Continental GT 650 Domestic Model

Contents 1
Rear Wheel P1 650 .............................................................................................................................................................................................................................. 6

Rear Suspension P1 650 ...................................................................................................................................................................................................................... 9
Front Wheel P1 650 ........................................................................................................................................................................................................................... 11
Front Suspension P1 650 ................................................................................................................................................................................................................... 13
n
Cylinder Head P1 650 ........................................................................................................................................................................................................................ 16
o
ti
Accessories P1E.................................................................................................................................................................................................................................. 19
a
l
Exhaust ............................................................................................................................................................................................................................................... 22
u
rc
Vehicle Identification 07 ................................................................................................................................................................................................................... 24
C i
Seats 04 .............................................................................................................................................................................................................................................. 26
Lighting 02.......................................................................................................................................................................................................................................... 29
o r
Cooling................................................................................................................................................................................................................................................ 32
F
Induction ............................................................................................................................................................................................................................................ 34
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N o
Stands P1E.......................................................................................................................................................................................................................................... 37
Side Bodywork P1E ............................................................................................................................................................................................................................ 39
Rear Bodywork .................................................................................................................................................................................................................................. 41
Lockset................................................................................................................................................................................................................................................ 43
Information and Emergency Equipment .......................................................................................................................................................................................... 45
Handlebars P1E .................................................................................................................................................................................................................................. 47
Fuel Tank P1E ..................................................................................................................................................................................................................................... 50
Front Bodywork ................................................................................................................................................................................................................................. 53
Frame.................................................................................................................................................................................................................................................. 55
Contents 2
Foot Controls P1E .............................................................................................................................................................................................................................. 58

Evap .................................................................................................................................................................................................................................................... 60
Electrical ............................................................................................................................................................................................................................................. 62
ABS ..................................................................................................................................................................................................................................................... 66
n
Cooling System................................................................................................................................................................................................................................... 70
o
ti
Emission Control ................................................................................................................................................................................................................................ 72
a
l
Throttle Body & Adaptor................................................................................................................................................................................................................... 74
u
rc
Engine Covers..................................................................................................................................................................................................................................... 76
C i
Lubrication System & Sump .............................................................................................................................................................................................................. 79
Gear Selector...................................................................................................................................................................................................................................... 81
o r
Transmission. ..................................................................................................................................................................................................................................... 83
F
Clutch.................................................................................................................................................................................................................................................. 86
t
N o
Crankcase & Cylinder Barrel.............................................................................................................................................................................................................. 88
Crankshaft .......................................................................................................................................................................................................................................... 92
Engine................................................................................................................................................................................................................................................. 94
Special Tools P Model 3
o n
a ti
7 11
u l
24
1
i rc 22
r
19
C
o
20
23
8
t
2
F 3
25
13
N o 4
6
21
10
9
15
5 16
14
18 17
12
Special Tools P Model 4
KEY NO. Part Number Description Qty Remarks MOQ UOM

1 ST30274/A Magneto Puller Assy 1 1 NOS
2 ST30260/A Cam - TDC Aligning Plate 1 1 NOS
3 ST30300/A TDC Lock Tool - Crank 1 1 NOS
on
4 ST30259/A Adaptor - Compression checking 1 1 NOS
5 ST30266/A Clutch holder
t
1
i 1 NOS
6
7
ST30271/A
ST30296/A
Gear Shifter Shaft NRB & Oil seal Installer
Piston Ring Compressor
la 1
1
1
1
NOS
NOS
u
irc
8 ST30267/A Frame Adj OD 14.8/ ID10.8mm-Engine 1 1 NOS
9 ST30268/A Frame Adj OD 16.7/ ID13mm-Engine 1 1 NOS
C
10 ST30272/A Headstock BRG Puller-Assy 1 1 NOS
r
11 ST30273/A Headstock - Frame cone installer 1 1 NOS
12
13
ST30299/A
ST30264/A
T Stem Taper Roller Brg Installer
Clutch Act Shaft Oil Seal Inst
F o 1
1
1
1
NOS
NOS
ot
14 ST30262/A Clutch Act Lever top BRG Inst 1 1 NOS
15 ST30265/A Clutch Act shaft Top Brg Puller 1 1 NOS
16
17
18
ST30261/A
ST30263/A
ST30270/A
N
Clutch Act Lever Btm BRG Inst
Clutch Act shaft Btm Brg Puller
Gear shifter drum NRB inst
1
1
1
1
1
1
NOS
NOS
NOS
19 ST30293/A Oil Filter Union Wrench 1 1 NOS
20 ST30297/A Swing Arm NRB Inst 1 1 NOS
21 ST30275/A 62P Breakout Box 1 1 NOS
22 ST30276/A 2P+4P SENSOR BREAKOUT BOX 1 1 NOS
23 ST30277/A 56+56P ECU BREAKOUT HARNESS 1 1 NOS
24 ST30278/A 2P SENSOR BREAKOUT HARNESS-INJECTOR(2P) 1 1 NOS
24 ST30279/A 2P SENSOR BREAKOUT HARNESS-ABS FRONT WHEEL (2P) 1 1 NOS
5
Special Tools P Model

24 ST30280/A 2P SENSOR BREAKOUT HARNESS-INTAKE TEMP/ENGINE TEMP/ 1 1 NOS
CRANK Pos/ IGN COIL (2P)
24 ST30281/A 2P SENSOR BREAKOUT HARNESS-FUEL LEVEL (2P) 1 1 NOS
on
24 ST30282/A 2P SENSOR BREAKOUT HARNESS-PURGE VALVE(2P) 1 1 NOS
24
25
ST30283/A
ST30284/A
2P SENSOR BREAKOUT HARNESS-SECONDARY AIR INTAKE(2P)
3P 4P SENSOR BREAKOUT HARNESS-MAP (3P)
t
1
1i 1
1
NOS
NOS
25 ST30285/A 3P 4P SENSOR BREAKOUT HARNESS-GEAR POSITION (3P)
l a 1 1 NOS
25 ST30286/A 3P 4P SENSOR BREAKOUT HARNESS- TPS (3P)
u 1 1 NOS
irc
25 ST30287/A 3P 4P SENSOR BREAKOUT HARNESS- SIDE STAND SW(3P) 1 1 NOS
25 ST30288/A 3P 4P SENSOR BREAKOUT HARNESS- WHEEL SPEED/ROLL OVER(4P) 1 1 NOS
25
25
ST30289/A
ST30290/A
3P 4P SENSOR BREAKOUT HARNESS-LAMDA(4P)
r
3P 4P SENSOR BREAKOUT HARNESS-IDLE SPEED(4P)
C 1
1
1
1
NOS
NOS
25
25
ST30291/A
F o
3P 4P SENSOR BREAKOUT HARNESS-RR UNIT (4P) 1
1
1
1
NOS
NOS
t
ST30292/A 3P 4P SENSOR BREAKOUT HARNESS-FUEL PUMP (4P)
N o
Rear Wheel P1 650 6
A1
Key Nos.
A2, 5 to 18
o n
A2
a ti
Key Nos.
6 to 9
u l
A3
i rc
Key Nos.
3 & 29
r C
3
F o
o t 11
N 13
18
29 17 16 9
26 25 8
28 9
22 27 23 12
24
15
7 21 5 10
19 14
6
4
1
20 2
7
Rear Wheel P1 650 7

1 585312/B SPACER-DISC SIDE 1 1 Nos
2 148035/E SPACER, WHEEL, 17, 20 1
3 RAT00058/A CHAIN, 525, 99 LINK, DID 1
on
3 148711/A CHAIN, DRIVE (525, 99 LINK, RIVET TYPE) 1 1 NOS
4 148546/B SPINDLE, LONG
t
1
i 1 NOS
5
6
RAT00035/B
146499/B
RUBBER CUSHION
BEARING SPACER ASSY
la 1
1 1 NOS
u
irc
7 141109/B GREASE SEAL 1 5 NOS
8 148529/G HUB, REAR WHEEL, BLACK 1 1 NOS
8 HUB, REAR WHEEL, SILVER 1 1 NOS
C
148498/G
9 DEEP GROOVE BALL BEARING 6203 1 1 NOS
r
150324/A
10
11
585216/C
148532/A
TONER-REAR WHEEL
RIM, 3.5 x 18", BLACK
F o 1
1
1 NOS
11
12
148504/A
587395/B
RIM, 3.5 x 18", SILVER
REAR DISC PLATE
o t 1
1 1 NOS
13
14
15
148650/C
143885/B
587605/B
RIM TAPE
NIPPLE N
HEX SOCKET BUTTON HEAD SCREW M6X1X14
1
1
1
1
1
6
NOS
NOS
NOS
16 585304/B TUBE REAR(130/80-18") 1 1 NOS
17 148544/A TYRE-REAR 130/70 18", PIRELLI PHANTOM 1
18 148501/B SPOKE, WHEEL 1
19 586085/A HEX U NUT M16x1.5 1 1 NOS
20 593095/A WASHER 1 1 NOS
21 148243/E SPACER, CUSH, 17 25 29 1 1 NOS
22 RAT00054/A BEARING, 6205 1 1 NOS
23 RAT00052/A SPROCKET CARRIER, BLACK 1 1 NOS
Rear Wheel P1 650 8

23 RAT00053/A SPROCKET CARRIER, SILVER 1 1 NOS
24 RAT00055/A DUST SEAL-RD SPROCKET 1 1 NOS
25 148441/B SOCKET HEAD BOLT M10 X 1.25 X 35 1
26 148034/E SPROCKET-REAR DRIVE 1
o n
ti
27 500617/A washer 1 40 NOS
28
29
593011/C
RAT00059/A
FLANGED HEX. NUT M10x1.25
CHAIN RIVET LINK, 525, DID
l a 1
1
1 NOS
u
irc
A1 148531/D WHEEL, REAR ASSEMBLY, BLACK 1 1 NOS
A1 148500/E WHEEL, REAR ASSEMBLY, SILVER 1 1 NOS
A2 HUB, REAR, ASSEMBLY 1 1 NOS
C
148499/D
A2 HUB, REAR, ASSEMBLY, BLACK 1 1 NOS
r
148530/D
A3
A3
RAT00057/A
148264/B
CHAIN, 525, 100 LINK, DID
CHAIN, DRIVE (525, 100 LINK, ENDLESS)
F o 1
1
o t
N
Rear Suspension P1 650 9
3
2
22
A1
5
o n
Key Nos.
ti
la
1 to 4 2
cu
3
22
i r 5
r C
6
F o 23
19
o t 4
N 15
13
12 1
6
4 12
16 15
17 20
10
16 14
16
21
9 13
11
7
18 9
8
Rear Suspension P1 650 10

A1 148077/E REAR SUSPENSION UNIT 1
1 148610/A RSU, BUSH 1
2 148618/A RSU, BUSH 1
3 148619/A RSU, SLEEVE 1
o n
ti
4 148620/A RSU, SLEEVE 1
5
6
148508/B
148562/B
WASHER, HARDENED, 8.5x23x2
FLANGED HEX. BOLT M10x1.25 X 40, LOCKING
l a 1
1
1 NOS
u
irc
7 148706/A CLIP, 8mm 1
8 586005/A Flanged hex NUT M8 1 15 NOS
9 PLATE-CHAIN ADJUSTER 1 1 Nos
C
587708/B
10 CHAIN RUBBING STRIP 1 1 NOS
r
148205/E
11
12
148227/F
148275/B
SWING ARM, MACHINED
BEARING, NEEDLE ROLLER, 22x29x30
F o 1
1
1 NOS
13
14
148276/D
148502/D
END CUP, SWING ARM
SPACER, SWINGARM
o t 1
1
15
16
17
148503/C
148565/B
148206/G
BEARING SLEEVE,
N
HEX SOCKET BUTTON HEAD BOLT, M6X1X15.5
CHAIN GUARD
1
1
1
1
1
NOS
NOS
18 148253/D ADJUSTER, CHAIN, ASSEMBLY 1 1 NOS
19 148277/D SPINDLE, SWINGARM, M16 1
20 148278/C NUT, HEX, M16 1
21 148440/C WASHER, HARDENED, 16.5x32x3 1 1 NOS
22 148448/B BUTTON HEAD, M8X1.25X16, LOCKING 1
23 586018/A PLAIN WASHER-REAR SUSPENSION 1 1 NOS
Front Wheel P1 650 11
15
o n
ti
A1
7
Key Nos.
A2, 6 to 15
l a 11
u
irc
A2
Key Nos. 14
16 to 19
r C
F o
o t
N
12 17
4
3
6
16 10
13
19
18
2
5 9
1
Front Wheel P1 650 12

A1 RAJ00032/B WHEEL ASSEMBLY, FRONT, SILVER 1 1 NOS
A1 RAJ00033/A WHEEL ASSEMBLY, FRONT, BLACK 1 1 NOS
A2 RAJ00034/B HUB ASSEMBLY, FRONT, SLIVER 1 1 NOS
on
A2 RAJ00035/A HUB ASSEMBLY, FRONT, BLACK 1 1 NOS
1 585334/C SPINDLE-FRONT WHEEL
t
1
i 1 NOS
2
3
593038/E
593062/C
HEX NUT WITH NYLOCK INSERT M16X1.5
SPACER
la 1
1
5
2
NOS
NOS
u
irc
4 593095/A WASHER 1 1 NOS
5 594238/B WHEEL SPEED SENSOR ASSY 1 1 NOS
6 TONER WHEEL, FRONT 1 1 NOS
C
148042/E
7 RIM, 2.5x18", SILVER 1
r
148533/A
7
8
148537/A
148543/A
RIM, 2.5x18", BLACK
F o
TYRE-FRONT 100/90 18" - PIRELLI PHANTOM
1
1
9
10
148640/A
585179/A
SPOKE, WHEEL
NIPPLE 3.6mm
o t 1
1 1 NOS
11
12
13
585328/B
587657/A
585513/C
RIM TAPE
INSERT-HUB
N
HEX FLANGE BOLT M8X1.25 X 25
1
1
1
1
2
1
Nos
Nos
NOS
14 RAB00076/A BRAKE DISC, 320MM 1 1 NOS
15 RAJ00005/A TUBE, TYRE, 3x18 1 1 NOS
16 141109/B GREASE SEAL 1 5 NOS
17 150324/A DEEP GROOVE BALL BEARING 6203 1 1 NOS
18 585514/C BEARING SPACER ASSY 1 1 Nos
19 RAJ00029/C HUB, FRONT WHEEL, SILVER 1 1 NOS
19 RAJ00030/B HUB, FRONT WHEEL, BLACK 1 1 NOS
Front Suspension P1 650 13
15 19 20
A1
30 20
n
18 1
Key Nos.
5, 8 to 26
17 19
ti o
A2
8
16
l a18
Key Nos.
12
u 15
irc
6 to 26 17
35
2
11 16
14
r C 12
8
o
11
F
34
25
9 13
o t
N
25 14
21
28
26 13 9
29
10 21 24
33
26
4
2
24
5
27 32
23 3
22
7 10 33
23 6
22 4

A1 148075/F FORK, LH, ASSY 1 1 NOS
A2 148076/F FORK, RH, ASSY 1 1 NOS
1 RAH00057/A CLIP, 6.2MM CABLE 1
on
2 147617/B HEXAGON FLANGE BOLT, M6x1x14 1 20 NOS
ti
3 148064/G STEERING STEM ASSEMBLY 1 1 NOS
3
4
1030048/F
148068/E
STEERING STEM ASSEMBLY
SEAL, HEADSTOCK BEARING
l a 1
1
1
2
NOS
NOS
u
irc
5 148328/F FORK, OUTER TUBE, LH 1 1 NOS
6 148329/F FORK, OUTER TUBE, RH 1 1 NOS
7 FORK, RH, PINCH BOLT, M8x1.25x42 1 1 NOS
C
148334/B
8 FORK, INNER TUBE, ASSY 1 2 NOS
r
148327/C
9
10
148330/C
148331/C
FORK, SPACER
FORK, MAIN SPRING
F o 1
1
2
2
NOS
NOS
11
12
148332/B
148333/B
FORK, DAMPER TUBE
FORK, TOP OUT SPRING
o t 1
1 2 NOS
13
14
15
594552/A
525158/B
585226/A
FORK, DAMPER TUBE RING
FORK, WASHER
FORK, BOLT CAP
N 1
1
1
5
2
1
NOS
NOS
NOS
16 594404/A FORK, DU BUSH (OUTER TUBE) 1 1 NOS
17 594405/A FORK, DU BUSH WASHER 1 1 NOS
18 594406/A FORK, OIL SEAL 1 1 NOS
19 594407/A FORK, SNAP RING 1 10 NOS
20 594408/B DUST SEAL 1 1 NOS
21 594409/A FORK, SPINDLE TAPER 1 1 NOS
22 594410/B FORK, GASKET 1 1 NOS
23 594411/A FORK, BOLT, M10x1 1 2 NOS

24 594413/A FORK, WASHER, SPRING TOP 1 10 NOS
25 594416/A FORK, O-RING 1 10 NOS
26 594418/A FORK, DU BUSH (INNER TUBE) 1 1 NOS
27 594233/C CABLE GUIDE-BRAKE HOSE 1
o n
ti
28 148270/E STEM NUT 1 1 NOS
29
30
148450/C
RAH00056/B
COVER, HEADSTOCK
BRACKET, FR_WHEEL SPEED SENSOR CABLE CLIP
l a 1
1
1 NOS
u
irc
31 581272/A STICKER 1 1 NOS
32 586006/A HEX.SOCKET HD.CAP SCREW,M8x30 1 1 NOS
33 TAPERED ROLLER BEARING - 30205(25X52) 1 1 NOS
C
587324/A
34 ABS DECAL, FRONT FORK 1
35 581273/A REFLECTOR BASE WITH STICKER
o r 1
t F
N o
Cylinder Head P1 650 16
A1
A6
Key Nos. 20
n
3 to 11,a Key Nos.
20 to 22
o
21
ti
A2
19
7
la
Key Nos.
14 to 16 18
u
6
A3 2
Key Nos.
15 to 17
ir c9
A4
r C 8
10
11
24
Key Nos.
15,16 & 18
F o 22 26
25
14
ot
29
3
16 12 17
A5
Key Nos.
15, 16 & 19
1
N 4 5
15
23
13
30
a
28
27

A1 575133/C HEAD COMPLETE CYLINDER 1
A2 575087/B ARM COMP,VALVE ROCKER INTAKE (LEFT-4V) 1 1 NOS
A3 575109/B ARM COMP,VALVE ROCKER INTAKE (RIGHT-4V) 1 1 NOS
on
A4 575111/B ARM COMP,VALVE ROCKER EXHAUST (LEFT-4V) 1 1 NOS
ti
A5 575113/B ARM COMP,VALVE ROCKER EXHAUST (RIGHT-4V) 1 1 NOS
A6
1
575460/F
574156/B
HEAD,CYLINDER - SUB ASSY (OIL COOLED)
washer M10.5
l a 1
1
1
5
NOS
NOS
u
irc
2 574178/B C-RING- CAMSHAFT 1 5 NOS
3 574158/A SPARK PLUG-M10 1 1 NOS
4 VALVE, INTAKE - 4V 1 1 NOS
C
575020/C
5 VALVE, EXHAUST- 4V 1 1 NOS
r
575021/C
6
7
575022/D
575023/C
SPRING,VALVE - 4V
RETAINER,VALVE SPRING-4V
F o 1
1
2
2
NOS
NOS
8
9 575025/A
SEAT,VALVE SPRING-4V
COTTER, VALVE-4V
o t 1
1
2
1
NOS
NOS
10
11
12
575035/C
575086/C N
SEAL,VALVE STEM OIL-4V
SHAFT,VALVE ROCKER ARM- 4V
ARM,VALVE ROCKER INTAKE (LEFT-4V)
1
1
1
2
1
1
NOS
NOS
NOS
13 575089/A SCREW, TAPPET ADJUSTING - 4V 1
14 575597/B NUT-TAPPET ADJUSTING 1
15 575110/D ARM,VALVE ROCKER INTAKE (RIGHT-4V) 1 1 NOS
16 575112/D ARM,VALVE ROCKER EXHAUST (LEFT-4V) 1 1 NOS
17 575114/D ARM,VALVE ROCKER EXHAUST (RIGHT-4V) 1 1 NOS
18 575567/A FLANGED HEXAGONAL BOLT M6x1x60 1
19 574017/A O-RING 1 10 Nos
20 574187/B HOLLOW DOWEL (OD9 X 12) - COVER CYLINDER 1 10 NOS

21 575444/C JET- CYLINDER & CYLINDER HEAD 1 1 NOS
22 575611/A SPRING-INTAKE ROCKER ARM-LH 1 1 NOS
23 575612/A SPRING-INTAKE ROCKER ARM-RH 1 1 NOS
on
24 575613/A SPRING-EXHAUST ROCKER ARM-LH 1 1 NOS
25 575614/A SPRING-EXHAUST ROCKER ARM-RH
t
1
i 1 NOS
26
27
575615/B
576067/A
SPACER-ROCKER ARM INTAKE
ENGINE OIL TEMPERATURE SENSOR
la 1
1 1 NOS
u
irc
28 576068/A O-RING TEMP. SENSOR 1 1 NOS
29 575620/B BOLT,CYLINDER HEAD - M10 X 170 1
30 Fin Guard, Cylinder Head 1 1 NOS
C
575920/C
o r
t F
N o
Accessories P1E 19
21
o n
27
a ti
28
u l 3
irc
29
6
13 22
C
23
14
o r 1
t F 5 4
7
N o 18
11
24
8
2
26
25
30
8
20 17 16
7 10
15 12
19
Accessories P1E 20

1 1990427/C ENGINE GUARD - LARGE, POW COAT,MS,BLK 1
1 1990407/D ENGINE GUARD - LARGE, STAINLESS STEEL 1
2 1990408/D COMPACT ENGINE GUARD, POW COAT, MS, BLK 1
2 1990406/D ENGINE GUARD - COMPACT, POLISHED, STAINLESS STEEL 1
o n
ti
3 1990413/B FLYSCREEN, SHORT 1
4
5
1990414/B
1990423/B
FLYSCREEN, TALL
SUMPGUARD, STAMPED, ALUMINIUM, SILVER
l a 1
1
u
irc
6 1990405/C FORK GAITERS, PAIR, RUBBER, BLACK 1
7 1990410/C PANNIERS SOFT, PAIR, BLACK 1
8 PANNIER MOUNTS,PAIR, 1
C
1990411/C
9 PANNIER SOFT, SINGLE RH 1
r
1990439/A
10
11
1990438/B
1990432/A
PANNIER MOUNT, RH, SS
RELAY, LED INDICATORS
F o 1
1
12
12
1990415/C
1990441/B
o t
MACHINED SWINGARM BOBBIN KIT, BLACK
BAR END FINISHER KIT, MACHINED, BLACK
1
1
12
12
13
1990457/B
1990458/B
1990442/D
N
HANDLEBAR END WEIGHTS, PAIR,
BAR END FINISHER KIT, MACHINED, CHROME
INTAKE COVER KIT,BLACK
1
1
1
14 1990445/B FINISHER KIT - RSU, 1
14 1990447/A SOLO RIDER FOOTREST FINISHER KIT, BLACK 1
15 1990425/B SINGLE SEAT COWL, BLACK MAGIC 1
15 1990430/B SINGLE SEAT COWL, ICE QUEEN 1
15 1990431/B SINGLE SEAT COWL, SEA NYMPH 1
16 1990426/B RIDER SEAT - RETAIL KIT 1
17 1990403/B DUAL SEAT - RETAIL KIT 1
17 1990428/A SEAT LOW DUAL 1
Accessories P1E 21

18 1990443/C HEEL GUARD,PAIR,STAINLESS STEEL,BLACK 1
19 1990460/A SLIP-ON SINGLE SILENCER, SS, IN HOM 1
19 1990461/A SLIP-ON SINGLE SILENCER, SS, EU HOM 1
19 1990462/A SLIP-ON SINGLE SILENCER, SS, US HOM 1
o n
ti
20 1990433/C DUAL SEAT COWL, ICE QUEEN 1
20
20
1990434/C
1990435/C
DUAL SEAT COWL, BLACK MAGIC
DUAL SEAT COWL, SEA NYMPH
l a 1
1
u
irc
21 1990400/A MIRRORS, PAIR, BAR END, NON HOMOLOGATED, ALUMINIUM 1
21 1990401/A BAR END MIRROR KIT, HOMOLOGATED 1
22 LED INDICATOR KIT, BLACK 1
C
1990822/A
22 LED INDICATOR KIT, SILVER 1
r
1990622/A
23
24
1990463/B
1990409/A
USB HANDLEBAR
F o
HANDLEBAR CLIP-ONS - LOW, PAIR, STEEL, BLACK
1
1
24
25
1990422/A
1990417/C CENTRE STAND
o t
HANDLEBAR CLIP-ONS - HIGH, PAIR, STEEL, BLACK 1
1
26
27
27
1990424/C
1990652/A
1990653/A
N
CENTRE STAND LIFT HANDLE KIT
FRONT RESERVOIR CAP, WINGED R, BLACK
FRONT RESERVOIR CAP, WINGED R, SILVER
1
1
1
1
1
Nos
Nos
27 1990661/A Brake Reservoir Lid - Diagonal, Front, Machined, Chromed, Winged 1
R
28 1990218/C 1990218 1 1 Nos
28 1990236/C OIL FILLER CAP 1 1 Nos
28 1990235/C OIL FILLER CAP 1
29 1990448/A ADJUSTABLE BRAKE/CLUTCH LEVER KIT 1
30 1990642/B BIKE COVER, WATER RESISTANT, BLACK 1 1 Nos
30 1990643/B BIKE COVER, WATER RESISTANT, NAVY 1 1 Nos
Exhaust 22
21
o n
18
a ti
1 18
14
u l
rc
14
i
11
21
C
or
22
20 23 4
16 5
19 8
18
tF
15
17
10 16
16
N o 12
22
19 21
6 7
13 3
21
19 17
19 21 22
20 12
15 3
16
24 22 9
2
Exhaust 23

1 1020009/B LAMBDA SENSOR 1
2 147896/A Philips Pan Head Screw M6 X 6 1 10 NOS
3 574019/C HEX FLANGE BOLT M8X1.25 X 12 1 2 Nos
4 576061/F SILENCER MAIN ASSY RH 1
o n
ti
5 576062/D CLAMP SILENCER 1
6
7
576063/D
576064/D
SIL BRACKET LH
SIL BRACKET RH
l a 1
1
u
irc
8 576065/C GASKET SILENCER 1
9 576254/F SILENCER MAIN ASSY LH 1
10 EXH PIPE ASSY LH 1
C
576277/G
11 EXH PIPE ASSY RH 1
r
576278/G
12
13
576279/C
576280/D
DAMPER SILENCER MOUNTING
PIN DAMPER SILENCER MOUNTING
F o 1
1
1 NOS
14
15
576287/A
576297/D
GASKET HEADER
DAMPER EXH MOUNT
o t 1
1 1 NOS
16
17
18
576298/D
576305/C
576323/B
GUARD SIL STOPPER CAP
STUD EXH MOUNTING
N
DAMPER PIN EXHAUST MOUNT 1
1
1
1
1
NOS
NOS
19 576324/D WASHER_3RD_MOUNT 1 2 NOS

20 586022/C HEX FLANGE BOLT M8X1.25x45 1
21 586084/A Flanged U nut m8x1.25 1 10 Nos
22 590544/B HEX FLANGE BOLT M8X1.25 X 38 1 5 NOS
23 RLX00073/B GUARD SILENCER ASSY RH 1 1 NOS
24 RLX00074/B GUARD SILENCER ASSY LH 1 1 NOS
Vehicle Identification 07 24
o n
a ti
u l
rc
9
C i
5
o r
F 8
ot
1
4
6 7
3
2
Vehicle Identification 07 25

1 148341/B BRACKET, FRONT NUMBER PLATE 1 1 NOS
2 594075/B NUMBER PLATE - REAR 1 1 NOS
3 148210/C BRACKET-REAR NUMBER PLATE 1 1 NOS
on
4 147617/B HEXAGON FLANGE BOLT, M6x1x14 1 20 NOS
5 586032/C PLAIN WASHER
t
1
i 30 Nos
6
7
594046/A
586021/B
HEX SOCKET BUTTON HEAD M6X1 SCREW
HEXAGONAL NUT M6X1x7
la 1
1
1
40
NOS
NOS
u
irc
8 585633/B NUMBER PLATE-FRONT 1 1 NOS
9 147491/A CROSS RECESSED PAN HEAD SCREW M5x0.8x12 1 10 NOS
r C
F o
o t
N
Seats 04 26
23
o n
a ti
24
u l
A1
Key Nos.
i rc
C
7 22
4 to 7
A2
o r
Key Nos.
8 to 10
t F 11
A3
Key Nos.
8,9 & 11 N o 5 18
16
3
6 14
4
17
13 1
3
10
2 1
19 20
15 12
9
21 8
Seats 04 27

A1 148347/D SEAT ASSY - DUAL SEAT 1
A2 148631/D PILLION FOOTREST ASSY, RH 1
A3 148630/D PILLION FOOTREST ASSY, LH 1
on
1 RAU00035/C PILLION CLEVIS ASSY 1 1 NOS
2 592030/A PLUG
t
1
i 20 NOS
3
4 585066/B
PILLION WASHER PLATE
RUBBER SUPPORT-REAR
la 1
1 1 NOS
5 148417/C SEAT SUPPORT 22 X 10.5
u 1 2 NOS
irc
6 148418/B SEAT SUPPORT 40 X 20 X 13 1 2 NOS
7 148646/A BOSS, SEAT COWL MOUNT 1
8
9
148672/C
148625/D
HEX.SOCKET HD. CAP SCREW, M5 X 12
INSERT, FOOTREST
r C 1
1
2 NOS
10 148624/D FOOTREST RUBBER, RH

F o 1 1 NOS
11
12
148623/D
148674/E
FOOTREST RUBBER, LH
o t
CLEVIS PLATE, PILLION FOOTREST
1
1
1 NOS
13
14
15
593019/A
586004/A
148703/A
SPILT PIN
HEXOGNAL NYLOCK NUTM8
GRAB HANDLE,FINISHED
N 1
1
1
1
1
1
NOS
NOS
NOS
16 587777/A SPRING-PILLION FOOT REST 1 2 Nos
17 585512/C LOCK PIN-FOOTREST 1 1 NOS
18 140201/A BALL DIA 6.5. 1 38 Nos
19 148461/D BRACKET, SAREE GUARD, MASTER 1
20 148472/E GROMMET, RACE TRACK, 3MM x 27MM 1 1 NOS
21 148692/C SAREE GUARD, POWDER COATED 1 1 NOS
22 SEAT PAN - DUAL SEAT 1
Seats 04 28

23 RAU00050/A SEAT COVER 1
24 RAU00051/A SEAT FOAM 1
o n
ati
u l
i rc
r C
F o
o t
N
Lighting 02 29
A1
n
Key Nos.
6-10
o
8 15
ti
18
A2 16
Key Nos.
14-22
6 26
l a 21
u
irc
12
A3
19
9
Key Nos. 14
8, 10, 24 - 25
4
7
r C 20
o
A4 2
5
F
23
Key Nos.
11, 27 to 32
10 24
o t 22 17
13
33
N
1
24
31
7
25
29
9
3
32
11 27
30
10
28
Lighting 02 30

A1 148485/B TRAFFICATOR ASSY WITH BULB - FLH/RRH 1
A2 585461/D HEAD LAMP ASSY WITH BULB 1 1 Nos
A2 148589/A HEADLAMP ASSY, BLACK 1 1 NOS
A3 148486/B TRAFFICATOR ASSY WITH BULB - FRH/RLH 1
o n
ti
A4 585977/A TAIL LAMP 1 1 Nos
1
2
586029/A
148570/B
HEXAGONAL NUT M6X1
HEADLAMP HOLDER LH
l a 1
1
20
1
NOS
NOS
u
irc
3 586070/B PLAIN WASHER,M16 1 15 NOS
4 148411/C EXTENSION TRAFFICATOR, DOMESTIC 1 2 NOS
5 HEX.SOCKET HD.CAP SCREW,M6 X 20 1 NOS
C
570030/A
6 HOUSING & STAY ASSY FLH 1 1 NOS
r
585787/A
7
8
502006/A
585786/A
SPRING WASHER
BULB 12v 10W(R10W)
F o 1
1
50
1
NOS
Nos
9
10
RAN00076/A
585785/A
TRAFFICATOR STAY FLH/RRH
LENS AND REFLECTOR ASSY
o t 1
1 1 NOS
11
12
13
585788/A
550025/A
148571/B
N
LENS COMPLETE- TAIL LAMP
HEX NUT M12X1.25 NYLOC "P"TYPE
HEADLAMP HOLDER RH
1
1
1
1
10
1
NOS
Nos
NOS
14 585777/A BULB H4 12V 60/55W 1 1 NOS
15 585783/A SCREW, LENS, HEADLAMP 1 10 NOS
16 585782/A CLIP, RIM, HEADLAMP 1 10 NOS
17 585781/A HOLDER, BULB, HEADLAMP 1 1 NOS
18 585779/A BULB 12V (T4W) 1 2 NOS
19 585774/A LENS AND REFLECTOR ASSEMBLY, HEADLAMP 1 1 NOS
20 148586/A BOWL, HEADLAMP 1 1 NOS
20 585776/A BOWL, HEADLAMP 1 1 NOS
Lighting 02 31

21 585775/A RIM ASSY, HEADLAMP 1 1 NOS
22 585780/A GROMMET, HOLDER, BULB, HEADLAMP 1 5 NOS
23 148552/C GROMMET, HEADLAMP 1 1 NOS
24 RAN00075/A TRAFFICATOR STAY FRH/RLH 1
o n
ti
25 585979/A HOUSING & STAY ASSY FRH 1 1 NOS
26
27
586003/B
RAN00090/A
HEX FLANGE BOLT M8X1.25x30
BULB 12V 21/5W TAIL LAMP
l a 1
1
15 NOS
u
irc
28 RAN00096/A REFLECTOR, TAIL LAMP 1
29 585789/A HOUSING ASSY- TAIL LAMP 1 1 NOS
30 RUBBER PACKING- TAIL LAMP 1 5 NOS
C
585791/A
31 PAN HEAD TAPPING SCREW- TAIL LAMP 1 10 NOS
r
585792/A
32
33
585794/A
148701/A
WIRE ASSY COMP- TAIL LAMP
GROMMET, HEADLAMP
F o 1
1
1 NOS
o t
N
Cooling 32
o n
ti
2
5
l a
u
i rc
4
r C
F o
1
o t
N
3
Cooling 33

1 148121/G GROMMET, 24X10.5X15 1 1 NOS
2 521088/C GROMMET 1 14 Nos
3 574126/A HEXGONAL NUT M6 1 1 NOS
on
4 585659/A BUSH - FUEL TANK 1 2 NOS
ti
5 591577/D FLANGED HEX BOLT M6X1X27 1 10 NOS
l a
u
i rc
r C
F o
o t
N
Induction 34
25
26 28
3
1
20 19
o n
18
24
a ti
3 13
u l 29
rc
3 7 23
10
15
C i 22
26
or
A1 25
25
tF
Key Nos. 5 21
22
3 to 17
4
N o 8
9
27 6
2
16
11
14
3
17 12
Induction 35

A1 576026/F AIR FILTER BOX ASSEMBLY 1 1 NOS
1 576315/A HEX SOCKET HEAD CAP SCREW M5X0.8 1
2 575400/D BREATHER HOSE 1
on
3 573135/B PAN HEAD SCREW M5 X 12 1 20 NOS
4 573142/B DRAIN PIPE
t
1
i 5 NOS
5
6
573143/B
576029/C
CLIP
ELEMENT AIR FILTER
la 1
1
1
1
NOS
NOS
u
rc
7 BELLOW LH 1 1 NOS
8 BELLOW RH 1 1 NOS
9
10
576253/D GROMMET ,SOLENOID ACV
HOSE,IDLE AIR CONTROL
C i 1
1
1
1
NOS
NOS
or
11 576316/D HOSE CLAMP TOP 1 1 NOS
12 576317/C HOSE CLAMP BTM 1 1 NOS
tF
13 LH COVER ,AIRBOX 1 1 NOS
14 RH COVER, AIRBOX 1 1 NOS
15
16
576321/C INLET COVER, AIRBOX
BREATHER COVER,AIRBOX
N o 1
1
1
1
NOS
NOS
17 576339/C RUBBER SLEEVE, AIRBOX 1 1 NOS
18 576032/B INTAKE AIR TEMPERATURE SENSOR 1 1 NOS
19 576208/A MAP SENSOR 1 1 NOS
20 576210/A HOSE,MAP SENSOR 1 2 NOS
21 576221/B AIR CUT VALVE 1
22 576262/C CLIP-BELLOW 1 1 NOS
23 576275/C HOSE, SECONDARY AIR 1
24 576293/B COUPLER TWIN,MAP 1 1 NOS
25 576313/C WASHER,M5 1
Induction 36

26 576314/A HEX SOCKET HEAD CAP SCREW M5X0.8,22L 1
27 576365/A 'O' RING, MAP SENSOR 1 1 NOS
28 576213/A O RING - INLET AIR TEMP SENSOR 1 1 NOS
on
29 576358/A GROMMET,ACV 1 1 NOS
t i
la
u
i rc
r C
F o
o t
N
Stands P1E 37
n
5
o
2
ati
4
u l
i rc 6
r C
F o 1
o t
3
N
Stands P1E 38

1 148286/D SWITCH, SIDE STAND 1
2 148363/E SIDE STAND, CLEVIS PIN 1 1 NOS
3 148675 /A SIDE STAND ASSY, POWDER COAT 1
on
4 570304/B HEX SOCKET HEAD CAP SCREW M6 X 16 1 1 NOS
ti
5 586045/A SPILT PIN 1 1 NOS
6 RAW00051/A SPRING, SIDE STAND, ASSEMBLY
l a 1 1 NOS
u
i rc
r C
F o
o t
N
Side Bodywork P1E 39
12
o n
ati
u l
8
i rc
10
r C
15
1
3
F o 4
ot
13
14
2
N 3
13
7
6
16
9
Side Bodywork P1E 40

1 587658/E CLIP NUT M5 1
2 587041/B 587041 1
3 148477/B WASHER, 4.5x12x1 1
on
4 148593/B CONTINENTAL GT RH SIDE PANEL ASSEMBLY 1 1 NOS
ti
5 148648/B DECAL, LOGO, CONT GT 1 2 NOS
6
7
148392/E
148070/E
BOOT, BODYWORK
BRACKET, SIDE PANEL, LH
l a 1
1 1 NOS
u
irc
8 570300/C HEX SOCKET BUTTON HEAD SCREW, M5 X 12 1 1 NOS
9 148386/F BRACKET, SIDE PANEL, RH 1 1 NOS
10 CONTINENTAL GT LH SIDE PANEL ASSEMBLY 1 1 NOS
C
148596/B
11 DECAL, LOGO, CONT GT 1 2 NOS
r
148648/B
12
13
148397/F
148396/B
GROMMET, BAYONET, Ø 22 X Ø 8 X 7
F
SCREW, SELF TAPPER, T20 TORX PLUS o 1
1
1 NOS
14
15
521112/B
148409/E
GROMMET
COVER, THROTTLE BODY
o t 1
1
30
1
NOS
NOS
16 148395/E
N
GROMMET, SIDEPANEL, LOCK 1 1 NOS
Rear Bodywork 41
7
12
7
on
10
12
ti
10
l a
u
rc
5
16
3
C i 6
8
11
o r
8
t F 3
9
9
N o
14
4
15
1
17
17
1
13
13
Rear Bodywork 42

1 141061/C PUNCHED WASHER 6.4,IS:2016,STEEL,Zn.PL. 1 50 Nos
2 143275/B REFEX REFLECTOR 1 5 NOS
3 145882/C CROSS RECESSED PAN SCREW M6X1 X 14 1 20 Nos
on
4 148208/F BRACKET, TAIL LAMP, SILVER 1 1 NOS
4 148545/D BRACKET, TAIL LAMP, BLACK
t
1
i 1 NOS
5
6
148209/D
148226/F
RUBBER, TAIL LAMP
REAR MUDGUARD, SILVER
la 1
1
1
1
NOS
NOS
u
irc
6 148588/C REAR MUDGUARD, BLACK 1 1 NOS
7 148396/B SCREW, SELF TAPPER, T20 TORX PLUS 1
8 SLEEVE, ∅18X∅7.1X7 1 2 NOS
C
148413/B
9 GROMMET, 23X19X∅9.1X8 1 4 NOS
r
148414/C
10
11
148415/C
148483/C
GROMMET, ∅22.6X∅11X8
HARNESS, TAIL LIGHT
F o 1
1
2
1
NOS
NOS
12
13
148497/B
570431/C
o
HEX FLANGE BOLT M5X0.8x16 t 1
1
1
20
NOS
NOS
14
15
16
575389/B
585557/E
586032/C
HEX.FLANGE BOLT,M6
MUDFLAP-REAR MUDGUARD
PLAIN WASHER
N 1
1
1
1
1
30
NOS
Nos
Nos
17 586035/B PLAIN WASHER,M6 1 20 Nos
Lockset 43
o n
ati
u l
i rc
1
r C
F o
o t
N
2
Lockset 44

1 148289/E COMMON KEY SET 1 1 NOS
2 570030/A HEX.SOCKET HD.CAP SCREW,M6 X 20 1 20 Nos
3 KEY, SPARE 1
o n
ati
u l
i rc
r C
F o
o t
N
Information and Emergency Equipment 45
o n
ati
u l 4
rc
5
C i 2
o r
t F 3
N o 5
7
Information and Emergency Equipment 46

1 148098/D TOOLKIT TRAY 1 1 NOS
2 148291/B TOOLBAG ASSEMBLY 1 1 NOS
3 148393/D STANDOFF, BODYWORK 1 1 NOS
on
4 148394/E O RING, TOOLKIT TRAY 1 1 NOS
ti
5 587627/B FLANGED HEXOGANAL BOLT M6X1 X 10 1 5 NOS
6
7
148445/C
521097/A
WALLET, TOOLKIT
FIRST AID KIT ENVELOPE
l a 1
1
1
1
NOS
SET
u
i rc
r C
F o
o t
N
Handlebars P1E 47
A1
Key Nos.
1 To 15
o n
ti
A2
Key Nos. 18
a
29 21 7
l
16 & 17
u
27
A3
Key Nos.
1 To 9,
23 To 29 1
9
i rc
20
2 29
6
r C 5
8
26
28
F o 15 30
3 4
24
23
o t 10
9
N 25
19
1
31
19
11
14
12
19
16
17
6
13
4
22
3
Handlebars P1E 48

A1 RAL00046/A HANDLE BAR ASSEMBLY, RH 1 1 NOS
A2 576047/C THROTTLE CABLE ASSEMBLY (TWIN CABLE) 1
A3 RAL00047/A HANDLE BAR ASSEMBLY, LH 1 1 NOS
on
1 148384/D RETAINING CLIP, HANDLE BAR WEIGHT 1 1 NOS
2 570030/A HEX.SOCKET HD.CAP SCREW,M6 X 20
t
1
i NOS
3
4
574130/B
585423/A
HEX SOC HEAD SCREW - M6 X 20
MIRROR DUMMY RING
la 1
1
5
1
NOS
NOS
u
irc
5 586006/A HEX.SOCKET HD.CAP SCREW,M8x30 1 1 NOS
6 148385/B HANDLE BAR FINISHER 1 1 NOS
7 DROP LINK 1 2 NOS
C
RAL00048/A
8 RUBBER, HANDLE BAR END 1 2 NOS
r
148382/B
9
10
148381/C
RAL00043/A
HANDLE BAR WEIGHT
HANDLEBAR, RISER, RH ASSY
F o 1
1 1 NOS
11
12
148231/F
591522/A
HANDLEBAR TUBE ASSY, RH
PAN HEAD SCREW M5 x 10
o t 1
1
1 NOS
13
14
15
148447/B
591521/A
148606/A
GRIP, RH
ROTOR PLATE
SWITCH MODULE, RH
N 1
1
1
1
1
NOS
NOS
16 576048/A FORWARD CABLE 1 1 NOS
17 576049/A RETURN CABLE 1 1 NOS
18 1030053/A MIRROR, REAR VIEW, LH 1
18 1030081/A MIRROR, REAR VIEW, LH, BLACK 1 1 NOS
19 148505/A OMEGA CLIP, 12.8x8.8, BLACK 1
20 RAL00096/B YOKE, UPPER 1 1 NOS
21 148258/C BADGE 1
22 148236/C CLUTCH CABLE ASSEMBLY 1 1 NOS
Handlebars P1E 49

23 148481/A GRIP, LH 1 1 NOS
24 148230/F HANDLEBAR TUBE ASSY, LH 1 1 NOS
25 RAL00044/B HANDLEBAR, RISER, LH ASSY 1 1 NOS
on
26 148605/A SWITCH MODULE, LH 1 1 NOS
ti
27 148257/C CLUTCH LEVER, ADJUSTABLE 1 1 NOS
28
29
148271/C
594215/B
SWITCH, CLUTCH LEVER
HEX_SOCKET HEAD SCREW M8X1.25
l a 1
1
1
10
NOS
NOS
u
irc
30 1030054/A MIRROR, REAR VIEW, RH 1
30 1030082/A MIRROR, REAR VIEW, RH, BLACK 1 1 NOS
31 BRAKE LEVER(CLEAR PASSIAVATION) 1 1 Nos
C
594551/A
o r
t F
N o
Fuel Tank P1E 50
10
2
22
o n
a ti 1
u l
irc
10
5
9
r C 18
F o 17
ot
7
8 19
23
N
20
6 12
4
11
25
24 15
21
13
3
14 16
27 15
26
15
Fuel Tank P1E 51

1 148719/A FUEL TANK, PAINTED, BLACK MAGIC 1 1 NOS
1 148720/A FUEL TANK, PAINTED, SEA NYMPH 1 1 NOS
1 148721/A FUEL TANK, PAINTED, ICE QUEEN 1 1 NOS
on
1 148722/A FUEL TANK, PAINTED, DR MAYHEM 1 1 NOS
1 148723/A FUEL TANK, PAINTED, MISTER CLEAN
t
1
i 1 NOS
2
3 148683/C
DECAL, TANK, BLACK MAGIC
DECAL, TANK, LOGO, SILVER
la 1
1
1
2
NOS
NOS
4 DECAL,TANK, SEA NYMPH
u 1 1 NOS
irc
148677/D
5 148699/B DECAL, TANK, ICE QUEEN 1 1 NOS
6 148698/B DECAL, TANK, DR. MAYHEM 1 1 NOS
7 148673/C DECAL, TANK, LOGO, BLACK
r C 1 2 NOS
o
8 148125/E FUEL FILTER 1
9
10
585659/A
148602/D
BUSH - FUEL TANK
MOUNT RUBBER, FUEL TANK
t F 1
1
2
2
NOS
NOS
11
12
13
585061/A
148120/F
148118/A
HEX SCREW M6X12
N o
PLATE, RETAINING, FUEL PUMP
O-RING FUEL PUMP MODULE, FACE
1
1
1
5
1
1
Nos
NOS
NOS
14 148119/A O-RING FUEL PUMP MODULE, SKIRT 1 1 NOS
15 CLAMP, HOSE, 12.5 - 15.7 1
16 HOSE, FUEL, RETURN 1
17 148343/G BOOT, FUEL FILTER 1 1 NOS
18 148116/C CLIP, FUEL FILTER 1 1 NOS
19 148549/B FUEL GAUGE ASSEMBLY 1 1 NOS
20 585456/A O RING-FUEL GAUGE 1 1 NOS
21 148268/D HEX, SOCKET HEAD CAP SCREW, M5x0.8x8 1
22 591577/D FLANGED HEX BOLT M6X1X27 1 10 NOS
Fuel Tank P1E 52

23 148121/G GROMMET, 24X10.5X15 1 1 NOS
24 148126/C DRAIN HOSE 1
25 586032/C PLAIN WASHER 1 30 Nos
26 HOSE, FUEL FEED 1
o n
ti
27 FUEL PUMP 1
a
27 FUEL PUMP 1
u l
i rc
r C
F o
o t
N
Front Bodywork 53
10
o n
a ti
u l 5
i rc
r C 7
o
4
F
ot
11
N 9
3
8
1
2
Front Bodywork 54

1 140508/A LOCK WASHER,INTERNAL TEETH B4.3 1 50 Nos
2 141862/A Hexagon Nut 1 10 Nos
3 142606/A Dimns For Multi Tooth Lock Washer 1 100 Nos
on
4 147491/A CROSS RECESSED PAN HEAD SCREW M5x0.8x12 1 10 NOS
5 148279/A FORK BRACE, SILVER
t
1
i 1 NOS
6
7
570030/A
585362/E
HEX.SOCKET HD.CAP SCREW,M6 X 20
FRONT MUDGUARD
la 1
1
20
1
Nos
NOS
u
irc
7 148587/C FRONT MUDGUARD, BLACK 1 1 NOS
8 585600/D MUDFLAP-FRONT 1 1 Nos
9 HEX.SOCKET BUTTON HEAD SCREW M6X1 1 2 NOS
C
585666/A
10 PLAIN WASHER 1 30 Nos
r
586032/C
11 RAH00008/A MUDGUARD BRACE, FRONT
F o 1 1 NOS
o t
N
Frame 55
28
25 19
16
n
23 5
o
33
ti
22
20
14 1
a
34
32
12 30
u l 30
13
i rc 17
C
13 12
21
31
r
27
15
6
F o 18
12
4
o t 30
27
N 8
9 22
12
3
10
30
2 26 24 13 30
7
21
29
29 11
29
Frame 56

1 148062/D SEAT LATCH 1 1 NOS
2 148096/F INFILL, REAR MUDGUARD 1 1 NOS
3 148097/D BATTERY STRAP 1 2 NOS
on
4 148130/L FRAME ASSEMBLY, FABRICATED 1 1 NOS
5 148281/E NUT PLATE
t
1
i 3 NOS
6
7
148316/C
148425/G
SPACER, ENGINE MOUNT
ADJUSTER, SWINGARM
la 1
1
1
1
NOS
NOS
u
irc
8 148426/G ADJUSTER, FRAME, M18 1 1 NOS
9 148427/G ADJUSTER, FRAME, M16 1 1 NOS
10 BATTERY TRAY 1 1 NOS
C
148428/G
11 BRACKET, BATTERY STRAP 1
r
148429/C
12
13
148439/B
148441/B
SOCKET HEAD BOLT M10 X 1.25 X 35
F o 1
1
14
15
148442/B
148443/B
o t
HEX FLANGE BOLT M10X1.25X260
HEX FLANGE BOLT M10X1.25X200
1
1
16
17
18
148448/B
148494/D
148495/D
N
BUTTON HEAD, M8X1.25X16, LOCKING
FRAME CRADLE, RH, POWDER COATED
FRAME CRADLE, LH, POWDER COATED
1
1
1
1
1
NOS
NOS
19 148540/A BRACKET, OIL COOLER MOUNT 1
20 148548/B M10x1.25x85mm HEX CAP SCREW 1 1 NOS
21 148670/B CAP, SWINGARM BOSS 1 1 NOS
22 148671/B CAP, ENGINE MOUNT BOSS 1 1 NOS
23 148688/A PLUG, 8MM 1
24 574018/B HEX SOC HEAD CAP SCREW - M6 X 12 1 5 NOS
25 585394/B GROMMET 1 2 NOS
26 586035/B PLAIN WASHER,M6 1 20 Nos
Frame 57

27 587610/C FLANGED HEX. BOLT M10x1.25 X 45 1 2 NOS
28 587627/B FLANGED HEXOGANAL BOLT M6X1 X 10 1 5 NOS
29 592297/B HEX HEAD COLLOR BOLT M6X1x14 1 1 NOS
on
30 593011/C FLANGED HEX. NUT M10x1.25 1 1 NOS
ti
31 593165/B FLANGED HEX BOLT M10x1.25x95 1 1 NOS
32
33
594660/A
RAF00346/A
COUNTER SINK SCREW M6X1 X 20
BRACKET, CYL HEAD, RH
l a 1
1
1
1
NOS
NOS
u
rc
34 RAF00347/A BRACKET, CYL HEAD, LH 1 1 NOS
C i
o r
t F
N o
Foot Controls P1E 58
A1 A3
n
Key Nos. Key Nos.
1-3 20
A2 7
ti o
Key Nos.
4
l a
1,3 & 15
u 13
2
9
i rc
21
r C 15
F o 18
11 Not 20
19
14 22
5
3
12
10
16
8
17
Foot Controls P1E 59

A1 148626/E FOOTREST ASSY, LH 1
A2 148627/E FOOTREST ASSY, RH 1
A3 148249/D BRAKE PEDAL ASSY 1 1 NOS
1 148625/D INSERT, FOOTREST 1
o n
ti
2 148623/D FOOTREST RUBBER, LH 1 1 NOS
3
4
148672/C
148437/E
HEX.SOCKET HD. CAP SCREW, M5 X 12
PEDAL, GEAR CHANGE, DIRECT ACTING
l a 1
1
2
1
NOS
NOS
u
irc
5 148217/E CONTROL PLATE, RIDER, RH 1 1 NOS
6 594046/A HEX SOCKET BUTTON HEAD M6X1 SCREW 1 1 NOS
7 SLEEVE GEAR LEVER 1 10 NOS
C
550507/B
8 SPILT PIN 1 1 NOS
r
586045/A
9
10
148564/A
586032/C
FLANGED HEXAGONAL BOLT M6X1 X 37
PLAIN WASHER
F o 1
1 30 Nos
11
12
560506/B
148559/E SPRING-RIDER FOOTREST
o t
Hex socket head bolt M8X1.25 1
1
5
1
Nos
NOS
13
14
15
148265/B
148218/F
148624/D
HEEL GUARD, RIDER, LH
FOOTREST RUBBER, RH
N
FOOTREST, BANK ANGLE PEG 1
1
1
1
1
1
NOS
NOS
NOS
16 594537/A PIN-MASTER CYLINDER 1 1 Nos
17 148250/C PIVOT BUSH 1
18 148251/C SPRING - PEDAL RETURN 1
19 148216/F CONTROL PLATE, RIDER, LH 1 1 NOS
20 148219/F HEEL GUARD, RIDER, RH 1 1 NOS
21 148248/B CLEVIS PIN, FOOTREST 1
22 148252/E COLLAR BOLT - M8 1 1 NOS
Evap 60
o n
ti
10
a
6
5
7
u l
i rc
r C
F o
o t
1
2
N
4
12
13
8
11
Evap 61

1 1040038/A HOSE-CLIP 1 10 NOS
2 148080/A PURGE VALVE 1 1 NOS
3 148081/D HOSE, FUEL TANK TO EVAP 1 1 NOS
on
4 148082/D HOSE, EVAP TO PURGE 1 1 NOS
5 148083/F HOSE, PURGE TO CONNECTOR
t
1
i 1 NOS
6
7
148085/C
148430/B
HOSE, PURGE
T-JOINT EVAP
la 1
1
1
2
NOS
NOS
u
irc
8 148482/A BRACKET, EVAP CAN RETAINER 1
9 148547/C HOSE, CONNECTOR TO T-JOINT 1 1 NOS
10 STRAIGHT CONNECTOR 1
C
148563/D
11 FLANGED HEXOGANAL BOLT M6X1 X 10 1 5 NOS
r
587627/B
12
13
591621/A
RAK00018/A
CANISTER
HOSE, EVAP BREATHER
F o 1
1
1
1
NOS
NOS
o t
N
Electrical 62
A1
14
Key Nos. 12
n
11
1 to 5
A2
16
ti o
la
8
15
cu
Key Nos.
41
11 to 16 33
18 49
r
32
48
2
31
C i 28
r
48
1 5
3
F o 31
4
44
ot
46
9 37
6
10
40
N 34
38 2
39
45
47
8 13
26
25
7 20
21
23
36 27
22
24
29 17
42 35
30 19
Electrical 63

A1 148089/C IGNITION COIL ASSEMBLY 1 1 NOS
A2 148127/E INSTRUMENT CLUSTER (km/h) 1
A2 148195/D INSTRUMENT CLUSTER (MPH) 1 1 NOS
on
1 148641/A HT LEAD 1 1 NOS
ti
2 148642/A RUBBER CAP 1 1 NOS
3
4
148643/A
148644/A
IGNITION COIL, BRACKET
IGNITION COIL
l a 1
1
1
1
NOS
NOS
u
rc
5 148645/A M5 X 21MM SLOT HEAD ROUND SCREW 1 1 NOS
6
7
7
580397/A
148095/A
SUPPRESSOR CAP ASSY_M10
ECU (650 EFI EXPORT)
C i 1
1
1
2
1
1
NOS
NOS
NOS
or
RAC00129/A ECU (650 BRAZIL)
tF
9 591980/A HORN-LT 1 1 NOS
10 STICKER - ECU (650 EFI EXPORT) 1 1 NOS
10
11
12
148431/B CLAMP, INSTRUMENT CLUSTERo
STICKER - ECU (650 BRAZIL)
N
1
1
1
1
1
1
NOS
NOS
NOS
148708/A ASSY. INST. CLUSTER (W/O CLAMP) - KM/H
12 148709/A ASSY. INST. CLUSTER (W/O CLAMP) - MPH 1 1 NOS
13 591981/B HORN-HT 1 1 Nos
14 585980/A RUBBER GROMMET 1 10 NOS
15 H8001002/A NUT CAP ( DOME NUT ) 1 2 NOS
16 H8904001/A WASHER 1 2 NOS
17 146173/C 146173 1 5 NOS
18 148088/F HARNESS, MAIN 1 1 NOS
19 148239/E RR UNIT 1 1 NOS
20 148387/E STARTER RELAY 1 1 NOS
Electrical 64

21 148396/B SCREW, SELF TAPPER, T20 TORX PLUS 1
22 148413/B SLEEVE, ∅18X∅7.1X7 1 2 NOS
23 148414/C GROMMET, 23X19X∅9.1X8 1 4 NOS
on
24 148451/F BRACKET, REGULATOR RECTIFIER 1 1 NOS
ti
25 148474/C BRACKET, ROLLOVER SENSOR 1 1 NOS
26
27
148475/B
148478/C
WIRE GUIDE
BRACKET, HARNESS CENTRAL PACKAGE
l a 1
1 1 NOS
u
irc
28 148497/B WASHER, HARDENED, 6.5x22x3 1 1 NOS
29 148541/B STUD, RR UNIT 1 1 NOS
30 OMEGA CLIP, 25X22, BLACK 1
C
148551/A
31 CLIP, LAMBDA CONNECTOR 1 2 NOS
r
148566/B
32
33
500355/B
570030/A
HEX SOCKET HEAD CAP SCREW M6 X 16
HEX.SOCKET HD.CAP SCREW,M6 X 20
F o 1
1
10
20
NOS
Nos
34
35
570094/A
574032/C
o t
HEX.SOCKET HD.CAP SCREW, M5 X 25
FLANGED HEXOGANAL BOLT M6X1 X 20
1
1
20
1
Nos
NOS
36
37
38
575122/B
580396/A
581054/B
BATTERY CABLE, NEGATIVE
FLASHER UNIT
ROLL OVER SENSOR
N 1
1
1
1
1
NOS
NOS
39 582511/A CABLE STRAP-BLACK 1 1 NOS
40 585681/A RELAY (MICRO - 5 PIN) 1 1 NOS
42 586165/A BATTERY 12AH VRLA DRY 1 1 NOS
44 1010396/A MINI BLADE FUSE - 25A 1
45 594525/A MINI BLADE FUSE - 10A(RED) 1 18 NOS
46 594524/A MINI BLADE FUSE - 15A(BLUE) 1 18 NOS
Electrical 65

47 587164/A MINI BLADE FUSE - 30A(GREEN) 1 10 NOS
48 H8302001/A HEX HEAD COLLAR BOLT M6x1x12 1
49 H6902031/A CAP HEAD, SHOULDERED, M6X1X12 1
o n
ati
u l
i rc
r C
F o
o t
N
ABS 66
37
A1 4 i
A10
Key Nos.
A2,A3,A4,A5,
Key Nos.
1
8
o n
ti
A6, 8 to 15,g 3 A3
27,28,29,30
A2
A11 35
34
l a 13
Key Nos.
a to d
7
u 42 44
irc
Key Nos. 20
a to d 49 15
A4 14
18
C
45
A12 40 c
Key Nos. 16
r
a
e&f 19 d
Key Nos. 23
o
12
b
A3
24
A5
39
F
ot
Key Nos. 47 30 A8
g 17
39
A6
Key Nos.
h&8
43
N 29
28
41
46
g
38
18
e
35 f
52
A7 21 35
51 6
26 A13
Key Nos. 50
23 & A8 35
27 36
25 5
A9 g
11 22
Key Nos.
A10,A11,A12, 2
A13, 25 to 33
48
9 10
31 33 32
ABS 67

A1 148053/C CALIPER ASSY, REAR 1 1 NOS
A2 594696/A MAJOR KIT REAR CALIPER 1 1 NOS
A3 594697/A MINOR KIT REAR CALIPER 1 1 NOS
on
A4 594721/A BANJO BOLT KIT 1 1 NOS
ti
A5 594703/A PRIMARY PIN KIT REAR CALIPER 1 1 NOS
A6
A7
594700/A
148244/C
PAD PIN KIT REAR CALIPER
FRONT CALIPER
l a 1
1
1
1
NOS
NOS
u
irc
A8 888008 Brake pad kit 1
A9 148517/B MASTER CYLINDER AND RESERVOIR ASSEMBLY 1 1 NOS
A10 1 1 NOS
C
148718/A RESERVOIR TUBE KIT REAR M/C
A11 1 1 NOS
r
148714/A MAJOR KIT REAR M/C
A12
A13
148713/A
148715/A
MINOR KIT REAR M/C
CONNECTOR KIT REAR M/C
F o 1
1
1
1
NOS
NOS
1
2
148121/G
1030069/B
GROMMET, 24X10.5X15
o
BRACKET, RESERVOIR, REAR t 1
1
1
1
NOS
NOS
3
4
5
585480/B
586035/B
574130/B
N
Flanged hex bolt M10x1.5x44
PLAIN WASHER,M6
HEX SOC HEAD SCREW - M6 X 20
1
1
1
2
20
5
NOS
Nos
NOS
7 582511/A CABLE STRAP-BLACK 1 1 NOS
8 594598/A PRIMARY PIN 1 1 NOS
9 148518/A PADS, SET, FERIT 1
10 587757/A Wear Pad 1 1 Nos
11 148651/A BRACKET, CALIPER, REAR 1 1 NOS
12 594551/A BRAKE LEVER(CLEAR PASSIAVATION) 1 1 Nos
13 580892/A Switch assembly 1 1 Nos
ABS 68

14 594599/A INSULATOR 1 1 NOS
15 594597/A DUST COVER 1 1 NOS
16 141093/A HEX SCREW M6X1 X 10 1 50 Nos
on
17 1030050/D MASTER CYLINDER COVER 1 1 NOS
ti
18 594507/A Banjo Bolt-Rear Disc 1 1 Nos
19
20
148047/E
148046/F
HOSE, ABS, MOD TO RR CAL
HOSE, ABS, MOD TO FR CAL
l a 1
1
1
1
NOS
NOS
u
irc
21 587336/B BRAKE PRESSURE SWITCH 1 1 NOS
22 148049/F HOSE, ABS, MOD TO RR MASTER 1 1 NOS
23 CALIPER, FRONT, BRACKET 1 1 NOS
C
148523/A
24 ABS MODULATOR, P1E P1F 1 1 NOS
r
148479/A
25
26
148057/B
594506/A
RESERVOIR HOSE, RUBBER
CLIP (RESERVOIR)
F o 1
1
1
1
NOS
Nos
27
28
148707/A
148654/A RESERVOIR DIAPHRAGM, REAR
o t
BRAKE RESERVOIR, REAR, ASSEMBLY 1
1
1
1
NOS
NOS
29
30
31
148653/A
148655/A
148351/C
RESERVOIR SEAL, REAR
RESERVOIR CAP, REAR N
MASTER CYLINDER ASSEMBLY, REAR
1
1
1
1
1
1
NOS
NOS
NOS
32 148717/A PUSH ROD KIT REAR M/C 1 1 NOS
33 148652/A CLEVIS ASSEMBLY REAR MCYL 1 1 NOS
34 148048/E HOSE, ABS, MOD TO FR MCYL 1 1 NOS
35 148350/A WASHER, 10X1, SEALING 1
36 585027/A HANDLE BAR ASSY COMPLETE 1 1 NOS
37 581122/A Mushroom Head Screw M6 X 8 X 1 1 10 NOS
38 148359/B CLIP, 4mm 1
39 1010133/B DOUBLE CABLE CLIP 1 1 NOS
ABS 69

40 500355/B HEX SOCKET HEAD CAP SCREW M6 X 16 1 10 NOS
42 585217/B WHEEL SPEED SENSOR-ABS 1 1 NOS
43 148060/G ABS MODULATOR BRACKET 1
o n
ti
44 148539/B SHIM, ABS SENSOR 1
45
46
586032/C
148601/A
PLAIN WASHER
BRACKET, REAR ABS HOSE
l a 1
1
30 Nos
u
irc
47 587658/E CLIP NUT M5 1
48 587041/B 587041 1
49 BRACKET, BRAKE LINE 1
C
148639/C
50 HEX FLANGE BOLT M8X1.20 x 20 1 1 NOS
r
586014/A
51
52
587649/A
586025/A HEX FLANGE BOLT M8X1.25x16
F o
HEX.SOCKET BUTTON HEAD SCRERW M6X1 X 12 1
1
5
10
NOS
NOS
o t
N
Cooling System 70
n
A1
Key Nos.
1 to 4, c
ti o 1
A2
l a 2
Key Nos.
c
u
rc
5 , 6, a
A3
6
C i
Key Nos.
5, 6, b
3
o r
F 10
ot
5
6
b
N 5
11
9
7
Cooling System 71

A1 575115/E COOLER, OIL 1 1 NOS
A2 575116/C PIPE-OIL COOLER RH 1 1 NOS
A3 575118/C PIPE-OIL COOLER LH 1 1 NOS
on
1 575624/A Cooler Guard 1 1 NOS
2 575625/A Screw
t
1
i
3
4
575626/A
575627/A
Nut
Grommet, Guard Mounting
la 1
1 1 NOS
u
irc
5 575564/A O-RING OIL COOLER TOP 1
6 575563/D ADAPTOR ( OIL PIPE ) 1
7 BOLT_M16X1.5 UNION CRANKCASE 1 1 NOS
C
575446/C
8 WASHER 1 2 NOS
r
575447/A
9
10
575458/A
575511/A
O-RING PIPE OIL COOLER BOTTOM END
WASHER
F o 1
1
1 NOS
11 586042/A
o t
FLANGED HEXOGANAL BOLT M6X1 X 20 1 1 NOS
N
Emission Control 72
o n
ati
u l
i rc
r C
5
F o
ot
1
6
N
4
3
Emission Control 73

1 1017105/A HEX.SOCKET HD.CAP SCREW,M6 X 20 1 2 NOS
2 575277/C COVER -REED VALVE (LH) 1 1 NOS
3 575280/C COVER -REED VALVE (RH) 1 1 NOS
on
4 575284/D PIPE (T-PIECE) 1 1 NOS
5 575292/A O-RING, T-PIECE
t
1
i 1 NOS
6 575378/B REED VALVE
la 1 1 NOS
u
i rc
r C
F o
o t
N
Throttle Body & Adaptor 74
A1
Key Nos.
2 to 10
o n
ti
6
A2 5
Key Nos.
8
l a
u
20
11 to 18 12
irc
14
9
C
17 11
10
o
3
r 4
22
F
ot
13
7
16
15
2
N 19
21
22
1
18 23
19
1
75
Throttle Body & Adaptor

A1 576033/E THROTTLE BODY 1 1 NOS
A2 RLT00012/A CAP,RH MAP PORT 1
1 576041/C ADAPTOR ,THROTTLE BODY 1 1 NOS
on
2 576354/A BRACKET, TH. BODY 1 1 NOS
3 RLT00013/A CLIP,RH MAP PORT
t
1
i
4
5
576351/A
576207/A
COMPRESSION SPRING, STEPPER MOTOR
ISC - C CLAMP SCREW
la 1
1
1
2
NOS
NOS
u
irc
6 576353/A SCREW, COMMON RAIL 1
7 576034/A INJCETOR ASSY 1 1 NOS
8 PACKING, COMMON RAIL 1
C
576352/A
9 ISC - STEPPER MOTOR 1 1 NOS
r
576205/A
10
11
576202/A
576350/A
INJECTOR LOCK CLIP
'O' Ring,Stepper Motor
F o 1
1
1
1
NOS
NOS
12
13
576206/A
576204/A
ISC - C CLAMP
o t
THROTTLE POSITION SENSOR - SCREW
1
1 1 NOS
14
15
16
576037/A
576349/A
576203/B
COMMON RAIL (Plastic)
'O' Ring, TPS
THROTTLE POSITION SENSOR
N 1
1
1
1
1
1
NOS
NOS
NOS
17 576035/A O-RING, INJECTOR 1 1 NOS
18 576355/A SCREW, BRACKET TH.BODY 1 2 NOS
19 576264/D CSK SOCKET HEAD SCREW-M6 1 1 NOS
20 576296/D BRACKET LH ASSY.-ThB 1 1 NOS
21 576128/C BRACKET RH ASSY.-ThB 1 1 NOS
22 576312/A PAN HEAD SCREW M5 X 0.8 X 9mm 1
23 576263/C CLIP-ADAPTOR 1 1 NOS
Engine Covers 76
A1
n
Key Nos.
16
3 to 13
A2
37
ti o
Key Nos.
5
l a
u
8&9 33
11
A3
10
9
i rc 1
22
C
Key Nos. 35 21
6 12
17 to 32 15
or
8 24 23
32
tF
13 17
o
25
41 18
7 4 29
N
3
39 30
40
20
26
38 31
2
36 28 37
14
34
27
19
77
Engine Covers

A1 575203/A MAGNETO COVER SUB ASSY 1 1 NOS
A2 575193/G MAGNETO ASSY - EFI 1 1 NOS
A3 575484/A CLUTCH COVER SUB ASSY 1 1 NOS
on
1 575074/B COVER,CYLINDER HEAD 1 1 NOS
2 575082/E COVER COMP, BREATHER
t
1
i 1 NOS
3
4
574107/B
574317/B
ONE WAY CLUTCH
HEX SOC HEAD CAP SCREW - M5 X 12
la 1
1
1
1
NOS
NOS
u
irc
5 575012/B O-RING CRANK SHAFT HOLE PLUG 1 1 NOS
6 575072/C Plug, Crankshaft hole 1 1 NOS
7 CLAMP, MAGNETO WIRE 1 1 NOS
C
575126/D
8 STATOR ASSY 1 1 NOS
r
575164/F
9
10
575166/F
575204/D
ROTOR ASSY
COVER, MAGNETO
F o 1
1
1
1
NOS
NOS
11
12
575388/C
575414/C OUTER RING, ONE WAY CLUTCH
o t
HEX SOCKET HEAD CAP SCREW (M6X1) 1
1
1
1
NOS
NOS
13
14
15
575456/A
575216/C
575247/D
N
HEX SOCKET HEAD CAP SCREW (M6X1)
COVER, SPROCKET
CYLINDER HEAD COVER GASKET
1
1
1
1
1
1
NOS
NOS
NOS
16 575248/C BOLT (ROCKER COVER) 1 3 NOS
17 500617/A washer 1 40 NOS
18 570892/C HEX FLANGE SCREW M6X1X16 1 5 NOS
19 574278/B LENS OIL LEVEL CHECK 1 1 NOS
20 575031/E Cover Clutch 1 1 NOS
21 575341/B CLEVIS - CLUTCH RELEASE 1 1 NOS
22 575342/A BOLT-CLUTCH RELEASE 1
23 575344/C SPRING - CLUTCH RELEASE ARM 1 6 NOS
Engine Covers 78

24 575346/C ARM - CLUTCH RELEASE 1 1 NOS
25 575380/A NEEDLE BEARING (HK1512) - CLUTCH RELEASE CAM NO.2 1 1 NOS
26 575381/A NEEDLE BEARING (HK0910), CLUTCH RELEASE 1 1 NOS
on
27 575399/B CIRCLIP, OIL LEVEL WINDOW 1 1 NOS
ti
28 575430/B E-CLIP 1 1 NOS
29
30
575466/A
575496/C
SEAL CLUTCH RELEASE CAM OIL
SHAFT CLUTCH RELEASE ARM
l a 1
1
1
1
NOS
NOS
u
irc
31 575540/A WASHER E CLIP 1 1 NOS
33 575595/A WASHER_SEAL (ROCKER COVER) 1 1 NOS
34 GASKET, CLUTCH COVER 1 1 NOS
C
575608/A
35 GASKET, MAGNETO COVER 1 1 NOS
r
575609/A
36
37
575619/A
575900/A
GASKET, BREATHER COVER
F o 1
1
1 NOS
38
39
575901/A
591577/D FLANGED HEX BOLT M6X1X27t
o
1
1 10 NOS
40
41
32
570155/A
570444/B
586029/A
COPPER WASHER
HEXAGONAL NUT M6X1

N
ADAPTOR, BREATHER PIPE
1
1
1
20
1
20
Nos
NOS
NOS
Lubrication System & Sump 79
6
A1
n
Key Nos.
1&2 3
A2 16
ti o
Key Nos. 14
l a
u
12 & 13
7
i rc
5
r13 C
12
17
F o
ot
1
N
4
11
15
18
10
8
Lubrication System & Sump 80

A1 575028/D PUMP ASSY, OIL 1 1 NOS
A2 575515/B MAGNETIC PLUG ASSY 1 1 NOS
1 575043/A HOLLOW DOWEL DIA 9X20 - OIL PUMP 1 2 NOS
on
2 RLN00005/A PRV COMP, OIL PUMP 1 1 NOS
3 575036/E STRAINER COMP,ENGINE OIL
t
1
i 1 NOS
4
5
575040/E
575041/C
PAN OIL
GASKET, OILPAN
la 1
1
1
1
NOS
NOS
u
irc
6 575093/B O RING,STRAINER 1 1 NOS
7 575139/E FILTER COMP, ENGINE OIL 1 1 NOS
8 SPROCKET 18T OIL PUMP 1 1 NOS
C
575211/C
9 CHAIN OIL PUMP 6.35 PITCH 44 LINKS 1 1 NOS
r
575212/C
10
11
575451/A
575452/A
HEX.FLANGE BOLT,M6
HEX.FLANGE BOLT,M6
F o 1
1
12
13
570277/C MAGNET
MAGNETIC DRAIN PLUG
o t 1
1
1
1
NOS
NOS
14
15
16
575568/C
575569/B
575601/A
GASKET OIL FILTER
N
HEXAGONAL FLANGE BOLT M6X1X30
FLANGED HEXAGONAL BOLT M6X1 X 30
1
1
1
1
1
NOS
NOS
17 575630/A Washer M14 1

Gear Selector 81
18
A1
Key Nos.
2,9 to 12,17
o n
ti
3
l a
u
9
rc
5
C i
r
1
o
17
F
14
12
ot
15
7
13 N
4 6
16
8 10
2
11
Gear Selector 82

A1 GEAR SHIFTING SUB ASSEMBLY 1 1 NOS
2 574215/B CIRCLIP,GEAR SHIFT SHAFT 1 5 Nos
3 574219/A WASHER 1
o n 5 NOS
ti
4 575051/C SPRING,GEAR SHIFT CAM STOPPER 1 1 NOS
5
6
575394/C
575397/C
RETAINER,GEAR SHIFT CAM BEARING R
STOPPER COMPLETE GEAR SHIFT CAM
l a 1
1
1
1
NOS
NOS
7 575411/D PLATE,GEAR SHIFT CAM (or) (STAR INDEX)
u 1 1 NOS
irc
8 575413/A STEPPED BOLT HEX SOC HD - STAR INDEX 1
9 574214/B washer_cylinder_head_bolt.prt 1 5 Nos
10
11
574218/B
574217/B
SPRING,GEAR SHIFT CAM DRIVE PLATE
PLATE-GEAR SHIFT CAM DRIVE
r C 1
1
1
1
NOS
Nos
12 575592/A SPRING,GEAR SHIFT SHAFT RETURN
F o 1 1 NOS
13
14
575541/A
575553/A SPACER-STAR INDEX
o t
WASHER-GEAR SHIFT CAM STOPPER 1
1
1
1
NOS
NOS
15
16
17
575554/B
575606/C
575230/E
PIN-GEAR SHIFT CAM
N
BOLT-GEAR SHIFT CAM STOPPER
SHAFT COMPLETE GEAR SHIFT
1
1
1
1
1
NOS
NOS
18 572371/A Oil Seal 1 1 Nos
Transmission. 83
A1 16
14
Key Nos.
6 to 18
6 9
11
o n
ti
A2 15
13
a
Key Nos. 7
l
24
17 to 18 12
28 8
u
irc
A3
17
Key Nos. 35
25 8 18 2
6 to 9
C
38 10
12,14,22 to 39
4
A4 23
o 39
r 3
41 19
5
F
Key Nos.
27
38 & 39 20
o t 31
30
N 22
8 1
32
40 12
14 14
19 12
8
21
26 37
33
6
34 9
29
36
Transmission. 84

A1 COUNTER SHAFT ASSEMBLY (INPUT) 1 1 NOS
A2 575639/A COUNTER SHAFT ASSEMBLY 1 1 NOS
A3 DRIVE SHAFT ASSEMBLY (OUTPUT) 1 1 NOS
on
A4 575640/A DRIVE SHAFT ASSEMBLY 1 1 NOS
1 574053/B BEARING (#16005),GEAR SHIFT DRUM RH
t
1
i 1 Nos
2
3
575339/C
575382/A
WASHER-CLUTCH SLEEVE HUB LOCK
BEARING - (#HK2512), GEAR SHIFT DRUM LH
la 1
1
1
1
NOS
NOS
u
irc
4 575383/A NUT M17-CLUTCH CENTER NUT 1
5 575513/B BELLEVILLE WASHER 1 1 NOS
6 1 1 Nos
C
574008/A BEARING (#6203LU),COUNTER SHAFT,LH
7 WASHER,5TH DRIVE GEAR THRUST 1 5 Nos
r
574235/B
8
9
574236/B
574257/C
CIRCLIP 23.6 X 1.2, 5TH DRIVE GEAR
washer M17
F o 1
1
5
5
NOS
Nos
10
11
575252/C
575420/C
BUSH,5TH DRIVE GEAR
GEAR,3RD & 4TH DRIVE
o t 1
1 1 NOS
12
13
14
575421/E
575422/C
575425/A
BUSH, SPLINED GEARS
GEAR,2ND DRIVE N
WASHER-3RD & 4TH DRIVEN GEAR
1
1
1
1
1
NOS
NOS
15 575431/D GEAR,5TH DRIVE 1 1 NOS
16 575432/D GEAR 6TH DRIVE 1 1 NOS
17 575419/E SHAFT,COUNTER (INPUT) 1 1 NOS
18 RLL00009/A BEARING - COUNTER SHAFT(R 6304) 1 1 NOS
19 575243/B SHAFT,GEAR SHIFT FORK 1 1 NOS
20 575244/E FORK,GEAR SHIFT NO.1 1 1 NOS
21 575245/D FORK,GEAR SHIFT NO.2 1 1 NOS
22 574245/A BUSH, 2ND DRIVEN GEAR 1 1 Nos
Transmission. 85

23 574265/D FD SPROCKET COMP 1 1 NOS
24 574266/B TAB WASHER M20 1 5 NOS
25 574267/C NUT M20, ENGINE SPROCKET 1 1 NOS
on
26 575274/E GEAR,3RD DRIVEN 1 1 NOS
27 575295/A SPACER, ENGINE SPROCKET
t
1
i 1 NOS
28
29
575297/B
575406/D
SEAL, DRIVE SHAFT OIL
GEAR,5TH DRIVEN
la 1
1 1 NOS
u
irc
30 575407/C GEAR,2ND DRIVEN 1 1 NOS
31 575408/D GEAR,6TH DRIVEN 1 1 NOS
32 WASHER,3RD & 4TH DRIVEN GEAR THRUST 1 1 NOS
C
575426/A
33 WASHER-THRUST WASHER LOCK 1
r
575428/B
34
35
575433/C
575519/A
GEAR,4TH DRIVEN
O-RING, ENGINE SPROCKET
F o 1
1
1 NOS
36
37
575574/B
575621/A
GEAR 1ST DRIVEN COMP
o t
1ST DRIVEN GEAR THRUST WASHER
1
1
1 NOS
38
39
40
575293/A
575423/G
575393/D
SHAFT, DRIVE (OUTPUT)
FORK,GEAR SHIFT NO.3
N
BEARING,DRIVE SHAFT L 6305 U WITH CIRCLIP GROOVE 1
1
1
1
1
1
NOS
NOS
NOS
41 575410/C CAM, GEAR SHIFT (DRUM) 1 1 NOS
Clutch. 86
o n
A1
a ti
Key Nos.
2 to 16
u l 2
irc
A2 9
Key Nos.
4&5
r C 3
A3
F o 1
ot
Key Nos. 4 10
6&7
N 7
15
16
13
6
14
17
8
11
12
Clutch. 87

A1 575590/D CLUTCH ASSEMBLY 1 1 NOS
A2 575633/A PLATE CLUTCH COMP 1 1 NOS
A3 575632/A DISC CLUTCH FRICTION COMPLETE 1 7 NOS
on
1 575494/D SPACER- PRIMARY DRIVEN GEAR 1 1 NOS
ti
2 575313/B OUTER COMP CLUTCH 1 1 NOS
3
4
PLATE COMP CLUTCH PRESSURE
PLATE A CLUTCH
l a 1
1
1 NOS
5 575577/A PLATE B CLUTCH

u 1
irc
6 DISK CLUTCH FRICTION 1
7 DISK CLUTCH FRICTION 1
8
9
575347/A
575631/A
BEARING
OUTER COMP CLUTCH
r C 1
1
1 NOS
10
11
WASHER
PLATE STOPPER
F o 1
1
1 NOS
12
13
575582/A HEX.FLANGE BOLT,M6
CENTER CLUTCH
o t 1
1
14
15
16
575587/A SPRING CLUTCH
SEAT JUDDER SPRING
SPRING JUDDER
N 1
1
1
6 NOS
17 575618/B PIN CLUTCH SLEEVE 1

Crankcase & Cylinder Barrel 88
47
A1
27 40
Key Nos.
14,20,24,26, 19
33
o n
ti
27,29,41, 39 48 51
41
46,a,b,c 3
4
a
45 10 49
l
32
46
u
irc
9 2
35 7
42 50
38 c
34
12
r C 1
28
17
43
F o b
6
ot
21
44
36
31 8
N
37
16
11
25
a 15
5
20
30 26
14
29
24
18 13
22
23

A1 575004/E CRANKCASE BOX ASSEMBLY 1 1 NOS
1 574035/B HOLLOW DOWEL (OD13X18), COVER-RH 1 2 Nos
2 574129/C GASKET - CHAIN TENSIONER 1 1 NOS
on
3 575039/B BEARING, BALANCERSHAFT 1 1 NOS
3 575355/B BEARING, BALANCERSHAFT
t
1
i 1 NOS
3
3
575356/B
575357/B
BEARING, BALANCERSHAFT
BEARING, BALANCERSHAFT
la 1
1
1
1
NOS
NOS
u
irc
4 575069/B BEARING, CRANKSHAFT 1 1 NOS
4 575352/B BEARING, CRANKSHAFT 1 1 NOS
4 BEARING, CRANKSHAFT 1 1 NOS
C
575353/B
4 BEARING, CRANKSHAFT 1 1 NOS
r
575354/B
5
6
H8304016/A
575094/D
HEX.FLANGE BOLT M8X1.25X80
GASKET, CYLINDER BARREL
F o 1
1 1 NOS
7
8
575191/E GEAR, STARTER CLUTCH
GPS_O-RING
o t 1
1
1 NOS
9
10
11
575451/A
570235/F
574014/A
HEX.FLANGE BOLT,M6
N
DOWEL, LOWER PIVOT BEARING
OIL SEAL- GEAR SHIFT SHAFT
1
1
1
2
1
NOS
NOS
12 574017/A O-RING 1 10 Nos
14 574038/B FLANGED HEXOGANAL BOLT M6X1 X 85 1 2 Nos
15 574070/B STOPPER-GEAR SHIFT ARM 1 2 Nos
16 575605/A O-RING, OIL FILLER PLUG 1 1 NOS
17 575053/B JET,OIL TRANSMISSION 1 1 NOS
18 RLN00007/A Washer, Oil Pressure Switch 1
19 575055/B GUIDE,CAMCHAIN 1 1 NOS

20 575070/E HEX.FLANGE BOLT M8X1.25 1 2 NOS
21 575132/D UNION,OIL FILTER 1 1 NOS
22 575141/D OIL PRESSURE SWITCH 1 1 NOS
on
23 575363/E PIPE BYPASS 1 1 NOS
ti
24 575398/A O RING, BY PASS ASSEMBLY 1 1 NOS
25
26
575402/A
575464/E
BEARING - GEAR SHIFT SHAFT - HK1412
HEX.FLANGE BOLT M8X1.25
l a 1
1
1
2
NOS
NOS
u
irc
27 575465/D HEX.FLANGE BOLT M8X1.25 1 2 NOS
28 575501/E NON CONTACT GEAR POSITION SENSOR 1 1 NOS
29 FLANGED HEXAGONAL BOLT M6X1 X 35 1 1 NOS
C
575599/B
30 FLANGED HEXAGONAL BOLT M6X1 X 55 1 1 NOS
r
575600/B
31
32
598690/A
574044/C
HEX FLANGE BOLT
SHAFT - STARTER IDLE GEAR
F o 1
1 1 NOS
33
34
574305/A
575098/C
o ring
JET- PISTON
o t 1
1
1 NOS
35
36
37
575102/D
575168/B
575185/F
BEARING-RETAINER
STARTER MOTOR
N
TENSIONER COMPLETE,CAMCHAIN 1
1
1
1
1
1
NOS
NOS
NOS
38 575186/F O RING, STARTER MOTOR 1 1 NOS
39 575189/E STARTER IDLE GEAR ASSY 1 1 NOS
40 575415/E HEX.FLANGE BOLT M8X1.25 1 2 NOS
41 575417/C HEX.FLANGE BOLT M8X1.25 1 2 NOS
42 575443/A O RING PISTON JET 1
43 575444/C JET- CYLINDER & CYLINDER HEAD 1 1 NOS
44 575454/A CSK SOCKET HEAD SCREW M6X16 1 1 NOS
45 575557/A DOWEL,CRANKCASE 1 1 NOS

46 575601/A FLANGED HEXAGONAL BOLT M6X1 X 30 1
47 575643/A PLUG-OIL FILLER 1 1 NOS
48 575558/D AUTO CHAIN TENSIONER (SCREW TYPE) 1 1 NOS
on
49 575628/A O-RING, AUTO CHAIN TENSIONER- SCREW TYPE 1 1 NOS
50 575562/A Hex. Flanged Bolt M6x1x6.5
t
1
i
51 575604/C CYLINDER_HEAD_GASKET_MLS (BANCO)
la 1 1 NOS
u
i rc
r C
F o
o t
N
Crankshaft 92
A1
9
o n
ti
10
Key Nos.
8 to 12, a
12
l a
A2
11 7
u
rc
Key Nos.
8 to 10
a
C i 15
16
or
6
14
t F
No 13
4
2
5
1
Crankshaft 93

A1 575154/B PISTON ASSEMBLY 1 1 NOS
A2 574338/A RING SET- STD 1 1 NOS
1 575071/A CRANKSHAFT, COMP 1 1 NOS
on
1 575634/A CRANKSHAFT, COMP 1 1 NOS
ti
2 575104/A BALANCER, COMP 1 1 NOS
2
3
575635/A
574110/A
BALANCER, COMP
KEY- WOODRUFF
l a 1
1
1
2
NOS
Nos
u
irc
4 575038/C WASHER, M12 THICK 5 1 1 NOS
5 575202/C FLANGE HEX BOLT M12X1.25 X 45 1 1 NOS
6 BEARING, CRANKPIN 1 1 NOS
C
575062/B
6 BEARING, CRANKPIN 1 1 NOS
r
575358/B
6
6
575359/B
575360/B
BEARING, CRANKPIN
BEARING, CRANKPIN
F o 1
1
1
1
NOS
NOS
7
8
575385/D
574133/B1 RING- PISTON 1ST
o t
CONROD - FRACTURE SPLIT, ASSY 1
1
1
1
NOS
NOS
9
10
11
574134/C
574135/C
574136/A
RING- PISTON 2ND
PISTON RING-OIL
PIN-PISTON
N 1
1
1
1
1
1
Nos
Nos
Nos
12 574137/A CIRCLIP, PISTON PIN 1 10 NOS
13 575103/A CAM CHAIN 120 PITCHES 1 1 NOS
14 575148/E CAMSHAFT COMP 1 1 NOS
15 575162/D SPROCKET CAM SHAFT 1 1 NOS
16 575291/D FLANGE HEXAGONAL BOLT 1 1 NOS
1. Part 574133/B may be alternated with part 574133/C

Engine. 94
o n
ati
u l 1
i rc
r C
F o
o t
N
Engine. 95

1 575001/A FULL ENGINE STYLED SECTION LIST 1 1 NOS
o n
ati
u l
i rc
r C
F o
o t
N
o n
ati
u l
i rc
r C
F o
o t
N
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Continental GT 650 Domestic Model

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Contents 1

Rear Wheel P1 650 .............................................................................................................................................................................................................................. 6

Foot Controls P1E .............................................................................................................................................................................................................................. 58

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

19 576324/D WASHER_3RD_MOUNT 1 2 NOS

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

10 148624/D FOOTREST RUBBER, RH

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

HEXAGONAL NUT M6X1

KEY NO. Part Number Description Qty Remarks MOQ UOM

17 575630/A Washer M14 1

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

KEY NO. Part Number Description Qty Remarks MOQ UOM

5 575577/A PLATE B CLUTCH

17 575618/B PIN CLUTCH SLEEVE 1