Linde 316 IC Side Loader Forklifts Operator's Manual

LINDE LIFT TRUCK CORP.
A MEMBER OF THE LINDE GROUP
IC Side-Loader Trucks
SAFETY TIPS
and a guide to the
Information Plates,
Operation and Warning Decals
found on your truck
162912 07.03
SAFETY TIPS
Foreword
This Operator's Manual is not a training manual. It is a guide to help Operators safely
operate their equipment by pointing out the correct methods and procedures. The
Operator's Manual cannot cover every possible hazard or potential accident situation.
It is up to you, the Operator, to avoid or correct these potential dangers. It is important
that you know and understand the information in this manual as well as the equipment
you will be operating. Do not operate a damaged or malfunctioning truck. Practice
safe operation every time you use your lift truck so that we can join together to set
high standards for safety.
The lift truck is designed for lifting and transporting of pallets or loads of material. The
truck is designed for operation on smooth and dry surfaces. The truck has the ability
to climb or descend smooth and dry ramps with or without a load. Ensure you use the
truck only for the job it was intended to do.
NOTE:
The descriptions and specifications included in this manual were in effect at

the time of printing. Linde Lift Truck Corporation reserves the right to make
improvements and changes in specifications or design without notice and
without incurring obligation. Please check with your authorized Linde dealer
for information on possible updates or revisions.
Regular care and maintenance of your truck is not only important for full and efficient
truck life, it is essential for equipment and Operator safety. The importance of
maintaining the truck in a safe operating condition with regular planned servicing and
prompt repairs when necessary cannot be emphasized too strongly. Experience has
shown that powered industrial trucks can cause injury if improperly used or maintained.
To assist in keeping your truck in service and in good operating condition, a
Maintenance section is included in this manual.
The section outlines maintenance and inspection procedures to be done at regular

intervals. These procedures are considered essential to the life and safe performance
of your truck.
The following highlighted data and information are used in this manual to ensure safe
operating and maintenance procedures. Heed them.
2
SAFETY TIPS
NOTE:
Indicates information or points of particular interest for more efficient and

convenient operation.
This manual contains operating and periodic maintenance instructions as well as

specifications for the lift truck. The manual is designed to assist in the proper care
and maintenance of your truck while providing maximum safety and efficient operation.
Consider this manual a special tool which, if properly applied, can help ensure years
of safe and efficient material handling. Your local dealer or the factory can arrange for
Operator training and/or maintenance instructions for your truck should you need
them.
Parts and Service

See your Linde dealer for genuine Linde parts (the only factory-authorized
replacements), factory-trained service personnel and manuals for your equipment.
General Safety Rules

Safety signs and messages are placed in this manual and on the truck to provide
instructions and identify specific areas where potential hazards exist and special
precautions should be taken. Know and understand the meaning of these instructions,
signs, and messages. Damage to the truck, death or serious injury to you or others
may result if these messages are not followed.
INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT

AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO
RESULT IN DAMAGE TO YOUR MACHINE.
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED

COULD RESULT IN DEATH OR SERIOUS INJURY.
DANGER
INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED
WILL RESULT IN DEATH OR SERIOUS INJURY.
You, as the Operator, are ultimately responsible for your own safety and the safety of
those around you. Read and Study this manual. Be sure to understand all the
operating procedures and safety precautions before operating the truck.
3
SAFETY TIPS
The Occupational Safety and Health Act (OSHA) states, “The employer shall ensure
that each powered industrial truck operator is competent to operate a powered
industrial truck safely, as demonstrated by the successful completion of the training
and evaluation specified in this paragraph.” Do not attempt to operate this truck
unless you are fully trained and authorized.
Before Operation
Before using the truck, inspect your work area. Check that it is neat, well lit, adequately
ventilated, and free from hazardous material. Aisles and roadways should be
unobstructed and well marked.
Fire extinguishers and other emergency equipment should be visible and easy to
reach. Wear safety equipment when required. Don’t smoke in “No Smoking” areas,
when refueling. Don’t mix drugs or alcohol with your job.
The truck is designed for safety. Unauthorized additions or modifications without

Linde’s approval are prohibited. Do not remove or alter nameplates.
If you have any questions or concerns about lift truck safety, talk to your supervisor. If
an accident should occur, report it immediately.
Start the engine only when securely seated in the operator’s compartment.
4
SAFETY TIPS
Do not remove any safety guards or other safety devices. These include the Overhead
Guard, Load Backrest Extension, and if equipped by the Owner, alarm, lights and
mirrors.
The Overhead Guard is intended to provide protection to the Operator from falling
objects, but cannot protect from every possible impact.
Checklist for IC Sit-down Trucks
OPERATOR’S DAILY CHECKLIST

At the beginning of each shift, inspect your truck by using the Linde Operator’s Daily
Checklist . Check for damage and maintenance problems. Have repairs made
before you operate the truck.
5
SAFETY TIPS
Do not make repairs yourself. Lift truck mechanics are trained professionals. They
know how to make repairs. Periodic maintenance is vital to safe operation of the
truck. Adhere to a strict inspection, lubrication, and maintenance schedule. Allow
only authorized personnel to work on the truck.
Do not operate a damaged or defective lift.
If warning decals are damaged or missing, they must be replaced.
Know your Truck’s capacity. The capacity of your truck is listed on the Capacity Plate.
Read and understand the Capacity Plate. The capacity of your truck is listed on the
Data Plate. Never attempt to lift or transport a load exceeding the truck’s rated
capacity.
Never attempt to lift or transport a load exceeding the trucks rated capacity.
PEDESTRIANS
Watch out for pedestrians. Always yield the right-of-way to pedestrians. Do not drive
the truck up to anyone standing in front of a rack or other fixed object. Do not pass
another truck traveling in the same direction at an intersection, blind spot or other
dangerous location. Sound horn at intersections and other locations where vision
is obstructed. Always look in the direction of travel.
With a correctly positioned and secured load visibility should not be restricted in
either forward or reverse. Do not travel with load overhanging the deck.
6
SAFETY TIPS
DANGER
Do not engage in stunt driving or horseplay. Use lights in dark and dim areas.
Always ensure that there are no pedestrians in the trucks rear swing area before
turning. Watch for pedestrians beside the truck.
DANGER
Watch for people in your work area because they may not watch for you, even if you
have lights or alarms.
OPERATING POSITION
Face the truck when mounting and dismounting. Maintain a three-point contact,
one foot and two hands with the truck when mounting or dismounting. Never exit
a moving truck. Never jump on or off the truck.
Operate the truck only when you are in the normal operating position. Keep hands
and feet inside the Operator’s Compartment.
WARNING
KEEP HANDS CLEAR.
149569
SERIOUS INJURY COULD RESULT.
Keep hands, feet and legs out of the upright.
7
SAFETY TIPS
DANGER
Never allow anyone to stand on or walk under raised forks.
Wear your seat belt at all times when operating the truck.
DANGER
Do not place yourself between the mast and the body of the truck. Do not use the
upright as a ladder. Do not transport personnel at any time. Do not lift personnel
using the forks of the truck, or with a work platform. The truck is not designed to lift
personnel.
TRAVEL
The truck is designed for operation on smooth, and dry surfaces. Under all travel
conditions, operate the truck at a speed that will permit it to be brought to a stop
in a safe manner.
Do not travel at excessive speeds; keep your truck under control at all times.
8
SAFETY TIPS
Travel with the load secured on the deck, and the deck tilted up. Do not transport
loads which protrude over the deck. Never lift or lower the load when the truck is
in motion. Unstable loads are a hazard to you and to your fellow workers. Always
make certain that the load is well stacked, secured and evenly positioned across
both forks. Never attempt to lift a load with only one fork. Do not travel on an
uneven surface. Watch for overhead obstructions such as lights, wiring, pipes,
sprinkler systems, doorways, etc. Do not move railroad cars or trailers with this
truck, or use to operate or close railroad car doors.
Watch for slack chain condition. Slack chains mean rail or carriage hang-up.
Raise the forks before you move. Do not attempt to repair yourself, always get a
trained mechanic.
INCLINES, RAMPS, DOCKS, ELEVATORS

If you must travel on an incline, do so with caution. Do not operate truck on a wet
incline.
Be aware that when descending an incline your stopping distance will be greater than
when on a level surface. Reduce your speed, and ensure that there is adequate clear
space at the bottom of the ramp to stop and turn.
DANGER
To avoid hazards associated with a dock, you should personally check that the trailer
brakes have been applied, wheel chocks are in place, and that any trailer-to-dock
locking systems are being utilized. The impact of moving in and out of a trailer may
cause the trailer to creep or move. Confirm that the driver will not move the trailer
until you are done.
Do not drive the truck onto an elevator without specific authorization. Verify that the
capacity of the elevator exceeds the weight of your truck and the weight of the load.
9
SAFETY TIPS
DANGER
Never turn on an incline or ramp either loaded or unloaded. Travel straight up or
straight down.
Be especially cautious when driving the truck on ramps or bridge plates. Be sure to
maintain a safe distance from each edge. Before driving the truck over a ramp or
bridge plate, verify that their position is secured to prevent movement of the plates.
TIP-OVER
Lateral tip over can occur with a combination of speed and sharpness of turn.
This condition of instability is even more likely with an unloaded truck. With the
load raised, lateral tipover can occur while turning and/or braking when traveling
in reverse or accelerating and turning while traveling forward. Lateral tip over can
occur loaded or unloaded by turning on a ramp. This condition is even more likely
with excessive forward tilt, braking or accelerating aggressively. Longitudinal tip
over can occur with a combination of overloading and load elevated.
WARNING
DANGER READ
OPERATOR’S MANUAL.
Lift truck tip over can cause serious injury or death if the operator
is trapped between the truck and the ground. FASTEN
SEAT BELT.
Side tip over
can occur -
EVEN WHEN
UNLOADED.
Don't risk injury

DANGER or death,
SLOW DOWN
when turning.
IN CASE OF
If your truck starts to tip over DO NOT JUMP! Make sure your seat SIDE TIP OVER,
Follow these
belt is securely fastened, stay in the seat, grip the wheel, lean instructions:
away from impact and brace your feet.
DON'T JUMP!
HOLD ON TIGHT
BRACE FEET
149963
LEAN AWAY
10
SAFETY TIPS
Confirm the engine type before filling the tank with the recommended fuel.
Lift Trucks should be refueled only at designated safe locations. Safe outdoor
locations are preferable to those indoors. Never fill the tank near open flame or
when the engine is running. Explosive fumes may be present during refueling.
DO NOT smoke in refueling areas. Before fueling an internal combustion truck,
turn the engine off and leave the operator’s compartment. When filling, keep the
funnel or fuel hose nozzle in contact with the tank’s metal. This avoids the
possibility of an electric spark igniting the fuel.
After refueling, close the cap tight and wipe up any spilled fuel carefully and completely.
Verify that fuel tank cap has been replaced securely before restarting engine.
NOTE:
Do not allow the lift truck to become low on fuel or completely run out of fuel. Sediment
or other impurities in the fuel tank could be drawn into the fuel system. This could
result in difficult starting or damage to components.
DO NOT fill the tank to the top. Fuel expands when it gets warm and may overflow.
11
SAFETY TIPS
Never use an open flame to check the liquid level in the fuel tank, or the electrolyte
level of the battery.
Do not leave the engine running where there is poor ventilation. The exhaust from
all internal combustion engines contain carbon monoxide, a colorless, odorless,
tasteless, poisonous gas. Exposure to carbon monoxide can cause serious
injury or health problems, including death.
Carbon monoxide can become concentrated in areas such as trailers, containers,

coolers, freezers, and poorly ventilated rooms or buildings. Therefore, limit internal
combustion engine usage in those areas.
Common symptoms of carbon monoxide exposure may include headache,

dizziness, and nausea. The smell of internal combustion engine exhaust means
carbon monoxide could be present.
If any personnel experience these symptoms, shut off internal combustion engine,
move him into fresh air, seek medical attention as required, and contact your
employer so he can monitor “threshold limit values.”
12
SAFETY TIPS
Immediately after using the lift truck, the engine coolant is at high temperature
and high pressure. Do not remove the radiator cap under these conditions. Hot
water may spurt out and cause burns.
When removing the radiator cap, turn it slowly to release the internal pressure.
When checking the coolant level, stop the engine and wait for the engine and radiator
to cool down before checking. For lift trucks equipped with a subtank or reservoir,
check the level in the subtank.
When adding water on lift trucks equipped with a subtank, add the water to the subtank.
It is extremely dangerous if you or any tool touches or gets caught in the fan or fan
belt when the fan is rotating. Never touch the fan when it is rotating.
Always stop the engine before inspecting rotating parts.
When inspecting the areas around rotating parts, do not allow anything to come close
which may get caught.
13
SAFETY TIPS
If the tire inflation pressure is low, it will affect truck stability. However, do not
inflate the tires immediately. The inflation pressure may have gone down because
of damage to the rim. If the rim is damaged or cracked and the tires are inflated,
there is danger that the rim will break when the tire is under high pressure, and
this may cause personal injury or death.
For safety, when checking tire pressure, place your body in front of the tread face
of the tire. Do not check from the side face of the tire.
Suitable qualifications are needed for tire inflation work. Always have the work
carried out by properly qualified personnel.
The tire inflation pressure on a forklift truck is several times higher than the
pressure on an automobile. The use of an inflation cage, or some other safety
device, helps prevent serious injury. When the tires are being inflated, there is
danger that dirt or dust may be thrown up by the compressed air and enter your
eyes, so always wear safety glasses.
PARKING
When you are finished with the truck, observe proper shutdown procedures.
· Never park on a grade
· Always come to a complete stop before leaving truck
· Place travel controls in Neutral.
· Lower forks fully to the floor and tilt forward
· Set Parking Brake
· Stop the engine and remove switch key.
Do not park on a grade or incline. Do not park in areas which block emergency
equipment or routes, access to fire aisles or fire equipment, or stairways.
Failure to properly shutdown the truck may allow the truck to move causing injury to
pedestrians and damage to property.
14
SAFETY TIPS
DATA PLATE
MODEL 1 2
TRUCK WGT.
SALES # 3 (LESS ATTACH. 4 lb kg
TRUCK AND BATTERY)
TYPE 5
CAPACITY 6
BATTERY WEIGHT BATTERY BATTERY

MAX MIN CAPACITY TYPE
161599 1/03
lb 7 lb 8 V 9
kg kg AH
LIFT TRUCK CORP.

AS SHIPPED THIS TRUCK MEETS THE APPLICABLE REQUIREMENTS OF ASME B56.1
1. Model designation of the truck

2. Truck serial number
3. Truck sales order number - the sales and serial numbers are assigned
to each specific truck and should be used when requesting any information
on the truck. Also, these numbers should be referenced when ordering service
parts from your authorized Linde dealer.
4. Truck weight - without removable attachment.
5. Truck type - the code letters in this block signify the type of construction
with safeguards against fire, shock hazards and explosion in classified and
nonclassified areas. Check with the proper authority before entering areas
containing flammable or explosive materials.
6. Not used, see Capacity Plate.
7*. Minimum battery weight required.
8*. System voltage of the truck
9*. Battery Type

* Used for Electric trucks only.
15
SAFETY TIPS
CAPACITY PLATE
ATTACHMENT(S) A B
in. in.
A
B
D
1 mm mm 3
C
in. in.
FLOOR
mm mm
2 DRIVE
TIRES 4 BACK
TILT 5 LIFT TRUCK CORP.
1. Attachment (Sideshifter, Clamp, etc.) - if an attachment is installed on

the truck at the time of purchase, it will be indicated in this block.
2. Truck serial number
3. Truck capacity, load center and lifting height - these show the maximum
load capacity of the truck in relation to load centers and lift heights. Capacity
may be reduced when lifted above certain heights. Operators of this truck
need to be aware of these capacities. Personal injury or damage to the
truck can occur if these capacities are exceeded.
NEVER ATTEMPT TO LIFT A LOAD GREATER THAN THE MAXIMUM

CAPACITY LISTED ON THIS PLATE (#3 ABOVE).
4. Drive Tires- Size and type can affect the capacity of your truck. Ensure
truck is equipped with tires specified.
5. Back Tilt- Maximum.
16
SIT-DOWN RIDER TRUCK OPERATOR WARNINGS
1. CHECK YOUR TRUCK - The truck should be checked daily before 11. STABILIZE YOUR LOAD - Do not handle unstable or loosely stacked
being placed in service. If found to be in need of repair, defective, or in loads. Use special care when handling long, high, or wide loads to avoid
any way unsafe it should be reported immediately to the proper authority losing the load, striking bystanders, or tipping truck.
and removed from service until restored to a safe operating condition. 12. CENTER YOUR LOAD - When using forks, space forks as far apart
(continued)
2. KNOW YOUR TRUCK - Do not operate this truck unless you have been as load will permit. Before lifting, be sure load is centered and forks are
trained and authorized to do so. Read all warnings and instructions in the completely under load.
Operator's manual on this truck; or obtain them from plant Safety Director 13. NEVER OVERLOAD - Do not overload truck. Check capacity plate for
or the local Linde representative. load weight and load center information.
3. KEEP INSIDE - Operate truck only from designated operating position. 14. AVOID SUDDEN MOVEMENTS - Start, stop, travel, steer, and brake
Operate the truck only when you are in the normal operating position and smoothly. Sudden movements can endanger yourself and others.
seated in the Operator's seat. Never place any part of your body into the 15. LOOK OVERHEAD - Elevate forks or other lifting mechanism only to
mast structure, between the mast and the truck, or outside the truck. pick up or stack a load. Lift and lower with mast vertical or slightly back -
Do not carry passengers. NEVER FORWARD. Watch out for obstructions, especially overhead.
4. PROTECT YOURSELF - Do not operate truck without overhead guard. 16. MINIMUM TILT - Operate tilting mechanism slowly and smoothly.
Operator Warnings Decal
5. SEAT BELT - MAKE SURE YOUR SEAT BELT IS FASTENED Do not tilt forward when elevated except to pick up or deposit a load.
BEFORE OPERATING THE TRUCK. When stacking use only enough backward tilt to stabilize load.
6. LATERAL TIPOVER - Can occur loaded or unloaded by a combination 17. EYES AHEAD - Travel with load or lifting mechanism as low as
of speed and sharpness of turn. SLOW DOWN BEFORE TURNING. With possible and tilted back. Always look in direction of travel. Keep a clear
the mast raised, lateral tipover also can occur by turning and/or braking view, and when load interferes with visibility, travel with lifting mechanism
when moving rearward, turning and/or accelerating forward or turning on trailing (except when climbing ramps).
an incline or ramp. TRAVEL WITH THE MAST LOWERED. The potential 18. CARE ON RAMPS - Use special care when operating on ramps -
for lateral tipover will be further increased by overloading, excessive travel slowly, and do not angle or turn. When truck is loaded, travel with
rearward tilt or off-center positioning of the load. Don't risk injury or death. load uphill. When truck is empty, travel with lifting mechanism downhill.
Drive smart. 19. SLOW DOWN - Observe applicable traffic regulations. Yield
7. LONGITUDINAL TIPOVER - Can occur by driving with the load down right-of-way to pedestrians. Slow down & sound horn at cross aisles and
slope on an incline or ramp, overloading, excessive forward tilt or whenever vision is obstructed.
aggressive braking when moving forward or accelerating rearward with 20. WATCH PEOPLE - Do not allow anyone to stand or pass under lifting
the mast elevated. TRAVEL WITH THE MAST LOWERED. mechanism, directly behind truck or within rear swing area when turning.
Don't risk injury or death. Drive smart. 21. WORK PLATFORMS - DO NOT LIFT OR CARRY PERSONNEL
8. LATERAL OR LONGINTUDINAL TIPOVER - Can occur if the truck is USING THE FORKS OF THE TRUCK, not even with a work platform. The
driven over objects on the floor or ground, off the edge of improved truck is designed for transporting, warehousing and stacking of material,
surfaces, or into potholes, or by impacting overhead obstacles or collision not personnel.
with other objects. Don't risk injury or death. Drive smart. 22. SHUT DOWN COMPLETELY - Before getting off truck, neutralize
9. DON'T JUMP OFF - If your truck begins to tip over, DON'T JUMP. travel control, fully lower lifting mechanism and set the parking brake.
Hold the steering wheel tightly, brace feet, and lean away from tip. Stay in Also shut off power when leaving truck unattended. Block wheels if truck
Read and understand the following before operating the truck:
the seat to avoid being trapped between the truck and the ground. is parked on an incline.
10. HIGH LOADS - Do not handle loads which are higher than the load
backrest or load backrest extension unless load is secured so that no part
139950 2/99
OPERATOR WARNING AND SAFETY DECALS
of it could fall backward.

Failure to comply with these warnings will create an unreasonable risk of injury to yourself and others.
17
SAFETY TIPS
SAFETY TIPS

(continued)
Trained Operator Warning Decal

This decal reinforces the requirement that only trained and authorized
personnel are to operate the truck.
No Step Warning Decal

This decal states not to step or stand within a certain location.
WARNING
DO NOT STEP OR STAND HERE.
149579
SERIOUS INJURY COULD RESULT.
18
SAFETY TIPS

(continued)
“Don’t Walk Under or Stand On Forks” Warning Decal

This decal is located on both sides of the Mast Uprights and warns both the
Operator and any pedestrians not to stand on or walk under raised forks at
any time.
19
SAFETY TIPS

(continued)
Brake Warning Decal

This decal reinforces that the Operator should engage the Parking Brake
lever whenever necessary, as it is not automatically applied.
Personnel Warning Decal

This decal reinforces that the Operator should never use the Forks to lift
personnel for any reason.
20
SAFETY TIPS
OPERATOR WARNING AND

SAFETY DECALS (continued)
Seat Belt / Tip-Over Warning Decal

This decal reinforces that the Operator should
read the Operator’s Manual and engage the Seat
Belt before operating the truck. It also instructs
the Operator on what to do in the event of a tip-
over of the truck.
21
SAFETY TIPS
NOTES:
22
SAFETY TIPS
NOTES:
23
LINDE LIFT TRUCK CORP.
©2002 Linde Lift Truck Corporation

2450 West 5th North Street
Summerville, S.C. 29484
PHONE (843) 875-8000 FAX (843) 875-8329
OPERATING INSTRUCTIONS
LANSING LINDE FORK LIFT TRUCK

TYPE 316
S30-S40 S50-S60
with Diesel Engine
316 804 25 01 GB
1100
YOUR LINDE FORK LIFT TRUCK
Offers the best in economy, safety and driving convenience. No changes especially no amendments or modifications When ordering parts for the following assemblies, specify
Therefore it is the responsibility of the operator to preserve must be made to your lift truck without permission of the their individual production no:
the qualities of the trucks for a long and profitable service life manufacturer.
and to make full use of their benefits on the job.
Engine No:
For attachments, the proprietary operating instructions are Mast.No:
This Operating Manual tells you all you need to know about applicable. Mast Lift Height: mm
starting, running. servicing and maintaining your Linde fork Hydraulic Pump No:
lift truck. Drive Axle No:
Technical Note
The terms ‘front’, ‘rear’, ‘right’ and ‘left’ refer to the position in When taking over the lift truck, transfer the details from the
which the item concerned is installed in the truck, looking Linde Limited pursues a policy of continuous progress in the assembly Type Plates into this operating manual.
forward from the driving position. design and construction of its products. As a result, the
illustrations and technical details referring to design, fittings
and engineering of the lift trucks are subject to change or Taking Over Inspection
Follow all hints for operating the lift truck and carry out the
maintenance and care prescribed in the maintenance plan modification as a result of technological progress by Linde
regularly and on time. Limited.
Every Linde lift truck undergoes careful inspection, to ensure
316 804 2501 GB 1100

it is in satisfactory condition and fully equipped as ordered,
Maintenance may only be performed by qualified persons Therefore Linde Limited is unable to entertain any claims before it leaves the factory. Authorised Linde dealers are
authorised by Linde Limited. based on the specifications, illustrations and descriptions under obligation to re-inspect the truck before delivery to the
contained in this operating manual. customer.
In particular. we refer to the guidelines concerning safe

operation and accident prevention of fork lift trucks, as well Please submit all enquiries concerning Linde Limited lift In order to avoid later complaints and inconvenience to
as to the regulations for public traffic. trucks and all orders for spare parts to your authorised customers, you are requested to ascertain that the truck is in
dealer, making sure to state your correct shipping address. satisfactory condition, full working order and fully equipped
at the time of delivery and to acknowledge orderly handing/
The guidelines for the normal and proper use of industrial taking over of the truck by your dealer.
trucks must be followed under all circumstances by the In case of repair use only original Lansing Linde Limited
responsible persons, the operator and service personnel. spare parts. Only this way is it guaranteed that your Linde
Limited lift truck maintains its original technical standard. The following technical manuals belong to each fork lift truck:
The user and not Linde Limited is responsible for any danger
arising from applications not authorised by the manufacturer. When ordering spare parts, it is important to specify the part 1 Spare parts catalogue for the lift truck
numbers given in the Spare Parts List and also state the 1 Operating manual for the lift truck
following truck details: 1 Truck received as ordered certificate
Linde lift trucks are designed for transportation and lifting of
those loads listed on the Load Capacity Plate. We wish you satisfactory operation.
Lift Truck Model:
Linde Heavy Truck Division Limited
Serial No/Year Built:
In case you should want to use the lift truck for applications Handing-over Date: Merthyr Tydfil,
not mentioned in the directions and convert or supplement it CF48 4LA
for this purpose, please contact your authorised Lansing
Linde dealer first.
2
TYPE PLATES
1. Mast Numbers (stamped)

2. Load Capacity Plate
1
3. Chassis Number (stamped)
4. Steer Axle Number (stamped front face) 2
5. Data plate
10
5.1 Manufacturer 9
5.2 CE symbol (The symbol that certifies that EC
guidelines for machines and all applicable guidelines
8
are fulfilled).
7
5.3 Serial number
5.4 Unladen mass
5.5 Battery voltage
5.6 Rated capacity
316 804 2501 GB 1100
5.7 Type
6. Hydraulic Drive Motor type plate
3
7. Drive Axle Number type plate
8. Travel Hydraulic Pump type plate
9. Working and Steering Hydraulic Pump type plate 6
10. Engine Number (above fuel injection pump)
5
5.1 4
5.7 LINDE AG D - Aschaffenburg

5
Typ
Type
Modèle
Serien-Nr./Bj.
CC 5.2
Serial no./year
No de série.anée / 5.3
Nenn-Tragfahigk. Leergew.
Rated capacity
Capacité nominale
kg. Unladen mass
Masse à vide
kg. 5.4
5.6 max. kg.
Batt. -Sp
Batteriegew.
Batt.-volt
Tension batt.
V 5.5
Battery mass.
Masse batterie
min. kg.
s. Betriebsanl / see Operating instructions / voir Mode d´emploi
3
LINDE SIDE LOADER TYPE 316 S30 - S40 - S50 - S60 WITH DIESEL ENGINE
Has the latest in advanced technology

Is simple and ergonomic to operate
Minimal maintenance requirements
Is solidly built
Has the full back-up of Linde Limited with over
8600 employees in seven plants.
316 804 2501 GB 1100

The driving position and operating features are according to
the latest findings of ergonomics.
Each operating element is designed in regard to positioning

and operation for the driver’s convenience to guarantee
effortless and therefore safe operation.
The steering is fully hydrostatic, and is therefore effortless.
4
TABLE OF CONTENTS
Page Page Page
Steering and braking 27 Trailer coupling, wheel change 37
DESCRIPTION Steering 27 Trailer coupling 37
Technical data 7 Service brake 27 Locations for jacks when changing wheels 37
Technical description 9 Parking brake 27
General view of truck 10 Hoisting the truck 38
Controls and Indicators 11 Horn, fuses, lighting 28 Hoisting the truck 38
Gauges and warning lights 12 Operating the horn 28
Fuses 28 Towing instructions 39
BEGINNING OPERATION 13 Turning on the lights 28 Towing away 39
Safety rules 13 Towing procedure 39
Opening the side panels 14 Indicators, hazard warning, working lights 29 After towing 39
Opening the bonnet 14 Turning on the indicator lights 29
Opening the door (front opening) 15 Turning on the hazard warning lights 29 MAINTENANCE 39
Retaining the door (front opening) 15 Turning on working lights 29 General information 39
Applying the seat belt 15 Before attempting any service work ensure: 39
Opening the seat belt 15 Windscreen wipers, washer, ventilation 30 Work on the lifting device 39
Opening the door (side opening) 16 Turning on the windscreen wipers 30 Securing the lifting device 40
Retaining the door (side opening) 16 Turning on the windscreen washer 30 Securing the raised lifting device 40
316 804 2501 GB 1100
Applying the seat belt 16 Turning on the ventilation 30 Securing the lifting device against retracting 40
Opening the seat belt 16 Securing the deck against tilting 40
Daily checks and servicing before operation 17 Operating the lifting device and attachments 31 Standard lifting device operation 40
Check engine oil level 17 Control levers 31 Checks and maintenance work after the first 50 hours 40
Check fuel level 18 Lifting the lifting device 31 Inspection and maintenance chart 41
Check engine coolant level 18 Lowering the lifting device 31
Check brake fluid level 19 Tilting the deck up 31 Inspection and maintenance as required 43
Working and steering hydraulic systems 19 Tilting the deck down 31 Cleaning the truck 43
Check oil level 19 Traverse the lifting device - inwards 32 Cleaning and spraying the lift chains 43
Top up oil 20 Traverse the lifting device - outwards 32 Cleaning the air filter 44
Travel hydraulic system 20 Operating optional attachments 32 Check the dust valve 45
Check oil level 20 Operating the sideshift 32 Tightening wheel nuts 45
Check tyre condition and pressure 21 Check and clean the radiator and hydraulic oil cooler 45
Drive and steer axle tyre specification 21 Before lifting a load 33 Bleeding the fuel system 46
Adjusting the drivers seat 22 Load capacity plate 33 Bleeding the fuel lines 46
Normal start 23 Check brake fluid level 48
Starting the engine 23 Lifting and travelling with load 34 Check windscreen washer bottle level 48
Cold start 23 Adjusting the fork spread 34
Stopping the engine 24 Lifting a load 34
Engine malfunctions 24 Travelling with loads 35 250-hour Inspection and maintenance 49
Depositing the load 35 Battery check and electrolyte level 49
OPERATION 25 Before leaving the truck 36 Check hydraulic and electrical systems 49
Travel 25 Steer axle lubrication 49
Travel 25
Forward travel 25
Reverse travel 26
Changing direction of travel 26
Stopping the truck 26 5
TABLE OF CONTENTS
Page Page
250-hour Inspection and maintenance cont.. 2000-hour Inspection and maintenance 64
Traverse cylinder rod end lubrication 50 Check travel hydraulic pump mountings 64
Check V-belt tension and condition 50 Check travel hydraulic motor mountings 64
Change engine oil 50 Check injection nozzles 64
Drain engine oil 50 Valve tip clearances 65
Renew engine oil filter 51 Drive axle oil change 65
Top up engine oil 51 Working hydraulic oil change 66
Cleaning the fuel sediment bowl 52
Lubricate the parking brake 52 Inspection and maintenance data 67
Fuel and oil recommendations 68
500-hour Inspection and maintenance 53 Electric circuit diagram 70
Check condition and mounting of lifting device Hydraulic circuit diagram 72
and lift chain 53 Alphabetical index 74
Adjusting traversecylinder setting 53
Check forks and fork locking device 54
Check and clean the brake system 54
Check brake linings 54
316 804 2501 GB 1100

Steer axle bearing check and adjustment 55
Fuel filter change 55
Fuel pump 56
Travel hydraulic filter change 56
Drive axle differential oil level 57
Check engine coolant strength 57
Working hydraulic suction filter change 58
Working hydraulic return filter change 59
Drive axle hub oil level check 59
1000-hour Inspection and maintenance 60

Check cooling system for leaks and tightness 60
Check air intake system for leaks and tightness 60
Check exhaust system for leaks and tightness 60
Air filter element change 61
Check traverse and lifting device roller bearings 61
Check drive and steer axle mountings 62
Check engine mountings 62
6
DESCRIPTION TECHNICAL DATA
316 804 2501 GB 1100
7
TECHNICAL DATA DESCRIPTION
316 804 2501 GB 1100

8
TECHNICAL DESCRIPTION DESCRIPTION
The 316 side loader fork lift truck is designed for loading and The travel pedal controls the hydraulic variable displacement The service brake is a dual-circuit hydraulic brake system
stacking loads up to 3.0 tonnes with the S30 and S30 (W). pump and motor speed simultaneously. The travelling speed which acts on both axles. The steering axle is braked by a
4 tonnes with the S40 and S40 (W), 5.0 tonnes with the S50 can be varied infinitely from a standstill to top speed by the drum brake and the drive axle by oil-bath multiple disc brakes.
and S5O (W) and 6.0 tonnes with the S60 and S60 (W). Their hydrostatic power unit.
distinguishing feature is the compact and low design.
The parking brake works mechanically via a cable to the drive
The work movements, lifting, lowering, tilting and traversing axle multiple disc brakes.
The low centre of gravity and optimum weight distribution are controlled by control levers mounted at the operators
ensure maximum stability in all operating conditions. right hand. Additional attachments are operated by additional
The truck is equipped with a hydrostatic steering system
control levers.
which operates the front wheels with the steering wheel via a
A water cooled, 4 cylinder direct injection engine is installed double acting steering cylinder. The steering can also be
as a power unit. It drives the hydraulic pumps at load- operated with the engine stopped, but greater effort is required
dependent rpm. to turn the steering wheel.
The hydraulic system consists of one variable displacement The electrical system Is supplied with 12V direct current by
hydraulic pump and one variable displacement hydraulic the alternator. A 12V battery is fitted for starting the engine.
motor for the travel hydraulic system and one hydraulic pump
each for the steering and working hydraulic systems.
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The hydraulic variable displacement motor is supplied by the

variable displacement pump. The variable displacement
motor is flanged to the drive flange of the drive axle to drive
the rear wheels.
9
GENERAL VIEW OF TRUCK DESCRIPTION
1. Lifting Device
2. Cab 13
3. Load Guard 1
4. Chassis Frame
2
5. Steer Axle
12
6. Chassis Deck Plates
11
7. Fork 10
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8. Fork Carriage
3
9. Drive Axle
6 14
10. Side Panel
11. Top Bonnet
12. Lift Chain
13. Lift Cylinder 8
14. Battery 9 4
7
6
10
CONTROLS AND INDICATORS DESCRIPTION
1. Steering Wheel
1 2
2. Windscreen Wiper Motor
3. Direction Control
4. Warning Lights
3
5. Gauges 21
6. Lift Control
7. Tilt control 4
8. Controls for attachments 5
20
9. Traverse control
6
19
7
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10. Level indicator 18

17 8
11. Key switch 16
9
12. Rocker Switches
13. Fuses Boxes 10

14. Windscreen Washer Bottle 11
15. Brake Fluid Reservoir
16. Heater control 12

t liquide de f
17. Parking Brake lemen ida de frenarein L
u qu H
Se olo li HM BremflüssigkLHM M
S ur L ly LHM brake it e
18. Seat Adjustment N se on fl u i d
U
19. Stop Pedal 15 13
20. Drive Pedal 14
21. Indicator switch
*Optional Equipment
11
GAUGES AND WARNING LIGHTS DESCRIPTION
The instrument panel contains the following gauges and

warning lights.
1
ENGINE HOURS
Gauges Warning lights
VDO
1) Hour meter 4) Charging control

2) Engine water temperature 5) Headlights and Sidelights
3) Fuel level 6) Indicators
7) Engine oil pressure 80 100
2 40 120
Indicator element Function Possible fault(s)

VDO
Hour meter (1). The figure section Indicates lift truck service hours. The NOTE
indicates full hours operation, display serves as reference for The elapsed service hours should
in white, and 1/10 hour in red elapsed working hours and for the be recorded when replacing a
required inspection and maintenance defective hour meter. Record data
activities on durable tape and affix next to
316 804 25 01 1199

hour meter. 0 1 1
3 2
Engine water temperature (2) Indicates the temperature of the An excessively high reading could mean:
engine coolant
- fan drivebelt slack
- dirt on oil radiator and/or cylinder
cooling fans
- dirt on radiator
- injection system adjusted incorrectly
Fuel level gauge (3) Indicates amount of fuel in the fuel tank
Charging control light (4) Indicates malfunctions in the - V-belt broken or loose
electrical system - cables defective
- alternator faulty
- regulator or relay faulty
Headlights and sidelights (5) Indicates lights are on.
Flasher warning light (6) Indicates function of flasher unit

when flasher is turned on.
Engine oil pressure warning light (7) Indicates low oil pressure of engine - low oil level in crankcase
lubrication - engine is overheating
- oil not as specified
- internal leakage in lubricating system
12
SAFETY RULES BEGINNING OPERATION
The responsible persons, particularly the truck operators and Accident Prevention Check Checks Prior to First Operation
servicing personnel, must be instructed in the safety
guidelines for the normal and proper use of industrial trucks - Check coolant level in compensator reservoir
attached to these operating instructions. The accident prevention rules in some countries prescribe
- Engine oil level
that the fork lift truck must be checked at least once a year
for proper working condition by trained personnel. Please - Fuel level
Please observe the guidelines and safety rules therein for:
contact your authorised Linde dealer in this regard. - Battery condition and terminals
- the operation of industrial trucks, - Tyre pressure
- roadways and work areas, Running-in Instructions - Tightness of wheel nuts
- the operator (rights, duties and rules of behaviour), - Working hydraulic system oil level
- further applications, - Travel hydraulic system oil level
The truck can be operated at full speed immediately. Avoid
- various types of drives, - Function of braking system
sustained high loads on the working hydraulic system and
- servicing (maintenance and inspection), transmission system in the first 50 hours of operation. - Function of steering system
- the annual accident prevention check.
Retighten wheel nuts daily prior to starting operation until
Daily Checks
The operator (owner) or responsible person must ensure that
they are seated firmly. i.e. until no further tightening is
316 804 25 01 1199
the above guidelines and safety rules are observed. - Engine oil level
possible.
- Fuel level
When familiarising a trained operator with the truck, acquaint - Coolant level in compensator reservoir
Opposite wheel nuts should be tightened to a torque of
him with the:
475Nm (350lb/ft) for the steer axle and 540Nm (400lb/ft) for - Brake fluid level
- special features of the LINDE lift truck, the drive axle. - Working hydraulic system oil level
- optional attachments, - Travel hydraulic system oil level
- special operating characteristics. Note: - Tyre pressure
Observe the tightening instructions on the tag attached to the
Travel, control and steering operations should be practised steering column.
until they are completely mastered.
Only then start to train for stacking operations.
The stability of the truck in the work area is assured if

employed properly. Should the truck tip over during an Tighten wheel nuts of
unauthorised application due to improper operation. the wheel - mounting
depicted instructions must be followed absolutely. - prior to starting operation
of the truck
- then every 10 hrs until
wheel nuts are settled
- after that every 100 hrs
(For torque see operating manual)
13
BEGINNING OPERATION
Opening the Side Panels Opening the Bonnet

- The two side panels (1 and 2) are each fastened with two - The upper bonnet (4) is held in place by two spring clamps - Remove the air filter sieve (6).
locks (3). (5) positioned diagonally opposite each other. - Lift off the bonnet (4).
- The left hand side panel (1) can be lifted clear of the - Remove both side panels (1,2).
truck, while the right hand side panel (2) is hinged at the - Pull the fixing clamps (5) down against the spring
bottom. resistance and unhook from fixing pins.
- Press down on the upper part of the lock.
- Flick the lock up and turn by 90°.
- Open the second lock.
- Pull the left hand panel (1) outwards and lift clear of
lower locating studs.
- Carefully lower the right hand panel (2) on to the deck.
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6
PUSH 1 4
4
LIFT
AND 5
TURN
3 2
14
BEGINNING OPERATION
Opening the Drivers door (front door) Applying the Seat belt (front door) Note
During operation of the truck (e.g. driving, lifting, etc.)
- To open the cab door from outside the cab, press button the operator should sit as far back as possible so that
(1), and pull the door outwards. Note the back comes into contact with the backrest.
The automatic lock blocks the belt when the truck is The automatic lock of the retractor allows sufficient
- To open the door from inside the cab, operate lever (2), and
tilting heavily. The belt can then not be pulled out of freedom of movement on the seat during normal
push the door forward.
the retractor. To unlock the automatic lock, carefully operation of the truck.
drive the truck off the side slope.
Retaining the door
- Pull the seat belt (1) out of the retractor with a smooth Opening the seat belt
- Gas strut (3) retains the door in the open position. movement.
- To close the door from the inside of the cab pull the steering - Place the belt over the loin area, not over the belly. - Press the red button (5) on the belt buckle (4) to disengage
wheel backwards. the belt.
- Engage the tongue (2), in the lock (4).
- Return the tongue (2) back to the roller (3) by hand.
- Check seat belt tension. The seat belt should be snug on
the body.
DANGER
The seat belt must be applied whilst operating
the truck, the seat belt is only for securing one
316 804 25 01 1199
person. Webbing should not be twisted, stuck

or knotted. Protect the lock (4) and retractor (5),
against foreign particles, damage and dirt.
4 Note
5
A belt which returns too fast can trigger the automatic
lock when the tongue hits the enclosure. The belt can
then not be pulled out with the usual force.
1
2 3
1
3 2
15
BEGINNING OPERATION
Opening the Drivers door (side door*) Applying the Seat belt (side door) Opening the seat belt
- To open the cab door from outside the cab, rotate the - Pull the seat belt (1), place the belt over the loin area, not - Press the red button (5) on the belt buckle (4) to disengage
handle (4), in an anticlockwise direction and push the door over the belly. the belt.
towards the rear of the truck. - Engage the tongue (2), in the lock (4). - Place belt (1), upon the seat when not in use.
- To open the door from inside the cab, pull handle (5) - Adjust seat belt tension by pulling on (A), and threading the
towards the rear of the truck and pull the door to the rear of slack through the tongue retainer (B). DANGER
the truck. The seat belt must be applied whilst operating
- The seat belt should be snug on the body.
the truck, the seat belt is only for securing one
Retaining the door Note
person. Webbing should not be twisted, stuck
or knotted. Protect the lock (4), against foreign
- To retain the door in the open position, push the door back During operation of the truck (e.g. driving, lifting, etc.) particles, damage and dirt.
until it engages with the door retainer (6). the operator should sit as far back as possible so that
the back comes into contact with the backrest.
- To close the door from the retained open position, rotate the
handle (4), in a clockwise direction and push towards the
front of the truck.
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* Option
B
5
2
A 4
4
1
6
16
BEGINNING OPERATION
Daily Checks and Servicing Before Operation

Check Engine Oil Level
- The oil level should be between the Min and Max markings. - If necessary, remove oil filler cap (2), add oil according to
specification.
CAUTION
- Access to the engine oil filler cap is through hole (3).
Follow the precautions for handling fluids and
lubricants. The hydraulic oil and tank may be at - Top up to the Max mark on the dipstick.
operating temperature. Danger of scalding. - Replace the left hand side panel.
- Remove the left hand side panel. This can be carried out without removing the bonnet.
- Remove the dipstick (1) located on the left side of the
engine.
Note:
- Wipe the dipstick with a clean cloth. Maximum oil capacity: 7.5 Its (1.65 gals).
- Fully re-insert the dipstick and remove it again.
316 804 25 01 1199
AX
M
3
IN
M
17
Daily Checks and Servicing Before Operation BEGINNING OPERATION
Check Fuel Level Caution: Check Engine Coolant Level

Stop the engine before filling fuel. No smoking
CAUTION
- Turn ignition key to position R. or naked light when filling fuel. Avoid spilling fuel
and do not allow fuel to contact hot components.
- Allow the fuel gauge (1), located on the instrument panel to lubricants. The hydraulic oil and tank may be at
Follow the precautions for handling deisel fuel.
the right of the driver, time to settle. operating temperature. Danger of scalding.
Warning:
- If fuel is required fill with diesel fuel according to fuel Do not remove the compensator reservoir
recommendations. cap when the reservoir Is hot or with the
- Turn off ignition, open fuel filler cap (6), located at the rear engine running. Danger of scalding.
right of the truck, and add clean fuel.
- Remove the left hand side panel.
- Replace filler cap.
- The coolant level must be above the lower mark (2) on
Note: the compensator reservoir.
Maximum fuel capacity: 55 Its (12 gals). - If necessary remove cap (1) and refill according to
specification.
Caution: - Replace the left hand side panel.
Never run the fuel tank empty to avoid
316 804 25 01 1199

Note:In hot climates check the coolant level twice daily.
malfunction due to air suction by the
injection system . Maximum coolant capacity: 14 Its (3.08 gals).
O R 6
H
HS
1
0 1
2
1
18
BEGINNING OPERATION
Check Brake Fluid Level Working and Steering Hydraulic System
CAUTION - Check that the oil level is between the Low and Full marks.
Check the Oil Level
lubricants. The hydraulic oil and tank may be at
operating temperature. Danger of scalding. CAUTION
lubricants. The hydraulic oil and tank may be at
Warning: operating temperature. Danger of scalding.
You must not operate the truck with a
defective braking system.
In the case of heavy brake fluid loss contact Note:
your local LINDE dealer. To check the hydraulic oil level the fork carriage must be fully
lowered, the lifting device upright and the deck horizontal.
The brake fluid reservoir (1) is located in the cab to the left of - Unscrew the hydraulic tank dipstick (1), located on the
the driver. left hand side of the truck behind the cab.
- Check the brake fluid is up to the Max mark. - Remove the dipstick and wipe with a clean cloth.
316 804 25 01 1199
- If necessary add fluid according to specification. - Screw the dipstick in again and remove it once more.
AX
M
IN
M
19
Daily Checks and Servicing Before Operation BEGINNING OPERATION
Top Up Oil Travel Hydraulic System

- Remove dipstick (1).
Check the Oil Level - If necessary top up with hydraulic oil according to
- Fill with clean oil through filler neck (2).
specifications to the max. mark on the dipstick.
CAUTION - Replace the cap (1).
lubricants. The hydraulic oil and tank may be at Note:
operating temperature. Danger of scalding. Maximum hydraulic capacity: 2 lts (3.5 pts).
- Unscrew the filler cap (1) with dipstick attached from the
expansion tank (2).
- Wipe the dipstick with a clean cloth, replace the cap and
remove it once again.
- Check the level is between the min. and max. markings.
316 804 25 01 1199

1 1
20
BEGINNING OPERATION
Check Tyre Condition and Pressure Drive and Steer Axle Tyre Specification
- Check tyres for damage or excessive wear. - If necessary inflate tyres according to the stickers (2) on
S30 7.50 x 15 14pr 9.25 bar
- Remove any foreign objects from the treads. the chassis.
S30W 7.50 x 15 14pr 9.25 bar
- Check tyres for specified pressure (1).
S40 7.50 x 15 14pr 9.25 bar

S40W 7.50 x 15 14pr 9.25 bar
S50 8.25 x 15 14pr 8 bar

S50W 8.25 x 15 14pr 8 bar
S60 300 x 15 18pr 7.5 bar

S60W 300 x 15 18pr 7.5 bar
316 804 25 01 1199
8
116 P.S.I.
1
21
Adjusting the Drivers Seat
BEGINNING OPERATION
Setting the drivers weight Setting the height Adjusting the position
There are three possible settings: - To adjust the seat forward or backwards lift the lever (3).
Note:
- Low, Middle, High - Slide the seat backward or forward along the rails until the
By setting the correct weight, maximum driver comfort is
driver finds the optimum position in relation to the steering
achieved and vibrations reduced. To raise the seat:
wheel, pedals and operating controls.
- Take hold of the edge of the seat and lift until it slots into the
- Set cushioning with adjustment knob (2) according to - Re-engage lever (3).
next setting.
drivers weight.
Middle position:
- Adjustment: 50kg - 130kg (110 - 2861bs) in stops of 10kg
(11 lbs). - Raise the seat by one setting.
- Setting is displayed on weight indicator (1). To lower the seat:
- First raise the seat as far as possible the seat will then
return automatically to the lowest position.
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22
BEGINNING OPERATION
Normal Start Cold Start

Warning:
Danger of poisoning. - Turn the key straight to position (HS), as soon as the - Turn the key to pre-heat position (H) and leave for 15-20
Do not let the engine run In unventilated engine starts release the key. seconds.
areas. - Should the engine fail to start after 20 seconds, wait at - Depress the accelerator pedal fully.
least 1 minute and repeat the starting procedure. If the
The travel direction lever on the right of the steering - Turn the key to position (HS), release the key as soon as
engine fails to start at the third attempt check the
wheel must be in neutral. the engine starts.
viscosity of the engine oil, the fluidity of the diesel fuel
and the battery charge level against the values
Note:
recommended in the operating instructions.
Starting the Engine Do not warm up the engine at idle speed, always allow time for
the engine to warm up before using maximum revs, particularly
- Sit in the drivers seat. in cold climates. The engine will attain its operating temperature
after running briefly with a moderate load and at various
- Insert the ignition key into the pre-heat/start switch
speeds.
position (O).
- Turn the key to position (R), the electrical system is now
switched on.
316 804 25 01 1199
- The charge control (5) and engine oil pressure (6) lights
illuminate red on the instrument panel.
- Depress the accelerator pedal.
O R
H
HS
23
BEGINNING OPERATION
Stopping the Engine Engine Malfunctions

- Remove foot from accelerator pedal.
Caution:
- Bring truck to a controlled stop.
If one of the following warning lights should
- Apply parking brake. illuminate or a gauge shows an abnormal
- Return the travel direction lever to the neutral position reading during operation the engine must be
and let the engine idle briefly to achieve a temperature stopped immediately and the fault eliminated.
balance.
- Charging control (5)
- Turn the ignition key to position (1).
- Engine oil pressure (6)
- Remove the key from the switch when leaving the truck.
- Engine coolant temperature (7)
316 804 25 01 1199

0 1
2
1
24
TRAVEL OPERATION
Travel
Caution: - Hold the steering wheel steady, always hold the steering Note:
Travel on slopes over 15% is not allowed as a knob with the whole hand. When moving off on a slope leave parking brake on until
rule due to the prescribed minimum brake traction is achieved.
applications and truck stability characteristics. Caution:
Before driving on steeper slopes you should contact your Before starting off ensure that the way ahead is
clear and the drivers view is not blocked.
LINDE dealer. The climbing ability rates given in the data sheet
have been derived from the tractive force of the truck and they
apply only for crossing obstacles and for small differences in Forward Travel
level.
- Push the direction control lever forward.
Always accommodate your driving style to suit the conditions - Release the parking brake.
of the roadway (rough surfaces etc.) especially hazardous - Slowly depress the accelerator pedal to ensure the truck
work areas and the load. moves off smoothly.
316 804 25 01 1199
- Start the engine.

- Elevate the forks slightly.
- Check the deck is horizontal.
25
TRAVEL OPERATION
Reverse Travel Changing Direction of Travel Stopping the Truck

- Pull the direction control lover backwards. - Release the accelerator pedal. - Release the accelerator pedal.
- Release the parking brake. - If necessary depress the brake pedal to bring the truck to - If necessary depress the brake pedal to bring the truck to
- Slowly depress the accelerator pedal to ensure the truck a gentle stop. a gentle controlled stop.
moves off smoothly. - Change the position of the travel direction lever. - When the truck has stopped apply the parking brake
- Depress the accelerator pedal, the truck will now before releasing the footbrake.
Note: accelerate in the new direction of travel. - Move the direction control lever to the neutral position.
When moving off on a slope leave parking brake on until
traction is achieved. Note:
The travel direction lever can be switched directly from the
forward to the reverse position.
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26
STEERING AND BRAKING OPERATION
Steering Service Brake Parking Brake

- Allow the accelerator pedal (1) to return to its initial
Very little effort is required to turn the steering wheel due to position. The handbrake operates on the oil emersed discs located in
the power-assisted steering system. the drive axle.
- The hydrostatic unit brakes the truck gently.
This is especially advantageous when operating in narrow - For fast braking, depress the brake pedal (2).
Releasing the handbrake.
aisles. - Depressing the brake pedal disengages the hydrostatic
drive until the brake pedal is released. - To release the parking brake push the lever forwards
To avoid unnecessary tyre wear, turn the steering only when through 90° as far as it will go.
the truck is moving.
Engaging the handbrake.
Turning Radii:
S30 Inner 390mm (15.5in) Outer 4020mm (158in) - To apply the parking brake return the lever to the vertical
S40 Inner 390mm (15.5in) Outer 4020mm (158in) position.
S50 Inner 390mm (15.5in) Outer 4020mm (158in)
S60 Inner 390mm (15.5in) Outer 4020mm (158in)
S30W Inner 390mm (15.5in) Outer 4155mm (163.5in)
316 804 25 01 1199
S4OW Inner 390mm (15.5in) Outer 4155mm (163.5in)

S5OW Inner 390mm (15.5in) Outer 4155mm (163.5in)
S60W Inner 390mm (15.5in) Outer 4155mm (163.5in)
2 1
27
HORN, FUSES, LIGHTING OPERATION
Operating the Horn Fuses Turning on the Lights

- Press light switch (1) to the intermediate position.
The horn is used as a warning signal at blind corners and In order to protect the electrical system two fuse boxes are
junctions. mounted behind the key switch and light switches to the Side lights are on and instrument panel/switches are
drivers right. For access to the fuses unscrew the centre illuminated.
- The horn is operated by pressing the horn knob at the retaining screw and remove the cover.
end of the indicator switch. - Press light switch all the way down.
Each fuse box contains four fuses to protect the following
circuit: Main beam lights are on.
(1). Key switch, hazard warning lights, - Press light switch (2).
horn, warning lights and gauges. 16 amp
(2). Lights, wiper and washer motors 16 amp Dipping main beams are on.
(3). Flasher unit 8 amp
(4). Wiper and washer switches 8 amp Note:
(5). Gear change and neutral start 8 amp Switch (2) only operates when switch (1) is all the way down.
316 804 25 01 1199

(6). Heater 8 amp
(7). Fuel delivery solenoid 8 amp
(8). Brake lights 8 amp
1
6
2
7
3
8
28
INDICATORS, HAZARD WARNING, WORKING LIGHTS OPERATION
Turning on the Indicator Lights Turning on the Hazard Warning Lights* Turning on the Working lights *
The switch is located to the left of the steering column. The switch is located to the front of the steering column on the
front mounting surface.
- Move the indicator light switch forwards or backwards. These are switched on and off with the rocker switches (1,2)
- Push the switch down and release. on the instrument panel.
- The right or left indicator lights will flash.
- The switch will flash to indicate the hazard warning lights
are flashing.
- Push the switch again to stop the lights flashing.
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*Optional *Optional
29
WINDSCREEN WIPERS, WASHERS, VENTILATION OPERATION
Turning on the windscreen wipers Turning on the Windscreen Washer Turning on the Ventilation
The switch is located on the wiper motor assembly. The switch is located on the instrument panel. The switch is located on the instrument panel.
- Press rocker switch (5) this will operate the wipers. - Press switch (3) and hold this will operate the washer. - Press switch (4) to the intermediate position.
- Press once for normal wiper function. - The washer will stop when the switch is released.
This will operate the fan at low speed.
- Press again for fast wipe function.
- Press switch (4) all the way down.
This will operate the fan at full speed.
Heater Control
A rotary heater control switch is located to the left of the
drivers seat and controls the flow of heated or cooled air inside
the cab.
316 804 25 01 1199

- Turn switch left / right to regulate hot / cold air mix.
30
OPERATING THE LIFTING DEVICE AND ATTACHMENTS OPERATION
Control Levers Note: Tilting the Deck Up

Observe the operating symbols with directional arrows.
- Pull lever (2) backwards.
Caution:
Use the lifting device and attachments only for Lifting the Lifting Device
authorised applications. The operator must be
Tilting the Deck Down
trained in the handling of the lifting device and - Pull lever (1) backwards.
attachments. - Push lever (2) forwards.
Lowering the Lifting Device
Always shift the control levers smoothly and slowly.
The travel of the control lever determines the speed of the
- Push lever (1) forwards.
working hydraulic function.
The control lever returns to its initial position automatically

when released.
- 1 Lift / lower
- 2 Tilt
- 3 Traverse mast
316 804 25 01 1199
- 4 Optional
1 2
2
1
3
4
31
OPERATING THE LIFTING DEVICE AND ATTACHMENTS OPERATION
Traverse the Lifting Device - Inwards Operating Optional Attachments Operating the Sideshift
- Pull the control lever (3) backwards. - Push lever (4) forward to move fork carriage to the left.
Auxiliary equipment can be installed as optional equipment
- Pull lever (4) back to move fork carriage to the right.
(eg. sideshift). Observe the working pressure and operating
Traverse the Lifting Device - Outwards instructions of the attachments. An additional control lever (4),
Caution:
is fitted for its operation.
- Push the control lever (3) forwards. Attachments not supplied with the truck may
only be employed if an authorised
Note: LINDE dealer ascertains that sale operation is
For each attachment affix a load capacity plate inside the cab assured in respect of load capacity and stability.
and a symbol sticker to the control lever.
316 804 25 01 1199

4
32
BEFORE LIFTING A LOAD OPERATION
Load Capacity Plate NOTE Proceed accordingly for other lift heights and load centre
Check the load capacity limits and contact your authorised distances. The determined values apply to loads distributed
Before lifting a load observe the Load Capacity Plate, located evenly on both forks.
distributor before transporting the following loads:
above the side window on the left. - off - centre or swinging loads,
WARNING - loads with the mast tilted forward or the load not near the
If attachments are fitted, check the capacity ground,
plate (2) for that equipment. Figures given in - loads beyond the centre of gravity,
the capacity diagram or plate apply to - before operating attahcments and accessories,
compact and homogenous loads, which
- loads with wind forces of 6 or more.
must not be exceeded, as this will reduce the stability of 1. Maximum allowed load in kg
EXAMPLE
the fork truck and of the forks and mast. 2. Heightof lift in mm
Load centre distance ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 900mm
Height of lift ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 5500mm 3. Fork truck series designation and maximum capacity
The maximum load capacity depends on the height of lift and 4. Distance of load centre from fork - face in mm
Follow the vertical line for a load centre distance of 900mm to
the load centre distance from the fork face. the point where it intersects the line for a lifting height of
5500mm.
- Read to the left of the point of intersection of the horizontal
316 804 25 01 1199
line for the maximum load.

- Maximum weight here ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 2000kg
3000 kg
2500 kg
2000 kg
4500 mm
1500 kg 5000 mm
5500 mm
1000 kg
500 kg
2
600 700 800 900 1000 1200 mm
kg mm 3
BR 316 - S30
001 938 12 28
4
33
LIFTING LOAD OPERATION
Adjusting the Fork Spread Lifting a Load - Carefully insert the forks under the load until the fork face
touches the load.
- Raise the release lever (1). - Ensure the load centre of gravity is in the centre of the
Note: forks.
- Move forks further apart or closer together according to
The width of the frame is 1300mm (51 in) so pallets can be - Raise the fork carriage until the load is resting on the
the size of the load to be lifted. Ensure that both forks are
lifted off and placed on the ground. forks.
equidistant from the truck centre.
- Release the lever, ensure the lever engages in a notch - Approach the load to be lifted as carefully and accurately - Tilt the deck upwards.
on the carriage. as possible, the truck being parallel to the load. - Lift the load over the deck.
- Apply parking brake and put the travel direction lever in - Retract the mast completely.
Note: neutral position.
The load centre of gravity should be in the centre of the two Warning:
- Put the deck in the horizontal position, forks parallel to
forks. No person is allowed to stand underneath
the floor.
- Lift or lower the fork carriage to the correct height. the elevated load.
Drive the fork lift truck only with the load lowered and the
deck tilted up.
Do not transport loads which protrude over the deck.
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34
TRAVELLING AND DEPOSITING LOAD OPERATION
Travelling with Loads Depositing the Load

- Do not travel with the load overhanging the deck. - Never travel up or down a slope unless the load is - Approach the stack or device receiving the load as
- Before travelling, position the load safely on the deck and secured. carefully and accurately as possible.
secure. - Never travel or turn across a slope. - Tilt the deck slightly upwards.
- Depending on the type of load, position the deck - Reduce speed at corners, especially when turning left - Raise forks until they are touching the load.
horizontally or tilted upwards slightly, especially for with the deck tilted upwards. - Remove any devices used to secure the load.
cylindrical loads.
Warning: - Lift fork carriage to the correct height.
- Lower the fork carriage.
It is forbidden to stand on the deck when - Extend lifting device until the load is over the device
loaded. receiving the load.
Only travel with the lifting device retracted. - Put the deck in the horizontal position.
- Slowly lower the load until the forks are free.
- Retract the lifting device.
Warning:
Never park the truck and leave It with the
316 804 25 01 1199
load raised.
35
DEPOSITING LOAD OPERATION
Before Leaving the Truck

- Deposit the load and lower the forks.
- Apply the parking brake.
- Put the travel direction lever in the neutral position,
- Tilt the lifting device forward slightly, the forks should rest
on the ground.
- Stop the engine and remove switch key.
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36
TRAILER COUPLING, WHEEL CHANGE OPERATION
Trailer Coupling* Locations for Jacks When Changing

Wheels
Note:
The trailer coupling should be used only to tow light trailers Caution:
inside the plant working area. Only use a jack with sufficient lifting capacity.
The capacity should be:
- Lift tow pin (1).
- Place towbar in the coupling sleeve (2). 10,000kg for truck laden
- Push tow pin (1) down.
5,000kg for truck unladen
- Position the jack under the front or rear axle only.
Caution:
The truck should only be lifted at these
positions.
When working under the truck secure the
316 804 25 01 1199
chassis with wooden blocks, do not rely just on

the jack.
*Optional
37
HOISTING THE TRUCK OPERATION
Hoisting the Truck - Hook the lifting slings (1) into the holes located in the
frame.
- Hook the lifting slings (2) into the holes located in the
Caution: chassis between the lifting device and the hydraulic fluid
Only use hoisting gear and loading crane with reservoir.
sufficient lifting capacity. - Attach the slings to crane hook (3).
For the truck weight see the manufacturers
plate. Caution:
- To hoist the truck attach the lifting slings to the points After inserting the slings into the crane hook, the
provided. safety lock (4) must close. When the truck is
hoisted, the slings must not rub against the
sides of the lifting device or any attachments
fitted.
316 804 25 01 1199

4
2
3
1
38
TOWING INSTRUCTIONS OPERATION MAINTENANCE
Towing Away Open the short circuit valves on the hydraulic pump. General Information
- Remove the rear bonnet cover. Your truck will remain operational only if the maintenance and
checks specified are regularly carried out according to the
If it should be necessary in an emergency to tow the truck: - Loosen the short circuit valves (1) by one turn.
information and details given in the operating instructions. The
- Tow the truck with extreme caution and at no more than 2-3 maintenance may only be performed by qualified personnel
- both short circuit valves must be opened. miles an hour. authorised by LINDE. This work can be carried out by your
authorised LINDE Dealer under a Service Contract.
For towing purposes a tow rope can be attached to the tow
bar at the rear or front of the truck.
After Towing If you wish to service the truck yourself, we recommend the
first three Customer Service checks are carried out in the
Caution: presence of your mechanic by LINDE authorised personnel, to
- Apply the parking brake.
The truck can only be braked mechanically with ensure they receive appropriate maintenance instruction.
the brake pedal or the parking brake. - Tighten the short circuit valves (1), torque to 85Nm
(62.9lb/ft).
Before attempting any service work
Towing Procedure ensure:
- Lower the load so the forks are just clear of the ground - the truck is parked on firm level ground.
316 804 25 01 1199
during towing.
- the truck is secured against rolling.
- Deposit the load.
- the engine is turned off and the key removed.
- the fork carriage and mast are secured if in the elevated
position.
- block up the truck if working underneath.
Perform a functional check and trial run after every service.
Note:
When operating the truck under extreme heat, cold or dusty
conditions etc., the intervals given in the maintenance
schedule should be reduced accordingly.
Clean the surroundings of the respective part before
lubrication, filter change or repairs to the hydraulic systems.
Use only clean containers when replenishing lubricants.
Work on the lifting device
Warning:
Before attempting to carry out repairs or
adjustments on the raised lifting device and
fork carriage, ensure that the following
safety procedures are carried out.
39
MAINTENANCE
Securing the Lifting Device Securing the Lifting Device against Checks and maintenance work after the
Retracting first 50 service hours:
Caution:
- Change engine oil
The lifting device and carriage must be secured To prevent the lifting device from accidentally retracting.
if working on the lifting device or the side of the - Change engine oil filter
Traverse the lifting device and insert hardwood blocks in the
truck with the carriage raised. guide rails (3,4). - Check V-belt tension: alternator
- Check valve clearance
Securing the Raised Lifting Device Securing the Deck against Tilting - Check tightness of intake and exhaust pipes
- Check parking brake
- Tighten wheel nuts
Use a suitable chain and take the maximum height of lift into To prevent the deck from tilting accidentally, insert a
consideration. - Check tyre pressure
hardwood block in positions 5 and 6.
- Check tyres for damage and foreign objects
- Raise the lifting device. - Check hydraulic system, pump, motor valves and lines,
- Fasten the chain around the cross member of the outer Standard Lifting Device Operation for leaks.
mast (1) and inner mast (2). - Change travel hydraulic system oil filter
316 804 25 01 1199

- Lower the inner mast until it is held by the chain. When the inner mast is lifted, the chain idler wheel is also - Change working hydraulic system suction filters
- Lower the fork carriage completely. moved upward thereby raising the fork carriage at a 2:1
- Check battery condition
speed ratio.
- Check condition and tightness of electrical lines and
battery connections
- Check engine mountings are secure
- Check mountings of steer axle, drive axle, lifting device,
cab and load guards.
- Grease steer axle
1
- Check chain condition and mounting
- Adjust lift chain and spray with lubricant
- Grease traverse rod ends
40
INSPECTION AND MAINTENANCE CHART MAINTENANCE
Service as required every every every every

250 hrs 500 hrs 1000 hrs 2000 hrs
Clean and spray lift chain ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Clean air filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check dust valve ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Tighten wheel nuts ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check and clean radiator and hydraulic oil cooler ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Bleed fuel system and fuel lines ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check brake fluid level ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check Windscreen washer bottle level ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check battery state and electrolyte level ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check hydraulic and electrical systems ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

316 804 25 01 1199
Lubricate steer axle ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Lubricate traverse rod ends ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check V-belt ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Clean fuel sediment bowl ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Lubricate parking brake ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check lifting device and lift chain mountings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Adjust lift chain ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check forks and fork locking device ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check and clean brake system ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check brake linings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check and adjust steer axle bearing ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change fuel filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Clean fuel pump ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
41
INSPECTION AND MAINTENANCE CHART MAINTENANCE
Service as required every every every every

250 hrs 500 hrs 1000 hrs 2000 hrs
Change travel hydraulic filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change the engine oil and filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check drive axle differential ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check engine coolant strength ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change working hydraulic suction filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change working hydraulic return filter ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check drive axle hub oil level
316
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
316804
804 25
Check cooling, air intake and exhaust systems for leaks and
2501
tightness
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
010302
1199
Change air filter element ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check traverse and lifting device roller bearings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check drive and steer axle mountings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check engine mountings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Engine checks: Injection nozzles, Valve tip clearances ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Check travel hydraulic pump and motor mountings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change drive axle oil ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change working hydraulic oil ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
42
INSPECTION AND MAINTENANCE AS REQUIRED MAINTENANCE
Cleaning the Truck Cleaning and spraying the lifting chains Cleaning the Air Filter
Warning: Note: If the air filter restriction indicator * (1) shows red (2) when
Hot steam or intensive degreasing The lifting chain must be cleaned if the dust covering the the engine is turned off, the air filter needs cleaning or
solutions should be used with utmost care. chain prevents penetration of the lubricant. changing.
- Place a container under the lifting device.

The grease in sealed for life bearings may dissolve and leak - Clean the chain using paraffin derivatives such as After a clean element has been fitted, press button (4) to
out. Since regreasing is not possible, this will result in washing petrol, observe the manufacturer’s safety notes. reset the indicator.
damage to the bearing.
- When using a steam jet, clean without additives.
Protect all electrical components and the air filter intake from Note:
the ingress of steam, water etc, when cleaning. - After cleaning, blow dry the chain at once to remove any
water in the chain links and on the surface, during this Cleaning the air filter element is only necessary when the
Protective clothing and eye protection must be worn. restriction indicator shows red.
procedure the chain should be moved several times.
Note: - Spray LINDE chain spray on the chain immediately.
Clean especially the oil filler areas and the lubrication points Caution:
- Move the chain while spraying.
prior to servicing. A dirty filter element decreases engine
When cleaning the truck with degreasing solutions, allow performance and increases wear in the
Warning:
sufficient time for the cleaner to soak in, then flush off with a
316 804 25 01 1199
Lifting chains are safety components. The use engine. Therefore careful and regular
strong water jet. servicing of the air filter is essential .
of cold cleaners, chemical cleaning agents
When cleaning with compressed air, remove sticking dirt with
and caustic or acidic and chlorinated fluids can *Optional
cold cleaner.
be a direct cause of damage to the chain.
After cleaning the engine, allow it to run warm to dry off and
to ensure there are no malfunctions due to water ingress.
43
Caution:
All servicing on the air intake system must be
performed with the engine switched off. - Install filter element (10) into filter casing (11), and
secure with wing nut (9).
Do not start the engine with the filter element removed. - Replace the end cover (8) and secure with nut (7).
- Ensure dust valve is pointing downwards.
- Remove the engine side panels and bonnet.
- Unscrew nut (7) and remove the filter end cover (8).
- Empty the dust collected in the cover and wipe clean with
Note:
a damp cloth.
Use only genuine replacement parts, as incorrect parts may
- Unscrew wing nut (9) and carefully remove element (10).
reduce the life of the engine or inhibit its performance.
- Wipe the inside of the filter casing (11) clean using a
damp cloth.
Caution:
Never wet clean the filter element
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44
Check the Dust Valve Tightening Wheel Nuts Check and Clean the Radiator and
Hydraulic Oil Cooler
Note: Caution:
The dust valve (1) requires very little maintenance. On new trucks. or if a wheel has been removed Caution:
and replaced, the wheel nuts must be checked The radiator and cooler must only be cleaned
- Squeeze the valve to remove collected dust. before use and daily for two weeks. when the engine is stopped and cool.
- If necessary remove the valve and wipe clean with a
damp cloth. - Remove the engine side panels and bonnet.
Check wheel nuts every 100 hours.
- Replace the valve if damaged. Using a torque wrench, torque drive axle nuts: - Clean the radiator and cooler fins with compressed air.
- In extreme cases a cold cleaner or steam jet can be
- 540Nm (399.6 lb/ft) used.
- Allow sufficient time for the cleaner to soak in.
Torque steer axle nuts:
- Flush off cleaner water water jet.
- 475Nm (351.5 lb/ft) - Let the engine warm up so that residual water evaporates
and does not cause rust.
316 804 25 01 1199
- If a steam jet is used the ignition system, generator and

starter motor must be protected from the direct jet.
- Check connecting screws, cooler hoses and pipes to the
radiator and cooler for leaks.
45
Bleeding the Fuel System Bleeding the Fuel Lines

- Turn the ignition key to the run position (R).
Air can enter the fuel system when: To bleed air from the fuel system, proceed as follows:
- The fuel tank has been inadvertently run dry. - Loosen the banjo connection bolt (1) on the fuel filter.
- The fuel pipes are disconnected. - Operate priming lever (2), on the fuel lift pump, until fuel
- The fuel filter is renewed. free from air emerges at (1).
- Tighten banjo bolt (1).
Note:
In order for the priming lever to operate it must be at the
bottom of its travel.
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O R
H
HS
46
Bleeding the Fuel Lines

- Loosen union nuts (8), on the high pressure pipes at two
of the injectors.
- Turn the ignition key to engage the starter motor.
- Operate the starter motor, until fuel tree from air emerges
from the unions (8).
- Tighten union nuts (8).
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47
Check Brake Fluid Level Check Windscreen Washer Bottle Level
Warning: The windscreen washer bottle (2) is located behind the brake
You must not operate the truck with a fluid reservoir to the left of the driver.
defective braking system. In the case of
heavy brake fluid loss contact your local - Check the level of fluid in the bottle.
LINDE dealer. Check the fluid level at least every 100 - Top up with water if necessary.
hours.
The brake fluid reservoir (1) is located in the cab to the left of
the driver.
- Check the brake fluid is up to the max. mark.

- If necessary add fluid according to specification.
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1
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48
250-HOUR INSPECTION AND MAINTENANCE MAINTENANCE
Battery Check and Electrolyte Level Check Hydraulic and Electrical Systems Steer Axle Lubrication
- Check the battery, for cracks in the casing, buckled plates
and leakage of electrolyte. Inspect the hydraulic system, ensure the pipes and hose Note:
lines are secure. Check the hoses are free of damage and The cleaning interval is determined by the type of work the
- Smear the terminals with non-acid grease.
chafing. truck is employed in. If operated in extremely aggressive
media like salt water, fertilisers, chemicals, cement, etc. a
ATTENTION:
thorough cleaning is required after completing the job.
Battery electrolyte is very caustic. Avoid any Inspect the electrical system:
contact with battery electrolyte. If clothing, - Thoroughly clean the steering axle with water or cold
skin or eyes come into contact with - Examine cable connections for looseness and corrosion.
cleaner.
electrolyte flush the areas affected - Inspect earth lead for loose connection.
- Grease the track rod, four points two each side of the
immediately with water. If electrolyte comes - Examine electric wiring for chafing and loose axle.
into contact with the eyes seek medical aid connections.
immediately! Neutralise spilled electrolyte at - Grease the swivel pins, four points two each side of the
once. axle, until new grease appears at the bearings.
Note:
Corroded connections and cracked cables lead to a drop in
See recommended lubricants.
voltages thus creating starting difficulties.
316 804 25 01 1199
- Remove corrosion and replace cracked cables.
49
Traverse Cylinder Rod End Lubrication Check V-Belt Tension and Condition
- Extend the traverse and secure according to safety - Examine the V-belt for excessive wear, cracks and traces
recommendations. of oil.
- Remove protective plugs (4). - Renew damaged V-belt.
- Grease the nipples (3) which are located at the traverse - Check the tension by using thumb pressure.
cylinder rod ends (two each cylinder), lubricate until new - Deflection should be 10 mm (3/8in) midway between
grease appears at the bearing. pulleys on the longest length.
See recommended lubricants. Note:

After new belts are fitted re-tension them after the engine
has run for 15-20 minutes.
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4
50
Change Engine Oil Renew Engine 0il Filter Top Up Engine Oil
Note: - Place a tray under the filter to catch any oil after the filter - Remove oil filler cap (1), access is though the bonnet.
Change oil only when engine is at operating temperature. has been removed. - Top up with new engine oil, according to oil specification.
Change oil at least once a year. - Loosen filter (1) using a filter wrench and remove by - Check the oil level, with the dipstick (2), after filling and top
hand. up to the maximum mark.
- Remove oil filler cap on top of the engine. - Clean filter head.
- Place a suitable size container under the drain plug (1). Note:
- Fill the new filter with fresh oil, allow time for the oil to
- Unscrew drain plug (1) from the sump. flow through the element. Maximum oil capacity: 7.5 Its (1.65 gals).
- Allow all the oil to drain out. - Lubricate the filter seal with clean oil.
- Ensure the o-ring is not damaged, renew if necessary. - Install the new filter and tighten it by hand only. Caution:
- Refit drain plug (1) and o-ring. During the trial run, after the oil and filter
renewal, observe the oil pressure gauge and
- Tighten to a torque of 34N m (25 lb/ft).
warning light on the display panel and watch for
any leakage at the oil drain plug and oil filter.
316 804 25 01 1199
An accurate oil level check, particularly after renewing the oil

filter, requires stopping the engine again and rechecking the
oil level after about one minute.
AX
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51
Cleaning the Fuel Sediment Bowl - Remove the seal (2) and gauze filter (1). Lubricate the Parking Brake
- Discard the seal (2).
- Clean and examine the filter, if damaged replace.
The sediment bowl is located at the rear of the engine Clean the parking brake linkages and return spring anchor
compartment. - Refit the filter (1) with the strengthening webs face springs prior to lubrication.
downwards.
- Place a tray under the bowl to catch fuel when the bowl is - Fit a new seal (2), this holds the filter in place. - Grease parking brake linkage in cab.
removed. - Hold the bowl (3) in position and swivel the bracket (4) into - Grease parking brake linkage and return springs on drive
- Hold the bowl (3) and unscrew the nut (5). place. axle.
- Swing retaining bracket (4) clear and remove the bowl. - Tighten the nut (5) finger tight only.
Caution: Caution:
Dispose of the contents in an environmentally Do not overtighten as this could damage the
friendly way. bowl.
- Clean the glass bowl.
316 804 25 01 1199

- Check for leaks after a test run.
52
Check Condition and Mounting of Lifting Adjusting traverse cylinder setting

Device and Lift Chain - Outreach the carriage to approximately 75% and secure
according to safety recommendations.
- Clean lifting device rails and lift chains thoroughly.
- Measure A. If this measurement is not equal to 80mm,
- Check chain for condition and wear. especially in the slacken lock nut (1) and back away from rod end. Using a
pulley area. suitable open ended spanner (across the rod and flats
- Check mounting of chain at the chain anchors. (2)), wind rod thread into, or out of, rod end (3) until
- Replace damaged chains. dimension A is correct.
- Check lifting device, guiding surfaces and roller bearings - Lock rod end using lock nut (1).
for condition and mounting. - Re-check dimension A and re-adjust until correct.
- Check bearing mounting bolts are secure. - Remove any safety equipment and operate the traverse
fully in and out at least 5 times.
- Re-check dimension A and adjust if required.
316 804 25 01 1199
A
75%
1
2
1 A 3
53
Check Forks and Fork Locking Device Check and Clean the Brake System Warning:
The truck must not be operated with a
- Check forks for visible deformation, wear and damage. defective braking system.
Top up brake fluid in the brake fluid reservoir (1) to the Max
- Check bolts and roll pins of forks and fork locking device
mark. The brake fluid must not drop below the Min mark or the
for proper seating and damage.
brakes will fail to work correctly. Check Brake Linings
- Replace damaged parts.
Note:
In the case of heavy brake fluid loss contact your local Contact your local authorised LINDE dealer to check and or
authorised LINDE dealer. replace the brake linings.
- Blow compressed air over the main brake cylinder and
brake lines and check connections for leaks.
- Tighten the line connections if necessary.
Note:
The operation of the manual parking brake and brake pedal
316 804 25 01 1199

must be ensured at all times. If any defects due to
mechanical wear become apparent, eg. worn brake linings,
contact your local authorised LINDE dealer.
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Se olo li HM BremflüssigkLHM M
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54
Steer Axle Bearing Check and Adjustment Fuel Filter Change ATTENTION:
Follow the precautions for handling fluids
- Clean the outside of the filter assembly. and lubricants.
Correctly adjusted hub bearings must not allow any
- Remove the filter cannister (3) and discard in accordance
perceptible end float, but allow the wheel to rotate freely
with local regulations.
without binding.
- Check the seal ring (2) on the new filter cannister for
proper seating. CAUTION:
Note: Engine and engine oil may be at operating
- Fill the filter with fuel.
In the case of bearing play contact your authorised LINDE temperature. Danger of burns and scalding.
dealer. - Lubricate the filter seal ring with fuel.
- Install the filter cannister on the filter head until the sealing
ring contacts the face of the filter head.
- Tighten the filter cannister to 20 Nm. Do not overtighten.
Note:
The fuel system may now require bleeding.
316 804 25 01 1199
1
2
55
Fuel Pump - Clean and inspect the strainer (5), renew if damaged. Travel Hydraulic Filter Change
- Carefully wash out any sediment from the pump body (6).
- Replace strainer (5), seal (4), cover (3) and secure with - Remove the right hand side panel.
The fuel pump (1) is located on the right hand side of the screw (2). - Place a suitable container under the filter.
engine above the starter.
- Check for leaks after a test run. - Loosen the filter (7) with a filter wrench and unscrew by
- Clean the outside of the pump. hand.
- Remove screw (2), cover (3) and seal (4). Note: - Lubricate the new filter seal with hydraulic oil.
The fuel system may now require bleeding.
- Inspect seal (4), renew if damaged. - Install the filter and tighten by hand only.
- Clean cover (3). - Check for leaks after a test run.
- Remove gauze strainer (5).
Note:
After changing the filter or working on the travel hydraulic
system, lift the drive axle off the ground and carry out a trial
run for approx. 10 minutes to bleed the hydraulic system.
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3
4
5
2
56
Drive Axle Differential Oil Level Check Engine Coolant Strength

- Remove the level plug (1).
The cooling system must be filled all year round with a
- If the oil level is below the plug level, add oil at plug (2)
mixture of water and antifreeze in order to provide protection
according to specification.
against calcium deposits, frost and corrosion damage and to
- Replace the plugs (1,2). raise the boiling temperature.
Note: - Check the water/antifreeze mixture in the compensator

Top up oil slowly to stop air entering the oil. reservoir against the recommendations.
If the mixture is not correct:
- Check oil level again after approx. 30 minutes.
- Loosen the engine block drain plug (1) and partially drain
the coolant.
- Tighten the drain plug.
- Add antifreeze until the correct mixture is obtained.
- Check level in the compensator reservoir.
316 804 25 01 1199
Note:
Capacity of cooling system: 14 lts (3.08 gals).
57
Working Hydraulic Suction Filter Change

- Remove o-ring (5) from cap (3) and discard.
The suction filter is located next to the filler cap on the - Remove the four retaining nuts (2).
- Remove filter element (4) and discard.
hydraulic tank on the left side of the truck. - Fit new filter element (4).
- Remove the main return hose by slackening jubilee clip (1) - Fit new o-ring (5) on cap (3).
- Refit cap over screws (2) and turn clockwise to lock in
position.
- Tighten the four screws (2), torque evenly to 27Nm (20 lb/
ft).
Note
When installing into tank ensure filler is seated onto spring at
base of tank.
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5
1 2
3
4
58
Drive Axle Hub Oil Level Check

- Position the truck so the axle hub oil level mark (1) and
level plug (2) are horizontal.
- Remove plug (2).
Ensure oil is present in the axle hub.
- Add oil if the oil is below the plug level, according to

specification.
- Refit the level plug (2).
- Repeat for the other hub.
316 804 25 01 1199
59
Check Cooling System for Leaks and Check Air Intake System for Leaks and Check Exhaust System for Leaks and
Tightness Tightness Tightness
- Remove both engine side panels. - Remove both engine side panels and the bonnet.
Warning:
- Check condition of both upper and lower radiator hoses, - Check the condition of the air intake hoses, replace if
Ensure the exhaust system Is cool before
replace if deteriorated. deteriorated.
servicing.
- Check hose clamps (1,2) are secure. - Check hose clamps (3) are secure.
- Check the overall condition of the exhaust system, replace
any pipes or the silencer if badly corroded.
- Check the exhaust mounting flange nuts (4).
- Check the exhaust clamps (5) are secure.
316 804 25 01 1199

1
5
5
3 3
2
60
Air Filter Element Change Caution: Check Traverse and Lifting Device Roller
Do not clean inside the filter casing with
Caution: compressed air, use a damp cloth.
Bearings
All servicing on the air intake system must be
performed with the engine switched off. Mark installation hours of the filter element.
Note:
Do not start the engine with the filter element Examination and service of these components must be left to
removed. Caution: your authorised LINDE dealer.
Use only genuine replacement parts, as
During all servicing to the air intake system a protective mask
incorrect parts may reduce the life of the engine
must be worn. Do not inhale dust particles.
or inhibit its performance.
- Remove both engine side panels and bonnet.
- Unscrew nut (3) and remove end cover (4). - Install filter element (6) into filter casing (7), and secure with
wing nut (5).
- Empty the dust collected in the cover and wipe clean with a
damp cloth. - Replace the end cover (4) and secure with nut (3).
- Unscrew wing nut (5) and carefully remove the element (6) - Ensure dust valve is pointing downwards.
and discard.
- Wipe the inside of the filter casing (7) clean using a damp
316 804 25 01 1199
cloth.
61
Check Drive and Steer Axle Mountings Check Engine Mountings Left hand. rear mounting
- Check bolts (4),
Drive Axle Remove both engine side panels.
torque to 116Nm (85.8 lb/ft).
- Check the four bolts (1), Check the condition of the mounting brackets and rubber
mountings. - Check bolt (5),
torque bolts to 600Nm (444 lb/ft). If any wear is noticed replace the damaged parts. torque to 252Nm (186.4 lb/ft).
Steer Axle - Check bolts (6),

Left hand front mounting
- Check the four bolts (2) and (3),
torque bolts to 600Nm (444 lb/ft). - Check bolts (1),
- Check the four bolts (3),
torque bolts to 100Nm (75 lb/ft). - Check bolts (2),
316 804 25 01 1199

- Check bolts (3),
62
Right hand front mounting Right hand rear mounting

- Check bolts (7), - Check bolts (10),
torque to 81 Nm (59.9lb/ft). torque to 116Nm (85.8lb/ft).
- Check bolt (8), - Check bolt (11),

torque to 252Nm (186.4lb/ft). torque to 252Nm (186.4lb/ft).
- Check bolts (9), - Check bolts (12),

torque to 101 Nm (74.74lb/ft). torque to 101 Nm (74.74lb/ft).
316 804 25 01 1199
10
11
12
63
Valve Tip Clearances Check Travel Hydraulic Pump Mountings
- Remove the cylinder rocker cover. - Check valve clearance between valve (1) and rocker arm - Remove both engine side panels.
- With the injectors removed, crank the engine with a (2) with a feeler gauge.
- Check the four nuts (2),
screwdriver though the opening on the intermediate
housing at the fly wheel ring gear until the valves of the The correct clearances are: torque to 51 Nm (37.74lb/ft).
fourth cylinder overlap.
- 0.20mm (0.008in) inlet valve. - Check the twelve bolts (1),
Note: - 0.45mm (0.018in) exhaust valve. torque to 51 Nm (37.74lb/ft).
Number 1 cylinder is at the fan end (front), of the engine.
Note:
Valve clearance is the gap (3) between the rocker lever (2)
and the top of the valve stem (1). Smooth engine running and
full power rely upon correct adjustment.
Technical skill and knowledge are required for this

adjustment. Please contact your authorised LINDE dealer.
316
316 804
804 2501
25 010302
1199
2
64
Check Travel Hydraulic Motor Mountings Check Injection Nozzles Drive Axle Oil Change
Note:
- Check the four bolts (1),
Servicing of the injection nozzles before the normal interval Only change the oil when the drive axle is warm.
torque to 187Nm (138.3lb/ft).
is indicated if the engine is:
- Place a suitable size container under the differential drain
- Misfiring plug (2).
- Knocking in one or more cylinders - Remove filler plug (3) and oil level plug (1).
- Overheating - Remove drain plug (2) and allow oil to drain.
- Losing power - Replace drain plug (2).
- Emitting smoky black exhaust - Fill axle with oil, according to specification, though plug
(3) until oil emerges at plug (1).
- Using more fuel.
- Allow time for the oil to settle though the axle and into the
Note: hubs.
Examination and adjustments of the injection nozzles must be - Check oil level at hubs.
left to an authorised workshop possessing the necessary - Top as necessary.
special equipment.
- Replace filler and oil level plugs (1,3).
1199
01 0302
2501
Note:
80425
Capacity of axle differential and hubs: 9 Its (1.9 gals).

316804
316
65
Working Hydraulic Oil Change
The fork carriage must be fully lowered and the deck - Remove filter from the tank. - Close the drain tap and remove the hose.
horizontal. Turn the steering wheel fully to the right. - Clean the top surface of the tank and the plates to ensure a - Remove the filler cap (3).
good seal on reassembly. - Refill the tank with fresh oil according to specification.
The hydraulic tank drain tap (1) is located in the left front - Clean the inside of the tank. - Check the oil level with dipstick (4).
wheel arch. - Replace the filter - Replace the filler cap (3).
- Remove the cover plate in the wheel arch. - Start the engine and check for cavitational leaks.
- Attach a piece of hose 1/2 Dia. x500mm long to the drain
Note:
tap (1) and place the other end in a suitable size
Maximum hydraulic capacity: 147 lts (32.5 gals).
container.
- Open tap (1) and allow the oil to drain.
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3
4
2
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66
INSPECTION AND MAINTENANCE DATA MAINTENANCE
No. Assembly Aids/Oils and lubricants Filling Capacity/rated values
1. Engine Engine Oil approx. 7.5 lts
2. Air Filter Compressed Air 5 bar max. (cleaning)
3. Fuel tank Diesel approx. 55lts
4. Cooling System Water and antifreeze mixture approx. 14 lts

Compressed Air blower
(cleaning)
5. Working hydraulic tank Hydraulic Oil approx. 147 lts

316 804 25 01 1199
6. Travel Hydraulic Hydraulic Oil approx. 2 lts
7. Drive Axle Gear Oil approx. 9 lts
8. Battery Distilled Water As required
9. Tyres Air 7.5, 8.0, 9.25 bar
10. Wheel mounting Nuts Steer Axle 475Nm

Drive Axle 540Nm
11. All grease points and fork Grease As required

carriage bar
12. Lift and traverse chain guide rails LINDE chain spray As required
13. Temperature Switch Oil Engine oil temperature 121°C
14. Valve Clearance 0.20 Inlet 0.45mm Exhaust
15. Fuel Injection Nozzle Diesel Opening Pressure 210 bar
16. V-belt tension Belt deflection approx. 10mm
67
FUEL AND OIL RECOMMENDATIONS
Engine oil grades Viscosity of Oil Note:

Oil additives of any kind must not be added to any of the
API classification CG4 or ACEA E3. above mentioned engine oils! Their use jeopardises the
Use oils meeting the API classification CC by choice. Since the viscosity of lubricants varies with temperature, the warranty!
Engine oils of API classification CD are not recommended for ambient temperature at the locality of the truck’s use is the
the first 50 hours of operation and for extra light duty. determining factor in selection of the viscosity range of the Mixing of different oil brands should be avoided.
engine oil (see diagram).
Use oils meeting the API classification CC by choice. Since the temperature changes of neighbouring SAE
During engine operation, part of the oil serving as piston lubri- If the ambient temperature occasionally falls below the classifications overlap, the oil does not need to be changed
cant is burned (consumed). The products of combustion com- temperature limit (e.g. using SAE 15 W/40 down to -15°C), when short-term changes in temperature occur.
bined with the high temperatures lead to oil ‘wear’, especially of the cold start capability of the engine is reduced, but no
the chemical additives. damage to the engine will result. Note:
Since this oil wear depends on operating conditions and the qual- To ensure faultless cold starts, it is important to select the SAE
ity of oil (productivity of oil) and fuel used, oil change intervals of Too viscous oils lead to engine starting problems. Therefore classification of oil according to the ambient temperature when
different lengths result. ambient temperatures during engine starting determine the starting the engine.
The longest possible oil change interval for lubricating oil in en- grade of oil used in winter. Seasonal oil changes can be
gines is one year, i.e. change oil at least once every year of op- avoided by using multigrade oils. The specified oil change For temperatures below -10°C it is recommended using SAE
eration independent of the oil change intervals. intervals also apply to multigrade oils. 5W30 oil for sure cold start performance.
Trucks equipped with a particle filter* system should only be filled
316 804 25 01 1199

with oils having a low ash content. Residues of oil additive com-
bustion (ash) can not be regenerated and they clog the monolith
in the long term.
CAUTION:
The used oil must be kept out of the reach of
children until disposed of in accordance with
laws and regulations. Do not allow the oil to get
into the sewage system or seep into the ground.
Due to the disposal problem, the required special tools and

knowledge, the engine oil and filter change should be performed
by your authorized dealer.
68
FUEL AND OIL RECOMMENDATIONS
Diesel Fuel Note: Brake Fluid

These are only recommendations, in case of doubt we
recommend you contact your local authorised LINDE
Use only fuel to DIN 51601 with a cetane number not lower dealer. LHM mineral brake fluid.
than 45.
WARNING:
The diesel fuel sulphur content must not exceed 0.50%. If the Hydraulic Oil (working system) Use only mineral brake fluid. Do not use
sulphur content Is between 0.5 and 1.0% the service intervals vegetable brake fluid.
in the maintenance schedule must be halved.
ISO VG 46 (Factory filling).
For higher values contact the manufacturer of the fork lift truck Chain Spray
or the lubricant Hydraulic Oil (travel system)
LINDE chain spray.
Note:
As the ambient temperature decreases so the “flow property” ISO VG 46 (Factory filling).
of diesel fuel drops due to the precipitation of paraffin. If Gear Oil
‘summer grade’ diesel fuel is used, this can cause trouble in
operation. For this reason, “winter grade’ diesel fuel which is Multi Purpose-type Grease
316 804 25 01 1199
more resistant to cold and works reliably to -150°C Is available ESSO TORQUE FLUID 62
in the cold season of the year.
Penetration grade 2, to ASTM 265-295 1/10mm.
The addition of so called flow improvers are not recommended. General Lubricating Oil
They can impair cold start capability.
Coolant
General penetration oil.
Use only monoethylene glycol-based coolants with corrosion

inhibitors. Battery Terminal Grease
Do not mix with anti-freeze containing ethanolamine. Non-acid grease.
Lowest % Volume Mixture ratio

temperature of antifreeze by volume
of protection antifreeze
needed water
-12°C ( 10°F) 25 1:3

-18°C ( 0°F) 33 1:2
-12°C (-13°F) 40 1:1.5
-12°C (-34°F) 50 1:1
-12°C (-76°F) 66 2:1
69
316 804 25 01 1199
70
316 804 25 01 1199
71
HYDRAULIC CIRCUIT DIAGRAM
1 Valve Pressure Relief 172 bar

2 Spool Lift Control
3 Spool Traverse Control
4 Spool Tilt Control
5 Lift Cylinders
6 Valve Load Holding
7 Valve Traverse
8 Traverse Cylinders
9 Valve Restrictor
10 Tilt Cylinders
11 Valve Restrictor
12 Steer Cylinder
13 Valve Shock
14 Steer Hand Pump
15 Valve Steering Pressure Relief
16 Pump Hydraulic
316 804 25 01 1199

17 Filter Suction
A Hydraulic Control Valve Block Mast

B Overcentre Valve
C Hydraulic Control Valve Block Mast
D Overcentre Valve
E Valve Priority Demand
72
HYDRAULIC CIRCUIT DIAGRAM
8 8 10 10
5 5 12
9
C
6 6 7
D
B
13
240 bar
11
240 bar
13
316 804 25 01 1199
A
2 3 4
14
P CF
15
100 bar
EF
21 16
17 M
18
73
ALPHABETICAL INDEX
Page Page Page
A Drivers seat, adjustment ..................................................... 22
Dust valve, check ............................................................... 45
H
Accident prevention check ..................................................13 Hoisting the truck ................................................................ 38
Air filter, cleaning ................................................................. 44 Horn, fuses, lighting ............................................................ 28
Air filter element, change ..................................................... 61
Air intake system, check for leaks and tightness ............... 60
E Hydraulic circuit diagram .....................................................73
Hydraulic and electrical systems check ............................. 49
Electric circuit diagram ........................................................ 71
Engine checks: injection nozzles, valve tip
B clearances............................................................................ 65
Engine, cold start ................................................................ 23
I
Battery: check condition, electrolyte level and Engine coolant, check level ................................................ 18 Indicators, hazard warning, working lights ......................... 29
specific gravity .................................................................... 49 Engine coolant strength, check ...........................................57 Inspection and maintenance as required ............................ 43
Before attempting any service work ensure ....................... 39 Engine malfunctions ............................................................ 24 Inspection and maintenance data ....................................... 67
Before leaving the truck ...................................................... 36 Engine mounting, check ...................................................... 62 Inspection and maintenance charts .................................... 41
Before lifting a load .............................................................. 33 Engine oil, top up ................................................................. 51 250-hour inspection and maintenance ................................ 49
Bonnet, opening ...................................................................13 Engine oil, change ............................................................... 50 500-hour inspection and maintenance ................................ 53
Brake fluid, check level ...................................................19,48 Engine oil, check level .........................................................17 1000-hour inspection and maintenance .............................. 60
Brake lining, check .............................................................. 54 Engine oil filter, change ........................................................51 2000-hour inspection and maintenance .............................. 64
Brake system, clean and check ......................................... 54
316 804 25 01 1199

Engine side panels, opening ............................................... 13
Engine, starting ................................................................... 23
C Engine, stopping .................................................................. 24

Exhaust system, check for leaks and tightness .................60
L
Lifting a load ........................................................................ 34
Changing direction of travel ................................................ 26 Lift chain, adjustment ...........................................................53
Checks prior to first operation ............................................. 14
Checks and maintenance work after the first 50 F Lift chain, clean and spray .................................................. 43
Lifting device and chain, check condition and mounting .... 53
service hours ...................................................................... 40 Fork and fork locking device, check ................................... 54 Load capacity plate ............................................................. 33
Cleaning the truck ............................................................... 43 Fork spread, adjustment ..................................................... 34 Locations for jacks when changing wheels ........................ 37
Controls and indicators ....................................................... 12 Forward travel ..................................................................... 25
Control levers, operation ..................................................... 31 Fuel and oil recommendations ............................................ 68
Cooling system, check for leaks and tightness .................. 60 Fuel, check level ................................................................. 18
Fuel filter, change ................................................................ 55
M
Maintenance ........................................................................ 39
D Fuel lines, bleed .................................................................. 47
Fuel sediment bowl, clean ................................................... 52
Daily checks ........................................................................14
Daily checks and servicing before operation ......................17
Fuel pump, clean and check ............................................... 56
Fuel system, bleed .............................................................. 46 O
Depositing the load .............................................................. 35 Fuses .................................................................................. 28
Drive axle differential oil, level check .................................. 57 Opening the engine side panels .......................................... 13
Drive axle hub oil, level check ............................................ 59
Drive axle oil change ........................................................... 65 G Opening the bonnet ............................................................. 13
Opening the door (front opening) ........................................ 15
Drive axle mounting, check .................................................62 Gauges and warning lights ..................................................12 Opening the door (side opening) ......................................... 15
General information ............................................................. 39 Operation of lifting device and attachments ........................ 31
General view of truck .......................................................... 10 Optional attachments, operating ......................................... 32
74
ALPHABETICAL INDEX
Page Page
P Traverse cylinder rod ends, lubrication ............................... 50
Traverse and lifting device roller bearing check ................. 61
Parking brake ..................................................................... 27 Type plates ......................................................................... 3
Parking brake, lubrication ................................................... 52 Tyre condition and pressure, check ................................... 21
Tyre specification ................................................................ 21
R V
Radiator and hydraulic oil cooler, check and clean ............ 45
Retaining the door (front opening) ....................................... 15 V-belt, check tension and condition .................................... 50
Retaining the door (side opening) ....................................... 15
Reverse travel .................................................................... 26
Running-in instructions ........................................................13 W
Wheel change ..................................................................... 37
S Wheel nuts, tighten .............................................................. 45
Windscreen washer bottle, check level .............................. 48
Safely rules ......................................................................... 13 Windscreen wipers, washers, ventilation ........................... 30
Seat belt - applying ............................................................. 15 Work on the lifting device .................................................... 39
316 804 25 01 1199
Securing the deck against tilting ......................................... 40 Working hydraulics, oil change ........................................... 66
Securing the lifting device ................................................... 40 Working hydraulics, return filter change ............................. 60
Securing the lifting device against retracking ..................... 40 Working hydraulic system, check oil level ......................... 19
Securing the raised lifting device ........................................ 40 Working hydraulics, suction filter change ........................... 58
Service brake ..................................................................... 27
Sideshift, operation ............................................................. 32
Standard lifting device operation ......................................... 40
Steer axle bearing, check and adjustment ......................... 55
Steer axle, lubrication .......................................................... 49
Steer axle mounting, check ................................................ 62
Steering, braking ................................................................. 27
Stopping the truck ............................................................... 26
T
Table of contents ................................................................. 5
Technical data ..................................................................... 7
Technical description .......................................................... 9
Towing instructions ............................................................. 39
Trailer coupling .................................................................... 37
Travel .................................................................................. 25
Travel hydraulic filter change .............................................. 56
Travel hydraulic pump mounting, check ............................. 64
Travel hydraulic system, check oil level ............................ 20
Travel hydraulic motor mounting, check ............................ 64
Travelling with loads ........................................................... 35
Traverse cylinder setting .................................................... 53 75

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LINDE LIFT TRUCK CORP.

A MEMBER OF THE LINDE GROUP

The descriptions and specifications included in this manual were in effect at

The section outlines maintenance and inspection procedures to be done at regular

Indicates information or points of particular interest for more efficient and

This manual contains operating and periodic maintenance instructions as well as

Parts and Service

General Safety Rules

INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED

The truck is designed for safety. Unauthorized additions or modifications without

Checklist for IC Sit-down Trucks

OPERATOR’S DAILY CHECKLIST

Do not operate a damaged or defective lift.

If warning decals are damaged or missing, they must be replaced.

Keep hands, feet and legs out of the upright.

INCLINES, RAMPS, DOCKS, ELEVATORS

Don't risk injury

Carbon monoxide can become concentrated in areas such as trailers, containers,

Common symptoms of carbon monoxide exposure may include headache,

Always stop the engine before inspecting rotating parts.

BATTERY WEIGHT BATTERY BATTERY

LIFT TRUCK CORP.

AS SHIPPED THIS TRUCK MEETS THE APPLICABLE REQUIREMENTS OF ASME B56.1

1. Model designation of the truck

7*. Minimum battery weight required.

8*. System voltage of the truck

9*. Battery Type

1. Attachment (Sideshifter, Clamp, etc.) - if an attachment is installed on

NEVER ATTEMPT TO LIFT A LOAD GREATER THAN THE MAXIMUM

of it could fall backward.

OPERATOR WARNING AND SAFETY DECALS

Trained Operator Warning Decal

No Step Warning Decal

OPERATOR WARNING AND SAFETY DECALS

“Don’t Walk Under or Stand On Forks” Warning Decal

OPERATOR WARNING AND SAFETY DECALS

Brake Warning Decal

Personnel Warning Decal

OPERATOR WARNING AND

Seat Belt / Tip-Over Warning Decal

©2002 Linde Lift Truck Corporation

LANSING LINDE FORK LIFT TRUCK

316 804 2501 GB 1100

In particular. we refer to the guidelines concerning safe

1. Mast Numbers (stamped)

5.7 LINDE AG D - Aschaffenburg

s. Betriebsanl / see Operating instructions / voir Mode d´emploi

Has the latest in advanced technology

316 804 2501 GB 1100

Each operating element is designed in regard to positioning

The steering is fully hydrostatic, and is therefore effortless.

316 804 2501 GB 1100

1000-hour Inspection and maintenance 60

316 804 2501 GB 1100

The hydraulic variable displacement motor is supplied by the

316 804 25 01 1199

11. Top Bonnet

12. Lift Chain

13. Lift Cylinder 8