Fabrication Procedure Casox Gas Cooling Tower - Rev.0

ENGINEERING, PROCUREMENT,
AND CONSTRUCTION (EPC)
PT.SMELTING MODIFICATION
PROJECT
FABRICATION & INSPECTION PROCEDURE

CASOX GAS COOLING TOWER
PROJECT TITLE : ENGINEERING, PROCUREMENT, CONSTRUCTION (EPC)

FOR PT.SMELTING MODIFICATION PROJECT
LOCATION : GRESIK,EAST JAVA - INDONESIA
OWNER : PT.SMELTING
DOC NO : 2L1503-PTS-PROC-01
Rev. Status Date Revision Memo Issued Checked Approved Approved

by by by by
Issued For
0 IFI 21 Jul’16 IB IH YY HS
Implementation
ENGINEERING, PROCUREMENT, AND
CONSTRUCTION (EPC)
PT.SMELTING MODIFICATION PROJECT
Doc. No: Date : 21/07/2016
2L1503-PTS- Rev: 0
PROC-01-R0
CASOX GAS COOLING TOWER Page 2 of 10
TABLE OF CONTENTS
1. INTRODUCTION……………………………………………………………………………….… 3
2. DEFINITION………………………………………………………………………………………… 3
3. SCOPE……………………………………………………………………………………………….. 3
4. REFFERENCE DOCUMENT……………………………………………………………………… 3
5. FABRICATION AND INSPECTION…………………………………………………………….. 4
6. NON DESTRUCTIVE EXAMINATION………………………………………………………….. 10
7. PAINTING…………………………………………………………………………………………… 10
8. FRP LINING…………………………………………………………………………………………. 10
9. SHIPMENT…………………………………………………………………………………………… 10
CONSTRUCTION (EPC)
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1. INTRODUCTION
This document contains Fabrication & Inspection for PT.Smelting Modification Project herein after called as
Project, located at Gresik-East Java as specified in cover sheet.
2. DEFINITIONS
PROJECT : PT.Smelting Modification Project
COMPANY : PT.Smelting
CONTRACTOR/PURCHASER : PT. Suluh Ardhi Engineering (SAE)
SUPPLIER/VENDOR : The party which manufactures or supplies the
equipment and/or services as specified by the
CONTRACTOR or COMPANY (also applies to any
MANUFACTURER under the VENDOR’s
SUBCONTRACTOR : PT. Hikari Teknologi Indonesia (HTI)
3. SCOPE
3.1 This procedure covers the details instruction of shop fabrication and inspection for Casox Gas Cooling
Tower.
3.2 Shop fabrication of equipment shall be based on approved drawing and approved applicable
procedures.
3.3 Prior to witness inspection, the shop tests and inspection shall be performed and confirmed
to satisfy the requirements of applicable codes and purchaser’s specification.
3.4 The Fabrication and Inspection item to be witnessed shall be in accordance with approved
quality plan.
4. REFERENCE DOCUMENTS
The following specification and document shall be as references:.
 AWS D1.1.
 ASME Section IIA, 2010 edition.
 Drawing approved
 Inspection and Test Plan
CONSTRUCTION (EPC)
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 WPS & PQR registered by Disnaker
5. FABRICATION and INSPECTION

5.1 Receiving Inspection of Material
5.1.1 Material Certificate
All materials and all internal part material shall have mill certificate issued by mill maker or
inspection agencies. Material certificate shall identify charge no. and or heat no. of material.
Other tests as specified by applicable codes / standard and material specification.
5.1.2 Material Inspection
All received material shall be checked by QC inspector includes the following :
 Visual check.
 Dimensional check.
 Conforming to material specification; material certificate and identification marks.
5.2 Storing
Material shall be store in appropriate place and gives clear identification.
5.3 Marking and Cutting

Prior to cut, material shall be marked according to cutting plan & shop drawing. It shall contain
following states :
 Chemical compositions.
 Mechanical properties.
 Dimension.
5.4 Bending
 Making mock-up before conducted.
 Bending shall be performed in cold condition.
5.5 Fit-up
Fit-up and applied with temp plate is partly conducted in workshop.
CONSTRUCTION (EPC)
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5.6 Dimensional Inspection

The manufacture shall be prepared dimensional inspection data for the parts.
Dimension check to conform permissible tolerance as per tolerance with AWS D1.1.
“Dimensional tolerance of welded structural members”
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CONSTRUCTION (EPC)
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5.7 Welding
 Welding shall be performed as per WPS/PQR which shall be qualified in according with AWS
D1.1. and registered by Disnaker.
 All welding process shall be done by qualified Welder and registered by Disnaker.
 Edge and joint preparation for welding shall be grind to obtain sound metal.
 Prior to start welding shall be assured cleanliness of edge preparation.
 During Welding shall be taken polarity as per WPS.
 After Welding shall be Measurement of Weld Sizes, conducted by finishing and visual check .
5.7.1 Measurement of Weld Sizes

 The Builder shall provide gauges necessary for measurement of weld sizes.
 Use the engage weld gauge to check the throat thickness of fillet weld by reading from
the scale.
5.8 Visual check in according with AWS D1.1

CONSTRUCTION (EPC)
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6. Non Destructive Examination

Visual check and Liquid Penetrant Test (10%) shall be conducted on Welding area. Liquid Penetrant Test shall
be done as per “Liquid Penetrant Test Procedure”. The document submitted separately.
7. Painting
Painting shall be performed according to contract for external part. Painting shall be performed as per “Painting
Procedure”. The document submitted separately.
8. FRP Lining
FRP Lining shall be performed according to contract for internal part and shall be performed as per “FRP
Specification Approved”. The document submitted separately.
9. Shipment
Packing and delivery fabricated material, care shall be taken so as not to deform or damage.

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ENGINEERING, PROCUREMENT,

AND CONSTRUCTION (EPC)

FABRICATION & INSPECTION PROCEDURE

PROJECT TITLE : ENGINEERING, PROCUREMENT, CONSTRUCTION (EPC)

LOCATION : GRESIK,EAST JAVA - INDONESIA

Rev. Status Date Revision Memo Issued Checked Approved Approved

5. FABRICATION AND INSPECTION…………………………………………………………….. 4

6. NON DESTRUCTIVE EXAMINATION………………………………………………………….. 10

 WPS & PQR registered by Disnaker

5. FABRICATION and INSPECTION

5.3 Marking and Cutting

5.6 Dimensional Inspection

5.7.1 Measurement of Weld Sizes

5.8 Visual check in according with AWS D1.1

6. Non Destructive Examination

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