Sefuse Thermal Cutoff
Sefuse Thermal Cutoff
Sefuse Thermal Cutoff
THERMAL CUTOFF
2
Contents
Introduction, Features, Applications, Safety standards 3
Construction4
Standard Ratings 6
Performance Data 16
Definition of Terms 20
Lead Cutting and Taping 20
Cautions22
Introduction
NEC SCHOTT develops and manufactures thermal cutoff protection devices, widely known as SEFUSE®. These devices are
designed to protect industrial and home electrical equipment from catching fire by sensing overheating and cutting off the
electrical circuit immediately.
There are three SEFUSE® types, namely, SF, SM and D6, to suit the needs of a wide range of applications. The SF-type uses
a thermosensitive material as the thermal pellet, while the SM- and D6-types use a fusible alloy. SEFUSE® meets a number
of international industrial safety standards, and is a highly reliable thermal protection device that provides excellent and long-
lasting performance.
Features
●The SF-type, except SF/K series, has a ceramic pipe that alleviates any stress that may occur on the sealing resin when the
leads are bent, thereby reliably holding the leads in place. In addition, the sliding contact is made of a silver copper oxide
(AgCuO) material that is patented worldwide.
●The SEFUSE® D6-type integrates a heater resistance within the thermal cutoff. Hence, the D6-type thermal protection
device can be activated either when the abnormal temperature increase is caused by the external environment, or when it is
resulted from the heat generation triggered by the external signal.
●Meets many international safety standards such as UL, VDE, CCC, PSE, etc.
●Eco-friendly with no hazardous substances (complies with WEEE and RoHS).
Applications
●Small home appliances, such as coffee makers, electric kettles, rice cookers, bread makers, hot plates, irons and hair
dryers
●Large home appliances such as air-conditioners, refrigerators, washing machines, fan heaters, gas boilers
●Office equipment, such as copiers, laser beam printers, facsimile machines and power taps
●Battery devices, such as battery packs and chargers
●Various power supplies, such as transformers, adaptors, invertors and cement resistance
●Car applications, such as automotive air-conditioners, solenoids and motors
Safety standards
UL (USA) cUL (Canada) CSA (Canada) VDE (Germany) BEAB (UK) CCC (China) KC (Korea) PSE (Japan)
4
Construction
SF Type
Series: SF/R, SFH/R, SF/K, SF/Y
The thermal pellet placed inside the metal case of the SF-type responds to an
abnormal temperature situation and triggers the cutoff function. The SF-type
features a large rated current of 6A to 15A (AC). Furthermore, the SFH/R series
has higher Tm than conventional thermal cutoffs, as well as excellent insulation
performance at high temperature conditions.
Lead A
Ceramic Pipe(*)
Spring A Sliding Disks Metal Case Spring A Sliding Contact Disks
Contact
The SF-type contains a sliding contact, springs and a thermal When the ambient temperature rises to the operating
pellet inside a metal case. When spring B is compressed, there temperature of the SF-type, heat is transferred through the
is firm contact between lead A and the sliding contact. At metal case and melts the thermal pellet. Springs A and B then
normal temperatures, current flows from lead A to the sliding stretch and the sliding contact moves away from lead A,
contact and then through the metal case to lead B. thereby opening the electrical circuit.
SM Type
Series: SM/A, SM/B, SM/G
The SM-type uses a fusible alloy inside a ceramic case. As ceramic is an insulator,
the SM-type can be fixed directly where temperature detection is required. The
SM-type has a rated current of 0.5A to 2.0A (AC) / 3.0A to 7.0A (DC).
Sealing Resin
The leads of the SM-type are connected by a fusible alloy When the ambient temperature rises to the operating
thereby allowing the current to flow directly from one lead to temperature of the SM-type, the fusible alloy melts and forms a
the other. The fusible alloy is coated with a special flux. drop around the end of each lead due to the surface tension
and the special flux coating. Without a direct contact between
the leads, the electrical circuit is opened.
5
D6 Type
Series: D6T, D6X, D6WX
The D6-type uses a ceramic material for the body (cap and base) and
integrates a resistor as a heater inside the thermal cutoff. Hence, the D6-type
can be activated either when the abnormal temperature increase is caused by
the external environment, or when it is a result of the heat generated by the
electrical circuit within the device. This provides a second protection for the
electrical equipment in which the D6-type is installed.
The D6-type is available for 12A and 15A (DC).
The D6-type houses a printed electrode, a fuse element and a When the ambient temperature rises to the operating
special flux material in layers on top of the ceramic base. The temperature of the D6-type, the fuse element melts, and forms
current flows from one lead, across the fuse element and then a drop around the end of each lead because of surface tension
through the second lead. and the special flux coating. This cuts off the electrical circuit.
In another scenario, the heater resistance generates heat in
response to an external signal, thereby melting the fuse
element and cutting off the electrical circuit immediately.
6
Standard Ratings
SF/R series
Dimension (Unit: mm)
ø4.0 ±0.2
ø1.0 ±0.1
ø1.0 ±0.1
18.5(33)±3.0 8.5 ±0.5 33 ±3.0
Factory Code* 1392 Lot Number Factory Code* 1392 Lot Number
Month
X ……October
Y …… November
Z ……December
Last two digit of year
7
Ratings
1) 2) 3) 6)
UL/cUL VDE CCC KTL
PSE
Part Rated Thailand
Number Functioning Operating Th Tm Rated Rated
Thailand (JET1974-32001
* : 0/1 Temperature Temperature Current Voltage
Thailand Thailand Thailand (SU05020 -****)
0: standard Tf
-****) Rating Rating
1: long
(℃ ) (℃ ) (℃ ) (℃ ) 15A 10A
SF70R* 73 70±2 58
2001 1003
SF76R* 77 76+0/−4 62
SF81R* 84 81+3/−1 69 5004
SF90R* 94 90±2 79 165 2002 1002
SF94R* 99 94±2 84
SF113R* 113 108±2 98 5005 2003 1001
E71747
SF119R* 121 119±2 106
2004 1004
SF129R* 133 129±2 118 4) 4)
175 677802
20130102
SF139R* 142 139±2 127 -1171 5006
15A/10A 05600209
SF144R* 144 142±2 129 -0015 2005 1005
(Resistive) AC250V
210
SF150R* 152 150+1/−3 137
SF167R* 167 164±2 153 2006 1006
250
SF184R* 184 182±2 174 5007
2007 1007
SF188R* 192 188+3/−1 177
375
SF214R* 216 214+1/−3 5) 2008 1008
SF229R* 229 227±2 200 5008
380 2009 1009
SF240R* 240 237±2
5) The following SF-types have passed the Conductive Heat Aging Test (CHAT) specified by the UL safety standard: SF184R*, SF188*, SF214*,
SF229R*, and SF240R*.
6) With respect to the PSE standard, SF/R is separately available for 10A and 15A ratings. Please select the appropriate product rating according to
the specifications of the final application.
8
Standard Ratings
SFH/R series
Dimension (Unit: mm)
ø4.0 ±0.2
ø1.0 ±0.1
ø1.0 ±0.1
18.5(33)±3.0 8.5±0.5 33 ±3.0
Factory Code* 1392 Lot Number Factory Code* 1392 Lot Number
Month
X ……October
Y …… November
Z ……December
Last two digit of year
9
Ratings
1) 2) 3) 6)
UL/cUL VDE CCC KTL
PSE
Part Rated Thailand
Number Functioning Operating Th Tm Rated Rated
Thailand (JET1974-32001
* : 0/1 Temperature Temperature Current Voltage
Thailand Thailand Thailand (SU05020 -****)
0: standard Tf
-****) Rating Rating
1: long
(℃ ) (℃ ) (℃ ) (℃ ) 15A 10A
SFH106R* 110 106±3 99
SFH109R* 113 109±3 102 5005 2003 1001
SFH113R* 117 113±3 106
SFH117R* 121 117±3 110
4) 4)
SFH124R* 128 124±3 117 E71747 677802
20130102
400 -1171 2004 1004
SFH129R* 134 129+3/−2 122 15A/10A 05613895 5006
-0016
(Resistive) AC250V
SFH134R* 139 134+3/−2 127
SFH152R* 157 152+3/−2 145 2005 1005
SFH162R* 167 162+3/−2 155
5007 2006 1006
SFH172R* 176 172±3 165 5)
5) The following SF-types have passed the Conductive Heat Aging Test (CHAT) specified by the UL safety standard: SFH172R*.
6) With respect to the PSE standard, SFH/R is separately available for 10A and 15A ratings. Please select the appropriate product rating according
to the specifications of the final application.
10
Standard Ratings
SF/K series
Dimension (Unit: mm)
ø0.58 ±0.05
ø3.0 ±0.2
ø0.6 ±0.05
(40.5) 7.5 ±0.5 35 ±1.5
Note: The value in parentheses is a reference value.
Factory Code* 1392 Lot Number Factory Code* 1392 Lot Number Last two digit of year
SF/Y Series
Dimension (Unit: mm)
ø4.2 ±0.2
ø1.3 ±0.1
ø1.3 ±0.1
Factory Code* 1395 Lot Number Factory Code* 1395 Lot Number Last two digit of year
* Factory Code represents the factory location as shown next Japan : none
11
Ratings
1) Rated 2) 3) UL/cUL VDE BEAB CCC KTL PSE
Functioning Operating
Part Temperature Temperature Thailand Thailand
Rated Rated
Number Tf Th Tm Thailand Thailand Thailand Thailand (SU05020 (JET1974-32001
Current Voltage
-****) -****)
(℃ ) (℃ ) (℃ ) (℃ )
SF70K 73 70±2 45 677802 20080102
E71747 C1180 5004 1003
SF76K 77 76+0/−4 51 -1171 05282881
Ratings
1) 2) Rated UL CCC PSE
Functioning Operating Tm
Japan
Temperature Temperature Rated Current Rated Voltage
Japan Japan (JET1974-32001-
Part Number Tf
****)
(℃ ) (℃ ) (℃ )
SF70Y 73 70±2 20040102
150 1008
SF76Y 77 76+0/−4 05122568
SF90Y 94 90±2
4) ─ 4)
SF94Y 99 94±2 1010
SF96Y 99 96±2 150
SF113Y 113 110±2 160 1011
20040102
SF119Y 121 119±2 150
E71747 05122568 1012
SF129Y 133 129±2 15A
159 AC250V
SF139Y 142 139±2 (Resistive)
1013
SF150Y 152 150+1/−3
4) 4)
SF167Y 167 164±2 1014
SF184Y 184 182±2 210
─ 20040102 1015
SF188Y 192 188+3/−1 300
05122568
SF214Y 216 214+1/−3 350 1016
SF229Y 229 227±2 4) 4)
1017
SF240Y 240 237±2 350 3)
Standard Ratings
SM/A series
ø2.5
±0.3
±0.05
±0.05
ø0.6
ø0.6
Dimension (Unit: mm)
Marking
How to read a lot number
SEFUSE Brand Name
ex.) 3 9 5
Rated Functioning SM110A0 Part Number
Temperature Sub-lot number
Factory Code*
115℃ 395 Lot Number
Month
Rated Current 2A < PS > E PSE Mark * Factory Code represents the factory X ……October
location as shown below Y ……November
CCC Mark JET Inspector Name
Thailand : C Z ……December
Last one digit of year
SM/B series
ø2.0
±0.3
ø0.53
±0.05
ø0.53
±0.05
Marking
SEFUSE Brand Name How to read a lot number
Rated Functioning SM110B0 Part Number ex.) 3 9 5
Temperature Factory Code* Sub-lot number
115℃ 395 Lot Number
Rated Current 1A < PS > E PSE Mark Month
* Factory Code represents the factory X ……October
CCC Mark JET Inspector Name location as shown below Y ……November
Thailand : C Z ……December
Last one digit of year
SM/G series
ø1.6
±0.2
ø0.53
±0.05
ø0.53
±0.05
Ratings
1) 2) Electrical Ratings UL CSA VDE BEAB CCC KTL PSE
Rated 3)
Part Number Functioning Operating Tm Thailand Thailand
* : 0/1 Temperature Temperature AC DC Thailand Thailand Thailand Thailand Thailand (SU05020 (JET1974
0: standard Tf -****) -32001-****)
1: long
(℃ ) (℃ ) (℃ )
3A/DC50V(UL)
SM072A* 76 72+3/−2 100 4) 1017
4A/DC50V(VDE) 5009
SM092A* 97 92+3/−2 200 4A/DC50V 1016
2A 677802
SM110A* 115 110±2 125 20020102 5001 1011
(Resistive) E71747 -1171 C1191
SM125A* 131 126+3/−2 172780 05023067 1012
AC250V 7A -0001
SM137A* 142 137+3/−2 (LR52330)
200 DC50V 5002
SM146A* 151 1013
146+3/−2
SM150A* 150
Ratings
1) 2) Electrical Ratings UL CSA VDE BEAB CCC KTL PSE
Rated 3)
Part Number Functioning Operating Tm Thailand Thailand
* : 0/1 Temperature Temperature AC DC Thailand Thailand Thailand Thailand Thailand (SU05020 (JET1974
0: standard Tf -****) -32001-****)
1: long
(℃ ) (℃ ) (℃ )
SM092B* 97 92+3/−2 200 3.5A DC50V 5009 1016
SM110B* 115 110±2 125 5001 1011
1A 677802
SM125B* 131 126+3/−2 172780 20020102 1012
(Resistive) 6A E71747 -1171 C1169
SM137B* 142 137+3/−2 (LR52330) 05023066
200 AC250V DC50V -0004 5002
SM146B* 151 1013
146+3/−2
SM150B* 150
Ratings
1) 2) Electrical Ratings UL CSA VDE BEAB CCC PSE
Rated
Part Number Functioning Operating Tm 3) Thailand
* : 0/1 Temperature Temperature AC DC Thailand Thailand Thailand Thailand Thailand (JET1974
0: standard Tf -32001-****)
1: long
(℃ ) (℃ ) (℃ )
SM110G* 115 110±2 125 0.5A 677802 1011
172780 20120102
SM137G* 142 137+3/−2 (Resistive) 5A DC50V E71747 -1171 C1157
200 (LR52330) 05547628 1013
SM146G* 151 146+3/−2 AC250V -0003
Standard Ratings
Max. 1.35
1.3±0.1
D6T series
16.0±1.0
Dimension (Unit: mm)
Marking
D6Tシリーズ How to read a lot number
4.0±0.2 How S
to E F UaSlot
read E number
○○○S E F U S E
Brand Name
SEFUSE Brand Name
ex.) D6T
0 9 A
ex.) 0 9 A
D6WX Series
D6Xシリーズ
○○○
SEFUSE
Lot Number
D6WX series Brand Name
S E F UMax.
S E 1.9 Brand Name
D6X○○○ Series 1.0±0.1
Dimension (Unit: mm) Lot Number D6X○○○ Series
Lot Number
14.8±1.0
Marking
D6WXシリーズ 5.2±0.2
D6Tシリーズ SEFUSE
D6WX How to read a lot number
SEFUSE Brand Name
○○○ S E F U S E Brand Name
ex.) 0 9 A
D6WX Series
D6WX
D6T○○○ Series Sub-lot
○○○ Lot Number
Lot Number number
○○○
5.0±0.5
Lot Number
Month
14.8±1.0
X……October
Y……November
0.7±0.1 0.5±0.1 Z……December
Last one digit of year
D6Xシリーズ
SEFUSE Brand Name
15
Ratings
1) Rated
Rated
Functioning Operating
Current / UL/cUL VDE
Temperature Temperature Tm Heater Resistance
Voltage
Part Number Tf
D6WX 50.0±20%
D6WX-215 15A/32V 21.5±20%
D6WX-050 5.0±20%
Performance Data
SF/R series ∙ SFH/R series ∙ SF/K series ∙ SF/Y series
Internal resistance Initial operating temperature (SF/R series ∙ SF/K series ∙ SF/Y series)
696969 118
118118 181
181181
737373 129
129129 189
189189
SF/R,
SF76R/K/Y 747474 SF129R/Y 130
130130 190
SF188R/K/Y190190
SFH/R
757575 131
131131 191
191191
1.0
828282 138
138138 212
212212
848484 140
140140 214
214214
919191 142
142 142 229
229229
SF/K
939393 148
148148 235
235235
2.0 SF94R 949494 SF150R/Y 149
149149 SF240R/Y236
236236
959595 150
150150 237
237237
959595 163
163163
979797 165
165165
105
105
105 123
123
123 161
161
161
SFH106R 106
106
106 SFH124R 124
124
124 SFH162R 162
162
162
107
107
107 125
125
125 163
163
163
108
108
108 128
128
128 171
171
171
SFH109R 109
109
109 SFH129R 129
129
129 SFH172R 172
172
172
110
110
110 130
130
130 173
173
173
112
112
112 133
133
133
SFH113R 113
113
113 SFH134R 134
134
134
114
114
114 135
135
135
116
116
116 151
151
151
SFH117R 117
117
117 SFH152R 152
152
152
118
118
118 153
153
153
17
Temperature Rise
(℃)
40
SF/R,SFH/R
30
Temperature Rise
SF/K
20
SF/Y
10
0
0 5 10 15 20 (A)
Current
Response Time
40 40 40
SFH/R
SF/Y
30 30 30
SF/R
20 20 20
10 10 10
SF/K
Performance Data
3.8 125
4.6 127
6.8 136
8.4 138
19
SM/A series
Temperature Rise (℃) Response Time (sec)
35 SM146A 30
30 SM110A SM137A
SM125A
25 SM072A SM137A
20 SM092A SM146A
Temperature Rise
SM110A SM150A
20 SM125A
SM072A
15
SM092A 10
10
0 10 20 30 40 (℃)
0 1 2 3 4 5 6 7 (A) Temperature Difference
Current (oil temp. minus operating temp.)
SM/B series
Temperature Rise (℃) Response Time (sec)
30 SM137B 30
Time for opening after immersion into oil
SM146B
SM110B SM150B
25 SM092B SM137B
SM125B SM110B SM146B
SM125B SM150B
20 20
Temperature Rise
SM092B
15
10
10
5
0
10 20 30 40 (℃)
SM/G series
Temperature Rise (℃) Response Time (sec)
SM137G 30
Time for opening after immersion into oil
SM146G
25
20 SM110G
20
Temperature Rise
SM110G
15 SM137G
SM146G
10 10
0
10 20 30 40 (℃)
0 1 2 3 4 5 (A)
Temperature Difference
Current (oil temp. minus operating temp.)
20
Definition of Terms
Operating Temperature
Operating temperature and tolerance refers to the operating temperature range measured by the following conditions.
A thermal cutoff test sample is placed in the condition where the temperature of a thermostatic oven is raised until 12°C below
the rated functioning temperature of the test sample at optionally increasing speed.
Then the temperature of the thermostatic oven is raised at the rate of 0.5-1.0°C a minute.
At this time, the electric current flowing through the test sample for opening confirmation shall be less than 10mA.
Furthermore, the distance between a measuring point and a test sample shall be less than 20 mm.
Th (Holding Temperature)
Th is the maximum temperature measured on the thermal cutoff when it continues to conduct a rated current without
changing its state of conductivity for 168 hours.
Taping
Reel
ø285(2500PCS/reel)
ø360(4000PCS/reel)
ø30
R R
ø75
P
Z
89
t S F / R , S F H / R : 4000PCS/reel
S F / K , SM : 2500PCS/reel
(Unit : mm)
W P │L1 -L 2│ T Z R t S
L1 L2 S
52±2
S T W T 63±2 5±0.5 ≦2.0 6±1 ≦2.0 ≦0.5 ≦3.2 ≦0.8
67±2
Lead Cutting
●SF Type
L1 : 9−30
L2 : 7−30 (mm)
L1 L2
●SM Type
L1, L2 : 9−35 (mm)
L1 L2
A A A
Packing Quantity
Series SF/R, SFH/R, SF/Y SF/K SM/A, SM/B, SM/G D6X, D6T D6WX
Packing
quantity in a 5,000pcs/box 11,200pcs/box 10,000pcs/box 6,400pcs/box 4,800pcs/box
carton box
22
Cautions
This section describes points to note, about the design, installation and storage of
NEC SCHOTT SEFUSE® thermal cutoffs, so as to achieve the optimum performance of these
thermal protection devices.
For optimal thermal cutoff performance, it is recommended that customers correctly store the thermal protection devices,
design appropriate circuits for the appliances and perform evaluations, mounting and testing steps as necessary. Problems
arising from the inappropriate execution of the above would be the sole responsibility of the customer, and NEC SCHOTT
declines any and all responsibility.
Design
Do not use this device for any purpose other than as a thermal cutoff.
The thermal cutoff is designed to detect abnormal rises in temperature and open the electrical circuits as required. It is not
a current fuse that cuts off excess current. If the thermal cutoff is used as a current fuse, it may malfunction.
Do not use this device in aerospace equipment, aeronautical equipment, nuclear reactor control systems, life support
equipment or systems, transportation machinery engine control or safety-related equipment.
This device is designed for use in household electrical appliances, office automation equipment, audio and video
equipment, c omputer c ommunic ations equipment, test and measurement equipment, personal electronic
equipment and transportation equipment (excluding engine control).
Decisions regarding the type of thermal cutoff, the installation location and the mounting method should be made by the
customers, based upon the requirements of the final application.
It is recommended that designers test the final design with the selected thermal cutoff under both normal conditions as well
as predicted worst-case scenarios.
▼Thermal cutoffs should be mounted where it can detect abnormal heat as quickly as possible.
The thermal cutoff operates when the thermal element within melts. Therefore, if the thermal element does not reach
the operating temperature, the cutoff will not activate even if the ambient temperature has risen to the operating
temperature. In addition, a short lag time might result in the event of a sudden rise in the ambient temperature or if the
thermal cutoff only detects part of the temperature increase.
▼Thermal cutoffs* should be mounted such that the temperature gradient is equal throughout the thermal cutoff.
If lead B of the SF-type, which is caulked to the metal case, is mounted in such a way that it only conducts heat to the
metal case, the temperature around the thermal pellet would always be higher than other parts in the metal case. This
could lead to the thermal cutoff opening prematurely. Hence, it is recommended that lead A, which is the resin-sealed
side, be connected nearer to the heat source.
It should also be mentioned that similarly, if lead A is fixed in a location where the temperature it is exposed to is always
lower than that of lead B, the thermal cutoff could also be prematurely triggered.
* except SFH-R series
▼Cautions about Tm
Please ensure that the design of the final application does not exceed Tm (the maximum temperature limit) of the
thermal cutoff.
If used in conditions beyond the rated temperature, a dielectric breakdown could result and the thermal cutoff could re-
conduct even after opening.
Designers of the final application should take into account the maximum surface temperature of the thermal cutoff as shown
in Table 1, and avoid exceeding this level.
If the body temperature of the thermal cutoff is exceeded on a regular basis, the thermal cutoff may start opening
at temperatures lower than the normal operating temperature. Malfunctions may also occur. In case of using SM-
type in DC rating, please kindly contact NEC SCHOTT.
Table 1
SF Type
SM Type
SF/R, SF/K, SF/Y series SFH/R series
Fuse Body Fuse Body Fuse Body Fuse Body
Part Number Part Number Part Number Part Number
Temperature Temperature Temperature Temperature
SM072A 52℃ SF70R, K, Y 50℃ SF139R, Y 119℃ SFH106R 86℃
SM092A, B 72℃ SF76R, K, Y 56℃ SF144R 122℃ SFH109R 89℃
SM110A, B, G 90℃ SF81R 61℃ SF150R, Y 130℃ SFH113R 93℃
SM125A, B 96℃ SF90R, K, Y 70℃ SF167R, Y 140℃ SFH117R 97℃
SM137A, B, G 117℃ SF94R, K, Y 74℃ SF184R, Y 140℃ SFH124R 104℃
SM146A, B, G 126℃ SF96K, Y 76℃ SF188R, K, Y 140℃ SFH129R 109℃
SM150A, B 126℃ SF113R, Y 88℃ SF214R, K, Y 140℃ SFH134R 114℃
SF119R, K, Y 99℃ SF229R, Y 140℃ SFH152R 132℃
SF129R, Y 109℃ SF240R, Y 140℃ SFH162R 140℃
SFH172R 140℃
Note that the temperature listed in Table 1 refers to the surface temperature of the thermal cutoff, not the ambient temperature.
The body temperature of the thermal cutoff increases as current passes through it.
The body temperature of the thermal cutof f could rise to levels higher than the ambient temperature current
passes through the device. In addition, the body temperature could also increase depending on a number of
factors such as the mounting method. Hence, it is recommended that designers measure the body temperature
of the thermal cutoff after conducting a reliability test.
Use the thermal cutoff with a voltage and current level lower than the rated level.
If the thermal cutof f is used with a voltage or current level higher than the rated level, the contacts may be
welded together in the SF-type, causing the thermal cutoff to malfunction. In the SM-type and D6-type, the body
of the thermal cutoff may rupture.
Do not use the thermal cutoff in an atmosphere out of the standard specifications such as in environments exposed to
sulfurous acid gas, nitrogen oxide gas, ammonia gas or conditions that contain formic acid. It is also not suitable for high
humidity situations and submersion in a liquid.
The case of the thermal cutoff* is made with a copper alloy. Hence, installing the thermal cutoff in such conditions
or similar, could deteriorate the sealing resin or lead to cracks in the case of the thermal cutoff due to corrosion.
The thermal cutoff could thus operate at lower than operating temperatures or not activate even if its operating
temperature is exceeded.
* SF-K series only
Cautions
Lead wire process
●When bending the lead wire, it is important not to apply excessive pressure to the root of the lead wire. The lead wire should
be secured close to the case and bent (not twisted) at a distance 3 mm or more from the body of the fuse.
SF / SM Type D6 Type
3mm or more
3mm or more
secured secured
secured secured
●The tensile strength applied to the lead wire should be 49N or less for SF-type and 9.8N or less for SM- and D6-types.
●The strength applied to the body of the thermal cutoff should be 98N or less for SF-type, 49N or less for SM-type, and 4.9N
or less for D6 type.
With regards to the SF-type, deformation of the case may change the location of the sliding contact during operation and
could lead to the thermal cutoff operating only at temperatures lower than the normal operating temperature range. The
thermal cutoff may also not operate even if the thermal cutoff's operating temperature is exceeded.
Mounting
Thermal cutoffs can be mounted by soldering, caulking or welding.
●The connecting position at the lead of the resin-sealed side should be 5 mm or more from the body of the thermal cutoff.
SF-Type SM-Type
connecting connecting
position position
5 mm or more 5 mm or more 5 mm or more
connecting position
●If soldering, take note that the thermal cutoff may function because of excessive solder temperature. To prevent such
malfunctions, for example, holding the lead near the case with a tool is effective for allowing the heat to escape and the
soldering should be done in short intervals.
Another effective method is to use a lower solder temperature and to solder at a location that is at a distance from the case.
●If caulking or welding, be careful to keep the resistance value of the connecting section low. If the connecting section has a
high resistance value, the passing current may generate an abnormally high temperature that will cause the thermal cutoff
to operate.
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●After mounting the thermal cutoff, be careful not to apply force that may pull, push or twist the lead wires.
●If using a SF-type thermal cutoff, the lead on the resin-sealed side must not be allowed to touch the case. This would
cause the current to flow from the lead on the resin-sealed side to the opposite lead resulting in a non-functioning
thermal cutoff.
●N ote that the body of the SF-type is the same in potential as the circuit. Therefore, it must be electrically isolated from
other metallic parts.
Storage
●The body and lead A of the SF-type, and the leads of SM092A and SM092B are silver-plated. Therefore, these parts may
discolor because of sulfuration, making the markings on the body illegible or negatively affecting the solder-ability of the
lead. To avoid this, the thermal cutoff should not be kept around materials (such as cardboard or rubber, etc.) which generate
sulfurous acid gas.
●When storage in cardboard boxes is required, thermal cutoffs should be double packed and sealed in polybags such as
polyethylene.
Recommendation
●N EC SCHOTT recommends the following tests upon receipt and after mounting of the thermal cutoff, as it may have
undergone some mechanical load or thermal influence during transportation or when being mounted.
1. Appearance check
2. Resistance check (comparing before with after), or conductive check
3. X-ray inspection
4. Operation check for sampling
●Be careful when mounting the thermal cutoff because external force, heat or a harmful atmosphere (containing excessive
humidity or sulfurous acid gas) may damage the thermal cutoff.
I f applicable, it is recommended that the general consumers, who are unaware of the usage cautions for thermal cutoffs, be
informed not to mount, remove, or replace the thermal cutoff through a note to this effect in the user's manual and other
related material.
All reasonable care has been taken to present the data here and the values contained in this document were obtained under
certain testing conditions by us. They are not guaranteed and are for reference only.
For any clarifications or more information about these cautions, please kindly contact NEC SCHOTT Components
Corporation.
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●The information herein is based on the documents as of December 2013, and is subject to change without notice.
Therefore it is recommended to refer to latest individual information such as drawing for mass production designing.
The latest product information will also be made available on http://www.nec-schott.co.jp for your reference.
●It is prohibited to reprint or copy the contents herein without prior written agreement from NEC SCHOTT Components
Corporation.
●Please note that should any problems relevant to the industrial property of third parties occur with the use of products
from NEC SCHOTT, the company would not assume any responsibility for matters other than the ones directly related to
the structure or the manufacturing process of the products supplied by NEC SCHOTT.
●Although continuous efforts to improve the quality and reliability of our products are in place, the possibility of defects
cannot be entirely eliminated. Therefore when using our electronic component products, please ensure that sufficient
safety measures are included in the design of the final application, such as redundancy, fire containment and malfunction
prevention against physical injuries, fire disasters and social damages in consideration of the said defect occurrences.
Our products are classified into 2 groups: “Standard” and “Special”. The recommended applications of the products
according to its quality level are indicated below. If you intend to use our products for applications other than “Standard”
level, please consult with our sales representative in advance.
"Standard"
Computers, office equipment, communication equipment, measuring equipment, audio & visual equipment, home
electric appliances, machine tools, personal electrical equipment and industrial robots, etc.
"Special"
Transportation equipment (automobiles, trains, ships and others), aircrafts, aerospace equipment, medical equipment for
life support, etc.
NEC SCHOTT Components Corporation
TF Division
3-1 Nichiden, Minakuchi-cho, Koka-shi,
Shiga
528-0034, Japan
Phone +81-(0)748-63-6629
Fax +81-(0)748-63-6627
tf.nsc@schott.com
www.nec-schott.co.jp
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