For4 Body 19

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
HVAC SYSTEM AC
(HEATER, VENTILATOR AND A/C)
HVAC SYSTEM (AUTO A/C) AC

(DIAGNOSTIC)
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB

This service manual has been prepared
to provide SUBARU service personnel
SEAT BELT SYSTEM SB
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles. LIGHTING SYSTEM LI
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of WIPER AND WASHER SYSTEM WW
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual ENTERTAINMENT ET
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition. COMMUNICATION SYSTEM COM
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts. GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP SR
(SUNROOF)
EXTERIOR/INTERIOR TRIM EI
All information, illustration and specifi-

cations contained in this manual are EXTERIOR BODY PANEL EB
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD. G8080GE7

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM CC(H4SO)

(DIAGNOSTIC)
CRUISE CONTROL SYSTEM CC(H4DOTC)

(DIAGNOSTIC)
CRUISE CONTROL SYSTEM CC(H4DOTC 2.5)

(DIAGNOSTIC)
IMMOBILIZER (DIAGNOSTIC) IM
G8080GE7
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)
CC(H4SO)
Page
1. Basic Diagnostic Procedure ........................................................................2
2. General Description ....................................................................................4
3. Electrical Components Location..................................................................6
4. Cruise Control Module I/O Signal................................................................7
5. Subaru Select Monitor.................................................................................9
6. Diagnostic Procedure with Symptom ........................................................11
7. List of Diagnostic Trouble Code (DTC) .....................................................27
8. Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................29
Basic Diagnostic Procedure
CRUISE CONTROL SYSTEM (DIAGNOSTIC)
1. Basic Diagnostic Procedure

A: PROCEDURE
Step Check Yes No
1 START DIAGNOSIS. Is the cruise control main Go to step 2. Go to symptom 1.
1) Perform the pre-inspection. <Ref. to switch turned ON? <Ref. to
CC(H4SO)-5, INSPECTION, General Descrip- CC(H4SO)-11,
tion.> SYMPTOM
2) Check the cruise control main switch opera- CHART, Diagnos-
tion. tic Procedure with
Symptom.>
2 PREPARE SUBARU SELECT MONITOR. Is Subaru Select Monitor avail- Go to step 3. Go to step 4.
able?
3 PERFORM CRUISE CANCEL CONDITIONS Is DTC indicated? Go to “List of Diag- Go to step 4.
DIAGNOSIS. nostic Trouble
Perform the cruise cancel conditions diagno- Code (DTC)”.
sis. <Ref. to CC(H4SO)-9, Subaru Select Mon- <Ref. to
itor.> CC(H4SO)-27, List
of Diagnostic Trou-
ble Code (DTC).>
4 CHECK CRUISE CONTROL SET OPERA- Can the cruise control be set Go to step 5. Go to symptom 2.
TION. while driving at 40 km/h (25 <Ref. to
Check the cruise control set operation. MPH)? CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
5 CHECK VEHICLE SPEED IS HELD WITHIN Is the vehicle speed held within Go to step 6. Go to symptom 3.
SET SPEED. set speed ±3 km/h (±2 MPH)? <Ref. to
Make sure the vehicle speed is held within set CC(H4SO)-11,
speed. SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
6 CHECK RESUME/ACCEL OPERATION. Does the vehicle speed Go to step 7. Go to symptom 4.
Check the RESUME/ACCEL operation. increase or return to set speed <Ref. to
after RESUME/ACCEL switch CC(H4SO)-11,
has been pressed? SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
7 CHECK SET/COAST OPERATION. Does the vehicle speed Go to step 8. Go to symptom 5.
Check the SET/COAST operation. decrease after SET/COAST <Ref. to
switch has been pressed? CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
8 CHECK CANCEL OPERATION. Is the cruise control released Go to step 9. Go to symptom 6.
Check the CANCEL operation. after CANCEL switch has been <Ref. to
pressed? CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
CC(H4SO)-2
Basic Diagnostic Procedure
Step Check Yes No

9 CHECK CRUISE CONTROL RELEASE OP- Is the cruise control released Go to step 10. Go to symptom 7.
ERATION. after brake pedal has been <Ref. to
Check the cruise control release operation. depressed? CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
10 CHECK CRUISE CONTROL RELEASE OP- Is the cruise control released Finish the diag- Go to symptom 8.
ERATION. after clutch pedal has been nostics. <Ref. to
Check the cruise control release operation. depressed? (MT model) CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
CC(H4SO)-3
General Description
2. General Description CAUTION:

• All airbag system wiring harness and connec-
A: CAUTION tors are colored yellow. Do not use electrical test
1. SUPPLEMENTAL RESTRAINT SYSTEM equipment on these circuits.
• Be careful not to damage the airbag system
AIRBAG
wiring harness when servicing the cruise con-
Airbag system wiring harness is routed near the trol module and cruise control command switch.
cruise control module and cruise control command
switch.
B: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
24082AA230 CARTRIDGE Troubleshooting for electrical systems.
(Newly adopted tool)
ST24082AA230
22771AA030 SUBARU SELECT Troubleshooting for electrical systems.
MONITOR KIT • English:
22771AA030 (Without printer)
• German:
• French:
• Spanish:
ST22771AA030
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and ampere.
CC(H4SO)-4
General Description
C: INSPECTION 5. CABLE FREE PLAY

1. BATTERY
Measure the battery voltage and specific gravity of
electrolyte.
Standard voltage:
12 V, or more
(C)
Specific gravity:
Above 1.260 (D)
(B)
2. CRUISE CONTROL CABLE (A) CC-00037
1) Check that the throttle cam-to-lever clearance

(A) or cable (B) deflection amount (D) is within
specifications.
Throttle cam-to-lever clearance:
0 — 1 mm (0 — 0.04 in)
Inner cable deflection:
(1) 1 — 8 mm (0.04 — 0.31 in)
2) If NG, adjust the clearance with the adjusting
CC-00043 nut.
NOTE:
(1) Cruise control cable Check that the cap (C) is positioned in the groove.
1) Check the cruise control cable installation.
2) If NG, install the cable securely.
3. ACCELERATOR CABLE
(1)
CC-00044
(1) Accelerator cable
1) Check the movement of accelerator cable when

the cruise control throttle is moved by hand.
2) If NG, check the throttle cam.
4. THROTTLE CAM
Check that the throttle cam moves smoothly.
If NG, repair the throttle cam.
CC(H4SO)-5
Electrical Components Location
3. Electrical Components Location

A: LOCATION
(2)
(1)
(3)
(4)
(5) (6)
(7)
CC-00001
(1) Actuator (4) Cruise control main switch (7) Cruise control module
(2) Inhibitor switch (AT model) (5) Clutch switch (MT model)
(3) Cruise control command switch (6) Stop and brake switch
CC(H4SO)-6
Cruise Control Module I/O Signal
4. Cruise Control Module I/O Signal

A: ELECTRICAL SPECIFICATION
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
CC-00027
Content Terminal No. Measuring conditions and I/O signals (ignition switch ON and engine idling)
Cruise indicator light 1 • Battery voltage is present when main switch is turned ON.
• “0” volt is present when main switch is turned OFF.
Inhibitor switch (AT model) 4 • Battery voltage is present when selector lever is other than “P” or “N” position.
• “0” volt is present when selector lever is set to “P” or “N” position.
Motor B 5 • ON-and-OFF (“0”-and-battery voltage) operation is alternately repeated while
cruise control is operating.
Ground 6 —
Motor A 7 • ON-and-OFF (“0”-and-battery voltage) operation is alternately repeated while
RESUME/ACCEL switch 9 • Battery voltage is present when command switch is turned to RESUME/ACCEL
position.
• “0” volt is present when command switch is released.
SET/COAST switch 10 • Battery voltage is present when command switch is turned to SET/COAST
position.
• “0” volt is present when command switch is released.
Main power supply 11 • Battery voltage is present when main power is turned ON.
• “0” volt is present when main power is turned OFF.
Ignition switch 12 • Battery voltage is present when ignition switch is turned ON.
• “0” volt is present when ignition switch is turned OFF.
Motor C 13 • ON-and-OFF (“0”-and-battery voltage) operation is alternately repeated while
Motor clutch 14 • ON-and-OFF (“0”-and-battery voltage) operation is alternately repeated while
• “0” volt is present when vehicle is stopped.
Cruise control main switch 15 • Battery voltage is present while pressing the main switch.
• “0” volt is present when main switch is released.
CC(H4SO)-7
Cruise Control Module I/O Signal
Content Terminal No. Measuring conditions and I/O signals (ignition switch ON and engine idling)
Brake switch/Clutch switch 16 Leave clutch pedal released (MT model), while cruise control main switch is
(MT model) turned ON.
Then check that;
• Battery voltage is present when brake pedal is released.
• “0” volt is present when brake pedal is depressed.
Additionally only in MT model, keep the cruise control main switch to ON and
leave brake pedal released.
Then check that;
• Battery voltage is present when clutch pedal is released.
• “0” volt is present when clutch pedal is depressed.
Data link connector 17 —
Data link connector 18 —
Vehicle speed sensor (MT 19 Lift-up the vehicle until all four wheels are raised off ground, and then rotate any
model) wheel manually.
TCM (AT model) Approx. “5” and “0” volt pulse signals are alternately input to cruise control mod-
ule.
Stop light switch 20 Turn ignition switch to OFF.
Then check that;
• Battery voltage is present when brake pedal is depressed.
• “0” volt is present when brake pedal is released.
NOTE:
Voltage at terminals 5, 7, 13 and 14 cannot be checked unless vehicle is driving by cruise control operation.
B: WIRING DIAGRAM
<Ref. to WI-110, WIRING DIAGRAM, Cruise Control System.>
CC(H4SO)-8
Subaru Select Monitor
5. Subaru Select Monitor 2. CRUISE CANCEL CONDITIONS DIAG-

NOSIS
A: OPERATION
1) Prepare the Subaru Select Monitor kit.
1. GENERAL
The on-board diagnosis function of the cruise control
system uses an external Subaru Select Monitor.
The on-board diagnosis function operates in two cat-
egories, which are used depending on the type of
problems;
1) Cruise cancel conditions diagnosis:
(1) This category of diagnosis requires actual
vehicle driving in order to determine the cause,
(as when cruise speed is cancelled during driv- CC-00028
ing although cruise cancel condition is not en-
tered). 2) Connect the diagnosis cable to Subaru Select
(2) Cruise control module memory stores the Monitor.
cancel condition (Code No.) which occurred dur- 3) Insert the cartridge into Subaru Select Monitor.
ing driving. When there are plural cancel condi- <Ref. to CC(H4SO)-4, SPECIAL TOOL, PREPA-
tions (Code No.), they are shown on the Subaru RATION TOOL, General Description.>
Select Monitor.
CAUTION:
• The cruise control memory stores not only the
cruise “cancel” which occurred (although “can-
cel” operation is not entered by the driver), but
also the “cancel” condition input by the driver.
• The content of memory is cleared when igni-
tion switch or cruise main switch is turned OFF.
2) Real-time diagnosis:
The real-time diagnosis function is used to deter- CC-00029
mine whether or not the input signal system is in 4) Connect the Subaru Select Monitor to data link
good order, according to signal emitted from connector.
switches, sensors, etc. (1) Data link connector is located in the lower
(1) Vehicle cannot be driven at cruise speed be- portion of the instrument panel (on the driver’s
cause problem occurs in the cruise control sys- side).
tem or its associated circuits.
(2) Monitor the signal conditions from switches
and sensors.
ME-00325
(2) Connect the diagnosis cable to data link con-

nector.
5) Start the engine and turn the cruise control main
switch to ON.
CC(H4SO)-9
Subaru Select Monitor
6) Turn the Subaru Select Monitor switch to ON. 3. REAL-TIME DIAGNOSIS

1) Connect the select monitor.
(1) 2) Turn the ignition switch and cruise control main
switch to ON.
3) Turn the Subaru Select Monitor switch to ON.
4) On the Main Menu display screen, select the
{Each System Check} and press [YES] key.
5) On the System Selection Menu display screen,
select the {Cruise Control} and press [YES] key.
6) Press the [YES] key after displayed the informa-
CC-00045 tion of engine type.
7) On the Cruise Control Diagnosis display screen,
(1) Power switch select the {Current Data Display & Save} and press
[YES] key.
7) On the Main Menu display screen, select the {All 8) Make sure that normal indication is displayed
System Diagnosis} and press [YES] key. when controls are operated as indicated below:
NOTE: • Depress/release the brake pedal. (Stop light
DTC is also shown in the {Each System Check} mode. switch and brake switch turn ON or OFF.)
This mode is called up on the Cruise Control Diagnosis • Turn ON or OFF the “SET/COAST” switch.
screen by selecting the item {Cancel Code(s) Display}. • Turn ON or OFF the “RESUME/ACCEL” switch.
8) Drive the vehicle at least 30 km/h (19 MPH) with • Depress/release the clutch pedal. (MT model)
cruise speed set. • Set the selector lever to P or N. (AT model)
9) If the cruise speed is canceled itself (without do- NOTE:
ing any cancel operations), DTC will appear on se- • For detailed operation procedure, refer to the
lect monitor display. SUBARU SELECT MONITOR OPERATION MAN-
CAUTION: UAL.
• DTC will also appear when cruise cancel is ef- • For detailed concerning DTC, refer to the List of
fected by driver. Do not confuse. Diagnostic Trouble Code (DTC).
• Have a co-worker ride in the vehicle to assist <Ref. to CC(H4SO)-27, List of Diagnostic Trouble
in diagnosis during driving. Code (DTC).>
NOTE:
DTC will be cleared by turning the ignition switch or
cruise control main switch to OFF.
CC(H4SO)-10
Diagnostic Procedure with Symptom
6. Diagnostic Procedure with Symptom

A: SYMPTOM CHART
Symptom Repair area Reference
Cruise control main switch is (1) Check the power supply. <Ref. to CC(H4SO)-13, CHECK POWER SUPPLY, Diag-
not turned ON. nostic Procedure with Symptom.>
1
(2) Check the cruise control <Ref. to CC(H4SO)-15, CHECK CRUISE CONTROL
main switch. MAIN SWITCH, Diagnostic Procedure with Symptom.>
Cruise indicator light does not Check the cruise indicator <Ref. to CC(H4SO)-17, CHECK CRUISE INDICATOR
2
illuminate. light. LIGHT, Diagnostic Procedure with Symptom.>
Cruise control cannot be set. (1) Check the SET/COAST <Ref. to CC(H4SO)-19, CHECK CRUISE CONTROL
switch. COMMAND SWITCH, Diagnostic Procedure with Symp-
tom.>
(2) Check the stop light switch <Ref. to CC(H4SO)-21, CHECK STOP LIGHT SWITCH
and brake switch. AND BRAKE SWITCH, Diagnostic Procedure with Symp-
tom.>
(3) Check the clutch switch <Ref. to CC(H4SO)-23, CHECK CLUTCH SWITCH (MT
(MT model). MODEL), Diagnostic Procedure with Symptom.>
(4) Check the inhibitor switch <Ref. to CC(H4SO)-25, CHECK INHIBITOR SWITCH
3 (AT model). (AT MODEL), Diagnostic Procedure with Symptom.>
(5) Check the vehicle speed <Ref. to CC(H4SO)-30, DTC 22 VEHICLE SPEED SEN-
sensor. SOR, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
(6) Check the motor drive <Ref. to CC(H4SO)-34, DTC 35 AND 36 ACTUATOR
system. MOTOR, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
(7) Check the motor clutch <Ref. to CC(H4SO)-36, DTC 37 ACTUATOR MOTOR
drive system. CLUTCH, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
Vehicle speed is not held (1) Check the vehicle speed <Ref. to CC(H4SO)-30, DTC 22 VEHICLE SPEED SEN-
within set speed ±3 km/h (±2 sensor. SOR, Diagnostic Procedure with Diagnostic Trouble
MPH). Code (DTC).>
4 system. MOTOR, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
Code (DTC).>
Vehicle speed does not (1) Check the RESUME/ <Ref. to CC(H4SO)-19, CHECK CRUISE CONTROL
increase or does not return to ACCEL switch. COMMAND SWITCH, Diagnostic Procedure with Symp-
set speed after RESUME/ tom.>
ACCEL switch has been (2) Check the motor drive <Ref. to CC(H4SO)-34, DTC 35 AND 36 ACTUATOR
5 pressed. system. MOTOR, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
Code (DTC).>
Vehicle speed does not (1) Check the SET/COAST <Ref. to CC(H4SO)-19, CHECK CRUISE CONTROL
decrease after SET/COAST switch. COMMAND SWITCH, Diagnostic Procedure with Symp-
switch has been pressed. tom.>
Code (DTC).>
Code (DTC).>
CC(H4SO)-11
Symptom Repair area Reference

Cruise control is not released (1) Check the CANCEL <Ref. to CC(H4SO)-19, CHECK CRUISE CONTROL
after CANCEL switch has switch. COMMAND SWITCH, Diagnostic Procedure with Symp-
been pressed. tom.>
Code (DTC).>
Code (DTC).>
Cruise control is not released (1) Check the stop light switch <Ref. to CC(H4SO)-21, CHECK STOP LIGHT SWITCH
after brake pedal has been and brake switch. AND BRAKE SWITCH, Diagnostic Procedure with Symp-
depressed. tom.>
Code (DTC).>
Code (DTC).>
Cruise control is not released (1) Check the clutch switch. <Ref. to CC(H4SO)-23, CHECK CLUTCH SWITCH (MT
after clutch pedal has been MODEL), Diagnostic Procedure with Symptom.>
depressed (MT model). (2) Check the motor drive <Ref. to CC(H4SO)-34, DTC 35 AND 36 ACTUATOR
system. MOTOR, Diagnostic Procedure with Diagnostic Trouble
9
Code (DTC).>
Code (DTC).>
CC(H4SO)-12
B: CHECK POWER SUPPLY

TROUBLE SYMPTOM:
Cruise control can be set normally, but indicator does not come on. (When main switch is pressed.)
WIRING DIAGRAM:
BATTERY IGNITION
SWITCH
SBF-4 F/B No.18
IC
F/B No.14
i3 B38
16
COMBINATION CRUISE CONTROL

B9
B: i10 METER MAIN SWITCH

INDICATOR
CRUISE
LIGHT
B16
B: i10
IC
5
3
B161
IS
4
1
2
i3
7
B38
IS
IS
IC
IC IC : INDICATOR ON
COMBINATION METER
IS IS : INDICATOR ON
MAIN SWITCH
11
15
12
1
B94 CRUISE CONTROL MODULE

E
B161 B94 B: i10
1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3 4 5 6 11 12 13 14 15 16 17 18 19 20 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
i3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
CC-00253
CC(H4SO)-13
Step Check Yes No

1 CHECK POWER SUPPLY. Is the voltage more than 10 V? Go to step 2. • Check the fuse
1) Turn the ignition switch to OFF. No. 18 (in fuse &
2) Disconnect the cruise control module har- relay box).
ness connector. • Check the har-
3) Turn the ignition switch to ON. ness for open or
4) Measure the voltage between harness con- short between
nector terminal and chassis ground. cruise control
Connector & terminal module and fuse &
(B94) No. 12 (+) — Chassis ground (−): relay box.
2 CHECK GROUND CIRCUIT. Is the resistance less than 10 Power supply and Repair the har-
1) Turn the ignition switch OFF. Ω? ground circuit are ness.
2) Measure the resistance between harness OK.
connector terminal and chassis ground.
Connector & terminal
(B94) No. 6 — Chassis ground:
CC(H4SO)-14
C: CHECK CRUISE CONTROL MAIN SWITCH

TROUBLE SYMPTOM:
Cruise control main switch is not turned ON and cruise control cannot be set.
NOTE:
When the main relay (built-in cruise control module) operates, the main switch circuit is in normal condition.
The main relay operation can be checked by hearing the operation sound.
This operation sound will be heard when the ignition switch and cruise control main switch is turned to ON.
WIRING DIAGRAM:
BATTERY IGNITION
SWITCH
SBF-4 F/B No.18
IC
F/B No.14
i3 B38
16

B9

INDICATOR
CRUISE
LIGHT
B16
B: i10
IC
5
3
B161
IS
4
1
2
i3
7
B38
IS
IS
IC
COMBINATION METER
MAIN SWITCH
11
15
12
1

E
B161 B94 B: i10
1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3 4 5 6 11 12 13 14 15 16 17 18 19 20 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
i3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
CC-00253
CC(H4SO)-15
Step Check Yes No

1 CHECK CRUISE CONTROL MAIN SWITCH Is the voltage more than 10 V? Go to step 2. • Check the fuse
CIRCUIT. No. 18 (in fuse &
1) Turn the ignition switch to OFF. relay box).
2) Disconnect the cruise control main switch • Check the har-
harness connector. ness for open or
3) Turn the ignition switch to ON. short between
4) Measure the voltage between harness con- cruise control main
nector terminal and chassis ground. switch and fuse &
Connector & terminal relay box.
With indicator built in combination
meter:
(B161) No. 3 (+) — Chassis ground (−):
With indicator built in main switch:
2 CHECK CRUISE CONTROL MAIN SWITCH Is the resistance less than 10 Go to step 3. Repair the har-
CIRCUIT. Ω? ness.
1) Turn the ignition switch OFF.
2) Disconnect the cruise control module har-
ness connector.
3) Measure the resistance between cruise
control module harness connector terminal
and cruise control main switch harness con-
nector terminal.
meter:
(B94) No. 15 — (B161) No. 5:
(B94) No. 15 — (B161) No. 1:
3 CHECK CRUISE CONTROL MAIN SWITCH. Is the cruise control main Replace the cruise Replace the cruise
Remove and check the cruise control main switch OK? control module. control main
switch. <Ref. to CC-8, Cruise Control Main switch.
Switch.>
CC(H4SO)-16
D: CHECK CRUISE INDICATOR LIGHT

TROUBLE SYMPTOM:
Cruise control can be set normally, but indicator light does not come on. (When main switch is pressed.)
WIRING DIAGRAM:
BATTERY IGNITION
SWITCH
SBF-4 F/B No.18
IC
F/B No.14
i3 B38
16

B9

INDICATOR
CRUISE
LIGHT
B16
B: i10
IC
5
3
B161
IS
4
1
2
i3
7
B38
IS
IS
IC
COMBINATION METER
MAIN SWITCH
11
15
12
1

E
B161 B94 B: i10
1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3 4 5 6 11 12 13 14 15 16 17 18 19 20 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
i3
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
CC-00253
CC(H4SO)-17
Step Check Yes No

1 CHECK CRUISE INDICATOR LIGHT CIR- Is the voltage more than 10 V? Go to step 2. • Check the fuse
CUIT. No. 13 (in fuse &
2) With indicator built in combination meter: • Check the har-
Disconnect the combination meter harness ness for open or
connector. short between
With indicator built in main switch: combination meter
Disconnect the cruise control main switch har- and fuse & relay
ness connector. box.
3) Turn the ignition switch to ON.
4) Measure the voltage between harness con-
nector terminal and chassis ground.
meter:
(i10) No. 9 (+) — Chassis ground (−):
2 CHECK CRUISE INDICATOR LIGHT CIR- Is the resistance less than 10 Go to step 3. Repair the har-
CUIT. Ω? ness.
1) Turn the ignition switch to OFF.
ness connector.
and combination meter harness connector ter-
minal.
meter:
(B94) No. 1 (+) — (i10) No. 16:
(B94) No. 1 (+) — (B161) No. 4:
3 CHECK CRUISE INDICATOR LIGHT CIR- Does the cruise indicator light Replace the cruise • With indicator
CUIT. illuminate? control module. built in combina-
Ground the cruise control module harness tion meter: Check
connector terminal with a suitable wire. the cruise indicator
Connector & terminal light bulb in combi-
(B94) No. 1 — Chassis ground: nation meter, and
replace it if mal-
function
occurred.No mal-
function found,
replace the printed
circuit of combina-
tion meter.
• With indicator
built in main
switch: Replace
the cruise control
main switch.
CC(H4SO)-18
E: CHECK CRUISE CONTROL COMMAND SWITCH

TROUBLE SYMPTOM:
Cruise control cannot be set. (Cancelled immediately.)
WIRING DIAGRAM:
BATTERY
M/B No.6
HORN SWITCH
RESUME/ SET/
CANCEL CRUISE CONTROL
ACCEL COAST
SWITCH COMMAND SWITCH
SWITCH SWITCH
HORN RELAY
2
3
1
S1
HORN
STEERING
ROLL CONNECTOR
F37 : LHD
4
F144 : RHD
2
3
B236
LHD 13 LHD
RHD
RHD
LHD : LHD MODEL B62 F45
LHD
10
RHD RHD : RHD MODEL

9
F37 : LHD
S1 B236 F144 : RHD B94 F45
1 2 3 1 2 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
3 4 5 4 5 6 11 12 13 14 15 16 17 18 19 20 8 9 10 11 12 13 14 15 16
CC-00040
CC(H4SO)-19
Step Check Yes No

1 CHECK SET/COAST SWITCH CIRCUIT. Is the voltage 0 V when the Go to step 2. Go to step 4.
1) Turn the ignition switch to OFF. SET/COAST switch is not
2) Disconnect the cruise control module har- pressed? Is the voltage more
ness connector. than 10 V when the SET/
3) Measure the voltage between harness con- COAST switch is pressed?
nector terminal and chassis ground when SET/
COAST switch is pressed and not pressed.
2 CHECK RESUME/ACCEL SWITCH CIRCUIT. Is the voltage 0 V when the Go to step 3. Go to step 4.
Measure the voltage between harness connec- RESUME/ACCEL switch is not
tor terminal and chassis ground when pressed? Is the voltage more
RESUME/ACCEL switch is pressed and not than 10 V when the RESUME/
pressed. ACCEL switch is pressed?
3 CHECK CANCEL SWITCH CIRCUIT. Is the voltage 0 V when the Cruise control Go to step 4.
Measure the voltage between harness connec- CANCEL switch is not command switch
tor terminal and chassis ground when CAN- pressed? Is the voltage more circuit is OK.
CEL switch is pressed and not pressed. than 10 V when the CANCEL
Connector & terminal switch is pressed?
4 CHECK POWER SUPPLY FOR COMMAND Does the horn sound? Go to step 5. • Check the fuse
SWITCH. No. 6 (in main fuse
Check the horn operation. box).
• Check the horn
relay. <Ref. to
COM-3, INSPEC-
TION, Horn Sys-
tem.>
• Check the har-
ness for open or
short between
cruise control
command switch
and fuse & relay
box.
5 CHECK CRUISE CONTROL COMMAND Is the cruise control command Check the harness Replace the cruise
SWITCH. switch OK? between cruise control command
Remove and check the cruise control com- control command switch.
mand switch. <Ref. to CC-9, Cruise Control switch and cruise
Command Switch.> control module.
CC(H4SO)-20
F: CHECK STOP LIGHT SWITCH AND BRAKE SWITCH

TROUBLE SYMPTOM:
Cruise control cannot be set.
WIRING DIAGRAM:
BATTERY
SBF-1 SBF-2 F/B No.16
STOP LIGHT SWITCH

AND BRAKE SWITCH
STOP LIGHT
CLUTCH SWITCH
SWITCH (MT MODEL)
2
1 MT 4
2 BRAKE
AT
SWITCH
B107 1
3
AT
B65
MT
B94
20
11
16
AT :AT MODEL
MT :MT MODEL CRUISE

CONTROL
MODULE
B107 B65 B94
1 2 1 2 1 2 3 4 5 6 7 8 9 10
3 4 11 12 13 14 15 16 17 18 19 20
CC-00033
CC(H4SO)-21
Step Check Yes No

1 CHECK STOP LIGHT SWITCH AND BRAKE Is the voltage more than 10 V? Go to step 2. • Check the fuse
SWITCH CIRCUIT. No. 16 (in fuse &
2) Disconnect the stop light switch and brake • Check the har-
switch harness connector. ness for open or
3) Turn the ignition switch to ON. short between
4) Turn the cruise control main switch to ON. stop light/brake
5) Measure the voltage between harness con- switch and fuse &
nector terminal and chassis ground. relay box.
2 CHECK STOP LIGHT SWITCH AND BRAKE Is the voltage more than 10 V? Go to step 3. • Check the har-
SWITCH CIRCUIT. ness for open or
Measure the voltage between harness connec- short between
tor terminal and chassis ground. stop light/brake
Connector & terminal switch and cruise
(B65) No. 4 (+) — Chassis ground (−): control module (AT
model).
• Check the clutch
switch and circuit
(MT model).
3 CHECK STOP LIGHT SWITCH AND BRAKE Is the resistance less than 10 Go to step 4. Repair the har-
SWITCH CIRCUIT. Ω? ness.
1) Turn the cruise control main switch and
ignition switch to OFF.
ness connector.
and stop light switch and brake switch harness
connector terminal.
(B94) No. 20 — (B65) No. 3:
(B94) No. 16 — (B65) No. 1:
4 CHECK STOP LIGHT SWITCH AND BRAKE Are the stop light switch and Stop light switch Replace the stop
SWITCH. brake switch are OK? and brake switch light switch and
Remove and check the stop light switch and circuit are OK. brake switch.
brake switch. <Ref. to CC-10, Stop and Brake
Switch.>
CC(H4SO)-22
G: CHECK CLUTCH SWITCH (MT MODEL)

TROUBLE SYMPTOM:
WIRING DIAGRAM:
BATTERY
SBF-1 SBF-2 F/B No.16
STOP LIGHT SWITCH

AND BRAKE SWITCH
STOP LIGHT
CLUTCH SWITCH
SWITCH (MT MODEL)
2
1 MT 4
2 BRAKE
AT
SWITCH
B107 1
3
AT
B65
MT
B94
20
11
16
AT :AT MODEL
MT :MT MODEL CRUISE

CONTROL
MODULE
B107 B65 B94
1 2 1 2 1 2 3 4 5 6 7 8 9 10
3 4 11 12 13 14 15 16 17 18 19 20
CC-00033
CC(H4SO)-23
Step Check Yes No

1 CHECK CLUTCH SWITCH CIRCUIT. Is the voltage more than 10 V? Go to step 2. Check the harness
1) Turn the ignition switch to OFF. for open or short
2) Disconnect the clutch switch harness con- between clutch
nector. switch and cruise
3) Turn the ignition switch to ON. control module.
4) Turn the cruise control main switch to ON.
2 CHECK CLUTCH SWITCH CIRCUIT. Is the resistance less than 10 Go to step 3. Repair the har-
1) Turn the cruise control main switch and Ω? ness.
ignition switch OFF.
2) Disconnect the stop light switch and brake
switch harness connector.
3) Measure the resistance between clutch
switch harness connector terminal and stop
light switch and brake switch harness connec-
tor terminal.
(B107) No. 1 — (B65) No. 4:
3 CHECK CLUTCH SWITCH. Is the clutch switch OK? Clutch switch cir- Replace the clutch
Remove and check the clutch switch. <Ref. to cuit is OK. switch.
CC-11, Clutch Switch.>
CC(H4SO)-24
H: CHECK INHIBITOR SWITCH (AT MODEL)

TROUBLE SYMPTOM:
WIRING DIAGRAM:
BATTERY
SBF-1 M/B No.2
CRUISE
CONTROL
MODULE
B94
SECURITY RELAY
WS 2
1
OS
3
4
B323
OS
TO SECURITY
WS
SYSTEM
B12
12
11
T3
T7
12
7
B14
WS :WITH SECURITY SYSTEM
OS :WITHOUT SECURITY SYSTEM STARTER

MOTOR
INHIBITOR
SWITCH (AT MODEL)
B323 B12 T7 B94
1 2 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10
3 4 5 6 7 8 7 8 9 10 11 12 11 12 13 14 15 16 17 18 19 20
9 10 11 12
CC-00254
CC(H4SO)-25
Step Check Yes No

1 CHECK INHIBITOR SWITCH CIRCUIT. Is the voltage more than 10 V? Go to step 2. Check the harness
2) Disconnect the inhibitor switch harness between inhibitor
connector. switch and cruise
3) Turn the ignition switch to ON. control module.
4) Turn the cruise control main switch to ON.
(T7) No. 12 (+) — Chassis ground (−):
2 CHECK INHIBITOR SWITCH CIRCUIT. Is the resistance less than 10 Go to step 3. Repair the har-
1) Turn the cruise control main switch and Ω? ness.
ignition switch to OFF.
2) Disconnect the starter motor harness con-
nector.
3) Measure the resistance between inhibitor
switch harness connector terminal and starter
motor harness connector terminal.
(T7) No. 7 — (B14) No. 1:
3 CHECK INHIBITOR SWITCH. Is the inhibitor switch OK? Inhibitor switch cir- Replace the inhibi-
Remove and check the inhibitor switch. <Ref. cuit is OK. tor switch.
to CC-12, Inhibitor Switch (AT model).>
CC(H4SO)-26
List of Diagnostic Trouble Code (DTC)
7. List of Diagnostic Trouble Code (DTC)

A: LIST
DTC Item Contents of diagnosis Reference
21 Inner relay is seized. Cruise control module inner relay is seized when main <Ref. to CC(H4SO)-29,
switch is OFF. DTC 21, 24, 25 AND 2A
CRUISE CONTROL
MODULE BUILT-IN
RELAY, CPU RAM, Diag-
nostic Procedure with
Diagnostic Trouble Code
(DTC).>
22 Vehicle speed sensor Vehicle speed signal changes more than 10 km/h (6 <Ref. to CC(H4SO)-30,
MPH) within 350 ms. DTC 22 VEHICLE SPEED
SENSOR, Diagnostic Pro-
cedure with Diagnostic
Trouble Code (DTC).>
24 Cruise control module is Two vehicle speed values stored in cruise control module <Ref. to CC(H4SO)-29,
abnormal. memory are not the same. DTC 21, 24, 25 AND 2A
CRUISE CONTROL
MODULE BUILT-IN
(DTC).>
25 Cruise control module is Two output values stored in cruise control module mem- <Ref. to CC(H4SO)-29,
abnormal. ory are not the same. DTC 21, 24, 25 AND 2A
CRUISE CONTROL
MODULE BUILT-IN
(DTC).>
28 Wiring harness opened. Open wiring harness circuit is detected via control mod- <Ref. to CC(H4SO)-33,
ule relay when main switch is ON. DTC 28 WIRING HAR-
NESS OPENED., Diag-
(DTC).>
35 Motor drive system is • Motor output circuit is open or shorted. <Ref. to CC(H4SO)-34,
abnormal. • Motor drive circuit is open or shorted. DTC 35 AND 36 ACTUA-
TOR MOTOR, Diagnostic
Procedure with Diagnos-
tic Trouble Code (DTC).>
36 Trouble of motor turning Motor turning speed is low. <Ref. to CC(H4SO)-34,
speed DTC 35 AND 36 ACTUA-
TOR MOTOR, Diagnostic
Procedure with Diagnos-
tic Trouble Code (DTC).>
37 Motor clutch drive system • Motor clutch output circuit is open or shorted. <Ref. to CC(H4SO)-36,
is abnormal. • Motor clutch drive circuit is open or shorted. DTC 37 ACTUATOR
MOTOR CLUTCH, Diag-
(DTC).>
CC(H4SO)-27
List of Diagnostic Trouble Code (DTC)
DTC Item Contents of diagnosis Reference

38 Motor drive shaft does not Motor drive gear engagement is not properly adjusted. <Ref. to CC(H4SO)-38,
engage properly. DTC 38 MOTOR DRIVE
SHAFT DOES NOT
ENGAGE PROPERLY.,
Diagnostic Procedure with
(DTC).>
39 Motor is overloaded. Current flows through motor more frequently than under <Ref. to CC(H4SO)-38,
normal conditions. DTC 39 MOTOR IS
OVERLOADED., Diag-
(DTC).>
2A Cruise control module is Cruise control module self-diagnosis function senses <Ref. to CC(H4SO)-29,
abnormal. abnormality. DTC 21, 24, 25 AND 2A
CRUISE CONTROL
MODULE BUILT-IN
(DTC).>
CC(H4SO)-28
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
8. Diagnostic Procedure with

(DTC)
A: DTC 21, 24, 25 AND 2A CRUISE
CONTROL MODULE BUILT-IN RE-
LAY, CPU RAM
DIAGNOSIS:
• Poor welding of built-in relay of cruise control mod-
ule.
• Failure of built-in CPU RAM of cruise control mod-
ule.
TROUBLE SYMPTOM:
• Cruise control is canceled and memorized cruise
speed is also canceled.
• Once cruise control is canceled, cruise control
cannot be set until the ignition switch and cruise
control main switch turns OFF, and then turns ON
again.
NOTE:
Check input/output signal and vehicle speed signal
with select monitor. When signals are in good con-
dition, failure is in cruise control module. (Check
the power supply and ground conditions of cruise
control module.)
CC(H4SO)-29
B: DTC 22 VEHICLE SPEED SENSOR

DIAGNOSIS:
Disconnection or short circuit of vehicle speed sensor system.
TROUBLE SYMPTOM:
WIRING DIAGRAM:
IGNITION
BATTERY RELAY
M/B No.5
3
VEHICLE SPEED
TCM C17 AT MT 1 SENSOR
(MT MODEL)
2
C: B56
B17
LT
AT : AT MODEL
XL
B100
9
MT : MT MODEL F2
B21
16
LT LT : LHD TURBO
MODEL E2
XL XL : EXCEPT LHD F60

TURBO MODEL 16
XL
E2
TB : TURBO MODEL
LT
19
B94
6
NA : NON-TURBO
MODEL
CRUISE
CONTROL
MODULE
E E
GE
B17 : NA B94 B21 : XL C: B56
F60 : LT
1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
11 12 13 14 15 16 17 18 19 20 10 11 12 13 14 15 16 17 18
1 2 3 4
19 20 21 22 23 24
5 6 7 8
B17 : TB F2 9 10 11 12
13 14 15 16
1 2 1 2 3 4 5 6 7 8 9
3 4 10 11 12 13 14 15 16 17 18 19 20 CC-00042
CC(H4SO)-30
Step Check Yes No

1 CHECK TRANSMISSION TYPE. Is the target MT model? Go to step 2. Go to step 6.
2 CHECK HARNESS BETWEEN BATTERY Is the voltage more than 10 V? Go to step 3. Check the harness
AND VEHICLE SPEED SENSOR. for open or short
1) Turn the ignition switch to OFF. between fuse relay
2) Disconnect the harness connector from and vehicle speed
vehicle speed sensor. sensor.
3) Turn the ignition switch to ON.
4) Measure the voltage between vehicle
speed sensor harness connector terminal and
chassis ground.
3 CHECK HARNESS BETWEEN CRUISE CON- Is the resistance less than 10 Go to step 4. Repair the har-
TROL MODULE AND VEHICLE SPEED SEN- Ω? ness.
SOR.
2) Disconnect the harness connector from
cruise control module.
3) Measure the resistance between vehicle
cruise control module harness connector ter-
minal.
(B17) No. 1 — (B94) No. 19:
4 CHECK HARNESS BETWEEN VEHICLE Is the resistance less than 10 Go to step 5. Repair the har-
SPEED SENSOR AND ENGINE GROUND. Ω? ness.
2) Measure the resistance between vehicle
engine ground.
(B17) No. 2 — Engine ground:
5 CHECK VEHICLE SPEED SENSOR. Is the voltage less than 0 V ← Replace the cruise Replace the vehi-
1) Connect the harness connector to vehicle → more than 5 V? control module. cle speed sensor.
speed sensor. <Ref. to CC-7,
2) Lift-up the vehicle and support with rigid Cruise Control
racks. Module.>
3) Drive the vehicle at speed greater than 20
km/h (12 MPH).
Warning:
Be careful not to be caught up by the run-
ning wheels.
4) Measure the voltage between cruise control
module harness connector terminal and chas-
sis ground.
6 CHECK HARNESS BETWEEN CRUISE CON- Is the resistance less than 10 Go to step 7. Repair the har-
TROL MODULE AND TCM. Ω? ness.
TCM and cruise control module.
and TCM harness connector terminal.
(B94) No. 19 — (B56) No. 17:
CC(H4SO)-31
Step Check Yes No

7 CHECK TCM. Is the voltage less than 0 V ← Replace the cruise Replace the TCM.
1) Connect the harness connector to TCM. → more than 5 V? control module. <Ref. to 4AT-77,
2) Lift-up the vehicle and support with rigid <Ref. to CC-7, Transmission Con-
racks. Cruise Control trol Module
3) Drive the vehicle faster than 10 km/h (6 Module.> (TCM).>
MPH).
Warning:
Be careful not to be caught by the running
wheels.
4) Measure the voltage between TCM har-
ness connector terminal and chassis ground.
CC(H4SO)-32
C: DTC 28 WIRING HARNESS OPENED.

Step Check Yes No
1 CHECK BATTERY. Is the battery specific gravity Go to step 2. Charge or replace
Measure the battery specific gravity of electro- more than 1.260? the battery. Go to
lyte. step 2.
2 CHECK FUSES, CONNECTORS AND HAR- Is there anything unusual Repair or replace End of inspection.
NESSES. about the appearance of fuse, the faulty parts.
Check the condition of fuses, and harnesses harness, connector and
and connectors. Also check for proper ground- grounding?
ing.
CC(H4SO)-33
D: DTC 35 AND 36 ACTUATOR MOTOR

DIAGNOSIS:
Open or poor contact of cruise control actuator motor.
TROUBLE SYMPTOM:
WIRING DIAGRAM:
CRUISE CONTROL
MODULE
11
13
14
7
5
B94
B7
4
CRUISE CONTROL
ACTUATOR
E
B7 B94
1 2 3 1 2 3 4 5 6 7 8 9 10
4 5 6 11 12 13 14 15 16 17 18 19 20
CC-00036
CC(H4SO)-34
Step Check Yes No

1 CHECK POWER SUPPLY. Is the voltage more than 10 V? Go to step 2. Check the harness
2) Disconnect the harness connector from between cruise
cruise control actuator. control module
3) Turn the ignition switch to ON. and cruise control
4) Turn the cruise control main switch to ON. actuator.
actuator harness connector terminal and chas-
sis ground.
Terminals
2 CHECK GROUND CIRCUIT OF ACTUATOR. Is the resistance less than 10 Go to step 3. Repair the har-
1) Turn the ignition switch and cruise control Ω? ness.
main switch to OFF.
control actuator harness connector terminal
and chassis ground.
Terminals
3 MEASURE RESISTANCE OF ACTUATOR. Is the resistance approx. 5 Ω? Go to step 4. Replace the cruise
Measure the resistance of cruise control actua- control actuator.
tor motor. <Ref. to CC-5,
Terminals Actuator.>
No. 4 — No. 1:
No. 4 — No. 2:
No. 4 — No. 5:
4 CHECK HARNESS BETWEEN ACTUATOR Is the resistance less than 10 Go to step 5. Repair the har-
AND CRUISE CONTROL MODULE. Ω? ness.
and cruise control actuator harness connector
terminal.
(B7) No. 1 — (B94) No. 7:
5 CHECK HARNESS BETWEEN ACTUATOR Is the resistance less than 10 Replace the cruise Repair the har-
AND CRUISE CONTROL MODULE. Ω? control module. ness.
Measure the resistance between cruise control <Ref. to CC-7,
module harness connector terminal and cruise Cruise Control
control actuator harness connector terminal. Module.>
(B7) No. 5 — (B94) No. 5:
CC(H4SO)-35
E: DTC 37 ACTUATOR MOTOR CLUTCH

DIAGNOSIS:
Open or poor contact of cruise control actuator motor clutch.
TROUBLE SYMPTOM:
WIRING DIAGRAM:
CRUISE CONTROL
MODULE
11
13
14
7
5
B94
B7
4
CRUISE CONTROL
ACTUATOR
E
B7 B94
1 2 3 1 2 3 4 5 6 7 8 9 10
4 5 6 11 12 13 14 15 16 17 18 19 20
CC-00036
CC(H4SO)-36
Step Check Yes No

1 CHECK POWER SUPPLY. Is the voltage more than 10 V? Go to step 2. Check the harness
2) Disconnect the harness connector from between cruise
cruise control actuator. control module
3) Turn the ignition switch to ON. and cruise control
4) Turn the cruise control main switch to ON. actuator.
actuator harness connector terminal and chas-
sis ground.
Terminals
2 CHECK GROUND CIRCUIT OF ACTUATOR. Is the resistance less than 10 Go to step 3. Repair the har-
1) Turn the ignition switch and cruise control Ω? ness.
main switch to OFF.
control actuator harness connector terminal
and chassis ground.
Terminals
3 MEASURE RESISTANCE OF ACTUATOR Is the resistance approx. 39 Ω? Go to step 4. Replace the cruise
CLUTCH. control actuator.
Measure the resistance of cruise control actua- <Ref. to CC-5,
tor clutch. Actuator.>
Terminals
No. 3 — No. 6:
4 CHECK HARNESS BETWEEN ACTUATOR Is the resistance less than 10 Go to step 5. Repair the har-
AND CRUISE CONTROL MODULE. Ω? ness.
and cruise control actuator harness connector
terminal.
(B7) No. 2 — (B94) No. 13:
5 CHECK HARNESS BETWEEN ACTUATOR Is the resistance less than 10 Replace the cruise Repair the har-
AND CRUISE CONTROL MODULE. Ω? control module. ness.
Measure the resistance between cruise control <Ref. to CC-7,
module harness connector terminal and cruise Cruise Control
control actuator harness connector terminal. Module.>
(B7) No. 3 — (B94) No. 14:
CC(H4SO)-37
F: DTC 38 MOTOR DRIVE SHAFT DOES NOT ENGAGE PROPERLY.

Step Check Yes No
1 CHECK ACTUATOR MOTOR. Are foreign particles caught in Replace the cruise Check the cruise
1) Turn the ignition switch to OFF. the inner gear or does inner control actuator. control cable
2) Disconnect the harness connector from gear engage and disengage <Ref. to CC-5, adjustment. <Ref.
cruise control actuator. improperly? Actuator.> to CC(H4SO)-5,
3) Remove the cruise control actuator from CABLE FREE
mounting bracket. PLAY, INSPEC-
4) Pull the cable by hand to check for loose- TION, General
ness or status of inner gear engagement. Description.>
G: DTC 39 MOTOR IS OVERLOADED.

Step Check Yes No
1 CHECK THE OPERATING CURRENT TO AC- Is the voltage more than 10 A? Replace the cruise Check the power
TUATOR MOTOR. control module. supply circuit.
1) Connect the Subaru Select Monitor to data <Ref. to CC-7, <Ref. to
link connector. Cruise Control CC(H4SO)-13,
2) Try to drive the vehicle while operating the Module.> CHECK POWER
cruise control system. SUPPLY, Diagnos-
3) Measure the operation current to the cruise tic Procedure with
control actuator motor. Symptom.>
CC(H4SO)-38

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2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

HVAC SYSTEM (AUTO A/C) AC

AIRBAG SYSTEM (DIAGNOSTIC) AB

INSTRUMENTATION/DRIVER INFO IDI

SECURITY AND LOCK SL

All information, illustration and specifi-

FUJI HEAVY INDUSTRIES LTD. G8080GE7

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM CC(H4SO)

CRUISE CONTROL SYSTEM CC(H4DOTC)

CRUISE CONTROL SYSTEM CC(H4DOTC 2.5)

1. Basic Diagnostic Procedure

Step Check Yes No

2. General Description CAUTION:

C: INSPECTION 5. CABLE FREE PLAY

1) Check that the throttle cam-to-lever clearance

(1) Accelerator cable

1) Check the movement of accelerator cable when

3. Electrical Components Location

4. Cruise Control Module I/O Signal

5. Subaru Select Monitor 2. CRUISE CANCEL CONDITIONS DIAG-

(2) Connect the diagnosis cable to data link con-

6) Turn the Subaru Select Monitor switch to ON. 3. REAL-TIME DIAGNOSIS

6. Diagnostic Procedure with Symptom

Symptom Repair area Reference

B: CHECK POWER SUPPLY

COMBINATION CRUISE CONTROL

B: i10 METER MAIN SWITCH

B94 CRUISE CONTROL MODULE

B161 B94 B: i10

Step Check Yes No

C: CHECK CRUISE CONTROL MAIN SWITCH

COMBINATION CRUISE CONTROL

B: i10 METER MAIN SWITCH

B94 CRUISE CONTROL MODULE

B161 B94 B: i10

Step Check Yes No

D: CHECK CRUISE INDICATOR LIGHT

COMBINATION CRUISE CONTROL

B: i10 METER MAIN SWITCH

B94 CRUISE CONTROL MODULE

B161 B94 B: i10

Step Check Yes No

E: CHECK CRUISE CONTROL COMMAND SWITCH

RHD RHD : RHD MODEL

B94 CRUISE CONTROL MODULE

S1 B236 F144 : RHD B94 F45

Step Check Yes No

F: CHECK STOP LIGHT SWITCH AND BRAKE SWITCH

STOP LIGHT SWITCH

MT :MT MODEL CRUISE

B107 B65 B94

Step Check Yes No

G: CHECK CLUTCH SWITCH (MT MODEL)

STOP LIGHT SWITCH

MT :MT MODEL CRUISE

B107 B65 B94

Step Check Yes No

H: CHECK INHIBITOR SWITCH (AT MODEL)