb
ABC DEF 12.1234
Um: 250 V Po: 0,9 W

Uo: 36 V Io: 100 mA

Co: 0,31 µF Lo: 15 mH

H.6 Intrinsically safe apparatus Level of Protection "ic"

M HULOT
TRANSDUCTEUR TYPE 12A
Serial No. 12345
Ex ic IIB T4 Gc
ABC DEF 12.1234
Ui: 28 V Ci = 0
IEC 60079-11:2023 © IEC 2023 – 205 –

H.7 Intrinsically safe apparatus Level of Protection "ib" with "ia"' outputs

PRAHA ELECT
Type f transmitter with separate sensing element
Serial No. 12345
Ex ib [ia IIC Ga] IIB T6 Gb
ABC DEF 12.1234
Ui: 30 V Uo: 5.6V

Ii: 93 mA Po: 0.014 W

Li: 0.01 mH Io: 10 mA

Ci: 0.031 µF Lo: 0.15 mH

Co: 35 uF

H.8 FISCO

H.8.1 Power supply


FISCO power supply
Um: 250 V

[Ex ia Ga] IIC


John Jones Ltd
SW99 2AJ UK
Type: DRG OOI
– 20 °C ≤ Ta ≤ +50 °C
ABC DEF 12.1234
Serial No. 014321

H.8.2 Field device


FISCO field device
Ex ia IIC T4 Ga
Paul McGregor plc
GL99 1JA UK
Type: RWS 001
-20 °C ≤ Ta ≤ +60 °C
ABC DEF 12.1234
Serial No. 78745A
– 206 – IEC 60079-11:2023 © IEC 2023

H.8.3 Terminator
FISCO terminator
Ex ia IIC T4 Ga
James Bond plc
MK45 6BY UK
Type MI5 007
ABC DEF 12.1234
Serial No. 012345

H.8.4 Dual marked field device


A McTavish plc GL 98 1BA UK
Type RWS 002
-20 °C ≤ Ta ≤ +60 °C
ABC DEF 12.1234
Serial No. 060128
FISCO Field device
Ex ia IIC T4 Ga
Ex ia IIC T6
Ui: 28 V Ii: 200 mA
Ci: 3 nF Li: 10 µH
Pi: 1,2 W
IEC 60079-11:2023 © IEC 2023 – 207 –

Annex I
(informative)

Overview of tests on enclosures or parts of enclosures

Figure I.1 shows an overview for the tests required on enclosures and parts of enclosures for
intrinsically safe apparatus when the spacing requirements comply with Table 7.

Figure I.2 shows an overview for the tests required on enclosures and parts of enclosures for
intrinsically safe apparatus and associated apparatus when the spacing requirements comply
with Table 8 and Table 9.

Apparatus complying with Table 7 (6.2.2)

Enclosures for
Intrinsically safe
Enclosures for Group IIIC intrinsically safe apparatus (6.2.4) a
apparatus for
Group I, Group II,
Group IIIA, and
Group IIIB and
for associated
apparatus for all Separations Separation Separations Separations Separations
groups protected by distances distances located on protected by
coating through through the inner enclosure
casting solid layers of a
(See compound insulation multi-layer
6.5.6.5) (See (See PCB
6.5.6.2) 6.5.6.3)

Requirements
according to
b
Drop test of IEC 60079-0 for portable or personal equipment
IEC 60079-0 as
identified in

Table 1 b

At least IP2X accordance to IEC 60529 b At least IP5X


accordance to
(Degree of protection required will vary according to the intended use) IEC 60529 b

a The enclosure tests of IEC 60079-0 are not required where there are no internal separations on which intrinsic
safety depends. This applies even if the enclosure is required for intrinsic safety for other reasons, for example
to exclude dust for thermal ignition compliance.
b The enclosure tests in IEC 60079-0 define the minimum number of samples that may be used; 2 samples for
metallic, glass or ceramic enclosures or parts of enclosures, or on 2 or 4 samples for non-metallic enclosures
or parts of enclosures.

Figure I.1 – Tests for enclosures or parts of enclosures


for separation distances complying with Table 7
– 208 – IEC 60079-11:2023 © IEC 2023

Apparatus complying with Table 8 or Table 9 (6.2.3)

a
Enclosures for Intrinsically safe apparatus for and for associated apparatus for all groups

Equipment Separations Separation Separation Separations Separations


restricted to protected by distances distances located on protected by
installation and coating through through the inner enclosure
use in casting solid layers of a
environments (See compound insulation multi-layer
providing 6.5.6.5) (See PCB
pollution degree 6.5.6.2) (See 6.5.6.3
2 or 1 according
to IEC 60664-1

Requirements
according to
b
Drop test of IEC 60079-0 for portable or personal equipment
IEC 60079-0 as
identified in

Table 1 b

At least IP2X accordance to IEC 60529 b At least IP54


accordance to
(Degree of protection required will vary according to the intended use) IEC 60529 b

a The enclosure tests of IEC 60079-0 are not required where there are no internal separations on which intrinsic
safety depends. This applies even if the enclosure is required for intrinsic safety for other reasons, for example
to exclude dust for thermal ignition compliance.
b The enclosure tests in IEC 60079-0 define the minimum number of samples that may be used; 2 samples for
metallic, glass or ceramic enclosures or parts of enclosures, or on 2 or 4 samples for non-metallic enclosures
or parts of enclosures.

Figure I.2 – Tests for enclosures or parts of enclosures for separation distances
complying with Table 8 or Table 9
IEC 60079-11:2023 © IEC 2023 – 209 –

Bibliography

IEC 60050-114, International Electrotechnical Vocabulary (IEV) – Part 114: Electrochemistry

IEC 60050-426, International Electrotechnical Vocabulary (IEV) – Part 426: Explosive


atmospheres

IEC 60068-2-14, Environmental testing – Part 2-14: Tests – Test N: Change of temperature

IEC 60068-2-78, Environmental testing – Part 2-78: Tests – Test Cab: Damp heat, steady state

IEC 60079-14, Explosive atmospheres – Part 14: Electrical installations design, selection and
erection

IEC 60079-18, Explosive atmospheres – Part 18: Equipment protection by encapsulation "m"

IEC 60079-19, Explosive atmospheres – Part 19: Equipment repair, overhaul and reclamation

IEC 60079-28, Explosive atmospheres – Part 28: Protection of equipment and transmission
systems using optical radiation

IEC 60364-4-41, Low-voltage electrical installations – Part 4-41: Protection for safety –
Protection against electric shock

IEC 61086-1, Coatings for loaded printed wire boards (conformal coatings) – Part 1: Definitions,
classification and general requirements

IEC 61191-2, Printed board assemblies – Part 2: Sectional specification – Requirements for
surface mount soldered assemblies

IEC 62133-1, Secondary cells and batteries containing alkaline or other non-acid electrolytes –
Safety requirements for portable sealed secondary cells, and for batteries made from them, for
use in portable applications – Part 1: Nickel systems

IEC 62368-1, Audio/video, information and communication technology equipment – Part 1:


Safety requirements

ISO 2859-1, Sampling procedures for inspection by attributes – Part 1: Sampling schemes
indexed by acceptance quality limit (AQL) for lot-by-lot inspection

IPC-2152, Standard for Determining Current Carrying Capacity in Printed Board Design

IPC-2221, Generic Standard on Printed Board Design

IPC-6012B, Qualification and Performance Specification for Rigid Printed Boards

IPC-A-610, Acceptability of electronic assemblies

UL 1642, Standard for Lithium Batteries

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