MA IFC100 en 220801 4000041009 R09
MA IFC100 en 220801 4000041009 R09
MA IFC100 en 220801 4000041009 R09
Electronic revision:
ER 3.1.5_
The documentation is only complete when used in combination with the relevant
documentation for the flow sensor.
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Copyright 2022 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
1 Safety instructions 6
2 Device description 11
3 Installation 14
4 Electrical connections 18
5 Start-up 50
6 Operation 51
7 Service 83
8 Technical data 85
10 Notes 109
INFORMATION!
In the table below, "_" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
If the device is not used according to the operating conditions (refer to chapter "Technical data"),
the intended protection could be affected.
INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
1.3 Certification
Product marking
The manufacturer certifies successful testing of the product by applying the conformity mark on
the device.
DANGER!
For devices used in hazardous areas, additional safety notes apply. Please refer to the Ex
documentation.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer cannot accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
12-24 VDC
Manufact.:2022 in The Netherlands 4W
OPTIFLUX 2100 C
S/N:A22000479 0343
f field = f line / 6
GKL: 4.8863
DN 80 mm/ 3 inch PS1= 40 bar @ TS1<= 20 °C
Wetted matrls: PP PS2= 37.5 bar @ TS2= 90 °C
IP66/67 HC4 PT = 60 bar @ TT= 20 °C
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
INFORMATION!
The signal converter is mounted directly on the flow sensor. For installation of the flowmeter,
please observe the instructions in the supplied product documentation for the flow sensor.
1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate of wall-mounted version, aluminium housing on page 98.
2 Fasten the device securely to the wall with the mounting plate.
[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
d 310 12.2
e 257 10.1
Table 3-1: Dimensions in mm and inch
[mm] [inch]
a Ø6.5 Ø0.26
b 268 10.5
c 40 1.6
d 336 13.2
e 257 10.1
Table 3-2: Dimensions in mm and inch
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations.
Any work done on the electrical components of the measuring device may only be carried out by
properly trained specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
CAUTION!
• Use suitable cable entries for the various electrical cables.
• The flow sensor and signal converter have been configured together at the factory. For this
reason, please connect the devices in pairs. Ensure that the flow sensor constant GK/GKL
(refer to nameplates) are identically set.
• If delivered separately or when installing devices that were not configured together, set the
signal converter to the DN size and GK/GKL of the flow sensor, refer to Function tables on
page 58.
INFORMATION!
The field current cable is not part of the scope of delivery.
Electrical safety
• According to low voltage directive or equivalent national regulations.
Insulation resistance
• Riso > 100 G x km
• Umax < 24 V
• Imax < 100 mA
Test voltages
• Insulated conductor / inner shield 500 V
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius: 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46228: E 1.5-8 for the stranded drain wires (1), (6)
• 2 wire end ferrules to DIN 46228: E 0.5-8 for the insulated conductors 2, 3
(10)
(60)
(10)
(60)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tube, size according to the cable being used
• Wire end ferrules to DIN 46228: size according to the cable being used
Figure 4-6: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"
• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius: 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46228: E 1.5-8 for the stranded drain wire (1)
• 2 wire end ferrules to DIN 46228: E 0.5-8 for the insulated conductors 2, 3
Required materials
• Shielded 2-wire insulated copper cable
• Insulating tube, size according to the cable being used
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46228: size according to the cable being used
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations.
Any work done on the electrical components of the measuring device may only be carried out by
properly trained specialists.
4.5.1 Connecting the signal and field current cables to the signal converter, remote
version
INFORMATION!
The compact version is supplied preassembled from the factory.
After completion of work, close the signal converter housing. To achieve a proper sealing of the
device tighten the screws in the following order with a torque of 5 Nm.
• A shielded 2-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the flow sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius of signal and field current cable: 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-14: Connection diagram for signal and field current cable
1 Electrical terminal compartment in the signal converter
2 Signal cable A (type DS 300)
3 Field current cable C (type LiYCY)
4 Electrical terminal compartment in the flow sensor
5 Functional ground FE
(10) inner cable shield
(60) outer cable shield
• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 60664 for pollution severity 2. Supply
circuits are designed for overvoltage category III and the output circuits for overvoltage
category II.
• Fuse protection (IN 16 A) for the infeed power circuit, and also a separator (switch, circuit
breaker) to isolate the signal converter should be provided for the device in accordance with
applicable regulations.
Version Non-Ex Ex
100...230 VAC Standard Optional
24 VDC Standard -
24 VAC/DC Standard Optional
Table 4-3: Version overview
• Open the cover of the electrical terminal compartment by pressing down and pulling forwards
at the same time.
INFORMATION!
240 VAC + 5% is included in the tolerance range.
INFORMATION!
12 VDC - 10% is included in the tolerance range.
INFORMATION!
12 V is not included in the tolerance range.
Figure 4-17: Marking (CG number) of the electronics module and output variants
1 ID number: 0
2 ID number: 0 = standard; 9 = special
3 Power supply
4 Display (language versions)
5 Input/output version (I/O)
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG number are depicted.
C C- D D- S A+ A A-
100 Sp / Cp 1 Pp / Sp passive 1 2 Ip + HART® passive 3
Ia + HART® active 3
Table 4-4: Fixed, non-alterable input/output versions
1 Function change by software
2 Shielding
3 Function changed by reconnecting
INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
• All control inputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: Uext 32 VDC
• For information on the adjustable operating states refer to Function tables on page 58.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.
INFORMATION!
Ensure that the housing gasket is properly fitted, clean and undamaged.
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
mA meter
0...20 mA or 4...20 mA and other
RL is the internal resistance of the measuring point including the cable
resistance
DC voltage source (Vext), external power supply, any connection polarity
INFORMATION!
For further information refer to Description of the inputs and outputs on page 38 and refer to
HART connection on page 49.
INFORMATION!
• Shielding takes place at the electrical connection (S) of the output terminal block.
• Any connection polarity.
INFORMATION!
Any connection polarity.
INFORMATION!
• Any connection polarity.
1 HART® communicator
1 HART® communicator
2 Other devices with HART® capability
When the power is switched on, a self test is carried out. After that the device immediately
begins measuring, and the current values are displayed.
It is possible to change between the two measured value windows, the trend display and the list
with the status messages by pressing the keys and . For information about possible status
messages, their meaning and cause refer to Status messages and diagnostic information on
page 78.
Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values)
1 Indicates a possible status message in the status list (see table below for status icons)
2 Tag number (is only indicated if this number was entered previously by the operator)
3 Indicates when a key has been pressed
4 1st measured variable in large representation
5 Bargraph indication
6 Keys (see table below for function and representation in text)
INFORMATION!
• After 5 minutes of inactivity, there is an automatic return to measuring mode.
Previously changed data is not saved.
The device user interface provides several display modes. In measuring mode the following
display pages are available:
Graphic page
Status page
Display modes and > key ^ key or key Esc (> + ) key
functionality
Measuring mode Press key for 2.5 s Reset display Switch between -
Display of measurement display pages: 1st
values At measuring pages and 2nd measuring
or graphic page page, graphic page
enters device menu and status page
for configuration.
At status page
enters menu for
status messages
and details
Menu mode Access to displayed Either return to Select menu item -
Navigation through device menu, then 1st menu level above or
menu or active status submenu is to measuring mode
messages displayed but prompt whether
the data should be
saved
Parameter and data mode For numerical Return to menu Use cursor Return to menu
Changing parameter values, move cursor mode (highlighted in black) mode without
values or starting function (highlighted in black) to change number, acceptance of data
one position to the unit, property and to
right move the decimal
point
Table 6-2: Description of display modes and operating keys
The following status levels with the related symbols are available:
For further information refer to Status messages and diagnostic information on page 78.
Figure 6-2: Example for display in measuring mode with 2 or 3 measured values
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 1st measured variable in large representation
4 Bargraph indication
5 Depiction with 3 measured values
A quick setup
A1 language
A1 language Language selection depends on the device version.
A2 tag
A2 tag Measuring point identifier (Tag no.) appears in the LC display header (up to 8 digits).
A3 reset
A3 reset Reset error or counter.
A3.1 reset errors Query: reset errors?
Select: no / yes
A3.2 reset counter 1 Query: reset counter?
Select: no / yes (available if activated in C5.9.1)
A3.3 reset counter 2 Query: reset counter?
Select: no / yes (available if activated in C5.9.2)
A4 analogue outputs
A4 analogue outputs Applicable to current output (terminal A or C), frequency output (terminal D), limit
switch (terminal C and/or D) and the 1st display page / line 1
A4.1 measurement Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
Query: Use at all outputs? (also use this setting for A4.2...A4.5!)
Select: no (applies only to the main current output ) / yes (applies to all analogue
outputs)
A4.2 units Selection of the unit from a list, depending on the "measurement".
A4.3 range Setting for main current output (range: 0...100%).
Setting: 0…x.xx (format and unit, depending on "measurement", see A4.1 and A4.2
above)
Query: Use for all outputs? Make setting, see A4.1 above!
A4.4 low flow cutoff Setting for main current output (sets output value to "0").
Setting: x.xxx ± x.xxx L/h (range: 0.0…20 L/h)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value 1st value
Query: Use for all outputs? Make setting, see A4.1 above!
A4.5 time constant Setting for main current output (applicable to all flow measurements).
Setting: xxx.x s (range: 000.1…100 s)
Query: Use for all outputs? Make setting, see A4.1 above!
A quick setup
A5 digital outputs
A5 digital outputs Valid for pulse output (terminal D) and counter 1.
A5.1 measurement Select: volume flow / mass flow
Query: Use for all outputs? (also use this setting for A5.2...A5.4!)
Select: no (only for pulse output D) / yes (for all digital outputs)
A5.2 pulse value unit Selection of the unit from a list, depending on the "measurement".
A5.3 value p. pulse Setting for pulse output D (volume or mass value per pulse).
Setting: xxx.xxx in L or kg or in the unit selected in A5.2
Query: Use for all outputs? Make setting, see A5.1 above!
A5.4 low flow cutoff Setting for pulse output D (sets output value to "0").
Setting: x.xxx ± x.xxx L/h (range: 0.0…20 L/h)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value 1st value
Query: Use for all outputs? Make setting, see A5.1 above!
A7 process input
A7.1 device serial no. Shows the serial number of the system.
The following process input parameters are only available, if the quick access has been activated in the menu "setup /
device / quick setup".
A7.2 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
For settings refer to C1.1.1.
A7.3 size Select from the size table.
A7.5 GKL Set value acc. to information on nameplate; range: 0.5…20
A7.6 coil resistance Rsp Field coil resistance at +20°C / +68°F; range: 10.00...220
A7.7 calib. coil temp. The coil temperature is derived from the coil resistance at the reference
temperature.
For settings refer to C1.1.8.
A7.8 target conduct. Reference value for on-site calibration; range: 1.000...50000 S/cm
A7.9 EF electr. factor For calculation of the conductivity based on the electrode impedance.
For settings refer to C1.1.11.
A7.10 field frequency Setting as on flow sensor nameplate = line frequency x value (from the following
list): 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
A7.11 flow direction Define the polarity of the flow direction.
Select: normal direction (according to the arrow on the flow sensor) / reverse
direction (in the opposite direction to the arrow)
Table 6-6: Description of menu "A quick setup"
B test
B1 simulation
B1 simulation The displayed values are simulated.
B1.1 flow speed Simulation of the flow speed.
Select: break (exit function without simulation) / set value (range: -12…+12 m/s;
unit selection in C5.7.7)
Query: start simulation?
Select: no (exit function without simulation) / yes (start simulation)
B1.2 volume flow Simulation of volume flow, sequence and settings similar to B1.1, see above!
B1._ current out X _ stands for B1.3...1.6
B1._ pulse output X
B1._ frequency out X Simulation X
B2 actual values
B2 actual values Display of actual values.
Exit the displayed function with the ^ key.
B2.1 operating hours Display the actual operating hours.
Exit the displayed function with the ^ key.
B2.2 act. flow speed Display the actual flow speed.
Exit the displayed function with the ^ key.
B2.3 act. coil temp. Refer also to C1.1.7...C1.1.8.
B2.4 electr. temperature Display the actual electronics temperature.
Exit the displayed function with the ^ key.
B2.5 act. conductivity Refer also to C1.3.1...C1.3.2.
B2.6 act. electr. noise Refer also to C1.3.13...C1.3.15.
B2.8 act. coil resistance Display the actual resistance of the field coils depending on the current coil
temperature.
B3 information
B3 information LC display (this format description is only valid for B3.2....3.5 and B3.8)
1st line: ID number of the circuit board
2nd line: software version
3rd line: production date
B3.1 C number CG number, cannot be changed (input/output version).
B3.2 process input Process input part of the electronics.
B3.3 SW.REV.MS Information about the main software.
B3.4 SW.REV.UIS Information about the user interface software of the measuring device.
B3.6 device serial no. Serial number of the system.
B3.7 electronic serial no. Serial number of the electronics.
B3.8 Electronic Revision ER Reference identification number, electronic revision and production date of the
device; includes all hardware and software changes
Table 6-7: Description of menu "B test"
C1.1 calibration
C1.1 calibration Grouping of all functions related to flow sensor calibration.
C1.1.1 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
Select: break (return with ^ key) / standard (factory setting) / manual (display last
value, set new value, range: -1.00…+1 m/s) / automatic (shows the current value as
the new zero calibration value)
C1.1.2 size Select from the size table.
C1.1.5 GKL Set value according to the information on the nameplate.
Range: 0.5…20
C1.1.7 coil resistance Rsp Field coil resistance at +20°C / +68°F.
Range: 10.00...220
C1.1.8 calib. coil temp. The coil temperature is derived from the coil resistance at the reference
temperature.
Set coil temperature.
Select: break (return with ^ key) / standard (=+20°C / +68°F) / automatic (set
current temperature)
Range: -40.0…+200°C
Set coil resistance.
Select: break (return with ^ key) / standard (= setting of C1.1.7) / automatic (=
calibration with the current resistance)
C1.1.9 density Calculation of the mass flow with constant product density.
Range: 0.1…5 kg/L
C1.1.10 target conduct. Reference value for on-site calibration.
Range: 1.000...50000 µS/cm
C1.1.11 EF electr. factor Factor for the calculation of the conductivity based on the electrode impedance.
Query: calibrate EF?
Select: break (return with ^ key) / standard (with factory setting) / manual (set
desired value) / automatic (determines EF according to the setting in C1.1.10)
C1.1.13 field frequency Setting as on flow sensor nameplate = line frequency x value (from the following
list): 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
C1.1.14 select settling Mode of the settling time (special function).
Select: standard (fixed allocation) / manual (manual time setting for the settling
time for the field current)
C1.1.15 settling time Only available if "manual" is selected in C1.1.14.
Range: 1.0…250 ms
C1.1.16 line frequency Setting the line frequency to one value.
Select: 50 Hz or 60 Hz
C1.1.17 act. coil resistance Display of the actual resistance of the field coil.
C1.2 filter
C1.2 filter Grouping of all functions related to filter of flow sensor electronics.
C1.2.1 limitation Limitation of all flow values, before smoothing by time constant; affects all outputs.
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value
Range 1st value: -100.0 m/s value -0.001 m/s
Range 2nd value: +0.001 m/s value +100 m/s
C1.2.2 flow direction Define the polarity of the flow direction.
Select: normal direction (according to the arrow on the flow sensor) / reverse
direction (in the opposite direction to the arrow)
C1.2.3 time constant For all flow measurements and outputs.
xxx.x s; range: 0.0…100 s
C1.2.4 pulse filter Suppresses noise due to solids, air/gas bubbles and sudden changes in pH.
Select: off (without pulse filter) / on (with pulse filter) / automatic (with new pulse
filter)
Pulse filter "on": The change from one measurement value to the next one is
limited to the value "pulse limitation" for the total time "pulse width".
This filter allows a faster signal tracking for slowly changing flow values.
Pulse filter "automatic": The raw flow values are collected into a buffer, covering
two times the "pulse width" values. This filter is called "median" filter.
This filter allows a better suppression of pulse shaped disturbances (particles or air
bubbles in very noisy environment).
C1.2.5 pulse width Length of interference and delays to be suppressed on sudden changes in flow.
Only available, if pulse filter (C1.2.4) is "on" or "automatic".
xx.x s; range for "on": 0.01…10 s or for "automatic": 0.1...20 s
C1.2.6 pulse limitation Dynamic limitation from one measured value to the next; only if pulse filter (C1.2.4)
is "on".
xx.x s; range: 0.01...100 m/s
C1.2.7 noise filter Suppresses noise at low conductivity, high solids content, air and gas bubbles, and
chemically inhomogeneous media.
Select: off (without noise filter) / on (with noise filter)
C1.2.8 noise level Range within which changes are evaluated as noise, and outside of which changes
are evaluated as flow (only if the noise filter is set to "on" in C1.2.7).
xx.xx m/s; range: 0.01...10 m/s
C1.2.9 noise suppression Set noise suppression (only if the noise filter is set to "on" in C1.2.7).
Range: 1…10; noise suppression factor [min = 1...max = 10]
C1.2.10 low flow cutoff Sets low flow values to "0"; affects all outputs.
x.xxx ± x.xxx L/h; range: 0.0…20 L/h
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value 1st value
C1.2.11 conductivity Setting the time constant for the conductivity measurement.
Only available, if the conductivity measurement is activated in C1.3.1.
C1.4 information
C1.4 information Grouping of all functions related to information with respect to flow sensor and flow
sensor electronics.
C1.4.1 liner Shows the material of the liner.
C1.4.2 electr. material Shows the material of the electrodes.
C1.4.3 calibration date Shows the date on which the flow sensor was calibrated.
C1.4.4 serial no. sensor Shows the serial number of the flow sensor.
C1.4.5 V no. sensor Shows the order number of the flow sensor.
C1.4.6 sensor electr. info Shows the serial number of the circuit board, the software version number and the
calibration date of the circuit board.
C1.5 simulation
C1.5 simulation Grouping of all functions for simulating flow sensor values.
These simulations have effect on all outputs, including counters and display.
C1.5.1 flow speed For sequence refer to B1.1.
C1.5.2 volume flow For sequence refer to B1.2.
Table 6-8: Description of menu "C setup - C1 process input"
C2.1 hardware
C2.1 hardware Configuration of connection terminals.
Selection depends on signal converter version.
C2.1.1 terminals A Select: off (switched off) / current output
C2.1.3 terminals C Select: off (switched off) / current output / status output / limit switch / control input
C2.1.4 terminals D Select: off (switched off) / frequency output / pulse output / status output / limit
switch
Select: no (exit the function without stopping the counter) / yes (stop the counter
and exits the function)
C3._.9 start counter Start counter _ after that counter is stopped.
Select: no (exits the function without starting the counter) / yes (starts the counter
and exits the function)
C3._.10 information Serial number of the I/O board, software version number and production date of the
circuit board.
Table 6-10: Description of menu "C setup - C3 I/O counter"
Fixed links of the other DVs (1-3) are only possible if one additional analogue output
(frequency output) is available. If not, the "measurement" can be freely selected
from the following list.
Select: flow speed / volume flow / mass flow / diagnosis value / coil temperature /
conductivity / counter 1 / counter 2 / operating hours
X stands for connection terminals A, C and D
_ stands for 1, 2, 3 or 4
C4.1 PV is Current output (primary variable)
C4.2 SV is (secondary variable)
C4.3 TV is (tertiary variable)
C4.4 4V is (4th variable)
C4.5 HART units Function to make the change of the units for the DVs (dynamic variables) possible.
Select: break (return with ^ key) / HART® display (copies the settings for the
display units to the settings for the DVs) / load defaults (resets the DVs to the factory
defaults)
C4._.1 current output X Shows the current analogue measured value of the linked current output. The
"measurement" cannot be changed!
C4._.1 frequency out X Shows the current analogue measured value of the linked frequency output. The
"measurement" cannot be changed!
C4._.1 HART dynamic var. Measurements of the dynamic variables for HART®.
Select: flow speed / volume flow / mass flow / diagnosis value / coil temperature /
conductivity / counter 1 / counter 2 / operating hours
Table 6-11: Description of menu "C setup - C4 I/O HART"
C setup - C5 device
C5.2 display
C5.2 display -
C5.2.1 language Language selection depends on the device version.
C5.2.2 contrast At extreme temperatures the contrast on the display can be adjusted.
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
C5.2.3 default display Specification of the default display page that is returned to after a short delay
period.
Select: none (current page is always active) / 1. meas. page (shows this page) /
2. meas. page (shows this page) / status page (shows only status messages) /
graphic page (trend of the 1st measurement)
C5.2.5 SW.REV.UIS Serial number of the circuit board, version number of user interface software,
production date of the circuit board.
C setup - C5 device
C setup - C5 device
Select: break (exit function without saving) / backup 1 (saves the settings in the
backup 1 storage place) / backup 2 (saves the settings in the backup 2 storage
place)
Query: go on with copy? (cannot be undone)
Select: no (exit function without saving) / yes (copy current settings to storage
backup 1 or backup 2)
C5.6.3 load settings Load saved settings.
Select: break (exit function without loading) / factory settings (reload factory
settings) / backup 1 (loads the settings from the backup 1 storage place) / backup 2
(loads the settings from the backup 2 storage place) / load sensor data (restore
factory setting of the values for the flow sensor. Display and I/O settings are
retained!)
Query: go on with copy? (cannot be undone)
Select: no (exit function without saving) / yes (load data from the selected storage
place)
C5.6.4 password quick set Password required to change data in the menu "quick setup".
0000 (= to this menu without password)
xxxx (password required); range (4 digits): 0001…9999
C5.6.5 password setup Password required to change data in the menu "setup".
0000 (= to this menu without password)
xxxx (password required); range (4 digits): 0001…9999
C setup - C5 device
C5.7 units
C5.7 units -
C5.7.1 volume flow m³/h; m³/min; m³/s; L/h; L/min; L/s (L = litres);
cf/h; cf/min; cf/s; gal/h; gal/min; gal/s;
IG/h; IG/min; IG/s;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.2 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.3 [m³/s]*factor Specification of the conversion factor, based on m³/s:
For text to be specified refer to Set free units on page 76:
C5.7.4 mass flow kg/s; kg/min; kg/h; t/min; t/h; g/s; g/min; g/h;
lb/s; lb/min; lb/h; ST/min; ST/h (ST = Short Ton); LT/h (LT = Long Ton);
free unit (set factor and text in the next two functions, sequence see below)
C5.7.5 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.6 [kg/s]*factor Specification of the conversion factor, based on kg/s:
xxx.xxx refer to Set free units on page 76
C5.7.7 flow speed m/s; ft/s
C5.7.8 conductivity µS/cm; S/m
C5.7.9 temperature °C; °F; K
C5.7.10 volume m³; L; hL; mL; gal; IG; in³; cf; yd³;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.11 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.12 [m³]*factor Specification of the conversion factor, based on m³:
xxx.xxx refer to Set free units on page 76
C5.7.13 mass kg; t; mg; g; lb; ST; LT; oz;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.14 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.15 [kg]*factor Specification of the conversion factor, based on kg:
xxx.xxx refer to Set free units on page 76
C5.7.16 density kg/L; kg/m³; lb/cf; lb/gal;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.17 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.18 [kg/m³]*factor Specification of the conversion factor, based on kg/m³:
xxx.xxx refer to Set free units on page 76
C setup - C5 device
C5.8 HART
C5.8 HART This function is only available for devices with a HART® interface!
C5.8.1 HART Switch the HART® communication on or off.
Select: on (HART® activated); possible current range for current output 4…20 mA /
off (HART® not activated); possible current range for current output 0…20 mA
C5.8.2 address Set address for HART® operation.
Select: 00 (point-to-point operation, current output has normal function) / 01...15
(Multi-Drop operation, current output is set to the 0% value)
C5.8.3 message Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *
C5.8.4 description Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *
Each status message (= status signal) has a specific symbol, determined by NAMUR, which is
displayed with the message. The length of each message is limited to one line.
The symbols are shown in the top left corner of the display on every screen.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
INFORMATION!
For more precise information, please contact your local sales office.
WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.
Company: Address:
Department: Name:
Fax number:
Manufacturer order number or serial number:
We hereby confirm that there is no risk to persons or the environment caused by any residual media contained in this
device when it is returned.
Date: Signature:
Stamp:
7.4 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flowmeter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalizing, recording and output processing.
Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity, mass
flow (at constant density), coil temperature of the flow sensor
Design
Modular construction The measuring system consists of a flow sensor and a signal converter.
Flow sensor
OPTIFLUX 1000 DN10...150 / 3/8…6"
OPTIFLUX 2000 DN25...1200 / 1…48"
OPTIFLUX 4000 DN2.5...1200 / 1/10…48"
OPTIFLUX 5000 Flange: DN15...300 / 1/2...12"
Sandwich: DN2.5...100 / 1/10…4"
OPTIFLUX 6000 DN2.5...150 / 1/10…6"
WATERFLUX 3000 DN25...600 / 1...24"
OPTIPROBE DN80...3200 / 3...128"
This insertion type flow sensor is available in two models.
Model A has a fixed insertion length of 25 mm / 1".
Model B has a varying insertion length of 25...400 mm / 1...15.7".
With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all flow sensors are
also available as Ex versions.
Signal converter
Compact version (C) OPTIFLUX x100 C (x = 1, 2, 4, 5, 6) or WATERFLUX 3100 C or OPTIPROBE 300 C
(0° & 45° version)
Remote version (W) IFC 100 W
With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all flow sensors are
also available as Ex versions.
Options
Outputs Current output (including HART®), pulse output, frequency output, status output
and/or limit switch
Counter 2 internal counters with a max. of 10 counter places (e.g. for counting volume
and/or mass units)
Verification Integrated verification, diagnostic functions: measuring device, empty pipe
detection, stabilisation
Communication interface HART® as standard
Measuring accuracy
Max. measuring accuracy Standard:
±0.3% of the measured value ±1 mm/s, depending on the flow sensor.
Option (optimised accuracy with extended calibration):
±0.2% of the measured value ±1.5 mm/s, depending on the flow sensor.
For further information refer to the technical data of the respective flow sensor.
Special calibrations are available on request.
Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability ±0.1%
Operating conditions
Temperature
Process temperature Refer to the technical data of the flow sensor.
Ambient temperature -40…+65°C / -40…+149°F
For compact devices is the maximum ambient temperature reduced depending on
the flow sensor type and the process temperature. For details refer to the flow
sensor manual.
It is advised to protect the signal converter from external heat sources such as
direct sunlight as higher temperatures reduce the life cycle of electronic
components.
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Storage temperature -40…+70°C / -40…+158°F
Pressure
Medium Refer to the technical data of the flow sensor.
Ambient pressure Atmosphere: altitude up to 2000 m / 6561.7 ft above sea level
Chemical properties
Electrical conductivity All media except for water: 5 µS/cm
(also refer to the technical data of the flow sensor)
Water: 20 µS/cm
Type of measurement Electrical conductive liquids
Solid content (volume) 10% for OPTIFLUX flow sensors
Gas content (volume) 3% for OPTIFLUX flow sensors
Flow rate For detailed information, refer to chapter "Flow tables".
Other conditions
Ingress protection according to Standard version with aluminium housing: IP66/67 (according to NEMA 4/4X)
IEC 60529
Optional version with stainless steel housing: IP69
Installation conditions
Installation For detailed information, refer to chapter "Installation".
Inlet/outlet runs Refer to the technical data of the flow sensor.
Dimensions and weight For detailed information refer to chapter "Dimensions and weight".
Materials
Signal converter housing Standard: Aluminium with a polyester topcoat
Option: Stainless steel 1.4404 / AISI 316L
Flow sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to the technical data of the flow sensor.
Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national specifications.
Power supply 100…230 VAC (-15% / +10%), 50/60 Hz; non-Ex: standard; Ex: optional
240 VAC + 5% is included in the tolerance range.
24 VDC (-55% / +30%); only available as non-Ex version
12 VDC - 10% is included in the tolerance range.
24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%); non-Ex: standard; Ex: optional
12 V is not included in the tolerance range.
Power consumption AC: 7 VA
DC: 4 W
Signal cable Only necessary for remote versions.
DS 300 (type A)
Max. length: 600 m / 1968 ft (depending on electrical conductivity and flow sensor
version)
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: 1/2 NPT, PF 1/2
I 22 mA
RL 750
HART® at terminals A
Passive Vext 32 VDC
I 22 mA
V0 2 V at I = 22 mA
HART® at terminals A
HART®
Description HART® protocol via active and passive current output
HART® version: V5
Universal Common Practice HART® parameter: completely supported
Load 230 at HART® test point;
Note maximum load for current output!
Multi-drop mode Yes, current output = 4 mA
Multi-drop address adjustable in operation menu 1…15
Device drivers Available for FC 375/475, AMS, PDM, FDT/DTM
Registration (HART Yes
Communication Foundation)
I 100 mA
open:
I 0.05 mA at Vext = 32 VDC
closed:
V0, max = 0.2 V at I 10 mA
V0, max = 2 V at I 100 mA
fmax in operating menu set to 100 Hz < fmax 10 kHz:
I 20 mA
open:
I 0.05 mA at Vext = 32 VDC
closed:
V0, max = 1.5 V at I 1 mA
V0, max = 2.5 V at I 10 mA
V0, max = 5.0 V at I 20 mA
Low flow cut off
Function Switching point and hysteresis separately adjustable for each output, counter and
the display
Switching point Set in increments of 0.1%.
0…20% (current output, frequency output) or 0...±9.999 m/s (pulse output)
Hysteresis Set in increments of 0.1%.
0…5% (current output, frequency output) or 0…5 m/s (pulse output)
Time constant
Function The time constant corresponds to the elapsed time until 63% of the end value has
been reached according to a step function.
Settings Set in increments of 0.1 seconds.
0…100 seconds
I 100 mA
open:
I 0.05 mA at Vext = 32 VDC
closed:
V0, max = 0.2 V at I 10 mA
V0, max = 2 V at I 100 mA
Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the outputs to "zero",
counter and error reset, range change.
Start of dosing when dosing function is activated.
Operating data
Passive Vext 32 VDC
a b c d e f g
Wall-mounted 241 161 95.2 257 19.3 39.7 40 1.9
version
Table 8-2: Dimensions and weight in mm and kg
a b c d e f g
Wall-mounted 9.50 6.34 3.75 10.12 0.76 1.56 1.57 4.2
version
Table 8-3: Dimensions and weight in inch and lb
e f
g g g
Figure 8-3: Dimensions of wall-mounted and compact 10° version, stainless steel housing
a b c d e f g
Wall-mounted 268 187 110 276 29 53 40 Approx. 3.5
version
Table 8-4: Dimensions and weight in mm and kg
a b c d e f g
Wall-mounted 10.55 7.36 4.33 10.87 1.14 2.09 1.57 Approx. 7.2
version
Table 8-5: Dimensions and weight in inch and lb
INFORMATION!
The compact 10° version is without mounting plate.
a b c d e f g h
0° version 161 40 155 81.5 257 - - Ø72 Std: 1.9
Ex: 2.4
Table 8-6: Dimensions and weight in mm and kg
a b c d e f g h
0° version 6.34 1.57 6.1 3.21 10.12 - - Ø2.83 Std: 4.2
Ex: 5.3
Table 8-7: Dimensions and weight in inch and lb
a b c d e f g h
45° version 161 40 155 184 27.4 45° 186 Ø72 Std: 2.1
Ex: 2.6
Table 8-8: Dimensions and weight in mm and kg
a b c d e f g h
45° version 6.34 1.57 6.10 7.24 1.08 45° 7.32 Ø2.83 Std: 4.6
Ex: 5.7
Table 8-9: Dimensions and weight in inch and lb
[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
Table 8-10: Dimensions in mm and inch
Figure 8-7: Dimensions of mounting plate of wall-mounted version, stainless steel housing
[mm] [inch]
a Ø6.5 Ø0.26
b 40 1.6
c 267.9 10.55
Table 8-11: Dimensions in mm and inch
Q100 % in m3/h
v [m/s] 0.3 1 3 12
Q100 % in US gallons/min
v [ft/s] 1 3.3 10 40
Devices which support the HART® protocol are classified as either operating devices or field
devices. When it comes to operating devices (Master), both manual control units (Secondary
Master) and PC-supported workstations (Primary Master) are used in, for example, a control
centre.
HART® field devices include flow sensors, signal converters and actuators. The field devices
range from 2-wire to 4-wire to intrinsically safe versions for use in hazardous areas.
The HART® data are superimposed over the analogue 4...20 mA signal via FSK modem.
This way, all of the connected devices can communicate digitally with one another via the HART®
protocol while simultaneously transmitting the analogue signals.
When it comes to the field devices and secondary masters, the FSK or HART® modem is
integrated, whereas with a PC communication takes place via an external modem which must be
connected to the serial interface. There are, however, other connection variants which can be
seen in the following connection diagrams.
INFORMATION!
For detailed information about the electrical connection of the signal converter for HART®, refer
to the section "Electrical connection".
Point-to-Point connection between the signal converter and the HART® Master.
The connection of the terminals A and D to the HART® dynamic variables PV, SV, TV and 4V
depends on the device version.
PV SV TV 4V
Basic I/O, connection terminals A D - -
Table 9-3: Connection of the terminals to the HART® dynamic variables
The signal converter can provide up to 8 measurement-related values. The measured values are
accessible as so-called HART® device variables and can be connected to the HART® dynamic
variables. The availability of these variables depends on the device versions and the settings.
For the dynamic variables connected to the linear analogue outputs for current and/or
frequency, the assignment of the device variables takes place by selecting the linear
measurement for these outputs under the appropriate function of the signal converter. It follows
that the dynamic variables connected to current or frequency outputs can only be assigned to the
linear HART® device variables.
The HART® dynamic variable PV is always connected to the HART® current output which is, for
example, assigned to the volume flow.
A totaliser device variable can thus not be assigned to the dynamic variable PV because the PV is
always connected to the HART® current output.
Such correlations do not exist for dynamic variables not connected to linear analogue outputs.
Both linear and totaliser device variables can be assigned.
The totaliser device variables can only be assigned to the dynamic variables SV, TV and 4V if the
connected output is not a current or frequency output.