MA IFC100 en 220801 4000041009 R09

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IFC 100 Handbook

Signal converter for electromagnetic flowmeters

Electronic revision:
ER 3.1.5_

The documentation is only complete when used in combination with the relevant
documentation for the flow sensor.

© KROHNE 08/2022 - 4000041009 - MA IFC 100 R09 en


: IMPRINT :::::::::::::::::::::::::::::::::::::::

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2022 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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IFC 100 CONTENTS

1 Safety instructions 6

1.1 Software history ............................................................................................................... 6


1.2 Intended use ..................................................................................................................... 7
1.3 Certification ...................................................................................................................... 7
1.4 Safety instructions from the manufacturer ..................................................................... 8
1.4.1 Copyright and data protection ................................................................................................ 8
1.4.2 Disclaimer ............................................................................................................................... 8
1.4.3 Product liability and warranty ................................................................................................ 9
1.4.4 Information concerning the documentation........................................................................... 9
1.4.5 Warnings and symbols used ................................................................................................. 10
1.5 Safety instructions for the operator............................................................................... 10

2 Device description 11

2.1 Scope of delivery............................................................................................................. 11


2.2 Device description .......................................................................................................... 12
2.3 Nameplates .................................................................................................................... 13

3 Installation 14

3.1 General notes on installation ......................................................................................... 14


3.2 Storage ........................................................................................................................... 14
3.3 Transport ........................................................................................................................ 14
3.4 Installation specifications .............................................................................................. 14
3.5 Mounting of the compact version................................................................................... 15
3.6 Mounting the wall-mounted housing, remote version .................................................. 15
3.6.1 Wall mounting ....................................................................................................................... 15

4 Electrical connections 18

4.1 Safety instructions.......................................................................................................... 18


4.2 Important notes on electrical connection...................................................................... 18
4.3 Electrical cables for remote device versions, notes...................................................... 19
4.3.1 Notes on signal cable A ........................................................................................................ 19
4.3.2 Notes on field current cable C .............................................................................................. 19
4.3.3 Requirements for signal cables provided by the customer ................................................. 20
4.4 Preparing the signal and field current cables ............................................................... 21
4.4.1 Signal cable A (type DS 300), construction........................................................................... 21
4.4.2 Preparing signal cable A, connection to signal converter ................................................... 22
4.4.3 Length of signal cable A........................................................................................................ 24
4.4.4 Preparing field current cable C, connection to signal converter......................................... 25
4.4.5 Preparing signal cable A, connection to flow sensor........................................................... 27
4.4.6 Preparing field current cable C, connection to flow sensor ................................................ 28
4.5 Connecting the signal and field current cables ............................................................. 29
4.5.1 Connecting the signal and field current cables to the signal converter, remote version... 30
4.5.2 Connection diagram for signal and field current cable ....................................................... 33
4.6 Grounding the flow sensor ............................................................................................. 34
4.6.1 Classical method................................................................................................................... 34
4.7 Connecting the power supply ......................................................................................... 35

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CONTENTS IFC 100

4.8 Inputs and outputs, overview ......................................................................................... 37


4.8.1 Description of the CG number .............................................................................................. 37
4.8.2 Fixed, non-alterable input/output versions.......................................................................... 37
4.9 Description of the inputs and outputs............................................................................ 38
4.9.1 Current output ...................................................................................................................... 38
4.9.2 Pulse output and frequency output ...................................................................................... 39
4.9.3 Pulse output board (REL100 add-on) ................................................................................... 40
4.9.4 Status output and limit switch .............................................................................................. 40
4.9.5 Control input ......................................................................................................................... 41
4.10 Electrical connection of the outputs ............................................................................ 42
4.10.1 Electrical connection of the outputs................................................................................... 42
4.10.2 Laying electrical cables correctly....................................................................................... 43
4.11 Connection diagrams of outputs .................................................................................. 43
4.11.1 Important notes................................................................................................................... 43
4.11.2 Description of the electrical symbols................................................................................. 44
4.11.3 Basic inputs/outputs ........................................................................................................... 45
4.11.4 HART connection................................................................................................................. 49

5 Start-up 50

5.1 Switching on the power .................................................................................................. 50


5.2 Starting the signal converter ......................................................................................... 50

6 Operation 51

6.1 Display and operating elements .................................................................................... 51


6.1.1 Display in measuring mode with 2 or 3 measured values ................................................... 54
6.1.2 Display for selection of submenu and functions, 3 lines ..................................................... 54
6.1.3 Display when setting parameters, 4 lines ............................................................................ 55
6.1.4 Display when previewing parameters, 4 lines...................................................................... 55
6.2 Menu structure ............................................................................................................... 56
6.3 Function tables ............................................................................................................... 58
6.3.1 Menu "A quick setup"............................................................................................................ 58
6.3.2 Menu "B test" ........................................................................................................................ 60
6.3.3 Menu "C setup" ..................................................................................................................... 61
6.3.4 Set free units......................................................................................................................... 76
6.4 Description of functions ................................................................................................. 77
6.4.1 Reset counter in the menu "quick setup" ............................................................................ 77
6.4.2 Deleting error messages in the menu "quick setup"........................................................... 77
6.5 Status messages and diagnostic information................................................................ 78

7 Service 83

7.1 Spare parts availability................................................................................................... 83


7.2 Availability of services .................................................................................................... 83
7.3 Returning the device to the manufacturer..................................................................... 83
7.3.1 General information.............................................................................................................. 83
7.3.2 Form (for copying) to accompany a returned device............................................................ 84
7.4 Disposal .......................................................................................................................... 84

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IFC 100 CONTENTS

8 Technical data 85

8.1 Measuring principle........................................................................................................ 85


8.2 Technical data................................................................................................................. 86
8.3 Dimensions and weight .................................................................................................. 94
8.3.1 Housing ................................................................................................................................. 94
8.3.2 Mounting plate of wall-mounted version, aluminium housing ............................................ 98
8.3.3 Mounting plate of wall-mounted version, stainless steel housing...................................... 99
8.4 Flow tables ................................................................................................................... 100

9 Description of HART interface 102

9.1 General description ...................................................................................................... 102


9.2 Software history ........................................................................................................... 102
9.3 Connection variants...................................................................................................... 103
9.3.1 Point-to-Point connection - analogue / digital mode......................................................... 104
9.3.2 Multi-drop connection (2-wire connection) ........................................................................ 105
9.3.3 Multi-drop connection (3-wire connection) ........................................................................ 106
9.4 Inputs/outputs and HART dynamic variables and device variables ............................ 107

10 Notes 109

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1 SAFETY INSTRUCTIONS IFC 100

1.1 Software history


The "Electronic Revision" (ER) is consulted to document the revision status of electronic
equipment according to NE 53 for all devices. It is easy to see from the ER whether
troubleshooting or larger changes in the electronic equipment have taken place and how that
has affected the compatibility.

1 Downwards compatible changes and fault repair with no effect on operation


(e.g. spelling mistakes on display)
2-_ Downwards compatible hardware and/or software change of interfaces:
H HART®
X all interfaces
3-_ Downwards compatible hardware and/or software change of inputs and outputs:
I Current output
F, P Frequency / pulse output
S Status output
C Control input
CI Current input
X all inputs and outputs
4 Downwards compatible changes with new functions
5 Incompatible changes, i.e. electronic equipment must be changed
Table 1-1: Description of changes

INFORMATION!
In the table below, "_" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.

Release date (ER) Electronic revision (ER) Changes and Documentation


compatibility
07/2010 ER 2.1.1 1 MA IFC 100 R04
(SW.REV. 2.11 (3.00))
12/2011 ER 3.0.0 1; 2-X; 3-X; 5-S 1 MA IFC 100 R05
(SW.REV. 3.00 (4.00))
04/2013 ER 3.0.1 1 MA IFC 100 R05
02/2014 ER 3.0.2 1 MA IFC 100 R05
08/2014 ER 3.1.0 1; 2-H; 2-M; 3-F; 3-P; MA IFC 100 R05
3-C
09/2015 ER 3.1.2_ 1; 2-F MA IFC 100 R06
10/2016 ER 3.1.3_ 1; 2-F MA IFC 100 R06
ER 3.1.4_
08/2017 ER 3.1.5_ 1; 3-F; 3-P; 5 2 MA IFC 100 R07, R08,
R09
Table 1-2: Changes and effect on compatibility
1 Incompatible change on status output: de-energised status reversed
2 Incompatible change for modular I/O and Ex i I/O module: removed from scope of supply

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IFC 100 SAFETY INSTRUCTIONS 1

1.2 Intended use


The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity
of electrically conductive, liquid media.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
If the device is not used according to the operating conditions (refer to chapter "Technical data"),
the intended protection could be affected.

INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.

1.3 Certification
Product marking

Figure 1-1: Examples of marking logo

The manufacturer certifies successful testing of the product by applying the conformity mark on
the device.

This device fulfils the statutory requirements of the relevant directives.


For more information on the directives, standards and the approved certifications, please refer
to the declaration of conformity supplied with the device or downloadable from the
manufacturer’s website.

DANGER!
For devices used in hazardous areas, additional safety notes apply. Please refer to the Ex
documentation.

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1 SAFETY INSTRUCTIONS IFC 100

1.4 Safety instructions from the manufacturer


1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.

1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

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IFC 100 SAFETY INSTRUCTIONS 1

1.4.3 Product liability and warranty


The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator.
Improper installation or operation of the devices (systems) will cause the warranty to be void.
The respective "Standard Terms and Conditions" which form the basis for the sales contract
shall also apply.

1.4.4 Information concerning the documentation


To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer cannot accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.

This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

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1 SAFETY INSTRUCTIONS IFC 100

1.4.5 Warnings and symbols used


Safety warnings are indicated by the following symbols.

DANGER!
This warning refers to the immediate danger when working with electricity.

DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.

WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.

INFORMATION!
These instructions contain important information for the handling of the device.

LEGAL NOTICE!
This note contains information on statutory directives and standards.

• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.

1.5 Safety instructions for the operator


WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

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IFC 100 DEVICE DESCRIPTION 2

2.1 Scope of delivery


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

Figure 2-1: Scope of delivery


1 Device in the version as ordered
2 Product documentation
3 Signal cable (only for remote version)

INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

Flow sensor Flow sensor + signal converter IFC 100

Compact (0°/45° version) Remote wall-mounted


housing
OPTIFLUX 1000 OPTIFLUX 1100 C OPTIFLUX 1100 W
OPTIFLUX 2000 OPTIFLUX 2100 C OPTIFLUX 2100 W
OPTIFLUX 4000 OPTIFLUX 4100 C OPTIFLUX 4100 W
OPTIFLUX 5000 OPTIFLUX 5100 C OPTIFLUX 5100 W
OPTIFLUX 6000 OPTIFLUX 6100 C OPTIFLUX 6100 W
WATERFLUX 3000 WATERFLUX 3100 C WATERFLUX 3100 W
OPTIPROBE OPTIPROBE 100 C OPTIPROBE 100 W
Table 2-1: Signal converter/flow sensor combination possibilities

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2 DEVICE DESCRIPTION IFC 100

2.2 Device description


Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.

Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.

The following versions are available:


• Compact version (the signal converter is mounted directly on the flow sensor)
• Remote version (electrical connection to the flow sensor via field current and signal cable)

Figure 2-2: Device versions


1 Compact version as 45° version
2 Compact version as 0° version
3 Flow sensor with connection box
4 Wall version

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IFC 100 DEVICE DESCRIPTION 2

2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

12-24 VDC
Manufact.:2022 in The Netherlands 4W
OPTIFLUX 2100 C
S/N:A22000479 0343
f field = f line / 6

GKL: 4.8863
DN 80 mm/ 3 inch PS1= 40 bar @ TS1<= 20 °C
Wetted matrls: PP PS2= 37.5 bar @ TS2= 90 °C
IP66/67 HC4 PT = 60 bar @ TT= 20 °C

Figure 2-3: Example of a nameplate


1 Name and address of the manufacturer, manufacturing date and country
2 Data for power supply
3 Electronic revision (ER) and CG number
4 Data matrix
5 Approvals-related data (e.g. temperature thresholds and pressure thresholds)
6 GKL values (flow sensor constants), size (mm/inch), materials of wetted parts, ingress protection
7 Type designation, serial number, safety instructions, disposal, China RoHs marking and conformity mark

Auto ID according to DIN specifications


The auto ID code (data matrix) guides you directly to the PICK server (Product Information Center
KROHNE).
Scan the auto ID code on the device nameplate to download all product specific information.

• Handbooks, Quick Starts and Supplementary instructions


• Calibration certificates
• Factory settings as bin file
• Parameter data sheets
• Digital nameplates

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3 INSTALLATION IFC 100

3.1 General notes on installation


INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F

3.3 Transport
Signal converter
• No special requirements.

Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.

3.4 Installation specifications


INFORMATION!
The following precautions must be taken to ensure reliable installation.
• Make sure that there is adequate space to the sides.
• The device must not be heated by radiated heat (e.g. exposure to the sun) to an electronics
housing surface temperature above the maximum permissible ambient temperature.
If it is necessary to prevent damage from heat sources, a heat protection (e.g. sun shade) has
to be installed.
• Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
• Do not expose the signal converter to intense vibrations. The measuring devices are tested
for a vibration level as described in the chapter "Technical data".
• Protect the device from excessive solar heat or UV light. Install an adequat protection (e.g.
sun shade) to prevent damage to the housing and electronics.

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IFC 100 INSTALLATION 3

3.5 Mounting of the compact version


CAUTION!
Turning the housing of the compact version is not permitted.

INFORMATION!
The signal converter is mounted directly on the flow sensor. For installation of the flowmeter,
please observe the instructions in the supplied product documentation for the flow sensor.

3.6 Mounting the wall-mounted housing, remote version


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

3.6.1 Wall mounting

Figure 3-1: Mounting the wall-mounted housing

1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate of wall-mounted version, aluminium housing on page 98.
2 Fasten the device securely to the wall with the mounting plate.

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3 INSTALLATION IFC 100

Figure 3-2: Wall mounting of multiple devices (aluminium housing)

[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
d 310 12.2
e 257 10.1
Table 3-1: Dimensions in mm and inch

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IFC 100 INSTALLATION 3

Figure 3-3: Wall mounting of multiple devices (stainless steel housing)

[mm] [inch]
a Ø6.5 Ø0.26
b 268 10.5
c 40 1.6
d 336 13.2
e 257 10.1
Table 3-2: Dimensions in mm and inch

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4 ELECTRICAL CONNECTIONS IFC 100

4.1 Safety instructions


DANGER!
All work on the electrical connections may only be carried out with the power disconnected.
Take note of the voltage data on the nameplate!

DANGER!
Observe the national regulations for electrical installations!

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
Observe without fail the local occupational health and safety regulations.
Any work done on the electrical components of the measuring device may only be carried out by
properly trained specialists.

INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

4.2 Important notes on electrical connection


DANGER!
Electrical connection is carried out in conformity with the VDE 0100 directive "Regulations for
electrical power installations with line voltages up to 1000 V" or equivalent national regulations.

DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

CAUTION!
• Use suitable cable entries for the various electrical cables.
• The flow sensor and signal converter have been configured together at the factory. For this
reason, please connect the devices in pairs. Ensure that the flow sensor constant GK/GKL
(refer to nameplates) are identically set.
• If delivered separately or when installing devices that were not configured together, set the
signal converter to the DN size and GK/GKL of the flow sensor, refer to Function tables on
page 58.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.3 Electrical cables for remote device versions, notes


4.3.1 Notes on signal cable A
INFORMATION!
Signal cable A (type DS 300) with double shield ensures proper transmission of measured
values.

Observe the following notes:


• Lay the signal cable with fastening elements.
• It is permissible to lay the signal cable in water or in the ground.
• The insulating material is flame-retardant.
• The signal cable does not contain any halogens and is unplasticized, and remains flexible at
low temperatures.
• The connection of the inner shield (10) is carried out via the stranded drain wire (1).
• The connection of the outer shield (60) is carried out via the stranded drain wire (6).

4.3.2 Notes on field current cable C


DANGER!
A shielded 2-wire copper cable is used for the field current cable. The shielding MUST be
connected in the housing of the flow sensor and signal converter.

INFORMATION!
The field current cable is not part of the scope of delivery.

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4 ELECTRICAL CONNECTIONS IFC 100

4.3.3 Requirements for signal cables provided by the customer


INFORMATION!
If the signal cable was not ordered, it is to be provided by the customer.
The following requirements regarding the electrical values of the signal cable must be observed:

Electrical safety
• According to low voltage directive or equivalent national regulations.

Capacitance of the insulated conductors


• Insulated conductor / insulated conductor < 50 pF/m
• Insulated conductor / shield < 150 pF/m

Insulation resistance
• Riso > 100 G x km
• Umax < 24 V
• Imax < 100 mA

Test voltages
• Insulated conductor / inner shield 500 V
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V

Twisting of the insulated conductors


• At least 10 twists per meter, important for screening magnetic fields.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.4 Preparing the signal and field current cables


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

4.4.1 Signal cable A (type DS 300), construction


• Signal cable A is a double-shielded cable for signal transmission between the flow sensor
and signal converter.
• Bending radius:  50 mm / 2"

Figure 4-1: Construction of signal cable A (standard version)


1 Stranded drain wire (1) for the inner shield (10), 1.0 mm2 Cu / AWG 17 (not insulated, bare)
2 Insulated wire (2), 0.5 mm2 Cu / AWG 20
3 Insulated wire (3), 0.5 mm2 Cu / AWG 20
4 Insulation layers
5 Outer sheath
6 Stranded drain wire (6) for the outer shield (60)

Figure 4-2: Construction of signal cable A (armoured version)


1 Stranded drain wire (1) for the inner shield (10), 1.0 mm2 Cu / AWG 17 (not insulated, bare)
2 Insulated wire (2), 0.5 mm2 Cu / AWG 20
3 Insulated wire (3), 0.5 mm2 Cu / AWG 20
4 Insulated wire (4), 0.5 mm2 Cu / AWG 20
5 Insulation layers
6 Outer sheath
7 Stranded drain wire (6) for the outer shield (60)
8 Armoured braiding layer
9 Outer jacket

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4 ELECTRICAL CONNECTIONS IFC 100

4.4.2 Preparing signal cable A, connection to signal converter


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius:  50 mm / 2"

Required materials
• PVC insulating tube, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46228: E 1.5-8 for the stranded drain wires (1), (6)
• 2 wire end ferrules to DIN 46228: E 0.5-8 for the insulated conductors 2, 3

(10)
(60)

Figure 4-3: Preparation of signal cable A (standard version)


a = 80 mm / 3.15"

1 Pull the heat-shrinkable tubing over the signal cable.


2 Strip the conductor to dimension a.
3 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded
drain wires (1), (6).
4 Slide the insulating tubes over the stranded drain wires (1), (6).
5 Crimp the wire end ferrules onto the stranded drain wire.
6 Crimp the wire end ferrules onto the conductors 2, 3.
7 Shrink the heat-shrinkable tubing.

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IFC 100 ELECTRICAL CONNECTIONS 4

(10)
(60)

Figure 4-4: Preparation of signal cable A (armoured version)


a = 80 mm / 3.15"

1 Pull the heat-shrinkable tubing over the signal cable.


2 Strip the conductor to dimension a.
3 Cut off the inner shield (10) and the outer shield (60). Make sure not to damage the stranded
drain wires (1), (6).
4 Slide the insulating tubes over the stranded drain wires (1), (6).
5 Crimp the wire end ferrules onto the stranded drain wire.
6 Crimp the wire end ferrules onto the conductors 2, 3.
7 Cut the outer sheath and armoured layer and isolate with heat-shrinkable tubing.
8 Shrink the heat-shrinkable tubing.

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4 ELECTRICAL CONNECTIONS IFC 100

4.4.3 Length of signal cable A


INFORMATION!
For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
connection diagrams.

Flow sensor Nominal diameter Min. electrical Curve for signal


conductivity cable A
DN [mm] [inch] [µS/cm]
OPTIFLUX 1000 F 10...150 3/8...6 5 A1
OPTIFLUX 2000 F 25...150 1...6 20 A1
200...1200 8...48 20 A2
OPTIFLUX 4000 F 2.5...150 1/10...6 5 A1
200...1200 8...48 5 A2
OPTIFLUX 5000 F 2.5...100 1/10...4 5 A1
150...250 6...10 5 A2
OPTIFLUX 6000 F 2.5...150 1/10...6 5 A1
WATERFLUX 3000 F 25...600 1...24 20 A1
OPTIPROBE F 80...3200 3...128 300 A1
Table 4-1: Length of signal cable A

Figure 4-5: Maximum length of signal cable A


1 Maximum length of signal cable A between the flow sensor and signal converter [m]
2 Maximum length of signal cable A between the flow sensor and signal converter [ft]
3 Electrical conductivity of the medium being measured [S/cm]

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IFC 100 ELECTRICAL CONNECTIONS 4

4.4.4 Preparing field current cable C, connection to signal converter


DANGER!
A shielded 2-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the flow sensor and signal converter.

INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

• Field current cable C is not part of the scope of delivery.


• Bending radius:  50 mm / 2"

Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tube, size according to the cable being used
• Wire end ferrules to DIN 46228: size according to the cable being used

Length Cross-section AF (Cu)

[m] [ft] [mm2] [AWG]

0...150 0...492 2 x 0.75 Cu 1 2 x 18


150...300 492...984 2 x 1.5 Cu 1 2 x 14
300...600 984...1968 2 x 2.5 Cu 1 2 x 12
Table 4-2: Length and cross-section of field current cable C
1 Cu = copper cross-section

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4 ELECTRICAL CONNECTIONS IFC 100

Figure 4-6: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"

1 Strip the conductor to dimension a.


2 If a stranded drain wire is present, remove the shield that is present. Make sure not to damage
the stranded drain wire.
3 Slide an insulating tube over the stranded drain wire.
4 Crimp a wire end ferrule onto the stranded drain wire.
5 Crimp the wire end ferrules on the conductors.
6 Pull a shrinkable tube over the prepared cable.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.4.5 Preparing signal cable A, connection to flow sensor


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius:  50 mm / 2"

Required materials
• PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46228: E 1.5-8 for the stranded drain wire (1)
• 2 wire end ferrules to DIN 46228: E 0.5-8 for the insulated conductors 2, 3

Figure 4-7: Preparing signal cable A, connection to flow sensor


a = 50 mm / 2"
b = 10 mm / 0.4"

1 Strip the conductor to dimension a.


2 Trim the outer shield (60) to dimension b and pull it over the outer sheath.
3 Remove the stranded drain wire (6) of the outer shield and the inner shield. Make sure not to
damage the stranded drain wire (1) of the inner shield.
4 Slide an insulating tube over the stranded drain wire (1).
5 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire (1).
6 Pull the heat-shrinkable tubing over the prepared signal cable.

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4 ELECTRICAL CONNECTIONS IFC 100

4.4.6 Preparing field current cable C, connection to flow sensor


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

• The field current cable is not part of the scope of delivery.


• The shield is connected in the terminal compartment of the flow sensor directly via the shield
and a clip.
• Bending radius:  50 mm / 2"

Required materials
• Shielded 2-wire insulated copper cable
• Insulating tube, size according to the cable being used
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46228: size according to the cable being used

Figure 4-8: Preparation of field current cable C


a = 50 mm / 2"
b = 10 mm / 0.4"

1 Pull the heat-shrinkable tubing over the signal cable.


2 Strip the conductor to dimension a.
3 Trim the outer shield to dimension b and pull it over the outer sheath.
4 Crimp the wire end ferrules onto both conductors 7, 8.
5 Shrink the heat-shrinkable tubing.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.5 Connecting the signal and field current cables


DANGER!
Cables may only be connected when the power is switched off.

DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

WARNING!
Observe without fail the local occupational health and safety regulations.
Any work done on the electrical components of the measuring device may only be carried out by
properly trained specialists.

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4 ELECTRICAL CONNECTIONS IFC 100

4.5.1 Connecting the signal and field current cables to the signal converter, remote
version
INFORMATION!
The compact version is supplied preassembled from the factory.

Opening and closing the aluminium housing

Figure 4-9: Opening and closing the aluminium housing

1 Loosen the 4 screws with a suitable tool.


2 Lift the housing at the top and bottom at the same time.
3 Slide the housing cover upward.
4 The housing cover is guided and held by the inside hinge.
i There is now access to the terminal compartment for connection.

After completion of work, close the signal converter housing.

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IFC 100 ELECTRICAL CONNECTIONS 4

Opening and closing the stainless steel housing

Figure 4-10: Opening and closing the stainless steel housing

1 Loose the 8 hexagon screws with a 10 mm spanner socket.


2 Lift the housing at the top and bottom at the same time.
3 Slide the housing cover backward.
4 The housing cover is guided and held by the inside hinge.
i There is now access to the terminal compartment for connection.

After completion of work, close the signal converter housing. To achieve a proper sealing of the
device tighten the screws in the following order with a torque of 5 Nm.

Figure 4-11: Tighten the screws

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4 ELECTRICAL CONNECTIONS IFC 100

Connecting the signal and field current cables

Figure 4-12: Function of the electrical connection terminal

Connect the electrical conductors as follows:


1 Push the lever downwards with a screwdriver in good condition (blade: 3.5 mm wide and
0.5 mm thick).
2 Insert the electrical conductor into the plug.
3 The conductor will be clamped as soon as the lever is released.

Figure 4-13: Connecting the signal and field current cables


1 Cable entry for field current cable
2 Cable entry for signal cable
3 Connecting the field current cable shield
4 Electrical conductor (7)
5 Electrical conductor (8)
6 Stranded drain wire (1) of the inner shield (10) of the signal cable
7 Electrical conductor (2)
8 Electrical conductor (3)
9 Stranded drain wire (S) of the outer shield (60)

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IFC 100 ELECTRICAL CONNECTIONS 4

4.5.2 Connection diagram for signal and field current cable


DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• A shielded 2-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the flow sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius of signal and field current cable:  50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.

Figure 4-14: Connection diagram for signal and field current cable
1 Electrical terminal compartment in the signal converter
2 Signal cable A (type DS 300)
3 Field current cable C (type LiYCY)
4 Electrical terminal compartment in the flow sensor
5 Functional ground FE
(10) inner cable shield
(60) outer cable shield

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4 ELECTRICAL CONNECTIONS IFC 100

4.6 Grounding the flow sensor


4.6.1 Classical method
CAUTION!
There should be no difference in potential between the flow sensor and the housing or protective
earth of the signal converter!

• The flow sensor must be properly grounded.


• The grounding cable should not transmit any interference voltages.
• Do not use the grounding cable to connect any other electrical devices to ground at the same
time.
• The flow sensors are connected to ground by means of a functional grounding conductor FE.
• Special grounding instructions for the various flow sensors are provided in the separate
documentation for the flow sensor.
• The documentation for the flow sensor also contain descriptions on how to use grounding
rings and how to install the flow sensor in metal or plastic pipes or in pipes which are coated
on the inside.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.7 Connecting the power supply


DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.

• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 60664 for pollution severity 2. Supply
circuits are designed for overvoltage category III and the output circuits for overvoltage
category II.
• Fuse protection (IN  16 A) for the infeed power circuit, and also a separator (switch, circuit
breaker) to isolate the signal converter should be provided for the device in accordance with
applicable regulations.

Figure 4-15: Terminal compartment for power supply


1 Retaining band of the cover
2 Cable entry for power supply, remote version
3 Cable entry for power supply, compact version

Version Non-Ex Ex
100...230 VAC Standard Optional
24 VDC Standard -
24 VAC/DC Standard Optional
Table 4-3: Version overview

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4 ELECTRICAL CONNECTIONS IFC 100

• Open the cover of the electrical terminal compartment by pressing down and pulling forwards
at the same time.

Figure 4-16: Power supply connection


1 100...230 VAC (-15% / +10%), 8 VA
2 24 VDC (-55% / +30%), 4 W
3 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 7 VA or 4 W

• Close the cover after the power has been connected.

100...230 VAC (tolerance range for 100 VAC: -15% / +10%)


• Note the power supply voltage and frequency (50...60 Hz) on the nameplate.

INFORMATION!
240 VAC + 5% is included in the tolerance range.

24 VDC (tolerance range: -55% / +30%)


• Note the data on the nameplate!

INFORMATION!
12 VDC - 10% is included in the tolerance range.

24 VAC/DC (tolerance range: AC: -15% / +10%; DC: -25% / +30%)


• AC: Note the power supply voltage and frequency (50...60 Hz) on the nameplate.

INFORMATION!
12 V is not included in the tolerance range.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.8 Inputs and outputs, overview


4.8.1 Description of the CG number

Figure 4-17: Marking (CG number) of the electronics module and output variants
1 ID number: 0
2 ID number: 0 = standard; 9 = special
3 Power supply
4 Display (language versions)
5 Input/output version (I/O)

4.8.2 Fixed, non-alterable input/output versions


This signal converter is available with various input/output combinations.

• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG number are depicted.

CG no. Connection terminals

C C- D D- S A+ A A-
100 Sp / Cp 1 Pp / Sp passive 1 2 Ip + HART® passive 3

Ia + HART® active 3
Table 4-4: Fixed, non-alterable input/output versions
1 Function change by software
2 Shielding
3 Function changed by reconnecting

Ia Ip Current output active or passive


Pp Pulse/frequency output passive
Sp Status output / limit switch passive
Cp Control input passive
Table 4-5: Description of used abbreviations

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4 ELECTRICAL CONNECTIONS IFC 100

4.9 Description of the inputs and outputs


4.9.1 Current output
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power Vext  32 VDC at I  22 mA
• Active mode:
Load impedance RL  750  at I  22 mA
• Self-monitoring: interruption or load impedance too high in the current output loop
• Error message possible via status output, error indication on LC display.
• Current value error detection can be adjusted.
• Automatic range conversion via threshold. The setting range for the threshold is between 5
and 80% of Q100%, ± 0...5% hysteresis (corresponding ratio from smaller to larger range of
1:20 to 1:1.25).
Signaling of the active range possible via a status output (adjustable).
• Forward/reverse flow measurement (F/R mode) is possible.

INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.9.2 Pulse output and frequency output


• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: Uext  32 VDC

I  20 mA at f  10 kHz (over range up to fmax  12 kHz)


I  100 mA at f  100 Hz
• Scaling:
Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q100%);
Pulse output: quantity per pulse.
• Pulse width:
symmetric (pulse duty factor 1:1, independent of output frequency)
automatic (with fixed pulse width, duty factor approx. 1:1 at Q100%)
fixed (pulse width adjustable as required from 0.05 ms...2 s)
• Forward/reverse flow measurement (F/R mode) is possible.
• The pulse output and frequency output can also be used as a status output / limit switch.

INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

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4 ELECTRICAL CONNECTIONS IFC 100

4.9.3 Pulse output board (REL100 add-on)


This optional add-on PCB is used for electronic counters which are internally driven by 3.3 Volt
power source.

• Connect add-on board to terminals D / D- / A+ / A-


• Passive mode:
External power: Uext  30 V
Imax = 70 mA
Open contact = Ri > 1 M
Closed contact = Ri < 22 
fmax < 10 KHz
• Analogue output available on terminals A / A-
Impedance  500 
• Only for non ATEX versions
• Available via spare parts price list

4.9.4 Status output and limit switch


• The status outputs / limit switches are electrically isolated from each other and from all
other circuits.
• The output stages of the status outputs / limit switches behave like relay contacts.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: Vext  32 VDC; I  100 mA
• For information on the adjustable operating states refer to Function tables on page 58.

INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.9.5 Control input


INFORMATION!
The I/O version and inputs/outputs installed in your signal converter are indicated on the sticker
in the cover of the terminal compartment.

• All control inputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: Uext  32 VDC
• For information on the adjustable operating states refer to Function tables on page 58.

INFORMATION!
For further information refer to Connection diagrams of outputs on page 43 and refer to
Technical data on page 86.

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4 ELECTRICAL CONNECTIONS IFC 100

4.10 Electrical connection of the outputs


INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

4.10.1 Electrical connection of the outputs


DANGER!
All work on the electrical connections may only be carried out with the power disconnected.
Take note of the voltage data on the nameplate!

Figure 4-18: Connection of outputs


1 Cable entry, remote version
2 Cable entry, compact version
3 Terminal S for shield

• Open the housing cover


• Push the prepared cables through the cable entries and connect the necessary conductors.
• Connect the shield.
• Close the housing cover.

INFORMATION!
Ensure that the housing gasket is properly fitted, clean and undamaged.

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IFC 100 ELECTRICAL CONNECTIONS 4

4.10.2 Laying electrical cables correctly

Figure 4-19: Protect housing from dust and water

1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.

4.11 Connection diagrams of outputs


4.11.1 Important notes
• All groups are electrically isolated from each other and from all other output circuits.
• Passive mode: An external power supply is necessary to operate (activation) the subsequent
devices (Vext).
• Active mode: The signal converter supplies the power for operation (activation) of the
subsequent devices, observe max. operating data.
• Terminals that are not used should not have any conductive connection to other electrically
conductive parts.

DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

Ia Ip Current output active or passive


Pp Pulse/frequency output passive
Sp Status output / limit switch passive
Cp Control input passive
Table 4-6: Description of the used abbreviations

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4 ELECTRICAL CONNECTIONS IFC 100

4.11.2 Description of the electrical symbols

mA meter
0...20 mA or 4...20 mA and other
RL is the internal resistance of the measuring point including the cable
resistance
DC voltage source (Vext), external power supply, any connection polarity

DC voltage source (Vext), observe connection polarity according to


connection diagrams

Internal DC voltage source

Controlled internal current source in the device

Electronic or electromagnetic counter


At frequencies above 100 Hz, shielded cables must be used to connect the
counters.
Ri Internal resistance of the counter

Button, N/O contact or similar

Table 4-7: Description of the electrical symbols

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IFC 100 ELECTRICAL CONNECTIONS 4

4.11.3 Basic inputs/outputs


CAUTION!
Observe connection polarity.

INFORMATION!
For further information refer to Description of the inputs and outputs on page 38 and refer to
HART connection on page 49.

Current output active (HART®)


• Vint, nom = 20 VDC
• I  22 mA
• RL  750 
• HART® at connection terminals A

Figure 4-20: Current output active Ia

Current output passive (HART®)


• Vint, nom = 20 VDC
• Vext  32 VDC
• I  22 mA
• V0  2 V at I = 22 mA
• RL  (Vext - V0) / Imax
• HART® at connection terminals A

Figure 4-21: Current output passive Ip

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4 ELECTRICAL CONNECTIONS IFC 100

INFORMATION!
• Shielding takes place at the electrical connection (S) of the output terminal block.
• Any connection polarity.

Pulse/frequency output passive


• Vext  32 VDC
• fmax in the operating menu set to fmax  100 Hz:
I  100 mA
RL  47 k
closed:
V0  0.2 V at I = 10 mA
V0  2 V at I = 100 mA
open:
I  0.05 mA at Vext = 32 V
• fmax in operating menu set to 100 Hz < fmax  10 kHz:
(over range up to fmax  12 kHz)
I  20 mA
RL  10 k for f  1 kHz
RL  1 k for f  10 kHz
closed:
V0  1.5 V at I = 1 mA
V0  2.5 V at I = 10 mA
V0  5 V at I = 20 mA
open:
I  0.05 mA at Vext = 32 V
• The minimum load impedance RL, min is calculated as follows:
RL, min = (Vext - V0) / Imax
• Can also be set as status output; for the electrical connection refer to status output
connection diagram.
• The output is open if the device is de-energised.

Figure 4-22: Pulse/frequency output passive Pp

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IFC 100 ELECTRICAL CONNECTIONS 4

INFORMATION!
Any connection polarity.

Status output / limit switch passive


• Vext  32 VDC
• I  100 mA
• RL = 47 k
closed:
V0  0.2 V at I = 10 mA
V0  2 V at I = 100 mA
open:
I  0.05 mA at Vext = 32 V
• The output is open if the device is de-energised.

Figure 4-23: Status output / limit switch passive Sp

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4 ELECTRICAL CONNECTIONS IFC 100

INFORMATION!
• Any connection polarity.

Control input passive


• Vext  32 VDC
• Inom = 6.5 mA at Vext = 24 VDC
Inom = 8.2 mA at Vext = 32 VDC
• Switching point for identifying "contact open or closed":
Contact open (off): V0  2.5 V at Inom = 0.4 mA
Contact closed (on): V0  8 V at Inom = 2.8 mA
• Can also be set as a status output; for the electrical connection refer to status output
connection diagram.

Figure 4-24: Control input passive Cp


1 Signal

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IFC 100 ELECTRICAL CONNECTIONS 4

4.11.4 HART connection


INFORMATION!
The current output always has HART® capability.
• Basic I/O: connection terminals A+/A-/A
All HART® connections (point-to-point and multi-drop operation) both work actively and
passively.

Example for active HART® connection (point-to-point)

Figure 4-25: HART® connection active (Ia)

1 HART® communicator

The parallel resistance to the HART® communicator must be R  230 .

Example for passive HART® connection (multi-drop mode)


• I: I0%  4 mA
• Multi-drop mode I: Ifix  4 mA = I0%
• Vext  32 VDC
• R  230 

Figure 4-26: HART® connection passive (Ip)

1 HART® communicator
2 Other devices with HART® capability

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5 START-UP IFC 100

5.1 Switching on the power


Before connecting to power, please check that the system has been correctly installed.
This includes:
• The device must be mounted in compliance with the regulations.
• The power connections must have been made in compliance with the regulations.
• The electrical terminal compartments must be secured and the covers have been screwed
on.
• Check that the electrical operating data of the power supply are correct.

• Switching on the power.

5.2 Starting the signal converter


The measuring device, consisting of the flow sensor and the signal converter, is supplied ready
for operation. All operating data have been set at the factory in accordance with your order
specifications.

When the power is switched on, a self test is carried out. After that the device immediately
begins measuring, and the current values are displayed.

Figure 5-1: Displays in measuring mode (examples for 2 or 3 measured values)


x, y and z denote the units of the measured values displayed

It is possible to change between the two measured value windows, the trend display and the list
with the status messages by pressing the keys  and . For information about possible status
messages, their meaning and cause refer to Status messages and diagnostic information on
page 78.

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IFC 100 OPERATION 6

6.1 Display and operating elements

Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values)
1 Indicates a possible status message in the status list (see table below for status icons)
2 Tag number (is only indicated if this number was entered previously by the operator)
3 Indicates when a key has been pressed
4 1st measured variable in large representation
5 Bargraph indication
6 Keys (see table below for function and representation in text)

INFORMATION!
• After 5 minutes of inactivity, there is an automatic return to measuring mode.
Previously changed data is not saved.

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6 OPERATION IFC 100

The device user interface provides several display modes. In measuring mode the following
display pages are available:

Display page in measuring mode Screen


1st measuring page

2nd measuring page

Graphic page

Status page

Table 6-1: Indication of display pages

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IFC 100 OPERATION 6

The following display modes are available:

Display modes and > key ^ key  or  key Esc (> + ) key
functionality
Measuring mode Press key for 2.5 s Reset display Switch between -
Display of measurement display pages: 1st
values At measuring pages and 2nd measuring
or graphic page page, graphic page
enters device menu and status page
for configuration.

At status page
enters menu for
status messages
and details
Menu mode Access to displayed Either return to Select menu item -
Navigation through device menu, then 1st menu level above or
menu or active status submenu is to measuring mode
messages displayed but prompt whether
the data should be
saved
Parameter and data mode For numerical Return to menu Use cursor Return to menu
Changing parameter values, move cursor mode (highlighted in black) mode without
values or starting function (highlighted in black) to change number, acceptance of data
one position to the unit, property and to
right move the decimal
point
Table 6-2: Description of display modes and operating keys

The following status levels with the related symbols are available:

Symbol Symbol Letter Status signal Description and consequence


background
colour
white F Error in device No measurement possible.
(bold)
blue F Application error No measurement possible due to
process/application conditions.
The device is still OK.
blue S Out of specification Measurements are available but are no
longer sufficiently accurate and should
be checked.
blue M Maintenance Measurements are still accurate but this
required could soon change

blue C Checks in progress A test function is active. The displayed or


transferred measured value does not
correspond to the actual measured
value.
- - I Information No direct influence on the
measurements.
- - - No message -
Table 6-3: Description of the icons for the status level

For further information refer to Status messages and diagnostic information on page 78.

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6 OPERATION IFC 100

6.1.1 Display in measuring mode with 2 or 3 measured values

Figure 6-2: Example for display in measuring mode with 2 or 3 measured values
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 1st measured variable in large representation
4 Bargraph indication
5 Depiction with 3 measured values

6.1.2 Display for selection of submenu and functions, 3 lines

Figure 6-3: Display for selection of submenu and functions, 3 lines


1 Indicates a possible status message in the status list
2 Menu, submenu or function name
3 Number relating to 6
4 Indicates position within menu, submenu or function list
5 Next menu(s), submenu or function
(_ _ _ signalise in this line the end of the list)
6 Current menu(s), submenu or function
7 Previous menu(s), submenu or function
(_ _ _ signalise in this line the beginning of the list)

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IFC 100 OPERATION 6

6.1.3 Display when setting parameters, 4 lines

Figure 6-4: Display when setting parameters, 4 lines


1 Current menu(s), submenu or function
2 Number relating to 7
3 Denotes factory setting
4 Denotes permissible value range
5 Permissible value range for numeric values
6 Currently set value, unit or function (when selected, appears with white text, blue background)
This is where the data is changed.
7 Current parameter
8 Factory setting of parameter

6.1.4 Display when previewing parameters, 4 lines

Figure 6-5: Display when previewing parameters, 4 lines


1 Current menu(s), submenu or function
2 Number relating to 6
3 Denotes a changed parameter (simple check of changed data when browsing through lists)
4 Next parameter
5 Currently set data from 6
6 Current parameter (for selection press key >; then see previous chapter)
7 Factory setting of parameter

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6 OPERATION IFC 100

6.2 Menu structure


INFORMATION!
• The menu structure for the standard device (HART®) is described.
• Note the key function within and between the columns.

Measuring mode Select  Select menu and/or submenu Select


menu   function
and set
data
>
^ Press
> 2.5 s
A quick setup > A1 language > - >
^ ^ ^
A2 tag > -
^
A3 reset > A3.1 reset errors
^
A3.2 counter 1
A3.3 counter 2
A4 analogue outputs > A4.1 measurement
^
A4.2 unit
A4.3 range
A4.4 low flow cutoff
A4.5 time constant
A5 digital outputs > A5.1 measurement
^
A5.2 pulse value unit
A5.3 value p. pulse
A5.4 low flow cutoff
A7 process input > A7.1 device serial no.
^
A7.2 zero calibration
A7.3 size
A7.5 GKL
A7.6 coil resistance Rsp
A7.7 calib. coil temp.
A7.8 target conduct.
A7.9 EF electr. factor
A7.10 field frequency
A7.11 flow direction
^ B test > B1 simulation > Submenus on page 60 >
^ ^ ^
B2 actual values
B3 information
   >
Table 6-4: Menu structure "A quick setup" and "B test"

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IFC 100 OPERATION 6

Measuring mode Select  Select menu and/or submenu Select


menu   function
and set
data
>
^ Press
> 2.5 s
C setup > C1 process input > C1.1 calibration >
^ ^ ^
C1.2 filter
C1.3 self test
C1.4 information
C1.5 simulation
^ > C2 I/O (Input/Output) > C2.1 hardware >
^ ^ ^
C2._ current output X
C2._ frequency out X
C2._ pulse output X
C2._ status output X
C2._ control input X
C2._ limit switch X
^ > C3 I/O counter > C3.1 counter 1 >
^ ^ ^
C3.2 counter 2
^ > C4 I/O HART > C4.1 PV is >
^ ^ ^
C4.2 SV is
C4.3 TV is
C4.4 4V is
C4.5 HART units
^ > C5 device > C5.1 device info >
^ ^ ^
C5.2 display
C5.3 1. meas. page
C5.4 2. meas. page
C5.5 graphic page
C5.6 special functions
C5.7 units
C5.8 HART
C5.9 quick setup
   >
Table 6-5: Menu structure "C setup"

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6 OPERATION IFC 100

6.3 Function tables


INFORMATION!
• The following tables describe the functions of the standard device with HART® connection.
• Depending on the device version, not all functions are available.

6.3.1 Menu "A quick setup"

Function Setting / Description

A quick setup

A1 language
A1 language Language selection depends on the device version.

A2 tag
A2 tag Measuring point identifier (Tag no.) appears in the LC display header (up to 8 digits).

A3 reset
A3 reset Reset error or counter.
A3.1 reset errors Query: reset errors?
Select: no / yes
A3.2 reset counter 1 Query: reset counter?
Select: no / yes (available if activated in C5.9.1)
A3.3 reset counter 2 Query: reset counter?
Select: no / yes (available if activated in C5.9.2)

A4 analogue outputs
A4 analogue outputs Applicable to current output (terminal A or C), frequency output (terminal D), limit
switch (terminal C and/or D) and the 1st display page / line 1
A4.1 measurement Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
Query: Use at all outputs? (also use this setting for A4.2...A4.5!)
Select: no (applies only to the main current output ) / yes (applies to all analogue
outputs)
A4.2 units Selection of the unit from a list, depending on the "measurement".
A4.3 range Setting for main current output (range: 0...100%).
Setting: 0…x.xx (format and unit, depending on "measurement", see A4.1 and A4.2
above)
Query: Use for all outputs? Make setting, see A4.1 above!
A4.4 low flow cutoff Setting for main current output (sets output value to "0").
Setting: x.xxx ± x.xxx L/h (range: 0.0…20 L/h)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value  1st value
Query: Use for all outputs? Make setting, see A4.1 above!
A4.5 time constant Setting for main current output (applicable to all flow measurements).
Setting: xxx.x s (range: 000.1…100 s)
Query: Use for all outputs? Make setting, see A4.1 above!

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IFC 100 OPERATION 6

Function Setting / Description

A quick setup

A5 digital outputs
A5 digital outputs Valid for pulse output (terminal D) and counter 1.
A5.1 measurement Select: volume flow / mass flow
Query: Use for all outputs? (also use this setting for A5.2...A5.4!)
Select: no (only for pulse output D) / yes (for all digital outputs)
A5.2 pulse value unit Selection of the unit from a list, depending on the "measurement".
A5.3 value p. pulse Setting for pulse output D (volume or mass value per pulse).
Setting: xxx.xxx in L or kg or in the unit selected in A5.2
Query: Use for all outputs? Make setting, see A5.1 above!
A5.4 low flow cutoff Setting for pulse output D (sets output value to "0").
Setting: x.xxx ± x.xxx L/h (range: 0.0…20 L/h)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value  1st value
Query: Use for all outputs? Make setting, see A5.1 above!

A7 process input
A7.1 device serial no. Shows the serial number of the system.
The following process input parameters are only available, if the quick access has been activated in the menu "setup /
device / quick setup".
A7.2 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
For settings refer to C1.1.1.
A7.3 size Select from the size table.
A7.5 GKL Set value acc. to information on nameplate; range: 0.5…20
A7.6 coil resistance Rsp Field coil resistance at +20°C / +68°F; range: 10.00...220 
A7.7 calib. coil temp. The coil temperature is derived from the coil resistance at the reference
temperature.
For settings refer to C1.1.8.
A7.8 target conduct. Reference value for on-site calibration; range: 1.000...50000 S/cm
A7.9 EF electr. factor For calculation of the conductivity based on the electrode impedance.
For settings refer to C1.1.11.
A7.10 field frequency Setting as on flow sensor nameplate = line frequency x value (from the following
list): 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
A7.11 flow direction Define the polarity of the flow direction.
Select: normal direction (according to the arrow on the flow sensor) / reverse
direction (in the opposite direction to the arrow)
Table 6-6: Description of menu "A quick setup"

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6.3.2 Menu "B test"

Function Setting / Description

B test

B1 simulation
B1 simulation The displayed values are simulated.
B1.1 flow speed Simulation of the flow speed.
Select: break (exit function without simulation) / set value (range: -12…+12 m/s;
unit selection in C5.7.7)
Query: start simulation?
Select: no (exit function without simulation) / yes (start simulation)
B1.2 volume flow Simulation of volume flow, sequence and settings similar to B1.1, see above!
B1._ current out X _ stands for B1.3...1.6
B1._ pulse output X
B1._ frequency out X Simulation X

B1._ control input X X stands for one of the connection terminals A, C or D


Sequence and settings similar to B1.1, see above!
B1._ limit switch X
B1._ status output X For the pulse output the set number of pulses are displayed once in a second!

B2 actual values
B2 actual values Display of actual values.
Exit the displayed function with the ^ key.
B2.1 operating hours Display the actual operating hours.
Exit the displayed function with the ^ key.
B2.2 act. flow speed Display the actual flow speed.
Exit the displayed function with the ^ key.
B2.3 act. coil temp. Refer also to C1.1.7...C1.1.8.
B2.4 electr. temperature Display the actual electronics temperature.
Exit the displayed function with the ^ key.
B2.5 act. conductivity Refer also to C1.3.1...C1.3.2.
B2.6 act. electr. noise Refer also to C1.3.13...C1.3.15.
B2.8 act. coil resistance Display the actual resistance of the field coils depending on the current coil
temperature.

B3 information
B3 information LC display (this format description is only valid for B3.2....3.5 and B3.8)
1st line: ID number of the circuit board
2nd line: software version
3rd line: production date
B3.1 C number CG number, cannot be changed (input/output version).
B3.2 process input Process input part of the electronics.
B3.3 SW.REV.MS Information about the main software.
B3.4 SW.REV.UIS Information about the user interface software of the measuring device.
B3.6 device serial no. Serial number of the system.
B3.7 electronic serial no. Serial number of the electronics.
B3.8 Electronic Revision ER Reference identification number, electronic revision and production date of the
device; includes all hardware and software changes
Table 6-7: Description of menu "B test"

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IFC 100 OPERATION 6

6.3.3 Menu "C setup"

Function Setting / Description

C setup - C1 process input

C1.1 calibration
C1.1 calibration Grouping of all functions related to flow sensor calibration.
C1.1.1 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
Select: break (return with ^ key) / standard (factory setting) / manual (display last
value, set new value, range: -1.00…+1 m/s) / automatic (shows the current value as
the new zero calibration value)
C1.1.2 size Select from the size table.
C1.1.5 GKL Set value according to the information on the nameplate.
Range: 0.5…20
C1.1.7 coil resistance Rsp Field coil resistance at +20°C / +68°F.
Range: 10.00...220 
C1.1.8 calib. coil temp. The coil temperature is derived from the coil resistance at the reference
temperature.
Set coil temperature.
Select: break (return with ^ key) / standard (=+20°C / +68°F) / automatic (set
current temperature)
Range: -40.0…+200°C
Set coil resistance.
Select: break (return with ^ key) / standard (= setting of C1.1.7) / automatic (=
calibration with the current resistance)
C1.1.9 density Calculation of the mass flow with constant product density.
Range: 0.1…5 kg/L
C1.1.10 target conduct. Reference value for on-site calibration.
Range: 1.000...50000 µS/cm
C1.1.11 EF electr. factor Factor for the calculation of the conductivity based on the electrode impedance.
Query: calibrate EF?
Select: break (return with ^ key) / standard (with factory setting) / manual (set
desired value) / automatic (determines EF according to the setting in C1.1.10)
C1.1.13 field frequency Setting as on flow sensor nameplate = line frequency x value (from the following
list): 1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
C1.1.14 select settling Mode of the settling time (special function).
Select: standard (fixed allocation) / manual (manual time setting for the settling
time for the field current)
C1.1.15 settling time Only available if "manual" is selected in C1.1.14.
Range: 1.0…250 ms
C1.1.16 line frequency Setting the line frequency to one value.
Select: 50 Hz or 60 Hz
C1.1.17 act. coil resistance Display of the actual resistance of the field coil.

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Function Setting / Description

C setup - C1 process input

C1.2 filter
C1.2 filter Grouping of all functions related to filter of flow sensor electronics.
C1.2.1 limitation Limitation of all flow values, before smoothing by time constant; affects all outputs.
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value
Range 1st value: -100.0 m/s  value  -0.001 m/s
Range 2nd value: +0.001 m/s  value  +100 m/s
C1.2.2 flow direction Define the polarity of the flow direction.
Select: normal direction (according to the arrow on the flow sensor) / reverse
direction (in the opposite direction to the arrow)
C1.2.3 time constant For all flow measurements and outputs.
xxx.x s; range: 0.0…100 s
C1.2.4 pulse filter Suppresses noise due to solids, air/gas bubbles and sudden changes in pH.
Select: off (without pulse filter) / on (with pulse filter) / automatic (with new pulse
filter)
Pulse filter "on": The change from one measurement value to the next one is
limited to the value "pulse limitation" for the total time "pulse width".
This filter allows a faster signal tracking for slowly changing flow values.
Pulse filter "automatic": The raw flow values are collected into a buffer, covering
two times the "pulse width" values. This filter is called "median" filter.
This filter allows a better suppression of pulse shaped disturbances (particles or air
bubbles in very noisy environment).
C1.2.5 pulse width Length of interference and delays to be suppressed on sudden changes in flow.
Only available, if pulse filter (C1.2.4) is "on" or "automatic".
xx.x s; range for "on": 0.01…10 s or for "automatic": 0.1...20 s
C1.2.6 pulse limitation Dynamic limitation from one measured value to the next; only if pulse filter (C1.2.4)
is "on".
xx.x s; range: 0.01...100 m/s
C1.2.7 noise filter Suppresses noise at low conductivity, high solids content, air and gas bubbles, and
chemically inhomogeneous media.
Select: off (without noise filter) / on (with noise filter)
C1.2.8 noise level Range within which changes are evaluated as noise, and outside of which changes
are evaluated as flow (only if the noise filter is set to "on" in C1.2.7).
xx.xx m/s; range: 0.01...10 m/s
C1.2.9 noise suppression Set noise suppression (only if the noise filter is set to "on" in C1.2.7).
Range: 1…10; noise suppression factor [min = 1...max = 10]
C1.2.10 low flow cutoff Sets low flow values to "0"; affects all outputs.
x.xxx ± x.xxx L/h; range: 0.0…20 L/h
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value  1st value
C1.2.11 conductivity Setting the time constant for the conductivity measurement.
Only available, if the conductivity measurement is activated in C1.3.1.

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IFC 100 OPERATION 6

Function Setting / Description

C setup - C1 process input

C1.3 self test


C1.3 self test Grouping of all functions related to self test of flow sensor electronics.
C1.3.1 empty pipe Switch conductivity measurement off and on (measurement of the electrode
resistance with or without empty pipe detection).
Select: off / conductivity (only conductivity measurement) / cond. + empty pipe (F)
(conductivity measurement and empty pipe indication, error category [F]
application) / cond. + empty pipe (S) (conductivity measurement and empty pipe
indication, error category [S] measurement out of specification) / cond. + empty
pipe (I) (conductivity measurement and empty pipe indication, error category [I]
information)

Flow indication "= 0" when "empty pipe"


C1.3.2 limit empty pipe Only available if "empty pipe [..]" is activated in C1.3.1.
Range: 0.0…9999 S (set about 50% of the lowest occurring conductivity in
operation.
Conductivity below this value means a signal as "empty pipe".
C1.3.3 act. conductivity Only available if "empty pipe [..]" is activated in C1.3.1.
Actual conductivity is indicated. Activation takes place only after setting mode is
exited!
C1.3.13 electrode noise Switch the automatic test off or on.
Select: off / on
C1.3.14 limit electr. noise Only available if electrode noise is activated in C1.3.13.
Range: 0.000…12 m/s
Noise above this threshold generates an error of category [S].
C1.3.15 act. electr. noise Only available if electrode noise is activated in C1.3.13.
Activation takes place only after setting mode is exited!
C1.3.16 settling of field Automatic test switched off / on.
Select: off / on
C1.3.17 diagnosis value Select diagnosis value for testing the various analogue outputs.
Select: off (no diagnosis) / electrode noise (activate in C1.3.13) / terminal 2 DC
(electrode DC voltage at electrode terminal 2) / terminal 3 DC (electrode DC voltage
at electrode terminal 3)

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Function Setting / Description

C setup - C1 process input

C1.4 information
C1.4 information Grouping of all functions related to information with respect to flow sensor and flow
sensor electronics.
C1.4.1 liner Shows the material of the liner.
C1.4.2 electr. material Shows the material of the electrodes.
C1.4.3 calibration date Shows the date on which the flow sensor was calibrated.
C1.4.4 serial no. sensor Shows the serial number of the flow sensor.
C1.4.5 V no. sensor Shows the order number of the flow sensor.
C1.4.6 sensor electr. info Shows the serial number of the circuit board, the software version number and the
calibration date of the circuit board.

C1.5 simulation
C1.5 simulation Grouping of all functions for simulating flow sensor values.
These simulations have effect on all outputs, including counters and display.
C1.5.1 flow speed For sequence refer to B1.1.
C1.5.2 volume flow For sequence refer to B1.2.
Table 6-8: Description of menu "C setup - C1 process input"

Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)

C2.1 hardware
C2.1 hardware Configuration of connection terminals.
Selection depends on signal converter version.
C2.1.1 terminals A Select: off (switched off) / current output
C2.1.3 terminals C Select: off (switched off) / current output / status output / limit switch / control input
C2.1.4 terminals D Select: off (switched off) / frequency output / pulse output / status output / limit
switch

C2._ current out X


C2._ current out X X stands for connection terminals A
_ stands for C2.2 (A)
C2._.1 range 0%…100% Current range for the selected "measurement", e.g. 4...20 mA, corresponds to
0…100%
xx.x…xx.x mA; range: 0.00…20 mA
Condition: 0 mA  1st value  2nd value  20 mA
C2._.2 extended range Min. and max. limits of current values. If the current range is exceeded, the current
is set to these limits.
xx.x … xx.x mA; range: 03.5…21.5 mA
Condition: 0 mA  1st value  2nd value  21.5 mA and out of current range
C2._.3 error current Specify error current.
xx.x mA; range: 3…22 mA
Condition: outside of extended range

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Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)


C2._.4 error condition Set the error conditions.
Select: error in device (error category [F]) / application error (error category [F]) /
out of specification (error category [F] & [S])
C2._.5 measurement Measurements for activating the output.
Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
C2._.6 range 0…100% of the "measurement" set in C2._.5.
x.xx…xx.xx _ _ _ (format and unit depend on the "measurement", see above)
C2._.7 polarity Set polarity; please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity
(display for negative values = 0) / negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive values)
C2._.8 limitation Limitation before applying the time constant.
±xxx … ±xxx%; range: -150…+150%
C2._.9 low flow cutoff Sets the measurement to "0" for low values.
x.xxx ± x.xxx L/h; range: 0.0…20 L/h
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C2._.10 time constant Range: 000.1…100 s
C2._.11 special function Select: off (switched off) / automatic range (range is changed automatically,
extended lower range; the magnifying function in the extended lower range, only
makes sense in combination with a status output)
C2._.12 threshold Appears only if "C2._.11 special function" is activated between extended and normal
range.
The automatic range function always changes from the extended to the normal
range when the 100% current is reached. The upper 100% value of the hysteresis is
then = 0. The threshold is then the hysteresis value, instead of
"threshold ± hysteresis" as shown in the display.
Range: 5.0…80%
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C2._.13 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2._.14 simulation For sequence refer to "B1._ current output X".
C2._.15 4mA trimming Trimming of the current at 4 mA.
Reset to 4 mA restores the factory calibration.
Used for HART® setting.
C2._.16 20mA trimming Trimming of the current at 20 mA.
Reset to 20 mA restores the factory calibration.
Used for HART® setting.

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Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)

C2._ frequency out X


C2._ frequency out X X stands for connection terminals D
_ stands for C2.5 (D)
C2._.1 pulse shape Specify the pulse shape.
Select: symmetric (about 50% on and 50% off) / automatic (constant pulse with
about 50% on and 50% off at 100% pulse rate) / fixed (fixed pulse rate; for setting
refer to "C2._.3 100% pulse rate")
C2._.2 pulse width Only available if set to "fixed" in C2._.1.
Range: 0.05…2000 ms
Note: max. setting value Tp [ms]  500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
C2._.3 100% pulse rate Pulse rate for 100% of the measuring range.
Limitation is at 120% of this pulse rate or at 1/(1.5 * pulse width) whatever is lower.
Range: 1…10000 Hz
C2._.4 measurement Measurements for activating the output.
Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
C2._.5 range 0…100% of the "measurement" set in C2._.4
x.xx…xx.xx _ _ _ (format and unit depend on the "measurement", see above)
C2._.6 polarity Set polarity; please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity
(display for negative values = 0) / negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive values)
C2._.7 limitation Limitation before applying the time constant.
±xxx … ±xxx%; range: -150…+150%
C2._.8 low flow cutoff Sets the measurement to "0" for low values.
x.xxx ± x.xxx L/h; range: 0.0…20 L/h
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C2._.9 time constant Range: 000.1…100 s
C2._.10 invert signal Select: off (activated output: switch closed) / on (activated output: switch open)
C2._.12 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2._.13 simulation For sequence refer to "B1._ frequency out X".

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Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)

C2._ pulse output X


C2._ pulse output X X stands for connection terminals D
_ stands for C2.5 (D)
C2._.1 pulse shape Specify the pulse shape.
Select: symmetric (about 50% on and 50% off) / automatic (constant pulse with
about 50% on and 50% off at max. pulse rate) / fixed (fixed pulse rate, for setting
refer to "C2._.3 max. pulse rate")
C2._.2 pulse width Only available if set to "fixed" in C2._.1.
Range: 0.05…2000 ms
Note: max. setting value Tp [ms]  500 / max. pulse rate [1/s], gives the pulse
width = time where the output is activated
For pulse widths below 0.5 seconds the max. pulse rate has to be adjusted to 1/(2 *
pulse width) to prevent overrange messages.
C2._.3 max. pulse rate Maximum pulse rate.
Limitation is at 120% of this pulse rate or at 1/(1.5 * pulse width) whatever is lower.
Range: 1…10000 Hz
C2._.4 measurement Measurements for activating the output.
Select: volume flow / mass flow
C2._.5 pulse value unit Selection of the unit from a list, depending on the "measurement".
C2._.6 value p. pulse Set value for volume or mass per pulse.
xxx.xxx; measured value in L or kg depending on setting in C2._.5
C2._.7 polarity Set polarity; please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity
(display for negative values = 0) / negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive values)
C2._.8 low flow cutoff Sets the measurement to "0" for low values.
x.xxx ± x.xxx L/h; range: 0.0…20 L/h
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C2._.9 time constant Range: 000.1…100 s
C2._.10 invert signal Select: off (activated output: switch closed) / on (activated output: switch open)
C2._.12 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2._.13 simulation For sequence refer to "B1._ pulse output X".

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6 OPERATION IFC 100

Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)

C2._ status output X


C2._ status output X X (Y) stands for one of the connection terminals C or D
_ stands for C2.4 (C) / C2.5 (D)
C2._.1 mode The output shows the following measuring conditions:
Select: out of specification (output set, signals status of category "error in device"
or "application error" or "out of specification" refer to Status messages and
diagnostic information on page 78) /
application error (output set, signals status of the category "error in device" or
"application error" refer to Status messages and diagnostic information on page
78) /
polarity flow (polarity of the current flow) /
over range flow (over range of the flow) /
counter 1 preset (activates when counter X preset value is reached) /
counter 2 preset (activates when counter X preset value is reached) /
output A (activated by the status of output Y, additional output data see below) /
output C (activated by the status of output Y, additional output data see below) /
output D (activated by the status of output Y, additional output data see below) /
off (switched off) /
empty pipe (when pipe empty, output activated) /
error in device (output set, signals status of the category "error in device" refer to
Status messages and diagnostic information on page 78)
C2._.2 current output Y Only appears if output A or C is set under "mode" and this output is a "current
output".
Select: polarity (is signalled) / over range (is signalled) / automatic range (signals
lower range)
C2._.2 frequency out Y and pulse Only appears if output D is set under "mode and this output is a "frequency output"
output Y or "pulse output".
Select: polarity (is signalled) / over range (is signalled)
C2._.2 status output Y Only appears if output C or D is set under "mode" and this output is a "status
output".
Select: same signal (like other connected status output, signal can be inverted, see
below)
C2._.2 limit switch Y Only appears if output C or D is set under "mode" and this output is a "limit switch".
Select: status off (is always selected here if "status output X" is connected with a
limit switch)
C2._.2 off Only appears if output A, C or D is set under "mode" and this output is switched off.
C2._.3 invert signal Select: off (activated output: switch closed) / on (activated output: switch open)
C2._.4 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2._.5 simulation For sequence refer to "B1._ status output X".

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IFC 100 OPERATION 6

Function Setting / Description

C setup - C2 I/O (Inputs/Outputs)

C2._ limit switch X


C2._ limit switch X X stands for one of the connection terminals C or D
_ stands for C2.4 (C) / C2.5 (D)
C2._.1 measurement Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
C2._.2 threshold Switching level, set threshold with hysteresis.
xxx.x ±x.xxx (format and unit depending on the "measurement", see above)
(1st value = threshold / 2nd value = hysteresis); condition: 2nd value  1st value
C2._.3 polarity Set polarity; please note flow direction in C1.2.2!
Select: both polarities (plus and minus values are displayed) / positive polarity
(display for negative values = 0) / negative polarity (display for positive values = 0) /
absolute value (always displays positive, with both negative and positive values)
C2._.4 time constant Range: 000.1…100 s
C2._.5 invert signal Select: off (activated output: switch closed) / on (activated output: switch open)
C2._.6 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2._.7 simulation For sequence refer to "B1._ limit switch X".

C2.4 control input C


C2.4.1 mode Definition of the control input.
off (control input switched off) /
hold all outputs (hold current values, not display and counters) /
output X (hold current values) /
all outputs to zero (current values = 0%, not display and counters) /
output X to zero (current value = 0%) /
reset all counters (reset all counters to "0") /
reset counter X (only counter X (1 or 2) is reset to "0") /
stop all counters /
stop counter X (stop only counter X (1 or 2) /
zero outp.+stop Cnt. (all outputs to "0", stop all counters, not the display) /
error reset (all resettable errors are deleted)
C2.4.2 invert signal Select: off (control input is activated when a current is applied at the input (by
voltage to passive inputs or a low-value resistor to active inputs)) /
on (control input is activated when no current is applied at the input (low voltage to
passive inputs or a high-value resistor to active inputs))
C2.4.3 information Serial number of the I/O board, software version number and production date of the
circuit board.
C2.4.4 simulation For sequence refer to "B1._ control input X".
Table 6-9: Description of menu "C setup - C2 I/O (Inputs/Outputs)"

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6 OPERATION IFC 100

Function Setting / Description

C setup - C3 I/O counter


C3.1 counter 1 Set function of counter.
C3.2 counter 2 _ stands for 1, 2 (= counter 1, 2)

The basic version (standard) has only 2 counters!


These functions are only available for HART® devices.
C3._.1 function Select: sum counter (counts positive + negative values) / + counter (counts only the
positive values) / - counter (counts only the negative values) / off (counter is
switched off)
C3._.2 measurement Selection of the "measurement" for counter _.
Select: volume flow / mass flow
C3._.3 low flow cutoff Sets low flow values to "0".
Range: 0.0…20%
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C3._.4 time constant Range: 000.1…100 s
C3._.5 preset value If this value is reached, positive or negative, a signal is generated that can be used
for a status output. For this status output the "counter X preset" has to be set.
Preset value (max. 8 digits) x.xxxxx in selected unit; refer to C5.7.10 and C5.7.13
C3._.6 reset counter For sequence refer to A3.2 and A3.3.
C3._.7 set counter Set counter _ to the desired value.
Select: break (exit function) / set value (opens the editor to make the entry)
Query: set counter?
Select: no (exit function without setting the value) / yes (sets the counter and exits
the function)
C3._.8 stop counter Counter _ stops and holds the current value.

Select: no (exit the function without stopping the counter) / yes (stop the counter
and exits the function)
C3._.9 start counter Start counter _ after that counter is stopped.
Select: no (exits the function without starting the counter) / yes (starts the counter
and exits the function)
C3._.10 information Serial number of the I/O board, software version number and production date of the
circuit board.
Table 6-10: Description of menu "C setup - C3 I/O counter"

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IFC 100 OPERATION 6

Function Setting / Description

C setup - C4 I/O HART


C4 I/O HART Selection or display of the 4 dynamic variables (DV) for HART®.
The HART® current output (terminal A for basic I/O) always has a fixed link to the
primary variables (PV).

Fixed links of the other DVs (1-3) are only possible if one additional analogue output
(frequency output) is available. If not, the "measurement" can be freely selected
from the following list.
Select: flow speed / volume flow / mass flow / diagnosis value / coil temperature /
conductivity / counter 1 / counter 2 / operating hours
X stands for connection terminals A, C and D
_ stands for 1, 2, 3 or 4
C4.1 PV is Current output (primary variable)
C4.2 SV is (secondary variable)
C4.3 TV is (tertiary variable)
C4.4 4V is (4th variable)
C4.5 HART units Function to make the change of the units for the DVs (dynamic variables) possible.
Select: break (return with ^ key) / HART® display (copies the settings for the
display units to the settings for the DVs) / load defaults (resets the DVs to the factory
defaults)
C4._.1 current output X Shows the current analogue measured value of the linked current output. The
"measurement" cannot be changed!
C4._.1 frequency out X Shows the current analogue measured value of the linked frequency output. The
"measurement" cannot be changed!
C4._.1 HART dynamic var. Measurements of the dynamic variables for HART®.
Select: flow speed / volume flow / mass flow / diagnosis value / coil temperature /
conductivity / counter 1 / counter 2 / operating hours
Table 6-11: Description of menu "C setup - C4 I/O HART"

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6 OPERATION IFC 100

Function Setting / Description

C setup - C5 device

C5.1 device info


C5.1 device info Grouping of all functions that have no direct effect on the measurement or any
output.
C5.1.1 Tag Settable characters (max. 8 digits):
A…Z; a…z; 0…9; / - , .
C5.1.2 C number CG number, cannot be changed; describes the signal converter version.
C5.1.3 device serial no. Serial number of the system; cannot be changed.
C5.1.4 electronic serial no. Serial number of the electronic assembly; cannot be changed.
C5.1.5 SW.REV.MS Serial number of the circuit board, version number of the main software, production
date of the circuit board.
C5.1.6 Electronic Revision ER Reference identification number, electronic revision and production date of the
device; includes all hardware and software changes.

C5.2 display
C5.2 display -
C5.2.1 language Language selection depends on the device version.
C5.2.2 contrast At extreme temperatures the contrast on the display can be adjusted.
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
C5.2.3 default display Specification of the default display page that is returned to after a short delay
period.
Select: none (current page is always active) / 1. meas. page (shows this page) /
2. meas. page (shows this page) / status page (shows only status messages) /
graphic page (trend of the 1st measurement)
C5.2.5 SW.REV.UIS Serial number of the circuit board, version number of user interface software,
production date of the circuit board.

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IFC 100 OPERATION 6

Function Setting / Description

C setup - C5 device

C5.3 1. meas. page & C5.4 2. meas. page


C5.3 1. meas. page _ stands for 3 = 1. meas. page and 4 = 2. meas. page
C5.4 2. meas. page
C5._.1 function Specify the number of measured value lines (font size).
Select: one line / two lines / three lines
C5._.2 measurement 1.line Specify the "measurement" for the 1st line.
Select: volume flow / mass flow / diagnosis value / flow speed / coil temperature /
conductivity
C5._.3 range 0…100% of the "measurement" set in C5._.2.
x.xx…xx.xx _ _ _ (format and unit depending on the "measurement")
C5._.4 limitation Limitation before applying the time constant.
±xxx...±xxx%; range: -120…+120%
C5._.5 low flow cutoff Sets low flow values to "0".
x.xxx ± x.xxx %; range: 0.0…20 %
(1st value = switching point / 2nd value = hysteresis);
condition: 2nd value  1st value
C5._.6 time constant Range: 0.1…100 s
C5._.7 format 1.line Specify decimal places.
Select: automatic (adaptation is automatic) / X (= none) …X.XXXXXXXX (max. 8 digits)
C5._.8 measurement 2.line Specify "measurement 2.line" (only available if this 2nd line is activated)
Select: bargraph (for the measurement selected in 1st line) / volume flow / mass
flow / diagnosis value / flow speed / counter 1 / counter 2 / conductivity / coil
temperature / operating hours
C5._.9 format 2.line Specify position after decimal point (only available if this 2nd line is activated).
Select: automatic (adaptation is automatic) / X (= none) …X.XXXXXXXX (max. 8 digits)
C5._.10 measurement 3.line Specify "measurement 3.line" (only available if this 3rd line is activated).
Select: volume flow / mass flow / diagnosis value / flow speed / counter 1 /
counter 2 / conductivity / coil temperature / operating hours
C5._.11 format 3.line Specify position after decimal point (only available if this 3rd line is activated).
Select: automatic (adaptation is automatic) / X (= none) …X.XXXXXXXX (max. 8 digits)

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6 OPERATION IFC 100

Function Setting / Description

C setup - C5 device

C5.5 graphic page


C5.5 graphic page This page always shows trend curve of the "measurement" of the 1. meas. page /
1.line (refer to C5.3.2).
C5.5.1 select range Select: manual (set range in C5.5.2) / automatic (automatic depiction based on the
measured values)
Reset only after parameter change or after switching off and on.
C5.5.2 range Set the scaling for the Y axis. Only available if "manual" is set in C5.5.1.
±xxx ±xxx%; range: -100…+100%
(1st value = lower limit / 2nd value = upper limit); condition: 1st value  2nd value
C5.5.3 time scale Set the time scaling for the X axis (trend curve).
xxx min; range: 0…100 min

C5.6 special functions


C5.6 special functions -
C5.6.1 reset errors Query: reset errors?
Select: no / yes
C5.6.2 save settings Save current settings.

Select: break (exit function without saving) / backup 1 (saves the settings in the
backup 1 storage place) / backup 2 (saves the settings in the backup 2 storage
place)
Query: go on with copy? (cannot be undone)
Select: no (exit function without saving) / yes (copy current settings to storage
backup 1 or backup 2)
C5.6.3 load settings Load saved settings.

Select: break (exit function without loading) / factory settings (reload factory
settings) / backup 1 (loads the settings from the backup 1 storage place) / backup 2
(loads the settings from the backup 2 storage place) / load sensor data (restore
factory setting of the values for the flow sensor. Display and I/O settings are
retained!)
Query: go on with copy? (cannot be undone)

Select: no (exit function without saving) / yes (load data from the selected storage
place)
C5.6.4 password quick set Password required to change data in the menu "quick setup".
0000 (= to this menu without password)
xxxx (password required); range (4 digits): 0001…9999
C5.6.5 password setup Password required to change data in the menu "setup".
0000 (= to this menu without password)
xxxx (password required); range (4 digits): 0001…9999

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IFC 100 OPERATION 6

Function Setting / Description

C setup - C5 device

C5.7 units
C5.7 units -
C5.7.1 volume flow m³/h; m³/min; m³/s; L/h; L/min; L/s (L = litres);
cf/h; cf/min; cf/s; gal/h; gal/min; gal/s;
IG/h; IG/min; IG/s;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.2 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.3 [m³/s]*factor Specification of the conversion factor, based on m³/s:
For text to be specified refer to Set free units on page 76:
C5.7.4 mass flow kg/s; kg/min; kg/h; t/min; t/h; g/s; g/min; g/h;
lb/s; lb/min; lb/h; ST/min; ST/h (ST = Short Ton); LT/h (LT = Long Ton);
free unit (set factor and text in the next two functions, sequence see below)
C5.7.5 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.6 [kg/s]*factor Specification of the conversion factor, based on kg/s:
xxx.xxx refer to Set free units on page 76
C5.7.7 flow speed m/s; ft/s
C5.7.8 conductivity µS/cm; S/m
C5.7.9 temperature °C; °F; K
C5.7.10 volume m³; L; hL; mL; gal; IG; in³; cf; yd³;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.11 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.12 [m³]*factor Specification of the conversion factor, based on m³:
xxx.xxx refer to Set free units on page 76
C5.7.13 mass kg; t; mg; g; lb; ST; LT; oz;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.14 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.15 [kg]*factor Specification of the conversion factor, based on kg:
xxx.xxx refer to Set free units on page 76
C5.7.16 density kg/L; kg/m³; lb/cf; lb/gal;
free unit (set factor and text in the next two functions, sequence see below)
C5.7.17 Text free unit For text to be specified refer to Set free units on page 76:
C5.7.18 [kg/m³]*factor Specification of the conversion factor, based on kg/m³:
xxx.xxx refer to Set free units on page 76

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6 OPERATION IFC 100

Function Setting / Description

C setup - C5 device

C5.8 HART
C5.8 HART This function is only available for devices with a HART® interface!
C5.8.1 HART Switch the HART® communication on or off.
Select: on (HART® activated); possible current range for current output 4…20 mA /
off (HART® not activated); possible current range for current output 0…20 mA
C5.8.2 address Set address for HART® operation.
Select: 00 (point-to-point operation, current output has normal function) / 01...15
(Multi-Drop operation, current output is set to the 0% value)
C5.8.3 message Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *
C5.8.4 description Set required text:
A…Z ; a…z ; 0…9 ; / - + , . *

C5.9 quick setup


C5.9 quick setup Activate quick access in the menu "quick setup".
Default: "quick setup" is active (yes)
Select: yes (activated) / no (not activated)
C5.9.1 reset counter 1 Reset of counter 1 can be activated or deactivated.
Select: yes (activated) / no (not activated)
C5.9.2 reset counter 2 Reset of counter 2 can be activated or deactivated.
Select: yes (activated) / no (not activated)
C5.9.4 process input Activate quick access to the important process input parameters.
Select: yes (activated) / no (not activated)
Table 6-12: Description of menu "C setup - C5 device"

6.3.4 Set free units

Free units Sequences to set texts and factors


Texts
Volume flow, mass flow, mass, volume, 3 digits before and after the slash
density and pressure xxx/xxx (max. 6 characters plus a "/")
Permissible characters A…Z; a…z; 0…9; / - + , . *; @ $ % ~ () [] _
Conversion factors
Desired unit = base unit * conversion factor
Conversion factor Max. 9 digits
Shift decimal point  to the left and  to the right
Table 6-13: Sequences to set texts and factors

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IFC 100 OPERATION 6

6.4 Description of functions


6.4.1 Reset counter in the menu "quick setup"
INFORMATION!
It may be necessary to activate resetting of the counter in the menu "quick setup".

Key Function Description


> A quick setup Press and hold for 2.5 s, then release the key.
> A1 language -
2x A3 reset -
> A3.1 reset errors -
 A3.2 counter 1 Select desired counter.
 A3.3 counter 2
> Query: reset counter? -
Select: no
 or  Query: reset counter? -
Select: yes
^ A3.2 counter 1 or A3.3 counter 2 Counter has been reset.
3x^ Measuring mode -
Table 6-14: Reset counter in the menu "quick setup"

6.4.2 Deleting error messages in the menu "quick setup"


INFORMATION!
For the detailed list of the possible error messages refer to Status messages and diagnostic
information on page 78.

Key Function Description


> A quick setup Press and hold for 2.5 s, then release the key.
> A1 language -
2x A3 reset -
> A3.1 reset errors -
> Query: reset errors? -
Select: no
 or  Query: reset errors? -
Select: yes
^ A3.1 reset errors Error has been reset.
3x^ Measuring mode -
Table 6-15: Deleting error messages in the menu "quick setup"

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6 OPERATION IFC 100

6.5 Status messages and diagnostic information


The diagnostic messages are displayed in accordance with NAMUR standard NE 107.

Each status message (= status signal) has a specific symbol, determined by NAMUR, which is
displayed with the message. The length of each message is limited to one line.
The symbols are shown in the top left corner of the display on every screen.

Symbol Symbol Letter Status signal Description and consequence


background
colour
white F Error in device No measurement possible.
(bold)
blue F Application error No measurement possible due to
process/application conditions.
The device is still OK.
blue S Out of specification Measurements are available but are no
longer sufficiently accurate and should
be checked.
blue M Maintenance Measurements are still accurate but this
required could soon change

blue C Checks in progress A test function is active. The displayed or


transferred measured value does not
correspond to the actual measured
value.
- - I Information No direct influence on the
measurements.
- - - No message -
Table 6-16: Description of the icons for the status level

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IFC 100 OPERATION 6

Messages on the display Description Actions

Status: F _ _ _ _ _ Operational fault in device, mA output  Repair necessary.


3.6 mA or set fault current (depending
on the seriousness of the fault), status
output open, pulse / frequency output:
no pulses
F error in device Error or failure of device. Parameter or Group message, when one of the following
hardware error. No measurement possible. or some other severe error occurs.
F IO 1 Error, operational fault in IO 1. Parameter Load settings (C4.6.3) (backup 1, backup 2
or hardware error. No measurement or factory settings). If status message still
possible. does not disappear, replace electronic unit.
F parameter Error, operational fault of data manager,
electronic unit, parameter or hardware
error. Parameters no longer usable.
F configuration Invalid configuration: display software, bus If device configuration unchanged:
parameter or main software do not match defective, replace electronic unit.
existing configuration.
F display Error, operational fault in the display. Defective, replace electronic unit.
Parameter or hardware error. No
measurement possible.
F sensor electronic Error, operational fault in the flow sensor Defective, replace electronic unit.
electronics. Parameter or hardware error.
No measurement possible.
F sensor global Data error in the global data of the flow Load settings (C5.6.3) (backup 1, backup 2
sensor electronic equipment. or factory settings). If status message still
does not disappear, replace electronic unit.
F sensor local Data error in the local data of the flow Defective, replace electronic unit.
sensor electronic equipment.
F field current local Data error in the local data of the field Defective, replace electronic unit.
current supply.
F current output A Error, operational fault in current output. Defective, replace electronic unit.
Parameter or hardware error. No
F current output C measurement possible.
F software user interface Fault revealed by CRC check of operation Replace electronic unit.
software.
F hardware settings The set hardware parameters do not match Answer queries in dialogue mode, follow
the identified hardware. A dialogue appears directions.
in the display. Defective, replace electronic unit.
F hardware detection Existing hardware cannot be identified. Defective, replace electronic unit.
F RAM/ROM error IO1 A RAM or ROM error is detected during the Defective, replace electronic unit.
CRC check.
Table 6-17: Operational faults in device

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6 OPERATION IFC 100

Messages on the display Description Actions

Status: F _ _ _ _ _ Application-dependent fault, device OK, Application test or operator action


but measured values affected. necessary.
F application error Application-dependent fault, but device is Group message, when errors as described
okay. below or other application errors occur.
F empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled, function
contact with the medium; measured value is dependent on C1.3.2. Check installation. Or
set to zero. No measurement possible. electrodes completely insulated e.g. by oil
film. Clean!
F flow exceeding limit Measuring range exceeded, filter setting Limitation C1.2.1, increase values.
limits measured values. No message if
empty pipe.
If this limit occurs sporadically in processes with air pockets, solid contents or low
conductivity, then either the limit has to be increased or a pulse filter used so as to quell
the error messages and also reduce the measurement errors.
F field frequency too high Field frequency is not reaching steady state, If "C1.1.14 settling time" is on "manual",
a measured flow value is still being supplied increase the value in C1.1.15. If "standard"
but may have errors. Measured values are is set, set the field frequency in C1.1.13
still supplied, but they are always too low. according to the signal converter
No message if coil broken or bridged. nameplate.
F DC offset ADC over-ranged by DC offsets. No For remote signal converter, check the
measurement can be performed, the flow is connection of the signal cable.
set to zero. No message if empty pipe.
F open circuit A Load on current output A too high, effective Current not correct, mA output cable has
current too low. open circuit or load too high. Check cable,
F open circuit C reduce load (set < 750 ).
F over range A The current or the corresponding measured Check with "C2.1 hardware" or the sticker in
value is limited by a filter setting. the terminal compartment, which output is
F over range C connected to the terminal.
F over range D The pulse rate or the corresponding If current output: extend "C2.x.6 range" and
measured value is limited by a filter setting. "C2.x.8 limitation".
Or the demanded pulse rate is too high. If frequency output: extend values in
"C2.x.5" and "C2.x.7".
F active settings Error during the CRC check of the active Upload backup 1 or backup 2 settings, check
settings. and adjust if necessary.
F factory settings Error during the CRC check of the factory -
settings.
F backup 1 settings Error during the CRC check of the backup 1 Save active settings in backup 1 or 2.
or 2 settings.
F backup 2 settings
Table 6-18: Application error

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IFC 100 OPERATION 6

Messages on the display Description Actions

Status: S _ _ _ _ _ Out of specification, measurement Maintenance required.


continues, accuracy possibly less.
S uncertain measurement Device maintenance necessary; measured Group message, when errors as described
values only conditionally usable. below or other influences occur.
S empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled, function
contact with the medium; measured value is dependent on C1.3.2. Check installation. Or
set to zero. No measurement possible. electrodes completely insulated e.g. by oil
film. Clean!
S electrode noise Noise on the electrodes too high. Measured a) Electrodes extremely soiled;
values are still supplied. No message if b) Conductivity too low: activate noise or
empty pipe. pulse filter C1.2.4, C1.2.7;
c) Gas bubbles, solids or chem. reactions in
medium: activate noise or pulse filter
C1.2.4, C1.2.7;
d) Electrode corrosion (if message also
appears when flow is zero): use flow sensor
with suitable electrode material.
S field coil broken Field coil resistance too high. Check field coil connections to the
electronic module (for remote versions:
S field coil bridged Field coil resistance too low. field current cable) for open circuit / short
circuit
S electronic temperature Upper limit for the permissible electronic Ambient temperature too high, direct solar
temperature has been exceeded. radiation or, for C version, process
temperature too high.
S coil temperature Upper limit for the permissible coil Process and ambient temperature too high.
temperature has been exceeded. No
message if coil broken/bridged.
S overflow counter 1 This is counter 1. Counter has overrun and -
started again at zero.
S overflow counter 2 This is counter 2. Counter has overrun and -
started again at zero.
S backplane invalid The data record on the backplane is invalid. No data can be loaded from the backplane
The CRC check has revealed a fault. when replacing electronics. Save the data to
the backplane again (Service).
S field frequency too high The field frequency is set so high that the Set field frequencey lower; refer to C1.1.13.
field current cannot settle. The measured
values displayed are too low.
Table 6-19: Measurements out of specification

Messages on the display Description Actions

Status: C _ _ _ _ _ Output values partially simulated or Maintenance required.


fixed
C checks in progress Test mode of the device. Measured values Message depending on the situation via
are possibly simulated values or values with HART® or FDT.
fixed settings.
C test sensor Test function of the flow sensor electronics -
is active.
Table 6-20: Simulation of the measured values

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6 OPERATION IFC 100

Messages on the display Description Actions

Status: I _ _ _ _ _ Information (current measurement OK)


I counter 1 stopped This is counter 1. The counter has stopped. If counter to continue counting, activate
"yes" in "C2.y.9 start counter".
I counter 2 stopped This is counter 2. The counter has stopped.
I power fail The device was not in operation for an Temporary power failure. Counters did not
unknown period of time, because the power run during it.
was switched off. This message is for
information only.
I over range display 1 1st line on page 1 (2) of display limited by Menu display C4.3 and/or C4.4, select 1st or
filter setting. 2nd meas. page and increase values in
I over range display 2 "C4.z.3 range" and/or "C4.z.4 limitation".
I over range conductivity The limits for the conductivity measurement If the flow sensor has been properly
have been exceeded (>10000 µS/cm) or are connected and filled with medium, this does
lower than permitted (<0.1 µS/cm). not affect the flow measurement. The
conductivity measured values cannot be
used.
I control input C act. This message appears when the control -
input is active.
I backplane sensor The data on the backplane are not usable -
because they have been generated with an
incompatible version.
I backplane settings The global settings on the backplane are not -
usable because they have been generated
with an incompatible version.
I backplane difference The data on the backplane differ from the -
data in the display. If the data are usable, a
dialogue is indicated in the display.
I write cycles overfl. The maximum number of write cycles of the -
EEPROM has been exceeded.
I conductivity off Conductivity measurement switched off. Changing of settings in C1.3.1.
I empty pipe 1 or 2 measuring electrodes are not in Measuring pipe not filled, function
contact with the medium; measured value is dependent on C1.3.2. Check installation. Or
set to zero. No measurement possible. electrodes completely insulated e.g. by oil
film. Clean!
I diagnosis channel off Diagnosis value switched off. Changing of settings in C1.3.17.
Table 6-21: Information

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IFC 100 SERVICE 7

7.1 Spare parts availability


The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.

7.2 Availability of services


The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.

INFORMATION!
For more precise information, please contact your local sales office.

7.3 Returning the device to the manufacturer


7.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.

WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.

WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.

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7 SERVICE IFC 100

7.3.2 Form (for copying) to accompany a returned device


CAUTION!
To avoid any risk for our service personnel, this form has to be accessible from outside of the
packaging with the returned device.

Company: Address:

Department: Name:

Telephone number: Email address:

Fax number:
Manufacturer order number or serial number:

The device has been operated with the following medium:

This medium is: radioactive


water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment caused by any residual media contained in this
device when it is returned.

Date: Signature:

Stamp:

7.4 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment):


According to the directive 2012/19/EU or UK Regulation 2013 No. 3113, the monitoring and
control instruments marked with the WEEE symbol and reaching their end-of-life must not be
disposed of with other waste.
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.

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IFC 100 TECHNICAL DATA 8

8.1 Measuring principle


An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils.
Inside of the fluid, a voltage U is generated:
U=v*k*B*D

in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flowmeter

The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalizing, recording and output processing.

Figure 8-1: Measuring principle


1 Field coils
2 Magnetic field
3 Electrodes
4 Induced voltage (proportional to flow velocity)

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8 TECHNICAL DATA IFC 100

8.2 Technical data


INFORMATION!
• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity, mass
flow (at constant density), coil temperature of the flow sensor

Design
Modular construction The measuring system consists of a flow sensor and a signal converter.
Flow sensor
OPTIFLUX 1000 DN10...150 / 3/8…6"
OPTIFLUX 2000 DN25...1200 / 1…48"
OPTIFLUX 4000 DN2.5...1200 / 1/10…48"
OPTIFLUX 5000 Flange: DN15...300 / 1/2...12"
Sandwich: DN2.5...100 / 1/10…4"
OPTIFLUX 6000 DN2.5...150 / 1/10…6"
WATERFLUX 3000 DN25...600 / 1...24"
OPTIPROBE DN80...3200 / 3...128"
This insertion type flow sensor is available in two models.
Model A has a fixed insertion length of 25 mm / 1".
Model B has a varying insertion length of 25...400 mm / 1...15.7".
With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all flow sensors are
also available as Ex versions.
Signal converter
Compact version (C) OPTIFLUX x100 C (x = 1, 2, 4, 5, 6) or WATERFLUX 3100 C or OPTIPROBE 300 C
(0° & 45° version)
Remote version (W) IFC 100 W
With the exception of the OPTIFLUX 1000 and WATERFLUX 3000 all flow sensors are
also available as Ex versions.
Options
Outputs Current output (including HART®), pulse output, frequency output, status output
and/or limit switch
Counter 2 internal counters with a max. of 10 counter places (e.g. for counting volume
and/or mass units)
Verification Integrated verification, diagnostic functions: measuring device, empty pipe
detection, stabilisation
Communication interface HART® as standard

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IFC 100 TECHNICAL DATA 8

Display and user interface


Graphic display LC display, backlit white.
Size: 128 x 64 pixels, corresponds to 59 x 31 mm = 2.32" x 1.22"
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Operating elements 4 push buttons for operator control of the signal converter without opening the
housing.
Remote control PACTwareTM (including Device Type Manager (DTM))
HART® Hand Held Communicator from Emerson Process
AMS® from Emerson Process
PDM® from Siemens
All DTMs and drivers are available free of charge from the manufacturer's website.
Display functions
Operating menu Setting the parameters using 2 measuring pages, 1 status page, 1 graphic page
(measured values and graphics are freely adjustable)
Language of display texts Standard: English, French, German, Dutch, Portuguese, Swedish, Spanish, Italian
(as language package)
Eastern Europe: English, Slovenian, Czech, Hungarian
Northern Europe: English, Danish, Polish, Finnish, Norwegian
Southern Europe: English, Turkish
China: English, German, Chinese
Russia: English, German, Russian
Units Metric, British and US units selectable as required from lists for volume/mass flow
and counting, flow velocity, electrical conductivity, temperature

Measuring accuracy
Max. measuring accuracy Standard:
±0.3% of the measured value ±1 mm/s, depending on the flow sensor.
Option (optimised accuracy with extended calibration):
±0.2% of the measured value ±1.5 mm/s, depending on the flow sensor.
For further information refer to the technical data of the respective flow sensor.
Special calibrations are available on request.
Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability ±0.1%

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8 TECHNICAL DATA IFC 100

Operating conditions
Temperature
Process temperature Refer to the technical data of the flow sensor.
Ambient temperature -40…+65°C / -40…+149°F
For compact devices is the maximum ambient temperature reduced depending on
the flow sensor type and the process temperature. For details refer to the flow
sensor manual.
It is advised to protect the signal converter from external heat sources such as
direct sunlight as higher temperatures reduce the life cycle of electronic
components.
Ambient temperatures below -25°C / -13°F may affect the readability of the display.
Storage temperature -40…+70°C / -40…+158°F
Pressure
Medium Refer to the technical data of the flow sensor.
Ambient pressure Atmosphere: altitude up to 2000 m / 6561.7 ft above sea level
Chemical properties
Electrical conductivity All media except for water:  5 µS/cm
(also refer to the technical data of the flow sensor)
Water:  20 µS/cm
Type of measurement Electrical conductive liquids
Solid content (volume)  10% for OPTIFLUX flow sensors
Gas content (volume)  3% for OPTIFLUX flow sensors
Flow rate For detailed information, refer to chapter "Flow tables".
Other conditions
Ingress protection according to Standard version with aluminium housing: IP66/67 (according to NEMA 4/4X)
IEC 60529
Optional version with stainless steel housing: IP69

Installation conditions
Installation For detailed information, refer to chapter "Installation".
Inlet/outlet runs Refer to the technical data of the flow sensor.
Dimensions and weight For detailed information refer to chapter "Dimensions and weight".

Materials
Signal converter housing Standard: Aluminium with a polyester topcoat
Option: Stainless steel 1.4404 / AISI 316L
Flow sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to the technical data of the flow sensor.

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IFC 100 TECHNICAL DATA 8

Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national specifications.
Power supply 100…230 VAC (-15% / +10%), 50/60 Hz; non-Ex: standard; Ex: optional
240 VAC + 5% is included in the tolerance range.
24 VDC (-55% / +30%); only available as non-Ex version
12 VDC - 10% is included in the tolerance range.
24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%); non-Ex: standard; Ex: optional
12 V is not included in the tolerance range.
Power consumption AC: 7 VA
DC: 4 W
Signal cable Only necessary for remote versions.
DS 300 (type A)
Max. length: 600 m / 1968 ft (depending on electrical conductivity and flow sensor
version)
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: 1/2 NPT, PF 1/2

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8 TECHNICAL DATA IFC 100

Inputs and outputs


General All outputs are electrically isolated from each other and from all other circuits.
All operating data and output values can be adjusted.
Description of abbreviations Vext = external voltage; RL = load + resistance;
V0 = terminal voltage; Inom = nominal current
Current output
Output data Volume flow, mass flow, diagnostic value, flow velocity, coil temperature,
conductivity
Settings Without HART®
Q = 0%: 0…20 mA; Q = 100%: 10…21.5 mA
Error identification: 20…22 mA
With HART®
Q = 0%: 4…20 mA; Q = 100%: 10…21.5 mA
Error identification: 3…22 mA
Operating data
Active Vint, nom = 20 VDC

I  22 mA

RL  750 

HART® at terminals A
Passive Vext  32 VDC

I  22 mA

V0  2 V at I = 22 mA

RL  (Vext - V0) / Imax

HART® at terminals A
HART®
Description HART® protocol via active and passive current output
HART® version: V5
Universal Common Practice HART® parameter: completely supported
Load  230  at HART® test point;
Note maximum load for current output!
Multi-drop mode Yes, current output = 4 mA
Multi-drop address adjustable in operation menu 1…15
Device drivers Available for FC 375/475, AMS, PDM, FDT/DTM
Registration (HART Yes
Communication Foundation)

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IFC 100 TECHNICAL DATA 8

Pulse output / frequency output


Output data Pulse output: volume flow, mass flow
Frequency output: volume flow, mass flow, diagnostic value, flow velocity, coil
temperature, conductivity
Function Adjustable as pulse or frequency output
Pulse rate/frequency Adjustable final value: 0.01...10000 pulse/s or Hz
Settings Pulses per volume or mass unit or max. frequency for 100% flow
Pulse width: adjustable as automatic, symmetric or fixed (0.05...2000 ms)
Operating data
Passive Vext  32 VDC
fmax in operating menu set to fmax  100 Hz:

I  100 mA

open:
I  0.05 mA at Vext = 32 VDC

closed:
V0, max = 0.2 V at I  10 mA
V0, max = 2 V at I  100 mA
fmax in operating menu set to 100 Hz < fmax 10 kHz:

I  20 mA

open:
I  0.05 mA at Vext = 32 VDC

closed:
V0, max = 1.5 V at I  1 mA
V0, max = 2.5 V at I  10 mA
V0, max = 5.0 V at I  20 mA
Low flow cut off
Function Switching point and hysteresis separately adjustable for each output, counter and
the display
Switching point Set in increments of 0.1%.
0…20% (current output, frequency output) or 0...±9.999 m/s (pulse output)
Hysteresis Set in increments of 0.1%.
0…5% (current output, frequency output) or 0…5 m/s (pulse output)
Time constant
Function The time constant corresponds to the elapsed time until 63% of the end value has
been reached according to a step function.
Settings Set in increments of 0.1 seconds.
0…100 seconds

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8 TECHNICAL DATA IFC 100

Status output / limit switch


Function and settings Adjustable as automatic measuring range conversion, display of flow direction,
counter overflow, error, switching point or empty pipe detection
Valve control with activated dosing function
Status and/or control: ON or OFF
Operating data
Passive Vext  32 VDC

I  100 mA

open:
I  0.05 mA at Vext = 32 VDC

closed:
V0, max = 0.2 V at I  10 mA
V0, max = 2 V at I  100 mA
Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the outputs to "zero",
counter and error reset, range change.
Start of dosing when dosing function is activated.
Operating data
Passive Vext  32 VDC

Inom = 6.5 mA at Vext = 24 VDC


Inom = 8.2 mA at Vext = 32 VDC

Contact open (off): V0  2.5 V at Inom = 0.4 mA

Contact closed (on): V0  8 V at Inom = 2.8 mA

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IFC 100 TECHNICAL DATA 8

Approvals and certificates


Declaration of conformity This device fulfils the statutory requirements of the relevant directives.
The manufacturer certifies successful testing of the product by applying the
conformity mark on the device.
For more information on the directives, standards and the approved certifications,
please refer to the declaration of conformity supplied with the device or
downloadable from the manufacturer’s website.
Marine certificate
EU RO MR Type Approval Certificate mutually recognized by: ABS, BV, CCS, CRS, DNG-GL, IRS, KR, ClassNK,
PRS, RINA, RS
For certificate and details refer to the manufacturer website.
Standard version Non-Ex
Hazardous areas
ATEX Option (only OPTIFLUX 2100 C and OPTIFLUX 4100 C)
II 2 G Ex e [ia] mb IIC T4 (DN10...20; DN200...300; DN350...3000)
II 2 G Ex d e [ia] mb IIC T4 (DN25...150)
II 2 G Ex e [ia] mb q T4/T3 (DN25...150; DN200...300)
II 2 D Ex tD A21 IP64 T120°C (all nominal sizes)
Option (only W version)
II 2 G Ex e [ia] mb IIC T4
II 2 D Ex tD A21 IP64 T135°C
IECEx Option (only OPTIFLUX 2100 C and OPTIFLUX 4100 C)
Ex e [ia] mb IIC T4 (DN10...20; DN200...300; DN350...3000)
Ex d e [ia] mb IIC T4 (DN25...150)
Ex tD A21 IP64 T120°C (all nominal sizes)
Option (only W version)
Ex e [ia] mb IIC T4
Ex tD A21 IP64 T135°C
FM/CSA Option (only OPTIFLUX 2100 C and OPTIFLUX 4100 C)
Class I, Div 2, Group A, B, C and D
Option (only W version)
Class I, Div 2, Group A, B, C and D
Ordinary location
Other standards and approvals
Vibration resistance Tested according to IEC 60068-2-64
NAMUR NE 21, NE 43, NE 53
Table 8-1: Technical data

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8 TECHNICAL DATA IFC 100

8.3 Dimensions and weight


8.3.1 Housing

Figure 8-2: Dimensions of the wall-mounted version, aluminium housing

Dimensions [mm] Weight [kg]

a b c d e f g
Wall-mounted 241 161 95.2 257 19.3 39.7 40 1.9
version
Table 8-2: Dimensions and weight in mm and kg

Dimensions [inch] Weight [lb]

a b c d e f g
Wall-mounted 9.50 6.34 3.75 10.12 0.76 1.56 1.57 4.2
version
Table 8-3: Dimensions and weight in inch and lb

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IFC 100 TECHNICAL DATA 8

e f

g g g

Figure 8-3: Dimensions of wall-mounted and compact 10° version, stainless steel housing

Dimensions [mm] Weight [kg]

a b c d e f g
Wall-mounted 268 187 110 276 29 53 40 Approx. 3.5
version
Table 8-4: Dimensions and weight in mm and kg

Dimensions [inch] Weight [lb]

a b c d e f g
Wall-mounted 10.55 7.36 4.33 10.87 1.14 2.09 1.57 Approx. 7.2
version
Table 8-5: Dimensions and weight in inch and lb

INFORMATION!
The compact 10° version is without mounting plate.

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8 TECHNICAL DATA IFC 100

Figure 8-4: Dimensions of compact 0° version, aluminium housing


1 4xM6

Dimensions [mm] Weight [kg]

a b c d e f g h
0° version 161 40 155 81.5 257 - - Ø72 Std: 1.9
Ex: 2.4
Table 8-6: Dimensions and weight in mm and kg

Dimensions [inch] Weight [lb]

a b c d e f g h
0° version 6.34 1.57 6.1 3.21 10.12 - - Ø2.83 Std: 4.2
Ex: 5.3
Table 8-7: Dimensions and weight in inch and lb

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IFC 100 TECHNICAL DATA 8

Figure 8-5: Dimensions of compact 45° version, aluminium housing


1 4xM6

Dimensions [mm] Weight [kg]

a b c d e f g h
45° version 161 40 155 184 27.4 45° 186 Ø72 Std: 2.1
Ex: 2.6
Table 8-8: Dimensions and weight in mm and kg

Dimensions [inch] Weight [lb]

a b c d e f g h
45° version 6.34 1.57 6.10 7.24 1.08 45° 7.32 Ø2.83 Std: 4.6
Ex: 5.7
Table 8-9: Dimensions and weight in inch and lb

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8 TECHNICAL DATA IFC 100

8.3.2 Mounting plate of wall-mounted version, aluminium housing

Figure 8-6: Dimensions of mounting plate of wall-mounted version, aluminium housing

[mm] [inch]
a Ø6.5 Ø0.26
b 87.2 3.4
c 241 9.5
Table 8-10: Dimensions in mm and inch

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IFC 100 TECHNICAL DATA 8

8.3.3 Mounting plate of wall-mounted version, stainless steel housing

Figure 8-7: Dimensions of mounting plate of wall-mounted version, stainless steel housing

[mm] [inch]
a Ø6.5 Ø0.26
b 40 1.6
c 267.9 10.55
Table 8-11: Dimensions in mm and inch

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8 TECHNICAL DATA IFC 100

8.4 Flow tables

Q100 % in m3/h

v [m/s] 0.3 1 3 12

DN [mm] Minimum flow Nominal flow Maximum flow


2.5 0.005 0.02 0.05 0.21
4 0.01 0.05 0.14 0.54
6 0.03 0.10 0.31 1.22
10 0.08 0.28 0.85 3.39
15 0.19 0.64 1.91 7.63
20 0.34 1.13 3.39 13.57
25 0.53 1.77 5.30 21.21
32 0.87 2.90 8.69 34.74
40 1.36 4.52 13.57 54.29
50 2.12 7.07 21.21 84.82
65 3.58 11.95 35.84 143.35
80 5.43 18.10 54.29 217.15
100 8.48 28.27 84.82 339.29
125 13.25 44.18 132.54 530.15
150 19.09 63.62 190.85 763.40
200 33.93 113.10 339.30 1357.20
250 53.01 176.71 530.13 2120.52
300 76.34 254.47 763.41 3053.64
350 103.91 346.36 1039.08 4156.32
400 135.72 452.39 1357.17 5428.68
450 171.77 572.51 1717.65 6870.60
500 212.06 706.86 2120.58 8482.32
600 305.37 1017.90 3053.70 12214.80
700 415.62 1385.40 4156.20 16624.80
800 542.88 1809.60 5428.80 21715.20
900 687.06 2290.20 6870.60 27482.40
1000 848.22 2827.40 8482.20 33928.80
1200 1221.45 3421.20 12214.50 48858.00
Table 8-12: Flow rate in m/s and m3/h

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IFC 100 TECHNICAL DATA 8

Q100 % in US gallons/min

v [ft/s] 1 3.3 10 40

DN [inch] Minimum flow Nominal flow Maximum flow


1/10 0.02 0.09 0.23 0.93
1/6 0.06 0.22 0.60 2.39
1/4 0.13 0.44 1.34 5.38
3/8 0.37 1.23 3.73 14.94
1/2 0.84 2.82 8.40 33.61
3/4 1.49 4.98 14.94 59.76
1 2.33 7.79 23.34 93.36
1.25 3.82 12.77 38.24 152.97
1.5 5.98 19.90 59.75 239.02
2 9.34 31.13 93.37 373.47
2.5 15.78 52.61 159.79 631.16
3 23.90 79.69 239.02 956.09
4 37.35 124.47 373.46 1493.84
5 58.35 194.48 583.24 2334.17
6 84.03 279.97 840.29 3361.17
8 149.39 497.92 1493.29 5975.57
10 233.41 777.96 2334.09 9336.37
12 336.12 1120.29 3361.19 13444.77
14 457.59 1525.15 4574.93 18299.73
16 597.54 1991.60 5975.44 23901.76
18 756.26 2520.61 7562.58 30250.34
20 933.86 3112.56 9336.63 37346.53
24 1344.50 4481.22 13445.04 53780.15
28 1829.92 6099.12 18299.20 73196.79
32 2390.23 7966.64 23902.29 95609.15
36 3025.03 10082.42 30250.34 121001.37
40 3734.50 12447.09 37346.00 149384.01
48 5377.88 17924.47 53778.83 215115.30
Table 8-13: Flow rate in ft/s and US gallons/min

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9 DESCRIPTION OF HART INTERFACE IFC 100

9.1 General description


The open HART® protocol, which can be used freely, is integrated into the signal converter for
communication.

Devices which support the HART® protocol are classified as either operating devices or field
devices. When it comes to operating devices (Master), both manual control units (Secondary
Master) and PC-supported workstations (Primary Master) are used in, for example, a control
centre.

HART® field devices include flow sensors, signal converters and actuators. The field devices
range from 2-wire to 4-wire to intrinsically safe versions for use in hazardous areas.

The HART® data are superimposed over the analogue 4...20 mA signal via FSK modem.
This way, all of the connected devices can communicate digitally with one another via the HART®
protocol while simultaneously transmitting the analogue signals.

When it comes to the field devices and secondary masters, the FSK or HART® modem is
integrated, whereas with a PC communication takes place via an external modem which must be
connected to the serial interface. There are, however, other connection variants which can be
seen in the following connection diagrams.

9.2 Software history


INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.

Release date Electronic SW.REV.UIS SW.REV.MS HART®


revision
Device DD Revision
Revision
2008-02-29 2.0.x 2.0.x 2.0.x 2 1
2010-01-04 2.1.x 2.1.x 3.0.x 3 1
2011-12-12 3.0.x 3.0.x 4.0.x 3 1
2014-08-01 3.1.x 3.1.x 4.0.x 4 1
Table 9-1: Software history

Manufacturer ID: 69 (0x45)


Device: 217 (0xD9)
HART® Universal Revision: 5
FC 375/475 system SW.Rev.:  1.8
AMS® version:  7.0

PDM® version:  6.0


FDT version:  1.2
Table 9-2: HART® identification codes and revision numbers

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IFC 100 DESCRIPTION OF HART INTERFACE 9

9.3 Connection variants


The signal converter is a 4-wire device which is available in a variant with 4...20 mA current
output and HART® interface.
Depending on the version, the settings and the wiring, the current output can operate as passive
or active output.

• Multi-drop mode is supported


In a multi-drop communication system, more than 2 devices are connected to a common
transmission cable.
• Burst mode is not supported
In the Burst mode a slave device transfers cyclic pre-defined response telegrams, to get a
higher rate of data transfer.

INFORMATION!
For detailed information about the electrical connection of the signal converter for HART®, refer
to the section "Electrical connection".

There are two ways of using the HART® communication:

• as Point-to-Point connection and


• as multi-drop connection, with 2-wire connection or
as multi-drop connection, with 3-wire connection.

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9 DESCRIPTION OF HART INTERFACE IFC 100

9.3.1 Point-to-Point connection - analogue / digital mode

Point-to-Point connection between the signal converter and the HART® Master.

The current output of the device may be active or passive.

Figure 9-1: Point-to-Point connection


1 Primary master
2 FSK modem or HART® modem
3 HART® signal
4 Analog indication
5 Signal converter terminals A (C)
6 Signal converter terminals A- (C-)
7 Signal converter with address = 0 and passive or active current output
8 Secondary Master
9 Power supply for devices (slaves) with passive current output
10 Load  230 

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IFC 100 DESCRIPTION OF HART INTERFACE 9

9.3.2 Multi-drop connection (2-wire connection)


In the case of a multi-drop connection, up to 15 devices may be installed in parallel (this signal
converter and other HART® devices).

The current outputs of the devices must be passive!

Figure 9-2: Multi-Drop connection (2-wire connection)


1 Primary Master
2 HART® modem
3 HART® signal
4 Other HART® devices or this signal converter (refer also to 7)
5 Signal converter terminals A (C)
6 Signal converter terminals A- (C-)
7 Signal converter with address  0 and passive current output, connection of max. 15 devices (slaves) with 4…20 mA
8 Secondary Master
9 Power supply
10 Load  230 

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9 DESCRIPTION OF HART INTERFACE IFC 100

9.3.3 Multi-drop connection (3-wire connection)


Connection of 2-wire and 4-wire devices in the same network. In order that the current output of
the signal converter is working continuously active, an additional third wire must be connected
to the devices in the same network. These devices must be powered via a 2-wire loop.

Figure 9-3: Multi-Drop connection (3-wire connection)


1 Primary Master
2 HART® modem
3 HART® signal
4 2-wire external devices (slaves) with 4…20 mA, addresses > 0, powered by current loop
5 Signal converter terminals A (C)
6 Signal converter terminals A- (C-)
7 Connection of active or passive 4-wire devices (slaves) with 4…20 mA, addresses  0
8 Load  230 
9 Secondary Master
10 Power supply

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IFC 100 DESCRIPTION OF HART INTERFACE 9

9.4 Inputs/outputs and HART dynamic variables and device variables


The signal converter is available with various input/output combinations.

The connection of the terminals A and D to the HART® dynamic variables PV, SV, TV and 4V
depends on the device version.

PV = Primary Variable; SV = Secondary Variable; TV = Third Variable; 4V = Fourth Variable

Signal converter version HART® dynamic variable

PV SV TV 4V
Basic I/O, connection terminals A D - -
Table 9-3: Connection of the terminals to the HART® dynamic variables

The signal converter can provide up to 8 measurement-related values. The measured values are
accessible as so-called HART® device variables and can be connected to the HART® dynamic
variables. The availability of these variables depends on the device versions and the settings.

Code = device variable code

HART® device variable Code Type Explanations

flow speed 20 Linear -


volume flow 21 Linear
mass flow 22 Linear
conductivity 24 Linear
coil temperature 23 Linear
counter 1 6 Counter -
counter 2 14 Counter
diagnosis value 25 Linear Function and availability depends on
diagnosis value setting.
operating hours 1 Counter -
Table 9-4: Description of the HART® device variables

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9 DESCRIPTION OF HART INTERFACE IFC 100

For the dynamic variables connected to the linear analogue outputs for current and/or
frequency, the assignment of the device variables takes place by selecting the linear
measurement for these outputs under the appropriate function of the signal converter. It follows
that the dynamic variables connected to current or frequency outputs can only be assigned to the
linear HART® device variables.

The HART® dynamic variable PV is always connected to the HART® current output which is, for
example, assigned to the volume flow.

A totaliser device variable can thus not be assigned to the dynamic variable PV because the PV is
always connected to the HART® current output.

Such correlations do not exist for dynamic variables not connected to linear analogue outputs.
Both linear and totaliser device variables can be assigned.

The totaliser device variables can only be assigned to the dynamic variables SV, TV and 4V if the
connected output is not a current or frequency output.

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10 NOTES IFC 100

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KROHNE – Products, Solutions and Services
• Process instrumentation for flow, level, temperature, pressure measurement
and process analytics
• Flow metering, monitoring, wireless and remote metering solutions
• Engineering, commissioning, calibration, maintenance and training services
© KROHNE 08/2022 - 4000041009 - MA IFC 100 R09 en - Subject to change without notice.

Head Office KROHNE Messtechnik GmbH


Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
info@krohne.de
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www.krohne.com

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