MDP CONTROL SERIES

CONTROLS

Instruction Manual
Field Programmable Closed Loop DC Speed Control

P.O. Box 10 Phone (317) 873-5211

5000 W. 106th Street Fax (317) 873-1105
Zionsville, Indiana 46077 www.dartcontrols.com

LT61 (1004) A-5-3241B

 Quick Jump

What models and options are available?

See page 3.

Looking for detailed specifications?

See page 3.

Want to get started fast?

See basic electrical hook-up details on page 7.
See mechanical installation details on page 4.
See some sample applications starting on page 23.

Need Help?
See troubleshooting on page 28.

Warranty
Dart Controls, Inc. (DCI) warrants its products to be free from defects in material and workmanship. The exclusive remedy
for this warranty is DCI factory replacement of any part or parts of such product which shall within 12 months after delivery
to the purchaser be returned to DCI factory with all transportation charges prepaid and which DCI determines to its satisfaction
to be defective. This warranty shall not extend to defects in assembly by other than DCI or to any article which has been
repaired or altered by other than DCI or to any article which DCI determines has been subjected to improper use. DCI assumes
no responsibility for the design characteristics of any unit or its operation in any circuit or assembly. This warranty is in lieu
of all other warranties, express or implied; all other liabilities or obligations on the part of DCI, including consequential
damages, are hereby expressly excluded.
NOTE: Carefully check the control for shipping damage. Report any damage to the carrier immediately. Do not attempt to
operate the drive if visible damage is evident to either the circuit or to the electronic components.
All information contained in this manual is intended to be correct, however information and data in this manual are subject
to change without notice. DCI makes no warranty of any kind with regard to this information or data. Further, DCI is not
responsible for any omissions or errors or consequential damage caused by the user of the product. DCI reserves the right
to make manufacturing changes which may not be included in this manual.

WARNING
Improper installation or operation of this control may cause injury to personnel or control failure. The control must
be installed in accordance with local, state, and national safety codes. Make certain that the power supply is
disconnected before attempting to service or remove any components!!! If the power disconnect point is out of sight,
lock it in disconnected position and tag to prevent unexpected application of power. Only a qualified electrician or
service personnel should perform any electrical troubleshooting or maintenance. At no time should circuit continuity
be checked by shorting terminals with a screwdriver or other metal device.
 Table of Contents
Introduction .......................................................................................................................................2
General Features ...............................................................................................................................2
Models & Options .............................................................................................................................3
Model Table ....................................................................................................................................3
Available Options ..........................................................................................................................3
Recommended Accessories .........................................................................................................3
Agency Approvals .........................................................................................................................3
Specifications ....................................................................................................................................3
Electrical........................................................................................................................................3
Mechanical ....................................................................................................................................4
Environmental ...............................................................................................................................4
Installation and Mechanical Dimensions ........................................................................................4
Exploded Panel View .....................................................................................................................4
Cut-out and Mounting Dimensions ................................................................................................5
PU-E Series Pickup Installation ....................................................................................................7
Electrical Installation & Diagrams ...................................................................................................8
P1 Terminal Block Hook-Up Diagrams .......................................................................................... 8
P1 Terminal Block Descriptions .....................................................................................................9
-1 Option Wiring .............................................................................................................................9
Basic Operating Instructions ......................................................................................................... 10
Control Algorithm Discussion ...................................................................................................... 10
Pulse-Accumulation Loop PI Tuning ........................................................................................... 10
Master (Rate and Time) and Follower (Ratio) Modes Explained ................................................. 11
Visual Reference ......................................................................................................................... 11
How to Change a Parameter's Value (The Short Story) .............................................................. 12
Operating the User Interface (The Long Story) ........................................................................... 12
Detailed Configuration Instructions .............................................................................................. 13
Default Configuration ................................................................................................................... 13
Resetting the Unit to Factory Defaults......................................................................................... 13
JP1 (Program Enable Jumper) .................................................................................................... 13
Software Parameters ................................................................................................................... 14
Parameter Descriptions ............................................................................................................... 16
Application Examples ..................................................................................................................... 24
Pump Controller with Audible and Visual Alarm .......................................................................... 24
Conveyor Oven Controller with Two Preset Process Times ....................................................... 25
Synchronized Conveyor Controller with Jog Switch ................................................................... 26
Troubleshooting .............................................................................................................................. 29
Technical Support Options .......................................................................................................... 29
What's Special About www.dartcontrols.com? ........................................................................... 29

1
 Introduction
The MDP series motor controls are compact, microprocessor-based units capable of being either field
or factory configured for a number of industry's motion control needs. These controls are designed
around a pulse-accumulation PI algorithm. They can be easily configured to operate as a digital speed
controller, time-based process controller, or a ratiometric follower controller in master-slave systems.
Utilizing Dart's new modular bus design techniques, the MDP series is ideal for volume OEM
applications requiring specialized inputs and outputs. Contact Dart Controls' Sales Department for
details. This flexibility makes the MDP series ideal for applications such as:
Water and Waste Treatment Systems
Conveyor Oven Controllers
Synchronized Conveyor Lines
Its durable 1/8 and 1/4 DIN aluminum housings can be easily mounted in a panel or control cabinet. New
optional pluggable terminal block allows the installer to quickly install or replace units without the hassle
of physically removing and reattaching wires. The units can be ordered with either standard European-
style terminal block or optional “pluggable” connector.

General Features
- Microprocessor-based design combines the ultimate in responsiveness and accuracy in one package
- Digital closed-loop algorithm ensures long-term accuracy of +/-1/2 RPM of set speed or equiv.
- Non-volatile memory stores adjustable parameters even when power has been removed
- Factory or field programmable via front-panel keypad
- Adjustable parameters include min, max, accel, decel, display options, alarm options, etc.
- Internal program-enable jumper selectively prevents tampering with unit’s configuration
- Universal power supply accepts line voltages inputs from 85-265VAC @ 50-60Hz without switches
or jumpers. The unit automatically adjusts as needed.
- Transient voltage protection prolongs unit's life in harsh industrial environments
- Compatible with a variety of signal input types including: Hall-Effect Pickups, Photoelectric, TTL, etc.
Note: Open collector devices must be capable of sinking 3mA.
- Self-contained power supply for external sensor, limited to 5V @ 50mA
- Programmable alarm output with Form C contacts rated to 250VAC @ 5A
- Flexible user inputs support inhibit, emergency stop, and jog functionality.
- 1/8 and 1/4 DIN durable aluminum housing for panel mounting the MD10P and MD3P, respectively.
- Large 4 digit, 1/2” LED display
- G.E. Lexan membrane and gasket (which are included) meet NEMA 4X standards when used with
NEMA 4X enclosures
- European terminal block or pluggable terminal block available
- Recognized, file #E78180 (MD10P & MD3P) MD3E pending
- Wide operating ambient temperature range of -10C to 45C (14F to 113F)
- Multiple operating modes including:
• Master, Rate Mode – Controls in rate unit such as RPM, Gallons per Second, etc.
• Master, Time Mode – Controls in time unit such as HH:MM, MM:SS, SS:TT, or other unit
• Follower Mode – Controls in percentage of master rate. This mode allows the MDP control to
precisely follow the actions of a master process without any long-term loss of position

2
 Models & Options
Model Table
Output Voltage Max. Output H.P. Max Continuous Pickup or
Input Voltage @ 120VAC @ 120VAC Armature DC Encoder
Model @ 50 - 60Hz (@ 240VAC) (@240VAC) Amps Required?
MD10P 85-265VAC 90VDC 1/2 5 Yes
(180VDC) 1 5
MD3P 85-265VAC 90VDC 1 10 Yes
(180VDC) 2 10
MD3E 85-265VAC 90VDC 1 10 Yes
(180VDC) 2 10

Available Options
Option Suffix Description Example
-1 Expansion board which adds support for remote push button wiring MD10P-1, MD3P-1
via a European-style terminal block.
-P Optional pluggable European-style terminal block MD10P-P, MD3P-1-P
-9 Blank Lexan MD10P-9

Recommended Accessories
Pulses per RPM Range When Used With
Model Description Revolution MD10P, MD3P & MD3E
PU-2E Hall-Effect Pickup, Single Channel 1 1.0 – 50,000 RPM
PU-4E Hall-Effect Pickup, Single Channel 2 0.5 – 25,000 RPM
PU-10E Hall-Effect Pickup, Single Channel 5 0.2 – 10,000 RPM
PU-20E Hall-Effect Pickup, Single Channel 10 0.1 – 5,000 RPM

Agency Approvals

Recognized Component MD10P, MD3P .......................................................................................... E78180

MD3E ...................................................................................................................................................34M5
NEMA 4X ...................................................................................................................................MD10P / MD3P / MD3E

Specifications
Electrical
Line Input Voltage .....................................................................................................Any Voltage from 85-265 VAC
Line Input Frequency .................................................................................................... Any Freq. from 48-62 Hertz
Signal Input Voltage Range................................................................................. 0-5VDC to 0-24VDC square wave
Signal Input Frequency Range................................................................................... 0 – 50,000 Pulses per Minute
(Higher frequencies are possible when using internal frequency divisor / prescaler)
Display Range...................................................................................................................................0.001 – 99,990
Units of Operation .................................................................................................... User Programmable, any Unit
Sensor / Pickup Power Supply .............................................................................................................. 5V @ 50mA
Isolated Alarm Relay Output Ratings ................................................................................................ 250VAC @ 5A
Average Armature Output Voltage ............................................... Line Input Voltage Dependent (See model table)
Design Overload Capacity............................................................................................................200% for 1 minute

3
 Mechanical
D ispla y T yp e .............................................................................................................. L E D , R e d , 4 D ig it, ½ ” H e igh t
H o usin g T yp e M D 1 0 P & M D 3 P (w ith su p plied g a ske t) ............................................................................. N E M A 4 X
M D 3 E ......................................................................................................................................................... N E M A 4
C o nn e cto r S tyle (p lu gg ab le co n n e cto r op tion a l).................................................... 1 2 -p o sitio n 5 m m E u ro p e an S tyle
T e rm in a l B lo ck T o rq ue S e ttin g ..............................................................................................4.4 in . lb. M a x o r .5N m
F a cep la te M a te ria l........................................................................................ P o lyca rb o n a te w ith G E L e xa n O verla y
H o usin g M a te ria l .......................................................................................................................................A lu m in u m
L e n gth M D 1 0 P & M D 3 P (R e q uire d P a ne l D ep th ) .........................................................................4 .6 2 5", 11 7 .48m m
F a cep la te W id th ..........................................................................................................................4 .5 3 9", 11 5 .29m m
W e ig ht M D 1 0 P ............................................................................................................ 0 .8 4 25 lb, 1 3 .4 8 o z, 3 8 2.1 4 g
M D 3 P ................................................................................................................. 1 .5 2 lb , 24 .3 2 o z, 6 89.4 4g
M D 3 E ................................................................................................................. 1 .6 4 lb , 26 .2 4 o z, 7 43.8 8g

Environmental
Operating Temperature Range .......................................................................................-10C to 45C (15F to 115F)
Operating Humidity Range .................................................................................................... 95%, non-condensing

Installation and Mechanical Dimensions

Exploded Panel View

PANEL MOUNTING GASKET

(WITH THE ADHESIVE SIDE OF
CUSTOMER GASKET FACING THE CUSTOMER
MOUNTING PANEL MOUNTING PANEL)
(HOLE CUT-OUT FOR CONTROL
HOUSING APPROXIMATELY
3.622" WIDE BY 1.770" HIGH)

MD10P
CONTROL

SUPPLIED WITH EACH CONTROL:

1) GASKET
2) (2) 6-32 X 3/4 PANHEAD BLACK OXIDE STAINLESS SCREWS
3) (2) #6 NUT WITH LOCKWASHER

4
 PANEL MOUNTING GASKET
(WITH THE ADHESIVE SIDE OF
GASKET FACING THE CUSTOMER
MOUNTING PANEL)

MD3P
CONTROL
CUSTOMER
MOUNTING PANEL
(HOLE CUT-OUT FOR CONTROL
HOUSING APPROXIMATELY
3.622" WIDE BY 3.622" HIGH)

SUPPLIED WITH EACH CONTROL:

1) GASKET
2) (4) 6-32 X 3/4 PANHEAD BLACK OXIDE STAINLESS SCREWS
3) (4) #6 NUT WITH LOCKWASHER

Cut-out and Mounting Dimensions

4.000"
4.000" 3.622"

CONTROLS Page
Page Ite
Ite
m
Valu
Val Tach
Tach
ENTER
MD10P 0.885"
HOUSING DEPTH 1.770"
4.625"
.140" x 2 PANEL CUT-OUT
MICRO-DRIVE
MICRO-DRIVE
3.622

0.811"
ENTER

MD3P
.140" x 4 3.622"
MICRO-DRIVE HOUSING DEPTH 2.000"
4.625"

CONTROLS PANEL CUT-OUT

5
MD10P and MD3P Dimensions

5.000"

5.000"

1.928"
2.289" 4.179"
1.656"

4.625"

4.625"
MD3E Mounting and Dimensions

5.530 7/32" TYP.

(4 SLOTS)
.350

ON

OFF
ENTER CONTROLS

7.400
5.500

.750

5.125 TYP.

6
 PU-E Series Pickup Installation
The PU-E series pickup is an economical way to monitor motor speed. Its patented design provides for
ease of installation in otherwise difficult to reach areas. The PU-E operates from a +5V power supply,
producing a 5 volt square wave whose frequency is proportional to speed. This signal is fed into the MDP
control as a speed or position reference for the microprocessor.

Model Pulses per

PU-E Number
bearing Revolution
flat tapped
10-32 washer motor
shaft PU-2E 1
screw
PU-4E 2
PU-10E 5
3/16" PU-20E 10
dust magnet spacer
cover disc

Dimensions
1.60 .875
black wire red wire
common +5 volts

white wire
signal
2.40

CAUTION:
DO NOT OVER TIGHTEN MOUNTING SCREW !!

No other mounting screws are necessary, as the 72.00

cord will keep the unit from rotating.

Caution: The PU-E cord should not be grouped with other wires or cords. For applications with PU-
E wire over 6 feet long, or noisy environments, a shielded cable is recommended. Connect the shield
to the common terminal on the MDP, leaving the shield on the PU-E end floating.

7
 Electrical Installation & Diagrams
P1 Terminal Block Hook-Up Diagrams
FUSE
MD10P = 7.5 Amp*
MD3P = 15 Amp*
N
P1-1
P1-2
L
AC INPUT
AC INPUT } 85-265VAC

-A
P1-3 -ARM
+A
P1-4 +ARM MOTOR
PICK-UP MOUNTED
MDP P1-5
COM
COMMON black TO MOTOR SHAFT

MASTER P1-6
+5V
+5VDC red
S1
P1-7 SIGNAL white
S2
P1-8 **Jog Input
(Mounts on rotating
NO Alarm Output - Normally Open end shaft with 10-32
P1-9
P1-10
P1-11
C

NC
Alarm Output - Common

Alarm Output - Normally Closed

} Form C
Relay Output
(Programmable)
tapped hole, 1/2" deep)

IN1 User Input 1

P1-12
**INHIBIT
COM (P1-5) black

* For AC inputs utilizing two hot lines, both inputs should be white
protected with appropriately sized fuses or circuit breakers.
** P1-8 & P1-12 user input may be programmed
for a number of functions. Including (jog, inhibit, etc.)

FUSE
MD10P = 7.5 Amp*
MD3P = 15 Amp*
N
P1-1
P1-2
L
AC INPUT
AC INPUT
} 85-265VAC

-A
P1-3 -ARM
+A
P1-4 +ARM MOTOR FOLLOWER PICK-UP
MOUNTED TO
MDP P1-5
COM
COMMON black MOTOR SHAFT
+5V
FOLLOWER P1-6 +5VDC red

S1
P1-7 SIGNAL 1 white
S2
P1-8 SIGNAL 2 (Mounts on rotating
NO Alarm Output - Normally Open end shaft with 10-32
P1-9
}
tapped hole, 1/2" deep)
C Alarm Output - Common Form C
P1-10 Relay Output
NC Alarm Output - Normally Closed (Programmable)
P1-11
IN1 User Input 1
P1-12
**INHIBIT
COM (P1-5)

* For AC inputs utilizing two hot lines, both inputs should be

protected with appropriately sized fuses or circuit breakers.
** P1-8 & P1-12 user input may be programmed
for a number of functions. Including (jog, inhibit, etc.)

N
P1-1
P1-2
P1-3
L
-A
-ARM
AC INPUT
AC INPUT } 85-265VAC

+A
P1-4 +ARM MOTOR
PICK-UP MOUNTED
COM black TO MOTOR SHAFT
P1-5 COMMON
+5V red
P1-6
S1
+5VDC
P1-7
S2
SIGNAL white
P1-8 *Jog Input
NO Alarm Output - Normally Open

}
P1-9
C Alarm Output - Common Form C (Mounts on rotating
P1-10 Relay Output end shaft with 10-32
NC Alarm Output - Normally Closed tapped hole, 1/2" deep)
P1-11 (Programmable)
IN1 User Input 1
P1-12
*INHIBIT
COM (P1-5)
Ground Lug

MD3E

* P1-8 & P1-12 user input may be programmed

for a number of functions. Including (jog, inhibit, etc.)

8
 P1 Terminal Block Descriptions
P1-1 (AC / N) – For single phase AC lines connect the Neutral side of your AC line to this terminal.
For systems with two hot AC lines, connect either of the Hot AC lines to this terminal.
P1-2 (AC / L) – For single phase AC lines connect the Hot side of your AC line to this terminal. For
systems with two hot AC lines, connect either of the Hot AC lines to this terminal.
P1-3 (-A) - This is the -Armature terminal. For normal rotation of your motor you should connect the
-Armature lead of your motor to this terminal. The +Armature lead of your motor will be connected
here when a reverse directional rotation of the armature is desired.
P1-4 (+A) - This is the +Armature terminal. For normal rotation of your motor you should connect the
+Armature lead of your motor to this terminal. The -Armature lead of your motor will be connected
here when a reverse directional rotation of the armature is desired.
P1-5 (COM) – This is the common point for the control logic. The speed sensor common lead as well
as any other source needing to reference the control common will be connected to this terminal.
P1-6 (+5V) – This is a self-contained +5VDC power supply capable of up to 50mA. The speed sensor
supply lead can be connected to this terminal for its power source.
P1-7 (S1) – This is the signal input terminal for the motor's digital pickup or encoder.
P1-8 (S2) – This input can be programmed to perform a number of advanced functions. In Follower
Mode, this input is the signal input terminal for the master's digital pickup or encoder. In Master
modes (Rate and Time), this input can be configured to function as an emergency stop, inhibit,
or jog command.
P1-9 (NO) – This is the normally-open contact of the user assignable relay output.
P1-10 (C) – This is the common contact of the user assignable relay.
P1-11 (NC) – This is the normally-closed contact of the user assignable relay output.
P1-12 (IN1) – This input can be programmed to perform a number of advanced functions. It can be
configured to function as an emergency stop, inhibit, or jog command.

-1 Option Wiring
The -1 option board is a module which allows external up and down push buttons to be wired to the unit.
These buttons operate exactly like the Up and Down buttons on the user interface. This module is
commonly used to allow PLCs or hand-held pendants to operate the front-panel remotely. Wire for the
external buttons are attached via a 3mm European terminal block on the -1 option board. The buttons
are activated by shorting the terminal labeled Com to either the Up or Down terminal.

REMOTE SWITCHING

MICROPROCESSOR DOWN UP
SERIES PC BOARD

-1 OPTION
BOARD

-3 -2 -1
COMMON UP
DOWN

9
 Basic Operating Instructions
Control Algorithm Discussion
The MDP series controls are based on a pulse-accumulation algorithm. The advantage to this type of
algorithm is that it allows the control to follow a master process with exceptional long-term accuracy.
The MD10P and MD3P controls have three parameters which allow the user to adjust how aggressively
the units drive the motor to achieve the target speed. These 3 parameters are as follows:
P Gain - This is the proportional gain for the control loop. In pure pulse-accumulation algorithms, there
is no loop error to base a 'P' factor on; therefore, these units must estimate error based on several
control loop factors. Those who are familiar with PID control tuning should be aware that the MD10P
and MD3P control's P Gain is somewhat different than that of standard velocity-form PID algorithms.
The P Gain is a function of instantaneous error, a measure of the difference between the target (desired)
speed and the current speed of the motor.
I Gain -This is the integral gain for the control loop. The I Gain is a function of accumulated error, a
measure of the difference between the target (desired) speed and the current speed of the motor.
Pulse Accumulation Limit - This parameter allows the user to limit the maximum number of pulses the
drive will accumulate prior to intentionally losing count and therefore long-term accuracy. See the
details for parameter 29 in the Parameter Description section.

Pulse-Accumulation Loop PI Tuning

Many applications do not require tuning of the P and I Gain parameters beyond the supplied factory
default settings. If more responsiveness is desired or if the motor oscillates an unacceptable amount
when changing speeds, it may be necessary to adjust the P and I gains to obtain optimal performance.
Increasing the P and/or I gains will cause the control to drive the motor more aggressively. Decreasing
the P and/or I gains will cause the control to perform more sluggishly. Properly tuning the P and I gains
encompasses more than independently adjusting the P and I. The ratio between the two is very
important as well. Although initial tuning can be a time-consuming task, here is a basic outline of how
to proceed:
Test Procedure: Adjust the target (displayed) speed as expected during normal operation, including
testing inhibit and jog transitions if applicable.
Tuning Method:
Step 1 - Connect control to loaded motor with application's anticipated load for realistic tuning
Step 2 - Perform test procedure
Step 3 - If control performs adequately, stop tuning and record settings
Step 4 - If control is too sluggish or takes too long to reach the target speed, then try increasing
I Gain slightly (add 250). Perform the test procedure again. Continue increasing I Gain
until motor starts to slightly oscillate or become unstable. At this point, decrease the I Gain
by 250.
Step 5 - If control is too aggressive or is causing the motor to oscillate or become unstable, then
try decreasing I Gain slightly (subtract 250). Perform the test procedure again. Continue
decreasing I Gain until motor starts to stabilize and regulate more accurately.
Step 6 - Once I is set, adjust P Gain and perform test procedure. In this control, additional P Gain
may or may not improve response or stability. Experimentation will be required.

Accel and decel settings have a small impact on PI tuning as well. Specifically, when accel and decel
settings are extremely fast, they can cause the control loop to perform more sluggishly. Another thing
to keep in mind is that PI tuning also affects accel and decel times. For instance, a sluggishly tuned
PI control loop may take longer than the programmed accel and decel times to reach the target;
whereas, an aggressively tuned PI control loop will reach the target faster.

10
 Master (Rate and Time) and Follower (Ratio) Modes Explained
The MDP controls have two basic modes of operation, master and follower. In the Master modes, the
controls are capable of operating independently; whereas, in the Follower Mode, the control requires
a signal from a master to operate. The Follower Mode is used in applications which require the MDP
to closely follow a master process. For example, if a factory has ten conveyors which must be
synchronized over long periods of time, an industrial engineer could use one MDP as a master control
for the first conveyor and nine MDPs as slaves or followers which would receive their speed commands
from the first conveyor's master control or pickup.
In Master Rate Mode, the MDP controls the rate of the motor by tracking the motor's pickup pulses which
are applied to signal input 1 (S1). In this mode, the display indicates in rate units such as Gallons-per-
minute, feet-per-second, and RPM.
In Master Time Mode, the MDP controls the process time by tracking the motor's pickup pulses which
are applied to signal input 1 (S1). In this mode, the display indicates in time units such as HH:MM or
MM:SS, where HH is hours, MM is minutes, and SS is seconds. This mode is most-commonly used
in time-sensitive processes such as conveyor ovens and plating applications.
In Follower Mode, the MDP tracks the number of pulses which are applied to the master signal input
(S2). From these pulses, it calculates the rate of the master process. This rate is then multiplied by
the percentage which is displayed on the user interface. The display is in 0.1% of master units. For
example, 675 = 67.5 percent of master speed. A master running at 1350 RPM, would cause the follower
to run its motor at 67.5% * 1350 RPM or 911.25 RPM. Typical follower applications include
synchronized rotation, synchronized conveyors, and some web-material processes.

Visual Reference
ENTER (Select) Button

CONTROLS Page Ite Valu Tach

m ENTER
ON

Display Window
OFF
MICRO-DRIVE Up & Down Buttons
ENTER CONTROLS

Display Window

ENTER (Select) Button

Up & Down Buttons
ENTER (Select) Button

ENTER

MICRO-DRIVE Up & Down Buttons

Display Window

CONTROLS

11
 How to Change a Parameter's Value (The Short Story)
1. Hold down the Enter button until Parameter-Selection Mode is entered
2. Using the Up and Down buttons, select the desired parameter number to view or edit
3. Press the Enter button to change the value of the parameter
4. Using the Up and Down buttons, change the parameter's value as desired
5. Press the Enter button to permanently save the changes (Return to Parameter-Selection Mode)
6. Select parameter zero and press the Enter button to return to Running Mode

Operating the User Interface (The Long Story)

Although the MDP user interface is very versatile, it is also simple to setup and operate. With just a
few button presses, it allows the user to configure a number of adjustable parameters. The LED display
has three basic operating modes: Running Mode, Parameter-Selection Mode, and Value Mode. Each
of the three modes have specific visual indicators that allow the user to immediately determine the
current state or mode of the user interface. Parameter-Selection Mode and Value Mode can only
be entered if the Program Enable jumper is in the “On” position.

Running Mode is the default display of the unit when power is applied. The MDP will spend the majority
of its time in this mode. In Running Mode, the display shows the target value in the appropriate user-
defined format of rate, time, or percentage. The control will continuously attempt to drive the motor at
the requested target rate. In this display mode, the Up and Down buttons increase or decrease the
displayed target value until either the display minimum or display maximum limit is reached. Depending
on the alarm configuration, these buttons may also serve as an alarm-silence or alarm-reset button.
Example displays for rate, time, and follower operating modes are 13.60, 45:30, and 1000.

Parameter-Selection Mode can be entered by simply pressing and holding the Enter button down for
three seconds. Once in Parameter-Selection Mode, the far left of the display will be a ‘P’. The right
side of the display will indicate the currently selected parameter number for editing purposes. Pressing
the Up or Down button will increase or decrease the selected parameter number on the display.
Although the parameter numbers are in numerical order, some numbers are skipped. These numbers
represent reserved parameters that are not yet implemented and are not displayed. Once the desired
parameter number is displayed, a press of the Enter button will change the display to the Value Mode.
When in Parameter-Selection Mode, pressing the Enter button with parameter 0 selected will
cause the unit to return to Running Mode. Example displays for Parameter-Selection Mode are P
1, P 13, and P 54. See the Software Parameters for a list of available parameters.

Value Mode is used to modify the value of the selected parameter. When in Value Mode, the two dots
which form the colon, between digits two and three, will alternately flash (one, then the other) to inform
the user that a parameter’s value is being edited. Pressing the Up or Down button increases or
decreases the selected parameter’s value. See the Software Parameters for a list of allowable values
and ranges. Value changes take effect immediately. For example, when scrolling through the alarm
output conditions, the relay will activate as the always-active selection is passed. Once the desired
value is showing in the display window, pressing the Enter button again will return to Parameter-
Selection Mode. The new value is not saved in permanent memory until the Enter button is pressed.
Removing power from the unit while in Value Mode may result in the specified new value being lost.

12
 Detailed Configuration Instructions
Default Configuration
When shipped from the factory, the following basic settings are in place:
Rate Mode Operation in RPM
S1 and S2 Signal Input Pulses per Revolution: 1
Decimal Point Display: Off
Display Range: 0 - 2400
Speed Range: 0 - 2400 RPM
Accel and Decel: 2500 RPM per second
Signal Input 2 (S2) Mode: Jog @ 1000 RPM when Low
User Input 1 (UIN1) Mode: Emergency Stop when Low
Alarm Output: Disabled

Resetting the Unit to Factory Defaults

The factory-default settings can be easily restored using either of two methods. Both methods require
the Program Enable jumper to be in the “On” position. The first is to apply power to the unit with both
the Enter and Down buttons pressed for 3 seconds. The second is to change the value of parameter
95 to 5.

JP1 (Program Enable Jumper)

The JP1 jumper is located under the dust cover on the back end of the upper board. When the jumper
is set to the "Off" position, all programming features are locked out to the front panel user. When the
jumper is in the "On" position, the programming parameters are open to change. JP1 is shipped from
the factory set in the "On" position.

13
 Software Parameters
Value Range Factory User
Parameter Description (units) Default Settings
0 Selecting this item exits to Running Mode n/a n/a

Read-Only Parameters
1 Model Number 10 – MD10P Unit 10, 11, or
11 – MD3P Unit 13
13 – MD3E Unit
2 Software Build 1 – 9999 n/a
3 Hardware Version 1 – 9999 n/a
4 Serial Number – Major (reserved) n/a n/a
5 Serial Number – Minor (reserved) n/a n/a

General Setup
10 Operating Mode 1 – Rate Mode 1
2 – Time Mode
3 – Follower Mode
11 Display Intensity 0 – 31 (Dim – Bright) 20
13 Decimal Point Position 0 – DP Disabled (XXXX) 0
1 – X.XXX
2 – XX.XX
3 – XXX.X
4 – XXXX.
14 Keypad Mode 1 – Linear, Constant Rate 2
2 – Non-linear, Accelerating Rate
15 Keypad Scroll Delay 0 – 30 (Fast – Slow) 10
16 S1 / S2 Input Edge & Prescaler Configuration 0 – S1 is Rising/1 S2 is Rising/1 0
1 – S1 is Falling/1 S2 is Rising/1
2 – S1 is Falling/4 S2 is Rising/1
3 – S1 is Falling/16 S2 is Rising/1
4 – S1 is Rising/1 S2 is Falling/1
5 – S1 is Falling/1 S2 is Falling/1
6 – S1 is Falling/4 S2 is Falling/1
7 – S1 is Falling/16 S2 is Falling/1
8 – S1 is Rising/1 S2 is Falling/4
9 – S1 is Falling/1 S2 is Falling/4
10 – S1 is Falling/4 S2 is Falling/4
11 – S1 is Falling/16 S2 is Falling/4
12 – S1 is Rising/1 S2 is Falling/16
13 – S1 is Falling/1 S2 is Falling/16
14 – S1 is Falling/4 S2 is Falling/16
15 – S1 is Falling/16 S2 is Falling/16
18 Power-up Mode 1 – Default to Zero Display 3
2 – Default to Power-up Value
3 – Default to Previous Running Val.
19 Power-up Value 0 – 9999 (Display Units) 0

Display & Control Loop Setup

20 Display Minimum 0 – 9998 (Display Units) 0
21 Display Maximum 1 – 9999 (Display Units) 2400
23 Accel Setting 1 – 9999 (Display Units) 2500
24 Decel Setting 1 – 9999 (Display Units) 2500
26 Proportional Gain 0 – 9999 (Not Unit-specific) 0
27 Integral Gain 1 – 9999 (Not Unit-specific) 5000
29 Pulse Accumulation Limit 2 – 5000 (Not Unit-specific) 15

Signal Input #1 (S1) Setup

30 S1 Display Reference 0 – 9999 (Display Units) 2400
31 S1 Reference RPM 0 – 9999 (RPM) 2400
32 S1 Pulses per Revolution 1 – 2048 (PPR) 1
33 S1 Deadband (Follower Mode Only) 0 – 1000 (Seconds) 0

14
 Software Parameters, cont'd
Value Range Factory User
Parameter Description (units) Default Settings
Signal Input #2 (S2) Setup
35 S2 Input Configuration 1 – Disabled (Follower Mode) 7
2 – E-Stop When S2 High
3 – E-Stop When S2 Low
4 – Inhibit When S2 High
5 – Inhibit When S2 Low
6 – Jog When S2 High
7 – Jog When S2 Low
36 S2 Setpoint 1 – 9999 (Display Units) 1000
37 S2 Pulses per Revolution 1 – 2048 (PPR) 1

User Input #1 (UIN1) Setup

40 UIN1 Input Configuration 1 – Disabled 3
2 – E-Stop When UIN1 High
3 – E-Stop When UIN1 Low
4 – Inhibit When UIN1 High
5 – Inhibit When UIN1 Low
6 – Jog When UIN1 High
7 – Jog When UIN1 Low
41 UIN1 Setpoint for Jog 1 – 9999 (Display Units) 1000

Alarm Output #1 Configuration

50 Alarm Activation Conditions 0 – Always Off 0
1 – Always On
2 – Active when Above upper limit
3 – Active when Below lower limit
4 – Active inside Range
5 – Active outside Range
6 – Active when Target = 0
7 – Active when no Pickup Pulses
detected
8 – Active when at Max. Conduction
51 Output Style & Reset Mode 1 – Constant & Auto Reset 1
2 – Constant & Manual Reset
3 – Pulsed & Auto Reset
4 – Pulsed & Manual Reset
52 Reset Configuration 1 – No Sil., Reset on Key 1
2 – No Sil., Reset on S2 High
3 – No Sil., Reset on S2 Low
4 – Sil., Reset on Key
5 – Sil., Reset on S2 High
6 – Sil., Reset on S2 Low
53 Display Flash On Active Alarm 0 – Alarm Flash Disabled 0
1 – Alarm Flash Enabled
54 Pulse on Time 1 – 3600 (seconds) 1
55 Pulse off Time 1 – 3600 (seconds) 1
56 Pulse Count 0 – 9999 (pulses) 0
57 Lower Limit 0 – 9999 (display units) 0
58 Upper Limit 0 – 9999 (display units) 9999

Parameter Memory Commands

95 Restore Settings to Factory Default 0 – Do Nothing & Exit 0
5 – Restore Factory Defaults
98 Save to User Default Area 0 – Do Nothing & Exit 0
5 – Save Setting
99 Restore from User Default Area 0 – Do Nothing & Exit 0
1 – Restore Settings

15
 Parameter Descriptions
Parameter 0 – Exit to Running Mode
When parameter 0 is selected in Parameter-Selection Mode, the unit will return to Running Mode
and display the running value. This should be selected once changes to parameters are
completed.
Parameter 1 – Model Number (Read Only)
This is a number which represents the base model number for the product. The model codes
for the MD10P ,MD3P, and MD3E are 10 ,11, and 13 respectively.
Parameter 2 – Software Build (Read Only)
The software build is a code which identifies the software version of the unit.
Parameter 3 – Hardware Version (Read Only)
The hardware version is a code which identifies which hardware was used to build the unit.
Parameter 4 & 5 – Serial Number, Major & Minor (Read Only)
These parameters are reserved for future use as an electronic serial number and are unique
to each manufactured unit.
Parameter 10 – Operating Mode
This parameter defines the operating mode for the entire unit. There are two basic modes of
operation, master and follower. In master modes, the unit controls the load using either rate or
time units. In follower mode, the unit controls the load in percentage of master rate. The following
modes are available for the MDP:
Mode 1 – Master, Rate Mode
In Rate Mode, the MDP displays in user-defined rate units such as RPM, Gallons per
Hour, or Feet per Second. See applications for examples.
Mode 2 – Master, Time Mode
In Time Mode, the MDP displays in time units using the format AA:BB. By default AA:BB
represents minutes (AA) and seconds (BB). Optionally, it can be configured to represent
hours (AA) and minutes (BB) or other user-defined units with a 1:60 relationship. When
setting parameters which are configured in display units, the programmed value is the
determined by the formula (AA * 60) + BB. In HH:MM displays, this is the total number
of minutes. In MM:SS displays, this is the total number of seconds. See applications for
examples.
Mode 3 – Follower Mode
In Follower Mode, the MDP displays in percentage units, where 1000 equals 100.0
percent of the master rate. For example, if the display indicates 985, 98.5, or 9.85, the
MDP will attempt to run at exactly 98.5 percent of the master rate. Display settings are
always entered ignoring the decimal point's position. See applications for more examples.
Parameter 11 – Display Intensity
This parameter adjusts the intensity of the LED display digits in the front panel of the unit. The
values of 0 – 31 correspond to a gradual change from very dim to very bright. This is often useful
when the MDP is used in the same panel as other pieces of equipment with LED displays and
a uniform display brightness is desired. Simply adjust the MDP to match its surroundings.
Parameter 13 – Decimal Point (DP) Position
This selects the format of the display with respect to the decimal point’s position. This parameter
does not effect the value entry for other parameters. For example, if the user desires to display
10.00 at 300RPM, then parameter 30 would be set to 1000, parameter 31 would be set to 300,
and parameter 13 would be set to 2.
Mode 0: Fixed XXXX
Mode 1: Fixed X.XXX
Mode 2: Fixed XX.XX
Mode 3: Fixed XXX.X
Mode 4: Fixed XXXX.

16
Parameter 14 – Keypad Mode
This parameter selects the operating mode of the front-panel push buttons. In some
applications, increasing or decreasing the scroll rate provides the user more controllability
when entering settings. Parameters 14 and 15 affect only the Up and Down buttons when
the user interface is in Running Mode. These settings also apply to remote Up / Down buttons
which are attached via the -1 option board.
Mode 1: Linear, Constant Rate
In linear mode, pressing and holding the Up or Down buttons will cause the display to
continuously change value in the requested direction until either the Display Minimum
or Display Maximum is reached. The displayed value will scroll at a constant rate which
is specified using parameter 15.
Mode 2: Non-linear, Accelerating Rate
In non-linear mode, pressing and holding the Up or Down buttons will cause the display
to continuously change value in the requested direction until either the Display
Minimum or Display Maximum is reached. The displayed value will initially scroll at a
slow rate and increase in speed until the maximum scroll rate is achieved. The initial
scroll rate is specified using parameter 15.
Parameter 15 – Keypad Scroll Mode
This parameter sets the scroll speed for the front-panel push buttons. The function of this
parameter varies slightly depending on the Keypad Mode. See parameter 14 for more
details.
Parameter 16 – S1 / S2 Input Edge & Prescaler Configuration
This parameter determines how the MDP processes the S1 and S2 signal inputs. It specifies
which signal edge is used for measurements and the value of the internal frequency dividers
or prescalers. Modes with prescalers greater than 1 should only be used if the input pulse
rate on S1 or S2 exceeds the unit's maximum native pulse rate (see specifications for
details); otherwise, the control loop may become sluggish and unnecessarily inaccurate.
Use the following chart to configure this parameter. As an example, assume an application
requires input pulse rates on S1 of 120,000 pulses-per-minute and S2 of 35,000 pulses-per-
minute. According to the electrical specifications, the unit can only accept 50,000 pulses-
per-minute on each the S1 and S2 inputs. With this in mind, the S1 and S2 prescalers should
be selected as Falling / 4 and Rising / 1, respectively. In this case, parameter 16 would be
set to 2.
Selection Chart S1 Input Edge and Prescaler
Rising / 1 Falling / 1 Falling / 4 Falling / 16
Rising / 1 0 1 2 3
S2 Input Edge Falling / 1 4 5 6 7
and Prescaler Falling / 4 8 9 10 11
Falling / 16 12 13 14 15

Parameter 18 – Power-up Mode

This parameter defines the mode which determines the default Running Value when power
is initially applied to the MDP.
Mode 1: Default to Zero
When in this mode, the unit will default to zero (display units).
Mode 2: Default to Power-Up Value
When in this mode, the unit will default to the Power-up Value, parameter 19.
Mode 3: Default to Previously Running Value
When in this mode, the unit will default to the previous running value before power was
removed. A previous running value must have been active for at least 3 seconds to
be recalled after power has been disconnected and reapplied.

17
Parameter 19 – Power-up Value
When Power-up Mode is set to 2, this parameter will designate the default display value at
power-up in display units.
Parameter 20 – Display Minimum
This parameter defines the lower end of the display range. This is the value which limits how
low the user is able to scroll the displayed value in Running Mode. In Rate and Time modes,
this value is set in display units. In Follower Mode, this is set in percentage of the master rate.
For example, in Follower Mode, 1250 represents 125.0 percent of the master rate.
Parameter 21 – Display Maximum
This parameter defines the upper end of the display range. This is the value which limits how
high the user is able to scroll the displayed value in Running Mode. In Rate and Time modes,
this value is set in display units. In Follower Mode, this is set in percentage of the master rate.
For example, in Follower Mode, 150 represents 15.0 percent of the master rate.
Parameter 23 – Acceleration Setting
This parameter determines how fast the MDP will accelerate toward the displayed target setting.
This parameter is set in display units of change per second such as RPM, GPM, or feet per
second. In Follower Mode, this parameter is set in RPM units.
Parameter 24 – Deceleration Setting
This parameter determines how fast the MDP will decelerate toward the displayed target setting.
This parameter is set in display units of change per second such as RPM, GPM, or feet per
second. In Follower Mode, this parameter is set in RPM units.
Parameter 26 – Proportional (P) Gain
The Proportional Gain is the first of two parameters which define the responsiveness of the
control with respect to how fast it responds to changing loads. Because the MDP controls are
pulse-accumulation drives, the P Gain responds differently than the same parameter in a
standard velocity-form PID control. The higher the P Gain, the more aggressively the unit will
drive the load. See the PI Control Tuning section of the manual for more details.
Parameter 27 – Integral (I) Gain
The Integral Gain is the second of two parameters which define the responsiveness of the
control with respect to how fast it responds to changing loads. The higher the I Gain, the more
aggressively the unit will drive the load. When using high PPR pickups or encoders, it will be
necessary to decrease the I Gain to prevent unwanted oscillation and instabilities. See the PI
Control Tuning section of the manual for more details.
Parameter 29 – Pulse Accumulation Limit
This parameter sets the limit for the maximum number of pulses the drive will accumulate prior
to intentionally losing count and therefore long-term accuracy. Because the MDP controls are
pulse-accumulation drives, they are able to accurately track a master (in Follower Mode) pulse-
by-pulse. That is, they are able to run for days, weeks, or months and remain completely in sync
with a master drive or process; unfortunately, this functionality comes at a small cost.
By default, if the main pickup signal were lost and then reattached, the unit may run at high
speeds for many seconds while attempting to make-up what would have been lost pulses.
Once it catches up, it returns to normal operation. In some applications, this is a nuisance. In
these cases, the Pulse Accumulation Limit, parameter 29, can be lowered to limit the maximum
number of pulses the drive will remember.
This parameter is set from 0 to 9999, where 0 is no accumulation and 9999 is maximum
accumulation. As this value approaches zero, the unit will gradually lose its ability to drive the
motor and eventually stop the motor completely. It may be necessary to increase the value of
this parameter for application which demand higher long-term accuracy.

18
Parameter 30 – Signal Input 1 (S1) Display Reference
This is the number to be displayed when at the user-specified motor Reference RPM. In Rate
Mode, this value represents rate units such as feet, ounces, or revolutions. In Time Mode, this
value represents the reference time measured in seconds or minutes. If the desired display is
HH:MM, then all values should be entered in minutes. If MM:SS is desired, then all values should
be entered in seconds. In Follower Mode, this value is the percentage of the master rate in 0.1%
units. For example, 1000 equates to 100%. See applications for more examples.
Parameter 31 – Signal Input 1 (S1) Reference RPM
This is the reference RPM at which the Display Reference value should be displayed. In Rate
and Time Modes, this value represents the RPM of the encoder to which the Display Reference
corresponds. In Follower Modes, this value is not used. See applications for examples.
Parameter 32 – Signal Input 1 (S1) Pulses per Revolution
This is the number of pulses per revolution for the signal input 1 (S1). The MDP supports pickups
and encoders from 1 to 2048 pulses per revolution.
Parameter 33 – Signal Input 1 (S1) Deadband (Follower Mode Only)
When in Follower Mode, it is often desirable for the follower unit to continue to slowly make-up
the small pickup pulse differential between the master and follower's position. In some
applications, it is not necessary for the follower to continue to slowly seek the master's exact
pulse position when the master rate is at zero. In these cases, the Deadband parameter can
be set above zero to force the MDP to stop driving the motor slowly and cause it to inhibit until
the master starts rotating again. At that point, the follower will automatically make-up the pulse
differential as it starts to rotate. The deadband is disabled by setting it to zero seconds.
Parameter 35 – Signal Input 2 (S2) Input Configuration
This parameter determines the operating mode of signal input 2 (S2).
Mode 1: Disabled (Follower Mode)
The S2 input is inactive. This is the required setting for Follower Mode.
Mode 2: Emergency Stop When S2 High (Not Wired To Common)
When the S2 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter emergency-stop mode. While in this mode, the armature output will
immediately be turned off. Once the S2 input returns to an electrically low state or wired
to the unit's common, the output will become active.
Mode 3: Emergency Stop When S2 Low (Wired To Common)
When the S2 input is at an electrically low state or wired to the unit's common, the MDP
will enter emergency-stop mode. While in this mode, the armature output will immediately
be turned off. Once the S2 input returns to an electrically high (+5V) state or allowed to
float disconnected, the output will become active.
Mode 4: Inhibit When S2 High (Not Wired To Common)
When the S2 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter inhibit mode. While inhibited, the armature output will decrease
according to the decel setting until zero output is reached. Once the S2 input returns to
an electrically low state or is wired to the unit's common, the output will start to accelerate
toward the previous running value.
Mode 5: Inhibit When S2 Low (Wired To Common)
When the S2 input is at an electrically low state or wired to the unit's common, the MDP
will enter inhibit mode. While inhibited, the armature output will decrease according to the
decel setting until zero output is reached. Once the S2 input returns to an electrically high
(+5V) state or allowed to float disconnected, the output will start to accelerate toward the
previous running value.

19
 Mode 6: Jog When S2 High (Not Wired To Common)
When the S2 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter jog mode. While in jog mode, the display will immediately change to the
programmed jog setpoint, parameter 36. The unit will start accelerating or decelerating
toward the jog setting at the configured accel and decel rates. Once the S2 input returns
to an electrically low state or is wired to the unit's common, the output will start to accelerate
or decelerate toward the previous running value. In Follower Mode, the unit will operate
as its own master. This allows an application to jog by overriding a stopped master.
Mode 7: Jog When S2 Low (Wired To Common)
When the S2 input is at an electrically low state or wired to the unit's common, the MDP
will enter jog mode. While in jog mode, the display will immediately change to the
programmed jog setpoint, parameter 36. The unit will start accelerating or decelerating
toward the jog setting at the configured accel and decel rates. Once the S2 input returns
to an electrically high (+5V) state or allowed to float disconnected, the output will start to
accelerate or decelerate toward the previous running value. In Follower Mode, the unit will
operate as its own master. This allows an application to jog by overriding a stopped
master.
Parameter 36 – Signal Input 2 (S2) Setpoint
When the S2 configuration, parameter 35, is set to one of the jog modes, this parameter defines
the jog setpoint in display units. If the MDP operating mode is set to Follower Mode, then this
parameter is set in RPM units. This allows a follower control to be jogged when the master is
stopped.
Parameter 37 – Signal Input 2 (S2) Pulses per Revolution
This is the number of pulses per revolution for the signal input 2 (S2). The MDP supports pickups
and encoders from 1 to 2048 pulses per revolution.
Parameter 40 – User Input 1 (UIN1) Configuration
This parameter determines the operating mode of user input 1 (UIN1).
Mode 1: Disabled
The UIN1 input is inactive.
Mode 2: Emergency Stop When UIN1 High (Not Wired To Common)
When the UIN1 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter emergency-stop mode. While in this mode, the armature output will
immediately be turned off. Once the UIN1 input returns to an electrically low state or wired
to the unit's common, the output will become active.
Mode 3: Emergency Stop When UIN1 Low (Wired To Common)
When the UIN1 input is at an electrically low state or wired to the unit's common, the MDP
will enter emergency-stop mode. While in this mode, the armature output will immediately
be turned off. Once the UIN1 input returns to an electrically high (+5V) state or allowed
to float disconnected, the output will become active.
Mode 4: Inhibit When UIN1 High (Not Wired To Common)
When the UIN1 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter inhibit mode. While inhibited, the armature output will decrease
according to the decel setting until zero output is reached. Once the UIN1 input returns
to an electrically low state or is wired to the unit's common, the output will start to accelerate
toward the previous running value.
Mode 5: Inhibit When UIN1 Low (Wired To Common)
When the UIN1 input is at an electrically low state or wired to the unit's common, the MDP
will enter inhibit mode. While inhibited, the armature output will decrease according to the
decel setting until zero output is reached. Once the UIN1 input returns to an electrically
high (+5V) state or allowed to float disconnected, the output will start to accelerate toward
the previous running value.

20
 Mode 6: Jog When UIN1 High (Not Wired To Common)
When the UIN1 input is at an electrically high (+5V) state or allowed to float disconnected,
the MDP will enter jog mode. While in jog mode, the display will immediately change to the
programmed jog setpoint, parameter 41. The unit will start accelerating or decelerating
toward the jog setting at the configured accel and decel rates. Once the UIN1 input returns
to an electrically low state or is wired to the unit's common, the output will start to
accelerate or decelerate toward the previous running value. In Follower Mode, the unit will
operate as its own master. This allows an application to jog by overriding a stopped
master.
Mode 7: Jog When UIN1 Low (Wired To Common)
When the UIN1 input is at an electrically low state or wired to the unit's common, the MDP
will enter jog mode. While in jog mode, the display will immediately change to the
programmed jog setpoint, parameter 41. The unit will start accelerating or decelerating
toward the jog setting at the configured accel and decel rates. Once the UIN1 input returns
to an electrically high (+5V) state or allowed to float disconnected, the output will start to
accelerate or decelerate toward the previous running value. In Follower Mode, the unit will
operate as its own master. This allows an application to jog by overriding a stopped
master.
Parameter 41 – User Input 1 (UIN1) Setpoint
When the UIN1 configuration, parameter 40, is set to one of the jog modes, this parameter
defines the jog setpoint in display units. If the MDP operating mode is set to Follower Mode, then
this parameter is set in RPM units. This allows a follower control to be jogged when the master
is stopped.
Parameter 50 – Alarm 1 Conditions
This defines which conditions will result in the alarm 1 output being activated.
Mode 0: Always Inactive
The alarm output will remain in an inactive state. In this state, the NC and C contacts will
be internally electrically connected.
Mode 1: Always Active (When Power Is Applied)
The alarm output will become active when the power is applied to the unit. In this state,
the NO and C contacts will be internally electrically connected.
Mode 2: Active When Display Value Above Limit
The alarm output will activate when the displayed value is above the upper limit setting,
parameter 58.
Mode 3: Active When Display Value Below Limit
The alarm output will activate when the displayed value is below the lower limit setting,
parameter 57.
Mode 4: Active When Display Value Inside Range
The alarm output will activate when the displayed value is greater than or equal to lower
limit settings and less than or equal to the upper limit setting.
Mode 5: Active When Display Value Outside Range
The alarm output will activate when the displayed value is less than the lower limit setting
or greater than upper limit setting.

21
 Mode 6: Active When Target (Display) = Zero
The alarm output will activate when the displayed value is equal to zero. This allows the
alarm output to be used to drive a mechanical brake to decrease stopping time or to provide
holding torque at zero speed.
Mode 7: Active When Main Pickup Signal (S1) Stalled or stopped
The alarm output will activate when the main pickup signal input (S1) has stalled or
stopped. The alarm lower limit (Parameter 57) is used to specify the stall timeout, in
seconds, under a motor stall condition. When using the lower limit to set the stall timeout,
an inhibit command or zero speed command will not be recognized as a stall condition. The
pickup is considered to have stalled if the timeout passes with no pickup pulses when the
target (displayed) value is greater than zero and the control has not been given an inhibit
command. The alarm upper limit (Parameter 58) is used to specify a zero speed or stopped
timeout condition in seconds. When using the upper limit to set a zero speed or stopped
timeout, an inhibit command, a zero speed command or a motor stall condition will all be
recognized as a stopped condition. The pickup is considered to have stopped after the
timeout passes with no pickup pulses.
Note: When using the upper limit to set a stopped timeout the lower limit should be
set to zero.
Mode 8: Active When Driving At Maximum Conduction Angle
The alarm output will activate when the control is driving the motor at the maximum
conduction angle. This can be used to determine if the control is running away due to a
broken pickup signal wire when stall-detection is not desired.
Parameter 51 – Alarm 1 Output Style & Reset Configuration
This setting configures the output mode and reset method for the alarm output.
Mode 1: Constant & Auto Reset
In this mode, the alarm output will remain active until the alarm condition ceases to exist.
The alarm will automatically reset when the conditions return to normal.
Mode 2: Constant & Manual Reset
In this mode, the alarm output will remain active until the alarm is reset manually. See
parameter 52 for details.
Mode 3: Pulse & Auto Reset
In this mode, the alarm output will pulse on and off until the alarm condition ceases to exist.
The pulsed modes are commonly used for audible alarms where a constant output would
be considered distracting or awkward. The alarm will automatically reset when the
conditions return to normal.
Mode 4: Pulse & Manual Reset
In this mode, the alarm output will pulse on and off until the alarm is reset manually. See
parameter 52 for reset details. The pulsed modes are commonly used for audible alarms
where a constant output would be considered distracting or awkward.
Parameter 52 – Alarm 1 Reset Configuration
This setting determines which actions will cause an active alarm to be silenced or reset.
Mode 1: No Silencing, Reset On Any Button Press
In this mode, an active alarm cannot be silenced. Once the alarm condition ceases to
exist, however, any user-interface button may be pressed to cause a manual reset.
Mode 2: No Silencing, Reset On S2 Input High (Not Wired To Common)
Similar to Mode 1. Once the alarm condition ceases to exist, setting the S2 input to a high
(+5V) state or allowing it to float disconnected will cause a manual reset.
Mode 3: No Silencing, Reset On S2 Input Low (Wired To Common)
Similar to Mode 1. Once the alarm condition ceases to exist, setting the S2 input to a low
(COM) state or wiring it to common will cause a manual reset.
Mode 4: Silencing Enabled, Reset On Any Button Press
When the conditions for an active alarm persist, pressing any user-interface button will
result in the alarm being silenced or deactivated, but not reset. A second attempt to reset
the alarm must be made after the condition cease to exist to clear the alarm.

22
 Mode 5: Silencing Enabled, Reset On S2 Input High (Not Wired To Common)
Similar to Mode 4. Setting the S2 input to a high (+5V) state or allowing it to float
disconnected will cause the alarm to be silenced or reset depending on the current state
of the alarm conditions.
Mode 6: Silencing Enabled, Reset On S2 Input Low (Wired To Common)
Similar to Mode 4. Setting the S2 input to a low (COM) state or wiring it to common will cause
the alarm to be silenced or reset depending on the current state of the alarm conditions.
Parameter 53 – Alarm 1 Display Flash On Alarm
This will cause the display to flash when an alarm condition is active.
Parameter 54 – Alarm 1 Pulse on Time
This parameter defines the number of seconds the output should be enabled during the ‘on’ phase
of an active pulsing alarm’s output.
Parameter 55 – Alarm 1 Pulse off Time
This parameter defines the number of seconds the output should be disabled during the ‘off’
phase of an active pulsing alarm’s output.
Parameter 56 – Alarm 1 Pulse Count
This setting determines how many pulses are output when the alarm is activated and is
configured in pulse output style. When 0 is entered, the unit will be set for continuous pulses while
the alarm is active.
Parameter 57 – Alarm 1 Lower Limit
This setting defines either the lower limit, the lower end of a range for the alarm region or a stall
timeout. Alarm limits are set in display units without regard to decimal point or colon position. In
Rate and Follower Modes, a limit of 123 could represent a display value of 123, 12.3, 1.23, or
0.123. When in Time Mode, a limit of 123 would represent 1:23 on the display. When the lower
limit is being used to set a stall timeout for parameter 50 mode 7, the setting is in seconds.
Parameter 58 – Alarm 1 Upper Limit
This setting defines either the upper limit, the upper end of a range for the alarm region or a stop
timeout. Alarm limits are set in display units without regard to decimal point or colon position. In
Rate and Follower Modes, a limit of 123 could represent a display value of 123, 12.3, 1.23, or
0.123. When in Time Mode, a limit of 123 would represent 1:23 on the display. When the upper
limit is being used to set a stop timeout for parameter 50 mode 7, the setting is in seconds.
Parameter 95 – Factory Default Command
When set to a value of 5, the unit will be reset to factory default settings. This can also be achieved
by applying power to the unit with both the Enter and Down buttons depressed. The programming
jumper must be in the "On" position for this method to function.
Parameter 98 – Save to User Default Area Command
When set to a value of 5, the unit will store all adjustable parameters to the user default area. The
user default area is intended to be a location where an OEM or integrator can store settings
specific to their application. Using this, an OEM can easily refresh their custom settings in the
field if an end-user accidentally reconfigures the unit unsuccessfully. Another common use for
this area is testing and initial setup. The user can store known-good settings here and easily
experiment without the fear of losing the optimal configuration.
Parameter 99 – Restore from User Default Area Command
When set to a value of 1, the unit will restore the all adjustable parameters from the user default
area. See parameter 98 for additional information.

23
 Application Examples
Pump Controller with Audible and Visual Alarm
Description:
A waste pump control which displays the pump rate in liters per minute with an audible and visual
alarm output which will warn the operator if the waste flow has stopped. The alarm should not
be able to be silenced and should automatically reset when flow rates have returned to normal.
The display should indicate in the format "xxx.x" (LPM).

Application Diagram:
Dart MD10P, MD3P, or MD3E
Motor Control
CONTROLS Page Ite Valu Tach
m ENTER

153.0 Audible
Annunciator
MICRO-DRIVE

Fluid
Outlet
Flow Transducer
(73 Pulses per Liter)

Fluid
Inlet

DC Motor
Pump

Pump Specs:
19 Shaft Rotations = 2 Liters

Wiring Diagram:

}
N
P1-1 *FUSE
L AC Line Input 85-265VAC, 50-60 Hz
P1-2
A-
P1-3
A+
P1-4
MD10P COM
MOTOR

P1-5 GND
MD3P +5V FLOW TRANSDUCER
P1-6 +V (Frequency Output)
or S1
P1-7 SIGNAL OUT
MD3E S2
P1-8 NOT USED
NO
P1-9 240VAC
Audible
C Annunciator
P1-10
NC
P1-11 NOT USED
IN1
P1-12 NOT USED

* Size fuse according to unit and application. See

electrical specifications for maximums.

24
Parameter Configuration:
Parameter Value Notes
10 1 Master, Rate Mode Setting (LPM is a rate-based unit)
13 3 Decimal point position set to XXX.X on display
30 10 Display should indicate 1.0 LPM (10) when pickup at Reference RPM, parameter 31
31 73 This is the RPM at which the Display Reference, parameter 30, should be displayed
32 1 Pulses per revolution of shaft encoder or pickup is 1 PPR
50 7 Alarm active when pickup stalled
53 1 Flash display when alarm is active
57 10 Lower limit setting for pickup stall timeout. Set for 10 seconds.

Conveyor Oven Controller with Two Preset Process Times

Description:
An oven monitor displaying the “tunnel” time in minutes and seconds. The tunnel time is defined
as the time it takes for the heated object on the conveyor to travel from point A to point B in the
application diagram below. An external time-select switch should allow the user to choose
between the displayed process time or a second fixed process time. The time should be
displayed in MM:SS (minutes:seconds) format. The process time should only be allowed to be
adjusted between 6:30 and 12:15.

Application Diagram:

Oven Speed Select Switch

SPEED 1 SPEED 2

Connect to
A B Coupling

Heat Source

Tunnel Oven
Non-Reduced
Shaft

Dart PU-2E
Coupling to
or equivalent
Chain Drive

CONTROLS Page Ite Valu Tach

Gear Motor
m ENTER

6:30 Drive Train Specs:

1380 RPM at non-reduced
MICRO-DRIVE
motor shaft equates to
Dart MD10P, MD3P, or MD3E 6 minutes and 40 seconds
Motor Control of tunnel time

25
Wiring Diagram:

}
N
P1-1 *FUSE
L AC Line Input 85-265VAC, 50-60 Hz
P1-2
A-
P1-3
A+
MD10P P1-4 MOTOR
COM
MD3P P1-5
+5V
black

or P1-6 red
S1
MD3E P1-7
S2
white

P1-8
Dart PU-2E or
NO Speed 1 Select Equivalent
P1-9 NOT USED
Encoder
C
P1-10 NOT USED Speed 2 Select
NC
P1-11 NOT USED NC
IN1
P1-12 NOT USED

* Size fuse according to unit and application. See

electrical specifications for maximums.

Parameter Configuration:

Parameter Value Notes

10 2 Time Mode Setting (MM:SS is a time-based unit)
20 390 Display minimum set to 6:30 (MM:SS)
For example: (6 minutes * 60 seconds-per-minute) + 30 seconds = 390 seconds
21 735 Display maximum set to 12:12 (MM:SS)
For example: (12 minutes * 60 seconds-per-minute) + 15 seconds = 735 seconds
30 400 Display should indicate 6:40 (MM:SS) when motor at Reference RPM, parameter 31
For example: (6 minutes * 60 seconds-per-minute) + 40 seconds = 400 seconds
31 1380 This is the RPM at which the Display Reference, parameter 30, should be displayed
32 1 Pulses per revolution of shaft encoder or pickup is 1 PPR
35 7 Set S2 input mode to jog when low
36 530 Set fixed process time during jog to 8:50 (MM:SS)
For example: (8 minutes * 60-seconds-per-minute) + 50 = 530 seconds

Synchronized Conveyor Controller with Jog Switch

Description:
A synchronized conveyor system comprised of two conveyors with no mechanical
linkage between them. The master conveyor is driven by a basic Dart analog DC motor
control. The slave or follower conveyor should follow the master's position with exacting
long-term accuracy. The slave conveyor should be able to be jogged into position when
the master is stopped at a rate of 350 RPM. The slave conveyor may be adjusted from
90.0% to 110.0% of the master conveyor rate using the user interface.

26
Application Diagram:

Box A
Belt 6
4
CONTROLS

2
Motor
8 ON

Conveyor 1 OFF

DC 0 10

Dart PU-20E
Gear Motor Dart 253G or other Motor Control
Master Side or equivalent
Follower Side

Box B
Belt

Jog Switch
Conveyor 2
DC Jog Run

Dart PU-10E Gear Motor

or equivalent

CONTROL Page Ite Valu Tach

m ENTER

100.0
MICRO-DRIVE

Dart MD10P, MD3P, or MD3E

Motor Control

Wiring Diagram:

}
N
P1-1 *FUSE
L AC Line Input 85-265VAC, 50-60 Hz
P1-2
A-
P1-3 FOLLOWER
A+ MOTOR
P1-4 FOLLOWER PICK-UP
MD10P COM
MOUNTED TO
MOTOR SHAFT
P1-5 black
MD3P P1-6 +5V red
or P1-7 S1 white
MD3E P1-8 S2
Dart PU-10E or
NO Equivalent
P1-9 NOT USED Encoder
C
P1-10 NOT USED
NC MASTER PICK-UP
P1-11 NOT USED MOUNTED TO
MOTOR SHAFT
IN1
P1-12 white red black
Jog Switch

Dart PU-2E or
* Size fuse according to unit and application. See Equivalent
Encoder
electrical specifications for maximums.

27
Parameter Configuration:
Parameter Value Notes
10 3 Follower Mode Setting
13 3 Decimal point position set to XXX.X on display
20 900 Display minimum is 90.0% of master rate
21 1100 Display maximum is 110.0% of master rate
32 5 Pulses per revolution of shaft encoder or pickup is 5 PPR
37 10 Pulses per revolution of shaft encoder or pickup is 10 PPR
40 7 UIN1 configured as jog command when low
41 350 UIN1 jog setpoint is 350 RPM

28
 Troubleshooting
Problem Possible Case Solution
Display is blank Power not applied Using a volt meter, verify that a voltage between 85 and 265VAC is measured between
the L and N terminal block positions.

Defective unit Contact technical support for additional help and instructions.
Display is dim Display intensity Editing and increasing the display intensity parameter should cause the display digits to
parameter is too low become brighter.
When power is AC line supplying Review routing of power wires in machine to minimize electrical noise. Look for other
applied, “LF-L” is power to unit has too devices which share the same circuit which may be producing unacceptable levels of
displayed much noise line noise. In some applications, such as welding equipment, a careful regiment of
applying an AC line filter, re-routine wires, dividing circuits, using shielded cable, and
properly grounding devices will usually solve the problem.

The unit is designed to operate with AC lines from 48-62 Hertz (cycles per second).
AC line supplying
This is typically not a problem because the international standards are 50 and 60 Hertz.
power to unit has an
abnormally low
frequency
When power is AC line supplying Review routing of power wires in machine to minimize electrical noise. Look for other
applied, “LF-H” is power to unit has too devices which share the same circuit which may be producing unacceptable levels of
displayed much noise line noise. In some applications, such as welding equipment, a careful regiment of
applying an AC line filter, re-routine wires, dividing circuits, using shielded cable, and
properly grounding devices will usually solve the problem.

The unit is designed to operate with AC lines from 48-62 Hertz (cycles per second).
AC line supplying
This is typically not a problem because the international standards are 50 and 60 Hertz.
power to unit has an
abnormally high
frequency
The alarm output Alarm output Alarm output parameters not configured properly
does not seem to parameters not Review alarm output parameters. The alarm relay output can be tested by selecting
function configured properly the “Always On” value for the Activation Condition parameters for the alarm output.
When doing this, the relay click should be audible and the NC (Normally Closed) and C
(Common) terminals should become internally shorted at the terminal block.

Technical Support Options

• Visit the Dart Controls Web Site at: www.dartcontrols.com
• Email technical support at: techsupport@dartcontrols.com
• Telephone technical support at 317-733-2133 ext. 4

What's Special About www.dartcontrols.com?

• Changes to printed material and product offerings first appear online
• Product manuals and other literature are easily accessible
• All information can be easily displayed or printed as needed

29
 REPAIR PROCEDURE
In the event that a Product manufactured by Dart Controls Incorporated (DCI) is in need of
repair service, it should be shipped, freight paid, to: Dart Controls, Inc., 5000 W. 106th Street,
Zionsville, IN. 46077, ATTN: Repair Department.
Please include with each order a P.O. number to cover any repair charges (a P.O. is needed
even on warranty returns to cover misuse or other failures that have voided warranty), and
include a note with a brief description of the problem experienced. NO WORK WILL BE DONE
ON ANY ORDER WITHOUT A P.O. NUMBER.
Completed repairs are returned with a Repair Report that states the problem with the control
and the possible cause. Repair orders are returned via UPS Ground unless other arrangements
are made. If you have further questions regarding repair procedures, contact your Dart
Distributor or Representative.

YOUR MOTION SYSTEMS SOLUTION PROVIDER

125D SERIES
AC INPUT - VARIABLE DC OUTPUT
1/50 HP through 1.0 HP 250G SERIES 65 SERIES
AC INPUT - VARIABLE DC OUTPUT DC INPUT - VARIABLE DC OUTPUT
1/50 HP through 2.0 HP CURRENT RATINGS OF 20, 40, AND
60 AMPS

MDP SERIES DM SERIES

700/COMMUTROL SERIES PROGRAMMABLE
FIELD PROGRAMMABLE
DC BRUSHLESS DIGITAL TACHOMETER
CLOSED LOOP DC
5 & 20 Amp for SPEED CONTROL
12,24,& 36VDC Inputs

Dart Controls, Inc. is a de- Indiana) production and head- Dart Controls, Inc.
signer, manufacturer, and quarters facility - with over
marketer of analog and dig- 2,000,000 variable speed units Manufacturer of high qual-
ital electronic variable speed in the field. ity DC and AC motor speed
drives, controls, and acces- controls and accessories
sories for AC, DC, and DC In addition to the standard off-
the-shelf products, you can se- since 1963.
brushless motor applica-
tions. lect from a wide variety of op-
P.O. Box 10
tions to customize controls for
Shown above is just a sam- 5000 W. 106th Street
your specific application. For
pling of the expanded line of further information and appli- Zionsville, Indiana 46077
Dart controls that feature the cation assistance, contact your Phone: (317) 733-2133
latest in electronic technology local Dart sales representa- Fax: (317) 873-1105
and engineering. Products are tive, stocking distributor, or
manufactured in the U.S.A. at Dart Controls, Inc.
our Zionsville (Indianapolis,
www.dartcontrols.com
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