2.pump Line - Poka Yoke - Daily Check Sheet 15 06 24

Poka - yoke check sheet Item Date Time Reason Action Eng. Manager Qua.
Manager Deviation Number
Plant Department Line PumpAssy
Chennai Manufacturing Area Production
Facility Name TI Automotive Chennai Projects YED
Month: Check Result
Judgement machine- Hot

Operator /
Model forming parameters: Judgement machine-
Date Time Shift Inspector
Name - temperature Check valve functions Judgement machine- Judgement machine- Judgement machine- Final Judgement machine- Check Judgement machine- Final Judgement machine - Pump
- force / pressure (opening, closing, forward Presence of components Judgement machine-Final Reference and position of Judgement machine- Judgement machine- position of impeller on valve and/or OPRV presence position of outlet cover on Judgement machine- Judgement machine- Spring performances according to Judgement machine - CV Signature
- distance / final position leakage) prior assembly position of retainer components prior assembly Component cleaning Orientation of turbine upper cap according to BOM armature cover Presence of magnetic field presence Judgement machine -2D Judgement machine -Ground Pump End of Line integrity and absence of
PY-025 PY-026 PY-027 PY-028 PY-029 PY-030 cavities PY-031 PY-032 PY-033 PY-034 PY-035 PY-036 matrix integrity PY-037 pin PY-038 Specification PY-039 contamination PY-040
A YED
1
B YED
A YED
2
B YED
A YED
3
B YED
A YED
4
B YED
A YED
5
B YED
A YED
6
B YED
A YED
7
B YED
A YED
8
B YED
A YED
9
B YED
A YED
10
B YED
Containment details :
*If the Poka yoke Ok, write On the check sheet "OK"
Reviewed By
(Poka yoke OK- என்றால் .Check Sheet-ல் OK என்று எழுதவும்)
Shift Leader or Process Engineer
“If the Poka yoke NG , write on the check sheet "NG" and Stop the production, Hold the products produced from last ok result immediately, Inform to shift leader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும், Poka yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-check செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
Note : Normally Poka Yoke sample made in positive side. It will not go to negative side. The maximum NG value should not exit above limit. If above the limit value or /below under specification mean stop the line and Follow abnormal procedure
Page1 FM-PD3-071 Rev. 06

Dt 26.09.2021
Poka - yoke check sheet
Plant Chennai Department Manufacturing Line CV & SOP Assembly
Facility Name TI Automotive Chennai Project YED Area Production

Date: Date: Date: Date: Date: Date: Date: Date: Date: Date:
Yoke No
Station
Si. No
Name
Poka
Characteristic to be controlled
Poka Yoke Description Time: Time: Time: Time: Time: Time: Time: Time: Time: Time:
by poke-yoke
Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Hot forming NOK if any one

PY - 025
Hot forming parameters: parameter is out of set limit-

1 - temperature Already hot canning process
- force / distance completed components recheck -
distance /force will NOK.
Actual Value- Actual Value- Actual Value- Actual Value- Actual Value- Actual Value- Actual Value- Actual Value- Actual Value- Actual Value-
Final position of retainer Machine to allow for mass

PY - 026
height by using of Ok production when ever switch off

2
sample the equipment and restart Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Test Sample SOP 1 Spec:-0.2 to 0.2mm
Pump Assembly -Cover outlet assy (SOP + CV assy)
Machine to allow for mass

PY - 027
Final position of retainer

production when ever switch off
3 height NG
the equipment and restart Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Test Sample SOP 2
Spec:-0.2 to 0.2mm
Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Presence of components
PY - 028
prior assembly (outlet

No cycle startup, remove part
4 cover, spring, ball &
from the nest and load it again
retainer)
( Production Part)
1. 1. 1. 1. 1. 1. 1. 1. 1. 1.

Recheck of Leak Test 2. 2. 2. 2. 2. 2. 2. 2. 2. 2.
production when ever switch off
PY - 029
machine by using of Ok
the equipment and restart
5 sample - for CV 3. 3. 3. 3. 3. 3. 3. 3. 3. 3.
Spec: 1 & 2 As per CPPS
Test No 1,2,3&4
3. Spec: 0.5m/min 4. 50Pa/s
(leak rate) 4. 4. 4. 4. 4. 4. 4. 4. 4. 4.
Check Valve -Spring

Struck up inside Check-valve functions by a
PY - 030 assembly sequence of air pressure tests-
6
Test Sample 1 -(Check without spring loading Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
valve functions (opening, Spec: As per CPPS
closing, forward leakage)
Check-valve functions by a
PY - 031
Check Valve-Without
sequence of air pressure tests -
7 Spring assembly
Spring struck up / Double spring Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Pump Assembly -Cover outlet assy (SOP + CV assy)
Test Sample -2
Spec: As per CPPS
Check-valve functions by a
Check Valve -The stem
PY - 032
sequence of air pressure tests-

rubber damaged
8 Rubber Damage
condition Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Spec:290 to 330 Kpa /
Test Sample 3
0.5ml/min
SOP Without Ball

SOP functions by a sequence of
PY - 033
loading assembly
air pressure tests- Without ball
9 Test sample 4
loading Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
Spec:290 to 330kpa / 50Pa/s
Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP
NOK part = calibrated leak over

PY - 034
Check-valve & SOP rejection threshold installed on

10 tightness by air pressure leak tester device or serial part Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement: Judgement:
test with damaged valve
Spec: 0.5ml/min and 50Pa/s
Checked By
Reviewed BY ( Team Leader )
*If the Poka yoke Ok, write On the check sheet "OK", (Poka yoke OK- என்றால் .Check Sheet-ல் OK என்று எழுதவும்)
“If the Poka yoke NG , write on the check sheet "NG" and Stop the production, Hold the products produced from last ok result immediately, Inform to shift leader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 1
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்
Poka yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-check செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
Doc Number: YED : DS-OP-F-MFG-173
Rev Date - No 20/06/24 - 02
Month:
Date: Date: Date: Date:
Time: Time: Time: Time:
Judgement: Judgement: Judgement: Judgement:
Actual Value- Actual Value- Actual Value- Actual Value-

1. 1. 1. 1.
2. 2. 2. 2.
3. 3. 3. 3.
4. 4. 4. 4.
Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP
shift leader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும்,
ம்.
Plant Chennai Department Manufacturing Line Sub Pump Assembly

Yoke No
Carbon Brush height Station
Si. No
Name
Poka
Characteristic to be controlled by
Poka Yoke Description
poke-yoke Time: Time: Time: Time: Time: Time: Time: Time: Time: Time:
OK Master value: OK Master value: OK Master value: OK Master value: OK Master value: OK Master value: OK Master value: OK Master value: OK Master value: OK Master value:
Calibrate the machine , IF NG machine

PY-041
check
Carbon brush height check with OK requires manual reset and put in RED NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value: NG Master Value:
1
master & NG master bin interlock system
Record LH and RH data
Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement
Armature cover assy
Component cleaning - Armature Part Presents - No cycle start, remove

PY-042
cover assy part from the nest .

2
Vacuuming of pumping elements Machine requires manual reset and
Presence detection cannot start auto cycle
Magnet clip assy
Judgement machine-Reference and Reference and wrong position of

PY-043
position of components prior components prior assembly- Clip

3
assembly Position - Try to start cycle without
(Production part) component or in a wrong position
Magnet clip assy
Component cleaning- Semi assy

Part Presents - No cycle start, remove
parts
PY-044
part from the nest .

4 ( before and after assy parts )
Machine requires manual reset and
Vacuuming of pumping elements
cannot start auto cycle
Presence detection
&Armature assy
Upper cover
Part Presents - No cycle start, remove

Component cleaning - Upper Cap
PY-045
part from the nest .

5 Vacuuming of pumping elements
Machine requires manual reset and
Presence detection
cannot start auto cycle
Act Load: Act Load: Act Load: Act Load: Act Load: Act Load: Act Load: Act Load: Act Load: Act Load:
&Armature assy
Upper cover
Final position of upper cap on flux Auto cycle stop and NG box interlink -
PY-046
6 tube - Judgement machine-Upper Based on Force NG

Cap Load NG Spec: 5000 to 7000N (as per CPPS)
&Armature assy
Upper cover
Upper cap reference-

PY-047
Sensor to detect shape and part No cycle startup until part is detected
7
present with out part loading
(production part)
&Armature assy
Upper cover
Armature family
Wrong direction of loading armature
PY-048
Laser sensor for commutator

8 assy- No cycle startup until part is
Sensor for shaft position
detected with part loading
(Production part)
Checked by
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டு
check செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
Rev Date - No 20/06/24 - 02
Month:
OK Master value: OK Master value: OK Master value: OK Master value:
NG Master Value: NG Master Value: NG Master Value: NG Master Value:
Judgement Judgement Judgement Judgement
Act Load: Act Load: Act Load: Act Load:
r correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும், Poka yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-
Plant Chennai Department Manufacturing Line Sub Pump Assembly
Yoke No Date: Date: Date: Date: Date: Date: Date: Date: Date: Date:
Station
Si. No
Name
Poka
Inlet & Impeller assy
Wrong Orientation of impeller cavities

Judgement machine-
PY-056
Camera Checking
1 Orientation of impeller cavities
No cycle start, remove part from the
(Use production Part)
nest and try to load it again.
Final position of inlet cap on

Auto cycle stop and NG box interlink -
PY-057
outer shell
2 Based on Force NG
Judgement machine- Inlet
Spec: 3500 to 6000 (as per CPPS)
cover Load NG
Stack up control by laser sensor

Judgement machine-
Manual process - Machine requires
PY-058
Final position of impeller on

3 manual reset and cannot restart until Act distance Act:
upper cap
NOK part is detected in the lock red box
(Poka Yoke Sample)
Spec: +/- 0.04
Inlet Cap reference-

PY-059
No cycle startup until part is detected

4 Sensor to detect shape and
with out part loading
part present
Camera to detect shape or color

PY-060
Judgement machine- Try to start cycle with wrong impeller

5
Impeller (Turbine) reference with all possible combinations
No cycle startup until part is detected
Part present sensor to detect the

Thrust pin presence
PY-061
Broken centering pin on inlet

6 Manual process - Machine requires
adapter
manual reset and cannot restart until
NOK part
Checked by
“If the Poka yoke NG , write on the check sheet "NG" and Stop the production, Hold the products produced from last ok result immediately, Inform to shift leader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 100%
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த
yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-check செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
Rev Date - No 20/06/24 - 02
Month:

ader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
து Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும், Poka
Plant Chennai Department Manufacturing Line Pump Sub Assembly
Yoke No
Station
Si. No
Name
Poka
With out part loading Fixture A side LH&

RH single spring missing
1
cannot start auto cycle machine requires
manual reset
With out part loading Fixture B side LH

& RH single spring missing
2
cannot start auto cycle machine requires
Brush spring assy
manual reset
Judgement machine- Spring &
PY-066
Retainer brush spring presence

Product sample Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement Judgement
part wrong loading Fixture A side LH &

RH Double spring
3
cannot start auto cycle machine
requires manual reset
part wrong loading Fixture B side LH &
RH Double spring
4 cannot start auto cycle machine requires
manual reset
Brush spring assy Brush spring assy
Spring cap assembly

PY-067
Pre-positioning of Retainer cap into

5 manual reset and cannot restart until
the outlet cover
NOK part is detected
(Production Part)
Sensor to detect cavities of the outlet
Pump positioning cover
PY-068
6 Boundary sample = specific support Manual process - Machine requires

giving wrong angle to the outlet cover manual reset and cannot restart until
NOK part is detected in the lock red box
Out let cover press Out let cover press
Judgement machine- Check valve Sensor Check

PY-069
fit assy
7 and SOP assy presence Machine requires manual reset and auto
(poka-yoke sample) cycle cannot start
Judgement machine- Outlet cover Auto cycle stop and NG box interlink -
PY-070
fit assy
8 Load NG Based on Force NG

(Poka Yoke sample) Spec: 800 to 2500N (as per CPPS)
Checked by
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும், Pok
செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
Rev Date - No 20/06/24 - 02
Month:
correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on check result”
கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-கை hold செய்யவேண்டும், Poka yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-check
Doc Number:
Poka - yoke check sheet Rev Date - No
Plant Chennai Department Manufacturing Line Pump Assembly
Facility Name TI Fluid System Chennai Project YED Area Production
Poka Yoke
Station
Si. No
Name
No
Poka Yoke Description Time: Time: Time: Time: Time: Time: Time: Time: Time: Time:
poke-yoke
Canning
Judgement machine -2D matrix With out barcode scanning cycle

PY-075
1 integrity start
Poka-yoke Sample Machine requires manual reset
Canning
PY-076
Judgment of Canning Force NG Auto cycle stop and NG box

2
Poka Yoke sample interlink - Based on Force NG
Canning
Recheck Canning Test machine

PY-077
3 by using of Ok sample Auto cycle compilation
LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement LH Judgement
Continuity test between ground pin

and outer shell(LH side)
Judgement machine -Ground pin
PY-078
Aging
4
Boundary samples= pumps & RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
without ground pin contact
Continuity test between ground pin
and outer shell(RH side)
Continuity between pump

connections
Electrical continuity
PY-079
Aging

5 Boundary sample = pump with
manual reset and cannot restart RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
caps but without springs
until NOK part is detected in the
lock red box

connection
Continuity test for power supply Manual process - Machine requires
PY-080
Aging
6 Boundary sample = pump with manual reset and cannot restart

armature where wire is cut until NOK part is detected in the RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
lock red box

connections
Electrical continuity
PY-081
Aging

7 Boundary sample = pump with
manual reset and cannot restart RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
caps but without springs
until NOK part is detected in the
lock red box
Doc Number:
Pump performances according to

Judgement machine - Pump
Pump End of Line Specification
performances according to Pump
PY-082
Current + flow vs. voltage +

EOL
8 End of Line Specification

pressure variation RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
Poka Yoke sample- Impeller
Auto cycle stop and NG box
broken parts
interlink
Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value
current: current: current: current: current: current: current: current: current: current:
Pump performances according to flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage:
pressure variation (LH side)
pressure pressure pressure pressure pressure pressure pressure pressure pressure pressure
variation: variation: variation: variation: variation: variation: variation: variation: variation: variation:
Recheck of EOL machine
PY-083
EOL
9 performance by using of Ok Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value
sample current: current: current: current: current: current: current: current: current: current:
Pump performances according to flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage:
pressure variation (RH side)
pressure pressure pressure pressure pressure pressure pressure pressure pressure pressure
variation: variation: variation: variation: variation: variation: variation: variation: variation: variation:
Pressure low NG and Interlink with

Leak test
Judgement machine - CV integrity

PY-084
NG box
10 and absence of contamination
CV rubber part damage condition RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
Poka Yoke sample
assembled
Leak test

PY-085
Recheck of Leak Test machine by

11 production when ever switch off the
using of Ok sample - for CV RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement RH Judgement
equipment and restart
Checked by
Doc Number:
“If the Poka yoke NG , write on the check sheet "NG" and Stop the production, Hold the products produced from last ok result immediately, Inform to shift leader/ process engineer for correcting the poka-yoke. After correction, re-chec
check result”
Poka yoke NG- என்றால் .Check Sheet-ல் NG என்று எழுதவும், production-னை நிறுத்தவும் பிறகுPoka yoke சரிசெய்ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக
கை hold செய்யவேண்டும், Poka yoke சரி செய்தபின் Hold செய்த tank-கை 100 % re-check செய்யும் சோதனையின் அடிப்படையில் முடிவை தீர்மானிக்கவும்.
YED : DS-OP-F-MFG-173
20/06/24 - 02
Month:
LH Judgement LH Judgement LH Judgement LH Judgement
RH Judgement RH Judgement RH Judgement RH Judgement

20/06/24 - 02
Month:
Actual value Actual value Actual value Actual value

current: current: current: current:
flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage:
pressure pressure pressure pressure

variation: variation: variation: variation:
Actual value Actual value Actual value Actual value

current: current: current: current:
flow vs. voltage: flow vs. voltage: flow vs. voltage: flow vs. voltage:
pressure pressure pressure pressure

variation: variation: variation: variation:

20/06/24 - 02
Month:
ately, Inform to shift leader/ process engineer for correcting the poka-yoke. After correction, re-check products on hold 100% and decide based on
ய Shift Leader அல்லது Process Engineer- க்கு தெரிவிக்கவும்/ உடனடியாக கடைசியாக Poka yoke OK செய்த எட்டு மணி நேர tank-
டிப்படையில் முடிவை தீர்மானிக்கவும்.
Revision Level History
Training Topic MPR Poka Yoke Verification
Revision No Reason for Change
0 Initial Review
1 vision camera instalation
2 Revised based on Global requiremnet fulfill
Training Record Details

Trainer Name: Training Date:
Operator Name Operator Sign Revision No Operator Name

ision Level History
MPR Poka Yoke Verification
Date
7/15/2023
10/06/24 - 01
20/06/24 - 02
ning Record Details

Training Date:
Operator Sign Revision No

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2.pump Line - Poka Yoke - Daily Check Sheet 15 06 24

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Poka - yoke check sheet Item Date Time Reason Action Eng. Manager Qua.

Manager Deviation Number

Plant Department Line PumpAssy

Chennai Manufacturing Area Production

Facility Name TI Automotive Chennai Projects YED

Month: Check Result

Judgement machine- Hot

Page1 FM-PD3-071 Rev. 06

Plant Chennai Department Manufacturing Line CV & SOP Assembly

Facility Name TI Automotive Chennai Project YED Area Production

Hot forming NOK if any one

Hot forming parameters: parameter is out of set limit-

Final position of retainer Machine to allow for mass

height by using of Ok production when ever switch off

Machine to allow for mass

Final position of retainer

prior assembly (outlet

Machine to allow for mass

Check Valve -Spring

sequence of air pressure tests-

SOP Without Ball

NOK part = calibrated leak over

Check-valve & SOP rejection threshold installed on

Reviewed BY ( Team Leader )

Rev Date - No 20/06/24 - 02

Date: Date: Date: Date:

Time: Time: Time: Time:

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Actual Value- Actual Value- Actual Value- Actual Value-

Judgement: Judgement: Judgement: Judgement:

Act: CV SOP Act: CV SOP Act: CV SOP Act: CV SOP

Judgement: Judgement: Judgement: Judgement:

Facility Name TI Automotive Chennai Project YED Area Production

Calibrate the machine , IF NG machine

Component cleaning - Armature Part Presents - No cycle start, remove

cover assy part from the nest .

Judgement machine-Reference and Reference and wrong position of

position of components prior components prior assembly- Clip

Component cleaning- Semi assy

part from the nest .

Part Presents - No cycle start, remove

part from the nest .

6 tube - Judgement machine-Upper Based on Force NG

Upper cap reference-

Laser sensor for commutator

Reviewed BY ( Team Leader )

Date: Date: Date: Date:

Time: Time: Time: Time: