SPARE PARTS DIAGRAM FOR

Steam Jacketed Kettle

TDH/C

First Choice Group

Blakeney Way, Kingswood Lakeside
Cannock, Staffs, WS11 8LD
TEL: 01543 577778 FAX: 01543504141
Email: enquires@firstchoice-cs.co.uk
Web: www.firstchoice-cs.co.uk
 ? IMPORTANT INFORMATION? KEEP FOR OPERATOR? IMPORTANT INFORMATION?
INFORMATION

OPERATOR MANUAL OM-TDH/C

Part Number 121049 DOMESTIC

Model: TDH/C
Steam Jacketed Kettle

Self-contained
Gas heated
Table Top Mounted
Crank-Tilting

GA S

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,

UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN
THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS
SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY
AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM
THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Information contained in this document is

known to be current and accurate at the time
of printing/creation. Unified Brands recom-
mends referencing our product line websites,
unifiedbrands.net, for the most updated
product information and specifications.
OM-TDH/C
IMPORTANT — READ FIRST — IMPORTANT
WARNING: FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN
ELECTROCUTION AND DEATH.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING
OR SERVICING THIS EQUIPMENT.
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND PLUMBING. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL
APPLICABLE CODES.
WARNING: DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR PROPERTY
DAMAGE.
WARNING: DO NOT CONNECT ANY PIPING TO THE SAFETY VALVE. IT MUST BE FREE TO VENT
STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM THE VALVE
DISCHARGE SHOULD POINT DOWNWARD.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO
GROUND THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS A MINIMUM OF 2-3" (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR,
CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR
HOSE DOWN THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES OR FACE
SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS AND FOLLOW
DIRECTIONS ON CLEANER LABELS .
WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE
FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE
TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR
AND OTHERS.
NOTICE: NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER
THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
WARNING: FAILURE TO PERIODICALLY CHECK SAFETY VALVE OPERATION COULD RESULT IN
PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY
VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF
THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO
THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS.
FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE.
CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY
VALVE.
Important: Service Performed by Other than Factory Authorized Personnel Will Void All Warranties.

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 OM-TDH/C

Table of Contents

IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSPECTION & UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION & INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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OM-TDH/C
Equipment Description
Groen Model TDH/C is a stainless steel, steam- Controls for the unit include a crank tilt handwheel,
jacketed, table top mounted, crank-tilting kettle with thermostat, pressure gauge, safety valve, low water
a self-contained, gas heated steam source. The cut-off, On/Off switch, gas regulator valve, and
kettle body is welded into one solid piece and water level sight glass.
furnished with a reinforced rim and welded-in
The gas supply shuts off automatically when the
"butterfly" shaped pouring lip. The interior of the
kettle is tilted.
kettle is polished to a 180 emery grit finish, and the
exterior is given a bright high buff finish. The unit is The unit must be specified for use with natural gas,
A.S.M.E. shop inspected and registered with the propane, butane, or a stated propane/butane
National Board for working pressures up to 50 PSI. mixture. Service connections are required for gas
and 115V electricity.
The self-contained steam source is heated by
propane, butane, or natural gas and is equipped with
electronic ignition. Charged at the factory with Firing Rate, BTU / Hour
chemically pure water containing rust inhibitors, the
steam source provides kettle temperatures of 150ºF TDH/C-20 TDH/C-40
to approximately 295oF.
31,000 BTU/hr 52,000 BTU/hr

KETTLE CHARACTERISTICS

Dimensions

Kettle Jacket Kettle Body Kettle Body

Model Base Width Base Depth
Capacity Capacity Diameter Depth

TDH/C-20 20 Qt 18.9 R 6 Qt 5.7 R 14" 356 mm 11" 279 mm 28" 711 mm 24" 610 mm

TDH/C-40 40 Qt. 37.8 R 8 Qt 7.6 R 16½ 419 mm 14½”362 mm 28" 711 mm 26¾”679 mm

Options available include:

1. One-piece, lift-off cover. 4. Water fill swing faucet.
2. Basket insert. 5. Mirror Image (Crank on the Left)
3. Stand that supports the unit and holds a pan 6. 316 stainless steel interior
in position for filling.

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 OM-TDH/C
Inspection & Unpacking
WARNING
THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY
AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

The unit arrives completely assembled. The unit is To remove the kettle from the box, cut any straps from
strapped on a skid and in a heavy carton. Inspect around the box. Detach the box sides from the skid.
the carton carefully for damage. Open the container Pull the box up off the unit, taking care to avoid
and check the unit for hidden damage. Report damage or injury from any staples left in the box walls.
shipping damage or shipment errors to the delivery When installation is to begin, cut the straps holding the
agent. kettle on the skid, and lift the kettle straight up off the
skid. Examine the packing materials to make sure no
loose parts are discarded with the materials.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
CAUTION
AND CAN SNAP BACK WHEN CUT. TAKE
UNIT WEIGHS FROM 215 LBS. (98 KG) TO 240
CARE TO AVOID PERSONAL INJURY OR
LBS. (109 KG). INSTALLER SHOULD OBTAIN
DAMAGE TO THE UNIT BY STAPLES LEFT
HELP AS NEEDED TO LIFT THIS WEIGHT
IN THE WALLS OF THE CARTON.
SAFELY.

Write down the model number, serial number, and When installation is to begin, carefully cut the straps
installation date for your unit at the top of the which hold the unit on the skid. Lift the unit straight
Maintenance and Service Log on Page 21. Keep this up off the skid. Examine packing materials to be sure
manual with the unit. loose parts are not discarded with the materials.

The TDH/C is shipped from the factory strapped on a

pallet.

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OM-TDH/C
WARNING
THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE
EQUIPMENT.

Installation and Initial Start-Up

A. Installation 6. The appliance and its individual shutoff valve must
be disconnected from the gas supply piping
The TDH/C kettle should be installed in a ventilated system during any pressure testing of the gas
room for efficient performance. Items which might supply system at test pressures that exceed ½
obstruct or restrict the flow of air for combustion and PSIG (3.45 kPa). The kettle must be isolated
ventilation must be removed. The area directly around from the gas supply piping system by closing its
the appliance must be cleared of any combustible individual manual shutoff valve during any
material. pressure testing of that system at test pressures
which equal or are less than ½ PSIG (3.45
1. Installation on combustible floors is allowed. The kPa).
unit requires a minimum clearance to combustible
and noncombustible construction of six inches at the 7. Adequate space for proper servicing and
rear and six inches at the sides. operation is required. DO NOT block any air
intake spacings to the combustion chamber or
2. Groen recommends installation of the unit under a obstruct air flow.
vent hood. The base must be fastened to the
working surface. 8. After the kettle has been connected to the gas
supply, check all gas joints for leaks. A thick
3. Complete the piping to the gas service main using soap solution or other suitable leak detector
½ inch IPS pipe or an approved equivalent. should be used. Do not use flame when
checking the leaks.
WARNING
THIS UNIT IS FOR COMMERCIAL USE. DO NOT 9. Once the unit is anchored to a mounting
USE HOME OR RESIDENTIAL GRADE GAS surface, Apply a small bead of silicone caulk
around the perimeter of the kettle base.
CONNECTIONS. THEY DO NOT MEET GAS CODES
AND COULD BE HAZARDOUS.
10. Make sure the water level is correct in the
jacket, by confirming that the level is near the
4. Provide 115 VAC, 60 cycle, 1 phase, 1 AMP electric middle of the sight glass. If the water level is
service. Local codes and/or The National Electrical low, follow the instructions in Jacket Filling and
Code should be observed in accordance with
ANSI/NFPA-70 latest edition. AN ELECTRICAL
GROUND IS REQUIRED. The electrical schematic
is located on the inside of the service panel, and at
the rear of this manual. In Canada provide electric
service in accordance with the Canadian Electrical
Code, C.S.A.-C22.1 Part 1 and/or local codes.

5. The installation must conform with local codes or

the American National Standards Z223.1 - latest
edition National Fuel Gas Code. The kettle should
be installed in an adequately ventilated room with
provision for adequate air supply. the best
ventilation will employ a vent hood and exhaust fan
with no direct connection between the vent duct and
the kettle flue. DO NOT obstruct the flue or vent
duct after installation. In Canada, the installation
must conform to CAN/CGA B149 Installation Codes
for Gas Burning Appliances and Equipment and/or
local codes.
Correct water level
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 OM-TDH/C
Water Treatment in the Maintenance section of this 3. Make sure the supplies of gas and electric
manual. power are on.

11. Check to be sure that the open end of the elbow on 4. Follow the “To Start Kettle Heating” instructions
the outlet of the safety valve is directed downward. in the Operation section of this manual. Begin
Be sure to read and follow the instructions on the heating the water at the highest thermostat
attached safety valve tag. setting. The indicator light should come on and
heating should continue until the water boils.
B. Initial Start-Up
5. To turn off the unit, follow “To Stop Kettle
Heating” in the Operation Section of this manul..
IMPORTANT:
BE SURE ALL OPERATORS READ, UNDERSTAND If the kettle functions as described, it is ready for
AND FOLLOW THE OPERATING INSTRUCTIONS, use. If the unit does not operate as designed,
CAUTIONS, AND SAFETY INSTRUCTIONS contact authorized Groen Service Agent.
CONTAINED IN THIS MANUAL.

After the kettle has been installed, the installer should

test to ensure that it is operating correctly.

1. Remove literature and packing materials from

inside and outside of the unit.

2. Put on or two inches of water into the kettle.

Make sure that the open end of the elbow on the

pressure safety valve is directed downward.

WARNING
DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR
POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND
POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.

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OM-TDH/C
Operation
WARNING
ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT OPERATING
PROCEDURES

A. Controls 1. To Start Kettle

Operator controls for the TDH/C kettle are: a. CHECK THE WATER LEVEL IN THE
JACKET EVERY DAY. The level should
1. Manual gas valve which controls the supply of gas
be at the middle of the sight glass. If the
from the main to the unit.
water level is low, see Jacket Filling in the
2. On-Off (toggle) switch. This switch turns the control Maintenance section of this manual.
circuit power supply on or off.
b. Check the pressure/vacuum gauge. If the
3. Thermostat dial, which turns the thermostat on or off, gauge does not show 20 to 30 inches of
and sets the kettle operating temperature. vacuum (i.e. a reading of 20 to 30 below
zero), see Jacket Vacuum in the
4. Crank tilt handwheel which controls kettle movement. Maintenance section of this manual.
B. Operating Instructions c. DO NOT attempt to light any burner with a
flame.
WARNING
KEEP AREA AROUND KETTLE FREE AND CLEAR d. Open the main supply gas valve (handle in
OF ALL COMBUSTIBLE MATERIALS. .DO NOT line with the pipe).
ATTEMPT TO LIGHT ANY BURNER WITH A FLAME. e. Turn the toggle switch to ON.
CAUTION f. Turn the thermostat to the desired setting.
HEATING AN EMPTY KETTLE MAY CAUSE THE
RELEASE OF STEAM FROM THE SAFETY VALVE.

The TDH/C is shown on the optional TS/9 stand.

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 OM-TDH/C
2. To Stop Kettle Heating
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
a. Turn the thermostat dial to OFF.
COOKING, HOLDING OR CLEANING. KEEP
b. Turn the toggle switch OFF. LIQUIDS 2-3” (5-8 cm) BELOW THE KETTLE
RIM TO ALLOW CLEARANCE FOR STIRRING,
c. For a prolonged shut-down: BOILING PRODUCT AND SAFE TRANSFER.
WARNING
1. Follow the procedure above.
WHEN TILTING KETTLE:
1) WEAR PROTECTIVE OVEN MITT AND
2. Turn the manual gas valve OFF (handle at
right angle to gas line). PROTECTIVE APRON.
2) USE DEEP CONTAINER TO CONTAIN AND
3. Disconnect the unit’s electrical power. MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT
3. To Relight Kettle SURFACE, CLOSE TO THE KETTLE.
4) STAND TO AWAY FROM POUR PATH OF
a Close main gas supply valve. HOT CONTENTS.
5) POUR SLOWLY, KEEP CONTROL OF
b. Set on-off switch to OFF. KETTLE, AND RETURN KETTLE BODY
SLOWLY TO UPRIGHT POSITION AFTER
c. Set thermostat to OFF. CONTAINER IS FILLED OR TRANSFER IS
COMPLETE.
d. Wait five minutes, then proceed as directed 6) DO NOT OVERFILL CONTAINER. AVOID
under To Start Kettle. DIRECT SKIN CONTACT WITH HOT
CONTAINER AND ITS CONTENTS.
4. If Electric Power Fails, do not attempt to operate
the unit. When power is restored, proceed as 6. Use of Common Accessories
directed in To Start Kettle.
1. Lift-Off Cover
5. To Transfer Product or Empty Kettle:
a. As with stock pot cooking, an optional lift
The kettle body is tilted using the crank tilt handwheel. off cover will speed up the heating of water
Turning the crank clockwise tilts the kettle body; and food products. A cover helps retain
counter-clockwise returns it to an upright position. The heat in the cooking vessel and reduces the
kettle body will remain in any tilted position. amount of heat and humidity released into
the kitchen. Use of a cover can reduce
some product cook times and help maintain
the temperature, color and texture of
products being held or simmered for
extended periods.

b. Make sure the plastic ball handle is secure

WARNING on the lift off cover before using. ALWAYS
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR use the plastic handle to place or remove
cover from the kettle. Wear protective oven
WATER IN THE KETTLE. DIRECT CONTACT COULD
mitts and a protective apron.
RESULT IN SEVERE BURNS.
c. When putting the cover on the kettle,
TAKE CARE TO AVOID CONTACT WITH HOT position it on top of kettle rim, with its flat
KETTLE BODY OR HOT PRODUCT, WHEN ADDING edge facing the pouring lip.
INGREDIENTS, STIRRING OR TRANSFERRING
PRODUCT TO ANOTHER CONTAINER. d. When removing cover:

1) Firmly grasp plastic handle

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OM-TDH/C
2. Basket Insert

a. An optional kettle basket insert can assist in

cooking water-boiled products including
eggs, potatoes, vegetables, shell fish, pasta
and rice. The nylon mesh liner must be
used when cooking product smaller than
WARNING
the mesh size of the basket, which is
AVOID ALL DIRECT CONTACT WITH HOT approximately 1/4” (6 mm). This includes
SURFACES. DIRECT SKIN CONTACT COULD rice and small pasta shapes.
RESULT IN SEVERE BURNS.
b. Tips For Use.
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR
WATER IN THE KETTLE. DIRECT CONTACT COULD
1) Allow for the water displacement of the
RESULT IN SEVERE BURNS. basket and product to be cooked. This
CAUTION may mean only filling the kettle half full
DO NOT TILT KETTLE BODY WITH COVER OR of water. Test the basket and product
displacement with the kettle OFF, and
BASKET INSERT IN PLACE. COVER MAY SLIDE
with cold water in the kettle.
OFF, CAUSING INJURY TO OPERATOR.

2) Lift rear edge (farthest from operator) 1-2” (3- CAUTION

5 cm) to allow any steam and water vapor to DO NOT OVERFILL THE KETTLE WHEN
escape the cooking vessel. Wait 2-3 COOKING, HOLDING OR CLEANING. KEEP
seconds. LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW
3) Tilt cover to 45-60E angle and allow any hot THE RIM TO ALLOW FOR STIRRING, BOILING
condensate or product to roll off cover back AND SAFE PRODUCT TRANSFER.
into kettle.
2) Load basket on a level, stable work
surface.

3) Lift the loaded basket with both hands.

Get help from another person if the
basket is too heavy for safe handling.
Then slowly lower product into kettle.

4) When removing basket with cooked

product, lift basket straight up, ensuring
bottom of basket clears the rim and
pouring lip of the kettle. Wear
protective oven mitts and protective
apron.

5) Allow hot water to fully drain from

product, before moving basket away
from the kettle. Do not rest kettle
basket on kettle rim or pouring lip. If
basket is too heavy for individual to lift
and safely move, get help from another
person. Remove product immediately
Lift the rear edge of the lid first. from basket into another container,
being sure to avoid contact with hot
4) Remove cover, ensuring that any remaining product and hot basket or place basket
hot condensate or product does not drip on with food on stable, flat surface, setting
operator, floor or work surfaces. it inside a solid steamer or bake pan, to
catch any remaining hot water draining
5) Place cover on safe, flat, sanitary, out-of-the- from product.
way surface, or return to kettle rim.

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 OM-TDH/C
Cleaning
6. Suggested Cleaning Supplies:
a. Cleaner, such as Klenzade HC-10 or HC-32
from ECOLAB, Inc.
b. Kettle brushes in good condition.
c. Sanitizer such as Klenzade XY-12.
d. Film remover such as Klenzade LC CAUTION
7. Precautions MOST CLEANERS ARE HARMFUL TO THE SKIN,
EYES, MUCOUS MEMBRANES AND CLOTHING.
Before any cleaning operation, shut off the kettle PRECAUTIONS SHOULD BE TAKEN TO WEAR
by turning the thermostat dial to "OFF". RUBBER GLOVES, GOGGLES OR FACE SHIELD
AND PROTECTIVE CLOTHING. CAREFULLY
READ THE WARNINGS AND FOLLOW LABEL
DIRECTIONS.

e. As part of the daily cleaning program, clean

all inside and outside surfaces that may have
WARNING been soiled. Remember to check such parts
KEEP WATER AND SOLUTIONS OUT OF as the underside of the cover, control
CONTROLS AND BURNERS. NEVER SPRAY OR housing, etc.
HOSE THE CONTROL CONSOLE, ELECTRICAL
CONNECTIONS, ETC. f. To remove materials stuck to the
equipment, use a brush, sponge, cloth,
3. Procedure plastic or rubber scraper, or plastic wool
along with the detergent solution. To make
a. Clean food contact surfaces as soon as washing easier, let the detergent solution sit
possible after use, preferably while the kettle in the kettle and soak into the residue, or
is still warm. If the unit is in continuous use, warm the detergent solution briefly. Do not
clean and sanitize inside and outside at least use any metal material (like metal sponges)
once every 24 hours. or metal (like a spoon, scraper, or wire
brush) that might scratch the surface.
b. Scrape and flush out large amounts of food Scratches make the surface hard to clean
residues. Be careful not to scratch the kettle and provide places for bacteria to grow. Do
with metal implements. not use steel wool, which may leave
particles imbedded in the surface and cause
CAUTION eventual corrosion and pitting.
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL SURFACES
LONGER THAN 30 MINUTES. LONGER
CONTACT CAN CAUSE CORROSION.

c. Prepare a solution of the detergent/cleaning

compound as instructed by the supplier.
Clean the unit thoroughly. A cloth moistened
with cleaning solution can be used to clean
controls, housing, electrical conduit, etc.

d. Rinse the kettle thoroughly with hot water.

Then drain completely.

Use a sponge, cloth or plastic brush to clean

the kettle.
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OM-TDH/C
I. Following the supplier’s instructions, apply
the sanitizing agent, after the unit has been
cleaned and drained. Rinse off the sanitizer
thoroughly.

j. It is recommended that the unit be sanitized

just before use.

k. If there is difficulty removing mineral

deposits or a film left by hard water or food
residues, clean the kettle thoroughly. Then
use a de-liming agent, such as Groen De-
limer De-Scaler (Part Number 114800),
Lime- Away from ECOLAB or an equivalent,
following manufacturer directions.

Scrapers, steel wool or metal implements can l. Rinse and drain the unit thoroughly before
further use.
harm the kettle surface.
m. If especially difficult cleaning problems
g. The outside of the unit may be polished with persist, contact your cleaning product
a recognized stainless steel cleaner like supplier for assistance. The supplier has a
“Zepper” from Zep Manufacturing Company. trained technical staff with laboratory
facilities to serve you.
h. When the equipment needs to be sanitized,
use a sanitizing solution equivalent to one
that supplies 200 parts per million chlorine.
Obtain advice on the best sanitizing agent
from your supplier of sanitizing products.

Maintenance
NOTICE: Contact Groen or an authorized Groen Service Agent when repairs are required.

Service Log is provided at the rear of this manual. valve lever for about one second. Repeat
Each time service is performed on this Groen this step, then let the valve lever snap
equipment, enter the date on which the work was closed, so the valve will seat properly and
done, and who did it. Keep this manual with the not leak.
equipment.
8. Test Safety Valve
1. Jacket Vacuum/Removing Air From Jacket
At least twice a month, test the safety valve.
Every day, while the kettle is cold, read the Test the valve with the kettle operating at 15
pressure/ vacuum gauge. A positive reading or a PSI (105 kPa), by holding the test lever for at
negative reading between zero and 20 on the least five seconds. Then release the lever and
pressure/ vacuum gauge indicates excess air in the permit the valve to snap shut. If the lever does
jacket. Air in the jacket slows kettle heating and can not activate, if there is no discharge, or if the
prevent the kettle from reaching operating valve leaks, stop using the kettle immediately
temperature. To remove air: and contact a qualified factory service
representative.
n. Start the kettle. (See the “Operation”
section).
WARNING
AVOID ANY EXPOSURE TO THE STEAM
b. Make sure the elbow on the outlet of the
safety valve is turned so that escaping BLOWING OUT OF THE SAFETY VALVE.
steam is directed down toward the floor. SEVERE BURNS CAN RESULT ON EXPOSED
SKIN.
c. When the pressure/vacuum gauge reaches
a positive pressure reading of five PSI,
release trapped air by lifting the safety

12
 OM-TDH/C
air escape from the jacket. Continue
FAILURE TO CHECK SAFETY VALVE
adding water until the water level rises to
OPERATION PERIODICALLY COULD RESULT the center of the round sight glass.
IN PERSONAL INJURY AND/OR DAMAGE TO
EQUIPMENT. c. Close the gate valve.
WHEN TESTING, AVOID ANY EXPOSURE TO
d. Air that gets into the jacket during the filling
THE STEAM BLOWING OUT OF THE SAFETY
operation must be removed, because it will
VALVE. DIRECT CONTACT COULD RESULT IN make heating less efficient. Follow the
SEVERE BURNS. procedure in “Jacket Vacuum” above, to
restore a negative pressure reading.

3. Jacket Filling 4. Water Treatment

Every day, before you turn on the unit, make

WARNING
sure the water level is approximately in the
center of the water gauge glass. The jacket TO AVOID INJURY, READ AND FOLLOW ALL
was filled at the factory with the proper amount PRECAUTIONS STATED ON THE LABEL OF
of treated water, and is air-tight, but over time THE WATER TREATMENT COMPOUND.
steam may be vented and water lost.
c. Fill a mixing container with the amount of
water required. Use only distilled water.
From time to time, you may need to restore the
water to its proper level. The procedure for Kettle Jacket
Model
adding water follows. Capacity Capacity

a. If you are replacing water lost as steam, TDH/C-20 20 Qts 18.9 R 6 Qts 5.7 R
use distilled water. Do not use tap water.
TDH/C-40 40 Qts 37.8 R 8 Qts 7.6 R
If you are replacing treated water that was
drained from the jacket, prepare more
treated water as directed below. b. Hang a strip of pH test paper on the rim of
the container, with about 1 inch of the strip
b. Allow the kettle to cool completely. below the surface of the water.
Remove the pipe plug from the jacket fill
assembly. Then open the gate valve and c, Stir the water continuously, while you
pour in the distilled or treated water. Using slowly add water treatment compound until
a funnel will help you in this process. Hold a color between indicating a pH of 10.5 and
the safety valve open while you pour, to let 11.5 is reached. (Shown on the pH test kit
chart.) Judge the pH by frequently
comparing the test strip with the color chart
provided in the pH test kit.

d. Use a measuring cup to add the compound

so that you may record the exact amount
used.
e. The amount may be used again, if the
same water sources and compound are
used in the future. However, it is best to
check the pH each time treated water is
prepared.

The safety valve and fill plug are located directly

behind the pressure/vacuum gauge.
13
OM-TDH/C
Sequence of Operation

The following “action-reaction” outline is provided to 2. High limit pressure switch, set to open at
help the user understand how the equipment works. about 43 PSI and shut down the burners
until jacket pressure is decreased.
When the operator sets the desired temperature on
the thermostat dial, the thermostat switch closes and 3. Pop safety valve, which will release steam
sends a signal which (1) starts the spark and (2) if the jacket pressure exceeds ±50 PSI.
opens the automatic valve for the pilot burner. The
spark ignites the pilot flame, which heats a probe. 4. Tilt switch that shuts off all burners when
The heated probe sends a signal that causes the the kettle is tilted.
spark to shut off and the automatic valve to admit
gas to the main burner. The pilot flame ignites the When the kettle reaches the set temperature, the
main burner. If a pilot flame is not sensed within 30 thermostat switch opens, stopping the signal to the
seconds after the spark begins, a timer shuts down gas control valve and causing the valve to shut off
the whole operation. In addition to the lockout timer, all gas flow. When the kettle cools below the set
safety features include: temperature, the thermostat switch closes and starts
another heating cycle. On-off cycling continues and
1. Low water cutoff relay that will shut off the maintains the kettle at the desired temperature.
gas supply to all burners until the water
level is corrected.

Troubleshooting
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following
is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and
in this manual. If an item on the list is followed by Y, the work should be done by a qualified service
representative.

WARNING
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY
AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTOR CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES..
SYMPTOM WHO WHAT TO CHECK
Yindicates items which must be performed by an authorized technician.
Kettle is hard to tilt. Auth a. Gears for foreign materials, lubrication and alignment. Y
Service
Rep Only
Kettle continues heating after User a. Thermostat dial setting.
it reaches desired
temperature. Auth b. Thermostat calibration.Y
Service c. Thermostat operation. The thermostat should click when the dial is
Rep Only rotated to settings above and below the temperature of the kettle.Y
Kettle stops heating before it User a. Thermostat dial setting.
reaches the desired
temperature. Auth b. Thermostat calibration.Y
Service c. Thermostat operation. The thermostat should click when the dial is
Rep Only rotated to settings above and below the temperature of the kettle.Y
Safety Valve pops open User a. For air in the jacket. See “Jacket Vacuum” in the Maintenance
section.
b. Thermostat dial setting.

14
 OM-TDH/C
SYMPTOM WHO WHAT TO CHECK
Yindicates items which must be performed by an authorized technician.
Safety Valve pops open Auth c. For defective thermostat. The thermostat should click when dial is
Service rotated above and below kettle temperature. If defective, replace.Y
Rep Only d. For defective safety valve. If valve pops below 49 PSI, replace.Y
Burners will not light. User a. That main gas supply valve is open. (handle in line with gas pipe).
b. Gas supply to the building.
c. That the kettle body is horizontal.
Auth d. Thermostat operation. The thermostat should click when the dial is
Service rotated to settings above and below the temperature of the kettle.Y
Rep Only e. Momentary switch is being properly actuated.
System does not produce a Auth a. Thermostat, and close the contacts if they are open Y
spark Service b. AC voltage between terminals “2" and “GR.” If it is not 24 Volt,
Rep Only replace the transformer Y
c. That the jumper is securely installed between terminal “5" and
“GR.”
d. That the high tension cable is firmly attached and in good condition.
If cracked or brittle, replace the pilot.Y
e. Pilot electric ceramic for crack or break.Y
f. Pilot spark gap. Regap, if it is not 7/64 inch.Y
g. Replace the electronic portion of the G770 system.Y
Spark is present but the pilot Auth a. That the pilot valve is securely connected to terminals “1" and
will not light. Service “GR.” (Some models have the pilot valve grounded internally).Y
Rep Only b. For 24 VAC at terminals “1" and “GR.” If 24V is not present,
replace the G770 ignition control.Y
b. That gas pressure meets the control manufacturer’s
specifications.Y
c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions.Y
(2) Clean orifice, if necessary.Y
(3) Replace the pilot valve.Y
d. That the pilot spark gap is 7/64 inch and located in the pilot gas
stream. If not, adjust or replace the pilot.Y
e. For drafts. Shield the pilot burner, if necessary.Y
Pilot lights, but main burner Auth a. For 24 V between terminals “3" and “GR”. If voltage is not correct,
will not come on and spark Service replace the G770 ignition control.Y
does not stay on. Rep Only b. That the gas pressure meets control manufacturer specifications.Y
c. Electrical connections of main valve to terminals “3" and “GR” to
assure they are securely attached. If so, replace the main valve.”Y
Pilot lights, but main burner Auth a. That sensor cable and high voltage cable are separated from each
will not come on, the spark Service other and not wrapped around any pipe or accessory.Y
stays on. Rep Only b. Sensor cable, to ensure that there are secure attachments to
terminal “4" and the sensor.Y
c. Sensor ceramic for cracks.Y
d. That cable is not grounded out. If it is, correct the ground.Y
e. That the sensor or sensor connector is not grounded out.Y
f. Sensor cable for continuity and condition of insulation.Y
g. Disconnect main valve lead from terminal “3," and sensor cable
from terminal “4.” Observing correct polarity, connect a DC micro
ammeter between the sensor cable terminal and terminal “4.”
Check that the current is 0.15 microamp or greater with only the
pilot operating. If it is, replace the G770 ignition control.Y
h. For proper gas pressure.Y
i. Clean pilot assembly, if necessary.Y
j. Tighten all mechanical and electrical connections.Y
k. Pilot application, and correct to increase sensor probe current, by:
(1) Increasing or decreasing pilot orifice size.Y
(2) Shielding the pilot from drafts.Y
l. Replace sensor or orifice.Y
m. Replace G770 ignition control.Y
15
OM-TDH/C
Parts List
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where
applicable, voltage and phase.

16
 OM-TDH/C
Parts List
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage
and phase.
Key Description Part No. Key Description Part No. Key Description Part No.
1 Weldment, TDH-40 122376 25 Assembly, Electrical Panel - TDH 128034 48 Shroud, Burner TDH/C-40 097019
Weldment, TDH-20 124713 26 Weldment, Body 304 ss TDH-40 128024 Shroud, Burner TDH/C-20 097020
2 Weldment, Base Support 124729 Weldment, Body 316 ss TDH-40 128045 49 Screw, 1/4-20 x 1/2 hex head ss 005608
3 Screw, 1/4-20 x 1/2 truss head ss 012700 Weldment, Body 304 ss TDH-20 128030 50 Label, Wiring Diagram 128029
4 Screw, 1/2-13 x 1-1/4 hex head ss 005623 Weldment, Body 316 ss TDH-20 128046 51 Label, Warning 099961
5 Nut hex 1/2-13 ss 005603 27 Lamp, Indicator, Red 003332 52 Grommet, 1-1/2 ID 003492
6 Washer, lock 1/2 ss 005657 28 Elbow, 90 degrees street 003922 53 Bracket, Faucet 009054
7 Weldment, pedestal, TDH/C-40 124735 30 Assy, Safety Valve & Pressure Gauge 005801 54 Screw, 1/4-20 x 1/2 Tr head ss 012700
Weldment, pedestal, TDH/C-20 124737 31 Sight Glass 005831 55 Plate, Data 083048
8 Weldment, Cladding Side, TDH/C-40 124748 32 Switch, On-Off 006904 56 Label, NSF 066735
Weldment, Cladding Side, TDH/C-20 124755 33 Thermostat 101524 57 Bushing, Snap 000453
9 Cladding, Panel TDH/C-40 124751 34 Nameplate, TDH 026450 58 Screw, 1/4-20 x 3/4 hex ss (TDH-40) 005609
Cladding, Panel TDH/C-20 124758 35 Electrode, Water Level 074623 Screw, 1/4-20 x 1-1/2 hex ss (TDH-20) 005469
10 Spacer, pedestal 128035 36 Switch, Pressure 096963 59 Bracket, Burner TDH-40 097069
11 Cladding, Top 124754 37 Grommet, 1/4 ID x 1/2 001518 Bracket, Burner TDH-20 097049
12 Assembly, Gear Carrier 124741 38 Screw, 6-32 x3/8 round head 009697 60 Label, Warning 098171
13 Shaft, Worm 122374 39 Cover, Element Housing 003141 61 Knob, Thermostat 002868
14 Gear, Worm 128001 40 Gasket, Bottom Plate 007937 62 Decal, Operating Instructions 128023
15 Assembly, Gear Sector 128028 41 Weldment Plug and Standoff TDH-40 129707 63 Nameplate, CGA TDH Kettles 104966
16 Assembly, Handwheel 124719 Weldment Plug and Standoff TDH-20 129709 64 Assembly, Burner & Piping, TDH-40 097055A
17 Key, 1/4 Sq. x 1.00 ss 122371 42 Plate, On/Off Switch 007403 Assembly, Burner & Piping, TDH-20 097033A
18 Assembly, Bearing Block 128021 43 Assembly, Flue Stack - TDH-40 090686 65 Assembly, Natural Gas Piping 097031
19 Pin, Roll, 1/4 x 1-1/4 lg 012614 Assembly, Flue Stack - TDH-20 093605 Assembly, Propane Gas Piping 097032
20 Pin, Roll 1/4 x 1-5/8 lg 128036 44 Label, Warning 093614 66 Burner Bracket Support (TDH-20) 097050
21 Ring, Retaining, 1-1/2 124764 45 Label, Warranty 074816 67 Spacer, Washer 129706
22 Washer, Lock 3/8 ss 005618 46 Screw, 8-32 x 3/8 pan head ss 005764 68 Washer Lock 1/4" 005655
23 Screw, 3/8-16 x 1.00 hex head ss 005612 47 Nut, hex w/Keps 1/4-20 012940 69 Screw 1/4 x 1/2 hex head Cap 005608
24 Washer, Flat 3/8 ss 005830

17
 OM-TDH/C
Parts List
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity,
and, where applicable, voltage and phase.

12 14 17 13 15 16

4
2

10
8
18

11

9 5 1

18
 OM-TDH/C
Parts List
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity,
and, where applicable, voltage and phase.

Key Description Part No. Key Description Part No.

1 Assy, Elec. Mounting Bracket 124727 10 Screw, 6-32 x 3/8 lg self-tapping rnd head 012398
2 Fuse, Holder, Type 3 AG 077854 11 Insert, 8 screw - nylon 124759
3 Control, Water Level, 115 V 097023 12 P. C. Board Mounting Post 099901
4 Transformer, 50 VA 120/208/240 074839 13 Micro Switch 002982
5 Terminal Block, three pole 003888 14 Screw, Round Head 4-40 x 3/4 lg. 003122
6 Label, Supply Voltage 114316 15 Washer shakeproof lock 6 005715
7 Ignition Module 085153 16 Nut, Hex 4-40 003121
8 Screw, 8 x 3/8 lg. hex slot self-tapping 128000 17 Barrier Insulation 003490
9 Screw #8-32 x 1-1/4 Rnd Head 005056 18 Fuse, three Amp Type 3 AG 077853

19
OM-TDH/C
Schematic

20
 OM-TDH/C

Service Log

Model No. __________________________________ Purchased From _____________________________

Serial No. __________________________________ Location ____________________________________

Date Purchased _____________________________ Date Installed _______________________________

Purchase Order No. __________________________ For Service Call _____________________________

Date Service Performed Performed By

21
OM-TDH/C
References

KLENZADE SALES CENTER

ECOLAB. Inc.
370 Wabasha
St. Paul, Minnesota 55102
800/352-5326 or 612/293-2233

NATIONAL FIRE PROTECTION ASSOCIATION

60 Battery March Park
Quincy, Massachusetts 02269

NFPA/54 Installation of Gas Appliances & Gas Piping

NFPA/70 The National Electrical Code

NATIONAL SANITATION FOUNDATION

3475 Plymouth Rd.
Ann Arbor, Michigan 48106

UNDERWRITERS LABORATORIES, INC.

333 Pfingsten Road
Northbrook, Illinois 60062

ZEP MANUFACTURING CO.

1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318

22
Limited Warranty
To Commercial Purchasers *
(Domestic U.S., Hawaii &
Canadian Sales Only)

Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid
standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for (12) twelve months
with the following conditions and subject to the following limitations.

I. This parts and labor warranty is limited to Groen Equipment sold to the original commercial purchaser/users (but not original
equipment manufacturers), at its original place of installation in the continental United States, Hawaii and Canada.

II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is the sole responsibility of
purchaser/user.

III. Groen, or an authorized service representative, will repair or replace, at Groen's sole election, any Groen Equipment, including
but not limited to, draw-off valves, safety valves, gas and electric components, found to be defective during the warranty
period. As to warranty service in the territory described above, Groen will absorb labor and portal to portal transportation costs
(time & mileage) for the first twelve (12) months from date of installation or fifteen (15) months from date of shipment from
Groen.

IV. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in operating instructions or
manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or labor costs incurred for removal of adjacent
equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper
installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused
by poor water quality or improper boiler maintenance.

V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH
OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO
EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH
OR DELAY IN PERFORMANCE OF THIS WARRANTY.

VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.) manufacturer's equipment, or if used
as a consumer product, such Equipment is sold AS IS and without any warranty.

* (Covers All Foodservice Equipment Ordered After October 1, 1995)

23
1055 Mendell Davis Drive OM-TDH/C (Revised 4/99)
Jackson, MS 39272 Part Number 121049
Phone 601 372-3903
Fax 601 373-9587