Mayurkumar Vasava

B.E-Chemical Engineering (GEC- Bharuch)

Permanent Add.:
Panchati bazar, opp. Panjrapor, Ankleshwar.
Dist- Bharuch, State- Gujarat, Pin-393001.
E-mail : ermayurkv@gmail.com
Mob : 8160766869,7405295347.

Objective:
To seek a challenging environment in an organization and risk through dedication, hard work
sincerity and discipline by following the various standard set by the organization to achieve
the goal set.
Work Exposure:
Total Working Experience:5 years.

Employer: Aditya Birla Grasim Vilayat, Gujarat.

Working as an Engineer in Process Department from March 2022 to till date.

Key skills:
• Hands on operational experience and knowledge of DCS (Emerson Delta-V 11.3 and
Yokogawa centum VP).

• Monitor and control process parameters and take corrective action as per SOP in
various sections on DCS.

• Understanding of process parameters, safe operating limits, alarms, process

trends, trips and interlock.

• Manage the plant operation in emergency condition like Power failure, Utilities failure.

• Skilled in permit to work system and HSE requirements for issuing permits for field
and control room maintenance work.

• Monitor process parameters trends on daily basis and reporting the abnormalities and take
corrective action.

• Ensure overall in work confirming the execution is as per SOP and permit procedure.

• Knowledge about Lock out/Tag out system, Isolation system, override system for
execution of maintenance works.

• Understanding of lab results and recommended corrective actions.

• Detail knowledge of fire and safety equipment, gas detector instruments function
operation in process utilities and loading areas.

• Responsible for issue work permit such as Master work permit, Hot work permit,
Height work permit, Confined space permit and Job safety analysis.

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• Monitor raw material tanks, reactors, batch tanks, and other storage tanks to prevent
against possible overflow or contamination situations by checking various
parameter on DCS.

• Monitor the progress of chemical reactions in serval reactors to make sure that safe
conditions and operation is Maintained while meeting quality and productivity standards
& monitors various automatic alarms within the control room and responds to them.

• Having an experience of safe handling of toxic, flammable and hazardous chemical

such as; CS2, Caustic, Sulfuric acid, Hydrochloric acid.

• Response to the CS2 Detector and Fire Detector Alarm system located in the plant.

• Hands on experience and knowledge of Batch Reactors, Acid absorption crystallizer,

Rotary vacuum filter, Multi stage flash evaporator.

Employer: Hemani industries Ltd. Ankleshwar, Gujarat.

Working as a Shift In charge in Production Department from Oct 2021 to March2022.

Key skills:
• Hands on operational experience and knowledge of various operation like Distillation
(Atmospheric & Vacuum distillation), Bromination, Chlorination, Filtration (centrifuge,
Sparkler filter, Micron filter, ANFD), and Distillation Column operation (Bromine,
Toluene, Phenol).

• Monitor raw material tanks, reactors, batch tanks, and other storage tanks to prevent
against possible overflow or contamination situations by checking various parameter
(e.g. load cell readings).

• Monitor the progress of chemical reactions in serval reactors to make sure that safe
conditions and operation is Maintained while meeting quality and productivity standards
& monitors various automatic alarms within the control room and responds to them.

• Having an experience of safe handling of toxic, flammable and hazardous chemical

such as; Bromine, Chlorine, Toluene, Phenol.

• Response to the LEL monitors alarm and Fire Detector Alarm system located in the
control room.

• The incumbent directs Floor Operations to perform special tasks to maintained smooth
operation of reactor systems such as material charging, sampling, material
sampling, material transfer.

• Ensure safe working conditions, safe operating practice and usage of Personal protective
equipments by all coworkers.

• Support commissioning of new equipment and modification in plant, implementation and

performance trial.

• Keep continuous engagement with team through training and tool box talk.

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Employer: Sun Pharmaceutical Industries ltd. Panoli, Ankleshwar, Gujarat.

Worked as a Production supervisor in Production Department from January 2018 to Sep

2021.

Key skills:
• Responsible for issue safety permit such as confined space, Hot work, Height work,
General work during work execution in plant.

• Having an experience of safe handling of toxic, flammable and hazardous chemical such
as Cyclohexane, Hexane, Toluene.

• Hands on experience and knowledge of Batch Reactors (SS316 and MSGL), Centrifuge
Filter, ANFD, Sparkler filter, Micron filter.

• Responsible for maintaining smooth plant operation, Maintain process parameter

and quality check during shift.

• Execute daily production activity as per GMP and SOP.

• Support commissioning of new equipment and modification in plant, implementation

and performance trial.

• Planning and co-ordination with maintenance & production for execution of new
technology.

• Having experience of HMI system (Human machine Interface system).

• Check all log sheet and BMR and ensure that all data are entered properly.

• Ensure smooth functioning of all instrumentation and safety devices.

• Successfully faced USFDA and WHO audits.

• Perform the activity of batch-to-batch cleaning, Periodic cleaning and change over
cleaning of all equipment.

• Reduce under vacuum recovery of solvent time by engineering modification in plant.

• Technical & Operational training to production people to any upcoming new

technology, process and equipment.

Modification done in plant:

• Arrangement of LEL sensor near manhole of the reactor in closed area.

• Arrangement of Oxygen sensor in closed area.

• Arrangement of Nitrogen gas interlock in closed area.

• Arrangement of Interlock system in Centrifuge filter.

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Project commissioning and Engineering Work:
• Review URS vs IQ of new equipment project in accordance with quality and safety
standard.

• Performed qualification activity such as Installation qualification, Operational

qualification and performance qualification of equipments.

• Prepare Documents for operational and performance qualification.

• Performed Capacity calibration of Reactors, feed vessels and Tanks.

• Performed qualifications of Reactors, Centrifuge filter, ANFD and purified water system.

• Performed passivation operation of SS316 Equipment.

• Calibrate Solvent dispensing system in new plant.

• Coordinate with engineering department for validation of HMI system.

• Prepare SOP in New Atomization plant such as Operation of reactor, Operation of HMI
system, Cleaning of reactor, Solvent Dispensing through HMI system.

• Performed qualification of SCADA system with Single Fluid Heating Cooling System
in new plant.

• Having Instrument knowledge in auto system such as Air operated control valve,
valve actuator, safety interlock.

Education:
• Bachelor’s Degree in Chemical Engineering from Government Engineering
collage (GEC) Bharuch with 7.18 CGPA in 2017.

Fields of Interest:
• Project commissioning and operation related activity

• Heat & Mass transfer operation

• Fluid flow & Mechanical operation

• Safety management

Achievement:
• SUN STAR AWARD winner for successful demonstration of Atorvastatin Calcium
Trihydrate at Sun pharma panoli.

Declaration:
I consider myself familiar with Chemical Engineering Aspects. I am also confident of my
ability to work in a team. I hereby declare that the information furnished above is true to
the best of my knowledge.

Mayurkumar Vasava