Detailed Project Report STPS Sarni Unit No. 12

PRE-FEASIBILITY REPORT
INSTALLATION OF 1X660 MW SATPURA

THERMAL POWER STATION UNIT NO.12, PH-V
AT SARNI, DISTRICT –BETUL, MADHYA
PRADESH
PROJECT PROPONENT
MADHYA PRADESH POWER GENERATING COMPANY
LIMITED (MPPGCL)
ENVIRONMENTAL CONSULTANT
GREENCINDIA CONSULTING PRIVATE LIMITED
NABET/EIA/1619/RA0058
TABLE OF CONTENT
PRE-FEASIBILITY REPORT FOR INSTALLATION OF SATPURA THERMAL POWER Page No.
STATION UNIT NO. 12 (1X 660 MW), PH- V AT SARNI, DISTT. BETUL (M.P.) TOC
TABLE OF CONTENT
1. EXECUTIVE SUMMARY…………………………………………………………………………………………………………1-1
1.1 INTRODUCTION …………………………………………………………………………………………………………..1-1
1.2 SALIENT FEATURES OF THE PROJECT……………………………………………………………………………1-1
2. BACKGROUND INFORMATION……………………………………………………………………………………………..2-1
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT……………………………………………2-1
2.2 BRIEF DESCRIPTION ON NATURE OF PROJECT……………………………………………………………..2-1
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO COUNTRY AND REGION……………….2-3
2.3.1 Demand Supply Gap (Indigeneous Production)…………………………………………………..2-3
2.3.2 Employment Generation (Direct & Indirect) due to project………………………………..2-6
3. PROJECT DESCRIPTION…………………………………………………………………………………………………………3-1
3.1 TYPE OF PROJECT INCLUDING INTERLINKED PROJECTS………………………………………………..3-1
3.2 PROJECT LOCATION……………………………………………………………………………………………………..3-1
3.3 DETAILS OF ALTERNATE SITES CONSIDERED………………………………………………………………..3-2
3.4 SIZE OR MAGNITUDE OF THE OPERATION…………………………………………………………………..3-2
3.5 DETAILS OF EXISTING AND PROPOSED FACILITIES……………………………………………………….3-3
3.6 PROCESS DESCRIPTION……………………………………………………………………………………………….3-4
3.6.1 Coal Handling System…………………………………………………………………………………….3-5
3.6.2 Raw Water System…………………………………………………………………………………………3-6
3.6.3 Compressed Air System………………………………………………………………………………….3-7
3.6.4 Hydrogen Generation Plant……………………………………………………………………………3-7
3.6.5 Boiler House…………………………………………………………………………………………………..3-8
3.6.6 Ash Handling System………………………………………………………………………………………3-8
3.7 RAW MATERIALS FOR FINISHED PRODUCT………………………………………………………………….3-9
3.8 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE ENVISAGED IN THE PROJECT…….3-10
3.9 AVAILABILITY OF WATER, ITS SOURCE, ENERGY / POWER REQUIREMENT AND SOURCE
………………………………………………………………………………………………………………………………………………3-10
3.9.1 Water Requirement………………………………………………………………………………………3-10
3.9.2 Power Requirement……………………………………………………………………………………..3-12
3.10 WASTE GENERATION & DISPOSAL SCHEME……………………………………………………………….3-12
3.10.1 Liquid Waste…………………………………………………………………………………………………3-12
3.10.2 Solid Waste and Hazardous Waste……………………………………………………………….3-13
3.10.3 Air Emission & Control………………………………………………………………………………….3-13
3.10.4 Noise Control……………………………………………………………………………………………….3-14
4. SITE ANALYSIS……………………………………………………………………………………………………………………..4-1
4.1 CONNECTIVITY…………………………………………………………………………………………………………….4-1
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP…………………………………………………………4-1
4.3 TOPOGRAPHY……………………………………………………………………………………………………………..4-1
4.4 EXISTING LAND USE PATTERN……………………………………………………………………………………..4-2
4.5 EXISTING INFRASTRUCTURE………………………………………………………………………………………..4-3
4.6 SOIL CLASSIFICATION…………………………………………………………………………………………………..4-3
4.7 CLIMATIC DATA …………………………………………………………………………………………………………..4-4
4.8 SOCIAL INFRASTRUCTURE AVAILABLE………………………………………………………………………….4-4
5. PLANNING BRIEF………………………………………………………………………………………………………………….5-1
5.1 PLANNING CONCEPT…………………………………………………………………………………………………..5-1
5.2 POPULATION PROJECTION………………………………………………………………………………………….5-1
5.3 LAND USE PLANNING………………………………………………………………………………………………….5-1
PROJECT CONSULTANT PROJECT PROPONENT
Greencindia Consulting (P) Ltd Madhya Pradesh Power Generating Co. Ltd (MPPGCL)
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND…………………………………………………………….5-1

5.5 AMENITIES/ FACILITIES…………………………………………………………………….…………………………5-2
6. PROPOSED INFRASTRUCTURE……………………………………………………………………………………………..6-1
6.1 INDUSTRIAL AREA……………………………………………………………………………………………………….6-1
6.2 RESIDENTIAL AREA………………………………………………………………………………………………………6-1
6.3 GREEN BELT…………………………………………………………………………………………………………………6-1
6.4 SOCIAL INFRASTRUCTURE……………………………………………………………………………………………6-2
6.5 CONNECTIVITY…………………………………………………………………………………………………………….6-2
6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)………………………..6-2
6.7 SEWERAGE SYSTEM…………………………………………………………………………………………………….6-2
6.8 INDUSTRIAL WASTE MANAGEMENT……………………………………………………………………………6-2
6.9 SOLID WASTE MANAGEMENT……………………………………………………………………………………..6-3
6.10 POWER REQUIREMENT & SUPPLY…………………………………………………………………………….6-3
7. REHABILITATION AND RESETTLEMENT (R&R) PLAN……………………………………………………………..7-1
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED
PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR…………………………………7-1
8. PROJECT SCHEDULE AND COST ESTIMATES………………………………………………………………………….8-1
8.1 LIKELY DATE OF START OF CONSTRUCTION AND COMPLETION OF PROJECT……………….8-1
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY
OF THE PROJECT…………………………………………………………………………………………………………………………………..8-1
9. ANALYSIS OF PROPOSAL………………………………………………………………………………………………………9-1
9.1 FINANCIAL AND SOCIAL BENEFITS……………………………………………………………………………….9-1
9.2 FINAL RECOMMENDATION………………………………………………………………………………………….9-1

LIST OF FIGURES
Figure 3.1 Thermal Power Plant Flowchart………………………………………………..….………………………..3-4

LIST OF TABLES
Table 1 1 Salient Features……………………………………………………………………………………………………….1-1
Table 2 1 Installed Capacity and Share of Power (All are in MW)……………………………………..……..2-4
Table 2 2 Region wise Installed Capacity, rounded off in MW as on 31.03.2019 (MW)…………...2-4
Table 3 1 Details of the Project…………………………………………………………………………….…………………3-1
Table 3 2 Existing and Proposed Capacity of Thermal Power Plant…………………………………….……3-3
Table 3 3 Existing, Proposed and total after Expansion facilities at Project Site………………….…..3-3
Table 3 4 Raw material Requirement……………………………………………………………………….……………..3-9
Table 3 5 Consumptive water requirement……………………………………………………………….………….3-11
Table 4 1 Project Connectivity…………………………………………………………………………………………………4-1
Table 4 2 Land-use Breakup of existing power plant……………………………………………………………….4-2
Table 4 3 Land-use breakup of proposed power plant unit……………………………………………………..4-2
Table 4 4 Existing Infrastructure at Project Site……………………………………………………………………….4-3
Table 4 5 Climatic Data……………………………………………………………………………………………………………4-4
Table 4 6 Medical facilities in the study area…………………………………………………………………………..4-5
Table 6 1 Land Requirement Breakup……………………………………………………………………………………..6-1
Table 8 1 Project Cost Break-up………………………………………………………………………………….…………..8-1

EXECUTIVE
SUMMARY
STATION UNIT NO. 12 (1X 660 MW), PH- V AT SARNI, DISTT. BETUL (M.P.) 1-1
1. EXECUTIVE SUMMARY
1.1 INTRODUCTION
The project proponent, Madhya Pradesh Power Generating CO. Limited (MPPGCL), is a company
incorporated on 22.11.2001 and started functioning independently from 01.06.2005. Government of
Madhya Pradesh approved MPPGCL as a generating company to undertake implementation of new
power project. The Satpura Thermal Power Station, Sarni is a part of MPPGCL. At present, STPS
MPPGCL Sarni is having total installed generating capacity of 1330 MW while proposed generation
capacity is 660 MW. The company is in business of generation of electricity from coal based Thermal
Power Plant & from Hydro Power Plants.
5x 62.5 MW units of PH-I, STPS-Sarni were of very old design & completed their service life.
Therefore they have been decommissioned & dismantled. Now, technology has improved and
supercritical coal-based units with higher capacity, higher efficiency, lower auxiliary power
consumption and lower heat rates have been developed. Now, MPPGCL intends to install 1x 660
MW supercritical unit at the location of dismantled units. At present, the total installed generating
capacity at Satpura TPS is 1330 MW, comprising 1x200MW, 3x210MW, and 2x250 MW.
As per EIA Notification 2006 as amended, thermal power plants having more than 500 MW production
capacity falls under Project Activity 1(d), category A, and for the project under consideration, an
environmental clearance is to be taken from MOEF&CC. This PFR is prepared as an attachment to Form 1
for obtaining TOR for preparation of EIA Report needed for environmental clearance.
1.2 SALIENT FEATURES OF THE PROJECT

The Salient Features of the projects are shown in the table below.
Table 1-1Salient Features
1. Name of the proponent : Madhya Pradesh Power Generating Company Limited

(MPPGCL)
2. Project : Installation of 1x660 MW Supercritical Thermal Power Unit
No. 12, PH-V at Satpura Thermal Power Station, MPPGCL,
Sarni, Distt. Betul, M.P.
3. Plant Capacity : Existing Proposed Total
1330 MW 660 MW 1990 MW
4. Plant Configuration : Existing Proposed Total
3×210 MW; 1×660 MW 1×200 MW; 3×210 MW;
1×200 MW; 2×250 MW; 1×660 MW
2×250 MW
5. Location : Within the premises of existing Satpura Thermal Power

Station (STPS)
State Madhya Pradesh
District Betul
Tehsil Ghoradongri
Village Brahmanwada Ryt
Plot No. 1
6. Plant Area Coordinates :

Point Latitude Longitude
Cooling Tower
1A 22° 06' 51.57" N 78° 10' 38.18" E
Proposed 660MW Plant
A 22° 06' 38.94" N 78° 10' 19.02" E
B 22° 06' 41.88" N 78° 10' 21.49" E
C 22° 06' 52.49" N 78° 10' 27.59" E
D 22° 06' 56.59" N 78° 10' 19.01" E
E 22° 06' 46.61" N 78° 10' 12.90" E
F 22° 06' 42.09" N 78° 10' 13.71" E
Ash Pond for Proposed Unit
A 22° 06' 34.44" N 78° 09' 39.00" E
B 22° 06' 22.92" N 78° 09' 39.39" E
C 22° 06' 19.28" N 78° 09' 37.96" E
D 22° 06' 19.14" N 78° 09' 31.39" E
E 22° 05' 54.64" N 78° 09' 28.88" E
F 22° 05' 40.50" N 78° 09' 14.16" E
G 22° 05' 46.74" N 78° 09' 14.16" E
H 22° 05' 53.33" N 78° 09' 07.24" E
I 22° 05' 59.68" N 78° 09' 00.06" E
J 22° 06' 06.41" N 78° 08' 57.49" E
K 22° 06' 12.36" N 78° 09' 00.87" E
L 22° 06' 28.42" N 78° 09' 16.93" E
M 22° 6' 27.35" N 78° 9' 22.24" E
N 22° 6' 34.66" N 78° 9' 24.85" E
7. Topography : Irregular Plain

8. Land Type : Government
9. Toposheet No. : 55F/16, 55G/13, 55J/3, 55J/4, 55J/7, 55J/8 & 55K/1
10. Category : A
11. Land Requirement : 33 ha to be located within existing plant of 3383.17 ha.
12. Product : Electricity
13. Nearest Railway Station & : Ghoradongri Railway Station on Nagpur – Itarsi main
Distance railway line of central railway
14. Nearest Airport : Bhopal: 180 km
15. Nearest Port : Mumbai: 700 km
16. Land Requirement (in Ha) : Within the plant boundary Area for Proposed Plant (in ha)
Main plant & equipment 10.0
Switchyard 2
Water facilities including 9
cooling tower
Coal handling plant 12
Greenbelt 41
Total 74
Ash dyke area Existing
17. Meteorological data

Ambient temperature
Daily maximum (mean) : 48.5 ºC
Daily minimum (mean) : 6.5 ºC
Relative humidity
Maximum : 96%
Minimum : 12%
Rainfall
Maximum per annum : 1200 mm to 2000 mm
Average per annum : 1210 mm
Wind Velocity : 3.9 m/s
18. Source of Water : Satpura Reservoir on Tawa River.
19. Water Requirement : Existing Proposed Total
4090.18 m /hr
3 1977 m3/hr 6067.18 m3/hr
20. Cooling System : Closed cycle cooling system with Natural Draft Cooling
Tower
21. Primary Fuel & Source : Coal from WCL or SECL coal fields or as per the linkage
given by MOC/SLC
22. Support Fuel & Source : HFO/LDO from nearest refinery/oil depots
23. Fuel Requirements :
i. Primary Fuel / Coal : Existing Proposed Total
4.795 2.167 3.25 10.212 MTPA
MTPA MTPA MTPA (PH-2,3,4&5)
(PH-2&3) (PH-4) (PH-5)
ii. Support Fuel (LDO/HFO) : Existing Proposed Total
6500 KL 1800 KL 2730 KL 11030 KL
(PH-2&3) (PH-4) (PH-5) (PH-2,3,4&5)
24. Transportation
i. Coal : By Railway System / By Road System
ii. Support fuel : By Railway System/By Road System

25. Steam Generator : Steam Generator will be of supercritical pressure
parameters, balanced draft furnace, single reheat, radiant,
dry bottom type, suitable for outdoor installation designed
for firing pulverized coal as main fuel.
26. Steam Turbine : The Steam Turbine will be multi cylinders, tandem
compound single reheat, regenerative, condensing unit
directly coupled to AC Generator giving a continuous rated
output at generator terminals
27. Station Operation Philosophy : Base Load
28. Chimney : Existing Proposed Total
1 Bi-flue One single 1 bi-flue Chimney of
Chimney of flue chimney 275m, 2 chimney of
275m and 2 of height 160 m and 1 chimney
chimney of between height between
160 m. 100m. to 100m. to 125m.
125m.
29. Power Evacuation plan : Existing Proposed Total
Switchyard of Through 400 Through 220 KV and
220 KV KV 400 KV transmission
transmission lines.
lines.
30. Project Commissioning : 45 months from date of issuing the order for main power
Schedule block (BTG package).
31. Economical Life of the Plant : 25 years
32. Manpower Existing Proposed
1320 75
33. Area for Greenbelt Existing Proposed
271 41
32. Estimated Project Cost : Rs. 4616.36 Crores

BACKGROUND
INFORMATION
2. BACK GROUND INFORMATION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
The project is planned to supplement availability of power in Madhya Pradesh grid. Considerable number
of old coal fired power plant of MPPGCL have completed their useful / economic life and are not able to
meet their rated output/ efficiency due to various reasons. A part of such capacity loss shall be
compensated with this project. Moreover, any surplus power may be diverted to power deficit state.
To aim with this MPPGCL proposes to set up 1X660 MW Coal based Supercritical Unit with the existing
Thermal Power Plant at Sarni, District Betul, Madhya Pradesh. The proposed unit shall be set up in place
of dismantled and decommissioned units (i.e. 5 x 62.5 MW) of MPPGCL thermal power plant.
2.2 BRIEF DESCRIPTION ON NATURE OF PROJECT

As stated earlier, the proposed 1x660 MW coal based super critical unit will be located within Satpura
Thermal power Station within the existing plant boundaries having 185 ha land without acquiring any
additional land. For Ash Disposal, Ash Dyke area of 244 ha which includes 133 ha of existing area and 111
ha of proposed area will be utilized.
Location of the proposed power plant unit has been identified taking into account intrinsic features such as:
availability of adequate land, availability and transportation logistics of fuel, availability of nearby water
source, availability of infrastructure facilities to evacuate generated power from the station and availability
of supporting infrastructural facilities including road and rail connections as well as a full- fledged township.
Evacuation of power from the proposed power plant will be done at 400 kV voltage level. Two nos.
dedicated 400kV high capacity lines are proposed for the power evacuation from the proposed plant. The
transmission will be through connectivity to nearby 400 kV substation of Madhya Pradesh Power
Transmission Company Limited (MPPTCL). A reheat steam cycle with regenerative feed heating
arrangement operating at supercritical range has been proposed. The proposed plant, consisting of one
unit of 660 MW capacity shall adopt supercritical steam parameters to achieve higher efficiency and hence
lower cost of generation and lower level of emissions. The plant cooling water system will be of closed
cycle cooling system with Natural Draft Cooling Tower. Other plant auxiliaries and accessories would be
designed as per the state-of-the-art technology and proven design to ensure safe and continuous operation
of the unit with minimum unscheduled outage. The electric generator would be 3-phase, 50 Hz, hydrogen
and water cooled, 3000 rpm machine with brush less/static type excitation system and would generate
power at the voltage level of 22 to 27kV (as per the manufacturer’s standard design) at 0.85 power factor
(lagging). The proposed electrical system would be equipped with adequately sized equipment and with
generous redundancy to ensure uninterrupted operation.

The proposed plant shall be operated with domestic coal as fuel. LDO will be used as start-up fuel, and
HFO for flame stabilization during operation below 30% load. The Annual Coal requirement for the
1X660MW Unit at 85% PLF based on the Gross Station Heat rate of 2248 kcal/ kwh and design domestic
coal for the unit of 660MW is around 3.25 Million Tonnes per Annum (MTPA).Coal shall be transported to
plant site by existing railway line from Ghoradongri and the existing railway siding. Coal will be unloaded
from the railway wagons by the Wagon Tipplers and after crushing, the same shall be transferred to coal
bunkers or stacked in stock pile. Coal shall be stored in the existing coal yard.
Estimated make-up water requirement for the proposed 1 X 660MW plant is about 1977 m³/hr. Satpura
Thermal Power station is situated near to the Tawa river reservoir of MPPGCL. Availability of water in the
reservoir is adequate to cater to the net consumptive water requirement of the new unit and also the
existing units.
For Fuel Oil unloading, existing system shall be used and for fuel oil forwarding, a new system shall be
provided for the plant. Fuel oil shall be brought to the plant for new unit by Road tankers & Rail system.
Existing storage facility shall be utilized for the new unit, which consists of one (1) no. LDO tank of capacity
of 100 kL and a FO tank of capacity 100kL and two (2) nos. HFO tanks of aggregate capacity of 2000 kL
Likewise, existing unloading pumping facilities already available at site shall be utilized for the new
proposed unit.
Estimated quantity of total ash generated from the proposed plant, firing Indian coal having an average ash
content of 45.6%, is about 198.99 TPH at TMCR. Bottom Ash shall be either disposed off to ash bund in
the form of lean slurry. The ESP dry Fly ash shall be transported to silos & simultaneously unloaded into
truck to facilitate utilization. In case of non-utilization of fly ash, it has been envisaged to dispose ash in wet
form to ash pond. Existing ash pond will be used for storage of ash.
The proposed plant will be provided with necessary equipment and systems to meet all applicable
environmental regulations. Low NOx burners have been envisaged in combination with Selective Catalytic
Reduction (SCR/SNCR) to reduce the NOx generation and consequent emission to meet the MoEF&CC
emission norms related to limitations of NOx content in Flue gas. High efficiency Electrostatic Precipitators
have been envisaged to limit the particulate emissions to 30 mg/Nm3. A flue gas desulphurization system
(FGD) will be installed to meet the MoEF&CC emission norms related to limitations of SO2 content in Flue
gas. Limestone based wet type FGD is envisaged for this project. The emission limits will meet S.O. 3305,
dated 7/12/2015 issued by MoEF&CC. In accordance to the quality of coal to be allocated, the chimney’s
height shall be considered between 100 m to 125 m, in line with the MoEF&CC guidelines as per GSR
593(E), dated 28/6/2018, which will help dispersion of air borne emissions over larger area and thus
reducing the impact of the power plant on ground level concentrations.
While developing the layout, maximum efforts have been made to utilize the existing facilities available in
the UTPS and to optimum use of land available within the identified land limit, land contour, wind rose
pattern of the area, direction of supplies of input, direction of road access and railway entry, operational
ease and initial investment requirement.
For installing the proposed super critical unit of 660 MW in place of existing units the following existing
structures within the plant premises will be dismantled.
 Existing 220kV switchyard used for evacuation of power from retired units;
 Fuel oil tanks
 Existing Fuel oil Transfer pump house
 Booster pumps colony drinking water
 Conveyor 8A/8B for PH-II and PH-III.
All necessary statutory and non-statutory permits and clearances will be obtained before implementation of
the project.
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO

COUNTRY AND REGION
Even after decommissioning of old 5x62.5 MW units, the new 660 MW unit will compensate for loss of
generation. Electricity generated with due consideration to environment is the prime mover for growth and is
vital for the sustenance of a modern economy. While the projected GDP growth of the Indian economy
@6% in the medium term, the long-term growth rate of 8-10% is predicted. Such a growth would depend
heavily on the availability of electricity to propel around industrial, agricultural and commercial activity.
India’s installed capacity has increased from 1,362 MW to over 258701 MW since independence and so far,
563, 238 villages have been electrified. However, the annual per capita consumption continues to be low at
917 kWh and this is amongst the lowest in the world. The end consumers of electricity viz. households,
farmers, commercial establishments, and industries continue to grow subjected to frequent power cuts –
both scheduled and unscheduled in many parts of the country.
The Electricity Act 2003 of India entrusts the Central Electricity Authority (CEA) under the Union Ministry of
Power to prepare the National Electricity Plan for the next five years and the prospective plan for the next 10
years. The data and projections in this section are based on the latest published CEA surveys, studies &
reports.
2.3.1 Demand Supply Gap (Indigenous Production)

India is the third largest producer and third largest consumer of electricity in the world, with the installed
power capacity reaching 356.100 GW as of 31 March 2019. The utility electricity sector in India has
one national grid with an installed capacity of 356.100 GW as of 31 March 2019. Renewable power plants,
which also include large hydroelectric plants, constitute 34.86% of India's total installed capacity. During the
2017-18 fiscal year, the gross electricity generated by utilities in India was 1,303.49 TWh and the total
electricity generation (utilities and non-utilities) in the country was 1,486.5 TWh. The gross electricity
consumption during the 2017-18 fiscal year was 1,149 kWh per capita. India is the world's third largest
producer and third largest consumer of electricity. In the 2015-16 fiscal year, electric energy consumption in

agriculture was recorded as being the highest (17.89%) worldwide The per capita electricity consumption is
low compared to most other countries despite India having a cheaper electricity tariff.
India's electricity sector is dominated by fossil fuels, and in particular, coal, which during the 2017-18 fiscal
year produced about three-fourths of the country's electricity. However, the government is pushing for
increased investment in renewable energy. The National Electricity Plan of 2018, prepared by the
Government of India, states that the country does not need additional non-renewable power plants in the
utility sector until 2027, with the commissioning of 50,025 MW coal-based power plants under construction
and achieving 275,000 MW total installed renewable power capacity after the retirement of nearly 48,000
MW old coal-fired plants.
“Power Sector Report” as per CEA website of Madhya Pradesh State, the installed capacity and share of
power available from Central Sector and Private Power Companies as on 31.07.2018 is given in Table 2.1.
Likely capacity addition during 12th Plan including best efforts project for Madhya Pradesh system.
Table 2-1 Installed Capacity and Share of Power (All are in MW)
Sector Hydro Thermal Nuclear Wind/ Total

Coal Gas Diesel Total NES.
State 1703.66 4080.00 0.00 0.00 4080.00 0.00 83.96 5867.62
Private 0.00 5574.00 100.00 0.00 5674.00 0.00 3652.30 9326.30
Central 1520.00 2794.41 257.00 0.00 3051.41 273.00 0.00 5144.41
Sector
Share
Total 3223.66 12448.41 357.00 0.00 12805.41 273.00 4036.26 20338.33
Source: CEA Website
The All – India, region wise, installed capacity is shown in the Table 2.2.
Table 2-2 Region wise Installed Capacity, rounded off in MW as on 31.03.2019 (MW)
Thermal
Region Coal Lignite Gas Diesel Total Nuclear Hydro RES Total
Northern 50360. 1580.00 5781.26 0.00 57721.46 1620.00 19707. 14199.0 93248.25
20 77 2
Western 72808. 1540.00 10806.4 0.00 85155.11 1840.00 7547.5 23078.9 117621.5
62 9 0 4 5
Southern 43042. 3140.00 6473.66 561.58 53217.26 3320.00 11774. 38620.1 106932.2
02 83 8 7
Eastern 27463. 0.00 100.00 0.00 27563.64 0.00 4942.1 1401.48 33907.24
64 2

North- 770.02 0.00 1775.81 36.00 2581.83 0.00 1427.0 324.29 4333.11
East 0
Islands 0.00 0.00 0.00 40.05 40.05 0.00 0.00 17.73 57.78
All India 194444 6260.00 24937.2 637.63 226279.3 6780.00 45399. 77641.6 356100.1
.50 2 4 22 3 9
Source: CEA Website
Power Supply Position

July, 2018 April,2018 to July,2018
Requirement Availability Surplus / Requirement Availability Surplus / Deficit
Deficit (-) (-)
(MU) (MU) (MU) (%) (MU) (MU) (MU) (%)
5267 5267 0 0 21931 21931 0 0
Source: CEA
Peak Demand and Peak Met

July, 2018 April,2018 to July,2018
Peak Demand Peak Met Surplus / Peak Demand Peak Met Surplus / Deficit
Deficit (-) (-)
(MW) (MW) (MW) (%) (MW) (MW) (MW) (%)
7711 7664 47 0.6 8764 8745 19 0.2
Source: CEA
The long term forecast of electrical energy requirements and that of peak electric load demand for the
years 2011-12, 2016-17 & 2021- 22 as given in the 17th Electric Power Survey of India for Madhya
Pradesh System is given below.
Period Energy Requirement Peak Load
(Gwh) (MW)
2011-12 49338 8462
2016-17 70445 11772
2021-22 98987 16129
Considering utilization factors of 70%, Madhya Pradesh system requires installed capacity of 16817 MW by
year 2016-17.and 23041 MW by the year 2021-22. Thus, to meet growing power requirement, power
projects are to be planned and implemented.
India's coal-fired, oil-fired and natural gas-fired thermal power plants are inefficient and offer significant
potential for greenhouse gas (CO2) emission reduction through better technologies. India's thermal power
plants emit 50% to 120% more CO2 per kWh produced when compared to the average emissions from
their European Union (EU-27) counterparts. The central government has firmed up plans to shut down
11,000 MW of coal-based power generation capacity that are at least 25 years old and contributing more

pollution. In captive power sector, there is no retirement policy yet for the thermal power plants which are
contributing to excessive pollution due to their vintage technology and aging. India continues to have both
energy and peak deficits. Considering the sustained increase in both energy and peak demand forecast
projected by CEA in its 18th EPS, India needs to keep adding generation capacity in coming decades to
keep pace with the burgeoning demand of a growing economy. Further, after the realization of a
synchronous national grid and anticipated increase in inter regional transfer capacity in coming years,
supercritical unit of 660 MW replacing old and polluting existing units in Satpura Thermal Power Station is
well justified.
2.3.2 Employment Generation (Direct & Indirect) due to project
Manpower will be deployed on direct & indirect basis during construction & operation phase. During the
construction period about 3000 people will be required on temporary basis. During Operational phase,
manpower of 400 is anticipated for operation, maintenance and general requirements of the power Station.
Exact number for deployment of manpower shall be decided during detailed Engineering stage.

PROJECT
DESCRIPTION
3. PROJECT DESCRIPTION
3.1 TYPE OF PROJECT INCLUDING INTERLINKED PROJECTS
The Proposed Project which is being developed will consist of One (1) 660 MW super critical unit
based on domestic coal. The Project will be located within the MPPGCL premises of STPS at Sarni,
Distt. Betul, Madhya Pradesh. The geographical location of STPS is at Latitude 22 o06' 40" North and
the Longitude 78o10' 24" East. The project site is located at a distance of about 20 km from
Ghoradongri Railway Station and Satpura TPS is connected by roads from Betul and Itarsi town. The
nearest Airport is Bhopal, which is about 180 km from the site. Nearest seaport is Mumbai at 700 km
distance. The project comes under Category-A as the capacity of plant is 660MW.
Techno -Economic feasibility has been considered as the prime criteria for site selection. This
translates into locating adequate land with proximity to water source and feasible transport logistics for
imported coal, which are the primary inputs for power generation. Besides, accessibility by rail and
road, feasibility of power evacuation, sensitivity of the location(s) with respect to environmental
aspects as well as aviation clearance have also been given due consideration in the selection
process.
3.2 PROJECT LOCATION

The Project Site Location Map & Coordinate Map are given in Figure 3.1 and Figure 3.2 respectively.
The details of the project are given Table 3.1.
Table 3-1 Details of the Project
S. No Particulate Description
1. Location of the project State Madhya Pradesh
District Betul
Tehsil Ghoradongri
Village Brahmanwada Ryt
Plot No. 1
2. Plant Area Coordinates Point Latitude Longitude
Cooling Tower
1A 22° 06' 51.57" N 78° 10' 38.18" E
Proposed 660MW Plant
A 22° 06' 38.94" N 78° 10' 19.02" E
B 22° 06' 41.88" N 78° 10' 21.49" E
C 22° 06' 52.49" N 78° 10' 27.59" E
D 22° 06' 56.59" N 78° 10' 19.01" E
E 22° 06' 46.61" N 78° 10' 12.90" E
F 22° 06' 42.09" N 78° 10' 13.71" E
Existing Ash Pond for Proposed Unit
A 22° 06' 34.44" N 78° 09' 39.00" E
B 22° 06' 22.92" N 78° 09' 39.39" E

C 22° 06' 19.28" N 78° 09' 37.96" E
D 22° 06' 19.14" N 78° 09' 31.39" E
E 22° 05' 54.64" N 78° 09' 28.88" E
F 22° 05' 40.50" N 78° 09' 14.16" E
G 22° 05' 46.74" N 78° 09' 14.16" E
H 22° 05' 53.33" N 78° 09' 07.24" E
I 22° 05' 59.68" N 78° 09' 00.06" E
J 22° 06' 06.41" N 78° 08' 57.49" E
K 22° 06' 12.36" N 78° 09' 00.87" E
L 22° 06' 28.42" N 78° 09' 16.93" E
M 22° 6' 27.35" N 78° 9' 22.24" E
N 22° 6' 34.66" N 78° 9' 24.85" E
3. Total Proposed Plot Area 185 Ha
4. Nearest Town Betul, 65 km
5. Nearest Station Ghoradongri, 20 km
6. Nearest Airport Bhopal Airport , Madhya Pradesh 180 km
3.3 DETAILS OF ALTERNATE SITES CONSIDERED

Alternative sites for the proposed project are not considered, because of the following reasons.
(i) The Location of the proposed plant of 660MW is within the existing premises of 3382.95 ha. land
occupied by MPPGCL. There is no need of extra land for the proposed plant as the plant is to be
establish over decommissioned and dismantled 5×62.5 MW unit power house.
(ii) The present site meets the guidelines for sitting of an industry prescribed by MoEF&CC.
3.4 SIZE OR MAGNITUDE OF THE OPERATION

The proposed plant is of 1×660 MW (with Super Critical Technology) is within the boundary of existing
Satpura TPS, Betul District Madhya Pradesh. The present capacity of thermal plant is 1330 MW while
after expansion it would be about 1990 MW.
3.5 DETAILS OF EXISTING AND PROPOSED FACILITIES

The details of existing and proposed units and their capacity at project site is given in Table 3.2.

Table 3-2 Existing and Proposed Capacity of Thermal Power Plant
Unit Old Present Expand Unit Unit Current Acquired Requirement

(MW) (MW) (MW) Commissioned Decommissioned Status Area (in of EC
ha)
1 62.5 - - 1967-70 07-01-2014 Dismantled Not Needed
6 - 200 200 1979-80 6 Not Needed
7 - 210 210 1979-80 7 Not Needed
8 - 210 210 1983-84 8 Not Needed
9 - 210 210 1983-84 9 Not Needed
10 - 250 250 2013-14 10 Obtained in
2009
11 - 250 250 2013-14 11 Obtained in
2009
12 - - 660 Proposed Being Applied
Total 1330 1990
The details of existing, proposed and total after expansion facilities at project site is given in Table 3.3.
Table 3-3 Existing, Proposed and total after Expansion facilities at Project Site
S. Infrastructure Unit of Existing Proposed Additional Total after expansion

No capacity
Quantity Capacity Quantity Capacity Quantity Capacity

1 Water
m3/hr - 4090.18 - 1977 - 6067.18
Requirement
2 Primary Fuel
MTPA 6.962 - 3.25 - 10.212 -
(coal)
3 Support Fuel
KL/ yr 8300 - 2730 - 11030 -
(LDO/ HFO)
4 Switchyard KV 1 220 1 400 2 220,400
5 Ash Dump Area 111
Ha 1 133 1 2 244
(existing)
6 Green belt Area Ha - 271 - 41 - 312
7 Coal Handling
Ha - 80.94 - 12 - 92.94
Plant
8 Ash Generated
MT/ yr - 2305916 - - - -
9 Effluent 1 4320 To be
Treatment Plant finalized
KLD 1 2 during
detailed
Engineering
10 Hydrogen 15 m3/hr – 2Nos. 2x10 Nm3/hr
Nm3/hr -
Generation plant Proposed
11 Cooling Tower m3/h 37800 CMH 80000 CMH 2 117800
12 Generator MVA 200 MW - 235.3 1 Proposed - -
MVA 660MW –
210 MW – 247 MVA 776.47
250 MW – 294.1 MVA
MVA (Rating
capacity)
Source- MPPGCL
3.6 PROCESS DESCRIPTION

Flow chart of basic process occurring in the Thermal Power Plant presented in Figure 3.1.
Figure 3-1 Thermal Power Plant Flowchart
In a conventional thermal or steam turbine system, fuel is burned in the boiler furnace to heat water in
the boiler into hot steam. The superheated, high pressure steam is then piped to rotate the steam
turbine at fixed revolution speed, thus spinning the generator, which is connected directly with the
turbine shaft. In this way, electricity is produced and adjusted for further transmission. After driving the
turbine, the exhaust steam from the low pressure turbine is passed into the condenser where hot steam
is condensed into water to be reused in the boiler.
The specifications of a Satpura Thermal Power Station are described below:
3.6.1 Coal Handling System
Coal will be linked from the Coalmines of WCL /SECL Coal Field or as per the linkage given by SLC.
The coal will be transported from coalfields by Indian Railway System in BOXN coal wagon (for Wagon
Tippler Complex) & BOBR coal wagons (for Track Hopper Complex). During non-availability of coal
wagon, Coal shall be transport from local mines via Truck / Tipplers through road mode inside power
plant.
The coal handling plant (CHP) will be designed to operate throughout the year with “F” grade coal with
average gross, calorific value of 3400 Kcal/kg. As per CERC norms considering station heat rate 2248
Kcal/kwh for 660 MW unit the coal requirement works out at full load with GCV of coal as 3400 Kcal/kg.
Two (2) independent & parallel fuel streams i.e. coal feeding streams are envisaged in the proposed
Coal Handling Plant (CHP) having guaranteed capacity of 1800 tph each. These streams will
commence from Wagon Unloading Area and will terminate above Coal Bunkers.
Dust Extraction (Dry Type) system with bag filter unit shall be provided at transfer points of vibrating
screening feeder / crusher discharge points etc. in Crusher House & for Coal Bunker. Tunnel Ventilation
System using fresh dry filtered air supply type system together with exhaust system is envisaged for
ventilation of underground tunnels / underground portion of Transfer Towers & Reclaim Hopper.
3.6.2 Raw Water System

Consumptive water requirement for the power station will be drawn by two raw water pumps from
Satpura Reservoir. Raw water will be drawn from a new intake system at suitable location near the
facilities being created for ongoing scheme. Water will be conveyed to the unit clarifier through an
additional pipeline which will be laid along with the system of unit 10/11.
3.6.2.1 Pre-treatment Plant

Raw water drawn will be clarified through one number clariflocculator. Alum/lime/ polyelectrolyte and
chlorine dioxide will be dosed in the pre-treatment plant to accelerate coagulation process. The clarified
water (not exceeding 10 ppm turbidity) will flow by gravity to clarified water sump & will be stored in
clarified water storage tank. Sludge from the clarifier will be taken into sludge sump. The sludge will be
pumped to ash handling plant.
3.6.2.2 Condenser Cooling Water System
Closed cycle condenser cooling is envisaged as per the requirement laid down by MoEF (Protection)
Rules 1986, as amended on December 22, 1998 requiring “New Thermal Power Plants, using water
from river/lake/ reservoir to install cooling towers irrespective of location and capacity”. Accordingly,
close circuit cooling water system with Cooling Towers requiring only makeup water is considered.
Clarified water will be pumped to the circulating water (CW) sumps through one (1) No. 100% capacity
buried steel pipes for make-up. A common CW sump will be provided with 3x50 % (2 working+1
standby) CW pumps for pumping clarified water to condensers of unit and will discharge to Natural draft
cooling tower having cooling range of 10oC, maintaining a cycle of concentration of 6.
The re-cooled water (at 33oC) from cooling towers will be channelled to CW sumps. Appropriate inter
connections between the CW pipes near the CW pump house will be provided. Suitable arrangement
for chlorine dioxide dosing to curb organic growth and chemical dosing of anti-corrosion, ant scaling,
biocide & sulphuric acid for maintaining higher COC will be made. The dosing system shall comprise of
one dosing tank & two dosing pumps for each chemical. Bulk storage tanks; where ever applicable;
shall be of 15 days requirement in minimum two tanks. The makeup requirement for the CT’s based on
COC of 6 is worked out as about 1693 m3/hr.

3.6.2.3 Demineralization Plant
For the makeup of the heat cycle, auxiliary cooling system, chemical feed and other uses such as CPU
regeneration, additional makeup to hydrogen generation plant, etc, a semiautomatic PLC based
Dimineralizing plant with ultrafiltration system having two (2) - 55 cum/hr capacity streams (1 normally
operating + 1 standby) will be provided.
The DM water will be stored in DM water storage tanks (DMWST) and will be transferred to the
condensate storage tank (CST). System will be provided for supplying DM water to hotwell makeup,
chemical feed, DMCW.
3.6.2.4 Chemical Dosing System (Oxygenated Water Treatment- OWT)
Chemical feed system will be provided for dosing neutralizing amines such as hydrazine & ammonia
oxygen in the condensate pump discharge/boiler feed suction line/condensate tank outlet to maintain
the chemical concentration in the water/steam cycle within permissible limits for trouble-free operation
of the plant along with oxygen dosing arrangement to control water chemistry regime.
3.6.2.5 Effluent Treatment System
Main plant drains consisting of waste water having light density fine suspended particles from different
areas as well as other effluents:
 Regeneration waste from DM Plant and CPU will be collected in Neutralizing pit After Neutralizing;
the water will be pumped to CMB
 Boiler blowdown collected in separate sump will be pumped to CMB.
 Boiler & ESP area wash water will be collected in pre settling pit.
 CHP-DS system effluent & CHP run off will be collected in twin setting pond. After separating the
coal particles water will be collected in pre settling pit.
 Coal mill area drain will be collected in CMOWS and then pumped to PHOWS. Oily waste from
Powerhouse area & transformer area will be also sent to PHOWS. From the PHOWS the effluent
will be pumped to TPI separator. After separating oil, recovered water will be sent to pre settling pit.
 Drain from FO pump house pit will be pumped through API separator will be collected in sump. This
will be further pumped through TPI separator. Water collected will be pumped to pre settling pit.
 Pre settling pit over flow will be collected in sump and pumped to tube settling system. The treated
water will be then pumped to CMB .will be used for ash slurry sump, CHP dust suppression
horticulture/ greenbelt irrigation.
 Water collected in CMB will be monitored and after pH correction water will be treated in PSF, UF &
Ro to make suitable for reuse in DM Plant makeup / CW makeup.
 Water from AHP sealing will be sent to AHP sump. Ash silo area drain and waste from side stream
filter will be collected in separate sumps. These will be further pumped to AHP sump. Thus utilised
for Ash slurry making and disposal to ash pond.
 Water meters cum totalizers shall be provided for different flows to access the water balance.
3.6.2.6 Condensate Polishing System
The Condensate Polishing System will be designed to remove dissolved and suspended solids
corrosion products & other impurities from condensate during startup, normal operation and periods of
condenser tube leakage to maintain the feed water and steam purity requirements of the boiler and

turbine. The condensate polisher will located in condensate feed water cycle between the condensate
pump discharge and gland condenser.
Condensate polishing system will be of 2x100% W +1x100% Stand by capacity service vessels
complete with external regeneration arrangements. CPU will be of PLC based semi-automatic system.
3.6.2.7 Sewage Treatment Plant
The sewage treatment plant shall be designed as per guidelines of CPHEEO Manual. The anticipated
no. of users shall be 1000 persons. The sewage treatment plant shall be designed to handle a flow of
30 KLd considering average per capita consumption of 45 lpcd with 80% of used water generated as
sewage. The Sewage Treatment Plant shall be modular type based on FAB/MBBR technology followed
by disinfection by Hypo and necessary tertiary treatment prior to reuse in horticulture purpose.
The finally treated sewage shall meet the norms of environment protection rules 1986 and its
amendments and the rules of CPCB / MOEF/ State Pollution Control Board.
3.6.3 Compressed Air System

The requirements of instrument air will be met by 3 Nos. 50 Nm3 /min 8.5 kg/cm 3 (g) oil free screw type
compressors. One compressor will be on automatic mode, second compressor will be on load/unload
mode and third one will be standby. Each of the compressors will be of rotary oil free, screw type,
complete with intercooler, after cooler, air receiver, air drying units associated pipe work,
instrumentation etc.
3.6.4 Hydrogen Generation Plant
In addition to the existing Hydrogen generation plant, a new Hydrogen generation plant, having 2x10
Nm3/hr capacity hydrogen gas is being provided for proposed unit. It is considered that these facilities
will also meet the Hydrogen requirement of further extension unit. About 300 hydrogen gas cylinders,
each of capacity 6 Nm3 will be provided for hydrogen gas storage, which will be used for makeup and
filling of generator.
3.6.5 Boiler House
Boiler including auxiliaries will be designed for operation with 100% coal. The furnace will be designed
to withstand pressure regimes without permanent deformations and will be made of gas tight welded
membrane walls design required for openings of wall blowers, observation ports, access doors and
instruments. The steam generator will be supercritical, technology designed for firing coal as primary
fuel, balanced draft furnace suitable for semi-outdoor installation.
Boiler and auxiliaries will be complete with necessary piping, valves and fittings. Supporting structural
steel, stairways, platforms and walkways, hand rails complete, weather covering interconnecting
platforms, buck stay and tie bars for boiler, refractory & insulation etc. will be provided.
One number outdoor installation type, natural circulation, single / bidrum, pressurized furnace, water
tube Boiler suitable for firing LDO and having required steaming capacity but not less than 60 T/hr.
(Excluding steam requirement of Auxiliary Boiler) with operating steam parameters of 19 kg/sq.cm(g)
pressure & 250oC temperature at super-heater outlet. Output steam of the auxiliary boiler shall be
connected to the low temperature station header.
As per the latest environmental guidelines to limit the NOx emission up to 100 mg/Nm3 the supercritical
boiler of the proposed unit is provided with Selective Catalytic Reduction (SCR) system. In this system
flue gas flow from the economizer passes through the SCR catalyst & reactor and subsequently sent to
the air heater. The ammonia/air mixture from the dilution skid will be injected through the ammonia
injection grid upstream of the SCR catalyst. SCR system shall be placed in the flue gas path between
economizer and air heater.
3.6.6 Ash Handling System

Ash collected in various hoppers will be extracted and disposed of as described below:
3.6.6.1 Bottom Ash System
Bottom ash (BA) will be collected continuously in a 3V -shaped, water impounded, storage type, water
cooled refractory lined bottom ash hopper. BA hopper will be located directly below the bottom water
wall header of boiler; and will have an effective storage capacity of 8 hours ash generated while firing
worst coal. The bottom ash collected in BA hopper will be removed at a rate of 90 TPH per stream (3
streams provided) once in a shift of 8 hours. To unload contents of the BA hopper, its feed gates will be
opened by a remotely controlled/operated four way solenoid valve and air water converter unit. It will be
ensured that full quantity of ash slurry is removed during deashing cycle.
3.6.6.2 Coarse Ash System
Coarse ash collected in economiser hoppers, will be automatically extracted and conveyed to BA
hopper unit and disposed along with bottom ash disposal system. Coarse ash collected in SCR
Hoppers, APH and Duct Hoppers will be extracted once in a shift of 8 hours through feeder ejectors and
collected in a coarse ash tank. Coarse ash slurry collected in the coarse ash tank will be disposed to
ash slurry sump once in a shift at a rate of 180 TPH.
3.6.6.3 Fly Ash System (Dry Collection System)
The fly ash from the Electrostatic Precipitator hoppers will be extracted through vacuum and conveyed
to fly ash silos through pressure conveying system. Fly ash from silos will be further disposed through
open trucks/closed trucks/rail wagons. The silos are located suitably to unload dry fly ash in closed
trucks and rail wagons. Adequately sized vent filters will be mounted on silo roof. Dry fly ash will be
conveyed to silos through adequately sized conveying compressors (screw type) (3 working+2 standby)
through adequately sized pipes. The storage capacity of each fly ash will be 1600 tonnes (ash collected
in 8 hours while firing worst coal). Two (2) numbers of silos will be provided.
Dry fly ash from silos will be off-loaded into closed trucks through dust suppression system or through
rotary feeders/telescopic chutes respectively.
3.6.6.4 Wet Fly Ash Slurry Disposal System

Fly ash collected in ESP hoppers will be automatically and sequentially extracted and pneumatically
conveyed in dry form to the proposed collector tanks through vacuum created by Mechanical
Exhausters. Dry fly ash while routed to the collector tank will pass through wetting head where water
will be mixed with the dry fly ash and resultant ash slurry will be discharged in to collector tank. One air
washer will be provided on each collector tank to clean the air passing to mechanical exhauster. Flow of
air to the Mechanical Exhausters will contain negligible dust.
3.6.6.5 Ash Disposal System
The bottom ash, coarse ash and fly ash slurry from the 660 MW unit will be collected in a common
slurry sump. Three (3) Ash disposal pump streams having adequate capacity will be provided to
dispose ash slurry up to ash disposal area. One set will be working and two sets will be standby.
Ash disposal pipelines will be routed in trenches and on concrete pedestals, as applicable to suit plant
layout. Facilities for easy rotation and replacement of the disposal pipelines will be ensured. Ash
disposal pipelines will be joined by sleeve type couplings at an interval of 50 M. The ash disposal pipes
will be routed all along the ash dyke to ensure discharge of ash slurry uniformly throughout the ash
pond.
3.6.6.6 FGD System

FGD System will be installed after ID Fans in front of the chimney as per latest environmental
stipulation. The design and layout of steam generator and its auxiliaries will take into account the wet
flue gas desulphurisation system, taking suction from duct after ID fans and feeding the desulphurised
flue gases to the chimney with provision for bypassing the FGD system.
3.6.6.7 Selective Catalytic Reduction (SCR)
As per the latest environmental guidelines to limit the NOx emission up to 100 mg/Nm3 the supercritical
boiler of the proposed unit is provided with Selective Catalytic Reduction (SCR) system.
3.7 RAW MATERIALS FOR FINISHED PRODUCT

Raw materials for the proposed project will be available from the local market. Coal would get sourced
from WCL or SECL coal fields while support fuel (LDO/ HFO) would get sourced from nearest refinery/
oil depots. Product wise raw material consumption is given in Table 3.4.
Table 3-4 Raw material Requirement
Sr. No. Requirements Status

Existing Proposed Total
1. Coal Requirement PH-2&3 PH-4 PH-5 PH-2,3,4 &5
4.795 2.167 3.25 10.212
2. Support Fuel PH-2&3 PH-4 PH-5 PH-2,3,4 &5
6500 1800 2730 11030
3. Water Requirement 4090.18 m3/hr 1977 m3/hr 6067.18 m3/hr
3.8 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

ENVISAGED IN THE PROJECT
The water from effluent of pre-treatment plant will be recycled in clarifier along with raw water available
from the reservoir. Existing Ash pond will be suitably lined to prevent ingress of ash water in sub soil.
Treated effluent water will be used for Coal Handling Plant dust suppression Horticulture/ greenbelt. A
suitable water/ effluent scheme will be developed for reusing the treated waste water under normal
operating condition. The effluents quality of various streams will be maintained as per the existing
standards of thermal plant effluent.
3.9 AVAILABILITY OF WATER, ITS SOURCE, ENERGY /

POWER REQUIREMENT AND SOURCE
3.9.1 Water Requirement
Satpura Thermal Power station is situated near to Satpura reservoir of Tawa river. The five units of
62.5 MW decommissioned & new unit of 660 MW with Supercritical Technology is proposed to be

installed at the same place. This water availability in the reservoir is sufficient to cater to the net
consumptive water requirement of the new unit and also the existing units and it will be utilized for the
complete plant water requirement. The existing raw water pump house shall be modified to cater the
additional pumping requirements of proposed plant.
Necessary Clarifiers and the DM plant will be set up for the further treatment of water for the
requirements of 1X660 MW proposed unit.
The maximum water requirement for the proposed 1X660MW unit is about 1977 m3/hr. The old 2X250
MW units, consumes 1750 m3/hr (@ 3.5 m3/mwh) while the existing units 6 to 9 are operating on open
cycle system and water requirement is about 2340 m3/hr. Thus, the net additional water requirement
will be 1977 m3/hr.
Water is required in a thermal power station for:

 Circulating water/CT makeup
 Water for bearing cooling and other auxiliary systems through closed loop circulation (ACW
system)
 Boiler makeup
 Plant services
 Potable water
 Fire fighting
 Ash handling & disposal
 Flue gas desulphurization
Table 3-5 Consumptive water requirement
(i) DM Water Requirement Unit Value
Make-up water in power Cycle m3/hr 32.0
Chemical Feed m3/hr 2.0

Make up for closed circuit cooling system m3/hr 1.0
H2 plant make-up m3/hr 2.0
CPU regeneration m3/hr 3.0
Sub-total m3/hr 40.0

Considering regeneration time of 6 hours; the
capacity of DM plant is worked m3/hr 55.0
(ii) Clarified water Requirement
For DM Plant feed (+) potable water m3/hr 72.0

Service water m3/hr 160.0

FGD m3/hr 150

CT Make up
m3/hr 1450
Blow down with COC - 6 m3/hr 213
Side stream filter m3/hr 30
Sub-total (ii) m3/hr 1693
(iii) Raw water requirement
Clarified water requirement m3/hr 2075

ETP Recovery m3/hr 138
Clarified water requirement after ETP recovery m3/hr 1937
Additional Raw water required for ash handling m3/hr -----
Total (with sludge, design margin etc) m3/hr 1977*
Source-MPPGCL
*Initially water requirement will be more till the Ash water recovery and waste water recovery is
available for reuse.
3.9.2 Power Requirement

Evacuation of power from the proposed power plant will be done at 400 kV voltage level. The
generation voltage is envisaged as 22 kV or will be as per the standard design of manufacturer. For
evacuation of power, three (3) nos. single phase 325 MVA, 22 / 420/√3 kV generator transformers are
envisaged.
One 400 kV GIS switchyard will be constructed in the proposed power plant. The proposed 400 KV GIS
Switchyard shall be connected to existing 400 KV AIS Switchyard through 400 KV GIS bus ducts. The
Power evacuation from the proposed plant shall be through existing 400 KV feeders. The transmission
will be through connectivity to nearby 400 kV substation of Madhya Pradesh Power Transmission Co.
Limited (MPPTCL).
3.10 WASTE GENERATION & DISPOSAL SCHEME

3.10.1 Liquid Waste:
areas as well as other effluents.

a) Regeneration waste from DM Plant and CPU will be collected in Neutralizing pit After
Neutralizing, the water will be pumped to CMB.
b) Boiler blow down collected in separate sump will be pumped to CMB.
c) Boiler & ESP area wash water will be collected in pre settling pit.
d) CHP-DS system effluent & CHP run off will be collected in twin selling pond. After separating
the coal particles water will be collected in pre settling pit.
e) Coal mill area drain will be collected in CMOWS and then pumped to PHOWS. Oily waste from
Powerhouse area & transformer area will be also sent to PHOWS. From the PHOWS the
effluent will be pumped to TPI separator. After separating oil, recovered water will be sent to
pre settling pit.
f) Drain from FO pump house pit will be pumped through API separator will be collected in sump.
This will be further pumped through TPI separator. Water collected will be pumped to
pre-settling pit.
g) Pre settling pit over flow will be collected in sump and pumped to tube settling system. The
treated water will be then pumped to CMB .will be used for ash slurry sump, CHP dust
suppression horticulture/ greenbelt irrigation.
h) Water collected in CMB will be monitored and after pH, FW and turbidity correction water will
be used for ash slurry sump, CHP dust suppression horticulture/ greenbelt irrigation.
i) Cooling Tower blow down and water from AHP sealing will be sent to AHP sump. Ash silo area
drain and waste from side stream filter will be collected in separate sumps. These will be
further pumped to AHP sump for utilization for Ash slurry making and disposal to ash pond.
j) A state of the art rain water harvesting system will be provided to collect the run -off for ground
water recharging.
k) Cooling Tower basin sludge disposal to ash slurry plant for zero discharge as per statutory
norms.
It is, therefore, concluded that the proposed project will not have any adverse impact on water
environment as the project envisages "Minimum discharge and maximum recycling concept"
3.10.2 Solid Waste and Hazardous Waste
The quantum of total ash generation in such a power station using Indian power-grade coal having high
ash content is large. Unless the ash management plan primarily aims at filling of low lying areas i.e.,
land reclamation (ideally backfilling of exploited open cast mines) and utilisation in other activities like
use in cement plants, as road sub-base, manufacture of bricks/tiles etc., dumping of ash on ground may
lead to noticeable change in the topography and aesthetics of the area where the ash would be
dumped.
Silt, after separation from water pre-treatment plant waste is generally not unmanageably large in
quantity and disposal of the same does not invite concern like ash. Besides, this silt has very good
acceptability to local brick manufacturers.
Dry Fly Ash and Furnace Bottom Ash
Among atmospheric pollutants, fly ash emitted by thermal power station is considered very important. It
is usually deposited on the surface of flora, soil and water bodies, and may be carried to distant areas
depending on the meteorological conditions. Plants are highly susceptible to this pollutant, since it

reduces the visibility in the atmosphere, absorbs and scatters light, thus reducing the quantum of solar
radiation reaching the plants.
Fly ash comprises finely divided very small particles of ash, entrapped in the flue gases arising from
combustion of coal during power generation. The size of fly- lash particles may vary from 0.02 µm to
over 300 µm. Continuous fly-ash fall on the water bodies tends to increase alkalinity of water which
may alter the optimal pH values of the aquatic environment for many kinds of sensitive species of
phytoplanktons and zooplanktons and fishes. There is a high probability for their ultimate replacement
with salt tolerant, more resistant species in the water medium.
Fly ash generated is proposed to be handled in dry form. Bottom ash will be extracted and disposed off
by slurry disposal system. Ash utilization will be as per MOEF guidelines. It is proposed to use dry fly
ash for manufacture of cement, bricks & building material etc. Excess fly ash will be disposed off in lean
slurry wet disposal system to ash disposal area.
3.10.3 Air Emission & Control

Another important gaseous pollutant from a thermal power plant is sulphur dioxide (SO2), although
some sulphur trioxide (SO3) is may also be produced. SO2 is a colourless, non-flammable gas which
has an acidic taste at a concentration of less than 1 ppm (2600µg/m3) of air and which has a pungent,
irritating odour at concentrations above about 3 ppm (7800µg/m3). Burning coal, gas or fuel gas used
for domestic and industrial purpose like smelting, refining, power generation, etc produces it. Since the
proposed Thermal Power Generation Plant is coal based, certain amount of SO2 will be released to
atmosphere.
During combustion at high temperature some atmospheric nitrogen combines with oxygen to form
nitrogen oxides. Nitrogen combined in the fossil fuel also combines with atmospheric oxygen on
combustion to form oxides of nitrogen. As such, the furnace effluents always contain the oxides of
nitrogen from air pollution stand point; nitric oxides (NO) and nitrogen dioxide (NO2) are important.
These oxides combine with the olefuric hydrocarbons to produce the peroxyacetyl nitrates and ozone.
Following the general kinetics of nitrogen oxides, emissions from the Thermal Power Plant could invite
harmful impacts on living biota in and around the power plant.
To minimize emission of Suspended Particulate Matter (SPM) along with boiler flue gases, Electrostatic
Precipitators of high efficiency and adequate size will be provided to bring down SPM emission level to
30 mg/Nm3 or less, one single flue of 100 m to 125 m high stack will be provided for the proposed
units.
3.10.4 Noise Control
Noise pollution is another front needs to be taken care of. Many equipment like compressor, turbine-
generator, crusher etc. generate noise well above the threshold value of 90 dB(A). All general
equipment will be procured with built-in noise abatement measures to restrict noise level not exceeding
85 dB(A) when measured 1 m away from the source surface.
For equipment where this cannot be achieved, the noise generating equipment will be housed in
suitable acoustic cover and building so that the noise level outside the building will be 75 dB (A). The
aspect of noise in such cases will be dealt from the point of view of occupational safety and health.

Personnel working in those areas will be provided with noise plugs/noise muffs to protect themselves
from the evils of prolonged exposure to high noise levels.
The entire plant will be so procured/installed so that the resultant noise level within the plant premises
remains within 75 dB(A) during day time and 70 dB(A) during night time respectively.
Incidentally, carefully planned green belt helps in attenuating noise from the source.

SITE ANALYSIS
4. SITE ANALYSIS
4.1 CONNECTIVITY
The Proposed Project which is being developed will consist of One (1) 660 MW super critical unit based
on domestic coal. The Project will be located within the MPPGCL premises of STPS at Sarni, Distt. Betul,
Madhya Pradesh. The geographical location of STPS is at Latitude 22o06' 41.88" North and Longitude
78o10' 21.49" East. The project site is located at a distance of about 20 km from Ghoradongri Railway
Station and Satpura TPS is connected by roads from Betul and Itarsi town. The nearest Airport is Bhopal,
which is about 180 km from the site. Nearest seaport is Mumbai at 700 km distance. The project comes
under Category-A as the capacity of plant is 660MW. The distance from the nearby towns, railway station
and airport is provided below in Table 4.1.
Table 4-1 Project Connectivity
Location Within the premises of existing Satpura Thermal

Power Station (STPS)
Distance from Betul town via Baretha 65 km
Distance from Betul town via Ranipur (Hill road) 45 km
Distance from Itarsi town 90 km
Distance from Highway (Itarsi -Betul) 31 km
Ghodadangari Railway Station on 20 km
Nagpur – Itarsi main railway line of central railway
Bhopal airport 180 km
Mumbai port 700 km
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

The total land required for the expansion unit i.e. 1x 660 MW is 185 ha. The land is undulated, open and
already under the industrial use (i.e. existing thermal power plant units of total capacity 1330 MW). The
Land required is already possessed by MPPGCL for the Satpura Thermal Power Station.
4.3 TOPOGRAPHY
Topography of the area is an irregular plain of the sandstone formation. The geographical coordinates of
the area are provided. The site is 439 m high from mean sea level.

4.4 EXISTING LAND USE PATTERN

The project site is located in Sarni, Distt. Betul, Madhya Pradesh. The land use breakup of existing project
land is given in Table 4.2.
Table 4-2 Land-use Breakup of existing power plant
Area of existing Power plant (in

Sr. No. Description
ha)
1. Power House 80.54
2. Coal Handling Plant 80.94
3. Township 273.98
4. Ash Pond 614.11
5. Railway Siding 99.12
6. Reservoir 1170.78
7. Greenbelt 271
8. Other 790.48
11. Total 3382.95

Source-MPPGCL
The land-use breakup of the proposed expansion is included in the above existing land use i.e. no
additional land has been acquired. Details of the proposed land-use has been provided in Table 4.3.
Table 4-3 Land-use breakup of proposed power plant unit
Description Area of Proposed unit (in ha)

Sr. No.
Main plant & equipment 10

1.
Switchyard 2
2.
Water facilities including cooling tower 9
3.
Coal handling plant 12
4.
Greenbelt 41
5.
Total 74
6.
Ash dyke area Existing

4.5 EXISTING INFRASTRUCTURE

The list of existing infrastructure at project site is given in Table 4.4.
Table 4-4 Existing Infrastructure at Project Site
S. No Infrastructure Unit Quantity Capacity
1 Boiler MW 6 1X200, 3X210, 2x250 MW
2 Electrostatic Precipitator Nos. 6 4x20, 2x36
3 Switchyard KV 2 220 (24 bay), 400(18 bay)KV Yard
4 Intake Pond Nos. 1
5 Cooling Tower for 250 MW Nos. 2 37800 CMH
6 CW Pump House Nos. 3
7 Coal Handling System Nos. 1+1 1x200, 3x210 MW – 800 Ton/Hr.
2x250 MW – 1000 Ton/Hr.
8 Ash dump area Area in Hectare / 2 1. 111 Hectare / 50 lakhs cum
Volume in cum 2. 130 Hectare / 18 lakhs cum
9 Corridor for water pipe line Nos. 1 4 KM for 2x250 MW
10 Flue stack Nos. 3 01 No. /PH
11 Generator Nos. 2+4 =6 1x200 MW, 3x 210 MW & 2x250 MW
12 FGD system Nos. Nil -
13 Steam Turbine Nos. 2+4 =6 -
14 Ash Disposal Pump House Nos. 2+1 = 3 -
15 Compressor House Nos. 2+2 = 4 -
16 Demineralization Plant Units 6 to 9 01 No. 04 Streams (2W+2S) each having 90
m3/h capacity
Units 10 & 11 01 No. 02 Streams (1W+1S) DM Plant of
capacity 75 m3/h
17 Office Area SQM 15 9600 SQM
18 Fire Protec Nos. 1 -
19 ETP Nos. 1 -
20 STP Nos. 1 -
21 H2 Plant Nos. 1+1 15 m3/hr each.
22 CAAQMS Nos. 4 -
23 HFO, LDO, Pump House Nos. 2+1 -
4.6 SOIL CLASSIFICATION

The northern part of the district forms an irregular plain of the sand stone formation. It is a well-wooded
tract, in many places stretching out in charming glades like an English park, but it has a very sparse
population and little cultivated land. In the extreme north a line of hills rises abruptly out of the great plain of
the Narmada valley. The central tract alone possesses a rich soil, well-watered by the river Machna and
Sapna dam, almost entirely cultivated and studded with villages. To the south lies a rolling plateau of
basaltic formation (with the sacred town of Multai, and the springs of the River Tapti at its highest point),
extending over the whole of the southern face of the district, and finally merging into the wild and broken
line of the Ghats, which lead down to the plains. This tract consists of a succession of stony ridges of trap
rock, enclosing valleys or basins of fertile soil, to which cultivation is for the most part confined, except
where the shallow soil on the tops of the hills has been turned to account.
4.7 CLIMATIC DATA

The climate of Betul is fairly healthy. Its height above the plains and the neighbourhood of extensive forests
moderate the heat, and render the temperature pleasant throughout the greater part of the year. During the
cold season the thermometer at night falls below the freezing point; little or no hot wind is felt before the
end of April, and even then it ceases after sunset. The nights in the hot season are comparatively cool and
pleasant. During the monsoon the climate is very damp, and at times even cold and raw, thick clouds and
mist enveloping the sky for many days together. The average annual rainfall is 121 cm.
Table 4-5 Climatic Data
Ambient temperature
Daily maximum (mean) 48.5 ˚C
Daily minimum (mean) 6.5˚ C
Relative humidity
Maximum 96%
Minimum 12%
Rainfall
Maximum per annum 1200 to 2000 mm
Average per annum 1210mm
Wind velocity 3.9 m/s
4.8 SOCIAL INFRASTRUCTURE AVAILABLE

As per Census 2011, the Study Area (i.e. around 10 Km of the project site) is mostly rural in nature. The
overall population of the Study Area is 1, 23,960 with a population density of 696 persons per square
kilometer. Scheduled Castes (SC) as percentage of total population is 18.74% and Schedule Tribe (ST) as
percentage of total population is 30.91 % in Study Area. Literacy rate of the Study Area 66.63%. Male
literacy rate 72.54% while female literacy is 60.38%. In the Rural Part of the Study Area, there are 50
Primary schools, 4 middle schools and 2 Adult literacy centers are available. Educational facilities in the
Study Area are not satisfactory and need improvement. Drinking water facilities available in the villages are
well, tube well, hand pump, canal and river. The medical facilities available in the rural part of the study
area are furnished in Table 4.5.
Table 4-6Medical facilities in the study area
Medical Facilities Number

Primary Health Centre 1
Primary Health Sub-centre 6
Community Health Worker 7
Registered Medical Practitioner (RMP) 4
The above data reveals that the medical facilities in the Rural Part of the Study Area are not satisfactory
and need improvement.

PLANNING BRIEF
PRE-FEASIBILTY REPORT FOR INSTALLATION OF SATPURA THERMAL POWER Page No.
5. PLANNING BRIEF
5.1 PLANNING CONCEPT
The project is planned to supplement availability of power in Madhya Pradesh grid after decommissioning
of 5 x 62.5 MW old units. Considerable number of old coal fired power plant of MPPGCL have completed
their useful/ economic life and are not able to meet their rated output/ efficiency due to various reasons.
Apart of such capacity loss shall be compensated with this project. Moreover, any surplus power may be
diverted to power deficit state.
To aim with this MPPGCL proposes to set up 1x660MW Coal based Super critical Unit in the existing
premises of STPS Sarni, Dist. Betul, Madhya Pradesh. The proposed unit shall be setup over dismantled 5
x 62.5 MW MPPGCL thermal power unit.
5.2 POPULATION PROJECTION

Unskilled and semi-skilled work force during construction will be drawn from local population. Skilled work
force during operation phase will stay at Satpura, and commute to the site. For operation, the existing work
force will be trained and no additional man power is needed. Thus, the increase in population due to the
proposed project is not envisaged.
5.3 LAND USE PLANNING

No additional land is required. The proposed unit will be installed within the existing plant boundary. The
existing ash pond and township will be utilized. Hence there will be no change in land use. MPPGCL
complex at Sarni is spread over an area of 3382.95 ha. Power plant and facilities is in about 136.78 ha and
township in 273.98 ha. Balance area is mainly covered with greenery. Green belt will be developed as per
MOEF guidelines in the area.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

Land: The proposed 1x660MW power plant is proposed to be built within the existing 74 ha of land of
STPS. All the Projects Facilities as per standard norm have been provided with in the provided land except
the Ash Pond. Existing ash ponds of STPS which are under operation for existing units have sufficient
capacity to cater future ash generation from the proposed unit of 1x660MW.
The FFL shall be kept at EL 440.00 M (MSL).
Water: Existing water storage facilities are sufficient to cater the demand of the proposed project.

PRE-FEASIBILTY REPORT FOR INSTALLATION OF SATPURA THERMAL POWER Page No.
Construction material: Construction materials include structural steel, corrugated sheets, bricks; sand,
cement, stone chips, etc. are available in the area and will be sourced from Satpura.
5.5 AMENITIES/ FACILITIES

As the plant is an existing unit, hence site office, small workshop, first aid room, stack yard & rest shelter
are already present within the plant premises. Clean drinking water is available. The toilets are also
available separately for males and females.

PROPOSED
INFRASTRUCTURE
6. PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA
The land requirement thus works out to 33 ha for 660 MW. Existing Ash Dyke area (111 Ha) is adequate for
ash utilization plan for proposed project also, as per MoEF&CC guidelines are implemented by MPPGCL.
Proposed Water intake system is about 3 km from plant. For the ongoing scheme of 1330MW total
capacity; pipelines are being laid for conveying water. As the same corridor will be used for water
conveying system of the proposed extension unit, no additional land is required for the purpose.
Breakup of land requirement is summarized as follows in Table 6.1.
Table 6-1 Land Requirement Breakup
Sr. No. Description Area in Ha

1. Main plant & equipment and facilities 10
2. Switchyard 2
3. Water facility including cooling tower 9
4. Coal handling plant 12
Total 33
The above land is already in possession of MPPGCL.
6.2 RESIDENTIAL AREA

Considering the ground of economy, additional accommodation for the operation and maintenance and
staff employed for other allied services, will be provided in the existing staff colony premises. Existing
community facilities will be suitably augmented. 500 new quarters will be constructed for Satpura TPS as
the existing quarters are 40 to 50 years old. The 660 MW Unit will be on bar around FY 2025-26 then the
life span of these quarters will become around 45 to 55 years. Hence it is recommended to construct 500
new quarters along with proposed 1x660MW unit at STPS, Sarni to meet future requirement.
6.3 GREEN BELT

MPPGCL complex at Sarni is spread over an area of 3382.95 ha. Power plant and facilities is in about
136.78 ha and township in 273.98 ha. Balance area is mainly covered with greenery. Greenbelt of around
41 ha has been proposed for the proposed expansion plant. Green belt will be developed as per MOEF
guidelines in the area.

6.4 SOCIAL INFRASTRUCTURE

Sufficient social infrastructure is available within the project site. There is facility for drinking water at
multiple locations within the plant for workers. Separate toilet facilities for both male and female workforce
are already available at various points to ensure proper sanitation facilities and maintain hygiene.
Also, proposed project will result in growth of the surrounding areas by increased indirect employment
opportunities in the region including ancillary development and supporting infrastructure.
6.5 CONNECTIVITY
Existing connectivity infrastructure present is sufficient to cater to the proposed expansion of this project.
Existing internal roads are well maintained and ensures connectivity to all locations within and outside the
plant.
6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY

OF WATER)
The fresh water requirement for potable use in Existing plant is 25 KLD. After expansion the total water
requirement for potable use will be 45 KLD. The source for the fresh water after expansion will be existing
Satpura reservoir which is inside the project site.
6.7 SEWERAGE SYSTEM

The sanitary waste of all the toilets from the different buildings of the plant shall be collected by gravity into
the respective collection chambers and shall lead to common collection sump under gravity flow as far as
possible. However, if hydraulics does not permit gravity flow the intermittent collection sumps shall be
provided with the lifting stations and such lifting stations shall be provided with 2 nos. (1W + 1S) of pumps.
The sewage treatment plant shall be designed as per guidelines of CPHEEO Manual. The anticipated no.
of users shall be 1000 persons.
The sewage treatment plant shall be designed to handle a flow of 30 KLD considering average per capita
consumption of 45 LPCD with 80% of used water generated as sewage. The Sewage Treatment Plant shall
be modular type based on FAB/MBBR technology followed by disinfection by Hypo and necessary tertiary
treatment prior to reuse in horticulture purpose.
The finally treated sewage shall meet the norms of environment protection rules 1986 and its amendments
and the rules of CPCB / MOEF/ State Pollution Control Board.
6.8 INDUSTRIAL WASTE MANAGEMENT

areas as well as other effluents.

a) Regeneration waste from DM Plant and CPU will be collected in Neutralizing pit After Neutralizing,
the water will be pumped to CMB.
b) Boiler blow down collected in separate sump will be pumped to CMB.
c) Boiler & ESP area wash water will be collected in pre settling pit.
d) CHP-DS system effluent & CHP run off will be collected in twin selling pond. After separating the
coal particles water will be collected in pre settling pit.
e) Coal mill area drain will be collected in CMOWS and then pumped to PHOWS. Oily waste from
Powerhouse area &transformer area will be also sent to PHOWS. From the PHOWS the effluent
will be pumped to TPI separator. After separating oil, recovered water will be sent to pre settling pit.
f) Drain from FO pump house pit will be pumped through API separator will be collected in sump.
This will be further pumped through TPI separator. Water collected will be pumped to pre-settling
pit.
g) Pre settling pit over flow will be collected in sump and pumped to tube settling system. The treated
water will be then pumped to CMB .will be used for ash slurry sump, CHP dust suppression
horticulture/ greenbelt irrigation.
h) Water collected in CMB will be monitored and after pH, FW and turbidity correction water will be
used for ash slurry sump, CHP dust suppression horticulture/ greenbelt irrigation.
i) Cooling Tower blow down and water from AHP sealing will be sent to AHP sump. Ash silo area
drain and waste from side stream filter will be collected in separate sumps. These will be further
pumped to AHP sump for utilization for Ash slurry making and disposal to ash pond.
j) Cooling Tower basin sludge disposal to ash slurry plant for zero discharge as per statutory norms.
It is, therefore, concluded that the proposed project will not have any adverse impact on water environment
as the project envisages "Minimum discharge and maximum recycling concept"
6.9 SOLID WASTE MANAGEMENT

The ash management scheme for the ash generated from power plant will involve dry collection of fly ash,
supply of ash to entrepreneurs for utilization, promoting ash utilization and disposal of unused ash.
6.10 POWER REQUIREMENT & SUPPLY

Start-up power for the unit will be drawn from the 400KV system through Station Transformer (ST). 33KV/
11KV power transformer shall be connected to 11KV Station Switchgear (SS) for starting loads. Once the
unit is synchronized with the system through generator transformer, the unit auxiliary power requirements
will be drawn through the unit transformers.

REHABILITATION AND
RESETTLEMENT
7. REHABILITATION AND
RESETTLEMENT (R&R) PLAN
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF
THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES,
LAND OUSTEES AND LANDLESS LABOUR
The proposed project will be located within the premises of the existing power plant complex, adjacent to
the existing operational plants. Therefore, implementation of the project does not involve, land acquisition,
rehabilitation or resettlement.
The project will not disturb/relocate any village hence no resettlement would be required. Thus no adverse
impact is anticipated.

PROJECT SCHEDULE AND
COST ESTIMATES
8. PROJECT SCHEDULE AND COST

ESTIMATES
8.1 LIKELY DATE OF START OF CONSTRUCTION AND
COMPLETION OF PROJECT
The Unit of 1x660 MW (nominal) project would be undertaken only after receiving the Environmental
Clearance for the project. The project will be completed in 45 months.
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN

TERMS OF ECONOMIC VIABILITY OF THE PROJECT
The estimated cost of the proposed Project of 1x660 MW, considering GIS Switch yard is worked out to be
Rs.4616.36 Crores or 46163.6 INR millions. The specific cost of the Project appears to be Rs 6.99
Crores per MW based on the estimated Project Cost. The Capacity Charge as well as Energy Charge of
generation (i.e. two-part tariff) has been computed for the proposed unit in order to assess over all financial
viability of the project. For this purpose, a comprehensive financial model has been developed based on
Madhya Pradesh Electricity Regulatory Commission (MPERC) Regulation for the purpose of determination
of Tariff (Cost of Generation).
Table 8-1Project Cost Break-up
S.No. Description Grand Total (in

millions INR)
1 Land 0
2a Steam Generator, Turbine & generator with Auxiliaries (As per details at 14850
1(a) of mechanical works)
2b Balance of Plant
i) Mechanical (including FGD) 5830
ii) Electrical and C&I 3080
3 Sub Total of Equipment Cost 23760
4 GST @ 18% of S.no. 2a 2673
5 GST @ 18% of S.no. 2b 1603.8
6 Initial Spares @ 4% of S.no.3 950.4
7 Equipment Cost incl duties, taxes & spares 28987.2
8 Freight (4%) & Insurance (1%) on S.no. 2a, 2b, 4, 5 & ^ 1449.4
9 Total Equipment Cost incl Freight & Insurance 30436.6

10 Civil Works 4440
11 Erection, testing and commissioning @ 10%of Equipment Cost on S.no.3 2370
12 GST @18% on S.no.8, 10 & 11 1487.8
13 Total Works Cost 8304
14 Contingency @ 2.5% of Total Works i.e. S.no. 13 207.6
15 Sub Total of S.no. 9 & 13 38947.9
16 Preoperative Expenses 1000
17 Establishment Costs @ 0.25% of S.no.15 97.4
18 Consultancy & Engineering 155.8
19 Startup Fuel 66
20 Operator training 10
21 Sub Total 40277.1
22 Project cost excluding IDC & Financing costs 40277.1
23 IDC & Financing Cost
i) Financing Expenses @ 0.1% of S.no.15 38.9
ii) Interest During Construction @ 10.50% 5847.6
24 Total Project cost including IDC & FC 46163.6

ANALYSIS OF PROPOSAL
9. ANALYSIS OF PROPOSAL
9.1 FINANCIAL AND SOCIAL BENEFITS
The proposed expansion of this project would have multifaceted benefits. It would create indirect
employment options for the local unskilled labourers thereby lead to their economic upliftment. This
economic development would help in improving the quality of life for all these workers. To cater to the
needs of the additional workforce several ancillary support infrastructure would crop up mainly in the form
of transportation facilities and food catering services. The manufactured electricity will be provided to meet
the need of growing electricity demand of the state thus bringing financial benefits to the state. Thus the
overall economic impact of the project is far reaching and would involve a huge stratum of the society. This
is a Carbon Neutral project, hence there will be no impact on GHG emission.
9.2 FINAL RECOMMENDATION

This project will lead to overall development of the region in particular and the state in general. This project
will also generate indirect employment to a considerable number of families, who will render their services
to the employees of the project. Thus, in view of the considerable benefits from the project without major
adverse environmental impact, the proposed expansion of project is most advantageous to the region as
well as to the nation.


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PRE-FEASIBILITY REPORT

INSTALLATION OF 1X660 MW SATPURA

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND…………………………………………………………….5-1

PROJECT CONSULTANT PROJECT PROPONENT

PROJECT CONSULTANT PROJECT PROPONENT

PROJECT CONSULTANT PROJECT PROPONENT

1.2 SALIENT FEATURES OF THE PROJECT

Table 1-1Salient Features

1. Name of the proponent : Madhya Pradesh Power Generating Company Limited

5. Location : Within the premises of existing Satpura Thermal Power

6. Plant Area Coordinates :

7. Topography : Irregular Plain

17. Meteorological data

ii. Support fuel : By Railway System/By Road System

PROJECT CONSULTANT PROJECT PROPONENT

2. BACK GROUND INFORMATION

2.2 BRIEF DESCRIPTION ON NATURE OF PROJECT

PROJECT CONSULTANT PROJECT PROPONENT

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO

2.3.1 Demand Supply Gap (Indigenous Production)

PROJECT CONSULTANT PROJECT PROPONENT

Sector Hydro Thermal Nuclear Wind/ Total

PROJECT CONSULTANT PROJECT PROPONENT

Power Supply Position

Peak Demand and Peak Met

PROJECT CONSULTANT PROJECT PROPONENT

2.3.2 Employment Generation (Direct & Indirect) due to project

PROJECT CONSULTANT PROJECT PROPONENT

3.2 PROJECT LOCATION

B 22° 06' 22.92" N 78° 09' 39.39" E

3.3 DETAILS OF ALTERNATE SITES CONSIDERED

3.4 SIZE OR MAGNITUDE OF THE OPERATION

3.5 DETAILS OF EXISTING AND PROPOSED FACILITIES

PROJECT CONSULTANT PROJECT PROPONENT

Table 3-2 Existing and Proposed Capacity of Thermal Power Plant

Unit Old Present Expand Unit Unit Current Acquired Requirement

S. Infrastructure Unit of Existing Proposed Additional Total after expansion

Quantity Capacity Quantity Capacity Quantity Capacity

3.6 PROCESS DESCRIPTION

Figure 3-1 Thermal Power Plant Flowchart

3.6.2 Raw Water System

3.6.2.1 Pre-treatment Plant

3.6.2.2 Condenser Cooling Water System

PROJECT CONSULTANT PROJECT PROPONENT

3.6.2.3 Demineralization Plant

3.6.2.6 Condensate Polishing System

PROJECT CONSULTANT PROJECT PROPONENT

3.6.2.7 Sewage Treatment Plant

3.6.3 Compressed Air System

3.6.6 Ash Handling System

3.6.6.4 Wet Fly Ash Slurry Disposal System

3.6.6.6 FGD System

3.7 RAW MATERIALS FOR FINISHED PRODUCT

Sr. No. Requirements Status

3.8 RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

3.9 AVAILABILITY OF WATER, ITS SOURCE, ENERGY /

PROJECT CONSULTANT PROJECT PROPONENT

Water is required in a thermal power station for:

Table 3-5 Consumptive water requirement

(i) DM Water Requirement Unit Value