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ALK - A330 - AMM - FSN: 155 - 01-Jul-2024 - 32-21-13-000-801-A - Removal of the N...

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

** ON A/C FSN ALL


TASK 32-21-13-000-801-A
Removal of the NLG Shock-Absorber Assembly
FIN: 5002GN

WARNING: MAKE SURE THAT THE SAFETY DEVICES AND THE WARNING NOTICES AR
E IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS
AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATE
RIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATION
S.

1. Reason for the Job


Self Explanatory

NOTE: This procedure is only applicable if the shock absorber that you want to remov
e is the same that you will install.

2. Job Set-up Information

A. Fixtures, Tools, Test and Support Equipment

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Q
REFERENCE T DESIGNATION
Y
No specific AR ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific AR CONTAINER 5 L (1.32 USGAL)
No specific 4 HOIST 250 KG (551 LB), 6 M (19,7 FT) - LIFT
No specific AR HOSE - BLEED
No specific AR PENCIL
No specific AR SAFETY BARRIER(S)
No specific AR SAFETY CLIP - CIRCUIT BREAKER
No specific AR WARNING NOTICE(S)
89901 1 SPATULA
AC21992000-1 1 FIXTURE-STRESSING
C21949010-1 1 R I FRAME
C21949010-2 1 R/I FRAME
Q46110 4 PIN
Q46111 1 GUIDE CONE

B. Consumable Materials

REFERENCE DESIGNATION
08BAA9 Non Aqueous Cleaner-General - -
14SBA1 Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


711 NOSE GEAR

D. Referenced Information

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

REFERENCE DESIGNATION
Ref. 07-11-00-581-801-A Lifting of the Aircraft for Maintenance Operations
Ref. 29-00-00-864-804-A Put the Related Hydraulic System in the Depressurize
d Configuration before Maintenance Action
Ref. 32-00-00-860-804-A Flight Configuration Precautions
Ref. 32-21-13-960-801-A Replacement of the NLG Shock Absorber Seals
Ref. 32-21-43-000-801-A Removal of the NLG Harness
Ref. 32-22-00-010-801-A Open the NLG Doors for Maintenance
Ref. 32-22-19-000-801-A Removal of the Rotating Rod
Ref. 32-41-12-000-801-A Removal of the NLG Wheel
Ref. 32-51-00-040-801-A Deactivation of the Nose Wheel Steering
Ref. Fig. NLG Shock Absorber Removal/Installation - Procedure
Ref. Fig. Handling Trolley - NLG Shock Absorber
Ref. Fig. Aft Towing Fitting - Location and Detail
** ON A/C FSN 151-200
Ref. Fig. NLG Shock Absorber Removal/Installation - Procedure

** ON A/C FSN ALL


3. Job Set-up
SUBTASK 32-21-13-941-050-A
A. Safety Precautions
(1) As necessary, use the applicable SAFETY BARRIERS, specified by the operat
or's instructions and your local regulations.
(2) In the cockpit:

(a) On the panel 312VU:


- Make sure that the landing gear control lever is in the DOWN p
osition
- Put the warning notice in position to tell persons not to operat
e the landing gear control lever.

(b) Put the WARNING NOTICE(S) on the steering handwheels and the ru
dder pedals to tell persons not to operate them.

SUBTASK 32-21-13-860-050-A
B. Aircraft Maintenance Configuration
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

(1) Do the flight configuration precautions before you open the LGCIU circuit br
eakers Ref. AMM TASK 32-00-00-860-804.
(2) Deactivate the Nose Wheel Steering (NWS) Ref. AMM TASK 32-51-00-040-
801.
(3) Make sure that the Green hydraulic system is depressurized
Ref. AMM TASK 29-00-00-864-804.

SUBTASK 32-21-13-581-050-B
C. Lift the Aircraft
(1) Lift the aircraft until you get a distance of 2.2 m (7.22 ft.) between the gro
und and the bottom of the NLG main fitting Ref. AMM TASK 07-11-00-581-
801.

SUBTASK 32-21-13-010-050-A
D. Get Access
(1) Open the NLG doors Ref. AMM TASK 32-22-00-010-801.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the NLG bay.
(3) Disconnect the aft door rotating rods Ref. AMM TASK 32-22-19-000-801.
(4) Safety the aft door rotating rods to the aft doors.
(5) Remove the NLG wheels Ref. AMM TASK 32-41-12-000-801.

SUBTASK 32-21-13-865-050-A
E. Get access to the avionics compartment. Then open, safety and tag this(these) cir
cuit breaker(s):

PANEL DESIGNATION FIN LOCATION


721VU TYRE PRESS IND 1GV T09
721VU HYD PUMP G CTL 9JV U09
722VU HYD PUMP Y CTL 9JJ R36

4. Procedure
Ref. Fig. NLG Shock Absorber Removal/Installation - Procedure
Ref. Fig. Handling Trolley - NLG Shock Absorber
SUBTASK 32-21-13-020-056-B
A. Removal of the Aft Towing Fitting
Ref. Fig. Aft Towing Fitting - Location and Detail
(1) Remove the aft towing fitting (5) as follows:

WARNING:
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

USE PROTECTIVE GOGGLES AND GLOVES EACH TIME Y


OU CUT LOCKWIRE. DISCARD LOOSE OR USED LOCKWI
RE IMMEDIATELY. LOOSE OR USED LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(a) Cut and discard the lockwire from the bolt (8).

(b) Remove the bolt (8) and the washer (7).

(c) Disconnect the bonding lead (6) from the support (9).

NOTE: It is not necessary to disconnect the bonding lead (6) from


the lower torque link.

WARNING: USE PROTECTIVE GOGGLES EACH TIME YOU CUT A COT


TER PIN. DISCARD LOOSE OR USED COTTER PINS IMME
DIATELY. A LOOSE OR USED COTTER PIN CAN CUT YOU
OR MAKE YOU BLIND.
(d) Remove and discard the cotter pins (4).

(e) Remove the nuts (3) and the washers (2).

(f) Remove the bolts (1) and the support (9).

(g) Remove the aft towing fitting (5) from the NLG leg assembly.

SUBTASK 32-21-13-020-050-C
B. Preparation for Removal
(1) Make sure that the towing bracket is installed in the forward position to inst
all the FIXTURE-STRESSING (AC21992000-1).
(2) Install the FIXTURE-STRESSING (AC21992000-1) and the two HOIST 250 K
G (551 LB), 6 M (19,7 FT) - LIFT on the NLG.
(3) Depressurize the NLG shock absorber:

(a) Remove the blanking cap (24) from the charging valve (23).

(b) Slowly open the charging valve (23) and keep it open.

(c) Remove the blanking cap (5) from the charging valve (6).

(d) Slowly open the charging valve (6) to release the nitrogen pressure f
rom the NLG shock absorber.

(e) When the nitrogen pressure is released, remove the charging valve
(6).

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

WARNING: USE PROTECTIVE GOGGLES AND GLOVES EACH TIME YOU CU


T LOCKWIRE. DISCARD LOOSE OR USED LOCKWIRE IMMEDIA
TELY. LOOSE OR USED LOCKWIRE CAN CUT YOU OR MAKE YO
U BLIND.
(4) Cut and discard the lockwire from the bolts (8).
(5) Remove the bolts (8) and the washers (9) from the support (7).

WARNING: USE PROTECTIVE GOGGLES AND GLOVES EACH TIME YOU CU


T LOCKWIRE. DISCARD LOOSE OR USED LOCKWIRE IMMEDIA
TELY. LOOSE OR USED LOCKWIRE CAN CUT YOU OR MAKE YO
U BLIND.
(6) Cut and discard the lockwire from the seal changeover-valve drain-plug.
(7) Install one end of the HOSE - BLEED on the seal changeover-valve drain-pl
ug and put the loose end into the CONTAINER 5 L (1.32 USGAL).
(8) Carefully loosen the seal changeover-valve drain-plug until the fluid flows t
hrough the HOSE - BLEED.
(9) Let the fluid flow fully from the NLG shock absorber.

NOTE: Some fluid will stay in the NLG shock absorber.


(10) Remove the NLG lower electrical-harness Ref. AMM TASK 32-21-43-000-80
1.
(11) Disconnect the lower torque link from the NLG shock absorber:

WARNING: USE PROTECTIVE GOGGLES EACH TIME YOU CUT A COT


TER PIN. DISCARD LOOSE OR USED COTTER PINS IMME
DIATELY. A LOOSE OR USED COTTER PIN CAN CUT YOU
OR MAKE YOU BLIND.
(a) Remove and discard the cotter pin (18).

(b) Remove the nut (17) and the washer (16).

(c) Operate the HOIST 250 KG (551 LB), 6 M (19,7 FT) - LIFT to compre
ss the NLG shock absorber until the lower torque link gives a clearan
ce for the bolt (22).

(d) Record the position of the shims (19) and (21) and keep it for the ins
tallation procedure.

(e) Remove the bolt (22), pin (20), spacer (15) and shims (19) and (2
1).

(f) Move and safety the lower torque link away from the NLG shock abs
orber.
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

(12) Release the lock plates (33), (34), (36) and (38).
(13) Do these steps at the same time:

(a) Remove the pin (32) and the lock plate (33) and install the PIN (Q46
110).

(b) Remove the pin (35) and the lock plate (34) and install the PIN (Q46
110).

(c) Remove the pin (37) and the lock plate (36) and install the PIN (Q46
110).

(d) Remove the pin (39) and the lock plate (38) and install the PIN (Q46
110).
(14) Discard the lock plates (33), (34), (36) and (38).
(15) Slowly operate the HOIST 250 KG (551 LB), 6 M (19,7 FT) - LIFT until the
NLG shock absorber is fully compressed.
(16) Make sure that all the fluid flows out of the NLG shock absorber.

SUBTASK 32-21-13-020-051-C

WARNING: BE CAREFUL WHEN YOU REMOVE OR INSTALL THE SHOCK-ABSORB


ER. THE SHOCK-ABSORBER IS HEAVY AND CAN CAUSE INJURY AND
DAMAGE.
C. Removal of the NLG Shock Absorber
** ON A/C FSN 151-200
Ref. Fig. NLG Shock Absorber Removal/Installation - Procedure
** ON A/C FSN ALL

WARNING: USE PROTECTIVE GOGGLES AND GLOVES EACH TIME YOU CU


T LOCKWIRE. DISCARD LOOSE OR USED LOCKWIRE IMMEDIA
TELY. LOOSE OR USED LOCKWIRE CAN CUT YOU OR MAKE YO
U BLIND.
(1) Cut and discard the lockwire from the bolts (1).
(2) Remove the bolts (1) and the washers (2) from the lever (3).
(3) Remove and discard the preformed packing (4).
(4) Install the GUIDE CONE (Q46111) on the top of the NLG shock absorber.
(5) Make a mark on the GUIDE CONE (Q46111) and the NLG main fitting with t
he PENCIL to show the position of the NLG shock absorber.
(6) Remove the sealant from the bottom end of the NLG main fitting with the S
PATULA (89901).
(7)
© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Clean the parts that follow with the clean Textile-Lint free Cotton - (Materia
l Ref. 14SBA1) made moist with Non Aqueous Cleaner-General - - (Material
Ref. 08BAA9):
- The component interface, and
- The area where the sealant is removed from.
(8) Operate the HOIST 250 KG (551 LB), 6 M (19,7 FT) - LIFT to lower the NLG
shock absorber onto the R/I FRAME (C21949010-2) or the R I FRAME (C21
949010-1). Immediately install the shell clamps of the R/I FRAME (C21949
010-2) or the R I FRAME (C21949010-1) around the NLG shock absorber.
(9) Make sure that the NLG shock absorber is correctly installed on the R/I FRA
ME (C21949010-2) or the R I FRAME (C21949010-1).
(10) If necessary, replace the seals of the NLG shock absorber Ref. AMM TASK 3
2-21-13-960-801.

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00200-00-B (SHEET 1/4) - NLG Shock Absorber Removal/Installation -


Procedure
** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00200-00-B (SHEET 2/4) - NLG Shock Absorber Removal/Installation -


Procedure
** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00200-00-B (SHEET 3/4) - NLG Shock Absorber Removal/Installation -


Procedure
** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00200-00-B (SHEET 4/4) - NLG Shock Absorber Removal/Installation -


Procedure
** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00700-00-A (SHEET 1) - Handling Trolley - NLG Shock Absorber


** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-01300-00-B (SHEET 1) - Aft Towing Fitting - Location and Detail


** ON A/C FSN ALL

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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AIRCRAFT REVISION REVISION


CUSTOMIZATION DOCTYPES TITLE
TYPES DATE NUMBER
32-21-13-000-801-A - Removal of the
ALK A340 A330 AMM 01-Jul-2024 78
NLG Shock-Absorber Assembly
TAIL NUMBER - MSN - FSN: 4R-ALP - 01669 - 155
Print date: 2024-07-19 09:56:50

Figure 32-21-13-991-00600-00-C (SHEET 1) - NLG Shock Absorber Removal/Installation -


Procedure
** ON A/C FSN 151-200

© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

http://ulcakanvxuls1.srilankan.corp:8000/airnavx/maximize?itemId=669900_SGML_C_E... 7/19/2024

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