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Concrete Estimation

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Estimated cost of producing 1m3 of 250mm thick slab 1:2:4 concrete mix

a) By concrete mixer

b) Mixing manually

The data are as applies:

Cement = RM15/bag
Sand = RM10/m3
Aggregate = RM30/m3
Skilled labour = RM50/person/day
Unskilled labour = RM30/person/day
Cost of mixer = RM15,000.00
Interest rate = 10% per annum
Installment period = 5 years
Life span of mixer = 5 years
Diesel = RM1.00/liter (assume 10 liter/day)
Lubricating oil = RM5.00/liter (assume ½ liter/day)
Assume repair & maintenance = 2% per year
Assume cost of transportation to sit = 1% per year
Assume mixer can work = 200 days/year & 8 hours/day
Allow = 15% profit margin
Allow = 50% shrinkage for concrete
Output mixer per hour = 2.5m3/hour
Output labour manually mix = 2 hr/m3
Pouring = 6.5 hr/m3

Labour used
Mixing by mixer : 1 skill labour and 4 unskilled labours
Pouring : 1 unskilled labours
Mixing manually : 1 skill labour and 4 unskilled labours

*You can make all the necessary and reasonable assumptions where applicable.

Answer:

a) By concrete mixer

i. Cost of owning mixer

Cost of mixer = RM15,000.00


Interest of mixer over 5 years = 10% x RM15,000 x 5 years = RM7,500.00
Cost of repair and maintenance = 2% x RM15,000 x 5 years = RM1,500.00
Cost of transportation to site = 1% x RM15,000 x 5 years = RM750.00

Cost of owning mixer over 5 years = RM15,000 + RM7,500 + RM1,500 + RM750


= RM 24,750.00

Therefore, cost of owning mixer/day = RM24,750.00 / 5 years = RM4950.00 / year


= RM4950.00 / 200 days = RM24.75 / day

ii. Cost of operating mixer per day

1 skilled labour = RM50


4 unskilled labour = RM30 x 4 person = RM120.00

Diesel (assume 10 liter/day) = RM1/liter x 10 liter = RM10.00


Lubricating oil (assume ½ liter/day) = RM5/liter x ½ liter = RM2.50

Cost of operating mixer per day = RM50 + RM120 + RM10 + RM2.50


= RM182.50 / day

Therefore, cost of mixing concrete per day (owning cost + operating cost)
= RM24.75 + RM182.50
= RM227.25 / day

But, output of mixer per hour is 2.5m3/hour

Therefore, output of mixer per day = 2.5m3/hr x 8 hr


= 20m3

Therefore, cost of mixing 1m3 of concrete


= RM227.25 / 20m3
= RM11.36 / m3
15% profit margin = 15% x RM11.36
= RM1.70
= RM11.36 + RM1.70
= RM13.06

For 1:2:4 concrete mix, assuming that;

 1m3 of cement, 28 bags of cement are used


 2m3 of sand is used
 4m3 of aggregate is used

1m3 of cement = RM15/bag x 28 bags


= RM420.00

2m3 of sand = RM10/m3 x 2


= RM20.00

4m3 of aggregate = RM30/m3 x 4


= RM120.00

Cost for 7m3 of concrete (material cost) = RM420 + RM20 + RM120


= RM560.00

Add for 50% shrinkage for 7m3 of concrete (material used)


= RM560.00 x 50%
= RM280.00

Total cost for 7m3 of concrete (material cost)


= RM560.00 + RM280.00
= RM840.00
Therefore, cost of 1m3 of 1:2:4 concrete (material cost)
= RM840.00 / 7
= RM120.00
15% profit margin = 15% x RM120.00 = RM18.00
= RM120.00 + RM18.00
= RM138.00

Pouring
Output = 6.5 hr/m3
Output for slab or beam 8hr/m3
Labour cost for pouring = 6.5 x 20/8hr
= 16.25
15% profit margin = 15% x RM16.25
= RM2.44
= RM16.25 + RM2.44
= RM18.69

Therefore, cost of 1m3 of 1:2:4 concrete inclusive 15% profit margin


= (cost of mixing 1m3 + cost of material) + pouring
= RM13.06 + RM138.00 + RM18.69
= RM169.75

Therefore, cost of 1m3 of 0.25m thick concrete slab of 1:2:4 mix inclusive 15% profit margin
= RM169.75 x 1m x 1m x 0.25m
= RM42.44

b) Mixing by hand

Labour cost of mixing

Labour cost per day = RM50.00 + (4 x RM30.00)


= RM170.00

Labour cost mixing concrete 1m3 = 2 hour/m3 x (RM170.00 / 8)


= RM42.50
= RM42.50 x 1.15 (profit 15%)
= RM48.88

Cost of labour mixing concrete


Therefore, cost of 1m3 of 1:2:4 concrete inclusive 15% profit margin

= (Cost of mixing 1m3 + cost material) + pouring


= (RM48.88 +RM138.00 + RM18.69
= RM205.57

Therefore, cost of 1m3 of 0.25m thick concrete slab of 1:2:4 mix inclusive 15% profit margin

= RM205.57 x 1m x 1m x 0.25m
= RM51.39

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