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    ID Fan Performance Report of (MSPL-U-II)

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    8269287013

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    ID Fan Performance Report of (MSPL-U-II)

    Uploaded by

    8269287013
    16 views5 pages

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    ID fan Performance Report of (MSPL-U-II)

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    Copyright:

    © All Rights Reserved
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    16 views5 pages

    ID Fan Performance Report of (MSPL-U-II)

    Uploaded by

    8269287013

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    Mahindra Sponge & Power Ltd.

    (Unit-II)
    Sarora (Parsada), Tilda (C.G.)

    Analysis Report of
    Kiln ID Fan Flow

    Prepared by:
    Greenserve Energy Management Solutions
    Vijay nagar, Near shrinathkunj, Durg-491001
    Mobile No: 9098148400/7869705304
    Email: greenserve.energy@gmail.com
    Analysis Report of Kiln ID Fan Flow

    Flow Measurement of 650TPD Kiln ID Fan


    Parameters Unit ID FAN -650TPD Kiln
    Pitot Tube Constant 0.85
    MSL mt. 300
    Measured height mt. 30.00
    Barometric press mmwC 10319.50
    Temp deg C 130.00
    Temp deg K 403.00
    O2 % 4.60
    Co2 % 9.11
    Static pressure (draught) at fan inlet mmwC
    -71.00
    (suction side)
    Dynamic press (Velocity Pr.) mmwC 5.67
    Density kg/Nm3 1.3
    Density kg /m3 0.8888
    Velocity m/sec 9.50
    Duct Height mt. 3.233
    Duct Width mt. 1.738
    Duct C.S. area m2 5.62
    Rated Vol Flow m3/sec 114.00
    Vol Flow m3/sec 53.41
    Vol Flow m3/min 3204.46
    Design Flow m3/hr. 4,09,000
    Vol Flow m3/hr 192267
    Vol Flow Nm3/hr 129143
    Mass flow kg/min 2848
    Mass flow kg/hr. 170893
    Installed Motor Capacity kW 565.00
    Motor Power Consumption kW
    Damper opening %
    Rated Fan speed RPM 980.00
    Running Fan speed RPM
    Control / Starter VFD
    Design Head mm WC 355.00
    Temperature Deg C 200.00

    2|Page
    Prepared by: Greenserve Energy Management Solutions
    Analysis Report of Kiln ID Fan Flow

    Formula use for Fan low Calculation


    Flow (m3/s) = Area (m2) X Velocity (m/s)
    ⬚
    Volume (Flow) = A X Cp X √ . ∆

    Where,
    A = Area of duct in m2 (3.233 x 1.738 mtr)
    Cp = Pitot tube Coef icient (0.85)
    ∆P = Average Velocity Pressure in mmWC
    = Density at test condition in kg/m3
    ………………………………………………………………………………………………….

    Flow Calculation for ID FAN -650TPD Kiln


    ⬚
    Volume (Flow) = 3.233 x 1.738 X 0.85 X √ . . .
    0.889

    . . . .
    =
    .

    Volume (Flow) =53.41 m3/sec


    =53.41 m3/sec X 60
    Volume (Flow) =3204.46 m3/min
    =3204.46 m3/min X 60
    Volume (Flow) = 1,92,267 m3/hr.

    3|Page
    Prepared by: Greenserve Energy Management Solutions
    Analysis Report of Kiln ID Fan Flow

    Flow Measurement of Kiln-1 & Kiln-3 ID Fans


    Parameters Unit ID FAN Kiln-1 ID FAN Kiln-2
    Pitot Tube Constant 0.85 0.85
    MSL mt. 300 300
    Measured height mt. 5.00 5.00
    Barometric press mmwC 10319.50 10319.50
    Temp deg C 120.00 120.00
    Temp deg K 393.00 393.00
    Static pressure (draught) at fan
    -8.00 -15.00
    outlet (discharge side)
    Dynamic press (Velocity Pr.) mmwC 6.50 7.00
    Density kg/Nm3 1.4 1.3
    Density kg /m3 0.9362 0.9255
    Velocity m/sec 9.92 10.35
    Duct Height mt. 1.33 1.33
    Duct Width mt. 0.58 0.58
    Duct C.S. area m2 1.39 1.39
    Rated Vol Flow m3/sec 20.53 19.65
    Vol Flow m3/sec 13.77 14.38
    Vol Flow m3/min 826.41 862.52
    Design Flow m3/hr. 73908 73908
    Vol Flow m3/hr 49584 51751
    Vol Flow Nm3/hr 34362 35840
    Mass flow kg/min 774 798
    Mass flow kg/hr. 46420 47897
    Installed Motor Capacity kW
    Motor Power Consumption kW
    Damper opening %
    Rated Fan speed RPM 980.00 980.00
    Running Fan speed RPM
    Control / Starter
    Design Head mm WC 350.00 350.00
    Temperature Deg C 200.00 200.00

    4|Page
    Prepared by: Greenserve Energy Management Solutions
    Analysis Report of Kiln ID Fan Flow

    Flow Calculation for ID FAN – Kiln # 1


    ⬚
    Volume (Flow) = 1.33 x 0.58 X 0.85 X √ . . .
    0.9362

    . . . .
    =
    .

    Volume (Flow) =13.77 m3/sec


    =13.77 m3/sec X 60
    Volume (Flow) =826.41 m3/min
    =826.41 m3/min X 60
    Volume (Flow) = 49,584 m3/hr.
    ………………………………………………………………………………………………….

    Flow Calculation for ID FAN – Kiln # 3


    ⬚
    Volume (Flow) = 1.33 x 0.58 X 0.85 X √ . .
    0.9255

    . . . .
    =
    .

    Volume (Flow) =14.38 m3/sec


    =14.38 m3/sec X 60
    Volume (Flow) =862.52 m3/min
    =862.52 m3/min X 60
    Volume (Flow) = 51,751 m3/hr.

    5|Page
    Prepared by: Greenserve Energy Management Solutions

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