XD series

BI-DIRECTIONAL KNIFE GATE VALVE XD SERIES

KGV XD SERIES SEMI LUGGED WITH KGV XD SERIES SEMI LUGGED WITH RUBBER KGV XD SERIES FULLY LUGGED
RISING STEM AND HANDWHEEL LINED PASSAGE AND HANDWHEEL RS WITH BONNET & HADNWHEEL NRS

The XD series knife gate is a Bi-directional resilient seated valve with frontal upper sealing
designed to handle waste water, mud, vaccum pump systems and general liquid mediums.
The design of the body and seat ensures a bubble-tight shutoff in both directions of the flow.

GENERAL FEATURES TECHNICAL DATA

 100 % water tight in both senses  Size range:

 U-seat with a steel stiff core vulcanized, fixed between DN-50 (2”) to DN-1800 (72”)
the two bodies by screws.
 Without stuffing box  Working pressure:
 Frontal elastomeric upper sealing DN 50 to DN 200: 10 kg/cm2
 Two split body arrangements: semi lugged (wafer) and DN 250 to DN 300: 7 kg/cm2
optionally, fully lug-between flanges and fully lug-end DN 350 to DN 400: 6 kg/cm2
valve without counter flange. DN 450 to DN 600: 4 kg/cm2
 Short face-to-face dimension DN 700: 3 kg/cm2
 Smooth and unobstructed full flow passage, no cavity or DN 800: 2 kg/cm2
void in body, means no clogging DN 900: 1,5 kg/cm2
 Easy drive replacement DN1000 to DN1800: 1 kg/cm2
 Self cleaning design; little maintenance required  Flange ratings:
 Proximity and limit switch mounting points PN10, PN16 and ANSI B16.5 (class 150)
Note: other flange drillings under request

APPLICATION FIELDS  Face to face dimension:

According to K1 DIN3202 up to DN-350
 Wastewater treatment  Coating:
 Fish handling RAL 5017, 150 microns epoxy coated
 Cruises and shipts
 Biomass  Directives:
 Tunnel boring Pressure equipment directive 97/23/CE
 Plastic recycling plants DIR 2006/42/CE (MACHINES)
 Food and beverage DIR 94/9/CE (ATEX)
 Etc. Approved certificate for potable water
(ACS-Atestation De Conformite Sanitaire)

CYL reserves the right to change product design and specification without prior notice. 1
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

ASSEMBLY CONFIGURATION

STANDARD OPTIONAL
OPERATION

Rising stem Non rising stem Gearbox Key Cap Chain Wheel Quick closing lever
handwheel handwheel

Rising stem Non rising stem Electric Double acting Spring-return Oil hydraulic
coupling A coupling B-3 actuator pneumatic actuator pneumatic actuator actuator
PLATES

Plates Tight closed bonnet Earth bonnet

BODY

Fully lugged - end valve Fully lugged - between flanges

Semi lugged (wafer) (All holes threaded) (partly tapped and partly through holes)

- Revolving handle
- Locking device
- Overriding actuator
ACCESORIES

- Limit stroke
- Mechanical limit switches
- Proximity limit switches
- Mechanical position indicator
- V-port (Aisi 316)
- Deflector cone (Ni-hard)
- Chest scraper (Bronze / PPS plastic)
- Solenoid valve
- Extension, extended guided plates
- Etc

CYL reserves the right to change product design and specification without prior notice. 2
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

MATERIAL SPECIFICATION & PART LIST

Figure 1. Exploded view of KGV XD series semi lugged

No. DESCRIPTION MATERIAL
Cast iron - GJL250 (standard)
001 Body Ductile iron - GJS400, CF8M, DUPLEX 2205,
SMO 254 (optional)

NBR (standard)
007 Seat
PTFE, VITON, EPDM, SILICONE (optional)

SS 316 (standard)
002 Gate SS 316L, SS 316TI, DUPLEX 2205, SMO 254
(optional)
NBR (standard)
047 Packing material
PTFE, VITON, EPDM, SILICONE (optional)
T Screws and nuts A-4
008 Push rods SS 316
1.0580 (standard)
071 Plates
SS 316 (optional)
- Stem SS 316
1.0401 (standard)
- Bearing
SS 316 (optional)
- Handwheel 1.0037

- Pneumatic act. Aluminium

SEAT TYPE

The seat consists of one piece vulcanized u-shaped rubber seat (optionally PTFE) with steel
stiff core inside, fixed between the two half bodies by screws, providing a bubble-tight shut off
on both directions and, avoiding at the same time any build-up of fluids inside the body that
would prevent the valve from closing.

APPLICATION AND TEMPERATURE RANGE

SEAT AND PACKING MATERIALS

Min. Max.
Material APPLICATIONS
temperature (ºC) temperature (ºC)
NBR -30 +80 Hydrocarbons and biogas waste

EPDM -30 +90 Clean and chlorided water

EPDM-POTABLE -30 +90 Approved certificate for potable water

Organic acids, hydrocarbons and heat
VITON -40 +180
resistant
PTFE -10 +200 Heat, acids, chemical and corrosion resistant

POLIURETHANE -10 +80 Abrasive mediums/mineral handling

WHITE NBR -10 +60 Food industry

RED SILICONE -20 +180 Food industry (FDA conformity)

*More details and other sealing materials under request.

CYL reserves the right to change product design and specification without prior notice. 3
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

DIMMENSIONAL DRAWINGS

Figure 2. KGV XD series semi lugged Figure 3. KGV XD series semi lugged Figure 4. KGV XD series fully
rising stem & handwheel rising stem with handwheel & gearbox* lugged with d/a pneumatic actuator

Min. Max.
Ø Spindle
DN G±1 L H ØV L2 H2 L1 M S Torque Torque
Cil thread
(Nm) (Nm)
50 43 335 267 175 - - 374 147 80 1/4 “ G 8 16 Tr18x4i
65 46 376 293 175 - - 413 160 80 1/4 “ G 10 17 Tr18x4i
80 46 419 334 225 - - 461 177 100 1/4 “ G 12 19 Tr20x4i
100 52 476 371 225 - - 518 197 100 1/4 “ G 15 22 Tr20x4i
125 56 541 411 225 - - 593 232 125 3/8 “ G 17 24 Tr20x4i
150 56 651 500 300 - - 709 267 160 3/8 “ G 25 50 Tr24x5i
200 60 803 602 300 - - 871 327 190 1/2 “ G 27 53 Tr24x5i
250 68 954 703 300 - - 1020 375 190 1/2 “ G 50 69 Tr24x5i
300 78 1137 835 400 - - 1194 428 190 1/2 “ G 63 84 Tr28x5i
350 78 1273 921 400 1370 980 1351 499 250 1/2 “ G 78 102 Tr28x5i
400 90 1433 1031 400 1530 1090 1511 549 250 1/2 “ G 90 110 Tr28x5i
450 90 1604 1161 500 1667 1164 1664 590 300 1/2 “ G 215 259 Tr40x7i
500 95 1779 1271 500 1829 1276 1838 656 300 1/2 “ G 223 320 Tr40x7i
600 105 2066 1458 500 2116 1463 2125 757 300 1/2 “ G 249 388 Tr40x7i

* Valves above DN-600 need to be operated with gearbox.

* Data sheet for ØK & ØD stated in “flange drillings chapter”.

CYL reserves the right to change product design and specification without prior notice. 4
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

FLANGE DRILLINGS

FLANGE DRILLING - PN10

Bolting Arrangements PN-10 Knife Gate Valve

DN K D N (1) N (2) N (3) T R

50 125 100 4 - 4 9 M-16
65 145 120 4 - 4 9 M-16
80 160 135 4 4 8 13 M-16
100 180 158 4 4 8 13 M-16
125 210 188 4 4 8 13 M-16
150 240 212 4 4 8 12 M-20
200 295 268 4 4 8 12 M-20
250 350 320 6 6 12 16 M-20
300 400 370 6 6 12 16 M-20
350 460 430 10 6 16 20 M-20
400 515 482 10 6 16 24 M-24
450 565 532 12 8 20 24 M-24
500 620 585 12 8 20 25 M-24
600 725 685 14 6 20 29 M-27

N (1)- Nº of tapped holes N (2)- Nº of through holes N (3)- Nº of flange holes

CYL reserves the right to change product design and specification without prior notice. 5
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

FLANGE DRILLING - PN16

Bolting Arrangements PN-16 Knife Gate Valve

DN K D N (1) N (2) N (3) T R

50 125 100 4 - 4 9 M-16
65 145 120 4 - 4 9 M-16
80 160 135 4 4 8 13 M-16
100 180 158 4 4 8 13 M-16
125 210 188 4 4 8 13 M-16
150 240 212 4 4 8 12 M-20
200 295 268 6 6 12 12 M-20
250 355 320 6 6 12 16 M-24
300 410 370 6 6 12 16 M-24
350 470 430 10 6 16 20 M-24
400 525 482 10 6 16 24 M-27
450 585 532 12 8 20 24 M-27
500 650 585 12 8 20 25 M-30
600 770 685 14 6 20 29 M-33
N (1)- Nº of tapped holes N (2)- Nº of through holes N (3)- Nº of flange holes

CYL reserves the right to change product design and specification without prior notice. 6
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

FLANGE DRILLING - ASA 150

Bolting Arrangements ASA 150 Knife Gate Valve

DN K D N (1) N (2) N (3) T R

50 120,60 100 4 - 4 9 5/8 “
65 139,70 120 4 - 4 9 5/8 “
80 152,40 135 4 - 4 13 5/8 “
100 190,50 158 4 4 8 13 5/8 “
125 215,90 188 4 4 8 13 3/4 “
150 241,30 212 4 4 8 12 3/4 “
200 298,40 268 4 4 8 12 3/4 “
250 361,90 320 6 6 12 16 7/8 “
300 431,80 370 6 6 12 16 7/8 “
350 476,20 430 8 4 12 20 1”
400 539,70 482 10 6 16 24 1“
450 577,80 532 10 6 16 24 1 1/8 “
500 635,00 585 12 8 20 25 1 1/8 “
600 749,30 685 14 6 20 29 1 1/4 “

N (1)- Nº of tapped holes N (2)- Nº of through holes N (3)- Nº of flange holes

CYL reserves the right to change product design and specification without prior notice. 7
CYL KNIFE VALVES, S.L. Polígono Ind. Ibarluce, Pabellón B1/B2 20120 HERNANI (Spain) Tel: +34 943 33 31 30
Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

ORDERING GUIDE

FLANGE
SERIES OPERATIONS BODY MATERIAL DN SEAT MATERIAL BODY TYPE
DRILLING

Example: XD V 11 NI W PN-10
L  Fully Lugged
V  Handwheel r.s 11  Cast iron NI  NBR PN-10
(END VALVE)
LW  Fully Lugged
VR  Handwheel r.s + Bevel Gearbox 12  Ductile iron EP  EPDM PN-16
(BETWEEN FLANGES)
W  Semi lugged
F  Handwheel n.r.s. 14  Stainless steel VI  VITON ASA-150
(WAFER)
17  Fully stainless AS-2129
FR  Handwheel n.r.s. + Bevel Gearbox TE  PTFE
steel Table C/D
AS-2129
C  Key cap n.r.s 18  Carbon steel PU  POLIURETHANE
Table E
CR  Key cap + Spur Gearbox SI  SILICONE

B  Iso top flange r.s. NIB  WHITE NBR

BR  Iso top flange r.s. + Bevel Gearbox

FB  Iso top flange n.r.s.

FBR  Iso top flange n.r.s. + Bevel
Gearbox
M  Electric actuator r.s.
MR  Electric actuator r.s. + Bevel
Gearbox

CYL reserves the right to change product design and specification without prior notice. 8
CYL KNIFE VALVES, S.L. Pol. Ind. Ibarluze, Pabellon B1/B2 20120 HERNANI (Spain) Tel: +34 943 333130 Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es
 XD series

FLANGE
SERIES OPERATIONS BODY MATERIAL DN SEAT MATERIAL BODY TYPE
DRILLING

L  Fully Lugged
FM  Electric actuator n.r.s 11  Cast iron NI  NBR PN-10
(END VALVE)
FMR  Electric actuator n.r.s + Bevel LW  Fully Lugged
12  Ductile iron EP  EPDM PN-16
Gearbox (BETWEEN FLANGES)
W  Semi lugged
P  Quick closing lever 14  Stainless steel VI  VITON ASA-150
(WAFER)
17  Fully stainless AS-2129
N  D/A pneumatic actuator TE  PTFE
steel Table C/D
AS-2129
SE  S/A pneumatic actuator 18  Carbon steel PU  POLIURETHANE
Table E
H  Oil hydraulic actuator SI  SILICONE

VCH  Chain wheel r.s. NIB  WHITE NBR

VCHR  Chain wheel r.s. + Bevel
Gearbox
FCH  Chain wheel n.r.s.
FCHR  Chain wheel n.r.s. + Bevel
Gearbox

CYL reserves the right to change product design and specification without prior notice. 9
CYL KNIFE VALVES, S.L. Pol. Ind. Ibarluze, Pabellon B1/B2 20120 HERNANI (Spain) Tel: +34 943 333130 Fax: +34 943 332874 Email: cyl@cyl.es Web: www.cyl.es