Chapter 4 Electric Components

Locations of Electric components

SV1930E and SV1932E
Travel motor (Right) Inverter unit Battery Battery charger Fuse holder F1~8 Lower control box
(Spec. JB100 only)

Travel motor (Left) Pothole limit switch Alarm buzzer / Horn

Contactor

Relay CR-10 Fuse (300A)

View A (Spec. CA000, CA0A3, CB100, GA000, GA0A3, KA0A3)

Contactor

Fuse holder F10 (15A)

Relay CR-10

Fuse holder F9 (1A)

Fuse (300A) Fuse (35A)

View A (Spec. JB100)

Fig. 4-1 Location of Electric components 1

4-2 Rev 7 SSJ00054

 Chapter 4 Electric Components

Inverter unit
Inverter unit controls output to travel motors and DC motor

Connector

Fig. 4-16 Inverter unit

SSJ00054 Rev 7 4-19

Chapter 4 Electric Components

Input / Output characteristics (SV1930E, SV1932E, SV2032E and SV2632E)

&RORUFRGHRIZLUHV3LQ1R6LJQDO1R

Travel motor (Left)

Motor coil

*\5  7+0
Signal from Thermosensor (Left).
Thermo sensor

:5  66
Signal from Rev sensor (Left).
Rev sensor

Electric Control current for Electric magnetic brake

magnetic Ref.
%U5  62/
brake +24 volts when Travel function is not operated.
+0.45 ~ 0.40 volts when Travel function is operated
Travel motor (Right) (Min ~ Max)

5 8
: 9
Motor coil Control current for Travel motors.
% :

*\  $1
+Signal from Thermosensor (Right)
Thermo sensor *\  69B
+5 volts Power for thermosensor (Right)
5  66
+10~12 volts Power for Rev sensor.
:  66
Rev sensor Signal from Rev sensor (Right).
Output +24 volts when the Emergency stop switches at
<  62/287 Upper and Lower control box are pulled and Key switch
Electric
magnetic is in Upper or Lower position.
%U  62/
brake Control current for Electric magnetic brake
Ref.
+24 volts when Travel function is not operated.
+0.45 ~ 0.40 volts when Travel function is operated
(Min ~ Max)

Fuse (1A)
(Spec. JB100 only)
Battery charger
Emergency stop (Spec. GA000, GA0A3, KA0A3, JB100 only)
button (Lower) Pressure sensor
Battery charge (Sub)
interlock *\  $1
Emergency stop +1.0 ~ 5.0 volts (0 ~ 20MPa)
Output +12V button (Upper)
when the
battery charger Relay
is not charging. Key s/w CR-10
*%  6(16*1'
GND for sensors
Fuse (300A) Fuse (#) /5  .(<67$57 +24 volts Inputs when the Emergency stop buttons at
/5  62/,1 Upper and Lower control box are pulled and
Key switch is in Upper or Lower position.
Battery (24V)
3  6: +24 volts Inputs when the pothole protector is in
Pothole protector operating position.
limit switches

/J5  62/ Output +24 volts when the Emergency stop switches at
Upper and Lower control box are pulled and Key switch
Contactor is in Upper or Lower position.
3%  62/
Control current for Contactor.
% 

Control current for DC motor (Power unit).

% 3

DC motor for Power unit %  &$1B+ Communication lines among

%:  &$1B/ * Main CPU board M6,
%:  &$15 * Sub CPU board,
# 10A (Spec. CA000, CA0A3, CA100, *  &$1*1' * Battery level indicator / Hourmeter
CB100, GA000, GA0A3, KA0A3) % 
GND
15A (Spec. JB100)

4-20 Rev 7 SSJ00054

 Chapter 4 Electric Components

Travel motor (AC induction motor) (322-0016800)

The Travel motor is installed on each front wheel bracket to drive machine.

Maximum tightening torque :

5.0 N-m (0.5 kgf-m) [3.6 ft-lbs]
Upper nut
Maximum tightening torque :
8.0 N-m (0.8 kgf-m) [5.9 ft-lbs]

㸿
Ball bearing


0$;
ȭ
ȭ

ȭ


ȭ
  0$; 





Maximum tightening torque : Maximum tightening torque :
5.0 N-m (0.5 kgf-m) [3.6 ft-lbs] 8.0 N-m (0.8 kgf-m) [5.9 ft-lbs]

Maximum tightening torque :

2.0 N-m (0.2 kgf-m) [1.4 ft-lbs]

View A

Fig. 4-23 Travel motor (AC induction motor)

Specifications
Rated voltage : AC 15 volts
Rated output power : 1.0 kw
Rated operation time : 60 min
Maximum output torque : 23 N-m (2.3 kg-m) [16.9 ft-lb]
Thermo sensor resistance : 1,000 ohms at 100 degrees C (212 degrees F)

SSJ00054 Rev 7 4-25

Chapter 4 Electric Components

for Rev sensor

Cap screw : (M5 x 30 mm [1.2 in]) x 3
Apply Thread lock agent (Loctite 243)
Deutsche Tightening torque : 1.7 - 2.0 N-m
(0.17 - 0.20 kgf-m)
[1.3 - 1.5 ft-lbs]
for
Thermo sensor
Electric magnetic brake

Grommet

Section A-A B view

Travel motor

Screw : 340-0000130 (M4 x 8 mm) x 3

Cover : 5E0-0758600
O-ring : 111-01300
Tightening torque : 1.7 - 2.0 N-m
(0.17 - 0.20 kgf-m)
[1.3 - 1.5 ft-lbs]

Fig. 4-24 Travel motor assermbly

4-26 Rev 7 SSJ00054

Chapter 5 Troubleshooting

Troubleshooting by diagnostic code

Multi-function indicator on the lower control box indicates diagnostic code on its display and the
system failure light on the upper control box goes on or blinks to indicates error conditions when error
occurs.
System failure light

Multi-function indicator

Diagnostic code indication area

Upper control box Lower control box
Fig. 5-1 Locations of Multi-function indicator / System failure light
System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Tilt alarm 1. Machine tilts more than specific 1. Lower the platform.
(Travel angle and Platform height is Set the machine on level surface.
limitation) higher than specific height.
2. Incorrect installation of Platform 2. Check and rectify the installation
height sensor. of the Platform height sensor.
LMT 001 OFF 3. Incorrect calibration of Tilt sensor 3. Perform the Tilt sensor calibration.
(Longitudinal and/or Lateral).
4. Incorrect calibration of Platform 4. Perform the Platform height
height sensor. sensor calibration.
* See page 1-16 for specific tilt
angle and platform height.
Tilt alarm 1. Machine tilts more than 7.0 1. Set the machine on level surface.
(Platform lift up degrees longitudinally and / or
LMT 002 OFF limitation) laterally.
2. Incorrect calibration of Tilt sensor 2. Perform the Tilt sensor calibration.
(Longitudinal and/or Lateral).
Platform height Platform has reached its maximum Lower the platform.
limitation platform height for "Zone A / Indoor" Turn the Capacity select switch to
(Zone A / Indoor) while Capacity select switch is in "A / "B / Outdoor" position.
[SV2032E / Indoor" position.
LMT 003 OFF
Spec. G, K, J
SV2632E,
SV3246E /
All spec.]

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100
5-2 Rev 7 SSJ00054
 Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Excessive Platform has exceeded its maximum
platform height platform height for "Zone A" while the
(Zone A) Capacity select switch is in "A"
[SV2632E, position.
SV3246E / 1. Capacity select switch is turned to 1. Turn the Capacity select switch to
LMT 004 OFF All spec.] "A" position while the platform "B" position.
height is in "Zone B". Lower the platform.
2. Incorrect installation of Platform 2. Check and rectify the installation
height sensor. of the Platform height sensor.
3. Incorrect calibration of Platform 3. Perform the Platform height
height sensor. sensor calibration.
Overload Platform is overloaded. Unload the platform.
LMT 005 OFF alarm
[Spec. G, K, J]
Pre-operation Pre-operation switch is turned on. Release the Pre-operation check
LMT 006 OFF
check switch.
Pothole error Inverter unit does not receive the
signal from pothole limit switches
although the platform is raised.
1. Pothole protectors are stuck and 1. Check the pothole protectors for
do not come down. stuck.
Blinks
2. Incorrect adjustment of limit 2. Adjust the limit switches so that
LMT 008 7
switch installation. the limit switches are released
times
when the pothole protectors
come down.
3. Faulty electric lines between Limit 3. Rectify the electric lines between
switches and Inverter unit. Limit switches and Inverter unit.
4. Faulty Limit switches. 4. Replace the Limit switches.
Enable switch Joystick controller and/or steering Return Joystick controller and
LMT 009 OFF sequence switch was already operated before steering switch in neutral position.
limitation pressing enable switch.
Adjustment 1. Communication cable for 1. Disconnect the communication
mode Adjustment tool is connected to cable from the connector Cn.299.
the connector Cn.299 but the
software is not started.
LMT 00E OFF
2. Adjust mode select connectors 2. Disconnect the connector Cn.9
(Cn.9 and Cn.58) are connected. and Cn.58, and then connect
each connector with their original
counterpart.
Battery voltage 1. Power supply to Main CPU board 1. Charge the battery.
error M6 or Inverter unit is lower than
17 volts.
LMT 011 OFF Power supply to Sub CPU board
is lower than 16 volts.
2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.
3. Faulty Sub CPU board. 3. Replace the Sub CPU board.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

SSJ00054 Rev 7 5-3

Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Travel motor 1. Temperature of Travel motor 1. Turn off the key switch and leave
(Right) (Right) is above 150 degrees C the machine until the Travel motor
LMT 012 OFF Temperature (302 degrees F). get cool.
error 2. Faulty thermo sensor on the 2. Replace the travel motor.
Travel motor (Right).
Travel motor 1. Temperature of Travel motor 1. Turn off the key switch and leave
(Left) (Left) is above 150 degrees C the machine until the Travel motor
LMT 013 OFF Temperature (302 degrees F). get cool.
error 2. Faulty thermo sensor on the 2. Replace the travel motor.
Travel motor (Left).
Inverter unit 1. Temperature of Inverter unit 1. Turn off the key switch and leave
(Right) (Right) is above 80 degrees C the machine until the Inverter unit
LMT 014 OFF
Temperature (176 degrees F). get cool.
error 2. Faulty Inverter unit (Right). 2. Replace the Inverter unit.
Inverter unit 1. Temperature of Inverter unit 1. Turn off the key switch and leave
(Left) (Right) is above 80 degrees C the machine until the Inverter unit
Temperature (176 degrees F). get cool.
LMT 015 OFF
error 2. Faulty Inverter unit (Left). 2. Replace the Inverter unit.
[SV2632E,
SV3246E /
Battery voltage Power supply to Main CPU board Lower the battery voltage.
LMT 017 OFF (High) limitation M6 or Inverter unit is higher than 30
volts.
Inverter unit Abnormal temperature of the 1. Turn off the key switch and leave
Internal components in Inverter unit. the machine until the Inverter unit
LMT 018 OFF temperature get cool.
limirarion 2. Move to warmer place.
3. Replace the Inverter unit.
Inverter unit Inverter unit Internal command Automatically recover after 0.1 secs
Internal error
LMT 00Z OFF
command
error
Key switch error Main CPU board M6 inputs both
Lower and Upper control select
Blinks signals at the same time, or do not
ERR 201 9 input both signal.
times 1. Faulty electric lines between Key 1. Rectify the electric lines between
switch and Main CPU board M6. the Key switch and Main CPU
board M6.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

5-4 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Platform lift Input from Platform height sensor
Displacement does not change despite operating
watchdog error “Platform lift".
Blinks
[Spec. G, K, J] 1. Faulty electrical lines between 1. Rectify the electric lines.
ERR 205 3
Platform height sensor and
times
Main CPU board M6.
2. Faulty Platform height sensor. 2. Replace the Platform height
sensor.
Platform lift Input from Platform height sensor
Fluctuation changes despite no “Platform lift"
watchdog error operation.
Blinks
[Spec. G, K, J] 1. Faulty electrical lines between 1. Rectify the electric lines.
ERR 206 3
Platform height sensor and
times
Main CPU board M6.
2. Faulty Platform height sensor. 2. Replace the Platform height
sensor.
Platform lift Up Terminal "D11" on the Main CPU
Output board M6 inputs +24V despite no
watchdog error output from terminal "OT3" to the
[Spec. G, K, J] Platform lift Up solenoid.
Blinks Terminal "D11" does not input +24V
ERR 207 3 despite output from terminal "OT3" to
times the Platform lift Up solenoid.
1. Faulty electrical lines between 1. Rectify the electric lines.
Platform lift Up solenoid and
Main CPU board M6.
2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.
Platform lift Terminal "D12" on the Main CPU
Down Output board M6 inputs +24V despite no
watchdog error output from terminal "OT4" to the
Blinks
[Spec. G, K, J] Platform lift Down solenoid.
ERR 208 3
1. Faulty electrical lines between 1. Rectify the electric lines.
times
Platform lift Down solenoid
and Main CPU board M6.
2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

SSJ00054 Rev 7 5-5

Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Operation 1. Enable switch, Joystick controller 1. Release (Return to neutral
Time-out or Steering switch was already position) the Enable switch,
(Upper, operated when turning Key switch Joystick controller or Steering
LMT 211 ON Enable sw) on or pulling up Emergency stop switch.
button.
2. Enable switch is operated more 2. Release (Return to neutral
than 20 seconds without position) the Enable switch,
Operation operating Joystick controller or Joystick controller or Steering
Time-out Steering switch. switch.
(Upper, Joystick 3. Joystick controller or Steering 3. Release (Return to neutral
LMT 212 ON controller) switch is operated more than 20 position) the Enable switch,
seconds without operating Joystick controller or Steering
Enable switch. switch.
4. Faulty electric lines between 4. Rectify the electric lines between
Operation
Enable switch, Joystick controller the Enable switch, Joystick
Time-out
or Steering switch and Sub CPU controller or Steering switch and
(Upper, Steering
LMT 213 ON board. Sub CPU board.
sw)
5. Faulty Enable switch, Joystick 5. Replace the Enable switch,
controller or Steering switch. Joystick controller or Steering
switch.
Capacity select Sub CPU board inputs both "Indoor /
switch error Zone A" and "Outdoor / Zone B"
[SV2032E / mode select signals at the same
Blinks Spec. G, K, J time, or do not input both signal.
ERR 214 9 SV2632E, 1. Faulty electric lines between 1. Rectify the electric lines between
times SV3246E / Capacity select switch and Sub the Capacity select switch and
All spec.] CPU board. Sub CPU board.
2. Faulty Capacity select switch. 2. Replace the Capacity select
switch.
Lift / Travel Sub CPU board inputs both Lift and
select Travel select signals at the same
switch error time, or do not input both signal.
Blinks
1. Faulty electric lines between Lift / 1. Rectify the electric lines between
ERR 215 9
Travel select switch and Sub CPU the Lift / Travel select switch and
times
board. Sub CPU board.
2. Faulty Lift / Travel select switch. 2. Replace the Lift / Travel select
switch.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

5-6 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Operation 1. Enable switch, Lift switch or 1. Release (Return to neutral
Time-out Override switch was already position) the Enable switch, Lift
(Lower, operated when turning Key switch switch or Override switch.
LMT 221 ON
Enable sw) on or pulling up Emergency stop
button.
2. Enable switch is operated more 2. Release (Return to neutral
Operation than 20 seconds without position) the Enable switch, Lift
Time-out operating Lift switch. switch or Override switch.
(Lower, Lift sw) 3. Lift switch is operated more than 3. Release (Return to neutral
LMT 222 ON
20 seconds without operating position) the Enable switch, Lift
enable switch. switch or Override switch.
4. Override switch is operated more 4. Release (Return to neutral
Operation than 20 seconds without position) the Enable switch, Lift
Time-out operating Lift switch. switch or Override switch.
(Lower, Override 5. Faulty electric lines between 5. Rectify the electric lines between
LMT 223 ON
sw) Enable switch, Lift switch or the Enable switch, Lift switch or
Override switch and Main CPU Override switch and Main CPU
board M6. board M6.
Override switch Main CPU board M6 inputs both
error Limit and Release signals at the
same time, or do not input both
Blinks
signal.
ERR 224 14
1. Faulty electric lines between 1. Rectify the electric lines between
times
Override switch and Main CPU the Override switch and Main CPU
board M6. board M6.
2. Faulty Override switch. 2. Replace the Override switch.
Tilt sensor Input from Tilt sensor (Longitudinal /
(Longitudinal) Longitudinal-Main) is out of specific
error range.
Blinks [Spec C] 1. Incorrect calibration of the Tilt 1. Perform the Tilt sensor
ERR 301 10 sensor (Longitudinal / (Longitudinal /
times Tilt sensor Longotudinal-Main). Longotudinal-Main) calibration.
(Longitudinal 2. Faulty sensor on the Main CPU 2. Replace the Main CPU board M6.
-Main) error board M6.
[Spec. G, K, J]
Tilt sensor Input from Tilt sensor (Lateral /
(Lateral) error Lateral-Main) is out of specific
[Spec C] range.
Blinks
1. Incorrect calibration of the Tilt 1. Perform the Tilt sensor (Lateral /
ERR 302 10
Tilt sensor sensor (Lateral / Lateral-Main). Lateral-Main) calibration.
times
(Lateral-Main) 2. Faulty sensor on the Main CPU 2. Replace the Main CPU board M6.
error board M6.
[Spec. G, K, J

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

SSJ00054 Rev 7 5-7

Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Pressure sensor Input from Pressure sensor (Main) is
(Main) error out of specific range.
[Spec. G, K, J] 1. Incorrect calibration of the 1. Perform the Pressure sensor
Blinks Pressure sensor. calibration.
ERR 303 11 2. Faulty electric lines between 2. Rectify the electric lines between
times Pressure sensor (Main) and the Pressure sensor (Main) and
Main CPU board M6. Main CPU board M6.
3. Faulty Pressure sensor (Main). 3. Replace the Pressure sensor
(Main).
Steering angle Input from Steering angle sensor is
sensor error out of specific range.
[SV2632E, 1. Incorrect calibration of the 1. Perform the Steering angle
Blinks SV3246E / Steering angle sensor. sensor calibration.
ERR 304 13 All spec.] 2. Faulty electric lines between 2. Rectify the electric lines between
times Steering angle sensor and Main the Steering angle sensor and
CPU board M6. Main CPU board M6.
3. Faulty Steering angle sensor. 3. Replace the Steering angle
sensor.
Platform height Input from Platform height sensor
sensor error (Potentiometer 1) is out of specific
[Spec C] range.
1. Incorrect calibration of the 1. Perform the Platform height
Blinks
Platform height Platform height sensor. sensor calibration.
ERR 305 12
sensor (Main) 2. Faulty electric lines between 2. Rectify the electric lines between
times
error Platform height sensor and Main the Platform height sensor and
[Spec. G, K, J] CPU board M6. Main CPU board M6.
3. Faulty Platform height sensor. 3. Replace the Platform height
sensor.
Platform height Input from Platform height sensor
sensor (Sub) (Potentiometer 2) is out of specific
error range.
[Spec. G, K, J] 1. Incorrect calibration of the 1. Perform the Platform height
Blinks
Platform height sensor. sensor calibration.
ERR 306 12
2. Faulty electric lines between 2. Rectify the electric lines between
times
Platform height sensor and Main the Platform height sensor and
CPU board M6. Main CPU board M6.
3. Faulty Platform height sensor. 3. Replace the Platform height
sensor.
Tilt sensor Input from Tilt sensor (Longitudinal
(Longitudinal -Sub) is out of specific range.
Blinks
-Sub) error 1. Incorrect calibration of the Tilt 1. Perform the Tilt sensor
ERR 309 10
[Spec. G, K, J] sensor (Longitudinal-Sub). (Longitudinal-Sub) calibration.
times
2. Faulty sensor on the Main CPU 2. Replace the Main CPU board M6.
board M6.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

5-8 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Tilt sensor Input from Tilt sensor (Lateral
(Lateral-Sub) -Sub) is out of specific range.
Blinks
error 1. Incorrect calibration of the Tilt 1. Perform the Tilt sensor
ERR 30A 10
[Spec. G, K, J] sensor (Lateral-Sub). (Lateral-Sub) calibration.
times
2. Faulty sensor on the Main CPU 2. Replace the Main CPU board M6.
board M6.
Pre-operation Input from Tilt sensor (Longitudinal /
check error Lateral) and/or Pressure sensor is
out of specific range when the
platform is stopped during
pre-operation check.
1. Machine is tilted. 1. Set the machine horizontal and
Blinks perform the Pre-operation check.
ERR 30B 8 2. Incorrect Tilt sensor (Longitudinal 2. Perform the Tilt sensor
times / Lateral) calibration. (Longitudinal / Lateral) calibration.
3. Incorrect Pressure sensor 3. Perform the Pressure sensor
calibration. calibration.
4. Faulty Tilt sensor (Longitudinal / 4. Replace the Main CPU board M6.
Lateral) on the Main CPU board
M6.
5. Faulty Pressure sensor. 5. Replace the Pressure sensor.
Joystick Input from Joystick controller is out of
controller error specific range.
Blinks
1. Faulty electric lines between 1. Rectify the electric lines between
ERR 30C 9
Joystick controller and Sub CPU the Joystick controller and Sub
times
board CPU board.
2. Faulty Joystick controller. 2. Replace the Joystick controller.
Pressure sensor Input from Pressure sensor (Sub) is
(Sub) error out of specific range.
[Spec. G, K, J] 1. Incorrect calibration of the 1. Perform the Pressure sensor
Pressure sensor. calibration.
Blinks 2. Faulty electric lines between 2. Rectify the electric lines between
ERR 30D 11 Pressure sensor (Sub) and the Pressure sensor (Sub) and
times Inverter unit [SV1932E, SV2032E, Inverter unit / Inverter unit (Right).
SV2632E] / Inverter unit (Right)
[SV2646E, SV3246E].
3. Faulty Pressure sensor (Sub). 3. Replace the Pressure sensor
(Sub).
Blinks Communication All CAN communication among See ERR603, ERR604 and
ERR 601 Contin error Main CPU board M6, Sub CPU ERR605.
-uously board and Inverter unit failed.
See Communication One of CAN communication among See ERR603, ERR604 and
ERR603 error
ERR 602 ERR604 Main CPU board M6, Sub CPU ERR605.
board and Inverter unit failed.
ERR605

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

SSJ00054 Rev 7 5-9

Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
CommunicationMain CPU board M6 and Sub CPU
error between board fail to communicate each
Main CPU board other.
Blinks M6 and Sub 1. Faulty communication line 1. Rectify the communication line.
ERR 603 Contin
CPU board between Main CPU board M6 between Main CPU board M6
-uously
and Sub CPU board. and Sub CPU board.
2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.
3. Faulty Sub CPU board. 3. Replace the Sub CPU board.
Communication Main CPU board M6 and Inverter
error between unit (Right)* fail to communicate
Main CPU board each other.
M6 and Inverter 1. Faulty communication line 1. Rectify the communication line.
unit / Inverter between Main CPU board M6 between Main CPU board M6 and
Blinks
unit (Right)* and Inverter unit [SV1932E, Inverter unit / Inverter unit (Right).
ERR 604 15
SV2032E, SV2632E] / Inverter unit
times
(Right) [SV2646E, SV3246E].
2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.
3. Faulty Inverter unit [SV1932E, 3. Replace the Inverter unit / Inverter
SV2032E, SV2632E] / Inverter unit unit (Right).
(Right) [SV2646E, SV3246E].
Communication Main CPU board M6 and Inverter
error between unit (Left) fail to communicate each
Main CPU board other.
Blinks
M6 and Inverter 1. Faulty communication line 1. Rectify the communication line.
ERR 605 15
unit (Left) between Main CPU board M6 between Main CPU board M6 and
times
[SV2632E, and Inverter unit (Left). Inverter unit (Left).
SV3246E / 2. Faulty Main CPU board M6. 2. Replace the Main CPU board M6.
All spec.] 3. Faulty Inverter unit (Left). 3. Replace the Inverter unit (Left).
Communication Main CPU board M6 and Multi-
error between function indicator fail to
Main CPU board communicate each other.
Blinks M6 and Multi 1. Faulty communication line 1. Rectify the communication line.
-  15 function between Main CPU board M6 between Main CPU board M6
times indicator and Multi-function indicator. and Multi-function indicator.
2. Faulty Multi-function indicator. 2. Replace the Multi-function
indicator.
3. Faulty Main CPU board M6. 3. Replace the Main CPU board M6.

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

5-10 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
901 Blinks Faulty command Faulty Main CPU board M6. Replace the Main CPU board M6.
ERR or 15 error
904 times
Blinks Main CPU M6 Faulty Main CPU board M6. Replace the Main CPU board M6.
ERR 905 15 AD timeout error
times
Main CPU M6 1. Incorrect parameters are 1. Write the correct parameters into
Blinks EEPROM error memorized in Main CPU board the Main CPU board M6, using
ERR 909 Contin
M6. handy tool.
-uously
2. Faulty CPU board M6 (Main). 2. Replace the Main CPU board M6.
Blinks Main CPU M6 Faulty Main CPU board M6. Replace the Main CPU board M6.
ERR 90A Contin CPU error
-uously
Blinks Sub CPU AD Faulty Sub CPU board. Replace the Sub CPU board.
ERR 915 Contin timeout error
-uously
Blinks Sub CPU CPU Faulty Sub CPU board. Replace the Sub CPU board.
ERR 91A Contin error
-uously

** Spec. C - - - CA000, CA0A3, CA100 and CB100

Spec. G - - - GA000 and GA0A3
Spec. K - - - KA0A3
Spec. J - - - JB100

SSJ00054 Rev 7 5-11

Chapter 5 Troubleshooting

For SV1930E, SV1932E, SV2032E and SV2632E

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Rev sensor error Inverter unit and Rev sensor on Inverter unit and Rev sensor on
Blinks Travel motor. the Travel motor.
ERR 801
Twice 2. Faulty Rev sensor on Travel 2. Replace the Travel motor.
motor.
3. Faulty Inverter unit. 3. Replace the Inverter unit.
Travel motor 1. Temperature of Travel motor 1. Turn off the key switch and leave
Thermo sensor is above 180 degrees C the machine until the Travel motor
error (356 degrees F) or below - 40 get cool.
degrees C (- 40 degrees F). Move the machine to warmer
Blinks place.
ERR 802
Twice 2. Faulty electric lines between 2. Rectify the electric lines between
Inverter unit and Thermo sensor Inverter unit and Thermo sensor
on Travel motor. on the Travel motor.
3. Faulty thermo sensor on Travel 3. Replace the Travel motor.
motor.
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Brake error Inverter unit and Electric magnetic Inverter unit and Electric magnetic
Blinks (Right) brake on Travel motor (Right). brake on the Travel motor (Right).
ERR 803
Twice 2. Faulty Electric magnetic brake on 2. Replace the Electric magnetic
Travel motor (Right). brake on the Travel motor (Right).
3. Faulty Inverter unit. 3. Replace the Inverter unit.
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Brake error Inverter unit and Electric magnetic Inverter unit and Electric magnetic
Blinks (Left) brake on Travel motor (Left). brake on the Travel motor (Left).
ERR 804
Twice 2. Faulty Electric magnetic brake on 2. Replace the Electric magnetic
Travel motor (Left). brake on the Travel motor (Left).
3. Faulty Inverter unit. 3. Replace the Inverter unit.
Contactor error 1. Faulty electric lines between 1. Rectify the electric lines between
Blinks
ERR 805 Inverter unit and Contactor. Inverter unit and Contactor.
Twice
2. Faulty Contactor. 2. Replace the Contactor.
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Blinks UVW error Inverter unit and Motor coil of Inverter unit and Motor coil of
ERR 806
Twice Travel motor. the Travel motor.
2. Faulty Motor coil of Travel motor. 2. Replace the Travel motor.

5-12 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

For SV1930E, SV1932E, SV2032E and SV2632E

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Inverter unit Power supply to Inverter unit is out of
error specific range.
1. Faulty electric lines between 1. Rectify the electric lines between
batteries and Inverter unit. Batteries and Inverter unit.
2. Dead batteries. 2. Charge the batteries.
3. Incorrect batteries. 3. Replace the batteries.

Temperature problem
Blinks 4. Temperature of the Inverter unit is 4. Move the machine into warmer
ERR 809
Twice too cold. place.
5. Temperature of the Inverter unit is 5. Turn off the key switch and leave
too hot. the machine until the Inverter unit
get cool.
Short circuit between terminals
(U, V or W) and Ground.
6. Faulty electric lines between 6. Rectify the electric lines between
Inverter unit and Travel motor. Inverter unit and Travel motor.
7. Faulty Inverter unit. 7. Replace the Inverter unit.

SSJ00054 Rev 7 5-13

Chapter 5 Troubleshooting

For SV2646E and SV3246E

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Rev sensor error Inverter unit (Right) and Rev Inverter unit (Right) and Rev
809 (Right) sensor on Travel motor (Right). sensor on the Travel motor
Blinks
ERR + (Right).
Twice
801 2. Faulty Rev sensor on Travel 2. Replace the Travel motor (Right).
motor (Right).
3. Faulty Inverter unit (Right). 3. Replace the Inverter unit (Right).
Travel motor 1. Temperature of Travel motor 1. Turn off the key switch and leave
Thermo sensor (Right) is above 180 degrees C the machine until the Travel motor
error (Right) (356 degrees F) or below - 40 get cool.
degrees C (- 40 degrees F). Move the machine to warmer
809 place.
Blinks
ERR + 2. Faulty electric lines between 2. Rectify the electric lines between
Twice
802 Inverter unit (Right) and Thermo Inverter unit (Right) and Thermo
sensor on Travel motor (Right). sensor on the Travel motor
(Right).
3. Faulty thermo sensor on Travel 3. Replace the Travel motor (Right).
motor (Right).
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Brake error Inverter unit and Electric magnetic Inverter unit and Electric magnetic
809
Blinks (Right) brake on Travel motor (Right). brake on the Travel motor (Right).
ERR +
Twice 2. Faulty Electric magnetic brake on 2. Replace the Electric magnetic
803
Travel motor (Right). brake on the Travel motor (Right).
3. Faulty Inverter unit. 3. Replace the Inverter unit.
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Brake error Inverter unit and Electric magnetic Inverter unit and Electric magnetic
809
Blinks (Left) brake on Travel motor (Left). brake on the Travel motor (Left).
ERR +
Twice 2. Faulty Electric magnetic brake on 2. Replace the Electric magnetic
804
Travel motor (Left). brake on the Travel motor (Left).
3. Faulty Inverter unit. 3. Replace the Inverter unit.
809 Contactor error 1. Faulty electric lines between 1. Rectify the electric lines between
Blinks
ERR + Inverter unit and Contactor. Inverter unit and Contactor.
Twice
805 2. Faulty Contactor. 2. Replace the Contactor.
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
809 UVW error Inverter unit (Right) and Motor coil Inverter unit (Right) and Motor coil
Blinks
ERR + (Right) of Travel motor (Right). of the Travel motor (Right).
Twice
806 2. Faulty Motor coil of Travel motor 2. Replace the Travel motor (Right).
(Right).
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
Rev sensor error Inverter unit (Left) and Rev Inverter unit (Left) and Rev
819
Blinks (Left) sensor on Travel motor (Left). sensor on the Travel motor
ERR +
Twice 2. Faulty Rev sensor on Travel (Left).
801
motor (Left). 2. Replace the Travel motor (Left).
3. Faulty Inverter unit (Left). 3. Replace the Inverter unit (Left).

5-14 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

For SV2646E and SV3246E

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Travel motor 1. Temperature of Travel motor 1. Turn off the key switch and leave
Thermo sensor (Left) is above 180 degrees C the machine until the Travel motor
error (Left) (356 degrees F) or below - 40 get cool.
degrees C (- 40 degrees F). Move the machine to warmer
819
Blinks place.
ERR +
Twice 2. Faulty electric lines between 2. Rectify the electric lines between
802
Inverter unit (Left) and Thermo Inverter unit (Left) and Thermo
sensor on Travel motor (Left). sensor on the Travel motor (Left).
3. Faulty thermo sensor on Travel 3. Replace the Travel motor (Left).
motor (Left).
Travel motor 1. Faulty electric lines between 1. Rectify the electric lines between
819 UVW error Inverter unit (Left) and Motor coil Inverter unit (Left) and Motor coil
Blinks
ERR + (Left) of Travel motor (Left). of the Travel motor (Left).
Twice
806 2. Faulty Motor coil of Travel motor 2. Replace the Travel motor (Left).
(Left).
Inverter unit Power supply to Inverter unit (Right)
error (Right) is out of specific range.
1. Faulty electric lines between 1. Rectify the electric lines between
batteries and Inverter unit (Right). Batteries and Inverter unit (Right).
2. Dead batteries. 2. Charge the batteries.
3. Incorrect batteries. 3. Replace the batteries.

Temperature problem
4. Temperature of the Inverter unit 4. Move the machine into warmer
Blinks
ERR 809 (Right) is too cold. place.
Twice
5. Temperature of the Inverter unit 5. Turn off the key switch and leave
(Right) is too hot. the machine until the Inverter unit
get cool.
Short circuit between terminals
(U, V or W) and Ground.
6. Faulty electric lines between 6. Rectify the electric lines between
Inverter unit (Right) and Travel Inverter unit (Right) and the
motor (Right). Travel motor (Right)
7. Faulty Inverter unit (Right). 7. Replace the Inverter unit (Right).

SSJ00054 Rev 7 5-15

Chapter 5 Troubleshooting

For SV2646E and SV3246E

System
Descriptions
Code No. failure Causes Countermeasures
[Name / Spec**]
light
Inverter unit Power supply to Inverter unit (Left) is
error (Left) out of specific range.
1. Faulty electric lines between 1. Rectify the electric lines between
batteries and Inverter unit (Left). Batteries and Inverter unit (Left).
2. Dead batteries. 2. Charge the batteries.
3. Incorrect batteries. 3. Replace the batteries.

Temperature problem
4. Temperature of the Inverter unit 4. Move the machine into warmer
Blinks
ERR 819 (Left) is too cold. place.
Twice
5. Temperature of the Inverter unit 5. Turn off the key switch and leave
(Left) is too hot. the machine until the Inverter unit
get cool.
Short circuit between terminals
(U, V or W) and Ground.
6. Faulty electric lines between 6. Rectify the electric lines between
Inverter unit (Left) and Travel Inverter unit (Left) and the
motor (Left). Travel motor (Left).
7. Faulty Inverter unit (Left). 7. Replace the Inverter unit (Left).

5-16 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

Troubleshooting by monitoring
Multi-function indicator displays input / output status of the Main CPU board M6, Sub CPU board and
Invertor unit while it is in the Adjustment mode.

1. Starting Adjustment mode

1) Turn off the Key switch.
2) Pull open the right side battery box.
3) Find the connector “9” (Gray, 2 poles) and “58” (Yellow, 2 poles). (Fig 5-2)

Connector “9A” (male)

Right side battery box

Connector “58B” (Female)

Fig. 5-2 Adjustment mode select connectors

4) Disconnect these connectors.
5) Connect “9A” (Male of Gray connector) and “58B” (Female of Yellow connector).
6) Turn the Key switch to its "Lower" position while holding down both Pre-operation check switch
and the Lift switch.

Key switch Multi-function indicator Override switch

Upper line (3 digit)

Lower line (6 digit)

Lift switch

Enable / Pre-operation check switch

Fig. 5-3 Lower control box / Multi-function indicator

7) The indicator displays “SEL” “MENU” when he Adjustment mode is successfully

started. SEL
MENU

SSJ00054 Rev 7 5-17

Chapter 5 Troubleshooting

Upper line of the indicator displays “LMT” and “00E” alternately when Adjustment
mode error occurs. LMT
(Lower line keeps to indicate working hour) 999
Turn off the Key switch, check the connection of the connector “9A” and “58B”, and
then turn on the Key switch while holding down both Pre-operation check switch and
the Lift switch.

After adjustment, Turn off the Key switch, Disconnect the connector “9A” and “58B”, 00E
and then connect them with their original mate. 999

Operate toggle switches on the lower control box as follows while in the Adjustment mode.

* Enable / Pre-operation check switch

Push down the switch (Pre-operation check) to select item to be displayed on the indicator.

* Override switch
Pull the switch to front (Release) to decide display selection or editted value

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 Chapter 5 Troubleshooting

2. Monitoring item list

1) Position information
MON This group displays status of the vehicle.
POS
1-1. Platform height
MON Platform height calculated based on the signal input from the Platform height
HEIGHT sensor. (Unit: mm)
1-2. Longitudinal tilt angle (Main)
MON Longitudinal tilt angle of the vehicle detected by the Tilt sensor (Longitudinal) built
TILTX1 in the Main CPU board. (Unit: 0.01 degrees) +: Front-Up, -: Front-Down
1-3. Lateral tilt angle (Main)
MON Lateral tilt angle of the vehicle detected by the Tilt sensor (Lateral) built in the Main
TILTY1 CPU board. (Unit: 0.01 degrees) +: Right-Up, -: Right-Down
1-4. Longitudinal tilt angle (Sub) [for Spec. GA000, GA0A3, KA0A3, JB100]
MON Longitudinal tilt angle of the vehicle detected by the Sub tilt sensor (Longitudinal)
TILTX2 built in the Main CPU board. (Unit: 0.01 degrees) +: Front-Up, -: Front-Down
1-5. Lateral tilt angle (Sub) [for Spec. GA000, GA0A3, KA0A3, JB100]
MON Lateral tilt angle of the vehicle detected by the Sub tilt sensor (Lateral) built in the
TILTY2 Main CPU board. (Unit: 0.01 degrees) +: Right-Up, -: Right-Down
1-6. Lift cylinder pressure (Main) [for Spec. GA000, GA0A3, KA0A3, JB100]
MON Pressure in bottom room of the lift cylinder calculated based on the signal input
PRESS from the pressure sensor. (Unit: 0.01 kg/cm2)
1-7. Steering angle [for SV2646E and SV3246E]
MON Steering angle calculated based on the signal input from the Steering angle
STEER sensor. (Unit: 0.1 degrees) +: Steer Right, -: Steer Left
1-8. 1st inner arm elevation angle
MON Elevation angle of 1st inner arm calculated based on the signal input from the
LINK Platform height sensor. (Unit: 0.1 degrees)
1-9. Lift cylinder pressure (Sub) Output [for Spec. GA000, GA0A3, KA0A3, JB100]
MON Pressure in bottom room of the lift cylinder calculated based on the signal input
PRESS2 from the pressure sensor. (Unit: 0.01 kg/cm2)

SSJ00054 Rev 7 5-19

Chapter 5 Troubleshooting

2) Digital signal input at Lower control box

MON This group displays On/Off signal input to the Main CPU board M6.
DI LOW Display “1” when input 24V, Display “0” when no input.
They input 24V when both Emergency stop buttons on Upper and Lower control box
are pulled up and satisfy the condition for each item described below.
2-1. Key switch Upper <D1>
DI Key switch is in “Upper” position.
UPPER
2-2. Key switch Lower <D2>
DI * Key switch is in “Lower” position.
LOWER
2-3. Enable switch (Lower) <D3>
DI * Key switch is in “Upper” or “Lower” position.
LOWENA * Enable / Pre-operation check swicth is in “Enable” position.
2-4. Lift switch Up <D4>
DI * Key switch is in “Upper” or “Lower” position.
LIFTUP * Lift switch is in “Up” position.
2-5. Lift switch Down <D5>
DI * Key switch is in “Upper” or “Lower” position.
LIFTDW * Lift switch is in “Down” position.
2-6. Pre-operation check switch <D6>
DI * Key switch is in “Upper” or “Lower” position.
EXAM * Enable / Pre-operation check swicth is in “Pre-operation check” position.
2-7. Override switch Limit <D7>
DI * Key switch is in “Upper” or “Lower” position.
LIMIT * Override switch is in “Limit” position.
2-8. Override switch Release <D8>
DI * Key switch is in “Upper” or “Lower” position.
FREE * Override switch is in “Release” position.
2-9. Hourmeter <D9>
DI * Key switch is in “Upper” or “Lower” position.
HOUR
2-10. Travel limitation <D10>
DI * Key switch is in “Upper” or “Lower” position.
NOTSTW
2-11. Lift Up solenoid Output check <D11>
DI * When the main CPU board (M6) outputs to the Platform lift up solenoid valve.
UPSOLI
2-12. Lift Down solenoid Output check <D12>
DI * When the main CPU board (M6) outputs to the Platform lift down solenoid valve.
DWSOLI

5-20 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

3) Digital signal input at Upper control box

MON This group displays On/Off signal input to the Sub CPU board.
DI UP Display “1” when input 5V, Display “0” when no input.
They input 5V when both Emergency stop buttons on Upper and Lower control box
are pulled up, Key switch is in “Upper” position and satisfy the condition for each
item described below.
3-1. Enable switch (Upper) <D1>
DI Enable switch is in “On” position.
UPENA
3-2. Travel Forward <D2>
DI Not in use.
FWD
3-3. Travel Backward <D3>
DI Not in use.
REV
3-4. Steering switch Right <D4>
DI Steering switch is in “Right” position.
STEERR
3-5. Steering switch Left <D5>
DI Steering switch is in “Left” position.
STEERL
3-6. Lift / Travel select switch Travel <D6>
DI Lift / Travel select switch is in “Travel” position.
RUN
3-7. Lift / Travel select switch Lift <D7>
DI Lift / Travel select switch is in “Lift” position.
LIFT
3-8. Horn button <D8>
DI Horn button is pushed.
HORN
3-9. Capacity select switch Zone A / Indoor <D9>
DI [SV1930E, SV1932E, SV2032E (Spec. CA000, CA0A3, CA100, CB100)
ZONEA and SV2646E]
Not in use
[SV2032E (Spec. GA000, GA0A3, KA0A3, JB100), SV2632E and SV3246E]
Capacity select switch is in “Zone A / Indoor” position.
3-10. Capacity select switch Zone B / Outdoor <D10>
DI [SV1930E, SV1932E, SV2032E (Spec. CA000, CA0A3, CA100, CB100)
ZONEB and SV2646E]
Always.
[SV2032E (Spec. GA000, GA0A3, KA0A3, JB100), SV2632E and SV3246E]
Capacity select switch is in “Zone B / Outdoor” position.

SSJ00054 Rev 7 5-21

Chapter 5 Troubleshooting

4) Signal input at Inverter unit

MON This group displays Input / Output of the Inverter unit.
INVERT
4-1. Pothole limit switches <SW3>
INV Displays “1” when the pothole protectors are deployed. (When inputs 24V)
POT
4-2. Travel motor (Right) Temperature <SN3>
INV Displays temperature of Travel motor (Right). (Unit: degrees Celsius)
TMP_MR
4-3. Travel motor (Left) Temperature <THM+>
INV Displays temperature of Travel motor (Left). (Unit: degrees Celsius)
TMP_ML
4-4. Inverter unit (Right) Temperature
INV Displays temperature of Travel motor (Right). (Unit: degrees Celsius)
TMP_DR
4-5. Inverter unit (Left) Temperature [for SV2646E and SV3246E]
INV Displays temperature of Travel motor (Left). (Unit: degrees Celsius)
TMP_DL
4-6. Power supply to Inverter unit <KEYSTART>
INV Displays power supply voltage to the Inverter unit. (Unit: 0.1 volt)
BATVOL
4-7. Travel motor (Right) Speed <SS1>
INV Displays revolving speed of Travel motor (Right). (Unit: rpm)
SPD_R
4-8. Travel motor (Left) Speed <SS2>
INV Displays revolving speed of Travel motor (Left). (Unit: rpm)
SPD_L
4-9. Output current to Travel motor (Right)
INV Displays output current to the Travel motor (Right). (Unit: Ampere)
CURR_R
4-10. Output current to Travel motor (Left) [for SV2646E and SV3246E]
INV Displays output current to the Travel motor (Left). (Unit: Ampere)
CURR_L
4-11. Platform stowage limit switch
INV Not in use
DRVLMT
4-12. Contactor check
INV Not in use
CNTCHK

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 Chapter 5 Troubleshooting

5) Analog signal input at Lower control box

MON This group displays tilt angle of the vehicle detected by the Tilt sensors and
AI LOW analog signal input to the Main CPU board M6 or Inverter unit..
5-1. Tilt sensor (Longitudinal) Main
AI Longitudinal tilt angle of the vehicle detected by the Tilt sensor (Longitudinal)
TILTX1 Main built in the Main CPU board. (Unit: 0.1 degrees)
5-2. Tilt sensor (Lateral) Main
AI Lateral tilt angle of the vehicle detected by the Tilt sensor (Lateral) Main built in the
TILTY1 Main CPU board. (Unit: 0.1 degrees)
5-3. Pressure sensor (Main) <KA1> [for Spec. GA000, GA0A3, KA0A3, JB100]
AI AD value calculated based on the signal input from the pressure sensor (Main).
PRESS
5-4. Steering angle sensor (Main) <KA2> [for SV2646E and SV3246E]
AI AD value calculated based on the signal input from the Steering angle sensor.
STEER
5-5. Platform height sensor (Main) <KA3>
AI AD value calculated based on the signal input from the Platform height sensor.
LINK M
5-6. Platform height sensor (Sub) <KA4> [for Spec. GA000, GA0A3, KA0A3, JB100]
AI AD value calculated based on the signal input from the Platform height sensor
LINK S (Sub).
5-7. Power supply to Main CPU board M6 <Vs>
AI AD value calculated based on the power supply voltage to the Main CPU board
BATTRY M6.
5-8. Tilt sensor (Longitudinal) Sub [for Spec. GA000, GA0A3, KA0A3, JB100]
AI Longitudinal tilt angle of the vehicle detected by the Tilt sensor (Longitudinal) Sub
TILTX2 built in the Main CPU board. (Unit: 0.1 degrees)
5-9. Tilt sensor (Lateral) Sub [for Spec. GA000, GA0A3, KA0A3, JB100]
AI Lateral tilt angle of the vehicle detected by the Tilt sensor (Lateral) Sub built in the
TILTY2 Main CPU board. (Unit: 0.1 degrees)
5-10. Pressure sensor (Sub) <AN1 (Inverter unit)>
AI [for Spec. GA000, GA0A3, KA0A3, JB100]
PRESS2 AD value calculated based on the signal input from the pressure sensor (Sub).
5-11. Steering angle sensor (Sub) <KA2>
AI Not in use.
STEER2

SSJ00054 Rev 7 5-23

Chapter 5 Troubleshooting

6) Analog signal input at Upper control box

MON This group displays analog signal input to the Sub CPU board.
AI UP
6-1. Joystick controller Speed signal <KA1>
AI AD value calculated based on the signal input from the Joystick controller.
JOY (Speed signal)
6-2. Joystick controller Direction signal <KA2>
AI AD value calculated based on the signal input from the Joystick controller.
DIAL (Direction select signal)
6-3. Power supply to Sub CPU board <Vs>
AI AD value calculated based on the power supply voltage to the Sub CPU board.
BATTRY
7) Signal output at Lower control box
MON This group displays output signal from the Main CPU board M6.
DO LOW
7-1. Flash beacon light <OT1>
DO Displays “1” when output 24V.
BEACON
7-2. Horn <OT2>
DO Displays “1” when output 24V.
HORN
7-3. Platform lift Up solenoid valve <OT3>
DO Displays “1” when output 24V.
LIFTUP
7-4. Platform lift Down solenoid valve. <OT4>
DO Displays “0 to 1000” according to the output value..
LIFTDW
7-5. Steering solenoid valve (Right) <OT5>
DO Displays “1” when output 24V.
STEERR
7-6. Steering solenoid valve (Left) <OT6>
DO Displays “1” when output 24V.
STEERL

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 Chapter 5 Troubleshooting

8) Signal output at Upper control box

MON This group displays output signal from the Sub CPU board.
DO UP
8-1. Tilt alarm buzzer <BZ1>
DO Displays “1” when output.
ALARM
8-2. Heavy load mode
DO Displays “1” when output.
HEAVY
8-3. System failure light <L1>
DO Displays “1” when output.
ERR
8-4. Overload warning light <L2>
DO Displays “1” when output.
LOAD
8-5. Tilt warning light <L3>
DO Displays “1” when output.
TILT
8-6. Battery level indicator 1 <L4>
DO Displays “1” when output.
BATT1
8-7. Battery level indicator 4 <L5>
DO Displays “1” when output.
BATT4
8-8. Battery level indicator 3 <L6>
DO Displays “1” when output.
BATT3
8-9. Battery level indicator 2 <L7>
DO Displays “1” when output.
BATT2
9) Signal output at Inverter unit
MON This group displays output signal from the Inverter unit.
DO INV
9-1. Output to DC motor for Power unit <P->
DO Displays “0 to 255”
PUMP
9-2. Output to Electric magnetic brake (Right) <SOL2>
DO Displays “0 to 255”
BRAKER
9-3. Output to Electric magnetic brake (Left) <SOL3>
DO Displays “0 to 255”
BRAKEL
9-4. Output to Contactor <SOL4>
DO Displays “0 to 255”
CONTAC

SSJ00054 Rev 7 5-25

Chapter 5 Troubleshooting

3. Flow chart (Structure of Adjustment mode) Monitor menu

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㻿㻱㻸
㻼㻾㻹㻿㻱㼀
㻵㼚㼐㼕㼢㼕㼐㼡㼍㼘㻌㼟㼑㼠㼠㼕㼚㼓

㻿㻱㻸 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺

㻹㻻㻺 㻼㻻㻿 㻴㻱㻵㻳㻴㼀 㼀㻵㻸㼀㼄㻝 㼀㻵㻸㼀㼅㻝 㼀㻵㻸㼀㼄㻞 㼀㻵㻸㼀㼅㻞 㻼㻾㻱㻿㻿
㻹㼛㼚㼕㼠㼛㼞 㻼㼛㼟㼕㼠㼕㼛㼚 㻼㼘㼍㼠㼒㼛㼞㼙㻌㼔㼑㼕㼓㼔㼠 㻸㼛㼚㼓㼕㼠㼡㼐㼕㼚㼍㼘㻌 㻸㼍㼠㼑㼞㼍㼘㻌㼠㼕㼘㼠㻌㼍㼚㼓㼘㼑 㻸㼛㼚㼓㼕㼠㼡㼐㼕㼚㼍㼘 㻸㼍㼠㼑㼞㼍㼘㻌㼠㼕㼘㼠㻌㼍㼚㼓㼘㼑 㻸㼕㼒㼠㻌㼏㼥㼘㼕㼚㼐㼑㼞㻌
㼇㼙㼙㼉 㼠㼕㼘㼠㻌㼍㼚㼓㼘㼑㻌㻔㻹㼍㼕㼚㻕 㻔㻹㼍㼕㼚㻕 㼠㼕㼘㼠㻌㼍㼚㼓㼘㼑㻌㻔㻿㼡㼎㻕 㻔㻿㼡㼎㻕 㼜㼞㼑㼟㼟㼡㼞㼑㻌㻔㻹㼍㼕㼚㻕
㻿㻱㻸 㼇㻜㻚㻜㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻜㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻜㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻜㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻜㻝㻌㼗㼓㻛㼏㼙㻞㼉
㼂㻱㻾
㼂㼑㼞㼟㼕㼛㼚 㻹㻻㻺 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵
㻰㻵㻌㻸㻻㼃 㼁㻼㻼㻱㻾 㻸㻻㼃㻱㻾 㻸㻻㼃㻱㻺㻭 㻸㻵㻲㼀㼁㻼 㻸㻵㻲㼀㻰㼃 㻱㼄㻭㻹
㻸㼛㼣㼑㼞㻌㼟㼣㼕㼠㼏㼔㻌㼕㼚㼜㼡㼠 㻷㼑㼥㻌㼟㼣㻌㼁㼜㼜㼑㼞 㻷㼑㼥㻌㼟㼣㻌㻸㼛㼣㼑㼞 㻱㼚㼍㼎㼘㼑㻌㻔㻸㼛㼣㼑㼞㻕 㻸㼕㼒㼠㻌㼡㼜 㻸㼕㼒㼠㻌㼐㼛㼣㼚 㻼㼞㼑㻙㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻯㼔㼑㼏㼗
㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉

㻹㻻㻺 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵
㻰㻵㻌㼁㻼 㼁㻼㻱㻺㻭 㻲㼃㻰 㻾㻱㼂 㻿㼀㻱㻱㻾㻾 㻿㼀㻱㻱㻾㻸 㻾㼁㻺
㼁㼜㼜㼑㼞㻌㼟㼣㼕㼠㼏㼔㻌㼕㼚㼜㼡㼠 㻱㼚㼍㼎㼘㼑㻌㻔㼁㼜㼜㼑㼞㻕 㻺㼛㼠㻌㼕㼚㻌㼡㼟㼑 㻺㼛㼠㻌㼕㼚㻌㼡㼟㼑 㻿㼠㼑㼑㼞㻌㼞㼕㼓㼔㼠 㻿㼠㼑㼑㼞㻌㼘㼑㼒㼠 㼀㼞㼍㼢㼑㼘㻌㼟㼑㼘㼑㼏㼠
㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉

㻹㻻㻺 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂

㻵㻺㼂㻱㻾㼀 㻼㻻㼀 㼀㻹㻼㼋㻹㻾 㼀㻹㻼㼋㻹㻸 㼀㻹㻼㼋㻰㻾 㼀㻹㻼㼋㻰㻸 㻮㻭㼀㼂㻻㻸
㻵㼚㼢㼑㼞㼠㼑㼞㻌㼕㼚㼒㼛㼞㼙㼍㼠㼕㼛㼚 㻼㼛㼠㼔㼛㼘㼑㻌㼜㼞㼛㼠㼑㼏㼠㼛㼞㼟 㻾㼕㼓㼔㼠㻌㼙㼛㼠㼛㼞㻌㼠㼑㼙㼜㻚 㻸㼑㼒㼠㻌㼙㼛㼠㼛㼞㻌㼠㼑㼙㼜㻚 㻾㼕㼓㼔㼠㻌㼕㼚㼢㼑㼞㼠㼑㼞㻌㼠㼑㼙㼜㻚 㻸㼑㼒㼠㻌㼕㼚㼢㼑㼞㼠㼑㼞㻌㼠㼑㼙㼜㻚 㻼㼛㼣㼑㼞㻌㼠㼛㻌㻵㼚㼢㼑㼞㼠㼑㼞
㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 䠷㼐㼑㼓㼞㼑㼑㼟㻌㻯㼑㼘㼟㼕㼡㼟䠹 䠷㼐㼑㼓㼞㼑㼑㼟㻌㻯㼑㼘㼟㼕㼡㼟䠹 䠷㼐㼑㼓㼞㼑㼑㼟㻌㻯㼑㼘㼟㼕㼡㼟䠹 䠷㼐㼑㼓㼞㼑㼑㼟㻌㻯㼑㼘㼟㼕㼡㼟䠹 䠷㻜㻚㻝㼂䠹

㻹㻻㻺 㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻭㻵
㻭㻵㻌㻸㻻㼃 㼀㻵㻸㼀㼄㻝 㼀㻵㻸㼀㼅㻝 㻼㻾㻱㻿㻿 㻿㼀㻱㻱㻾 㻸㻵㻺㻷㻌㻹 㻸㻵㻺㻷㻌㻿
㻸㼛㼣㼑㼞㻌㼍㼚㼍㼘㼛㼓㻌㼕㼚㼜㼡㼠 㼀㼕㼘㼠㻌㼟㼑㼚㼟㼛㼞 㼀㼕㼘㼠㻌㼟㼑㼚㼟㼛㼞 㻼㼞㼑㼟㼟㼡㼞㼑㻌㼟㼑㼚㼟㼛㼞 㻿㼠㼑㼑㼞㼕㼚㼓㻌㼍㼚㼓㼘㼑 㻼㼘㼍㼠㼒㼛㼞㼙㻌㼔㼑㼕㼓㼔㼠 㻼㼘㼍㼠㼒㼛㼞㼙㻌㼔㼑㼕㼓㼔㼠
㻸㼛㼚㼓㼕㼥㼡㼐㼕㼚㼍㼘㻌㻔㻹㼍㼕㼚㻕 㻸㼍㼠㼑㼞㼍㼘㻌㻔㻹㼍㼕㼚㻕 㻔㻹㼍㼕㼚㻕 㼟㼑㼚㼟㼛㼞㻌㻔㻹㼍㼕㼚㻕 㼟㼑㼚㼟㼛㼞㻌㻔㻹㼍㼕㼚㻕 㼟㼑㼚㼟㼛㼞㻌㻔㻿㼡㼎㻕
㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉

㻹㻻㻺 㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻹㼍㼕㼚
㻭㻵㻌㼁㻼 㻶㻻㼅 㻰㻵㻭㻸 㻮㻭㼀㼀㻾㼅 㻮㻭㻯㻷 㼙㼑㼚㼡
㼁㼜㼜㼑㼞㻌㼍㼚㼍㼘㼛㼓㻌㼕㼚㼜㼡㼠 㻶㼛㼥㼟㼠㼕㼏㼗 㻿㼠㼑㼑㼞㼕㼚㼓㻌㼐㼕㼍㼘 㻼㼛㼣㼑㼞㻌㼠㼛㻌 㼀㼡㼞㼚㻌㼎㼍㼏㼗
䠷㻭㻰㻌㼢㼍㼘㼡㼑䠹 䠷㻭㻰㻌㼢㼍㼘㼡㼑䠹 㻿㼡㼎㻌㻯㻼㼁
㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉

㻹㻻㻺 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻰㻻
㻰㻻㻌㻸㻻㼃 㻮㻱㻭㻯㻻㻺 㻴㻻㻾㻺 㻸㻵㻲㼀㼁㻼 㻸㻵㻲㼀㻰㼃 㻿㼀㻱㻱㻾㻾 㻿㼀㻱㻱㻾㻸
㻸㼛㼣㼑㼞㻌㼛㼡㼠㼜㼡㼠 㻲㼘㼍㼟㼔㻌㼎㼑㼍㼏㼛㼚 㻴㼛㼞㼚 㻸㼕㼒㼠㻌㼡㼜 㻸㼕㼒㼠㻌㼐㼛㼣㼚 㻿㼠㼑㼑㼞㻌㼞㼕㼓㼔㼠 㻿㼠㼑㼑㼞㻌㼘㼑㼒㼠
㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 䠷㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓䠹 㼇㻜㻚㻜㻝㻑㻌㼛㼡㼠㼜㼡㼠㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉

㻹㻻㻺 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻰㻻
㻰㻻㻌㼁㻼 㻭㻸㻭㻾㻹 㻴㻱㻭㼂㼅 㻱㻾㻾 㻸㻻㻭㻰 㼀㻵㻸㼀 㻮㻭㼀㼀㻝
㼁㼜㼜㼑㼞㻌㼛㼡㼠㼜㼡㼠 㼀㼕㼘㼠㻌㼍㼘㼍㼞㼙㻌㼎㼡㼦㼦㼑㼞 㻴㼑㼍㼢㼥㻌㼘㼛㼍㼐㻌㼙㼛㼐㼑 㻿㼥㼟㼠㼑㼙㻌㼒㼍㼕㼘㼡㼞㼑㻌㼘㼕㼓㼔㼠 㻻㼢㼑㼞㼘㼛㼍㼐㻌㼘㼕㼓㼔㼠 㼀㼕㼘㼠㻌㼣㼍㼞㼚㼕㼚㼓㻌㼘㼕㼓㼔㼠 㻮㼍㼠㼠㼑㼞㼥㻌㼘㼑㼢㼑㼘㻌㻝
㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉

㻹㻻㻺 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻹㼍㼕㼚
㻰㻻㻌㻵㻺㼂 㻼㼁㻹㻼 㻮㻾㻭㻷㻱㻾 㻮㻾㻭㻷㻱㻸 㻯㻻㻺㼀㻭㻯 㻮㻭㻯㻷 㼙㼑㼚㼡
㻵㼚㼢㼑㼞㼠㼑㼞㻌㼛㼡㼠㼜㼡㼠 㻼㼡㼙㼜㻌㼛㼡㼠㼜㼡㼠 㻮㼞㼍㼗㼑㻌㼞㼕㼓㼔㼠 㻮㼞㼍㼗㼑㻌㼘㼑㼒㼠 㻯㼛㼚㼠㼍㼏㼠㼛㼞 㼀㼡㼞㼚㻌㼎㼍㼏㼗
䠷㻜㻌㼠㼛㻌㻞㻡㻡㻦㻌㼛㼡㼠㼜㼡㼠䠹 㼇㻜㻌㼠㼛㻌㻞㻡㻡㻦㻌㻻㼡㼠㼜㼡㼠㼉 㼇㻜㻌㼠㼛㻌㻞㻡㻡㻦㻌㻻㼡㼠㼜㼡㼠㼉 㼇㻜㻌㼠㼛㻌㻞㻡㻡㻦㻌㻻㼡㼠㼜㼡㼠㼉

㻹㻻㻺 㼀㼛㼜
㻮㻭㻯㻷 㼙㼑㼚㼡
㼀㼡㼞㼚㻌㼎㼍㼏㼗

5-26 Rev 7 SSJ00054

 Chapter 5 Troubleshooting

㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㻻㻺 㻹㼍㼕㼚

㻿㼀㻱㻱㻾 㻸㻵㻺㻷 㻼㻾㻱㻿㻿㻞 㻮㻭㻯㻷 㼙㼑㼚㼡
㻿㼠㼑㼑㼞㼕㼚㼓㻌㼍㼚㼓㼘㼑 㻝㼟㼠㻌㼕㼚㼚㼑㼞㻌㼍㼞㼙㻌 㻸㼕㼒㼠㻌㼏㼥㼘㼕㼚㼐㼑㼞㻌 㼀㼡㼞㼚㻌㼎㼍㼏㼗
㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼑㼘㼑㼢㼍㼠㼕㼛㼚㻌㼍㼚㼓㼘㼑 㼜㼞㼑㼟㼟㼡㼞㼑㻌㻔㻿㼡㼎㻕
㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻜㻝㻌㼗㼓㻛㼏㼙㻞㼉

㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻹㼍㼕㼚
㻸㻵㻹㻵㼀 㻲㻾㻱㻱 㻴㻻㼁㻾 㻺㻻㼀㻿㼀㼃 㼁㻼㻿㻻㻸㻵 㻰㼃㻿㻻㻸㻵 㻮㻭㻯㻷 㼙㼑㼚㼡
㻻㼢㼑㼞㼞㼕㼐㼑㻌㻸㼕㼙㼕㼠 㻻㼢㼑㼞㼞㼕㼐㼑㻌㼞㼑㼘㼑㼍㼟㼑 㻴㼛㼡㼞㻌㼙㼑㼠㼑㼞 㼀㼞㼍㼢㼑㼘㻌㼘㼕㼙㼕㼠㼍㼠㼕㼛㼚 㻸㼕㼒㼠㻌㼁㼜㻌㼟㼛㼘㻚㻌㻻㼡㼠㼜㼡㼠 㻸㼕㼒㼠㻌㻰㼛㼣㼚㻌㼟㼛㼘㻚㻌㻻㼡㼠㼜㼡㼠 㼀㼡㼞㼚㻌㼎㼍㼏㼗
㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼛㼡㼠㼜㼡㼠㼉 㼇㻝㻌㻩㻌㼛㼡㼠㼜㼡㼠㼉

㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻰㻵 㻹㼍㼕㼚
㻸㻵㻲㼀 㻴㻻㻾㻺 㼆㻻㻺㻱㻭 㼆㻻㻺㻱㻮 㻮㻭㻯㻷 㼙㼑㼚㼡
㻸㼕㼒㼠㻌㼟㼑㼘㼑㼏㼠 㻴㼛㼞㼚 㻵㼚㼐㼛㼛㼞㻌㻛㻌㼆㼛㼚㼑㻌㻭 㻻㼡㼠㼐㼛㼛㼞㻌㻛㻌㼆㼛㼚㼑㻌㻮 㼀㼡㼞㼚㻌㼎㼍㼏㼗
㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉 㼇㻝㻌㻩㻌㼟㼣㼕㼠㼏㼔㻌㼛㼚㼉

㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻵㻺㼂 㻹㼍㼕㼚

㻿㻼㻰㼋㻾 㻿㻼㻰㼋㻸 㻯㼁㻾㻾㼋㻾 㻯㼁㻾㻾㼋㻸 㻰㻾㼂㻸㻹㼀 㻯㻺㼀㻯㻴㻷 㻮㻭㻯㻷 㼙㼑㼚㼡
㻾㼕㼓㼔㼠㻌㼙㼛㼠㼛㼞㻌㼟㼜㼑㼑㼐 㻸㼑㼒㼠㻌㼙㼛㼠㼛㼞㻌㼟㼜㼑㼑㼐 㻾㼕㼓㼔㼠㻌㼙㼛㼠㼛㼞㻌㼏㼡㼞㼞㼑㼚㼠 㻸㼑㼒㼠㻌㼙㼛㼠㼛㼞㻌㼏㼡㼞㼞㼑㼚㼠 㻺㼛㼠㻌㼕㼚㻌㼡㼟㼑 㻺㼛㼠㻌㼕㼚㻌㼡㼟㼑 㼀㼡㼞㼚㻌㼎㼍㼏㼗
䠷㼞㼜㼙䠹 䠷㼞㼜㼙䠹 䠷㻭䠹 䠷㻭䠹

㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻭㻵 㻹㼍㼕㼚
㻮㻭㼀㼀㻾㼅 㼀㻵㻸㼀㼄㻞 㼀㻵㻸㼀㼅㻞 㻼㻾㻱㻿㻿㻞 㻿㼀㻱㻱㻾㻞 㻮㻭㻯㻷 㼙㼑㼚㼡
㻼㼛㼣㼑㼞㻌㼠㼛㻌 㼀㼕㼘㼠㻌㼟㼑㼚㼟㼛㼞 㼀㼕㼘㼠㻌㼟㼑㼚㼟㼛㼞 㻼㼞㼑㼟㼟㼡㼞㼑㻌㼟㼑㼚㼟㼛㼞 㻿㼠㼑㼑㼞㼕㼚㼓㻌㼍㼚㼓㼘㼑 㼀㼡㼞㼚㻌㼎㼍㼏㼗
㻹㼍㼕㼚㻌㻯㻼㼁 㻸㼛㼚㼓㼕㼠㼡㼐㼕㼚㼍㼘㻌㻔㻿㼡㼎㻕 㻸㼍㼠㼑㼞㼍㼘㻌㻔㻿㼡㼎㻕 㻔㻿㼡㼎㻕 㼟㼑㼚㼟㼛㼞㻌㻔㻿㼡㼎㻕
㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉 㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼇㻜㻚㻝㻌㼐㼑㼓㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉 㼇㻭㻰㻌㼢㼍㼘㼡㼑㼉

㻰㻻 㻹㼍㼕㼚
㻮㻭㻯㻷 㼙㼑㼚㼡
㼀㼡㼞㼚㻌㼎㼍㼏㼗

㻰㻻 㻰㻻 㻰㻻 㻰㻻 㻹㼍㼕㼚
㻮㻭㼀㼀㻠 㻮㻭㼀㼀㻟 㻮㻭㼀㼀㻞 㻮㻭㻯㻷 㼙㼑㼚㼡
㻮㼍㼠㼠㼑㼞㼥㻌㼘㼑㼢㼑㼘㻌㻠 㻮㼍㼠㼠㼑㼞㼥㻌㼘㼑㼢㼑㼘㻌㻟 㻮㼍㼠㼠㼑㼞㼥㻌㼘㼑㼢㼑㼘㻌㻞 㼀㼡㼞㼚㻌㼎㼍㼏㼗
㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉 㼇㻝㻌㻩㻌㻻㼡㼠㼜㼡㼠㼠㼕㼚㼓㼉

SSJ00054 Rev 7 5-27

8-2
Pressure sensor x2
(for Spec. GA000, GA0A3, KA0A3, JB100)
Holding valve (Platform Lift Down solenoid valve) (312-0000043)

Rev 7
(302-0059400)
Lift cylinder *
Chapter 7 Appendix

3/8"

1/2"
Steering cylinder
(303-0073900)
Hydraulic circuit diagram

1/4"

Platform Lift Up 1/4"

solenoid valve
C D A B
Steering solenoid valve
Part number for Lift cylinder / Power unit
Valve unit ** Power unit
(302-0059300) Spec. CA000,
Model * Lift cylinder CA0A3, CA100,
Spec. JB100
CB100, GA000,
G GA0A3, KA0A3
Power unit ** SV1930E 303-0077500 300-0000183 ----------
P T SV1932E 303-0077500 300-0000183 300-0000187
R1
SV2032E 303-0077600 300-0000182 300-0000186
SV2632E 303-0077700 300-0000182 300-0000186
Hydraulic SV2646E 303-0077800 300-0000182 300-0000186
pump SV3246E 303-0077800 300-0000182 300-0000186
Suction Main relief valve (R1) --- Preset pressure : 17.2 +0.5 / 0 MPa
strainer Oil reservoir (175 +5 / 0 kgf/cm2)
[2,500 +50 / 0 PSI]

SSJ00054
Electric circuit diagram SV1930E, SV2032E, SV2632E (Specification: CA000, CA0A3, CA100 and CB100) 602-0121900C Chapter 8 Appendix

Upper control box Capacity select switch (SV2632E)

Lift / Travel
joystick controller Upper control box
Sub CPU board Sub CPU board
Speed
Power Joystick +5V Joystick +5V
Output Joystick Speed signal
GND Joystick GND
A mode
Direction select
Tilt warning buzzer
Power Joystick +5V B mode
Output Joystick Direction select signal
GND Joystick GND
Not in use
Capacity select s/w
Right
Steer Right
Steering s/w Left Tilt warning light
Steer Left

System failure light

Enable s/w Enable s/w

Battery level indicator 4

Travel Battery level indicator 3

Mode select Travel
Lift / Travel
select s/w Lift
Mode select Lift Battery level indicator 2
Pothole L/S (Right) (#)
(Stowed position) Horn button Battery level indicator 1 Machines listed below are
Horn button
(Option) equipped with the diodes.
A mode
Beacon light (Option) SV1930E <Up to S/N: 781824>
B mode SV2032E <Up to S/N: 780014>
SV2632E <Up to S/N: 781302>
Pothole L/S (Left)
(Stowed position) DC / AC invertor Emergency stop button Work light
(Option)
(Option)
Battery charger
1 1
Battery charge
interlock
2 2
Foot sw (Option)

Emergency stop
emergency stop
Fuse for Option

Upper control

Work light
Power for
Power for

Power for
3 3

4 4

5 5

Lower control box

Main CPU board (M6) Alarm buzzer

Hourmeter count / Horn

Travel limitation
select (#)

Platform lift
SV1930E: 8 sq Up sol.V
SV2032E, SV2632E: 15 sq Emergency stop button
(#)

Platform lift
Inverter unit Down sol.V
Travel motor (Right) Battery charger indicator light
Green (#)
Motor
coil Red Steering
Right sol.V
(#)
Key s/w
Rev sensor Upper
Steering
Relay CR-10 Lower Left sol.V
Output (+) Brake Thermo sensor Upper
Key s/w Upper
Output (-) release Lower
Thermo sensor connector Electric magnetic Key s/w Lower

brake Enable / Pre-operation check s/w

Enable
Fuse holder Enable s/w
Pre-operation Platform height sensor
check
Travel motor (Left) Pre-operation
check s/w
Plug Lift s/w
Up
Motor Lift s/w Up
Fusible link (0.85 sq) coil Down
Lift s/w Down
SV1930E only
Battery charger Override s/w
cable Rev sensor Limit
Override s/w
Fuse (300A) Release
Limit
Override s/w
Release
Battery (6V x4) Thermo sensor
[Trojan T105, <From S/N: 781824>
T105-AGM or T125] Electric magnetic Tilt sensor <Up to S/N: 781821>
brake (Longitudinal)

Brake release connector Tilt sensor

Multi-function indicator (Lateral)
Contactor
6 6 for Adjustment tool
7 7
8 8

Power for Adjustment tool

DC motor for Power unit

9 9

SSJ00054 Rev 6 8-3

Electric wiring diagram SV1930E, SV2032E, SV2632E (Specification: CA000, CA0A3, CA100 and CB100) 602-0122000E Chapter 8 Appendix

Inverter unit (Right) Upper control box

98 (Plug) 98 (Receptacle) Joystick +5V
Joystick Speed signal
Joystick GND
To Lift / Travel Joystick +5V
Joystick Joystick Direction select signal
Joystick GND
( ) controller Steer Right
Steer Left
* Up to S/N: 781302 - - - Deutsch DT connector Black Black Enable s/w
Power for Sttering sw
* From S/N: 781304 - - - Sumitomo connector Emergency stop button
SV1930E only

Lift / Travel select s/w

Travel
SV1930E only
Pothole L/S (Right) Female, Black
Lift
(Stowed position) (SV1930E, 17)
(SV1930E, 20)

Horn button Female, Black

Pothole L/S (Left)
(Stowed position)

(#) Capacity select switch (SV2632E)

DC motor for Power unit Machines listed below are equipped with the diodes.
SV1930E <Up to S/N: 781824>
Male, Black
SV2032E <Up to S/N: 780014> Delete
SV2632E <Up to S/N: 781302>
Travel motor (Right)
1 1
Capacity select s/w
Zone A
Alarm buzzer
Motor coil Zone B
/ Horn
Rev
sensor
Female / Black 90 Metal connector (Receptacle)
Deutsch DT connector

Thermo Platform lift

sensor (#)
Up sol.V
Electric Female / Black
magnetic
brake ( )
(#) Steering
Right sol.V
Travel motor (Left) Brake release
connector
(#) Steering
Left sol.V 90 Metal connector (Plug)
Motor coil

Rev 2 2
sensor (#)
Female / Black

Thermo
sensor Platform lift
Electric Female / Black pair Down sol.V
magnetic
brake ( )
for Work light (Option)

Curl cord
Brake release
Relay CR-10 connector 3 3
A A
4 4

5 5

<Up to S/N: 781821>

<From S/N: 781824>
for Adjustment tool

Adjust mode select connrctor

Contactor
for DC / AC invertor
(Option)

Fuse Platform height sensor

6 6
(300A) 7 7

Battery charger
Lower control box B B Lower control box
C C
D D
E E
F F
<From S/N: 781824> G G
Fusible link (0.85 sq) Plug Receptacle <Up to S/N: 781821> H H
8 8 I I
9 9 J J
10 10
11 11
12 12
13 13 K K
Battery disconnector Plug 14 14
15 15
for Beacon light (Option)
Battery charger cable 16
17
16
17

Pre-operation check s/w

Power
Override s/w Release
Override s/w Limit
Emergency stop COM

Key s/w Upper

Key s/w Lower

Lift s/w Down

Override sw COM

Enable s/w
Emergency stop
Enable sw COM

Lift s/w Up
Key sw COM

Key sw COM
Lift sw COM
Key sw ON
Key sw ON

Battery (6V x4)

for Fuse for Option Multi-function
Trojan T105, T105--AGM or T125 Green (Charge)
indicator
Main CPU board (M6) Main CPU board (M6)
To Key sw, Enable sw,
Battery charger Pre-operation check sw
To Emergency stop button,
indicator light Red (Error) Key sw, Enable sw, Lift sw and Override sw
Lift sw and Override sw

SSJ00054 Rev 6 8-28