MODEL DBGFC

427.3AL
INJECTION PUMP
SUPERSEDES MODEL
SPECIFICATION
L I CUSTOMER PART NO. c.207634.8
3305 CUSTOMER’S NAME IL ADDRESS:
EDITION NO. 5 1 DATED 11h&9
Waukesha Motor Company
ENQINE VRD155 FULL LOAD RPM 1500 Waukesha, Wisconsin
APPLICATION
QOV. RElXJLATlON B-1446 ISSUED BY: G. DuPont

NOTE: ALL SPEEDS ARE IN ENQINE RPM UNLESS OTHERWISE NOTED m

TEST STANb
I/u” I.D. BY 20” LONG 8. CHECK POINT (Pressure)
1. INJECTION LINES
2. TEST OIL TEMPERATURE., :. .llO-115'F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 25OO PSI. .12SD12 NOZZLES. 1’
4. CALIBRATING OIL (S.B.201) 1 1.
0. CHECK
SET TORQUE
POINT SCREW.. 1500 33-35 I 50-54
ENGINE SPEED 1 2. CHECKSHUT-OFF (WOT) 1500 3 MAX. aloft. & Mechanical
PUMP OPERATING SPEED.. .%&P..
ENGINE FUEL CONSUMPTION.. 1 3. HIGH IDLE (WOT) 1650 lo-13 4
PUMP ACCESSORIES 4. GOVERNOR ClJT.OFF (‘A HI-IDLE DEL.). 1700 6 MAX.
1. Delivery Valve 5. LOW IDLE. 700 7-10 3
2. Speed Advance 6: TRANSFER PUMP PRESSURE (WOT).
3. Electric Shut-off (12V. E.T.R.) 7. CHECKSHUT-OFF (WOT)
4. 8. MINIMUM CRANKING SPEED DELIVERY 10 MIN.
PUMP SETTINGS (t .. .
ITEMS APPLY TO SERVICE ONLY) NOTE: return oil to be 200-500cc/min. @ Rated RPM.
1. ROLLER TO ROLLER DIMENSION l.974 * .0015”
,125” TO .165” 9. NAME PLATE. LEFT SIDE VIEWING END PLATE
2. GOVERNOR LINKAGE GAP
10. TIMED LEFT SIDE VIEWING END PLATE
t(USE GAGE N0.18914)
!I. TIMED TOCAM (For End of Injection)
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE)
!2. GOVERNOR CONTROL COVER TO BE STAMPED12 VOLTS.
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND
!3. TlMED TO THIS CYLINDER (FROM END PLATE)- - -0
CLEAR AIR FROM SYSTEM.
!4. SPECIAL NOTES:
4. CHECK FOR MINIMUM 18” HG .TRANSFER PUMP LIFT AT 400 RPM
3. Torque all Fasteners per XL784 or S.B.106
5. ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE: 1 t,D 3 >. Fuel Line Connector No. 11339 purchased se arately
PSI SUPPLY PRESSURE REQUIRED AT PUMP INLET. c. Thrust Button No. 10536 and Spring No. 105& to be
assembled prior to shipment.
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP13’ 3. Assemble Adjustable Shut-off Arm Assembly in R3-L
7. AUTO ADVANCE SPEED RESPONSIVE position per XL400 or S.B.164
a. ADVANCE MOVEMENT 4” -0’ + 1” ?. Upon completion of bench test, re-check Transfer Pump
Pressure - re-set if necessary
WI4
CAM f. Electric Shut-off to be set per S.B.108,
lO”LWLHT

_. 700-900
k 1 SET lo
c. By 1300 FINISH
d. -L -p

I
25. SEALING WIRES: PART NC1. 10408 4 REQUIRED
REFERENCE DRAWING X L545 OR SERVICE BULLETIN 134R)
NOk E: WAUKESHA :
TO SEAZ - HIGH IDLE SCREW.TOROUESCREWCAP:
1TING SCREW( ? TO ADVANCEHOLE PLUG
ADVANCEADJU! -
YE F DLSCWPTTIOII
E&
-x-Y s

12202 1 ;CREW, cover hold down

SCREW,cover hold down 2 12351
LOCKWASHER.cover screw 3 I582
15830 1 :ONNECTOR ASSY., return line
13521 3 JASHER, cover hold down screw
12106 1 >OVER, governor control
GASKET, governor cover 1 2054
11332 2 ;CREW, head locking
SEAL, pilot tube 1 .0519
SEAL, drive shaft 2 .0453
SHAFT ASSEMBLY, drive 1 0287
11611 1 ZAP, torque screw
ROLLPIN, drive shaft 1 -9921
13807 1 VUT, torque screw
BUTTON, thrust 1 .0536
SPRING, thrust button 1 .0541
12040 1 SEAL, torque screw
14675 1 SCREW,torque
WASHER, drive shaft 1 .0534
NUT. drive shaft 1 10529 16395 1 STOP,high idle screw

SCREW,name plate 2 -0401 14846 1 !lOlJSINGASSEMBLY

PLATE, name 1 -0394
GASKET, timing line cover 2 -0574
SCREW, timing line cover 4 -0584
COVER, timing line 2 LO567

I =
=
HEAD AND ROTORGROUP

I 20337
11046
1
2
HYD. HEAD & ROTORASSEMBLY*
PLUNGER, rotor (basic)
use 11047 thru 11050(Standard)
or 11052 thru 11055(0versize)
ROLLER, cam 2 L1141 as indicated on rotor S.B.60R
SHOE, cam roller 2 20116
VALVE, delivery
13825 1 S.B.143R
or 13826 (Oversize) as Req'd.
CAM RING 1 LbfJ4
1 SPRING, delivery valve
Iiii%; 1 STOP, delivery valve!
-\ -\ _ 1 SCREW,delivery valve
SEAL, hydraulic head 1 1304 11437 1 WIRE, vent
SPRING, leaf 1 1196
( Oversize )
SCREW, leaf spring adj. 1 .I175
14%
11438 2 SCREW,hydraulic head plug
11439 1 WIRE, vent wire retainer
CONNECTOR,fuel line
12216 1 SCREW,hydraulic head plug
WASHER,fuel line corm. 8 6125 11208 1 ZING, rotor retainer
SCREW,fuel line corm. 4 .I446 11212 2 ZETAINER, rotor
'INDENTED ITEMS INCLUDED
 LmICrllPTION
-_
TRANSFER Pm CR"u'
DBGFC427-3AL

;I?AL, end plate sleeve

1522
1562
ROLLPIN, end plate Lot. 1525 115c ([NC, sleeve seal
SPRING, trans. pump blade 5699 1570 IPRING, regulating
BLADE, transfer pump (Basi 8137 115c 'ISTON, ryulating
Use 20511 or 20512 as req'
1705 :EAL, reguliting pistor
LINER, transfer pump 6753
1581 'LATE, end
SEAL, transfer pump 1329 1352
PLATE, thrust 5875
1750
PLUG, end plate pipe 5821 115E
-= =zzz= -- -
GO”m*OI Glow

1
SPRING, governor control 2001 YELLOW-BLACK 1221 0 ETAINEK, spring
ARM, governor 1196 6 PRING, idling
4482 _
SHAFT, gov. am pivot
1196 9 “IDE, idling-spring
2214
2213 4 KM ASSY., metering valve
SEAL, pivot shaft .1588 -
1355 6 ASHER, glide stud
NUT, pivot shaft ret. 2288 f 122" 8 T"", guide
11611D HIM, meterillg valve
SLEEVE, governor thrust 1312 9 ALVC, meteringor 22250 SB336
2035 9 PRING, metering valve
4oi83
WEIGHT, governor
1658 1966' i ETAINER ASS,'. , gau. weight
1952, 8 RET. ASSY., gov. wt. (basic)
WASHER, go". thrust slew< 1620 1952 7 RETAINER, go". weight
RING, gov. cage retaining 2285 189815 ii"B ASSY., go”.
weight
=zzzzzz 1751 3I RING, flexible ret. _
=.zzzzZ
LINKAGE GROUP

1205 CREW. adi. shut-off 00s

NUT, S.O. arm adj. SCI~W 1217 3 1299 CREW, adj. shut-off ret.
SCREW, shut-off am adjusti" 1216 5- 1158 ASHER. adj. s.0. ret. screw
LEVER, throttle shaft 1222 l- 1204 ASHER, adi. S.O. pm. screw
SPACER, throttle shaft lever 1231 2- 1436 .RM ASSEMBiY, adj..shut-off
1442 CREW, stop lever fitting
SEAL, throttle shaft 1204 O-
1216 CREW, shut-off arm adj.
WASHER, throttle shaft seal 1440 B-
1217 UT, s.". arm adj. screw
SHAFT ASSEMBLY, throttle 1201 2- HAFT ASSEMBLY, shut-off
1223
NUT, law idle adj. SCREW 1217 3-
SCREW, low idle adj. 1216 5- AM, shut-off

LEVER ASSEMBLY, throttle 129415-

SPRING, throttle lever 1300 3- 1190 OOK *SSEMHLY, go”. linkage
1216 SCREW, ROV. link. hook. adj
1236 WASHER, gov. link. i,ook adj
SCREW,throttle lever spring 1287 9J 1190 BOOK, governor linkage
RETAINER, throttle lever spl 13011D- 1235 LINK. AS%'., go*. link. adj
1191 PRINC, goVernor li*,kagc
NUT, high idle adj. 1217 3-
SCREW, high idle adj. 1297. 2-
=
AUTOMATIC ADVANCE GROUP
*Assemble with Part No. 2265' LUG, piston hole (power)
towards piston hole plug
SEAL. piston rine 5750
II

1896 ING, piston

*PISTON, power 2641
WASHER, slide 2622

WASHER, slide 2622 1150. 7

PISTON, spring 2753
SPRING, outer advance 2686 1854. i CREW ASSY., head locating

GUIDE, adv. adj. spring 4940

SEAL, piston hole plug 2764
15431 3
SEAL, piston hole plug 0113
5453
L276t 5 ML, adv. screw hole plug
PLUG, pistan (spring) 1276' LUG, ad". screw hole
SCREW, advance adj. 4544
SEAL, ad". adj. screw 2040
NUT. ad". adj. screw 3807
CAP, adv. adj. screw 1611 I
-
Install Grounding Strap ELECTRIC SHUT-OFF CROUP (L.T.R.)
0" RIGHT Side Viewing
Trans. Pump per XL-683 4760
l- : lCKN”T) ternnna1 C”“LdC t
8101 LSBER. terminal contact.
'0951
8493 2049
8501 25li )
2500

“se this
SOLENOID FRAME 6 ARM ASSEMBL !1805 2 1806 LhNOID FRAME 6 ARM ASSEM"~,

-_
-_ - i
-

GASKET KIT 1116169 5-18-76 12521 2

PILOT TUBE REPLACEMENT ill6320 3-4-77 12659 3
SOLENOID FRAME ASSEMBLY KIT 1122146 B-31-78 13091 4
COVER AND SOLENOID ASSEMT3T.Y 1118524 11-19-79 ii17578 5
THROTTLE SHAFT BUSHING REPLACEMENT ill 5"97