<<Contents>> <<Index>>

General Model OR100

Specifications EXA100 Series
Panel Mount ORP Measurement System
GS 12C11A01-01E

䊏 GENERAL
The EXA100 Series Panel Mount ORP Measurement
System is ideally suited for applications using simplified
instrumentation such as small-scale wastewater treatment
equipment.
Based on the design concept of ORP meters through our
experiences and achievements in the broad PA market
for years, the system is highly reliable with limited
practical functions while retaining capabilities of existing
models. The converter packs simple functions in its
compact housing, and also incorporates various self-
diagnostics features for which the current EXA Series
have a high reputation. The Yokogawa brand of security Converter
and reliability is delivered with a sophisticated and
elegant design.
Dedicated ORP sensors to the EXA100 Series utilize the
detection system, our field-proven technology. They are
of miniaturized and lightweight design, offering improved
ease of use. To meet your application needs, the
EXA100 Series also accept other ORP sensors in our
lineup (OR8EFG, etc.) or by other manufacturers.
Combination holders for the EXA100 Series are available
in an adapter, Immersion, or Guide-pipe type depending
on your application. Sensors

䊏 FEATURES
• 96 x 96 mm panel mount design for indoor use
• Easy access to routine maintenance mode
• Practical functions packed in a compact housing
• Large 4-degit digital indication
• One analog output and two/four contact outputs as
standard
• Self-diagnostics (e.g., calibration failure, measuring
range failure, converter failure)

Guide-pipe Holder Immersion Holder

䊏 SYSTEM CONFIGURATION
PH10HG PH10HLD WTB100 Terminal Box
Guide-pipe type Immersion type
OR10FP OR10RP
KCl Refillable KCl Replenish-free EXA OR100
type type ORP Converter

EXA OR100

mV

* Terminal box and extension cable are

Liquid used where converter is installed S1
S2
S3
S4

Level Liquid remotely (ⲏ10m) from sensor.

CANCEL

Level SET

ENT
CAL MEAS

WF100 Extension Cable

ORP Sensors
Holders
F001.EPS

Yokogawa Electric Corporation GS 12C11A01-01E

2-9-32, Nakacho, Musashino-shi, Tokyo 180-8750, Japan ©Copyright June 2003
Tel.: 81-422-52-5617 Fax.: 81-422-52-6792 3rd Edition Oct. 2008
Yokogawa Electric Corporation
<<Contents>> <<Index>> 2

GENERAL SPECIFICATIONS Contact output
Type: Relay contact output
1. Panel Mounted ORP Converter Number of contacts: 2 or 4 outputs (must be specified
when ordering)
Model: OR100 Contact action: On/Off
Measurement: Oxidation-reduction potential (ORP) of a Contact functions: Selectable: High, low, high-high,
solution low-low, high-high/low-low limit
Measuring range: -1500 to 1500 mV alarms, FAIL
Indication Alarm setting resolution: 10 mV
Display: Digital (LED) Contact output hysteresis: 0 to 1000 mV (configurable)
Range: -1500 to 1500 mV Contact output delay time: 0 to 200 seconds
Resolution: 1 mV (configurable)
Indication items: ORP reading, setting, status Contact rating: In case of 2 contact outputs
Input signal S1: 240 VAC 3A or 30 VDC 3A (resistance load), Form C
ORP input range: -1500 to 1500 mV (NC/NO/COM, 3 terminals)
Transmission signal output S2: 240 VAC 3A or 30 VDC 3A (resistance load), Form A
Number of output points: 1 output, ORP reading only (NO/COM, 2 terminals) In case of 4 contact outputs
Output signal: 4 to 20 mA DC, isolated S1: 240 VAC 3A or 30 VDC 3A (resistance load), Form C
Load resistance: 600⍀ or less (NC/NO/COM, 3 terminals)
Transmission signal range: Configurable within S2, S3, S4: 240 VAC 3A or 30 VDC 3A (resistance load),
measuring range (by 100 mV unit), Form A, shared common Maximum load
factory setting: -1500 to 1500 mV, current on common is 3A.
minimum span: 100 mV Contact status:
Maintenance output signal: Output hold “enabled/
disabled” selectable Terminal
Hold output value: Last measured value/preset NC
value (2.0 to 20.8 mA) selectable 1
Fail output signal: Downscale burnout (2 mA) S1 NO
2
“enabled/disabled” selectable
COM 3

S2 4

S3 5

S4 6

COM 7 F011E.eps

Function selected
Contact H, L, HH, LL, HH/LL limit alarms FAIL
Power on Power on
Power off Power off
No alarm Alarm No alarm Alarm
S1 NO-COM Open Open Closed Open Closed Open
NC-COM Closed Closed Open Closed Open Closed
S2 Open Open Closed Open Closed Open
S3 when specified Open Open Closed Open Closed Open
S4 when specified Open Open Closed Open Closed Open
T01E.EPS
Note: When a contact is activated, the LED on display panel turns on.

Ambient temperature: -5 to 45ºC Grounding: Ground to earth (grounding resistance

Storage temperature: -25 to 70ºC 100⍀ or less)
Ambient humidity: 10 to 90% RH, non-condensing
Construction: Front panel: Dust-proof and drip-proof
construction IP55
IP65 (when “/65” option specified)
Materials: ABS resin and polycarbonate
Case color: Black
Power supply: Rated voltage 100 to 240 VAC (±10%),
50/60 Hz
Power consumption: Max. 9 VA
Weight: Approx. 600g
Dimensions: 96 (W) x 96 (H) x 122 (D) mm
Mounting: Panel mount
Panel cutout dimensions: 92 (W) x 92 (H) mm
Wiring: M4 screw terminal (Protective ground
terminal), M3.5 screw terminal (other termi-
nals)

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 3
Functional specifications Model: PH10HG Guide-pipe Holder
Calibration function: Weight: Approx. 450g (1 m), 850g (2 m), 1.3kg (3 m),
Manual shift calibration (one point calibration at 1.7kg (4 m)
specified setpoint) Holder length: 1, 2, 3, or 4 m
Zero shift range: -500 to 500 mV Materials: Rigid PVC resin
Self-diagnostics function: Operating temperature: 0 to 60ⴗC
FAIL output: ORP measuring range failure and Operating flow rate: 2 m/s or less
converter failure
Error indication: Zero shift failure, standard solution 4. Terminal Box for EXA100
measuring range failure Model: WTB100
Converter performance: under normal operating Construction: Outdoor installation, JIS C0920 rain-proof
conditions Case material: Glass fiber filled polycarbonate resin
Linearity: ±3 mV Case color: Grayish green (Munsell 2.5GY5.0/1.0
Repeatability: ±2 mV equivalent)
Mounting: Bracket mounting (no hardware required),
Sensors can be connected with OR100: pipe mounting (optional hardware), wall
OR10FP KCl Refillable ORP Sensor for OR100, mounting (optional hardware)
OR10RP Replenish-free ORP Sensor for OR100, Weight:
FU20 (no simultaneous pH measurement available), Body: Approx. 0.5kg
OR8ERG, OR8EFG Mounting hardware (optional): Approx. 0.7kg (pipe
Maximum total connection cable length: mounting), 0.3kg
50 m (sensor cable length included) (wall mounting)
Operating ambient temperature: -10 to 50ⴗC
2. ORP Sensors for OR100 Cable inlet: (to be drilled for wiring)
Model: OR10P For sensor cable: 13 mm diameter hole, JIS A8-
Measurement: Oxidation-reduction potential (ORP) of equivalent cable gland included
a solution For dedicated extension cable: 21 mm diameter
Measurement principle: Platinum electrode method hole, JIS A15-
Type: OR10FP (KCl Refillable type) or OR10RP equivalent cable
(KCl Replenish-free type) gland included
Measuring range: -1500 to 1500 mV Note: WF100 extension cable (but not sensor cable)
Installation: Piping adapter connection (OR10RP) can be protected by conduit using conduit
Incorporated in Guide-pipe type adapter. A conduit adapter is supplied
holder (OR10RP) when “/AWTB” or “/ANSI” option code is
Incorporated in Immersion type holder specified.
(OR10RP/OR10FP)
Sample temperature range: 0 to 60ⴗC (OR10RP) 5. Dedicated Cable for Terminal Box for EXA100
0 to 70ⴗC (OR10FP) Model: WF100
Sample pressure: Atmospheric pressure (depth: 3 m Type: Specialty 4-conductor cable
max.) Finished outside diameter: 6.5 mm
Sample flow rate: 2 m/s max. Sheath material: Chlorinated polyethylene rubber
Sample conductivity: 50 µS/cm or greater
Wetted part materials: Polypropylene, rigid PVC resin,
silicone rubber, glass, ceramics,
chlorinated polyethylene rubber
(cable sheath), fluorinated rubber
(adapter O-ring for piping connection)
Adapter (optional) material: Rigid PVC resin
Cable length: 3, 5, 10 m (up to 50 m with sensor cable
included when using terminal box)
Weight: Approx. 300g (3 m), 450g (5 m), 800g (10 m)

3. Holders (Immersion/Guide-pipe Type) for

EXA100
Model: PH10HLD Immersion Holder
Weight: Approx. 400g (1 m), 800g (2 m)
Holder length: 1 or 2 m
Materials: Polypropylene (holder), polyethylene
(spacer), silicone rubber (gasket), ethylene
propylene rubber (cover)
Operating temperature: 0 to 70ⴗC
Operating flow rate: 2 m/s or less

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 4

Model and Suffix Codes
1. OR100 Panel Mounted ORP Converter

Model Suffix code Option code Description

OR100 Panel mounted ORP converter
-A Always -A
Label language -E English
-J Japanese
Contact output -21 2 contact outputs
-41 4 contact outputs
-NN Always -NN
Option Construction /65 with sealing
T02E.EPS

Maintenance Parts

Parts Name Parts No. Description

Mounting bracket T9115NL Large bracket (mount at up) and small bracket (mount at bottom)

2. ORP Sensors for OR100

OR10FP KCl Refillable ORP Sensor,

Model Suffix code Option code Description

OR10FP*1 KCl Refillable ORP sensor for OR100
Cable length -03 3m
-05 5m
-10 10m
-AA Always -AA
Combination holder -HST For KCl-filled Immersion type holder *2
-NN Always -NN
Notes *1: Sensor cannot be used as a single unit and requires a dedicated Immersion type holder, PH10HLD-AA--HST-PE, which should be ordered separately.
*2: Sensor cable incorporates the cover for a holder.
*3: KCl solutions for refill should be prepared by customer (ref. P/N K9084LP: KCl solution in six 250 ml-polyethylene bottles) T03E.EPS

OR10RP KCl Replenish-free ORP Sensor

Model Suffix code Option code Description

OR10RP KCl Replenish-free ORP sensor for OR100
Cable length -03 3m
-05 5m
-10 10m
-AA Always -AA
Combination holder Adapter -ADP For piping adapter *1
Immersion type -HSS For Immersion type holder *3
Guide-pipe type -GDH For Guide-pipe type holder *2
-NN Always -NN
Option Piping adapter /ADP Piping adapter for Replenish-free type sensor R3/4
Notes *1: O-ring for piping adapter (/ADP) is included. Must be selected when optional piping adapter is specified.
*2: Configuration is of Guide-pipe type holder, PH10HG.
*3: PH10HLD Immersion holder should be ordered separately. T04.EPS

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 5
3. Holders for EXA100

PH10HLD Immersion Holder for OR10P

Model Suffix code Option code Description

PH10HLD Immersion holder for PH10P/OR10P *1
-AA Always -AA
Holder length -10 1m
-20 2m
Combination sensor -HST For PH10FP KCl Refillable sensor *2
-HSS For PH10RP KCl Replenish-free sensor
-PE Always -PE
Option KCl powder /KCL KCl powder *3
Mounting hardware /MS1 Mounting hardware, 1 set
/MS2 Mounting hardware, 2 sets
/CALK Calibration holder fixing hardware
Notes *1 : Applicable sensors are PH10P and OR10P, which should be ordered separately.
*2 : KCl Refillable sensors (PH10FP/OR10FP) require KCl-filled immersion type holders.
KCl pressurized type is not available.
KCl solution is not filled in the holder upon shipment. Holders can be filled with KCl solution : 500 mL for 1-m holder and
1000 mL for 2-m holder, which can be prepared by selecting the option.
During measurement, KCl solution level should be higher than sample solution level.
*3 : KCl powder is packed in 8 bags, each for 250-ml solution. (ref. 2 bags used for 1-m holder and 4 bags for 2-m holder)
KCl solutions can be purchased as an auxiliary part.
(ref. P/N K9084LP: KCl solution in six 250 ml-polyethylene bottles) T05E.EPS

PH10HG Guide-pipe Holder for OR10RP

Model Suffix code Option code Description

PH10HG Guide-pipe holder for PH10RP/OR10RP *1
-AA Always -AA
Holder length -10 1m
-20 2m
-30 3m
-40 4m
Material -PVC PVC
-NN Always -NN
Option Mounting hardware /MS1 Mounting hardware: 1 set
/MS2 Mounting hardware: 2 sets

Notes *1 : Applicable sensors are PH10RP and OR10RP KCl Replenish-free sensors only. T06E.EPS

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 6
4. WTB100 Terminal Box for EXA100

Model Suffix code Option code Description

WTB100 Terminal box for EXA100 Series
Measurement system -OR For OR100
-NN Always -NN
Option Mounting hardware /P For pipe mounting
/W For wall mounting
Conduit adapter /AWTB Conduit connection: G1/2 female
/ANSI Conduit connection: 1/2 NPT
T07E.EPS

5. WF100 Cable for Terminal Box for EXA100

Model Suffix code Option code Description

WF100 Extension cable for EXA100 Series
Measurement system -OR For OR100
Option Cable length /C01 5m
/C02 10m
/C03 15m
/C04 20m
/C05 25m
/C06 30m
/C07 35m
/C08 40m
/C09 45m
Note *1 : Total length including sensor cable length should not exceed 50 m. T08E.EPS

External Wiring Diagram

• Wiring Diagram: Converter - Terminal box - Sensor
Terminal
name Terminal box
Extension cable WTB100-OR
Terminal
1 S1(NC) name 11
WF100-OR
Contact output 1(NC) (do not use)
Contact output 1(NO) 2 S1(NO) (GE) 12 GE ORP sensor
3 COM1 (G) 13 G

Contact output2 4 S2 (RE) 14 RE

Contact output3 5 S3 (do not use) 15

Contact output4 6 S4 (SE) 16 SE

7 COM2 (do not use) 17

Power L 8 L (do not use) 18

supply N
N 9 mA() 19
Analog output
10 mA() 20
Shield
Ground to earth
(grounding resistance 100⍀ or less) Converter Rear View Ground to earth (grounding resistance 100⍀ or less)

Note : (1) Terminal numbers are indicated on the label side of the converter.
(2) Fix sensor cable in place using a wiring clamp.
(3) The color in parenthesis indicates the corresponding wire color of a dedicated ORP sensor,
OR10FP or OR10RP, to be connected.

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 7

Dimensions
1. OR100 Panel Mounted ORP Converter

Unit: mm

51-60 41-50 31-40 21-30 11-20

91.6
1-10
Terminal cover

11 111

EXAOR100

mV

91.6

111
S1 S3
96

S2 S4

CANCEL
SET CAL MEAS
ENT

96 Panel depth: 1 to 10

100
Panel Cutout Dimensions

Unit : mm
125 Min.
145 Min.

92 +0.8
0

92 +0.8
0

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 8
2. OR10FP and OR10RP ORP Sensors for OR100

<OR10FP KCl Refillable ORP Sensor > Unit: mm

OR10FP--AA-HST-NN

⵰42
191 (Max)

⵰24.5
105

⵰6.5
⵰17

Cable length: 3/5/10 m

<OR10RP KCl Replenish-free ORP Sensor>

Unit: mm
ⴢ OR10RP--AA-GDH-NN ⴢ OR10RP--AA-ADP-NN/ADP
191
⵰27

73.5
⵰6.5
⵰17

Cable length: 3/5/10 m ⵰40

Approx. 60
20
20.5

GAUGE
DIAMETER
9.5

R3/4
 OR10RP--AA-ADP-NN
(85)

 OR10RP--AA-HSS-NN O-ring (supplied when "-ADP" is specified)

191
⵰24.5

105
⵰6.5

<Optional Adapter>
⵰17

ⴢ /ADP ⵰40

Cable length: 3/5/10 m

20

⵰ 60
20.5

GAUGE
DIAMETER
9.5

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 9
3. PH10HLD Immersion Holder and PH10HG Guide-pipe Holder for EXA100

<PH10HLD> Unit: mm
•PH10HLD-AA--HST-PE
 PH10HLD-AA--HST-PE
(⵰42)
⵰34

⵰40
(15) L 60

 PH10HLD-AA--HSS-PE
63

⵰40
⵰34

⵰42
83

33 L 60

MS Code L(Holder length)

PH10HLD-AA-10--PE 1000 mm
PH10HLD-AA-20--PE 2000 mm

<PH10HG>

 PH10HG-AA--PVC-NN

⵰40
⵰34

L 64

MS Code L(Holder length)

PH10HG-AA-10-PVC-NN 1000 mm
PH10HG-AA-20-PVC-NN 2000 mm
PH10HG-AA-30-PVC-NN 3000 mm
PH10HG-AA-40-PVC-NN 4000 mm

CAUTION
Installation Location of Holders (Guide Pipe, Submersion Type, etc)
The holder should be used in a place that is as vibration free as possible.
Using the holder in a place where it is affected by vibration, may result in damage to the holder.

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 10
• Mounting Hardware for Holders for EXA100 Unit: mm

/MS1: 1 set
/MS2: 2 sets JIS 50A(⵰60.5) stanchion
68 64

94 90

54

Max : 515
Sensor holder
Min : 110

600

F012.EPS

• Calibration Holder Fixing Hardware for Holders for EXA100

/CALK
Approx.46
Approx.49
201.5 231.5

46.5 35 35 35 35 44 44 44 79.5

10

17.5
58 37.5
54

5-⵰9.5 hole 57.5

130 to 200 (Pitch : 35) Sensor holder 147 to 235 (pitch : 44)
Mounting pipe (JIS 50A)

F013.eps

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 11
4. WTB100 Terminal Box for EXA100
<WTB100-OR> Unit: mm
126 65

4-M5 screws, depth 9

59
(for mounting)

178

75
Extension cable inlet Adapter for conduit work
(to be drilled for wiring)
Nut
with cable gland
46 Packing
(applicable cable o.d.: 9 to 12 mm) Case

Sensor cable inlet

approx. 55
(to be drilled for wiring) Cable gland
with cable gland

49
(applicable cable o.d.: 5.5 to 7 mm)
22

Adapter
70
G1/2(/AWTB) or
1/2NPT(/ANSI)
Note: Conduit adapter is used when the dedicated extension cable is protected by a conduit.
Attach it to the cable gland of the converter sensor cable inlet port and the cable gland of the
terminal box extension cable.

Pip- mounting Bracket (Option code: /P) Wall- mounting Bracket (Option code: /W)
100 4- 5.5 holes
100 4 - 5.5 holes
70 0.2 70 0.2
4-M5 screws, depth 9 4-M5 screws, depth 9
8

8
75 0.2

75 0.2
(254)

(236)

U-bolt, washer, nut

203

185
70

47

27

Nominal 50A
(outer diameter 60.5)
15

70 pipe
4 - 10 holes (65) 48 70 3- 10 holes (65) 13

5. WF100 Extension Cable for Terminal Box for EXA100

<WF100-OR>
Approx. ⵰6.5
Approx. ⵰10

Unit: mm

(SE)Black (SE)Black

(RE)Brown (RE)Brown

(GE)Red (GE)Red

(G)Green
(G)Green

80 40 60 80

L: Cable length

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00
<<Contents>> <<Index>> 12
INQUIRY SHEET FOR PANEL MOUNT ORP MEASUREMENT SYSTEM

Thank you for your inquiry on our panel mount ORP measurement system. Please check the appropriate box and fill in the
blanks below.

General Information
Company:
Contact person: Section: Phone:
Plant name:
Equipment name:
Measuring point:
Purpose of measurement:  Reading  Recording  Alarm  Control
Power supply: VAC, Hz

Measurement Conditions
(1) Sample name:
(2) Sample composition:
(3) Sample temperature: Min Max Normally [ⴗC]
(4) Sample pressure: Min Max Normally [kPa]
(5) Flow rate: Min Max Normally [L/min]
(6) Velocity: Min Max Normally [m/s]
(7) Presence of slurry or contamination:  No  Yes
1 Approx. mg/l
2 Approx. mg/l
3 Approx. mg/l
(8) SS concentration: Approx. mg/l
(9) Others:

Installation
(1) Ambient temperature: Approx. ⴗC
(2) Installation site:  Indoors Outdoors (Please consider other ORP systems)
(3) Others:

Specification Requirements
(1) Measuring range:  ORP from to mV
(2) System configuration:  Converter: OR100  Sensor:  Holder:
 Terminal box:  Extension cable:
(3) Sensor cable length: 3m 5m  10 m  m
(4) Sensor operating pressure:  Atmospheric pressure
 Higher (OR10P sensors are not applicable where the depth exceeds 3 m)
(5) Holder type:  Guide-pipe  Immersion  Adapter
 Others
(6) Cleaning system:  Not required
 Required (if so, please consider other systems. EXA100 Series are not equipped with a cleaning system.)
(7) Others

All Rights Reserved. Copyright © 2003, Yokogawa Electric Corporation GS 12C11A01-01E 3rd Edition Oct.01, 2008-00

Subject to change without notice.