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1 CONTENTS
LF45/55 series
TECHNICAL DATA
0
DIAGNOSTICS
1
INTERNAL CAB COMPONENTS
2
CAB HEATING
3
EXTERNAL CAB COMPONENTS
4
CAB SUSPENSION
5
CAB TILTING GEAR
6
SEATS
7
ACCESSORIES
8
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1 TECHNICAL DATA
LF45/55 series Contents
CONTENTS
Page Date
0
1. INTERNAL AND EXTERNAL CAB COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
1.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 . . . . . . 0210
2. CAB SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 . . . . . . 0210
3. CAB TILTING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.2 Filling capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
5. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0210
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0210
5.2 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 . . . . . . 0210
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TECHNICAL DATA 1
Contents LF45/55 series
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1 TECHNICAL DATA
LF45/55 series Internal and external cab components
L B
K
K1 01 170 K1 01 192
Cab weights:
Day cab 595 kg
Sleeper cab 750 kg
Notes:
(1) Height (H) dependent on version and tyre
size
(2) Dimension K measured from the front of
the bumper.
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TECHNICAL DATA 1
Internal and external cab components LF45/55 series
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1 TECHNICAL DATA
LF45/55 series Internal and external cab components
Straightening dimensions
A B 0
F C
K1 01 209
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TECHNICAL DATA 1
Internal and external cab components LF45/55 series
B C
A D
F E
K1 01 208
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1 TECHNICAL DATA
LF45/55 series Internal and external cab components
H B C E I 0
G A D F J
N K
M L
K1 01 210
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TECHNICAL DATA 1
Internal and external cab components LF45/55 series
0
D1
A
A2
D
A A3 C3
B1 1 C4
B5
B
B2
C C1
B4
B3
C2
K100237
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1 TECHNICAL DATA
LF45/55 series Internal and external cab components
Windscreens
Notes:
(1) If a vehicle is equipped with an airbag, the
curing time is 2 hours
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TECHNICAL DATA 1
Internal and external cab components LF45/55 series
Steering wheel
Steering wheel attachment bolt 50 ᐔ 5 Nm
Universal joint
Universal joint attachment bolt 56 ᐔ 5.6 Nm(1)
Airbag
Airbag module attachment bolt 5 ᐔ 1 Nm
Contact unit attachment bolt 1.2 Nm
Electronic unit 10 ᐔ 2 Nm
Note:
(1) Always replace the attachment bolt and
nut.
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1 TECHNICAL DATA
LF45/55 series Cab suspension
2. CAB SUSPENSION
2.1 GENERAL
0
The day cab can be fitted with rubber spring
elements at the front. The version with rubber
spring elements at the front does not have a
stabiliser.
The coil spring elements are fitted with shock
absorbers.
The length of the spring elements and the cab
height cannot be adjusted.
On models equipped with coil spring elements at
the front, a difference in cab height can be
corrected to a certain extent using the stabiliser
bar.
At the rear, coil springs are used. The length of
the spring elements varies depending on
whether a day cab or a sleeper cab is involved.
15
10
11
12
16
13
14
K1 00 575
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TECHNICAL DATA 1
Cab suspension LF45/55 series
K1 01 475
K1 01 442
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1 TECHNICAL DATA
LF45/55 series Cab suspension
K1 01 573
K1 01 574
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TECHNICAL DATA 1
Cab suspension LF45/55 series
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1 TECHNICAL DATA
LF45/55 series Cab tilting gear
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TECHNICAL DATA 1
Cab tilting gear LF45/55 series
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1 TECHNICAL DATA
LF45/55 series Seats
4. SEATS
4.1 GENERAL
0
Height control valve
Adjusting dimension X for height control valve 1 - 2 mm
M8 attachment bolt 22 Nm
M10 attachment bolt 22 Nm
Attachment bolt 7/16″ UNF-2B 37 Nm
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TECHNICAL DATA 1
Seats LF45/55 series
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1 TECHNICAL DATA
LF45/55 series Accessories
5. ACCESSORIES
5.1 GENERAL
0
Roof spoiler
Adjusting range of roof spoiler, aerodynamic
and adjustable 350 - 850 mm
Note: P
The roof spoiler height can be adjusted using
adjusting mechanism (B).
The size is the distance measured between the B
highest roof spoiler edge (P) and the cab roof
plate local to the vehicle centreline.
K1 01 355
ǹ 0210 5-1
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TECHNICAL DATA 1
Accessories LF45/55 series
Roof spoiler
Attachment nuts 13 Nm
Sun visor
Bracket attachment bolts 13 Nm
Bolt for attaching the sun visor to the bracket 10 Nm
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1 DIAGNOSTICS
LF45/55 series Contents
CONTENTS
Page Date
1. CAB SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
1.1 Fault-finding table, cab tilting mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
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DIAGNOSTICS 1
Contents LF45/55 series
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1 DIAGNOSTICS
LF45/55 series Cab suspension
1. CAB SUSPENSION
1.1 FAULT-FINDING TABLE, CAB TILTING MECHANISM
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DIAGNOSTICS 1
Cab suspension LF45/55 series
1
Jammed piston in locking mechanism. Repair or replace the locking mechanism.
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CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.1 Overview drawing, interior cab components . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.2 System description, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . . 0210
2
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Inspection, steering column setting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 0210
4.1 Removal and installation, switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 0210
4.2 Removal and installation, dashboard panels . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 ...... 0210
4.3 Removal and installation of complete dashboard . . . . . . . . . . . . . . . . . . . . . . 4-9 ...... 0210
4.4 Removal and installation, pneumatic switch/valve of
steering column adjustment unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 . . . . . 0210
4.5 Removal and installation, steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 . . . . . 0210
4.6 Removal and installation, steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 . . . . . 0210
4.7 Removal and installation, door panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 . . . . . 0210
4.8 Removal and installation, manually operated window mechanism . . . . . . . . 4-28 . . . . . 0210
4.9 Removal and installation, electrically operated window mechanism . . . . . . 4-29 . . . . . 0210
4.10 Removal and installation, roof console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 . . . . . 0210
4.11 Removal and installation, interior lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 . . . . . 0210
4.12 Removal and installation, ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 . . . . . 0210
4.13 Removal and installation, complete door lock mechanism . . . . . . . . . . . . . . 4-32 . . . . . 0210
4.14 Removal and installation, door lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 . . . . . 0210
4.15 Removal and installation, engine brake switch . . . . . . . . . . . . . . . . . . . . . . . . 4-34 . . . . . 0210
4.16 Removal and installation, rear wall lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35 . . . . . 0210
4.17 Removal and installation, roof lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 . . . . . 0210
4.18 Removal and installation, side wall lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37 . . . . . 0210
4.19 Removal and installation, storage trays (sleeper cab) . . . . . . . . . . . . . . . . . . 4-37 . . . . . 0210
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1. SAFETY INSTRUCTIONS
General
The cab is equipped with a hydraulic tilting
mechanism. The pump is located on co-driver’s
side at the rear of the cab. The cab locks are
opened hydraulically during pumping.
Before tilting the cab, make sure that the doors
are closed, that there are no loose items in the
cab and that the gear lever is in neutral. Tilt the
cab fully forward if work must be carried out
underneath the cab. 2
You can stop the cab tilting forward
at any time by turning the tap to the
reverse tilting position.
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K101290
G0 00 235
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2. GENERAL
2.1 OVERVIEW DRAWING, INTERIOR CAB COMPONENTS
1 2 3 4 5 6 7 8 9 10
11
2
12
13
17 16 15 14
K1 01 438
Legend
1. Left-side ventilation grille
2. Instrument panel
3. Garnish moulding
4. Radio panel
5. Frame rim cover panel
6. Upper dashboard panel on driver’s side
7. Central console control panel
8. Upper side of cover panel
9. Upper side of cover
10. Right-side ventilation grille
11. Right-side dashboard panel
12. Lid on central box
13. Lower dashboard panel on co-driver’s side
14. Ashtray
15. Engine tunnel dashboard panel
16. Lower dashboard panel on driver’s side
17. Steering column dashboard panel
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K1 01 425
K1 01 202
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3.
released.
If this is not the case, check that no air pipe
2
is trapped. If not, replace the valve (switch).
K1 01 202
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Removing switches
1. Insert a feeler gauge of approx. 1 mm
straight between the switch and the panel at
B
the side of the finger-sized depression (A),
until it touches the inside of the panel.
2. Remove the switch from its locked position
by carefully moving the feeler gauge in the
A 2
direction of the arrow (B).
3. Carefully remove the switch from the panel.
In doing so, ensure that the connector lock
does not catch behind the panel, causing
the connector to fall behind the panel.
4. If necessary, remove the switch from the K1 01 186
connector.
Installing switches
1. Fit the connector.
A B
2. Insert the switch into the opening in the
panel and press until you can feel it lock.
K100389
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Note:
Dashboard panel removal and installation is
listed in the correct sequence. To allow each
following panel to be removed, the earlier
specified panels must be removed first.
2
1. If necessary, remove the floor mat.
2. Using the steering column setting, move the
steering wheel to its highest possible
position.
3. Remove the attachment bolts (1) and panel
plug (2) and subsequently the steering
column dashboard panel.
1 2
K1 01 427
K1 01 428
2 1
K1 01 429
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2
instrument panel (3).
4. Remove the instrument panel (3).
5. Remove the connector from the instrument
panel (3).
K1 01 430
K1 01 432
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2
K1 01 433
1 K1 01 434
K1 01 435
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2
dashboard panel.
4. Remove the dashboard panel. Unhook the
radio panel (2) from the dashboard panel.
5. Disconnect the connector of the light switch 4 2
K1 01 436
(4) and the stepwell lighting door switch.
K1 01 435
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2
connectors. Re-fit the switches (3) to the
control panel in the central console (5).
4. Secure the control panel in the central
console (5) using the attachment bolts (1). 2
5. Fit the ashtray (2) into the control panel in
the central console (5). 4
1 K1 01 434
K1 01 433
K1 01 432
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2
K1 01 431
attachment bolts (1).
K1 01 430
2 1
K1 01 429
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K1 01 428
1 2
K1 01 427
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6 5 4 3 2 1
K1 01 437
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2
K1 00 988
1 K1 00 994
1 1
K100989
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K1 00 990
1
2
K1 01 194
1
2
K1 01 175
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1
2
2
K1 01 175
1
2
K1 01 194
1 K1 00 994
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2
1 K1 00 994
K1 00 988
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K1 01 120
2
K1 01 121
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2
K1 01 121
K1 01 120
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Note:
A steering wheel with an airbag can be
recognised by the inscription ”airbag” on the
cover plate and the ”Airbag” sticker on the
windscreen.
Steering wheel model without airbag
Removing the steering column without
airbag steering wheel 2
1. Place the steering box in the central
position using the marks.
S7 00 623
ǹ 0210 4-17
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S7 00 623
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S7 00 623
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S7 00 623
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Note:
A steering wheel with an airbag can be
recognised by the inscription ”Airbag” on the
cover plate and the ”Airbag” sticker on the
windscreen.
Steering wheel without airbag
S7 00 623
3
K1 01 321
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3
K1 01 321
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S7 00 623
3
K1 01 505
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3
K1 01 505
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2
2
K1 01 407
K1 01 409
K1 01 408
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A
B C
K1 01 441
K1 01 409
ǹ 0210 4-27
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2
3. Support the door window using a block (1)
and remove the attachment bolts (4).
Remove the window on the underside so
that it is no longer locked in position.
2
4. Remove the attachment bolts (3) and the 5
attachment nut (2) from the window
mechanism.
5. Tilt the window mechanism (5) and remove 3
3
it through the bottom of the door.
Installing manually operated window
mechanism
1. Fit the window mechanism (5) through the 4
bottom of the door.
2. Remove the block (1) and hook up the door
window in the window mechanism. Secure
the door window with the attachment 1
K1 00 977
bolts (4).
3. Secure the window mechanism with the
attachment bolts (3) and nut.
4. Close the door window until nearly shut.
Check that the top edge of the window is
parallel with the window frame.
Loosen the attachment bolts (4), if
necessary.
Move the window to the correct position and
re-tighten the attachment bolts.
5. Fit the door screen.
6. Install the door panel.
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2
3. Lower the window, remove the attachment 4 5
bolts (2) and slide the window up. Support
the window with a block (1).
4. Disconnect the connector (4) from the
electric motor.
5. Remove the attachment bolts (2) and nuts
(3) and remove the window mechanism
from the door through the opening.
Installing the electrically operated window 3
mechanism 3
1. Fit the window mechanism in the door and
fit the attachment bolts (2) and attachment
nuts (3).
2
2. Connect the electric motor connector (4).
3. Lower the window and attach the window
mechanism to the door using the
1
attachment bolts (2).
K1 00 974
4. Operate the window switch.
Close the window until nearly shut.
Check that the top edge of the window is
parallel with the window frame.
Loosen the attachment bolts (2), if
necessary.
Move the window to the correct position and
re-tighten the attachment bolts.
5. Fit the door screen.
6. Install the door panel.
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K1 01 169
2
3. Bend the lock levers (B) inwards.
4. Unplug the connectors and remove the
lamp holder.
Fitting the interior ceiling lighting
1. Bend the lock levers (B) outwards.
2. Hook up the connectors and fit the lamp
holder (2).
3. Fit the glass cover (1). B
K1 00 617
ǹ 0210 4-31
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K1 01 408
3 2
K1 01 124
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K1 01 171
K1 01 124
K1 01 439
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K1 01 440
K1 01 164
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1 CAB HEATING
LF45/55 series Contents
CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.1 System description of heater, heater control . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
3. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Removal and installation, interior filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.2 Removal and installation, heater unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 . . . . . . 0210
3.3 Removal and installation, heater control panel . . . . . . . . . . . . . . . . . . . . . . . . 3-8 . . . . . . 0210
3.4 Removal and installation, heater motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 . . . . . 0210
3
3.5 Removal and installation, series resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 . . . . . 0210
3.6 Removal and installation, heater radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 . . . . . 0210
ǹ 0210 1
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CAB HEATING 1
Contents LF45/55 series
2 ǹ 0210
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1 CAB HEATING
LF45/55 series Safety instructions
1. SAFETY INSTRUCTIONS
The air conditioning system may
only be opened and filled by a
specialist. Furthermore, many
countries require official
certification to carry out such
activities.
ǹ 0210 1-1
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CAB HEATING 1
Safety instructions LF45/55 series
1-2 ǹ 0210
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1 CAB HEATING
LF45/55 series General
2. GENERAL
2.1 SYSTEM DESCRIPTION OF HEATER, HEATER CONTROL
Knob 2
B A
Air outlets in the cab.
0 = 0-position
A = windscreen (defroster)
B = windscreen and leg area
C = leg area
D = leg area and dashboard C
E = dashboard
E
D
K1 01 195
ǹ 0210 2-1
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CAB HEATING 1
General LF45/55 series
Knob 3
Temperature control: offers a continuously
variable supply of hot air from 0 to 100%.
K1 01 196
3 Air distribution
Optimal air distribution in the cab can be
achieved by means of knob 2 in combination
with the rotating and adjustable vents on the
central console and at the sides of the
dashboard.
2-2 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
3
1. Fit the interior filter, close the grille (2) and
fit the attachment bolts (1).
2. Close the cab grille.
2
1
K1 01 147
ǹ 0210 3-1
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CAB HEATING 1
Removal and installation LF45/55 series
K1 00 950
K1 00 951
3-2 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
1
2
K1 01 194 3
11. Remove the attachment bolts from heater
unit (1).
12. Partially drain the coolant.
13. Remove the heater hoses (2).
1
2
K1 01 175
1 1
K100989
ǹ 0210 3-3
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CAB HEATING 1
Removal and installation LF45/55 series
3 K1 00 990
Note:
If the vehicle has air conditioning fitted, any
work on the air conditioning must be done
by a qualified person.
16. If relevant, empty the air conditioning unit.
17. Remove the air conditioning pipes.
18. Remove the coolant hoses and seal the
openings on the heater unit to prevent the
coolant spilling out into the cab.
19. Remove the heater unit.
3-4 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
1
2
K1 01 175
3
3. Fit the interior filter casing (2). Secure it with
the attachment bolts (1).
1
2
K1 01 194
ǹ 0210 3-5
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CAB HEATING 1
Removal and installation LF45/55 series
3 K1 00 990
K1 00 951
K1 00 950
3-6 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
ǹ 0210 3-7
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CAB HEATING 1
Removal and installation LF45/55 series
3
1 2 3
K1 01 211
3-8 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
ǹ 0210 3-9
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CAB HEATING 1
Removal and installation LF45/55 series
K1 00 953
K1 00 954
3-10 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
K1 00 955
K1 00 956
ǹ 0210 3-11
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CAB HEATING 1
Removal and installation LF45/55 series
3-12 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
K1 01 133
K1 00 957
K1 00 958
ǹ 0210 3-13
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CAB HEATING 1
Removal and installation LF45/55 series
3
K1 00 958
K1 00 957
K1 01 133
3-14 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
K1 00 953
K1 00 954
K1 00 955
ǹ 0210 3-15
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CAB HEATING 1
Removal and installation LF45/55 series
3
K1 00 959
K1 00 961
K1 00 962
3-16 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
3
K1 00 963
K1 00 964
K1 00 965
ǹ 0210 3-17
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CAB HEATING 1
Removal and installation LF45/55 series
K1 00 966
K1 00 967
3-18 ǹ 0210
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1 CAB HEATING
LF45/55 series Removal and installation
3
7. Fit the control cable to the heater valve and
secure it using the fastening clip.
8. Install the heater motor.
9. Fit the air conditioning thermostat
connectors and the series resistor.
10. Fit the heater motor cover.
11. Fit the heater unit.
ǹ 0210 3-19
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CAB HEATING 1
Removal and installation LF45/55 series
3-20 ǹ 0210
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CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.1 Description of exterior mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.2 Description of windscreen wiper and washers . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 ...... 0210
2.3 Description of headlight levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 ...... 0210
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Inspection and adjustment, headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.1 Removal and installation, windscreen wiper system . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.2 Removal and installation, entrance step grille . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 . . . . . . 0210
4.3 Removal and installation, entrance step support . . . . . . . . . . . . . . . . . . . . . . 4-3 . . . . . . 0210
4.4 Removal and installation, door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . . 0210
4.5 Removal and installation, corner piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Removal and installation, lattice grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6 . . . . . .
4-6 . . . . . .
0210
0210 4
4.7 Removal and installation, grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 . . . . . . 0210
4.8 Removal and installation, lattice of headlight cover panel . . . . . . . . . . . . . . . 4-7 . . . . . . 0210
4.9 Removal and installation, headlight cover panel . . . . . . . . . . . . . . . . . . . . . . . 4-8 . . . . . . 0210
4.10 Removal and installation, roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . . 0210
4.11 Removal and installation, bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 . . . . . 0210
4.12 Removal and installation, windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 . . . . . 0210
4.13 Removal and installation, rear window glass . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 . . . . . 0210
4.14 Removal and installation, door glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 . . . . . 0210
4.15 Removal and installation, exterior mirror glass . . . . . . . . . . . . . . . . . . . . . . . . 4-20 . . . . . 0210
4.16 Removal and installation, exterior mirrors complete with arms . . . . . . . . . . . 4-22 . . . . . 0210
4.17 Removal and installation, pavement mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23 . . . . . 0210
4.18 Removal and installation, dead angle exterior mirror . . . . . . . . . . . . . . . . . . . 4-23 . . . . . 0210
4.19 Removal and installation, headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 . . . . . 0210
4.20 Removal and installation, headlight bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 . . . . . 0210
4.21 Removal and installation, headlight levelling control . . . . . . . . . . . . . . . . . . . . 4-25 . . . . . 0210
4.22 Removal and installation, mudguard assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-25 . . . . . 0210
ǹ 0210 1
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2 ǹ 0210
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1. SAFETY INSTRUCTIONS
General
The cab is equipped with a hydraulic tilting gear.
The pump is located on co-driver’s side at the
rear of the cab. The cab locks are opened
hydraulically during pumping.
Before tilting the cab, make sure that the doors
are closed, that there are no loose items in the
cab and that the gear lever is in neutral. Tilt the
cab fully forward if work is to be carried out
underneath the cab.
You can stop the cab tilting forward
at any time by turning the cock to
the reverse tilting position.
ǹ 0210 1-1
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1-2 ǹ 0210
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2. GENERAL
2.1 DESCRIPTION OF EXTERIOR MIRRORS
Note:
Category 1 (inside) and category 3 (exterior)
mirrors are intended for passenger cars.
The exterior mirror consists of convex glass and
an aerodynamically shaped mirror housing. The
main exterior mirror and wide-angle exterior
mirror (only on co-driver side) are fitted to a
D-shaped arm on the door. The pavement mirror
is attached to the upper part of the door on a
separate bracket.
The exterior mirror bracket returns to its original
position if it gets flapped back. On several
models there is an extra exterior mirror (apart
from a pavement mirror) on co-driver side giving
the driver a better view of the drawn vehicle.
ǹ 0210 2-1
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2-2 ǹ 0210
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Note:
Use adjustment equipment to check and adjust
the headlights.
Adjustment, headlamps
1. When adjusting the headlights, check that:
- the vehicle is unladen and the tyres are
inflated to the specified pressure.
- the vehicle is standing on a flat and
level surface.
- inside the cab the height adjustment of
the headlights is in ”0”-position.
K1 01 156
ǹ 0210 3-1
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3-2 ǹ 0210
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Notes:
Before replacing the wiper linkage, the following
points must be observed.
If the bearings of the wiper linkage are worn,
replace them as well as the linkage.
Use the correct tools when removing old linkage
in order to avoid damaging the seals.
Use FINA Ceran-grease for new linkage.
When fitting new linkage, never hit the sealing
covers of the linkage with a hammer or other
4
hard object. These covers are only 1 mm thick
and might suffer damage in this way.
If the motor shaft shows evidence of axial play,
replace the motor. This play will cause excessive
wear to the wiper linkage.
2 1 2 1
K1 00 985
ǹ 0210 4-1
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5 1 2 4 5
4
K1 00 984
4-2 ǹ 0210
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4
4.3 REMOVAL AND INSTALLATION, ENTRANCE STEP SUPPORT
K1 01 151
ǹ 0210 4-3
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4
K1 00 979
K1 00 980
K1 00 981
4-4 ǹ 0210
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K1 00 981
4
5. Fit the pin (2).
6. Fit the nut (1).
7. Remove the hoist and close the door glass.
8. Fit the corner piece.
K1 00 979
ǹ 0210 4-5
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K1 00 982
K1 00 983
K1 00 991
4-6 ǹ 0210
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ǹ 0210 4-7
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K1 01 184
K1 01 199
4-8 ǹ 0210
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3 2 2 3
K1 01 185
4
1
K1 01 199
K1 01 184
ǹ 0210 4-9
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4 K1 01 159
K1 01 160
4-10 ǹ 0210
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4
bolts (1 and 2) on the top and underside.
3. If applicable, fit the lighting connectors.
ǹ 0210 4-11
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4 Note:
Take care not to damage the paint.
K1 00 715
4-12 ǹ 0210
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ǹ 0210 4-13
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4
4. Attach two double suction pads, special tool
(DAF no. 0484800) to the outside of the
glass.
5. Put the windscreen with the suction pads on
a completely clean workbench.
6. Fit the rubber trimming to the glass and
secure it with tape on the outside of the
glass.
4-14 ǹ 0210
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Applying sealant
1. For hot processing, the adhesive should be
heated in an oven, special tool
(DAF no. 1329416) for 60 minutes at 80_C.
K1 01 215
K1 00 722
Note:
If a pneumatic glue gun is used for sealing
(special tool DAF no 1240444) then before
beginning adjust the pressure in the gun by
spraying several test strips.
Fitting the glass
1. For safety, open the windows to avoid
undesirable pressure build-up on the
windscreen.
2. The glass should be taken from the
workbench by two persons and it should be
placed in the frame in one go. Use the tape
strips to determine the correct position.
3. Make sure that the rubber windscreen trim
on the bottom seats properly into the frame.
ǹ 0210 4-15
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K1 01 426
4-16 ǹ 0210
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ǹ 0210 4-17
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4-18 ǹ 0210
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1 K1 01 167
ǹ 0210 4-19
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4
mirror glass holder (8). Push the mirror
glass holder (8) out of the mirror housing K1 01 258
(5).
6. If fitted, remove the attachment screws (6)
from the electrical exterior mirror adjustment
(7). Mark the position of the electrical mirror
adjustment (7). Remove the electrical mirror
adjustment (7) from the mirror glass
holder (8).
7. Place the exterior mirror glass holder (8) in
a hot water bath of approx. 80_C. Allow the
mirror glass holder (8) and mirror (10) to
heat for fifteen minutes.
8. Wear isolating gloves to prevent burns.
Take the exterior mirror glass holder (8) out
of the hot water bath. Carefully press one
side of the mirror (10) out of the mirror glass
holder (8).
9. Carefully remove the exterior mirror (10)
from the mirror glass holder (8).
4-20 ǹ 0210
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ǹ 0210 4-21
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4
2
K1 01 168
1
K1 01 172
4-22 ǹ 0210
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K1 01 173
ǹ 0210 4-23
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Removing headlight
1. Remove the headlight cover panel.
4-24 ǹ 0210
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K1 01 158
ǹ 0210 4-25
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4-26 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Contents
CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.1 Cab suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Inspection and adjustment, cab height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 0210
4.1 Removing the cab stabiliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ...... 0210
4.2 Removal and installation, front spring suspension cab support . . . . . . . . . . 4-2 ...... 0210
4.3 Removal and installation, cab front rubber suspension support . . . . . . . . . . 4-4 ...... 0210
4.4 Removal and installation, silent blocks of front spring suspension
cab support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 . . . . . . 0210
4.5 Removal and installation, silent block of cab front rubber
suspension support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 . . . . . . 0210
4.6 Removal and installation, coil spring front suspension . . . . . . . . . . . . . . . . . . 4-10 . . . . . 0210
4.7 Removal and installation, rear coil spring suspension . . . . . . . . . . . . . . . . . . 4-11 . . . . . 0210
4.8 Removal and installation, cab locking mechanism . . . . . . . . . . . . . . . . . . . . . 4-12 . . . . . 0210
4.9 Removal and installation, complete cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 . . . . . 0210
5
ǹ 0210 1
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CAB SUSPENSION 1
Contents LF45/55 series
2 ǹ 0210
https://truckmanualshub.com/
1 CAB SUSPENSION
LF45/55 series Safety instructions
1. SAFETY INSTRUCTIONS
General
The cab is equipped with a hydraulic tilting gear.
The pump is located on co-driver’s side at the
rear of the cab. The cab locks are opened
hydraulically during pumping.
Before tilting the cab, make sure that the doors
are closed, that there are no loose items in the
cab and that the gear lever is in neutral. Tilt the
cab fully forward if work is to be carried out
underneath the cab.
You can stop the cab tilting forward
at any time by turning the cock to
the reverse tilting position.
ǹ 0210 1-1
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CAB SUSPENSION 1
Safety instructions LF45/55 series
1-2 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series General
2. GENERAL
2.1 CAB SUSPENSION
ǹ 0210 2-1
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CAB SUSPENSION 1
General LF45/55 series
2-2 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Inspection and adjustment
K1 01 161
ǹ 0210 3-1
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CAB SUSPENSION 1
Inspection and adjustment LF45/55 series
3-2 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
K1 01 161
ǹ 0210 4-1
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CAB SUSPENSION 1
Removal and installation LF45/55 series
K1 01 212
K1 01 198
4-2 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
5
attachment bolt (4) with the bolt head on the
outer side.
4. Remove the block.
5. Lower the cab and secure the attachment
bolt (3). Tighten the attachment bolt (1) to
the specified torque. See “Technical data”.
6. Remove the hoisting belt.
7. Inspect the cab for correct alignment, see
”Inspection and adjustment”.
8. Fit the headlight cover panel.
ǹ 0210 4-3
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CAB SUSPENSION 1
Removal and installation LF45/55 series
K1 01 212
K1 01 198
4-4 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
ǹ 0210 4-5
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CAB SUSPENSION 1
Removal and installation LF45/55 series
Note:
To remove and install the silent blocks, use
special tool (DAF no. 1329471). 1 2
6
5 4 3 K1 01 539
K1 01 538
K1 01 535
4-6 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
K1 01 537
5
2. Place the silent block, its openings in the
right positions (angle A), on the housing of A
the cab support, see ”Technical data”.
K1 01 442
K1 01 536
ǹ 0210 4-7
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CAB SUSPENSION 1
Removal and installation LF45/55 series
Note:
1
To remove and install the silent block, use
special tool (DAF no. 1453126).
4
3 2 K1 01 542
K1 01 544
K1 01 543
4-8 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
K1 01 475
K1 01 543
ǹ 0210 4-9
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CAB SUSPENSION 1
Removal and installation LF45/55 series
K1 01 212
K1 01 198
4-10 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
2 1 K1 01 162
ǹ 0210 4-11
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CAB SUSPENSION 1
Removal and installation LF45/55 series
K1 01 203
4-12 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
K1 01 213
ǹ 0210 4-13
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CAB SUSPENSION 1
Removal and installation LF45/55 series
5
K1 01 212
G0 00 203
1 2 3
K1 01 214
4-14 ǹ 0210
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1 CAB SUSPENSION
LF45/55 series Removal and installation
K1 01 218
1
1
2
G0 00 203
ǹ 0210 4-15
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CAB SUSPENSION 1
Removal and installation LF45/55 series
1 2 3
K1 01 214
K1 01 213
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CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.1 System description, cab tilting mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.2 Overview drawing, cab tilting pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 ...... 0210
2.3 Overview drawing, lifting cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 ...... 0210
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Checking cab-tilting pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.1 Removal and installation, lifting cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.2 Removal and installation, cab tilting pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . 0210
5. DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0210
5.1 Disassembly and assembly, cab tilting pump . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 . . . . . . 0210
6. DRAINING AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . . 0210
6.1 Filling and bleeding, tilting mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 . . . . . . 0210
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1. SAFETY INSTRUCTIONS
General
The cab is equipped with a hydraulic tilting gear.
The pump is located on co-driver’s side at the
rear of the cab. The cab locks are opened
hydraulically during pumping.
Before tilting the cab, make sure that the doors
are closed, that there are no loose items in the
cab and that the gear lever is in neutral. Tilt the
cab fully forward if work is to be carried out
underneath the cab.
You can stop the cab tilting forward
at any time by turning the cock to
the reverse tilting position.
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2. GENERAL
2.1 SYSTEM DESCRIPTION, CAB TILTING MECHANISM
General
The cab is equipped with a hydraulic tilting gear.
The pump is on co-driver side behind the
stepwell.
The cab locks are automatically released during
pumping.
The hydraulic locking mechanism has a switch
on one side, to activate the warning light for
tilted cab (in the instrument panel).
If the vehicle has been involved in a collision,
check the following points before tilting the cab.
- cab rests,
- cab hinges,
- attachment of the lifting cylinder,
- hydraulic system for leakage.
After this check, continue to proceed with
utmost care.
If possible, suspend the cab in slings and put a
stand in front of the cab.
After a collision, always check the lifting cylinder
for internal damage.
Tilting the cab:
6
- Make sure there are no people immediately
in front of the cab.
- Make sure there is sufficient clearance
around the cab.
- Make sure there are no loose objects inside
the cab.
- Apply the parking brake.
- Move the gear lever to the right position
and turn off the engine.
- Close the doors.
- Turn the cab-tilting pump cock as far to the
right as possible.
- Position the rod in the pump and operate
the pump.
You can stop the cab tilting forward at any
time by turning the cock anticlockwise.
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8
10
2
11
4
12
27 13
3 14
6 5
15
24 16 19
6
25 18
26 17
23
22
20
21
K1 01 103
Legend
1. Reservoir 15. Ball
2. Filler plug 16. Valve block
3. Lever block 17. Copper washer
4. O-ring 18. O-ring
5. O-ring 19. Seal
6. Cam 20. Direction selector
7. Circlip 21. Pin
8. Washer 22. Circlip
9. Spring 23. O-ring
10. Plunger 24. Pump housing
11. Grooved ring 25. Spacer
12 Plunger housing 26. Spring washer
13. Seal 27. Gasket
14. Copper washer
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Legend
1. Split pin
2. Dowel pin
3. Lifting cylinder 1
4. Washer
5. Bottom attachment nut 2
6. Hydraulic lines
K1 01 220
6
4
5
6
K1 01 222
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8
10
2
11
4
12
27 13
3 14
6 5
15
25
24 16 19
18
6
26 17
23
22
20
21
K1 01 103
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Assembling cab tilting pump
1. Check and the O-rings (4) and (5) and
replace them if necessary. Fit the lever
block (3) and the cam (6) with O-rings (4)
and (5) in the reservoir (1).
2. Fit the spacer (25) and the spring washer
(26) to the lever block (3).
3. Check the O- rings (18) and (23) and the
seal (19). Replace them if necessary.
4. Fit the O- rings (18) and (23) and the seal
(19) to the direction selector (20). Fit the
direction selector (20) into the pump
housing (24).
5. Fit the pin (21).
6. Place the copper washer (17) on the pump
housing (24) and fit the valve block (16).
Pay attention to the ball (15).
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6. Repeat this process three times to bleed the
whole system.
7. Fit the filler plug.
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1 SEATS
LF45/55 series Contents
CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 ...... 0210
2.2 Serial/type plate of seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 ...... 0210
2.3 System description, air-sprung seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 ...... 0210
2.4 Overview drawing, air-sprung seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 ...... 0210
2.5 Operation, gas-sprung seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 ...... 0210
2.6 Overview drawing, gas-sprung seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 ...... 0210
3. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.1 Inspection, seat belt operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
3.2 Adjusting the control cable of the height control valve . . . . . . . . . . . . . . . . . . 3-1 . . . . . . 0210
4. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.1 Removal and installation, seat assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . 0210
4.2 Removal and installation, seat slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . 0210
4.3 Removal and installation, seat adjusting mechanism . . . . . . . . . . . . . . . . . . . 4-2 . . . . . . 0210
4.4 Removal and installation, seat squab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 . . . . . . 0210
4.5 Removal and installation, seat squab guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . . 0210
4.6 Removal and installation, front cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . . 0210
4.7 Removal and installation, rear cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 . . . . . . 0210
4.8 Removal and installation, cover panel on control side . . . . . . . . . . . . . . . . . . 4-5 . . . . . . 0210
4.9 Removal and installation, cover panel on non-control side . . . . . . . . . . . . . . 4-7 . . . . . . 0210
4.10 Removal and installation, dust boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 . . . . . . 0210
4.11 Removal and installation, seat belt guide panel . . . . . . . . . . . . . . . . . . . . . . . 4-9 . . . . . . 0210
4.12 Removal and installation, backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 . . . . . . 0210
4.13 Removal and installation, arm rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.14 Removal and installation, seat belt mechanism . . . . . . . . . . . . . . . . . . . . . . .
4-11 . . . . .
4-11 . . . . .
0210
0210
7
4.15 Removal and installation, seat belt lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 . . . . . 0210
4.16 Removal and installation, rapid-lowering handle . . . . . . . . . . . . . . . . . . . . . . . 4-13 . . . . . 0210
4.17 Removal and installation, manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 . . . . . 0210
4.18 Removal and installation, height control valve . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 . . . . . 0210
4.19 Removal and installation, vertical damping adjuster . . . . . . . . . . . . . . . . . . . . 4-16 . . . . . 0210
4.20 Removal and installation, height adjustment handle . . . . . . . . . . . . . . . . . . . . 4-17 . . . . . 0210
4.21 Removal and installation, seat tilting handle . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 . . . . . 0210
4.22 Removal and installation, backrest adjuster lever . . . . . . . . . . . . . . . . . . . . . . 4-19 . . . . . 0210
4.23 Removal and installation, backrest adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 . . . . . 0210
4.24 Removal and installation, lumbar position control valve . . . . . . . . . . . . . . . . . 4-20 . . . . . 0210
4.25 Removal and installation, seat heating switch . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 . . . . . 0210
4.26 Removal and installation, vertical damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 . . . . . 0210
4.27 Removal and installation, air bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 . . . . . 0210
4.28 Removal and installation, seat squab framework . . . . . . . . . . . . . . . . . . . . . . 4-23 . . . . . 0210
4.29 Removal and installation, framework of gas-sprung seat squab . . . . . . . . . 4-25 . . . . . 0210
4.30 Removal and installation, height adjustment handle of gas-sprung seat . . . 4-26 . . . . . 0210
4.31 Removal and installation, gas spring of gas-sprung seat . . . . . . . . . . . . . . . . 4-27 . . . . . 0210
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SEATS 1
Contents LF45/55 series
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1 SEATS
LF45/55 series Safety instructions
1. SAFETY INSTRUCTIONS
- Replace the seat belt if the belt is worn or
damaged.
- If the seat belts have been highly stressed
during a collision, the entire mechanism
must be replaced, even if no damage can
be observed.
- Always check the seat attachments for any
fractures or cracks after a collision.
- After a collision, always check whether the
seat attachment bolts have been subjected
to excessive stress.
- Do not use abrasive cleaning agents to
clean the seat belts; these may damage the
seat belt material.
- Seat repairs must be carried out by trained
technicians only.
- The illustrations in this manual usually
represent the left-hand seat or the left-hand
side. For the right-hand seat or right-hand
side, repairs are carried out in a similar way.
- After each repair, a functional test must be
carried out; in the case of pneumatic
repairs, also carry out an air-tightness test.
- Do not lean on the seat if the back rest has
been fully folded forwards.
- It is necessary, however, to restore the
routes of the air pipes and cables and their
connections in the original positions.
- Also keep to the proper colour position
when installing the air pipes. 7
- Air pipes and cables must not be kinked.
- In the case of transport and storage, ensure
that the seat is placed on its longitudinal
slides.
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Safety instructions LF45/55 series
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1 SEATS
LF45/55 series General
2. GENERAL
2.1 OPERATION
2
3
4
10
5
6
9 7
8
K1 01 371
Legend
1. Arm rest 6. Seat height operating lever
2. Backrest adjuster operating lever 7. Seat tilting operating lever
3. Seat heating switch 8. Operating lever for shock absorber adjuster
4. Lumbar position switches 9. Seat adjuster
5. Rapid-lowering operating lever 10. Seat squab adjuster
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General LF45/55 series
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1 SEATS
LF45/55 series General
C A
D
7
B A
K1 01 373
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General LF45/55 series
Legend
A. Air bellows
B. Height adjustment
C. Height control valve
D. Rapid-lowering valve
E. Lumbar position adjustment valve
p. Air supply
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LF45/55 series General
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General LF45/55 series
7 2
3
4
5
K1 01 375
Legend
1. Serial number
2. Backrest adjuster operating lever
3. Seat height operating lever
4. Seat tilting operating lever
5. Seat adjuster
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LF45/55 series General
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General LF45/55 series
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LF45/55 series Inspection and adjustment
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7
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Inspection and adjustment LF45/55 series
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1 SEATS
LF45/55 series Removal and installation
7
attachment screws (2) of the seat slide.
6. Remove the seat from the cab.
Installing seat assembly
1. Position the seat on the seat rails with the
centring pins in the centring holes in the
cab. Make sure that the air pipes and power
supply cables do not get pinched off. 2
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Removal and installation LF45/55 series
K1 01 380
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2 1
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LF45/55 series Removal and installation
2 1
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7 K1 01 384
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LF45/55 series Removal and installation
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Removal and installation LF45/55 series
7 3.
driving tool.
Fasten the dust boot with the clamps.
4. Fit the air pipe to the quick-release coupling
on the connector block.
5. Fit all cover panels.
6. Fit the seat squab.
7. Install the seat assembly.
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LF45/55 series Removal and installation
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LF45/55 series Removal and installation
K1 01 387
7
and treating pyrotechnic components.
- A seat with seat belt tension can be
identified by the airbag. If a vehicle is
equipped with an airbag, the driver seat
automatically also has a pyrotechnic seat
belt tensioner.
- A vehicle with an airbag can be identified by
the text ”airbag” on the steering wheel and
by a sticker on the windscreen stating that
the vehicle is equipped with an airbag.
Removing seat belt mechanism
1. Remove the rear cover panel.
2. Lift the operating lever of the backrest
adjuster and remove the attachment bolt (6)
underneath of the seat belt mount. Remove
the seat belt mount.
3. Remove the seat belt guide panel.
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Removal and installation LF45/55 series
the backrest.
3. Fit the seat belt guide panel to the backrest.
4. Fit the seat belt mount to the seat frame
using the attachment bolt (6) and tighten
the attachment bolt to the specified
tightening torque. See ”Technical data”.
5. Fit the rear cover panel to the seat frame.
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LF45/55 series Removal and installation
K1 01 390
Removing manifold
1. Remove the seat squab.
A
2. Lock the seat in its highest position using a
spacer block. The spacer block serves to
prevent the frame from lowering when work
is carried out on the air pipes. Since you
can easily make it yourself, it cannot be
1 3 7
2
ordered from DAF. The block is sized
65x40x25 mm (LxWxH).
A
65
3. Remove rapid-lowering handle.
25
40
K1 01 402
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Removal and installation LF45/55 series
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LF45/55 series Removal and installation
7
4. Hook the control cable (4) into the bracket.
Fit the connection piece (3) with nut (2).
5. Fit the air pipes (1) in the quick-release
coupling. Remember the sequence.
6. Check the pipes and system for air
tightness and proper operation.
7. Fit the seat squab.
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Removal and installation LF45/55 series
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LF45/55 series Removal and installation
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Removal and installation LF45/55 series
T-piece (2).
3. Fit the reset spring (3) to the handle and the
seat frame.
7 4.
5.
Click the control button onto the handle.
Fit the seat squab.
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LF45/55 series Removal and installation
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Removal and installation LF45/55 series
7
(5) from inside the cover panel.
Installing lumbar position control valve
1. Fit the lumbar position control valve (5) in
the cover panel.
5
2. Fit the air pipes (3) of the lumbar cushions
K1 01 398
in the backrest to the connecting piece (2)
or to the control valve (5) itself.
3. Connect the air supply pipe (3) to the
coupling (4).
4. Fit the cover panel on control side to the
seat frame.
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LF45/55 series Removal and installation
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40
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5
K1 01 400
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Removal and installation LF45/55 series
40
the air pipe (2) to the air bellows. Pay
attention to the position of the air pipe. K1 01 402
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LF45/55 series Removal and installation
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LF45/55 series Removal and installation
7
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Removal and installation LF45/55 series
7 2.
3.
Fit the reset spring (6).
Fit the handle (2) into the frame.
4. Fit the attachment ball (5) into the
handle (2).
5. Fit the pin (4) into the handle (2).
6. Fit the circlip (3) to the control cable.
7. Push the control button (1) on the operating
handle (2).
8. Fit the seat squab.
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Removal and installation LF45/55 series
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1 ACCESSORIES
LF45/55 series Contents
CONTENTS
Page Date
1. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . 0210
2. INSPECTION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
2.1 Adjusting roof spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . 0210
3. REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 ...... 0210
3.1 Removal and installation, roof spoiler (aerodynamic) . . . . . . . . . . . . . . . . . . . 3-1 ...... 0210
3.2 Removal and installation, roof spoiler (aerodynamic and adjustable) . . . . . 3-2 ...... 0210
3.3 Removal and installation, rear air foils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 ...... 0210
3.4 Removal and installation, windscreen sun visor . . . . . . . . . . . . . . . . . . . . . . . 3-4 ...... 0210
3.5 Removal and installation, combi-light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 ...... 0210
3.6 Removal and installation, seat covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 ...... 0210
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Contents LF45/55 series
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1 ACCESSORIES
LF45/55 series Safety instructions
1. SAFETY INSTRUCTIONS
General
The cab is equipped with a hydraulic tilting gear.
The pump is located on co-driver’s side at the
rear of the cab. The cab locks are opened
hydraulically during pumping.
Before tilting the cab, make sure that the doors
are closed, that there are no loose items in the
cab and that the gear lever is in neutral. Tilt the
cab fully forward if work is to be carried out
underneath the cab.
You can stop the cab tilting forward
at any time by turning the tap to the
reverse tilting position.
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Safety instructions LF45/55 series
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LF45/55 series Inspection and adjustment
Note: 1 /2 X
Correct adjustment of the roof spoiler is
essential to minimise fuel consumption.
P
1. Place the vehicle on a level and horizontal X
surface. Make sure that in the case of a
tractor/semi-trailer combination the tractor
is straight in front of the semi-trailer.
2. Determine the centreline of the vehicle and
put a slat on the superstructure roof
protruding into the cab direction.
3. Put another slat (as a tangent) onto the
outer roof spoiler edge (P) pointing into the
direction of the superstructure.
4. Both slats should cross at half the distance
(1/2 X) between the roof spoiler edge and
the start of the superstructure.
The roof spoiler height can be adjusted K1 01 357
P
X
K1 01 356
K1 01 355
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Inspection and adjustment LF45/55 series
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LF45/55 series Removal and installation
10
K1 01 417
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Removal and installation LF45/55 series
8
chapter ”Inspection and adjustment”.
10
K1 01 419
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LF45/55 series Removal and installation
K1 01 420
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Removal and installation LF45/55 series
K1 01 421
Removing combi-light
1. Remove the combi-light connector.
K1 01 358
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1 ACCESSORIES
LF45/55 series Removal and installation
3.
the attachment hooks.
Fit the seat cover on the backrest.
8
4. Check that the attachment holes for the
seat-belt guide and, if necessary, the
armrests are free.
5. If applicable, fit the armrests to the backrest
using the attachment bolts.
6. Fit the seat-belt guide to the backrest using
the attachment bolt.
7. Fit the cover of the seat-belt guide to the
backrest using the attachment bolts.
8. Slide the seat into the seat frame until it
snaps into the lock.
K1 01 422
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Removal and installation LF45/55 series
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