Annexure –B-III

SYLLABUS FOR THE POST OF LECTURER ( ENGINEERING)

(a) Paper -I

1. ENGINEERING MATERIALS
Material Science & Metallurgy: Structure of crystalline solids, Diffusion, Diffusion
Mechanism, Fick’s laws of diffusion. Gibbs phase rule, Binary phase diagrams, Iron-carbon
Diagram. Mechanical Properties of Materials, Tension test, Hardness tests and impact tests,
Elastic and Plastic behaviour, yield point phenomenon, True stress-true strain relationships,
Types of fracture, stages in cup & cone fracture, Fatigue: fatigue tests, S-N Curves.

Factors affecting fatigue life and protection methods. Creep: The creep curves, Mechanisms
of creep, Creep-resistant. Optical microscopy, Metallurgical microscope and specimen
preparation. Scanning Electron Microscope. Space lattice classification. Miller Indices for
planes and directions. Creep phenomenon , Three stages of creep. Transient creep and
Viscous creep. Creep rupture, Creep Properties, Creep Test. Iron-Carbon Equilibrium phases.
Non-equilibrium T.T.T phase diagram. Phases formed in these conditions. Influence of
alloying elements on Non equilibrium diagrams. Heat treatment of ferrous materials:
Annealing, Normalising, Hardening, Tempering, Surface hardening methods: carburizing,
cyaniding, nitriding. Flame and induction hardening, Heat treatment of Non- ferrous
materials: Solutionising, precipitation hardening and aging.

Composite Materials: Types of composite materials. Properties of fibers and matrix

materials. General methods of production, properties and applications of FRP,PRC, MMC
and structural composites. Expressions for density, Young’s modulus and strength of
continuous fiber reinforced composites in iso- strain and iso – stress conditions. Applications
of composite materials in aerospace, automobile and other fields. Smart Materials: Piezo-
electric materials, Electrostrictive, magnetostrictive materials, shape memory alloys, fiber
optic sensors. Nano materials and Technology: Introduction, Overview of nano-science
theory, Properties at nano-scale, Nano-materials, structures and nano-surfaces.

Steel Materials for Tooling: Tools Steel and its application, “IS” codification of steels,
effect of alloy additions, Tool steel overseas standards, properties, selection and

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application, Example of commercially available tool steels, ISO classification of carbides,
material Testing.

2.ENGINEERING DRAWING

Introduction, Drawing Instruments and their uses, BIS conventions, Lettering, Dimensioning
and free hand practicing, Orthographic Projections, Orthographic Projections of plane
surfaces, Projections of Solids, Sections and development of lateral Surfaces of Solids,
Isometric projection (Using Isometric Scale only). Computer Assisted Drafting/Modeling.

3 FLUIDES ENGINEERING

Fluid Mechanics: Fluid-definition, concepts of continuum, shear stress as applied to fluids,

fluid properties viscosity, Newton’s law, surface tension, bulk modulus, compressibility,
vapour pressure, capillarity, gauge and absolute pressures of a fluid. Principle of
manometers, simple and differential manometers, Bourdon’s pressure gauge, Pascal’s law,
Hydrostatic forces on plane and inclined surfaces. Archimedes principle, stability of foliation
bodies. Bernoulli’s equation, viscous flow of incompressible fluids, boundary layers.
Determination of metacentric height- experimental and analytical methods. Forces acting of
fluid mass, Eulers equation of motion, energy possessed by a fluid particle, Bernoulli’s
equation derivation from one dimensional Eulers equation of motion.

4. TOOL ENGINEERING

Cutting Tool Theory: Mechanism of chip formation: Review of deformation mechanism,

Fracture, Mechanism of yielding, overview of chip formation, concept of shearing strain.
Mechanism of Metal Cutting, Force system during turning - velocity relationships – Force
analysis in turning, milling, drilling etc.

Measurement of cutting forces : dynamometer Tool wear mechanisms, types and causes of
wear. Turning Tools: Indexable Inserts, Chip breakers, ISO classification of inserts and tool
holders. Milling Cutters: Standardization, geometry, Face Mills, Shoulder Mills, End Mills,
Deep shoulder Mills, T-Slot cutters. Boring: Types of boring tool, Boring heads, Cartridges.
REAMER: Types of reamers, Geometry of flutes. TOOLS FOR CNC. Drilling: Drills with index
able inserts, Deep hole drills, carbide tipped drills, Core drills, Counter pores, and Counter
sinks. Design of Single point tool, Drill, Form tools, Reamer.

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Gauges and Measurements: Definition and objectives of metrology Linear measurement:
neutral axis significance, imperial standard yard, international standard meter, airy points,
Basel points, line, end & wavelength standards, Slip Gages. Angular Measurement:
introduction, comparison with linear measurement sine bar: principle, types, practical uses,
material, construction. Limits, Fits and Tolerance: Definitions, need of tolerance, types of
tolerance, interchangeability & selective assembly.

Fits: Definition, types of fits,(clearance, interference& transition), tolerance disposition

chart, problems (calculation of fits) hole base system & shaft base system, procedure for
solving on finding the hole & shaft tolerance upper & lower limits. Geometric Dimensioning
& Tolerancing (GD&T), Design of Plug Gauge, Ring Gauge, Snap Gauge, Indicator Gauge,
Taper plate Gauge, Taper Plug Gauge, Thread Gauge and Position Gauge.

Jigs and Fixture: Introduction: Definition of Jigs and Fixtures, Difference between jigs and
fixtures, Advantages, Steps for design. LOCATION Degree of freedom, 3-2-1 principles,
Choice of location, redundant location, Diamond pin calculation, Locating methods and chip
control. Locating Devices: Surface location, Rest blocks, pins, V-blocks, Equalizers, Profile
locators, Vee locaters, nesting locaters, Diamond Pins, adjustable Locaters. Clamping
Devices: Basic principles, cutting forces, Rigid clamping, wedge clamping, Cam clamping,
quick action clamps, strap clamps, screw clamps, swing clamps, Toggle clamps,
simultaneously acting clamps.

Guiding Elements: Drill Bushings: Standard Drill Bushing types, Jig bushes Installation,
Standards, Tool Setting gauges. Indexing Jigs and Fixtures: Indexing methods, Linear,
Rotary, Indexing jigs, Indexing fixtures. Assembly and Welding Fixture – Principles.

Press Tools: Elements of press tools, classification of press, High-speed presses, press
brakes, shearing theory, cutting force, elements of press tool, clearance between punch and
die, shut height and daylight, press tonnage calculation. Strip Layout, Press Tool Operations:
Piercing, blanking, slitting, cropping, trimming, shaving, lancing, bending, curling, calibrating,
drawing, Embossing, coining, flanging, fine blanking. Design of Press Tool Elements: Die
plates, punches, punch holder plates, stripper plates, and calculation of stripping force,
bolster plates, pilots, ejectors, shedders, material s ops, pillar, bush, slender punches, Stock

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guides, stock feeding device and die sets. Types of Press Tools: Progressive tools, stage
tools, compound tools, combination tools, cam actuated die, horn dies, sub press dies,
inverted dies, bulging dies, levering dies, trimming dies, shaving dies, riveting dies, assembly
dies, lamination dies. Bending and Forming Dies: Theory of bending, development of bend,
spring back, correcting spring back, bending tools, bending force calculation. Drawing:
Theory of drawing, blank development, strain factor, calculation of number of stages of
drawing, circular draw, rectangular draw, draw force calculation, lubrication. Defects and
remedies, ironing.

Injection Moulds: Monomer, Polymer, Degree of Polymerisation, Classification of Plastics

and their general review of Properties and applications. Injection Moulding: Principles,
process variables, moulding cycle, machinery used, parts and function, specification, press
capacity, projected area, shot weight, Extrusion: Basic principles of extruders, and extrusion
process, different types of extrudes , methods of extrusion process. Rotational Moulding:
Basic principle, Blow Moulding: Blow moulding process, processing parameter, materials
used. Thermo Forming: Basic principles, types of thermoforming, thermoforming
moulds, processing parameters, faults and remedies. Calendaring: Basic principle, process
variable, secondary processing techniques like powder coating, casting, machining, and
joining of plastics, metalizing, printing. Compression and Transfer Moulding: Techniques,
various types of compression moulds, Transfer moulding, its advantage over
compression moulding.

Injection Mould Construction: Parting Surfaces: Straight, stepped, curved parting surface.
Design of various Injection mould elements, cores, cavities, and inserts, fitting core and
cavity inserts, pillars and bushes. Feed and Ejector System: Design of optimum Gates,
Runners, Impressions, Layout, mould shrinkage. Types of ejection. Cooling System: Need for
cooling, cooling solid cores and cavities, insert cooling, cooling long cores, cooling elements,
baffles, bubblers etc., and cooling calculation. Moulds with External Under Cuts: Special
Moulds: Form pins Moulds for threaded components: External threads, internal threads, 3
Plate moulds, hot runner moulds (Runner less moulds), Multi color moulding tools.

Die Casting: Classification of Castings, Sand casting, Metal mould castings, Plastic moulds
casting, Investment casting, Gravity die-casting, Pressure die casting, Advantages of Die

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casting, Die casting process, vacuum casting. Die Casting Alloys Low fusion alloys, High
fusion alloys, Properties. Die Casting Machines: History of die casting machines, Hot
chamber machine, cold chamber machine, Horizontal machine, Vertical machine, Die
locking, Toggle locking, Hydraulic locking, Injection systems, knock out pins and plates,
ejector system furnaces, loading of metal into hot chamber. Feed System: Gates, Runners,
Die Construction: Cores, Cavities, pillars and bushes, ejectors, bolster plates. Cooling
System. Types of Dies: Single cavity dies, Multi cavity dies, combination dies, unit dies,
trimming and finishing of components, Dies with side Cores: Construction, Actuation of side
cores. Die casting, defects and remedies.

5. PRODUCTION & INDUSTRIAL ENGINEERING

Metal Casting: Gravity die-casting, pressure die casting, melting furnaces: working principle
of choke fired, oil fired and gas pit furnace, electric arc furnace, welding process: arc
welding: inert gas welding (TIG & MIG) submerged arc welding (SAW), gas welding: cetylene
welding, soldering & brazing.

Metal cutting: Cutting tool materials, basic tool geometry, mechanism of tool wear, tool life,
metal cutting process: Turning, drilling, boring, milling, grinding & finishing process. Jigs and
fixtures, principles. Carbides coated carbides, Turning (Lathe), shaping and planning
machines: different operations on lathe, shaping machine drilling machines: CNC machines:
Principles of operation milling machines: milling operations, indexing: differential and
angular indexing calculations, grinding machines (centerless, cylindrical and surface
grinding) broaching process: lapping and honing operations.

Metal Forming: Closed die forging by slab analysis, Rolling: Types of rolling mills, effects of
front and back tensions, Drawing: Slab analysis, Extrusion: extrusion equipment & dies,
deformation, extrusion of seamless tubes sheet & metal forming, explosive forming, electro
hydraulic forming, electromagnetic forming, power metallurgy: methods of production of
metal powders, conditioning and blending powders.

Computer Integrated Manufacturing systems: WIP ratio, TIP ratio, High volume
production system: Transfer mechanism-linear-walking beam, Rotary-rack and pinion,
Rachet & pawl, geneva wheel, buffer storage, automated assembly systems: CNC machining

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centres. Computer controlled manufacturing systems, CNC machining centers and
programming, concept of group technology, cellular manufacturing, robotics, FMS.

Non-Traditional machining: Ultrasonic machining, Abrasive Jet Machining (AJM),

Electrochemical Machining (ECM): Accuracy, surface finish, ECM tooling: ECM tooling
technique, Chemical Machining (CM): Electrical Discharge Machining (EDM): EDM, Plasma
Arc Machining (PAM), Water Jet Machining(WJM), Electron beam machining(EBM).

Industrial Engineering and Management: Production planning, scheduling, routing,

dispatching, ERP, push and pull production systems, supply chain management, inventory
control. Quality-TQM, TPM, statistical quality control, six sigma, linear programming,
simplex and duplex method, PERT and CPM. Design of Experiments- Taguchi method. Work
Study: Introduction, Work-study procedures Human Considerations In work study concepts
of work content, work study as a tool to improve productivity. Method Study: Objectives,
steps in method study recording techniques, micro motion study, and principle of motion
economy Work Measurement: Objectives, techniques of work measurement, time study
equipment, computation of standard time, work sampling predetermined motion time
analysis, Lean manufacturing system, Forecasting, Quality circle.

Production and Operation Management: Historical evolution of POM, the system concept,
system efficiencies and effectiveness, decision making for POM systems, role of models, the
internal & external environment of POM, concepts of production and the measurement.
Output design, materials & processing considerations, design specifications and tolerances,
standardization & interchangeability, human engineering. Requirements of forecasting for
operations, categories of forecasting methods, moving averaging method, exponential
smoothing with trend and seasonality, forecasting errors, regression analysis, Delphi
method, problems. Inventory types, Inventory costs, ABC’s of inventory, EOQ models with
and without shortage, production Inventory model, inventory model with price break,
problems. Inventory types, Inventory costs, ABC’s of inventor, problems.

Nanotechnology: Nano scale-electron microscope. Fullerenes-conductivity and

superconductivity- ferromagnetism. Carbon nanotubes, nanosensors electrochemical
sensors molecular nanomachines motors and machines nanotribology.

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Additive Manufacturing Technology: Introduction: Additive manufacturing, Layer-Based
Manufacturing, rapid prototyping, Stereolithography, 3D printing, selective laser sintering,
direct metal laser sintering, benefits of additive manufacturing, The generic AM process,
additive manufacturing vs CNC machining, classification of AM Processes, Application levels.
Applications of AM, challenges in AM, Materials, Design, and Quality Aspects for Additive
Manufacturing.

Laser Beam Machining: Introduction, principles of generation of lasers, Equipment and

Machining Procedure, Types of Lasers, Process characteristics, advantages and limitations,
applications of laser beam machining. CO2 Laser: Principle, Equipment, Applications.

(b) Paper - II

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