CK Range

Safe Use Installation Manual

Modular Design Electric Valve Actuators

Keeping the World Flowing

2
Table of Contents 1. Introduction

1.0 Introduction 3 This manual contains important information to prevent

damage in their handling, setting and use. It is essential to
1.1 Introduction to this manual 4
follow and observe all the points. Please observe all National
Legislation for health and safety regulations, standards and
2. Safety 5
directives applicable.
2.1 Standards and Directives 5
This works and the information it contains are the property of
2.2 Competency 5
Rotork. The information it contains shall not be reproduced
2.3 Commissioning 5 or disclosed, in whole or in part without the prior written
2.4 Warnings 5 consent of Rotork.

3. Transport and Storage 6 Instructions included in this document are applicable for all
variants of the CK Range - including but not limited to; CK
4. Actuator Identification 7 Standard, CKR, CKC and CKRC.
4.1 CK Standard 7
4.2 CKc Centronik 8

5. Preparing the Drive Bush 9

5.1 Thrust type base assembly 9
5.2 Non thrust type base assembly 10

6. Mounting the Actuator 11

6.1 Weights and Measures 11
6.2 Rising Stem Valves 12
6.3 Non Rising Stem Valves 12
6.4 Valve with Gearbox 12
6.5 Actuator sealing 12

7. Cable Connections 13
7.1 Terminal block layout 13
7.2 Earth/Ground connections 14
7.3 Removing the Plug and Socket 14
7.4 Cable entry 14

8. Operating your actuator 14

8.1 Operation by Hand 14

9. Commissioning - Basic Settings 15

9.1 Centronik Interface 15
9.2 Basic Mechanical Switch Mechanism Setting 17
9.3 Basic Digital Switch Mechanism Setting 22
9.4 Secondary Function Setting 26

10. Maintenance, Monitoring and Troubleshooting 26

11. Environmental/Recycling 26

12. Vibration and Shock 27

Keeping the World Flowing 3

 1.1 Introduction to this Manual

This manual is produced to enable a competent user to install,

operate, adjust and inspect the CK Range of valve actuators.

These user instructions are provided subject to the following

conditions and restrictions:

This document contains information of a proprietary nature

belonging to Rotork. Such information is supplied solely for the
purpose of assisting users of the CK Range of valve actuators in its
installation and maintenance.

The text and the graphics included in this document are for the
purpose of illustration and reference only. The specifications on
which they are based are subject to change without notice.

Information in this document is subject to change without notice.

This manual provides instruction on:

• Manual and electrical operation.

• Preparation and installation of the actuator onto the valve.

• Basic Commissioning.

• Maintenance.

Refer to Publication PUB 111-008 for repair, overhaul and spare part
instructions.

4
2. Safety 2.4 Warnings
All users working with this product must be familiar with and This information is needed to avoid a safety hazard, which
observe the safety and warning instructions given in this manual. might cause bodily injury
To avoid personal injury or property damage safety instructions
This information is necessary to prevent damage to the
and warning signs on the product must be observed.
product or other equipment
Due consideration of additional hazards should be taken when
using the product with other equipment. Further information and
guidance relating to the safe use of the product is provided on WARNING: Motor Thermostat / Motor Temperature
request. Under normal operation the surface temperature of the
These instructions must be observed otherwise safe use and actuator’s motor cover can exceed 60 °C above ambient.
operation cannot be guaranteed. Failure to correctly connect the thermostat may lead to
electrical hazards and invalidate the electrical safety case
2.1 Standards and Directives and any safety approvals. Surface temperatures of motor
enclosures may reach temperatures which can cause
Rotork products are designed and manufactured in compliance discomfort or injury to personnel accidentally coming into
with internationally recognised standards and directives. EC contact with hot surfaces. Protection should be provided
Declaration of Conformity and Incorporation are available on by the user to protect against accidental contact with hot
request. It is the responsibility of the end user or contractor surfaces. Failure to observe this precaution could result in
to ensure that the legal requirements, directives, guidelines, bodily injury.
national regulations and recommendations applicable to the
site of installation are met with respect to assembly, electrical WARNING: Surface Temperature
connections and operation.
The installer/user must ensure that the actuator’s surface
temperature rating is not influenced by external heating/
2.2 Competency
cooling effect (e.g. valve/pipeline process temperatures).
The user and those persons working on the equipment should be
familiar with and observe their responsibilities under any statutory CAUTION: Enclosure Materials
provisions relating to occupational health and safety regulations. The CK Range of valve actuators are manufactured from
Before working on this product users should have thoroughly read aluminum alloy with stainless steel fasteners. The thrust bases
and understood these instructions. are manufactured in SG iron. The user must ensure that the
Only persons competent by virtue of their training and experience operating environment and any materials surrounding the
should install, maintain and repair Rotork actuators. actuator cannot lead to a reduction in the safe use of, or the
protection afforded by, the actuator. Where appropriate the
2.3 Commissioning user must ensure the actuator is suitably protected against its
operating environment.
It is important to check that all settings meet the requirements
of the application before commissioning the product. Incorrect WARNING: Unexpected Start up
settings might cause damage to valves or other property. Rotork
Actuator may start and operate at any time when power is
will not be held liable for any consequential damage.
applied. This will be dependent on remote control signal
status and actuator configuration.

Keeping the World Flowing 5

3 . Transport and Storage
During transportation, care should be taken to ensure that your
actuator is protected from impact. In the unfortunate event of your
actuator receiving an impact, the actuator should be inspected
by a Rotork trained technician (for transportation purposes,
handwheels are supplied separately).

If your actuator cannot be installed immediately, store it in a clean,

dry ventilated location that is off the floor and protect it from dust
and dirt

CK Range valve actuators are supplied with temporary plastic

transit cable entry plugs. These are for short term use and if the
unit is likely to be stored for a period of time, these must be
replaced with metal plugs which have been sealed with PTFE tape.

If the actuator has to be installed but cannot be cabled, it is

recommended that the plastic transit cable entry plugs are
replaced with metal plugs which are sealed with PTFE tape until
you are ready to connect the incoming cables.

The CK plug and socket assembly will preserve internal electrical

components perfectly if left undisturbed. Rotork cannot accept
responsibility for deterioration caused on-site once the covers are
removed. Every CK Range actuator is fully tested before leaving
the factory to give years of trouble free operation, providing
it is correctly commissioned, installed and sealed. Technical
documentation that is supplied with each unit must be kept safe
for future reference.

6
4 . Actuator Identification Hand Wheel
4.1 CK Standard Conduit Entries

Switch Mechanism Cover

Protective Earth Connection

(M6x1p x 10 Deep)

Plug and socket housing

Motor

Hand / Auto lever

Name Plate

Electric Actuator Nameplate

Mark Description
The actuator name plate will enable you to identify your unit.
Example below: 1 Facility Address
2 Actuator Model
3 Serial Number
4 Maximum Torque
5 Minimum Torque
www.rotork.com
1
6 Output Speed (RPM)
2
3 7 Lubricant
4
5 8 Temperature Range
6
7 9 Manufacturing Date
8
14 9 10 Enclosure Rating
14 10 11 Unit Barcode (Factory Use)
15
12 QR Code
11
13 Flange Size
12
14 Maximum Unit Weight
15 Spare Line (Tag Information)

Keeping the World Flowing 7

4.2 CKc Centronik

Centronik Name Plate

Conduit Entries

Protective Earth Connection

Switch Mechanism Cover
(M6x1p x 10 Deep)

Plug and socket housing

Motor

Centronik Interface

Hand / Auto lever

Hand Wheel

Centronik Module Nameplate

Mark Description
The Centronik name plate will enable you to identify your unit.
Example below: 1 Model
2 Serial Number
3 Main Power Supply
4 Remote Control Supply
5 Internal Customer Supply

1 6 Backup Supply
2 7 Maximum Power Rating
3
4 8 Customer Wiring Diagram
5
6 9 Internal Unit Diagram
7
8 10 Temperature Range
9
10 11 Enclosure Rating
15 11 12 Manufacturing Date
16 12
13 Unit Barcode (Factory Use)
13
14 QR Code
15 Capacitor Value (1ph only)
14
16 Spare Line (Tag Information)

8
5. Preparing the Drive Bush

5.1 Drive Bush - Type A Coupling:

1
Please see Publication PUB111-001 for thrust/torque allowances.

(Note: CK30/60 actuators may be fitted with a F07/FA07 flange

adaptor, in which case this will need to be removed before the
below procedure is carried out).

Turn the actuator onto its side, removing the hex head screws
holding the thrust base (1) onto the actuator. 5

Remove the two M3 cap screws retaining the spigot ring (2)
6
Pull out the drive bush (3) complete with the bearing assembly (4)
7
CAUTION: Failure to remove the bearing assembly and
the o-rings prior to machining may result in damage to the
bearing.

Disassembly of bearing assembly:

4
Locate and remove the snap ring (5) using a suitable tool

Remove the split collar (6)

If fitted, remove the spacer ring (7)

Slide the bearing (4) off the drive bush (3) 3

Keep the bearing and the drive bush components clean. The split
collar keys (6) must be kept as a machined pair.

Machine the drive bush, after removing the o-rings, allowing

2
clearance for rising spindle applications.

Reassembly of bearing assembly:

Ensure the drive bush (3) is clean and free from swarf. Ensure the
o-rings are clean and greased (see section 11, page 26 for typical
grease). Slide the bearing assembly (4) onto the drive bush (3) and
ensure that it is fitted down to the shoulder. Grease and refit the
split collar keys (6) and spacer ring (7) if fitted and secure with the
snap ring (5).

Grease and re-fit the drive bush bearing assembly into the thrust
base.

Refit the thrust base (1) ensuring that the drive dogs on the bush
align with the slots in the hollow center column and secure with
the hex head screws to the following torque values:
See Table A on page 12.

Keeping the World Flowing 9

5.2 Drive Bush - Type B Coupling:
Please note: Type B couplings are NOT suitable for axial loads/
forces

Turn the actuator onto its side.

Type B3 and B4 :

Using a suitable tool, remove the circlip (1) whilst pulling the drive
bush (2) out. The drive bush will detach from the center column,
leaving circlip (3) behind.
3
Type B1 :

This drive bush is supplied as an integral part of the actuator.

Reassembly: 2

Refitting is the reverse of removal ensuring that the drive bush

is greased and the bolts are tightened to the correct torque, see 1
Table A on page 12.

10
6. Mounting the Actuator

CAUTION: Do not lift the actuator/valve combination via

the actuator. Always lift the combination via the valve. Each
lift must be assessed on an individual basis.

WARNING: Always ensure that the actuator weight is

supported from the actuator body and not the Centronik
control module.

WARNING: Ensure the actuator is fully supported until full

valve/gearbox engagement is achieved and the actuator is
secured onto the flange.

Ensure the valve is secure before fitting the actuator as the

combination may become unstable.

If it is necessary to lift the actuator using mechanical equipment,

certified slings should be used. Lifting and slinging should always
be carried out by competent trained personnel.

The actuator base dimensions/couplings conform to ISO 5210 or

USA Standard MSS SP102.

Actuator to valve fixing must confirm to Material specification ISO

Class 12.9, yield strength 1,080 N/mm2 .

6.1 Weights and Measures

Weight - kg (lbs)

Frame Size Gross

30/60 33 (73)
120 39.5 (87)
250/500 79 (174)

Note: Weight stated are the maximum possible within that

model range.

Oil Capacity

Frame Size Litres Pt-US

30/60 0.8 1.69
120 1 2.1
250/500 1.15 2.43

Keeping the World Flowing 11

6.2 Mounting the Actuator - Rising Stem Valves 6.5 Actuator Sealing
Fitting the Actuator and Base as a combined unit - all sizes Ensure that the sealing cap and o-ring assembly is securely fitted to
prevent moisture ingress into the centre column of the actuator .
Fit the machine drive bush as described in section 5.1 into the
thrust base assembly.

Lower the actuator onto the threaded valve stem, engage HAND
operation and wind the handwheel in the open direction to
engage the drive bush onto the valve stem. Continue winding the
handwheel until the actuator is firmly down on the valve flange.
Continue winding for a further two turns and secure with bolts,
tightening down to the listed torques - Table A.

Fitting thrust base to valve - all sizes

Fit the machine drive bush as described in section 5.1 into the
thrust base assembly.

Remove the thrust base as described in section 5.1 and place it on

the threaded valve spindle with the drive keys pointing uppermost
and turn the thrust base in the open direction to engage it on For valves with rising spindles, a cover tube may be fitted. Ensure
the spindle. Continue turning until the thrust base is on the valve that the o-ring is correctly fitted and that the cover tube is secured
flange but do not tighten at this stage. with the supplied fasteners.

Lower the actuator onto the thrust base and rotate the complete
actuator until the drive keys on the drive bush align with the slots
on the base of the center column. Continue to turn the actuator
until the fixings holes align with the thrust base. Replace the base
bolts and tighten to the required torque - Table A.

Open the valve by two turns and secure the thrust base to the
valve flange and tighten to the required torque - Table A.

6.3 Mounting the Actuator - Non rising stem valves -

Top Mounted
Ensuring that that the drive bush fits the input shaft/key and has
adequate axial engagement then fit into the actuator as described
in section 5.1/5.2

Engage HAND, offer up the actuator to the valve, turning the

Table A: Required Torque
handwheel to align the drive bush. Tighten the mounting bolts to
the required torque - Table A.
Imperial Size
Note: When the thrust is being taken in the actuator, a thrust nut
Imperial Size Nm lbf.ft
must be fitted above the drive bush and securely tightened.
1/4 12.1 9
6.4 Mounting the Actuator - Valve with Gearbox - 3/16 24.3 17.9
Side Mounted 3/8 42.3 31.2
Follow the instructions in 6.3 as for top mounted instructions, 7/16 67 49.4
checking that the mounting flange is at right angles to the shaft 1/2 103.2 76.1
before installation.
9/19 147.4 108.7
5/8 205.3 151.4

Metric Size
M5 6.2 4.6
M6 10.8 7.9
M8 26.1 19.3
M10 51.6 38
M12 89.2 65.8
M16 219.8 162.1

12
7. Cable connections

7.1 Terminal block layout

WARNING: Ensure all power supplies are isolated before
removing any covers.

Do NOT run the actuator to limits with Incorrect phase

rotation.

Safety Instructions in Section 2 of this document must

be observed and only persons competent by virtue of
their training and experience should carry out electrical
connection.

For unit specific wiring, please refer to the provided

wiring diagram. These can also be downloaded from
www.rotork.com

WARNING: For units including an internal heater.

It is important to isolate the heater supply when heating
is not required.

Electric motor nameplate

Mark Description
The current, mains voltage and mains frequency must match the
data on the motor name plate: 1 Motor QR Code
2 Enclosure Rating
3 Motor Insulation Class
1
4 Cos ф Power Factor

2 5 Duty Rating
7
8 3 6 Capacitor Value
9 4
10 5 7 Serial Number
11 6
8 Supply Voltage
12
9 Nominal Power
10 Nominal Current
11 Temperature Range
12 Unit Barcode (Factory Use)

Keeping the World Flowing 13

7.1 Terminal block layout contd. 8. Operating your actuator
A switch or circuit breaker must be included in the wiring installation
8.1 Operating by Hand
to the actuator. The switch or crcuit breaker must meet the relevant
requirements of IEC60947-1 and IEC60947-3 and be suitable for the CAUTION: Under no circumstances should any additional
application. The switch or circuit breaker must not disconnect the lever device such as a wheel-key or wrench be applied to the
protective earth conductor. The switch or circuit breaker must be handwheel in order to develop more force when closing or
mounted as close to the actuator as possible and shall be marked to opening the valve as this may cause damage to the valve and/
indicate that it is the disconnect device for that particular actuator. or actuator or may cause the valve to become stuck in the
seated/backseated position.
WARNING: The actuator must be protected with
Keep clear of the handwheel when engaging hand operation.
overcurrent protection devices, see relevant Motor
Actuators driving valves via extension shafts may be subject to
Performance data sheet.
retained shaft torsion which can cause the handwheel to rotate
when hand operation is engaged.
CAUTION: Power supply cables must have sufficient
mechanical protection properties to meet installation To engage handwheel drive depress the Hand/Auto lever into
requirements and be screened to comply with EMC “Hand” position and turn the handwheel to engage the clutch.
requirements of the installed actuator. Suitable methods The lever can now be released, it will return to its original position.
include armoured and/or screened cables or cables contained The handwheel will remain engaged until the actuator is operated
within conduit. electrically when it will automatically disengage and return to
motor drive.
IP68 sealing protection can only be achieved by ensuring that
the correct cable glands are fitted and any remaining entries are For local lockout purposes the Hand/Auto lever can be locked in
correctly sealed up. either position using a padlock with a 6.5 mm hasp.

Locking the lever in the "hand" position prevents electrical

7.2 Earth/Ground Connections
movement.
WARNING: Risk of Electric Shock - Do not operate the
actuator with the protective Earth conductor disconnected

The actuator is supplied with two earthing points. A 6 mm

diameter hole is tapped adjacent to the conduit entries on the
main casting for attachment of an external protective earthing
strap. An internal 6 mm earth connection is also provided however
it must not be used alone as the protective Earth Connection.

7.3 Removing the plug and socket

Using a 5 mm Allen (Hex) key, loosen the 4 captive screws evenly
and remove the cover. Do not attempt to lever off the cover as you
may damage the o-ring seal.

7.4 Cable entry

The cable entries into the plug and socket are M20 x 1.5p, M25 x
1.5p and M32 x 1.5p. Remove the plastic transit plugs and make
cable entries appropriate to the cable type and size.

Ensure that threaded adaptors, cable glands or conduit are tight

and fully waterproof. Seal unused cable entries with steel or brass
threaded plugs.

Ensure that the cables are of the appropriate rating for the
required duty and are fastened to the correct terminal. Connection
details can be found on the wiring diagram.

Cable Size: Power Terminals 1,2 and 3: Max 6 mm²

PE connection: Max 6 mm²
Control contacts: (4 - 50) Max 2.5 mm²

14
9. Commissioning

9.1 Centronik Interface

A IrCK Transmitter / Receiver
B
B Open A

C Close
C
D Remote
E Stop OPEN LIM
DEMO D
F Local
E

B C
A Bluetooth Connection
B Infrared Connection
C Configuration Mode
A IrCK D
D Communication Feedback
E Valve Position E

F Current Menu
G Sub Menu / Setting Value
F SETTINGS
LIMITS G

Keeping the World Flowing 15

Centronik Navigation

The Centronik Control Module can be configured using 2 different

input methods. An optional Bluetooth Setting Tool provides a
handheld solution compatible with Infrared or optional Bluetooth
communication. Alternatively the local selector knobs can be used
to navigate in the same way. Be sure to read and understand the
equivalent input commands. Instructions included in this manual
are provided as shorthand symbols shown below.

Local Selector input Setting Tool Input

Navigate to previous item within

the current menu / decrease
value / toggle setting

Exit to previous menu /

exit setting change

Navigate to next item within the

current menu / increase value /
toggle setting

Enter menu / confirm selection /

edit setting / save setting value

16
Interface Feedback
The Centronik display interface includes various features that
provide feedback to the operator. This ensures that changes to
the configuration of the actuator can be confirmed and validated
during the commissioning process.

Arrow Identification
During general menu navigation, each submenu/setting will have
a set of behaviour arrows associated with it. This lets the operator
know what can be achieved on the current screen.

Solid blocks on the setting indicate you are in viewing Current Value
mode.
Arrows on the setting/menu indicate navigation is Both Directions
possible - both directions.

This indicates you are presently at the first menu choice First Menu
or lowest setting value.

This indicates you are presently at the last menu choice Last Menu
or highest setting value.

This indicates the setting is read only or only has one Read Only
possible value.

Confirmation Feedback
Whilst modifying settings or navigating through the various
Centronik interface menus, it is important to recognise that a
change has been accepted or saved.
A small confirmation dot will be shown in the top right corner of
the display if a valid input command has been recognised by the
Centronik interface.

For each movement, the confirmation dot will only be shown

once the Open/Close selector returns to the default rest CLOSELIM
position.
DEMO

9.2 Basic Mechanical Switch Mechanism Setting

Instructions Torque/Limit Setting
WARNING: Isolate all power to the actuator unless Refer to valve manufacturer for recommended setting. In the
explicitly instructed otherwise. absence of valve manufacturer instruction refer to the table below.
Remove the 4 x M6 cap screws retaining the switch mechanism
cover.
Valve Type Close Action Open Action
Note: Consult wiring to determine specification of switches fitted. Wedge Gate Torque Limit
Globe Torque Limit
Butterfly Limit Limit
Through Conduit Limit Limit
Ball Limit Limit
Plug Limit Limit
Sluice Limit Limit
Penstock Limit Limit
Parallel Slide Limit Limit

Keeping the World Flowing 17

A 5mm Allen (Hex.) key and 0.8 x 4mm flat screwdriver are
required to perform commissioning of the CK Mechanical Switch A
Mechanism.

CAUTION: For CK Standard and CKR actuators, the

required end of travel action (torque or position) is B
determined by the set of switches cabled to the controlling
switch gear - refer to actuator terminal plan and site field
wiring.

WARNING: For CKC and CKRC actuators, the required

end of travel action (torque or position) is determined by
the [ACTION] setting within the Centronik Control Module
configuration.

Set Torque Limits

A Indicator/Adjustment Point
B Torque Cam Clutch Screw
C D
C Open Torque Adjustment Point
D Close Torque Adjustment Point
E Factory Calibration Fixings

CAUTION: Do not adjust the fixings or position of the

yellow torque indicator plates. These are factory configured
and should not be removed under any circumstance.
E

1) Move the valve to a mid-travel position and loosen the Torque

Cam Clutch 1.5 turns using a flat screwdriver.
2) Adjust each Torque Cam to the desired value - between min.
(40%) & max. (100%) - by moving the cam using a screwdriver
on the adjustment point.

CAUTION: To avoid introducing an offset to the set

value when adjusting the torque trip limits. Ensure
the screwdriver remains perpendicular to the switch
mechanism faceplate.
3) Tighten the Torque Cam Clutch Screw once both torque trip
limits have been set.

CAUTION: Tighten the Torque Cam Clutch Screw until the

spring washer is fully deformed under the screw head.

18
Set Position Limits
F OLS Indicator Window
G OLS Adjustment Screw
H Drive Clutch Shaft F

I CLS Indicator Window

G I
J CLS Adjustment Screw
J
CAUTION: The main power supply must be maintained
during the commissioning process for CKC and CKRC actuators H
with fitted Centronik Control Modules.

1) Move the actuator to the valve CLOSED position using the

handwheel.
2) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Set” position as shown on the switch mechanism
OLS CLS
faceplate.
3) The CLS Adjustment Screw must now be rotated to engage
the closed limit switch inside the switch mechanism. The CLS
Indicator Window will show one of four possible symbols.
Refer to Figure 1 on page 20.
4) Depending on where the mechanism is in the cycle, it is
possible that the switch will be approached from the wrong
direction, in this case it is necessary to move through the limit
and approach it from the correct direction. This avoids the
need to wind through the whole mechanism to reach the limit
position. The correct direction to approach the limit is shown
by the arrow next to the Adjustment Screw input.
5) It is necessary to confirm the switch has engaged correctly.
a. For CK Standard or CKR units, measure across the
appropriate terminals using a continuity meter - 12 & 13
for motor control and 14 & 15 for indication feedback.
b. For CKC or CKRC units fitted with a Centronik control
Module, confirm the position display shows the closed CLOSELIM
limit symbol. DEMO
6) Using a flat screwdriver, depress the Drive Clutch Shaft
and rotate to the “Run” position as shown on the switch
mechanism faceplate.
7) Rotate the CLS and OLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.

CAUTION: This must be done or the limit will be lost when

the actuator is moved.

Keeping the World Flowing 19

8) Move the actuator to the valve OPEN position using the
handwheel.
9) Using a flat screwdriver, depress the Drive Clutch Shaft and rotate
OLS CLS
to the “Set” position as shown on the switch mechanism faceplate.
10) The OLS Adjustment Screw must now be rotated to engage the
open limit switch inside the switch mechanism. The OLS Indicator
Window will show one of four possible symbols. Please refer to
Figure 1 below for direction input.
11) Depending on where the mechanism is in the cycle, it is possible
that the switch will be approached from the wrong direction, in
this case it is necessary to move through the limit and approach it
from the correct direction. This avoids the need to wind through
the whole mechanism to reach the limit position. The correct
direction to approach the limit is shown by the arrow next to the
Adjustment Screw input.
12) It is necessary to confirm the switch has engaged correctly.
a. For CK Standard or CKR units, measure across the appropriate
terminals using a continuity meter - 16 & 17 for motor control
and 18 & 19 for indication feedback.
b. For CKC or CKRC units fitted with a Centronik control Module,
confirm the position display shows the open limit symbol.
13) Using a flat screwdriver, depress the Drive Clutch Shaft and OPEN LIM
rotate to the “Run” position as shown on the switch mechanism
faceplate.
DEMO
14) Rotate the OLS and CLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.

CAUTION: This must be done or the limit will be lost when

the actuator is moved.

OLS CLS OLS CLS

Rotate the OLS/CLS Adjustment Shaft Clockwise. Rotate the OLS/CLS Adjustment Shaft Anti-Clockwise.

OLS CLS OLS CLS

Rotate the OLS/CLS Adjustment Shaft in the direction shown next to the The limit switching point is near or made.
Shaft input.

Figure 1.

20
End of Travel Action
For CKC or CKRC actuators fitted with a Mechanical Switch Mechanism,
the required end of travel action (torque or position) is determined by
the [ACTION] setting within the Centronik configuration. All other limit
functions will not be available as they need to be intrusively set on the
mechanism.

USER X

MAIN.MENU LANGUAGE

SETTINGS LIMITS

CLOSE.SET ACTION

OPEN.SETT. ACTION

Password
Entry Process

Main menu Language

Settings Limit settings

Stop on Position
Close settings
or Torque

Stop on Position
Open settings
or Torque

Keeping the World Flowing 21

 9.3 Basic Digital Switch Mechanism Setting
Entering Configuration mode
Access to configuration mode will vary depending on the
navigation method employed. To access configuration mode with
the local selector, ensure the actuator is in Stop mode and input the
following sequence:

Each command input must be completed within 1 second of

the last and the selector knob must return to its default rest
position between each input.

To access configuration mode with the Bluetooth Setting Tool,

ensure the actuator is in Stop mode and point the setting tool
directly at the IrCK LED.

Press to initiate communication. The IrCK symbol will be shown

when an input from the Bluetooth Setting Tool is registered by the
Centronik Control Module.
If the optional Bluetooth module is fitted, the Setting Tool will begin
communication through IrCK until a secure Bluetooth link has been
established. To confirm a Bluetooth connection has been successful,
the top left symbol on the Centronik display will change from IrCK
to and the Bluetooth Setting Tool button will illuminate solid
blue.
For IrCK communication, the Bluetooth Setting Tool must be
aligned to the IrCK LED at all times.

Entering the User Password

The password entry screen will be displayed with the default

password visible. Press to confirm this entry or use
to enter a different password. For instruction on
changing the user password, refer to PUB111-005.

Blank spaces will fill with whilst modifying the password text.
PASSWORD Once a valid password has been entered the display will show the
ROTORKOO current active permission level with a symbol and text.

Press to return to the main menu.

Actuator settings cannot be modified in Remote.

The symbol shown to the left side of the display will reference the
following permission levels:
User level permission to provide basic access to settings
for commissioning and configuration purposes.
Super User level permission to provide access to more
advanced setting features.

Service level permission for Engineer access only.

PASSWORD
USER x

22
Menu Navigation
The menu map below provides direction for the basic setting and
commissioning of a CKC or CKRC actuator equipped with a Digital Switch
Mechanism and Centronik Control Module.

USER X

MAIN.MENU LANGUAGE

SETTINGS LIMITS

CLOSE.SET DIRECTION ACTION SEAT.TORQ SET.LIMIT.

OPEN.SETT. ACTION SEAT.TORQ. SET.LIMIT. TURNS

TRQ.LIM.BP. OPENING OP.BP.POSI. CLOSING CL.BP.POSI.

Password
Entry Process

Main menu Language

Settings Limit settings

Direction Stop on Position Torque Limit Set End of

Close settings
to close or Torque Value Travel Position

Stop on Position Torque Set End of Total

Open settings
or Torque Limit Value Travel Position Travel Turns

Torque Enable in the Opening Bypass Enable in the Closing Bypass

Limit Bypass Open Direction Position Value Close Direction Position Value

Keeping the World Flowing 23

Main Menu > Settings > Limits Limits > Open Settings [OPEN.SETT.]
The Limits menu details all of the appropriate settings to control Action [ACTION]
the conditions for stopping actuator movement.
Press to edit, select preferred option using and for Seat
Use the menu map on the previous page to follow the menu Limit or Seat Torque and press to save selection.
structure through to the [LIMITS] sub menu.
Seating Torque [SEAT.TORQ.]
Limits > Close Settings [CLOSE.SET.]
Press to edit, adjust shown value using and and press
Direction to Close [DIRECTIO.] to confirm (40% - 100%).
Press to edit, select preferred option using and for CAUTION: The Seating Torque value is used as torque
Clockwise or Anti-clockwise operation and press to save limit protection through full valve travel.
selection.
Turns [TURNS]
Action [ACTION]
This setting will show the number of output turns configured for
Press to edit, select preferred option using and for Seat actuator / valve travel between the open and closed limit positions.
This is a read only function to validate total valve travel.
Limit or Seat Torque and press to save selection.

Setting the Open Position Limit [SET.LIMIT.]

Seating Torque [SEAT.TORQ.]
Move the actuator to the fully open position. Allow for overrun by
Press to edit, adjust shown value using and and press winding the manual override handwheel in the close direction by
to confirm selection (40% - 100%). 5 turns (10 turns for CK500).
CAUTION: The Seating Torque value is used as torque Press to edit.
limit protection through full valve travel.
[SURE??] will show on the display, press to confirm.
Setting the Close Position Limit [SET.LIMIT.]
Once these steps are complete, the Centronik display position
Move the actuator to the fully closed position . Allow for overrun by should replicate the image below.
winding the manual override handwheel in the open direction by
5 turns (10 turns for CK500).

Press to edit.

[SURE??] will show on the display, press to confirm.

Once these steps are complete, the Centronik display position
should replicate the image below.

CLOSELIM OPEN LIM

DEMO DEMO

24
Limits > Torque Limit Bypass [TRQ.LIM.B.P.] Torque Limit Bypass Position
Occasionally applications will require a break to open or break to The [OP.BP.POSI.] value dictates the travel away from the closed
close torque that exceeds the standard torque limit. Setting the position limit that the torque limit will be bypassed in the open
torque limit bypass will ignore existing torque limit settings and direction.
apply maximum torque (up to approximately 150% or rated) across
a predetermined portion of travel. Press to edit, adjust shown value using and and press
to save selection. E.g. setting at 5% will bypass the torque limit
CAUTION: The valvemaker / integrator should be between 0% and 5%.
consulted to confirm the valve structure and interface
components can withstand the additional torque/thrust. The [CL.BP.POSI.] value dictates the travel away from the open
position limit that the torque limit will be bypassed in the close
Torque Limit Bypass direction.

The [OPENING] and [CLOSING] settings will enable torque limit Press to edit, adjust shown value using and and press
bypass for the relevant direction of travel, use and to to save selection. E.g. setting at 95% will bypass the torque limit
enter the setting sub menu. between 95% and 100%.

Press to edit, select [ON] or [OFF] and press to save

selection.

PASSWORD
USER x

Keeping the World Flowing 25

9.4. Secondary Function Setting 10. Maintenance, Monitoring and Troubleshooting

CK Range actuators can be provided with optional add-ons Routine Maintenance should include the following :
that provide extra functionality. For instruction on setting
• Check actuator to valve fixing bolts for tightness.
secondary functions, please refer to the following documents
which are available on www.rotork.com • Ensure valve stems and drive nuts are clean and properly
lubricated.
CK Standard and CKR - refer to PUB111-003
• If the motorized valve is rarely operated, a schedule of
CKC and CKRC - refer to PUB111-004
operation should be set up.

• Check the actuator for damage, loose or missing fixings.

• Ensure that there is not an excessive build up of dust or

contaminate on the actuator.

11. Disposal / Recycling

User advice on disposal of your product at the end of its life. Please
see table below. In all cases check local authority regulation before
disposal.

Oil :

Unless specially ordered for extreme climatic conditions, actuators

are dispatched with gearcases filled with SAE 80EP oil suitable for
ambient temperatures ranging from -22 to 160 °F (-30 to 70 °C).

Base assembly :

O-rings grease: Multis EP2 / Lithoshield EP2 or equivalent for all

temperature ranges.

EU Waste
Subject Definition Remarks / examples Hazardous Recyclable Disposal
Code
Printed circuit boards All Products Yes Yes 20 01 35
Electrical & Electronic Use specialist recyclers
Wire All Products Yes Yes 17 04 10

Aluminium Gearcases and covers No Yes 17 04 02

Copper/Brass Wire, gears, motor windings No Yes 17 04 01

Metals Zinc CK clutch Ring and associated components No Yes 17 04 04 Use licensed recyclers

Iron/Steel Gears and bases No Yes 17 04 05

Mixed Metals CK motor rotors No Yes 17 04 07

Glass filled nylon Electronics chassis No No 17 02 04 Disposal as general commercial waste

Plastics
Unfilled Gears, Window, Blanking plug No Yes 17 02 03 Use specialist recyclers

Mineral Gearbox lubrication Yes Yes 13 02 04

Will require special treatment before disposal,
Oil /Grease Food Grade Gearbox lubrication Yes Yes 13 02 08 use specialist recyclers or waste disposal
companies
Grease Handwheel Yes No 13 02 08

May require special treatment before disposal,

Rubber Seals & Orings Cover and shaft sealing Yes No 16 01 99
use specialist waste disposal companies

26
12. Environmental

Standard CK actuators are suitable for applications where vibration

and shock severity does not exceed the following:

Plant induced Vibration: 1g rms total for all vibration within the
frequency range of 10 to 1000 Hz

Shock: 5g peak acceleration

Watertight: IP68 EN 60529 (8 metres for 96 hours)

Temperature: -30 to +70 °C (-22 to +158 °F)

Keeping the World Flowing 27

Keeping the World Flowing

www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.

Rotork plc Rotork is a corporate

Brassmill Lane, Bath, UK member of the Institute
tel +44 (0)1225 733200 of Asset Management
fax +44 (0)1225 333467
email mail@rotork.com

As part of a process of on-going product development, Rotork reserves the right to amend and change
specifications without prior notice. Published data may be subject to change. For the very latest
version release, visit our website at www.rotork.com
PUB111-007-00
The name Rotork is a registered trademark. Rotork recognizes all registered trademarks. Published and
Issue 01/17 produced in the UK by Rotork Controls Limited. POWTG0117