Kitz Ball Valves - K-204-13
Kitz Ball Valves - K-204-13
Kitz Ball Valves - K-204-13
High Temperature
Service Temperature: up to 932°F
Unconditional Firesafe Provision
KITZ Steel Ball Valves for High Temperature
Contents
Product Coding
Product Range 1
Design Features 2
Low Emission Design 6
Technical Data 8
Class 150 FILLTITE® Seated, Floating Ball Design (Trim 1H, Max 572°F) 12
Class 300 FILLTITE® Seated, Floating Ball Design (Trim 1H, Max 572°F) 14
Class 150 FILLTITE® Seated, Trunnion Mounted Ball Design (Trim 1H, Max 572°F) 16
Class 300 FILLTITE® Seated, Trunnion Mounted Ball Design (Trim 1H, Max 572°F) 18
Class 600 FILLTITE® Seated, Trunnion Mounted Ball Design (Trim 1H, Max 572°F) 20
Class 150 Hard Graphite Seated Floating Ball Design (Trim 3H, Max 932°F) 22
Class 300 Hard Graphite Seated Floating Ball Design (Trim 3H, Max 932°F) 24
Class 150 Metal Seated Floating Ball Design (Trim 5H, Max 572°F) 26
Class 300 Metal Seated Floating Ball Design (Trim 5H, Max 572°F) 28
Class 150 Metal Seated Floating Ball Design (Trim 6H, Max 932°F) 30
Class 300 Metal Seated Floating Ball Design (Trim 6H, Max 932°F) 32
Class 150 Metal Seated, Trunnion Mounted Ball Design (Trim 6H, Max 842°F) 34
Class 300 Metal Seated, Trunnion Mounted Ball Design (Trim 6H, Max 842°F) 35
Class 600 Metal Seated, Trunnion Mounted Ball Design (Trim 6H, Max 842°F) 36
Construction and Materials, Floating Ball Design (Trim 1H) 38
Construction and Materials, Floating Ball Design (Trim 3H) 40
Construction and Materials, Floating Ball Design (Trim 5H) 42
Construction and Materials, Floating Ball Design (Trim 6H) 44
Construction, Trunnion Mounted Design (Trim 1H) 46
Construction, Trunnion Mounted Design (Trim 6H) 47
Valve Disassembly and Reassembly for Maintenance 48
Shell material Shall material for stainless steel and high alloy steel
Operation U........... Stainless steel or high alloy steel M........... CF8M (316)
None.... Lever handle SC......... Carbon steel O........... CF3M (316L)
G.......... Worm gear V........... CF3 (304L)
HAS...... KITZ Type HAS spring return pneumatic actuator Symbol of ball valve SD......... Duplex stainless steel
KITZ Steel Ball Valves for High Temperature
Production Range
Production 1/2 3/4 1 11/2 2 21/2 3 4 5 6 8 10 12 14
Trim Ball Seat Class Design Shell Materiaol
Code 15 20 25 40 50 65 80 100 125 150 200 250 300 350
• The substitutional equivalent materials may be used for valve part materials where ASTM A276 and/or A564 is stated on the material descriptions in this catalog. Lever handle Worm gear
1
KITZ Steel Ball Valves for High Temperature
Design Features
Split Body, Side Entry, Full Bore Design
This is an illustrated cross-section of a typical KITZ high performance ball valve to exhibit the basic design concept.
The actual design of a valve may be slightly different from this illustration, depending on its size and pressure class.
Stem head conform with CAPI ADDS2.02 dimension Live loading spring
(Double “D” design parallel to flow passage)
Locking hole
Flexible graphte
Low emission(ISO 15848/EPA Method 21) Integral actuator
stem packing mounting pad
(ISO 5211, CAPI ADDS2.02)
Antistatic device
Blowout-proof stem collar
Metal-to-metal
firesafe contact
Flexible graphite
flanfe gasket
Seating Design
Hard
Trim 1H: 316 ball Ball faced
Trim 3H: 316 ball
Trim 5H: Cr plated 316 ball
Trim 6H: Hard-faced 316 ball
2” 150 UTDZ 6H 3H 6H
2
KITZ Steel Ball Valves for High Temperature
Design Features
ISO 17292 and API 608 fully compliance to serve petroleum, petrochemical and allied industries.
New gland sealing design achieves superior fugitive emission performance for ISO 15848.
API 607/5th - ISO 10497/2004, the latest fire test certification are available.
ISO 5211 top mount and CAPI stem dimension for global automation conformity.
PED 97/23/EC are available for CE marked products.
Certificate An antistatic feature is provide to ISO 5211 top mount and CAPI stem dimension
ensure electrical continuity between for global automation conformity.
ball, stem, and body.
Stem Body
Antistatic
devices
Stem Collar
Ball
KITZ ball valves are engineered for firesafe tested to minimize both external and internal fluid
leakage after fires.
They have post-fire metal - to - metal contact of all sealing areas.
Contact between stem and valve shell. Contact between ball and valve shell. (Trim 1H)
Packing Metal-to-metal
contact Body
Bearing Body
Washer
Seat Metal-to-metal
Stem Gasket contact
Design Standards
Valve body design Split body, side entry, RF-flanged, full port with floating ball design ISO 17292: Metal ball valves for petroleum, petrochemical and allied industries.
BS 5351: Steel ball valves for the petroleum, petrochemical and allied industries.
Basic design ISO 17292 / API 608 / ASME B16.34 / BS 5351
CAPI: Spec ADDS 2.02 Rev: H Technical Specification for design requirements of
End to End ASME B16.10 actuator brackets for quarter turn soft seated ball valves.
End connection ASME B16.5 API 608: Metal Ball Valves - Flanged, Threaded, and Welding Ends.
ISO 15848 : Industrial valves - Measurement, test and qualification procedures for
Wall thickness ISO17292 / ASME B16.34 / BS 5351
fugitive emissions.
Actuator mounting ISO 5211 / CAPI API 607: Fire Test for Soft-seated Quarter - turn Valves.
Fire safe API607/5th - ISO 10497 ISO 1497-5 : 2004 (Identical), Testing or Valves-Fire type-testing requirements.
ISO 5211: Industrial valves - Part-turn actuator attachment.
Fugitive emission ISO 15848 / EPA Method 21 Pressure Equipment Directive (PED) 97/23/EC
3
KITZ Steel Ball Valves for High Temperature
Seat spring
Body
Body cap
4
KITZ Steel Ball Valves for High Temperature
Design Features
1.Super-firesafe Design.
Internal leakage prevention:
Body Flexible Graphite Body
When resilient sealing materials are decomposed
or deteriorated by a plant fire,the edge of the metal
Metal-to-Metal
seat retainer preloaded by the seat spring comes Contact
into contact with the ball to shut off the line fluid to
minimize internal leakage through the valve bore.The
Seat Retainer
seat retainer also compresses KITZ originally Ball Seat
Stem
Body
Body Cavity
Ball
in the cavity pressure. For safety consideration, a provision is made so that when the cavity
pressure exceeds the line pressure,the ball seat will move slightly away from the ball surface to
relieve the excessive cavity pressure into the valve bore.
Seat
5
KITZ Steel Ball Valves for High Temperature
10000
Helium leakage (ppmv)
1000
100
10
1
0 2000 4000 6000 8000 10000
ISO 15848-1Certificate
6
KITZ Steel Ball Valves for High Temperature
Major design considerations for having upgraded our standard valves to the
low emission performer are introduced below:
Diametrical interface clearance
The diametrical is strictly controlled to prevent the line fluid from leaking into the atmosphere through these potential leak paths.
The optimum diametrical clearance is realized on the following area by high precision machining.
• Gland and Stem • Gland and Stuffing Box • Stem and Bearing
Stem
The stem surface finish is controlled according to KITZ design and manufacturing standards.
This specification is particularly important for flexible graphite packing, because, while the stem travels through the packing rings, graphite tends to fill
micro scratches on the stem surface and migrates to the stem to function as a lubricant. Too fine a stem smoothness loses this advantage and can
increase leakage. The stem straightness and roundness are also controlled according to our design and manufacturing standards.
Stuffing box
The surface finish is controlled according to KITZ design and manufacturing standards.
Contrary to the stem, the stuffing box wall statically contacts packing rings, and a reasonably rougher surface finish results in a better sealing
performance. The cylindricity and verticality are precisely controlled according to KITZ design and manufacturing standards.
Gland packing
For high temperature low emission service, KITZ original designed die formed graphite packing rings are provided on KITZ FILLTITE®, hard
graphite or metal seated ball valves. (SCTDZ1H/3H/5H/6H, UTDZ1H/3H/5H/6H)
Gasket
Graphite gasket is used for ball valves to high temperature low emission service respectively.
The gasket contact faces of valve shells are precisely machined to further upgrade the sealing function of the valve shell joint.
Warranty Conditions
1. Proper storage and maintenance of valves prior to installation, according to the KITZ maintenance manual.
2. Proper handling of valves during transportation and plant construction, which includes sandblasting and painting, for protection of exposed stems
and glands of valves.
3. Need of adequate retightening of gland packing sets*, according to the KITZ maintenance manual to reduce the leak level, when an
excessive level of fugitive emission is detected during:
a) Pre-installation valve inspection
b) Process pilot run or start-up operation
c) Periodic or occasional inspection of valves in service
4. Valve stems must be kept free of scratches, scars or corrosion.
5. Following all other instructions provided in the KITZ maintenanceand operation manuals.
* This condition is particularly important when valves are subjected to thermal cycles on the site. Users are recommended to ensure that packing is retightened after every cool-down of the process.
7
KITZ Steel Ball Valves for High Temperature
Technical Data
1. Choice of trim for heated abrasive service 6. Metal seated ball valves (Trim 5H/6H)
Metal seated ball valves are guaranteed for a maximum service Rigid construction with full metallic contact
temperature of 572˚F(300°C) (Trim symbol 5H) and 932˚F(500°C) between the ball and seats, and high durability
(Trim symbol 6H*). For hard graphite seated ball valves, a maximum of trim materials make KITZ metal seated ball
service temperature of 932˚F(500°C) is also guaranteed (Trim symbol valves ideally suited to highly abrasive
3H). Heat resistant sealing and trim materials qualify these valves for services handling slurries and other viscous
heated abrasive service which cannot be properly handled by fluids.
conventional soft seated ball valves due to the limited heat resistant
Trim materials (Floating)
characteristics and mechanical properties of their soft seats.
Trunnion Mounting
FILLTITE® is a specially reinforced ball seat, made by using more Valve Design Floating Ball Valve Ball Valve
carbon based fillers into PTFE than conventional carbon filled PTFE, Trim symbol 5H 6H 6H
Temp. 300°C 500°C 450°C
which greatly improves heat and abrasion resistance. The material 572°F 932°F 842°F
shows excellent operability, durability, chemical resistance and sealing Seat leakage*1 ANSI FCI 70-2 Class
performance at a high temperature of 572˚F. In addition, the ball seat is ASTM A276 Type 316 ASTM A276 Type 316
ASTM A276 Type 316
Ball or ASTM A351 CF8M or A351 Gr.CF8M
replaceable with the most of our conventional ball seats, so it also has + SFNi *2
+ Cr plated + SFNi *2
the cost advantage. Parts ASTM A276 Type 316 ASTM A276 Type 316 ASTM A276 Type316
Ball Seat
* Temperature is limited to 842°F(450°C) for trunnion mounted ball vavles with trim 6H" + SFNi *2 + SFNi *2 + SFNi *2
ASTM A276 Type316
Stem A 564 Type 630 A 564 Type 630
+ SFNi *2
2. Unconditional firesafe provision *1 Maximum allowable seat leakage *2 Ni-Cr alloy thermal spraying
While metal or hard graphite seats are extremely heat resistant, other Durable metal seat design and material also provides fully guaranteed
sealing components such as gland packing and flange gaskets are throttling service performance, which makes KITZ metal seated ball
made of flexible graphite, another heat resistant material, so that no part valves function as a reliable control valve.
of the valve will be affected by extraordinarily heated environments. Bi-directional flow.
Also the provision of an anti-static device is not required because of
inter-component electric conductivity. Caution:
Use a gear operator or valve actuator to fix the valve position when used for throttling service.
3. Maintenance ease
Split body construction of the valve body provides the convenience of
easy maintenance, a critical requirement for handling slurries and other
7. Hard graphite seated ball valves (Trim 3H)
Bi-directional flow.
viscous fluids.
Recommended for low abrasion service.
Valve Design
4. Valve automation Trim symbol
Floating Ball Valve
3H
Quarter-turn valve drive mechanism makes mounting of valve automation 500°C
Temp.
measures such as electric and pneumatic actuators technically easier. KITZ 932°F
Seat leakage*1 ANSI FCI 70-2 Class
floating ball valves employ integral actuator mounting pads, complying with ASTM A276
Ball
ISO 5211 and CAPI, for easy, safe and assured on-the-spot actuator Parts Type 316 or A351 Gr.CF8M
mounting without disassembly of valve glands. Ball Seat Cabon + JIS SUS329J1*2
Stem ASTM A276 Type 316 *3
*1 Maximum allowable seat leakage *2 Equivalent to AISI Type 329
5. High flow efficiency *3 Class 300 Size 4 & over : A564 Type 630
Full port design provides maximized and linearized flow characteristic Caution:
with minimal pressure loss as the line flow travels through the valve Not recommended for throttling service.
bore. This is a necessary design requirement particularly for trouble-free Not recommended for high abrasion service.
Maximum working temperature for oxidizing service, such as high temperature air, is 842˚F (450˚C).
service of slurries and other viscous fluids.
8
KITZ Steel Ball Valves for High Temperature
Technical Date
Pressure - Temperature Rating
FILLTITE® seated floating ball valves: Trim 1H
Size: 1/2 to 21/2 Size: 3 and 4
5 725 5 725
Class3 Class3
00 WC 00 WC
B body B body
Pressure
Pressure
(300°C,1.0MPa) (300°C,1.0MPa)
2 (572°F,145psig) 290 2 (572°F,145psig) 290
Class15 Class15
0 CF8M Class15 0 CF8M Class15
body ra 0 WCB body ra 0 WCB
1 ting body ra 145 1 ting body ra 145
ting ting
0 0 0 0
-29 0 50 100 150 200 250 300 350 400 450 °C -29 0 50 100 150 200 250 300 350 400 450 °C
-20 32 122 152 302 392 482 572 662 752 842 °F -20 32 122 152 302 392 482 572 662 752 842 °F
Temperature Temperature
(100°C,5.2MPa)
6 870 6 (125°C,4.0MPa) 870
(212°F,754psig)
257°F,580psig)
5 725 5 725
Class30 Class3
0 WCB 00 WC
body ra B body
Pressure
Pressure
(300°C,1.0MPa) (300°C,1.0MPa)
2 290 2 572°F,145psig) 290
(572°F,145psig)
Class15 Class15
0 CF8M Class15 0 CF8M Class15
1 body ra 0 WCB bo 145 1 body ra 0 WCB 145
ting dy rating ting body ra
ting
0 0 0 0
-29 0 50 100 150 200 250 300 350 400 450 °C -29 0 50 100 150 200 250 300 350 400 450 °C
-20 32 122 152 302 392 482 572 662 752 842 °F -20 32 122 152 302 392 482 572 662 752 842 °F
Temperature Temperature
(200°C,5.2MPa)
6 392°F,754psig) 500°C,3.3MPa 870
932°F,479psig
5 450°C,3.6MPa 725
842°F,522psig)
Class
Pressure
4 580
WCB
body ra
ting 3.3
3 435
Note*
2 290
Class15
Class15 0 WCB bo
0 CF8M bo dy rating
1 dy ratin 145
g
0 0
-29 0 50 100 150 200 250 300 350 400 450 500 °C
-20 32 122 152 302 392 482 572 662 752 842 932 °F
Temperature
Note* Maximum working temperature for oxidizing service, such as high temperature air, is 842°F(450°C).
9
KITZ Steel Ball Valves for High Temperature
Technical Date
Pressure - Temperature Rating
Metal seated floating ball valves: Trim 5H Size: 1/2 to 11/4 Size 11/2 and 2
MPa 7 1015 psig MPa 7 1015 psig
Pressure
Pressure
0 0 0 0
-29 0 50 100 150 200 250 300 350 400 450 °C -29 0 50 100 150 200 250 300 350 400 450 °C
-20 32 122 152 302 392 482 572 662 752 842 °F -20 32 122 152 302 392 482 572 662 752 842 °F
Temperature Temperature
6 870 6 870
5 725 5 725
Class3 Class3
00 WC 00 WC
B body B body
Pressure
Pressure
0 0 0 0
-29 0 50 100 150 200 250 300 350 400 450 °C -29 0 50 100 150 200 250 300 350 400 450 °C
-20 32 122 152 302 392 482 572 662 752 842 °F -20 32 122 152 302 392 482 572 662 752 842 °F
Temperature Temperature
Metal seated floating ball valves: Trim 6H Size: 1/2 to 5 Size: 6 and 8
MPa 7 1015 psig MPa 7 1015 psig
0 0 0 0
-29 0 50 100 150 200 250 300 350 400 450 500 °C -29 0 50 100 150 200 250 300 350 400 450 500°C
-20 32 122 152 302 392 482 572 662 752 842 932 °F -20 32 122 152 302 392 482 572 662 752 842 932°F
Temperature Temperature
(100°C,10.3MPa)
10 (1450) (450°C, 6.64MPa)
Class 60 (400°C, 7.16MPa)
Pressure
0 WCB bo
dy rating
Class 600
CF8M bo
dy rating
5 (725) Class 300 WC
B body rating
Class 300 CF
Class 150 WC 8M body rating
B body rating
Class 150 CF8M body
rating
0
-29 0 100 200 300 400 450 500 °C
-20 32 212 392 572 752 842 932 °F
Continuas use in long time
Temperature is not recomended.
Note: Maximum working temperature for oxidizing service, such as high temperature air, is 752°F(400°C).
10
KITZ Steel Ball Valves for High Temperature
Technical Data
Flow Efficiency of KITZ Ball Valves
Multiple the volumetric flow rate (m3/H) in Table 1 with the flow rate (%) in Table 2 to calculate the flow volume
at a given opening angle of a Full Port ball valve.
Table 1 Table 2
psig
1/ 3/ 1 11/4 11/2 2 21/2 3 4 5 6
2 4
0.28 100
8
0.14
80
10
0.07
Pressure drop
40
0.014
0.007 20
0.0028 0
2.2 0 4.4 22 44 220 440 2200 4400 0 20 40 60 80 100
Flow rate (GPM) Valve opening angle (%)
11
KITZ Steel Ball Valves for High Temperature
12
KITZ Steel Ball Valves for High Temperature
19
33
35
h Q
f
t
L D1
13
KITZ Steel Ball Valves for High Temperature
14
KITZ Steel Ball Valves for High Temperature
19
33 Q
h
35
f
t
L D1
15
KITZ Steel Ball Valves for High Temperature
16
KITZ Steel Ball Valves for High Temperature
17
KITZ Steel Ball Valves for High Temperature
18
KITZ Steel Ball Valves for High Temperature
19
KITZ Steel Ball Valves for High Temperature
20
KITZ Steel Ball Valves for High Temperature
21
KITZ Steel Ball Valves for High Temperature
22
KITZ Steel Ball Valves for High Temperature
19
176
33
35 h Q
f
t
L D1
23
KITZ Steel Ball Valves for High Temperature
24
KITZ Steel Ball Valves for High Temperature
30
176
19 h Q
35 f
33 t
L D1
25
KITZ Steel Ball Valves for High Temperature
26
KITZ Steel Ball Valves for High Temperature
33
176
35
h Q
f
t
L D1
27
KITZ Steel Ball Valves for High Temperature
28
KITZ Steel Ball Valves for High Temperature
30
176
2
h Q
19
35 f
t
33
L D1
29
KITZ Steel Ball Valves for High Temperature
30
KITZ Steel Ball Valves for High Temperature
176
35
h Q
f
t
L D1
31
KITZ Steel Ball Valves for High Temperature
32
KITZ Steel Ball Valves for High Temperature
176
2
h Q
19
35 f
t
33
L D1
33
KITZ Steel Ball Valves for High Temperature
34
KITZ Steel Ball Valves for High Temperature
35
KITZ Steel Ball Valves for High Temperature
36
KITZ Steel Ball Valves for High Temperature
37
KITZ Steel Ball Valves for High Temperature
*1) Refer to the following table *2) Equivalent to AISI Type 329
• The substitutional equivalent materials may be used for valve part materials where ASTM A276 and/or A564 is stated on the material descriptions in this catalog.
38
KITZ Steel Ball Valves for High Temperature
123A
43
48
9A
40 123B
9B
49
126
51
36
145
7
57
58
8
20
67
3
124
16
33
2
19
30
4
30
35
39
KITZ Steel Ball Valves for High Temperature
*1) Refer to the following table *2) Class 300 Size 4 & over : A564 Type 630 *3) Equivalent to AISI Type 329
• The substitutional equivalent materials may be used for valve part materials where ASTM A276 and/or A564 is stated on the material descriptions in this catalog.
40
KITZ Steel Ball Valves for High Temperature
123A
43
48
9A
40 123B
9B
49
126
51
36
145
7
57
58
8
20
67
3
124
16
33
2
19
176
30
4
30
176
35
41
KITZ Steel Ball Valves for High Temperature
42
KITZ Steel Ball Valves for High Temperature
123A
43
48
9A
40 123B
9B
49
126
51
36
145
7
57
58
8
20
67
3
124
16
33
2
19
176
30
4
30
176
35
43
KITZ Steel Ball Valves for High Temperature
44
KITZ Steel Ball Valves for High Temperature
123A
43
48
9A
40 123B
9B
49
126
51
36
145
7
57
58
8
20
67
3
124
16
33
2
19
176
30
4
30
176
35
45
KITZ Steel Ball Valves for High Temperature
Construction
Class 150/300/600 FILLTITE® Seated Trunnion Ball Design Valve (Trim 1H)
1
175
85A
176
143 150
67
30
103
151
132
19C
4
147
132
35B
33B
151
30
150
176
175
19A
151
2 33A
46
KITZ Steel Ball Valves for High Temperature
Construction
Class 150/300/600 Meatl Seated Trunnion Ball Design Valve (Trim 6H)
85A
175
176
67
143
30
103
4
19C
147
35B
33B
143
30
176
175
19A
35A
2 33A
47
KITZ Steel Ball Valves for High Temperature
2. Valve Reassembly
2-1 Prepare new consumable parts such as gaskets, gland packing, thrust washers, gland bushings, stem bearings and carbon graphite seats,
and clean all metal parts before reassembly.
2-2 Proceed with valve reassembly, referring to the illustrations on Pages 39, 41, 43, 45, 46 and 47.
2-3 Measure the operating torque of the reassembled valve under no pressurization. If measured torque exceeds that in Table 1,
the pressurization procedure, shown at 2-4, should be performed to assure smooth operation.
3. Acceptance Test
After reassembly, open and close the valve several times to check satisfactory valve operation. Then pressure test the valve
according to the specifications given on Page 3 to ensure the satisfactory sealing performance for final acceptance.
* Refer to KITZ KE-1021-02 Operation Manual for more information.
48
KITZ Steel Ball Valves for High Temperature
Memo
49
K-204 = 13
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