VT IPS 21 BDI 90120 En-V3
VT IPS 21 BDI 90120 En-V3
VT IPS 21 BDI 90120 En-V3
com
Advantages
+ Very good controllability and
pressure hold function
+ Very good pulsation behavior
+ Industry 4.0 compatible
+ Multiple flow capable
2
Design and function 1 Pinion shaft
2 Internal gear
3 Filler pin
4a Filler segment carrier
4b Filler sealing segment
5 Axial disc
6 Axial pressure area
7 Plain bearings
8 Housing
9 Hydrostatic bearing
10 End cover
11 Measuring connection suction side
(option)
12 Measuring connection pressure
side (series)
Suction chamber
1 7 6 5 9 2 10 8 2 1 9 4a 4b 12 3 11 Pressure chamber
Function Calculations
By rotation of the gears inside the pump, the pressure fluid Pump flow Q = Vg th · n · ηv · 10-3 [l / min]
(usually hydraulic oil) is drawn into the cavity between the
Q · Δp
pinion and internal gear. Optimized cross-sectional areas on Power P= [kW]
600 · ηg
suction side as well as on pressure side allow operation over
a wide range of speed. Vg th pump volume per revolution [cm3]
n Speed [rpm]
In radial direction. the gear chambers are closed by gear ηv Volumetric efficiency
meshing and the filler piece. In the axial direction. the axial ηg Overall efficiency
plates seal the pressure chamber with the minimal possible Δp Differential pressure [bar]
gap. This design minimizes volume losses and increases
efficiency.
Technical data
Design Internal gear pump with radial and axial sealing gap compensation
Type IPS
Shaft load for details please contact J.M. Voith SE & Co. KG
Input pressure 0.8…3 bar absolute pressure (at start up for short time 0.6 bar)
Preload pressure. pressure port (in reversing mode) for details please contact J.M. Voith SE & Co. KG
Viscosity range of the pressure fluid 10…300 mm2s-1 (cSt). up to n = 1 800 min-1
10…100 mm2s-1 (cSt). up to nmax
Required purity of the pressure fluid according Class 19 / 17 / 14 (ISO 4406). Class 8 (NAS 1638)
Filtration filtration quotient min. β20 ≥ 75. recommended β10 ≥ 100 (longer life)
3
Static characteristics
Con-
Displacement Speed Speed Delivery Delivery tinuous Peak pressure Moment of
per revolution min. max. at 1 500 rpm at nmax pressure at 1 500 rpm inertia
Type. size –
delivery [cm3] [min-1] [min-1] [l/min] [l/min] [bar] [bar] [kg cm²]
IPS 3 – 3,5 3.6 400 3 600 5.4 13.0 330 345 0.34
IPS 3 – 6,3 6.4 400 3 600 9.6 23.0 330 345 0.49
IPS 6 – 100 101.3 400 2 600 151.9 263.4 250 300 36.10
IPS 6 – 125 126.2 400 2 600 189.3 328.1 210 250 43.70
IPS 7 – 125 125.8 400 2 500 188.7 314.5 300 330 84.05
IPS 7 – 160 160.8 400 2 500 241.2 402.0 280 315 102.60
IPS 7 – 200 202.7 400 2 500 304.0 503.8 250 300 119.00
IPS 7 – 250 251.7 400 2 500 377.5 629.3 210 250 144.50
speeds.
• Due to production tolerances. the pump volume may be
reduced by up to 1.5 %.
• The values for min. and max. speed are dependent on
4
Dynamic characteristics
Admissible acceleration [rad/s2]
Size Delivery Operation Operation Size Delivery Operation Operation Size Delivery Operation Operation
mode A mode B mode A mode B mode A mode B
10 4 200 4 200
32 8 985 5 606
Operation mode B
Operation mode A
0.4 m
ØD
0.5 m
0.5 m
ØD
0.5 m
ØD = D
iameter suction flange
pump housing
5
Diagram IPS 3 and IPS 4 – Continuous pressure depending on the speed
375
350 IPS 3
IPS 4-13
325 IPS 4-16
250
225
175
150
125
100
75
50
max. speed IPS 3 and IPS 4
25
0
0 250 500 750 1 000 1 250 1 500 1 750 2 000 2 250 2 500 2 750 3 000 3 250 3 500 3 750 4 000
Speed [rpm]
350
325
IPS 5-32
300
IPS 5-40
275
250
Continuous pressure [bar]
225
IPS 5-50
200
175
IPS 5-64
150
125
100
75
50
max. speed IPS 5
25
0
0 250 500 750 1 000 1 250 1 500 1 750 2 000 2 250 2 500 2 750 3 000 3 250
Speed [rpm]
6
Diagram IPS 6 – Continuous pressure depending on the speed
325
275
225
Continuous pressure [bar]
175
150
IPS 6-125
125
100
75
50
max. speed IPS 6
25
0
0 250 500 750 1 000 1 250 1 500 1 750 2 000 2 250 2 500 2 750
Speed [rpm]
325
300
275
IPS 7-125
250
225
Continuous pressure [bar]
IPS 7-160
200
175
IPS 7-200
125
100
75
50
max. speed IPS 7
25
0
0 250 500 750 1 000 1 250 1 500 1 750 2 000 2 250 2 500 2 750
Speed [rpm]
7
8
IPS Size 3 – 3,5, 3 – 5, 3 – 6,3, 3 – 8, 3 – 10: Rotation, dimensions and designs
43 35 c/2 c/2
Rotation clockwise 51 43 35 19.5
(cw) Ø 82.55 h8
53
5,8
11
47
6 11 S P 106.4
132
25 ±2 c
Rotation counter-
clockwise (ccw)
6 h9
S P
Ø 18 H7
k
r
v w
30 30
Variants
Rotation counterclockwise, SAE 2-hole Parallel shaft
suction connection 6 flange 0 with keyway 1
connection
37,9 37,9
30 3
9
IPS Size 4 – 13, 4 – 16, 4 – 20, 4 – 25: Rotation, dimensions and designs
Rotation clockwise
56 46 c/2 c/2 Ø 101,6 h8
(cw) 64 61
48 26
68
13,5
6,8
57
9 13 146
S P
170
Rotation counter-
33 ±2 c
clockwise (ccw)
8 h9
28
Ø 25 h7 S P
g
r
k
v w i
30 30
Variants
Rotation counterclockwise, SAE 2-hole Parallel shaft
suction connection 6 flange 7 with keyway 1
connection
37,9 37,9
30 3
10
IPS Size 4 – 32: Rotation, dimensions and designs
Rotation clockwise
64 61 56 46 c/2 c/2 Ø 101,6 h8
(cw) 48 26
69
6,8
13,5
63
9 13 146
S P
170
33 ±2 c
Rotation counter-
clockwise (ccw)
8 h9
28
Ø 25 h7 S P
g
r
k
v w i
30 30
Variants
Rotation counterclockwise, SAE 2-hole Parallel shaft
suction connection 6 flange 7 with keyway 1
connection
37,9 37,9
30 3
11
IPS Size 5 – 32, 5 – 40, 5 – 50, 5 – 64: Rotation, dimensions and designs
85
8.7
17,5
75
6
181
17
S P 210
Rotation counter- 42 ±2 c
clockwise (ccw) 10 h9
35
S P
Ø 32 h7
g
r
k
v w i
30 30
Variants
Rotation counterclockwise, SAE 2-hole Parallel shaft
suction connection 6 flange 0 with keyway 1
connection
37.9 37.9
30 30
12
IPS Size 6 – 64, 6 – 80, 6 – 100, 6 – 125: Rotation, dimensions and designs
111
11,2
22
95
6
19 S 228.6
P
264
Rotation counter- 47 ±2 c
12 h9
clockwise (ccw)
43
Ø 40 h7 S P
g
r
k
v w i
IPS 6 – 125 110 38 64 88.9 50.8 M12 x 20 79.3 36.5 M16 x 26 36.0 54 16
30 30
Variants
Rotation counterclockwise, SAE 2-hole Parallel shaft
suction connection 6 flange 0 with keyway 1
connection
37,9 37,9
30 30
13
IPS Size 7 – 125, 7 – 160, 7 – 200, 7 – 250: Rotation, dimensions and designs
Rotation clockwise
(cw) a 121 75 98 c/2 c/2
Ø 152.4 h8
* 63
20
136.7
13.7
ca. Ø 130
22
264
117.3
6 S P
104 d 228.6
264
Rotation e 35 c
counter M12 18.5 14 h9
clockwise
(ccw)
53.5
Ø 50 h7 S
g
r
k
v w
IPS 7 – 250 130 118 124 42 51 89 120.7 69.9 M16 x 26 96.8 44.5 M20 x 35 55 55 17/2
* Ensure the M10x1 plug screw. hexagon socket SW5. is tightened to a torque of 10 Nm during pumping operation. Dependent on the pump position.
filling or ventilation is possible here prior to commissioning.
Variants
Rotation counterclockwise, SAE 4-hole Parallel shaft
suction connection 6 flange 1 with keyway 1
connection
14
Suction and pressure flange according to SAE...
1)
2)
Wrench torque for screws according to ISO 6162
1)
Screw EN ISO 4762
A
C
i
2)
Round seal ring (O-Ring) ISO-R 1629 NBR
3)
Special design. Deviation from SAE J 518 C Code 61
k D
B
Measuring ports
Size Size
c/2
3 – 3,5 c/2 4 – 13
3 – 5 G 1/4
4 – 16 G 1/4
3 – 6,3 4 – 20
26 26
14
19 17
14
3 – 8 4 – 25 Measuring port T,
Measuring port T,
3 – 10 option option
Locking screws: G 1/4 Measuring port P Locking screws: G 1/4 Measuring port P
Tightening torque: 30 Nm Tightening torque: 30 Nm
c/2
4 – 32 c/2 5 – 32
3 5 – 40 2
G 1/4 G 1/4
5 – 50
35
26 27
5 – 64
14
14
Measuring port T,
35
Measuring port T,
option option
c/2
6 – 64 7 – 125
c/2
6 – 80 7 – 160
2 G 1/4
6 – 100 7 – 200
32
G 1/4
6 – 125 7 – 250
14
42 42
52
option
Locking screws: G 1/4 Measuring port P Locking screws: G 1/4 Measuring port P
Tightening torque: 30 Nm Tightening torque: 30 Nm
Unused measuring connections must be closed during operation. Plugs are scope of delivery.
15
Measurement values – Airborne noise level (measuring location 1 m axial)
IPS 3 IPS 4
60 65
55 60
50 55
45 50
40 45
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
IPS 5 IPS 6
70 75
65 70
Airborne noise level dB(A)
Airborne noise level dB(A)
60 65
55 60
50 55
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
• Operating temperature: 40 °C
75
Airborne noise level dB(A)
70 Note
Measurement taken in a low-noise room. In a anechoic room
65 the measurements are approx. 5 dB(A) lower.
60
0 50 100 150 200 250 300 350
Operating pressure p [bar]
16
Measurement values – Efficiency ηv and ηg
IPS 3 IPS 4
100 100
ηv 95 ηv
95
90
90
ηg
85 ηg 85
80
80
Efficiency [%]
Efficiency [%]
75
75
70
70 0 50 100 150 200 250 300 350
0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
IPS 5 IPS 6
100 100
ηv ηv
95 95
90 90
ηg ηg
85 85
80 80
Efficiency [%]
Efficiency [%]
75 75
70 70
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Operating pressure p [bar] Operating pressure p [bar]
90
ηg
85
80
Efficiency [%]
75
70
0 50 100 150 200 250 300 350
17
Multi-flow pumps, Pump combinations
in multiflow pumps
• All sizes of the relevant pump volume are available as two-
Selection
1. Determine pressure ranges and define the appropriate
pump serie(s)
2. Determine pump volume and select the appropriate size
3. Define sequence of the pumps
4. Check the torques
5. Determine rotation and suction
6. Specify mounting
2 7
1 6 0 1 1
4
2 7
0 SAE-2-hole-flange
Special design 4 9 Special design
7 SAE-2-hole-flange (variant)
1 SAE-4-hole-flange
18
Allowed input torques
Size A B
[Nm] [Nm] A B
3 160 80
4 335 190
5 605 400
6 1 050 780
7 1 960 1 200
Type Code
IPS 5 - 32 1 0 1
Shaft end
1 Parallel shaft with keyway
Mounting flange
0 SAE 2-hole
1 SAE 4-hole
7 SAE 2-hole, variant
Delivery
Size Delivery
3 3.5 5 6.3 8 10
4 13 16 20 25 32
5 32 40 50 64
6 64 80 100 125
7 125 160 200 250
Size
Type
19
90120-IPS-PDS-EN-210224, BDI. All data and information without obligation. Subject to change.
This is a translated document
Original language: German.
Legally binding language version of the document: German.
3159-000108-DSH-DEX-00
www.voith.com/hydraulics