Eco Space

KONE EcoSpace and MonoSpace 500
Installation Instruction
K O N E E C OS PA C E A N D MON OS PA C E 5 0 0 W I T H K C E
E L E C T R I F I C AT I ON
X0 0 0 0 3 2 9 0 9
© 2013 K ONE Cor pora ti o n

All rights reserved.
No part of the contents of this document may be copied, reproduced or transmitted in any form or by any
means, or translated into another language or format, in whole or part, without prior written permission of
KONE Corporation.
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This publication is for informational p urposes only. All persons participating in the installation and/or
maintenance of KONE equipment and using these instructions must be qualified to perform such work, are
required to have received equipment specific training as specified by KONE and must have KONE
Corporation's authorization to install and maintain KONE equipment.
D I S C L A I M E R O F WA R R A NT I E S A N D L I A B I L I T I E S
KONE reserves the right at any time to alter the product design, specifications and procedures reflected in
this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A
WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR
PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR
QUALITY,
QUALITY, OR AS A MODIFICATION
MODIFICATION OR REPRESENTATION
REPRESENTATION OF THE TERMS OF ANY PURCHASE
AGREEMENT.
AGREEMENT.
KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR
DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR
TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR
ANYONE'S INTERPRETA
INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES
ALL RISKS
RISK S ASSOCIA
ASS OCIATED
TED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.
DOCUMENT.
C o n f i d e n t i a l it y No t ic e
This proprietary and confidential document is provided to you only for purposes of installing and/or
maintaining KONE products and it may not be used or its contents disclosed for any other purpose without
KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third
parties for any reason. KONE reserves the right to prosecute any breach of this obligation.
Tr a d e m a r k N o t i c e
"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other
product names are trademarks or registered trademarks of KONE Corporation in various countries."
TA B L E O F C O N T E N T S
1 ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Translations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 GENERAL . . . . . . .. . . . . . . . ..
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2.1 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Weight of main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Customer experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 SAFETY . . . . . ..
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3.1 Pro
Protecting work areas with safety fences.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 9
3.2 Public safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10
3.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10
3.4 Minimu
Minimum
m requir
required
ed person
personal al protect
protective ive equipm
equipment ent (PPE)
(PPE) for elevat elevator or instal
installat lationion
and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Personal protection signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Man riding hoist sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12
4 TOOLS . . . . . . ..
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. 13
5 INSTALL MAINTENANCE ACCESS PANEL ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...14
5.1 Quality requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
14
5.2 Maintenance access panel (EN81-1) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .16 .16
5.2.1 Maintenance access panel.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .16 .16
5.2.2 Install maintenance access panel... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .17
5.3 Maintenance access panel (EN81-20)... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...18
5.3.1 Maintenance access panel.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .18 .18
5.3.2 Install maintenance access panel... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .19
6 ELECTRIFICATION AT TOP OF ELEVATOR SHA SHAFT.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .20
6.1 EcoSpace with KDL16L (EN81-1) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .20 .20
6.1.1 Quality requirements ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...20
6.1.2 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
21
6.1.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 23
6.1.4 Install drive and THD filter.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..24
6.1.5 Install electrical components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .25 .25
6.1.
6.1.6
6 Inst
Instal
alll LWD cabl cable, e, OSG
OSG cabl cable e and
and topm topmos ostt ligh
lighti ting
ng unitunit .. .. .. .. .. . .. .. .. .. .27
6.1.
6.1.7
7 Conn
Connecectition
ons s and
and eart earthi hingngs s with
with ECB- ECB-1 1 (KDL
(KDL16 16L L KCE)
KCE).. .. .. .. .. .. . .. .. .. .. .29
6.1.
6.1.8
8 Conn
Connecectition
ons s and
and eart earthi hingngs s with
withou outt ECB-
ECB-1 1 (KDL
(KDL16 16L L KCE)
KCE) .. . .. .. . .. .. .. .. .30
6.1.9 Connect machine cables (KDL KDL16L KCE) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..31
6.1.
6.1.10
10 Conn
Connec ectt cabl
cables es betwbetwee een n MAMAP P andand driv drive e (KDL
(KDL16 16L L KCE)
KCE) .. .. . .. .. . .. .. .. .. .32
6.2 EcoSpace with KDL16L (EN81-20). ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..33
6.2.2 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
34
6.2.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 36
6.2.
6.2.4
4 Inst
Instal
alll driv
drive,
e, THD
THD filt
filter
er and
and RBO
RBO main
main uni
unit .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 37
6.2.5 Install electrical components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .39.39
6.2.6 Install LWD cable, OSG cable and topmost lighting unit .. .. .. .. .. . .. .. .. .. .41
6.2.7 Connections and earthings with ECB-1 (KDL16L KCE). .. .. .. .. .. . .. .. .. .. .43
6.2.8 Connections and earthings without ECB-1 (KDL16L KCE) .. . .. .. . .. .. .. .. .44
6.2.9 Connect machine cables (KDL16L KCE) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..45
6.2.10 Connect cables between MAP and drive (KDL16L KCE) .. .. . .. .. . .. .. .. .. .47
6.2.11 Connect RBO cables (KDL16L KCE) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..48
6.3 MonoSpace 500 with KDL16S (EN81-1) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...49
6.3.2 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.3.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.3.4 Open KDL16S drive covers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..53
6.3.5 Install drive panel (KDL16S, guide rail fixing) ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. 54
6.3.6 Install drive panel (KDL16S, wall fixing) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .55
6.3.7 Install electrical components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .56
6.3.9 Connections and earthings with ECB-1 (KDL16S KCE) .. .. .. .. .. . .. .. .. .. .60
6.3.10 Connections and earthings without ECB-1 (KDL16S KCE). . . . . . . . . . . . . . . . .61
6.3.11 Connect machine cables (KDL16S KCE)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .61
6.3.12 Connect cables between MAP and drive (KDL16S KCE). .. .. .. .. . .. .. .. .. .62
6.4 MonoSpace 500 with KDL16S (EN81-20).. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...64
6.4.2 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.4.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.4.4 Open KDL16S drive covers ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..68
6.4.5 Install drive and RBO main unit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .69
6.4.6 Install electrical components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .71
6.4.8 Connections and earthings with ECB-1 (KDL16S KCE) .. .. .. .. .. . .. .. .. .. .75
6.4.9 Connections and earthings without ECB-1 (KDL16S KCE).. . .. .. . .. .. .. .. .76
6.4.10 Connect machine cables (KDL16S KCE)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .76
6.4.11 Connect cables between MAP and drive (KDL16S KCE). .. .. .. .. . .. .. .. .. .78
6.4.12 Connect RBO cables (KDL16S KCE).... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..80
7 MAIN SUPPLY CABLE, MAP AT SECOND TOPMOST FLOOR, GROUP
CONNECTIONS................................................................................ .....82
7.1 Connect main supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.2 MAP at second topmost floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.3 Connect group elevators (duplex / triplex).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .84
8 INSTALL T RAVELING CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9 ELEVATOR SHAFT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.1 Wiring at top of elevator shaft ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...90
9.2 Install elevator shaft lighting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .92
9.3 Fix connection and protection boxes and wiring at landings. .. .. .. .. .. .. .. .. .. .. .. .. .. .93
9.4 Pit electrification (EN81-1) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...96
9.5 Install control station in pit (EN81-20) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .98
9.5.1 Control station in the pit ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...98
952 Install electrical equipment in pit .98
9.5.3 Electrical equipment in pit without access door ... .. .. .. .. .. .. .. .. .. .. .. .. .. 99

9.6 Install elevator shaft bundle to group elevators with dividing beams OR steel
elevator shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10 ELECTRIFICATION UNDER CAR ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 102
11 INSTALL CAR ELECTRIFICATION ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 104
11.1 Quality requirements ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 104
11.2 Check car roof layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.3 Install alarm unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.4 Install car emergency lighting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 107
11.5 Install door zone sensor (DZS)... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 108
11.6 Install car top connection box ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..111
11.7 Connect wires to car top connection box .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .111
11.7.1 Connectors at KCE car top connection box . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .112
11.7.2 Use spring loaded terminal.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..113
11.7.3 Connect cables to car top connection box. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .114
11.8 Installing provision for elevator announcer (ACU).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..115
11.8.1 Install ACU box ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..115
11.8.2 Connect ACU (if applicable)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..115
11.9 Install induction loop (ILS)..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .116
11.10 Install positioning magnets.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...117
12 COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
13 APPROVALS AND CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
APPENDIX A ELEVATOR SHAFT WIRING WITH TRUNKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.1 Install support channels and trunkings for steel shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.2 Trunkings, holes for cable fixings and elevator shaft lighting . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.3 Shaft bundle at topmost floor with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
A.4 Shaft bundle with trunking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
A.5 Routing elevator shaft electrification with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
A.6 Pit electrification with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1 A BO U T T HI S D O C U M EN T
1. 1 A u di e nc e
This information is intended to be used by people who are familiar with elevator installation
and have received proper training on methods and safety as specified by KONE.
1. 2 F e e db a c k
Click a star button to rate this information, report errors or suggest improvements. This opens
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1. 3 Tr a n s l a t i o n s
If you need assistance in getting technical information translated, contact ktd@kone.com.
3. 4 M i n i m um r eq u i r e d pe r s o n a l p r ot e c t i v e eq u i p m en t ( PP E) f o r e l e v a t o r
installation and commissioning
– Protective gloves (cut resistant gloves against sharp objects and if needed gloves against
chemical hazards, cold and heat)
– Working clothes
– High visibility vest
– Safety shoes with ankle protection
– Safety glasses
– Safety helmet
– Hearing protection
– Fall restraint or arrest equipment (if needed)
X000010230
X000034302
For more information on PPE, see AM-01.03.010 Elevator installation — safety manual .
X0000084781 A.7
3. 5 P e r so n a l p r o t e c t io n s i gn s
Ma n d a t o r y Si g n Ma n d a t o r y Si g n
Head protection Overall
Dust mask Hearing protection

Ma n d a t o r y Si g n Ma n d a t o r y Si g n
Safety shoes with ankle Safety gloves / Rubber

protection gloves
Fall prevention equipment Safety goggles
Fall prevention measures High visibility clothing
3. 6 M a n r i d i ng ho i s t s ig n
I n fo rm at i ve Sign
Man riding hoist mandatory inspection
X000009573
X0000104842 A.2
X000085313 B.2
4 TO OL S
P cs. To o l P cs. To o l
1 Unwinding device 1 Electrostatic Discharge (ESD) kit
KM504610G01 (optional)
KM857505
X000023109
X000024935
1 Working stool 2 Locking set for main switch

KM265173 KM854281
X000085314
X000010443
1 Multimeter (Fluke 179 or equivalent) 1 Manual chain hoist for lifting of EBD
with long insulated test probes (optional)
(minimum length 100 mm) Locally supplied
Locally supplied
X000010454
X000014689
1 Torx screwdriver T10 (to open the Normal hand tools (see KOS-000029,
drive cover plate) KONE hand tools for installation and
maintenance)
X000014894
Locally supplied
1 Electric drill
X000085315 A.1
5 .3.2 I n st a l l m a i n t e n a n c e a c c e s s p a n e l
NO T E : Protect your arms and use dust mask when handling rockwool. When maintenance
access panel (MAP) installation is ongoing, the car roof must be on landing level, the car top
balustrade (if any) must be installed and working area must be closed.
1. Remove the top and bottom covers.
2. Lean the MAP against the wall next to the door frame.
Take care not to damage the cables.
3. Route the cables to the elevator shaft through the top end of the door frame.
4. Install the MAP to the door frame.
5. Fiirree r a t e d d o o r s : Fit rockwool pieces to top and bottom consoles.
6. F iirre r a t e d f r o n t t yp e d o o r s : Install the fire protection plates.
7. Install the bottom cover.
NO T E : Install the top cover after main power supply cable installation.
X0000093645
X0000093614 A.3
6 E L E C T R I F I C AT I O N AT TO P O F E L E VAT O R S H A F T
6. 1 E c o Sp a c e wi t h K D L 16 L ( E N 81 - 1 )
6 .1.1 Qu a l i ty re qu i r em e nt s
Qu a l i t y R e q ui re me n ts:
D r i v e , T H D f i l t e r, t r u n k i n g s , e x t e r n a l
b ra ki n g re si sto r (i f an y)
– installed to correct position according to
layout drawings
A c c e s s o r i e s ( E B D eettc . ) K D L 1 6 L
layout drawings
C a bl e s b e t we en e l eva t or sh a ft to p
co m po n e nt s
– routed and connected, free of obstruction
– encoder cable routed separately (not
grouped with machine cables)
– plugs properly inserted into sockets
– all ‘screw type’ cable terminations
tightened, ensure no loose cable strands
– earthings checked
– cable grounding / shields to be correctly
clamped
– ensure that no damage has occurred
during installation
N O T E : Ensure that all covers are closed
after installation.
X000014890
! ! ! C A U TI O N — i ssu e s t h a t a ff e c t S O R T
rel i a bi l i ty !! ! S T A B IL IZ E
I n corre ct l y i n st a l l ed el eva t or sh a ft to p 5 S S
S
H IN E
T A N D A R D IZ E
e l e ct r i f i c a t i o n c a u s e s: S U S T A IN
X000028644
– equipment (drive etc.) not installed to
layout drawing position will interfere with M et h od to ol s n ee d ed :
required running clearance from ropes or Man riding hoist
car
H an d t o ol s n ee d e d:
– accessories (EBD etc.) not installed to Tape measure, spirit level, pencil, hammer
layout drawing position will interfere with drill, hammer, side cutters, 2 x spanner (8,
required safety spaces, running 10 mm), ratchet + socket (19 mm, EBD),
clearances spanner (7, 17, 19 mm), allen keys, TORX
I n corre ct l y i n st a l l ed el eva t or sh a ft to p screwdriver (T10), electrical terminal
ca bl i ng cau se s: screwdriver, multigrip pliers
– incorrectly routed encoder cable can 5 S I n st al l a ti on P r og re ss Re p ort
cause poor encoder reference feedback Lift Controller Installed
due to magnetic field disturbances from
machine cables. This leads to poor ride Q D - 1 8 1 . 2 11
comfort and drive faults QD 7 commenced
– plugs not inserted correctly to sockets
can cause unnecessary disconnections
– earthing / shield clamps not used
correctly will NOT provide the required
grounding to remove signal interference
– loose ‘screw type’ terminals cause
unnecessary disconnections
X0000093803 A.2
6 .1.2 Note s
WA R
RNNIIN
NGG: During electrification work, the power must be off. Ensure that the power to the
main supply cable cannot be turned on. Remove fuses and lock the main switches. Notice the
separate lighting supplies.
CA
AUUT
TIIO
ONN:: When drilling above drive or MAP, protect the panels from dust.
2. Install the drive panel. Align according to the machine type.
X0000094551
3. Install the THD filter and RBO main unit fixing plate (optional, glass or net shafts) to the
drive fixing bracket.
4. Install the electrical brake release device main unit (RBOMU).
For more information, see AM-10.60.100.
5. Install the THD filter.
X0000136409
Figure 1: Guide rail fixing

X0000144329
Figure 2: Wall fixing
NO T E : The drive cover securing wire must not get caught in any component of the moving
car. Shorten the wire using a cable tie if necessary.
X0000145927
X0000094518 A.4
6 .2.5 I n st a l l e l e c t r i c a l c o m p o n e n t s
NO T E : Make sure that you have a good grip when handling heavy items.
1. Install the traveling cable hanger.
NO T E : Traveling cable is fixed to the same level as the bottom through hole of the MAP
(also if MAP is at the second topmost floor).
NO T E : Traveling cable hanger must be located above the mid point of the elevator
shaft.
2. Install the DC fuse box (F386:2, optional).

3. Install the braking resistor.
4. Fix the metal plate trunking above the top track.
5. Fix the 2 m piece of trunking (125 × 50 mm) beside the drive.
6. Fix the topmost trunkings for the cables.
7. Install the ECB-1 single line ReGenerative unit (optional).
8. Fix the metal plate trunking below the topmost landing door sill (minimum four screws
per one meter of plate). Fit the plastic end caps over the sharp edges.
9. Install the emergency battery drive unit (EBD, optional).
CAAUUT
TIIO
ONN:: Ensure that there is a minimum 10 mm clearance between the EBD and the
car door operator.
10. Install the Site Access Gateway (SAG, optional). Connect the cables to KCEAPM in
MAP.

X0000094473
X0000094065 A.4
6 .2.6 I n st a l l LW D c a b l e , O S G c a b l e a n d t o p m o s t l i g h t i n g u n i t
1. Route, fix and connect the load weighing device (LWD) sensor cable (140) and
overspeed governor (OSG) cable (127).
Leave minimum 100 mm space between the cables when they are parallel to each
other.
NO T E : LWD cable can be routed together with the thermistor and encoder cables.
2. Install the topmost lighting unit. Route and connect the lighting cable (XH157).
3. Route and connect electric safety chain (P110) and signalization cable (XS2).
X0000094616
Ca bl e F rom To
LWD cable Load weighing device KDL16L KCE drive / XL4
OSG cable Overspeed governor MAP / XOSG1 and OSG

adapter cable XOSG2
Lighting cable Elevator shaft light MAP / XH157
Electric safety chain cable Electric safety chain of MAP / XH1

elevator shaft
Signalization cable Landing signalization MAP / XS2
X0000094597 A.4
**) A danger of condensed water, on the wire surface, to enter connectors! Form a loop before
the connector.
X0000094635 A.4
6 . 2. 9 C o n n e ct m a c h i n e c a b l e s ((K
(K D L 1 6 L K C E ))
N
NO
OOT
T
TEE
E:::: Ens
E nsur
uree tha
t hatt the
t he powe
po werr sup
s uppl
plyy is
i s saf
s afel
elyy loc
l ocke
kedd off
o ff.. Ref
R efer
er to AM-01.03.002 Take 5.
1. Rout
Route
e and
and conn
connec
ect.
t.
– Motor supply cable to U, V and W
– Braking resistor cables to XBRE2
– Thermistor cable to XT1
– Brake cable from machine to RBO XBR4
– Brake cable from RBO XBD1 to drive XBR4
– Encoder cable from machine
machin e to RBO XMEN5
XME N5
– Encoder cable from RBO XMEN2 to drive XMEN5
XM EN5
2. Check that there
there is smooth
smooth radius
radius from
from the wall
wall to the
the drive to avoid the cable
cable leading
leading
humidity
humidity or water to the bushings.
bushings.
3. Check that all connections

connections are
are clean
clean and clamps
clamps are
are secure.
secure. Firm
Firm contact
contact between
between
earthing clamps and cable sleeves is very important.
X0000094666
*) Fix the cable shield to the clamp (to ensure uninterrupted

uninterrupted cable shielding).
shielding).
X0000094656 A.2
6 . 2 . 1 0 C o n n e ct c a b l e s b e t w e e n M A P a n d d r i v e ( K D L 1 6 L K C E )
1. Route and
and connect
connect the cables between the maintenanc
maintenance
e access
access panel
panel (MAP) and drive.
drive.
A = THD filter
fil ter
X0000095204
X0000094658 A.2
6 . 2 . 11 C o n n e ct R B O c a b l e s ( K D L 1 6 L K C E )
X0000088879
Fro m To
1 Main unit / XMEN2* Drive / XMEN5
2 Main unit / XBD1* Drive / XBR4
3 Main unit / XBR4* Hoisting machine brakes
4 Main unit / XMEN5* Hoisting machine encoder
5 Main unit / XRBO1 XRBO1 / KCE

6 Main unit / X10 Remote control unit / X10
7 Main unit / XF3 Shaft bundle / KCEFCB / XF3
8 Remote control unit / XLH32 Maintenance access panel / 22BP:1
Fro m To
9 Remote control unit / XOSG2 Overspeed governor
10 Remote control unit / XLH31 KCEMSC

11 Remote control unit / XOSG2 Maintenance access panel /
– bypass switch 22BP:1
– bypass button 22BP:2
Overspeed governor cable
12 Control cable 286L, 286N, PE Maintenance access panel / XRBO1 on

metal bracket
* Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000095208 A.3
6. 3 M o no S p ac e 50 0 w i t h K D L 16 S ( E N 8 1- 1 )
6 .3.1 Qu a l i ty re qu i r em e nt s
D r i v e , T H D f i l t e r, t r u n k i n g s , e x t e r n a l
b ra ki n g re si sto r (i f an y)
layout drawings
A c c e s s o r i e s ( E B D eettc . )
layout drawings
C a bl e s b e t we en e l eva t or sh a ft to p
co m po n e nt s
– routed and connected, free of obstruction
– encoder cable routed separately (not
grouped with machine cables)
– plugs properly inserted into sockets
– all ‘screw type’ cable terminations
tightened, ensure no loose cable strands X0000107423
– earthings checked
– cable grounding / shields to be correctly
clamped
– ensure that no damage has occurred
during installation
N O T E : Ensure that all covers are closed
after installation.
! ! ! C A U TI O N — i ssu e s t h a t a ff e c t S O R T
rel i a bi l i ty !! ! S T A B IL IZ E
I n corre ct l y i n st a l l ed el eva t or sh a ft to p 5 S S
S
H IN E
T A N D A R D IZ E
e l e ct r i f i c a t i o n c a u s e s: S U S T A IN
X000028644
– equipment (drive etc.) not installed to
layout drawing position will interfere with M et h od to ol s n ee d ed :
required running clearance from ropes or Man riding hoist
car
H an d t o ol s n ee d e d:
– accessories (EBD etc.) not installed to Tape measure, spirit level, pencil, hammer
layout drawing position will interfere with drill, hammer, side cutters, 2 x spanner (8,
required safety spaces, running 10 mm), ratchet + socket (19 mm, EBD),
clearances spanner (7, 17, 19 mm), allen keys, TORX
I n corre ct l y i n st a l l ed el eva t or sh a ft to p screwdriver (T10), electrical terminal
ca bl i ng cau se s: screwdriver, multigrip pliers
– incorrectly routed encoder cable can 5 S I n st al l a ti on P r og re ss Re p ort
cause poor encoder reference feedback Lift Controller Installed
due to magnetic field disturbances from
machine cables. This leads to poor ride Q D - 1 8 1 . 2 11
comfort and drive faults QD 7 commenced
– plugs not inserted correctly to sockets
can cause unnecessary disconnections
– earthing / shield clamps not used
correctly will NOT provide the required
grounding to remove signal interference
– loose ‘screw type’ terminals cause
unnecessary disconnections
X0000093868 A.3
6 .3.2 Note s
WA R
RNNIIN
NGG: During electrification work, the power must be off. Ensure that the power to the
main supply cable cannot be turned on. Remove fuses and lock the main switches. Notice the
separate lighting supplies.
CA
AUUT
TIIO
ONN:: When drilling above drive or MAP, protect the panels from dust.
4. Install the drive panel to the back plate.
X000032932
X0000095211 A.2
6 .3.6 I n st a l l d r i v e p a n e l ( K D L 1 6 S , w a l l f i x i n g )
NO T E : Make sure that you have a good grip when handling heavy items.
1. Install the back plate to the elevator shaft wall.
2. Install the drive panel to the back plate.
X000032933
X0000095212 A.2
6 .3.7 I n st a l l e l e c t r i c a l c o m p o n e n t s
1. Install the THD filter. Note two optional fixing positions depending on the filter size.
2. Install the EcoBox DC fuse box (F386:2, optional) to right side of the THD filter.
NO T E : In case of 25 A THD filter, fix DC fuse box to the shaft wall.
3. Install the braking resistor (optional).

4. Fix the metal plate trunking above the top track.
5. Fix the 2 m piece of trunking (125 × 50 mm) beside the drive.
6. Fix the topmost trunkings for the cables.
7. Install the ECB-1 single line ReGenerative unit (optional).
8. Fix the metal plate trunking below the topmost landing door sill (minimum four screws
per one meter of plate). Fit the plastic end caps over the sharp edges.
9. Install the emergency battery drive unit (EBD, optional).
CAAUUT
TIIO
ONN:: Ensure that there is a minimum 10 mm clearance between the EBD and the
car door operator.
10. Install the traveling cable hanger.
NO T E : If MAP is at the second topmost floor, the traveling cable is fixed to the same
level as the bottom through hole of the MAP.
NO T E : Traveling cable hanger must be located above the mid point of the elevator
shaft.
11. Install the Site Access Gateway (SAG, optional). Connect the cables to KCEAPM in
MAP.
12. Install the option box. Connect cables to KCEOPT board or KCECPU (XO2) in
controller.
6 .3.9 C o n n e ct i o n s a n d e a r t h i n g s w i t h E C B - 1 ( K D L 1 6 S K C E ))
X000032936
1. Motor supply cable (cables from machine or du/dt filter)

2. Motor fan cable
3. Earth wire of the mains supply (PE, optional)
4. Supply cable
5. ECB-1 cable
6. Encoder cable
7. Load weighing device cable (optional)
8. Start permit cable
9. ECB-1 cable
10. Drive communication cable
11. Brake cable
12. Thermistor cable
13. Braking resistor cable
14. Load weighing device cable
15. ECB-1 cable
16. SD card
17. Battery tool connector
X0000082432 B.3
6 . 3 . 1 0 C o n n e ct i o n s a n d e a r t h i n g s w i t h o u t E C B --1
1 ( K D L 1 6 S K C E ))
X000032937

2. Motor fan cable
4. Supply cable
5. Encoder cable
9. Brake cable
13. SD card
X0000082433 B.3
6 . 3 . 11 C o n n e ct m a c hi n e c a b l e s ( K D L 1 6 S K C E )
WA R N I N G : Ensure that the power supply is safely locked off. Refer to AM-01.03.002 Take 5.
1. Route and connect (and bundle together) following cables.

– Braking resistor cable (if delivered) to XBR2
– Brake cable to XBR4
NO T E : Motor supply cable and brake control cable can be routed between the car
guide rail and drive, if there is not enough space between drive and elevator shaft front
wall.

– Encoder cable to XMEN5
NO T E : Thermistor cable and encoder cable can be routed together with load weighing
device (LWD) cable.
3. Check that there is smooth radius from the wall to the drive to avoid the cable leading
4. Check that all connections are clean and clamps are secure. Firm contact between
X000032938
X0000095217 A.2
6 . 3 . 1 2 C o n n e ct c a b l e s b e t w e e n M A P a n d d r i v e ( K D L 1 6 S K C E )
N O TE
E:: Always connect the PE cable first.
6 .4.9 C o n n e ct i o n s a n d e a r t h i n g s w i t h o u t E C B --1
1 ( K D L 1 6 S K C E ))
X000032937

2. Motor fan cable
4. Supply cable
5. Encoder cable
9. Brake cable
13. SD card
X0000082433 B.3
6 . 4 . 1 0 C o n n e ct m a c hi n e c a b l e s ( K D L 1 6 S K C E )
WA R N I N G : Ensure that the power supply is safely locked off. Refer to AM-01.03.002 Take 5.

– Braking resistor cable (if delivered) to XBR2
– Brake cable to electrical brake release device (RBO) XBR4
NO T E : Motor supply cable and brake control cable can be routed between the car
guide rail and drive, if there is not enough space between drive and elevator shaft front
wall.

– Encoder cable to RBO XMEN5
NO T E : Thermistor cable and encoder cable can be routed together with load weighing
device (LWD) cable.
3. Route and connect cables between RBO main unit and drive.
– Brake cable from RBO XBD1 to drive XBR4
– Encoder cable from RBO XMEN2 to drive XMEN5
4. Check that there is smooth radius from the wall to the drive to avoid the cable leading
5. Check that all connections are clean and clamps are secure. Firm contact between
X0000095472
*) Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000095469 A.2
6 . 4 . 11 C o n n e ct c a b l e s b e t w e e n M A P a n d d r i v e ( K D L 1 6 S K C E )
N O TE
E:: Always connect the PE cable first.
S t ep A ct i o n No te
1 Place the cable bundles on the car roof.

Hang them through the unwinding bar.
Fix the bar to the balustrade with cable WA R N I N G : Installation time balustrade
ties. is 1100mm high.
Ensure that you are able to unwind the
bundles as you drive the elevator down
fixing the cable to the wall. Cut the
cardboard ends if they interfere with the
backside balustrade.
X000017696
2 Working on the car roof, connect NGSE Ensure that adapter is inside the piece of
KCE adapter to P110 trunking on top of the landing door.
(KM51172846Gxx).
3 Route and fix the cables on the wall

over the topmost landing door.
4 Connect the cables from optional

devices to MAP:
– Alarm bell at main floor to XM3 in
KCECPU (without KRM) or to XH11
in KCEAPM (with KRM)
– Water sensor contact and firemans
drive fixing to KCEOPT according to
wiring diagram
9. 2 I n s t a l l e l e v a tto
or s h a f tt l i g h t i n g
1. Install the elevator shaft lighting. Install the light units to horizontal position (if possible)
with the lamps pointing downwards. Install the lowest light unit to vertical position.
CA UUTTIIO
ON :: Check the clearance from the end of the car pulley to the wall. Install the
lights in vertical position if there is a risk of colliding.
NO T E : In high headroom situations, topmost light unit must be accessible from the car
top.
.
x m
a 5.
m 0
0 .5 m
m
6
m
6
.
x m
a 5.
m 0
X000032784
2. Drill holes for signaling cable and door lock cable fixings at each landing.
≤
2 5
0 m
m
X000032783
9. 3 F i x c o n n ec t i o n a nd p r o t e c t i o n bo x e s a nd w i ri ng a t l a n di ng s
1 Position the connection box at the

landing door top track height (500mm
higher at bottom landing) to minimum C A U T I O N : Do not drill through the fixing
distance from the top track. holes on the box.
N O T E : Place the holes diagonally.
X000017699
X000017700
2 Fix the connection box to the wall with

two screws (4.5x40mm) and wall plugs
(6x30mm).
C A U T I O N : When using electrical

screwdriver, use long screwing bit not to
damage the box while screwing. Use
minimum force, it is not necessary to
tighten the screws too much.
X000017701
X0000054237
Figure 4: Pit height (PH) is more than 1.6 m but less or equal to 2.5 m
X0000145842 A.2
9. 6 I ns t a l l e l e v at o r s h a f t b u nd l e t o g r o up e l e v a t o r s w i t h d i v i d i n g b ea m s OR
s t e e l e le v a t o r s h af t s
Step A
Acct i o n No
otte
1 Fix the
the supp
suppor
ortt chann
hannel
el to the
the divi
dividi
ding
ng
beams or steel structure with self drilling
screws.
X000017712
2 Ins
Install
tall the
the elev
elevat
ator
or shaf
shaftt bund
bundle
le to the
the
support channel using self drilling
screws and cable ties.
X000017713
X000017714 A.2
X000085327 B.2
10 E L E C T R I F I C AT I O N U N D E R CA R
Qu a l i t y R e q ui re me n t s:
Tr a v e l i n g c a b l e
– not twisted
twi sted
– cable markings (text) towards shaft wall
wal l
– installed according to instruction (400 mm
loop)
– loops hang
han g freely at the
t he correct height (car
on buffers)
– outer loop
l oop = 150 mm from pit
pi t floor
– inner loop
l oop = 100 mm from outer loop X000032955
! !! CA U TI O N - i ssu e s t h a t a ff e ct r e l i a b i l i t y ! !! S O R T
I n c o r r e c t l y i n s t a l l e d t ra v e l i n g c a b l e s S T A B IL IZ E
ca u s e s: 5 S S
S
H IN E
T A N D A R D IZ E
– excessive strain to cables and unnecessary unne cessary S U S T A IN
X000028644
disconnections
– incorrect running loop / height can cause M et h od to ol s ne e de d :
potential
potential snagging and damage to the Man riding hoist + ASGT
traveling
traveling cables on guide brackets
brackets and by
H an d t o ol s n e ed e d:
rubbing
rubbing on the shaft wall
Tape measure, spanner (19 mm), pencil,
– incorrect running loop (text towards car) can hammer drill, hammer, spirit level, Phillips
cause broken wires inside the traveling screwdriver, side cutters, battery drill /
cables driver
5 S I n st a l l a ti o n P ro g re ss Re p o rt
Shaft Wiring Complete
Q D - 1 8 1 . 2 11
N/A
S tte
ep A
Acct i o n No te
1 Positio
Position
n the car above
above the bottom
bottom landing
landing so that there
there is safe
safe access
access to the pit.
pit.
Engage the safety gear.
Measure the distance between the car and car buffer(s). Hold the traveling cable in
your hand below the hanger. Adjust the traveling cable loop to correct length.
Raise the cable and fix it to the traveling

traveling cable hanger under the car.
car.
4 0 0 m m
1 5 0 m m
X000032956
2 Fasten excess cable length (if any) to the car floor with cable ties.
3 Lower the car bottom alarm button and DZS cable(s) down. Connect the safety gear
switch cable and lift it up using the alarm bell cable. Route the cable up to the car
roof inside the stiffener, if available.
4 Install the car bottom alarm button.
X000085328
X000085329 B.2
11 I N S TA L L C A R E L E C T R I F I C AT I O N
11 . 1 Q u a l i t y re q u i r e m e n t s
C a r e l e ctri fi ca ti o n
– electrification routed to avoid cable
damage or tripping hazards
– plugs properly inserted into sockets,
earthings checked
D ZS (do o r zo ne sen so r)
– correctly positioned and aligned
M a gn e ts
– correctly positioned, KONE logo at top
end of magnet
– no gap between final limit (top / bottom)
and floor magnets
X000085330
3. Install
Install the car top emergency
emergency light LED stripe to the car
car top balustr
balustrade
ade hand rail.
X0000092898
4. Route and connect

connect the cable
cable to the car
car top connection
connection box.
box.
N
NOO
OTT
TEE
E:: If
I f the
t here
re is fold
fo ldab
able
le balu
ba lust
stra
rade
de,, che
c heck
ck that
th at ther
th ere
e is
i s eno
e noug
ughh sla
s lack
ck in the
th e cab
c able
le to
enable the balustrade movement.
Use adapter cable.
X0000092940
A = car top emergency light
C = car ceiling emergency

emergency light
X0000092889 A.4
11 . 5 I ns t a l l d o or z o ne s e n s or ( D Z S)
C
CA
AAU
UT
TTIIO
TIIO
ONN::
N:: Dist
Di stan
ance
ce betw
be twee
eenn DZS
DZ S and
an d magn
ma gnet
etss must
mu st be with
wi thiin 15 - 25 mm
mm..
1. Check that the

the DZS version
version numbers
numbers are according
according to
to the delivery
delivery documents.
documents.
2. Working
Working from the pit, install the DZS fixing bracke
brackett to the car door
door sill.
A = Centre opening
ope ning door (DZS to machine
machi ne side)
B = Side opening door (DZS to machine side)
N
NOO
OTT
TEE
E:: Ins
I nsta
tallll the
th e DZS
D ZS fixi
fi xing
ng brac
br acket
ket unde
un derr the
t he curt
cu rtai
ainn of
o f lig
l ight
ht (COL)
(CO L) fixi
fi xing
ng brack
br acket
et.. If
If
DZS fixing bracket is partially outside the COL fixing bracket, shim with the plate
included in the delivery.
X000085332
3. Connec
Connectt the cable
cable to the
the botto
bottom
m of the
the DZS
DZS unit.
unit.
**)) Remove "A" sticker from both ends of the cable on C-side.
4. Install
Install the DZS unit to the
the sill
sill fixing
fixing bracket.
bracket.
5. Repeat the DZS

DZS installation
installation to the
the rear
rear door
door (optional)
(optional)..
X000085333
X0000093738 A.5
11 . 6 I ns t a l l c ar t o p c o n ne c t i on b ox
1. Open the car top connection box cover.
X0000145858
2. Route the travelling cable to find a good location for the car top connection box.
The best place to fix the car top connection box is above the travelling cable.
3. Fix the car top connection box on the car roof.
X0000145860
X0000145873 A.2
11 . 7 C o n ne c t w ir e s t o c ar t o p c o n n ec t i o n b o x
1. Route and connect all cables (for miscellaneous devices) on the car roof.
2. Remove the jumpers from plugs XS1, XS2, XS3, XS4, XS5, XS6, XS7, XS8, XS9 and
XS10.
Only if following functions will not be taken in use jumper them with the delivered
jumpers:
– XS1 Final limit switch on car roof (51)
– XS3 Emergency exit contact in car / emergency stop switch on car roof(57/41)
– XS4 Slack rope contact on car roof or safety sill contact in car (53/54)
– XS6 Rear car door contact or rear car door gate contact (B87/B55)
– XS7 Buffer contact on car roof (58:N)
– XS8 Buffer contact on car roof (58:U)
– XS9 Service limit (68:U)
– XS10 Service limit (68:N)
X0000074768 A.2
11 . 7 . 1 C o n n e ct o r s a t K C E c a r t o p c o n n e c t i o n b o x
X0000090668
Ca r eq u i p me nt
X T 1 Travelling cable X O 2 LON OPT 2 4 V I N 24V supply input
XB 2 Battery / test resistor XB 3 24V optional output XB 6 KCEREL
X B 7 Alarm bell X B 8 Front door operator X B 9 Front door zone sensor
XBB1100 Front door photocell X B1111 Front door 3D sensor X B1122 Rear door operator
X B 1 3 Rear door zone sensor X B 1 4 Rear door photocell X B 1 5 Rear door 3D sensor
X B 1 6 Absolute positioning XB 1 7 LWD XB 1 8 COP
sensor
Ca r eq u i p me nt
X B 2 1 Alarm input and door X B 2 0 Inspection drive unit X B 3 4 Emergency light
contact bypass alarm output interface
XSS11 Final limit switch on car roof (51)
X S 2 Safety gear contact or buffer contact on car roof (52/58)
X S 3 Emergency exit contact in car/emergency stop switch on car roof (57/41)
X S 4 Slack rope contact on car roof or safety sill contact in car (53/54)
X S 5 Front car door contact or car door gate contact (87/55)
X S 6 Rear car door contact or rear car door gate contact (B87/B55)
XSS77 Buffer contact on car roof (58:N)
XSS88 Buffer contact on car roof (58:U)
X S 9 Service limit (68:U)
X S 1 0 Service limit (68:N)
C o n ne ct ors / K CE RE L bo a rd
X 1 3 Car top box socket X1 7 Rear door supply X4 1 Hydro anticreep
X 1 4 Car ligt X 18 230VAC X 42 Hydro anticreep
X 1 5 Car fan X 2 1 KCECCG X T 3 Travelling cable
X 1 6 Front door supply
X0000074770 A.4
11 . 7 . 2 U s e s p r i n g l o a d e d t e r m i n a l
1. Use right size of screw driver when connecting wires to spring loaded terminals.
X000045133
X000032973
X0000071917 A.2
13 A P P R O VA L S A N D C H A N G E S
I ssu e: B
D a t e : 2017–04–06
R e fe re nce CR :
C h a n g e s:
– Added EN81-20 related issues.
– Added EN81-1 related issues.
C o mp i l e d b y:
– Tiina Halonen, Information Designer
C h ecke d by :
– Richard Baker, Global Installation
– Riccardo Pittau, Global Installation
– Elena Nobili, Platform Manager
A p p r o v e d bbyy:
– Håkan Bärneman, Global Installation
Tr a n s l a t i o n a p p r o v e d b y :
X000085342 B.8
A P P E N D I X A . E L E VAT OR S
SHHA F T W I R I N G W I T H T R U N K I N G
A .1 I n s t a l l ssu
up p o r t c h a n n e l s a n d ttrru n k i n g s f o r s t e e l ssh
ha f t
1 Fit the trunking support channel to the

dividing beams with pop rivets.
X000029607
Make openings in the elevator shaft

trunking at each landing level.
X000029606
2 Stick the cable tie anchors to the

trunking. Drill through the anchors. Fix
the trunking using pop rivets.
A .2 T ru n k i n g s , hho
ol e s ffo
or cca
ab l e ffiix i n g s a n d el e v a t o r ssh
ha f t lliig h t i n g
1 Drill holes for the fixing tabs through the trunking.
2 Push the tabs into the holes so that the trunking is fixed to the wall.
3 Fit a cable tie fixing in the end of the tab.
4 Drill holes for the cable fixings for the signalization cables for both front and rear
side doors. The maximum distance between two fixings is 250mm.
5 Open the cable entries for signalization .

x m
and lock cables. The floor boards are a 5.
fitted to the shaft bundle. m 0
In case of TTC, connect rear door cable
to correct floor control board. The pre-
set side selection jumper (A or B) on the
board is same as the side of each 0 .5 m
signalization device.
m
6
m
6
X000027203
6 Install the elevator shaft lighting.

For optimal lighting, install light units
into horizontal position with the lamps
.
pointing downwards. In narrow elevator x m
shafts the light units can be installed a 5.
m 0
into vertical position.
X000032784
N O T E : The lowest light unit must be
installed into vertical position.
1. Install the pit stop switch / light switch / socket. If pit height is >1.5m, install an additional
pit stop switch.
If installed to A or C wall, check that the door panels will not hit the pit stop switch / light
switch / socket.
X000032792
2. Install the lowest elevator shaft lighting unit.

3. Connect the pit cables (OSG tension weight contact, pit stop switch, elevator shaft
lighting).
4. Check that an end connector is connected to the XS2 in the lowest board.
X S 2
X000032984
X000085344 B.4

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KONE EcoSpace and MonoSpace 500

© 2013 K ONE Cor pora ti o n

1 ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

9.5.3 Electrical equipment in pit without access door ... .. .. .. .. .. .. .. .. .. .. .. .. .. 99

Head protection Overall

Dust mask Hearing protection

Safety shoes with ankle Safety gloves / Rubber

Fall prevention equipment Safety goggles

Fall prevention measures High visibility clothing

Man riding hoist mandatory inspection

1 Working stool 2 Locking set for main switch

Take care not to damage the cables.

2. Install the drive panel. Align according to the machine type.

For more information, see AM-10.60.100.

5. Install the THD filter.

Figure 1: Guide rail fixing

Figure 2: Wall fixing

2. Install the DC fuse box (F386:2, optional).

For more information, see AM-13.30.016.

For more information, see AM-13.25.011.

OSG cable Overspeed governor MAP / XOSG1 and OSG

Lighting cable Elevator shaft light MAP / XH157

Electric safety chain cable Electric safety chain of MAP / XH1

3. Check that all connections

*) Fix the cable shield to the clamp (to ensure uninterrupted

4 Main unit / XMEN5* Hoisting machine encoder

5 Main unit / XRBO1 XRBO1 / KCE

10 Remote control unit / XLH31 KCEMSC

12 Control cable 286L, 286N, PE Maintenance access panel / XRBO1 on

4. Install the drive panel to the back plate.

2. Install the drive panel to the back plate.

NO T E : In case of 25 A THD filter, fix DC fuse box to the shaft wall.

3. Install the braking resistor (optional).

9. Install the emergency battery drive unit (EBD, optional).

For more information, see AM-13.30.016.

10. Install the traveling cable hanger.

For more information, see AM-13.25.011.

1. Motor supply cable (cables from machine or du/dt filter)

1. Motor supply cable (cables from machine or du/dt filter)

1. Route and connect (and bundle together) following cables.

2. Route and connect (and bundle together) following cables.

1. Motor supply cable (cables from machine or du/dt filter)

1. Route and connect (and bundle together) following cables.

2. Route and connect (and bundle together) following cables.

1 Place the cable bundles on the car roof.

3 Route and fix the cables on the wall

4 Connect the cables from optional

1 Position the connection box at the

2 Fix the connection box to the wall with

C A U T I O N : When using electrical

Shaft Wiring Complete

Raise the cable and fix it to the traveling

4. Route and connect

Use adapter cable.

A = car top emergency light

C = car ceiling emergency

1. Check that the

B = Side opening door (DZS to machine side)

5. Repeat the DZS

1 Fit the trunking support channel to the