Systems Operation

EquipmentManager User Guide EquipmentManager Dealer Administrator Manual Product Link 121/321 966H Wheel Loader and 972H Wheel Loader Braking and Hydraulic Fan System 950G Series II, 950H, 962G Series II, 962H, 966G Series II, 966H, 972G Series II, 972H, 980G Series II and 980H Wheel Loaders Automatic Lubrication System Medium Wheel Loaders (MWL) Payload Control System (PCS) C11 and C13 Engines for Caterpillar Built Machines All Products Air Conditioning and Heating R-134a for All Caterpillar Machines Comfort Series Seat For Caterpillar Machines Machine Security System (MSS) Caterpillar Monitoring System Payload Control System 966H Wheel Loader and 972H Wheel Loader Electrohydraulic System Work Area Visual System 966H Wheel Loader and 972H Wheel Loader Power Train 966H Wheel Loader and 972H Wheel Loader Steering System Dictionary of Pictograph Symbols Fluid Power and Electrical Graphic Symbols

Steering:

General Information (Electrohydraulic System) 01/04/2006 Implement Electronic Control System 01/04/2006 Aggregate Autodig 01/04/2006 o Operational Requirements 01/04/2006 o Operation Modes 01/04/2006 Automatic Pile Detection Mode 01/04/2006 Operator Triggered Mode 01/04/2006

Record Mode 01/04/2006 Operator Override 01/04/2006 Stages of Autodig System 01/04/2006 Autodig idle 01/04/2006 Loading the Front Tires 01/04/2006 Loading The Bucket 01/04/2006 Autodig kickout set position 01/04/2006 Abort 01/04/2006 Strategy for Downshift (Autodig System) 01/04/2006

Electronic Control Module (Implement) 01/04/2006 o Inputs 01/04/2006 o Outputs 01/04/2006 o Input/Output 01/04/2006 Switches 01/04/2006 o Implement Control Switches 01/04/2006 Fine Modulation Switch 01/04/2006 Switch (Hydraulic Lockout) 01/04/2006 o Kickout Set Switch 01/04/2006 o Autodig System 01/04/2006 Autodig Trigger Switch 01/04/2006 Autodig Trigger Switch (Joystick Control) 01/04/2006 Dig Mode Switch (Autodig System) 01/04/2006 Operation Mode Switch (Autodig System) 01/04/2006 Kickout Set Switch (Autodig System) 01/04/2006 Sensors 01/04/2006 o Lever Position Sensors (Implement) 01/04/2006 o Position Sensors (Joystick) 01/04/2006 Soft Detents 01/04/2006 o Rotary Position Sensor (Lift Linkage) 01/04/2006 o Rotary Position Sensor (Tilt Linkage) 01/04/2006 o Pressure Sensors 01/04/2006 Cat Data Link 01/04/2006 o Inputs to the Implement ECM 01/04/2006 Engine ECM 01/04/2006 Transmission ECM 01/04/2006 Cat Monitoring System 01/04/2006 o Outputs from the Implement ECM 01/04/2006 Transmission ECM 01/04/2006 Engine ECM 01/04/2006 Monitoring System (Hydraulic Functions) 01/04/2006

Electrohydraulic Control 01/04/2006 Solenoid Valves (Implement) 01/04/2006 o Solenoid Valve (Pilot Proportioning) 01/04/2006 o Solenoid Valve (Hydraulic Lockout) 01/04/2006 Main Control Valve 01/04/2006 o Tilt Control Valve 01/04/2006 HOLD Position 01/04/2006 TILT BACK Operation 01/04/2006 DUMP Operation 01/04/2006 o Lift Control Valve 01/04/2006 HOLD Position 01/04/2006 RAISE Operation 01/04/2006 LOWER Operation 01/04/2006 FLOAT Operation 01/04/2006 o Ride Control Valve 01/04/2006 o Auxiliary Control Valve 01/04/2006 HOLD Position 01/04/2006 CLOSE Position 01/04/2006 OPEN Position Operation 01/04/2006 o Valve Manifold (Inlet) 01/04/2006 o Valve Manifold (End Cover) 01/04/2006 Relief Valve (Load Sensing Signal) 01/04/2006 Relief Valve (Line) 01/04/2006 Ride Control System 01/04/2006 o OFF Position 01/04/2006 o Automatic Ride Control 01/04/2006 o Service Position 01/04/2006 Oil Coolers and Cooling System Operation 01/04/2006 o Radiator Assembly 01/04/2006 o Axle Oil Cooler 01/04/2006 o Air to Air Aftercooler 01/04/2006

Power train

General Information 01/09/2005

Power Train Electronic Control System 01/09/2005 o Neutral Start Function 01/09/2005 o Manual Shift Function 01/09/2005 Conventional Steering 01/09/2005 Command Control Steering 01/09/2005 o Automatic Shift Function 01/09/2005 Conventional Steering 01/09/2005 Command Control Steering 01/09/2005 o Transmission Neutralizer Function 01/09/2005 o Parking Brake Function 01/09/2005 Driving Through the Parking Brake 01/09/2005 o Backup Alarm Function 01/09/2005 o Secondary Steering (If Equipped) 01/09/2005 o Ride Control Function (If Equipped) 01/09/2005 o Speed Limiter (If Equipped) 01/09/2005 o Diagnostic Operation 01/09/2005 Autoshift Control 01/09/2005 o Conventional Steering 01/09/2005 o Command Control Steering 01/09/2005 Variable Shift Control 01/09/2005 Integrated Braking System 01/09/2005 o Initial Mode and Normal Mode 01/09/2005 o Safe Mode 01/09/2005 o Transmission Neutralizer 01/09/2005 Change the Status of the IBS in ET 01/09/2005 Ground Speed Limiter 01/09/2005 Electronic Control Module (Power Train) 01/09/2005 o Inputs 01/09/2005 o Outputs 01/09/2005 o Input/Output 01/09/2005 o Conventional Steering Machines 01/09/2005 o Command Control Steering Machines 01/09/2005 Switches 01/09/2005 o Rocker Switch (Transmission Neutralizer Override Switch) 01/09/2005 o Rocker Switch (Ride Control) 01/09/2005 o Rocker Switch (Secondary Steering Test Switch) 01/09/2005 o Rotary Switch (Variable Shift Control) 01/09/2005 o Pressure Switch (Parking Brake Oil) 01/09/2005 o Pressure Switch (Primary Steering) 01/09/2005

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Pressure Switch (Secondary Steering) 01/09/2005 Start Switch (Key) 01/09/2005 Switches (Conventional Steering) 01/09/2005 Switch (Transmission Direction and Speed Control Lever) 01/09/2005 Switch (Transmission Downshift) 01/09/2005 Rotary Switch (Autoshift Control) 01/09/2005 Switches (Command Control Steering) 01/09/2005 Switch (Transmission Direction Control) 01/09/2005 Switch (Transmission Speed Selector) 01/09/2005 Upshift 01/09/2005 Downshift 01/09/2005 Rotary Switch (Autoshift Control) 01/09/2005

Sensors 01/09/2005 o Speed Sensors (Transmission and Torque Converter Output) 01/09/2005 o Temperature Sensor (Transmission Oil ) 01/09/2005 o Position Sensor (Left Pedal) 01/09/2005 Start Relay 01/09/2005 Cat Data Link 01/09/2005 Monitoring System (Power Train Functions) 01/09/2005 Torque Converter and Pump Drive Housing 01/09/2005 Torque Converter (Freewheel Stator) 01/09/2005 Transmission Hydraulic System 01/09/2005 Transmission Oil Pump 01/09/2005 Oil Filter (Power Train) 01/09/2005 Transmission Oil Cooler 01/09/2005 Transmission Lubrication 01/09/2005 o Transmission Lubrication for the 966H 01/09/2005 o Transmission Lubrication for the 972H 01/09/2005 Transmission Hydraulic Control 01/09/2005 Modulating Valve (Transmission Clutch) 01/09/2005 Transmission Hydraulic Control Operation 01/09/2005

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Starting the Engine with the Transmission in the NEUTRAL position 01/09/2005 Shifting the Transmission to the FIRST SPEED FORWARD position 01/09/2005 Transmission in the FOURTH SPEED REVERSE position 01/09/2005

Transmission Planetary 01/09/2005 o First Speed Forward 01/09/2005 o Second Speed Forward 01/09/2005 o Third Speed Forward 01/09/2005 o Fourth Speed Forward 01/09/2005 o First Speed Reverse 01/09/2005 o Second Speed Reverse 01/09/2005 o Third Speed Reverse 01/09/2005 o Fourth Speed Reverse 01/09/2005 Output Transfer Gears 01/09/2005 o Magnetic Screen 01/09/2005 o Output Transfer Gear Lubrication 01/09/2005 Differential 01/09/2005 o Straight Forward or Straight Reverse Operation 01/09/2005 o Operation during a Forward Turn or Operation during a Reverse Turn 01/09/2005 o Loss of Traction (Wheel Slippage) 01/09/2005 Limited Slip Differential 01/09/2005 o Operation of the Limited Slip Differential 01/09/2005 NoSPIN Differential 01/09/2005 o NoSPIN Differential Operation 01/09/2005 o Straight Forward Operation 01/09/2005 o Forward Turn with Power 01/09/2005 o Forward Turn with No Power 01/09/2005 o Straight Reverse Operation 01/09/2005 o Reverse Turn with Power 01/09/2005 o Reverse Turn with No Power 01/09/2005 Fixed Axle and Oscillating Axle 01/09/2005 Oil Coolers and Cooling System Operation 01/09/2005 o Radiator Assembly 01/09/2005 o Axle Oil Cooler 01/09/2005 o Air to Air Aftercooler 01/09/2005

Electrohidraulic

General Information (Electrohydraulic System) 01/04/2006 Implement Electronic Control System 01/04/2006 Aggregate Autodig 01/04/2006

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Operational Requirements 01/04/2006 Operation Modes 01/04/2006

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Automatic Pile Detection Mode 01/04/2006 Operator Triggered Mode 01/04/2006 Record Mode 01/04/2006 Operator Override 01/04/2006 Autodig idle 01/04/2006 Loading the Front Tires 01/04/2006 Loading The Bucket 01/04/2006 Autodig kickout set position 01/04/2006 Abort 01/04/2006

Stages of Autodig System 01/04/2006

Strategy for Downshift (Autodig System) 01/04/2006

Electronic Control Module (Implement) 01/04/2006

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Inputs 01/04/2006 Outputs 01/04/2006 Input/Output 01/04/2006

Switches 01/04/2006

Implement Control Switches 01/04/2006

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Fine Modulation Switch 01/04/2006 Switch (Hydraulic Lockout) 01/04/2006

Kickout Set Switch 01/04/2006 Autodig System 01/04/2006

Autodig Trigger Switch 01/04/2006 Autodig Trigger Switch (Joystick Control) 01/04/2006 Dig Mode Switch (Autodig System) 01/04/2006 Operation Mode Switch (Autodig System) 01/04/2006 Kickout Set Switch (Autodig System) 01/04/2006

Sensors 01/04/2006

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Lever Position Sensors (Implement) 01/04/2006 Position Sensors (Joystick) 01/04/2006

Soft Detents 01/04/2006

Rotary Position Sensor (Lift Linkage) 01/04/2006 Rotary Position Sensor (Tilt Linkage) 01/04/2006 Pressure Sensors 01/04/2006

Cat Data Link 01/04/2006

Inputs to the Implement ECM 01/04/2006

Engine ECM 01/04/2006 Transmission ECM 01/04/2006 Cat Monitoring System 01/04/2006 Transmission ECM 01/04/2006 Engine ECM 01/04/2006

Outputs from the Implement ECM 01/04/2006

Monitoring System (Hydraulic Functions) 01/04/2006 Electrohydraulic Control 01/04/2006 Solenoid Valves (Implement) 01/04/2006

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Solenoid Valve (Pilot Proportioning) 01/04/2006 Solenoid Valve (Hydraulic Lockout) 01/04/2006

Main Control Valve 01/04/2006

Tilt Control Valve 01/04/2006

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HOLD Position 01/04/2006 TILT BACK Operation 01/04/2006 DUMP Operation 01/04/2006 HOLD Position 01/04/2006 RAISE Operation 01/04/2006 LOWER Operation 01/04/2006 FLOAT Operation 01/04/2006

Lift Control Valve 01/04/2006

Ride Control Valve 01/04/2006 Auxiliary Control Valve 01/04/2006

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HOLD Position 01/04/2006 CLOSE Position 01/04/2006 OPEN Position Operation 01/04/2006

Valve Manifold (Inlet) 01/04/2006 Valve Manifold (End Cover) 01/04/2006

Relief Valve (Load Sensing Signal) 01/04/2006 Relief Valve (Line) 01/04/2006 Ride Control System 01/04/2006

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OFF Position 01/04/2006 Automatic Ride Control 01/04/2006 Service Position 01/04/2006

Oil Coolers and Cooling System Operation 01/04/2006

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Radiator Assembly 01/04/2006 Axle Oil Cooler 01/04/2006 Air to Air Aftercooler 01/04/2006