Seat Leon 3 Body Repairs Exterior Eng
Seat Leon 3 Body Repairs Exterior Eng
Seat Leon 3 Body Repairs Exterior Eng
Workshop Manual
León 2013 ➤
León ST 2013 ➤
General body repairs, exterior
Edition 01.2017
Repair Group
50 - Body - front
55 - Bonnet, rear lid
57 - Front doors, door components, central locking
58 - Rear doors, door components
60 - Sunroof
63 - Bumpers
64 - Glazing
66 - Exterior equipment
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
50 - Body - front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Lock carrier: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Exploded view - lock carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Assembly overview - cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Removing and installing lock carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Moving to and back from service position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5 Lock carrier: replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.6 Removing and installing air duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.7 Auxiliary radiator air duct: remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.8 Removing and installing lock carrier brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.9 Removing and installing ventilation control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.10 Removing and installing front air deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.11 Removing and installing rear air deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 Wing panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.1 Exploded view - wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2 Removing and installing wing panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3 Separation element: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3 Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1 Exploded view - plenum chamber partition panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2 Exploded view - plenum chamber cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3 Removing and installing bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4 Removing and installing plenum chamber cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5 Air duct grille cover: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6 Air duct grille: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Contents i
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
ii Contents
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
60 - Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1 Sun roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.1 Assembly overview - sliding sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.2 Assembly overview - Cranks and tilt mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.3 Assembly overview - sliding sunroof sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
1.4 Assembly overview - wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.5 Removing and installing sliding sunroof frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
1.6 Removing and installing wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
1.7 Removing and installing glass panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
1.8 Adjusting sunroof panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
1.9 Running guide, removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
1.10 Removing and installing front trim panel for sliding sunroof . . . . . . . . . . . . . . . . . . . . . . . . 191
1.11 Removing and installing sliding sunroof adjustment control unit J245 . . . . . . . . . . . . . . . . 200
1.12 Removing and installing panoramic sliding sunroof seals . . . . . . . . . . . . . . . . . . . . . . . . . . 201
1.13 Removing and installing sunroof roller blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
1.14 Adapting sliding sunroof adjustment control unit J245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
1.15 Programming sliding sunroof adjustment control unit J245 . . . . . . . . . . . . . . . . . . . . . . . . 208
1.16 Pulling rib: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
2 Water drain hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.1 Assembly Overview - water drain hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.2 Drain hoses: cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
2.3 Removing and installing water drain hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
3 Panorama sliding roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
3.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
3.2 functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
3.3 Panoramic sliding roof normalisation run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
3.4 Assembly overview - panoramic sliding sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
3.5 Assembly overview - Cranks and tilt mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
3.6 Removing and installing front glass panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
3.7 Removing and installing rear glass panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
3.8 Adjusting glass panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
3.9 Removing and installing sliding panoramic sunroof seals . . . . . . . . . . . . . . . . . . . . . . . . . . 234
3.10 Removing and installing wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
3.11 Removing and installing preselector for glass panel and sun blind . . . . . . . . . . . . . . . . . . 244
3.12 Removing and installing sliding sunroof adjustment control unit J245 . . . . . . . . . . . . . . . . 245
3.13 Removing and installing sunroof roller blind control unit J394 . . . . . . . . . . . . . . . . . . . . . . 249
3.14 Removing and installing sunroof roller blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
3.15 Removing and installing sunroof roller blind rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
3.16 Removing and installing sunroof roller blind cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
3.17 Removing and installing sliding sunroof frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Contents iii
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
63 - Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
1 Front bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
1.1 Exploded view of bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
1.2 Impact bar - exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
1.3 Removing and installing bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
1.4 Removing and installing impact bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
1.5 Removing and installing attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
1.6 Repairing bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
2 Rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
2.1 Exploded view of bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
2.2 Exploded view - impact bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
2.3 Remove and install securing strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
2.4 Removing and installing bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
2.5 Removing and installing attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
2.6 Repairing bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
2.7 Modifying the rear bumper trim for vehicles with rear view camera . . . . . . . . . . . . . . . . . . 371
64 - Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
1 Windows, main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
2 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
2.1 Minimum curing periods for bonded windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
2.2 Window repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
2.3 Installation instructions for bonded windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
2.4 Preparing undamaged windows for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
2.5 Preparing new windows for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
2.6 Preparing body flange for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
2.7 Touching up paint damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
2.8 Cleaning off excess adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
3 Windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
3.1 Exploded view - windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
3.2 Removing and installing windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
4 Rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
4.1 Exploded view - rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
4.2 Rear window: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
5 Side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
5.1 Exploded view - side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
6 Door windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
6.1 Exploded view - front door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
6.2 Assembly Overview - rear door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
6.3 Removing and installing front door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
6.4 Adjusting front door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
6.5 Removing and installing rear door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
6.6 Adjusting rear door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
iv Contents
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3 Spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
3.1 Exploded view - spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
3.2 Lateral protection moulding: replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
3.3 Removing and installing spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
3.4 Renew the spoiler mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
4 Mouldings / trims / extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
4.1 Exploded view - water deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
4.2 Exploded view - side member trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
4.3 Exploded view - heat shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
4.4 Removing and installing sill panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
4.5 Removing and installing wheel arch trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
4.6 Remove and install heat shield for luggage compartment floor . . . . . . . . . . . . . . . . . . . . . . 491
4.7 Remove and install heat shield for rear underbody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
4.8 Removing and installing heat shield for centre tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494
4.9 Removing and installing heat shield for propshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
4.10 Remove and install panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
4.11 Removing and installing A-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
4.12 Removing and installing trim panel for B-pillar (front door) . . . . . . . . . . . . . . . . . . . . . . . . 504
4.13 Removing and installing trim panel for B-pillar (rear door) . . . . . . . . . . . . . . . . . . . . . . . . . . 504
5 Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
5.1 Exploded view - noise insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
5.2 Removing and installing noise insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
6 Underbody trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
6.1 Exploded view - underbody trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
6.2 Removing and installing underbody trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
6.3 Removing and installing underbody trim (centre) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
6.4 Removing and installing underbody trim (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
6.5 Removing and installing tunnel cross-piece (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
6.6 Removing and installing tunnel cross-piece (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519
6.7 Removing and installing underbody panel for natural gas tank . . . . . . . . . . . . . . . . . . . . . . 521
7 Roof strips / roof rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
7.1 Exploded view - roof rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
7.2 Removing and installing roof rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
8 Exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
8.1 Exploded view - exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
8.2 Removing and installing exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
8.3 Wing mirror glass: removal and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
8.4 Removing and installing cover for mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
9 Wheel housing liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
9.1 Exploded view - wheel housing liner (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
9.2 Exploded view - wheel housing liner (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
9.3 Removing and installing wheel housing liner (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
9.4 Removing and installing wheel housing liner (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536
9.5 Removing and installing the front wheel housing spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . 538
9.6 Rear wheel housing spoiler removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
10 Model badges and brand emblems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
10.1 Exploded view - Model badges and brand emblems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
10.2 Dimensions - lettering and emblems on rear lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
10.3 Self-adhesive, side emblems (3 and 5-door models): replacing . . . . . . . . . . . . . . . . . . . . 578
10.4 Removing and installing emblems at vehicle front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
11 Towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
11.1 Assembly overview - towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
11.2 Removing and installing towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
Contents v
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
vi Contents
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
50 – Body - front
1 Lock carrier:
(ERL003275; Edition 01.2017)
Note
4 - Bolt.
❑ 2 off
❑ To secure the intake air
duct
❑ 2± 0.3 Nm
5 - Radiator assembly
6 - Radiator mount bracket
Note
7 - Bolt.
❑ 2 + 2 each
❑ For fixing and control‐
ling the lock carrier po‐
sition.
⇒ “1.4 Removing and in‐
stalling impact bar”,
page 302
❑ 8 Nm
8 - Bracket (bottom)
9 - Lock carrier:
❑ ⇒ “1.4 Moving to and back from service position”, page 10 .
❑ ⇒ “1.3 Removing and installing lock carrier”, page 3
❑ ⇒ “1.5 Lock carrier: replace”, page 15
10 - Air duct
❑ Left-side
❑ Right.
❑ ⇒ “1.6 Removing and installing air duct”, page 17
11 - Expansion rivet
❑ 4 + 4 each
1. Lock carrier: 1
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
1 - Rear fairing
❑ ⇒ “1.11 Removing and
installing rear air deflec‐
tor”, page 24
2 - Cooler shutter servomotor -
V544-
3 - Bolt.
❑ 2 off
4 - Bolt.
5 - Wiring harness
6 - Blade module
❑ ⇒ “1.9 Removing and in‐
stalling ventilation con‐
trol”, page 22
7 - Bolt.
❑ 2 off
❑ 8 Nm
8 - Front fairing
❑ ⇒ page 23
1. Lock carrier: 3
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
Caution
The following items are not required for removal of the lock
member:
♦ drain the refrigerant circuit
♦ Draining the coolant circuit.
1. Lock carrier: 5
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Loosen the hose clip -1-, and remove the air intake hose.
Note
– Clip out and disconnect the plug connector -3- of the bonnet
contact - F266- switch.
DANGER!
1. Lock carrier: 7
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Remove the spread catcher -2- and remove the air ducts for
radiators -1-, -3- and -4-.
Caution
Note
1. Lock carrier: 9
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
♦ Adapter - T10467-
Caution
Removing
Caution
It is not safe to use the bonnet support with the lock carrier in
the service position.
Note
1. Lock carrier: 11
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Clip out cable -1- and -3- in -the direction of arrow a- from the
coupling sleeve -2-.
– Turn cable -3- 90° in the direction of arrow -b-.
– Clip cable -3- out of the socket of cable -1- by turning in the
-direction of arrow c-.
– Unclip the connectors of the horn ⇒ Electrical system; Rep.
gr. 90 ; Horn; high tone horn H2 / low tone horn H7: install and
remove and separate.
– Undo and remove the plug connector of the ambient temper‐
ature sensor - G17- .
– Unclip the electrical connectors of the main headlights.
– Move wiring harness clear on lock carrier.
– Clip out and remove the plug connector of the coolant tem‐
perature sender .
DANGER!
– Unscrew the screws -1- and attach the centre guide - T10093-
on both sides.
1. Lock carrier: 13
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
– Secure the lock member assembly. For this, install one of the
previously inspected and approved screws in each of the
threaded bores in the adapter-Arrows-. Tighten down the
screws using moderate pressure.
fitting
Fit in reverse order from removal, remembering the following:
– Checking panel gaps ⇒ Body Repairs; Rep. gr. 00
– Perform basic setting of headlights, if installed ⇒ Electrical
system; Rep. gr. 94 ; Headlights; Adjusting headlights .
Continuation only for vehicles with adaptive cruise control unit -
J428-
– Calibrate adaptive cruise control ⇒ electrical system; Rep. gr.
27 ; Adaptive cruise control (ACC); Calibrating adaptive cruise
control (ACC) .
Specified torques
♦ ⇒ “1.1 Exploded view - lock carrier”, page 1
1. Lock carrier: 15
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Unscrew the screws -2- and remove the cross sensor member
-1-.
fitting
Fit in reverse order from removal, remembering the following:
– Check the spacings ⇒ Body Repairs; Rep. gr. 00
– Perform basic setting of headlights, if installed ⇒ Electrical
system; Rep. gr. 94 ; Headlights; Adjusting headlights .
Continuation only for vehicles with adaptive cruise control unit -
J428-
– Calibrate adaptive cruise control ⇒ electrical system; Rep. gr.
27 ; Adaptive cruise control (ACC); Calibrating adaptive cruise
control (ACC) .
Specified torques
♦ ⇒ “1.1 Exploded view - lock carrier”, page 1
1. Lock carrier: 17
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove the expanding catches used to fix the air ducts. To
do so, proceed as follows:
♦ Fit the lever - 3409- in the recess in the centre piston -2- of the
rivet and lever the piston outward -Arrow a-.
♦ Place the lever - 3409- -arrow b-under the outside edge of the
rivet left and lever out of the rivet.
– Remove the radiator ducting -1-.
– Repeat the procedure to remove the other guides.
fitting
Fit in reverse order from removal, remembering the following:
• Replace the expanding rivets once removed.
– Pull out the rivet piston.
– Insert the spreader rivet -arrow a-. For this purpose, press on
the outer edge of the leg.
– Knock in the piston -arrow b- using a dead blow hammer.
♦ Lever - 3409-
Caution
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
– If necessary loosen electrical wiring harness for signal horn
from the air duct.
1. Lock carrier: 19
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
Note
Removing
Driver side only
– Clip out the coupling sleeve -1- of the cable for opening the
bonnet.
1. Lock carrier: 21
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Remove bumper cover (front) ⇒ page 295 .
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove ventilation control ⇒ page 22 .
1. Lock carrier: 23
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Remove line section -2- from the front air deflector -1-.
– Loosen the clips with the - 3409- lever -arrows- and remove
the front air deflector -1-.
fitting
Installation is done in reverse order of removal operations.
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove ventilation control ⇒ page 22 .
– Loosen the clips with the - 3409- lever -arrows- and remove
the rear air deflector -1-.
fitting
Installation is done in reverse order of removal operations.
1. Lock carrier: 25
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General body repairs, exterior - Edition 01.2017
2 Wing panel
1 - Separator
2 - Spacer
❑ ⇒ “2.3 Separation ele‐
ment: removing and in‐
stalling”, page 28
3 - Bolt.
❑ 1 + 1 each
❑ 5± 1 Nm
4 - Clips
❑ 2 + 2 each
5 - Front wing
❑ ⇒ “2.2 Removing and in‐
stalling wing panel”,
page 27 .
6 - Spreader block
❑ 1 + 1 each
7 - Bolt.
❑ 1 + 1 each
❑ 6± 1 Nm
8 - Bolt.
❑ 2 + 2 each
❑ 6± 1 Nm
9 - Spreader block
❑ 2 + 2 each
10 - Bolt.
❑ 4 + 4 each
❑ 6± 1 Nm
11 - Spreader block
❑ 3 + 3 each
12 - Bolt.
❑ 2 + 2 each
❑ 2 Nm
13 - Guide profile
❑ ⇒ “1.5.15 Removing and installing guide profile ?”, page 323
14 - Insulating foam
15 - Bolt.
❑ 2 + 2 each
❑ 6± 1 Nm
16 - Insulating foam
❑ Glued to the wing
17 - Bolt.
❑ 2 + 2 each
❑ 6± 1 Nm
18 - Reinforcement for the front wing
19 - Wear protection
❑ Only for CUPRA version
Removing
Caution
Note
2. Wing panel 27
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
Removing
Note
2. Wing panel 29
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3 Bulkhead
1 - Separator
❑ Left and right hand side
❑ Secure the retaining clip
of the body
Note
2 - Retaining clips
❑ 2 off
3 - Grille below windscreen
❑ ⇒ “3.4 Removing and in‐
stalling plenum cham‐
ber cover”, page 34
4 - Staple
❑ 3 off
❑ Metal
5 - Seal
6 - Windscreen
❑ ⇒ “3.2.1 Windscreen
glass: removing”,
page 392
❑ ⇒ “3.2.2 Windscreen
glass: fitting”,
page 396
❑ Windscreen tolerances
⇒ page 388
1 - Separator
❑ Left and right hand side
❑ Secure the retaining clip
of the body
Removing
Note
fitting
2 - Retaining clips
❑ 1 + 1 each
3 - Seal
4 - Grille below windscreen
❑ ⇒ “3.4 Removing and in‐
stalling plenum cham‐
ber cover”, page 34
5 - Staple
❑ 3 off
❑ Metal
6 - Nut
❑ 2 off
❑ 9 Nm
7 - Plate
❑ 2 off
❑ Only for X-perience
8 - Plenum chamber bulkhead cover
❑ ⇒ “3.3 Removing and installing bulkhead”, page 32
9 - Seal
10 - wall bracket(s)
❑ 2 off
11 - Sealing plug
❑ 2 off
3. Bulkhead 31
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Lift the front bonnet. Use the rod to keep it open.
– Remove the grille below the windscreen ⇒ page 34 .
– Remove the fixing rings -1- of the noise insulation of the ple‐
num chamber cover.
Note
3. Bulkhead 33
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Remove windscreen wiper arm ⇒ Electrical system; Rep. gr.
92 ; Front windscreen wiper; Installing and removing wind‐
screen wiper arm .
– Lift the front bonnet. Use the rod to keep it open.
– Remove rubber gasket -2-.
Note
The grille below the windscreen is inserted into a guide rail below the windscreen.
– Clip out the grille -3- from its guide rail of the windscreen using
the lever - 3409- .
3. Bulkhead 35
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– When the grill is removed, clip out the fixing clips -arrows- of
the supply line -1- of the nozzles of the windscreen wiper sys‐
tem.
– Remove the grille from below the windscreen.
fitting
Fit in reverse order from removal, remembering the following:
Note
When engaging the grille in the guide rail of the windscreen, take
care not to damage the rubber lip -arrow-.
Removing
– Remove the grille below the windscreen ⇒ page 34 .
– Clip out the cover -1- and remove from the holder.
fitting
Installation is done in reverse order of removal operations.
Removing
– Remove the air duct grill cover ⇒ page 36 .
– Unscrew the bolts -2- and remove the grill of the air duct -1-.
fitting
Installation is done in reverse order of removal operations.
Specified torques
Component Tightening torque
Nuts 3 Nm
3. Bulkhead 37
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
14 - Expansion rivet
❑ 1 + 1 each
❑ Always replace.
15 - Grille below windscreen
❑ ⇒ “3.4 Removing and installing plenum chamber cover”, page 34
16 - Quick locking nut
❑ 3 off
17 - Retaining clip
❑ To fix the noise insulation of the plenum chamber cover
❑ 3 off
❑ Open with screwdriver
❑ Always replace.
18 - Soundproofing on water box
❑ Depending on the version, see ⇒ Electronic Parts Catalog
19 - Securing cap
❑ To fix the noise insulation of the plenum chamber
❑ 2 off
20 - Retaining clip
❑ For attaching the bonnet noise insulation
❑ 5 off
❑ Open with screwdriver
❑ Always replace.
21 - Air duct grille
❑ ⇒ “3.6 Air duct grille: removing and installing”, page 37
22 - Air duct grille cover
❑ ⇒ “3.5 Air duct grille cover: removing and installing”, page 36
23 - Separator
❑ 1 + 1 each
❑ Removing and fitting ⇒ page 31
24 - Plenum chamber seal
25 - Bonnet
❑ ⇒ “1.3 Removing and installing bonnet”, page 41
❑ Adjusting ⇒ page 42
1. Bonnet 39
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
1 - Bolt.
❑ 2 off
❑ 10± 1 Nm
❑ For fastening the re‐
lease lever
⇒ Item 2 (page 40)
2 - Release handle
Removing
3 - Staple
4 - Operating lever
❑ ⇒ “1.6 Removing and in‐
stalling operating lever
for bonnet”, page 46
5 - Support plate
❑ For operating lever
⇒ Item 4 (page 40)
6 - Bolt.
❑ 2 off
❑ 1.5± 0.2 Nm
❑ For fastening the actuat‐
ing lever
⇒ Item 4 (page 40)
7 - Spreader block
❑ 2 off
8 - Retaining clip
❑ For the cable for opening the bonnet
9 - Bushing
10 - Cable for opening the bonnet
❑ Side of the actuation lever ⇒ Item 4 (page 40)
❑ ⇒ “1.10 Control cable le: removal and installation”, page 51
11 - Coupling sleeve
❑ For the cable for opening the bonnet
❑ Removing and fitting ⇒ page 20
12 - Cable for opening the bonnet
❑ Locking the bonnet catch ⇒ Item 14 (page 41) .
❑ ⇒ “1.10 Control cable le: removal and installation”, page 51
13 - Retaining clip
❑ For the cable for opening the bonnet
14 - Bonnet catch
❑ ⇒ “1.5 Removing and installing bonnet lock”, page 45
❑ ⇒ “1.4 Adjusting bonnet”, page 42
WARNING
Always replace mount‐
ing bolts for bonnet catch
with new bolts every time
they are loosened.
Removing
– Lift the front bonnet. Use the rod to keep it open.
1. Bonnet 41
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
fitting
Fit in reverse order from removal, remembering the following:
– Place the front bonnet so that the threaded bolts are fastened
on the openings of the hinges and tighten the hexagonal nuts
by hand.
Caution
For carrying out the basic adjustment of the bonnet, the vehicle
should be on a level ground with the weight resting on all four
wheels.
Note
For setting using the hinges, you do not have to use the adjusting buffer -1- and -3- nor the bolts -6-.
– Open the front bonnet and use the rod to keep it open -5-.
1. Bonnet 43
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
On completion of assembly or adjustment work, the hinges and hexagonal nuts should be protected against
rust.
Note
The elastic limiters -1- (two units) are not used for the adjustment.
They are only used for stabilizing or buffering the bonnet.
1. Bonnet 45
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
WARNING
Always replace mounting bolts for bonnet catch with new bolts
every time they are loosened.
WARNING
Always replace mounting bolts for bonnet catch with new bolts
every time they are loosened.
Adjustment: ⇒ page 44
– Checking panel gaps ⇒ Body Repairs; Rep. gr. 00
Specified torques
♦ ⇒ “1.2 Exploded view - Bowden cable”, page 40
Caution
1. Bonnet 47
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
fitting
Installation of the striker pin -1- is carried out in the reverse order
of removal.
– Adjust strike plate ⇒ page 42 .
Specified torques
♦ ⇒ “1.2 Exploded view - Bowden cable”, page 40
Removing
Note
1. Bonnet 49
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
Note
Specified torques
♦ ⇒ “1.1 Assembly overview - bonnet”, page 38
Removing
– Lift the front bonnet. Use the rod to keep it open.
– Using the lever - 80 200- remove all fixing clips -2- from the
noise insulation of the bonnet -1- and separate.
fitting
Installation is done in reverse order of removal operations.
Note
1. Bonnet 51
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– If fitted, clip out the cover for the coupling sleeve -2-.
– Clip out cable -1- and -3- in -the direction of arrow a- from the
coupling sleeve -2-.
– Turn cable -3- 90° in the direction of arrow -b-.
– Clip cable -3- out of the socket of cable -1- by turning in the
-direction of arrow c-.
– Fix a cord or cable to the end of the Bowden cable on the side
of the operating lever that has the following characteristics:
• Diameter: the same or smaller than the Bowden cable aver‐
age.
• Length: minimum 1,000 mm.
Note
After removal, make sure that a cable with sufficient length is visi‐
ble from the side of the engine compartment so that it can be tied
again.
12 - Nut
❑ 1 + 1 each
❑ 24± 2 Nm
13 - Bolt.
❑ 2 + 2 each
❑ 10± 1 Nm
14 - Hinge
❑ ⇒ “2.6 Removing and installing hinges”, page 65
1 - Adjustment buffer
❑ ⇒ “2.3.4 Adjusting buf‐
fers”, page 63
Removing
2 - Tailgate catch
❑ Removing and fitting
⇒ page 64
3 - Line / plug for locking and
unlocking on handle
4 - Tailgate handle
❑ Removing and installing
⇒ page 64 .
5 - Rear lid
6 - Bolt.
❑ 2 off
❑ 20 Nm
7 - Line / plug on tailgate catch
8 - Rear handles
9 - Hexagon nut
❑ 3 off
❑ 8 Nm
10 - Bolt.
❑ 2 off
❑ 20 Nm
11 - Tailgate slide
❑ ⇒ “2.7 Slip plate - removing and installing”, page 66
❑ ⇒ “2.3.3 Adjust the tailgate striker plate”, page 62
❑ Checking panel gaps ⇒ Body Repairs; Rep. gr. 00
12 - Anti-jam protection
❑ 2 off
❑ Adheres to the rear panel
1 - Adjustment buffer
❑ ⇒ “2.3.4 Adjusting buf‐
fers”, page 63
Removing
2 - Nut
❑ 2 off
❑ 20 Nm
3 - Tailgate catch
❑ Removing and fitting
⇒ page 64
4 - Line / plug for locking and
unlocking on handle
5 - Tailgate handle
❑ Removing and installing
⇒ page 64 .
6 - Rear lid
7 - Line / plug on tailgate catch
8 - Rear handles
9 - Hexagon nut
❑ 3 off
❑ 8 Nm
10 - Locking mechanism cover
11 - Bolt.
❑ 2 off
❑ 20 Nm
12 - Tailgate slide
❑ ⇒ “2.7 Slip plate - removing and installing”, page 66
❑ ⇒ “2.3.3 Adjust the tailgate striker plate”, page 62
13 - Anti-jam protection
❑ 1 + 1 each
❑ Adheres to the rear panel
Removing
– With the tailgate closed, remove the middle brake light in the
tailgate ⇒ Electrical System; Rep. gr. 94 ; High position brake
light; install and remove high position brake light .
– Open the tailgate.
– Remove upper tailgate trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trim; Removing and in‐
stalling upper tailgate trim .
– Remove lower tailgate trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trim; Removing and in‐
stalling lower tailgate trim .
– Clip out the bellows -5- on the side of the tailgate (one on each
side).
– Clip out the coupling sleeve from the connector -1- from the
tailgate -2-.
– Clip out the connector from the mount -1- as an assembly
-3-.
– Undo connector -3- and remove the wiring harness along with
the bellows that is fixed to the body.
– Remove the fixing screws from the earth terminal -4-.
– Disconnect the plug connector -7- from the aerial filter (one on
each side).
– Release the clips -5- from the tailgate and remove the wiring
harness from the flap (one on each side).
Note
fitting
Fit in reverse order from removal, remembering the following:
– With the assistance of a second operator, fit the tailgate onto
the hinges and tighten the nuts by hand.
Caution
Note
♦ For the basic setting of the rear lid, the vehicle should be on
the ground and the weight resting on all four wheels.
♦ The tailgate lock is attached directly onto the tailgate with
bolts. There are no over-sized openings, and therefore it can
not be adjusted.
♦ The adjustment stops, as for other vehicles, can not be used
to adjust the tailgate. They are only for stabilising or damping
the tailgate.
♦ To adjust the tailgate correctly, adjust the length, width and
depth.
♦ For an exact tailgate adjustment, check, when closed, that all
the spacings are within the specified tolerance Check the
spacings ⇒ Body Repairs; Rep. gr. 00
♦ The tailgate must fit into the slip plate without the use of ex‐
cessive force.
Note
– Loosen the bolts -arrows- of the hinges, but do not screw out.
Adjusting .
For adjusting or for checking the tolerances, use the measure‐
ment tool - 3371- .
– Adjust the tailgate so that the side profiles on the side panels
are flush with the tailgate.
– Close the tailgate and check the spacings between the edge
of the tailgate spoiler and the roof and adjust ⇒ Body Repairs;
Rep. gr. 00 .
Note
Note
Note
Wear clean gloves in order to prevent dirt getting onto the roof
trim during the removal.
– Using the lever - 80 200- , undo the clips that are used to fix
the roof trim onto the rear cross piece of the roof.
– Carefully lower the roof trim at the rear side until you can see
the hinge screws.
Note
– Loosen the bolts -1- of the hinges, but do not screw out. Ad‐
justing .
– With the aid of a 2nd mechanic, align the tailgate with the ex‐
ternal contours and set the gap ⇒ Body Repairs; Rep. gr. 00 .
– Tighten the hexagonal nuts on the hinges.
– Close the tailgate and check the spacings; adjust if necessary.
⇒ Body Repairs; Rep. gr. 00
Note
Note
Note
The lock of the rear lid must engage in the main latching position
(second latching position).
– Open the rear lid and set the screws -2-. See ⇒ page 54
– Check the adjustment stops ⇒ page 63 .
– Check all clearances for precise adjustments of the tailgate
⇒ Body Repairs; Rep. gr. 00 .
Note
Note
With the rear lid correctly adjusted and closed, the adjusting buf‐
fers must rest lightly against the body.
Removing
– Open the tailgate.
– Remove lower tailgate trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trim; Removing and in‐
stalling lower tailgate trim .
– Detach connector -2-.
– Remove the bolts -1- (model ST, nuts) and remove the rear lid
lock -6-.
fitting
Fit in reverse order from removal, remembering the following:
Specified torques
– Apply the tightening torque on the bolts, 3 and 5 doors. See
⇒ page 54
– Use the tightening torque on the bolts, model ST. See
⇒ page 55
Removing
– Open the tailgate.
– Remove lower tailgate trim ⇒ page 53
– Detach connector -4-.
– Loosen nut -3-.
– Turn the retaining clips in the direction of the -arrows- and re‐
move the rear handle -5-.
– Pull off the handle.
fitting
Fit in reverse order from removal, remembering the following:
Caution
Specified torques
♦ ⇒ “2.1.1 Exploded view - tailgate (2 and 4-door models)”, page
54
Removing
Note
Note
Wear clean gloves in order to prevent dirt getting onto the roof
trim during the removal.
– Using the lever - 80 200- , undo the clips that are used to fix
the roof trim onto the rear cross piece of the roof.
– Carefully lower the roof trim at the rear side until you can see
the hinge screws.
– Remove nut -1- and remove the tailgate hinge -2-.
fitting
Fit in reverse order from removal, remembering the following:
Specified torques
♦ ⇒ “2.1 Exploded view - tailgate”, page 53
Removing
– Remove luggage compartment closure trim ⇒ General body
repairs, interior; Rep. gr. 70 ; Luggage compartment trim; Re‐
moving and installing lock brackets .
– Unscrew bolts -2- and remove strike plate -1-.
fitting
Fit in reverse order from removal, remembering the following:
– Screw in the screws -1- by hand.
– Adjust strike plate ⇒ page 62 .
Specified torques
♦ ⇒ “2.1.1 Exploded view - tailgate (2 and 4-door models)”, page
54
Removing
– Open the tailgate.
Note
DANGER!
– Lift the spring clips -2- with a screwdriver and remove the gas
shock absorber -3- from the bolts -1-.
After removing the shock absorber -3- refit the elastic staples
-2- in position.
fitting
Fit in reverse order from removal, remembering the following:
Note
WARNING
The damper can only be fixed to the bench in this area, be‐
cause any other position may lead to damage
Always wear safety goggles and leather gloves.
Note
– Cut the gas damper cylinder with a saw by the first third part
of the total length of the cylinder, using the rod edge as refer‐
ence.
Removing
– Loosen the drain tube from the fixing on the wheel housing
-arrow-.
– Open the fuel tank flap and unscrew the fuel plug.
Caution
– Remove the unit -1- from the rear side plate. For this purpose,
first pull outwards -arrow e- and then pull to the left -arrow f-.
fitting
– Guide the drain pipe -1- through the opening in the side plate
through the rear wheel housing, without fixing it.
– Have the opening of the unit -3- engage in the tank filler.
– Engage the unit -3- in the side plate, when doing so, first guide
in on the side of the hinge -arrow a-.
– Then guide in the unit -3- in the direction of -arrow b-. Make
sure not to damage the tank flap lock - V155- .-2-.
– Screw in the cover and close the fuel tank flap.
Removing
– Open tank flap.
– Insert - 3409- the lever into the recess and press the friction
finger -1- in -arrow direction A- and at the same time push the
tank flap in -arrow direction B- .
fitting
Installation is done in reverse order of removal operations.
1 - Hinge
❑ ⇒ “2.1 Exploded view -
door”, page 76
2 - Front door joint
❑ ⇒ “2.2 Exploded view -
door seals”, page 77
3 - Front door control unit
❑ Driver side door control
unit - J386- and Passen‐
ger side door control
unit - J387-
❑ ⇒ “4.2 Removing and in‐
stalling driver door con‐
trol unit J386 and front
passenger door control
unit J387 ”, page 118
4 - Lock in the front door
❑ ⇒ “3.3.2 Exploded view
- door handle and door
lock (part II)”,
page 92
5 - Outside handle (front door)
❑ ⇒ “3.3.1 Exploded view
- door handle and door
lock (part I)”, page 91
6 - Front door
⇒ “2.1 Exploded view - door”,
page 76
2 Door
2. Door 77
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
WARNING
Take care not to damage the roof lining in the area where the
seal joins the roof.
Note
2. Door 79
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Pull door seal -1- off door -2- together with the clips -3-.
fitting
– Check clips -3- for damage and renew if necessary.
– Press door seal -1- on door -2- together with the clips -3-.
The clips -3- need to be pressed in until stop.
Removing
– Pull door seal -1- off door -2- together with the clips -3-.
fitting
– Check clips -3- for damage and renew if necessary.
– Press door seal -1- on door -2- together with the clips -3-.
The clips -3- need to be pressed in until stop.
2. Door 81
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
Removing
– Open the front door.
– Disconnect the multi-plug in the A-column ⇒ Electrical Sys‐
tem; Rep. gr. 97 ; Plug; disconnect left door disconnection
plug .
– Unscrew bolt -2- on door retainer.
– Detach the caps -1- and -3- from studs -4-.
– Release the fixing pin -4- of the hinge axis at the top, do not
screw out.
– Release the fixing pin -4- of the hinge axis at the bottom, do
not screw out.
– Lift the door upwards and remove from hinge shafts carefully.
Note
fitting
Fit in reverse order from removal, remembering the following:
Note
There are three methods for setting the gap in the door:
♦ ⇒ “2.6.1 Front door adjustment (hinges on pillar)”, page 83 .
♦ ⇒ “2.6.2 Front door adjustment (hinges on door)”, page 84 .
♦ ⇒ “2.6.3 Adjusting the striker plate (front door)”, page 85 .
2. Door 83
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Undo the screws -1- and -3- of the upper -2- and lower -4-
hinges, but do not screw out, and adjust the door.
– Check the spacings ⇒ Body Repairs; Rep. gr. 00
Specified torques
♦ ⇒ “2.1 Exploded view - door”, page 76
Note
2. Door 85
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
Removing
– Remove front door ⇒ page 81 .
Only with the hinge at the top, drivers side
– Remove dash panel⇒ General body repairs, interior; Rep. gr.
70 ; Dash panel; Removing and installing dash panel .
– Unscrew the three fixation screws and push the relay support
in the proper form to the side ⇒ Electrical System; Rep. gr.
97 ; Relay support, fuse holder and E-boxes; install and re‐
move relay support and fuse holder behind the dash panel on
the driver's side .
Only with the hinge at the top, front passenger side
– Remove glove box ⇒ General body repairs, interior; Rep. gr.
68 ; Shelves / trim panels; Removing and installing glove box .
Only with the hinge at the bottom, both sides
– Remove door sill⇒ General body repairs, interior; Rep. gr.
70 ; Interior trim; Removing and installing door sill .
WARNING
Note
Note
2. Door 87
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3 Door components
1 - Spreader block
❑ 3 off
2 - Bolt.
❑ 3 off
3 - Front door window guide
❑ ⇒ “3.11 Removing and
installing window
guide”, page 101
4 - Front door A-pillar outer trim
❑ Fixed to the door
❑ ⇒ “4.11 Removing and
installing A-pillar trim”,
page 502
5 - Insulating foam
❑ Removing and fitting
⇒ page 502
6 - Bolt.
❑ 1x
❑ 1.3± 0.2 Nm
7 - Interior window well joint
❑ ⇒ “3.12 Removing and
installing inner window
slot trim panel”,
page 102
8 - Inside protective cover
❑ ⇒ “3.6 Removing and in‐
stalling inner door cov‐
er”, page 96
9 - Bolt.
❑ 1 off
❑ 3.5 Nm
10 - Separator
❑ 1 off
11 - Seal
❑ Pressed in the door frame
12 - Front door B-pillar outer trim
❑ Fixed to the door
❑ ⇒ “4.12 Removing and installing trim panel for B-pillar (front door)”, page 504
13 - Outer window slot seal
❑ ⇒ “3.13 Removing and installing outer window slot trim panel”, page 104
3. Door components 89
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3. Door components 91
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3.3.2 Exploded view - door handle and door lock (part II)
1 - Bolt.
❑ 2 off
❑ With washer
❑ 19 Nm
2 - Sealing plug
❑ Fitted into door panel
3 - Sealing plug
❑ Fitted into door panel
4 - Anti-jam protection
❑ 1x
❑ Stuck to door panel
5 - Bolt.
❑ 1x
6 - Front door
❑ ⇒ “2.5 Removing and in‐
stalling door”, page 81
7 - Inside protective cover
❑ ⇒ “3.6 Removing and in‐
stalling inner door cov‐
er”, page 96
8 - Cable for the inside handle
(front door)
❑ Bowden cable
❑ See ⇒ Electronic Parts
Catalog
❑ ⇒ “3.18 Removing and
installing the cable for
the inside handle (front
door)”, page 112
9 - Door lock
❑ With seal cover
❑ ⇒ “3.10 Removing and installing door lock”, page 100
❑ See ⇒ Electronic Parts Catalog
10 - Door lock connector
11 - Striker plate
❑ With plastic base.
❑ ⇒ “3.7 Slip plate - removing and installing”, page 97
❑ ⇒ “2.6.3 Adjusting the striker plate (front door)”, page 85
12 - Bolt.
❑ 2 off
❑ 24 Nm
♦ Removing ⇒ page 93
♦ Installation ⇒ page 93
Note
The control unit of the front door is fixed in the door frame.
Removing
– Removing interior trim of front door: ⇒ Bodywork, interior in‐
stallation work; Rep. gr. 70 ; Front door trim: removing and
installation; front door trim: removing and installation.
– Secure door window against sliding down with adhesive tape.
– Clip out and remove the plug connector of the shaft -3-.
– Remove screws -1-.
– Remove the window lifter motor -4- from the mount -2-.
fitting
Fit in reverse order from removal, remembering the following:
– Insert the window lifter motor -1- into the supports -3-. Move
door window up and down slightly so that the splines between
motor and cable drum engage more easily.
– Use the tightening torque of the screws ⇒ page 93
– Undertake the synchronisation and storage of the window
course ⇒ page 434 .
Specified torques
♦ ⇒ “6.1 Exploded view - front door window”, page 429
3. Door components 93
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
Note
– Unclip the plug from the outlet -3- remove the fixation clip and
unplug the plug.
– Remove screws -1-.
– Remove the window lifter motor -4- from the mount -2-.
3. Door components 95
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Removing interior trim of front door: ⇒ Bodywork, interior in‐
stallation work; Rep. gr. 70 ; Front door trim: removing and
installation; front door trim: removing and installation.
– Move electrical wiring harness -4- clear.
– With the wedge - 3409- detach the inner protection cover of
the door -3-.
– Release the grommet -1- of the inside handle cable -2- from
the inside protective cover.
fitting
6
Fit in reverse order from removal, remembering the following:
– You should hear the inside protection cover click into place.
• You inside protection must be installed flush.
3. Door components 97
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
♦ Hooks - 3438-
Removing
• Door on the drivers side: Remove lock cylinder ⇒ page 106 .
• Door on the passenger side: Remove the cover of the handle
lock ⇒ page 108 .
– Carefully pull handle -2- in direction -arrow a- and remove from
mount -1-.
– Remove rear side of handle in direction -arrow b-.
– Remove door handle from mounting unit -1- at right angle
-arrow c-.
Only for vehicles with keyless access
– Fix the electrical wire of the door handle -3- using adhesive
tape on the door panel.
– Remove the electrical connector of the door handle -4-.
fitting
Fit in reverse order from removal, remembering the following:
– If the rear -1- and the front bases -2- are damaged or brittle,
replace them.
– Make sure that the rear base and the front base are installed
correctly.
Only for vehicles with keyless access
– Connect the electrical connector of the door handle.
Continued for all vehicles
– Insert an Allen key -2- through the opening in the cover and
place it so that the articulated lever can be pulled -1- in the
direction of the -arrow-.
– Pull Allen key until the articulated lever can go no further -1-.
Note
Place the hook - 3438- so that it is not in the way when inserting
the lever.
– Remove the Allen key and keep holding the mechanism -1-
with the hook - 3438- .
Caution
3. Door components 99
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
The following does not have to be removed when removing the
outside handle:
♦ Door lock
Removing
– Partially remove the control cable on the mount side of the
outside handle ⇒ page 110
– Remove the outside handle ⇒ page 97
– Remove the rear base -2-.
– Unscrew the bolt -3-.
– Carefully press the mount of the outside handle -1- from the
door inside in the -direction of the arrow- and remove from the
door.
fitting
Installation is done in reverse order of removal operations.
Specified torques
♦ ⇒ “3.3.1 Exploded view - door handle and door lock (part I)”,
page 91
Caution
– Turn the actuating cable with the lever -1- through 90° in di‐
rection of arrow -b- and remove it from resistance mounting of
actuating cable -4-.
– Unfasten hose -3-, -Arrow a - of release lever -2- from door
lock.
– Remove the cable of the exterior handle on the
-door lock side- ⇒ page 110
fitting
Fit in reverse order from removal, remembering the following:
Caution
Specified torques
♦ ⇒ “3.3.2 Exploded view - door handle and door lock (part II)”,
page 92
Caution
Removing
– Front door glass: removal ⇒ page 430 .
– Remove the interior window well seal ⇒ page 102 .
Note
Caution
Note
♦ Wedge - T10039/1-
Note
Caution
Note
Note
• Fitting outside window frame gasket -1-; start at the end indi‐
cated by -arrow a-.
– Using your hand, press the window shaft seal on and engage
in the door flange evenly.
Note
Insert the grommet into the seat in the body with the aid of a soapy
solution.
Caution
Note
The lock cylinder is installed only in the front door on the driver's
side.
Removing
– Remove the anti-jam protection and the cover -arrows-.
Caution
– Using the "1/4" extension" - T20203A- and the Torx insert T20,
screw the clamping screw -2- out to the stop.
– Using the tool specified, press on the screws -2- in order to
move the locking bar -arrow b- that is holding the lock catch.
– With the lever - 3409- remove the lock cylinder cover -4- from
the handle locating point.
– Carefully pull the handle -1- outwards -Arrow a- and remove
the lock cylinder with the lever. - 3409- .
fitting
Fit in reverse order from removal, remembering the following:
– Pull the handle -1- in the direction of the -arrow- and secure.
Note
Caution
Specified torques
♦ ⇒ “3.3.1 Exploded view - door handle and door lock (part I)”,
page 91
Note
The lock cover of the outside handle (front door) is installed only
on the passenger side.
Removing
– Release the anti-jam protection -1- and guide the hook -
T40207- in the position shown through the aperture in the door
-Arrow-.
– Insert the hook - T40207- until it makes contact with the axis
-1- of the locking bar -5-.
– Pivot the hooks - T40207- in the direction of -arrow B- until it
engages in the inner tab of the axis -1- of the locking bar -5-.
Pull the hooks - T40207- to the rear to be able to axis -1- out
until the stop.
– Carefully pull the handle -2- outwards -arrow A- and hold tight.
– Using the lever - 3409- , remove the lock cover -3- from the
handle mount -2-.
fitting
Fit in reverse order from removal, remembering the following:
• Before installing the handle trim, make sure that the locking
bar is in the disengaged position that it was in when removing.
If you have problems with inserting the handle trim, remove
the axis of the locking bar again using the hooks - T40207- as
described in the removal procedure.
• If the rear base -1- is damaged or brittle, replace it.
• Make sure that the rear base -1- is installed correctly.
– Pull the handle -1- in the -direction of the arrow- and secure.
– Insert the lock cover -2- into the handle mount.
– Release lever -1-.
Caution
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
Caution
Note
Take particular care not to damage the retaining clip of the cover.
Caution
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
Removing
– Driver side: Remove lock cylinder ⇒ page 106 .
Caution
Specified torques
12 - Switch module
❑ The switch module on the central console includes the following components, depending on the versions:
♦ Door locking
♦ Door unlocking
♦ Hazard warning lights switch
♦ ESP disconnection button
♦ SET button (to indicate tyre incidents)
♦ Heated rear window button - E230-
♦ Heated driver seat regulator - E94-
♦ “AIRBAG OFF” warning lamp
♦ Passenger heated seat regulator - E95-
♦ AUX key
❑ Removal and installation ⇒ Electrical system; Rep. gr. 96 ; Controls; Removal and installation of buttons
in the switch panel
Removing
– Fold out the key -arrow A-.
– With the lever - U30800- , remove the cover in the direction of
the -arrow b-.
– On the intended tabs of the key body, remove the battery from
its mount using a small flat-headed screwdriver.
Installing
Note
– Insert the battery in the direction of the -arrow- into its mount
making sure that the positive pole is visible (pointing upwards).
– Press down on the battery in order to engage tight in the
mount.
– Fit the key cover and press on until you can hear a character‐
istic “clicking” sound.
Caution
Note
– Select:
♦ Bodywork
♦ Electrical system (Rep. Gr. 01; 27; 90…97)
♦ 01 - Self-diagnosis-compatible systems
♦ 09 - Onboard supply control unit - J519
♦ 09 - Onboard supply control unit, functions
♦ 09 - Check vehicle key with the remote control
2 Door
1 - Rear door
❑ ⇒ “2.3 Removing and in‐
stalling door”,
page 122
2 - Upper hinge
❑ ⇒ “2.5 Removing and in‐
stalling door hinges”,
page 126
3 - Bolt.
❑ 2 + 2 each
❑ Always replace.
❑ 32± 5 Nm
4 - Bolt.
❑ 2 + 2 each
❑ Always replace.
❑ 32± 5 Nm
5 - Bolt.
❑ 2 + 2 each
❑ Always replace.
❑ 32± 5 Nm
6 - Seal
7 - Stud
❑ Always replace.
❑ 10± 1.5 Nm
8 - Sealing plug
❑ To cover the stud head
⇒ Item 7 (page 121)
9 - Lower hinge
❑ ⇒ “2.5 Removing and in‐
stalling door hinges”,
page 126
10 - Bolt.
❑ 2 + 2 each
❑ 8± 1 Nm
11 - Bolt.
❑ 1 + 1 each
❑ 30± 5 Nm
❑ For fixing the strut of the door retainer on the B-pillar.
12 - Back door holder
❑ ⇒ “2.6 Removing and installing door arrester”, page 127
2. Door 121
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
1 - Rear door
❑ ⇒ “2.3 Removing and in‐
stalling door”,
page 122
2 - Back door seal
❑ ⇒ “2.7 Removing and in‐
stalling door seal”, page
128
3 - Top diameter of the body
flange
❑ Is used as reference
point when installing the
seal
4 - Imaginary line of the refer‐
ence
❑ Angle bisector, that form
the sides of the upper
radius
⇒ Item 3 (page 122)
5 - Colour marking
❑ Marked on the inner
section of the seal
Note
Removing
– Open the front door.
– Disconnect the multi-plug in the B-column ⇒ Electrical Sys‐
tem; Rep. gr. 97 ; Plug; disconnect left door disconnection
plug .
– Unscrew bolt -2- on door retainer.
– Detach the caps -1- and -3- from studs -4-.
– Release the fixing pin -4- of the hinge axis at the top, do not
screw out.
– Release the fixing pin -4- of the hinge axis at the bottom, do
not screw out.
– Lift the door upwards and remove from hinge shafts carefully.
Note
fitting
Fit in reverse order from removal, remembering the following:
Note
2. Door 123
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
There are three methods for setting the gap in the door:
♦ ⇒ “2.4.1 Back door adjustment (hinges on pillar)”, page 124
♦ ⇒ “2.4.2 Back door adjustment (hinges on door)”, page 125
♦ ⇒ “2.4.3 Adjusting the striker plate (back door)”, page 126
Note
The door can be adjusted back and forth as well as the height by
loosening the bolts for the hinges on the B-pillar.
– Undo the screws -1- and -2- of the upper -3- and lower -4-
hinges, but do not screw out, and adjust the door.
Check the spacings ⇒ Body Repairs; Rep. gr. 00
– Use the tightening torque of the screws. See ⇒ page 122
Note
The door can be adjusted back and forth as well as the height by
loosening the bolts for the hinges on door.
2. Door 125
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
Adjust the striker plate to fit the rear door flush against the rear
side panel.
Note
Removing
Note
Note
The mounting bolts for hinges must always be replaced with new
bolts every time they are loosened.
Note
Note
2. Door 127
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
WARNING
Take care not to damage the roof lining in the application area
where the seal joins the roof.
Note
2. Door 129
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Release the anti-jam protection -1- and guide the hook -
T40207- in the position shown through the aperture in the door
-Arrow-.
2. Door 131
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Insert the hook - T40207- until it makes contact with the axis
-3- of the locking bar -2-.
– Pivot the hooks - T40207- in the direction of -arrow B- until it
engages in the inner tab of the axis -3- of the locking bar -2-.
Pull the hooks - T40207- to the rear to be able to axis out until
the stop.
– Carefully pull the handle -5- outwards -arrow A- and hold tight.
– Using the lever - 3409- , remove the lock cover -4- from the
handle mount -1-.
fitting
Fit in reverse order from removal, remembering the following:
• Before installing the handle trim, make sure that the locking
bar is in the disengaged position that it was in when removing.
If you have problems with inserting the handle trim, remove
the axis of the locking bar again using the hooks - 3438- as
described in the removal procedure.
• If the rear base -1- is damaged or brittle, replace it.
• Make sure that the rear base -1- is installed correctly.
– Pull the handle -1- in the -direction of the arrow- and secure.
– Insert the lock cover -2- into the handle mount.
– Release lever -1-.
Caution
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
The following does not have to be removed to remove the cable
for the outside handle (front door):
♦ Mount for the outside handle
Removing
– Move door window to “closed” position.
– Remove the interior protection cover ⇒ page 143 .
– Unscrew the fixing screws -1- of the window frame -2- and fix
the frame using masking tape -arrow- so that work is not im‐
paired.
Door lock side
– Remove the cable of the outside handle on the
-door lock side- ⇒ page 147
Side with the mount of the outside handle
– Have a second fitter move and hold the outside door handle
in the “open” position.
2. Door 133
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
Removing
Inside handle side
– Remove cable -on the interior- of the handle⇒ General body‐
work - interior; Rep. gr. 70 ; Front door trim; installation and
removal of the front door trim .
Door lock side
Remove the cable of the -door lock side- ⇒ page 147
fitting
Fit in reverse order from removal, remembering the following:
Note
3 Door components
3.3.2 Exploded view - door handle and door lock (part II)
1 - Rear door
❑ ⇒ “2.3 Removing and in‐
stalling door”, page 122
2 - Sealing plug
❑ 4 off
3 - Door lock connector
4 - Inside protective cover
❑ ⇒ “3.7 Removing and in‐
stalling inner door cov‐
er”, page 143
5 - Cable for the inside handle
(back door)
❑ Bowden cable
❑ See ⇒ Electronic Parts
Catalog
❑ ⇒ “2.10 Removing and
installing the cable for
the inside handle (back
door)”, page 134
6 - Lock (back door)
❑ ⇒ “3.11 Removing and
installing door lock”,
page 146
❑ See ⇒ Electronic Parts
Catalog
7 - Striker plate
❑ With plastic base
❑ ⇒ “3.8 Slip plate - re‐
moving and installing”,
page 143
❑ ⇒ “2.4.3 Adjusting the
striker plate (back
door)”, page 126
8 - Bolt.
❑ 2 off
❑ 24 Nm
9 - Cover
❑ Removing and fitting ⇒ “3.11 Removing and installing door lock”, page 146
10 - Bolt.
❑ 2 off
❑ With washer
❑ 19 Nm
11 - Sealing plug
❑ 1x
12 - Sealing plug
❑ 1x
Removing
Note
Note
The bolts -2- of the left door are unscrewed to the right and with
the right door, to the left.
– Using a suitable tool, pull out the screw in the direction of the
-arrows- and remove the expanding bolt -2- from the expand‐
ing grommet -3-.
– Screw in a screw with 8 mm (about 80 mm long) into the ex‐
panding bolt -3- by maximum two rotations.
– Using a suitable tool, pull out the screw in the direction of the
-arrows- and remove the expanding grommet -3- from the win‐
dow lifter guide -1- and the door window.
– Secure door window against sliding down with adhesive tape.
Note
♦ Hooks - 3438-
Removing
– Remove the lock cover of the handle ⇒ page 131 .
– Carefully pull handle -2- in direction -arrow a- and remove from
mount -1-.
– Remove rear side of handle in direction -arrow b-.
– Remove door handle from mounting unit -1- at right angle
-arrow c-.
fitting
Fit in reverse order from removal, remembering the following:
• If the rear -1- and the front bases -2- are damaged or brittle,
replace them.
• Make sure that the rear base and the front base are installed
correctly.
– Insert an Allen key -2- through the opening in the cover and
place it so that the articulated lever can be pulled -1- in the
direction of the -arrow-.
– Pull Allen key until the articulated lever can go no further -1-.
Note
Place the hook - 3438- so that it is not in the way when inserting
the lever.
– Remove the Allen key and keep holding the mechanism -1-
with the hook - 3438- .
Caution
Caution
Risk of malfunctions.
♦ When removing and installing, make sure the operating
cable is not kinked or damaged.
The following does not have to be removed when removing the
outside handle:
♦ Door lock
Removing
– Remove the outside handle ⇒ page 143
– Remove the rear base -2-.
– Unscrew the bolt -3-.
– Carefully press the mount of the outside handle -1- in the
-direction of the arrow- and remove from the door inside.
– Remove hook cable from the
-mounting on the outer door handle- ⇒ page 133 .
fitting
Installation is done in reverse order of removal operations.
Caution
Removing
– Move door window to “closed” position.
– Remove the interior protection cover ⇒ page 143 .
– Unscrew the fixing screws -1- of the window frame -2- and fix
the frame using masking tape -arrow- so that work is not im‐
paired.
Note
Take particular care not to damage the retaining clip of the cover.
Note
Note
Removing
– Remove the rear door glass ⇒ page 435 .
– Remove the rear door B-pillar outer trim
⇒ Item 1 (page 135) .
– Remove the rear door C-pillar outer trim ⇒ page 435 .
– In the front lower area of the door -2- unclip the door seal -1-
in the zone between -arrow a- and -arrow b-.
– Release from inside the lip -3- of the door flange -2-.
– Unfasten it starting at the back area and uniformly pull away
the entire perimeter -Arrows a- of window guide -1-.
– Remove the window shaft seal from the mount -arrow B-.
fitting
Note
Caution
Note
Caution
Note
Note
• Fitting outside window frame gasket -1-; start at the end indi‐
cated by -arrow a-.
– Using your hand, press the window shaft seal on and engage
in the door flange evenly.
– Using the wedge - T10039/1- apply equal pressure over the
entire surface of the window shaft seal.
– Take care that they are fitted to the flange correctly.
♦ Wedge - T10039/1-
Note
Removing
– Remove interior trim of back door: ⇒ Bodywork, interior in‐
stallation work; Rep. gr. 70 ; Front door trim: removing and
installation; back door trim: removing and installation.
• Unfastening the interior window frame gasket -1-; start at the
end indicated by -arrow A-.
– Insert the wedge - T10039/1- under the window shaft seal and
disengage in the direction of the -arrows- on the door.
fitting
• Fitting the internal window frame gasket -1-; start at the end
indicated by -arrow a-.
– Using your hand, press the window shaft seal on and engage
in the door flange evenly.
– Using the wedge - T10039/1- apply equal pressure over the
entire surface of the window shaft seal.
– Take care that they are fitted to the flange correctly.
Caution
60 – Sunroof
1 Sun roof
❑ 2.5 Nm
10 - Cover
Removing
– Removing the panoramic window. Proceed as follows:
♦ Actuating motor for the functions ⇒ page 182 .
♦ The actuating motor for these functions is defective ⇒ page 183
– Remove bolts ⇒ Item 11 (page 158) .
11 - Bolt.
12 - Running guide
❑ ⇒ “1.2 Assembly overview - Cranks and tilt mechanism”, page 157
13 - Wind deflector
❑ ⇒ “1.6 Removing and installing wind deflector”, page 179
14 - Bolt.
❑ 1.5 Nm
1 - Tension bow
2 - Sliding piece (bottom part)
3 - Sliding piece (top part)
❑ This element has a
spring on its right side
⇒ Item 4 (page 158)
4 - Spring
❑ 1x
❑ Only for the right side
5 - Spring cover
6 - Guide piece
❑ Fitted for the sliding
piece.
7 - Roller blind
8 - Bracket of the roller blind
axle.
9 - Stop
10 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
11 - Bolt.
❑ 5 off
❑ 2.5 Nm
12 - Cover of the sunshade
roller blind
Removing
– Removing the panoram‐
ic window. Proceed as
follows:
♦ Actuating motor for the
functions ⇒ page 182 .
♦ The actuating motor for these functions is defective ⇒ page 183
– Remove bolts ⇒ Item 11 (page 158) .
fitting
Use the tightening torque of the screws. See ⇒ Item 11 (page 158)
13 - Roller blind axle
14 - Bolt.
❑ 3 off
❑ 4 Nm
15 - Operating engine with control unit
❑ Sliding sunroof adjustment control unit - J245-
❑ ⇒ “1.11 Removing and installing sliding sunroof adjustment control unit J245 ”, page 200
❑ ⇒ “1.14 Adapting sliding sunroof adjustment control unit J245 ”, page 206
❑ ⇒ “1.15 Programming sliding sunroof adjustment control unit J245 ”, page 208
16 - Retaining bracket
17 - Frame with operating mechanism
❑ ⇒ “1.2 Assembly overview - Cranks and tilt mechanism”, page 157
18 - Roller blind grip
19 - Rod
20 - Bolt.
❑ 2 off
❑ 1 Nm
1 - panoramic window
❑ ⇒ “1.7.1 Removing
glass panel (with func‐
tional control motor)”,
page 182
❑ ⇒ “1.7.2 Removing
glass panel (with defec‐
tive control motor)”,
page 183
❑ ⇒ “1.7.3 Installing glass
panel”, page 184
❑ ⇒ “1.8 Adjusting sunroof
panel”, page 185
2 - Bolt.
❑ 5.5 Nm
3 - Seal of the panoramic win‐
dow
❑ ⇒ “1.12.2 Remove and
install the panoramic
window seal”,
page 202
4 - Bolt.
❑ 1.5 Nm
5 - Support plate
6 - Spring
7 - Wind deflector
❑ ⇒ “1.6 Removing and in‐
stalling wind deflector”,
page 179
8 - Bolt.
❑ 5.5 Nm
Materials
1.5.1 Removing
Caution
Caution
– With help from the masking tape on the windscreen attach the
sun panel connector.
Note
WARNING
– Protect the lateral and rear area of the exterior mirror housing
near the work area with masking tape.
– Insert in the rear of the frame the electrical cutter - SAT 1561A-
with blade 207 - SAT 1561/12- between the bodywork and trim
panel. Cut open the bonding bead on both sides up to the front
area of the frame.
– Cut open the front bonding bead on the front of the frame.
– From the vehicle interior cut open the bonding bead: for this
insert the electrical cutter - SAT 1561A- using blade 207 - SAT
1561/12- between the centre recess -arrow -of the bodywork
and the sliding/tilting sunroof frame.
– With help from two cable holder knobs - VAG 1351/1- with
cutting thread - 357 853 999 B- insert the thread via the com‐
pleted cuts in the front area, and pull alternating on both knobs
until the adhesive material string is completely removed.
– Remove the frame of the sliding/tilting sunroof.
Caution
Caution
Note
Caution
Caution
– Shortly before applying the adhesive to the frame, cut back the
adhesive bead stuck to the frame to a height of 1 to 2 mm.
Note
Caution
Note
– Apply the masking tape -1- in the stated areas of the panor‐
amic window -4- and the roof -3-.
– Mark the masking tape using a felt tip pen -2- in the centre of
the panoramic window -4- and the roof -3-.
Note
Note
– Apply on the indicated area of the frame using the twin car‐
tridge gun - VAS 5237- an adhesive bead of the dual compo‐
nent adhesive - D 004 660 M2- -arrows-.
• -a-= about 50 mm, adhesive bead overlapping zone.
fitting
WARNING
– Attach a rope -2- in the upper area of the window -1- under‐
neath the sealing lip -3-.
Note
♦ Keep the rope in this position until the bonding process for the
sliding/tilting sunroof frame is completed.
♦ The rope is used to reposition the lip in reference to the sliding/
tilting sunroof trim panel.
Caution
– Check to make sure the felt pen markings are aligned on top
of each other. If necessary, adjust.
– In the rear area of the panoramic window (with the rear seal
removed) insert on each side, a 5 millimetre long brake lever
from the brake lever kit - 3371- , between the window -1- and
the roof flange -2-. Push frame and window into the
-direction of the arrow- to make sure that the distance -a- = 5
mm.
Note
During the task described last, check the front and rear parts of the frame (for example with an 8 mm drill bit)
and make certain that the gap to the roof flange is equal on both sides. If necessary, adjust.
– For this purpose use the suction lifters - VAG 1344- as an aid
and hold everything steady with the support equipment -
T10038- .
Caution
Note
– Attach a rope -2- in the upper area of the window -1- under‐
neath the sealing lip -3-.
Note
♦ Keep the rope in this position until the bonding process for the
sliding/tilting sunroof frame is completed.
♦ The rope is used to reposition the lip in reference to the sliding/
tilting sunroof trim panel.
– Using a cleaning solvent - D 009 401 04- clean the surface for
the adhesive bead -arrows-. Then rub edge of window dry us‐
ing a lint-free cloth.
– Apply glass/paint primer - D 009 200 02- on the surface for the
adhesive bead -arrows-.
Note
Apply the primer evenly and in one step using a fully drenched
felt.
– Apply on the indicated area of the frame using the twin car‐
tridge gun - VAS 5237- an adhesive bead of the dual compo‐
nent adhesive - D 004 660 M2- -arrows-.
• -a-= about 50 mm, adhesive bead overlapping zone.
fitting
WARNING
– Set the frame and window -1- on the roof flange and insert the
centring pin -2- in the opening -3-.
– Exercise even pressure on the frame until the spacer caps are
resting on the bodywork flange.
– Check to make sure the felt pen markings are aligned on top
of each other. If necessary, adjust.
– In the rear area of the panoramic window (with the rear seal
removed) insert on each side, a 5 millimetre long brake lever
from the brake lever kit - 3371- , between the window -1- and
the roof flange -2-. Push the frame and window against the
feeler gauges to maintain the clearance -a-= 5 mm.
– Push the frame and window down to make sure that the seal
-1- of the trim panel -2- touches the bodywork -arrow-.
Note
The bodywork form allows the frame and window to be positioned in centre.
WARNING
WARNING
When cleaning from the inside of the vehicle, do not press the
newly-placed glass outwards.
Note
– Move the wind deflector forward and fit the spring -arrow- from
the opening in the sliding/tilting sunroof frame.
– Push against the frame of the wind deflector -3- to loosen the
net
Caution
When fitting sealing strips do not use metal parts, as they may
damage the net of the wind deflector!
– Using the lever - U30800- apply pressure from both sides and
fit the sealing strip -2- in its seat. Start at the end -arrow-.
Caution
– From the inside, remove the front screws -arrow- on both sides
(from the vehicle interior).
– From inside loosen on both sides the rear screws -arrow-, but
do not remove them.
– With help from another person, remove the panoramic window
from its frame with actuating mechanism (unclip the window).
Caution
Move the moving guides -1- into the position »Close roof«.
Caution
Note
When the panoramic window is closed, the screws of the rear part
are only accessible from the inside.
– From inside loosen on both sides the rear screws -arrow-, but
do not remove them.
– With help from another person, remove the panoramic window
from its frame with actuating mechanism (unclip the window).
Note
Make sure when attaching the screws to follow the sequence de‐
scribed below:
– From the inside, lightly tighten the front screws -arrow- on both
sides.
– From the inside, lightly tighten the rear screws -arrow- on both
sides.
– Close panel and check alignment with roof. If necessary, open
and adjust panel ⇒ “1.8 Adjusting sunroof panel”, page 185 .
– Use the tightening torque of the screws ⇒ page 159
Caution
– From inside loosen on both sides the front screws -arrow-, but
do not remove them.
– From inside loosen on both sides the rear screws -arrow-, but
do not remove them.
– Move the panoramic window into the “open” position.
– Move the panoramic window into the “close” position.
– Temporarily adjust the screws accessible from the inside.
– Check if the setting dimensions of the panoramic window cor‐
respond to the listed values ⇒ page 185
– If this is not the case, open the first section of the opening path
of the window.
– On both sides loosen the screw -2-, but do not tighten it. Adjust
the height of the window -1- according to the difference deter‐
mined. Orient yourself on the notches -arrow- in the window
and in the guides.
• For an optimum fit, the window must rest on both sides in the
same notches.
– Close the panoramic window and check if your setting dimen‐
sions correspond to the listed values ⇒ page 185 .
– Tighten the screws accessible from the inside with tightening
torque. ⇒ page 159
– Open the first section of the opening path of the window.
Note
Note
Caution
Note
Do not interchange! The screws for fastening the frame with ac‐
tuating mechanism are different in terms of type and size, and are
specific in their position ⇒ page 157 .
Caution
1.10 Removing and installing front trim panel for sliding sunroof
Materials
Caution
Removing
Note
Caution
DANGER!
Risk of injury.
– Mark the surface of the trim panel with a sharp tool according
to the following specifications:
♦ -a- = 10 mm Marking parallel to inside edge of the trim panel.
♦ -b- = 10 mm Marking parallel to front edge of the trim panel.
♦ -c- = 10 mm Marking parallel to rear edge of the trim panel.
Caution
– Using the electric cutter - SAT 1561A- and the saw blade, Ø
80 mm - V.A.G 1561/26- cut the trim panel open:
♦ Along the longitudinal marks from the back to the front.
♦ Along the transverse markings on the front of the trim panel
(front and rear marking).
– Remove the cut-off pieces to reach the adhesive material of
the trim panel.
– Using the electric cutter - SAT 1561A- and blade 207 - SAT
1561/12- cut open the adhesive material on both sides from
the back to the front.
– Also cut open both adhesive material strands on the front of
the trim panel.
– With help from two cable holder knobs - VAG 1351/1- with
cutting thread - 357 853 999 B- insert the thread via the com‐
pleted cuts in the front area, and pull alternating on both knobs
until the adhesive material string is completely removed.
– Remove the trim panel of the sliding/tilting sunroof.
fitting
Caution
Note
Caution
Note
Caution
– Attach a rope -2- in the upper area of the window -1- under‐
neath the sealing lip -3-.
Note
♦ Keep the rope in this position until the bonding process for the
sliding/tilting sunroof frame is completed.
♦ The rope is used to reposition the lip in reference to the sliding/
tilting sunroof trim panel.
Note
Apply the primer evenly and in one step using a fully drenched
felt.
Note
fitting
WARNING
– Push the visor -2- with the pressure tool - T20098- downwards
until it is certain that the seal -1- is in contact with the bodywork
-arrow-.
Note
1 - Windscreen
2 - Trim panel for sliding/tilting
sunroof.
❑ -Dimension "a"- = 1.5 ±
0.5 mm
• The trim panel -2- must re‐
main above the windscreen
-1-.
❑ -Dimension "b"- = 3 ±
0.5 mm
• The trim panel -2- must re‐
main underneath the seat
flange of the roof -3-.
3 - Roof seat flange
WARNING
For safety reasons only use the following listed adhesive ma‐
terials for the installation of the sliding/tilting sunroof trim panel.
This type of adhesive is specified due to its elasticity and does
not cause any cracks in the paint on the trim panel after it has
hardened.
You must NOT drive the vehicle until the minimum drying time
has elapsed, as the vehicle is otherwise not safe to drive.
Note
Note
When removing the engine, the retaining tabs -1- may loosen.
WARNING
Caution
Removing
– Remove panoramic window ⇒ page 182 .
– Remove the seal -1- from the frame -2-.
fitting
– Temporarily place the seal -1- on the frame of the sliding/tilting
sunroof -2-. Note the following:
– Evenly place the seal -1- in its seat on the frame of the sliding/
tilting sunroof -2-.
Caution
Removing
– Open the panoramic window -1-.
– Detach seal -2-.
fitting
Note
– Adjust the seal -2- on the outside edges of the panoramic win‐
dow -1- -arrow-.
– Fit the seal -2- in its seat in the panoramic window -1-.
– Lift sunroof sun blind -1- diagonally up at rear (as shown) and
pull tension bow with slides towards rear out of guides (in di‐
rection of -arrows-). Remove the roller blind upward.
fitting
– Place the bottom part of the sliding piece -2- into the guide rail
-1-.
• The tabs -arrow- at the bottom part of the slide piece must be
inserted correctly in the guide rails.
• The bottom part of the slide piece must glide softly onto the
guide rails.
– Fit the upper part of the sliding piece together with the pulling
rib onto the bottom part and move the parts in the direction of
-arrow a- or arrow -b-. Check if the tab -1- is correctly engaged.
– Repeat the process on the other side of the pulling rib.
– Mount the assembly of the roller blind -2- and the screws -1-.
– Use the tightening torque of the screws ⇒ page 158
WARNING
Caution
Note
– Pull the rotary switch -3- down and hold it in this position for
the entire standardisation process (automatic self-adjustment)
(about 20 seconds).
– As soon as the panoramic window “returns to the position of
the closed sliding /tilting sunroof”, the self-adjustment is com‐
pleted. Then let go of the rotary switch -3-.
Basic setting with vehicle diagnostic and maintenance informa‐
tion system
Caution
Caution
Coding
– Select “fault finding” function on vehicle diagnosis tester .
♦ Bodywork
♦ Electrical system
♦ Diagnostic capable systems
♦ 09 - Onboard power supply control unit - J519-
♦ 09 - Sliding sunroof adjustment control unit - J245-
♦ J245 - Coding the adjustment control of the sliding sunroof
– Carry out basic setting with vehicle diagnostic and mainte‐
nance information system ⇒ page 207
Caution
Removing
– Open the panoramic window.
– Slide sun blind forwards, closing it about halfway.
Caution
– Remove from both sides of the pulling rib -1- the top elements
of the sliding piece -2- to the side.
– Remove the material -1- of the roller blind together with the
rod in the direction of the -arrow- and take it out of the pulling
rib -2-.
fitting
Fit in reverse order from removal, remembering the following:
– Carefully insert the material -1- together with the rod -2- into
the fastening groove of the pulling rib.
– Laterally insert from both sides of the pulling rib -1- the top
elements of the sliding piece -2-.
– Fit the upper part of the sliding piece together with the pulling
rib onto the bottom part and move the parts in the direction of
-arrow a- or arrow -b-. Check if the tab -1- is correctly engaged.
– Repeat the process on the other side of the pulling rib.
Note
3 - Drainage opening
❑ Integrated in the frame
of the sliding/tilting sun‐
roof
4 - Water drainage valve
❑ ⇒ “2.3.1 Removing and
installing water drain ho‐
ses (2 and 4 door mod‐
els)”, page 218
clean
Caution
– Remove the screws -arrow - and push the rear wheel housing
away to reach the inside end of the drainage pipe.
– Insert the flexible end of the probe Cleaning and assembly aid
- VAS 6620- through the opening of the drain pipe -arrow-. The
probe should reach the panoramic window.
– Again pull the probe out and slide-in, and alternating pouring
water on the sliding/tilting sunroof.
• The water should run out at the lower end of the drain pipe.
Note
The front drainage hoses -1- run in the A pillars and terminate in
the plenum chamber at the ends of the bulkhead cross member.
clean
– Cleaning is done from panorama sliding roof cut-out.
The rear water drain hoses -1- are routed through the C-pillars
and end in the rear wheel housings.
clean
Caution
– Remove the screws -arrow - and push the rear wheel housing
away to reach the inside end of the drainage pipe.
– Insert the flexible end of the probe Cleaning and assembly aid
- VAS 6620- through the opening of the drain pipe -arrow-. The
probe should reach the panoramic window.
– Again pull the probe out and slide-in, and alternating pouring
water on the sliding/tilting sunroof.
• The water should run out at the lower end of the drain pipe.
Note
2.3.1 Removing and installing water drain hoses (2 and 4 door models)
Note
Removing
2 - C-pillar
3 - Drainage opening
❑ Integrated in the frame of the sliding/tilting sunroof
4 - Fastener
❑ 7 + 7 each
❑ Engaged in body.
❑ Bring the marking -arrow a- on the drainage pipe-1- into line with the clip shown (upper area of the rear
fixed window).
Note
3.1 Tools
Special tools and workshop equipment required
♦ Roller for door insulation foil - 3356-
3.2 functioning
All actions of the panoramic sliding roof can be performed with
ignition switched on.
After the ignition is switched off, actions can be performed until
either the driver or front passenger door is opened.
Note
– Press “Close push button for sun blind” -3- and hold down.
Keep in this position during the entire standardisation process
(about 20 seconds).
– When establishing reference points, sun blind first closes and
then moves approx. 200 mm towards the rear.
– After sun blind has been closed completely again, normalisa‐
tion run is finished and actuation button can be released.
13 - Assembly frame
❑ Assembly overview ⇒ page 224
❑ Removing and fitting ⇒ page 264
14 - Water drainage valve
15 - Clips
❑ 5 on each side
16 - Water drain hose (rear)
Note
Note
18 - Clips
❑ 5 on each side
19 - Water drainage valve
1 - Wind deflector
❑ Removing and fitting
⇒ page 241
2 - Bolt.
❑ For securing wind de‐
flector
❑ 5 off
❑ 2 Nm
3 - Sealing plug
4 - Mounting
5 - Support plate
❑ 1 on each side
6 - Bolt.
❑ 4 on each side
❑ 8± 1 Nm
7 - Cable for the tilt mechanism
❑ Removing and fitting
⇒ page 271
8 - Tilting mechanism
❑ Removing and fitting
⇒ page 271
9 - Guide rail with front part
❑ Cannot be renewed in‐
dividually
❑ Part of the front part
10 - Bolt.
❑ For the cover
❑ 2 Nm
11 - Cover
❑ Part of inner seal
12 - Rear part
❑ Removing and fitting ⇒ page 267
13 - Spring plate
14 - Bolt.
❑ 18 off
❑ 8± 1 Nm
15 - Bolt.
❑ 7 off
❑ 2 Nm
16 - Cable cover
17 - Cable cover
18 - Bolt.
❑ 2 on each side
❑ 8 Nm
– Unscrew bolts -2- from glass panel -1- on left and right.
Note
To unscrew bolts, use a magnetic tool so that bolts do not fall into mechanism of panoramic sliding roof.
Caution
fitting
Note
– Insert glass panel -1- from above and screw in screws -2- but
do not tighten them firmly.
– Adjusting front glass panel ⇒ page 232 .
– Tighten bolt -2- to specified torque 5 Nm.
Note
To unscrew bolts, use a magnetic tool so that bolts do not fall into panoramic sliding roof guide.
fitting
Note
Note
♦ Front glass panel must only be adjusted at front edge -1- and rear glass panel at rear edge -2-.
♦ To achieve the best possible optical appearance, ensure that adjustments on left and right are as far as is
possible uniform (symmetric).
Note
3.9.1 Removing and installing exterior seal for rear glass panel
Removing
– Pull seal -2- off rear glass panel -1- all round.
– Remove any adhesive residue with adhesive strip remover -
VAS 6349- .
fitting
Note
3.9.2 Removing and installing inner seal for rear glass panel
Removing
– Remaining part -3- stays between roof -4- and assembly frame
-2-.
– Remove any adhesive residue with adhesive strip remover -
VAS 6349- .
fitting
Note
– Centre new exterior seal -1- with joint -arrow- to centre of rear
roof cut-out.
– Pull protective film from adhesive tape -4- of new exterior seal
-1- and press seal onto roof -3-.
– The seal must not pull into the radii, otherwise the seal will
stretch and compress.
– Press exterior seal on firmly and evenly 2x around circumfer‐
ence using roller - 3356- .
– Install rear glass panel ⇒ page 230 .
– Install front glass panel ⇒ page 226 .
Note
– Align interior seal -2- with butt positioned on rear centre of roof
cut-out, onto bonding surface of assembly frame -1-.
– Pull protective film off adhesive tape of new interior seal and
press on.
– The seal must not pull into the radii, otherwise the seal will
stretch and compress.
– Press interior seal on firmly and evenly 2x around circumfer‐
ence using roller - 3356- .
– Install rear glass panel ⇒ page 230 .
– Install front glass panel ⇒ page 226 .
Note
Removing
– Remove wind deflector -1- ⇒ page 241 .
– Lever apart mounting bracket -2- and plugs -3-.
fitting
– Connect mounting bracket -2- and plugs -3- together.
– Installing wind deflector -1- ⇒ page 241 .
3.11 Removing and installing preselector for glass panel and sun blind
Removing
– Remove lighting elements and front control unit ⇒ Electrical
system; Rep. gr. 96 ; Control units; front interior lighting /
reading lights: removal and installation .
– Separate electrical connection-2-.
– Release locking hooks -arrows- and remove switch -1-.
fitting
– Push in switch -1- until locking hooks -arrows- engage audibly.
– Connect connector -2-.
3.13 Removing and installing sunroof roller blind control unit - J394-
Removing
Note
In the event of power failure, sun blind can be moved by turning sun blind motor with a commercially available
hexagon key to removal position (fully open) ⇒ page 276 .
Note
When doing so, make sure that the blind material is not damaged.
– Pull sun blind housing -1- together with sun blind steel strap
-4- in direction of -arrow- out of sun blind rail -2-.
Note
Sun blind cross strut can be renewed when sun blind is removed
⇒ page 260 .
fitting
Note
♦ Sun blind cross strut must be fitted before installation of sun blind housing.
♦ Do not grease sun blind slide and sun blind cables.
– Push sun blind housing -2- together with sun blind steel strap
-4- in direction of -arrow- into assembly frame -1-.
– The guides of the sun blind housing must be pushed onto as‐
sembly frame -1- precisely -arrows-.
Note
– Push sun blind slide -1- in direction of -arrow- into sun blind
cross strut -2-.
Note
Ensure that sun blind slide -1- engages in cut-out of sun blind steel strip -6- and in follower of sun blind cable
-5-.
Note
♦ After installing the roller blinds, this must be checked for synchronous run and if it is running properly.
♦ Fort his purpose, the roller blind can be moved by hand on sun blind motor using a commercially available
hexagon key.
♦ Watch out for folding and warping of the sun blind material.
Note
Removing
– Remove sun blind ⇒ page 252 .
– Carefully pull sun blind cross strut -1- in direction of -arrow-
out of beading -3- of sun blind fabric -2-.
fitting
– Carefully push sun blind cross strut -1- onto beading -3-.
– Install sun blind ⇒ page 252 .
Note
In case the spring plate -2- remains in the rear part -4- remove it.
Note
Note
fitting
– Lift assembly frame -1- into vehicle with the help of at least a
second mechanic.
– When bolting assembly frame, use 2 cylindrical pins (with the
smooth side of the drill ∅ 10mm) to align frame with centring
holes -a- (oblong hole) and -b- and with roof.
– Screw in bolts -2- but do not fully tighten.
Note
After the rear part is removed, the tilt mechanism can be pushed
towards the rear.
– Push glass panel tilting mechanism only by indicated position
-arrow b- on slider -2-, not by guide plate -1-.
Note
Caution
Note
– Push tilting mechanism -1- partially into guide rail -3- -arrow-.
– Ensure that slides -2- face towards rear when being pushed
into guide rail -1-.
– Push cable -4- into guide rail -3- -arrow B-.
– Hook cable -4- into the tilt mechanism -1- -arrow A-.
Note
Note
Note
♦ In the event of power failure, front glass panel near to sliding sunroof motor can be moved by hand using a
commercially available hexagon key.
♦ Front glass panel must only be moved manually until its front edge is flush with front edge of rear glass
panel. If glass panel is moved further backwards, mechanism cables may hook off.
Note
In the event of power failure, sun blind can be moved by hand on sun blind motor using a commercially available
hexagon key.
63 – Bumpers
1 Front bumper
⇒ “1.1 Exploded view of bumper cover”, page 278
⇒ “1.2 Impact bar - exploded view”, page 293
⇒ “1.3 Removing and installing bumper cover”, page 295
⇒ “1.4 Removing and installing impact bar”, page 302
⇒ “1.5 Removing and installing attachments”, page 305
⇒ “1.6 Repairing bumper cover”, page 324
17 - Bolt.
❑ 1 + 1 each
❑ For securing the grille ⇒ Item 21 (page 280) on the bracket ⇒ Item 16 (page 279)
18 - Front wheel housing liner
❑ PP/EPDM Material
❑ ⇒ “9.3 Removing and installing wheel housing liner (front)”, page 535
19 - Front wheel housing spoiler
❑ PP/EPDM Material
❑ ⇒ “9.5 Removing and installing the front wheel housing spoiler”, page 538
20 - Spray jet cover of the headlight washer system
❑ ⇒ “1.5.3 Removing and installing the spray jet cover for the headlight washer system”, page 307
❑ Installing and removing headlight cleaning system⇒ Electrical system; Rep. gr. 92 ; Headlight cleaning
system; Removing and installing jets .
21 - Side grille the trim of the bumper
❑ Depending on model
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
22 - Wing of the spoiler, bottom
❑ ⇒ “1.5.7 Removing and installing the bottom spoiler wing”, page 311
23 - Bolt.
❑ 4 off
❑ 2 Nm
24 - Bottom spoiler
❑ ⇒ “1.5.12 Lower spoiler (front bumper): remove and install”, page 319
25 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
26 - Centre grille
❑ Secured to front bumper lining with retaining clips
❑ ⇒ “1.5.4 Removing and installing the lower centre grill”, page 308
27 - Trailer hitch cover
28 - Front bumper cover
❑ ⇒ “1.3 Removing and installing bumper cover”, page 295
❑ ⇒ Fig. ““Assembly of the number plate or number plate carrier, vehicles with wheels”“ , page 290
29 - Upper grille centred in the trim of the bumper
❑ ⇒ “2.1 Removing and installing radiator grille”, page 441
1 - Expansion rivet
❑ 4 off
2 - Lock carrier cover
❑ ⇒ “1.5.1 Removing and
installing lock carrier
cover”, page 305
3 - Auxiliary radiator
❑ Depending on version
4 - Auxiliary radiator air duct
❑ Depending on version
❑ Right.
❑ Depending on the ver‐
sion, an air duct can be
fitted on the left side on
vehicles with automatic
gearboxes
❑ ⇒ “1.7 Auxiliary radiator
air duct: remove and in‐
stall”, page 18
5 - Bolt
❑ 4 off
❑ 2 Nm
6 - Upper grille centred in the
trim of the bumper
❑ ⇒ “2.1.2 Removing and
installing radiator grille
(Leon 2017 version)”,
page 442
7 - Guide profile
❑ ⇒ “2.1 Exploded view -
wing”, page 26
8 - Front wheel housing liner
trim
❑ 1 + 1 each
9 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
10 - Bolt.
❑ 3 + 3 each
❑ 2 Nm
11 - Bolt.
❑ 2 + 2 each
❑ 2.2 Nm
12 - Side grille the trim of the bumper
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
13 - Bolt.
❑ 2 off
❑ 2 Nm
17 - Bolt.
❑ 1 + 1 each
18 - Front bumper cover, bottom section
❑ ⇒ “1.3 Removing and installing bumper cover”, page 295
❑ ⇒ Fig. ““Assembly of the number plate or number plate carrier, vehicles with wheels”“ , page 290
19 - Front wheel housing liner
❑ PP/EPDM Material
❑ ⇒ “9.3 Removing and installing wheel housing liner (front)”, page 535
20 - Bolt.
❑ For securing air intake grille ⇒ Item 21 (page 286)
21 - Air intake grille
❑ Depending on version
❑ Only on left side
❑ removal and install; remove bolt ⇒ Item 20 (page 286)
22 - Front wheel housing spoiler
❑ PP/EPDM Material
❑ ⇒ “9.5 Removing and installing the front wheel housing spoiler”, page 538
23 - Side grille the trim of the bumper
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
24 - Bolt.
25 - Bolt.
26 - Bottom spoiler
❑ ⇒ “1.5.13 Lower spoiler (front bumper), X-PERIENCE version: remove and install”, page 321
27 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
28 - Centre grille
❑ Secured to front bumper lining with retaining clips
❑ ⇒ “1.5.5 Removing and installing the lower, centre grill, X-PERIENCE version”, page 309
29 - Bolt.
30 - Wing of the spoiler, bottom
❑ ⇒ “1.5.7 Removing and installing the bottom spoiler wing”, page 311
31 - Trailer hitch cover
32 - Bolt.
❑ 3 off
❑ 2 Nm
1.1.5 Front bumper cover, version Ecomotive Leon 2017 - assembly overview
1 - Expansion rivet
❑ 4 off
2 - Lock carrier cover
❑ ⇒ “1.5.1 Removing and
installing lock carrier
cover”, page 305
3 - Bolt.
❑ 4 off
❑ 2 Nm
4 - Bolt.
❑ 2 off
❑ 2 Nm
5 - Upper grille centred in the
trim of the bumper
❑ ⇒ “2.1.2 Removing and
installing radiator grille
(Leon 2017 version)”,
page 442
6 - Front trim
❑ ⇒ “2.2.1 Removing and
installing front trim”,
page 443
7 - Company emblem at front
❑ ⇒ “10.4.1 Removing and
installing emblem at ve‐
hicle front”, page 581
8 - Spreader block
❑ 3 + 3 each
9 - Guide profile
❑ ⇒ “1.5.16 Removing and
installing guide profile
(Leon 2017 version)”, page 323
10 - Bolt.
❑ 3 + 3 each
❑ 2 Nm
11 - Sensor holder for the front steering parking aid
❑ 4 off
❑ ⇒ “1.5.2 Replacing the sensor holder for the front steering parking aid”, page 306
12 - Seal for the sensor of the front steering parking aid
❑ 4 off
13 - Front park assist steering senders
❑ 4 off
❑ ⇒ Electrical system; Rep. gr. 94 ; Parking aid; Removing and installing front sensors for parking aid
14 - Wiring harness
15 - Front bumper cover
❑ ⇒ “1.3.2 Removing and installing bumper cover (Leon 2017 version)”, page 299
❑ ⇒ Fig. ““Assembly of the number plate or number plate carrier, vehicles with wheels”“ , page 290
16 - Expansion rivet
❑ 2 off
17 - Bolt.
❑ 3 + 3 each
18 - Spray jet cover of the headlight washer system
❑ ⇒ “1.5.3 Removing and installing the spray jet cover for the headlight washer system”, page 307
❑ Installing and removing headlight cleaning system⇒ Electrical system; Rep. gr. 92 ; Headlight cleaning
system; Removing and installing jets .
19 - Side grille the trim of the bumper
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
20 - Bolt.
❑ 1 + 1 each
21 - Wing of the spoiler, bottom
❑ ⇒ “1.5.8 Removing and installing bottom spoiler wing (Leon 2017 version)”, page 313
22 - Bolt.
❑ 4 off
❑ 2.2 Nm
23 - Bolt.
❑ 4 off
❑ 2 Nm
24 - Bottom spoiler
❑ ⇒ “1.5.14 Lower spoiler (front bumper), Leon 2017 version: remove and install”, page 322
25 - Bolt.
❑ 2 off
❑ 2 Nm
26 - Centre grille
❑ Secured to front bumper lining with retaining clips
❑ ⇒ “1.5.6 Removing and installing bottom centre grille (Leon 2017 version)”, page 310
27 - Trailer hitch cover
1.1.6 Front bumper cover, version mit Radar Leon 2017 - assembly overview
1 - Expansion rivet
❑ 4 off
2 - Lock carrier cover
❑ ⇒ “1.5.1 Removing and
installing lock carrier
cover”, page 305
3 - Bolt.
❑ 4 off
❑ 2 Nm
4 - Bolt.
❑ 2 off
❑ 2 Nm
5 - Upper grille centred in the
trim of the bumper
❑ ⇒ “2.1.2 Removing and
installing radiator grille
(Leon 2017 version)”,
page 442
6 - Front trim
❑ ⇒ “2.2.1 Removing and
installing front trim”,
page 443
7 - Company emblem at front
❑ ⇒ “10.4.1 Removing and
installing emblem at ve‐
hicle front”, page 581
8 - Spreader block
❑ 3 + 3 each
9 - Guide profile
❑ ⇒ “1.5.16 Removing and
installing guide profile
(Leon 2017 version)”, page 323
10 - Bolt.
❑ 3 + 3 each
❑ 2 Nm
11 - Sensor holder for the front steering parking aid
❑ 4 off
❑ ⇒ “1.5.2 Replacing the sensor holder for the front steering parking aid”, page 306
12 - Seal for the sensor of the front steering parking aid
❑ 4 off
13 - Front park assist steering senders
❑ 4 off
❑ ⇒ Electrical system; Rep. gr. 94 ; Parking aid; Removing and installing front sensors for parking aid
14 - Wiring harness
15 - Front bumper cover
❑ ⇒ “1.3.2 Removing and installing bumper cover (Leon 2017 version)”, page 299
❑ ⇒ Fig. ““Assembly of the number plate or number plate carrier, vehicles with wheels”“ , page 290
16 - Expansion rivet
❑ 2 off
17 - Bolt.
❑ 3 + 3 each
18 - Spray jet cover of the headlight washer system
❑ ⇒ “1.5.3 Removing and installing the spray jet cover for the headlight washer system”, page 307
❑ Installing and removing headlight cleaning system⇒ Electrical system; Rep. gr. 92 ; Headlight cleaning
system; Removing and installing jets .
19 - Side grille the trim of the bumper
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
20 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
21 - Wing of the spoiler, bottom
❑ ⇒ “1.5.7 Removing and installing the bottom spoiler wing”, page 311
22 - Bolt.
❑ 4 off
❑ 2.2 Nm
23 - Bolt.
❑ 4 off
❑ 2 Nm
24 - Bottom spoiler
❑ ⇒ “1.5.14 Lower spoiler (front bumper), Leon 2017 version: remove and install”, page 322
25 - Bolt.
❑ 2 off
❑ 2 Nm
26 - Centre grille
❑ Secured to front bumper lining with retaining clips
❑ ⇒ “1.5.6 Removing and installing bottom centre grille (Leon 2017 version)”, page 310
27 - Trailer hitch cover
Note
The number plate or number plate carrier -2- must not exceed the
maximum dimension -A- measured from the end of the bumper
-1- in order to prevent interferences with the area of the radar
signals -3-.
• Dimension A: 25 mm
Note
1 - Expansion rivet
❑ 4 off
2 - Lock carrier cover
❑ ⇒ “1.5.1 Removing and
installing lock carrier
cover”, page 305
3 - Bolt.
❑ 4 off
❑ 2 Nm
4 - Bolt.
❑ 2 off
❑ 2 Nm
5 - Upper grille centred in the
trim of the bumper
❑ ⇒ “2.1.2 Removing and
installing radiator grille
(Leon 2017 version)”,
page 442
6 - Front trim
❑ ⇒ “2.2.1 Removing and
installing front trim”,
page 443
7 - Front company badge “FR”
❑ ⇒ Fig. ““Assembly of the
number plate or number
plate carrier, vehicles
with wheels”“ ,
page 290
8 - Company emblem at front
❑ ⇒ “10.4.1 Removing and
installing emblem at ve‐
hicle front”, page 581
9 - Spreader block
❑ 3 + 3 each
10 - Guide profile
❑ ⇒ “1.5.16 Removing and installing guide profile (Leon 2017 version)”, page 323
11 - Bolt.
❑ 3 + 3 each
❑ 2 Nm
12 - Bolt.
❑ 3 + 3 each
13 - Spray jet cover of the headlight washer system
❑ ⇒ “1.5.3 Removing and installing the spray jet cover for the headlight washer system”, page 307
❑ Installing and removing headlight cleaning system⇒ Electrical system; Rep. gr. 92 ; Headlight cleaning
system; Removing and installing jets .
14 - Side grille the trim of the bumper
❑ ⇒ “1.5.9 Removing and installing the side grille on bumper trim”, page 314
15 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
16 - Bolt.
❑ 4 off
❑ 2.2 Nm
17 - Wing of the spoiler, bottom
❑ ⇒ “1.5.7 Removing and installing the bottom spoiler wing”, page 311
18 - Bolt.
❑ 2 off
❑ 2 Nm
19 - Centre grille
❑ Secured to front bumper lining with retaining clips
❑ ⇒ “1.5.6 Removing and installing bottom centre grille (Leon 2017 version)”, page 310
20 - Trailer hitch cover
21 - Front bumper cover
❑ ⇒ “1.3.2 Removing and installing bumper cover (Leon 2017 version)”, page 299
❑ ⇒ Fig. ““Assembly of the number plate or number plate carrier, vehicles with wheels”“ , page 290
22 - Sensor holder for the front steering parking aid
❑ 4 off
❑ ⇒ “1.5.2 Replacing the sensor holder for the front steering parking aid”, page 306
23 - Seal for the sensor of the front steering parking aid
❑ 4 off
24 - Front park assist steering senders
❑ 4 off
❑ ⇒ Electrical system; Rep. gr. 94 ; Parking aid; Removing and installing front sensors for parking aid
25 - Expansion rivet
❑ 2 off
26 - Wiring harness
1 - Impact bar
❑ ⇒ “1.4 Removing and in‐
stalling impact bar”,
page 302
2 - Bolt.
❑ 2 + 2 each
❑ 8 Nm
3 - Bolt.
❑ 4 + 4 each
❑ 55 Nm
4 - Shock absorber
5 - Bolt.
❑ 2 off
❑ 8 Nm
6 - Protective support for pe‐
destrians
7 - Nut
❑ 2 off
❑ 13 Nm
8 - Alarm horn
❑ Removal and installa‐
tion ⇒ Electrical system;
Rep. gr. 90 ; Horn; High
horn - H2- / Low horn -
H7- : removal and instal‐
lation
1.2.2 Impact bar, version with control unit for adaptive cruise control (ACC) - J428-
- assembly overview
1 - Impact bar
❑ ⇒ “1.4 Removing and in‐
stalling impact bar”,
page 302
2 - Bolt.
❑ 2 + 2 each
❑ 8 Nm
3 - Bolt.
❑ 4 + 4 each
❑ 55 Nm
4 - Bolt.
❑ 2 off
❑ 8 Nm
5 - Cover
❑ Removal and installa‐
tion ⇒ Electrical system;
Rep. gr. 27 ; Automatic
adaptive cruise control;
Removing and installing
control unit for adaptive
cruise control (ACC)
6 - Control unit for adaptive
cruise control (ACC) - J428-
❑ Removal and installa‐
tion ⇒ Electrical system;
Rep. gr. 27 ; Automatic
adaptive cruise control;
Removing and installing
control unit for adaptive
cruise control (ACC)
❑ Calibrate ⇒ electrical
system; Rep. gr. 27 ;
Adaptive cruise control
(ACC); Calibrating
adaptive cruise control (ACC)
7 - Shock absorber
8 - Bolt.
❑ 2 off
❑ 8 Nm
9 - Protective support for pedestrians
10 - Nut
❑ 2 off
❑ 13 Nm
11 - Alarm horn
❑ Removal and installation ⇒ Electrical system; Rep. gr. 90 ; Horn; High horn - H2- / Low horn - H7- :
removal and installation
Caution
Removing
– Remove lock carrier cover ⇒ page 305 .
Caution
– Detach the line -1- from the clip -2- of the plenum chamber for
the headlight washer system.
– Detach clip -3- from the pump for the headlight washer system.
Note
– Seal the pump of the headlight washer system with the plug
from the sealing plug set - VAS 6122- .
All vehicles (continued):
Note
To protect the components removed against damage, cover the resting surface with soft material.
Note
When installing the bumper, take special care that the paint on
the upper ends of the locked ends on the wing are not impaired.
If necessary, protect these using masking tape before installing
and remove after installing.
Note
♦ Check the gap in the front bumper cover ⇒ Body Repairs; Rep.
gr. 00 .
♦ Before closing front bonnet check the working of the Bowden
cable lever.
Removing
– Remove lock carrier cover ⇒ page 305 .
– Unscrew the bolts -2- from both sides, which fix the front
bumper trim to the wheel housing -3-.
– Unscrew wheel housing -3- and loosen bolts -1- on both sides.
Caution
Note
– Detach clip -2- from the pump for the headlight washer system.
– Seal the pump of the headlight washer system with the plug
from the sealing plug set - VAS 6122- .
All vehicles (continued):
Note
Note
When installing the bumper, take special care that the paint on
the upper ends of the locked ends on the wing are not impaired.
If necessary, protect these using masking tape before installing
and remove after installing.
Note
♦ Check the gap in the front bumper cover ⇒ Body Repairs; Rep.
gr. 00 .
♦ Before closing front bonnet check the working of the Bowden
cable lever.
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove the main headlight unit with the lower bracket ⇒
Electrical system; Rep. gr. 94 ; Headlight; installing and re‐
moving headlights; installing and removing headlights .
Continuation only for vehicles with ventilation control
– Remove ventilation control ⇒ page 22 .
All vehicles (continued):
Note
– Move both sides of the impact bar until it is aligned with the
pen marks (dimension -a-) on the lock member -2-. Tighten
the screws on both sides -1-.
– Use the tightening torque of the screws. See ⇒ page 1
Continuation only for vehicles with adaptive cruise control unit -
J428-
– Calibrate adaptive cruise control ⇒ electrical system; Rep. gr.
27 ; Adaptive cruise control (ACC); Calibrating adaptive cruise
control (ACC) .
Removing
– Lift the front bonnet. Use the rod to keep it open.
– Remove cover of the lock carrier -2-; for this purpose use a
flange screwdriver; turn the rivet heads -1- by 90° to the left
and then pull them out with the lever - 3409- .
– Press lock carrier cover -2- upwards.
fitting
Installation is done in reverse order of removal operations.
Materials
♦ Plastic cleanser 100 ml - D 195 850 A1- .
♦ Plastic primer, 150ml - D 822 150 A1-
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove the parking assist sender ⇒ Electrical System; Rep.
gr. 94 ; Parking assist; Installing and removing the sender for
the front parking assist .
– Before removal, the holder must be heated using the hot air
blower - VAG 1416- .
– Using the lever - 3409- remove the holder from the bumper
trim.
fitting
Note
– Using 100 ml plastic cleanser - D 195 850 A1- , clean the area
-5- of the bumper trim where the new holder should be fitted.
Flashing-off time, approx. 5 minutes.
– Apply a thin layer of Plastic cleanser 150 ml - D 822 150 A1-
to the surface -5- of the bumper trim.
– Remove the protective paper -1- from the adhesive foam tape.
– Position the holder -2- in the bumper trim within the marked
field.
– Press the holder -2- against the bumper trim.
– Connect the connector to the sender.
– Check the condition of the seal -3- and replace when damaged
⇒ Electronic Parts Catalog .
– Insert the seal -3- in the sender -4-.
– Install the parking assist sender ⇒ Electrical System; Rep. gr.
94 ; Parking assist; Installing and removing the sender for the
front parking assist .
– Installing front bumper cover ⇒ page 295 .
Removing
– Turn off the ignition and all electricity consumers.
– With the lever - 3409- , remove the cover -1- in the direction
of the -arrow-.
– Take care not to damage the nozzle. Fix the mobile holder
-2- with suitable tools.
– Clip the cover -1- out of the tabs -arrows- and remove.
fitting
– Take care not to damage the nozzle. Fix the mobile holder
-2- with suitable tools.
– Place the cover -1- on the mobile holder -2-.
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Undo the fixings -1-, beginning in one corner and remove the
bottom centre grille -2-.
fitting
Installation is done in reverse order of removal operations.
Removing
– Removing the bottom spoiler wing ⇒ page 311 .
– Remove the lower spoiler (front bumper trim) ⇒ page 321 .
– Remove the grille on the side of the bumper trim
⇒ page 314 .
Note
Removing
– Remove bumper cover (front) ⇒ page 299 .
– Undo the fixings -1-, beginning in one corner and remove the
bottom centre grille -2-.
fitting
Installation is done in reverse order of removal operations.
Caution
Note
Do not interchange! The screws have another thread pitch depending as to it they are fixed to a plastic block
or on a quick locking nut.
– Lower the spoiler wing -3- using your hand and, using the lever
- 3409- , release the retaining clips -4- starting at one of the
outer sides.
– Remove the wing of the bottom spoiler -3- in the direction of
the -arrow-.
fitting
Fit in reverse order from removal, remembering the following:
Note
Specified torques
♦ ⇒ “1.1.1 Front bumper lining - Assembly overview”,
page 278
Caution
Note
Note
Specified torques
♦ ⇒ “1.1.1 Front bumper lining - Assembly overview”,
page 278
♦ Wedges - T10383-
Caution
When removing the side grille from the bumper trim panel,
there is no need to remove the following items:
♦ Bumper trim
Note
Removing
Only vehicles with fog lights, except version “FR”
– Unscrew the bolt -1-.
The grille is fitted with six retaining tabs; the -arrows- point to the
locations.
– Using wedge - T10383/1- and wedge - T10383/2- , press the
upper and lower retaining clamps -arrows- and remove the
grille.
Note
To enable removal of the grille, you must thus start to remove the
retaining tab -arrow A-.
– Press with the lever - 3409- on the upper and lower retaining
clamps -arrows- and remove the grille.
Note
To enable removal of the grille, you must thus start to remove the
retaining tab -arrow A-.
– Press with the removal wedge - 3409- -3- on the upper and
lower retaining clamps -arrows- and remove the grille.
Only for vehicles with fog lights, version FR and FR Plus Leon
2017
The grille -2- is fitted with ten retaining tabs; the -arrows- point to
the installation locations.
Note
To enable removal of the grille, you must thus start to remove the
retaining tab -arrow A-.
– Press with the removal wedge - 3409- -1- on the upper and
lower retaining clamps -arrows- and remove the grille.
Caution
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Make sure that the fog lights are engaged in the bumper cor‐
rectly -arrow-.
– Install the grille in the side from the bumper trim ⇒ page 314 .
– Use the tightening torque of the screws ⇒ page 278
Caution
Note
Do not interchange! The screws have another thread pitch depending as to it they are fixed to a plastic block
or on a quick locking nut.
Note
Removing
– Removing the bottom spoiler wing ⇒ page 311 .
Note
Removing
– Remove bumper cover (front) ⇒ page 299 .
– Undo wiring harness from the fastening -arrow-.
– Release retaining clips -1- using the removal wedge - 3409-
-3-, starting at one of the outer sides.
– Pull out spoiler -2- in -direction of arrow-.
fitting
Installation is done in reverse order of removal operations.
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove screws -1-.
– Undo the screws -1- and remove the guide profile -2- of the
wing -3-.
fitting
Fit in reverse order from removal, remembering the following:
– Use the tightening torque of the screws. See ⇒ page 278
Note
Note
Removing
– Remove bumper cover (front) ⇒ page 299 .
– Unscrew screws -3- and -4- and remove the guide profile -2-
from the wing -1-.
fitting
Fit in reverse order from removal, remembering the following:
– Use the tightening torque of the screws. See ⇒ page 278
Note
Note
2 Rear bumper
⇒ “2.1 Exploded view of bumper cover”, page 325
⇒ “2.2 Exploded view - impact bar”, page 348
⇒ “2.3 Remove and install securing strip”, page 349
⇒ “2.4 Removing and installing bumper cover”, page 351
⇒ “2.5 Removing and installing attachments”, page 361
⇒ “2.6 Repairing bumper cover”, page 370
⇒ “2.7 Modifying the rear bumper trim for vehicles with rear view
camera”, page 371
2.1.1 Rear bumper trim, three and five-door models: exploded view
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Moulding attachment
❑ ⇒ “2.3.1 Securing strip,
vehicles with 3 and 5
doors: removing and fit‐
ting”, page 349
3 - Bolt.
❑ 5 off
❑ 2.5 Nm
4 - Rear crossbeam
Removing
fitting
5 - Bolt.
❑ 3 + 4 each
❑ 20 Nm
6 - Sensor for rear steering parking aid
7 - Sensor seal for the rear steering parking aid
❑ 4 off
8 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
9 - Quick locking nut
10 - Rear view camera
11 - Trailer hitch cover
12 - Holder for rear view camera
13 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.1 Rear bumper trim, three and five-door models: remove and install”, page 351
❑ ⇒ “2.5.2 Bumper cover, three and five-door models (model FR): remove and install”, page 363
14 - Lower spoiler (rear bumper):
Removing
fitting
Installation is done in reverse order of removal operations.
15 - Reflector
❑ Left and right.
❑ Remove using the lever - U30800-
16 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
17 - Bolt.
❑ 2 + 2 each
❑ 2 Nm
18 - Soundproofing sump
❑ 1 + 1 each
19 - Bolt.
❑ 1 + 1 each
❑ 1.7 Nm
20 - Support plate
❑ For bumper
❑ Fit into the guide profile -5- and into the securing strip -2-.
21 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
22 - Clip
❑ With plastic screws
❑ Unscrew the screw to remove it
23 - Guide profile
❑ Left-side
Removing
– Proceed in exactly the same manner to remove the guide profile on the other side.
fitting
24 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
25 - Bolt.
❑ 1+1
❑ 2 Nm
26 - Tight spreader block
❑ 3 + 3 each
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
27 - Spreader block
❑ 1 + 1 each
28 - Cavity wax - AKR.308.SP5-
Note
2.1.2 Rear bumper cover, version FR, 3 and 5 door: assembly overview
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Moulding attachment
❑ ⇒ “2.3.1 Securing strip,
vehicles with 3 and 5
doors: removing and fit‐
ting”, page 349
3 - Bolt.
❑ 5 off
❑ 2.5 Nm
4 - Rear crossbeam
Removing
fitting
5 - Bolt.
❑ 3 + 4 each
❑ 20 Nm
6 - Sensor for rear steering parking aid
7 - Sensor seal for the rear steering parking aid
❑ 4 off
8 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
9 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.1 Rear bumper trim, three and five-door models: remove and install”, page 351
– Proceed in exactly the same manner to remove the guide profile on the other side.
fitting
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
Note
2.1.3 Rear bumper cover, version CUPRA, 3 and 5 door: assembly overview
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Moulding attachment
❑ ⇒ “2.3.1 Securing strip,
vehicles with 3 and 5
doors: removing and fit‐
ting”, page 349
3 - Bolt.
❑ 5 off
❑ 2.5 Nm
4 - Rear crossbeam
Removing
fitting
5 - Bolt.
❑ 3 + 4 each
❑ 20 Nm
6 - Sensor for rear steering parking aid
❑ Removing and installing ⇒ Electrical system; Rep. gr. 94 ; Parking aid; Removing and installing rear
sensors for parking aid
7 - Sensor seal for the rear steering parking aid
❑ 4 off
8 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
9 - Quick locking nut
10 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.1 Rear bumper trim, three and five-door models: remove and install”, page 351
11 - Bumper cover
❑ ⇒ “2.5.3 Removing and installing bumper cover (CUPRA version)”, page 364
12 - Holder for rear view camera
13 - Trailer hitch cover
14 - Bolt.
❑ 7 off
❑ 2.5 Nm
15 - Lower spoiler (rear bumper):
♦ ⇒ “2.5.5 Lower spoiler (rear bumper) (CUPRA version): remove and install”, page 367
16 - Reflector
❑ Left and right.
❑ Remove using the lever - U30800-
17 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
18 - Soundproofing sump
❑ 1 + 1 each
19 - Support plate
20 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
21 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
22 - Rear view camera
23 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
24 - Spreader block
❑ 1 + 1 each
25 - Guide profile
❑ Left-side
Removing
– Proceed in exactly the same manner to remove the guide profile on the other side.
fitting
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
27 - Spreader block
❑ 1 + 1 each
28 - Cavity wax - AKR.308.SP5-
Note
1 - Spreader block
❑ 1 + 1 each
2 - Tight spreader block
❑ 3 + 3 each
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
4 - Bolt.
❑ 4 + 4 each
❑ 2.5 Nm
5 - Rear crossbeam
❑ ⇒ “2.2 Exploded view - impact bar”, page 348
6 - Moulding attachment
❑ ⇒ “2.2 Exploded view - impact bar”, page 348
7 - Bolt.
❑ 5 off
❑ 2.5 Nm
8 - Wiring harness
9 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
10 - Sensor seal for the rear steering parking aid
❑ 4 off
11 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.3 Rear bumper trim, vehicles with 3 and 5 doors: Leon 2017 removing and fitting”, page 359
12 - Clip
❑ 3 off
13 - Number plate lights X4 / X5
❑ ⇒ Electrical System; Rep. gr. 94 ; Number plate light; Installing and removing the number plate light
X4 / X5
14 - Bumper cover
❑ ⇒ “2.5.4 Removing and installing bumper cover (FR Leon 2017 version)”, page 365
15 - Trailer hitch cover
16 - Bolt.
❑ 6 off
❑ 2.5 Nm
17 - Lower spoiler (rear bumper):
❑ ⇒ “2.5.8 Lower spoiler (rear bumper), Leon 2017 version: remove and install”, page 370
18 - Expansion rivet
❑ 1 + 1 each
19 - Quick locking nut
❑ 6x
20 - Reflector
❑ Left and right.
❑ Remove using the lever - 3409-
21 - Holder for rear view camera
22 - Bolt.
❑ 3 + 3 each
❑ 2 Nm
23 - Rear wheel housing liner trim
❑ Connected to the inner side of the bumper trim with adhesive
24 - Bolt
❑ 1 + 1 each
❑ 1.7 Nm
25 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
26 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
27 - Rear view camera
28 - Sensor for rear steering parking aid
❑ Removing and installing ⇒ Electrical system; Rep. gr. 94 ; Parking aid; Removing and installing rear
sensors for parking aid
29 - Clip
❑ 1 + 1 each
30 - Soundproofing sump
❑ 2 off
31 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
32 - Guide profile
33 - Support plate
34 - Fixing block
❑ 1 + 1 each
1 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
2 - Wiring harness
3 - Support plate
4 - Soundproofing sump
❑ 2 off
5 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
6 - Sensor seal for the rear
steering parking aid
❑ 4 off
7 - Sensor holder for the rear
steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of
the rear parking steering
aid sender holder”, page
361
8 - Sensor for rear steering
parking aid
❑ Removing and installing
⇒ Electrical system;
Rep. gr. 94 ; Parking
aid; Removing and in‐
stalling rear sensors for
parking aid
9 - Rear view camera
10 - Sealing cap
11 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
12 - Trailer hitch cover
13 - Number plate lights X4 / X5
❑ ⇒ Electrical System; Rep. gr. 94 ; Number plate light; Installing and removing the number plate light
X4 / X5
14 - Holder for rear view camera
15 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.3 Rear bumper trim, vehicles with 3 and 5 doors: Leon 2017 removing and fitting”, page 359
16 - Reflector
❑ Left and right.
❑ Remove using the lever - U30800-
17 - Clip
❑ 2 off
18 - Bolt.
❑ 4 off
❑ 2.5 Nm
19 - Lower spoiler (rear bumper):
❑ ⇒ “2.5.8 Lower spoiler (rear bumper), Leon 2017 version: remove and install”, page 370
20 - Bolt.
❑ 1 + 1 each
❑ 1.7 Nm
21 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
22 - Clip
❑ With plastic screws
❑ Unscrew the screw to remove it
23 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
24 - Wiring harness
25 - Guide profile
26 - Tight spreader block
❑ 3 + 3 each
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
27 - Spreader block
❑ 1 + 1 each
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Guide profile
3 - Support plate
4 - Wiring harness
5 - Soundproofing sump
❑ 2 off
6 - Wiring harness
7 - Sensor for rear steering
parking aid
❑ Removing and installing
⇒ Electrical system;
Rep. gr. 94 ; Parking
aid; Removing and in‐
stalling rear sensors for
parking aid
8 - Sensor seal for the rear
steering parking aid
❑ 4 off
9 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
10 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
11 - Sealing cap
12 - Rear view camera
13 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.3 Rear bumper trim, vehicles with 3 and 5 doors: Leon 2017 removing and fitting”, page 359
14 - Bolt
❑ 1 + 1 each
❑ 2.5 Nm
15 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
16 - Reflector
❑ Left and right.
❑ Remove using the lever - U30800-
17 - Number plate lights X4 / X5
❑ ⇒ Electrical System; Rep. gr. 94 ; Number plate light; Installing and removing the number plate light
X4 / X5
18 - Holder for rear view camera
19 - Trailer hitch cover
20 - Bumper cover
❑ ⇒ “2.5.4 Removing and installing bumper cover (FR Leon 2017 version)”, page 365
21 - Lower spoiler (rear bumper):
❑ ⇒ “2.5.8 Lower spoiler (rear bumper), Leon 2017 version: remove and install”, page 370
22 - Clip
❑ 2 off
23 - Bolt.
❑ 4 off
❑ 2.5 Nm
24 - Bolt.
❑ 1 + 1 each
❑ 1.7 Nm
25 - Bolt.
❑ 3 + 3 each
❑ 2.5 Nm
26 - Spreader block
❑ 1 + 1 each
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Guide profile
❑ Left-side
Removing
fitting
3 - Support plate
4 - Spreader block
5 - Rear view camera
6 - Moulding
7 - Sensor for rear steering parking aid
8 - Sensor seal for the rear steering parking aid
❑ 4 off
9 - Soundproofing sump
❑ 1 + 1 each
10 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
11 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Spreader block
3 - Guide profile
❑ Left-side
Removing
fitting
4 - Support plate
5 - Rear view camera
6 - Sensor for rear steering parking aid
7 - Sensor seal for the rear steering parking aid
❑ 4 off
8 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
9 - Soundproofing sump
❑ 1 + 1 each
10 - Moulding
11 - Top bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.2 Model ST rear bumper trim: remove and install”, page 353
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Spreader block
3 - Guide profile
❑ Left-side
Removing
fitting
4 - Soundproofing sump
❑ 1 + 1 each
5 - Moulding
6 - Rear bumper cover reinforcement
7 - Wing extension
8 - Sensor seal for the rear steering parking aid
❑ 4 off
9 - Sensor for rear steering parking aid
10 - Rear view camera
11 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
12 - Bumper trim
❑ Material: PP/EPDM
❑ ⇒ “2.4.2 Model ST rear bumper trim: remove and install”, page 353
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
2 - Spreader block
3 - Guide profile
❑ Left-side
Removing
fitting
4 - Soundproofing sump
❑ 1 + 1 each
5 - Moulding
6 - Rear bumper cover reinforcement
7 - Sensor seal for the rear steering parking aid
❑ 4 off
8 - Sensor holder for the rear steering parking aid
❑ 4 off
❑ ⇒ “2.5.1 Replacement of the rear parking steering aid sender holder”, page 361
9 - Sensor for rear steering parking aid
10 - Rear view camera
11 - Bolt.
❑ 1 + 1 each
❑ 2.5 Nm
2.2.1 Cross brace of the rear bumper cover, 3 and 5 door: assembly overview
Note
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
3 - Moulding attachment
❑ ⇒ “2.3.1 Securing strip,
vehicles with 3 and 5
doors: removing and fit‐
ting”, page 349
4 - Bolt.
❑ 5 off
❑ 2.5 Nm
5 - Bolt.
❑ 3 + 4 each
❑ 20 Nm
6 - Rear crossbeam
Removing
fitting
Note
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
3 - Moulding attachment
❑ ⇒ “2.3.2 Securing strip,
model ST: remove and
install”, page 350
4 - Bolt.
❑ 6 off
❑ 2.5 Nm
5 - Bolt.
❑ 3 + 4 each
❑ 20 Nm
6 - Rear crossbeam
Removing
fitting
Removing
– Remove the bumper trim ⇒ page 351 .
– Release connector -1- and unplug.
Note
Do not observe items -2- and -3-, the -arrow A- and the
-arrow B-.
Removing
– Remove the bumper trim ⇒ page 351 .
– Loosen the clips -1- of the wiring harness.
– Remove bolts -2- and cross member.
fitting
Installation is done in reverse order of removal operations.
– Use the tightening torque of the screws. See ⇒ page 349
Removing
– Open the tailgate.
– Remove tail lights ⇒ Electrical system; Rep. gr. 94 ; Tail lights;
removing and installing tail lights .
Note
– Remove the screws -arrows- for fixing the rear bumper trim on
the underside of the vehicle.
– Remove the bolts -arrows- that fasten the rear bumper trim to
the wheel housing.
Caution
– Release the trim from the bumper. For this purpose, pull on
one corner in order to clip the trim out of the guide.
Caution
– Unclip and disconnect the plug for the parking assist sender
⇒ Electrical System; Rep. gr. 94 ; Parking assist; Installing
and removing the sender for the rear parking assist .
– Unclip and disconnect the plug for the number plate light ⇒
Electrical System; Rep. gr. 94 ; Number plate light; Installing
and removing the number plate light X4 / X5 .
Continuation only for vehicles with rear view camera:
– Disconnect the plug connectors for the rear view camera.
All vehicles (continued):
Note
Note
♦ Check that the air vents are not blocked and that the butterfly
valves function properly.
♦ Check that the electrical connections of the lights are secured
with masking tape -arrow a-.
♦ Where applicable, check that the heat shield on the bumper
trim is in perfect condition.
Removing
– Open the tailgate.
– Remove tail lights ⇒ Electrical system; Rep. gr. 94 ; Tail lights;
removing and installing tail lights .
Note
The number and arrangement of the bolts can vary according to the vehicle engine.
– Remove the bolts -3- fixing the underbody protection -1- to the
bumper trim.
– Move the underbody protection -1- and remove the bolt -2-.
– Remove screws -4-.
– Remove the bolts -arrows- that fasten the rear bumper trim to
the wheel housing.
Caution
– Separate the trim from the bumper: pull on the zone marked
by -arrows a- and by this means, unclip the bumper out of the
guide profile.
Caution
Note
Note
♦ Check that the air vents are not blocked and that the butterfly
valves function properly.
♦ Check that the electrical connections of the lights are secured
with masking tape -arrow a-.
♦ Where applicable, check that the heat shield on the bumper
trim is in perfect condition.
– Unclip and disconnect the plug for the parking assist sender
⇒ Electrical System; Rep. gr. 94 ; Parking assist; Installing
and removing the sender for the rear parking assist .
– Connect the plugs for the number plate light ⇒ Electrical Sys‐
tem; Rep. gr. 94 ; Number plate light; Installing and removing
the number plate light X4 / X5 .
– Install bumper trim; for this purpose fit to the specified points
indicated by the -arrows a- in order to press it into the securing
strip -1-. Push in the zone of -arrows a- against the bumper
trim.
Removing
– Open the tailgate.
– Remove tail lights ⇒ Electrical system; Rep. gr. 94 ; Tail lights;
removing and installing tail lights .
Note
– Remove the screws -arrows- for fixing the rear bumper trim on
the underside of the vehicle.
– Remove the bolts -arrows- that fasten the rear bumper trim to
the wheel housing.
– Unscrew wheel housing -2- and loosen bolts -1- on both sides.
Caution
Caution
Note
Note
♦ Check that the air vents are not blocked and that the butterfly
valves function properly.
♦ Check that the electrical connections of the lights are secured
with masking tape -arrow a-.
♦ Where applicable, check that the heat shield on the bumper
trim is in perfect condition.
Materials
♦ Plastic cleanser 100 ml - D 195 850 A1- .
♦ Plastic primer, 150ml - D 822 150 A1-
Removing
– Remove rear bumper cover ⇒ page 351 .
– Remove the rear parking assist sender ⇒ Electrical System;
Rep. gr. 94 ; Parking assist; Installing and removing the send‐
er for the rear parking assist .
Note
– Using 100 ml plastic cleanser - D 195 850 A1- , clean the area
-5- of the bumper trim where the new holder should be fitted.
Flashing-off time, approx. 5 minutes.
– Apply a thin layer of Plastic cleanser 150 ml - D 822 150 A1-
to the surface -5- of the bumper trim.
– Remove the protective paper -1- from the adhesive foam tape.
– Position the holder -2- in the bumper trim within the marked
field.
– Press the holder -2- against the bumper trim.
– Connect the connector to the sender.
– Check the condition of the seal -3- and replace when damaged
⇒ Electronic Parts Catalog .
– Insert the seal -3- in the sender -4-.
– Install the parking assist sender ⇒ Electrical System; Rep. gr.
94 ; Parking assist; Installing and removing the sender for the
rear parking assist .
– Install the rear bumper lining ⇒ page 351 .
fitting
Installation is done in reverse order of removal operations.
fitting
Installation is done in reverse order of removal operations.
fitting
Installation is done in reverse order of removal operations.
Removing
– Remove the rear bumper trim:
– Loosen the fasteners -1-, starting with one corner and sepa‐
rate the lower spoiler -3- from the bumper -2-.
fitting
Installation is done in reverse order of removal operations.
Removing
– Remove rear bumper cover ⇒ page 353 .
– Loosen the fasteners -1-, starting with one corner and sepa‐
rate the lower spoiler -2- from the bumper -3-.
fitting
Installation is done in reverse order of removal operations.
Removing
– Remove rear bumper cover ⇒ page 359 .
– Remove the clips -2- with the lever - T40280- .
– Release clips -1- starting from one of the two sides.
– Remove the spoiler -3-.
fitting
Installation is done in reverse order of removal operations.
Note
2.7 Modifying the rear bumper trim for vehicles with rear view camera
Note
♦ The rear bumper trim is supplied without the opening for the
rear view camera.
♦ Where necessary carry out appropriate preparations for fitting.
♦ Drill 5 mm ∅
DANGER!
Note
♦ The installation work must only be carried out with the bumper
removed.
♦ To prevent damage and soiling, place suitable material be‐
tween the pumper trim and the support surface before sup‐
porting parts of the trim.
• The work must be carried out before the rear bumper trim is
painted.
• The templates must be printed in their actual size ⇒ Electron‐
ics spare parts catalogue ETKA; Infoline brochure no. SEAT
– IBIZA 807 .
• Check that the dimensions correspond to the actual size.
– Cut out the templates.
– Use the opening for the number plate light -1- to centre the
template -2-.
– Fasten the template -2- to the bumper with the aid of adhesive
tape -3-.
– With the sheet metal cutter sheet metal cutter - VAG 1523B-
cut along the lines -A-.
– Remove any burrs.
– Check the fastening of the rear view camera mount -1- in the
bumper trim -2-.
– Paint the bumper trim ⇒ Paintwork repair guidelines .
– Carry out the remaining installation work.
64 – Glazing
1 Windows, main components
1 - Windscreen
❑ ⇒ “3.1 Exploded view -
windscreen”, page 388
Note
2 - Rear window
❑ ⇒ “4.1.1 Exploded view
- rear window (2 and 4-
door models)”,
page 397
❑ ⇒ “4.1.2 Exploded view
- rear window (ST mod‐
el)”, page 399
3 - Side window
❑ ⇒ “5.1.1 Exploded view
- side window (4-door
models)”, page 405
❑ ⇒ “5.1.2 Exploded view
- side window (2-door
models)”, page 406
❑ ⇒ “5.1.3 Exploded view
- side window (ST mod‐
el)”, page 407
4 - Rear door glass
❑ ⇒ “6.5 Removing and in‐
stalling rear door win‐
dow”, page 435
5 - Front door windows
❑ ⇒ “6.1 Exploded view -
front door window”, page 429
6 - Rear door electric window lifter unit
❑ ⇒ “6.2 Assembly Overview - rear door window”, page 430
7 - Front door electric window lifter unit
❑ ⇒ “6.1 Exploded view - front door window”, page 429
2 Repair notes
WARNING
WARNING
Note
Note
Caution
Note
– In the intended area -1- of the window, using the cartridge gun
- SAT 5350- or the double cartridge gun - VAS 5237- , apply
an adhesive bead of the dual component adhesive - D 004 660
M2- .
Note
WARNING
Note
Paste any stickers needed on the window (e.g. for the airbag).
Continuation only for vehicles with front camera for driver assis‐
tance systems
– Calibration of front camera for die assistance systems ⇒ un‐
dercarriage, axles, steering; Rep. gr. 44 ; front camera for
assistance systems; calibrate front camera for driver assis‐
tance systems .
Rear window only
– With the two suction holders - VAG 1344- , place the window
on the body flange and press on evenly in the middle until the
spacers are resting.
– Check the window glass clearances ⇒ page 397 .
– During the hardening time, fix the windscreen with adhesive
tape.
Note
Note
Note
– Check whether the existing bead has been applied to the side
of the windscreen as illustrated.
Application of adhesive bead
Note
At the centre of the screen (dimensions below) you must slightly offset the adhesive bead to avoid the spacer
block which is attached to the flange of the bodywork.
a - 399.5 mm
b - 25 mm
c - 45 mm
d - 25 mm
e - 9 mm
f - 6.5 mm
Caution
Caution
Cut back the adhesive bead shortly before mounting the win‐
dow. If an adhesive bead is not applied to the window imme‐
diately after being cut, this must be “activated ”with the glass
activator - D 181 802 M1- .
Do not damage primer and ceramic coating when doing this.
Note
Caution
Caution
Cut back the adhesive bead shortly before mounting the win‐
dow. If an adhesive bead is not applied to the window imme‐
diately after being cut, this must be “activated ”with the glass
activator - D 181 802 M1- .
Do not damage primer and ceramic coating when doing this.
Note
Caution
Caution
WARNING
Note
Caution
Note
Caution
Note
Note
Note
WARNING
When cleaning from the inside of the vehicle, do not press the
newly-placed glass outwards.
3 Windscreen
1 - Windscreen
❑ Supplied with retaining
plate for interior rear-
view mirror
❑ Before installation,
check to ensure that re‐
taining plate is correct
for type of rear view mir‐
ror.
Note
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
3 - Spacer cap
❑ Only for vehicles without sliding / tilt sunroof
Note
Note
Caution
Do not damage when
dealing with the window
7 - Chassis number
8 - Grille below windscreen
9 - Guide rail
❑ With sealing lip for mounting the grille under the windscreen
10 - A-pillar water drain strip
❑ 2 off
❑ ⇒ “4.1 Exploded view - water deflector”, page 478
Cota a - ⇒ Fig. ““Dimension a”“ , page 390
Cota b - 2.5 ± 1 mm
❑ Distance between edge of windscreen and finisher on sliding/tilting sunroof.
❑ Only for vehicles with sliding / tilt sunroof!
3. Windscreen 389
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Dimension a
A - 2.5 ± 0.5 mm (only valid for vehicles without sliding/tilting sun‐
roof)
B - 2.3 ± 0.5 mm (only valid for vehicles with sliding/tilting sunroof)
C - 3.0 ± 0.5 mm
Materials
♦ Cutting wire ⇒ Electronic Parts Catalog
♦ Cutting cord ⇒ Electronic Parts Catalog
♦ 1 component glue ⇒ Electronic parts catalogue 7) 9)
♦ Dual component glue ⇒ Electronic parts catalogue 8) 8)
♦ Actuator for washers ⇒ Electronic parts catalogue
♦ Cleaning solution ⇒ Electronic parts catalogue
♦ Applicator ⇒ Electronic Parts Catalog
♦ Adhesive remover ⇒ Electronic Parts Catalog
♦ Primer (glass/paint) ⇒ Electronic Parts Catalog
6) Note the manufacturer's instructions in the packaging insert slip.
7) To apply this material use the window sealant pistol - SAT 5350- .
8) To apply this material use the window glue pistol - SAT 5360- .
9) Note drying times.
3. Windscreen 391
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Caution
DANGER!
– Use wire reel - VAS 6452/1- to reel off about 7.50 metres of
cutting wire (corresponding to 7 turns) and cut off.
Only for vehicles with sliding / tilt sunroof!
Note
– Using masking tape -2- protect the sliding /tilting sunroof trim
panel near the sealing lip -4-.
Note
To ease insertion of the cutting cord, spray the sealing lip with
soapy water.
– With help of the tool -2- of the window removal set - VAG 1755-
position the cutting thread -1- along the top edge of the wind‐
screen below the sealing lip -3-.
All vehicles (continued):
– Protect the surface of the bodywork near the awl exit with
masking tape -2-.
DANGER!
Risk of injury.
♦ If the reamer trip protrudes accidentally, this can cause
serious injuries.
Note
Take care that the ends of the thread have sufficient length in
order to reach the lower corners of the rear windscreen.
Caution
The wire ends through the adhesive bead on the opening must
not be twisted.
3. Windscreen 393
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Guide the longer end of the cutting thread -1- in the integrated
roll -2- of the coil guide of the separating device for windows -
VAS 6452- .
Note
Use the awl -1- during the cutting process of the zone of the con‐
trol panel.
– By applying the coil guide -arrow- cut the adhesive bead in the
area of the dimension -a-.
– Using the roll of the coil guide, release the thread in a control‐
led manner and fix the coil guide -arrow- in the new positions
as displayed in the figure.
– By applying the coil guide -arrow- cut the adhesive bead in the
area of the dimension -a-.
– By now applying the coil guide -arrow- cut the adhesive bead
in the area of the dimension -a-.
Note
– By applying the coil guide -arrow- cut the adhesive bead in the
area of the dimension -a-.
– With the assistance of a second mechanic, lift the windscreen
off using the suction lifters - VAG 1344- .
Note
3. Windscreen 395
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
4 Rear window
⇒ “4.1 Exploded view - rear window”, page 397
⇒ “4.2 Rear window: removing and installing”, page 400
1 - Spacer cap
❑ Distributed in the scope
of the window
2 - PUR adhesive sealant
❑ Bead cross section:
♦ Width = 7 mm
♦ Height = 11 mm (including
base sealant and the rest of
the material that may be on
the glass)
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
3 - Rear window
❑ ⇒ “4.2.1 Non-deteriora‐
ted windscreen: remov‐
ing”, page 402
❑ ⇒ “4.2.2 Deteriorated
rear windscreen: re‐
moving”, page 404
❑ ⇒ “4.2.3 Rear wind‐
screen: fitting”,
page 404
4 - Thread
❑ From electrically con‐
ductive material.
❑ For the heating system
of the rear window.
5 - Ceramic layer
Caution
Do not damage when
dealing with the window
1 - Spacer cap
❑ Distributed in the scope
of the window
2 - PUR adhesive sealant
❑ Bead cross section:
♦ Width = 7 mm
♦ Height = 11 mm (including
base sealant and the rest of
the material that may be on
the glass)
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
3 - Rear window
❑ ⇒ “4.2.1 Non-deteriora‐
ted windscreen: remov‐
ing”, page 402
❑ ⇒ “4.2.2 Deteriorated
rear windscreen: re‐
moving”, page 404
❑ ⇒ “4.2.3 Rear wind‐
screen: fitting”,
page 404
4 - Thread
❑ Made of electrically con‐
ductive material
❑ For the heating system
Caution
Do not damage when
dealing with the window
Materials
♦ Cutting wire ⇒ Electronic Parts Catalog
♦ Cutting cord ⇒ Electronic Parts Catalog
♦ Single component adhesive ⇒ Electronic parts catalogue 11)
10) 13)
WARNING
– Use wire reel - VAS 6452/1- to reel off about 7.50 metres of
cutting wire (corresponding to 7 turns) and cut off.
DANGER!
Risk of injury.
♦ If the reamer trip protrudes accidentally, this can cause
serious injuries.
Note
Take care that the ends of the thread have to have a sufficient
length in order to reach the lower corners of the rear window and
are easy to access.
Caution
The wire ends through the adhesive bead on the opening must
not be twisted.
– Guide the longer end of the cutting thread -1- in the integrated
roll -2- of the coil guide of the separating device for windows -
VAS 6452- .
– As shown in the figure, fix the coil guide -3- to the inside of the
rear window using the suction cups.
– Repeat the process with the other ends of the thread and fix
with the suction cups of the coil guide -1- as shown in the fig‐
ure.
Note
Use awl -2- during the complete removal to ease the detachment.
– On each of the coil guide, cut away the adhesive cord at the
areas specified by the dimension -a- and -b-.
– Using the roll of the coil guide, release the thread in a control‐
led manner and fix both coil guides -2- and -3- in the new
positions as displayed in the figure.
Note
With the coil guide mounted, the cutting of the sealing mass can
be finished and damage to the positioning bolts of the rear window
-arrow- can be avoided if these are fitted.
– On each of the coil guide, cut away the adhesive cord at the
areas specified by the dimension -a- and -b-, in doing so, make
sure that the positioning bolts -arrow- of the rear window are
not damaged.
– With the assistance of a second mechanic, partially remove
the rear lid and take out the rear window with the suction lifters
- VAG 1344- .
WARNING
5 Side window
1 - Side window
❑ With ceramic coating
Caution
Do not damage when
dealing with the window
❑
2 - Surrounding profile
3 - PUR adhesive sealant
❑ Bead cross section:
♦ Width = 7 mm
♦ Height = 11 mm (including
base sealant and the rest of
the material that may be on
the glass)
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
4 - Fixing block
1 - Side window
❑ With ceramic coating
Caution
Do not damage when
dealing with the window
❑
2 - Surrounding profile
3 - PUR adhesive sealant
❑ Bead cross section:
♦ Width = 7 mm
♦ Height = 11 mm (including
base sealant and the rest of
the material that may be on
the glass)
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
4 - Fixing block
❑ 3 off
1 - Side window
❑ With ceramic coating
Caution
Do not damage when
dealing with the window
Caution
Position a new window of
the adhesive material
(PUR) at the intended
marking ⇒ page 384 .
4 - Fixing block
❑ 3 off
Materials
Caution
The blades are marked with the manufacturer's part no. This
number is engraved on the blade.
To avoid damaging the paintwork, protect the surfaces near
the work areas with masking tape and with the protective film
of the splitter - VAG 1474B- .
DANGER!
Note
Cut down the sealant further using the electric knife - SAT
1561A- . To do this however, now use the knife 169 - SAT 1561/6-
and the wedge - T10039/1- :
Note
During this process, the attachment block -1- is cut down, the at‐
tachment block -2- remains intact.
Note
– If the sealant has partially been cut down, carefully raise the
washer in the designated area -arrow- and cut down the re‐
maining sealant in the area of dimension -b-.
Note
Caution
The blades are marked with the manufacturer's part no. This
number is engraved on the blade.
To avoid damaging the paintwork, protect the surfaces near
the work areas with masking tape and with the protective film
of the splitter - VAG 1474B- .
DANGER!
– Protect the chassis and the interior from the glass remains.
– Remove the pieces of glass as far as the adhesive bead.
Note
With this process, the attachment blocks -arrows- are cut off.
– From the vehicle interior, cut down the sealant in the area of
dimension -b- with the electric knife - SAT 1561A- and using
the knife 169 - SAT 1561/6- .
Install side window, 5-door model: removal
For damaged windows only
– Preparing window for installation ⇒ page 381 .
For new windows only
– Prepare new windscreen ⇒ page 384 .
Continued for all windows
– Prepare the bodywork flange for glazing ⇒ page 385 .
– Follow the installation instructions ⇒ page 376 .
– Observe the curing times ⇒ page 375 .
– If at hand, repair any paint damage ⇒ page 387 .
– Remove any soiling that has been caused by the adhesive
material (PUR) ⇒ page 387 .
Materials
♦ Cutting wire ⇒ Electronic Parts Catalog
♦ Cutting cord ⇒ Electronic Parts Catalog
♦ 1 component glue ⇒ Electronic parts catalogue 19) 21)
♦ Dual component glue ⇒ Electronic parts catalogue 20)
♦ Actuator for washers ⇒ Electronic parts catalogue
♦ Cleaning solution ⇒ Electronic parts catalogue
♦ Applicator ⇒ Electronic Parts Catalog
♦ Adhesive remover ⇒ Electronic Parts Catalog
♦ Primer (glass/paint) ⇒ Electronic Parts Catalog
18) Note the manufacturer's instructions in the packaging insert slip.
19) To apply this material use the window sealant pistol - SAT 5350- .
20) To apply this material use the window glue pistol - SAT 5360- .
21) Note drying times.
DANGER!
• To remove the side window on the model 3-door, use the split‐
ter - VAG 1474B- with two steering rollers and cutting wire.
– Use wire reel - VAS 6452/1- to reel off about 2.50 metres of
cutting wire (corresponding to 2 turns) and cut off.
Caution
– Protect the vicinity of the working area and the body surface
around the reamer exit point with body tape -2- and with the
protective film on the separating fixture - VAG 1474B- .
Caution
– Cut through the surrounding profile -1- with the plastic wedge,
cutting from surface of body beside the reamer exit point.
DANGER!
Risk of injury.
Note
♦ Note that the ends of the thread need to be sufficiently long to reach the top right edge of the window.
♦ To ease insertion of the cutting cord, spray the window's surrounding profile with soapy water.
– Using the fixture -4- on the window removal kit - VAG 1755- ,
position the cutting thread -5- under the surrounding profile of
the window.
– As shown on the figure, secure the reeling fixture of the win‐
dow removal kit - VAG 1755- by attaching suckers to the inside
surface of the window.
– Guide both ends of the cutting thread -1- into the rollers -2- on
the reeling fixture of the cutting fixture for windows - VAS
6452- .
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ In this process, the retaining blocks -arrows- should be re‐
tained.
– With the aid of the reel device of the window splitter - VAS
6452- , cut off the adhesive bead in the zones defined by di‐
mensions -a- and -b-.
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ In this process, the retaining block -Arrow- should be retained.
– With the aid of the reel device, cut off the adhesive bead at the
zones defined by dimensions -a- and -b-.
– Release the thread in a controlled manner using the rollers on
the reeling fixture and remove the reeling fixture from the win‐
dow.
– With the wire unrolling device - VAS 6452/1- , unroll approx.
1.50 m of cutting wire (this equates to one complete turn of the
wire unrolling device) and cut to length.
– Protect the body surface area near the exit point of the reamer
-2- with body tape.
Caution
– Cut through the surrounding profile -1- with the plastic wedge,
cutting from surface of body beside the reamer exit point.
– Feed the bradawl -2-, from the inside to the outside, via the
cut set in the adhesive, in the top left corner of the window,
just below the attachment block -arrow a-.
– Push another awl -2- through the cut-off adhesive bead from
the inside to the outside at the left-hand bottom corner of the
window - exactly above the securing block -arrow b-.
– Guide the two ends of the cutting thread through the aperture
in reamer -2-. Pull on the awl and guide the ends of the thread
in the passenger compartment.
Note
– Using the fixture -1- on the window removal kit - VAG 1755- ,
position the cutting thread -2- under the surrounding profile of
the window.
– As shown on the figure, secure the reeling fixture of the win‐
dow removal kit - VAG 1755- by attaching suckers to the inside
surface of the window.
– Guide both ends of cutting thread -2- into the rollers of the
reeling fixture on the separating fixture for windows - VAS
6452- .
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ In this process the cutting thread ends cross each other.
♦ In this process, the retaining blocks -arrows- should be re‐
tained.
– By applying the coil guide -arrow- cut the adhesive bead in the
area of the dimension -a-.
– Release the thread in a controlled manner using the rollers on
the reeling fixture and remove the reeling fixture from the win‐
dow.
– Move the suction lifter - VAG 1344- onto the outside face of
the window and hold the window pressed down against the
body flange. Press the tab onto the attachment blocks -b- and
-c-, in order to loosen the window from the body.
Note
The retaining block -a- is not secured to the body; it is only there
for positioning purposes.
Caution
The blades are marked with the manufacturer's part no. This
number is engraved on the blade.
To avoid damaging the paintwork, protect the surfaces near
the work areas with masking tape and with the protective film
of the splitter - VAG 1474B- .
DANGER!
WARNING
– Protect the chassis and the interior from the glass remains
-1-.
– Remove the pieces of glass as far as the adhesive bead.
– Using the electric knife - SAT 1561A- and the set of blades -
SAT 1561/20- cut off the adhesive bead stuck to the body
flange.
Install side window, 3-door model: removal
Note
Materials
♦ Cutting wire ⇒ Electronic Parts Catalog
♦ Cutting cord ⇒ Electronic Parts Catalog
♦ 1 component glue ⇒ Electronic parts catalogue 23) 25)
♦ Two-component adhesive ⇒ Electronic parts catalogue 24)
♦ Actuator for washers ⇒ Electronic parts catalogue
♦ Cleaning solution ⇒ Electronic parts catalogue
♦ Applicator ⇒ Electronic Parts Catalog
♦ Adhesive remover ⇒ Electronic Parts Catalog
♦ Primer (glass/paint) ⇒ Electronic Parts Catalog
22) Note the manufacturer's instructions in the packaging insert slip.
23) To apply this material use the window sealant pistol - SAT 5350- .
24) To apply this material use the window glue pistol - SAT 5360- .
25) Note drying times.
DANGER!
• To remove the side window on the model ST, use the splitter
- VAG 1474B- with two rollers of the reel device and the cutting
cord.
– Use wire reel - VAS 6452/1- to reel off about 2.50 metres of
cutting wire (corresponding to 2 turns) and cut off.
Caution
– Protect the vicinity of the working area and the body surface
around the reamer exit point with body tape -2- and with the
protective film on the separating fixture - VAG 1474B- .
Caution
– Cut through the surrounding profile -1- with the plastic wedge,
cutting from surface of body beside the reamer exit point.
DANGER!
Risk of injury.
Note
♦ Note that the ends of the thread need to be sufficiently long to reach the top right edge of the window.
♦ To ease insertion of the cutting cord, spray the window's surrounding profile with soapy water.
– Using the fixture -4- on the window removal kit - VAG 1755- ,
position the cutting thread -5- under the surrounding profile of
the window.
– As shown on the figure, secure the reeling fixture of the win‐
dow removal kit - VAG 1755- by attaching suckers to the inside
surface of the window.
– Guide both ends of the cutting thread -1- into the rollers -2- on
the reeling fixture of the cutting fixture for windows - VAS
6452- .
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ Of the two securing blocks -arrows- you should only retain the
bottom one. The top block is cut by the cutting cord.
– With the aid of the reel device of the window splitter - VAS
6452- , cut off the adhesive bead in the zones defined by di‐
mensions -a- and -b-.
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ In this process, the retaining block -Arrow- should be retained.
– With the aid of the reel device, cut off the adhesive bead at the
zones defined by dimensions -a- and -b-.
– Release the thread in a controlled manner using the rollers on
the reeling fixture and remove the reeling fixture from the win‐
dow.
– With the wire unrolling device - VAS 6452/1- , unroll approx.
1.50 m of cutting wire (this equates to one complete turn of the
wire unrolling device) and cut to length.
– Protect the body surface area near the exit point of the reamer
-2- with body tape.
Caution
– Cut through the surrounding profile -1- with the plastic wedge,
cutting from surface of body beside the reamer exit point.
– With the aid of the cut already made in the adhesive bead,
push the awl -2- through from the inside to the outside at the
top left-hand corner of the window -arrow a-, exactly above the
securing block previously cut with the cutting cord.
– Push another awl -2- through the cut-off adhesive bead from
the inside to the outside at the left-hand bottom corner of the
window - exactly above the securing block -arrow b-.
– Guide the two ends of the cutting thread through the aperture
in reamer -2-. Pull on the awl and guide the ends of the thread
in the passenger compartment.
Note
♦ Care is to be taken to ensure that the ends of the cord are long enough to reach the top corners of the
window.
♦ To ease insertion of the cutting cord, spray the window's surrounding profile with soapy water.
– Using the fixture -1- on the window removal kit - VAG 1755- ,
position the cutting thread -2- under the surrounding profile of
the window.
– As shown on the figure, secure the reeling fixture of the win‐
dow removal kit - VAG 1755- by attaching suckers to the inside
surface of the window.
– Guide both ends of cutting thread -2- into the rollers of the
reeling fixture on the separating fixture for windows - VAS
6452- .
Note
♦ During the cutting process, use the reamer whenever the cut‐
ting thread is near to the edges of the body panel.
♦ In this process the cutting thread ends cross each other.
♦ Of the two securing blocks -arrows- you should only retain the
bottom one. The top block was cut in the preceding operation.
– By applying the coil guide -arrow- cut the adhesive bead in the
area of the dimension -a-.
– Release the thread in a controlled manner using the rollers on
the reeling fixture and remove the reeling fixture from the win‐
dow.
– Move the suction lifter - VAG 1344- onto the outside face of
the window and hold the window pressed down against the
body flange. Push from the inside of the vehicle against the
retaining tab of the securing block -b-.
Note
Caution
– Remove the window from the body with the aid of the suction
lifter - VAG 1344- .
Damaged side window, model ST: removal
Caution
The blades are marked with the manufacturer's part no. This
number is engraved on the blade.
To avoid damaging the paintwork, protect the surfaces near
the work areas with masking tape and with the protective film
of the splitter - VAG 1474B- .
DANGER!
WARNING
– Protect the chassis and the interior from the glass remains
-1-.
– Remove the pieces of glass as far as the adhesive bead.
– Using the electric knife - SAT 1561A- and the set of blades -
SAT 1561/20- cut off the adhesive bead stuck to the body
flange.
Side window, model ST: installation
Note
6 Door windows
⇒ “6.1 Exploded view - front door window”, page 429
⇒ “6.4.1 Synchronisation and storage of window course”,
page 434
⇒ “6.4.2 Automatic raising and lowering: commissioning”,
page 435
Note
– Raise the rear section of the window -1- and to remove it from
the guides -2- turn them forward in the direction of the
-arrow- .
– Remove washer.
fitting
Note
– Insert window -1- in -arrow direction- into the tracks -2- . Make
sure that the window is properly inserted in the window guide.
– Connect the electric connector of the electric window switch.
– Switch on ignition.
– Mount the retaining clips of the clamping jaws of the window
at half distance.
– Switch off the ignition and separate the connector of the win‐
dow riser switch.
– Press the window against the upper edge of the door frame
-arrows-.
– Pull the window to the clamping pieces and fit it on the door
frame -arrows-.
Caution
WARNING
Note
– Move the window upwards last until it stops using the up / down
switch.
– As soon as the window is in the uppermost position, actuate
up switch again for 5 seconds.
– Then move the window downwards until it stops using the
switch.
– As soon as the window is in the bottommost position, actuate
down switch again for 5 seconds.
– Check the mode of operation of the automatic raising or low‐
ering operation of the window.
Note
Wedge - 3409-
♦ Removing ⇒ page 435
♦ Installation ⇒ page 437
Note
Removing
– Open the rear door.
– Move door window to “open” position.
Note
The bolts -2- of the left door are unscrewed to the right and with
the right door, to the left.
Note
Keep one hand on the back of the window to prevent the expan‐
sion anchor -3- from falling into the door frame.
Note
♦ When carrying out the installation on the door window, the ex‐
panding grommets and expanding bolts must be replaced. ⇒
Electronic parts catalogue .
♦ Before inserting the expanding grommet -1- and the expand‐
ing bolt -2-, make sure that the window -3- is not damaged.
– Press the window against the upper edge of the door frame
-arrows-.
– Pull the window to the clamping pieces and fit it on the door
frame -arrows-.
– Press firmly on the window and make sure the clamping pieces
are reached and there is complete contact with the door frame
-arrows-.
Fit in reverse order from removal, remembering the following:
Caution
WARNING
Note
– Move the window upwards last until it stops using the up / down
switch.
– As soon as the window is in the uppermost position, actuate
up switch again for 5 seconds.
– Then move the window downwards until it stops using the
switch.
– As soon as the window is in the bottommost position, actuate
down switch again for 5 seconds.
– Check the mode of operation of the automatic raising or low‐
ering operation of the window.
Note
66 – Exterior equipment
1 Exterior equipment, main components
1 - Roof railing
❑ Only for model ST
❑ ⇒ “7 Roof strips / roof
rails”, page 523
2 - Spoiler
❑ ⇒ “3 Spoiler”,
page 446
3 - Rear wheel housing
❑ ⇒ “9.2 Exploded view -
wheel housing liner
(rear)”, page 534
4 - Outer rear view mirrors
❑ ⇒ “8 Exterior mirror”,
page 527
5 - Front wheel housing liner
❑ ⇒ “9.1 Exploded view -
wheel housing liner
(front)”, page 533
6 - Strips and emblems
❑ ⇒ “10 Model badges and
brand emblems”,
page 541
Removing
Caution
When removing the upper grille from the bumper trim panel,
there is no need to remove the following items:
fitting
Fit in reverse order from removal, remembering the following:
Note
Do not use hitting tools for installing the plastic parts (rubber,
plastic hammer or similar).
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
Vehicles with headlight washers only:
– Loosen hose for headlight washer system -3- from the top
grille -1-.
All vehicles (continued):
– Remove the screws -2- from both sides.
– Use removal wedge - 3409- on both sides to loosen clips -4-.
– Release the clips -arrows- using removal wedge - 3409- .
– Remove the upper grill -1- in the bumper trim.
fitting
Fit in reverse order from removal, remembering the following:
Note
Do not use hitting tools for installing the plastic parts (rubber,
plastic hammer or similar).
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Remove screws -3- and with the help of the lever - 3409- cut
away the top retaining clips -Arrows-. Remove the wind de‐
flector -2- from the top grille -1-.
– With the help of the lever - 3409- , cut away the retaining clips
-2- and remove the decorative frame from the top grille -1-.
fitting
– Install in reverse order.
♦ Lever - 3409-
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Loosen the retaining clips -2- in the positions labelled by the
-arrows- with the lever - 3409- and remove the front trim -1-.
Installation
Install in the reverse order to removal.
3 Spoiler
1 - Rail
2 - Spoiler mounting
❑ Renewing ⇒ page 465
3 - Spoiler trim
❑ Removing and fitting
⇒ page 453
4 - Light tube for the rear win‐
dow wiper fluid
5 - Spray jet
❑ Remove and install ⇒
Electrical system; Rep.
gr. 92 ; rear window wip‐
er: remove and install
washer jet
6 - High mounted brake light
❑ Remove and install ⇒
Electrical system; Rep.
gr. 94 ; High position
brake light; Installing
and removing high posi‐
tion brake lights .
7 - Electrical interconnection
8 - Clips
❑ 2 off
9 - Protective side strips
❑ Removing and fitting
⇒ page 446
Removing
Note
3. Spoiler 447
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
3. Spoiler 449
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Dimensions of Leon ST
3. Spoiler 451
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Apply the primer - D 177 500 A2- with the applicator -5- evenly
and with one stroke to the rear window, as shown in the illus‐
tration.
– Apply the primer primer (glass/paint) - D 009 200 02- with the
applicator -1- to the rear window and the protective side strip
as shown in the illustration.
Flashing-off time, approx. 10 minutes.
– Use the gun - VAS 5237- to apply a spot of two component
adhesive - D 004 660 M2- to the specified zone.
– Remove the protective films -3- from the adhesive tapes -4-.
– Position the profile -arrow B- of the protective side strip -1-
flush to the perimeter of the window -arrow A-.
– Push with the hand against the complete surface of the pro‐
tective side strip.
– Visually inspect the secure attachment, the flush joints and the
correct panel gap of the protective side strips.
– Remove the protective film from the protective side strip.
3. Spoiler 453
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Remove the protective side strips ⇒ page 446 .
– Remove additional brake light ⇒ Electrical system; Rep. gr.
94 ; High position brake light; Installing and removing high po‐
sition brake lights .
– Protect the upper sector of the rear lid with masking tape-1-.
– Apply the measuring tape -1- and mark the following places
with a pencil:
3. Spoiler 455
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
In order not to damage the lower part of the spoiler it is necessary when cutting the adhesive sealant (PUR)
that the cutting cord is parallel to the surface of the rear window -arrow A-.
3. Spoiler 457
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Loosen the retaining clips with the lever - U 30800- at the pre‐
viously marked positions. -1-.
Note
3. Spoiler 459
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3. Spoiler 461
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Leon five-door
3. Spoiler 463
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
Note
3. Spoiler 465
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3. Spoiler 467
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
The remaining material is required as a base for the new adhesive sealing material (PUR).
– Apply the glass activator - D 181 802 M1- with the applicator
-1- evenly and at a stroke to the previously cut-back old bead
of adhesive, as shown in the illustration.
Note
Should the rear window be new, apply primer (glass/paint) - D 009 200 02- with the applicator -1- to the rear
window as shown in the illustration.
WARNING
3. Spoiler 469
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Clean the area of the rear lid where the spoiler is to be affixed
with isopropyl alcohol or heptanol.
– Subsequently treat the spoiler mounting zone with silicone
cleaner.
– Allow to dry well.
– Apply to zone -2- an even coat of primer (screen/lacquer) - D
009 200 02- with the Applicator - D 009 500 25- .
– Apply to the zone -3- an even coating of Primer - D .
181.650.A1- ; use the applicator - D 009 500 25- .
Flashing-off time, approx. 10 minutes.
– Affix new double sided tape - D .438.515.A3- -2- onto the
spoiler surface.
3. Spoiler 471
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
– Mount the interconnection -1- and the rear window wiper jet
-2- to the spoiler mounting.
– Secure the new mounting -3- to the spoiler trim -4-; you will
hear it latch into place.
– Insert the guide -1- into the spoiler mounting and push it in
-the direction of the arrow- into the first position.
3. Spoiler 473
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Leon three-door
3. Spoiler 475
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
3. Spoiler 477
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
The sequences below describe the processes for removal and installation for the right side of the vehicle. The
corresponding sequences for the left side are similar with the exception that, where applicable, the scope of
the process is written by yourself.
1 - Blind rivet
❑ 5 off
❑ Material: Aluminium
2 - Guide profile
❑ Removing:
– Using a drill and a drill bit
with the same diameter
as the rivet body, coun‐
tersink the head.
Caution
Protect
♦ the surrounding
painted components ac‐
cordingly.
Apply
♦ zinc spray around
the boreholes of the con‐
nection between the car‐
rier parts ⇒ Electronic
parts catalogue .
DANGER!
Wear leather gloves in all
cases.
– Starting in the lower area, clip out the strip of the guide valve manually.
fitting
Note
– Starting at the top to the bottom until the projection corresponds -arrow, detail right side -.
4 - Windscreen
1 - Bolt.
❑ 10 off
❑ 1.5 Nm
2 - Clips
❑ 5 off
3 - Support plate
❑ 5 off
❑ Secured to underbody
with spreader clip.
4 - Retaining strip
❑ ⇒ page 480
5 - Double-sided adhesive
tape
6 - Double-sided adhesive
tape
7 - Bolt.
❑ 5 off
❑ 2.2 Nm
8 - Side member extension
❑ ⇒ “4.4.1 Removing and
installing side member
trim, X-PERIENCE ver‐
sion”, page 480
9 - Bolt.
❑ 2.2 Nm
10 - Bolt.
❑ 5 off
❑ 2.2 Nm
11 - Bolt.
❑ 2.2 Nm
12 - Double-sided adhesive tape
Removing
– Unscrew bolts -2-, -3- and -4-.
Fitting notes
Observe the fitting instructions ⇒ page 483 .
fitting
– Screw in self-tapping screws -2- using cordless screwdriver at
maximum speed, until the screws bite.
– Remove cordless drill/driver immediately.
– Tighten bolts -2- to least possible torque.
– Attach the retaining clip -1- evenly -arrow A- with the openings
above all securing bolts -2-, until the retaining strip lies against
the side member.
– To ensure that all securing bolts remain in the openings when
sliding on, fit retaining strip with aid of a second mechanic.
– Push retaining strip -1- back to the limit stop -arrow B-.
– Installing side member extension ⇒ page 480 .
Tightening torque
♦ ⇒ “4.2 Exploded view - side member trim”, page 479
♦ Ensure that the adhesive surfaces are free of dust and grease.
♦ The trim must be bonded in place immediately following clean‐
ing.
♦ Remove protective film just before the installation.
♦ The application temperature is 21º C
Removing
Note
Note
Note
– Insert the cutting cord into the end of the rear wheel cover
-1- as shown in the illustration and cut the adhesive sealant in
-the direction of the arrow-. Ensure that, in the process, the
parts are not damaged.
– Remove the rear wheel cover -1-.
fitting
Preparing the wing for installation of the rear wheel cover
– Remove possible residual adhesive on the side panel with the
tool - VAS 6349- .
– Clean the area of the side panel where the rear wheel cover
is to be applied with isopropanol or heptanes alcohol.
– Subsequently treat the rear wheel cover mounting zone with
silicone cleaner.
– Allow to dry well.
– Place the rear wheel cover -1- on the side panel.
– Remove the protective foils -2- from the adhesive tapes.
– Press the adhesive tape areas with a roller.
Note
DANGER!
Note
The amount and the arrangement of the suspension of the rear silencer may vary depending on the vehicles
engine.
Note
Specified torques
♦ ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly overview
– silencers
DANGER!
Note
The amount and the arrangement of the suspension of the rear exhaust may vary depending on the vehicles
engine.
Note
Specified torques
♦ ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly overview
– silencers
DANGER!
Note
For EU6 engines, the fastening clips for the wiring of the control
unit for the exhaust flap - J883- must be removed.
– Unscrew the nuts and bolts -arrow- and hold the front and rear
-2- reinforcement strut of the tunnel -1-.
Caution
– Remove the nuts -2- and separate the silencer -3- at the dou‐
ble clamp.
– Remove the securing clip from the gearbox cable (in the front
area).
– Press out the securing washers -1-, which fasten the heat
shield for the central tunnel, with the pressing lever - 80 200- .
– Move the heat shield for the centre tunnel to the rear -arrow-
over the subframe, making sure that it does not deform too
much in the process.
fitting
Fit in reverse order from removal, remembering the following:
Note
Replace the securing rings -2- with new ones and secure the heat
shield to the centre tunnel -1-.
Removing
DANGER!
– Insert pipe or tyre lever -3- into the exhaust pipe -1- and place
this on the tunnel cross-piece -2-.
Caution
– Press out the securing washers -2-, which fasten the heat
shield for the central tunnel, as follows:
– Place the pressing lever - 80 200- on the underside of the se‐
curing washer -2-, release the fixing tabs -3- in the direction of
the -arrow- and pull out the securing washer -2-.
– Move the heat shield for the centre tunnel to the rear -arrow-,
making sure that it does not deform too much in the process.
fitting
Fit in reverse order from removal, remembering the following:
Note
Replace the securing washers which fasten the heat shield with
new washers.
Removing
– Remove the front door seal in the lower area.
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
♦ Wedge - T10039/1-
Removing
Note
5 Damper
Note
During removal and installation, take note of small amounts of differences depending on the engine.
5. Damper 505
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Note
During removal and installation, take note of small amounts of differences depending on the engine.
Note
During removal and installation, take note of small amounts of differences depending on the engine.
1 - Bolt.
❑ Qty. 1 on each side
❑ 20 Nm
2 - Bracket, left underbody
guard
3 - Bolt.
❑ Qty. 2 each on left and
right
❑ 20 Nm
4 - Bolt.
❑ 7 off
❑ 2 Nm
5 - Bolt.
❑ Micro-encapsulated; re‐
new after each removal
❑ 3 off
❑ 20 Nm
6 - Underride guard
❑ ⇒ “5.2.3 Removing and
installing skid plate”,
page 509
7 - Bracket, right underbody
guard
5. Damper 507
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Remove screws -2-.
– Using the lever - 3409- , press on the fixing tags and remove
the centre noise insulation -1-.
fitting
Fit in reverse order from removal, remembering the following:
– Use the tightening torque of the screws. See ⇒ page 505
Removing
– Remove screws -2-.
– Using the lever - 3409- , press on the fixing tags and remove
the centre noise insulation -1-.
fitting
Fit in reverse order from removal, remembering the following:
– Use the tightening torque of the screws. See ⇒ page 505
5. Damper 509
León 2013 ➤ , León ST 2013 ➤
General body repairs, exterior - Edition 01.2017
Removing
– Unscrew bolts -1-, -2- and -3-.
– Remove the centre -4- noise insulation.
fitting
Fit in reverse order from removal, remembering the following:
– Use the tightening torque of the screws. See ⇒ page 507
6 Underbody trim
1 - Bolt.
❑ 1 + 1 each
❑ 2 Nm
2 - Guard for the window lifter
bracket
❑ Left-side
Removing
4 - Expansion rivet
❑ 4 off
5 - Left underbody protection
Removing
The nuts remain attached to the trim due to the fixing tabs.
7 - Expansion rivet
❑ 1x
8 - Bolt.
❑ 6 + 6 each
9 - Nut
❑ 3 off
❑ Plastic material
10 - Rear underbody protection
Removing
– Remove the guard for the window lifter bracket ⇒ Item 17 (page 512)
The nuts remain attached to the trim due to the fixing tabs.
16 - Nut
❑ 7 + 7 each
❑ Plastic material
❑ Integrated in the trim.
17 - Guard for the window lifter bracket
❑ Right.
Removing
– Remove the screws ⇒ Item 1 (page 511) and loosen the fixing tabs.
Note
During removal and installation, take note of small amounts of differences depending on the engine.
Removing
– Remove underbody trim (centre).
– Release retaining tab and pull out front cover -2- or -5- in di‐
rection of travel backwards off catches.
– Remove nuts -3-.
– Remove underbody panel -1- or -4-.
fitting
Install analogously in reverse order, but note the following:
Tightening torque
Note
During removal and installation, take note of small amounts of differences depending on the engine.
Removing
– Unclip spreader river -2- and remove centre underbody pan‐
els.
fitting
Installation is done in reverse order of removal operations.
Note
During removal and installation, take note of small amounts of differences depending on the engine.
Removing
Unclip spreader river -2- and remove centre underbody panels.
Unscrew the bolt -3-.
fitting
Installation is done in reverse order of removal operations.
Specified torques
Note
During removal and installation, take note of small amounts of differences depending on the engine.
Removing
– If present, remove centre underbody trim.
– Loosen bolts -2-.
– Detach tunnel cross-piece (front) -1-.
fitting
Install analogously in reverse order, but note the following:
Specified torques: 20 Nm
Removing
– Loosen rear underbody panel and press downward slightly.
– Remove nuts -2-.
– Detach tunnel cross-piece (rear) -2-.
fitting
Install analogously in reverse order, but note the following:
Specified torques
6.7 Removing and installing underbody panel for natural gas tank
Removing
– Insert the underbody panel with the locking hook forwards into
the socket for the natural gas tank.
Note
To install the underbody panel -2- the locking lugs must be inserted into the socket for the natural gas tank.
1 - Roof railing
❑ 1 + 1 each
❑ ⇒ “7.2 Removing and in‐
stalling roof rail”,
page 523
❑ With mounting point
seals and bonded seal‐
ing material on the con‐
tact areas of the roof
Caution
Every time the roof rail‐
ing is removed, check
the mounting point seals
and the bonded sealing
material and renew
where necessary.
2 - Compensating elements
❑ 4 + 4 each
❑ These elements consist
of a screwed on base
and a height-adjustable
sleeve.
3 - Roof railing reinforcement
4 - Nut
❑ 3 + 3 each
❑ 10 Nm
5 - Bolt.
❑ 1 + 1 each
❑ 10 Nm
Removing
Note
DANGER!
Caution
Caution
Note
– Place the roof rail -1- onto the first compensating element
slightly inclined anticlockwise.
Caution
– Insert the roof railing bolt into the first compensation element
set.
– Turn the roof railing until you can insert the bolt on the opposite
side into the last compensation element set.
– Screw the bolt in lightly - do not tighten with the specified tight‐
ening torque yet.
8 Exterior mirror
1 - Cover
2 - Exterior mirror glass
❑ ⇒ “8.3 Wing mirror
glass: removal and as‐
sembly”, page 529
3 - Exterior mirror base
4 - Nut
❑ 1x
❑ 20± 2.5 Nm
5 - Electric connector
6 - Front door
❑ Left-side
7 - Exterior mirror casing
❑ ⇒ “8.4 Removing and in‐
stalling cover for mirror”,
page 530
Note
Removing
– Move door window to “closed” position.
– Removing interior trim of front door: ⇒ Bodywork, interior in‐
stallation work; Rep. gr. 70 ; Front door trim: removing and
installation; front door trim: removing and installation.
– Remove the speaker ⇒ Communication; Rep. gr. 91 ; Sound
system; Front left base speaker - R21- .
Caution
DANGER!
Removing
Only for vehicles with exterior mirror with electric folding function
– Position the exterior mirror so that you can work conveniently
and safely.
All vehicles (continued):
– Protect the upper and lower area of the exterior mirror housing
near the work area with masking tape.
– Disconnect the connectors -2- for the glass heaters and re‐
move the glass -1-.
fitting
Fit in reverse order from removal, remembering the following:
DANGER!
Caution
Removing
– Remove the wing mirror glass ⇒ page 529 .
– Unfasten the clips -Arrows a- and at the same time pull hous‐
ing -1- in direction of -arrow b-.
1 - Spreader block
❑ 2 items for the side of
the tank flap unit
❑ 3 items for the opposite
side of the tank flap unit
2 - Tight spreader block
❑ 6 off
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
Note
DANGER!
Risk of ingress of ex‐
haust fumes in the pas‐
senger compartment
Take
♦ a close look at the
tight spreader block and
replace it if is damaged.
The
♦ tight expanding
block prevents air from
entering inside the vehi‐
cle.
6 - Bolt.
❑ Fixing to the tight expanding block
❑ 7 off
❑ 2.2± 0.3 Nm
7 - Bolt.
❑ Fastening on the spacer bracket
❑ 1x
❑ 2.2± 0.3 Nm
8 - Bolt.
❑ Fixing to the expanding block
❑ 1 items for the side of the tank flap unit
❑ 2 items for the opposite side of the tank flap unit
❑ 2± 0.2 Nm
9 - Rear wheel housing liner spoiler
❑ ⇒ “9.6 Rear wheel housing spoiler removing and installing”, page 539
10 - Bolt.
❑ Fixing to the expanding block
❑ 1x
❑ 2.2± 0.3 Nm
Removing
– Remove front wheel housing liner spoiler ⇒ page 538 .
– Remove screws -1-.
Removing
– Remove the rear wheel.
Note
Spacer -4-: For the side of the tank flap unit only.
Note
For the side of the tank flap unit only: replacing damaged spacer.
Removing
Caution
Note
If the noise insulation is fitted, so too must the screws affixing the
noise insulation to the wheel housing spoiler be removed.
Removing
– Remove the rear wheel.
– Remove bolts -arrows-.
– Remove wheel house spoiler -1-.
fitting
Fit in reverse order from removal, remembering the following:
Specified torques
Overview Tightening torque (in Nm)
Mounting screws for rear wheel 2.2 ± 0.3
housing spoiler
– Tighten wheel lugs with tightening torque ⇒ undercarriage,
axles, steering; Rep. gr. 44 ; rims and tyres; tightening torque
of the wheel lugs .
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Note
Note
Removing
– Heat the self-adhesive emblem to approx. 25°C with the hot
air blower - SAT 1416- .
– Unfasten the emblem with the help of the lever - U 30800- .
– Remove possible residual adhesive with the tool - VAS 6349- .
fitting
Note
Removing
– Remove bumper cover (front) ⇒ page 295 .
– Use a small screwdriver to remove the retaining clips -1- from
the radiator grille.
– Remove the company emblem -1- on the radiator grille -2- us‐
ing the lever - U30800- .
fitting
Fit in reverse order from removal, remembering the following:
– Press the company emblem on -1- until it can be heard to en‐
gage.
– Make sure that the company emblem is fixed correctly.
Removing
Caution
Removing
Caution
11 Towing bracket
1 - Bolt.
❑ 4 off
❑ 50 Nm + 90º
❑ Always renew bolt after
loosening
2 - Towing bracket
❑ Tow hitch with remova‐
ble ball head
3 - Sealing plug
❑ Insert into the opening
after removing the tow
hitch.
4 - Towing bracket
5 - Cap
6 - Retaining plate
7 - Wiring harness
8 - Electric socket
9 - Bolt.
❑ 3 off
❑ 2.5 Nm
10 - Bolt.
❑ 4 off
❑ 20 Nm
❑ Gas-tight threaded con‐
nections
DANGER!
The gas tight threaded
connections prevent ex‐
haust gas from penetrat‐
ing the passenger com‐
partment. These must
always be mounted.
Note
Removing
– Remove rear bumper cover ⇒ page 351 .
– Remove screws -1-.
– Remove the contact box -2-.
– Undo the wiring harness from the fastenings -arrows-.
– Detach wiring harness -5-.