NT&NW Maintenance Manual

MasterPact NT/NW
Basic and Standard End-User Maintenance

Procedures
HRB16483-02
08/2022
Basic and Standard Maintenance Procedures
Legal Information
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referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands
may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and furnished for
informational use only. No part of this guide may be reproduced or transmitted in any form or by any
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prior written permission of Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide or its content,
except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric
products and equipment should be installed, operated, serviced, and maintained only by qualified
personnel.
As standards, specifications, and designs change from time to time, information contained in this
guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider

Electric and its subsidiaries for any errors or omissions in the informational content of this material or
consequences arising out of or resulting from the use of the information contained herein.
As part of a group of responsible, inclusive companies, we are updating our communications that
contain non-inclusive terminology. Until we complete this process, however, our content may still
contain standardized industry terms that may be deemed inappropriate by our customers.
© 2022 Schneider Electric. All rights reserved.
2 HRB16483--02
Table of Contents
Safety Information ................................................................................................... 5
About the Book ....................................................................................................... 6
At a Glance ........................................................................................................................................... 6
Chapter 1 Introduction ............................................................................................................. 9

Preventive Maintenance Frequency .................................................................................................... 10
Drawout Device Positions ................................................................................................................... 14
Chapter 2 Basic End-User Maintenance Procedures............................................................. 15

Device NII_1_1 Check the General Condition of the Device ............................................................... 16
Mechanism NII_1_1 Operate the Device Manually and Electrically ..................................................... 19
Mechanism NII_1_2 Charge the Device Electrically with MCH Gear Motor ........................................ 26
Mechanism NII_1_3 Check the Complete Closing of Device Poles ..................................................... 29
Auxiliaries NII_1_1 Check Auxiliary Wiring and Insulation ................................................................... 31
Control Unit NII_1_1 Check Device Tripping and Operation of SDE Fault-Trip Indication
Contacts .............................................................................................................................................. 33
Control Unit NII_1_2 Check Ground-Fault or Earth-Leakage Protection Function............................... 39
Device Locking NII_1_1 Operate Device Keylocks.............................................................................. 41
Device Locking NII_1_2 Operate Device Padlocks ............................................................................. 44
Chassis NII_1_1 Check Device Racking Operation ............................................................................. 47
Chassis NII_1_2 Check IBPO Racking Interlock Between Handle and Opening Pushbutton
(MasterPact NW) ................................................................................................................................. 52
Chassis Locking NII_1_1 Operate Chassis Keylocking System .......................................................... 54
Chassis Locking NII_1_2 Operate Chassis Padlocking System .......................................................... 57
Mechanical Interlocking NII_1_1 Operate Chassis Interlocking Systems ............................................ 60
Chapter 3 Standard End-User Maintenance Procedures ....................................................... 62

Mechanism NIII_2_1: Check the MCH Gear Motor Charging Time at 0.85 Un.................................... 63
Mechanism NIII_2_2: Check the General Condition of the Mechanism ............................................... 66
Mechanism NIII_2_3 Check Number of Device Operating Cycles ....................................................... 73
Breaking Unit NIII_2_1: Check the Condition of the Breaking Unit ...................................................... 75
Breaking Unit NIII_2_2 Check Mounting of Arc Chutes and Filter Cleanliness .................................... 81
Auxiliaries NIII_2_1 Check Operation of Indication Contacts (OF/PF/MCH) ....................................... 83
Auxiliaries NIII_2_2 Check Closing Operation with XF Closing Voltage Release at 0.85 Un .............. 88
Auxiliaries NIII_2_3: Check Opening Operation with MX Opening Voltage Release at 0.7 Un ........... 91
Auxiliaries NIII_2_4: Check Closing and Opening Operations with MN Undervoltage Release .......... 93
Auxiliaries NIII_2_5: Check Time Delay of MNR Delayed Undervoltage Release ............................... 96
Control Unit NIII_2_1 Check Overcurrent Protection ........................................................................... 99
Chassis NIII_2_1 Clean Chassis and Check Presence of Grease on Chassis .................................. 102
HRB16483 -02 3
Chassis NIII_2_2 Check Disconnecting Contact Clusters ................................................................. 106

Chassis NIII_2_3 Check Operation of Safety Shutters ...................................................................... 109
Chassis NIII_2_4 Check Operation of CD, CT, CE Position Contacts and EF Auxiliary Contacts .... 115
Power Connections NIII_2_1 Check Connection System ................................................................. 123
4 HRB16483--02
Safety Information
Important Information
NOTICE
Read these instructions carefully and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information
that clarifies or simplifies a procedure.
The addition of this symbol to a "Danger" or "Warning" safety label indicates that an electrical
hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate
injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the
use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation and has received safety training to recognize and avoid the
hazards involved.
HRB16483 -02 5
Basic End-User Maintenance Procedures
About the Book
At a Glance
Document Scope
The aim of this document is to provide trained and qualified maintenance personnel with the technical
information needed to perform Basic and Standard end-user preventive maintenance on the following
devices:
• MasterPact™ NT circuit breakers and switch-disconnectors

• MasterPact™ NW circuit breakers and switch-disconnectors
For general information about Schneider Electric maintenance policies and expertise and tools, contact
your Schneider Electric representative.
Note: Global service plans delivered by Schneider Electric may include maintenance plans for your
equipment, with a different wording for maintenance levels:
• Basic end-user maintenance in this guide corresponds to Routine maintenance in service

plans.
• Standard end-user maintenance in this guide corresponds to Intermediate maintenance in

service plans.
• Manufacturer maintenance remains the same.
Validity Note
This document applies to the following devices:
• MasterPact NT/NW circuit breakers with a MicroLogic™ control unit

• MasterPact NT/NW switch-disconnectors
Online Information
The information contained in this document is likely to be updated at any time. Schneider Electric
strongly recommends that you have the most recent and up-to-date version available on
www.schneider-electric.com/docs.
The technical characteristics of the devices described in the present document also appear online.
To access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
• Do not include blank spaces in the reference or product range.
• To get information on grouping similar modules, use asterisks (* ).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference
that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on
the product range that interests you.
6 HRB16483--02
Introduction
Step Action
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document and
online information, use the online information as your reference.
Convention
In this document, the term MasterPact NT/NW device covers circuit breakers and switch-disconnectors.
Related Documents
Title of documentation Reference number
MasterPact NT/NW Catalogue LVPED208008EN

MasterPact NT/NW - Circuit Breakers and Switch-Disconnectors LVPED508016EN
Maintenance Guide
MasterPact NT - Circuit Breakers and Switch-Disconnectors – User 51201116AA
Guide
MasterPact NW - Circuit Breakers and Switch-Disconnectors - User 04443720AA
Guide
MasterPact NW – DC Circuit Breakers and Switch-Disconnectors - 04444163A
User Guide
MicroLogic Control Units 2.0, 5.0 and 6.0 - User Guide 04443722AA
MicroLogic Control Units 2.0 A, 5.0 A, 6.0 A, 7.0 A 2.0 E, 5.0 E, 6.0 E – 04443724AA
User Guide
MicroLogic Control Units 5.0 P, 6.0 P and 7.0 P – User Guide 04443726AA
MicroLogic Control units 5.0 H, 6.0 H and 7.0 H – User Guide 04443728AA
Enerlin'X IO - Input/Output Application Module for One IEC Circuit DOCA0055EN
Breaker - User Guide
Enerlin'X IFE -Ethernet Switchboard Server -User Guide DOCA0084EN
Enerlin'X IFE -Ethernet Interface for One Circuit Breaker - User Guide DOCA0142EN
Enerlin’X FDM128 -Ethernet Display for Eight Devices -User Guide DOCA0037EN
MasterPact NT/NW, ComPact NS, and PowerPact P-, R-Frame – DOCA0170EN
Service Interface – User Guide
MasterPact NT - Fixed and Drawout Circuit Breaker or Switch- 51201003AA
Disconnector -Instruction Sheet
MasterPact NW -Fixed and Drawout Circuit Breaker or Switch- 51156118AA
Disconnector -Instruction Sheet
MasterPact NT -CDM Operation Counter - Instruction Sheet 51156135AA
MasterPact NW - CDM Operation Counter -Instruction Sheet 51201006AA
MasterPact NT/NW -Auxiliary Terminals - Instruction Sheet 51156122AA
MasterPact NT/NW -MN-MX-XF Voltage Releases - Instruction Sheet 51156123AA
MasterPact NT/NW -MN-MX-XF Communicating Voltage Releases 51201007AA
with Diagnostic Function -Instruction Sheet
HRB16483 -02 7
Title of documentation Reference number
MasterPact NT -MCH Gear Motor - Instruction Sheet 51201009AA

MasterPact NW - MCH Gear Motor - Instruction Sheet 51156128AA
MasterPact NT -Arc Chute - Instruction Sheet GHD10835AA
MasterPact NW - Arc Chute -Instruction Sheet
MasterPact NW - SDE2 Fault-Trip Indication Contact / RES Remote 51156121AA
Reset - Instruction Sheet
MasterPact NW - RES Remote Reset - Instruction Sheet 51156125AA
MasterPact NT -VCPO OFF-Position Locking and BPFE Support - 51201018AA
Instruction Sheet
MasterPact NW -VCPO OFF-Position Locking and BPFE Support - 51156137AA
Instruction Sheet
MasterPact NT/NW -Position Contacts (Connected / Disconnected / 51156129AA
Test) -Instruction Sheet
MasterPact NW -EF Combined Connected/Closed Contact Installation 4443729AA
Manual
MasterPact NT -Safety Shutters - Installation Manual 51201011AA
MasterPact NW - Safety Shutters - Installation Manual 51156130AA
MasterPact NW - Safety Shutter Position Indication and Locking - 04442873AA
Installation Manual
MasterPact NT - Disconnected Position Locking - Installation Manual 51201013AA
MasterPact NW - Disconnected Position Locking - Installation Manual 51156132AA
MasterPact NT – Pushbutton Padlocking Device - Installation Manual 51201017AA
MasterPact NW - Pushbutton Padlocking Device - Installation Manual 51156136AA
MasterPact NT, NW, Compact NS630b-1600 – Interlocking 2 Sources 51156138AA
by Cable – Installation Manual
MasterPact NT, NW, Compact NS630b-1600 – Interlocking 2 Sources 51156139AA
by Rod – Installation Manual
MasterPact NT, NW- Cable-Type Door Interlock – Installation Manual 04443731AA
MasterPact NW - Mechanical Interlocking for 3 Sources - Instruction 51156126AA
Sheet
MasterPact NW - Mechanical Interlocking for 2 Sources and 1 51156124AA
Replacement - Installation Manual
MasterPact NW - Mechanical Interlocking for 2 Sources and 1 51156127AA
Coupling - Installation Manual
MasterPact NT/NW - PF Ready-To-Close Contact - Installation Manual 51156120AA
Full-Function Test Kit Software Version 1.60 User Manual 48049-183-06
Hand-Held Test Kit (HHTK) Instruction Bulletin 48049-184-03
8 HRB16483--02
Introduction
Chapter 1
Introduction
What is in This Chapter?
This chapter contains the following sections:
Preventive Maintenance Frequency ........................................................................................... 10

Drawout Device Positions........................................................................................................... 14
HRB16483 -02 9
Introduction
Preventive Maintenance Frequency
Preventive Maintenance Safety Instructions
Maintenance recommendations for each device are intended to maintain the equipment or
subassemblies in a satisfactory operational state for their useful service life.
The preventive maintenance schedule depends on the operating conditions of the MasterPact NT/NW
device and the criticality of the user application.
WARNING
UNINTENDED EQUIPMENT OPERATION
Follow the recommendations for the maintenance given in the different chapters of this document, for
each part of the device which is maintainable.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the recommended maintenance plan is not done as required, the service life of electrical distribution
equipment is reduced.
Maintenance Programs
The following table summarizes maintenance operations for the three preventive maintenance
programs:
Maintenance program Maintenance description Performed by
Basic end-user maintenance Visual inspection and functional • Trained and qualified end-user
testing, replacement of inoperative personnel
accessories. • Trained and qualified
maintenance services provider
personnel
• Schneider Electric field service
representative
Standard end-user maintenance Basic end-user maintenance, plus • Trained and qualified
operational servicing and maintenance services provider
subassembly tests. personnel
• Schneider Electric field service
representative
Manufacturer maintenance Standard end-user maintenance, Schneider Electric field service
plus diagnostics and part representative
replacements by Schneider Electric
Services.
10 HRB16483--02
Introduction
Favorable Environmental Conditions and Device Operating Conditions
Environmental conditions and device operating conditions are considered to be favorable when all of
the following conditions are met:
Favorable environmental conditions and device operating conditions
Temperature Annual average ambient temperature outside the switchboard Ta < 25 °C (77
°F) (IEC 61439-1).
Device installed in an air-conditioned room or in a ventilated switchboard.
Percent load < 50 % of In (daily process 8/24 h or continuous process 24/24 h)
Relative humidity < 50 %
Corrosive atmosphere Device installed in category 3C1 environment or in a closed room that creates
favorable operating conditions (air is conditioned and purified).
Salt environment None
Dust Negligible.
Device installed in a switchboard equipped with filters or a ventilated IP54
enclosure.
Vibration None
Normal Environmental Conditions and Device Operating Conditions
Environmental conditions and device operating conditions are considered to be normal when all of the
following conditions are met:
Normal environmental conditions and device operating conditions
Temperature Annual average ambient temperature outside the switchboard Ta < 25 °C (77
°F) (IEC 61439-1).
Percent load < 80 % of In (daily process 8/24 h or continuous process 24/24 h)
Harmonics Harmonic current per phase < 30 % of In
Relative humidity < 70 %
Corrosive atmosphere Device installed in environment category 3C2 or 3C3 (IEC 60721-3-3)
Salt environment No salt mist
Dust Low level.
Device installed in a switchboard equipped with filters or a ventilated IP54
enclosure.
Vibration Permanent vibration < 0.2 g
Severe Environmental Conditions and Device Operating Conditions
Environmental conditions and device operating conditions are considered to be severe if any of the
following conditions are met:
Severe environmental conditions and device operating conditions
Temperature Annual average ambient temperature outside the switchboard Ta between 35

°C (95 °F) and 45 °C (113 °F) (IEC 61439-1)
Percent load > 80 % of In (daily process 8/24 h or continuous process 24/24 h)
Relative humidity > 80 %
Corrosive atmosphere Device installed in category 3C4 environment without any particular protection
Salt environment Device installed less than 10 kilometers from the coast without any particular
protection
HRB16483 -02 11
Introduction
Severe environmental conditions and device operating conditions
Dust High level.

Device not installed inside an enclosure equipped with filters or a ventilated
IP54 enclosure.
Vibration Continuous vibrations between 0.2 g and 0.5 g
For example, severe environmental conditions and device operating conditions prevail in marine and
wind power applications.
Criticality of User Application
The following table describes the three criticality levels of user application.
Criticality level Description
Low The loss of function will cause minimal curtailment of operations or may require
minimal monetary investment to restore full operations. Normal contingency planning
would cover the loss.
Moderate The loss of function will have noticeable impact on the facility. It may have to
suspend some operations briefly. Some monetary investments may be necessary to
restore full operations. It may cause minor personal injury.
High The loss of function will cause personal injury or substantial economic damage. Loss
would not be disastrous, but the facility would have to suspend at least part of its
operations immediately and temporarily. Reopening the facility would require
significant monetary investments.
Recommended Frequency for the Basic End-User Maintenance Program
The following table indicates the recommended frequency to perform the Basic end-user maintenance
program according to operating conditions and criticality of the user application.
Operating conditions Criticality of user application
Low Moderate High
Favorable 2 years 2 years 2 years

Normal 1 year 1 year 1 year
Severe 1 year 1 year 1 year
Recommended Frequency for the Standard End-User Maintenance Program
The following table indicates the recommended frequency to perform the Standard end-user
maintenance program according to operating conditions and criticality of the user application.
Low Moderate High

Normal 2 years 2 years 2 years
Severe 2 years 2 years 2 years
12 HRB16483--02
Introduction
Recommended Frequency for the Manufacturer End-User Maintenance Program
The following table indicates the recommended frequency to perform the manufacturer end-user
maintenance program according to operating conditions and criticality of the user application.
Low Moderate High

Normal 5 years 4 years 3 years
Severe 4 years 3 years 2 years
A complete check-up is recommended when tripping occurs due to a short-time or instantaneous short-
circuit
HRB16483 -02 13
Introduction
Drawout Device Positions
The indicator located on the front of the chassis locally signals the position of the device in the chassis.
Device position Position indicator and Connector position Device status

position contact state
Connected • Can be operated

• Ready for
operation
• Disconnecting contact cluster:

engaged
• Control: engaged
Test • Can be operated

• Can have
operation and
control systems
tested
• Disconnecting contact clusters:

disengaged - the minimum
distance between the device
racking terminals and the chassis
clusters is reached.
• Control: engaged
Disconnected • Can be operated
manually with the
pushbuttons
• Can be removed
from chassis

disengaged
• Control: disengaged
Withdrawn Removed from
chassis

disengaged
• Control: disengaged
14 HRB16483--02
Chapter 2
This chapter contains the following topics:
Device NII_1_1 Check the General Condition of the Device....................................................... 16

Mechanism NII_1_1 Operate the Device Manually and Electrically ............................................ 19
Mechanism NII_1_2 Charge the Device Electrically with MCH Gear Motor ................................ 26
Mechanism NII_1_3 Check the Complete Closing of Device Poles ............................................ 29
Auxiliaries NII_1_1 Check Auxiliary Wiring and Insulation .......................................................... 31
Control Unit NII_1_1 Check Device Tripping and Operation of SDE Fault-Trip Indication
Contacts ..................................................................................................................................... 33
Control Unit NII_1_2 Check Ground-Fault or Earth-Leakage Protection Function ...................... 39
Device Locking NII_1_1 Operate Device Keylocks ..................................................................... 41
Device Locking NII_1_2 Operate Device Padlocks ..................................................................... 44
Chassis NII_1_1 Check Device Racking Operation .................................................................... 47
(MasterPact NW) ........................................................................................................................ 52
Chassis Locking NII_1_1 Operate Chassis Keylocking System ................................................. 54
Chassis Locking NII_1_2 Operate Chassis Padlocking System ................................................. 57
Mechanical Interlocking NII_1_1 Operate Interlocking Systems ................................................. 60
HRB16483 -02 15
Device NII_1_1 Check the General Condition of the Device
Safety Instructions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA
70E, CSA Z462, NOM 029-STPS, or local equivalent.
• This equipment must only be installed and serviced by qualified electrical personnel.
• Unless specified otherwise in the maintenance procedures, all operations (inspection, test, and preventive
maintenance) must be carried out with the device, the chassis, and the auxiliary circuits de-energized.
• Check that the device and the chassis are de-energized on the upstream and downstream terminals.
• Always use a properly rated voltage sensing device to confirm that the device, the chassis, and the auxiliary
circuits are de-energized.
• Install safety barriers and display a danger sign.
• During the tests, it is strictly forbidden for anyone to touch the device, the chassis, or the conductors while
voltage is applied.
• Before turning on power to this equipment:
• Check that all connections are made with the correct tightening torque and the device is off (open position).
• Put all devices, doors, and covers back in place.
• Beware of potential hazards and carefully inspect the work area for tools and objects that may have been left
inside the equipment.
Failure to follow these instructions will result in death or serious injury.
Procedure Definition
Procedure characteristics Description
Action Visually check that there are no visible signs of aging or damage on the different
parts of the device.
Goal Verify the general condition of the device in operation or following long storage.
Frequency Refer to the recommended frequency for the Basic End-User Maintenance Program.
Special indications –
Necessary tools –
Related Documents (see • MasterPact NT User Manual 51201116A
page 7) • MasterPact NW AC User Manual 04443720A
• MasterPact NW DC User Manual 04444163A
Pre-test Conditions
Device installation type Position of poles Mechanism Device position in chassis
Fixed Open Discharged N/A

Drawout Open Discharged Disconnected
16 HRB16483--02
Checking the Front Cover of the Device
Step Action Corrective action
1 Check presence of all screws on the front cover: If any screws are missing, replace the front cover.
• For MasterPact NT: four screws. Refer to the MasterPact NT/NW Catalogue for spare
• For MasterPact NW: five screws. parts.
2 Check that the front cover is not cracked, split open, or deformed. If the front cover is damaged, replace it.
Refer to the MasterPact NT/NW Catalogue for spare
parts.
3 Check that the identification labels are present on the device and the If the labels are missing or damaged, contact your
chassis, including: Schneider Electric Services representative or local
• Identification labels (bar code) Customer Care Centre
• Rating plate
4 If available, check the label indicating the date of the last maintenance
operation.
Checking the Control Unit
1 Put the device in the Test position.
2 Check that the cover is in place. • If the cover is not correctly mounted, remove it
• MicroLogic A/E: transparent cover then mount it again.
• MicroLogic P/H: non-transparent cover • If the cover is missing or damaged, replace it.
Refer to the MasterPact NT/NW Catalogue for
spare parts.
3 Check the legibility of the data and settings displayed on the If a button is not functioning, or the display is not
MicroLogic A, E, P and H control units. legible, contact your Schneider Electric Services
NOTE: The protection functions remain operational if the display representative or local Customer Care Centre to
screen is not operating correctly. replace it.
HRB16483 -02 17
Cleaning the Device
NOTICE
HAZARD OF EQUIPMENT JAM OR CORROSION
Do not use pressurized cleaning products or products containing solvents (trichloroethane or trichloroethylene)
such as WD40.
Failure to follow these instructions can result in equipment damage.
Pressurized cleaning products can cause the following damage:
• Removal of grease from inaccessible lubrication points. These areas are greased for the life of the
device and cannot be regreased.
• Corrosion of points that are not regreased.
• Damage caused by the pressure applied by the cleaning product.
• Temperature rise due to the presence of an insulating solvent in the contact zones.
• Elimination of special protection.
• Deterioration of plastic materials.
1 Clean the device using a clean, dry cloth or a brush. If there is excessive dust, contact your Schneider
Electric Services representative or local Customer
Care Centre.
Checking the Case of the Device and Chassis for Drawout Device
1 Check for cracks and change in color. If there are cracks or change in color, contact your
Schneider Electric Services representative or local
Customer Care Centre.
2 For a drawout device, check for traces of black smoke (indicating If there are traces of black smoke, contact your
tripping due to a short-circuit) around the arc chutes and on the sides. Schneider Electric Services representative or local
18 HRB16483--02
Mechanism NII_1_1 Operate the Device Manually and Electrically
Safety Instructions
DANGER
voltage is applied.
DANGER
HAZARD OF DEVICE FALLING
• Be sure that lifting equipment has lifting capacity for the device being lifted.
• Follow manufacturer’s instructions for use of lifting equipment.
• Wear hard hat, safety shoes, and heavy gloves.
Action Check the operation of:

• Charging mechanism using the spring charging handle.
• Device opening and closing mechanism by using:
• The pushbuttons
• The XF/MX/MN voltage releases
• The position indicators
• The operation counter (CDM), if present.
Goal Verify that the device can be opened/closed manually and electrically.
Frequency Refer to the recommended frequency for the Basic End-User Maintenance Program
Special indications Connect the XF/MX/MN voltage releases to the power supply.
HRB16483 -02 19
Necessary tools Replacement terminal block

• MasterPact NW Voltage Releases MN-MX-XF Installation Manual
51156123AAA0
Pre-test Conditions

Drawout Open Discharged Test
Checking Manual Opening and Closing of the Device
1 For devices equipped with the MCH gear motor, disconnect the
auxiliary circuit for the MCH gear motor (terminals B1 and B2).
2 Manually charge the mechanism by pulling the spring charging handle

down six times.
When the spring charging handle no longer resists, the mechanism is
charged.
3 Press the closing pushbutton to close the device. If the device does not close, refer to troubleshooting
The device closes. in the user guide.
If the problem persists, contact your Schneider
Care Centre.
4 Check that the indicators show that the device is closed, and the If the indicators show different information, refer to
mechanism is discharged. troubleshooting in the user guide.
Care Centre.
5 If there is a (CDM) operation counter, check it increments. If the CDM operation counter does not increment,
check it is correctly installed.
If the CDM operation counter does not increment
and is correctly installed, contact your Schneider
Care Centre to replace it.
6 Charge the mechanism again.
20 HRB16483--02
7 Check that the indicators show that the device is closed, and the If the indicators show different information, refer to
mechanism is charged and not ready to close. troubleshooting in the user guide.
Care Centre.
8 Press the opening pushbutton to open the device. If the device does not open, refer to troubleshooting
The device opens. in the user guide.
Care Centre.
9 Check that the indicators show that the device is open, and the If the indicators show different information, refer to
mechanism is charged and ready to close. troubleshooting in the user guide.
Care Centre.
Checking Electrical Closing with the XF Closing Voltage Release
DANGER
When using the adjustable external power supply, take all suitable measures to protect against
electric shock.
1 Reconnect the auxiliary circuit for the MCH gear motor (terminals
B1 and B2).
HRB16483 -02 21
2 Press the external pushbutton to close the device. If the device does not close, it can be due to external
The device closes. conditions.
Refer to troubleshooting in the user guide.
If the external conditions are correct:
• For a fixed device: replace the XF closing voltage
release
• For a drawout device, check that the XF closing voltage
release operates correctly as follows:
1 Put the device in the withdrawn position.
2 Insert a replacement terminal block in the
appropriate location on the device.
3 Connect the XF closing voltage release to
the adjustable external power supply set to
Un.
• If the device closes, replace the auxiliary terminal
block and do the procedure again with the device in
the test position.
• If the device does not close, replace the XF closing
voltage release and do the procedure again.
Refer to the MasterPact NT/NW Catalogue for spare parts.
If the problem persists, contact your Schneider Electric
Services representative or local Customer Care Centre.
3 Check that the indicators show that the device is closed and If the indicators show different information, refer to
check the mechanism status: troubleshooting in the user guide.
• Without MCH gear motor, the mechanism is discharged. If the problem persists, contact your Schneider Electric
• With the MCH gear motor, the mechanism is charged.
22 HRB16483--02
Checking Electrical Opening with the MX Opening Voltage Release
DANGER
When using the adjustable external power supply, take all suitable measures to protect against
electric shock.
Execute the following procedure for MX1 then MX2, if connected.
1 For drawout devices, check that the device is in the test position.
2 Press the external pushbutton to open the device. If the device does not open, it can be due to external
The device opens. conditions.
Refer to troubleshooting in the user guide.
If the external conditions are correct:
• For a fixed device: replace the MX opening voltage
release
• For a drawout device, check that the MX opening
voltage release operates correctly as follows:
1 Put the device in the withdrawn position.
2 Insert a replacement terminal block in the
appropriate location on the device.
3 Connect the MX opening voltage release to
the adjustable external power supply set to
Un.
• If the device opens, replace the auxiliary terminal
block and do the procedure again with the device in
the test position.
• If the device does not open, replace the MX
opening voltage release and do the procedure
again.
HRB16483 -02 23
3 Check that the indicators show that the device is open and check If the indicators show different information, refer to
the mechanism status: troubleshooting in the user guide.
• Without MCH gear motor, the mechanism is discharged. If the problem persists, contact your Schneider Electric
Checking Electrical Opening with the MN Undervoltage Release
1 For drawout devices, check that the device is in the test position.
2 • Without MCH gear motor: manually charge the mechanism by

pulling the spring charging handle down six times. When the
spring charging handle no longer resists, the mechanism is
charged.
• With MCH gear motor: the mechanism is automatically
charged.
3 Press the external pushbutton to close the device. If the device does not close, check the MN undervoltage
The device closes. release wiring and power supply, and refer to
troubleshooting in the user guide.
4 • For fixed devices: If the device does not open, replace the MN undervoltage
• Remove the fixed auxiliary terminal block release.
• The device opens If the problem persists, contact your Schneider Electric
• For drawout devices: Services representative or local Customer Care Centre.
• Rack out the device to the disconnected position.
• The device opens.
24 HRB16483--02
5 Check that the indicators show that the device is open: If the indicators show different information, refer to
• Without MCH gear motor, the mechanism is discharged. troubleshooting in the user guide.
6 For communicating voltage releases, check the function through

remote connection.
HRB16483 -02 25
Mechanism NII_1_2 Charge the Device Electrically with MCH Gear Motor
Safety Instructions
DANGER
voltage is applied.
Action Check the operation of the MCH gear motor.

Goal Verify that the device charges electrically.
Special indications
Necessary tools
• MasterPact NT/NW Maintenance guide
• MasterPact NT – MCH Gear Motor – Instruction Sheet 51201009AA, for operating
limits
• MasterPact NW – MCH Gear Motor – Instruction Sheet 51156128AA
Pre-test Conditions
Fixed Open Charged N/A

Drawout Open Charged Test
26 HRB16483--02
Checking Operation of MCH Gear Motor
1 Press the closing pushbutton to close the device. If the device does not close or if the mechanism is
The device closes and the mechanism is automatically charged. not charged automatically, contact your Schneider
Care Centre.
2 Do an opening/closing/opening cycle to discharge the mechanism.
MCH Gear Motor Wiring Diagram
MCH Gear Motor Charging Time Definition
The charging time is the time elapsed between the closing order and the moment when the mechanism
is fully charged.
The charging time during the closing operation does not exceed 6 seconds.
HRB16483 -02 27
Checking Operation CH Contact
1 With the device in the open position and the In case of electrical non-continuity between terminals B1-B2, or electrical
mechanism discharged, check electrical continuity continuity between terminals B1-B3:
between terminals B1- B2, and electrical non- • For a fixed device: replace the MCH gear motor (refer to MasterPact
continuity between terminals B1-B3. NT/NW - MCH Gear Motor - Instruction Sheet) and do the procedure
again.
• For a drawout device, check that the MCH gear motor operates
correctly as follows:
1. Put the device in the withdrawn position.
2. Insert a terminal block 47849 at the appropriate location on the
device.
3. Check the electrical continuity between terminals B1-B2 and non-

continuity between terminals B1-B3 directly on the 47849 terminal
block.
• If the check is correct, replace the auxiliary terminal block (refer
to MasterPact NT/NW – Auxiliary Terminals - Instruction Sheet)
and do the procedure again with the device in the test position.
• If the check is not correct, replace the MCH gear motor and do
the procedure again with the device in the test position
If the problem persists, contact your Schneider Electric Services
representative or local Customer Care Centre.
2 Check electrical continuity between terminals B1- In case of electrical non-continuity between terminals B1-B3, see the
B3. corrective action concerning electrical continuity above.
28 HRB16483--02
Mechanism NII_1_3 Check the Complete Closing of Device Poles
Safety Instructions
DANGER
voltage is applied.
Action Check that when the spring charging handle is pulled down with the device in the
closed position and the mechanism charged, the device does not open.
Goal Verify that the poles are closed and mechanically latched after closing the device
manually.
Special indications This check must be carried out manually.
On fixed devices equipped with the MCH gear motor, confirm that the auxiliary circuit
of the MCH gear motor is deenergized.
Necessary tools –

Pre-test Conditions
Fixed Open Discharged –

HRB16483 -02 29
Checking Device Pole Complete Closing
1 Manually charge the mechanism by pulling the spring charging handle

down six times.
When the spring charging handle no longer resists, the mechanism is
charged.
2 Press the closing pushbutton to close the device. If the device does not close, refer to troubleshooting
The device closes. in the User Manual.
Care Centre.
3 Manually charge the mechanism by pulling the spring charging handle If the device opens slowly during charging (the
down six times. The device must remain closed. indicator changes to OFF), the poles are not
The indicator shows ON. mechanically latched.
Contact your Schneider Electric Services
representative or local Customer Care Centre to
replace the device immediately.
30 HRB16483--02
Auxiliaries NII_1_1 Check Auxiliary Wiring and Insulation
Safety Instructions
DANGER
voltage is applied.
Action Visually check external wiring and insulation of control and indication auxiliaries.
Goal Verify electrical continuity of auxiliary circuits and contact robustness.
Necessary tools Flat screwdriver, 3 mm

Pre-test Conditions

HRB16483 -02 31
Checking Terminal Block and Connector Wiring
DANGER
Use a properly rated voltage sensing device to confirm that the PTE voltage measurement input is de-energized
(V1, V2, V3 on UC4 terminal block, VN on UC3 terminal block).
1 Remove the auxiliary terminal shield from a drawout device, if present.
2 Check that the external wiring is connected securely in the terminals. If the connection is loose, replace the terminal
blocks (refer to MasterPact NT/NW – Auxiliary
Terminals - Instruction Sheet).
parts
3 Visually check the insulation of the external wiring. If the wire insulation is cracked or damaged, replace
the wires.
4 Check the terminal blocks for warping, damage, or change in color If there is a change in color, replace the terminal
indicating abnormal temperature rise. blocks (refer to MasterPact NT/NW – Auxiliary
5 For a MasterPact NW drawout device, remove the terminal block

identification plate.
6 Check the connection and wire insulation between the two parts of the If the connection is loose or the wire insulation is
terminal blocks. cracked or damaged, replace the terminal blocks
(refer to MasterPact NT/NW – Auxiliary Terminals -
Instruction Sheet).
7 Check the mounting of connectors on the auxiliary crossbar. If a connector is damaged, replace the terminal
block (refer to MasterPact NT/NW – Auxiliary
If the crossbar is damaged, contact your Schneider
Care Centre.
8 Put the terminal block identification plate and the auxiliary terminal
shield back in place.
32 HRB16483--02
Control Unit NII_1_1 Check Device Tripping and Operation of SDE Fault-Trip Indication Contacts
Safety Instructions
DANGER
voltage is applied.
Action • Check that the device trips

• Check that the fault-trip indication contacts, SDE1 (standard) and SDE2
(optional), operate correctly.
• Check that the device resets mechanically (standard) and electrically (with
RES remote reset, if installed).
Goal Verify that the device operates fully (tripping mechanism, indication, and reset) when
an electrical fault occurs.
Necessary tools • Replacement terminal block 47849
• Ohmmeter
• Service Interface or HHTK (legacy tool) or FFTK (legacy tool)
• MasterPact NT/NW, ComPact NS, and PowerPact P-, R-Frame – Service
Interface – User Guide DOCA0170EN
HRB16483 -02 33
Pre-test Conditions
Fixed Closed Discharged N/A

Drawout Closed Discharged Test
SDE Fault-Trip Indication Contact and RES Remote Reset Wiring Diagram
The RES electrical remote reset is not compatible with the SDE2 additional fault-trip indication contact
because they are installed in the same physical place.
SDE1 and SDE2 fault-trip indication contacts SDE1 fault-trip indication contact and RES remote
reset
Checking the MicroLogic Trip Cause LEDs
1 Briefly press (<1 s) the Test/Reset button and check that the four trip If one LED does not light up, contact your Schneider
cause LEDs are on. Electric Services representative or local Customer
Care Centre
34 HRB16483--02
Do a Trip Test
1 Connect the Service Interface to the MicroLogic control unit test port.
A. AC/DC power supply

B. 7-pin cable for 630-6300 A ACB MCCB trip units
C. USB cable with magnet
2 Follow the procedure to trip the device, as indicated in the user guide.
Refer to MasterPact NT/NW, ComPact NS, and PowerPact P-, R-
Frame – Service Interface – User Guide
NOTE : The trip test can be performed using the legacy tools FFTK or
HHTK. Refer to the relevant user guide for more information:
• Full-function Test Kit Instruction Bulletin.
• Hand-held Test Kit Instruction Bulletin.
3 Check that the device trips and that the red fault-trip reset button on • If the red fault-trip reset button does not pop out,
the front cover pops out. contact your Schneider Electric Services
• If the device does not trip:
1. Check that the device is closed.
2. Check that the red fault-trip reset button is
pushed in. Refer to troubleshooting in the
user guide.
3. Do the procedure again.
Care Centre.
4 Check that the Isd/Ii LED is on.
HRB16483 -02 35
Checking Operation of SDE Fault-Trip Indication Contact
1 With the device in the tripped position, check electrical In case of electrical non-continuity between terminals:
continuity between terminals 81-84 on SDE1 contact. • For a fixed device: contact your Schneider Electric Services
• For a drawout device, check that the SDE1 contact operates
2. Insert a terminal block 47849 at the appropriate location on
the device.
3. Check the electrical continuity directly on the terminal block.
• If the check is correct, replace the auxiliary terminal
block (refer to MasterPact NT/NW – Auxiliary Terminals
- Instruction Sheet) and do the procedure again with the
device in the test position.
• If the check is not correct, contact your Schneider
Electric Services representative or local Customer Care
Centre.
2 With the device in the tripped position, check electrical In case of electrical non-continuity between terminals:
continuity between terminals 181-184 on SDE2 contact, if • For a fixed NT device: contact your Schneider Electric
installed. Services representative or local Customer Care Centre.
• For a fixed NW device: replace the SDE2 contact (refer to
MasterPact NT/NW – SDE2 Fault-trip Indication Contact/RES
Remote Reset - Instruction Sheet) and do the procedure
again.
• For a drawout device, check that the SDE2 contact operates
the device.
• If the check is correct, replace the auxiliary terminal
block (refer to MasterPact NT/NW – Auxiliary Terminals
- Instruction Sheet) and do the procedure again with the
• If the check is not correct:
o For MasterPact NT, contact your Schneider
Electric Services representative or local
o For MasterPact NW, replace the SDE2
contact (refer to MasterPact NT/NW – SDE2
Fault-trip Indication Contact/RES Remote
Reset - Instruction Sheet).
3 Press the closing push button. If the device does not operate as expected, contact your
Schneider Electric Services representative or local Customer
Care Centre
• If the device is configured with the RAR automatic reset

option, the device closes.
• If the device is not configured with the RAR automatic
reset option, the device must not close.
36 HRB16483--02
4 Press the red fault-trip reset button on the front cover to If the red fault-trip reset button does not reset, contact your
reset. Schneider Electric Services representative or local Customer
Care Centre
5 Check electrical continuity between terminals 81-82 In case of electrical non-continuity between terminals, refer to
on SDE1 contact. corrective action in step 1.
6 Check electrical continuity between terminals 181- 182 on In case of electrical non-continuity between terminals, refer to
SDE2 contact, if installed. corrective action in step 2.
7 Press and hold the Test/Reset button on the control unit to

reset the trip cause LEDs.
Checking Operation of RES Remote Reset
DANGER
Take all suitable measures to avoid the risk of electrocution when the external power supply voltage is
greater than, 30 V∿ or 40 V⎓.
HRB16483 -02 37
1 With the device in the tripped position, press the If the red fault trip button remains in the trip position, it can be due to
Remote Reset pushbutton connected to the RES external conditions. Refer to troubleshooting in the User Guide.
Remote Reset option. If the external conditions are correct:
Result: The red fault trip button on the front cover must • For a MasterPact NT device, contact your Schneider Electric
return to the reset position, pushed in the device. Services representative or local Customer Care Centre.
• For a MasterPact NW fixed device, replace the RES contact:
(refer to MasterPact NT/NW – SDE2 Fault-trip Indication
Contact/RES Remote Reset - Instruction Sheet) and do the
procedure again.
• For a MasterPact NW drawout device, check that the RES
contact operates correctly as follows:
device.
3. Apply the RES voltage supply on the replacement terminal block.
4. Close the device.
5. Trip the device using the testing tool (refer to Do a Trip Test)
o If the RES remote reset option resets the
device, replace the auxiliary terminal block (refer
to MasterPact NT/NW - Auxiliary Terminals -
Instruction Sheet) and do the procedure again
with the device in the test position.
o If the RES remote reset option does not reset
the device, replace the RES contact (refer to
MasterPact NW - SDE2 Fault-Trip Indication
Contact / RES Remote Reset Instruction Sheet)
and do the procedure again.
38 HRB16483--02
Control Unit NII_1_2 Check Ground-Fault or Earth-Leakage Protection Function
Safety Instructions
DANGER
voltage is applied.
Action Check that the device trips on ground-fault (MicroLogic 6.0) or earth-leakage
(MicroLogic 7.0) by using the test button on the control unit.
Goal Verify that the ground-fault or earth-leakage protection functions operate.
Special indications Connect the MicroLogic control unit to a power supply.
Necessary tools –
Pre-test Conditions

HRB16483 -02 39
Checking MicroLogic Control Unit Trip Cause LED
1 Use a thin screwdriver to briefly push-in (<1 s) the test button, and If the Ig/IΔn LED does not light up, contact your
then check that the Ig/IΔn LED is on. Schneider Electric Services representative or local
2 Check that the device trips and that the fault-trip reset button on • If the fault-trip reset button does not pop out, contact
the front cover pops out. your Schneider Electric Services representative or
local Customer Care Centre.
• If the device does not trip:
pushed-in. Refer to troubleshooting in the user
guide.
3 Press the Test/Reset button to reset the trip cause LEDs.
4 Manually charge the mechanism by pulling the spring charging

handle down six times.
When the spring charging handle no longer resists, the mechanism
is charged.
5 Press the closing pushbutton. If the device closes, check with customer order form:
The device must not close. • With RAR automatic reset option ordered by
customer: operation is normal.
• Without RAR automatic reset option ordered by
customer: contact your Schneider Electric Services
representative or local Customer Care Centre
6 Press the fault-trip reset button on the front cover to reset. If the fault-trip reset button does not reset, contact your
7 Press the closing pushbutton. If the device does not close, refer to troubleshooting in
The device closes. the user guide.
40 HRB16483--02
Device Locking NII_1_1 Operate Device Keylocks
Safety Instructions
DANGER
voltage is applied.
Action Check the locking and unlocking of the device with keylocks.
Goal Verify the operation of keylocks with the VSPO OFF-position locking accessory.
Necessary tools –

• MasterPact NT VCPO OFF-Position Locking and BPFE Support - Instruction
Sheet
• MasterPact NW VCPO OFF-Position Locking and BPFE Support - Instruction
Sheet
HRB16483 -02 41
Pre-test Conditions

NOTE : Test position if an MN
undervoltage release is installed.
Checking Locking the Device in the Open Position
For devices with two keylocks, execute the following procedure for each keylock. Locking with one key
is sufficient to lock the device in the open position.
1 With the key captive in the keylock, check that the device is not locked. If the key is missing or broken, replace the keylock.
parts.
2 Press the opening pushbutton to open the device.
3 • For MasterPact NT: Press and hold down the opening pushbutton, If the key does not turn, replace the keylock.
and simultaneously turn the key counterclockwise.
• For MasterPact NW: Turn the key counterclockwise.
4 Remove the key and release the opening pushbutton.
NOTE: For MasterPact NT, the pushbutton remains pushed-in.
5 Charge the mechanism to be able to give a closing order.
6 Press the closing pushbutton. • If the device closes, check that the lock support is
The device must not close. correctly installed (refer to MasterPact NT/NW -
VCPO OFF-Position Locking and BPFE Support
– Instruction Sheet). Then do the procedure
again.
• If the lock support is damaged, replace it.
• If the keylock is corroded, replace it.
Care Centre.
7 If there is a second key, unlock the device and do the procedure with
the second key.
Checking Device Unlocking
Before starting this check, verify that the device is locked in the open position.
For devices with two keylocks, execute the following procedure for each keylock. Both keys must be
inserted in the keylocks to unlock the device.
1 Put the key in the keylock.
2 Turn the key clockwise and check that the key cannot be removed If the key does not turn or can be removed, replace
from the lock. the keylock.
parts.
42 HRB16483--02
3 Press the closing pushbutton to close the device. • If the device does not close, check that the lock
The device closes. support is correctly installed (refer to MasterPact
NT/NW - VCPO OFF-Position Locking and BPFE
Support – Instruction Sheet). Then do the
procedure again.
Care Centre.
4 With the device closed, check that the key remains captive unless the
opening pushbutton is pressed.
HRB16483 -02 43
Device Locking NII_1_2 Operate Device Padlocks
Safety Instructions
DANGER
voltage is applied.
Action Check the locking and unlocking of the device with padlocks.
Goal Verify the operation of padlocks with the VSPO OFF-position locking accessory.
Necessary tools Padlock with shackle diameter 5–8 mm

• MasterPact NT VCPO OFF-Position Locking and BPFE Support - Instruction
Sheet
• MasterPact NW VCPO OFF-Position Locking and BPFE Support - Instruction
Sheet
44 HRB16483--02
Pre-test Conditions

NOTE : Test position if an MN
undervoltage release is installed.
Checking Locking the Device in the Open Position
1 Press the opening pushbutton to open the device.
2 Pull out the tab of the OFF-position locking accessory If the padlocking tab cannot be pulled out, check that
the lock support is correctly installed (refer to
MasterPact NT/NW – VCPO OFF-Position Locking
and BPFE Support - Instruction Sheet). Then do the
procedure again.
If the lock support is damaged, replace it.
parts.
3 Install the padlock.
4 Charge the mechanism to be able to give a closing order.
5 Press the closing pushbutton. • If the device closes, check that the lock support is
correctly installed (refer to MasterPact NT/NW -
VCPO OFF-Position Locking and BPFE Support
– Instruction Sheet). Then do the procedure
again.
Care Centre.
The device must not close.
HRB16483 -02 45
Checking Device Unlocking
Before starting this check, verify that the device is padlocked in the open position.
1 Remove the padlock from the padlocking tab.
• For MasterPact NT: push in the tab.

• For MasterPact NW: the tab retracts automatically.
2 Press the closing pushbutton to close the device. • If the device does not close, check that the lock
support is correctly installed (refer to MasterPact
NT/NW - VCPO OFF-Position Locking and BPFE
Support – Instruction Sheet). Then do the
procedure again.
Care Centre.
The device closes.
3 With the device closed, check that the padlocking tab cannot be pulled If the tab can be pulled out, replace the lock support.
out.
46 HRB16483--02
Chassis NII_1_1 Check Device Racking Operation
Safety Instructions
DANGER
voltage is applied.
Action • Check the racking operations of the device.

• Check the device pre-tripping.
• Check the chassis position indicator.
Goal Verify that the device operates correctly in its chassis.
Special indications Before the check, the device must be de-energized (no current flowing through the
device and no voltage present on busbar).
Necessary tools Racking handle
Related Documents (see • MasterPact NW AC User Manual 04443720A
page 7) • MasterPact NW DC User Manual 04444163A
Pre-test Conditions
Fixed N/A N/A N/A

Drawout Closed Charged Connected
HRB16483 -02 47
Racking Handle Insertion Possibilities
Before starting the check, verify that the racking handle can be inserted into its socket:
• The device is not locked with keylocks or padlocks.
• If the IBPO racking interlock between the racking handle and the opening pushbutton is installed
(MasterPact NW), press the opening pushbutton to allow insertion of the racking handle.
• With VPOC racking interlock option installed, the switchboard door must be closed.
MasterPact NT MasterPact NW
The following table shows the possible ways that the racking handle can be inserted.
Switchboard door VPOC option Racking handle insertion
Closed Absent Possible

Present Possible
Open Absent Possible
Present Not possible(1)
(1) Press and hold the racking interlock to insert the racking handle into the racking handle socket.
Racking Out the Device from Connected to Disconnected Position
1 With the drawout device in the chassis, check that the indicators If the position indicator is incorrect, contact your
located on the front of the chassis show that the device is closed and Schneider Electric Services representative or local
in the connected position. Customer Care Centre.
2 Remove the racking handle from its storage space, and then insert it If the racking handle cannot be inserted into the
into the racking handle socket. racking handle socket, check the insertion
possibilities above.
Care Centre.
48 HRB16483--02
3 Push in the position release button.
4 Turn the racking handle counterclockwise: If the racking handle cannot be turned, contact your
• MasterPact NT: one turn. Schneider Electric Services representative or local
• MasterPact NW: three to four turns. Customer Care Centre.
NOTE : The racking handle cannot be turned if the position release
button is not pushed in.
5 The device opens automatically. If the device does not open or the position indicator
Check that the position indicator indicates that the device is in open is incorrect, contact your Schneider Electric Services
position. representative or local Customer Care Centre.
6 Continue turning the racking handle counterclockwise until the test If the mechanism is not blocked in the test position
position is reached. or the button does not pop out, contact your
When the test position is reached, the mechanism blocks the racking Schneider Electric Services representative or local
handle and the position release button pops out. Customer Care Centre.
7 Check that the position indicator indicates the test position. If the position indicator is incorrect, contact your
8 Push in the position release button again.
9 Turn the racking handle counterclockwise until the disconnected If the racking handle cannot be turned, contact your
position is reached. Schneider Electric Services representative or local
NOTE : The racking handle cannot be turned if the position release Customer Care Centre.
10 When the disconnected position is reached, the mechanism blocks the If the mechanism is not blocked in the disconnected
racking handle and the position release button pops out. position or the button does not pop out again,
contact your Schneider Electric Services
11 Check that the position indicator indicates the disconnected position. If the position indicator is incorrect, contact your
12 Remove the racking handle from the racking socket, and then put it
back into its storage space.
13 Open the door of the switchboard.
Racking In the Device from Disconnected to Connected Position
Before starting this check, verify that the device is open, and the mechanism is charged.
1 With the drawout device in the chassis, check that the indicators If the position indicator is incorrect, contact your
located on the front of the chassis show that the device is in the Schneider Electric Services representative or local
disconnected position. Customer Care Centre.
HRB16483 -02 49
2 Remove the racking handle from its storage space, and then insert it If the racking handle cannot be inserted into the
into the racking handle socket. racking handle socket, check the insertion
possibilities above.
Care Centre.
NOTE: If the IBPO racking interlock between the racking handle and
the opening pushbutton is installed (Masterpact NW), press the
opening pushbutton to allow insertion of the racking handle.
3 Push in the position release button.
4 Turn the racking handle clockwise until the test position is reached.
NOTE: The racking handle cannot be turned if the position release
5 When the test position is reached, the mechanism blocks the racking If the mechanism is not blocked in the test position
handle and the position release button pops out. or the button does not pop out again, contact your
6 Check that the position indicator indicates the test position. If the position indicator is incorrect, contact your
7 Press the closing pushbutton to close the device. If the device does not close, check that:
• MN undervoltage release is connected to a
power supply
• The device is charged.
Care Centre.
8 Push in the position release button again.
9 Turn the racking handle clockwise:

• MasterPact NT: one turn.
• MasterPact NW: six to seven turns.
NOTE : The racking handle cannot be turned if the position release
10 The device opens automatically. If the device does not open, contact your Schneider
Care Centre.
11 Continue turning the racking handle clockwise until the connected If the mechanism is not blocked in the connected
position is reached. position or the button does not pop out again,
When the connected position is reached, the mechanism blocks the contact your Schneider Electric Services
racking handle and the position release button pops out. representative or local Customer Care Centre.
50 HRB16483--02
12 Check that the position indicator indicates the connected position. If the position indicator is incorrect, contact your
13 Remove the racking handle from the racking socket, and then put it
back into its storage space.
14 Charge the spring mechanism.
15 Close the device. If the device does not close, check that:
• MN undervoltage release is connected to a
power supply
• The device is charged.
Care Centre.
HRB16483 -02 51
(MasterPact NW)
Safety Instructions
DANGER
voltage is applied.
Action Check disconnection and connection of a drawout MasterPact NW device when the
IBPO racking interlock is installed.
Goal Verify that the IBPO racking interlock operates correctly and does not allow
connection and disconnection of the device without additional action.
Related Documents (see • MasterPact NW AC User Manual 04443720A
page 7) • MasterPact NW DC User Manual 04444163A
Pre-test Conditions
Fixed N/A N/A N/A

Drawout Open Charged Connected
52 HRB16483--02
Checking Device Disconnection with IBPO Racking Interlock Accessory (MasterPact NW)
1 Check that the equipment door is closed.
2 Check that the racking handle cannot be inserted into the racking
handle socket.
3 Press and hold the opening pushbutton to allow insertion of the racking If the racking handle cannot be inserted into the
handle into the racking handle socket. racking handle socket:
1. Open the equipment door.
2. Check if the VPOC racking interlock option is
present.
3. Remove the VPOC racking interlock, if
necessary.
Care Centre.
4 Rack-out the device from connected to test position.

When the test position is reached, the mechanism blocks the racking
handle and the position release button pops out.
NOTE: If needed, refer to device racking operations as per procedure
Chassis NII_1_1 Check Device Racking Operation.
5 Remove the racking handle from the racking handle socket. .
Checking Device Connection with IBPO Racking Interlock Accessory (MasterPact NW)
1 Check that the racking handle cannot be inserted into the racking
handle socket.
2 Press and hold the opening pushbutton to allow insertion of the racking
handle into the racking handle socket.
3 Rack in the device from test to connected position.

When the connected position is reached, the mechanism blocks the
racking handle and the position release button pops out.
NOTE: If needed, refer to device racking operations as per procedure
Chassis NII_1_1 Check Device Racking Operation.
4 Remove the racking handle from the racking handle socket and then
put it back in its storage space.
5 Reinstall the VPOC racking interlock if removed previously.
HRB16483 -02 53
Chassis Locking NII_1_1 Operate Keylocking System
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the locking and unlocking of the chassis with keylocks in the disconnected
position or in any position, according to the chassis locking configuration.
Goal Verify the chassis keylocking system with the VSPD chassis locking accessory
correctly operates.
54 HRB16483--02
Related Documents (see • MasterPact NT/NW - VSPD Disconnected Position Locking - Instruction Sheet
page 7) • MasterPact NT User Manual 51201116A
• MasterPact NW AC User Manual 04443720A
• MasterPact NT and NW Catalogue LVPED208008EN
Pre-test Conditions
Fixed – – –
Determining the Chassis Locking Configuration
The MasterPact NT/NW drawout devices offer two chassis locking possibilities with keylocks:
• In the disconnected position.
• In any position (disconnected, test, or connected).
To determine the chassis locking possibility, move the device to the connected or test position:
• If you cannot pull out the padlocking tab, the chassis can be locked in the disconnected position only.
Execute the locking procedure then the unlocking procedure.
• If you can pull out the padlocking tab, the chassis can be locked in the disconnected, test, or
connected position. The locking and unlocking procedures are the same as with chassis in the
disconnected position. Execute these procedures in each position: connected, test, disconnected.
The following table shows the chassis locking configurations.

Chassis locking system Device position in the Padlocking tab Racking handle insertion with
chassis chassis locked
Chassis locking in the Connected Cannot be pulled out Possible

disconnected position Test Cannot be pulled out Possible
Disconnected Can be pulled out Not possible
Chassis locking in any Connected Can be pulled out Not possible
position Test Can be pulled out Not possible
Checking Chassis Locking with Device in the Disconnected Position
For chassis with two keylocks, execute the following procedure for each keylock. Locking with one key
is sufficient to lock racking operations.
1 With the key captive in the keylock, check that the chassis is not If the key is missing or broken, replace the keylock.
locked. Refer to the MasterPact NT and NW Catalogue for
spare parts.
2 Verify that the racking handle is not inserted in the racking handle
socket.
3 Turn the key counterclockwise, and then remove it. If the key does not turn, replace the keylock.
HRB16483 -02 55
4 Check that the racking handle cannot be inserted into the racking • If the racking handle can be inserted, check that
handle socket. the lock support is correctly installed (refer to
MasterPact NT/NW – VSPD Disconnected
Position Locking - Instruction Sheet).
• Then do the procedure again.
• If the problem persists, contact your Schneider
5 Unlock the chassis and remove the key. Then do the procedure with
the second key, if any.
Checking Chassis Unlocking with Device in the Disconnected Position
Before starting this check, verify that the chassis is locked in the disconnected position.
For chassis with two keylocks, execute the following procedure for each keylock. Both keys must be
inserted in the keylocks to unlock the chassis.
1 Put the key in the lock.
2 Turn the key clockwise and check that the key remains captive. If the key does not turn, replace the keylock.
Refer to the MasterPact NT and NW Catalogue for
spare parts.
3 Check that the racking handle can be inserted into the racking handle If the racking handle cannot be inserted, check that
socket so that racking operations can be carried out. the lock support is correctly installed (refer to
MasterPact NT/NW – VSPD Disconnected Position
Locking - Instruction Sheet).
If the lock support is damaged, replace it.
If the keylock is corroded, replace it.
Then do the procedure again.
Care Centre.
56 HRB16483--02
Chassis Locking NII_1_2 Operate Chassis Padlocking System
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the locking and unlocking of the chassis with padlocks in disconnected
position or in any position, according to the chassis locking configuration.
Goal Verify that the chassis padlocking system correctly operates.
Necessary tools • Padlock with shackle diameter 5–8 mm
• Racking handle
HRB16483 -02 57
Pre-test Conditions
Fixed – – –
Determining the Chassis Locking Configuration
The MasterPact NT/NW drawout devices offer two chassis locking possibilities with padlocks:
• In the disconnected position.
• In any position (disconnected, test, or connected).
To determine the chassis locking possibility, move the device to the connected or test position:
• If you cannot pull out the padlocking tab, the chassis can be locked in the disconnected position only.
Execute the locking procedure then the unlocking procedure.
• If you can pull out the padlocking tab, the chassis can be locked in the disconnected, test, or
connected position. The locking and unlocking procedures are the same as with chassis in the
disconnected position. Execute these procedures in each position: connected, test, disconnected.
The following table shows the chassis locking configurations.
Chassis locking system Device position in the Padlocking tab Racking handle insertion with
chassis chassis locked
Chassis locking in the Connected Cannot be pulled out Possible

disconnected position Test Cannot be pulled out Possible
Chassis locking in any Connected Can be pulled out Not possible
position Test Can be pulled out Not possible
Checking Chassis Padlocking with Device in the Disconnected Position
1 Verify that the racking handle is not inserted in the racking handle
socket.
2 Pull out the padlocking tab. If the padlocking tab cannot be pulled out,
contact your field service representative.
3 Insert the padlock in this tab.
4 Check that the racking handle cannot be inserted into the racking If the racking handle can be inserted, contact your
handle socket. Schneider Electric Services representative or local
58 HRB16483--02
Checking Chassis Unlocking with Device in the Disconnected Position
Before starting this check, verify that the chassis is locked in the disconnected position.
1 Remove the padlock from the tab. If the tab does not retract fully, contact your
• With MasterPact NT: push in the tab. Schneider Electric Services representative or local
• With MasterPact NW: the tab retracts automatically. Customer Care Centre.
2 Check that the racking handle can be inserted into the racking handle If the racking handle cannot be inserted, contact
socket so that racking operations can be carried out. your Schneider Electric Services representative or
HRB16483 -02 59
Mechanical Interlocking NII_1_1 Operate Interlocking Systems
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the locking and unlocking of the interlocked devices.

Goal Verify the operation of the interlocking system between interlocked devices.
Necessary tools –
60 HRB16483--02
Related Documents (see • MasterPact NT, NW, Compact NS630b-1600 – Interlocking 2 Sources by Cable -
page 7) Installation Manual
• MasterPact NT, NW, Compact NS630b-1600 – Interlocking 2 Sources by Rod –
Installation Manual
• MasterPact NT, NW- Cable-Type Door Interlock – Installation Manual
• MasterPact NW - Mechanical Interlocking for 3 Sources - Installation Manual
• MasterPact NW - Mechanical Interlocking for 2 Sources and 1 Replacement -
Installation Manual
• MasterPact NW - Mechanical Interlocking for 2 Sources and 1 Coupling -
Installation Manual
• MasterPact NT - Pushbutton padlocking device - Installation Manual
• MasterPact NW - Pushbutton padlocking device - Installation Manual
Pre-test Conditions

Checking the Locking and Unlocking of Interlocked Devices
Follow the procedure to check the locking and unlocking of the following interlocking systems:
• Cable interlocking system:

o Two sources
o Three sources
o Two sources and one replacement
o Two sources and one coupling
o Cable-type door interlock
• Rod interlocking system
• Electrical interlocking system
o IVE electrical interlocking system
o Custom electrical interlocking system
1 Perform at least one manual operating sequence without power to If an interlocking system is not operating correctly,
check that the interlocking system operates correctly in all situations. contact your Schneider Electric Services
Refer to the relevant instruction sheet for the interlocking system representative or local Customer Care Centre.
installed on the device.
2 Lock the closing pushbuttons of all interlocked devices with padlocks The VBP pushbutton locking accessory is mandatory
sharing the same key. to provide redundancy in addition to the mechanical
interlocking system.
Install a VBP pushbutton locking accessory on each
interlocked device, if not already installed. Refer to
the relevant instruction sheet for accessory
installation.
HRB16483 -02 61
Standard End-User Maintenance Procedures
Chapter 3
Mechanism NIII_2_1: Check the MCH Gear Motor Charging Time at 0.85 Un .......................... 63
Mechanism NIII_2_2: Check the General Condition of the Mechanism ..................................... 66
Mechanism NIII_2_3 Check Number of Device Operating Cycles ............................................. 73
Breaking Unit NIII_2_1: Check the Condition of the Breaking Unit ............................................. 75
Breaking Unit NIII_2_2 Check Mounting of Arc Chutes and Filter Cleanliness........................... 81
Auxiliaries NIII_2_1 Check Operation of Indication Contacts (OF/PF/MCH) .............................. 83
Auxiliaries NIII_2_2 Check Closing Operation with XF Closing Voltage Release at 0.85 Un ..... 88
Auxiliaries NIII_2_3: Check Opening Operation with MX Opening Voltage Release at 0.7 Un .. 91
Auxiliaries NIII_2_4: Check Closing and Opening Operations with MN Undervoltage Release . 93
Auxiliaries NIII_2_5: Check Time Delay of MNR Delayed Undervoltage Release ...................... 96
Control Unit NIII_2_1 Check Overcurrent Protection .................................................................. 99
Chassis NIII_2_1 Clean Chassis and Check Presence of Grease on Chassis......................... 102
Chassis NIII_2_2 Check Disconnecting Contact Clusters ........................................................ 106
Chassis NIII_2_3 Check Operation of Safety Shutters ............................................................. 109
Chassis NIII_2_4 Check Operation of CD, CT, CE Position Contacts and EF Auxiliary
Contacts ................................................................................................................................... 115
Power Connections NIII_2_1 Check Connection System ......................................................... 123
62 HRB16483--02
Mechanism NIII_2_1: Check the MCH Gear Motor Charging Time at 0.85 Un
Safety Instructions
DANGER
voltage is applied.
Action • Check the MCH gear motor charging time at 0.85 Un.
• Check the continuity of electrical wiring for a drawout device.
Goal Verify the correct operation of the MCH gear motor.
Frequency Refer to the recommended frequency for the Standard End-User Maintenance
Program.
Special indications Connect the MCH gear motor to a power supply.
Necessary tools • Adjustable external power supply
• Voltmeter
• Stopwatch
• MasterPact NW - MCH Gear Motor - Instruction Sheet
Pre-test Conditions
The device must comply with the conditions specified below.
HRB16483 -02 63
MCH Gear Motor Charging Time Definition
The charging time is the time elapsed between the closing order and the moment when the mechanism
is fully charged.
The charging time during closing operation and opening/closing operation does not exceed 6 seconds.
Checking the MCH Gear Motor Charging Time During Device Closing
DANGER
HAZARD OF ELECTRIC SHOCK
When using the adjustable external power supply, take all suitable measures to protect against electric shock.
Before starting this check, it is advisable to verify that the device charges electrically with MCH gear
motor as per procedure Mechanism NII_1_2.
1 Disconnect supply wires B1 and B2 (and B3 if connected) so that the

MCH gear motor is not connected to a power supply.
2 Connect terminals B1 and B2 to the adjustable external power supply.
3 Set the voltage to 0.85 Un (Un = customer auxiliary voltage).

The MCH gear motor charges the mechanism. The indicators show
that the device is open and the mechanism is charged and ready-to-
close.
4 Press the closing pushbutton and start the stopwatch.

The device closes and the mechanism is automatically charged.
5 Stop the stopwatch when the mechanism is charged and not ready-to- If the charging time exceeds 6 seconds:
close. The charging time should be less than 6 seconds. 1. Check that the MCH supply voltage remains
at 0.85 Un while the MCH gear motor is
charging the mechanism.
2. Do the procedure with another external source
connected to terminals B1 and B2.
3. If the time is still too long, replace the MCH gear
motor.
Care Centre to replace the breaking unit.
64 HRB16483--02
Checking the MCH Gear Motor Charging Time During Device Closing/Opening Sequence
1 Open the device.
2 Press the closing pushbutton and immediately the opening pushbutton,

and then start the stopwatch.
3 Stop the stopwatch when the indicators show that the device is open If the charging time exceeds 6 seconds:
and the mechanism is charged and ready-to-close. The charging time 1. Check that the MCH supply voltage remains
should be less than 6 seconds at 0.85 Un while the MCH gear motor is
charging the mechanism.
2. Do the procedure with another external source
connected to terminals B1 and B2.
3. If the time is still too long, replace the MCH gear
motor.
Reconnecting the MCH Gear Motor
1 Reconnect the supply wires (B1, B2, and B3 if present) as they were
before executing the procedure.
2 Open and close the device to check that the MCH gear motor operates
correctly.
HRB16483 -02 65
Mechanism NIII_2_2: Check the General Condition of the Mechanism
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the general condition of the mechanism:

• Positioning of XF/MX/MN voltage releases on the fixing plate.
• Positioning of springs in the groove on the axle.
• Condition of springs.
Goal Verify that the mechanism correctly opens and closes the device.
Frequency Refer to Recommended Frequency for the Standard End-User Maintenance
Program
Necessary tools Torx screwdriver
66 HRB16483--02

• MasterPact NW - MCH Gear Motor - Instruction Sheet
Pre-test Conditions
The device must comply with the conditions specified below.

Drawout Open Discharged Removed from chassis
Checking Mechanism
1 Remove the front cover of the device.
HRB16483 -02 67
2 Remove the mechanism cover: If the mechanism cover is damaged,

• For MasterPact NT: using a thin screwdriver, release the tab on the left-hand side contact your Schneider Electric
that holds the mechanism cover in place (do not break or bend the tab) and then Services representative or local
free the right-hand side. Customer Care Centre.
• For MasterPact NW: unscrew the screw that holds the mechanism cover in place
then pull off the front cover.
68 HRB16483--02
3 Check the general condition of the mechanism: If there is dust on the mechanism, or
• Sufficient grease. the consistency or color of the grease
• No dust. has changed, contact your Schneider
Electric Services representative or
HRB16483 -02 69
4 Check that the XF/MX/MN voltage releases are correctly positioned on the fixing If necessary, reposition the voltage
plate. releases (refer to MasterPact NT/NW
– MN-MX-XF Voltage Releases –
Instruction Sheet ).
70 HRB16483--02
5 Check that the springs are present, in good condition, and correctly positioned in the
groove on the axle.
For MasterPact NT: For MasterPact NW:
A Opening latch
B Pole opening springs
C Connecting-rod springs
D Closing latch
6 Manually charge the mechanism.
7 Check that the springs are correctly positioned. If a spring is not correctly positioned,
carefully put it back into place.
If the problem persists, contact your
Schneider Electric Services
representative or local Customer Care
Centre.
8 Close the device.
9 Check that the springs are still correctly positioned. If a spring is not correctly positioned,
carefully put it back into place.
If the problem persists, contact your
Schneider Electric Services
representative or local Customer Care
Centre.
10 Check the number of operating cycles and compare it with the maximum allowed for If the maximum number has been
the connecting-rod springs as indicated in MasterPact NT and NW Maintenance reached, contact your Schneider
Guide. Electric Services representative or
11 Put the mechanism cover back in place.
HRB16483 -02 71
Reinstalling the Front Cover
DANGER
• Put the circuit breaker front cover back in place before energizing the circuit breaker to prevent
access to live terminals.
• Do not pinch the wires with the front cover.
1 Put the front cover back in place.
72 HRB16483--02
Mechanism NIII_2_3 Check Number of Device Operating Cycles
Safety Instructions
DANGER
voltage is applied.
Action Check number of device operating cycles:

• On the CDM mechanical operation counter, if present
• On the integrated counter, if present
• By estimating the number based on customer habits
Goal Determine whether the maximum recommended number of operating cycles has
been reached and replace subassemblies if necessary.
Program
Special indications • For MicroLogic A, E, P or H control units equipped with a BCM communication
module supply the MicroLogic control unit with a 24 V power supply to read the
integrated operation counter
• For MicroLogic A and E control units, the integrated operation counter is available
through an FDM121 or FDM128 front display module connected to ULP port
• For MicroLogic P and H control units, the operation counter is available on the
MicroLogic display.
Necessary tools –

• MasterPact NT and NW Maintenance Guide LVPED508016EN
• MicroLogic P User Manual 04443726
• MicroLogic H User Manual 04443728AA-C
HRB16483 -02 73
Pre-test Conditions

Checking the Number of Operating Cycles
1 If the CDM mechanical operation counter is available, read the value

on the CDM mechanical operation counter
2 If no CDM mechanical operation counter is available, for a MicroLogic

control unit with BCM communication module:
• For MicroLogic A or E control unit connected to FDM121 or
FDM128 display, read the value in the Service menu of the FDM
display
• On MicroLogic P or H, read the value in the Service menu , by

selecting Event History and Operation Counter
3 If there is no mechanical counter and no BCM communication module,

estimate the number of operating cycles based on customer
application and the following data:
• Installation date
• Frequency of operation (daily, weekly, monthly, yearly)
• Operation on load or off load
4 Compare the value for the total number of operating cycles obtained • If the relevant limit has been reached, contact
by using one of the methods above with the durability of the device your Schneider Electric Services representative
indicated in MasterPact NT and NW Maintenance Guide. or local Customer Care Centre to replace the
• If the device never operated on load or operated at less than 40% breaking unit.
of the nominal current In, compare with the mechanical durability. • If the relevant limit is close, contact your
• If the device operated on load at more than 40% of the nominal Schneider Electric Services representative or
current In, compare with the electrical durability. local Customer Care Centre to schedule the
Refer to MasterPact NT and NW Maintenance Guide for more breaking unit replacement.
information on device service life.
74 HRB16483--02
Breaking Unit NIII_2_1: Check the Condition of the Breaking Unit
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the condition of the elements of the breaking unit:

• Separator plates and sides of arc chute assembly.
• Fixed and moving contact tips.
• Arcing contacts which protect the contact tips.
Goal Verify that the condition of all subassemblies participating in arc extinction for rated
and short circuit currents enables the electrical performance of the device.
Program
Necessary tools • Torque wrench
• Pozidriv screwdriver (Z2 for NT; Z3 for NW)
HRB16483 -02 75
Related Documents (see • MasterPact NT NW Catalogue LVPED208008

page 7) • MasterPact NT User Manual 51201116A
• MasterPact NW AC User Manual 04443720A
• MasterPact NW Arc Chute Instruction Sheet GHD10834AA
• MasterPact NT and NW Maintenance Guide LVPED508016
Pre-test Conditions

Checking Separator Plates
1 Remove the fixing screws on one arc chute.
NOTE: Do not remove the other arc chutes.
2 Remove the arc chute.
NOTE: Do not turn the arc chute upside down when removing it so that
the fixing screws do not fall into the arc chamber.
76 HRB16483--02
3 Check the separator plates: the separator plates must not be corroded, If damage is extensive, replace the arc chute.
they may be blackened but must not be significantly damaged. Example: MasterPact NW 16 H1 with new separator
Example: MasterPact NW 16 H1 with separator plates OK after 7,500 plates.
cycles at In.
4 Compare the number of electrical operating cycles with the maximum Depending on the number of electrical operating
values indicated in MasterPact NT and NW Maintenance Guide. cycles and state of separator plates, replace the arc
chute (refer to MasterPact NW Arc Chute Instruction
Sheet).
Refer to MasterPact NT NW Catalogue for spare
parts.
Checking Surface of Arcing Contact and Fixed and Moving Contact Tips
1 With the arc chute removed, check the surface of the arcing contact If the arcing contact or fixed contact tips are
and fixed contact tips. extensively damaged, contact your Schneider
Example: MasterPact NW 16 H1 with arcing contact and fixed contact Electric Services representative or local Customer
tips OK after 7,500 operating cycles at In. Care Centre.
Example: MasterPact NW 16 H1 with new contact
tips and arcing contact.
A Arcing contact
B Fixed contact tips
A Arcing contact
B Fixed contact tips
HRB16483 -02 77
2 Check the surface of the moving contact tips. If the moving contact tips are extensively damaged,
Example: MasterPact NW 16 H1 with moving contact tips OK after contact your Schneider Electric Services
7,500 operating cycles at In. representative or local Customer Care Centre.
Example: MasterPact NW 16 H1 with new contact
tips.
3 Compare the number of operating cycles at In with the maximum If the limit has been reached, contact your Schneider
values indicated in MasterPact NT and NW Maintenance Guide. Electric Services representative or local Customer
Example: For MasterPact NW 16 H1, the breaking
unit must be changed when 10,000 cycles are
reached.
Checking Contact Wear Indicator on MasterPact NT
DANGER
• The fixed device must be de-energized on the upstream and downstream terminals.
• Always use a properly rated voltage sensing device to confirm that the device and the auxiliary circuits are de-
energized.
1 Close the device.
2 Check that the distance between the edge of the plastic and the arcing If d < 1 mm, the contact tips are worn.
horn is at least 1 mm as shown below: Contact your Schneider Electric Services
replace the breaking unit.
78 HRB16483--02
Checking Contact Wear Indicator on MasterPact NW
DANGER
• The fixed device must be de-energized on the upstream and downstream terminals.
• Always use a properly rated voltage sensing device to confirm that the device and the auxiliary circuits are de-
energized.
1 Close the device.
2 Check that the channel is covered by the arcing horn for If the channel is no longer covered, the contact tips
MasterPact NW N1, H1, H2, H3 (≤ 4,000 A) devices. are worn.
Example: Original state of contact wear indicator on a
MasterPact NW 16 H1 device.
A Channel
A Arcing horn
B Channel
Example: Contact wear indicator on a MasterPact NW 16 H1 device OK

after 7,500 operating cycles at In.
HRB16483 -02 79
3 Check that the channel is covered by the arcing horn for If the channel is no longer covered, the contact tips
MasterPact NW H1, H2 (≥ 4,000 A), L1 devices. are worn.
Example: Original state of contact wear indicator on a
MasterPact NW 16 H1 device.
A Channel
A Arcing horn
B Channel
Checking Sides of Arc Chamber (NT/NW)
1 Check the sides of the arc chamber. If the sides are burned or punctured, contact your
The sides of the arc chamber must not be cracked, they may be Schneider Electric Services representative or local
blackened but must show no traces of burns or holes. Customer Care Centre to replace the breaking unit.
A Traces of burns
B Blackened parts
2 Put the arc chute back in place.

NOTE: For MasterPact NT: Make sure that the arrow on the top of the
arc chute points towards the mechanism.
3 Tighten the arc chute fixing screws to the recommended value using a If a screw cannot be tightened to the recommended
torque wrench value, contact your Schneider Electric Services
• For MasterPact NT: 1.5 N•m representative or local Customer Care Centre.
• For MasterPact NW: 7 N•m
4 Repeat the procedure from the beginning for each arc chute on the
device.
80 HRB16483--02
Breaking Unit NIII_2_2 Check Mounting of Arc Chutes and Filter Cleanliness
Safety Instructions
DANGER
voltage is applied.
DANGER
Action • Check that the arc chutes are properly tightened

• Check that the filters are clean
Goal Verify the breaking performance of the device during a short-circuit
Program.
Necessary tools • Torque wrench
• Pozidriv screwdriver (Z2 for NT; Z3 for NW)
• Vacuum cleaner
HRB16483 -02 81

Pre-test Conditions

Checking Mounting of Arc Chutes and Filter Cleanliness
1 Check presence of all screws on the arc chutes. If screws are damaged or missing, contact your
NOTE: The presence of all screws is mandatory to ensure the

breaking capacity of the MasterPact device and avoid external
damage.
2 Unscrew all the screws on the arc chutes and then tighten them to the If a screw cannot be tightened to the recommended
recommended value using a torque wrench and a Pozidriv value, contact your Schneider Electric Services
screwdriver: representative or local Customer Care Centre.
• Size Z2 for MasterPact NT: 1.5 N•m
• Size Z3 for MasterPact NW: 7 N•m
3 Use a vacuum cleaner to remove the dust deposited on the filters. If the filters are blackened, contact your Schneider
NOTE: To avoid soiling the filters: Electric Services representative or local Customer
Care Centre.
• Do not blow air on the filters
• Do not use a cloth, particularly if there is dust and grease. If the filters are still dirty (for example, greasy
compound), replace the arc chutes.
Refer to the MasterPact NT and NW Catalogue
(LVPED208008EN_WEB) for spare parts.
82 HRB16483--02
Auxiliaries NIII_2_1 Check Operation of Indication Contacts (OF/PF/MCH)
Safety Instructions
DANGER
voltage is applied.
Action Check the operation of indication contacts OF, PF, and CH.
Goal Verify electrical continuity of the installed contacts and contact robustness.
Program.
Necessary tools • Ohmmeter
• Replacement terminal block
Pre-test Conditions

HRB16483 -02 83
OF Indication Contact Wiring Diagram
The number of OF indication contacts depends on the device type:
• A block of four OF indication contacts is supplied as standard on MasterPact NT and MasterPact NW

devices
• Two additional blocks of four OF indication contacts (OF11–OF14, OF21–OF24) are optional on
MasterPact NW devices.
Checking Operation of OF Indication Contacts
Do this procedure for each OF indication contact of the device.
1 Check that the device is in the open position.
84 HRB16483--02
2 Check electrical continuity between terminals: In case of electrical non-continuity between terminals:
• 41-42 • For a fixed device: replace the OF contact (refer to MasterPact
• 31-32 NT/NW – OF contact - Instruction Sheet) and do the procedure
• 21-22 again.
• 11-12 • For a drawout device, check that the OF contact operates
If additional OF blocks are installed, check all correctly as follows:
terminals. 1. Put the device in the withdrawn position.
the device.
• If the check is correct, replace the auxiliary terminal block
(refer to MasterPact NT/NW – Auxiliary Terminals -
Instruction Sheet) and do the procedure again with the
• If the check is not correct, replace the OF contact and do
the procedure again with the device in the test position
3 Close the device.
4 Check electrical continuity between terminals: In case of electrical non-continuity between terminals, see the
• 41-44 corrective action concerning electrical continuity above.
• 31-34
• 21-24
• 11-14
If additional OF blocks are installed, check all
terminals.
HRB16483 -02 85
PF Ready-To-Close Contact Wiring Diagram
Checking Operation of PF Ready-To-Close Contact
1 Close the device.
2 Verify that the PF contact indicates that the device In case of electrical non-continuity between terminals 251-254, or
is not ready-to-close: electrical continuity between terminals 251-252:
• Check electrical continuity between terminals • For a fixed device: replace the PF contact (refer to MasterPact
251-254. NT/NW – PF contact - Instruction Sheet) and do the procedure again.
• Check electrical non-continuity between • For a drawout device, check that the PF contact operates correctly as
terminals 251-252. follows:
device.
• If the check is correct, replace the auxiliary terminal block (refer
to MasterPact NT/NW – Auxiliary Terminals - Instruction Sheet)
and do the procedure again with the device in the test position.
• If the check is not correct, replace the PF contact and do the
procedure again with the device in the test position
3 Open the device.
4 Charge the mechanism.
86 HRB16483--02
5 • Check that the device is not tripped. • If the device is tripped, reset it by pushing in the red fault trip reset
• Check that the device does not have button.
permanent opening order from an MN
undervoltage release.
• Check that the device does not have a
permanent opening order from an MX opening
voltage release.
The device is ready-to-close.
6 Verify that the PF contact indicates that the device In case of electrical non-continuity between terminals 251-252, or
is ready-to-close: electrical continuity between terminals 251-254, see the corrective action
• Check electrical continuity between terminals concerning electrical continuity above.
251-252.
• Check electrical non-continuity between
terminals 251-254.
HRB16483 -02 87
Auxiliaries NIII_2_2 Check Closing Operation with XF Closing Voltage Release at 0.85 Un
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check closing the device with the XF closing voltage release at 0.85 Un.
Goal Verify that the device closes electrically at Umin.
Program.
Special indications Connect the XF closing voltage release to an external power supply.
• Voltmeter
• External pushbutton
88 HRB16483--02

Pre-test Conditions

XF Closing Voltage Release Wiring Diagram
Standard XF closing voltage release Communicating XF closing voltage release
Closing Procedure with the XF Closing Voltage Release
DANGER
When using the adjustable external power supply, take all suitable measures to protect against electric
shock.
HRB16483 -02 89
Before starting this check, it is advisable to execute a few electrical opening and closing cycles as per
procedure Mechanism NII_1_1.
1 Disconnect supply wires on the customer terminal block.
2 Connect the adjustable external power supply and external

pushbutton according to the corresponding wiring diagram
above.
3 Set the external power supply voltage to 0.85 Un (Un =

customer auxiliary voltage).
4 Press the external pushbutton to close the device. If the device does not close:
The device closes. 1. Check that the power supply voltage is not lower than
0.85 Un and do the procedure again.
2. If the device still does not close, replace the XF
closing voltage release (refer to MasterPact NT/NW -
MN-MX-XF Voltage Releases - Instruction Sheet).
5 Reconnect the customer terminal block according to the

initial wiring.
6 Check that the device electrically closes according to

90 HRB16483--02
Auxiliaries NIII_2_3: Check Opening Operation with MX Opening Voltage Release at 0.7 Un
Safety Instructions
DANGER
voltage is applied.
Action Check opening the device with the MX opening voltage release at 0.7 Un.
Goal Verify that the device opens electrically at Umin.
Program.
Special indications Connect the MX opening voltage release to an external power supply.
• Voltmeter
• External pushbutton
Pre-test Conditions
Fixed Closed Charged or discharged N/A

Drawout Closed Charged or discharged Removed from chassis
HRB16483 -02 91
MX Opening Voltage Release Wiring Diagram
Standard MX opening voltage release Communicating MX opening voltage release
Opening Procedure with the MX Opening Voltage Release
DANGER
shock.
2 Connect the adjustable external power supply and

external pushbutton according to the corresponding
wiring diagram above.
3 Set the external power supply voltage to 0.7 Un (Un =

customer auxiliary voltage).
4 Press the external pushbutton to open the device. If the device does not open:
The device opens. 1. Check that the power supply voltage is not lower than 0.7
Un and do the procedure again.
2. If the device still does not open, replace the MX opening
voltage release (refer to MasterPact NT/NW -MN-MX-XF
Voltage Releases - Instruction Sheet).

initial wiring.
6 Check that the device electrically opens according to

92 HRB16483--02
Auxiliaries NIII_2_4: Check Closing and Opening Operations with MN Undervoltage Release
Safety Instructions
DANGER
voltage is applied.
Action • Check closing the device with the MN undervoltage release at Un.
• Check opening the device with the MN undervoltage release below 0.7 Un
• Check closing the device with the MN undervoltage release above 0.35 Un
Goal Verify device operation when equipped with an MN undervoltage release operating.
Program.
Special indications • Connect the MN undervoltage release to an external power supply.
• With an MNR delayed undervoltage release, disconnect the MN delay unit.
• Voltmeter
• External switch
Pre-test Conditions
Fixed Open Charged N/A

Drawout Open Charged Removed from chassis
HRB16483 -02 93
MN Undervoltage Release Wiring Diagram
MN Undervoltage Release Operating Mode
MasterPact NT/NW device status with an MN undervoltage release during voltage drop:
MasterPact NT/NW device status with an MN undervoltage release during voltage increase:
Closing and Opening Procedures with the MN Undervoltage Release
DANGER
shock.
94 HRB16483--02

above.
3 Set the external power supply voltage to Un.
4 Close the external switch.
5 Press the closing pushbutton. If the device does not close:

The device closes. 1. Check that the power supply voltage is set to Un and
do the procedure again.
2. If the device still does not close, replace the MN
undervoltage release (refer to MasterPact NT/NW -
6 Gradually decrease the voltage: • If the device opens before the voltage reaches 0.7 Un,
• The device can open at any voltage between 0.7 Un and replace the MN undervoltage release.
0.35 Un. • If the device does not open at 0.35 Un, replace the MN
• The device must open at 0.35 Un. undervoltage release.
• The device must remain open below 0.35 Un. • If the device does not remain open below 0.35 Un, replace
the MN undervoltage release.
Refer to MasterPact NT/NW -MN-MX-XF Voltage Releases -
Instruction Sheet to replace the MN undervoltage release.
7 Set the voltage to a value lower than 0.35 Un.
8 Charge the mechanism.
9 Press the closing pushbutton. If the device closes:

The device must not close. 1. Check that the power supply voltage is set to a value
lower than 0.35 Un and do the procedure again.
2. If the device still does not close, replace the MN
undervoltage release (refer to MasterPact NT/NW -
10 Gradually increase the voltage. While pressing the closing • If the device does not close at 0.85 Un, replace the MN
pushbutton: undervoltage release (refer to MasterPact NT/NW -MN-MX-
• The device can close at any voltage between 0.35 Un XF Voltage Releases - Instruction Sheet).
and 0.85 Un. • If the device does not remain closed above 0.85 Un,
• The device must close at 0.85 Un. replace the MN undervoltage release.
• The device must remain closed above 0.85 Un. If the problem persists, contact your Schneider Electric

initial wiring.
12 Check that the device electrically closes and opens

according to procedure Mechanism NII_1_1.
HRB16483 -02 95
Auxiliaries NIII_2_5: Check Time Delay of MNR Delayed Undervoltage Release
Safety Instructions
DANGER
voltage is applied.
Action Check the time delay on the MN delay unit at 0.35 Un and 0.7 Un.
Goal Verify that the MNR delayed undervoltage release is not activated before the end of
the selected time delay.
Program.
Special indications Connect the MNR delayed undervoltage release to an external power supply.
• Voltmeter
• Stopwatch
Pre-test Conditions

Drawout Closed Discharged Removed from chassis
96 HRB16483--02
Time Delay Definition
The time delay is the time elapsed between the opening order and the moment when the MNR delayed
undervoltage release operates.
The time delay does not exceed the delay setting ±15%.
MNR Delayed Undervoltage Release Wiring Diagram
Checking the Time Delay of the MN Delay Unit During Device Opening
DANGER
shock.

above.
NOTE: If possible, the opening time should be measured using
the main connections. If that is not possible, carry out the
measurement on an OF contact.
3 Set the external power supply voltage to 0.35 Un.
4 To start the stopwatch, remove the power supply or issue a

delayed opening order.
HRB16483 -02 97
5 The device opens when the time delay equals the delay setting
on the MN delay unit.
The stopwatch stops when the device opens.
6 Check the time delay on the stopwatch: it must equal the delay If the time delay differs by more than ±15% from the delay
setting ±15%. unit setting, replace the MN delay unit (refer to MasterPact
NT/NW -MN-MX-XF Voltage Releases - Instruction Sheet).
7 Reconnect the external power supply to the MNR delayed

undervoltage release, and then close the device.
8 Set the external power supply voltage to 0.7 Un.
9 To start the stopwatch, remove the power supply or issue a

delayed opening order.
10 The device opens when the time delay equals the delay setting
on the MN delay unit.
The stopwatch stops when the device opens.
11 Check the time delay on the stopwatch: it must equal the delay If the time delay differs by more than ±15% from the delay
setting ±15%. unit setting, replace the MN delay unit (refer to MasterPact
NT/NW -MN-MX-XF Voltage Releases - Instruction Sheet).
12 Reconnect the customer terminal block according to the initial

wiring.
13 Check that the device electrically opens according to

98 HRB16483--02
Control Unit NIII_2_1 Check Overcurrent Protection
Safety Instructions
DANGER
voltage is applied.
Action • Check overcurrent protection (long-time, short-time, instantaneous) by using a

testing tool.
• Check indication LEDs
• Save the test results to a PC
Goal Verify that the control unit operates when any electrical fault occurs.
Program.
Special indications If an MN undervoltage release is installed, it must be removed or supplied at its rated
voltage for the test.
Necessary tools Service Interface or HHTK (legacy tool) or FFTK (legacy tool)
• MasterPact NT/NW, ComPact NS, and PowerPact P-, R-Frame – Service
Interface – User Guide.
Pre-test Conditions
Fixed Closed Discharged –
HRB16483 -02 99
Checking Overcurrent Protection and Indication LEDs
Check the overcurrent protection curves appropriate for the type of MicroLogic control unit installed:
• Long-time Ir
• Short-time Isd
• Instantaneous Ii
• Ground-fault Ig (MicroLogic 6)
• Earth-leakage fault IΔn (MicroLogic 7)
1 Connect a testing tool to the MicroLogic control unit test port. Follow
the procedure to trip the device, as indicated in the relevant user guide
Refer to
• MasterPact NT/NW, ComPact NS, and PowerPact P-, R-Frame –
Service Interface – User Guide.
• Full-function Test Kit Instruction Bulletin.

• Hand-held Test Kit Instruction Bulletin.
4 Check that the device trips. If the device does not trip:
pushed-in. Refer to troubleshooting in the
User Manual.
Care Centre.
5 Check that the LED corresponding to the protection tested is on.
6 Before repeating the test for another overcurrent protection:

• Reset the trip cause LEDs by pressing and holding the Test/Reset
button on the MicroLogic control unit until the LEDs are off.
• Reset the device by pressing the red fault-trip reset button on the
front cover.
7 Close the device.
100 HRB16483--02
8 Repeat the procedure for each overcurrent protection.
Saving the Test Results to a PC
1 Follow the instructions in the relevant testing tool user guide to save
the test results.
2 Print the project report as required.
HRB16483 -02 101

Chassis NIII_2_1 Clean Chassis and Check Presence of Grease on Chassis
Safety Instructions
DANGER
voltage is applied.
DANGER
Action • Check cleanliness of internal parts of the chassis (no dust) and presence of
grease.
• If necessary, spread the grease uniformly across the mechanical parts of the
chassis.
Goal Verify the smooth mechanical racking-in and racking-out of the device.
Program
Special indications
Necessary tools • Vacuum cleaner
• Small paintbrush
102 HRB16483--02
Pre-test Conditions
Fixed N/A N/A N/A

Checking Cleanliness of Internal Parts of Chassis
DANGER
• The chassis must be de-energized on the upstream and downstream terminals.
• Always use a properly rated voltage sensing device to confirm that the chassis and the auxiliary circuits are de-
energized.
Check cleanliness of the internal parts of the chassis. In presence of dust, use a vacuum cleaner to
remove it.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
Do not use pressurized cleaning products or products containing solvents (trichloroethane or

trichloroethylene) such as WD40.
Failure to follow these instructions can result in equipment damage.
Checking Greasing of Internal Parts of Chassis
1 Check the color and texture of grease. See parts indicated in the If there is a change in grease (for example, grease is
corresponding illustrations for MasterPact NT or MasterPact NW. dirty or hardened on the mechanical parts of the
NOTE: chassis), contact your Schneider Electric Services
• Dust mixed with grease can be abrasive and can lead to premature
wear of mechanisms.
• Dust mixed with grease can increase mechanical friction and
blocking moving parts.
2 Check if the grease on the mechanical parts is applied uniformly on the • If there is excessive grease, spread the grease
whole zone concerned. See parts indicated in the corresponding uniformly across the zone with a small
illustrations for MasterPact NT or MasterPact NW. paintbrush.
NOTE: • If there is no grease, contact your Schneider
• Too much grease impacts negatively on the device operation.
• Absence of grease increases racking forces and leads to blocking
moving parts.
HRB16483 -02 103

Grease Points on MasterPact NT Chassis
Check grease points on the right and left hand-side of the chassis as indicated on the zones identified in
these illustrations.
104 HRB16483--02
Grease Points on MasterPact NW Chassis
HRB16483 -02 105

Chassis NIII_2_2 Check Disconnecting Contact Clusters
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Visually check the disconnecting contact clusters and cluster supports.
Goal • Verify the smooth mechanical racking-in of the device.
• Verify the smooth racking-out of the device (avoid pulling out the clusters during
disconnection).
Program
Necessary tools –
106 HRB16483--02
Pre-test Conditions
Fixed N/A N/A N/A

Checking Disconnecting Contact Clusters
1 If present, remove the VIVC locking accessory for safety shutters

(MasterPact NW).
2 Without removing the safety shutters, visually check the disconnecting

contact clusters.
• MasterPact NT
• MasterPact NW08-40 and NW40b-63 (before 08/2022)
• MasterPact NW40b-63 (after 08/2022)
HRB16483 -02 107

3 Check that no copper is present on the surface of the clusters. If copper is visible, contact your Schneider Electric
Services representative or local Customer Care
Centre.
4 Check if the disconnecting contact clusters are blackened. If the disconnecting contact clusters are
blackened, contact your Schneider Electric Services
Check the state of the grease on disconnecting contact clusters. If there is no grease or there is a change in color or
texture of grease, contact your Schneider Electric
Services representative or local Customer Care
Centre.
6 Reinstall the VIVC locking accessory for safety shutters (MasterPact

NW).
108 HRB16483--02
Chassis NIII_2_3 Check Operation of Safety Shutters
Safety Instructions
DANGER
voltage is applied.
DANGER
Action Check the opening and closing of the safety shutters manually.
Check the locking and unlocking of the safety shutters with the VIVC locking
accessory (MasterPact NW)
Goal Verify that the safety shutters operate correctly and prevent access to the power
circuit when the device is removed from the chassis.
Program
Necessary tools • Padlock with shackle diameter 5-8 mm
• Racking handle
HRB16483 -02 109


Pre-test Conditions

Checking Safety Shutter Operation for MasterPact NT, NW08-40, and for NW40b-63 Before 09/2022
Follow this procedure for each safety shutter.
1 Press and hold the opening mechanism of the top safety shutter
until the shutter opens completely.
2 Quickly release the mechanism. If the shutter remains partially or completely open:
The shutter must close completely. 1. Remove the shutter (refer to MasterPact NT/NW
- Safety Shutters - Instruction Sheet).
2. Remove the shutter actuator (MasterPact NW).
3. Clean the shutter actuator and safety shutter to
remove any grease or dust.
4. Reinstall the shutter actuator (MasterPact NW).
5. Reinstall the shutter.
Do the procedure again.
If the problem persists, replace
• The safety shutter. Spare part reference:
• 3P 48721
• 4P 48723
• The shutter actuator (MasterPact NW).
110 HRB16483--02
3 Press and hold the opening mechanism of the bottom safety

shutter until the shutter opens completely.
4 Quickly release the mechanism. If the shutter remains partially or completely open, follow
The shutter must close completely. the corrective action described in step 2.
5 Repeat steps 1 to 4 of the procedure with a slow release of the If a shutter remains partially or completely open, follow
mechanism until it has returned to its initial position. The slow the corrective action described in step 2.
release simulates the slow translation of the device during
disconnection.
Each shutter must close completely.
Checking Safety Shutter Operation for MasterPact NW40b-63 After 09/2022
From 09/2022, each NW safety shutter protects the top and bottom chassis clusters of one phase. Prior
to this date, one safety shutter protected the top chassis clusters of all phases, and one safety shutter
protected the bottom chassis clusters of all phases.
HRB16483 -02 111

1 Press and hold the opening mechanism of the safety shutters of one
phase until the top and bottom shutters open completely.
2 Quickly release the mechanism. If a shutter remains partially or completely open:

The top and bottom shutters must close completely. 1. Remove the shutter (refer to MasterPact
NT/NW - Safety Shutters - Instruction Sheet).
2. Remove the shutter actuator (MasterPact
NW).
3. Clean the shutter actuator and safety shutter
to remove any grease or dust.
4. Reinstall the shutter actuator (MasterPact
NW).
5. Reinstall the shutter.
Do the procedure again.
If the problem persists, replace
• The safety shutter. Spare part reference:
• 3P 48722
• 4P 48724
• The shutter actuator (MasterPact NW).
3 Press and hold the same opening mechanism again until the shutter
opens completely.
4 Slowly release pressure until the mechanism has returned to initial If a shutter remains partially or completely open, follow
position. The slow release simulates the slow translation of the the corrective action described in step 2.
device during disconnection.
The shutter must close completely.
5 Repeat the procedure for the shutter mechanism of each phase.
Checking Shutter Padlocking with the VIVC Locking Accessory for MasterPact NW08-40 Before 09/2022
Before starting this check, ensure that the VIVC front face shutter position indication and locking
accessory is mounted.
The top and bottom shutters can be locked individually or together on all MasterPact NW08-40 devices
and on MasterPact NW40b-63 devices manufactured before 09/2022.
Safety shutter locking is only possible with the chassis in test or disconnected position.
112 HRB16483--02
1 Pull out the right-hand tab. If the tab cannot be pulled out, check that the locking
accessory is correctly installed (refer to MasterPact
NT/NW – VIVC Front Face Shutter Position Indication and
If the locking accessory is damaged, replace it.
spare parts.
3 Check that it is not possible to press the shutter actuator of the If the shutter actuator can be pressed and/or the safety
bottom safety shutter. The bottom safety shutter must remain shutter can be opened, remove and replace the shutter.
closed. If the problem persists, contact your Schneider Electric
4 Check that the racking handle cannot be inserted. If the racking handle can be inserted, contact your
5 Remove the padlock.
6 Pull out the left-hand tab.
top safety shutter. The top safety shutter must remain closed. shutter can be opened, remove and replace the shutter.
HRB16483 -02 113

Checking Shutter Padlocking with the VIVC Locking Accessory for MasterPact NW40b-63 After 09/2022
Before starting this check, ensure that the VIVC front face shutter position indication and locking
accessory is mounted.
The VIVC locking accessory locks all safety shutters together on MasterPact NW40b-63 devices
manufactured after 09/2022.
Safety shutter locking is only possible with the chassis in test or disconnected position.
1 Pull out the tabs. If the tabs cannot be pulled out, check that the locking
accessory is correctly installed (refer to MasterPact
NT/NW – VIVC Front Face Shutter Position Indication and
If the locking accessory is damaged, replace it.
spare parts.
safety shutter. The safety shutter must remain closed. shutter can be opened, remove and replace the shutter.
114 HRB16483--02
Chassis NIII_2_4 Check Operation of CD, CT, CE Position Contacts and EF Auxiliary Contacts
Safety Instructions
DANGER
voltage is applied.
Action Operate the chassis position contacts:

• CD disconnected position contacts
• CT test position contacts
• CE connected position contacts
• EF combined connected/closed auxiliary contact (MasterPact NW)
Goal Verify consistency between actual position of the device in the chassis and the
indications given by the position contacts.
Program.
Special indications • If the device positions in the chassis are indicated on the front panel of the
switchboard, make sure that the auxiliary circuits are energized.
• If the device positions in the chassis are not indicated on the front panel of the
switchboard, isolate the auxiliary circuits and use an ohmmeter or a tester to test
them.
Necessary tools • Multimeter or continuity tester

HRB16483 -02 115

Pre-test Conditions
Fixed N/A N/A N/A

NOTE: It is advisable to check the
positions with the device in the chassis
to obtain the correct position of the
actuators.
Location of Contacts in MasterPact NT Devices
Location of Contacts in MasterPact NW Devices
Wiring Diagrams of CD, CT, and CE Position Contacts
The following wiring diagrams show the case of MasterPact NW chassis with three CD, three CT, and
three CE contacts, that is, the standard configuration. The checking operations are based on this
configuration. The availability of the position contacts depends on the customer configuration.
116 HRB16483--02
CD position contacts CT position contacts CE position contacts
Checking Position Contacts with Device in Disconnected Position
The CD position contacts indicate that the device is in the disconnected position.
1 Check that the device is in the disconnected position.

NOTE: If needed, refer to device racking operations as described
in procedure Chassis_NII_1_1.
2 Check that the signal is consistent with the device position by If the LED on the switchboard does not operate, check
using the LED on the switchboard, if any. the LED and the voltage power supply.
If there is no LED, check using a multimeter or continuity tester.
3 Remove the auxiliary terminal shield, if present.
4 Identify and disconnect all wires for the CD, CT, and CE position
contacts, and EF auxiliary contacts, if present.
HRB16483 -02 117

5 For MasterPact NT, use a multimeter or continuity tester: If a contact does not operate:
• To check electrical continuity between terminals: 1. Check the fixing of the CD contact actuator and
• 811-814 on CD1 contact manually operate it.
• 821-824 on CD2 contact 2. Check contact status again.
• To check electrical non-continuity between terminals: 3. If the contact still does not operate, replace the
• 911-912 on CT1 contact contact.
• 311-314 on CE1 contact If the problem persists, contact your Schneider Electric
• 321-324 on CE2 contact Services representative or local Customer Care Centre.
• 331-334 on CE3 contact
For MasterPact NW, use an ohmmeter or tester:
• To check electrical continuity between terminals:
• 811-814 on CD1 contact
• To check electrical non-continuity between terminals:
• 911-912 on CT1 contact
•
6 If the device has other CD contact blocks, check the corresponding
contacts.
7 Put the device in the test position.
Checking Position Contacts with Device in Test Position
The CT position contacts indicate that the device is in the test position.
1 Check that the device is in the test position.

NOTE: If needed, refer to device racking operations as described in
procedure Chassis_NII_1_1.
2 Check that the signal is consistent with the device position by using the If the LED on the switchboard does not operate,
LED on the switchboard, if any. check the LED and the voltage power supply.
If there is no LED, check using an ohmmeter or a tester.
118 HRB16483--02
• To check electrical continuity between terminals 911-912 on CT1 1. Check the fixing of the CT contact actuator
contact: and manually operate it.
• To check electrical non-continuity between terminals: 2. Check contact status again.
• 811-814 on CD1 contact 3. If the contact still does not operate, replace
• 821-824 on CD2 contact the contact.
• 311-314 on CE1 contact If the problem persists, contact your Schneider
• 321-324 on CE2 contact Electric Services representative or local Customer
• 331-334 on CE3 contact Care Centre.
For MasterPact NW, use a multimeter or continuity tester:
4 If the device has other CT contact blocks, check the corresponding

contacts.
5 Put the device in the connected position.
Checking Position Contacts with Device in Connected Position
The CE position contacts indicate that the device is in the connected position.
1 Check that the device is in the connected position.

HRB16483 -02 119

• To check electrical continuity between terminals: 1. Check the fixing of the CE contact actuator
• 311-312 on CE1 contact and manually operate it.
• 321-322 on CE2 contact 2. Check contact status again.
• 331-332 on CE3 contact 3. If the contact still does not operate, replace
• To check electrical non-continuity between terminals: the contact.
• 811-814 on CD1 contact If the problem persists, contact your Schneider
• 821-824 on CD2 contact Electric Services representative or local Customer
• 911-912 on CT1 contact Care Centre.
For MasterPact NW, use a multimeter or continuity tester:
4 If the device has other CE contact blocks, check the corresponding
contacts.
5 Reconnect all the wires for the CD, CT, and CE position contacts.
6 For MasterPact NW devices with EF auxiliary contacts, check the

operation of these contacts (see following tables).
7 Put the terminal shield back in place.
120 HRB16483--02
Wiring Diagram of EF Auxiliary Contacts (Option on MasterPact NW)
The availability of the EF auxiliary contacts depends on the device.
Checking Operation of EF Auxiliary Contacts (MasterPact NW)
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC CHUTE
Check that the device and the chassis are de-energized on the upstream and downstream
terminals.
The EF information combines the device connected (CE) contact and device closed (OF) contact to
produce the circuit connected/closed signal.
The contact is supplied as an option for MasterPact NW only and must be used in conjunction with an
OF indication contact.
1 Check that the device is in the connected position.

2 Close the device.
HRB16483 -02 121

4 With the device in the connected position and with the poles closed, If a contact does not operate:
use a multimeter or continuity tester: 1. Put the device in the test position.
• To check electrical continuity between terminals: 2. Check the fixing of the EF contact actuator
• 145-146 and manually operate it.
• 135-136 3. Check contact status again.
• 125-126 4. If the contact still does not operate, replace
• 115-116 the contact.
• To check electrical non-continuity between terminals: 5. If there is no improvement, check the
• 145-148 operation of the OF indication contact, by
• 135-138 following the Auxiliaries NIII_2_1 procedure.
• 125-128 If necessary, replace the OF indication
• 115-118 contact.
5 With the device in the connected position and with the poles open, use If the problem persists, contact your Schneider
a multimeter or continuity tester: Electric Services representative or local Customer
• To check electrical continuity between terminals: Care Centre.
• 145-148
• 135-138
• 125-128
• 115-118
• 145-146
• 135-136
• 125-126
• 115-116
6 With the device in the test position and with the poles closed, use a If a contact does not operate:
multimeter or continuity tester: 1. Check the fixing of the EF contact actuator
• To check electrical continuity between terminals: and manually operate it.
• 145-148 2. Check contact status again.
• 135-138 3. If the contact still does not operate, replace
• 125-128 the contact.
• 115-118 4. If there is no improvement, check the
• To check electrical non-continuity between terminals: operation of the OF indication contact, by
• 145-146 following the Auxiliaries NIII_2_1 procedure.
• 135-136 If necessary, replace the OF indication
• 125-126 contact.
• 115-116 If the problem persists, contact your Schneider
7 With the device in the test position and with the poles open, use a Electric Services representative or local Customer
multimeter or continuity tester: Care Centre.
• 145-146
• 135-136
• 125-126
• 115-116
• 145-148
• 135-138
• 125-128
• 115-118
8 If the device has another EF contact block, check the corresponding
contacts.
9 Put the terminal shield back in place.
122 HRB16483--02
Power Connections NIII_2_1 Check Connection System
Safety Instructions
DANGER
voltage is applied.
DANGER
Action • Check the condition of the connection terminals and cables

• Check that the connection terminals and cables and/or busbars are correctly
tightened.
• Check presence and state of grease.
• Check penetration of terminals in clusters in the case of a drawout device.
• Clean contact surfaces.
Goal Limit excess temperature rise on device due to improper connection and verify
customer connections according to IEC standards.
Program
HRB16483 -02 123

Necessary tools • White abrasive pad (for example, Scotch-Brite)

• Torque wrench
• Small paintbrush
• New bolts, nuts, and washers
Pre-test Conditions
Fixed – – N/A
Drawout – – Removed from chassis
Example of Hardware Connection
A Terminal screw factory-tightened to 13 N•m (MasterPact NT) and 17 N•m (MasterPact NW)
B Circuit breaker terminal
C Busbar
D Bolt
E Washer
F Nut
Checking the Condition of Connections
1 Visually check the condition of cable insulation (for example, change in Advise customer in the case of damage to the cable
color, cracks, or cable shrinkage). insulation.
124 HRB16483--02
2 Visually check the device terminals for change in color of the grease If there is a change in color on device terminals,
and the silver coating. follow the procedure Checking Mounting of
• For fixed devices: customer terminals Connection Terminals to Device and Cables and/or
• For drawout devices, check the connection system, composed of: Busbars to Connection Terminals, see below.
• Customer terminals
• Internal terminals
• Disconnecting contact clusters
Checking Connections in Corrosive Environments
In the case of corrosive environments, contact your Schneider Electric Services representative or local
For example, devices may be used in places where sulfur dioxide (SO2) or hydrogen sulphide (H2S)
are present, such as, steel works, paper mills, synthetic fibers, refineries, and sulfur chemical plants.
Corrosive chemicals can have an impact on the integrity of the device:
• Excessive temperature rise causes sulfurization (oxidation) of silver and results in destruction of
contacts.
• Contact with SO2 and H2S blackens solid silver and silver-plated contacts which increases contact
resistance and temperature.
HRB16483 -02 125

Fixed Device: Checking Mounting of Connection Terminals to Device and Cables and/or Busbars to Connection Terminals
1 Disconnect busbars and cables from all the connection terminals and Advise customer in case of damage to busbars
inspect the busbars and cables. noticed during disconnection.
Connection types:
• Mixed connection
• Vertical rear connection
• Horizontal rear connection
2 Check the recommended torque value of the terminals on the device:

• For MasterPact NT: 13 N•m
3 Check the tightness of the screws to be sure that the screws are not If a screw cannot be tightened to this value, contact
overtightened: your Schneider Electric Services representative or
1. Set the torque wrench to 1 N•m under the recommended value local Customer Care Centre.
and tighten connection terminals to this value.
2. Set the torque wrench to the recommended value and tighten

connection terminals to this value.
4 Clean the busbar contact surfaces and customer terminals by using a If there is a major change in color:
white abrasive pad. 1. Undo the connection.
2. Clean the contact surfaces using very fine (000)
Emery paper.
3. Reconnect using new bolts and nuts and tighten
to the recommended torque.
126 HRB16483--02
5 Clean the contact surfaces of the cable lugs by using a white abrasive Advise customer in case of damage to the cable
pad. insulation (for example, cracks or cable shrinkage).
6 Reconnect the cables and/or busbars with a new set of bolts, nuts, and
washers, and then tighten to the recommended torque.
NOTE: Standard connection hardware is class 8.8 steel hardware with
contact washers. For NW 40, NW 40b, NW 50 and NW 63, it is
recommended to use A80 stainless steel hardware.
Drawout Device: Checking Mounting of Connection Terminals to Device and Cables and/or Busbars to Connection
Terminals
1 Check the recommended torque value of the terminals on the device:

1. Set the torque wrench to 1 N•m under the recommended value and local Customer Care Centre.
tighten connection terminals to this value.
2. Set the torque wrench to the recommended value and tighten

connection terminals to this value.
3 Check the state of the grease on internal terminals on device. • If there is excessive grease, spread the grease
uniformly across the zone with a small
paintbrush.
• If there is no grease, or there is a change in color
or texture of the grease, contact your Schneider
4 Check that the depth of penetration of internal terminals in the clusters, If penetration depth is less than 5 mm, contact your
indicated by the mark, is about 5 mm. Schneider Electric Services representative or local
HRB16483 -02 127

5 Open manually the upper and lower safety shutters, and check • If there is excessive grease, spread the grease
presence of grease on the clusters. uniformly across the zone with a small
paintbrush.
• If there is no grease, or there is a change in color
or texture of the grease, contact your Schneider
6 Disconnect customer cables and/or busbars from all the connection Advise customer in the case of damage to cables or
terminals on the chassis. busbars noticed during disconnection.
Set the torque wrench to 1 N•m under the recommended value and local Customer Care Centre.
tighten connection terminals to this value.
8 Without removing the customer terminals, tighten connection terminals

to the recommended value:
9 Clean the busbar contact surfaces and customer terminals by using a If there is a major change in color:
white abrasive pad. 1. Undo the connection.
2. Clean the contact surfaces using very fine (000)
Emery paper.
3. Reconnect using new bolts and nuts and tighten
to the recommended torque.
10 Clean the contact surfaces of the cable lugs by using a white abrasive
pad
11 Reconnect the cables and/or busbars with a new set of bolts, nuts, and
washers, and then tighten to the recommended torque.
NOTE: Standard connection hardware is class 8.8 steel hardware with
contact washers. For NW 40, NW 40b, NW 50 and NW 63, it is
recommended to use A80 stainless steel hardware.
128 HRB16483--02
Recommended Tightening Torque of Connecting Busbars
The following table shows the tightening torques to be used for connecting busbars (Cu ETP - French
standard NFA 51-100) to the circuit breaker. These values are for use with copper busbars and steel
nuts and bolts, class 8.8. The same torques can be used with AGS-T52 quality aluminum bars (French
standard NFA 02-104 or American National Standard H-35-1).
HRB16483 -02 129

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MasterPact NT/NW

Basic and Standard End-User Maintenance

To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider

© 2022 Schneider Electric. All rights reserved.

Safety Information ................................................................................................... 5

About the Book ....................................................................................................... 6

Chapter 1 Introduction ............................................................................................................. 9

Chapter 2 Basic End-User Maintenance Procedures............................................................. 15

Chapter 3 Standard End-User Maintenance Procedures ....................................................... 62

Chassis NIII_2_2 Check Disconnecting Contact Clusters ................................................................. 106

About the Book

• MasterPact™ NT circuit breakers and switch-disconnectors

• Basic end-user maintenance in this guide corresponds to Routine maintenance in service

• Standard end-user maintenance in this guide corresponds to Intermediate maintenance in

• Manufacturer maintenance remains the same.

This document applies to the following devices:

• MasterPact NT/NW circuit breakers with a MicroLogic™ control unit

To access the information online:

1 Go to the Schneider Electric home page www.schneider-electric.com.

Title of documentation Reference number

MasterPact NT/NW Catalogue LVPED208008EN

Title of documentation Reference number

MasterPact NT -MCH Gear Motor - Instruction Sheet 51201009AA

What is in This Chapter?

This chapter contains the following sections:

Preventive Maintenance Frequency ........................................................................................... 10

Preventive Maintenance Frequency

Preventive Maintenance Safety Instructions

Favorable Environmental Conditions and Device Operating Conditions

Normal Environmental Conditions and Device Operating Conditions

Severe Environmental Conditions and Device Operating Conditions

Temperature Annual average ambient temperature outside the switchboard Ta between 35

Severe environmental conditions and device operating conditions

Dust High level.

Criticality of User Application

Recommended Frequency for the Basic End-User Maintenance Program

Low Moderate High

Favorable 2 years 2 years 2 years

Recommended Frequency for the Standard End-User Maintenance Program

Low Moderate High

Favorable 4 years 4 years 4 years

Recommended Frequency for the Manufacturer End-User Maintenance Program

Low Moderate High

Favorable 6 years 5 years 4 years

Drawout Device Positions

Device position Position indicator and Connector position Device status

Connected • Can be operated

• Disconnecting contact cluster:

Test • Can be operated

• Disconnecting contact clusters:

• Disconnecting contact clusters:

• Disconnecting contact clusters:

What is in This Chapter?

This chapter contains the following topics:

Device NII_1_1 Check the General Condition of the Device....................................................... 16

Device NII_1_1 Check the General Condition of the Device

Failure to follow these instructions will result in death or serious injury.

Procedure characteristics Description

Device installation type Position of poles Mechanism Device position in chassis

Fixed Open Discharged N/A