Type 2 Co Ordination Charts

Type 2
Co-ordination
CHARTS
1
HGS - Contactors, Overload Relays & MPCBs
Motor Control Solutions for higher Saftey, Reliability & Performance
3 Pole Contactor Thermal Overload Relay Push button MPCB

Ratings - 9 A to 800 A (AC-3) Ratings - 0.12 A to 800 A Ratings - 0.1 A to 32 A
Thermal Magnetic
Rotary MPCB - Frame-1 Rotary MPCB - Frame-2

Ratings - 0.1 A to 63 A Ratings - 11 A to 63 A
Thermal Magnetic & Thermal Magnetic &
Magnetic Trip only Magnetic Trip only
Loadline MCCBs HiBreak Fuse
DIN Type - 6 A to 630 A

G Frame A Frame ML1 Frame BS Type - 2 A to 800 A
Ratings - 16 A to 160 A Ratings - 25 A to 250 A Ratings - 63 A to 125 A
Thermal Magnetic Thermal Magnetic Thermal Magnetic
Kompact plus SDF
Ratings - 32 A to 800 A
HID1 Frame L Frame L Frame
Ratings - 40 A to 160 A Ratings - 200 A to 630 A Ratings - 250 A to 630 A
Thermal Magnetic Thermal Magnetic ETU
2
Havells Global Series
Magnetic Contactors, Overload Relays & MPCBs
Designed for demanding applications & Tropical conditions
3
Contactor HGS 9 - 800 AF
3 Pole Power Contactors
• Wide Operating Band Coils
• Finger proof IP 20 terminals
• Suitable for AC-4 (Inching & Plugging, e.g. Crane Duty) and other critical application
• CE Marking & Compliance to IS/IEC 60947-4-1
• High Electrical and Mechancial Durability with Higher operating frequency (Operations / Hour)
• Electrical Durability Curves available
• Low Power Dissipation
• Low VA Burden coils with Class H Insulation
• Dust free Cover as in-built
• Terminal Barrier and Shrouds
• Nut Retaining Washers
• In-built Auxiliary Contacts
• Removable Arc-chutes ≥ 115 A Ratings
• DIN Channel Mounting up to 100 A, Fr-4
18 AF 40 AF 65 AF 100 AF
HGS
Rated Current 9 A, 12 A, 18 A, 22 A 25 A, 32 A, 40 A 50 A, 65 A 75 A, 85 A, 100 A
Rated Operational 690 V 690 V 690 V 690 V

Voltage
HGST 0.12 A - 18 A 7 A - 40 A 7 A - 65 A 17 A - 100 A

Setting Current
4
Thermal Overload Relays HGST 9 - 800 AF
Overload Relays
• Trip Class - 10A
• Mounting Possibilities - Direct and Separate both
• Automatic Reset or Manual Reset - Settable Button
• Test Button - Can also be used as Emergency Stop Button
• Phase loss Protection - Differential Tripping Mechanism (Double Slide Construction)
- Accelerated tripping on Single Phasing Condition (40% - 60% Faster)
• Finger proof IP20 terminals
• Sealable Protection Cover to prevent Unintended change in Protection settings
150 AF 265 AF 500 AF 800 AF
115 A, 130 A, 150 A 185 A, 225 A, 265 A 300 A, 400 A, 500 A 630 A, 800 A
1000 V 1000 V 1000 V 1000 V
48 A - 150 A 48 A - 265 A 90 A - 500 A 378 A - 800 A
5
Definations
General Terms used in this catalogue:
Switchgear
General term covering switching devices and their combination with associated control, measuring, protective and
regulating equipment, also assemblies of such devices and equipment with associated interconnections, accessories,
enclosures and supporting structures, intended in principle for use in connection with generation, transmission,
distribution and conversion of electric energy
Controlgear
General term covering switching devices and their combination with associated control, measuring, protective and
regulating equipment, also assemblies of such devices and equipment with associated interconnections, accessories,
enclosures and supporting structures, intended in principle for the control of electric energy consuming equipment
Starter Components used in this catalogue:

Mechanical Contactor
Mechanical switching device having only one position of rest, operated otherwise than by hand, capable of making, carrying
and breaking currents under normal circuit conditions including operating overload conditions
Thermal Overload Relay or Release

Inverse time-delay overload relay or release depending for its operation (including its timedelay) on the thermal action of the
current flowing in the relay or release
Short Circuit Protection Devices used in this catalogue:

Short-Circuit Protective Device (SCPD)
Device intended to protect a circuit or parts of a circuit against short-circuit currents by interrupting them
Fuse
Device that, by the fusing of one or more of its specifically designed and proportioned components, opens the circuit in
which it is inserted by breaking the current when this exceeds a given value for a sufficient time
Switch-disconnector
Switch which, in the open position, satisfies the isolating requirements specified for a disconnector
Circuit-breaker
Mechanical switching device, capable of making, carrying and breaking currents under normal circuit conditions and also
making, carrying for a specified time and breaking currents under specified abnormal circuit conditions such as those
of short-circuit
Motor Protective Switching Device (MPSD)

Manually operated motor starter additionally providing resettable short-circuit protection to the motor and the circuit
Types of Starters dealt in this Catalogue

Motor Starter
Combination of all the switching means necessary to start and stop a motor in combination with suitable overload protection
Direct-on-line Starter
Starter which connects the line voltage across the motor terminals in one step
Star-delta Starter
Starter for a three-phase induction motor such that in the starting position the stator windings are connected in star and in
the final running position they are connected in delta
6
Major Faults / Unhealthy conditions which can be addressed using recommendations
in this catalogue
Overcurrent
Current exceeding the rated current
Short-Circuit
Accidental or intentional conductive path between two or more conductive parts forcing the electric potential differences
between these conductive parts to be equal to or close to zero
Overload
Operating conditions in an electrically undamaged circuit, which cause an overcurrent
Phase Loss
Absence of one of the Phases which leads to unbalanced and increased circulating current within closed delta windings
leading to burn-out of lone winding.
Important definitions related to Currents

Rated Current (In)
For circuit-breakers, the rated current is the rated uninterrupted current (Iu) and is equal to the conventional free-air thermal
current (Ith).
Overload Current Setting (Ir)

current setting of an adjustable overload release
Rated Operational Currents (Ie) or Rated Operational Powers

A rated operational current of a contactor or a starter is stated by the manufacturer and takes into account the rated
operational voltage, the conventional free air or enclosed thermal current, the rated current of the overload relay, the rated
frequency, the rated duty, the utilization category and the type of protective enclosure, if any.
Ultimate Short-circuit Breaking Capacity (Icu)

A breaking capacity for which the prescribed conditions according to a specified test sequence do not include the capability
of the circuit-breaker to carry its rated current continuously
Service Short-circuit Breaking Capacity (Ics)

A breaking capacity for which the prescribed conditions according to a specified test sequence include the capability of the
circuit-breaker to carry its rated current continuously
Rated Conditional Short-circuit Current (Iq, alternatively Icc)

The rated conditional short-circuit current of an equipment is the prospective current, stated by the manufacturer,
which the equipment, protected by a short-circuit protective device specified by the manufacturer, can withstand
satisfactorily for the operating time of this device under the test conditions specified in the relevant product standard.
The details of the specified short-circuit protective device shall be stated by the manufacturer.
For alternating current, the rated conditional short-circuit current is expressed by the RMS value of the AC component.
7
Utilization Category
The utilization category of an equipment defines the intended application and shall be
specified in the relevant product standard; it is characterized by one or more of the following
service conditions:
– Current(s), expressed as multiple(s) of the rated operational current
– Voltage(s), expressed as multiple(s) of the rated operational voltage
– Power-factor or time-constant
– Short-circuit performance
– Selectivity
– Other service conditions, as applicable.
Examples of utilization categories for low-voltage switchgear and controlgear are given hereunder.
Additional
Kind of Utilization
category Typical load
current categories
designation
AC-1 General Use AC-1 General use Non-inductive or slightly inductive loads
AC-2 AC-2 Slip-ring motors or mixed resistive and inductive loads, including moderate overloads
AC-3 Squirrel-cage motors d: starting, switching off motors during running, reversing
Squirrel-cage motors with higher locked rotor current e:
AC-3e
starting, switching off motors during running, reversing
AC-4 Squirrel-cage motors d: starting, plugging, inching
AC-5a Ballast Ballast Discharge lamps
AC AC-5b Incandescent AC incandescent lamps
AC-6a Transformers
AC-6b Capacitor banks
AC-7a Slightly inductive loads for household appliances and similar applications
AC-7b Motor-loads for household applications
AC-8a Hermetic refrigerant compressor motor b control with manual resetting of overload releases
Hermetic refrigerant compressor motor b control with automatic resetting of overload
AC-8b
releases
DC-1 Non-inductive or slightly inductive loads
Shunt-motors: starting, plugging, inching, dynamic breaking
DC-2
of DC motors
DC
Series-motors: starting, plugging, inching, dynamic breaking
DC-3
of DC motors
DC-4 Incandescent DC incandescent lamps
Note :
AC-3 category may be used for occasional inching (jogging) or plugging for limited time periods such as machine set-up; during such
limited time periods, the number of such operations should not exceed five per minute or more than ten in a 10-min period.
Above note mentioned in IEC 60947-4-1, under Table-1, transpires that Switching device selected basis AC-3 rating has to be suitable
for Inching and Plugging, i.e. AC-4 as well.
HGS Contactor is suitable for AC-4 Utilization Category as well.
8
Prima Series
IE3 & IE2 Motors
Havells is a leading manufacturer of low voltage induction motors in India, We manufacture wide range of energy efficient
motors 100% in-house, our state-of-the-art manufacturing facility located at Neemrana, Rajasthan; it is one of the largest
LV motor plant in India, here we manufacture energy efficient IE2 & IE3 Motors ranging from 0.18 kW to 315 kW (0.25 HP
to 425 HP).
Havells IE2 & IE3 efficient motors confirm to IEC 60034/IS12615 :2018 Standards, these motors have been successfully
working across all sectors and in all possible applications, Havells IE2 & IE3 Motors are preferred choice of various Industries
due to their performance and reliability.
Havells is committed to manufacturing excellence and providing world class quality products at affordable prices. Havells
offers a complete solution which is not only safe and reliable but also saves energy. We will continue the same tradition with
our motors also.
Havells IE2 and IE3 LV safe area motors for various applications
Separator
Centrifuge
Crusher
Compressor
Mixer
Pump
Blower/Fan
Screen
Agitator
Conveyor
The IE Efficiency classes defined as:

IE2-High Efficiency
IE3 – Premium Efficiency 9
Havells LV IE2 and IE3 Motor general specifications :
• Voltage : Rated voltage ≤1000 V
• Output : Rated output 0.37 kW to 315 kW
• No of Poles : 2, 4, 6 & 8 poles
• Frame Dimensions : Meet frame size to output relation as covered in IS:1231 & IS/IEC 60072-1
• Ambient Temperature : Designed for an ambient temperature not exceeding 50 0C and altitude not
exceeding 1000 metre.
• Balance Voltage : Designed for operation on virtually sinusoidal and balanced Voltage conditions as
defined in 7.2.1 of IS/IEC 60034-1
• Degree of protection : Degree of protection IP55
• Cooling Method : Method of cooling IC411 in accordance with IS 6362/IEC 60034-6
*Other non standard features also available as per applicaiton requirement
Advantages of Havells low voltage Induction Cost effectiveness of energy efficient

Motors motors:
Saving concluded as follows:
• High efficiency
kW =Output of motor
• Reduced lifecycle cost IE3=Efficiency of IE3 motor in %
• Short payback period IE2=Efficiency of IE2 motor in %
PD=Price Difference between two efficiencies;
• Optimized cooling system for better operation and
reduced noise kW kW
X=
• Excellent aesthetic design IE2 IE3
• Highly reliable under most demanding conditions Saving = (X x Working hours x Working days x Tariff x100)
Payback Period = (PD/Saving)x12 months
10
Standard efficiency values for IE2 / IE3 Motors as per IEC 60034 / IS 12615: 2018
2-Pole 4 Pole 6 Pole 8 Pole
kW Frame Efficiency % Frame Efficiency % Frame Efficiency % Frame Efficiency %
Size IE2 IE3 Size IE2 IE3 Size IE2 IE3 Size IE2 IE3
0.37 71 69.5 73.8 71 72.7 77.3 71 67.6 73.5 90S 56.1 69.3
0.55 71 74.1 77.8 80 77.1 80.8 80 73.1 77.2 90L 61.7 73
0.75 80 77.4 80.7 80 79.6 82.5 90S 75.9 78.9 100L 66.2 75
1.1 80 79.6 82.7 90S 81.4 84.1 90L 78.1 81 100L 70.8 77.7
1.5 90S 81.3 84.2 90L 82.8 85.3 100L 79.8 82.5 112M 74.1 79.7
2.2 90L 83.2 85.9 100L 84.3 86.7 112M 81.8 84.3 132S 77.6 81.9
3.7 100L 85.5 87.8 112M 86.3 88.4 132S 84.3 86.5 160M 81.4 84.5
5.5 132S 87 89.2 132S 87.7 89.6 132M 86 88 160M 83.8 86.2
7.5 132S 88.1 90.1 132M 88.7 90.4 160M 87.2 89.1 160L 85.3 87.3
11 160M 89.4 91.2 160M 89.8 91.4 160L 88.7 90.3 180L 86.9 88.6
15 160M 90.3 91.9 160L 90.6 92.1 180L 89.7 91.2 200L 88 89.6
18.5 160L 90.9 92.4 180M 91.2 92.6 200L 90.4 91.7 225S 88.6 90.1
22 180M 91.3 92.7 180L 91.6 93 200L 90.9 92.2 225M 89.1 90.6
30 200L 92 93.3 200L 92.3 93.6 225M 91.7 92.9 250M 89.8 91.3
37 200L 92.5 93.7 225S 92.7 93.9 250M 92.2 93.3 280S 90.3 91.8
45 225M 92.9 94 225M 93.1 94.2 280S 92.7 93.7 280M 90.7 92.2
55 250M 93.2 94.3 250M 93.5 94.6 280M 93.1 94.1 315S 91 92.5
75 280S 93.8 94.7 280S 94 95 315S 93.7 94.6 315M 91.6 93.1
90 280M 94.1 95 280M 94.2 95.2 315M 94 94.9 315L 91.9 93.4
110 315S 94.3 95.2 315S 94.5 95.4 315M 94.3 95.1 315L 92.3 93.7
125 315M 94.5 95.3 315M 94.6 95.5 315M 94.4 95.2 355M 92.5 93.9
132 315M 94.6 95.4 315M 94.7 95.6 315L 94.6 95.4 355M 92.6 94
160 315L 94.8 95.6 315L 94.9 95.8 355M 94.8 95.6 355M 93 94.3
200 315L 95 95.8 315L 95.1 96 355M 95 95.8 355L 93.5 94.6
250 355M 95 95.8 355M 95.1 96 355L 95 95.8 - - -
315 355L 95 95.8 355L 95.1 96 355L 95 95.8 - - -
Effect of Improved Efficiency of Motors on Selection of Switchgear

As the efficiency of the Motor Improves
Peak in-rush Current
• In-rush Current Increases

Starting Current
• Starting current Increases
• Full Load Current Reduces Marginally
Current
Time
This leads to :
• Higher starting current Increases Thermal Stress and may result in Overload Tripping
• Higher Inrush may result in Nuisance tripping of MCCB / MPCB or blow-out of the fuses
• Higher Starting Current / Inrush also lead to higher voltage drops leading to opening of electromagnetic Switching
devices
In view of this, it is required that :

• Switching devices have adequate thermal Capacity, making capacity and breaking capacities
• MCCBs / MPCBs are selected in such a way that worst case Peak in-rush current of Motor in case of Direct on line
Starters and change-over current in case of Open transition star-delta starters is always lower than MCCB magnetic
Tripping thresholds and repulsion thresholds.
• Overload Relays are selected matching with Starting time* of the motor.
*Starting time depends on load inertia
11
Introduction to Type-2 Co-ordination
Co-ordination means to operate in tandem to deliver intended function.
When it comes to Motor Control Centres, having multiple motor feeders and each motor feeder equipped with Starter
backed up by suitable Short Circuit Protection device (SCPD), it is very important that Switching device, Overload Protection
device and SCPD operate in well co-ordinated manner to ensure HUMAN Safety, Installation Safety and Device Safety.
Lack of Co-ordination between all these devices can lead to major SAFETY issues leading to injury to Human or even loss
of Human life due to possible explosion of Motor feeder compartments. It can also lead to long down times in a typical
industrial plant leading to major monetary losses.
This is where IEC 60947-4-1 Comes to rescue the interest of the end customer and suggests different type of Co-ordination
as follows:
IEC 60947-4-1 states as follows:

Two types of co-ordination are permissible, “1” or “2”. The test conditions for both are given in IEC 60947-4-1.
Type “1” co-ordination requires that, under short-circuit conditions, the contactor or starter shall cause no danger to
persons or installation and may not be suitable for further service without repair and replacement of parts.
Type “2” co-ordination requires that, under short-circuit conditions, the contactor or starter shall cause no danger to
persons or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the
manufacturer shall indicate the measures to be taken as regards the maintenance of the equipment.
NOTE : Use of SCPD not in compliance with the manufacturer’s recommendations can invalidate the co-ordination.
Infrences:
This is the method that is mostly used in general.
l Low device cost
l In case reliability for the operation and maintenance is not compulsory,

Type 1
l The starter may have to be repaired before re-operating the motor.
Co-ordination
Result: l The equipment’s operating time may be quite long
l Skilled personnel are required for inspection, repair, parts and others
Application example: Air-conditioning device in commercial buildings
Reliability for operation and maintenance can be secured.

Type 2 Result l Reduction of equipment’s operating time
Co-ordination l Shorten response time for short-circuit accidents
Application example: Escalators
It is imperative that while designing Motor Feeders (i.e. Selecting Motor Starter components like Contactor, Overload Relays
and Suitable SCPD, manufacturers recommendations are followed for improved Safety, Reliability and availability
Risk Involved Implications on
Co-ordina- Overall
tion type Human Installation Starter Human Impact
Installation Starter
Safety Safety Safety Safety
• Explosion
• Loss of Safety
• Significant Damage to
No Co- • Fire / Explosion Standards
Very high Very high Very high Death / Contactor, Overload
ordination • Downtime • Huge
Risk Risk Risk Injury Relays etc.
Concept • Huge Loss of Production Monetary
• Loss of Switching &
Losses
Protection Function
Improved • No Fire / No Explosion • Safety
• No Fire / No Explosion
Safety • Some down time due to Ensured
Type-1 Safety Safety • Replacement of Starter
High Risk No Risk replacement of Starter • Monetary
Co-ordination ensured ensured components is required
of Death / components losses
• Some loss of Production
Injury • Some loss of Production reduced
Improved • Minimum down time since • Safety
• Replacement of Starter
Safety Contactor and Relay remain Ensured
Type-2 Safety Safety Safety components is not
No Risk Reusable. • Monetary
Co-ordination ensured ensured ensured required.
of Death / • In case Fuse is used as SCPD, losses almost
• Minimal loss of
Injury replacement of all3 Fuses will eliminated
Production
be required.
12
Selection of Fuses and CBs for Motor feeders
Historically, Fuses have been widely used as a Short Circuit Protection device in
Motor Feeders. Fuses have been considered as a best protection device since ages.
As we know fuses operate on heating effect of electric current and have inverse time
current characteristics and is an excellent Current limiting device.
There are 2 types of Characteristics of Fuses which are used for selection in any applications.
Time current characteristics:
This indicates Operating time w.r.t. Current in

the circuit. It can be seen that as the current
increases, operating time reduces.
Time in seconds
Current in Amperes
Cut-off Current Characteristrics

100
Current limiting Characteristics:
This indicates for given fault current (RMS value), what

Asymetrical Fault Current)
Cut-off Current -kA (Peak)
10 is the maximum Peak current that fuse will limit it to.

This in simple terms means that fuse when present in
circuit and fault current going beyond current limiting
range, Fuses act as current limiting device and does
1 not allow the current to reach to otherwise attainable
prospective peak current. This can be better explained
with Fault current sine wave shown hereunder.
0.1
0.1 1 10 100
Prospective Current - kA (RMS) Symmetrical
13
What is current limiting device: Any device when present in Circuit and if
short circuit occurs, does not allow the current to reach to Prospective
Peak current and thus limits the Electrodynamic stresses, Thermal Stress
and Electromagnetic Stresses on Installation components.
For example : For a fault current of 50kA RMS, maximum Peak prospective
current can reach to 2.2 X 50 kA = 110 kA.
This means, thermal stress will be proportional to 50 kA Squared and

Electrodynamic stresses will be proportional to 110 kA Squared.
However, when suitable rating of fuse is inserted in circuit, fuse will limit the current to cut-off current to far lower value than
110 kA (e.g. for typically 100A fuse, cut-off current will be 20kA and equivalent RMS current will be 10kA). This will lead to
far lower Thermal stress (Now Proportional to 20kA Squared) and also far lower electrodynamic stress (Now proportional
to 10kA Squared).
This is what used to make fuses an ideal device for Short Circuit protection.
When it comes to fuses for Motor protection, following criteria was followed:
1. Rating of the Fuse shall be more than the Motor Full load current.
2. Motor in-rush current in case of DOL starter and peak change-over current in case of star-delta starters shall not cause
blowing of the fuses (Pre-arcing I2t of fuses shall be more than Motor in-rush / peak change-over I2t).
3. Starting current shall not cause blowing of the fuses (Pre-arcing I2t of fuses shall be more than Motor starting I2t).
There was introduction of Molded case circuit breakers in market in early 90’s and same was explored for various applications
including motor protections.
Over a period, with progression of technology, MCCBs have come almost at par with Fuses when it comes to Quality of
Short Circuit protection for any load is required. This is due to Current limiting Repulsion contact designs used now a days
in most of the contemporary MCCBs.
However, when it comes to selection of MCCBs for Motor Protections, certain care must be taken.
As we know, MCCB can either be with both Overload and Short Circuit Protection or only with Short Circuit Protection.
14
Overload Protection in MCCB is based on thermal effect of electric current and uses Bimetallic strips for generating tripping
command. This leads to inverse time current characteristics like fuses and as the current increases, trip time reduces. This
protection is proportional to RMS value of current.
Short circuit protection in MCCB is based on magnetic effect of electric current and leads to instantaneous tripping. This
protection is proportional to Peak current flowing through MCCB.
This is what necessitates special precautions when it comes to selection of MCCBs for Motor Protections.
MCCB Selection Criteria for Motor application:

1. Rated current of the MCCB shall be more than the Motor Full load current.
2. Worst case Motor in-rush current in case of DOL starter and worst-case peak change-over current in case of star-delta
starters shall not cause instantaneous tripping of MCCB.
3. Starting current shall not cause thermal tripping of MCCB (Application starting time shall be studied accordingly).
4. Iq – Conditional Short Circuit current of Motor Feeder components (Starter + SCPD) shall be equal or more than fault
level at the point of Installation.
If point no. 1, 2 and 3 are taken care, any MCCB including MCCBs with Overload and Short circuit can be selected for
Motor applications.
When it comes to Point no.4, any MCCB which can fulfill the requirement of Iq – Conditional Short Circuit Current in
conjunction with Starter components can be used as SCPD.
Can we use MCCB with Icu/Ics lower than Iq?

Icu / Ics (i.e., Ultimate breaking capacity and Service breaking capacity) comes into picture when MCCB is used for
Distribution feeder protection.
Iq - Conditional Short Circuit current comes into picture when any SCPD (MCCB) is used for Motor feeder protection.
When MCCB is used in conjunction with Contactor and Overload Relays, Iq level of MCCB is usually higher than Icu / Ics.
This is because additional impedance of Overload relay, Contactors and connecting leads between all devices works as
fault limiting impedance.
15
Is this even recognized by IEC?
IEC 60947-4-1, clause 9.3.4.2.3, Sub-clause (c) states as follows:
c) in the case of a combination starter or a protected starter, with the switching device of the SCPD having a short-circuit
breaking capacity or rated conditional short-circuit current less than the rated conditional short-circuits current of the
combination starter or protected starter the following additional test shall be made. One breaking operation of the SCPD
shall be performed by closing (“CO” operation) the switching device (switch or circuit breaker) on to the short-circuit, the
contactor or starter already being closed.
This operation may be performed either on a new sample (starter and SCPD) or on the first sample with the agreement of
the manufacturer. After this operation only conditions a) to g) of 9.3.4.2.4 shall be verified.
This clearly infers that short circuit breaking capacity of SCPD can be lower than rated conditional short circuit current of
protected starter or Switching devices.
How this benefits customers:
IEC has recognized the fact that, in normal circumstances when MCCB is selected based on Icu and Ics would lead to
higher cost. However, since Motor feeders require selection based on Iq, i.e., Conditional Short Circuit current, MCCB
with lower Icu and Ics can also deliver higher Iq due to fault limiting impedances of contactors, overload relays and
connecting leads.
There are 2 possibilities when it comes to MCCB to be used for Motor feeders:
1. MCCB with Short Circuit Protection only – i.e., Magnetic only version MCCB – Selection criteria 1, 2 & 4 shall be taken
care
2. MCCB with overload and Short Circuit Protection- i.e., Thermal and Magnetic version MCCBs – Selection criteria 1 to 4
shall be taken care.
Selection charts in this catalogue make use of MCCB with overload and Short Circuit Protections selected by consider all
4 points for Motor Protections.
This recommended selection comes with Havells Performance guarantee to improve Safety, Reliability, and availability of
Motor feeders.
16
Possible Direct On-line and Star-Delta Starter Configurations basis
Charts in this catalogue
Function Product Product Product Product

MPCB - (TM Version -
Switching Push button or Rotary Contactor Contactor Contactor
Type)
MPCB - (TM Version - MPCB - (TM Version -
Overload Protection Push button or Rotary Push button or Rotary Overload Relay Overload Relay
Type) Type)
MPCB - (TM Version - MPCB - (TM Version -
Phase-Loss Protection Push button or Rotary Push button or Rotary Overload Relay Overload Relay
Type) Type)
MPCB - (TM Version - MPCB - (TM Version - MPCB - (Magnetic Version
Short Circuit Protection Push button or Rotary Push button or Rotary - Push button or Rotary MCCB
Type) Type) Type)
Isolation Push button or Rotary Push button or Rotary - Push button or Rotary MCCB
Type) Type) Type)
Disconnection Push button or Rotary Push button or Rotary - Push button or Rotary MCCB
Type) Type) Type)
Havells Make Motor Havells Make Motor Havells Make Motor Havells Make Motor
17
General Terms and condition of Recommended Charts
Motor
• Selection is valid for Switching & Protection of motors complying to IS 12615
• Full load current used for selection is for 4Pole Motors
• For motors with 2Pole, 6Pole and 8 Poles, same charts can be used provided Motor Full load current does not exceed
current mentioned in selection charts
• Since market trend is to use mix of IE3 and IE2 Motors for given installations, it is advisable to make motor feeders
which can cater to both efficiency class of Motors.
• Starting time of application depends on load inertia on Motor Shaft. Selection indicated here is for Normal starting time,
i.e. Applications whose starting time is up to 6 Second.
Motor Feeders components

• SCPD stands for Short Circuit Protection Device.
• Trip Class of the devices used for Overload protection is 10 / 10A
• Higher ratings of Contactors can be used in place of recommended combinations.
• For high Inertia loads like Blowers, Pumps & ID/FD fans etc. taking longer starting time (> 6 Second), kindly consult to
nearest branch office.
• For Star-Delta Motor feeders, In-side delta wiring is considered.
• For Star Delta Motor feeders, proper Change-over time and Pause time must be ensured. Use of electronics timer with
Pause time of 150 ms is recommended (Specially where contactor either in Star or Delta is/are rated 115 A and higher.
• Selection is valid only when all devices are of Havells make only and as per given tables.
• Change in any of the recommended combination will void the performance guarantee and may lead to Human safety,
Installation safety and product safety concerns.
• Max. Operating rate of each device shall not be exceeded specially for Circuit breakers. Refer respective product
catalogues.
General Condition
• Product evolution and improvement is a Continuous process at Havells. Hence, recommendations and guidelines are
subject to change. Contact nearest branch office for latest guidelines.
How to use this charts

1. Calculate the fault lavel (Ifault) at the point of Motor Installation.
2. Iq - Conditional short Circuit Current Should be equal or more than Ifault
3. Select the Icu of MCCB to deliver appropriate Iq level.
For Example :
If calculated Ifault = 30 kA
Iq > = Ifault, i.e 30 kA
In this case, one can select any Iq above 36 kA from this charts. However. for economical reason one shall select nearest
higher Iq level.
One shall select Iq = 36 kA for this case.
Refer appropriate charts basis DOL or Star-Delta starter and MCCB frame required.
It can be seen from page no 17 that for 11 kW DOL Starters, one can use either MPCB or MCCB of required frame.
18
Fuseless Motor Starters
MPCB based DOL and Star Delta Motor Starters for IE2 / IE3 Motors
Model HGSTMR Model HGSMR

Type of Starter DOL Type of Starter DOL Star Delta
MPCB Range 0.16-6.3 6.3-63 MPCB Range 0.25-6.3 6.3-63 1.6-6.3 6.3-63
Iq kA 100 50 Iq kA 100 50 100 50
MCCB based DOL and Star Delta Motor Starters for IE2 / IE3 Motors
Model ML1 Frame

MCCB Range 63-125
Icu kA 10
Ics of Icu 50%
Iq kA 20
Model G Frame HID1 Frame

MCCB Range 16-160 40-160
Icu kA 10 10
Ics of Icu 100% 100%
Iq kA 25 25
Model G Frame A Frame HID1 Frame A Frame

MCCB Range 16-160 25-63 40-160 80-250
Icu kA 25 25 27 25
Ics of Icu 50% 75% 100% 75%
Iq kA 36 36 36 36
Model A Frame A Frame HID1 L TM L ETU L ETU

MCCB Range 25-63 80-125 40-160 200-630 250-630 250-630
Icu kA 35 35 36 36 36 50
Ics of Icu 75% 75% 100% 100% 100% 75%
Iq kA 50 50 50 50 50 50
Model L TM
MCCB Range 250-630
Icu kA 50
Ics of Icu 100%
Iq kA 65
Fuse based DOL and Star Delta Motor Starters for IE2 and IE3 / IE4 Motors
Fuse Model Hi-break
(2 A to 800 A)
SDF Model Kompact
(32 A to 800 A)
Iq kA 50
19
20
Direct Online Starter - SCPD wise summary
Motor efficiency class IE2 & IE3
Motor kW at 415 V
Operation Iq
Product Model Version
method kA 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.3 1.5 2.2 3 3.7 4 5.5 7.5 9.3 11 13 15 18.5 22 30 37 45 55 75 80 90 110 125 132 150 160 180 200 225 250
100 0.06 ---------------------------------------------------------------------------------------------------------------------- 4
HGSM PB TM 15 5.5 ---------------------------------13
10 15
MPCB 100 0.06 ----------------------------------------------------------------------------------------------------- 3

HGSTMR Rotary TM
50 3.7 --------------------------------------------------------------------------------- 30
100 0.06 ----------------------------------------------------------------------------------------------------- 3

HGSMR Rotary M
50 3.7 --------------------------------------------------------------------------------- 30
25 0.37 ------------------------------------------------------------------------------------------------------------------------------------------------------------- 37
G Frame
36 0.37 ------------------------------------------------------------------------------------------------------------------------------------------------------------- 37
25 0.37 --------------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
HID1
36 0.37 --------------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame
50 0.37 --------------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
TM
36 0.37 ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 55
A Frame Direct and
MCCB
Rotary 50 0.37 ----------------------------------------------------------------------------------------------------------------------------------------------------- 30
ML1
20 11 ---------------------------------------- 30
Frame
50 37 ---------------------------------------------------------------------------------------------------------- 250
65 75 ---------------------------------------------------------------------------------- 250
L Frame
50 37 ---------------------------------------------------------------------------------------------------------- 250
ETU
65 37 ---------------------------------------------------------------------------------------------------------- 250
TM - Thermal Magnetic
M - Magnetic only
ETU - Electronic Trip Unit
Direct Online Starter - Iq wise summary
Operation Iq Motor kW at 415 V

method kA 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.3 1.5 2.2 3 3.7 4 5.5 7.5 9.3 11 13 15 18.5 22 30 37 45 55 75 80 90 110 125 132 150 160 180 200 225 250
MPCB HGSM PB 10 15
MPCB HGSM PB 15 5.5 -------------------------------- 13
ML1
MCCB TM 20 11 ------------------------------------- 30
Frame
MCCB G Frame TM 25 0.37 ---------------------------------------------------------------------------------------------------------------------------------------------------------- 37
HID1
MCCB TM 25 0.37 ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame
MCCB G Frame TM 36 0.37 ---------------------------------------------------------------------------------------------------------------------------------------------------------- 37
HID1
MCCB TM 36 0.37 ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame
MCCB A Frame TM 36 0.37 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 55
MCCB A Frame TM 50 0.37 ---------------------------------------------------------------------------------------------------------------------------------------------------- 30
HID1
MCCB TM 50 0.37 ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame
MPCB HGSTMR Rotary TM 50 3.7 -------------------------------------------------------------------------------- 30
MPCB HGSMR Rotary M 50 3.7 -------------------------------------------------------------------------------- 30
MCCB L Frame TM 50 37 ----------------------------------------------------------------------------------------------------------- 250
MCCB L Frame ETU 50 37 ----------------------------------------------------------------------------------------------------------- 250
MCCB L Frame ETU 65 37 ----------------------------------------------------------------------------------------------------------- 250
MCCB L Frame TM 65 75 -------------------------------------------------------------------------------------- 250
MPCB HGSTMR Rotary TM 100 0.06 ----------------------------------------------------------------------------------------------------- 3
MPCB HGSMR Rotary M 100 0.06 ----------------------------------------------------------------------------------------------------- 3
M - Magnetic only
21
22
Star Delta Starter - SCPD wise summary
Motor kW at 415 V
Operation Iq
method kA 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.3 1.5 2.2 3 3.7 4 5.5 7.5 9.3 11 13 15 18.5 22 30 37 45 55 75 80 90 110 125 132 150
MPCB Rotary M 100 0.25 ---------------------------------------------- 1.5

HGSMR
Rotary M 50 2.2 ------------------------------------------------------------------------------------------ 22
TM 25 0.75 ---------------------------------------------------------------------------------------------------------------------------------- 30
G Frame
TM 36 0.75 ---------------------------------------------------------------------------------------------------------------------------------- 30
TM 25 0.75 -------------------------------------------------------------------------------------------------------------------------------------------------- 45
HID1
TM 36 0.75------------ -------------------------------------------------------------------------------------------------------------------------------------- 45
Frame
TM 50 0.75 ------------------------------------------------------------------------------------------------------------------------------------------------- 45
TM 36 0.75 -------------------------------------------------------------------------------------------------------------------------------------------------- 45
MCCB Direct
A Frame
and
Rotary TM 50 0.75 --------------------------------------------------------------------------------------------------------------------------- 22
ML1
TM 20 11 -------------------------------- 22
Frame
TM 50 45 ----------------------------------------------------------- 150
TM 65 75 --------------------------------------------150
L Frame
ETU 50 45 ----------------------------------------------------------- 150
ETU 65 45 ------------------------------------------------------------ 150
M - Magnetic only
Star Delta Starter - Iq wise summary
Motor kW at 415 V
Operation Iq
method kA 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.3 1.5 2.2 3 3.7 4 5.5 7.5 9.3 11 13 15 18.5 22 30 37 45 55 75 80 90 110 125 132 150
ML1 Direct and

MCCB TM 20 11 ------------------------------- 22
Frame Rotary
Direct and
MCCB G Frame TM 25 0.75 ---------------------------------------------------------------------------------------------------------------------------------- 30
Rotary
HID1 Direct and

MCCB TM 25 0.75 -------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame Rotary
Direct and
MCCB G Frame TM 36 0.75 ---------------------------------------------------------------------------------------------------------------------------------- 30
Rotary
MCCB HID1 Direct and TM

36 0.75 -------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame Rotary
MCCB Direct and TM

A Frame 36 0.75 --------------------------------------------------------------------------------------------------------------------------------------------------- 45
Rotary
MPCB HGSMR Rotary M 50 2.2 ------------------------------------------------------------------------------------------ 22
HID1 Direct and

MCCB TM 50 0.75 --------------------------------------------------------------------------------------------------------------------------------------------------- 45
Frame Rotary
Direct and
MCCB A Frame TM 50 0.75 -------------------------------------------------------------------------------------------------------------------------- 22
Rotary
Direct and
MCCB L Frame TM 50 45 ---------------------------------------------------------- 150
Rotary
Direct and
MCCB L Frame ETU 50 45 ----------------------------------------------------------- 150
Rotary
Direct and
MCCB L Frame TM 65 75 --------------------------------------------150
Rotary
Direct and
MCCB L Frame ETU 65 45 ------------------------------------------------------------- 150
Rotary
MPCB HGSMR Rotary M 100 0.25 ----------------------------------------------- 1.5
M - Magnetic only
23
24
HiBreak Fuse (DIN Type and BS Type)
Kompact Plus SDF
Motor kW at 415 V
Operation Iq Starter Eff.
Product Model
method kA Type Class 0.37 0.55 0.75 1.1 1.3 1.5 2.2 3 3.7 4 5.5 7.5 9.3 11 13 15 18.5 22 30 37 45 55 75 80 90 110 125 132 150 160 180 200 225 250
0.37-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 250
50 DOL IE2
Hi-break 50 SD IE2 3.7 ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 250

Fuse +
+ Kom- Rotary
SDF
pact
50 DOL IE3/IE4 0.37-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 250
50 SD IE3/IE4 7.5 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 250

Please scan the QR Code for the Catalogues
l Contactor and Overload Relay
l IP Pricelist
l Low Voltage Switchgear &

Power Quality Solutions
l Motor Protection
Circuit Breaker
25
Fuseless Charts : With Thermal Magnetic Type Push-button MPCB type HGSM
Direct online Starters

MPCB type
3F Motors rated at 415 V, 50 Hz Overload Relay
HGSM
Iq in kA Contactor
Full Load
kW HP Type Range Current Rating
Current Amps
0.06 -- 0.19 100 kA HGS9 0.16 A - 0.25 A
0.09 -- 0.28 100 kA HGS9 0.25 A - 0.4 A
0.12 0.16 0.51 100 kA HGS9 0.4 A - 0.63 A
0.18 0.25 0.6 100 kA HGS9 0.4 A - 0.63 A
0.25 0.33 0.8 100 kA HGS9 0.63 A - 1 A
0.37 0.5 1.4 100 kA HGS9 1 A - 1.6 A
0.55 0.75 1.7 100 kA HGS9 1.6 A - 2.5 A
0.75 1 2.2 100 kA HGS9 1.6 A - 2.5 A
1.1 1.5 2.9 100 kA HGS9 2.5 A - 4 A
1.3 1.75 3 100 kA HGS9 Overload Protection is 2.5 A - 4 A
In-built in MPCB
1.5 2 3.8 100 kA HGS9 2.5 A - 4 A
2.2 3 5.1 100 kA HGS12 Trip Class 10A 4 A - 6.3 A
3 4 6 100 kA HGS12 4 A - 6.3 A
3.7 5 8.1 100 kA HGS18 6.0 A - 10 A
4 5.5 8.5 100 kA HGS18 6.0 A - 10 A
5.5 7.5 11.4 15 kA HGS22 9 A - 14 A
7.5 10 15.4 15 kA HGS25 13 A - 18 A
9.3 12.5 17.3 15 kA HGS25 13 A - 18 A
11 15 22 15 kA HGS32 20 A - 25 A
13 17.5 24 15 kA HGS40 20 A - 25 A
15 20 30 10 kA HGS40 24 A - 32 A
26
Fuseless Charts : With Thermal Magnetic type Rotary MPCB Type HGSTMR

3F Motors rated at 415 V, 50 Hz Overload Relay MPCB Type HGSTMR
Full Load Iq in kA Contactor
kW HP Type Range Frame Current Rating
Current A
0.06 -- 0.19 100 kA HGS9 A1 0.16 A - 0.25 A
0.09 -- 0.28 100 kA HGS9 A1 0.25 A - 0.4 A
0.12 0.16 0.51 100 kA HGS9 A1 0.4 A - 0.63 A
0.18 0.25 0.6 100 kA HGS9 A1 0.4 A - 0.63 A
0.25 0.33 0.8 100 kA HGS9 A1 0.63 A - 1 A
0.37 0.5 1.4 100 kA HGS9 A1 1 A - 1.6 A
0.55 0.75 1.7 100 kA HGS9 A1 1.6 A - 2.5 A
0.75 1 2.2 100 kA HGS9 A1 1.6 A - 2.5 A
1.1 1.5 2.9 100 kA HGS9 A1 2.5 A - 4 A
1.3 1.75 3 100 kA HGS9 A1 2.5 A - 4 A
1.5 2 3.8 100 kA HGS9 A1 2.5 A - 4 A
Overload Protection is In-built
2.2 3 5.1 100 kA HGS12 in MPCB A1 4 A - 6.3 A
3 4 6 100 kA HGS12 A1 4 A - 6.3 A
Trip Class 10
3.7 5 8.1 50 kA HGS18 A1 6.3 A - 10 A
4 5.5 8.5 50 kA HGS18 A1 6.3 A - 10 A
5.5 7.5 11.4 50 kA HGS25 A1 10 A - 16 A
7.5 10 15.4 50 kA HGS32 A1 10 A - 16 A
9.3 12.5 17.3 50 kA HGS32 A1 16 A - 20 A
11 15 22 50 kA HGS40 A1 20 A - 25 A
13 17.5 24 50 kA HGS50 A1 20 A - 25 A
15 20 30 50 kA HGS50 A1 25 A - 32 A
18.5 25 36 50 kA HGS50 A2 28 A - 40 A
22 30 43 50 kA HGS65 A2 40 A - 50 A
30 40 56 50 kA HGS75 A2 45 A - 63 A
27
Fuseless Charts : With Magnetic type Rotary MPCB Type HGSMR

3F Motors rated at 415 V, 50 Hz Overload Relay MPCB Type HGSMR
Full Load Iq in kA Contactor
kW HP Type Range Frame Current Rating
Current A
0.06 -- 0.19 100 kA HGS9 HGST18 0.18 A - 0.26 A A1 0.25
0.09 -- 0.28 100 kA HGS9 HGST18 0.25 A - 0.35 A A1 0.4
0.12 0.16 0.51 100 kA HGS9 HGST18 0.5 A - 0.7 A A1 0.63
0.18 0.25 0.6 100 kA HGS9 HGST18 0.5 A - 0.7 A A1 0.63
0.25 0.33 0.8 100 kA HGS9 HGST18 0.6 A - 0.9 A A1 1
0.37 0.5 1.4 100 kA HGS9 HGST18 1.1 A - 1.6 A A1 1.6
0.55 0.75 1.7 100 kA HGS9 HGST18 1.5 A - 2.1 A A1 2.5
0.75 1 2.2 100 kA HGS9 HGST18 2A-3A A1 2.5
1.1 1.5 2.9 100 kA HGS9 HGST18 2.8 A - 4.2 A A1 4
1.3 1.75 3 100 kA HGS9 HGST18 2.8 A - 4.2 A A1 4
1.5 2 3.8 100 kA HGS9 HGST18 2.8 A - 4.2 A A1 4
2.2 3 5.1 100 kA HGS12 HGST18 4A-6A A1 6.3
3 4 6 100 kA HGS12 HGST18 5.6 A - 8 A A1 6.3
3.7 5 8.1 50 kA HGS18 HGST18 6A-9A A1 10
4 5.5 8.5 50 kA HGS18 HGST18 6A-9A A1 10
5.5 7.5 11.4 50 kA HGS25 HGST40 8 A - 12 A A1 16
7.5 10 15.4 50 kA HGS32 HGST40 12 A - 18 A A1 16
9.3 12.5 17.3 50 kA HGS32 HGST40 12 A - 18 A A1 20
11 15 22 50 kA HGS40 HGST40 17 A - 25 A A1 25
13 17.5 24 50 kA HGS50 HGST40 17 A - 25 A A1 25
15 20 30 50 kA HGS50 HGST40 22 A - 32 A A1 32
18.5 25 36 50 kA HGS50 HGST40 28 A - 40 A A2 40
22 30 43 50 kA HGS65 HGST65 34 A - 50 A A2 50
30 40 56 50 kA HGS75 HGST65 45 A - 65 A A2 63
28
Fuseless Charts : With Magnetic type Rotary MPCB Type HGSMR
Star Delta Starters

3F Motors rated at 415 V, 50 Hz
Contactor Overload Relay MPCB Type HGSMR
FLC - In Amps
Iq in kA
kW HP Current
Line Phase Main Delta Star Type Range Frame
Rating
0.25 0.33 0.8 0.5 100 kA HGS9 HGS9 HGS9 HGST18 0.5 A - 0.7 A A1 1.6
0.75 1 2.2 1.3 100 kA HGS9 HGS9 HGS9 HGST18 1.1 A - 1.6 A A1 4
1.3 1.75 3 1.7 100 kA HGS9 HGS9 HGS9 HGST18 1.5 A - 2.1 A A1 6.3
1.5 2 3.8 2.2 100 kA HGS9 HGS9 HGS9 HGST18 2A-3A A1 6.3
2.2 3 5.1 2.9 50 kA HGS9 HGS9 HGS9 HGST18 2.8 A - 4.2 A A1 10
3 4 6 3.5 50 kA HGS9 HGS9 HGS9 HGST18 2.8 A - 4.2 A A1 10
3.7 5 8.1 4.7 50 kA HGS9 HGS9 HGS9 HGST18 4A-6A A1 16
4 5.5 8.5 4.9 50 kA HGS9 HGS9 HGS9 HGST18 4A-6A A1 16
5.5 7.5 11.4 6.6 50 kA HGS12 HGS12 HGS9 HGST18 5.6 A - 8 A A1 20
7.5 10 15.4 8.9 50 kA HGS18 HGS18 HGS9 HGST18 8 A - 12 A A1 25
9.3 12.5 17.3 10.0 50 kA HGS25 HGS25 HGS12 HGST40 8 A - 12 A A1 32
11 15 22 12.7 50 kA HGS25 HGS25 HGS12 HGST40 12 A - 18 A A1 32
13 17.5 24 13.9 50 kA HGS32 HGS32 HGS12 HGST40 12 A - 18 A A2 40
15 20 30 17.3 50 kA HGS32 HGS32 HGS18 HGST40 15 A - 22 A A2 50
18.5 25 36 20.8 50 kA HGS40 HGS40 HGS25 HGST40 15 A - 22 A A2 63
29
Fuseless Charts : With Thermal Magnetic Type MCCB, A Frame
Model A Frame
Range 25-63 80-250 25-63 80-125
Icu kA 25 25 35 35
Ics of Icu 75% 75% 75% 75%
Iq kA 36 36 50 50

3F Motors rated at 415 V, 50 Hz Overload Relay MCCB
Contactor
kW HP FLC - In A Type Range Current Rating
0.37 0.5 1.4 HGS9 HGST18 1.1 A - 1.6 A 25
0.55 0.75 1.7 HGS9 HGST18 1.5 A - 2.1 A 25
0.75 1 2.2 HGS9 HGST18 2 A-3 A 25
1.1 1.5 2.9 HGS9 HGST18 2.8 A - 4.2 A 25
1.3 1.75 3 HGS9 HGST18 2.8 A - 4.2 A 25
1.5 2 3.8 HGS9 HGST18 3 A-5 A 25
2.2 3 5.1 HGS12 HGST18 4 A-6 A 25
3 4 6.0 HGS12 HGST18 5.6 A - 8 A 25
3.7 5 8.1 HGS18 HGST18 6 A-9 A 25
4 5.5 8.5 HGS18 HGST18 6 A-9 A 25
5.5 7.5 11.4 HGS25 HGST40 8 A - 12 A 25
7.5 10 15.4 HGS25 HGST40 12 A - 18 A 32
9.3 12.5 17.3 HGS25 HGST40 15 A - 22 A 40
11 15 22 HGS32 HGST40 17 A - 25 A 50
13 17.5 24 HGS40 HGST40 22 A - 32 A 63
15 20 30 HGS40 HGST40 28 A - 40 A 80
18.5 25 36 HGS50 HGST65 28 A - 40 A 80
22 30 43 HGS50 HGST65 34 A - 50 A 100
30 40 56 HGS75 HGST100 45 A - 65 A 125
37 50 69 HGS85 HGST100 52 A - 75 A 160
45 60 84 HGS100 HGST100 70 A - 100 A 160
55 75 99 HGS115 HGST150 69 A - 115 A 160
30
Fuseless Charts : With Thermal Magnetic Type MCCB, A Frame
Model A Frame
Range 25-63 80-250 25-63 80-125
Icu kA 25 25 35 35
Ics of Icu 75% 75% 75% 75%
Iq kA 36 36 50 50
Star Delta Starters

Contactor Overload Relay MCCB
FLC - In Amps
kW HP Current
Line Phase Main Delta Star Type Range
Rating
0.75 1 2.2 1.3 HGS9 HGS9 HGS9 HGST18 1.1 A - 1.6 A 25
1.1 1.5 2.9 1.7 HGS9 HGS9 HGS9 HGST18 1.5 A - 2.1 A 25
1.3 1.75 3 1.7 HGS9 HGS9 HGS9 HGST18 1.5 A - 2.1 A 25
1.5 2 3.8 2.2 HGS9 HGS9 HGS9 HGST18 2A-3A 25
3 4 6 3.5 HGS9 HGS9 HGS9 HGST18 2.8 A - 4.2 A 25
4 5.5 8.5 4.9 HGS9 HGS9 HGS9 HGST18 4A-6A 25
5.5 7.5 11.4 6.6 HGS12 HGS12 HGS9 HGST18 5.6 A - 8 A 25
7.5 10 15.4 8.9 HGS18 HGS18 HGS9 HGST18 8 A - 12 A 32
9.3 12.5 17.3 10.0 HGS25 HGS25 HGS12 HGST40 8 A - 12 A 40
11 15 22 12.7 HGS25 HGS25 HGS12 HGST40 12 A - 18 A 50
13 17.5 24 13.9 HGS32 HGS32 HGS12 HGST40 12 A - 18 A 80
18.5 25 36 20.8 HGS40 HGS40 HGS25 HGST40 15 A - 22 A 80
31
Fuseless Charts : With Thermal Magnetic Type MCCB, G Frame
G Frame
Range 16-160 16-160
Icu kA 10 25
Ics of Icu 100% 50%
Iq kA 25 36

Contactor
0.37 0.5 1.4 HGS9 HGST18 1.1 A - 1.6 A 16
0.55 0.75 1.7 HGS9 HGST18 1.5 A - 2.1 A 16
0.75 1 2.2 HGS9 HGST18 2A-3A 16
1.1 1.5 2.9 HGS9 HGST18 2.8 A - 4.2 A 16
1.3 1.75 3 HGS9 HGST18 2.8 A - 4.2 A 16
1.5 2 3.8 HGS9 HGST18 3A-5A 16
2.2 3 5.1 HGS12 HGST18 4A-6A 16
3 4 6.0 HGS12 HGST18 5.6 A - 8 A 16
3.7 5 8.1 HGS18 HGST18 6A-9A 16
4 5.5 8.5 HGS18 HGST18 6A-9A 16
5.5 7.5 11.4 HGS25 HGST40 8 A - 12 A 20
7.5 10 15.4 HGS25 HGST40 12 A - 18 A 25
9.3 12.5 17.3 HGS25 HGST40 15 A - 22 A 32
11 15 22 HGS32 HGST40 17 A - 25 A 40
13 17.5 24 HGS32 HGST40 22 A - 32 A 50
15 20 30 HGS40 HGST40 28 A - 40 A 50
18.5 25 36 HGS50 HGST65 28 A - 40 A 63
22 30 43 HGS50 HGST65 34 A - 50 A 80
30 40 56 HGS75 HGST100 45 A - 65 A 100
37 50 69 HGS85 HGST100 52 A - 75 A 125
32
Fuseless Charts : With Thermal Magnetic Type MCCB, G Frame
G Frame
Range 16-160 16-160
Icu kA 10 25
Ics of Icu 100% 50%
Iq kA 25 36
Star Delta Starters

FLC - In Amps
kW HP Current
Rating
5.5 7.5 11.4 6.6 HGS12 HGS12 HGS9 HGST18 5.6 A - 8 A 20
33
Fuseless Charts : With Thermal Magnetic Type MCCB, HID1 Frame
Model HID1 Frame

Range 40-160 40-160 40-160
Icu kA 10 27 36
Ics of Icu 100% 100% 100%
Iq kA 25 36 50

Contactor
0.37 0.5 1.4 HGS18 HGST18 1.1 A - 1.6 A 40
0.55 0.75 1.7 HGS18 HGST18 1.5 A - 2.1 A 40
0.75 1 2.2 HGS18 HGST18 2A-3A 40
1.1 1.5 2.9 HGS18 HGST18 2.8 A - 4.2 A 40
1.3 1.75 3 HGS18 HGST18 2.8 A - 4.2 A 40
1.5 2 3.8 HGS18 HGST18 3A-5A 40
2.2 3 5.1 HGS18 HGST18 4A-6A 40
3 4 6.0 HGS18 HGST18 5.6 A - 8 A 40
3.7 5 8.1 HGS22 HGST18 6A-9A 40
4 5.5 8.5 HGS22 HGST18 6A-9A 40
5.5 7.5 11.4 HGS25 HGST40 8 A - 12 A 40
7.5 10 15.4 HGS25 HGST40 12 A - 18 A 40
9.3 12.5 17.3 HGS32 HGST40 15 A - 22 A 50
11 15 22 HGS32 HGST40 17 A - 25 A 50
13 17.5 24 HGS40 HGST40 22 A - 32 A 50
15 20 30 HGS50 HGST65 28 A - 40 A 63
18.5 25 36 HGS65 HGST65 28 A - 40 A 80
22 30 43 HGS65 HGST65 34 A - 50 A 100
30 40 56 HGS75 HGST100 45 A - 65 A 125
37 50 69 HGS85 HGST100 52 A - 75 A 125
45 60 84 HGS100 HGST100 70 A - 100 A 160
34
Fuseless Charts : With Thermal Magnetic Type MCCB, HID1 Frame
Model HID1 Frame

Range 40-160 40-160 40-160
Icu kA 10 27 36
Ics of Icu 100% 100% 100%
Iq kA 25 36 50
Star Delta Starters

FLC - In Amps
kW HP Current
Rating
7.5 11.4 6.6 HGS22 HGS22 HGS18 HGST18 5.6 A - 8 A 40
35
Fuseless Charts : With Thermal Magnetic Type MCCB, ML1 Frame
Model ML1 Frame

Range 63-125
Icu kA 10
Ics of Icu 50%
Iq kA 20

Contactor
11 15 22 HGS32 HGST40 17 A - 25 A 63
13 17.5 24 HGS32 HGST40 22 A - 32 A 63
15 20 30 HGS40 HGST40 28 A - 40 A 63
18.5 25 36 HGS50 HGST65 28 A - 40 A 80
22 30 43 HGS65 HGST65 34 A - 50 A 100
30 40 56 HGS75 HGST100 45 A - 65 A 125
Star Delta Starters

FLC - In Amps
kW HP Current
Line Phase Main Delta Star Type Range Frame
Rating
11 15 22 12.7 HGS25 HGS25 HGS12 HGST40 12 A - 18 A ML1 63
13 17.5 24 13.9 HGS32 HGS32 HGS12 HGST40 12 A - 18 A ML1 63
18.5 25 36 20.8 HGS40 HGS40 HGS25 HGST40 15 A - 22 A ML1 80
36
Fuseless Charts : With Thermal Magnetic Type MCCB, L Frame
Model L Frame
Range 200-630 250-630
Icu kA 36 50
Iq kA 50 65

Contactor
37 50 69 HGS85 HGST100 52 A - 75 A 200
45 60 84 HGS100 HGST100 70 A - 100 A 200
55 75 99 HGS115 HGST150 69 A - 115 A 200
75 100 134 HGS150 HGST150 90 A - 150 A 250
80 110 139 HGS150 HGST150 90 A - 150 A 250
90 120 164 HGS185 HGST265 111 A - 185 A 250
110 150 204 HGS225 HGST265 135 A - 225 A 250
125 170 234 HGS265 HGST265 159 A - 265 A 250
132 180 247 HGS265 HGST265 159 A - 265 A 320
160 215 288 HGS300 HGST500 240 A - 400 A 400
180 240 298 HGS400 HGST500 240 A - 400 A 400
200 270 348 HGS400 HGST500 240 A - 400 A 500
225 300 360 HGS400 HGST500 240 A - 400 A 500
250 335 435 HGS500 HGST500 300 A - 500 A 630
Star Delta Starters

FLC - In Amps
kW HP
Line Phase Main Delta Star Type Range Current Rating
37
Fuseless Charts : With Microprocessor based MCCB, L Frame
Model L Frame
Range 200-630 250-630
Icu kA 36 50
Iq kA 50 65

Contactor
37 50 69 HGS85 HGST100 52 A - 75 A 250
45 60 84 HGS100 HGST100 70 A - 100 A 250
55 75 99 HGS115 HGST150 69 A - 115 A 250
75 100 134 HGS150 HGST150 90 A - 150 A 250
80 110 139 HGS150 HGST150 90 A - 150 A 250
90 120 164 HGS185 HGST265 111 A - 185 A 250
110 150 204 HGS225 HGST265 135 A - 225 A 320
125 170 234 HGS265 HGST265 159 A - 265 A 400
132 180 247 HGS265 HGST265 159 A - 265 A 400
160 215 288 HGS300 HGST500 240 A - 400 A 500
180 240 298 HGS300 HGST500 240 A - 400 A 500
200 270 348 HGS400 HGST500 240 A - 400 A 630
225 300 360 HGS400 HGST500 240 A - 400 A 630
250 335 435 HGS500 HGST500 300 A - 500 A 630
Star Delta Starters

FLC - In Amps
kW HP
Line Phase Main Delta Star Type Range Current Rating
38
Fusel Based Charts for Direct Online Starters : With HRC Fueses
Conditional Short Circuit Current Iq - 50 kA

3F Motors rated at 415 V, 50 Hz Overload Relay Nominal Backup Fuse
Contactor SDF
kW HP FLC - In A Type Range Type Rating (A)
0.37 0.5 1.1 HGS 9 HGST18 0.8--1.2 BS 4 H-TIA 32
0.55 0.75 1.4 HGS 9 HGST18 1.1-1.6 DIN 6 H-CD-00-32
0.75 1 1.7 HGS 9 HGST18 1.5-2.1 DIN 6 H-CD-00-32
1.1 1.5 2.4 HGS 9 HGST18 2.0-3.0 DIN 6 H-CD-00-32
1.5 2 3.2 HGS 9 HGST18 2.8-4.2 DIN 10 H-CD-00-32
2.2 3 4.8 HGS 9 HGST18 4.0-6.0 DIN 16 H-CD-00-32
3.7 5 7.4 HGS 9 HGST18 6-9.0 DIN 20 H-CD-00-32
5.5 7.5 11.2 HGS 12 HGST18 8-12.0 DIN 25 H-CD-00-32
7.5 10 15 HGS 18 HGST18 12-18.0 DIN 32 H-CD-00-32
9.3 12.5 19 HGS 25 HGST40 15-22 DIN 40 H-CD-00-63
11 15 21 HGS 25 HGST40 17-25 DIN 50 H-CD-00-63
15 20 28 HGS 32 HGST40 22-32 DIN 63 H-CD-00-63
18.5 25 34 HGS 40 HGST40 28-40 DIN 80 H-CD-00-100
22 30 40 HGS 50 HGST65 34-50 DIN 100 H-CD-00-100
30 40 57 HGS 65 HGST65 45-65 DIN 125 H-CD-00-125
37 50 64 HGS 85 HGST100 52-75 DIN 125 H-CD-00-125
45 60 77 HGS 85 HGST100 59-85 DIN 160 Size 1-160
55 73 101 HGS 115 HGST150 69-115 DIN 160 Size 1-160
75 100 134 HGS 150 HGST150 90-150 DIN 200 Size 1-200
90 120 160 HGS 185 HGST265 111-185 DIN 250 Size 1-250
110 150 190 HGS 225 HGST265 135-225 DIN 300 Size 2-320
132 177 228 HGS 265 HGST265 159-265 DIN 400 Size 2-400
160 215 269 HGS 300 HGST500 180-300 DIN 400 Size 2-400
200 270 350 HGS 400 HGST500 240-400 DIN 500 Size 3-630
250 340 430 HGS 500 HGST500 300-500 DIN 630 Size 3-630
39
Fusel Based Charts for Star Delta Starters : With HRC Fueses
Star Delta Starters

Nominal Backup
3F Motors rated at 415 V, 50 Hz Contactor Overload Relay
Fuse
FLC - In Amps SDF
kW HP Main Delta Star Type Range Type Rating
Line Phase
4 5.5 7.8 4.5 HGS 9 HGS 9 HGS 9 HGST18 3-5.0 DIN 16 H-CD-00-32
5.5 7.5 11.2 6.5 HGS 9 HGS 9 HGS 9 HGST18 5.6-8 DIN 20 H-CD-00-32
7.5 10 15 9.2 HGS 12 HGS 12 HGS 9 HGST18 8-12.0 DIN 25 H-CD-00-32
11 15 21 12.0 HGS 12 HGS 12 HGS 9 HGST18 8-12.0 DIN 32 H-CD-00-32
18.5 25 34 19.7 HGS 32 HGS 32 HGS 25 HGST40 15-22 DIN 50 H-CD-00-63
22 30 40 23.2 HGS 40 HGS 40 HGS 25 HGST40 17-25 DIN 63 H-CD-00-63
75 100 134 75.6 HGS 85 HGS 85 HGS 65 HGST 100 59-85 DIN 160 Size 1-160
40
Fusel Based Charts for Direct Online Starters : With HRC Fueses
Motor : 3f, 415 V,

50 Hz / 60 Hz, 4P, Contactor
Relay (HGST) Nominal Backup Fuse
1500 revolution per (HGS)
minute SDF
Ie (A)
kW HP Type Type Rating (A) Type Rating (A)
Max
0.37 0.5 0.99 HGS 9 HGST18 0.8-1.2 BS 4 H-TIA 32
0.55 0.75 1.2 HGS 9 HGST18 1.1-1.6 BS 4 H-TIA 32
0.75 1 1.7 HGS 9 HGST18 1.5-2.1 DIN 6 H-CD-00-32
1.1 1.5 2.2 HGS 9 HGST18 2-3.0 DIN 10 H-CD-00-32
1.5 2 3.1 HGS 12 HGST18 2.8-4.2 DIN 10 H-CD-00-32
2.2 3 4.3 HGS 12 HGST18 4.0-6.0 DIN 16 H-CD-00-32
4 3.7 8.2 HGS 12 HGST18 6-9 DIN 20 H-CD-00-32
3.7 5 7.3 HGS 12 HGST18 5.6-8 DIN 25 H-CD-00-32
5.5 7.5 11.0 HGS 12 HGST18 8-12 DIN 32 H-CD-00-32
7.5 10 14.0 HGS 32 HGST40 12-18 DIN 40 H-CD-00-63
11 15 20.0 HGS 32 HGST40 15-22 DIN 50 H-CD-00-63
15 20 27.0 HGS 32 HGST40 22-32 DIN 63 H-CD-00-63
18.5 25 34.0 HGS 40 HGST40 28-40 DIN 80 H-CD-00-100
22 30 40.0 HGS 50 HGST65 34-50 DIN 80 H-CD-00-100
30 40 55.0 HGS 65 HGST65 45-65 DIN 100 H-CD-00-100
37 50 64.0 HGS 85 HGST100 52-75 DIN 125 H-CD-00-125
45 60 77.0 HGS 100 HGST100 59-85 DIN 160 Size 1-160
55 73 95.0 HGS 115 HGST150 69-115 DIN 160 Size 1-160
75 100 129.0 HGS 150 HGST150 90-150 DIN 200 Size 1-200
90 125 151.0 HGS 185 HGST265 111-185 DIN 250 Size 1-250
110 150 186.0 HGS 225 HGST265 135-225 DIN 300 Size 2-320
132 180 221.0 HGS 265 HGST265 159-265 DIN 400 Size 2-400
160 220 267.0 HGS 300 HGST500 180-300 DIN 500 Size 2-630
200 270 332.0 HGS400 HGST500 240-400 DIN 630 Size 3-630
250 340 420 HGS500 HGST500 300-500 DIN 630 Size 3-630
41
Fusel Based Charts for Star Delta Starters : With HRC Fueses
Star Delta Starters
Nominal Backup
3F Motors rated at 415 V, 50 Hz Contactor Overload Relay
Fuse
FLC - In Amps SDF
kW HP Main Delta Star Type Range Type Rating
Line Phase
37 50 64 37.1 HGS 85 HGS 85 HGS 40 HGST 100 34-50 DIN 100 H-CD-00-100
42
Notes :
43
Regional & Branch Offices:
NORTH - REGIONAL OFFICE: Corporate Office: QRG Towers, 2D, Sector-126, Expressway, Noida-201304, Tel: 0120-3331000, Delhi: 011-47676700, 23888200, Chandigarh: 0172-4232400-401, Dehradun:
0135-6670202, Haldwani: 05946-222935/222933, Noida / Haryana: 0120-3331000, Ludhiana: 0161-4676000/24,
Amritsar: 0183-5202400/401, Jammu: 0191-2478330, 2479330, Sri Nagar: 0194-2459248, Jaipur: 0141-4211000, 4211011, Jodhpur: 9214201640/41,
Lucknow: 0522- 4921600/4921649, Kanpur: 0512-6710400
EAST - REGIONAL OFFICE: Kolkata: ICC Tower, 5th Floor, 4 India Exchange Place, Kolkata-700001, Tel: 033-40129851/52, Bhubaneshwar: 0674-6668101/102/103/104, Guwahati: 0361-2458923, 2134521,
Siliguri: 0353-2525907, Ranchi: 0651-2244861, 2244862, 2244864, 2244868, 2244869, Jamshedpur: 0657-6542492, 09234369436, Patna: 0612-2207221, 2207222, 2207223, 2655518
WEST - REGIONAL OFFICE: 1271, Solitaire Corporate Park, Bldg. No. 12, 7th Floor, Andheri - Ghatkopar Link Road, Chakala, Andheri (East), Mumbai- 400093.
Tel: 022 - 67298600-602, Ahmedabad: 079-40061111, 40060738/740, Indore: 0731-4219444/4219422, 0731-2572340, Rajkot: 0281-2481112, 2921212, Nagpur: 0712-2240932, 2242692, 2242699
Pune: 020-26056175-76, Raipur: 0771-4243400/01, Surat: 0261-2350137, 9979890137, Jabalpur: 0761-4064491, Bhopal: 0755-4271544, 0755-4011025,
SOUTH - REGIONAL OFFICE: Chennai: Sigapi Achi Building, No. 18 / 3, 6th Floor, Rukmani Lakshmipathy Road, Egmore, Chennai-600008, Tel: 044-42280600, 605, Bangalore: 080-49075000, Coimbatore:
0422-4550200/282, Hyderabad: 040-27533372, 27533355, 27533632, Cochin: 0484-4099000, Calicut: 0495-4019193/4/5, Trivandrum: 0471-4015323, Vizag: 0891-6514339, Vijayawada: 0866-
2546161/62/67/68/69, Madurai: 0452-4267000, Hubli: 0836-4248660, Trichy: 0431-4041005/06
Representative Offices: • Goa • Solapur • Gwalior • Kathmandu • Bhopal • Kolapur • Vadodara
Actual products may vary in colour, design, description and colour combination etc. Although every effort has been made to ensure accuracy in the compilation of the technical detail within this
publication. Specifications & performance data are constantly changing.
“Copyright Subsists. Imitation of trade dress, graphics and color scheme of this document is a punishable offence.”
Havells India Ltd.

Corp Office: QRG Towers, 2D, Sector-126, Expressway, Noida-201304 (U.P.)
Ph. +91-120-3331000, Email:marketing@havells.com, www.havells.com
Customer Care No.: 08045 77 1313
Join us on Facebook at www.facebook.com/havells and share your ways to save planet!
CIN - L31900DL1983PLC016304
44

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Type 2

3 Pole Contactor Thermal Overload Relay Push button MPCB

Rotary MPCB - Frame-1 Rotary MPCB - Frame-2

Loadline MCCBs HiBreak Fuse

DIN Type - 6 A to 630 A

Rated Operational 690 V 690 V 690 V 690 V

HGST 0.12 A - 18 A 7 A - 40 A 7 A - 65 A 17 A - 100 A

150 AF 265 AF 500 AF 800 AF

1000 V 1000 V 1000 V 1000 V

48 A - 150 A 48 A - 265 A 90 A - 500 A 378 A - 800 A

General Terms used in this catalogue:

Starter Components used in this catalogue:

Thermal Overload Relay or Release

Short Circuit Protection Devices used in this catalogue:

Motor Protective Switching Device (MPSD)

Types of Starters dealt in this Catalogue

Important definitions related to Currents

Overload Current Setting (Ir)

Rated Operational Currents (Ie) or Rated Operational Powers

Ultimate Short-circuit Breaking Capacity (Icu)

Service Short-circuit Breaking Capacity (Ics)

Rated Conditional Short-circuit Current (Iq, alternatively Icc)

HGS Contactor is suitable for AC-4 Utilization Category as well.

The IE Efficiency classes defined as:

• Voltage : Rated voltage ≤1000 V

• Output : Rated output 0.37 kW to 315 kW

• No of Poles : 2, 4, 6 & 8 poles

• Degree of protection : Degree of protection IP55

• Cooling Method : Method of cooling IC411 in accordance with IS 6362/IEC 60034-6

*Other non standard features also available as per applicaiton requirement

Advantages of Havells low voltage Induction Cost effectiveness of energy efficient

Effect of Improved Efficiency of Motors on Selection of Switchgear

• In-rush Current Increases

In view of this, it is required that :

IEC 60947-4-1 states as follows:

l In case reliability for the operation and maintenance is not compulsory,

Application example: Air-conditioning device in commercial buildings

Reliability for operation and maintenance can be secured.

Application example: Escalators

Time current characteristics:

This indicates Operating time w.r.t. Current in

Cut-off Current Characteristrics

Current limiting Characteristics:

This indicates for given fault current (RMS value), what

10 is the maximum Peak current that fuse will limit it to.

Prospective Current - kA (RMS) Symmetrical

This means, thermal stress will be proportional to 50 kA Squared and

MCCB Selection Criteria for Motor application:

Can we use MCCB with Icu/Ics lower than Iq?

Function Product Product Product Product

Motor Feeders components

How to use this charts

2. Iq - Conditional short Circuit Current Should be equal or more than Ifault

3. Select the Icu of MCCB to deliver appropriate Iq level.

Iq > = Ifault, i.e 30 kA

One shall select Iq = 36 kA for this case.

Model HGSTMR Model HGSMR

Model ML1 Frame

Model G Frame HID1 Frame

Model G Frame A Frame HID1 Frame A Frame