GAS DEVELOPMENT PROJECT

FOR THE UNITIZATION OF

THE JAMBARAN-TIUNG BIRU FIELD

CLOSED DRAIN PUMP

CALCULATION SHEET

DOCUMENT NUMBER: TBA

CONTRACTOR COMPANY
REV DESCRIPTION DATE
PREPARED CHECK APPROVED CHECK APPROVED

A Issued For Review 18 Oct 2024 AKR ARO RDW

B Issued For Approval 01 Nov 2024 AKR ARO RDW

Contract Number : 4600000396 Contractor Doc. No. : - PAGE 1 OF 8

PERTAMINA EP CEPU
 REVISION HISTORICAL SHEET
Rev. Date Section Description
A 18 Oct 2024 All First Submission
B 01 Nov 2024 6 Delete option 1
7 Delete option 1
Attachment Delete option 1

Document No : TBA
Revision :B
Contractor Doc. No.: - Page 2 of 8
 Table of Contents
1 Introduction ............................................................................................................................. 4
2 Background ............................................................................................................................. 4
3 Objectiove ............................................................................................................................... 4
4 References .............................................................................................................................. 4
5 Abbreviation ............................................................................................................................ 4
6 Calculation Basis Data ........................................................................................................... 5
7 Sizing Result ........................................................................................................................... 5

Document No : TBA
Revision :B
Contractor Doc. No.: - Page 3 of 8
1 Introduction
Gas Development Project of Jambaran-Tiung Biru Field has 339.6 MMSCFD feed gas capacity. This
processing plant is placed on the Java Island which is located between Cepu and Bojonegoro.
Furthermore, this facility is utilized as a gathering station and processing facility to produce sales gas
to met specification as sales point, i.e. pressure, temperature, H2S content, CO2 content, water
content, Gross Heating Value (GHV) and total sulfur.

2 Background
Closed Drain Vessel (510-D9001) collect all hydrocarbon drain from process equipment via closed
drain underground piping header. There is separation in the Closed Drain Vessel, flashed gas is
routed to LP Flare and liquid is pumped and sent to Condensate/Water Separator (221-D9002).
Liquid level at Closed Drain Vessel is maintained within is operating range from Hll to LLL which
shown by level indication 510-LI9001-1.
One Closed Drain Pump (510-P9002) is installed to pumped out liquid to Condensate/Water
Separator. The pump is operated intermittently by manual start and stop by operator. As per latest
information, the pump is running continuously at the moment. So, it is necessary to install new Closed
Drain Pump as back for existing one.

3 Objectiove
To perform the back up Closed Drain Pump calculation at Jambaran-Tiung Field.

4 References
International Codes / Standards
- API 610 Centrifugal Pumps for Petroleum, Petrochemical and Gas Industries.

Project Documents / Drawings

- JTB-RJJ000-P0-DTS-510-00002 Process Data Sheet for Closed Drain Pump (510-P9002)
- JTB-RJJ000-P0-PID-510-00101 P&ID Closed Drain Vessel and Pump

5 Abbreviation
BPD Barrel per Day
GPM Gallon per Minute
HHLL High High Liquid Level
HLL High Liquid Level
LLL Low Liquid Level
LLLL Low Low Liquid Level
NLL Normal Liquid Level

Document No : TBA
Revision :B
Contractor Doc. No.: - Page 4 of 8
6 Calculation Basis Data

Desciption Unit
Pump Normal Capacity GPM 42.00
Pump Rated Capacity GPM 46.20
Fluid Properties
Specific Gravity 1.01
Vapor Pressure psia 12.80
Viscosity cP 0.96
Suction Condition
Min. Vessel Pressure psig 1.00
Max. Liquid Elevation mm 2920
Min. Liquid Elevation mm 1500
Discharge Condition
Discharge Elevation mm 21000
Max. Destionation Pressure psig 150

7 Sizing Result
Desciption Unit
Pump Type Centrifugal
Design Capacity GPM 46.20
Differential Pressure psi 188.47
Differential Head ft 430.12
NPSH Available ft 4.55

Document No : TBA
Revision :B
Contractor Doc. No.: - Page 5 of 8
 ATTACHMENT
CLOSED DRAIN PUMP
CALCULATION SHEET

Document No : TBA
Revision :B
Contractor Doc. No.: - Page 6 of 8
 PROCESS CALCULATION SHEET DOC. NO:
PUMP SIZING

Service : Closed Drain Pump P&ID No.

Tag No. : 510-P9002 JTB-RJJ000-P0-510-00101
Rev. Date Revision
A 18-Oct-24 Issued for Review Page 7 of 8
B 01-Nov-24 Issued for Approval
PREP'D CHK'D APP'D
CLOSED DRAIN PUMP
CALCULATION SHEET ARO ARO 0

DESTINATION
Max. Elev. mm 21000 (Note. 2)
Grade elevation

To Condensate / Water
Separator (221-D9002)

Closed Drain Vessel

(510-D9002)

Liquid Level Elevation

HHLL, mm 2920
LLLL, mm 1500

Closed Drain Pump

Pump Nozzle Elevation (510-P9002)
Suc. Elev. mm 300
Dis. Elev. mm 300

OPERATING CONDITIONS SI Unit US Units DISCHARGE CONDITIONS

Fluid Name CONDENSATE / WATER Line Size (ID) mm 52.50 2.06 in
o
Temperature C 37.00 98.60 F (Note. 1) Velocity m/s 1.35 4.42 ft/s
SpGr. 1.01 1.01 (Note. 1) Flow m3/h 10.49 46.2 GPM
Vap. Press kgf/cm2A 0.90 12.80 psia (Note. 1) Actual Length m 72.00 236 ft
Viscocity cP 0.96 0.96 cP (Note. 1) Equiv. Length Total m 32.38 106 ft
Cap. Normal m3/h 9.54 42.0 GPM (Note. 1) Fric. Loss
2
kgf/cm /30.48m 0.21 2.97 psi/100 ft
Cap. Overdesign % 10.00 10.0 Pressure Loss (NOTE-2)
Cap. Design m3/h 10.49 46.2 GPM a. Line kg/cm2 0.466 6.63 psi
SUCTION CONDITIONS b. Orifice/FE kg/cm2 0.000 0.00 psi
Line Size (ID) mm 52.50 2.06 in c. Exchanger kg/cm2 0.000 0.00 psi
Velocity m/s 1.35 4.42 ft/s d. Others kg/cm2 0.153 2.18 psi
Actual Length m 30 100 ft Control Valve kgf/cm2 0.000 0.00 psi
Equiv. Length Total m 16.34 54 ft Max. Destination Pressure kgf/cm2G 10.54 150.00 psig
Friction Loss kgf/cm2/30.48m 0.120 1.71 psi/100 ft Elevation kgf/cm2 2.09 29.76 psi
Min. Vessel Press. kgf/cm2G 0.07 1.00 psig Discharge Pressure kgf/cm2G 13.25 188.57 psig
Min. Static Head kgf/cm2 0.12 1.73 psi
Line Loss kgf/cm2 0.18 2.62 psi BRAKE HORSEPOWER
Suction Pressure kgf/cm2G 0.01 0.10 psig
Pump Eff. % 46.0
DIFFERENTIAL PRESSURE BHP= Cap. Design x SG x Head/367.1/ Eff.
Discharge Pressure kgf/cm2G 13.25 188.57 psig BHP kW 8.23 11.0 HP
Suction Pressure kgf/cm2G 0.01 0.10 psig
Special Margin kgf/cm2
Diff. Pressure kgf/cm2 13.25 188.47 psi MAX. SHUT OFF PRESSURE
Head m 131.10 430.1 ft
NET POSITIVE SUCTION HEAD Max.Vessel Pressure kgf/cm2G 0.40 5.69 psig
Suction Pressure kgf/cm2G 0.01 0.10 psig Max. Liq. Static Pressure kgf/cm2G 0.26 3.77 psig
Vapor Pressure. - 1.033 kgf/cm2G -0.13 -1.90 psig Max. Suction Pressure kgf/cm2G 0.48 6.83 psig
Net kgf/cm2 0.14 1.99 psi Shut. Off Pressure =Kgf/cm2G
Max. Suc. P + 1.2 x Diff P
NPSHA m 1.39 4.55 ft = kgf/cm2G 16.38 233.00 psig

NOTE :
1. Data was taken from document of Process Data Sheet for Closed Drain Pump (510-P9002) document no. JTB-RJJ000-P0-DTS-510-00002.
2. Additional elevation of 6000 mm added to calculation as per sketch from Process Data Sheet for Closed Drain Pump (510-P9002) document no.
JTB-RJJ000-P0-DTS-510-00002
 Page 8 of 8

PRESSURE DROP PER 100 ft CALCULATION

Suction

Line Class = 1B 1B
Nominal Size (in) = 2 2 in
SpGr = 1.01 1.01
Viscocity (cP) = 0.96 0.96 cp
Flow (m3/hr) = 10.49 46.20 gpm
Flow (kg/hr) = 10602.39 302.66 lb/min
Line Length (m) = 30.48 100.00 ft
Roughness = 0.04 0.0016 ft
ID (mm) = 52.50 2.06 in
Velocity ( m/s) = 1.35 4.42 ft/s
Re = 74401.34 74401.34
f = 0.00554 0.00554
Press Drop/30.48 m (kg/cm2) = 0.120 1.71 psi/100 ft
Act. Length +10 % margin (m) = 30.48 100.00 ft
Equiv.Length + 10% margin (m) = 16.34 53.62 ft
Line Loss (kg/cm2) = 0.1844 2.62 psi
Total line loss (kg/cm2) = 0.1844 2.62 psi

f calculation
f1 0.005000
f2 0.005574
f3 0.005533
f4 0.005535
f5 0.005535
f6 0.005535
f7 0.005535

Discharge
510-HC-1003-2" 470-HC-1002-4" 221-HC-1002-6"
Line Class = 1B 1B 1B 1B 1B 1B
Nominal Size (in) = 2 2 in 4 4 in 6 6 in
SpGr = 1.01 1.01 1.01 1.01 1.01 1.01
Viscocity (cP) = 0.96 0.96 cp 0.96 0.96 cp 0.96 0.96 cp
Flow (m3/hr) = 10.49 46.20 gpm 10.49 0.01 gpm 10.49 0.00 gpm
Flow (kg/hr) = 10602.39 302.66 lb/min 10602.39 0.04 lb/min 10602.39 0.00 lb/min
Line Length (m) = 52.87 173.46 ft 276.61 907.51 ft 25.47 83.57 ft
Roughness = 0.04 0.0016 ft 0.04 0.0016 ft 0.04 0.0016 ft
ID (mm) = 52.50 2.06 in 102.26 4.02 in 154.05 6.05 in
Velocity ( m/s) = 1.35 4.42 ft/s 0.35 1.16 ft/s 0.16 0.51 ft/s
Re = 74401.34 74401.34 38197.44 38197.44 25355.86 25355.86
f = 0.006 0.006 0.006 0.006 0.006 0.006
Press Drop/30.48 m (kg/cm2) = 0.20845 2.97 psi/100 ft 0.04108 0.58 psi/100 ft 0.00052 0.01 psi/100 ft
Act. Length +25 % margin (m) = 72 236.22 ft 346 1134.39 ft 32 104.46 ft
Equiv.Length + 25% margin (m) = 32.38 106.24 ft 9.82 32.21 ft 51.76 169.82 ft
Line Loss (kg/cm2) = 0.412 5.86 psi 0.053 0.75 psi 0.002 0.02 psi
Total line loss (kg/cm2) = 0.412 5.86 psi 0.053 0.75 psi 0.002 0.02 psi

f calculation 4.85 km/hr 1.28 km/hr 0.56 km/hr

f1 0.005000 0.005000 0.005000

f2 0.005580 0.005951 0.006458
f3 0.005538 0.005841 0.006255
f4 0.005541 0.005853 0.006279
f5 0.005541 0.005851 0.006276
f6 0.005541 0.005852 0.006277
f7 0.005541 0.005852 0.006277