Aquajet Manual
Aquajet Manual
Aquajet Manual
Aquajet RV Water
System Pumps
55AQUAJET-AES – 3.4 GPM/12VDC, WITH FUSE
55AQUAJET-OES – 3.4 GPM/12VDC, NO FUSE
55AQUAJET-ARV – 5.0 GPM/12VDC, WITH FUSE
55AQUAJET-ORV – 5.0 GPM/12VDC, NO FUSE
WARNING
The 5-chamber Aquajet Series pumps are more powerful than most
existing RV water pumps and, as a result, may draw more current
(Amps) than the pump(s) they replace. It is imperative that any power
supply, fuses/circuit breakers, wiring, switches, connectors, or
controllers that are used to supply 12 VDC to the pump are adequately
sized. Inadequately sized components may overheat, causing an
electrical fire.
Maintenance Tips
1. Never operate the pump in an atmosphere where flammable
gases may be present, since arcing at the motor brushes or switch
contacts may cause an explosion.
5. The pump should be mounted in a dry location away from any heat
and water source(s).
6. Pumphead materials are designed for use with potable water only
and should never be used with petroleum products. Chlorine will
deteriorate the parts in the pump. Always rinse the system with
fresh water after sanitizing to help prolong the life of the parts.
10. Both the 55Aquajet ARV and AES Series include a fuse-holder. It
is important to use only a 15 amp AGC automotive type fuse for
the Aquajet RV Series and a 10 amp AGC fuse for the Aquajet
ES Series. Once again, use only these types of fuses with these
specific pumps.
12. Winterizing the pump: If water is not drained from the system
during freezing temperatures, damage to the pump and the
plumbing is likely:
c. Open all faucets and run the pump to expel all water.
Installer qualifications
If you intend to install an Aquajet Series pump without professional
assistance, you should clearly be “handyman” competent enough
to do simple low voltage electrical wiring, crimp connectors, obtain
voltage measurements, understand polarity as well as schematics which
illustrate relay connections. Additionally, you should be comfortable with
water system plumbing, installing hose clamps, using Teflon tape, and
removing/re-tightening compression fittings.
Basic Tools
Flashlight, Voltmeter, Wire Stripper/Crimper, Standard Screwdriver,
Phillips Screwdriver, Hose cutter, 8˝ Crescent Wrench, bucket, towels.
Depending on the RV’s layout, electrical, and plumbing configurations,
additional hardware may be needed for a successful pump installation.
Electrical Supplies
Relay, associated connectors, wire, electrical tape, and mounting
hardware may be needed. For plumbing the pump to rigid (polybutylene
or PEX) tubing, a flexible connector hose is strongly recommended for
the pressure side. If the Aquajet pump is mounted at a different location
than the old pump, flexible connector hoses will be required on both the
inlet and outlet side. A screen-filter should always be used between the
RV water tank and the pump.
a. Probe inside the wire nuts that connect the existing pump.
b. Write down voltage at pump with all valves closed and pump
inactive. This is your nominal battery voltage.
If the voltage drop with your existing pump (typically 5 Amps) exceeds
1 Volt you will need to pull a new heavier (10-12AWG) ‘hot’ wire to the
pump AND use a 30 amp relay (referenced in section 1b above) to
connect your Aquajet pump (see Figures 1 and 2, page 12).
Typically, if your RV uses one (1) switch to control the pump, the wiring
is short and should prove sufficient. If your RV has two (2) rocker-style
switches, you will see significant voltage drops and thus both the relay
and the new heavier “hot wire” will be required.
4. Survey the existing plumbing and identify the suction line (i.e.
the line going from the water holding tank to the pump). For the
quietest possible operation of the Aquajet pump, you should try
to isolate the pump mechanically from your RV’s typically hard
Polybutylene or PEX tubing. If your RV is currently plumbed with
soft-walled, reinforced hose (see Figure 5, page 14), then your
system should be perfectly sufficient as is. By installing a piece of
IAPMO approved cold water hose (such as ‘Accuflex’ Series 136)
between the pump outlet port and your RV’s hard plumbing, you
will achieve the quietest possible pump operation. Remco also
offers, as an optional accessory, a 39˝ long pre-assembled hose
with fittings (Remco product number 25-174) that will adapt directly
to the Aquajet RV and your existing plumbing. Please refer to
Figures 6 & 7, page 14.
1. Determine whether or not your existing wiring can supply 6.5 Amps
to the Aquajet ES without generating an excessive voltage drop or
overloading any control component. You should check specifically
for three (3) things:
3. Survey the existing plumbing and identify the suction line (i.e.
the line going from the water holding tank to the pump). For the
quietest possible operation of the Aquajet pump, you should try
to isolate the pump mechanically from your RV’s typically hard
Polybutylene or PEX tubing. If your RV is currently plumbed with
soft-walled, reinforced hose (see Figure 5, page 14), then your
system should be perfectly sufficient as is. By installing a piece of
IAPMO approved cold water hose (such as ‘Accuflex’ Series 136)
between the pump outlet port and your RV’s hard plumbing, you
will achieve the quietest possible pump operation. Remco also
offers, as an optional accessory, a 39” long pre-assembled hose
with fittings.
(Remco product number 25-174) that will adapt directly to the Aquajet
pump and your existing plumbing. Please refer to Figures 6 and 7, page
14.
3. Open a faucet, bleed off all existing pressure, then close the faucet
again.
5. Remove the wire nuts from the leads to the old pump.
10. Place a towel under the inlet port (suction side) of the existing
pump(s) and quickly remove the connecting fitting/filter.
11. Re-attach the filter/inlet fitting to the applicable adapter on the inlet
side of the Aquajet pump.
12. If an Accuflex hose adapter is used on the outlet side (see Figures
6 and 7, page 14), place the other end of the hose adapter up high.
This should stop water from being siphoned out.
13. Place a towel under the outlet port (pressure side) of the existing
pump(s) and remove the connecting fitting.
15. Position the Aquajet pump into its intended mounting place.
16. Drive the mounting screws (Remco recommends #10 screws, 1.5˝
long, to be used with washers) into the floorboard. Be sure to stop
just as the screw heads touch the washers so you do not compress
the rubber mounting grommets.
Place the open end of the Accuflex tubing from the Aquajet
outlet port into the bucket.
18. Reconnect the main power to the pump/relay using fuse box or
battery.
19. Have an assistant briefly power up the pump using one of the RV’s
standard “pump switches”.
20. Water should be flowing into the bucket (see Figures 6 and 7, page
14) or into the sinks (see Figure 5, page 14).
21. Allow Aquajet RV to run for 10-15 seconds to get rid of all air inside
the pump, then power down the pump.
22. Coil the Accuflex outlet tubing (pulsation dampener) and connect
the pressure side Qest fittings. Use tie-wraps if necessary to insure
that the tubing will not rattle.
23. Power up the pump again and check for leaks. Tighten fittings
where necessary.
24. Your pump should now be ready for use. Power down the pump
when there is no need for water.
PANEL
SWITCH 1 SWITCH 2
BATTERY
OLD
PUMP
OLD HOT
WIRE TO AQUAJET
PUMP BLACK PUMP
RED
FUSE
15 AMP
Figure 3
INTELLITEC
7 AMP
NEW WIRE
NEW WIRE AQUAJET
86 BLACK PUMP
30
87
85
FUSE
15 AMP
Figure 4
FLEXIBLE HOSE
Figure 5
1/2” QEST
THREADED ADAPTERS
SUPPLIED WITH PUMP
POLYBUTYLENE
OR PEX
INLET SIDE
(SUCTION)
OUTLET SIDE
(PRESSURE)
INLET SIDE
(SUCTION) OUTLET SIDE
(PRESSURE)
ACCUFLEX TUBING
REMCO P/N 25-174
(STRAIGHT 25-175)
QEST ADAPTOR
QEST ADAPTOR
ACCUFLEX TUBING
REMCO P/N 25-174 AQUAJET PUMP TO BE MOUNTED IN
(STRAIGHT 25-175) DIFFERENT LOCATION THAN ORIGINAL PUMP
Figure 7
INTELLITEC
7AMP
*IGNITION *NOT USED
TO RADIO
+12V POWER
GROUND
SIGNAL
GROUND BAR
SPLICE AQUAJET
BLACK PUMP
86 FUSE
30 RED 15 AMP
87
85
Figure 8
Cause Solution
Tripped thermal protector/blown Check fuse. If motor is
fuse overheated, allow it to cool
down prior to restart.
Faulty wire connection or power Check battery/power supply,
source polarity, main switch and wiring.
Pressure switch malfunctioning. Please contact factory, 1-800-
228-2481.
Motor malfunctioning Replace pump.
Pump and/or motor is frozen Thaw pump and system and
check for damage. The pump/
motor may become damaged
when a frozen pump is started.
Cause Solution
Hydraulic pulsations Install pulsation dampener.
P/N 25-174 (elbow fittings)
P/N 25-175 (straight fittings)
Restriction on outlet side of Check inline filter, if any.
pump, resulting in too much back
pressure
Cause Solution
Leak on outlet side of pump Check tightness of hose
selections, check hose for
possible damage.
Cause Solution
Water tank empty Fill up tank.
Leak on inlet side of pump Check tightness of hose
connections at pump, filter,
and tank. Check valves at
inlet side.
Debris under valves Flush pump (in nominal flow
direction) To flush pump: Turn on
all the hot and cold faucets all the
way and let the water run for a
few minutes.
Perforated diaphragm Please contact factory,
1-800-228-2481.
Inlet or outlet plumbing restricted Check plumbing. Water should
free flow from tank at 2 GPM
minimum.
5. PUMP LEAKS
Cause Solution
Perforated diaphragm Please contact factory,
1-800-228-2481.
Inlet/outlet fittings leak Replace O-rings and/or fittings.
Cause Solution
Diverter valve in “fill” mode Close and/or rotate any valve
used for filling water tank.
Water tank empty Fill up tank.
Leak on outlet side of pump Check tightness of hose
connections; check hose for
possible damage.
Air leak on inlet side of pump Check tightness of hose
connections. Check inlet hose,
filter, and valves for possible
damage. Purge air.
Speed controller malfunctioning Please contact factory,
1-800-228-2481.
Low voltage to pump Change battery/power supply.
Check wire gauge.
7. LOW FLOW/PRESSURE
Cause Solution
Leak on inlet side of pump Check tightness of hose
connections, check hose for
possible damage.
Air in pump Purge air.
Low voltage to pump Change battery/power supply
Check wire gauge.
Debris under valves. Flush pump in nominal flow
direction. To flush pump: Turn on
all the hot and cold faucets all the
way and let the water run for a
few minutes.
Motor malfunction Replace pump.
Cause Solution
Pump is plumbed directly Install pulsation dampener.
to rigid tubing P/N 25-174 (elbow fittings)
P/N 25-175 (straight fittings)
Restrictive inlet, pump Check plumbing. Water should
is cavitating free flow from tank at 2 GPM
minimum.
Pump head loose on motor Tighten screws.
Pump mounting is loose Tighten screws.
Pump mounting is too rigid Use flexible tubing and make
sure the dampening rubber
feet are used.
Defective motor/drive Replace pump.
9. ELECTROMAGNETIC INTERFERENCE
Cause Solution
Noise can be heard in Stereo Install EMI filter in line
System, or TV picture affected with pump.
when pump is running p/n 21-256
Operation of Heating/Cooling Install EMI filter in line
System changes when pump with pump.
is running p/n 21-256
55AQUAJET-OES, and 55AQUAJET-AES) to be free from defects in material and workmanship under the following terms:
The duration of the warranty will be for a period of 2 years from date of shipping from a Remco warehouse. Remco’s
obligation under this warranty shall be limited to, replacing or repairing at Remco’s discretion, any such product or part
which is returned to Remco’s factory with a Return Material Authorization Number (RMA No.) and upon evaluation,
product is deemed defective under the terms of warranty to Remco’s satisfaction. Transportation charges will have to be
pre-approved by Remco or prepaid by customer. No credit will be allowed against future purchases for items returned as
This warranty does not extend to any products, which have been altered or modified outside the Remco factory, to
any products that have not been properly maintained, nor does it apply to units that are returned in an unassembled
condition. Furthermore, this warranty does not cover any damage or defects occurring from customer’s failure to follow
pump label instructions or Operational and Installation Guidelines. The warranty guarantees that the pump will perform
to Remco’s flow and pressure specifications throughout the life of this warranty, under normal operating conditions.
The warranty does not cover wear, appearance, misuse, abuse, misapplication or external water damage. If the
returned product is not found to be defective under the terms of this warranty, customer will be responsible for repair or
replacement costs.
This is a Limited Warranty. It covers the product only and the extent of the coverage is limited only to the cost of the
product. As the manufacturer has no control over shipping, handling and installation, the warranty cannot cover water
OTHER WARRANTY OR ASSUME OBLIGATION OR LIABILITY ON REMCO’S BEHALF. REMCO SHALL NOT BE LIABLE
FOR ANY INDIRECT, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND INCURRED BY THE
REASON OF THE USE OR SALE OF ANY DEFECTIVE PRODUCT OR PART. THIS WARRANTY SHALL BE GOVERNED
BY THE LAWS OF THE STATE OF MINNESOTA, WITH ANY WARRANTY RELATED DISPUTE VENUED OR HEARD IN
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www.remcotowing.com
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